11.lube oil system

Upload: nivlam-vin

Post on 06-Jul-2018

254 views

Category:

Documents


1 download

TRANSCRIPT

  • 8/18/2019 11.Lube Oil System

    1/22

  • 8/18/2019 11.Lube Oil System

    2/22

      BPPC/SDD-23

    Page 2 of 23

    Lube Oil Variables at Engine Fuel Load

    Pressure at Engine Inlet - 5 bar

    Temperature at Engine Inlet - 55 C

    Lube Oil Cooler (22E1) Oil Inlet Temp. - 70-75 C

    Main LO Filter (23F1) DifferentialPressure - 0.4 kPa

    LO Back-up Filter (23F2) Differential

    Pressure - 80%

    Physical Characteristics of Argina X-40 currently in use

    Specific Gravity at 15 C - 0.921

    Viscosity at 40 C - 143

    Viscosity at 100 C - 14.5

    Viscosity Index, VI - 99

    TBN - 40 mm KOH/gSulphated Ash - 4.9%

    Flash Point - 234%

    Pour Point - 27 C

    1.3 Summary Description of the System 

    The Lube Oil System consists of the LO Main Pump (23P1), Lube Oil Cooler (23E1), Main L.O

    Filter (23F1), L.O. Back-up Filter (23F2), L.O. Drain Vessel (23V1) and Condensation Water

    Traps (23V2, 23V3, 23V4). Also included in this system are the Dirty L.O. Transfer Pump (0

    23P3), Dirty L.O. Discharge Pump (0-23P4), Dirty L.O. Storage Tank (0-23V3) and Oil Expansion

    Bellows (23C1).

    The Main Lube Oil Pump (23P1) takes suction from the Lube Oil Drain Vessel (23V1).Oil

    discharge from the pump flows from the two temperature regulating valves (TCV-23103, TCV-

    23104) connected in parallel. A part of the oil passes through the oil cooler (23E1) to maintain the

     preset oil temperature. The oil then passes through the parallel automatic filters (23F1 A/B).

    The oil then combine to a common line to be directed into the back-up filter (23F2). Clean oil then

    enters the engine through connection no. 24 to do its intended function. The relatively hot oil then

    flows back to the Lube Oil Drain Vessel (23V1) to complete the cycle.

    Oil pressure to the engine is maintained fairly constant by means of a pressure regulating valve

    (PCV-23101) which directs some of the oil flow back to the lube oil drain vessel (23V1).

    During start-up, the pump can be started at local control box (Local Manual Operation) or at OCW

    (Remote Auxiliary Sequence Start-up).

    The lube oil drain vessel (23V1) of each engine can be filled manually or automatically from the

    main lube oil tank (0-25V1) provided for each sector. If necessary, its content can be transferred to

    the dirty lube oil storage tank (O-23V3) by means of the dirty lube oil transfer pump (O-23P3).

  • 8/18/2019 11.Lube Oil System

    3/22

      BPPC/SDD-23

    Page 3 of 23

    The two automatic filters remove impurities from the oil. A hydraulically operated motor rotate the

    filter element to cycle it into filtering and back flush mode. A part of the filtered oil (3 to 5% of the

    filter capacity) is used to back flush part of the full-flow filter elements and for the drive of the

    hydraulic motor. The back flush oil with solids from the full-flow chamber is led to the diversion

    chamber where it is filtered again before it is led back to the lube oil drain vessel (23V1). The solids

    trapped in the diversion chamber can be drained periodically.

    Oil flow to the cooler is controlled by a temperature indicating controller (TIC-23103) and valves

    receiving signal from a temperature elements located downstream of the oil cooler (23E1).

    Make-up for the lube oil system comes from the Cylinder Lube Oil Tank, 0-25V1. Pump (0-25P1)

    is provided for pumping fresh lube oil to lube oil tank (23V1). Solenoid valve (LCV 23101) is

    installed along the pipeline to control the tank (23V1) level. When tank level is below of the high

    level, the solenoid valve LCV 23101 is opened, also when the tank reaches high level, this valve

    (LCV 23101) is closed and the pump (0-25P1) is stopped automatically.

    The system conditions that will cause an engine tripping are Lube Oil Pressure Low Low (PSLL23102) and Oil Mist High Concentration in the Engine Crankcase. For system condition that wil

    open the generator breaker is High High Temperature Lube Oil (TSHH 23102).

    2.0 DETAILED DESCRIPTION OF THE SYSTEM

    2.1 Components 

    2.1.1  L.O. Main Pump 

    Item No. 23P1Quantity 21

    Operating Conditions

    Pumped fluid Lube Oil SAE 40

    Temperature 75/37 C

    Viscosity 35.6/21.7 cSt

    Flow rate 176 m3/hr

    Suction pressure 0.1 bar

    Delivery pressure 7.6 bar

    Differential pressure 7.5 bar

     NPSH required 8.6 m.CE

    Speed 1780 rpm

    Input power 46.3 kw

    Efficiency 79.2 %

    Inlet diameter 200 mm

    Outlet diameter 150 mm

    Position of pump Horizontal

    Elevation above sea level 5 m

  • 8/18/2019 11.Lube Oil System

    4/22

      BPPC/SDD-23

    Page 4 of 23

    Material/Supply:

    Central screw Steel

    Planet screw Cast iron

    Shaft Steel

    Casing Cast ironSeal rings Nitril

    Type of pump ACF125N4IRBO

    Coupling E148

    Motor Data:

    Item No. 23M1

     Nominal Power 52 kw

     Nominal Speed 1780 rpm

    Starting Direct

    Maximum Ambient Temperature 50 CRelative Humidity 90 %

    Isolating Class F

    Flange/lugs Mounting B5F400

    Spindle Horizontal

    Heating Class B

    Voltage 460 ± 10% V

    Phase 3

    Frequency 60 Hz

     Nominal Current 82.3 A

    Power Factor 0.85

    Efficiency 94.2%Protection class IP55

    Type QU225M4ak

    Weight 330 kg

    Manufacturer ABB

    Supplier SCAM

    2.1.2  L.O. Transfer Pump 

    Item No. 0-23P3

    Quantity 3

    Operating Conditions:

    Pumped fluid Lube Oil SAE 40

    Temperature 40 C

    Viscosity 150 cst

    Flow rate 10-10.3 m3/hr

    Suction pressure 0 bar

    Delivery pressure 3 bar

    Differential pressure 3 bar

     NPSH required 5 m.CE

  • 8/18/2019 11.Lube Oil System

    5/22

      BPPC/SDD-23

    Page 5 of 23

    Speed 1760-1750 rpm

    Input power 1.78 kw

    Efficiency 48.5 %

    Inlet diameter 65 mm

    Outlet diameter 65 mm

    Position of pump Horizontal

    Material:

    Central screw Steel

    Planet Screw Cast iron

    Shaft Steel

    Casing Cast iron

    Seal rings Viton

    Type of pump ACG052 K51VB0

    Motor Data:

    Item No. 0-23M3

     Nominal power 2.5 kw

     Nominal speed 1730-1800 rpm

    Maximum ambient temperature 50 C

    Relative Humidity 90 %

    Flange/Lug mounting B5F215

    Spindle Horizontal

    Heating Class B

    Voltage 460 ± 10% V

    Phase 3Frequency 60 Hz

     Nominal current 5 A

    Power Factor 0.80

    Efficiency 80 %

    WR 2  0.0069 kg/m

    Protection class IP55

    Weight 20.5 kg

    Manufacturer ABB

    Supplier SCAM

    2.1.3  Dirty L.O. Discharge Pump 

    Item No. 0-23P4

    Quantity 3

    Operating Conditions:

    Pumped fluid Oil SAE 40

    Temperature 40/50 C

    Density 800 kg/m3 

  • 8/18/2019 11.Lube Oil System

    6/22

      BPPC/SDD-23

    Page 6 of 23

    Viscosity 150/88 cst

    Flow rate 4.8/4.7 m3/hr

    Suction pressure 0 bar

    Delivery pressure 3 bar

    Differential pressure 3 bar

     NPSH required 5 m.CESpeed 1750 rpm

    Input power 0.85/0.75 kw

    Efficiency 67.5/52.7 %

    Pump position Horizontal

    Atmosphere Briny

    Inlet diameter 40 mm

    Outlet diameter 40 mm

    Elevation above sea level 5 m

    Material:

    Central screw Steel

    Planet screw Cast iron

    Shaft Steel

    Casing Cast iron

    Seal rings Nitril

    Type of pump ACE 038N1 IRB0

    Motor Data:

    Item No. 0-23M4

     Nominal power 1.3 kw

     Nominal speed 1800/1780 rpm

    Maximum ambient temperature 50 C

    Relative humidity 90 %

    Isolating class IP55

    Flange/Lugs mounting B5F165

    Spindle Horizontal

    Heating Class B

    Voltage 460 ± 10% V

    Phase 3

    Frequency 60 Hz

     Nominal current 2.8 A

    Power Factor 0.78

    Efficiency 74 %

    WR 2  0.0032 kg/m

    Type MT90S4

    Weight 13 kg

    Manufacturer ABB

    Supplier SCAM

  • 8/18/2019 11.Lube Oil System

    7/22

      BPPC/SDD-23

    Page 7 of 23

    2.1.4  L.O. Cooler 

    This Oil Cooler is a plate type heat exchanger consist of an edge-damped frame within which

    a number of cold pressed plates are compressed. These are made of special corrugations

    which ensures turbulent flow and high heat transfer coefficient.

    Item No. 23E1

    Quantity 21

    Operating Conditions:

    Calorific power @ 100% load 1384 kw

    Cooled Coolant

    Fluid type Oil, SAE 40 Freshwater

    Flow 176 168 m3/hr

    Inlet temperature 73.4 45 C

    Outlet temperature 55 53.3 COperating pressure 7.5 4 bar

    Calculation:

    Density 870 988 kg/m3 

    Specific heat value 2.03 1.18 kJ/kg-k

    Average dynamic viscosity 42.3 0.55 CP

    Design pressure 10 10 bar

    Fouling factor 4.10-5  4.10-5 m2k/w

    Pressure drop (clean) 0.76 0.26 bar

    Press. drop (fouled) 1 max 0.5 max barInstalled heat exchange area 157.32 m2 

     Number of plates 173

    Construction:

    End plate thickness 58 mm

    End plate material H II

    Plate materials AISI 316L

    Plate thickness 0.6 mm

    Gasket material NITRIL

    Supplier APV

    Manufacturer APV Danemark

    2.1.5  L.O. Filter

    Item No. 23F1

    Quantity 21

    Operating Conditions:

    Fluid Lube Oil,SAE 40

  • 8/18/2019 11.Lube Oil System

    8/22

      BPPC/SDD-23

    Page 8 of 23

    Working pressure 7 bar

    Starting temperature 20 C

    Working temperature 55 C

    Starting up viscosity 500 cst

    Working viscosity 65 cst

    Main Characteristics:

    Maximum flow rate 176 m3/hr

    Test pressure 15 bar

    Working pressure drop

  • 8/18/2019 11.Lube Oil System

    9/22

      BPPC/SDD-23

    Page 9 of 23

    Quantity 3 units

    Capacity 20 m3 

    Material ASTM A283 GRADE C

    Structural Shape ASTM-A36

    2.1.9  Water Condensation Traps (23V2, 23V3, 23V4) 

    Stored Fluid Oil and Water

    23V3 ND 125

    23V2/23V4 ND 100

    Pipe Code NFA 49112

    Flange Code Plate Type 01B

    23V3 Length 594 mm

    23V3 Weight 33 kg

    23V2/23V4 Length 563 mm

    23V2/23V4 Weight 23 kg

    Material TU 37b

    2.1.10  Piping and Valves 

    1. List of Valves is in Appendix 7.2

    2. Piping Specifications is listed in Appendix 7.3

    2.2 Instruments, Controls, Alarms and Protective Devices

    2.2.1  Instruments 

    A. Pressure Indicators 

    A.1 L.O. Main Pump (23P1) Suction PI 23102

    A.2 Dirty L.O. Transfer Pump (0-23P3) Suction PI 0.23101

    A.3 Dirty L.O. Discharge Pump (0-23P4) Suction PI 0.23103

    Technical Data:

    Casing

    Type - Wall Mounting, 3 brackets

    Material - Stainless Steel

    Mounting - Local Panel

    Diameter - 100 mm

    Range - -1/+3B

    Connection Position - Vertical

    Protection - IP65

    Movement - Brass

    Liquid Filled Case - Yes

    Measuring Element

    Type - Bourdon

    Accuracy - Class 1

  • 8/18/2019 11.Lube Oil System

    10/22

      BPPC/SDD-23

    Page 10 of 23

    Max. Temperature - 50 C

    Manufacturer - HAENN1

    A.4 Dirty L.O. Transfer Pump (0-23P3) Discharge PI 0-23102

    A.5 Dirty L.O. Discharge Pump (0-23P4) Discharge PI 0-23104

    Technical Data:

    Casing

    Type - Wall Mounting, 3 brackets

    Material - Stainless Steel

    Mounting - Local Panel

    Diameter - 100 mm

    Range - 0-6 B

    Connection Position - Vertical

    Protection - IP65

    Movement - BrassLiquid Filled Case - Yes

    Measuring Element

    Type - Bourdon

    Accuracy - Class 1

    Max. Temperature - 50 C

    Manufacturer - HAENN1

    A.6 L.O. Main Pump (23P1) Suction PI 23103

    A.7 Main L.O. Filter (23F1) Inlet PI 23104

    A.8 Main L.O. Filter (23F1) Outlet PI 23105

    Technical Data:

    Casing

    Type - Wall Mounting, 3 brackets

    Material - Stainless Steel

    Mounting - Local Panel

    Diameter - 100 mm

    Range - 0-10 B

    Connection Position - Vertical

    Protection - IP65

    Movement - Brass

    Liquid Filled Case - Yes

    Measuring Element

    Type - Bourdon

    Accuracy - Class 1

    Max. Temperature - 50 C

    Manufacturer - HAENN1

    B. Pressure Transmitter 

  • 8/18/2019 11.Lube Oil System

    11/22

      BPPC/SDD-23

    Page 11 of 23

    B.1 Lube Oil Pressure Transmitter

    Item No. - PT 23101

    Quantity - 21

    Operating Pressure - 5 bars

    Operating Temperature - 55 CMeasuring Element

    Type - Relative Pressure

    Scale - 0-10 B

    Material - Ceramic

    Connection - 1/2" BSP

    Maximum Pressure - 40 bars

    Casing

    Material - Synthetic

    Mounting - On Panel

    Electrical Connection - Connector DIN 43650

    Pneumatic Connection - NoTransmitter

    Pneumatic - No

    Electric - Yes

    Supply - 12.5 to 30 V

    Output - 4-20 Ma

    Scale - 0-10 bar

    Accuracy - 0.5%

    Manufacturer - ENDRESS + HAUSER

    C. Pressure Reducing Valve 

    C.1 Engine Lube Oil PCV 23101

    Technical Data:

    Operating Press. - 5B

    Operating Temp. - 55 C

    Flow Rate - 60 m3/H

    Fluid - OIL SAE 40

    Density - 0.85

    Viscosity - 25E at 40 C

    Valve DP - 4.5 B

    Calcul kV/

    choose kV - 39/50

    Valve Body

    Connection - Flanges DN65/PN16 RF

    Material - Cast Iron

    Seat Plug

    Seat Material - Stainless Steel

    Plug Material - SS

    Stem Material - SS

    Ways Number - 2

  • 8/18/2019 11.Lube Oil System

    12/22

      BPPC/SDD-23

    Page 12 of 23

    Drawing Type - T.2517

    Type - 41.73

    Actuator Type - Range 4.5-10 B

    Membrane Material - F.K.M.

    MANO 0.10 B + TAP manometer

    Pressure Set Point - 5BManufacturer - SAMSON

    D. Pressure Switch 

    D.1 Engine Mounted Pressure Switch

    This pressure switch is used for safety shutdown and its setting is at 3 bars.

    Item No. - PSL 171HB

    Pressure - 0-6 Bars

    Differential Pressure - 0.2 barAmbient Temperature - -30 to +70 C

    Max. Pressure - 12 bar

    Maximum Temperature - 150 C

    Material - Ms

    Thread Connection - G 1/4" i

    Manufacturer - Trafag

    E. Differential Pressure Indicator 

    E.1 23F2-Differential Pressure Indicator

    Item No. - PDISH 23102

    Quantity - 21

    Technical Data:

    Operating Temperature - 55 C

    Operating Pressure - 6.5 B

    Protection Class - IP54

    Electrical Data:

    Switching Voltage - 220V

    Frequency - 60 Hz

    Switching Current - 0.8 A

    Making and/or breaking

    capacity w/ VA Max. - 40/60

    Material - GD-Aluminum

    Maximum Pressure - 100 bar

    Maximum Temperature - 150 C

    Ranges of Press. Differential - 0-8 bar

    Manufacturer - BOLL & KIRCH

  • 8/18/2019 11.Lube Oil System

    13/22

      BPPC/SDD-23

    Page 13 of 23

    E.2 23F1-Differential Pressure Indicator

    Item No. - PDISH 23101

    PDISH 23103

    Quantity - 42

    Technical Data:

    Operating Temperature - 55 C

    Operating Pressure - 7 Bar

    Protection Class - IP54

    Manufacturer - MOATTI

    F. Level Indicators 

    F.1 L.O. Drain Vessel LI 23101

    F.2 Dirty L.O. Storage Tank LI 0-23101

    Technical Data:

    Indicator

    Type - Magnetic Level with Flaps Indicator

    Mounting - Side-side

    Measuring tube material - SS-304L

    Range - 0-100%

    Switch

    Type - Reed

     Number of switch - 1 Single Pole ChangeoverCapacity - DC/60 W AC/80 VA

    Temp. limit of switch - -20 DC to 110 DC

    Maximum Voltage - 220 V

    Differential - Standard

    Gland Type - PG9

    Manufacturer - BESTOBELL MOBREY

    G. Level Switches 

    G.1 L.O. Drain Vessel LSL 23102

    G.2 L.O. Drain Vessel LSH 23101

    These level switches are mounted at LI 23101. They control the AUTO stop of Fresh

    Lube Oil Pump (0-25P1) and auto closing and opening of Level Control Valve

    (LCV 23101). They also provide alarm at the OIS and OCW panel.

    Technical Data:

    Casing

    Material - Light Alloy

  • 8/18/2019 11.Lube Oil System

    14/22

      BPPC/SDD-23

    Page 14 of 23

    Mounting - OW CP810

    Protection - IP65

    Dimensions - 78 X 75 X 58

    Switch

    Type - Reed

     Number of switch - 1 Single Pole ChangeoverCapacity - DC/60 W AC/80 VA

    Temp. limit of switch - -20 DC to 110 DC

    Maximum Voltage - 220 V

    Differential - Standard

    Gland Type - PG9

    Manufacturer - BESTOBELL MOBREY

    G.3 L.O. Drain Vessel LSLL 23101

    This level switch is directly mounted at tank (23V1) to provide Low-Low Oil Level

    alarm at OIS and OCW panel.

    Technical Data:

    Operating Pressure - Atm.

    Operating Temperature - 75 C

    Casing

    Material - Aluminum

    Connection - Square Flanges 92X92 MM

    Mounting - Side

    Transmission Type - MagneticFloat

    Float Material - Stainless Steel

    Switch

    Type of Switch - Double Pole-Changeover-Dry contact

     Number of switch - 2 SPDT

    Capacity - 8A 440V AC - 1A 240V DC

    Gland Type - M25 ISO Standard

    Manufacturer - BESTOBELL MOBREY

    G.4 Dirty L.O. Storage Tank LI 0-23101

    L.O. Drain Vessel LI 23101

    This level indicators are direct reading and tank (23V1) mounted.

    Technical Data:

    Operating Pressure - Atm.

    Operating Temperature - 70 C

    Casing

    Type - Magnetic Level with Flaps Indicator

  • 8/18/2019 11.Lube Oil System

    15/22

      BPPC/SDD-23

    Page 15 of 23

    Mounting - Side-side

    Measuring tube material - SS-304L

    Connection - Flanges DN20 PN16 RF

    Connection Material - Cadmied Plated Steel

    Distance Flanges - 2100 MM

    Float Material - SS-316 LRange - 0-100%

    Manufacturer - BESTOBELL MOBREY

    G.5 Dirty L.O. Storage Tank LSL 0.23101

    Technical Data:

    Operating Pressure - Atm.

    Operating Temperature - 70 C

    Casing

    Material - BronzeConnection - Square Flanges 92X92 MM

    Mounting - Side

    Transmission Type - Magnetic

    Float

    Float Material - Stainless Steel

    Switch

    Type of Switch - Single Pole-Changeover-Dry contact

     Number of switch - 2 SPDT

    Capacity - 8A 440V AC - 1A 240V DC

    Gland Type - M25 ISO StandardManufacturer - BESTOBELL MOBREY

    H. Level Control Valve 

    H.1 Lube Drain Vessel LCV 23101

    Technical Data:

    Operating Pressure - 2 Bar

    Operating Temperature - 40 C

    Flow rate - 2 m3/H

    Fluid - Oil SAE 40

    Density - 0.85

    Viscosity - 25 E at 40 C

    Valve DP - 0.5 at 1 B

    Calcul kV/Choose kV - .../6.3

    Valve Body

    Connection - Flanges DN15/PN16 RF

    Material - Cast Iron

    Seat Plug

  • 8/18/2019 11.Lube Oil System

    16/22

      BPPC/SDD-23

    Page 16 of 23

    Seat Material - Stainless Steel

    Plug Material - SS

    Stem Material - SS

    Ways Number - 2

    Drawing Type - T.8039

    Type - 351.9Solenoid Valve

    Type - 3 Ways SCB 320 A 186

    Supply Pressure - 7B

    Control Connection - 1/4" NPT

    Elctr'l Characteristics - 230V/60 Hz (IP55)

    Gland - PG11.5

    Handwheel - No

    Actuator

    Pneumatic - Yes

    Electric - No

    FO - NoFC - Yes

    Handwheel - No

    Accessories

    Air Set - Type 708 (1/4" NPT Conn.)

    Limit Switch - Yes : 1 SPDT for opened position

    Type - XCK M 115

    Gland - PG 11.5

    Manufacturer - SAMSON

    I. Temperature Indicators 

    I.1 L.O. Cooler Inlet TI 23102

    I.2 L.O. Cooler Outlet TI 23103

    I.3 Main L.O. Filter Inlet TI 23104

    Technical Data:

    Casing

    Type - Dial

    Casing Material - Stainless Steel

    Tube Material - Brass

    Mounting - Local

    Casing Dimensions - Dia. 80 mm

    Connection - With Protection Pipe 1/2" BSP

    Accuracy - Class 1

    Immisson Tube Dia. - 8 mm

    Length under connection - 160 mm

    Range - 0-100 C

    Accessories

    Joint - Yes

  • 8/18/2019 11.Lube Oil System

    17/22

      BPPC/SDD-23

    Page 17 of 23

    Protection Pipe - Yes 1/2" BSP

    Manufacturer - HAENNI

    J. Temperature Element 

    J.1 Lube Oil Engine Inlet TE 23101J.2 L.O. Cooler (23E1) Outlet TE 23103

    Technical Data:

    Measuring Element

    Type - PT 100

     Number of Wires - 3

    Head

    Type - Connector

    Connection - Jeager 53 2411

    ProtectionMaterial - INOX

    Length - 110 mm

    Type and Diameter

    of connection - M18 X 1.5

    Thermowell

    Type - DGS

    Outside Diameter - 12 mm

    Length in process - 100 mm

    Inside Thread - M18 X 1.5

    Process connection - 1/2" BSP

    Accessories

    Female connector - Yes

    Manufacturer - CMR

    K. Temperature Control Valve 

    K.1 L.O. Cooler Inlet TCV 23103

    Technical Data:

    Operating Pressure - 7.5 Bar

    Operating Temperature - 55 C

    Flow rate - 176 m3/H

    Fluid - Oil SAE 40

    Density - 0.85

    Viscosity - 85 CST at 55 C

    Valve DP - 0.2 B

    Calcul kV/Choose kV - .../685

    Valve Body

    Connection - Sandwich Assembly DN105/PN25

  • 8/18/2019 11.Lube Oil System

    18/22

      BPPC/SDD-23

    Page 18 of 23

    Material - Carbon Steel

    Seat Plug

    Seat Material - Stainless Steel

    Plug Material - SS

    Stem Material - SS

    Ways Number - 2Drawing Type - VETEC

    Type - 72.26 Maxiflux

    Actuator

    Type - S 320

    Pneumatic - Yes

    Electric - No

    Control Signal - 1.7 to 3.1 B

    Handwheel - Yes

    DP Firm - 11 B

    Safety Valve Position - FC

    Positioner

    Type - Electro-Pneumatic:3767

    Control Type - 4-20 MA

    Supply Pressure - 3.5 B

    Connection - 1/4" NPT

    Direct - Yes

    Reverse - No

    Position Transmitter

    Type - 3767.060

    Output Signal - 4-20 MA

    Accessories

    Air Set - Yes:Type 708 + MANO (1/4" NPT Conn.)

    Solenoid valve - No

    Manufacturer - SAMSON

    K.2 LO Cooler TCV 23104

    Technical Data:

    Operating Pressure - 7.5 Bar

    Operating Temperature - 55 C

    Flow rate - 176 m3/H

    Fluid - Oil SAE 40

    Density - 0.85

    Viscosity - 85 CST at 55 C

    Valve DP - 0.2 B

    Calcul kV/Choose kV - .../685

    Valve Body

    Connection - Sandwich Assembly DN105/PN25

    Material - Carbon Steel

    Seat Plug

  • 8/18/2019 11.Lube Oil System

    19/22

      BPPC/SDD-23

    Page 19 of 23

    Seat Material - Stainless Steel

    Plug Material - SS

    Stem Material - SS

    Ways Number - 2

    Drawing Type - VETEC

    Type - 72.26 MaxifluxActuator

    Type - S 320

    Pneumatic - Yes

    Electric - No

    Control Signal - 0.9 to 1.7 B

    Handwheel - Yes

    DP Firm - 11 B

    Safety Valve Position - FO

    Position Transmitter

    Type - 3767.060Output Signal - 4-20 MA

    Accessories

    Air Set - Yes:Type 708 + MANO (1/4" NPT Conn.)

    Solenoid valve - No

    Manufacturer - SAMSON

    L. Oil Mist Detector 

    The Oil Mist Detector mounted directly on the engine continuously extract the

    crankcase atmosphere, via a pipe system, and move it past a sensitive and accurate

    opacity measuring track. In the measuring track, the opacity of the crankcase

    atmosphere is measured by means of infrared light.

    The detector consists of 1) a base plate with air blast pump to generate the vacuum

    required to evacuate the crankcase atmosphere, the built-in heating unit and a

    compact plug for electrical connection, 2) the interchangeable measuring unit

    containing the electronic system 3) the crankcase connection unit supplying the

    crankcase atmosphere to the oil mist detector. This unit consist of a valve box to

    connect up to 10 individual tubes.

    Item No. - NSH 23101

    Quantity - 21

    Type - VN 215/87

    Manufacturer - VISATRON

    Operating Voltage - 24 VDC

    Current Consumption - 2A

    Operating Temperature - 0-70 C

    Storage Temperature - 25 to 85 C

    Protection Class - IP54

    2.2.2 Controls 

  • 8/18/2019 11.Lube Oil System

    20/22

      BPPC/SDD-23

    Page 20 of 23

    The lube oil pump (23P1) is provided with a key actuated local-remote switch at Loca

    Control Box and an OFF-RUN-START switch in the BJ cabinet and provision for start up in

    the OIS.

    When the key in the local control box is in the local position, the pump can not be started inthe BJ cubicle.

    If starting in the OIS is desired, the key operated control box is by-passed. However the

    switch in BJ cubicle must be in the RUN position in order for the pump to start. A

    discrepancy alarm will actuate when the key in the local control box is in local.

    2.2.3 Alarms 

    Alarm lamps are provided in the OCW panel to monitor the condition of the Lube Oil

    System.

    Each engine is provided with the following alarms:

    1. Lube Oil Temperature Sensor Fault, TE 23102

    2. Oil Mist High

    3. Oil Mist Detector Fault

    4. Lube Oil Tank, 23V1, Low Level

    5. Lube Oil Tank, 23V1, Low-Low Level

    6. Engine Bearing Temperature Fault

    7. Shutdown by Safety Stop

    3.0 MODES OF OPERATION 

    3.1 Start up 

    The lubricating oil system can be operated locally (at the BJ panel) or at the Operation Interface

    Station. In either case the valve line-up is the same. The suction and discharge isolation valve o

    the lube oil pump are open. Check to see that the main lube oil as well as the back up filter are

    ready. The oil cooler must also be in ready to operate condition.

    3.2 Normal Operation 

    During normal operation, periodic monitoring of the system must be carried out, such as:

    1. Oil level in the lube oil drain vessel (23V1).

  • 8/18/2019 11.Lube Oil System

    21/22

      BPPC/SDD-23

    Page 21 of 23

    2. Oil pressure before going to the engine.

    3. Abnormal vibrations or sound in the main lube oil pump (23P1).

    4. Proper operation of the main lube oil filter by checking the filter rotation indicatorChecking the differential pressure across the filter.

    5. Temperature of the oil going to the engine.

    While most of the operating parameters can be verified at the Operator Interface Station (OIS), it is

    good practice to check them locally. This will give the operator a chance to check for any oil leaks

    in the system.

    3.3 Shutdown 

    The Lube Oil System will not be expected to be shutdown during plant operation. If the engine isshutdown and standby for six (6) hours, lube oil pump (23P1) can be shutdown by placing its

    control switch to OFF position at the BJ panel.

    4.0 SAFETY PRECAUTION 

    4.1 Repair all leaks immediately and clean oil spills to prevent slippery floor.

    4.2 Direct exposure of oil to heat can cause ignition (oil with low volatility).

    4.3 Avoid open flame.

    4.4 When working with pump motor, ensure that it is electrically isolated.

    5.0 MAINTENANCE 

    5.1 Preventive Maintenance 

    The following should be done periodically on the lube oil pump/motor assembly

    1. Vibration and temperature monitoring.

    2. Insulation and winding resistance test.

    3. Regularly drain the sludge collected on the lube oil filter.

    4. Visually inspect all flanges, fittings, connection of piping and instrumentations for sign o

    leaks.

  • 8/18/2019 11.Lube Oil System

    22/22

      BPPC/SDD-23

    Page 22 of 23

    6.0 REFERENCES 

    6.1 Oil Diagram - Sector 1/2/3-0.137.755.157/041/163

    6.2 New Sulzer Diesel Engine Manual, File 5

    6.3 New Sulzer Diesel Engine Manual, File 8/1

    6.4 New Sulzer Diesel Engine Manual, File 8/2

    6.5 New Sulzer Diesel Engine Manual, File 7A

    6.6 New Sulzer Diesel Engine Manual, File 7C

    6.7 New Sulzer Diesel Engine Manual, File 11/5

    7.0 APPENDICES 

    7.1 Electrical Diagrams

    1) Main L.O. Pump (23P1)

    2) Dirty L.O. Transfer Pump (0-23P3)

    3) Dirty L.O. Discharge Pump (0-23P4)

    7.2 List of Valves

    7.3 Piping Specifications