11.lube oil system
TRANSCRIPT
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Lube Oil Variables at Engine Fuel Load
Pressure at Engine Inlet - 5 bar
Temperature at Engine Inlet - 55 C
Lube Oil Cooler (22E1) Oil Inlet Temp. - 70-75 C
Main LO Filter (23F1) DifferentialPressure - 0.4 kPa
LO Back-up Filter (23F2) Differential
Pressure - 80%
Physical Characteristics of Argina X-40 currently in use
Specific Gravity at 15 C - 0.921
Viscosity at 40 C - 143
Viscosity at 100 C - 14.5
Viscosity Index, VI - 99
TBN - 40 mm KOH/gSulphated Ash - 4.9%
Flash Point - 234%
Pour Point - 27 C
1.3 Summary Description of the System
The Lube Oil System consists of the LO Main Pump (23P1), Lube Oil Cooler (23E1), Main L.O
Filter (23F1), L.O. Back-up Filter (23F2), L.O. Drain Vessel (23V1) and Condensation Water
Traps (23V2, 23V3, 23V4). Also included in this system are the Dirty L.O. Transfer Pump (0
23P3), Dirty L.O. Discharge Pump (0-23P4), Dirty L.O. Storage Tank (0-23V3) and Oil Expansion
Bellows (23C1).
The Main Lube Oil Pump (23P1) takes suction from the Lube Oil Drain Vessel (23V1).Oil
discharge from the pump flows from the two temperature regulating valves (TCV-23103, TCV-
23104) connected in parallel. A part of the oil passes through the oil cooler (23E1) to maintain the
preset oil temperature. The oil then passes through the parallel automatic filters (23F1 A/B).
The oil then combine to a common line to be directed into the back-up filter (23F2). Clean oil then
enters the engine through connection no. 24 to do its intended function. The relatively hot oil then
flows back to the Lube Oil Drain Vessel (23V1) to complete the cycle.
Oil pressure to the engine is maintained fairly constant by means of a pressure regulating valve
(PCV-23101) which directs some of the oil flow back to the lube oil drain vessel (23V1).
During start-up, the pump can be started at local control box (Local Manual Operation) or at OCW
(Remote Auxiliary Sequence Start-up).
The lube oil drain vessel (23V1) of each engine can be filled manually or automatically from the
main lube oil tank (0-25V1) provided for each sector. If necessary, its content can be transferred to
the dirty lube oil storage tank (O-23V3) by means of the dirty lube oil transfer pump (O-23P3).
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The two automatic filters remove impurities from the oil. A hydraulically operated motor rotate the
filter element to cycle it into filtering and back flush mode. A part of the filtered oil (3 to 5% of the
filter capacity) is used to back flush part of the full-flow filter elements and for the drive of the
hydraulic motor. The back flush oil with solids from the full-flow chamber is led to the diversion
chamber where it is filtered again before it is led back to the lube oil drain vessel (23V1). The solids
trapped in the diversion chamber can be drained periodically.
Oil flow to the cooler is controlled by a temperature indicating controller (TIC-23103) and valves
receiving signal from a temperature elements located downstream of the oil cooler (23E1).
Make-up for the lube oil system comes from the Cylinder Lube Oil Tank, 0-25V1. Pump (0-25P1)
is provided for pumping fresh lube oil to lube oil tank (23V1). Solenoid valve (LCV 23101) is
installed along the pipeline to control the tank (23V1) level. When tank level is below of the high
level, the solenoid valve LCV 23101 is opened, also when the tank reaches high level, this valve
(LCV 23101) is closed and the pump (0-25P1) is stopped automatically.
The system conditions that will cause an engine tripping are Lube Oil Pressure Low Low (PSLL23102) and Oil Mist High Concentration in the Engine Crankcase. For system condition that wil
open the generator breaker is High High Temperature Lube Oil (TSHH 23102).
2.0 DETAILED DESCRIPTION OF THE SYSTEM
2.1 Components
2.1.1 L.O. Main Pump
Item No. 23P1Quantity 21
Operating Conditions
Pumped fluid Lube Oil SAE 40
Temperature 75/37 C
Viscosity 35.6/21.7 cSt
Flow rate 176 m3/hr
Suction pressure 0.1 bar
Delivery pressure 7.6 bar
Differential pressure 7.5 bar
NPSH required 8.6 m.CE
Speed 1780 rpm
Input power 46.3 kw
Efficiency 79.2 %
Inlet diameter 200 mm
Outlet diameter 150 mm
Position of pump Horizontal
Elevation above sea level 5 m
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Material/Supply:
Central screw Steel
Planet screw Cast iron
Shaft Steel
Casing Cast ironSeal rings Nitril
Type of pump ACF125N4IRBO
Coupling E148
Motor Data:
Item No. 23M1
Nominal Power 52 kw
Nominal Speed 1780 rpm
Starting Direct
Maximum Ambient Temperature 50 CRelative Humidity 90 %
Isolating Class F
Flange/lugs Mounting B5F400
Spindle Horizontal
Heating Class B
Voltage 460 ± 10% V
Phase 3
Frequency 60 Hz
Nominal Current 82.3 A
Power Factor 0.85
Efficiency 94.2%Protection class IP55
Type QU225M4ak
Weight 330 kg
Manufacturer ABB
Supplier SCAM
2.1.2 L.O. Transfer Pump
Item No. 0-23P3
Quantity 3
Operating Conditions:
Pumped fluid Lube Oil SAE 40
Temperature 40 C
Viscosity 150 cst
Flow rate 10-10.3 m3/hr
Suction pressure 0 bar
Delivery pressure 3 bar
Differential pressure 3 bar
NPSH required 5 m.CE
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Speed 1760-1750 rpm
Input power 1.78 kw
Efficiency 48.5 %
Inlet diameter 65 mm
Outlet diameter 65 mm
Position of pump Horizontal
Material:
Central screw Steel
Planet Screw Cast iron
Shaft Steel
Casing Cast iron
Seal rings Viton
Type of pump ACG052 K51VB0
Motor Data:
Item No. 0-23M3
Nominal power 2.5 kw
Nominal speed 1730-1800 rpm
Maximum ambient temperature 50 C
Relative Humidity 90 %
Flange/Lug mounting B5F215
Spindle Horizontal
Heating Class B
Voltage 460 ± 10% V
Phase 3Frequency 60 Hz
Nominal current 5 A
Power Factor 0.80
Efficiency 80 %
WR 2 0.0069 kg/m
2
Protection class IP55
Weight 20.5 kg
Manufacturer ABB
Supplier SCAM
2.1.3 Dirty L.O. Discharge Pump
Item No. 0-23P4
Quantity 3
Operating Conditions:
Pumped fluid Oil SAE 40
Temperature 40/50 C
Density 800 kg/m3
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Viscosity 150/88 cst
Flow rate 4.8/4.7 m3/hr
Suction pressure 0 bar
Delivery pressure 3 bar
Differential pressure 3 bar
NPSH required 5 m.CESpeed 1750 rpm
Input power 0.85/0.75 kw
Efficiency 67.5/52.7 %
Pump position Horizontal
Atmosphere Briny
Inlet diameter 40 mm
Outlet diameter 40 mm
Elevation above sea level 5 m
Material:
Central screw Steel
Planet screw Cast iron
Shaft Steel
Casing Cast iron
Seal rings Nitril
Type of pump ACE 038N1 IRB0
Motor Data:
Item No. 0-23M4
Nominal power 1.3 kw
Nominal speed 1800/1780 rpm
Maximum ambient temperature 50 C
Relative humidity 90 %
Isolating class IP55
Flange/Lugs mounting B5F165
Spindle Horizontal
Heating Class B
Voltage 460 ± 10% V
Phase 3
Frequency 60 Hz
Nominal current 2.8 A
Power Factor 0.78
Efficiency 74 %
WR 2 0.0032 kg/m
2
Type MT90S4
Weight 13 kg
Manufacturer ABB
Supplier SCAM
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2.1.4 L.O. Cooler
This Oil Cooler is a plate type heat exchanger consist of an edge-damped frame within which
a number of cold pressed plates are compressed. These are made of special corrugations
which ensures turbulent flow and high heat transfer coefficient.
Item No. 23E1
Quantity 21
Operating Conditions:
Calorific power @ 100% load 1384 kw
Cooled Coolant
Fluid type Oil, SAE 40 Freshwater
Flow 176 168 m3/hr
Inlet temperature 73.4 45 C
Outlet temperature 55 53.3 COperating pressure 7.5 4 bar
Calculation:
Density 870 988 kg/m3
Specific heat value 2.03 1.18 kJ/kg-k
Average dynamic viscosity 42.3 0.55 CP
Design pressure 10 10 bar
Fouling factor 4.10-5 4.10-5 m2k/w
Pressure drop (clean) 0.76 0.26 bar
Press. drop (fouled) 1 max 0.5 max barInstalled heat exchange area 157.32 m2
Number of plates 173
Construction:
End plate thickness 58 mm
End plate material H II
Plate materials AISI 316L
Plate thickness 0.6 mm
Gasket material NITRIL
Supplier APV
Manufacturer APV Danemark
2.1.5 L.O. Filter
Item No. 23F1
Quantity 21
Operating Conditions:
Fluid Lube Oil,SAE 40
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Working pressure 7 bar
Starting temperature 20 C
Working temperature 55 C
Starting up viscosity 500 cst
Working viscosity 65 cst
Main Characteristics:
Maximum flow rate 176 m3/hr
Test pressure 15 bar
Working pressure drop
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Quantity 3 units
Capacity 20 m3
Material ASTM A283 GRADE C
Structural Shape ASTM-A36
2.1.9 Water Condensation Traps (23V2, 23V3, 23V4)
Stored Fluid Oil and Water
23V3 ND 125
23V2/23V4 ND 100
Pipe Code NFA 49112
Flange Code Plate Type 01B
23V3 Length 594 mm
23V3 Weight 33 kg
23V2/23V4 Length 563 mm
23V2/23V4 Weight 23 kg
Material TU 37b
2.1.10 Piping and Valves
1. List of Valves is in Appendix 7.2
2. Piping Specifications is listed in Appendix 7.3
2.2 Instruments, Controls, Alarms and Protective Devices
2.2.1 Instruments
A. Pressure Indicators
A.1 L.O. Main Pump (23P1) Suction PI 23102
A.2 Dirty L.O. Transfer Pump (0-23P3) Suction PI 0.23101
A.3 Dirty L.O. Discharge Pump (0-23P4) Suction PI 0.23103
Technical Data:
Casing
Type - Wall Mounting, 3 brackets
Material - Stainless Steel
Mounting - Local Panel
Diameter - 100 mm
Range - -1/+3B
Connection Position - Vertical
Protection - IP65
Movement - Brass
Liquid Filled Case - Yes
Measuring Element
Type - Bourdon
Accuracy - Class 1
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Max. Temperature - 50 C
Manufacturer - HAENN1
A.4 Dirty L.O. Transfer Pump (0-23P3) Discharge PI 0-23102
A.5 Dirty L.O. Discharge Pump (0-23P4) Discharge PI 0-23104
Technical Data:
Casing
Type - Wall Mounting, 3 brackets
Material - Stainless Steel
Mounting - Local Panel
Diameter - 100 mm
Range - 0-6 B
Connection Position - Vertical
Protection - IP65
Movement - BrassLiquid Filled Case - Yes
Measuring Element
Type - Bourdon
Accuracy - Class 1
Max. Temperature - 50 C
Manufacturer - HAENN1
A.6 L.O. Main Pump (23P1) Suction PI 23103
A.7 Main L.O. Filter (23F1) Inlet PI 23104
A.8 Main L.O. Filter (23F1) Outlet PI 23105
Technical Data:
Casing
Type - Wall Mounting, 3 brackets
Material - Stainless Steel
Mounting - Local Panel
Diameter - 100 mm
Range - 0-10 B
Connection Position - Vertical
Protection - IP65
Movement - Brass
Liquid Filled Case - Yes
Measuring Element
Type - Bourdon
Accuracy - Class 1
Max. Temperature - 50 C
Manufacturer - HAENN1
B. Pressure Transmitter
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B.1 Lube Oil Pressure Transmitter
Item No. - PT 23101
Quantity - 21
Operating Pressure - 5 bars
Operating Temperature - 55 CMeasuring Element
Type - Relative Pressure
Scale - 0-10 B
Material - Ceramic
Connection - 1/2" BSP
Maximum Pressure - 40 bars
Casing
Material - Synthetic
Mounting - On Panel
Electrical Connection - Connector DIN 43650
Pneumatic Connection - NoTransmitter
Pneumatic - No
Electric - Yes
Supply - 12.5 to 30 V
Output - 4-20 Ma
Scale - 0-10 bar
Accuracy - 0.5%
Manufacturer - ENDRESS + HAUSER
C. Pressure Reducing Valve
C.1 Engine Lube Oil PCV 23101
Technical Data:
Operating Press. - 5B
Operating Temp. - 55 C
Flow Rate - 60 m3/H
Fluid - OIL SAE 40
Density - 0.85
Viscosity - 25E at 40 C
Valve DP - 4.5 B
Calcul kV/
choose kV - 39/50
Valve Body
Connection - Flanges DN65/PN16 RF
Material - Cast Iron
Seat Plug
Seat Material - Stainless Steel
Plug Material - SS
Stem Material - SS
Ways Number - 2
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Drawing Type - T.2517
Type - 41.73
Actuator Type - Range 4.5-10 B
Membrane Material - F.K.M.
MANO 0.10 B + TAP manometer
Pressure Set Point - 5BManufacturer - SAMSON
D. Pressure Switch
D.1 Engine Mounted Pressure Switch
This pressure switch is used for safety shutdown and its setting is at 3 bars.
Item No. - PSL 171HB
Pressure - 0-6 Bars
Differential Pressure - 0.2 barAmbient Temperature - -30 to +70 C
Max. Pressure - 12 bar
Maximum Temperature - 150 C
Material - Ms
Thread Connection - G 1/4" i
Manufacturer - Trafag
E. Differential Pressure Indicator
E.1 23F2-Differential Pressure Indicator
Item No. - PDISH 23102
Quantity - 21
Technical Data:
Operating Temperature - 55 C
Operating Pressure - 6.5 B
Protection Class - IP54
Electrical Data:
Switching Voltage - 220V
Frequency - 60 Hz
Switching Current - 0.8 A
Making and/or breaking
capacity w/ VA Max. - 40/60
Material - GD-Aluminum
Maximum Pressure - 100 bar
Maximum Temperature - 150 C
Ranges of Press. Differential - 0-8 bar
Manufacturer - BOLL & KIRCH
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E.2 23F1-Differential Pressure Indicator
Item No. - PDISH 23101
PDISH 23103
Quantity - 42
Technical Data:
Operating Temperature - 55 C
Operating Pressure - 7 Bar
Protection Class - IP54
Manufacturer - MOATTI
F. Level Indicators
F.1 L.O. Drain Vessel LI 23101
F.2 Dirty L.O. Storage Tank LI 0-23101
Technical Data:
Indicator
Type - Magnetic Level with Flaps Indicator
Mounting - Side-side
Measuring tube material - SS-304L
Range - 0-100%
Switch
Type - Reed
Number of switch - 1 Single Pole ChangeoverCapacity - DC/60 W AC/80 VA
Temp. limit of switch - -20 DC to 110 DC
Maximum Voltage - 220 V
Differential - Standard
Gland Type - PG9
Manufacturer - BESTOBELL MOBREY
G. Level Switches
G.1 L.O. Drain Vessel LSL 23102
G.2 L.O. Drain Vessel LSH 23101
These level switches are mounted at LI 23101. They control the AUTO stop of Fresh
Lube Oil Pump (0-25P1) and auto closing and opening of Level Control Valve
(LCV 23101). They also provide alarm at the OIS and OCW panel.
Technical Data:
Casing
Material - Light Alloy
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Mounting - OW CP810
Protection - IP65
Dimensions - 78 X 75 X 58
Switch
Type - Reed
Number of switch - 1 Single Pole ChangeoverCapacity - DC/60 W AC/80 VA
Temp. limit of switch - -20 DC to 110 DC
Maximum Voltage - 220 V
Differential - Standard
Gland Type - PG9
Manufacturer - BESTOBELL MOBREY
G.3 L.O. Drain Vessel LSLL 23101
This level switch is directly mounted at tank (23V1) to provide Low-Low Oil Level
alarm at OIS and OCW panel.
Technical Data:
Operating Pressure - Atm.
Operating Temperature - 75 C
Casing
Material - Aluminum
Connection - Square Flanges 92X92 MM
Mounting - Side
Transmission Type - MagneticFloat
Float Material - Stainless Steel
Switch
Type of Switch - Double Pole-Changeover-Dry contact
Number of switch - 2 SPDT
Capacity - 8A 440V AC - 1A 240V DC
Gland Type - M25 ISO Standard
Manufacturer - BESTOBELL MOBREY
G.4 Dirty L.O. Storage Tank LI 0-23101
L.O. Drain Vessel LI 23101
This level indicators are direct reading and tank (23V1) mounted.
Technical Data:
Operating Pressure - Atm.
Operating Temperature - 70 C
Casing
Type - Magnetic Level with Flaps Indicator
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Mounting - Side-side
Measuring tube material - SS-304L
Connection - Flanges DN20 PN16 RF
Connection Material - Cadmied Plated Steel
Distance Flanges - 2100 MM
Float Material - SS-316 LRange - 0-100%
Manufacturer - BESTOBELL MOBREY
G.5 Dirty L.O. Storage Tank LSL 0.23101
Technical Data:
Operating Pressure - Atm.
Operating Temperature - 70 C
Casing
Material - BronzeConnection - Square Flanges 92X92 MM
Mounting - Side
Transmission Type - Magnetic
Float
Float Material - Stainless Steel
Switch
Type of Switch - Single Pole-Changeover-Dry contact
Number of switch - 2 SPDT
Capacity - 8A 440V AC - 1A 240V DC
Gland Type - M25 ISO StandardManufacturer - BESTOBELL MOBREY
H. Level Control Valve
H.1 Lube Drain Vessel LCV 23101
Technical Data:
Operating Pressure - 2 Bar
Operating Temperature - 40 C
Flow rate - 2 m3/H
Fluid - Oil SAE 40
Density - 0.85
Viscosity - 25 E at 40 C
Valve DP - 0.5 at 1 B
Calcul kV/Choose kV - .../6.3
Valve Body
Connection - Flanges DN15/PN16 RF
Material - Cast Iron
Seat Plug
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Seat Material - Stainless Steel
Plug Material - SS
Stem Material - SS
Ways Number - 2
Drawing Type - T.8039
Type - 351.9Solenoid Valve
Type - 3 Ways SCB 320 A 186
Supply Pressure - 7B
Control Connection - 1/4" NPT
Elctr'l Characteristics - 230V/60 Hz (IP55)
Gland - PG11.5
Handwheel - No
Actuator
Pneumatic - Yes
Electric - No
FO - NoFC - Yes
Handwheel - No
Accessories
Air Set - Type 708 (1/4" NPT Conn.)
Limit Switch - Yes : 1 SPDT for opened position
Type - XCK M 115
Gland - PG 11.5
Manufacturer - SAMSON
I. Temperature Indicators
I.1 L.O. Cooler Inlet TI 23102
I.2 L.O. Cooler Outlet TI 23103
I.3 Main L.O. Filter Inlet TI 23104
Technical Data:
Casing
Type - Dial
Casing Material - Stainless Steel
Tube Material - Brass
Mounting - Local
Casing Dimensions - Dia. 80 mm
Connection - With Protection Pipe 1/2" BSP
Accuracy - Class 1
Immisson Tube Dia. - 8 mm
Length under connection - 160 mm
Range - 0-100 C
Accessories
Joint - Yes
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Protection Pipe - Yes 1/2" BSP
Manufacturer - HAENNI
J. Temperature Element
J.1 Lube Oil Engine Inlet TE 23101J.2 L.O. Cooler (23E1) Outlet TE 23103
Technical Data:
Measuring Element
Type - PT 100
Number of Wires - 3
Head
Type - Connector
Connection - Jeager 53 2411
ProtectionMaterial - INOX
Length - 110 mm
Type and Diameter
of connection - M18 X 1.5
Thermowell
Type - DGS
Outside Diameter - 12 mm
Length in process - 100 mm
Inside Thread - M18 X 1.5
Process connection - 1/2" BSP
Accessories
Female connector - Yes
Manufacturer - CMR
K. Temperature Control Valve
K.1 L.O. Cooler Inlet TCV 23103
Technical Data:
Operating Pressure - 7.5 Bar
Operating Temperature - 55 C
Flow rate - 176 m3/H
Fluid - Oil SAE 40
Density - 0.85
Viscosity - 85 CST at 55 C
Valve DP - 0.2 B
Calcul kV/Choose kV - .../685
Valve Body
Connection - Sandwich Assembly DN105/PN25
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Material - Carbon Steel
Seat Plug
Seat Material - Stainless Steel
Plug Material - SS
Stem Material - SS
Ways Number - 2Drawing Type - VETEC
Type - 72.26 Maxiflux
Actuator
Type - S 320
Pneumatic - Yes
Electric - No
Control Signal - 1.7 to 3.1 B
Handwheel - Yes
DP Firm - 11 B
Safety Valve Position - FC
Positioner
Type - Electro-Pneumatic:3767
Control Type - 4-20 MA
Supply Pressure - 3.5 B
Connection - 1/4" NPT
Direct - Yes
Reverse - No
Position Transmitter
Type - 3767.060
Output Signal - 4-20 MA
Accessories
Air Set - Yes:Type 708 + MANO (1/4" NPT Conn.)
Solenoid valve - No
Manufacturer - SAMSON
K.2 LO Cooler TCV 23104
Technical Data:
Operating Pressure - 7.5 Bar
Operating Temperature - 55 C
Flow rate - 176 m3/H
Fluid - Oil SAE 40
Density - 0.85
Viscosity - 85 CST at 55 C
Valve DP - 0.2 B
Calcul kV/Choose kV - .../685
Valve Body
Connection - Sandwich Assembly DN105/PN25
Material - Carbon Steel
Seat Plug
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Seat Material - Stainless Steel
Plug Material - SS
Stem Material - SS
Ways Number - 2
Drawing Type - VETEC
Type - 72.26 MaxifluxActuator
Type - S 320
Pneumatic - Yes
Electric - No
Control Signal - 0.9 to 1.7 B
Handwheel - Yes
DP Firm - 11 B
Safety Valve Position - FO
Position Transmitter
Type - 3767.060Output Signal - 4-20 MA
Accessories
Air Set - Yes:Type 708 + MANO (1/4" NPT Conn.)
Solenoid valve - No
Manufacturer - SAMSON
L. Oil Mist Detector
The Oil Mist Detector mounted directly on the engine continuously extract the
crankcase atmosphere, via a pipe system, and move it past a sensitive and accurate
opacity measuring track. In the measuring track, the opacity of the crankcase
atmosphere is measured by means of infrared light.
The detector consists of 1) a base plate with air blast pump to generate the vacuum
required to evacuate the crankcase atmosphere, the built-in heating unit and a
compact plug for electrical connection, 2) the interchangeable measuring unit
containing the electronic system 3) the crankcase connection unit supplying the
crankcase atmosphere to the oil mist detector. This unit consist of a valve box to
connect up to 10 individual tubes.
Item No. - NSH 23101
Quantity - 21
Type - VN 215/87
Manufacturer - VISATRON
Operating Voltage - 24 VDC
Current Consumption - 2A
Operating Temperature - 0-70 C
Storage Temperature - 25 to 85 C
Protection Class - IP54
2.2.2 Controls
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The lube oil pump (23P1) is provided with a key actuated local-remote switch at Loca
Control Box and an OFF-RUN-START switch in the BJ cabinet and provision for start up in
the OIS.
When the key in the local control box is in the local position, the pump can not be started inthe BJ cubicle.
If starting in the OIS is desired, the key operated control box is by-passed. However the
switch in BJ cubicle must be in the RUN position in order for the pump to start. A
discrepancy alarm will actuate when the key in the local control box is in local.
2.2.3 Alarms
Alarm lamps are provided in the OCW panel to monitor the condition of the Lube Oil
System.
Each engine is provided with the following alarms:
1. Lube Oil Temperature Sensor Fault, TE 23102
2. Oil Mist High
3. Oil Mist Detector Fault
4. Lube Oil Tank, 23V1, Low Level
5. Lube Oil Tank, 23V1, Low-Low Level
6. Engine Bearing Temperature Fault
7. Shutdown by Safety Stop
3.0 MODES OF OPERATION
3.1 Start up
The lubricating oil system can be operated locally (at the BJ panel) or at the Operation Interface
Station. In either case the valve line-up is the same. The suction and discharge isolation valve o
the lube oil pump are open. Check to see that the main lube oil as well as the back up filter are
ready. The oil cooler must also be in ready to operate condition.
3.2 Normal Operation
During normal operation, periodic monitoring of the system must be carried out, such as:
1. Oil level in the lube oil drain vessel (23V1).
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2. Oil pressure before going to the engine.
3. Abnormal vibrations or sound in the main lube oil pump (23P1).
4. Proper operation of the main lube oil filter by checking the filter rotation indicatorChecking the differential pressure across the filter.
5. Temperature of the oil going to the engine.
While most of the operating parameters can be verified at the Operator Interface Station (OIS), it is
good practice to check them locally. This will give the operator a chance to check for any oil leaks
in the system.
3.3 Shutdown
The Lube Oil System will not be expected to be shutdown during plant operation. If the engine isshutdown and standby for six (6) hours, lube oil pump (23P1) can be shutdown by placing its
control switch to OFF position at the BJ panel.
4.0 SAFETY PRECAUTION
4.1 Repair all leaks immediately and clean oil spills to prevent slippery floor.
4.2 Direct exposure of oil to heat can cause ignition (oil with low volatility).
4.3 Avoid open flame.
4.4 When working with pump motor, ensure that it is electrically isolated.
5.0 MAINTENANCE
5.1 Preventive Maintenance
The following should be done periodically on the lube oil pump/motor assembly
1. Vibration and temperature monitoring.
2. Insulation and winding resistance test.
3. Regularly drain the sludge collected on the lube oil filter.
4. Visually inspect all flanges, fittings, connection of piping and instrumentations for sign o
leaks.
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BPPC/SDD-23
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6.0 REFERENCES
6.1 Oil Diagram - Sector 1/2/3-0.137.755.157/041/163
6.2 New Sulzer Diesel Engine Manual, File 5
6.3 New Sulzer Diesel Engine Manual, File 8/1
6.4 New Sulzer Diesel Engine Manual, File 8/2
6.5 New Sulzer Diesel Engine Manual, File 7A
6.6 New Sulzer Diesel Engine Manual, File 7C
6.7 New Sulzer Diesel Engine Manual, File 11/5
7.0 APPENDICES
7.1 Electrical Diagrams
1) Main L.O. Pump (23P1)
2) Dirty L.O. Transfer Pump (0-23P3)
3) Dirty L.O. Discharge Pump (0-23P4)
7.2 List of Valves
7.3 Piping Specifications