ISHITA.Y.JOSHIISHITA.Y.JOSHI

WORKPLACEWORKPLACE

SAFETYSAFETY

Why we are here?Why we are here?

Safety EngineeringSafety Engineering

Personal Protective EquipmentsPersonal Protective Equipments

Hoist, Lift, CraneHoist, Lift, Crane

Ventilation And LightingVentilation And Lighting

Electrical SafetyElectrical Safety

Guarding And Fencing of Machines.Guarding And Fencing of Machines.

Compressed AirCompressed Air

GrindingGrinding

Basic Reasons of AccidentsBasic Reasons of Accidents

Lack of KnowledgeLack of Knowledge

Over ConfidenceOver Confidence

NegligenceNegligence

Horse playHorse play

Misuse/Non use of PPEMisuse/Non use of PPE

Unsafe Acts & ConditionsUnsafe Acts & Conditions

ShortcutsShortcuts

ReasonsReasons

Horse PlayHorse Play

NegligenceNegligence

OverconfidenceOverconfidence

Safety InstructionsSafety Instructions

Loose cloths, open sleeves and hand gloves when Loose cloths, open sleeves and hand gloves when entrapped in rotating parts of the machine, makes entrapped in rotating parts of the machine, makes accident.accident.

Keep the clean space around the machine and electrical Keep the clean space around the machine and electrical panel board.panel board.

Protect your body by wearing shoes and goggles when Protect your body by wearing shoes and goggles when working on machine.working on machine.

Safety InstructionsSafety Instructions

Maintain the oil level. If unnecessary noise is there, Maintain the oil level. If unnecessary noise is there, repair the m/c or parts.repair the m/c or parts.

Do not wear a chain, rings or a bracelet during the Do not wear a chain, rings or a bracelet during the working.working.

If fire or short circuit happens, immediately cut off the If fire or short circuit happens, immediately cut off the power supply.power supply.

Electrical SafetyElectrical Safety

Repairing with qualified person. Repairing with qualified person.

Identify the electrical hazards and Identify the electrical hazards and immediately inform to authority. immediately inform to authority.

Check various electrical parameters Check various electrical parameters periodically.periodically.

Remove the plug only after switch off.Remove the plug only after switch off.

Electrical SafetyElectrical Safety

During electrical fire, immediately switch During electrical fire, immediately switch off the main switch and use dry sand, Co2 off the main switch and use dry sand, Co2 or D.C.P. type fire extinguishersor D.C.P. type fire extinguishers. .

Don’t give the temporary connection Don’t give the temporary connection or jointor joint..

Never work on electrical machines in Never work on electrical machines in wet conditionwet condition..

Electrical SafetyElectrical Safety

Never make the electric point over Never make the electric point over loaded. loaded.

Never use water in electrical fire.Never use water in electrical fire.

Don’t use short cut. Use safe method.Don’t use short cut. Use safe method.

Welding/Cutting SafetyWelding/Cutting Safety

Never wear contact lens during the Never wear contact lens during the welding.welding.During welding/cutting use proper welding During welding/cutting use proper welding shield, goggles and hand glows.shield, goggles and hand glows.Don’t change the electrodes without hand Don’t change the electrodes without hand glows or with wet glows.glows or with wet glows.Always wear mask and keep the provision Always wear mask and keep the provision for escaping smoke during welding/cutting for escaping smoke during welding/cutting in closed place.in closed place.

Welding/Cutting SafetyWelding/Cutting Safety

Take the permission before doing Take the permission before doing welding/cutting in the prohibited area.welding/cutting in the prohibited area.

Flammable materials must not be around Flammable materials must not be around the working place.the working place.

Never tell unauthorized worker to make Never tell unauthorized worker to make welding.welding.

Hose

DRUM

Compressed AirCompressed Air

Don’t use compressed air for cleaning Don’t use compressed air for cleaning body/cloths etc.body/cloths etc.

Don’t make mishaps with compressed air.Don’t make mishaps with compressed air.

Always close the air supply before open hose Always close the air supply before open hose pipe.pipe.

Always put in habit to wear goggles for Always put in habit to wear goggles for protection of eyes.protection of eyes.

Check hose pipe, coupling etc. periodically.Check hose pipe, coupling etc. periodically.

Use proper designed hose connector.Use proper designed hose connector.

GrindingGrinding

Guard and tool rest must be on grinding wheel.Guard and tool rest must be on grinding wheel.

Always put in habit to wear goggles during Always put in habit to wear goggles during grinding.grinding.

Start to grind the tool only after, when grinding Start to grind the tool only after, when grinding wheel reach to its maximum rpm.wheel reach to its maximum rpm.

Keep the maximum distance of 3mm of tool rest Keep the maximum distance of 3mm of tool rest from the grinding wheel. from the grinding wheel.

Tool rest must be strongly fitted with machine.Tool rest must be strongly fitted with machine.

GrindingGrinding

Dressing of grinding wheel must be done Dressing of grinding wheel must be done periodically by a proper person.periodically by a proper person.

Check whether available grinding wheel is Check whether available grinding wheel is proper for the given material of job or not.proper for the given material of job or not.

Foundation must be strong enough.Foundation must be strong enough.

Never mount improper size grinding Never mount improper size grinding wheel.wheel.

Never press the grinding wheel to stop it Never press the grinding wheel to stop it

Machine GuardingMachine GuardingThis grinder has This grinder has a fixed guard on a fixed guard on the side to keep the side to keep fingers away fingers away from the moving from the moving grind stonegrind stone

Machine GuardingMachine GuardingBench Grinders Bench Grinders require a work require a work rest with a rest with a maximum maximum clearance of 1/8 clearance of 1/8 inch to insure inch to insure that the work that the work does not get does not get drawn into the drawn into the grinding wheel.grinding wheel.

Machine GuardingMachine Guarding

This shows a pulley This shows a pulley system which has system which has correct guards to correct guards to keep fingers and keep fingers and tools away from tools away from pinch points.pinch points.

Machine GuardingMachine GuardingTransmission Transmission sources such as this sources such as this should be guarded should be guarded to keep hands and to keep hands and arms out of them.arms out of them.

Machine GuardingMachine Guarding

The operator must The operator must press both of the press both of the control buttons at control buttons at the same time to the same time to operate this press.operate this press.

Improper HandlingImproper Handling

PPEPPE

SymbolsSymbols

TREM CARDTREM CARD

Portable ToolsPortable Tools

POWER TOOLSPOWER TOOLSUse power tool after checking its proper working Use power tool after checking its proper working condition.condition.Keep away electrical cable from water, heat or Keep away electrical cable from water, heat or sharp object.sharp object.Do proper joint to give extension.Do proper joint to give extension.Don’t lift power tools by its cable.Don’t lift power tools by its cable.Don’t make mishap with tools design and its use.Don’t make mishap with tools design and its use.Don’t put tools any where on the floor. Use Don’t put tools any where on the floor. Use proper tool box.proper tool box.

Portable ToolsPortable Tools

HAND TOOLSHAND TOOLSUse proper tools for proper work.Use proper tools for proper work.Don’t keep the tools in pocket. Keep them Don’t keep the tools in pocket. Keep them in safe and proper place.in safe and proper place.Keep proper sharpness of the sharpened Keep proper sharpness of the sharpened tool.tool.Don’t use faulty tools. For example, loose Don’t use faulty tools. For example, loose headed hammer, file with loose handle, headed hammer, file with loose handle, big headed chisel etc.big headed chisel etc.

ToolsTools

Crane OperatingCrane Operating

Make periodically greasing of wire rope.Make periodically greasing of wire rope.

Lock the motion and cut off power supply Lock the motion and cut off power supply when crane or hoist is not in use.when crane or hoist is not in use.

Never lift the load more than permissible Never lift the load more than permissible working load.working load.

Never use defected chain.Never use defected chain.

Drop the load without creating thrust. Drop the load without creating thrust.

Safe use of extension laddersSafe use of extension laddersSet the base of the ladder 1 foot out from the wall for every 4 feet of Set the base of the ladder 1 foot out from the wall for every 4 feet of ladder height.ladder height.

Have someone hold the base or tie the top of the ladder off securely.Have someone hold the base or tie the top of the ladder off securely.

When working on a roof, the ladder should be extended 3 feet When working on a roof, the ladder should be extended 3 feet beyond its contact with the building.beyond its contact with the building.

Never use the top 2 rungs of a ladder.Never use the top 2 rungs of a ladder.

Accident ReportAccident ReportELECON ENGINEERING CO. LTD.VALLABH VIDYANAGAR-INDIA

ACCIDENTIAL DETAILS

Shift Supervisor/Incharge(Name & Sign)

Preventive Measures

Suggestions for

he was doing

Witness1 2

State what exactly

Body Part Injured

Cause of Accident

Time

PERSONAL DETAILSName of

Injured Person:

Internal Accident Report

Division: Department: Date:

Forward to Time Office/Dispensary/Personnel Dept.

P.C. No.:

Designation: Age:

Address: Shift:

Place/M/c.No./Nature of Injury

Location Date

FIRE FIGHTINGFIRE FIGHTING

Fire Safety, at its Fire Safety, at its most basic, is most basic, is based upon the based upon the principle of keeping principle of keeping fuel sources and fuel sources and ignition sources ignition sources separate.separate.

The Fire TriangleThe Fire Triangle

Three things must be present at the same Three things must be present at the same time to produce fire:time to produce fire:

Enough Enough OXYGENOXYGEN to sustain combustion to sustain combustion

Enough Enough HEATHEAT to reach ignition temperature to reach ignition temperature

Some Some FUELFUEL or combustible material or combustible material

Together, they produce the CHEMICAL Together, they produce the CHEMICAL REACTION that is fireREACTION that is fire

Take away any of these things and the fire Take away any of these things and the fire will be extinguishedwill be extinguished

Fire ClassificationsFire Classifications

Class AClass AWood Wood

paper paper

clothcloth

plastics—solids plastics—solids

Fire ClassificationsFire Classifications

Class BClass B

Flammable liquidsFlammable liquids

Gasoline Gasoline

OilOil

GreaseGrease

Acetone etc.Acetone etc.

Fire ClassificationsFire Classifications

Class CClass C Flammable Flammable

gases like LPG gases like LPG & also includes & also includes electrical fires electrical fires due to short due to short circuits,high circuits,high voltages etc.voltages etc.

Fire ClassificationsFire Classifications

Class DClass D

Reactive Metals Reactive Metals likelikePotassiumPotassiumSodiumSodiumAluminum Aluminum Magnesium etc.Magnesium etc.

Types of FireTypes of Fire

CLASS ACLASS AWood,Paper,Plastic, Wood,Paper,Plastic,

Rubber etc.Rubber etc.

WATER, WATER, ABC, ABC,

DCPDCP

CLASS BCLASS BPetrol, Kerosene, Petrol, Kerosene, Solvents, Oil Etc.Solvents, Oil Etc.

M.Foam,M.Foam,

ABC & DCPABC & DCP

CLASS CCLASS C

Gases like Gases like LPG,MethaneLPG,Methane

Co2 & M.FoamCo2 & M.Foam

For Electrical ABC For Electrical ABC is Best.is Best.

CLASS DCLASS DMetalMetal

Dry Sand is Dry Sand is best. & ABCbest. & ABC

CLASS ECLASS E Electrical FireElectrical Fire Co2, Dry Sand, DCPCo2, Dry Sand, DCP

Types of Fire ExtinguishersTypes of Fire Extinguishers

FIRE FIRE EXTINGUISHEREXTINGUISHER

The 4 most The 4 most common types of common types of fire extinguishers fire extinguishers are:are:

1.1. Water (Water COWater (Water CO2 2 ))

2.2. Gas (COGas (CO22/FM/HCFC)/FM/HCFC)

3.3. Dry Powder (ABC, Dry Powder (ABC, DC)DC)

4.4. Foam Foam

HOW TO USE THE FIRE HOW TO USE THE FIRE EXTINGUISHERSEXTINGUISHERS

ABC TypeABC Type

It’s easy to remember It’s easy to remember how to use a fire how to use a fire extinguisher if you extinguisher if you remember the remember the acronym acronym PASSPASS

PPullull AAimim SSqueezequeeze SSweepweep

STEP 1STEP 1

Pull the pin…Pull the pin…

This will allow This will allow you to you to discharge the discharge the extinguisherextinguisher

STEP 2STEP 2

AAim at the base im at the base of the fire…of the fire…

Hit the fuel.Hit the fuel.

If you aim at the If you aim at the flames... flames...

The extinguishing The extinguishing

agent will fly right agent will fly right through and do no through and do no good.good.

STEP 3STEP 3

Squeeze the Squeeze the top handle…top handle…

This depresses This depresses a button that a button that releases the releases the pressurized pressurized extinguishing extinguishing agent.agent.

STEP 4STEP 4

SSweep from weep from side to side…side to side….. .. until the fire is until the fire is completely out. completely out.

Start using the Start using the extinguisher from a safe extinguisher from a safe distance away, then slowly distance away, then slowly move forward. Once the move forward. Once the fire is out, keep an eye on fire is out, keep an eye on the area in case it re-the area in case it re-ignites.ignites.

DCP DCP Suitable for B & C Class of fire Suitable for B & C Class of fire involving material like involving material like Petrochemical Products, Petrochemical Products, Paints, Resins, Pigments, Paints, Resins, Pigments, Varnishes, Gases in the Varnishes, Gases in the compressed form like Oxygen, compressed form like Oxygen, Acetylene, LPG and CNG.Acetylene, LPG and CNG.

A B C Type Dry Powder A B C Type Dry Powder (Stored Pressure) (Stored Pressure)

Suitable for A B C & E Class of fire Suitable for A B C & E Class of fire involving material like Paper, Wood, involving material like Paper, Wood, Cotton, Petrochemical Products, Cotton, Petrochemical Products, Paints, Resins, Pigment, Varnish, Paints, Resins, Pigment, Varnish, Gases in the compressed form like Gases in the compressed form like Oxygen, Acetylene, LPG and CNG.Oxygen, Acetylene, LPG and CNG.

CO2CO2

Suitable for B & C Class of fire involving materials like Suitable for B & C Class of fire involving materials like Petrochemical Products, Paints, Resins, Pigment, Varnish, Gases, Petrochemical Products, Paints, Resins, Pigment, Varnish, Gases, in the comressed form like Oxygen, Acetylene, LPG and CNG and in the comressed form like Oxygen, Acetylene, LPG and CNG and also for fires involving electrical equipmentalso for fires involving electrical equipment

Mechanical Foam (Afff)Mechanical Foam (Afff)

Suitable for A & B Class of fire involving materials like Suitable for A & B Class of fire involving materials like paper, wood and cotton, petroleum products, paint, paper, wood and cotton, petroleum products, paint, pigment & varnish.pigment & varnish.

Class B Fire-Mechanical FoamClass B Fire-Mechanical Foam

Hydrant SystemHydrant System

Hydrant ValvesHydrant Valves

Hydrant SystemHydrant System

Hose BoxHose Box

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