06 scope of work site inspn services rasgas

Tender No. RGVB-05 PART B – Exhibit 1– Scope of Work

SIS January 2011 of 17

RASGAS COMPANY LIMITED

SITE INSPECTION SERVICES (SIS)

PART B

EXHIBIT 1

SCOPE OF WORK



Table Of Contents

I. General 3 2. General Description of Facilities 4 3. Call-off Order 7 4. Reporting 7 5. Qualifications/Certification 8 6. Working Relationships 8 7. Documentation 8 8. Multiple Inspection Parties 9 Appendix I General Description of Lead QC & Inspector Duties and Inspection

Activities Appendix II COMPANY Estimated Man-Hours



SCOPE OF WORK

1. General 1.1 CONTRACTOR shall provide a full range of Site Inspection Services to RasGas as

further described herein. Such Inspection Services shall be provided in addition to, and in conjunction with, similar activities separate from this AGREEMENT, provided by other COMPANY’s Contractors.

1.2 The WORK described herein is for the RasGas Projects. RasGas Projects may

include but not limited to the current projects, including: (i) LNG Project consisting of Barzan LNG Train 1 and 2, Helium phase 2, FAU II and Operations Capital Projects. These RasGas Projects may be further segregated into Offshore and Onshore Projects. However, CONTRACTOR will execute the WORK as a single WORK scope, under this AGREEMENT.

1.3 The details of the WORK is described as follows:

1.4 The WORK shall be performed in accordance with CALL-OFF ORDERs in the

format set forth in Exhibit 4 of the AGREEMENT and in accordance with COMPANY’s written instructions. CONTRACTOR’s staff is generally and strategically deployed in an oversight or surveillance capacity monitoring the performance of EPC CONTRACTORS on behalf of COMPANY.

1.5 CONTRACTOR shall be responsible for coordinating its WORK with COMPANY’s

other Contractors. 1.6 CONTRACTOR is encouraged to plan and execute the WORK in such a manner as

to minimize duplication, streamline reporting, on time & proper resource planning and provide cost-effective solutions for the WORK. Nothing in this AGREEMENT or the documents contains therein is intended to inhibit or otherwise restrain CONTRACTOR from developing innovative / breakthrough methods in its performance of the WORK.

1.7 In Appendix I to this Exhibit 1, a general description of the inspection activities

associated with the WORK is provided. 1.8 The WORK may be comprised of onshore or offshore inspection services as

described herein for the RasGas Project scope as described in 1.2 above. In the event COMPANY exercises its Options for additional scope with its EPC contractors, CONTRACTOR will be advised accordingly and will continue to provide service under this AGREEMENT for such scope.

1.9 COMPANY may issue CALL-OFF ORDERs in response to COMPANY inspection

requirements not related to the Projects mentioned under 1.2 above. The scope of such Work Requests will be consistent with the scope as specified in this Exhibit 1.

1.10 CONTRACTOR shall adhere to all requirements in Exhibit 3 (Project Instructions)



during the performance of the WORK. 2. General Description of Facilities

COMPANY intends to expand its world-class LNG Facility located at Ras Laffan, State of Qatar and the associated Offshore Facilities located in the North Field. The Onshore Facilities consist of the following: The Onshore Facilities included in this expansion are: the onsite process units, inlet gas reception and gas treating facilities, condensate stabilization, gas liquefaction, and sulfur recovery. In addition there are auxiliary units, utility and offsite systems, offplot facilities, and infrastructure, including run down, storage, and loading facilities. Feedgas and condensate will be delivered to the facilities via a single mixed phase feedgas / condensate pipeline from the Offshore production facilities. This pipeline (and the associated platform) will be provided by the EPC Contractor for the Offshore Facilities. The Offshore Facilities consist of the following: The Offshore Facilities will initially produce 1900 MMscfd of wet gas (full well stream) from 30 wells drilled on three wellhead platforms through two large diameter export pipelines to the onshore plant. The offshore pipeline system has been designed to supply up to three onshore gas treating and processing trains, i.e. 2850 MMscfd of wet gas. A brief outline of the project scope for the offshore development is as follows: 3 unmanned wellhead platforms, each with 15 well slots and supported by 6- leg

steel piled jackets 10 gas development wells at each wellhead (total 30 wells) with 7” monobore

completions in the Khuff reservoirs (K1-K3) 2 x 32” subsea well stream gas export pipelines with 2 x 24” intrafield pipelines Brownfield tie-in work for the provision of controls from the RasGas Alpha (RGA)

Complex and power from QG3&4-WHP7 and QG3&4-WHP9 Option for an Additional Living Quarters (ALQ) module to be installed on the west

side of the existing RasGas Alpha Living Quarters platform (RGA-LQ)

The Facilities will be located in the northeast area of the North Field, approximately 95km from the northern tip of the State of Qatar in the Arabian Gulf. Water depth is 40 -55 meters in this area.

The North Field reservoir contains hydrogen sulfide and therefore the wellstream fluids produced will require the facilities to be designed for sour service i.e. sour. All wellhead platform process piping, valves and vessels are either CRA clad or solid CRA construction.



2.1 The WORK Relating to the Onshore Facilities

Site Inspection Services are required by COMPANY during construction of the facilities. Site Inspection Services shall be performed by CONTRACTOR. CONTRACTOR’s activities (the WORK) shall generally include, but not necessarily be limited to, the following categories: a) Construction Site Inspection - The construction site for the RasGas Project

is located at Ras Laffan or South-Korea or Vendor Fabrication Sites . b) COMPANY’s warehouse - inspection of incoming material, including the

Expansion Project’s spare parts. (Note: this material is COMPANY material and is not involved with the EPC contractor.) This WORK may primarily be performed by the material control technician.

c) Vendor Shop/ Site Inspection – inspection of materials at vendor shop or construction site within Qatar or elsewhere as specified by COMPANY.

d) Quality Audits/Assessments - CONTRACTOR may be required from time to

time to carry out Audits/Assessments in support of project procurement and construction activities.

CONTRACTOR’s duties and responsibilities with respect to Site Inspection Services shall include, but not limited to; - review and supervision of welding procedures, welder qualifications, and

production welding of carbon steels, low alloy steels, clad metallurgies, and corrosion resistant alloys (CRA’s);

- structural steel fabrication and assembly; - pipe/piping manufacturer, fabrication, coating and assembly, including

welding/flushing/ testing/preservation; - large diameter valve manufacturers - dimensional control and verification; - material control and verification; - review of nondestructive testing (NDT) and NDT results; - protective coatings and painting; - fireproofing and insulation; - site preparation including blasting, excavation, fill, and compacting; - reinforced concrete batching, mixing, placing, curing, and testing for LNG

storage tanks, foundations, pipe racks, and cables trenches/post tensioning systems for LNG storage tanks;

- ICIMS / distributed controls/telecommunication equipment; - cathodic protection systems and anodes installation; - mechanical installation, including pressure vessels/exchangers/columns/tanks,

rotating equipment/turbomachinery, connecting piping, and piping supports; - electrical and instrument installation, including power distribution and control

systems;



- electric motors, motor control centers (MCC ‘s), switchgear, transformers, and generators;

- architectural and building work, including plumbing, HVAC, electrical, and mechanical;

- Safety and loss prevention installations; and - mechanical completion/acceptance, commissioning, and performance testing.

2.2 The WORK Relating to the Offshore Facilities

Site Inspection Services shall be performed by CONTRACTOR as are required by COMPANY during construction of the Facilities.

CONTRACTOR’s activities (the WORK) shall generally include, but not necessarily limited to, the following categories:

a) Inspection services in Qatar or South Korea

b) Fabrication Yard Inspection – CONTRACTOR is advised that the fabrication yard being utilized is Hyundai Heavy Industries (HHI), Ulsan, South Korea, including fabrication of Wellhead Platform decks including inspection of structural, mechanical, electrical & instrumentation disciplines.

c) Offshore Inspection – CONTRACTOR is advised that the installation of Offshore Facilities will require, as a minimum, deck installation, Hook-up and Mechanical Completion of the three Wellhead Platforms. In the event that the Option for an Additional Living Quarters (ALQ) module is executed, the ALQ shall also require to be installed offshore on the existing RGA Living Quarter Platform followed by hook-up and mechanical completion.

d) Pipeline Inspection – CONTRACTOR is advised that Offshore Facilities require onshore fabrication of CRA clad risers and subsea pipeline spools, offshore installation of subsea 32” pipelines & 24” CRA clad intrafield pipelines, common risers, subsea spools and onshore pipeline sections, and as a minimum, inspection services for line pipe, pipeline welding, NDT, field joint coating, anode installation, excavation, backfilling, hydrotesting, and pigging are required; and

e) QA Audits – CONTRACTOR may be required to perform QA Audits in support of project procurement and construction activities.

CONTRACTOR’s duties and responsibilities with respect to Site Inspection shall include but not limited to carrying out the necessary activities to ensure compliance with the Project specification and drawings, including:

- review and supervision of welding procedures, welder qualifications, and production welding for carbon steels, clad metallurgies, and corrosion resistant alloys (CRA);

- structural steel fabrication and assembly;



- Inspection of piping fabrication and assembly, including welding / flushing / testing/ reinstatement / preservation;

- Inspection of riser and subsea spool fabrication and assembly, including welding / gauging, flushing / testing/ field joint coating/ passivation (if applicable), and preparation of offshore field weld bevels as applicable.

- Inspection of pipe/piping manufacturer, fabrication, coating and assembly, including welding/flushing/ testing/preservation;

- Inspection of large diameter valve manufacturers

- dimensional control and verification;

- material control and verification

- review of nondestructive testing (NDT) and NDT results;

- Inspection of protective coatings and painting;

- Inspection of fireproofing and insulation;

- cathodic protection systems and anodes installation;

- Inspection of mechanical outfitting, including process equipment, rotating equipment/ turbomachinery, connecting piping, and piping supports;

- Inspection of electrical and instrument outfitting, including power distribution and control systems;

- Inspection of electric motors, motor control centers (MCC’s), switchgear, transformers, and generators;

- Inspection of architectural and building work, including services such as plumbing, HVAC, electrical and mechanical;

- Inspection of lifesaving, safety, and loss prevention installations;

- Inspection of seafastening for jacket and deck transportation;

- Inspection of jacket installation, deck installation and hook-up;

- Shipping/transportation, packaging, and load-out;

- Mechanical completion / acceptance, and commissioning;

- Pipeline Coating Yard: Independent review of progress, product quality, Contractors inspection activities, testing, documentation/certification and layout;

- Onshore Pipeline monitoring route preparation, trench excavation, pipeline installation including welding, NDT and field joint coating, reinstatement, shore approach excavation, pipeline pull-in and shore approach reinstatement, pipeline cleaning, hydrotesting, pigging and drying, valve installation and final tie-ins; and

- Pipeline Laybarge: monitoring the fit-up, welding parameters, NDT and field joint coating during pipelay in accordance with the approved “Inspection and Test Plan” plus review and approval of NDT and coating records.

3. Call-off Order

All inspection WORK performed by CONTRACTOR shall be authorized by COMPANY in writing in the form of a fully executed CALL-OFF ORDER. Refer to Exhibit 3, Section 5 (Call-off Orders) for details of the CALL-OFF ORDER Procedure.



4. Reporting CONTRACTOR shall report the results of all vendor and construction site inspections on a weekly basis or more frequently as advised by COMPANY for a specific task. Inspection reports shall clearly show the items / activities inspected, inspection status, acceptance criteria, and follow-up action as necessary. Inspection reports shall be in a paper or electronic format as agreed to by COMPANY.

5. Qualifications/Certification

All CONTRACTOR personnel assigned to the WORK shall be fully qualified/certified to carry out their duties in a competent and professional manner. CONTRACTOR’s personnel may be required, for specific assignments, to be certified in accordance with nationally recognized standards such as American Society of Nondestructive Testing (ASNT), American Welding Society (AWS), National Association of Corrosion Engineers (NACE) or British Standards (BS). Certification requirements shall be clearly described in the applicable Call-off Order. COMPANY’s minimum requirements for proposed personnel are attached in Table I to Attachment I hereto. CONTRACTOR may propose alternate industry recognized certification standards for inspection personnel for COMPANY’s approval. Personnel assigned to the WORK by the CONTRACTOR shall be fully capable of completing the assignment as required and directed by COMPANY.

6. Working Relationships 6.1 All CONTRACTOR’s personnel assigned to the WORK at fabrication, vendor,

construction, or offshore sites shall function as a member of COMPANY’s on-site construction team and receive direction from the designated COMPANY representative. While CONTRACTOR retains independent contractor status, assigned personnel shall coordinate daily inspection activities through, and report the results of all inspections to, the designated COMPANY representative.

6.2 CONTRACTOR shall provide the highest caliber of technically qualified inspection

personnel who have the ability to function in a harmonious manner with Onshore and Offshore EPC Contractors, and COMPANY.

6.3 CONTRACTOR is expected to coordinate its WORK with all concerned parties

consistent with overall requirements as established by COMPANY. COMPANY shall establish priorities and resolve interference between all concerned parties. No extra compensation will be allowed for interference between parties, unless otherwise approved in writing by COMPANY.

6.4 CONTRACTOR shall ensure that all personnel under their employ assigned to the

WORK understand, acknowledge, and accept the terms of the AGREEMENT executed by and between COMPANY and CONTRACTOR by signing



Confidential Information Agreement Acknowledgment Form as shown in Exhibit 3, Appendix III of AGREEMENT.

7. Documentation

COMPANY shall make available for use by CONTRACTOR’s personnel, a copy of Codes, standards, applicable specifications, drawings, COMPANY’s contractor’s or vendor’s Quality Assurance / Quality Control Plan as accepted by COMPANY, procedures and test plans at all fabrication and construction sites. Applicable documents, specific to the Call-off Order, will be issued with each Call-off Order for all vendor shop inspection requirements. CONTRACTOR shall review all documents to familiarize himself with the description of the WORK to be performed. Errors, conflicts, ambiguities, or inconsistencies in the drawings, specifications or other documents shall be immediately brought to COMPANY’s attention in writing. CONTRACTOR shall not proceed with the WORK in question until COMPANY furnishes a clarification or correction of the matter. In the event CONTRACTOR proceeds before resolution by COMPANY, CONTRACTOR shall be responsible for any costs or damages resulting from its failure to seek and obtain resolution. Occasionally, and as authorized by a Call-off Order, CONTRACTOR may be requested to carry out specific material tests, analyses, or other examinations utilizing appropriate equipment and recognized technical expertise (e.g., mechanical testing, chemical analysis, ultrasonic testing, etc.).

8. Multiple Inspection Parties

COMPANY reserves the right to award contracts to more than one Inspection Services Company. In the event of more than one Inspection Services Company, COMPANY reserves the right to evaluate resumes/cv’s etc to select those inspectors COMPANY deem best qualified/certified to conduct the work. In the event that more than one company is utilized, all parties shall cooperate to the fullest to ensure that the overall and individual inspections are completed to the highest professional standards without prejudice.



Appendix I

General Description of QC Lead and Discipline Inspector Duties and Inspection

Activities

1. QC Leads generally reporting to the Company Site Quality Coordinator (SQC) and duties shall include (but not be limited to): (1) Supervision and leadership of all discipline inspection activities in an area or discipline specific work; (2) daily reporting of QA/QC efforts; (3) determining and resolving quality related construction problems; (4) reviewing construction and completion procedures for compliance to specifications and codes, including welding procedures, welder qualifications, dimensional control procedures, coating procedures, nondestructive testing procedures, hydrotest procedures, etc.; (5) reviewing Quality Assurance Plans, Quality Control Manuals, Inspection Procedures, etc.: (6) monitoring QC inspection activities, reports, nondestructive testing, traceability, and documentation for the Project (including Documentation for Operations (DFO); and (7) assisting the discipline engineers on quality-related issues. In addition, QC Lead may perform inspection activities, especially in his discipline, as required.

2. Discipline Inspectors (generally reporting to the QC Leads) Welding (Structural or

Piping) Inspection shall include (but no be limited to): Weld Procedures including (1) reviewing WPS, PQRS, and welder qualifications; (2) confirming that correct WPS is applied per weld map; (3) witnessing mechanical and/or radiographic testing of weld qualifications. Visual Inspection including (4) edge preparation of base material; (5) fit-up and alignment of joints; (6) qualification of welders; (7) confirming proper consumables are being used (including material and diameters); (8) confirming proper cleaning between passes; (9) confirming proper machine settings; (10) ensuring proper preheat and PWHT set-up and performance; (11) verifying welders’ identification on completed welds. Nondestructive Testing including (12) radiography technique and radiographic review; (13) dye penetrant; (14) magnetic particle; (15) ultrasonic; (16) hardness test; (17) positive material identification (PMI) test; (18) on-site chemical test; (19) crack-depth indication; (20) all other NDE tests, as required. Shop Inspection including (21) verifying proper handling and issuance of consumables; (22) reviewing MTRs for base material and consumables; (23) confirming traceability of materials (alloy, low-temperature carbon steel, pressure-retaining components, and other critical materials); (24) monitor shop- welding documentation; (25) verify proper handling of material; (26) inspection of cladding processes and clad materials; Pressure Testing (27) witness pressure tests (hydrostatic and/or pneumatic). Review Disciplines’ Quality Control Documentation /or Completeness. Note for Structural Fabrication Welding Inspection: In addition to the above activities, the inspector shall (28) confirm dimensions and sizes of structural components during fabrication and erection, (29) verify welding of appurtenances - such as ladders, walkways, handrails, etc. Note for Piping Fabrication Welding Inspection: In addition to the above



activities, the inspector shall (28) confirm piping schedules, (29) plumb and level of piping systems Minimum personnel qualifications: Reference Table I

3. Discipline Inspectors Electrical Inspection shall include (but not be limited to):

Switchgear & MCCs including (1) circuit breaker and contractor setting & trip check, (2) installation, alignment, and level, (3) ancillary installation and busbar connection (4) power and control cable termination, (5) wiring check, (6) insulation resistance (7) calibration of meters, relays switchgear, (8) interlock devices, (9) space heater monitoring, (10) earthing resistance, (11) high-potential check, (12) startup and operational checks, (13) circuit breaker & contactors setting. Cable trays and trenches including (14) inspect cable trays, (15) insulation resistance test, (16) grounding continuity, (17) cable identification and condition, (18) startup and operational checks (19) inspect cable trenches, (20) placement of conduit. Trans former including (21) installation & leveling, (22) polarity of terminals & phase sequence, (23) power and control, (24) tap setting, (25) grounding, (26) insulation resistance measurement, (27) high potential testing, (28) startup and operational tests. Cables including (29) type and location, (30) verify circuit identification, (31) check seals, (32) glands, (33) inspect termination’s. Fire Alarm Systems including (34) component checks, (35) installation and testing of system. CCTV Systems including (36) equipment inspection, (37) installation and testing of system. Control Panels including (38) inspection of components, (39) installation and testing. Batteries & Chargers including (40) confirm rating, (41) cable connections, (42) proper installation and testing (43) confirm charge and electrolyte level. Lighting including (44) confirm area classification, (45) verify equipment and locations, (46) weatherproofing of equipment, (47) operation and setting of time switches, (48) system testing, (49) night-time illumination check. Grounding System including (50) check connections and splices prior to backfill, (51) check continuity, (52) cable type & size, (53) testing. Motors including (54) storage and maintenance, (55) nameplate data, (56) check bearings, oil levels, wiring, (57) terminal connections, (58) space heater, (59) insulation test, (60) grounding, (61) witness uncoupled run-in, and confirm amperage load 7 temperature, (62) installation of switches, (63) startup and operational testing, including coupled run-in (64) other inspections as specified in inspection & test plans. Cathodic Protection Systems including all phases of material inspection, installation, and testing. Review Disciplines’ quality Control Documentation for Completeness Minimum requirements: Reference Table I

4. Discipline Inspectors Instrumentation Inspection shall include (but not be limited

to): Control Center including (1) storage of received equipment, (2) installation of panel board, console, rack, etc. (3) control center wiring, (4) testing (continuity, insulation resistance, etc.). Instrument Pressure Lines including (5) visual inspection of tag numbers, dip high and low pressure, slope, support, material & rating, purging requirements, (6) pressure & leak tests. Wiring including (7) cable identification & tag no. (8) installation, (9) cable gland and sealing, (10) line-line and line-ground resistance, (11) testing (continuity, insulation resistance, etc.) Signal lines including (12) inspection of materials, (13) installation of tubing, fitting, valves), (14) witness air



blow, (15) leak tests, (16) continuity tests. Loop Tests including (17) input/output signal loops. Calibration of instruments including all digital and analog instruments, control valves either pre-installed or instruments installed at site. Installation of instruments including (18) verification of correct instruments, stands, etc. Review Disciplines’ Quality Control Documentation for Completeness

Minimum personnel requirements: Reference Table I 5. Discipline Inspectors Coatings-Insulation Inspection shall include (but not be limited to): Painting

including (1) confirmation of surface preparation, (2) verify correct paint system, (3) confirm proper atmospheric conditions. (4) blasting medium, (5) verify DFT and finished surface. Insulation including (6) confirm material type and quality, (7) inspect equipment surface, (8) check storage condition, (9) confirm proper atmospheric conditions, (10) confirm proper application - thickness - staggered joints etc. (11) for cold insulation; application of sealant - vapor barrier - adhesive - etc. (12) confirm proper jacketing and fasteners. Fireproofing including (13) surface preparation, (14) confirm proper fireproofing materials, (15) in-process inspection, (16) final thickness and finish. Review Disciplines’ Quality Control Documentation far Completeness Minimum personnel requirements: Reference Table I

6. Discipline Inspectors Mechanical-Rotating Equipment Inspection shall include (but not be limited to):

Pumps including (1) baseplate & foundation prior to grout, (2) centerline, level, & elevation check (3) tightness of anchor bolts, (4) grouting, (5) initial alignment, (6) soft foot check (pumps and motors), (7) piping connections (cold spring, etc.), (8) final cold-alignment, (9) check rotation, (10) run-in vibration 7 temperature check, (11) other inspections as specified in Inspection Plan, Compressors and Turbines including (12) baseplate & foundation prior to grout, (13) centerline, level, & elevation check, (14) setting positions, (15) preparation for grout, (16) grouting, (17) soft foot check, (18) piping connections (cold spring, etc.) (19) final cold-alignment, (20) check rotation, (21) run-in vibration & temperature check (22) lube oil & seal oil flush. (23) other inspections as specified in Vendors’ Inspection and Test Plans Review Disciplines’ Quality Control Documentation for Completeness Minimum personnel requirements: Reference Table I

7. Discipline Inspectors Mechanical-Vessels and Heat Exchangers shall include (but not be limited to): (1)

baseplate & foundation prior to grout, (2) centerline, level, & elevation check, (3) preparation for grout, and grout application, (4) inspection of internals, (5) for air- cooled exchangers-plumbness of fan & motor shafts - level of exchanger assemblies - fantip clearance - belt tension - blade pitch angle - vibration and noise tests, (6) dimensional control and verification, (7) inspection of cladding processes and clad materials. (8) other inspections as specified as Vendors’ Inspection & Test Plans, (9) bolting materials and joint tightness.



Minimum personnel requirements: Reference Table I

8. Discipline Inspectors Living Quarters-Buildings Inspection shall include (but not be limited to): Erection

including (1) inspect condition of received material, (2) confirm plumb, elevation, level of structures and installed equipment (2) confirm structures are installed per drawings (3) verify bolt material, (4) verify bolt tightness. Buildings including (5) perform receiving materials inspection, (6) inspect structural installation, (7) inspect electrical systems and HVAC installation including ductwork, (8) verify plumbing & sanitary equipment installation, (9) monitor and inspect installation of walls and roof, (10) witness all testing as required, (11) confirm installation of carpets, furniture, trim. Review Disciplines’ Quality Control Documentation for Completeness. Minimum personnel requirements: Reference Table I

9. Discipline Inspectors Pipelines Inspection shall include (but not be limited to): Mill Inspection including

(1) surveillance of manufacture, rolling, and welding processes, (2) review of metal properties both chemical and physical, (3) witness of cladding processes, (4) review and witness of heat treatment processes where applicable, (5) witness of pipe bending processes where applicable. Coating Inspection including (6) surveillance of pipe coating processes and application, (7) verification of proper substrate preparation and anchor profiles (8) wet and dry film thickness verification, (9) holiday detection, (10) witness of adhesion and Barcol hardness tests as required. Shipping Inspection including (11) inspection of transport preparation, (12) preservation, (13) load out and secure for transport. Installation Inspection including (14) welding procedure qualification, (15) production welding inspection, (16) offshore installation equipment inspections (lay barges, etc.), (17) excavation, laying, and backfihling both onshore/offshore, (18) field joint coating application, (19) weight coating, (20) anode installation, (21) hydrotesting including pigging and drying. Nondestructive Testing including (22) radiography, magnetic particle, dye penetrant, ultrasonic, hardness, and visual inspection where applicable.

10. Discipline Inspectors OCTG Inspection shall include (but not be limited to): Mill Inspection including (1)

surveillance of manufacture, rolling and threading, (2) review of CMTR, (3) review and witness of heat treatment process, (4) selection of sample of acceptance inspection, (5) monitoring of NDT inspections, (6) verification of drift, (7) verification of traceability, (8) Visual and dimensional inspection. Coating Inspection including (9) verification of surface preparation and anchor profile, Thread Inspection including (10) Verification of attribute dimensions, (11) NDT verification, (12) verification of surface roughness, (13) verification of coupling make-up. Shipping Inspection including (14) verification of traceability, (15) inspection of transport preparation, (16) load out and secure for transport. Receiving and Maintenance Inspection including (17) Visual and Dimension inspection, (18) Drift.



11. Discipline Inspectors Wellheads, BOP’s and Downhole Tools Inspections shall include (but not be

limited to): Manufacturing and Design Inspection including (1) design review including verification of form, fit and function, (2) review of CMTR, (3) review and witness of heat treatment process, (4) monitoring of NDT inspections, (5) Visual and dimensional inspection. Coating Inspection including (6) verification of surface preparation and coating, Thread Inspection including (7) Verification of attribute dimensions, (8) NDT verification, (9) verification of surface roughness, (10) verification of coupling make-up. Shipping Inspection including (11) inspection of transport preparation, (12) load out and secure for transport. Receiving and Maintenance Inspection including (13) Visual and Dimension inspection.

Insert this new discipline..and delete the Appendix 11 12. Discipline Inspector Material & Equipment Preservation Control duties shall include:

- Receipt inspection of incoming materials, equipment, and spare parts; - Ensures all quality requirements detailed in purchase orders are met; - Identifies, records, and follows up on items which fail to meet specified

standards; - Familiar with COMPANY’s SAP database for quarantined spare parts; - Ensures that short and long term preservations are carried out in accordance

with manufacturers’ stated requirements; and - Assists with retrieval / storage of data / information on COMPANY’s intranet, CONTRACTOR shall provide technicians to execute the WORK who satisfy the following requirements (or COMPANY approved equivalents): - Degree, or approved equivalent, in an engineering discipline; - Minimum 5 years’ experience in material inspection / preservation in the oil and

gas or petrochemical industry; - Good knowledge of relevant codes and standards pertaining to the above; - Computer literate with a good knowledge of Windows and MS Office software.

Knowledge of SAP desirable; and - Good standard of written and spoken English.

13. All QC Lead & Discipline Inspectors shall have Qatar /UAE driving licenses

( refer Clause 6.4 of Exhibit 3), as applicable.



Appendix I

Table I

CONTRACTOR shall provide inspection personnel to execute the WORK who satisfy the following requirements (or COMPANY approved equivalents). Inspection personnel shall be physically fit for their intended work. They shall be capable of working outside for extended periods of time in temperatures as high as 49°C. They shall be able to climb ladders, stairs, pipe racks, tanks, columns, etc. to perform their inspections (as appropriate to the discipline) and shall not suffer from vertigo at heights. They shall also be able to work in enclosed / confined spaces such as inside columns / towers and large diameter cooling water pipework (as appropriate to the discipline) without becoming claustrophobic. All personnel shall have a minimum of high school / technical school education and shall ideally have served a trade apprenticeship with Guild or similar certification. A minimum of 10 years experience in relevant industry / discipline inspection is required, with some previous Middle East experience desirable. QC Leads must be able to effectively and forcefully present the results of their inspections to COMPANY and when applicable, the EPC contractor. In addition COMPANY requires the following specific criteria:

Discipline Code Knowledge Required Certification Advantageous Certification

Structural/ welding

AWS D1.1 API RP 2X ASME IX ASME V ASME VIII API 650

CSWIP 3.1/3.2 CWI

UT RT MT PT (PCN, ERS, ASNT etc)

Painting/ coating

SSPC NACE BS

NACE 1-COR BG. ERS level 2 (minimum)

Electrical NEC (NFPA 70) API 14F

Trade certification (eg. UK. City and Guilds)

Instrumentation API 550 API 14C


Process Piping/welding

ASME IX ASME V ASME VIII ASME/ANSI B3l.3 ASME/ANSI B3l.4 ASME/ANSI B31.8 NACE

CSWIP 3.1/3.2 CWI BG. ERS

UT, MT, RT, PT. (PCN, ERS, ASNT etc)

Subsea Piping/welding

API-1104 ASME/ANSI

CSWIP 3.1/3.2 CWI




B31.3 ASME/ANSI B31.4 ASME/ANSI B31.8

BG. ERS

Vessels and Heat Transfer

ASME VIII ASME IX ASME V TEMA code

CSWIP 3.1/3.2 CWI


Fired Heaters

API-560 ASME/ANSI B31.3 AWS D1.1 ASME IX ASME V

CSWIP 3.1/3.2 CWI


Rotating Equipment

API-617 API-610 API-672


Concrete

ACI Trade certification (eg. UK. City and Guilds)

Pipelines

API-1104 ASME/ANSI B31.3 ASME/ANSI B31.4 ASME/ANSI B31.8

CSWIP 3.1/3.2 CWI BG. ERS


Non Destructive Examination

ASME V API-1104 ASME/ANSI B3 1.3 APIRP2X AWS D1.1

UT, MT, RT, PT. (PCN, ERS, ASNT etc) as appropriate



APPENDIX II

COMPANY Estimated Man-Hours

COMPANY makes no guarantees or warranties whatsoever to CONTRACTOR concerning the total estimated man-hours that COMPANY may request successful Bidder to expect under this AGREEMENT. Subject to the above, COMPANY’s anticipated range of man-hours needed to perform the WORK is as follows:

Contract Term (3 years)

1+1 Year Option

Total Estimated Man-Hours 400,000 260,000

06 scope of work site inspn services rasgas

Documents

loss prevention installations

additional living quarters

corrosion resistant alloys

cathodic protection systems

including welding flushing testing preservation

heat treatment process

soft foot check

motor control centers