03 brushless dc motors 25102017 - koco motion · 6 brushless dc motors with and without hallsensors...

... Intelligence in motion

MOTION CONTROL TECHNOLOGYDevelopment | Production | Sales

Brushless DC Motors

with and without Hallsensors

... Intelligence in motion... Intelligence in motion

2

Brushless DC Motors with and without Hallsensors

KOCO MOTION is a motion control company that

manufactures and distributes electromechanical

products to nearly every OEM market segment

(e.g., Medical, Bio-Medical, Laboratory Automation,

Solar, and Semiconductor). Motion control is the

application of precision motors, controls, and

mechanical systems in automated machines.

KOCO MOTION has office locations in Germany

and the USA.

KOCO MOTION – THE COMPANY

Our Value Proposition is to

provide our customers with

excellent quality OEM products

at very competitive pricing.

O

p

ex

a

The motion control products and systems are

specified by highly experienced engineers in

Germany and manufactured throughout the

world at ISO9001 prequalified facilities.

For other KOCO MOTION products –

see our websites for more details:

www.kocomotion.de

· Lexium MDrive Steppers

with integrated controls

· MDrive Steppers with integrated controls

· Servo controlled stepper motors

with drives and controls

· Discrete stepper drives and controls

· Stepper motors

· Stepper Linear Actuators

· Controls

· DC-Motors

· Brushless DC-Motors

· AC Motors with and without Gearboxes

· Power Supplies

· Gearboxes

22


3

... Intelligence in motion... Intelligence in motion

TABLE OF CONTENTS

Motor Diameter Page

B1215N2B- · B1220N2B- 12 mm 4

B1230N2B- 12 mm 5

B1635N2B- 16 mm 6

B2030N2B- 20 mm 7

B2040N2B- 20 mm 8

BO2316N2B- 23 mm 9

BO2818N2B- 28 mm 10

BO2821N2B- 28 mm 11

BO2826N2B- 28 mm 12

BO2828N2B- 28 mm 13

BO2914NH2B- 29 mm 14

B2940N2B- 29 mm 15

B2950N2B- 29 mm 16

B3336NH2B- 33 mm 17

BO3831NH2B- 38 mm 18

BO5540NH2B- 55 mm 19

B1242N2B- with Encoder 12 mm 20

B1647N2B- with Encoder 16 mm 21

B2045NH2B- with Sensor 20 mm 22

42ZWX- 42 mm 23

57ZWX- 57 mm 24

60ZWX- 60 mm 25

62ZWX- 62 mm 26

80ZWX- 80 mm 27

86ZWX- 86 mm 28

110ZWX- 110 mm 29

130ZWX- 130 mm 30

Technical Information 31

Formulary 32 – 33

Load Data Form 34

Your Contact Persons 35

4


BLDC Motor · B1215N2B- · B1220N2B- · 12 mm

Specifications Please consult your authorized sales representative for custom specifications.

Commutationsensorless / Hallsensor as option

Max. winding temperature 130 °C

Protection class IP 40

Bearings 2 Ball bearings

TypeB1215N2B- B1220N2B-

180-3.7-001 474-4.0-001 190-3.7-001 238-7.4-001

Rated voltage U V 3.7 4 3.7 7.4

Terminal resistance R Ohm 2.63 0.369 1.2 3.55

No load speed n0 rpm 18000 47400 19070 23820

No load current I0 mA 120 390 125 70

Stall torque TS mNm 2.32 8.12 5.28 5.78

Rated torque T mNm 0.5 1.17 0.86 0.88

Rated speed n rpm 14000 40000 15200 19200

Rated current I mA 390 1900 608 376

Power Pmax. W 0.72 4.9 1.37 1.77

Max. efficiency % 50 59 64 67

Back-EMF constant KE mV/rpm 0.19 0.081 0.186 0.3

Torque constant KT mNm/A 1.8 0.777 1.783 2.87

Rotor inertia JRotor gcm2 0.1 0.1 0.14 0.14

Speed regulation constant Δn / ΔT rpm/mNm 7750 5837 3605 4121

Weight g 8 8 11 11

Length L mm 15 15 20 20

Operational conditions*

Temperature range T °C -20 ~ +100 -20 ~ +100

Axial force dynamic FAdyn N 0.3 0.5

Axial force static FSt N 10 10

Radial force at 3 mmfrom mounting face

FR N 0.3 0.6

* at 25° C

Dimension (mm) · B1215N2B and B1220N2B:

5







Type 500-12.0-001 150-14.0-001

Rated voltage U V 12 14

Terminal resistance R Ohm 0.6 8.2

No load speed n0 rpm 50000 15000

No load current I0 mA 430 100

Stall torque TS mNm 43.8 12.8

Rated torque T mNm 10 3.4

Rated speed n rpm 38400 11000

Rated current I mA 5000 500

Power Pmax. W 68 3.4

Max. efficiency % 73 57

Back-EMF constant KE mV/rpm 0.234 0.88

Torque constant KT mNm/A 2.24 8.4

Rotor inertia JRotor gcm2 0.21 0.21

Speed regulation constant Δn / ΔT rpm/mNm 1142 1164

Weight g 18 18

Length L mm 30 30


Temperature range T °C -20 ~ +100

Axial force dynamic FAdyn N 0.3

Axial force static FSt N 10


FR N 0.3

* at 25° C

Dimension (mm) · B1230N2B:

BLDC Motor · B1230N2B- · 12 mm

6








Type 450-12.0-001

Voltage U V 12

Terminal resistance R Ohm 0.35

No load speed n0 rpm 45000

No load current I0 mA 0.35

Stall torque TS mNm 85.5

Rated torque T mNm 7.8

Rated speed n rpm 40900

Rated current I mA 3.45

Power Pmax. W 33.5

Max. efficiency % 81

Back-EMF constant KE mV/rpm 0.264

Torque constant KT mNm/A 2.52

Rotor inertia JRotor gcm2 1.5

Speed regulation constant Δn / ΔT rpm/mNm 526

Weight g 40

Length L mm 35






FR N 0.3

* at 25° C


L

7








Axial force dynamic FAdyn N 2



FR N 3



Type 70-12.0-001 433-12.0-001


Terminal resistance R Ohm 11 0.37




Rated torque T mNm 6.5 11.4



Power Pmax. W 2.7 45





Speed regulation constant Δn / ΔT rpm/mNm 474 523

Weight g 46 46.0

Length L mm 30 30

* at 25° C


8











FR N 3



Type 124-12.0-001 143-12.0-001






Rated torque T mNm 12 5.9



Power Pmax. W 11 7.4



Torque constant KT mNm/A 9 7.756


Speed regulation constant Δn / ΔT rpm/mNm 169.8 406.4

Weight g 62 62

Length L mm 40 40

* at 25° C


9







FR N 0.6


Type 183-10.5-001

Rated voltage U V 10.5



No load current I0 mA 360

Stall torque TS mNm 176

Rated torque T mNm 17


Rated current I mA 3500

Power Pmax. W 29.5






Weight g 16

Length L mm 16

* at 25° C

BLDC Motor · BO2316N2B- · 23 mm

Dimension (mm) · BO2316N2B:





10







FR N 6


Type 204-12.0-001

Rated voltage U V 12








Power Pmax. W 41.5




Rotor inertia JRotor gcm2 17

Speed regulation constant Δn / ΔT rpm/mNm 109.3

Weight g 27

Length L mm 17.5

* at 25° C



Commutation sensorless




L

11







FR N 10


Type 49-15.0-001









Power Pmax. W 13.9






Weight g 37

Length L mm 21

* at 25° CCommutation sensorless






L

12







FR N 10


Type 115-11.0-001









Power Pmax. W 93






Weight g 47

Length L mm 26.6

* at 25° CCommutation sensorless






L

13







FR N 8


Type 116-12.0-001









Power Pmax. W 76.3






Weight g 58

Length L mm 28


* at 25° C

Commutation sensorless





L

14







FR N 0.8


Type 55-24.0-001


Terminal resistance R Ohm 12







Power Pmax. W 5.9






Weight g 51

Length L mm 14

* at 25° C

Commutation Hallsensor



Bearings 1 sleeve bearings

BLDC Motor · BO2914NH2B- · 29 mm

Dimension (mm) · BO2914NH2B: L

15







FR N 50


Type 354-24.0-001 133-24.0-001





Stall torque TS mNm 133 342

Rated torque T mNm 20 77


Rated current I mA 3.8 5





Rotor inertia JRotor gcm2 4.4 5

Speed regulation constant Δn / ΔT rpm/mNm 266 38.9

Weight g 115 140

Length L mm 40 50


* at 25° C

CommutationHallsensor, optional sensorless





JCTC 12547 SERIES(8P)

L

16







FR N 50


Type 354-24.0-001 133-24.0-001





Stall torque TS mNm 133 342

Rated torque T mNm 20 77


Rated current I mA 3.8 5





Rotor inertia JRotor gcm2 4.4 5

Speed regulation constant Δn / ΔT rpm/mNm 266 38.9

Weight g 115 140

Length L mm 40 50


* at 25° C

CommutationHallsensor, optional sensorless





JCTC 12547 SERIES(8P)

L

17


* at 25° C






FR N 3


Type 315-12.0-001









Power Pmax. W 138






Weight g 105

Length L mm 35.5

Dimension (mm) · B3336NH2B:





BLDC Motor · B3336NH2B- · 33 mm

L

18







FR N 2


Type 290-24.0-001









Power Pmax. W 171






Weight g 150

Length L mm 30.5

Dimension (mm) · BO3831NH2B:

* at 25° CCommutation Hallsensor



Bearings Ball bearings


L

19


* at 25° C






FR N 6


Type 184-24.0-001









Power Pmax. W 102






Weight g 203

Length L mm 39.3




Bearings Ball bearings

Dimension (mm) · BO5540NH2B:


L

20



BearingsSleeve bearings, as option Ball bearings

Applications: Precision control fields like medical instrument, industrial robot and so on.

Operating Environment: -15 ~ +45

Motor Characteristics 150-14.0-EN520256-001

Voltage U V 14







Power Pmax. W 3.4





Weight g 19

Length L mm 42

Encoder Characteristics

Number of channels 2

Counts per turn cpt 256

Supply voltage V 5

Max operating frequency kHz 110

High level output voltage V 2.4 Min

Low level output voltage V 0.4 Max

Phase shift °e 90

Z index pulse width °e —

Dimension (mm) · B1242N2B-150-14.0-EN520256-001:

BLDC Motor with Encoder · B1242N2B-

Options:Lead wires length, shaft length, special coils, gearheads, bearing type, encoder channels, encoder counts per turn

L

21





Voltage U V 6








Max output power Pmax. W 5

Max. efficiency % 61.8




Weight g 44

Length L mm 47




Supply voltage V 5




Phase shift °e 90

Z index pulse width °e —

Dimension A mm 16

Dimension B mm 18

BLDC Motor with Encoder · B1647N2B-


L

Dimension (mm) · B1647N2B-110-6.0-EN520256-001:

22





Voltage U V 12

Terminal resistance R Ohm 3


No load current I0 mA 0.25


Stall current IS mA 4




Max output power Pmax. W 11.1

Max. efficiency % 59.2




Weight g 53

L mm 62




Supply voltage V 5




Phase shift °e 90

Z index pulse width °e 90

Dimension A mm 20

Dimension B mm 22

Dimension (mm) · B2045NH2B-130-12.0-EN522800-001:

Interior Rotor With Sensor · B2045NH2B-


B

L

A45

23


BLDC Motor · 42ZWX- · 42 mm



Temperature range T °C -10 to +40




FR N 30

Type 42ZWX01 42ZWX02 42ZWX03

Rated voltage U V 24 24 24

Terminal resistance R Ohm 1.42 0.73 0.39

No load speed n0 rpm 5000 5000 5000

Stall torque TS Nm 0.32 0.63 2.43

Stall current IST A 16.9 32.88 61.54

Rated torque T Nm 0.063 0.125 0.185

Rated speed n rpm 4000 4000 4000

Rated current I A 1.65 3.4 4.5

Slope of n/M curve Δn / ΔT rpm/mNm 15.6 7.9 2.1

Torque constant KT mNm/A 45 44 47

Back-EMF constant KE mV/rpm 4.71 4.61 4.92

Rotor Inertia JR gcm2 52 93 134

Weight kg 0.29 0.47 0.65

Length L mm 40.5 60.5 80.5

Insulation Class B


Bearings 2 ball bearings


* at 25° C

Dimension (mm) · 42ZWX:

24









FR N 80











Torque constant KT mNm/A 73.5 78.7 80.0



Weight kg 0.5 0.75 1

Length L mm 56 76 96

Insulation Class B




* at 25° C

M2.546

WX

8-0.015

0

2.1

57

25-0.040

-0.007

25L


25


Insulation Class B











FR N 80

Type 60ZWX01 60ZWX02 60ZWX03 60ZWX04

Rated voltage U V 36 36 36 36

Terminal resistance R Ohm 1.65 0.7 0.48 0.35


Stall torque TS Nm 0.47 0.953 1.66 2.29

Stall current IST A 21.82 51.43 75.00 102.86

Rated torque T Nm 0.11 0.22 0.32 0.44

Rated speed n rpm 4000 4000 4000 4000

Rated current I A 1.9 3.3 4.8 6.6

Slope of n/M curve Δn / ΔT rpm/mNm 11.1 5.5 3.1 2.3

Torque constant KT mNm/A 73.5 78.7 80 80

Back-EMF constant KE mV/rpm 7.69 8.24 8.37 8.37

Rotor Inertia JR gcm2 75 119 173 210

Weight kg 0.5 0.75 1 1

Length L mm 61.5 81.5 101.5 121.5

* at 25° C


26


Insulation Class B











FR N 80














Weight kg 0.9 1.3 1.8


* at 25° C

20

25

48

2L62

8

7.5

52±0.3

4- 5.4


27


Insulation Class B











FR N 250






Stall current IST A 90 156.5 211.8








Weight kg 2 2.8 3.6

Length L mm 103 123 143

* at 25° C


28


Insulation Class B











FR N 250






Stall current IST A 150 320 480

Rated torque T Nm 1 1.8 2.5







Weight kg 2.3 3.4 4.3


* at 25° C

L2.5 13.2

51473-0.05

0

19.5

69.6

4- 5.586

19

2-M2.5

5

11


29


Insulation Class B











FR N 400

Type 110ZWX01 110ZWX02 110ZWX03 110ZWX04

Rated voltage U V 300 300 300 300

Terminal resistance R Ohm 5 2.46 1.7 1.3


Stall torque TS Nm 15.6 31.1 34.6 62.3

Stall current IST A 60 121.95 176.47 230.77

Rated torque T Nm 1.65 3.3 5 6.6

Rated speed n rpm 2530 2530 2370 2530

Rated current I A 2 3.5 5.1 6.7

Slope of n/M curve Δn / ΔT rpm/mNm 0.18 0.09 0.08 0.05

Torque constant KT mNm/A 1090 1090 1010 1090

Back-EMF constant KE mV/rpm 114 114 116 114

Rotor Inertia JR gcm2 2200 4400 6200 8800

Weight kg 2.6 4.9 7.2 9.5

Length L mm 83 113 143 173

* at 25° C


30


Insulation Class B











FR N 500





Stall torque TS Nm 13.5 27 40.6


Rated torque T Nm 2 4 6


Rated current I A 9 17 25





Weight kg 5.2 7.6 10

Length L mm 105 135 165

* at 25° C

1084- 10

4- 9

22

145

40 70

L70±1

165 110

45

6

18

8


31


TECHNICAL INFORMATION

Terminal Resistance (R)

The resistance of the armature winding, commuta-

tor connections and the commutator measured on

the commutator bars normally spanned by a pair of

opposite polarity brushes. It does not include the

brush film.

No Load Speed (n0)

The actual speed the motor will run with no load

applied at Rated voltage. If not otherwise defined

the tolerance of the no load speed is assumed to

be ±10%.

No Load Current (I0)

The current generated at Rated voltage with no load

on the motor - a function of rotation losses, both

electrical and mechanical at 22°C. The tolerance is

given at ± 50%.

Stall Torque (TS)

The torque developed by the motor at zero speed

and nominal voltage. This value is greatly influ-

enced by temperature.

Rated torque (I)

This is the recommended continuous torque at 25 °C.

Rated current

This is the recommended continuous current at 25 °C.

Efficiency (� max.)

The max. ratio between the absorbed electrical po-

wer and the obtained mechanical power of the mo-

tor. It does not always correspond to the optimum

working point of the motor

Power (Pmax.)

The maximum obtainable mechanical achieved at

the nominal voltage.

Back-EMF constant (KE)

The constant corresponding to the relationship

between the induced in the rotor and the speed of

rotation.

Torque Constant (KT)

The constant corresponding to the relationship bet-

ween the torque developed by the motor and the

current drawn.

Rotor inertia (gcm2)

Rotor’s mass dynamic inertia moment

Speed regulation constant (rpm/mNm)

The ratio of the speed variation to the torque variation.

The smaller the value, the more powerful the motor.

Weight (g)

The average weight of the basic motor type.

Temperature range

Indicates the min. and max. motor operating tem-

perature, as well as the maximum permitted rotor

temperature.

Shaft load max. (N)

The output shaft load at a specified shaft diameter for

the primary output shaft. For motors with ball bea-

rings the load and lifetime are in accordance with the

values given by the bearing manufacturers. This value

does not apply to second, or rear shaft ends.

32


Linear Motionm = Mass [kg]s = Travel range [m]v = Linear velocity [m/s]a = Linear acceleration [m/s2]r = Radius [m]p = Pitch [m]

� = Efficiency [–]F = Force [N]t = Time [s]

Rotary MotionJ = Inertia [kgm2] = Angle [rad]

� = Velocity [rad/s]� = Linear acceleration [rad/s2]r = Radius [m]Z = Teeth [–]i = Ratio [–]� = Efficiency [–]T = Torque [Nm]t = Time [s]

Force F = m · a [N]

TorqueT = J · � [Nm]

Energy W = F · s [Nm] W = T · [Nm]

Mechanical Power Pm = F · v [W] Pm = T · � [W]

Mass Inertia Inertia of cylinder: J = 1/2 m · r2 = �/2 · r4 · h · � [kgm2]Inertia of hollow cylinder: J = 1/2 m (r 2

1 + r 22 ) = �/2(r 4

1 - r 42 ) · h · � [kgm2]

� = specific weight [kg/m3] h = hight [m]

J = m · r2 [kgm2] T = F · r/� [Nm] = s/r [rad]

� = v/r [rad/s] ropt. = Jm /m [m]� = a/r [rad/s2]

Formulary

J1 = J2/i2 [kgm2]1 = 1 · i [rad]

�1 = �1 · i [rad/s]�1 = �1 · i [rad/s2]T1 = T2/i · � [Nm]iopt. = J2/ Jm [–]

J = m (p/2�)2 [kgm2] T = F · p/2� · � [Nm] = 2� · s/p [rad]

� = 2� · v/p [rad/s] popt. = 2� Jm/m [m]� = 2� · a/p [rad/s2]

Motor shaft r2

i = r2

r1

J2, 2, �2, �2, T2r1

Motor shaft

Z1Z2

i = Z2 / Z1

J2, 2, �2, �2, T2

Motor shaft

m

s

v

�

r

p

m

sv

Motor shaft

33


TORQUE B� A Nm = Ws Ncm mNm kpm pcm lb · in oz · in

Nm = Ws 1 0.01 0.001 9.80665 0.0000980665 0.112984137 0.007061648

Ncm 100 1 0.1 980.665 0.00980665 11.2984137 0.7061648

mNm 1000 10 1 9806.65 0.0980665 112.984137 7.061648

kpm 0.101972 0.00101972 0.000101972 1 0.0000101972 0.011521756 0.000720088

pcm 10197.16213 101.9716213 10.19716213 100.000 1 1152.11756 72.00877

lb · in 0.73756 0.0073756 0.00073756 86.7967 0.000867967 1 0.0625012

oz · in 141.61 1.4161 0.14161 1388.71974 0.0138872 15.99968 1

LENGTH B� A m cm mm μm in ft yd

m 1 0.01 0.001 0.000001 0.0254 0.3048 0.9144

cm 100 1 0.1 0.0001 2.54 30.48 91.44

mm 1.000 10 1 0.001 25.4 304.8 914.4

μm 1000000 10000 1000 1 25400 304800 914400

in 39.37008 0.393701 0.0393701 3.94 · 10-5 1 12 36

ft 3.28084 0.0328084 0.00328084 3.281 · 10-6 0.833333 1 3

yd 1.09361 0.0109361 0.00109361 1.09361 · 10-6 0.027778 0.333333 1

MASS B� A g kg t lb oz

g 1 1000 1000000 453.6 28.35

kg 0.001 1 1000 0.4536 0.02835

t 0.000001 0.001 1 0.000454 0.00002835

lb 0.0022 2.20459 2204.5855 1 0.0625

oz 0.03527 35.27337 35273.37 16 1

FORCE B� A N kp p lbf oz

N 1 9.807 0.0098 4.448 0.278

kp 0.102 1 0.001 0.4536 0.0283

p 101.97 1.000 1 453.55 28.347

lbf 0.225 2.205 0.0022 1 0.0625

oz 3.597 35.28 0.0353 16 1

Example for conversion: A = known quantity B = unknown quantity

TEMPERATURE B � A °Celcius-Scale (°C ) ° Fahrenheit-Scale (°F ) Kelvin-Scale (K)

� Celcius � (TF - 32) / 1.8 TK - 273.15

T Fahrenheit � · 1.8°C + 32 TF TK · 1.8 - 459.67

T Kelvin � + 273.15 (TF + 459.67) / 1.8 TK

INERTIA VELOCITY B � A gcm2 kgm2 = Nms2 lb · in2 oz · in2 B � A Upm rad/s Hz

gcm2 1 10000000 2926.39653 182.899783 Upm 1 9.54929658 60

kgm2 = Nms2 0.0000001 1 0.00029264 0.00001829 rad/s 0.10471955 1 6.28318531

lb · in2 0.00000237 23.73036 1 0.0625 Hz 0.0166666 0.15915494 1

oz · in2 0.00546748 54674.75049 16 1

34


Torque Nm Nominal min max

Speed rpm Nominal min max

Axial force N Nominal min max

Radial force N Nominal min max

Weight g Nominal min max

Axial play mm Nominal min max

Radial Play mm Nominal min max

Lifetime requested hours or cycles Nominal min max

Working Temperature °C Nominal min max

Storage Temperature Nominal min max

Encoder Nominal min max

Resolution ppr Nominal min max

Other Nominal min max

Voltage V Nominal min max

Current A Nominal min max

Akkumulator mAh Nominal

Other

PWM frequency Hz

Annual quantity

Target price € or USD

New project

or Competition replacement

Max. Dimension

motor on mm

gear on mm

including encoder if needed

Elec. Interface:

Solder tag:

Cables:

length:

Connector Please add Partnumber and source

All dimensions in mm not inch

Unit length

Shaft length Shaft length

Shaft diameter Shaft diameter

Unit diameter

Mechanical Needs

Electrical Needs

Commercial needs:

Load Data Form Please copy and fill out as much as you can

Application/Product Name

35


YOUR CONTACT PERSONS

President

Gerhard Kocherscheidt

Phone +49 7720 995858-11

[email protected]

Order Processing

Bettina Müller

Phone +49 7720 995858-14

[email protected]

Finance and Administration

Marita Fabisch

Phone +49 7720 995858-12

[email protected]

Vice President Sales

Olaf Kämmerling

Phone +49 7720 995858-13

[email protected]

Order Processing

Natalia Schäfer

Phone +49 7720 995858-15

[email protected]

Technical Consultant

Holger Ruhland

Phone +49 35205 4587-8

[email protected]

Application Engineer

Frank Freund

Phone +49 7720 995858-17

[email protected]

Consultant DC-Motors

Helmut Rentergent

Phone +49 7082 92257

[email protected]

Technical Consultant

Thomas Becker

Phone +49 7720 995858-70

[email protected]

KOCO MOTION GmbH

Germany

Niedereschacher Str. 54

78083 Dauchingen

Phone +49 7720 995858-0

Fax +49 7720 995858-99

[email protected]

www.kocomotion.de

YOUR REQUEST

IS OUR CHALLENGE !

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03 brushless dc motors 25102017 - koco motion · 6 brushless dc motors with and without hallsensors...

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