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Five-axis universal milling machines

DMU / DMC monoBLOCK® series

DMU 65 / 85 / 105 / 125 monoBLOCK®

DMU 65 / 85 / 105 / 125 FD monoBLOCK®

DMC 65 / 85 monoBLOCK®

DMC 65 / 85 FD monoBLOCK®

02

The monoBLOCK® series has a machine concept for every sector: Be it 5-axis simultaneous machining, highly dynamic high-speed milling, integrated mill-turning, high-torque cutting or the broad field of productive parts machining in 3 – 5 axes. With the new monoBLOCK® machines, every component produced becomes an impressive masterpiece.


monoBLOCK® – The benchmark in all sectors.

Applications and parts

Highlights

Control technology

Overview

Technical data

AutomotiveRadiator grille for the Audi S6

03

Mould makingTyre mould in tool steel

EnergyImpeller in aluminium

Machine constructionCK45 planet carrier

MedicalTitanium knee joint

AerospaceTitanium blisk

ToolingSpecialised side milling cutter in tool steel

04

Be it individual or universal, the machine concept of monoBLOCK® machines with their comprehensive range of options provides a solution for every application. A wide range of table solutions from 3-axis machining to highly dynamic 5-axis machining with Direct Drive and the widest selection of spindles are the basis for the optimal configuration of your machine. Large door openings with unique access to the working area give the operator impressive freedom and perfect handling.


Highlights

Control technology

Overview

Technical data


The all-rounder!

Ergonomic

+ Large door opening with unique access to the working area, even with a pallet changer

+ Unrestricted crane loading of up to 6,000 kg

+ The most compact machine on the market with a footprint of just 7.5 m2 (DMU 65 monoBLOCK®)

+ Quick and easy to set up thanks to its three-point support

Precise

+ Comprehensive cooling measures, high-performance coolant unit and multi-sensor compensation as standard

+ Up to 25 % higher precision with the optional precision package

+ Stiff construction with high static masses and balanced moving parts

+ 55 mm roller guideways in all axes (45 mm on the 65)

Over 30 years of 5-axis expertise

Please note: The results of machining and performance trials listed in this catalogue are to be taken as examples. The results may vary slightly due to the site conditions and cutting conditions.

05

Versatile

+ 3-axis machining up to 6 tonnes

+ Universal – swivelling rotary table with single or twin drive

+ Dynamic – Direct Drive on the A and C axes

+ Milling and turning – complete machining at up to 5,400 Nm

+ Productive – with up to six pallets in the system

CELOS®

+ CELOS® from DMG MORI allows consistent administration, documentation and visualisation of order, process and machine data

+ CELOS® can be extended with apps and is also compatible with your company’s existing infrastructures and programs

monoBLOCK®

Ergonomic Precise Versatile CELOS®

1

2

3

4

5

6

8

06

With a footprint of less than 8 m2, the monoBLOCK® is the most compact machine in its class on the market. The perfect accessibility and visibility of the working area also provide maximum user satisfaction! The working area can also be loaded from above.


Highlights

ê Ergonomic

Control technology

Overview

Technical data


Unique ergonomics!

1 Three-point support

with the inherently rigid monoBLOCK® and crane hook design for rapid start-up

2 Palletisation option

with unrestricted access to the working area

3 Optimal chip removal

and chip disposal from the machine to the rear – 1,385 × 1,000 mm large chip aperture (65: 860 × 640 mm, 85: 1,080 × 800 mm, 105: 1,180 × 1,000 mm)

4 Stainless-steel covers in working area

5 The most compact machine on the market

just 7.5 m2 of space required for the DMU 65 monoBLOCK® (12 m2 for the 85, 18.2 m2 for the 105 and 28.5 m2 for the 125)

6 CELOS®

simplifies and speeds the process from the idea to the finished product

7 Improved functionality

The safety glass can be removed from outside the machine

8 Retention of value / long-life surfaces

Premium range built to a high standard for superior scratch resistance and protection against damage

up to 1,900 mm

A

B C

D

F

E

7

07


Highlights + Large door opening with unique access to the working area

for quick and ergonomic set-up of workpiece and tools

+ Crane loading from above to over the table centre

+ Door opening of up to 1,900 mm (1,310 / 1,500 / 1,650 mm on the DMU 65 / 85 / 105 monoBLOCK®)

+ Full accessibility to the working area and tool magazine, even with automation

Ease of maintenanceA Oil mist extraction through

the magazine*

B Coolant unit

C Magazine with swivelling tool changer for up to 180 tools

D Control cabinet under the tool magazine

E Chip disposal to the rear*

F Central Fluidbox for lubrication, hydraulics and pneumatics on the side of the column

* Optional

Unrestricted crane loading of up to 6,000 kg

1

3

2

2

4 6

6

08


Highlights

ê Precise

Control technology

Overview

Technical data

Standard cooling measures

1 Cooled Z axis motor

2 Cooled A and C axis motors

3 Cooled C axis gear

4 Cooled motor mounting plates in the X and Z axes

5 Internally cooled ball screw in the X axis

6 Multi-sensor compensation with four sensors: Spindle, cabinet, Y-axis slideway, machine base

3.3 kW coolant unit

The monoBLOCK® series produces optimal milling capability, the best machining performance and excellent levels of precision thanks to its extreme stiffness and stability. These top levels of performance are achieved by the high static masses of the monoBLOCK® and detailed FEM analysis. The weight-optimised GGG-60 moving parts provide high process dynamics.


Precise and stable – for perfect machining results.

Comprehensive cooling measures for maximum long-term accuracy as standard

4

6

6

5

09


monoBLOCK® – Maximum stability from one castingStiff monoBLOCK® concept

+ One-piece column with large, stable slideways, 55 mm roller guideways in all axes (45 mm on the 65)

+ Maximum stability thanks to the large YRT bearing in the swivelling rotary table and large ball screws in all axes, e. g. 460 mm YRT and up to 63 mm ball screws on the DMU 105 / 125 monoBLOCK®

+ FEM optimisation of all components

+ Clamping of the swivelling rotary table

Up to 25 % higher accuracy with the optional precision package*

+ Cooled motors in the X / Y / Z / A / C axes

+ Internally cooled ball screws in the X / Y / Z axes

+ Multi-sensor compensation with four sensors: Spindle, cabinet, Y-axis slideway, machine base

+ Increased number of interpolation points in the A and C axes

+ Selected components and 3.3 kW coolant unit

* Only in conjunction with the measuring sensor option

Workpiece: Bobby Car mould,

surface finish of Ra < 0.4 µm

10


Highlights

ê Versatile

Control technology

Overview

Technical data

Universal // Swivelling rotary table

with single or twin drive

5-axis simultaneous machining up to 2,600 kg and machining of negative angles


Individual or universal – a solution for every application.

Dynamic //

Direct Drive on the A and C axes

Highly dynamic Direct Drive technology on the C and A axes (tandem) for the highest levels of precision and dynamics

3-axis machining of large workpieces –

weighing up to 6 tonnes

Large working volume, up to 2 m2 clamping area and an unbeatable maximum table load for demanding 3-axis machining

11


From power to high speed – The widest range of spindles on the market

+ Up to 24,000 rpm and up to 430 Nm torque

+ speedMASTER® – High-tech motor spindles with the best performance and accuracy

+ Modular technology for the quickest and most cost-effective repairs

+ SK50 / HSK-A100 available from the DMU / DMC 85 monoBLOCK® upwards

Milling and turning //

Complete machining rated at up to 5,400 Nm

Maximum productivity through complete machining on one machine with speeds up to 1,200 rpm

Productive //

With up to six pallets in the system

Best accessibility and ergonomics on the market: Palletisation option with unrestricted access to the working area with RS3 or RS6 rotary storage

12



Highlights

ê CELOS®

Control technology

Overview

Technical data

ERGOline® Control with 21.5" multi-touch-screen and SIEMENSSimple

User-friendly machine operation for all new high-tech machines from DMG MORI.

Consistent

Consistent administration, docu-mentation and visualisation of order, process and machine data.

Compatible

Compatible with PPS and ERP systems. Can be networked with CAD / CAM products. Open to trend-setting CELOS® APP extensions.

Simplified machine operation. Seamless integration of machine and company.

Like on a smartphone, the operator has direct access to all available applications through the APP MENU.

SMARTkey®

Customised user authorisation. Individ-

ually adapted access privileges to the control

system and the machine.

13

CELOS® features a standard user interface for all new high-tech machines from DMG MORI. CELOS® APPs facilitate the consistent management, documentation and visualisation of order, process and machine data on a unique 21.5" multi-touch monitor. They also simplify, standardise and automate the operation of the machine. 16 standard APPs help the machine operator prepare, optimise and systematically process production jobs.

CELOS® APPs – 3 examples:JOB MANAGERSystematic planning, administration and preparation of work orders.

+ Machine related creation and configuration of new work orders

+ Structured storage of all production related data and documents

+ Easy visualisation of orders, including NC program, equipment, etc.

JOB ASSISTANTProcess-defined orders.

+ Menu guided set-up of the machine and conversational processing of production orders

+ Reliable error prevention thanks to windows- based assistance instructions with a mandatory acknowledgement function

TOOL HANDLINGShorter tool setup times through assessments of the magazine configuration for subsequent orders.

+ Display of all tools required for a job, including the automatic generation of a loading list

+ Generation of an unloading list through the automatic detection of all tools not required for subsequent jobs


– From the idea to the finished product.

14


Highlights

Control technology

Overview

Technical data

Exclusive, optionally available DMG MORI technology cycles

MPC – Machine Protection Control

Protecting machines with an emergency shut-off function

Vibration sensors on the milling spindle

Emergency shut-off with teach function

Process monitoring by means of a bar graph

Milling spindle bearing diagnostics

3D quickSET®

Quick and easy for the highest precision

Tool kit for checking and correcting the kinematic precision of 4- and 5-axis machine configurations

All head variants and all table axes

Grinding*

Machining with the highest surface precision

Grinding on a universal milling machine

Internal cylindrical, external cylindrical and surface grinding

Cycles for truing the grinding wheel

* Only in conjunction with the mill-turn package

L measuring sensor package

Enhanced measuring options with the L measuring sensor

Scanning measurement of slots and grooves

Measurement in hard-to-reach areas

Measurement of individual points

Package with manual and automatic calibration

ATC – Application Tuning Cycle

Process optimisation at the push of a button

Process-orientated feed drive tuning

Minimised machining time with maximised component quality, taking into account the workpiece weight

Efficient production package

Safe and efficient production – optimisation of production potential

Extended milling strategies

Simple programming of repeating machining steps

Safe retraction from all potential collisions

Reduced programming times

Reduction of errors based on program termination

STANDARD

15

Intelligent control systems are indispensable when it comes to converting engineering performance into maximum process efficiency, applying the highest precision to the component and providing optimal user-friendliness. DECKEL MAHO relies on the quality of the global market leaders SIEMENS and HEIDENHAIN and improves their output holistically with its own software solutions such as DMG MORI Virtual Machine and the DMG MORI process chain.

DMG MORI ERGOline® Control

High-end CNCs for safe processes and maximum precision.

SIEMENS 840D solutionline

+ Highly simplified interactive programming with identical “look & feel” for turning and milling

+ SINUMERIK Operate user interface

+ Quick-view simulation of complex part programs

+ Efficient tool management

+ Wide range of 5-axis functions with numerous correction and intervention options

+ Advanced Surface – the option for the best surface finishes* and an ideal complement to tool and mould making

* Optional (not available for the DMC 65 / 85)

HEIDENHAIN TNC 640

+ Unique, highly detailed 3D simulation display

+ New optimised TNC user interface

+ HSCI – HEIDENHAIN Serial Controller Interface

+ Rapid program generation with plain text programming

+ CollisionMonitoring (DCM)

+ ATC*, 3D quickSET®*

+ Powerful processor (Intel i7-3, 2 cores)

+ New optimised ADP movement guide for improved surfaces and quicker machining (block processing time of just 0.5 ms)

* Optional

16

True greatness comes from within. In a footprint of less than 8 m2 (DMU 65 monoBLOCK®) the new monoBLOCK® series can accommodate workpieces up to 1,600 mm in length and 6,000 kg in weight for 3-axis machining (DMU 125 monoBLOCK®). The 5-axis version allows machining of high-tech workpieces up to 1,400 mm in diameter and 2,600 kg in weight. The working area can be loaded from above with no restrictions and, partly thanks to the standard stainless steel cladding of the working area, the machines retain their value.


monoBLOCK® – A large working area in the smallest space.

Working area

DMU 65 monoBLOCK® DMU 85 monoBLOCK® DMU 105 monoBLOCK® DMU 125 monoBLOCK®

Rigid table Swivelling rotary table* Rigid table Swivelling rotary table* Rigid table Swivelling rotary table* Rigid table Swivelling rotary table*

Travel X / Y / Z mm 735 / 650 / 560 735 / 650 / 560 935 / 850 / 650 935 / 850 / 650 1,135 / 1,050 / 750 1,135 / 1,050 / 750 1,335 / 1,250 / 900 1,335 / 1,250 / 900

Table size mm 1,000 × 650 ø 650 1,200 × 850 ø 850 × 750 1,400 × 1,050 ø 1,050 × 850 1,600 × 1,250 ø 1,250 × 1,000

Maximum load kg 3,000 600 / 1,000** 4,000 1,000 / 1,500** 5,000 1,500 / 2,000** 6,000 2,000 / 2,600**

Workpiece dimensions mm

* more detailed dimensional drawings available on request, restrictions dependent on swivel angle, ** swivelling rotary table with bilateral drive

560

8401,000

500

840

650

1,0401,200

590

1,040


Highlights

Control technology

Overview

ê Working area

Technical data

Footprint of just 8 m2

Footprint of just 12.3 m2

±120 ° ±120 °

17

Working area

DMU 65 monoBLOCK® DMU 85 monoBLOCK® DMU 105 monoBLOCK® DMU 125 monoBLOCK®

Rigid table Swivelling rotary table* Rigid table Swivelling rotary table* Rigid table Swivelling rotary table* Rigid table Swivelling rotary table*

Travel X / Y / Z mm 735 / 650 / 560 735 / 650 / 560 935 / 850 / 650 935 / 850 / 650 1,135 / 1,050 / 750 1,135 / 1,050 / 750 1,335 / 1,250 / 900 1,335 / 1,250 / 900

Table size mm 1,000 × 650 ø 650 1,200 × 850 ø 850 × 750 1,400 × 1,050 ø 1,050 × 850 1,600 × 1,250 ø 1,250 × 1,000

Maximum load kg 3,000 600 / 1,000** 4,000 1,000 / 1,500** 5,000 1,500 / 2,000** 6,000 2,000 / 2,600**

Workpiece dimensions mm

* more detailed dimensional drawings available on request, restrictions dependent on swivel angle, ** swivelling rotary table with bilateral drive

750

1,2401,400

690

1,240

790

1,4401,600

790

1,400

Globally unique – the highest maximum load

5-axis simultaneous machining with a swivelling rotary table for components weighing up to 2,600 kg



DMU 65 monoBLOCK®

DMU 85 monoBLOCK®

DMU 105 monoBLOCK®

DMU 125 monoBLOCK®

Rigid table

Table size (L × B) mm 1,000 × 650 1,200 × 850 1,400 × 1,050 1,600 × 1,250

Max. load kg 3,000 4,000 5,000 6,000

Swivelling rotary table – drive from one side

Table diameter mm ø 650 in 800 × 650

ø 850 × 750 in 1,000 × 750

ø 1,050 × 850 in 1,200 × 850

ø 1,250 × 1,000 in 1,400 × 1,000

Max. load kg 600 1,000 1,500 2,000

C axis torque* Nm 2,000 3,550 7,200 6,300

C axis speed rpm 40 30 30 30

A axis torque* Nm 3,400 4,900 8,300 15,800

A axis speed rpm 20 15 15 15

Swivelling rotary table with Tandem Drive – drive from both sides

Table diameter mm ø 650 in 800 × 650

ø 850 × 750 in 1,000 × 750

ø 1,050 × 850 in 1,200 × 850

ø 1,250 × 1,000 in 1,400 × 1,000

Max. load kg 1,000 1,500 2,000 2,600

C axis torque* Nm 3,600 5,000 7,200 6,300

C axis speed rpm 50 40 30 30

A axis torque* Nm 5,700 9,200 17,400 25,300


Mill-turn swivelling rotary table with single / twin Direct Drive technology

Table diameter mm 680 850 1,050 1,250

Max. load kg 600 / 600 1,000 / 1,200 1,500 / 2,000 2,000 / 2,600

C axis torque* Nm 1,000 2,050 4,000 5,400

C axis speed rpm 1,200 800 500 500

A axis torque* Nm 3,400 / 5,700 4,900 / 9,200 8,300 / 17,400 15,800 / 25,300


Swivelling rotary table with Direct Drive technology on the A (tandem) and C axes (available for DMU and DMC)

Table diameter mm ø 600 – – –

Max. load kg 600 – – –

C axis torque* Nm 900 – – –

C axis speed rpm 80 – – –

A axis torque* Nm 1,900 – – –

A axis speed rpm 20 – – –

Swivelling rotary table for single / twin pallet changer (DMC monoBLOCK®)

Pallet size mm 500 × 500 630 × 630 – –

Max. load kg 500 / 500 (600)** 800 / 800 (1,500)** – –

C axis torque* Nm 2,000 / 3,600 3,550 / 5,000 – –

C axis speed rpm 40 30 – –

A axis torque* Nm 2,800 / 5,000 6,600 / 13,700 – –

A axis speed rpm 20 15 – –

* torque = 100 % DC, ** crane loading in the working area, – not available


Table variants for every application.


Highlights

Control technology

Overview

ê Table variants

ê Modular system

Technical data

19

Spindles (torque and output = 40 % DC)

15,000 rpm 111 Nm / 21 kW SK40 / HSK-A63

20,000 rpm 130 Nm / 35 kW SK40 / HSK-A63

18,000 rpm 130 Nm / 35 kW HSK-A63*

24,000 rpm 100 Nm / 24 kW HSK-A63

15,000 rpm 200 Nm / 46 kW SK40 / HSK-A63

10,000 rpm 288 Nm / 44 kW SK50 / HSK-A100

12,000 rpm 288 Nm / 44 kW SK50 / HSK-A100

12,000 rpm 430 Nm / 52 kW SK50 / HSK-A100

Tool magazines Production

60 / 90 / 120 / 180 tools (SK40 / HSK-A63)

60 / 90 / 120 tools (SK50 / HSK-A100)

30 tools Coolant system and production package

Chip conveyor

Tables

Rigid table Swivelling rotary table with single drive

Tandem Drive swivelling rotary table with twin drive

Mill-turn swivelling rotary table with Direct Drive technology on the C axis

Swivelling rotary table with Direct Drive on the A (tandem) and C axes**

Swivelling rotary table for pallet changer

* only available as a mill-turn spindle, ** available for the DMU / DMC 65 monoBLOCK®


Modular system.

1

20


Highlights

Control technology

Overview

ê Automation

Technical data 1: Pallet changer for three pallets in a footprint of less than 4 m2

with the best accessibility

Highlights – standard

+ Full package including swivelling rotary table and chip conveyor

+ Automatic pallet changer for a total of three pallets

+ Crane loading into the working area for workpieces weighing up to 1,500 kg

+ 800 kg maximum load and workpieces up to 800 mm in diameter per pallet

+ Best accessibility and ergonomics on the market: Unrestricted accessibility from the front to the working area and crane loading from above to the centre of the table

+ Space requirement of just 16.4 m2 (including chip conveyor and coolant system on the DMC 65 monoBLOCK®)

DMC 65 / 85 monoBLOCK®

More productivity with a pallet changer.

DMC 65 / 85 monoBLOCK® – Automatic pallet changer with three pallets as standard

Footprint of just 17 m2

Machine interior with shuttle unit

DMC 65 (FD) monoBLOCK®

DMC 85 (FD) monoBLOCK®

Travel X / Y / Z mm 735 / 650 / 560 935 / 850 / 650

Pallet size mm 500 × 500 630 × 630

Maximum load kg 500 / 600* 800 / 1,500*

Workpiece dimensions

mm

* crane loading in the working area

500

630

600

800

21

DMC 65 monoBLOCK® with RS 6 rotary storage – The compact 21 m2 solution

Highlights – machine with RS 6

+ Six pallets in the system

+ Available for the DMC 65 monoBLOCK®

+ Minimal footprint of just 21 m2 (including chip conveyor and coolant system)

+ Pallet size 500 × 500 mm

+ Maximum workpiece measure-ments ø 630 × 500 mm and 500 kg

+ Also available as a mill-turn model

DMU 65 monoBLOCK® with PH 150 pallet handling – Integration of simple automation

Highlights – machine with PH 150

+ Simple and cost-effective automa-tion solution for up to 12 pallets

+ Maximum workpiece dimensions of 400 × 400 × 400 mm

+ Full accessibility is maintained to the working area from the front and from above

+ Space requirement of just 16 m2 (including chip conveyor and internal coolant supply)

Pallet size Number Maximum load

400 × 400 mm 6 250 kg

320 × 320 mm 10 250 kg

ø 210 mm 12 150 kg

22

Highlights of the DMU / DMC FD monoBLOCK®

+ Complete machining, including milling and turning, on one machine in one clamping with Direct Drive technology up to 1,200 rpm

+ Less investment and lower space requirement with the use of just one machine

+ Quick machining and lower logistics costs thanks to the elimination of both idle periods and additional operations – lower unit production costs and higher precision

+ 2,600 kg maximum workpiece weight with the DMU 125 FD monoBLOCK®

+ Swivelling rotary table also available with Tandem Drive with twin drive for even more stability and better dynamics

+ Powerful HSK-A100 motor spindle rated at 44 kW and 288 Nm on the DMU 85 FD monoBLOCK®

DMU 65 / 85 / 105 / 125 FD monoBLOCK® and DMC 65 / 85 FD monoBLOCK®

Mill-turn technology for complete machining.

DMU / DMC 65 FD monoBLOCK®


DMU 105 FD monoBLOCK®


Maximum speed rpm 1,200 800 500 500

Output (100 % DC) kW 37 36 35 35

Torque (100 % DC) Nm 1,000 2,050 4,400 5,400

Maximum holding torque Nm 4,125 4,125 6,200 6,200

Sample application of mill-turn machining

Material CK45 CK45 CK45 CK45

Material removal rate cm³/min 405 720 800 900

Depth of cut mm 4.5 6 8 9

Feed mm/rev 0.45 0.6 0.5 0.5

Cutting diameter mm 500 500 900 900

Cutting speed m/min 200 200 200 200

Speed rpm 127 127 71 71


Highlights

Control technology

Overview

ê Mill-turn technology

Technical data

2 3

6

4 5

1

23

Complete machining process:1 machine4 machining steps300 % higher productivity

Conventional machining process:3 machines10 machining steps

MillingTurningDrillingTapping

Set-upReclamp

MillingTurningDrillingTapping

Unclamp

Machine 1

TurningSet-up

ReclampTurning Set-up

MillingDrillingTapping

Set-upReclamp

MillingDrillingTapping

Set-upPrecision turning

Unclamp

Machine 1 Machine 2 Machine 3

DMU mill-turn / DMC mill-turn machines – full machining process

Single-purpose machines – conventional machining process

1 2 3 4 5 6 7 8 9 10

Mill-turn cycles for all requirementsExclusive mill-turn cycles, only at DECKEL MAHO*

+ Alternating spindle speeds, process reliability thanks to the avoidance of vibrations

+ L measuring sensor packages, measurement cycles for (L) measuring sensors: Calibrate the measuring sensor in the working area, measure recesses and undercuts etc., store, display and transfer measure-ment data

+ Grinding cycles, e. g. positioning the dressing station and dressing the grinding wheel

+ Multi-tool: Use of multi-edged tools (up to nine cutting edges on one tool)

+ Milling and turning tool measurement

Standard mill-turn cycles

+ Detect, control and monitor imbalances

+ Grooving, undercutting, chip removal, thread cutting etc.

+ Turning with an inclined tool using the A axis

* Optional

2: Turning with an inclined tool using the A axis* 3: Use of multi-edged tools (up to nine cutting edges)* 4: Measurement cycles for in- process workpiece measurement* 5: Electronic balancing 6: Measure-ment of turning and milling tools*

* Optional

1: Mill-turn table with Direct Drive technology for speeds up to 1,200 rpm

Vertical chain magazine for 30 tools (optionally 60 / 90 / 120 / 180)

Rapid cam-controlled double gripper for short chip-to-chip times (4.9 seconds for the DMU 65 monoBLOCK®)

SK50 / HSK-A100 for the DMU 85 / 105 / 125 monoBLOCK® with 30 tools as standard (optionally 60, 90, 120)

Quick and innovative for high standards

24


Highlights

Control technology

Overview

Technical data

ê Tool magazines

1 2

25


Universal workpiece handling – SK50 / HSK-A100 starting from the DMU 85 monoBLOCK®.

DMU / DMC 65 monoBLOCK®


DMU 105 monoBLOCK®

DMU 125 monoBLOCK®

Tool magazine with SK40 / CAT 40 / HSK-A63

Vertical single chain, 30 stations





Tool magazine with SK50 / CAT 50 / HSK-A100

Wheel magazine, 30 stations –

Vertical single chain, 60 stations –





DMU 105 monoBLOCK®

DMU 125 monoBLOCK®

SK40 / CAT 40 // HSK-A63

Magazine type / maximum stations chain 180 stations 180 stations 180 stations 180 stations

Tool diameter mm 160 160 160 160

Tool length mm 315 365 // 420 365 // 420 470 // 500

Weight kg 8 8 8 8

Chip-to-chip time sec. 4.9 5.9 5.9 6.5

SK50 / CAT 50 // HSK-A100

Magazine type / stations up to chain – 120 stations 120 stations 120 stations

Tool diameter mm – 200 250 250

Tool length mm – 315 // 395 315 // 395 420 // 500

Weight kg – 20 20 20

Chip-to-chip time sec. – 7.3 7.3 7.9

standard, optional, – not available

1: Double gripper 2: Vertical chain maga-

zine with 120 stations with no additional

space requirements

26


The largest and latest range of spindles.


Highlights

Control technology

Overview

Technical data

ê Performance chart

ê Spindle range

42 kW 100%

300 Nm 100%

52 kW 40%

430 Nm 40%

20 50

1,00

0

2,50

0

6,30

0

12,0

00

50

20

10

5

2

1

0.9

1,000

500

250

100

50

25

10

5

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

32 kW 100%

44 kW 40%

187 Nm 100%

288 Nm 40%

20

1,00

01,

400

2,45

0

4,06

0

8,00

0

10,0

00

12,0

00

40

25

10

53.152

630

400

200

160

10063

5

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

32 kW 100%

44 kW 40%

187 Nm 100%

288 Nm 40%

20

1,00

0

1,60

0

4,00

0

10,0

00

40

25

10

53.152

630

400

200

160

10063

5

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

32 kW 100%

44 kW 40%

187 Nm 100%

288 Nm 40%

20

1,00

01,

400

2,45

0

4,06

0

8,00

0

10,0

00

12,0

0040

25

10

53.152

630

400

200

160

10063

5

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

30

15

7.5

3.8

1.9

0.9

0.5

0.20.1

320

160

80

40

20

10

5

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

12

1,50

0

3,00

0

6,00

0

12,0

00

18,0

00

111 Nm 40%

35 kW 40%

24 kW 100%

77 Nm 100%

20,0

00

16,0

00

5,00

0

2,30

0

16 kW 100%

24 kW 40%

67 Nm 100%

100 Nm 40%

20

1,00

0

2,50

0

6,30

0

12,0

00

18,0

0024

,000

35

20

10

5

2

1

0.6

500

315

12580

20

10

5

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

2515

7.5

3.7

1.9

0.9

0.5

0.2

0.1

320

160

80

40

20

10

5

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

20

1,25

0

2,50

0

5,00

0

10,0

00

15,0

00

200 Nm 40%

46 kW 40%

30 kW 100%

130 Nm 100%

2,20

02,

800

4,30

0

7,76

09,

830

30

15

7.5

3.8

1.9

0.9

0.5

0.2

0.1

320

160

80

40

20

10

5

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

20

1,25

0

2,50

0

5,00

0

10,0

00

20,0

0035 kW 40%

130 Nm 40%

86 Nm 100%

25 kW 100%

1,10

0

2,80

0

5,70

0

16 kW 100%

85 Nm 100%

111 Nm 40%

21 kW 40%

Spe

ed(r

pm)

Power(kW)

Torque(Nm)

20

1,25

0

2,50

0

5,00

0

10,0

00

15,0

00

30

15

7.5

3.7

1.9

0.9

0.5

0.2

0.1

320

160

80

40

20

10

5 1,80

0

2,69

03,

700

9,21

011

,590

Motor spindles

SK50 / HSK-A100 SK50 / HSK-A100 SK50 / HSK-A100

10,000 rpm / 44 kW / 288 Nm 12,000 rpm / 44 kW / 288 Nm 12,000 rpm / 52 kW / 430 Nm

Motor spindle Mill-turn motor spindles

HSK-A63 HSK-A63 HSK-A100


speedMASTER® motor spindles

SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63


Spindle range

Speed // tool holderOutput (40 % DC)Torque (40 % DC): Spindle run-up time



DMU 105 monoBLOCK®

DMU 125 monoBLOCK®

15,000 rpm // SK40 / HSK-A63*21 kW, 111 Nm0 – 15,000 rpm: 1.7 seconds

20,000 rpm // SK40 HSK-A63*35 kW, 130 Nm0 – 20,000 rpm: 2.6 seconds




–


–


–

Range of mill-turn spindles

Speed // tool holderOutput (40 % DC)Torque (40 % DC): Spindle run-up time





18,000 rpm // HSK-A6335 kW, 119 Nm0 – 18,000 rpm: 2.2 seconds

–

–

12,000 rpm // HSK-A10044 kW, 288 Nm0 – 12,000 rpm: 4.3 seconds

–

standard, optional, – not available, * optional

1

32

Highlights

+ The largest modular spindle rated at up to 24,000 rpm and 430 Nm torque

+ speedMASTER® – High-tech motor spindles with high performance and running accuracy

+ SK50 / HSK-A100 available from the DMU 85 monoBLOCK® upwards

+ Motor spindle with modular technology for the quickest and most cost-effective repairs

+ 12,000 rpm SK50 / HSK-A100 spindle rated at 52 kW and 430 Nm available from the DMU / DMC 85 monoBLOCK® upwards

1: Ra < 0.4 µm 2: speedMASTER® – Motor spindles with the highest running accuracy 3: Spindle load display (optional) to allow regular status checks by the operator


Example applications.Complete machining of a GGG60 machine componentProductive cast iron machining with the standard spindle

Sector Machine construction Spindle 15,000 rpm

Tool Face mill ø 63 mm Power 21 kW

Material GGG60 Torque 111 Nm

Machining focus: Roughing and finishing of surfaces; drilling, tapping and milling individual cavities; 5-sided machining with swivelling rotary table; complete machining in two clampings

Complete machining of a hydraulic aluminium railway component40 % higher productivity for drilling and finishing

Sector Hydraulics / railway Spindle 20,000 rpm

Tool PCD reamer ø 18 mm Power 35 kW

Material Aluminium die casting Torque 130 Nm

Machining focus: Face milling of the outer contours; 5-sided machining with swivelling rotary table; complete machining in two clampings

Complete machining of a CK45 machine componentHigh-end machining in the SK40 class

Sector Mechanical engineering Spindle 15,000 rpm

Tool Solid drill ø 54 mm Power 46 kW

Material CK45 Torque 200 Nm

Machining focus: 5-sided machining with roughing; drilling and M24 tapping on the same machine and in the same clamping

Complete machining of a forging die for a tool steel connecting rodHard machining (60 HRC) and excellent surface finish of Ra 0.2 µm

Sector Mould making Spindle 24,000 rpm

Tool Ball nose end mill ø 3 mm Power 24 kW

Material Tool steel Torque 100 Nm

Machining focus: 5-axis simultaneous machining for shorter machining times and better surface finishes; HSC machining with the 24,000 rpm motor spindle, Ra < 0.2 µm surface finish

Complete machining of a CK45 pump housingHigh-performance milling of CK45 with a material removal rate of over 800 cm³

Sector Mechanical engineering / fluidics Spindle 10,000 rpm / SK50

Tool Milling head ø 100 mm Power 44 kW

Material CK45 Torque 288 Nm

Machining focus: Face milling with a powerful, high-torque motor spindle; 5-sided machining with swivelling rotary table; complete machining in two clampings

1 2 3


High-performance milling, driling and tapping.

speedMASTER® motor spindle rated at 15,000 rpm / 21 kW / 111 Nm

High-performance milling High-performance drilling Tapping

Workpiece material Steel (CK45) Steel (CK45) Steel (CK45)

Material removal rate 460 cm³/min 473.6 cm³/min –

Tool Face mill ø 63 mm Solid drill ø 41 mm M16 tap

Spindle speed 1,600 rpm (Vc = 316 m/min) 1,800 rpm (Vc = 231 m/min) 700 rpm (Vc = 35 m/min)

Feed 3,670 mm/min (Fz = 0.45 mm) 359 mm/min (Fu = 0.2 mm) 1,400 mm/min

Cutting depth / width 2.5 / 50.4 mm – –

1 2 3


Highlights

Control technology

Overview

Technical data

ê Machining examples

4 5 6

31




Material removal rate 520 cm³/min 435 cm³/min –

Tool Face mill ø 63 mm Indexable insert drill ø 54 mm M24 tap

Spindle speed 1,800 rpm 1,650 rpm 464 rpm (Vc = 35 m/min)


Cutting depth / width 4 / 50 mm – –

4 5 6

Motor spindle rated at 24,000 rpm / 24 kW / 100 Nm



Material removal rate 236.5 cm³/min 201 cm³/min –

Tool Face mill ø 56 mm Solid drill ø 40 mm M20 tap


Feed 2,200 mm/min (Fz = 0.32 mm) 160 mm/min (Fz = 0.16 mm) 600 mm/min

Cutting depth / width 2.5 / 43 mm – –

4 5 6

1 2 3

32


High-performance milling, drilling and tapping.






Spindle speed 955 rpm 1,650 rpm 530 rpm (Vc = 40 m/min)



1 2 3

Torque spindle rated at 10,000 rpm / 44 kW / 288 Nm






Feed 2,900 mm/min (Fz = 0.33 mm) 186 mm/min (Fz = 0.18 mm) 371 mm/min (Fz = 3.5 mm)


1 2 3


Highlights

Control technology

Overview

Technical data

ê Machining examples

4 5 6

33




Material removal rate 1,000 cm³/min 830 cm³/min –

Tool Mill ø 160 mm (9 cuts) Indexable insert drill ø 80 mm M42 tap

Spindle speed 1,000 rpm (Vc = 500 m/min) 900 rpm (Vc = 255 m/min) 46 rpm (Vc = 6 m/min)



4 5 6





Tool Mill ø 100 mm (7 cuts) Indexable insert drill ø 70 mm M30 tap



Cutting depth / width 3.5 / 80 mm 100 / – mm Thread depth 30 mm

4 5 6

1

2 3

34

Advantages of LASERTEC

+ Freeform 5-axis milling and laser surface texturing for tool and mould making in one clamping on one machine

+ Moulds for automotive (e. g. armatures), electronics (e. g. phone cases), lifestyle (e. g. shoe soles) and general tool and mould making

+ Can be integrated into the DMU 65 / 125 monoBLOCK® by adapting a fibre laser source via the HSK interface on the spindle head

+ SIEMENS 840D solutionline with special cross-process LASERSOFT 3D texturing software for organic and technical surface structures

LASERTEC Shape

2 in 1: 5-axis milling and laser surface texturing – a design offensive in mould making.

For the first time, the flexible integration of a fibre laser scanning head in the spindle head by means of the HSK interface enables 5-axis milling of mould components with laser surface texturing on one machine and in one clamping. In this way, for example, moulds for automotive armatures, household appliances, phone and camera cases, shoe soles and other plastic injection moulding tools can be pre-milled in order to produce a geometrically defined, tailored, textured surface through laser machining.

1: Flexible integration of a laser head via the HSK-A63 interface on the spindle 2: Laser texturing a honeycomb structure on a steering wheel cap injection mould 3: Injection mould for a glove compartment cover with leather texture


Highlights

Control technology

Overview

Technical data

ê Technology integration

4

5 6

35

4: Flexible ULTRASONIC technology integration through the HSK-A63 / HSK-A100 interface 5: Thin-walled, lightweight structures in optical components, e. g. made of Zerodur 6: Silicon nitride camera housing for aerial surveillance

Advantages of ULTRASONIC

+ Reduced process forces for outstanding surface finishes Ra < 0.2 µm, minimised micro-cracks in the material, longer tool service lives

+ Up to double the material removal rates compared to conventional grinding

+ The cutting edge sharpens itself thanks to micro-splinters in the diamond grains

+ Optimised particle flushing in the active zone

ULTRASONIC

Unbeatable range of materials thanks to ULTRASONIC and milling on one machine.

The latest generation of the ULTRASONIC HSK actuator system combines ULTRASONIC hard machining of advanced materials (e. g. Zerodur lightweight structures, carbide embossing tools and ceramic wear parts for the pump, textile and electric motor industries) with conventional 5-axis milling using an HSK-A63 / HSK-A100 interface. The conventional tool rotation is inductively overlaid with an additional ULTRASONIC oscillation along the axis.

The operating principle – flexible ULTRASONIC integration via HSK

When changing to the HSK tool holder, inductive transmission of the ULTRASONIC frequency takes place from the fixed transmitter segment at the spindle tip to the rotating coil on the HSK holder.

Transmitter segment

Receiver coil

ULTRASONIC oscillation 20 – 50 kHz

36


Technical data

DMU 65 monoBLOCK® DMU 85 monoBLOCK® DMU 105 monoBLOCK® DMU 125 monoBLOCK® DMC 65 monoBLOCK® DMC 85 monoBLOCK®

Working area

X / Y / Z travels mm 735 / 650 / 560 935 / 850 / 650 1,135 / 1,050 / 750 1,335 / 1,250 / 900 735 / 650 / 560 935 / 850 / 650

Working volume dm³ 268 517 894 1,502 268 517

Swivelling rotary table

Pallet / table mm ø 650 / 800 × 650

ø 850 × 750 / 1,000 × 750

ø 1,050 × 850 / 1,200 × 850

ø 1,250 × 1,000 / 1,400 × 1,000

500 × 500

630 × 630

Max. load kg 600 / 1,000 1,000 / 1,500 1,500 / 2,000 2,000 / 2,600 500 800

Maximum workpiece dimensions mm ø 840 ø 1,040 ø 1,240 ø 1,400 ø 630 ø 800

Maximum workpiece height mm 500 590 690 790 500 590

Main drive (standard)

Rotational speed rpm 15,000 15,000 15,000 15,000 15,000 15,000

Torque (S6 40 %) Nm 111 111 111 111 111 111

Power (S6 40 %) kW 21 21 21 21 21 21

Tool changer

Tool holder SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63

Tool magazine stations 30 / chain 30 / chain 30 / chain 30 / chain 30 / chain 30 / chain

Diameter (free adjacent positions) mm 160 160 160 160 160 160

Max. length mm 315 365 / 420 365 / 420 470 / 500 315 365 / 420

Weight kg 8 8 8 8 8 8

Chip-to-chip time sec. 4.9* 5.9* 5.9* 6.5* 4.9* 5.9*

Tool changer

Tool holder – SK50 / HSK-A100 SK50 / HSK-A100 SK50 / HSK-A100 – SK50 / HSK-A100

Tool magazine stations – 30 / wheel 30 / wheel 30 / wheel – 30 / wheel

Diameter (free adjacent positions) mm – 200 250 250 – 200

Length mm – 315 / 395 315 / 395 420 / 500 – 315 / 395

Weight kg – 20 20 20 – 20

Linear axes (X / Y / Z)

Feed mm/min 40,000 40,000 40,000 40,000 40,000 40,000

Rapid traverse m/min 40 40 40 40 40 40

Acceleration m/s2 6 6 5 5 6 6

Feed thrust (X / Y / Z) kN 7 / 13 / 10 14 / 20 / 14 14 / 20 / 14 16 / 20 / 16 7 / 13 / 10 14 / 20 / 14

Roller guideways (X / Y / Z) mm 45 55 55 55 45 55

Ball screws (X / Y / Z) mm 40 / 50 / 40 50 / 50 / 50 50 / 63 / 50 50 / 63 / 50 40 / 50 / 40 50 / 63 / 50

Pmax. (X / Y / Z) – VDI DGQ 3441 / ISO 230-2 µm 8 8 8 8 8 8

Psmax. (X / Y / Z) – VDI DGQ 3441 / ISO 230-2 µm 5 5 5 5 5 5

Machine data

Space requirements of the base machine without chip conveyor or internal coolant supply approx. m2 7.5 12 18.2 28.5 16.4 25.7

Machine height (standard machine) mm 2,897 3,205 3,382 3,910 2,924 3,218

Machine weight kg 12,100 14,600 17,900 26,000 16,800 19,000

Controls

DMG MORI ERGOline® Control with 19" monitor and 3D control system SIEMENS 840D solutionline, HEIDENHAIN TNC 640

HSK-A values, standard, optional, – not available


Highlights

Control technology

Overview

Technical data

37

DMU 65 monoBLOCK® DMU 85 monoBLOCK® DMU 105 monoBLOCK® DMU 125 monoBLOCK® DMC 65 monoBLOCK® DMC 85 monoBLOCK®

Working area

X / Y / Z travels mm 735 / 650 / 560 935 / 850 / 650 1,135 / 1,050 / 750 1,335 / 1,250 / 900 735 / 650 / 560 935 / 850 / 650


Swivelling rotary table

Pallet / table mm ø 650 / 800 × 650

ø 850 × 750 / 1,000 × 750

ø 1,050 × 850 / 1,200 × 850

ø 1,250 × 1,000 / 1,400 × 1,000

500 × 500

630 × 630

Max. load kg 600 / 1,000 1,000 / 1,500 1,500 / 2,000 2,000 / 2,600 500 800





Torque (S6 40 %) Nm 111 111 111 111 111 111

Power (S6 40 %) kW 21 21 21 21 21 21

Tool changer

Tool holder SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63

Tool magazine stations 30 / chain 30 / chain 30 / chain 30 / chain 30 / chain 30 / chain

Diameter (free adjacent positions) mm 160 160 160 160 160 160

Max. length mm 315 365 / 420 365 / 420 470 / 500 315 365 / 420

Weight kg 8 8 8 8 8 8

Chip-to-chip time sec. 4.9* 5.9* 5.9* 6.5* 4.9* 5.9*

Tool changer

Tool holder – SK50 / HSK-A100 SK50 / HSK-A100 SK50 / HSK-A100 – SK50 / HSK-A100

Tool magazine stations – 30 / wheel 30 / wheel 30 / wheel – 30 / wheel

Diameter (free adjacent positions) mm – 200 250 250 – 200

Length mm – 315 / 395 315 / 395 420 / 500 – 315 / 395

Weight kg – 20 20 20 – 20


Feed mm/min 40,000 40,000 40,000 40,000 40,000 40,000






Pmax. (X / Y / Z) – VDI DGQ 3441 / ISO 230-2 µm 8 8 8 8 8 8

Psmax. (X / Y / Z) – VDI DGQ 3441 / ISO 230-2 µm 5 5 5 5 5 5

Machine data

Space requirements of the base machine without chip conveyor or internal coolant supply approx. m2 7.5 12 18.2 28.5 16.4 25.7



Controls

DMG MORI ERGOline® Control with 19" monitor and 3D control system SIEMENS 840D solutionline, HEIDENHAIN TNC 640

HSK-A values, standard, optional, – not available

38

DMU / DMC FD monoBLOCK® series

Technical data

DMU 65 FD monoBLOCK® DMU 85 FD monoBLOCK® DMU 105 FD monoBLOCK® DMU 125 FD monoBLOCK® DMC 65 FD monoBLOCK® DMC 85 FD monoBLOCK®

Working area

X / Y / Z travels mm 735 / 650 / 560 935 / 850 / 650 1,135 / 1,050 / 750 1,335 / 1,250 / 900 735 / 650 / 560 935 / 850 / 650


Swivelling rotary table (mill-turn with C axis speed) (1,200) (800) (500) (500) (1,200) (800)

Pallet / table mm ø 680 ø 850 ø 1,050 ø 1,250 ø 680 ø 850

Maximum load (single drive / twin drive) kg 600 / 800 1,000 / 1,200 1,500 / 2,000 2,000 / 2,600 500 / 500 800 / 800





Torque (S6 40 %) Nm 111 111 288 288 111 111

Power (S6 40 %) kW 35 35 44 44 35 35

Tool changer

Tool holder HSK-A63 HSK-A63 // HSK-A100 HSK-A100 HSK-A100 HSK-A63 HSK-A63 / HSK-A100

Tool magazine stations 30 / chain 30 / chain 30 / wheel 30 / wheel 30 / chain 30 / chain

Diameter (free adjacent positions) mm 160 160 // 200 250 250 160 160 // 200

Max. length mm 315 420 // 395 395 500 315 420 // 395

Weight kg 8 8 // 20 20 20 8 8

Chip-to-chip time sec. 4.9 5.9 // 7.3 7.3 7.9 4.9 5.9 // 7.3


Feed mm/min 40,000 40,000 40,000 40,000 40,000 40,000






Pmax. (X / Y / Z) – VDI DGQ 3441 / ISO-230-2 µm 8 8 8 8 8 8

Psmax. (X / Y / Z) – VDI DGQ 3441 / ISO-230-2 µm 5 5 5 5 5 5

Machine data

Space requirements of the base machine without chip conveyor or internal coolant supply approx. m2 8 12.3 18.2 28.5 17 26



Control system

DMG MORI ERGOline® Control with 19" monitor and 3D control system SIEMENS 840D solutionline



Highlights

Control technology

Overview

Technical data

DMG MORI recommends

39

DMU 65 FD monoBLOCK® DMU 85 FD monoBLOCK® DMU 105 FD monoBLOCK® DMU 125 FD monoBLOCK® DMC 65 FD monoBLOCK® DMC 85 FD monoBLOCK®

Working area

X / Y / Z travels mm 735 / 650 / 560 935 / 850 / 650 1,135 / 1,050 / 750 1,335 / 1,250 / 900 735 / 650 / 560 935 / 850 / 650


Swivelling rotary table (mill-turn with C axis speed) (1,200) (800) (500) (500) (1,200) (800)

Pallet / table mm ø 680 ø 850 ø 1,050 ø 1,250 ø 680 ø 850

Maximum load (single drive / twin drive) kg 600 / 800 1,000 / 1,200 1,500 / 2,000 2,000 / 2,600 500 / 500 800 / 800





Torque (S6 40 %) Nm 111 111 288 288 111 111

Power (S6 40 %) kW 35 35 44 44 35 35

Tool changer

Tool holder HSK-A63 HSK-A63 // HSK-A100 HSK-A100 HSK-A100 HSK-A63 HSK-A63 / HSK-A100

Tool magazine stations 30 / chain 30 / chain 30 / wheel 30 / wheel 30 / chain 30 / chain

Diameter (free adjacent positions) mm 160 160 // 200 250 250 160 160 // 200

Max. length mm 315 420 // 395 395 500 315 420 // 395

Weight kg 8 8 // 20 20 20 8 8

Chip-to-chip time sec. 4.9 5.9 // 7.3 7.3 7.9 4.9 5.9 // 7.3


Feed mm/min 40,000 40,000 40,000 40,000 40,000 40,000






Pmax. (X / Y / Z) – VDI DGQ 3441 / ISO-230-2 µm 8 8 8 8 8 8

Psmax. (X / Y / Z) – VDI DGQ 3441 / ISO-230-2 µm 5 5 5 5 5 5

Machine data

Space requirements of the base machine without chip conveyor or internal coolant supply approx. m2 8 12.3 18.2 28.5 17 26



Control system

DMG MORI ERGOline® Control with 19" monitor and 3D control system SIEMENS 840D solutionline


40

DMU / DMU FD monoBLOCK® series

Floor plans


Highlights

Control technology

Overview

Technical data

ê Floor plans

tabl

e su

rfac

e

door opening1,310

800

2,89

7

2,83

5 tr

ansp

ort

heig

ht

800

tabl

e su

rfac

e

3,20

5

1,500door opening

3,16

0 tr

ansp

ort

heig

ht

3,567

2,46

0

2,61

5

3,055

3,07

0

3,14

5

3,911

4,424

680

ø 650

max

. Z56

0

max

. Z56

012

0

70

70

70

90°

max. Y650

465

395

max. Y650

325 325 255

120

70

90°

770

ø 850

max

. Z65

0

max

. Z65

0

120

120

7070

70 70

max. Y850

425

565

max. Y850

495 355425

Working area of the DMU 65 / 65 FD monoBLOCK® Working area of the DMU 85 / 85 FD monoBLOCK®

Swivel range ±120 ° Swivel range ±120 °

Floor plan of the DMU 65 / 65 FD monoBLOCK® Floor plan of the DMU 85 / 85 FD monoBLOCK®

Front view Front view


Plan view with 30-station chain magazine and chip conveyor option Plan view with 30-station chain magazine and chip conveyor option

Footprint: 8 m2 (9.2 m2 with chip conveyor) Footprint: 12.3 m2 (13.8 m2 with chip conveyor)

Representation of floor plans with optional swivelling rotary table

41

870

100

10090

°

120

max

. Z75

0

625

max. Y1,050

425525525

max. Y1,050

100

100

ø 1,050725

120

max

. Z75

0

690

870

tabl

e su

rfac

e

door opening1,650

800

3,38

1.5

3,33

7 tr

ansp

ort

heig

ht

4,563

5,072

3,37

5 3,99

5

90°

625625

max. Y1,250

505745

max. Y1,250

120

120ø 1,250

ø 1,

250

120

120*

120*

120

max

. Z90

0

max

. Z90

0

790

1,02

0

1,02

0

max. X 1,335

3,91

0

925

tabl

e su

rfac

e

3,86

3

2,165door opening

3,75

2

4,66

2

6,629

6,119

Working area of the DMU 105 / 105 FD monoBLOCK® Working area of the DMU 125 / 125 FD monoBLOCK®

Swivelling rotary table – swivel angle Swivelling rotary table – swivel angle





Footprint: 18.2 m2 (20.2 m2 with chip conveyor) Footprint: 28.5 m2 (30.9 m2 with chip conveyor)

* on the FD 100

42

DMC / DMC FD monoBLOCK® series

Floor plans


Highlights

Control technology

Overview

Technical data

ê Floor plans

90°

325 325 395 255

max

. Z

560

max

. Z

560

610

50

70

500

500

120

max. Y 650

max. Y 650

92.5

2,13

2

870

palle

tsu

rfac

e

2,92

42,86

0.5

905door

opening

tran

spor

t he

ight

3,549

2,57

8

4,06

5

4,22

0

2,350

4,044

1,48

7

90°

425 425 495 355

max

. Z65

0

max

. Z65

0

600

700

5070

630

ø 800

120

max. Y850

max. Y850

870

palle

tsu

rfac

e

3,21

8

2,13

2

tran

spor

t he

ight

3,15

3

1,065door

opening

4,458

3,18

81,

905

2,866

5,063

5,09

3

5,16

8

Representation of floor plans with optional swivelling rotary table

Working area of the DMC 65 / 65 FD monoBLOCK® Working area of the DMC 85 / 85 FD monoBLOCK®

Floor plan of the DMC 65 / 65 FD monoBLOCK® Floor plan of the DMC 85 / 85 FD monoBLOCK®


Floor plan of the DMC 65 / 65 FD monoBLOCK® Floor plan of the DMC 85 / 85 FD monoBLOCK®


Footprint: 17 m2 (including chip conveyor and coolant tank) Footprint: 26 m2 (including chip conveyor and coolant tank)

DMU 65 / 85 / 105 / 125 FD monoBLOCK®: Complete machining, including milling and turning, on one machine in one clamping with Direct Drive technology up to 1,200 rpm

43

44

DMU / DMC monoBLOCK® and DMU / DMC FD monoBLOCK® series

OptionsDMU 65

monoBLOCK®

DMU 85 monoBLOCK®

DMU 105 monoBLOCK®

DMU 125 monoBLOCK®





DMC 65 monoBLOCK®

DMC 85 monoBLOCK®

DMC 65 FD monoBLOCK®


Table options


Swivelling rotary table Tandem Drive – drive from both sides

Swivelling rotary table with Direct Drive – – – – – – – – – –

Mill-turn swivelling rotary table – – – – – –

Hydraulic clamping system, manual or dual-channel proportional control

Main drive

Spindle output display

SK40 motor spindle speed of up to 20,000 rpm; 35 kW / 130 Nm (40 % DC) – – – – – –

HSK-A63 motor spindle speed of up to 24,000 rpm; 24 kW / 100 Nm (40 % DC) – – – – – –


SK40 motor spindle speed of up to 18,000 rpm; 35 kW / 135 Nm (40 % DC)* – – – – – – – –

SK50 motor spindle speed of up to 10,000 rpm; 44 kW / 288 Nm (40 % DC) – – – – – – – –

SK50 motor spindle speed of up to 12,000 rpm; 44 kW / 288 Nm (40 % DC) – – – –


Tool holder

HSK-A63 / BT 40 / CAT 40 / / / / / / / / / – / – / – / – – / – / – – / – / – / / / / / – / – / – / –

HSK-A100 / BT 50 / CAT 50 – / – / – / / / / / / – / – / – / – / – / – / – / – / – – / – / – / / – / – / – / – / –

Tool magazine

Vertical chain magazine with 60 / 90 / 120 / 180 magazine stations (SK40 / HSK-A63) – –

Vertical chain magazine with 60 / 90 / 120 magazine stations (SK50 / HSK-A100) – – – –

Automation / measurement / monitoring

3D quickSET®


Infrared measuring sensor: HEIDENHAIN TS 649 / Renishaw PP60 (OMP 60)

Blum Laser tool measurement in the working area with 3D axesACCURACY

Quad-colour signal lights

Coolant / chip disposal

Compact 500 l coolant system, chip conveyor, fabric tape filter – –

Compact 500 l coolant system, 20 bar internal coolant supply, chip conveyor, fabric tape filter

Production package: 40 bar, 600 l internal coolant supply, chip conveyor

Production package: 80 bar, 980 l internal coolant supply, frequency controlled

Coolant temperature control for the 600 / 980 l internal coolant supply

Wash gun with 1-bar pump, 40 litres per minute

Minimal lubrication internally through the spindle centre, externally via nozzles

Oil and emulsion mist delivery equipment

Air blast through the spindle centre

Optional TNC 640 control systems


Electronic handwheel TNC 640

SIEMENS 840D solutionline options

Electronic SIEMENS 840D hand wheel

MDynamics package


General options

Shatter-proof safety glass viewing panel – – – – – –

Operating mode 4 “Process monitoring in production”

Package for increased precision

standard, optional, – not available, * 111 Nm for mill-turn variants


Highlights

Control technology

Overview

Technical data

ê Options

45

DMU 65 monoBLOCK®

DMU 85 monoBLOCK®

DMU 105 monoBLOCK®

DMU 125 monoBLOCK®





DMC 65 monoBLOCK®

DMC 85 monoBLOCK®



Table options


Swivelling rotary table Tandem Drive – drive from both sides

Swivelling rotary table with Direct Drive – – – – – – – – – –

Mill-turn swivelling rotary table – – – – – –

Hydraulic clamping system, manual or dual-channel proportional control

Main drive

Spindle output display


HSK-A63 motor spindle speed of up to 24,000 rpm; 24 kW / 100 Nm (40 % DC) – – – – – –


SK40 motor spindle speed of up to 18,000 rpm; 35 kW / 135 Nm (40 % DC)* – – – – – – – –


SK50 motor spindle speed of up to 12,000 rpm; 44 kW / 288 Nm (40 % DC) – – – –


Tool holder

HSK-A63 / BT 40 / CAT 40 / / / / / / / / / – / – / – / – – / – / – – / – / – / / / / / – / – / – / –

HSK-A100 / BT 50 / CAT 50 – / – / – / / / / / / – / – / – / – / – / – / – / – / – – / – / – / / – / – / – / – / –

Tool magazine

Vertical chain magazine with 60 / 90 / 120 / 180 magazine stations (SK40 / HSK-A63) – –

Vertical chain magazine with 60 / 90 / 120 magazine stations (SK50 / HSK-A100) – – – –

Automation / measurement / monitoring

3D quickSET®


Infrared measuring sensor: HEIDENHAIN TS 649 / Renishaw PP60 (OMP 60)

Blum Laser tool measurement in the working area with 3D axesACCURACY

Quad-colour signal lights

Coolant / chip disposal

Compact 500 l coolant system, chip conveyor, fabric tape filter – –

Compact 500 l coolant system, 20 bar internal coolant supply, chip conveyor, fabric tape filter

Production package: 40 bar, 600 l internal coolant supply, chip conveyor

Production package: 80 bar, 980 l internal coolant supply, frequency controlled

Coolant temperature control for the 600 / 980 l internal coolant supply

Wash gun with 1-bar pump, 40 litres per minute

Minimal lubrication internally through the spindle centre, externally via nozzles

Oil and emulsion mist delivery equipment

Air blast through the spindle centre

Optional TNC 640 control systems


Electronic handwheel TNC 640

SIEMENS 840D solutionline options

Electronic SIEMENS 840D hand wheel

MDynamics package


General options

Shatter-proof safety glass viewing panel – – – – – –

Operating mode 4 “Process monitoring in production”

Package for increased precision

standard, optional, – not available, * 111 Nm for mill-turn variants

DMG MORI Europe AGSulzer-Allee 70, CH-8404 WinterthurTel.: +41 (0) 58 / 611 5000, Fax: +41 (0) 58 / 611 [email protected], www.dmgmori.com

Germany: DMG MORI Deutschland Riedwiesenstraße 19 D-71229 Leonberg Tel.: +49 (0) 71 52 / 90 90 - 0 Fax: +49 (0) 71 52 / 90 90 - 20 00 Service Hotline: +49 (0) 180 5 49 00 22

Europe: DMG MORI Europe Sulzer-Allee 70 CH-8404 Winterthur Tel.: +41 (0) 58 / 611 5000 Fax: +41 (0) 58 / 611 5001 Service Hotline: +41 (0) 446 545 670

Asia: DMG MORI Japan 2-3-23 Shiomi Koto-ku, Tokyo JP-135-0052, Japan Tel.: +81 3 - 6758 - 5900 Fax: +81 3 - 6758 - 5919

America: DMG MORI USA 2400 Huntington Blvd. Hoffman Estates, IL 60192 Tel.: +1 (847) 593 - 5400 Fax: +1 (847) 593 - 5433

DMG MORI Austria Oberes Ried 11 A-6833 Klaus Tel.: +43 (0) 55 23 / 69 141 - 0 Fax: +43 (0) 55 23 / 69 141 - 100 Service Hotline: +43 (0) 17 95 / 76 109

_ Stockerau Josef-Jessernigg-Straße 16 A-2000 Stockerau Tel.: +43 (0) 55 23 / 69 141 - 0 Fax: +43 (0) 55 23 / 69 141 - 100

DMG MORI Benelux _ Netherlands Wageningselaan 48 NL-3903 LA Veenendaal Tel.: +31 (0) 318 - 55 76 - 11 Fax: +31 (0) 318 - 52 44 - 29 Service Hotline: +31 (0) 202 00 81 83

_ Belgium Hermesstraat 4B B-1930 Zaventem Tel.: +32 (0) 2 / 7 12 10 - 90 Fax: +32 (0) 2 / 7 12 10 - 99 Service Hotline: +32 (0) 2 / 2 200 62 - 52

DMG MORI Czech Kaštanová 8 · CZ-620 00 Brno Tel.: +420 545 426 311 Fax: +420 545 426 310 Service Hotline: +420 239 000 561

_ Planá Chýnovská 535 CZ-39111 Planá nad Lužnicí Tel.: +420 381 406 914 Fax: +420 381 406 915

_ Slovakia Brnianska 2 SK-91105 Trenčín Tel.: +421 326 494 824

DMG MORI France Parc du Moulin · 1 Rue du Noyer B.P. 19326 Roissy-en-France F-95705 Roissy CDG Cedex Tel.: +33 (0) 1 / 39 94 68 00 Fax: +33 (0) 1 / 39 94 68 58 Service Hotline: +33 (0) 8 10 90 20 20

_ Lyon Parc des Lumières 1205 Rue Nicéphore Niepce F-69800 Saint-Priest Tel.: +33 (0) 4 / 78 90 95 95 Fax: +33 (0) 4 / 78 90 60 00

_ Toulouse Futuropolis Bat. 2 · 2 Rue Maryse Hilsz F-31500 Toulouse Tel.: +33 (0) 5 / 34 25 29 95 Fax: +33 (0) 5 / 61 20 89 19

_ Haute-Savoie Espace Scionzier · 520 avenue des Lacs F-74950 Scionzier Tel.: +33 (0) 4 / 50 96 41 62 Fax: +33 (0) 4 / 50 96 41 30

DMG MORI Hungary Vegyész u. 17 – 25 · B. Building H-1116 Budapest Tel.: +36 1 430 16 14 Fax: +36 1 430 16 15 Service Hotline: +36 1 777 90 57

DMG MORI Ibérica Pol. Ind. Els Pinetons Avda. Torre Mateu 2 – 8 · Nave 1 E-08291 Ripollet · Barcelona Tel.: +34 93 586 30 86 Fax: +34 93 586 30 91 Service Hotline: +34 91 - 2 75 43 22

_ Madrid C / Alcañiz 23 · E-28042 Madrid Tel.: +34 91 66 99 865 Fax: +34 91 66 93 834

_ San Sebastián Edificio Igaraburu Pokopandegi 11, Oficina 014 E-20018 San Sebastián Tel.: +34 943 100 233 Fax: +34 943 226 929 Service Hotline: +34 91 - 2 75 43 22

DMG MORI Italia Via G. Donizetti 138 I-24030 Brembate di Sopra (BG) Tel.: +39 035 62 28 201 Fax: +39 035 62 28 210 Service Hotline: 199 177 811

_ Milano Via Riccardo Lombardi 10 I-20153 Milano (MI) Tel.: +39 02 48 94 921 Fax: +39 02 48 91 44 48

_ Padova Via E. Fermi 7 · I-35030 Veggiano (PD) Tel.: +39 049 900 66 11 Fax: +39 049 900 66 99

DMG MORI Middle East Jebel Ali Free Zone · JAFZA Towers Lob 18, Office 2403, P.O. Box 262 607 Dubai, U.A.E.Tel.: +971 - 4 - 88 65 740 Fax: +971 - 4 - 88 65 741

DMG MORI Polska ul. Fabryczna 7 · PL-63-300 Pleszew Tel.: +48 (0) 62 / 7428 000 Fax: +48 (0) 62 / 7428 114 Service Hotline: +48 (0) 62 / 7428 285

DMG MORI Romania DN 65B, KM. 4 + 471 RO-110180 Pitesti Tel.: +40 248 610 408 Fax: +40 248 610 409

DMG MORI Russia ul. Novohohlovskaya 23 / 1 RU-109 052 Moscow Tel.: +7 495 225 49 60 Fax: +7 495 225 49 61 Service Hotline: +7 495 912 50 09

_ Jekaterinburg ul. Sofi Kowalewskoj 4, litera Z RUS-620049 Jekaterinburg Tel.: +7 343 379 04 73 Fax: +7 343 379 04 74

_ St. Petersburg pr. Obuhovskoy Oborony 271, litera A RUS-192012 St. Petersburg Tel.: +7 812 313 80 71 Fax: +7 812 313 80 71

DMG MORI Scandinavia _ DMG MORI Finland & Baltics Jasperintie 310 FI-33960 Pirkkala Tel.: +358 10 271 4450 Service Hotline: +358 10 271 4460

_ DMG MORI Sweden E A Rosengrens gata 5 SE-421 31 Västra Frölunda Tel.: +46 (0) 771 364 6674 Fax: +46 (0) 31 476 351 Service Hotline: +46 (0) 771 365 724

_ DMG MORI Denmark Robert Jacobsens Vej 60, 2.tv DK-2300 København S Tel.: +45 70 21 11 11 Fax: +45 49 17 77 00 Service Hotline: +45 70 21 11 12

_ Norway Bergsli Metallmaskiner AS Bedriftsveien 64 NO-3735 Skien Tel.: +47 35 50 35 00 Fax: +47 35 50 35 70

DMG MORI Schweiz Sulzer-Allee 70 CH-8404 Winterthur Tel.: +41 (0) 58 / 611 5000 Fax: +41 (0) 58 / 611 5001 Service Direct Line: +41 (0) 58 / 611 5555 Service Hotline: +41 (0) 446 545 670

DMG MORI South East Europe Ag. Georgiou 5 – Patriarchiko Pylaias, Cosmos Offices, PO 60233 GR-57001 Thessaloniki Tel.: +30 2310 474486 Fax: +30 2310 474487

DMG MORI Turkey Ferhatpaşa Mah. Gazipaşa Cad. No: 11 TR-34885 Ataşehir · İstanbul Tel.: +90 216 471 66 36 Fax: +90 216 471 80 30 Service Hotline: +90 216 47 16 636

DMG MORI UK 4030 Siskin Parkway East Middlemarch Business Park Coventry CV3 4PE · GB Tel.: +44 (0) 2476 516 120 Fax: +44 (0) 2476 516 136 Service Direct Line: +44 (0) 2476 516 130 Service Hotline: +44 (0) 20 30241514

DMG MORI Africa Representative WIN-TECH Machinery & Tooling 90 El Thawra Street El Golf Area Heliopolise 11341 Cairo, Egypt Tel.: +202 2 690 36 08 Fax: +202 2 690 36 09

Headquarters Europe

Always close by! www.dmgmori.com

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