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© 2011 EnerNex. All Rights Reserved. www.enernex.com
Impact of Non-Linear Loads on Wiring Requirements
Jens Schoene
December 06, 2011
© 2011 EnerNex. All Rights Reserved. www.enernex.com
Who we are EnerNex is a consulting company with headquarter in Knoxville, TN Power System Studies
– Power Quality– Wind and Solar (design, generator modeling,…)– T&D (bulk system analysis, SSR, CSS)– Safety (arc flash, grounding, electromagnetic coupling)
Smart Grid Engineering Studies– Advanced Metering Infrastructure (AMI)– Utility Communication Architecture– Security
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Outline
Motivation Fundamentals of Power Quality Changing Energy Consumption and Changing Loads Characteristics of “New” Lighting Technologies Case Studies Conclusions and Recommendations
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Motivation
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Background Higher penetration of “new” load types:
– Energy-efficient lighting– Consumer electronics– Residential appliances– Plug-in Electric Vehicles
What is the impact?– Wiring requirements– Efficiency, reliability, power quality
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NEC Wiring RequirementNEC 310.15(B)(5)(c)
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No information regarding harmonic limits for which the neutral has to be considered a current carrying conductor
No information regarding required size of neutral conductor in the presence of harmonics
Old buildings have undersized neutral or neutral size equals the size of the phase conductor.
New commercial buildings commonly employ oversized neutral.
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Fundamentals of Power Quality
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What are Harmonics? Harmonics are sinusoidal voltages
and currents with frequencies that are integer multiples of the fundamental frequency (60 Hz in the United States).
Value of the multiplier corresponds to the harmonic order.
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General Effects of HarmonicsHarmonics can cause Transformer overheating resulting in the shortening of the
expected lifetime Capacitor can failure due to excessive harmonic currents or
overvoltage stress on dielectrics Increased ohmic losses and shortened lifetime of cables Overloaded neutral conductors (odd harmonic currents do
not cancel in the neutral conductor) Nuisance tripping of breakers and fuses Motor heating Control misoperation Communication system interference Degrade meter accuracy
January 31, 1996 at 18:07:36 LocalX38480VPhase A-B VoltageWave Fault
Trigger
0 20 40 60 80 100-1000
-750
-500
-250
0
250
500
750
1000
Time (mSec onds )
Vo
lts
Max861.3Min-856.4Duration
0.071 Sec
Uncalibrated Data
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Effects on Wiring Requirements
Measure of heating in conductor is product of squared current I and impedance Z (I2Z)
Harmonics increase heating in conductors due to– additional load current flowing throughconductor– current redistribution inside conductor (skin effect)
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What is special about 3rd Harmonics? Add arithmetically in the Neutral
(assuming balanced 3-phase system) Many electronic loads produce them. Neutral size in commercial building of
particular concern.
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How to Quantify Harmonics
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Individual Harmonic Distortion (IHD) LevelPercentage of individual harmonic relative to fundamental
Total Harmonic Distortion (THD) LevelPercentage of RMS of all harmonics relative to fundamental
IEEE 519 specifies limits
𝑇𝐻𝐷=√∑𝑖=2
𝑛
𝐻 𝑖2
𝐻1
∙100%
ISC/IL
IHD for Odd Harmonic Currents THD for Odd
Harmonic Currents
h < 11 11 ≤ h < 17 17 ≤ h < 23 23 ≤ h < 35 35 ≤ h
<20 4.0% 2.0% 1.5% 0.6% 0.3% 5.0%20-50 7.0% 3.5% 2.5% 1.0% 0.5% 8.0%
50-100 10.0% 4.5% 4.0% 1.5% 0.7% 12.0%100-1000 12.0% 5.5% 5.0% 2.0% 1.0% 15.0%
>1000 15.0% 7.0% 6.0% 2.5% 1.4% 20.0%
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Changing Energy Consumption and
Changing Loads
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Increasing Electricity Consumption
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Residential Electricity Consumption in the U.S.A. 1990-2006
0
500
1000
1500
2000
2500
3000
3500
4000
4500
5000
0
200
400
600
800
1000
1200
1400
1600
1990 1992 1994 1996 1998 2000 2002 2004 2006
Per-
Capi
ta E
lect
rici
ty C
onsu
mpti
on (k
Wh)
Tota
l Ele
ctri
city
Con
sum
ption
(TW
h)
Year
Per-CapitaElectricityConsumptionTotal
ElectricityConsumption
source: International Energy Agency, 2009
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What consumes Electricity?
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Distribution of USA Electricity Consumption in 2005
source: Energy Information Administration, 2008
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Changing Electricity Consumption
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Changes in Electricity Consumption in the USA from 1998 to 2008
source: International Energy Agency, 2009
-60.00
-40.00
-20.00
0.00
20.00
40.00
60.00
80.00
100.00
120.00
Chan
ge in
Ele
ctri
city
Con
sum
ption
(TW
h)
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Changing Electricity Consumption
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Global CE and ICT Electricity Consumption 1990-2030 (Business As Usual)
0
200
400
600
800
1000
1200
1400
1600
1800
2000
1990 1995 2000 2005 2010 2015 2020 2025 2030
Elec
tric
ity C
onsu
mpti
on (T
Wh)
Year
Miscellaneous
PCs and Monitors
Set-top Boxes
Televisions
source: International Energy Agency, 2009
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Changing Electricity Consumption
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Global CE and ICT Electricity Consumption 1990-2030 (BAU, LLCC, BAT)
source: International Energy Agency, 2009
0
200
400
600
800
1000
1200
1400
1600
1800
2000
1990 1995 2000 2005 2010 2015 2020 2025 2030
Elec
tric
ity C
onsu
mpti
on (T
Wh)
Year
Business As Usual (BAU)
Least Life-Cycle Cost (LLCC)
Best Available Technology (BAT)
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Lighting
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Lighting is 16% of residential load Most incandescent lamps phased-out by 2014 Compact Fluorescent Lamps
– Color Rendering Index around 80– Some are dimmable (most are not)– Some are high power factor / low harmonics (most are not)
White LED– Even more efficient than CFL
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Characteristics of “New” Lighting Technologies
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Increased Energy Efficiency
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0
50
100
150
200
250
0 500 1000 1500 2000 2500 3000 3500 4000 4500
Elec
tric
ity
Cons
umpti
on (
Watt
)
Initial Luminous Flux (Lumen)
Incandescent Light (750 to 4,000 Hours)
Compact-Fluorescent Light (8,000 to 12,000 Hours)
White LED (30,000 to 50,000 Hours)
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How does a CFL work?
Electronic Ballast in Energy-Efficient Lighting
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Harmonic Characteristics
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Incandescent
CompactFluorescent
White LED
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Case Studies
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Currents and Voltages Measured at Different Locations (PQube Data)
Comp. 1: Office Building in Knoxville, TN
Comp. 2: Manufacturing Facility in Alameda, CA
Comp. 3: Office Building in Santa Clara, CA
Comp. 4 Manufacturing Facility in Karlsruhe, Germany
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Transformer Configuration Wye/StarNominal Line-to-Neutral Voltage 120VNominal Line-to-Line Voltage 208VNominal Frequency 60Hz
Transformer Configuration Wye/StarNominal Line-to-Neutral Voltage 277VNominal Line-to-Line Voltage 480VNominal Frequency 60Hz
Power Configuration Wye/StarNominal Line-to-Neutral Voltage 120VNominal Line-to-Line Voltage 208VNominal Frequency 60Hz
Power Configuration Wye/StarNominal Line-to-Neutral Voltage 230VNominal Line-to-Line Voltage 400VNominal Frequency 50Hz
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Phase Currents
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Industrial
Industrial
IndustrialCommercial
Commercial
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Neutral Currents
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Industrial
IndustrialCommercial
Commercial
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Conclusion and Recommendations
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Conclusions & Recommendations
Electricity consumption and load characteristics changing 3rd harmonics produced by power electronics are concern NEC does recognize neutral as current carrying conductor,
but no guidance/requirement regarding size. Neutral sizing requirements should be based on statistically
significant data from measurements of neutral currents in different environments (office buildings, residential building, etc.)
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Backup
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Power Factor: Displacement vs. True
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Not all Power Factors are alikeIm
Re
q
S jQ
P
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Resonances
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Series Resonance
Distribution Substation Bus
CustomerPower FactorCorrection
HighVoltageDistortion
HighHarmonicCurrents
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Parallel Resonance
Non-LinearLoads
MagnifiedHarmonicCurrents
HighVoltageDistortion
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