zook corrosion resistance guide 042018 · 2020-01-17 · one example of where a zook disk is...

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Corrosion Resistance Guide Safety through knowledge and performance. ZOOK Enterprises provides the following corrosion resistance information to be used when specifying ZOOK Graphite Rupture Disks. This simplified guide offers compatibility with common corrosives. Where there is doubt about compatibility, a sample of ZOOK Enterprises graphite will be supplied on request for your on-site evaluation. Please contact the factory if you have any questions. For descriptions of DUPLEX and other product-related information, consult the ZOOK Product Catalog or web site at www.zook.cc INTERCHANGING WITH OTHER MANUFACTURE’S PRODUCT ZOOK’s manufacturing process utilizes synthetic graphite impregnated with a particular resin utilizing a proprietary process; therefore, it is not a safe assumption that different brands of graphite rupture disks are equal and interchangeable. A graphite disk produced by ZOOK Enterprises should not be substituted for another manufacturer’s similar product for the following reasons: Each manufacturer uses a different grade of graphite. Each grade contains different percentages of voids or pores in the material. These voids must be filled in order to make the disk impervious (leak tight). ZOOK is unique in that we use a phenolic resin to fill the pores. The impregnant used to fill the voids is different among each manufacturer. Some manufacturers use resins other than phenolic types or they use a “proprietary processes” which have only been used in recent years as impregnates. Depending upon the resin used and the application, a ZOOK disk will function properly without leakage or premature rupture where another manufacturer’s product may deteriorate, leak, or cause it to rupture. One example of where a ZOOK disk is superior, is with a Furan impregnated disk in an acidic application. NOTES The resin ZOOK uses has been in use in the chemical processing and related industries for over 60 years. The performance over those 60 years gives us the confidence to use our disks in the applications that we recommend. The phenolic resin used in ZOOK graphite disk is environmentally safe and is in compliance with FDA. Consult the factory for appropriate disk styles. PROLONGED APPLICATION LIFE If prolonged application life is a goal, we suggest the following product enhancement: Each disk should be ARMORED - Armor consists of a steel (carbon or stainless) ring surrounding the graphite portion of the disk. It allows for uneven pipe stresses to exist and not affect disk burst performance. It also greatly reduces the possibility for improper installation due to uneven torquing of flange bolts and prevents possible rim fracture at time of blowdown. It is required in toxic and primary fire service and high burst ratings. Armor is strongly suggested in very low burst ratings. CAUTION Any information contained in this guide pertains exclusively to ZOOK Graphite Rupture Disks and cannot be applied to any similar product produced by other manufacturers. ZOOK Graphite Rupture Disks possess unique qualities and characteristics that offer long application life and superior resistance to cycling (fatigue) and corrosion. Corrosion Resistance Guide for ZOOK Impervious Graphite Rupture Disks

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Page 1: ZOOK Corrosion Resistance Guide 042018 · 2020-01-17 · One example of where a ZOOK disk is superior, is with a Furan impregnated disk in an acidic application. NOTES • The resin

CorrosionResistance

Guide

Safety through knowledge and performance.

ZOOK Enterprises provides the following corrosion resistance information to be used when specifying ZOOK Graphite Rupture Disks.

This simplifi ed guide offers compatibility with common corrosives. Where there is doubt about compatibility, a sample of ZOOK Enterprises graphite will be supplied on request for your on-site evaluation. Please contact the factory if you have any questions. For descriptions of DUPLEX and other product-related information, consult the ZOOK Product Catalog or web site at www.zook.cc

INTERCHANGING WITH OTHER MANUFACTURE’S PRODUCT

ZOOK’s manufacturing process utilizes synthetic graphite impregnated with a particular resin utilizing a proprietary process; therefore, it is not a safe assumption that different brands of graphite rupture disks are equal and interchangeable.

A graphite disk produced by ZOOK Enterprises should not be substituted for another manufacturer’s similarproduct for the following reasons:

• Each manufacturer uses a different grade of graphite. Each grade contains different percentages of voids or pores in the material.• These voids must be fi lled in order to make the disk impervious (leak tight). ZOOK is unique in that we use a phenolic resin to fi ll the pores.• The impregnant used to fi ll the voids is different among each manufacturer. Some manufacturers use resins other than phenolic types or they use a “proprietary processes” which have only been used in recent years as impregnates.• Depending upon the resin used and the application, a ZOOK disk will function properly without leakage or premature rupture where another manufacturer’s product may deteriorate, leak, or cause it to rupture. One example of where a ZOOK disk is superior, is with a Furan impregnated disk in an acidic application.

NOTES• The resin ZOOK uses has been in use in the chemical processing and related industries for over 60 years. The performance over those 60 years gives us the confi dence to use our disks in the applications that we recommend.• The phenolic resin used in ZOOK graphite disk is environmentally safe and is in compliance with FDA. Consult the factory for appropriate disk styles.

PROLONGED APPLICATION LIFE

• If prolonged application life is a goal, we suggest the following product enhancement:

Each disk should be ARMORED - Armor consists of a steel (carbon or stainless) ring surrounding the graphite portion of the disk. It allows for uneven pipe stresses to exist and not affect disk burst performance. It also greatly reduces the possibility for improper installation due to uneven torquing of fl ange bolts and prevents possible rim fracture at time of blowdown. It is required in toxic and primary fi re service and high burst ratings. Armor is strongly suggested in very low burst ratings.

CAUTIONAny information contained in this guide pertains exclusively to ZOOK Graphite Rupture Disks and cannot be applied to any similar product produced by other manufacturers. ZOOK Graphite Rupture Disks possess unique qualities and characteristics that offer long application life and superior resistance to cycling (fatigue) and corrosion.

Corrosion Resistance Guide for ZOOK ImperviousGraphite Rupture Disks

Page 2: ZOOK Corrosion Resistance Guide 042018 · 2020-01-17 · One example of where a ZOOK disk is superior, is with a Furan impregnated disk in an acidic application. NOTES • The resin

Safety through knowledge and performance.

How to Use This Guide:

All of the listed media are compatible with ZOOK Enterprises’ proprietary Graphite / Resin combination, except those noted in BLUE BOLD FACE type.

For those media’s noted in Blue Bold face, use the following table on notations to determine compatibility:D = Specify Duplex Style disk with PTFE linerF = Specify Duplex Style disk with F.E.P. LinerX = ZOOK Disks are not compatible

COMPATIBLE MEDIA WITH ZOOK’S PROPRIETARY GRAPHITE/RESIN COMBINATION

AetaldehydAcetanilid Acetamide Acetic Acid Acetic Anhydride Acetone Acetyl Chloride Acetylene AcrylonitrileAdipic Acid Air Alkyl Aryl Sulfonaic Alkyl Aryl Sulfonate Allyl Alcohol Alum Alum. Ammonium Alum. Chrome Alum. Potassium Aluminum Chloride Aluminum FluorideAluminum Hydroxide-D Aluminum Nitrate Aluminum Sulfate Ammonia (gas) Ammonia (gas-dry) Ammonia (Aqua) Ammonium Acetate Ammonium Carbonate Ammonium Chloride Ammonium Fluoride Ammonium Hydroxide Ammonium Metaphosphate Ammonium Nitrate Ammoni-um Persulfate Ammonium Phosphate Ammonium Sulfate Ammonium Sulfide Ammonium Thiocyanate Amyl Acetate Amyl Alcohol

Aniline Aniline Hydrochloride Arsenic Acid Arsenic Trichloride Asprin Aststine-D

Beer Beer Sugar Liquors Benzaldehyde Benzene Benzene Hexachloride Benzenesulfonic Acid Benzoic Acid Beta-Naphthol Black Liquor Borax Boric Acid Brine (acid) Bromine-FBromine (water)-F Butadiene Butane Butyl Acetate Butyl Alcohol ButyleneButyraldehyde Butyric Acid

Calcium Bisulfide Calcium Bisulfite Calcium Carbonate Calcium Chlorate-DCalcium ChlorideCalcium Hydroxide-DCalcium Hypochlorite-D Calcium Nitrate Calcium Oxide

Calcium Phosphate Calcium Sulfate Caprylic AcidCarbon Dioxide (dry) Carbon Dioxide (wet) Carbon Disulfide Carbon Monoxide Carbon Tetrachloride Carbonic Acid Carboxymethyl Celluose Carminic Acid Castor Oil -D Caustic Potash-D Caustic Soda-D Cellulose Acetate Cesium Chlorethylbenzene Chloral - FChlorine Gas-D Chlorine Triflouride-F Chlorine Water-D Chloroacetic Acid Chlorobenzene - F Chlorobutadiene Chloroform-F Chlorodrene Chlorosulfonic Acid Chromic Acid-D Citric Acid Coconut Oil Copper Carbonate Copper Chloride Copper Cyanide Copper Fluoride Copper Nitrate Copper Sulfate Cottonseed Oil

Cresol CrotonaldehydeCrude Oil Cylohexane

Dextrose Dialkyl Phthalates Diazo Salts Dichlorodifluoromethane Dichlorodiphenyl-trichloromethaneDichlorophenoxyacetic Acid Diesel Fuels Diethyl Cellosolve Diethyl Ether Diglycolic Acid Dioxane 1,4 Diphenylamine Dowtherm

Epson SaltsEthanplamine Ethers EthyleneEthyl Acetate Ethyl AlcoholEthyl Chloride Ethylene Chlorohydrin EthylenediamineEthylene DibromideEthylene Dichloride Ethylene Glycol Ethylene Oxide

Fatty Acids Ferric Chloride Ferric Nitrate Ferric Sulfate

Page 3: ZOOK Corrosion Resistance Guide 042018 · 2020-01-17 · One example of where a ZOOK disk is superior, is with a Furan impregnated disk in an acidic application. NOTES • The resin

Safety through knowledge and performance.

Ferrous Chloride Ferrous Nitrate Ferrous SulfateFluorine-X FormaldehydeFormic Acid Francium-D Freon F22 (gas)Freon F22 (liquid)Fructose Fruit Juices, PulpFurfural

Gas-Manufactured Gas Natural Gasoline (leaded) Gasoline (unleaded) GinGlucose

Glycerin

Heptane Hexamethylenetetramine Hexane Hexanol-Tertiary Hydrazine Hydrobromic Acid Hydrochloric Acid Hydrocyanic Acid Hydrofluoric Acid-D Hydrofluosilicic Acid Hydrogen Hydrogen Bromide Hydrogen Cyanide Hydrogen Peroxide-D Hydrogen Sulfide-Dry Hydrogen Sulfide-Wet Aqueous Solution HydroquinoneHypo (Sodium ThiosulfateIodine-F Isopropyl Alcohol Isopropyl Acetate Isopropyl Ether

Kerosene Ketones

Lactic Acid Lard Oil Lead AcetateLemon Oil LimeLinoleic Acid Linseed OilLithargeLithium-DLubricating Oil

Magnesium Hydroxide Magnesium Sulfate Maleic Acid Maleic Anhydride Manganese Sulfate Mercurous Nitrate

MercuryMethyl Alcohol Methyl Bromide Methyl Cellosolve Methyl Chloride Methyl Chloroform Methyl Ethyl Ketone Methyl Isobutyl KetonelMethyl SalicylateMethylene Chloride Mineral Oil Molasses Monochloracetic Acid Monochloro Benzene Monochanolaminee Monoethanolaminee Monosoldium Glutamate Muriatic Acid

NaphthaNickel Chloride Nickel Sulfate Nicotinic Acid Nitric Acid-D Nitrobenzene Nitroparaffin Nitrous Acid-D Nitrous Oxide-D Octyl Alcohol Oils

Oleic Acid Oleum-D Oxalic Acid Oxygen Ozone

Palmitic Acid ParadichlorobenzeneParaldehyde Penicillin Pentacrythritol Perchloric Acid PerchloroethylenePetrolatum Petroleum Oil Phenol Phenylhydrazine Hydrochloride Phosphoric AcidPhosphorus Oxychloride Phosphorus Pentoxide Phosphorus-Red Phosphorus Trichloride Phosphorus-Yellow Photographic Solutions Phthalic Anhydride Plating Solutions - Brass - Cadium - Chromium - Copper - Gold - Lead - Nickel - Rhodium - Silver - Tin - ZincPolyethylenePotassium (Liquid)-D Potassium Aluminum Sulfate Potassium Bicarbonate Potassium Borate Potassium Bromate Potassium Bromide Potassium Carbonate Potassium Chlorate-DPotassium Chloride Potassium Chromate Potassium Cyanide Potassium Dichromate Potassium Ferricyanide

Potassium Ferrocyanide Potassium FluoridePotassium Hydroxide-DPotassium Hypochlorite-D Pyridine

Rubidium (Liquid)-D

SalicylaldehydeSalicylic Acid Sea Water Silver CyanideSilver Nitrate Soap SolutionSoaps Sodium Sodium Acetate Sodium Benzoate Sodium Bicarbonate Sodium Bromide Sodium Carbonate Sodium Chlorate-D Sodium ChlorideSodium ChloriteSodium Chromate Sodium Cyanide Sofium Dichromate Sodium Ferricyanide Sodium Fluoride Sodium Hydroxide-D Sodium Hypochlorite-D Sodium Iodide Sodium Nitrate Sodium Phosphate Sodium Silicate Sodium Sulfate Sodium Sulfite Sodium ThiosulfateSorbitol Stannic Chloride Steam Stearic Acid Sour Crude Oil Styrene Sulfonated DetergenSulfur Sulfur Dioxide Sulfuric Acid-D

COMPATIBLE MEDIA WITH ZOOK’S PROPRIETARY GRAPHITE/RESIN COMBINATION

Page 4: ZOOK Corrosion Resistance Guide 042018 · 2020-01-17 · One example of where a ZOOK disk is superior, is with a Furan impregnated disk in an acidic application. NOTES • The resin

Visit us at www.zookdisk.com

Safety through knowledge and performance.

SERVING AMERICA, CENTRAL & SOUTH AMERICA16809 Park Circle DriveChagrin Falls, Ohio 44022 United StatesToll Free: +1 800 543 1043Phone: +1 440 543 1010Fax: +1 440 543 4930E-mail: [email protected]

SERVING EUROPE, MIDDLE EAST & AFRICANavigation House, Bridge St.Killamarsh, Sheffi eld, S21 1AL United Kingdom Phone: +44 (0) 1909 560999Fax: +44 (0) 1909 560860E-mail: [email protected]

SERVING CANADA4400 South Service RoadBurlington, Ontario, L7L 5R8CanadaToll Free: +1 800 370 6057Phone: +1 905 681 2885Fax: +1 905 681 8838E-mail: [email protected]

SERVING ASIA PACIFICUnit No. 23A-05, Menara LandmarkNo.12, Jalan Ngee Heng80000 Johor Bahru, Johor,MalaysiaPhone: +60 (7) 2910099Fax: +60 (7) 2910096E-mail: [email protected]

CORROSION RESISTANCE GUIDE_042018

Sulfurous Acid-D SulfurTrioxide(Oleum)-DTannic Acid Tannic Chloride Tanning Liquors Tartaric Acid Tetrachlorethane Tetraethyl Lead Tetramine C Thread-cutting Oils Titanium Dioxide TolueneToluene Diisocyanate Tomato Juice Toxaphene Trichlorethylene Trichloroacetic Acid Tricresyl Phosphate Triethanolamine Triethylamine Trisodium Phosphate Turpentine

UreaUrine

VanillinVegetable Oil VinegarVinyl Acetate Vinyl Chloride

Water-Demineralized Water-DistilledWater-SaltWhiskeyWine

Xylene

Zinc Ammonium Chloride Zinc Chloride Zinc Nitrate Zinc Oxide Zinc Sulfate

Disclaimer The information in this chart should only be used as a general guide to the selection of the suitable material. Variations inthe chemical behavior could be different due to factors such as temperature, pressure, concentration or mixture of chemicals. While utmost care was used in compiling this chart, we assume no responsibility for it’s accuracy and completeness. Specifi cations are subject to change without notice.

COMPATIBLE MEDIA WITH ZOOK’S PROPRIETARY GRAPHITE/RESIN COMBINATION