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TRANSMISSIONS TECHNOLOGY Slewing Gears

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Page 1: Zollern Planetary Gearboxes - Slewing Unitszollern.uk/zollern/documents/28_Drehwerk_us.pdf · please refer to your ZOLLERN representative please refer to your ZOLLERN representative

TRANSMISSIONS TECHNOLOGY

Slewing Gears

Page 2: Zollern Planetary Gearboxes - Slewing Unitszollern.uk/zollern/documents/28_Drehwerk_us.pdf · please refer to your ZOLLERN representative please refer to your ZOLLERN representative

ZOLLERN Slewing Unit

1

Page 3: Zollern Planetary Gearboxes - Slewing Unitszollern.uk/zollern/documents/28_Drehwerk_us.pdf · please refer to your ZOLLERN representative please refer to your ZOLLERN representative

2

Page 4: Zollern Planetary Gearboxes - Slewing Unitszollern.uk/zollern/documents/28_Drehwerk_us.pdf · please refer to your ZOLLERN representative please refer to your ZOLLERN representative

oiloutlet

oiloutlet

oil outlet

by flange I

by flange II

reaction torque arm

Page 5: Zollern Planetary Gearboxes - Slewing Unitszollern.uk/zollern/documents/28_Drehwerk_us.pdf · please refer to your ZOLLERN representative please refer to your ZOLLERN representative

4 5

3.133.153.193.203.223.243.253.263.273.293.313.323.333.343.363.38

1870

3900

6600

10400

16600

22000

30000

40000

52000

85000

120000

180000

225000

300000

2800

5850

9900

15600

24900

33000

45000

60000

78000

127500

180000

270000

337500

450000

3000

3000

3000

3000

3000

2800

2800

2800

2800

2300

2300

2300

1900

1900

180

210

250

285

320

355

390

430

465

550

630

680

210

240

290

325

365

400

440

475

525

600

680

750

240

270

320

355

395

430

475

515

575

660

740

820

20

20

25

25

30

30

35

40

45

50

50

55

15

15

15

20

20

20

20

20

20

30

30

30

11

14

14

14

18

18

22

22

26

26

26

33

12

24

24

24

24

24

24

24

24

24

24

24

8.8

8.8

8.8

10.9

10.9

10.9

8.8

10.9

8.8

10.9

10.9

8.8

178

210

230

265

295

325

365

395

460

530

580

200

235

258

296

330

362

400

435

510

580

635

220

260

282

326

368

400

437

480

565

635

685

74

85

87

112

111

121

136

151

170

204

235

15

18

24

20

20

20

20

20

20

30

30

11

14

14

18

22

22

22

26

33

33

33

18

24

24

24

24

24

24

24

24

24

24

10.9

10.9

10.9

10.9

8.8

10.9

10.9

10.9

8.8

10.9

10.9

240

270

320

350

380

420

450

530

610

75

74

94

93

101

113

126

142

174

30

35

40

45

50

55

60

75

85

35

40

50

55

60

65

75

80

90

50

55

70

75

90

100

100

100

110

140

160

170

140

170

190

230

250

300

330

340

350

420

450

480

400

800

800

1300

1300

1300

1300

1300

1700

1700

1700

1800

125

150

180

210

240

270

270

270

340

380

420

450

155

180

210

240

270

300

300

300

390

430

480

500

240

270

300

330

330

330

440

480

520

360

360

360

51

55

62

78

85

108

116

125

131

172

155

170

please refer to your ZOLLERN representative

please refer to your ZOLLERN representative

please refer to your ZOLLERN representative

please refer to your ZOLLERN representative

45

55

62

78

85

100

100

110

115

145

165

60

85

110

115

135

150

160

170

180

220

240

80

100

115

135

160

180

190

205

225

240

280

1,2

1,5

2,5

2,5

2,5

2,5

2,5

2,5

2,5

2,5

2,5

2,5

1,5

1,5

1,5

1,5

1,5

1,5

1,5

1,5

1,5

1,5

1,5

127

149

179

187

222

222

229

283

295

251

297

347

355

425

425

422

497

530

291

257

278

333

333

349

418

431

453

572

583

343

397

426

481

490

517

621

634

656

786

797

348

403

403

441

529

541

573

707

718

472

533

557

589

677

689

721

910

921

243

284

314

322

377

377

384

465

477

38

38

38

38

40

40

40

40

40

28

38

42

42

48

48

55

60

30

45

50

50

56

56

65

75

200

250

250

250

300

300

300

360

360

228

280

280

280

340

340

340

415

415

335

373

413

468

468

484

573

586

608

754

765

38

38

38

38

38

38

40

40

40

40

40

28

28

38

38

38

42

48

48

55

60

60

30

30

45

45

45

50

56

56

65

75

75

200

200

250

250

250

250

300

300

300

360

360

228

228

280

280

280

280

340

340

340

415

415

464

519

519

576

664

676

708

862

873

38

38

38

38

38

38

38

40

40

28

28

28

38

38

38

42

48

48

30

30

30

45

45

45

50

56

56

200

200

200

250

250

250

250

300

300

228

228

228

280

280

280

280

340

340

8 × M 12

8 × M 12

8 × M 12

8 × M 12

8 × M 16

8 × M 16

8 × M 16

8 × M 20

8 × M 20

8 × M 12

8 × M 12

8 × M 12

8 × M 12

8 × M 12

8 × M 12

8 × M 16

8 × M 16

8 × M 16

8 × M 20

8 × M 20

8 × M 12

8 × M 12

8 × M 12

8 × M 12

8 × M 12

8 × M 12

8 × M 12

8 × M 12

8 × M 16

8 × M 16

ZHP

3.133.153.193.203.223.243.253.263.273.293.313.323.333.343.363.38

ZHP

Outputtorque 1 Input

speed

Tdyn.(mN)

Tmax.(mN)

Mmax.(rpm.)

A1h7

A2± 0,2

A3 A4 A5 A6 num-ber

scre

wst

reng

ht ra

ting

B1h7

B2± 0,2

B3 B4 B5 B6 C1 C2 C3 C4 K Lmin. Lmax. Fmin. D1 min. D2 min. e1 e2 F1Mmin.h7

M2h7

M3h7

F22)

ca.F1 F2

2)

ca.F1 F2

2)

ca.G3k6

G5h7

G1 G2 G4 G6± 0,2

G7NM1h7

num-ber

scre

wst

reng

ht ra

ting

reaction torque armflange IIflange I

flange mountings output drive electric motor inputhydraulic motor input2-stage 3-stage 4-stage 2-stage

G3k6

G5h7

G1 G2 G4 G6± 0,2

G7

3-stage

G3k6

G5h7

G1 G2 G4 G6± 0,2

G7

4-stage

1) According to FEM section I, 3rd edition, drive unit class M5, loading conditions L2, running time classification T5 (n = 15 rpm., P [kW] = const.)

According to DIN calculation principles on lifting gears operating hour classification T5, standard condition S1.

2) change possible depending on motor size ZOLLERN have a policy of continuous product improvement, and detail may be changed without notice.

keyway DIN 6885

electric motor input

flange IStandard

flange II reaction torque arm flange III flange I flange II

For dimensionsplease refer to your

ZOLLERN representative

Page 6: Zollern Planetary Gearboxes - Slewing Unitszollern.uk/zollern/documents/28_Drehwerk_us.pdf · please refer to your ZOLLERN representative please refer to your ZOLLERN representative

6

3.13 3.15 3.19 3.20 3.22 3.24 3.25 3.26 3.27 3.29 3.31 3.32

1870 3900 6600 10400 16600 22000 30000 40000 52000 85000 120000 180000

16,3

19,3

25,0

30,0

34,1

36,0

40,9

1870

1870

1870

1870

1870

1600

1600

53,0

62,8

74,4

81,4

96,4

115,7

125,0

131,5

150,0

170,5

204,5

245,5

278,9

3900

3900

3900

3900

3900

3900

3900

3900

3250

3250

6600

6600

6100

6600

6600

6600

6600

6100

5400

5400

9000

10400

10400

10400

10400

10400

10400

10400

10400

10400

10400

8500

8500

14600

16600

16600

16600

16600

16600

16600

16600

16600

16600

16600

14100

14100

14600

17600

17600

19200

22000

22000

22000

22000

22000

22000

22000

17900

17900

30000

30000

30000

30000

30000

30000

30000

30000

30000

30000

30000

24800

24800

40000

40000

40000

40000

40000

40000

40000

40000

40000

40000

40000

33000

33000

47500

52000

52000

52000

52000

52000

52000

52000

52000

52000

52000

44700

44700

85000

85000

85000

85000

85000

85000

85000

85000

85000

85000

70000

70000

120000

120000

120000

120000

120000

120000

120000

120000

120000

120000

100000

100000

180000

180000

180000

180000

180000

180000

180000

180000

180000

180000

3900

3900

3900

3900

3900

3250

3250

6600

6600

6600

6600

6100

5400

5400

9000

10400

10400

10400

10400

8500

8500

14600

16600

16600

16600

16600

14100

14100

14600

17600

22000

22000

22000

17900

17900

30000

30000

30000

30000

30000

24800

24800

40000

40000

40000

40000

40000

33000

33000

52000

52000

52000

52000

52000

44700

44700

2 stages

3 stages

372

482

625

750

900

1080

1250

1585

1902

10400

10400

10400

10400

10400

10400

10400

10400

8500

16600

16600

16600

16600

16600

16600

16600

16600

14000

22000

22000

22000

22000

22000

22000

22000

22000

17900

30000

30000

30000

30000

30000

30000

30000

30000

24800

40000

40000

40000

40000

40000

40000

40000

40000

33000

52000

52000

52000

52000

52000

52000

52000

52000

44700

85000

85000

85000

85000

85000

85000

85000

85000

70000

120000

120000

120000

120000

120000

120000

120000

120000

100000

180000

180000

180000

180000

180000

180000

180000

180000

4 stages

ge

ar

un

it r

ati

os

¡

Nominal ZHP

output torqueTdyn. [Nm]

Permitted output torques depending on size and ratio of units

Page 7: Zollern Planetary Gearboxes - Slewing Unitszollern.uk/zollern/documents/28_Drehwerk_us.pdf · please refer to your ZOLLERN representative please refer to your ZOLLERN representative

7

Installation instruction:For efficient operation of theslewing gear it is neccessary,that the centering bores of theassembly structure areconcentric and the corres-

ponding flange surfaceis square with the center line.The position of the centeringbores and the flange surfaceof the slewing gear mus not

be altered inadmissiblythrough the operation,through environmentalinfluences and throughexternal forces,

Admissible production tole-rances for the assemblystructure and max. admissibledeformations for the slewinggear are given in the table.

Nomi-nalsize

Nomi-nalsize

A1

B1

A2

B2±

A6 B6α±

M200

Length of output shaft L Length of output shaft L

400 600 800≥

1000 200 400 600 800≥

1000

Concentric bores in the assembly,Admissible manufacturing tolerance.

Max. admissible deformations dueto external forces

The pinion shaft of the slewing gear mustnot be deformed inadmissibly by external forcesand manufacturing tolerances. Max. admissi-ble tolerances from the centre axis.

3.13

3.15

3.19

3.20

3.22

3.24

3.25

3.26

3.27

3.29

3.31

3.32

0,09

0,10

0,12

0,14

0,16

0,18

0,20

0,20

0,23

0,25

0,25

0,25

0,2

0,2

0,2

0,2

0,2

0,3

0,3

0,3

0,3

0,3

0,3

0,3

0,3

0,3

0,3

0,3

0,3

0,5

0,5

0,5

0,5

0,5

0,5

0,5

0,05

0,05

0,05

0,05

0,07

0,07

0,07

0,10

0,10

0,10

0,10

0,10

11

14

14

14

18

18

18

22

22

26

26

26

11

14

14

18

22

22

22

26

33

33

33

15’

15’

15’

15’

15’

10’

10’

10’

10’

10’

10’

10’

0,09

0,10

0,12

0,14

0,16

0,18

0,20

0,20

0,23

0,25

0,25

0,25

0,05

0,05

0,05

0,05

0,05

0,05

0,05

0,10

0,10

0,10

0,10

0,10

0,10

0,10

0,10

0,10

0,10

0,10

0,10

0,15

0,15

0,15

0,15

0,15

0,15

0,15

0,15

0,20

0,20

0,20

0,20

0,20

0,20

0,25

0,25

0,25

0,25

0,25

0,20

0,20

0,20

0,25

0,30

0,20

0,20

0,30

0,30

0,35

0,35

0,35

0,40

0,40

0,30

0,30

0,35

0,35

0,35

0,40

0,50

0,50

0,50

0,50

0,50

0,50

0,50

0,60

0,60

0,60

0,60

0,60

0,60

0,80

0,80

0,80

0,80

3.13

3.15

3.19

3.20

3.22

3.24

3.25

3.26

3.27

3.29

3.31

3.32

Form- and situation tolerances acc. to DIN 7184The center line of the toleranced part must be within a cy-linder at a diameter of t = 0,2, which center line coincideswith the center line of the reference plane.

0,2 0,2The tolerance of the plane surface must notexceed the tolerance of t = 0,2 duringone revolution of the workpiece.

surface free fromoil and grease

Page 8: Zollern Planetary Gearboxes - Slewing Unitszollern.uk/zollern/documents/28_Drehwerk_us.pdf · please refer to your ZOLLERN representative please refer to your ZOLLERN representative

8

Page 9: Zollern Planetary Gearboxes - Slewing Unitszollern.uk/zollern/documents/28_Drehwerk_us.pdf · please refer to your ZOLLERN representative please refer to your ZOLLERN representative

9

Page 10: Zollern Planetary Gearboxes - Slewing Unitszollern.uk/zollern/documents/28_Drehwerk_us.pdf · please refer to your ZOLLERN representative please refer to your ZOLLERN representative

10

Page 11: Zollern Planetary Gearboxes - Slewing Unitszollern.uk/zollern/documents/28_Drehwerk_us.pdf · please refer to your ZOLLERN representative please refer to your ZOLLERN representative

STEEL PROFILES

ZOLLERN Vertriebs-GmbH + Co. KGSteel ProfilesP.O. Box 1220D-72481 SigmaringenPhone +49 7571 70-0Telefax +49 7571 70-250eMail: [email protected]

ZOLLERN Vertriebs-GmbH + Co. KGSteel ProfilesP.O. Box 240359D-68173 MannheimPhone +49 621 8459-0Telefax +49 621 8459-263eMail: [email protected]

POWER TRANSMISSION

ZOLLERN Vertriebs-GmbH + Co. KGGears and WinchesManipulating TechniquesBearing TechnologyHeustraße 1 · D-88518 HerbertingenPhone +49 7586 959-0Telefax +49 7586 959-575eMail: [email protected]

ZOLLERN BHW GleitlagerGmbH & Co.Bearing TechnologyP.O. Box 3213D-38022 BraunschweigPhone +49 531 2605-201Telefax +49 531 2605-337eMail: [email protected]

MECHANICAL ENGINEERING COMPONENTS

ZOLLERN Vertriebs-GmbH + Co. KGEngineering ComponentsP.O. Box 1265D-88322 AulendorfPhone +49 7525 948-0Telefax +49 7525 948-100eMail: [email protected]

CASTING TECHNOLOGY

ZOLLERN Vertriebs-GmbH + Co. KGCasting TechnologyP.O. Box 1220D-72481 SigmaringenPhone +49 7571 70-0Telefax +49 7571 70601eMail: [email protected]

ZOLLERN & ComanditaFoundry TechnologyApartado 1027P-4471.909 MaiaPortugalPhone 22 941 4681Telefax 22 941 4695

Z 27

4 6.

98

Your contact Address forZOLLERN Power Transmissions:

ZOLLERN Vertriebs-GmbH + Co. KGHerbertingen Plant

Gears and WinchesHeustraße 1D-88518 HerbertingenPhone +49 7586 959-0Telefax +49 7586 959-575Internet: www.zollern.de