zau 256 ms 2105 00003 0001 a01 datasheet for produced water storage vessel (v 8421)

Data / requisition sheet for Design book No. : page:PRESSURE VESSELS (Colums, reactors, accumulators, etc.) Contr. job No. :

MESC No. :1 V-8421 Number required: 12 OPERATING/MECHANICAL DATA3 Description Produced Water Storage vessel Units4 Contents Produced Water5 Working temperature, max./normal/min. 19.9 °C6 Working pressure - max./normal/min. 0.05 Atm. bar ga7 - normal/min.vac. conditions NA NA mbar abs8 Design temperature, upper/lower 82 5 °C9 Design pressure, internal/external 7 F.V. bar ga

10 Test pressure, hydrostatic/pneumatic As per code bar ga11 Liquid - quantity Refer Sheet 5 kg/s12 - density at 15°C Refer Sheet 5 kg/m3

13 - density at working temperature Refer Sheet 5 kg/m3

14 Vapour - quantity Refer Sheet 5 kg/s15 - molecular weight Refer Sheet 516 - density at working temperature Refer Sheet 5 kg/m3

17 Heating/cooling medium N/A18 - max. quantity required N/A kg/s1920 Diameter of shell OD/ID VTA mm21 Length between tangent lines 12000 mm22 Total packed height N/A mm23 Height per bed N/A mm24 Size and type of packing N/A25 Number of packed sections N/A26 Number of redistributors N/A27 Height of skirt to bottom tangent line mm28 Type of heads 2:1 Ellipsoidal29 Wall thickness - shell/head VTA VTA mm30 Corrosion allowance/lining/cladding 3 / 0 / PCS-7b (Note 4) mm31 Insulation thickness N/A mm3233 Trays - spacing/number required N/A mm pcs34 - type N/A35 - lay-out in accordance with sheet(s) N/A3637 Total volume : 127 m3 Relief valve(s) - Type/size : Conventional38 Normal liquid volume : * m3 - Set pressure : bar ga39 Volume range required for level control : * m3 - Number required : 1 Note-1440 Wind pressure : 168 kmph speed (refer SP-2069) N/m2 Earthquake factor : -41 INFORMATION TO BE SUBMITTED WITH THE TENDER42 * There will not be any normal operating level in the vessel as the vessel is not Refer Section 7.1 and Appendix-3 (RED form) of SP-2069.43 in continuous operation and level is not controlled.44 The operation is On/Off. The vessel is filled to its high level and emptied to Low level.4546 VTA = Vendor To Advise47 VTC = Vendor To Confirm4849 REMARKS ON REVISIONS50 R01- Issued for IDC51 R02- Issued for Comments (IFC)52 A01 - Issued for Use5354

Made Date EQUIPMENT : PRODUCED WATER STORAGE VESSEL Rev. letterby: UEP122S Date

Chk'd Date PLANT : ZAULIYAH GAS PLANT Sign.by: UEP12S

Appr'd Date CONSIGNEE : PDO Sheet No. 1 continued on sheet No. 2by: UEP12S

Eng. by : PDO FEED OFFICE Equipment No. V-8421

Principal : Petroleum Development Oman LLC. Datasheet No. ZAU-256-MS-2105-00003-0001DEP 31.22.00.94-Gen., sheet 1/5, dated 09/98

59

Equipment No.:

7

UEP122S

14/09/11

14/09/11

UEP122S

14/09/11

UEP122S16/10/1114/09/11 10/12/11

A01

2H3 (HOLD)

300.03

R01 R02

3500

Data / requisition sheet for Design book No. : page:PRESSURE VESSELS (Columns, reactors, accumulators, etc.) - cont. sheet Contr. job No. :

MESC No. :1 MATERIAL SPECIFICATION (Note-2,12)2 Part ASTM No. Part ASTM No.3 Shell SA 516 Gr.60N/70N Downcomers -4 Cladding/lining of shell Note-4) Baffles -5 Heads SA 516 Gr.60N/70N Internal pipe fittings -6 Caldding/lining of heads Note-4) Stud bolts, external ASTM A193 Gr.B77 Reinforcing rings SA 516 Gr.60N/70N Nuts, external ASTM A194 Gr.2H (Note-5)8 Skirt, base plate, etc. - Bolts, internal -9 Saddles SA 516 Gr.60/70N / SA 285 Gr.C / SA 36 Nuts, internal -

10 Jacket - Gaskets, external SS316L spiral wound graphite filled11 Shell flanges - Gaskets, internal -12 Nozzles (line pipe/plate/forged) SA 106 Gr.B Dip pipe / Stilling Well -13 Liner of nozzles and manholes Note-4)14 Flanges (ASME) SA 105N15 Flanges (Non- (ASME) -16 Welding fittings SA 234 Gr.WPB17 Stiffening rings -18 Insulation support rings -19 External attachments / Cleats SA 516 Gr.60N/70N20 Internals (welded / removable) SA 516 Gr.60N/70N21 FABRICATION AND INSPECTION REQUIREMENTS22 Construction in accordance with: ASME Section VIII Div-1, SP-2069 & DEP 31.22.20.31-Gen and "U" stamped.2324 Inspection Full as per code and DEP 31.22.20.31-Gen.& U stamped.25 Inspection authority Authorized inspector appointed by Vendor (Vendor to specify the name of the agency in the offer)+TPIA appointed by Purchaser.26 Stress relieving As per code27 Special heat treatment As per DEP 31.22.20.31-Gen and as per code28 Radiography29 Other non-destructive testing DEP 31.22.20.31-Gen and as per code.30 Chemical analysis31 Manufacturer's certificate - chemical analysis As per ISO 10474 - 3.1B / BS EN 10204 - 3.132 - mechanical data As per ISO 10474 - 3.1B / BS EN 10204 - 3.13334 WEIGHTS35 Erection weight (shipping weight) : VTA kg Weight of internals : VTA kg36 Total weight, operating : VTA kg Weight of insulation : N/A kg37 Total weight, full of water : VTA kg Weight of fireproofing : N/A kg383940 REFERENCE DRAWINGS/LIST41 Arrangement - construction - outline :42 Standard vessel :43 Additional drawings :44 Welding electrodes, rods, etc.: See DEP 30.10.60.18-Gen.45 General remarks for vessels : Anchor bolt ring and base plate :46 Flanged pipe nozzles : S 10.101 Lifting lug / trunnion : By Vendor47 Thermowell nozzles : Name plate : S 10.11448 Carbon steel flanges : Support ring for insulation :49 Vortex breaker : S 10.010 Inspection hole/hand hole/50 Skirt/saddles/brackets : S 22.002 manhole/davits, etc. : S 10.07051 Sliding plate for saddles : S 22.003 Earthing Boss : STD-4-0304-00152 Pipe flanges inside vessel : Thermowell :53 Stilling Well :54

The manufacturer is responsible for ensuring that the equipment is designed and constructed in accordance with the specifications and codes referred to on the requisition and/ordrawings. Furthermore, the manufacturer is responsible for ensuring that the design, including thicknesses of pressure parts, is satisfactory for the design conditions indicatedon the requisition and/or drawings. Calculations and thicknesses of material supplied to the manufacturer are for information and tendering purposes only. The manufacturer shall make his own calculations for which he is fully responsible. The manufacturer shall ensure that the equipment supplied conforms to all applicable codes and national statutory regulations, and he shall obtain all necessary approvals from statutory authorities. Sheet No. 2 continued on sheet No. 3



100%

Data / requisition sheet for Design book No. : page:PRESSURE VESSELS (Columns, reactors, accumulators, etc.) - cont. sheet Contr. job No. :

MESC No. :1 NOZZLE DATA2 Mark Number Service Nom. dia. and flange rating Remarks3 N1 1 Liquid Inlet DN 50 ASME B16.5, 150 #4 N2 1 Liquid Outlet DN 150 ASME B16.5, 150 # with Vortex Breaker5 N3 1 Nitrogen gas inlet DN 50 ASME B16.5, 150 #6 N4 1 Nitrogen gas outlet DN 100 ASME B16.5, 150 #7 N5 1 Utility Connection DN 100 ASME B16.5, 150 #8 N6 1 Relief valve DN 100 ASME B16.5, 150 #9 N7 1 Drain DN 50 ASME B16.5, 150 #

10 N8 1 Vent DN 100 ASME B16.5, 150 #1112131415 INSTRUMENT CONNECTIONS16 C1 1 Pressure Instrument DN 50 ASME B16.5, 150 #17 C2A/B 2 Level LL DN 80 ASME B16.5, 150 # Note-9)18 C3A/B 2 Level Control DN 80 ASME B16.5, 150 # Note-9), 16)19 C4A/B 2 Level HH DN 80 ASME B16.5, 150 # Note-9)20 C5A/B 2 Level Gauge DN 50 ASME B16.5, 150 # Note-9),15)2122232425262728 MANHOLES ETC.2930 MW 1-3 3 Manway DN 600 ASME B16.5, 150 # with B/F & Davit 31 323334 NOTES:- (MECHANICAL)35 1) All material shall comply with the requirements of DEPs 30.10.02.11-Gen, 30.10.02.31-Gen, 39.01.10.11-Gen.36 2) For all carbon steel material including ASTM A-36 material, the carbon content shall be limited to 0.23% and to be killed or semi-killed. All carbon steel material for pressure 37 parts shall be normalised.38 3) External attachment/stiffeners of SA 36 material shall NOT be welded directly to pressure containing parts. A pad of the same material as that of shell / dished ends shall be provided39 between SA 36 attachments and the pressure containing parts. If pads are not provided, then external attachments shall be of the same material as that of the pressure retaining part.40 4) The equipment shall be externally coated with PCS-1 and internally coated with PCS-7b as per SP-1246 (based on maximum operating temperature).41 5) The nuts shall be of heavy hexagonal type for all external pressure bolting.42 6) Lifting lugs/trunnions shall be provided with pads. Lifting lugs/ trunnions shall be designed for a minimum load of 2 times the empty weight of the equipment to allow for dynamic effects.43 7) Vendor shall propose the tentative location and orientation of the nozzles on the vessels. Actual location/orientation shall be provided during detail engineering and Vendor to follow the same.44 8) Vendor shall indicate the weight (empty, operation & water filled) and foundation loading details in the fabrication drawing.45 9) Instrument level nozzle pairs C2A/B, C3A/B, C4A/B and C5A/B shall be in the same orientation and their flange faces shall be in the same vertical plane.46 10) Vendor shall submit detailed mechanical design calculation of the equipment and submit the same for Purchaser's approval. Vendor shall be responsible for the design.47 11) The vessel mechanical design shall be according to the requirements of SP-2069.48 12) The material grade specified in the datasheet is tentative only. Vendor may propose alternative more suitable materials for the service conditions. 49 13) All nozzles shall be fabricated from seamless pipe material. 50 14) Supply of relief valve is by others and not included in vessel Vendor's scope.51 15) The level gauge to cover full range of level instruments.52 16)The Level Controller (C3A/B) range shall also cover the High High Alarm LAHH2.53545556575859 Sheet No. 3 continued on sheet 460



Data / requisition sheet for Design book No. : page: PRESSURE VESSELS (Columns, reactors, accumulators, etc.) - cont. sheet Contr. job No. :

MESC No. :1 PROCESS EQUIPMENT DATA SHEET - EQUIPMENT SKETCH23456789

101112131415161718192021222324252627282930

SLI

DIN

G

FIX

ED

N4N3

N2

N6

N5

C4A

C4B

MW3

C2A

C3BC2B

C5AC3A

C5B

C1

3500

I.D

.

TLTLTL TL

LZAHH2

LAHH1

LAH

LAL

LZALL

MW1

875* 875 *

2025

*

N1

N7

MW2

SA

DD

LE

SA

DD

LE

N8

3031323334

35

36 ADDITIONAL DATA FOR SKETCH:37 The below data should be read with sketch.3839 Maximum Allowable Liquid Height m40 LZAHH2 m41 LZAHH1 m42 LAH m43 LAL m44 LZALL m454647484950515253

54 - All dimensions are in mm unless otherwise specified.55 - All elevations of Liquid level are marked from the reference level from shell inside bottom.56 - TL = Tan Line.57 - * Marked dimensions shall be advised and confirmed during detail engineering by the Contractor.58 Sheet No. 4 continued on sheet 559


Principal : Petroleum Development Oman LLC. Datasheet No. ZAU-256-MS-2105-00003-0001

0.200

3.2003.1503.0000.8500.350

12000875 875

DEP 31.22.00.94-Gen., sheet 4/5, dated 09/98

Data / requisition sheet for Design book No. : page: PRESSURE VESSELS (Columns, reactors, accumulators, etc.) - cont. sheet Contr. job No. :

MESC No. :1 PROCESS EQUIPMENT DATA SHEET - ADDITIONAL DATA

23

45

Table 1: Inlet CompositionComponent Mole Fraction6

7 Nitrogen8 CO29 Methane

10 Ethane11 Propane12 i-Butane13 n-Butane14 i P t

0.0000000.0000000.0000000 000000

Component Mole Fraction0.0000370.0000410.0000000.000000

14 i-Pentane15 n-Pentane16 n-Hexane17 Mcyclopentane18 Benzene19 Cyclohexane20 n-Heptane21 Water22 Total

0.9999221.000000

0.0000000.0000000.0000000.0000000.0000000.0000000.000000

23242526 Parameter Units Results27 pH @ deg C pH 5.928 Temperature for pH deg C 26.529 Relative Density @ 15/15 deg C kg/m3 115930 Absolute Density @ 15 deg C kg/m3 1157.831 Calcium kg/m3 15.24

Table-2: Produced Water Characteristics

31 Calcium kg/m 15.2432 Magnesium kg/m3 3.6133 Iron kg/m3 0.3434 Chloride kg/m3 140.735 Sulphate kg/m3 0.14436 Carbonate kg/m3 037 Bicarbonate kg/m3 0.07638 Sodium kg/m3 66.7239 Salinity Kg NaCl/m3 229.240 Total Hardness (TS) k / 3 52 940 Total Hardness (TS) kg/m3 52.941 Total Dissolved Solids (TDS) kg/m3 226.842 Resistivity @ 26.6 deg C ohm.m 0.02434445464748495051525354555657575859 Sheet No. 5 Concluding sheet60

Eng. By : PDO FEED OFFICE Equipment No. V-8421


zau 256 ms 2105 00003 0001 a01 datasheet for produced water storage vessel (v 8421)

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