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1Control valves type Z1A

CONTROL VALVESSINGLE-SEAT,

TYPE Z1A

USEThey are used as an executing element in the instru-mentation and remote control systems to control theliquids, vapours and gas flow.

The wide range of material versions, advantageous ope-rating pressures and temperatures, numerous designvariations matched to the process requirements are areason the valves shall be used at the most heavy-dutyconditions in power and heat engineering, petrochemi-cal and chemical industry, metallurgy, etc.On the West Europe markets, the valves can appearas BR 12.

CHARACTERISTICS

!!!!! various material versions of the valve cast and inter-nal parts, matched to the specific operating conditions,

!!!!!designs reducing the generated noise level, incre-asing the cavitations and flashing resistance, enabling

throttling to be eliminated,

!!!!!a wide range of pressure ratings PN 10 through PN

420, as well as of the flow rations and of the controlcharacteristics,

!reduced emission of aggressive and toxic fluids into the environment due to the bellows seal or compression

gland corresponding to TA-LUFT regulations being observed,

!easy disassembly and installation of the valve internal components for the purpose of inspection and service,

!long life and operating reliability due to high quality materials being used and to the surface improvement

techniques (burnishing, stelliting, heat treatment, CrN coatings),

!an ability to cooperate with multi-spring actuators P1/R1 (cast yoke) and P/R (column) of totally reversible

operation, as well as a possibility to vary the spring range - with no extra parts (the number of springs unchanged),

!a possibility to fit the actuators with a lateral (P1/R1) or a top (P/R) manual drive,

!diagnostic possibilities for the "valve-actuator" system due to the intelligent electropneumatic positioners being

used,

!a wide range of electric drives,

!special versions available:

- for oxygen

- for liquid and gas fuels

- for low temperature fluids (liquid oxygen, nitrogen)

- for acid H2S-containing gases- with a heating jacket

! the product designing and manufacture are in compliance with the specifications of the quality management

system ISO 9001, of the directive 97/23/EG and of AD 2000 Merkblatt regulations.

Z - product mark registered at the Patent Office of Polish Republic

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2 Control valves type Z1A

DESIGN AND TECHNICAL SPECIFICATION

x) up to PN 160; xx) for PN 50 only

Construction length: - flanged valves to PN-EN 60534-3-1; PN-M-74005; ISA S75.16-1993; fig. 5; tables 9;10- valves with welding terminals; fig. 5; table 11- to PN-EN 60534-3-3: for PN 10110 and PN 20110- like flanged valves PN 160: for PN 160 and PN 150

- like flanged valves PN 400: for PN 250400 and PN 260420Materials: to table 2Operating pressure and temperature relation to the pressure rating and material to diagrams 1 and 2Seal (2): - standard

- elongated- bellows

Poppet (3): - plunger type, guided in the control sleeve, hard- versions: profile

plunger-perforated (multi-opening)- control characteristics: fixed percentage

linearquick opening - S (for profile poppets only)

- controllability: 50:1Seat (4): - fit and sealed to the body, hard; (airtight seat when so agreed with the manufacturer)

Stem (5): - burnished and polished on the sealing surfaceHold down cell (6A): - an element to lock the seat in the bodyThrottling cells (6B,C): - multi-opening sleeve to lock the seat and to reduce the pressure drop between the seat and

the poppet.Gaskets of the body (7), and of the seat (8): - spiral "graphite + 1.4571"over the entire manufacturing rangeStem sealing (10): - sealing package PTFE-V held down by a helical spring (17)

- annular gaskets formed from woven packing cords (PTFE + GRAPHITE)- graphite sets (expanded and silky graphite) or gaskets from woven graphite cords- TA-LUFT seal with PTFE-V sealing package or a graphite set, seal designs to figs. 1 and 2;use range to table 3.

Closure tightness: - basic: below 0.01% Kvs (cl. IV to PN-IEC 60534-4- increased: 310-3 D?p [cm3/min] (cl. V to PN-IEC 60534-4)

where D (mm) - seat size to table 5#p [MPa} - actual pressure drop on a closed valve.

Fluid flow direction: under the poppetFlow ratios: to table 4

Body (1): single seat, cast

Nominal dimension: DN 15; 20; 40; 50; 80; 100; 150; 200; 250

Pressure rating designation:

PN 10; 16; 25; 40 and PN 20; 50; 110; 150; 260; 420 to PN - ISO 7005-1: 1996

PN 63; 100; 160; 250; 320; 400 to Pn - H - 74307: 1985; PN - H - 74306:1985

divided as follows:

DN 15250: PN 10110

DN 15150: PN 150; 160DN 151000: PN 250420

Connections: - flanged: to table 1

- butt welding terminals, BW type; to tables 12 and 13

- socket welding terminals, SW type; to table 14.

The design of steel flanges PN 20; 50; 110; 150; 260; 420 enables assembling them with flanges to American standards

ANSL/ASME B16.5 and MSS SP 44. Under the American system, flanges are designated with rated values in "Classes";

to the said values pressure ratings (PN) have now been ascribed. The equipment pressure designations are as follows:

Class 150: PN 20 Class 300: PN 50

Class 600: PN 110 Class 900: PN 150

Class 1500: PN 260 Class 2500: PN 420

gnitarerusserPepytnoitcennoC

ecaF evorG yeK gnirehtotevorG

noitangiseD

004;023;052;061;001;36;04;52;61;01NP B D F -

05;02NP 1B 1D 1F J

024;062;051;011NP 2B 1D 1F J

0052;0051;009;006;003;051ISNA FR FG FF JTR

* *** **

Table 1. Flanged connections

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Fig 1a. Valve Z1A - 146 L;P;S Fig 1b. Valve Z1A - 156 L;P;S

Fig 1c. Valve Z1A - 147 L;P Fig 1d. Valve Z1A - 157 L;P

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Fig 1e. Control valve

Flanged body Body with welding terminals (BW type)

Profile plug Plunger plug, perforated

Standard seal,

PTFE-V packing

Extended seal,

PTFE + GRAPHITEpacking

Bellows seal,

PTFE + GRAPHITE packing

Extended seal,

TA-LUFT packing

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Table 2. List of parts c/w materials.

NB:In order to harden the valve internal components following technology is used:a) stelliting - surface padding with stellite: ~ 40 HRC

b) CrN coating - introducing chromium nitride down to ca 0.1 mm into the part external layer; ~ 950 HVc) heat treatment: poppet (~ 45 HRC), seat (~ 35 HRC), cell (~ 32 HRC), pilot sleeve(~ 45 HRC)

.oN traP slairetaM

1 ydoB )9160.1(;HG042PG

BCW

)9737.1(;01-9oMrC71G

9CW

)8044.1(;2-11-91oMiNrC5XG

M8FC

2 laeS

0551ND )0750.1(3G2J553S )5337.1(;4-4oMrC31 )1754.1(;2-21-71iToMiNrC6X

-5208ND

0

)9160.1(;HG042PG

BCW

)9737.1(;01-9oMrC71G

9CW

)9737.1(;01-9oMrC71G

9CW

3 gulP

)1754.1(;2-21-71iToMiNrC6X

NrC+tillets+)1754.1(;2-21-71iToMiNrC6X

anlpeicakbrbo+)7504.1(;2-61iNrC71X

4 taeS

)1754.1(;2-21-71iToMiNrC6X

etillets+)1754.1(;2-21-71iToMiNrC6X

atnemtaerttaeh+)7504.1(;2-61iNrC71X

5 metS

)1754.1(;2-21-71iToMiNrC6X

NrC+tillets+)1754.1(;2-21-71iToMiNrC6X

atnemtaerttaeh+)7504.1(;2-61iNrC71X

A6 llecnwoddloH )1754.1(;2-21-71iToMiNrC6X

tnemtaerttaeh+)7504.1(;2-61iNrC71XB6 llecgnilttorhT

7 teksagydoB)larips(1754.1+%89TIFARG

8 teksagtaeS

9 tesgnilaeS

TIFARG+EFTP

)sgnir("V"EFTP

etihparG

01 eveelsnwoddloH )1754.1(;2-21-71iToMiNrC6X

11 revelnwoddloH )0750.1(;3G2J553S

21 tlobydoB0501NP 8.8 07-4A

02436NP )5227.1(4oMrC24 )9077.1(7-5VoMrC12 )0894.1(2-51-52BVoMiTrCiN6X

31 tunydoB0501NP 8.8 07-4A

02436NP )5227.1(4oMrC24 )9077.1(7-5VoMrC12 )0894.1(2-51-52BVoMiTrCiN6X

41 tloblaeS 8.8 07-4A

51 tunlaeS 8.8 07-4A

61 sehctonhtiwniP )1754.1(;2-21-71iToMiNrC6X

71 gnirpS )KIVDNAS(01R21

81 eveelsecnatsiD )1754.1(;2-21-71iToMiNrC6X

91 eveelstoliP

)1754.1(;2-21-71iToMiNrC6X

NrC+etillets+)1754.1(;2-21-71iToMiNrC6X

tnemtaerttaeh+)7504.1(;2-61iNrC71X

sdradnatsslairetaM

lairetaM oNdtS

)9160.1(;HG042PG 2-31201NE-NP

BCW 612AMTSA

)9737.1(;01-9oMrC71G 2-31201NE-NP

9CW 712AMTSA

)8044.1(;2-11-91oMiNrC5XG 4-31201NE-NP

M8FC 153AMTSA

)0750.1(;3G2J553S 52001NE-NP

)5337.1(;4-4oMrC31 82001NE-NP

)1754.1(;2-21-71iToMiNrC6X 88001NE-NP

)7504.1(;2-61iNrC71X 88001NE-NP

)3050.1(54C 1-38001NE-NP

)8204.1(31rC03X 88001NE-NP

8.8 1-89802NE

07-4A 2-6053OSINE

)5227.1(4oMrC24 96201NE

)9077.1(7-5VoMrC12 96201NE

)0894.1(2-51-52BVoMiTrCiN6X 96201NE

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1)- temperature range for flanged valves2)- temperature for valves with welding terminals

Diagrams 12 are based on ASME/ANSI B 16.34-1988

Carbon, alloy and acid resistant cast steels.

Diagram 1

Diagram 2

slairetaM 612A/)9160.1(HG042PG

BCW712A/)9737.1(01-9oMrC71G

9CW153A/)8044.1(2-11-91oMiNrC5XG

M8FC

.oNevruC 1 2 3

egnarerutarepmeT

[o ]C 724...92-

735...92- )1

395...92- )2735891- )1

056891- )2

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)x PN 50 - for bellows seal )xx for valves with welding terminals

Fig.2 Seal packings

Sealing package TA-LUFTPTFE-V

Sealing packagewith graphite set

VERSIONSThe valve design and material versions are selected according to the operating conditions. The basic version forregular operating conditions are Z1A valves with a profile poppet and a hold down cell. With the noise level over theone acceptable by the client (most often, 85 dBa), perforated poppets shall be used. As far as their design isconcerned, they are interchangeable with profile poppets and enable the noise level to be reduced by ca 10 dBa ascompared to the basic version. Additional noise reduction (by 5 dBa) is achieved by using a throttle cell, due towhich the pressure drop between the seat and the poppet is lower. The same version is also recommended in case

of a throttled flow, of cavitations and flashing. Multi-opening designs give the higher pressure recovery ratio FL,which makes possible the flow to be higher than with the basic version, with Kvs and ?p values remaining unchan-ged. For compressible fluids, it is often advantageous to use reduction connections on the valve outlet (diffusers).Selection of a design solution is based on the computer calculations of the flow ratio, the noise level, the fluidstate, the effect of such activities being dependent on the accuracy of the information submitted by the client. Onthe client's request, as well as when warranted by the flow conditions, special versions are proposed as far asmaterials, flow ratios, control characteristics, closure tightness, etc. are concerned. When so justified (noise,throttled flow), the diffusers can be equipped with additional multi-opening throttle structures, like plates to beattached between the flanges or welded inside the diffuser.

Table 3. Packing and its use.

Seal (PTFE-V) Seal (PTFE+GRAFIT) Seal (GRAFIT)

epytgnikcaP NP

erutarepmeT oC

epytlaeSdradnatS dednetxE swolleB

V-EFTP

*)011otpu 002+...64- 64-...891-

003+...002+ 002+...001-tifarG+EFTP

V-EFTP / TFUL-AT

etihparg *)024otpu003+...002+

**)056+(,735+...003+004+...002+

TFUL-AT/tifarG 061otpu 004+...003+

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Table 4. Flow ratios Kvs for profile and perforated plugs

Table 5. Available force FS (kN) of air operated actuators.

NOTE:

1. For straight actuators, the spring range of 20-100kPa has been provided.2. For electric and other actuators, #p value can be calculated from the above equation and from the data in tables4 and 5 with the available force FS provided to be the actuator capacity rating to its catalogue card.

rotautcA

ezis

1P;PnoitcatceriD 1R;RynoitcaesreveR

]aPk[erusserpylppuS ]aPk[egnarsgnirpS

041 052 004 001-02 ;021-04

002-04 041-06 042-08 082-021 083-081

052 0,1 8,3 5,7 5,0 0,1 5,1 0,2 0,3 -

004 6,1 0,6 0,21 8,0 6,1 4,2 2,3 8,4 -

036 5,2 5,9 9,81 3,1 5,2 8,3 0,5 6,7 3,11

0001 0,4 0,51 0,03 0,2 0,4 0,6 0,8 0,21 0,81

0051 0,6 5,22 0,54 0,3 0,6 0,9 0,21 0,81 0,72

0003 0,21 0,54 0,09 0,6 0,21 0,81 0,42 0,63 0,45

ALLOWABLE PRESSURE DROPS ?pThe pressure drops #p [MPa] are for a closed valve and they have been calculated with consideration given to thevalve drive capabilities. The actual pressure drops shall not exceed 70% of the allowable operating pressure for thegiven pressure rating, the material version and the operating temperature to diagrams 1 and 2.

#p =10 (Fs - F

D)

A

Where: #p [MPa] - design pressure dropFS [kN] - actuator force available (table 5)FD [kN] - poppet/seat hold down forceA [cm2] - surface ratio of a seat, D mm dia A = ? D2/400

A =$D 2

400

NOTE:1. - no version for PN 250...4202. Plugs of quick opening characteristics (S) - only for maximum.

!

svK

levarT taeS

ezis A

FD

NDnoisnemidlanimoNeliforP

sgulp

detarofreP

gulp .lkVI .lkV

L P S L P ]mm[ ]mm[ mc[ 2] ]Nk[ 51 02 52 04 05 08 001 051 002 052

1,0 - - - -

02

53,6 3,0 1,0 56,0

61,0 - - - -

52,0 - - -4,0 - - -

36,0 - - -

0,1 - - -

6,1 - - - 25,9 7,0 51,0 0,1

5,2 - - -7,21 3,1 2,0 3,1

0,4 8,4 - -

3,6 6,7 50,91 9,2 3,0 59,1

01 21 3,6 46,02 3,3 33,0 1,2

61 02 01 52,52 0,5 4,0 6,2

52 03 61 27,13 9,7 5,0 3,3

04 84 52 52,14 4,31 7,0 6,4

36 - 04

83

8,05 3,02 8,0 2,5

49 511 36 7,66 9,43 1,1 2,7

521 -521 49 9,88 1,26 4,1 1,9061 291

052 - 081 52105

29,701 5,19 7,1 11

023 483 062 002 59,621 6,621 0,2 31

005 006 524 02336

27,851 9,791 5,2 61

036 - 036 004 591 6,892 1,3 02

008 069 027 005 08 2,302 3,423 2,3 12

srotcafnoitaluclaC

F:sgulpeliforPL

X;9,0=T

56,0=zFx;64,0=dF;27,0=

F:sgulpdetarofrePL

X;59,0=T

57,0=zFx;1,0=dF;87,0=

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Table 6. Pressure drops #p [MPa] for valves with air actuators, closure tightness class IV and V.

taeSretemaid

]mm[

lanimoNretemaid

ND

ekortS]mm[

rotautcAezis

evlavesolcerusserplortnocesaercnIaPk001...02nyrpsserkaZ

evlavnepoerusserplortnocesaercnI

ylppuS]aPk[erusserp

##### ]aPM[p egnargnirpS]aPk[

##### ]aPM[p

.lkVI .lkV .lkVI .lkV

7,21od ;02;51

05;04;52

02

052041052004

1,63,720,82

8,810,82

00102021040410604208082021

3,21,60,018,315,12

5,14,50,31

004041052004

4,20,82

3,20,82

00102021040410604208082021

6,47,019,610,320,82

3,24,86,419,62

1,91 ;52;02

05;04

052041052004

4,28,110,42

2,60,91

00102021040410604208082021

7,04,21,48,53,9

6,3

004041052004

5,46,910,82

0,410,82

00102021040410604208082021

7,15,42,70,015,51

5,13,48,9

46,02 05;04;52

052041052004

0,20,010,12

8,49,51

00102021040410604208082021

5,00,24,39,48,7

6,2

004041052004

7,36,610,82

5,110,82

00102021040410604208082021

4,17,30,64,81,31

9,02,39,7

52,52 05;04

052041052

004

2,17,6

2,41

3,2

8,9

001020210404106

04208 082021

2,02,12,2

2,3 2,5

8,0

004041052004

4,22,112,32

8,68,81

00102021040410604208082021

8,04,20,46,58,8

2,14,4

27,13 08;05;04

004041052004

4,10,75,41

4,30,11

00102021040410604208082021

4,04,14,24,34,5

9,1

036041052004

5,23,112,32

8,77,91

00102021040410604208

082021 083081

0,15,21,47,5

0,9 7,31

6,01,2

4,5 1,01

52,14 001;08;05

004041052004

6,08,31,8

0,13,5

00102021040410604208082021

6,02,18,19,2

51,0

036041052004

3,13,60,31

5,32,01

00102021040410604208082021083081

4,03,12,21,39,45,7

3,01,28,4

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Table 6 (continued)

taeSretemaid

]mm[

lanimoNretemaid

ND

ekortS]mm[

rotautcAezis



ylppuS]aPk[erusserp


##### ]aPM[p


8,05 051;001;08 83

036

041

052 004

9,0

3,4 0,9

1,2 9,6

00102021040410604208082021083081

52,09,05,11,24,33,5

2,10,3

0001041052004

6,11,76,41

9,44,21

00102021040410604208082021083081

6,06,16,26,36,56,8

4,04,14,34,6

7,66

;001;08051

83

036041052004

4,04,20,5

6,03,3

00102021040410604208082021083081

4,08,01,18,19,2

1,1

;001;08002;051

0001041052004

8,00,43,8

2,25,6

00102021040410604208082021083081

3,08,04,10,21,38,4

2,04,10,3

0051041052004

4,11,65,21

4,48,01

00102021040410604208082021083081

5,04,13,21,38,44,7

5,04,10,36,5

9,88

051;001

83

036041052004

2,03,18,2

6,1

00102021040410604208082021083081

2,04,06,00,16,1

3,0

;051;001052;002

0001041052004

4,02,26,4

0,14,3

00102021040410604208082021083081

1,04,07,01,17,17,2

5,04,1

0051041052004

7,04,30,7

1,28,5

00102021040410604208082021083081

3,07,02,17,17,21,4

5,04,19,2

29,701 052;002;051 05

0001

041

052004

3,0

4,10,3

4,00,2

00102021040410604208082021083081

3,05,07,01,18,1

1,08,0

0051041052004

5,03,27,4

3,17,3

00102021040410604208082021083081

1,05,08,01,18,18,2

1,08,07,1

0003041052004

1,18,46,9

1,07,36,8

00102021040410604208082021083081

5,01,18,14,27,37,5

1,08,04,17,27,4

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Table 6 (continued)

taeSretemaid

]mm[

lanimoNretemaid

ND

ekortS]mm[

rotautcAezis



ylppuS]aPk[erusserp


##### ]aPM[p


59,621 052;002;051 05

0001041052

004

51,00,1

2,2

61,0

3,1

00102021040410604208

082021083081

51,0

3,054,0

8,052,1

4,0

0051041052004

3,06,14,3

8,05,2

00102021040410604208082021083081

3,06,08,03,10,2

4,01,1

0003041052004

8,04,30,7

5,21,6

00102021040410604208082021083081

3,08,03,17,17,21,4

4,09,08,13,3

27,851 052;002

36

0001 041 052004

6,04,1

7,0

0010202104

0410604208082021083081

51,052,0

5,057,0

0051041052004

2,00,11,2

3,04,1

00102021040410604208082021083081

2,03,05,08,02,1

1,06,0

0003041052004

5,01,24,4

4,17,3

00102021040410604208082021083081

2,05,08,00,17,16,2

1,04,00,19,1

591 052

0051041052004

1,07,04,1

8,0

00102021040410604208082021083081

1,02,03,05,08,0

2,0

0003041052004

3,04,19,2

8,03,2

00102021040410604208082021083081

1,03,05,07,01,17,1

1,05,01,1

2,302 052 08

0051041052

004

6,0

3,1

7,0

00102021040410604208

082021083081

2,03,0

54,07,0

2,0

0003041052004

3,03,17,2

7,01,2

00102021040410604208082021083081

3,054,0

6,00,16,1

5,00,1

NOTE:1. In valves operating "control pressure increase - the valve opens", an actuator with the spring range of 40-120 kPa can be replaced by an actuator with 40-200 kPa range, with the same pressure drops.2. For reversed operation actuators (R or R1 type), the delivery pressure shall exceed the spring higher range by 40 kPa

minimum.

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Valve with welding terminals SW type (DN 1550)

Valve with welding terminals BW type

Fig. 5 Connection dimensions of the valve.

OVERALL DIMENSIONS AND MASSES

Table 7. Dimensions and flow ratios of silencer plates

Multi-plate silencer sets are designed to the individual process requirements.

Fig.4 Installation of silencer plates or sets.

1. Valve.

2,3 Silencer plates (sets).4. Reduction joint.

NOISE REDUCTIONWith the noise from valve operation generated by cavitations or by aerodynamic effects exceeding the value asacceptable by the client, it shall be reduced by means of the following solutions:- perforated poppets (fig. 1 and Table 4)- silencer plates on the valve outlet and/or inside the reduction joint (figs. 3,4 and Table7)- reduction joints (diffusers) - (fig.4)

Fig.3 Silencer plate.

50

125

Valve with flanged connection.Dimension E - for the valve position - valve closed

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Table 8a. Connection dimensions of control valves.

NOTE: Mass of the control valve with standard seal, no actuator.

NOTE:1)Kvs values for profile poppets L and P. For other poppets Kvs value to Table 4 for the same seat size.2)

For DN 80 and 100 valves with TA-LUFT packing, dimension d2 = 84.15

Table 8b. Connection dimensions of control valves.

ND 0551 0504 001...08 001;08 001 051 002 052;002 052

svK )1 611,0 0452 49;36 061;521 06136 023;052 49 061;521 023;052 005 036 008

ekortS 02 83 05 83 05 36 08

d1

52,1x21M 5,1x61M 5,1x02M 5,1x61M 5,1x02M 5,1x42M

d2

)2 /51,75A2NU61"4/12

/51,48A2SN81"61/53

/52,59A2NU21"4/33

d3

21 61 02 42

rotautcA 052

004004036

03600010051

000100510003

00010051

000100510003

00510003

ND 5251 04 05

NP 05...01 011...36 ;051

061;052

062 023

;004024

05...01 011...36 ;051

061;052

062 023

;004024

05...01 011...36 ;051

061;052

062 023

;004024

xamB 36 07 57 08 09 87 58 39 89 011 38 89 801 501 811

C

SD 531 941 391 541 271 412 551 571 732

WD 603 023 463 603 843 583 623 543 204

MD 452 452 072

]gk[thgiW 8 5,8 5,9 5,51 5,71 91 02 22 32 22 52 82 13 33 43

ND 08 001 051

NP 05...01 011...36 ;051

061;052

062 023

;004024

05...01 011...36 ;051

061;052

062 023

;004024

0501 011...36 ;051

061

xamB 501 511 021 331 831 351 821 831 541 551 861 581 061 871 091

C

SD 602 332 752 712 252 923 782 563

WD 573 204 744 704 244 894 624 384

MD 504 504 074

]gk[thgiW 04 34 44 05 15 25 56 27 57 68 98 59 231 741 651

ND 002 052

NP 05...01 011...36 05...01 05...01)008vk(

011...36

xamB 091 512 522 552

C

SD 934 854

WD 935 855

MD 085 085 066

]gk[thgiW 591 022 023 033 063

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Table 9. Construction lengths of control valves with flanged connection.

Table 11. Construction lengths of control valves with welding terminals.

Table 10. Algorithms to calculate the construction lengths of control valves with flanged connections:- with a groove- with a key- with a groove to the ring

NOTE: The construction length dimensions "A" tabulated in table 9 for PN 20 (ANSI 150); PN 50 (ANSI 300);PN 110 (ANSI 600); PN 150 (ANSI 900); PN 200 (ANSI 1500); PN 420 (ANSI 2500) are for the bodies with face

B1 (RF) or B2 (RF). For other version, the construction lengths A can be calculated from the relations as perTable 10.

ND

]mm[AnoisnemiD

erusserplanimoN

011...01NP 061051NP 024...052NP

52;02;51 012 032 003

04 152 062 053

05 682 003 004

08 733 083 005

001 493 034 085

051 805 055 002 016

052 257

gnikramdnaepytydoB erusserPISNA;NP

ND A1

ISNA/NP

evoorghtiWFG/1D

ecafelamefhtiW

FF/1F

003ISNA;05NP

05251

A1

2x5+A=

006ISNA;011NP009ISNA;051NP0051ISNA;062NP0052ISNA;024NP

A1

2x5,1A=

gnirarofevoorghtiWJTR/J

003ISNA;05NP51 A

1 2x5,5+A=

0402A

1 2x5,6+A=

051ISNA;02NP 05251

003ISNA;05NP 05205 A1

2x8+A=

006ISNA;011NP009ISNA;051NP0051ISNA;062NP

0451A

1 A=

0052ISNA;024NP 5251

006ISNA;011NP 05205

A1

2x5,1+A=009ISNA;051NP0051ISNA;062NP

00105

009ISNA;051NP 051 A1

2x3+A=

0052ISNA;024NP08

001 A1

2x5,4+A=

ND

]mm[AnoisnemiD

OSI;NID;NP OSI

04;52;61;01 00136 061 023052 004 02 05 011 051 062 024

51 031 *032 *032 *062 *003

481

091 302 632

372 80302 051032 032 062 003

491 602 142

52 061 791 012 84204 002 062 062 003 053 222 532 152 072 113 953

05 032 003 003 053 004 452 762 682 113 043 004

08 013 083 083 054 005 892 713 633 783 064 894

001 053 034 034 025 085 353 863 493 464 035 575

051 084 055 055 154 374 805 655

002 006 056 345 865 016

052 037 577 376 807 257

.)04;52;61;01NPnoitpecxehtiw(02NDekilemasehtsithgnelydob)NP.cca(51NDroF!ETON*

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Table 12. Butt welding terminals BW type PN 10110

ND

epiP erusserplanimoN dnE

eludehcS )mm(zD )mm(t 02NP 05NP 011NP D1

)mm( mroN

51

04

3,12 67,2 x x x 5,51

5261BISNA

9,62 78,2 x x x 12

02 9,62 78,2 x x x 12

52 7,33 73,3 x x x 7,62

04 3,84 86,3 x x x 7,04

05 3,06 19,3 x x x 2,25

08 9,88 84,5 x x x 7,77

001 3,411 20,6 x x x 201

051 3,861 1,7 x x x 8,351

002

03

1,912

30,7 x x 7,402

04 81,8 x 5,202

06 3,01 x 891

052

03

372

97,7 x x 752

04 72,9 x 452

06 7,21 x 2,742

28,2

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Table 13. Butt welding terminals, BW type PN 150...420.

Where: D2[mm] - pipe outside diameter

C [mm] - pipe wall thickness

ND


eludehcS )mm(zD )mm(t 051NP 052NP 024NP D1 )mm( mroN

510252

08

7,33

45,4 x x 4,42

5261BISNA

061 53,6 x x 7,02

SXX 1,9 x 2,51

04

08

3,84

80,5 x 0,83

061 31,7 x x 7,33

SXX 61,01 x 7,72

05

08

3,06

35,5 x 0,94

061 37,8 x 5,24

SXX 70,11 x 0,83

08

08

9,88

26,7 x

4,37

061 21,11 x x 5,66

SXX 42,51 x 2,85

001

08

3,411

55,8 x 0,79

021 21,11 x 7,19

061 84,31 x 0,78

SXX 11,71 x 8,97

05108

3,8619,01 x 2,641

021 72,41 x 5,931

ND


)mm(zD )mm(t 061NP 052NP 023NP 004NP D1

)mm( mroN

51

0252

7,33

2,3 x 0,72

9323NID

6,3 x 2,62

0,5 x 5,32

4,24 1,7 x 5,91

043,84

8,3 x 5,04

0,5 x 0,83

3,6 x 5,53

3,06 0,11 x 0,83

05

3,060,4 x 0,25

0,8 x 0,44

1,678,8 x 3,85

2,41 x 5,74

08

9,88 3,6 x 67

3,411

0,11 x 29

2,41 x 7,58

5,71 x 97

001

3,411 0,8 x 89

7,931

5,21 x 5,411

0,61 x 5,701

0,02 x 5,99

051 3,861 5,21 x 341

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Table 15. Types of air operated actuators.

Table 16. Dimensions and masses of air operated actuators P/R and PN/RN - fig.6

Fig. 6 Actuators, type P/R, PN/RN

ezisrotautcA D

1 D

2 H

1 H

2 )gk(thgieW

mm R/P NR/NP

052 042522

773 474 01 5,41

004 503 783 484 61 5,02

036 573 503 774 475 03 73

0001 774 054 836 518 47 001

VALVE DRIVE

Air operated:- multi-spring membrane actuator to table 15, type:P1/R2 - with cast yoke, no manual driveP1B/R1B - with cast yoke, lateral manual driveP/R - column, no manual drivePN/RN - column, top manual drive

NOTE: P - straight operation; by control pressure increase the valve is closedR - reverse operation; by control pressure increase the valve is opened

Table 14. Socket welding ends, SW type.

epyT eziS mc[knalfevitcamgarhpaiD 2] ]mm[ekortS ekortsllufrofsnrutforebmuN

NR/NP;R/P 052 05202 5

;R/P;1R/1P

NR/NP;B1R/B1P

004 004

036 036 83;02 9;5

0001 0001 36;05;83 31;01;8

B1R/B1P;1R/1P 0051 0051

001;08;36;05;83 61;31;01;80003 0051x2

ND D2

K

51 7,12 7,9

02 72

3152 43

04 7,84

05 16 61

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Table 17. Dimensions and masses of air operated actuators P1/R1 and P1B/R1B - fig.7

Rys. 7 - Fig. 7 Actuators, type P1/R1, P1B/R1B

P1/R1-3000P1/R1 , P1B/R1B - 400...1500

Electrical: - electrically operated actuators; electrohydraulic, domestic; imported (detailed technical information -to the catalogue cards of the actuator manufacturers). Hand operated: - manual drive, type 20, fig.8, Table 18.

- maximum delivery pressure: 450 kPa

- equipment (optional): manual drive, lateral (P1/R1) or top (P/R) air operated positionerelectropneumatic positionerintelligent electropneumatic positionerpressure regulator c/w filterthree-way solenoid valveshut-off blockposition transmitterlimit switches

Control air connections: 1/4 NPT ; Rc 1/2- tube dias: 6x1 ; 8x1 ; 12x1- spring ranges: 20...100kPa ; 40...120kPa ; 60...140kPa - 3 springs

40...200kPa ; 80...240kPa ; 120...280kPa - 6 springs180...380kPa - 12 springs

(not applicable to 250 i 400)For P1/R1-3000 actuator (Tandem) - for each range, the number of springsis twice more than above

ezisrotautcA B D

1 D

2 H )gk(thgieW

mm 1R/1P B1R/B1P

004 552 503 522 354 02 82

036 082 573 503 845 04 05

0001 043 084

054

377 58 501

0051

014 055

338 021 051

0003 8311 522 552

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Fig.8 Manual drive, type 20.

Table 18. Types, dimensions and masses of manual types, type 20.

SPECIAL VERSIONS:

- oxygen valvesProper material selection, mechanical and chemical cleaning, tests and installation guarantee the valve to beprepared to operate with oxygen flow

- valves for liquid and gaseous gas:Driven by air-operated actuators with quick closing systems - valve reset (closure)time-below 1 sec.

- valves for low-temperature fluids:

Proper materials and special design of the seal to prevent the valve drive from being affected by lowtemperatures. Used for liquid oxygen and nitrogen mainly

- acid gas valvesThe valve parts can be made of the materials and under the conditions to guarantee the valve operation with H2Scontaining gas flow as specified by NACE MR-0175 standard

- valves with a heating jacketDesign and technical parameters-as agreed with the client individually.

- valves with airtight seatsWhen cl. VI of the valve closure non-tightness is needed (to #p % 3.5 MPa)

Designation mode:Example: 20-38-57-M1 - Manual drive type 20; travel - 38 mm; d

2= 57.15 mm; d

1= M12 x 1.25

epyT ]mm[ekortS d1

d2

H DforebmuN

llufrofsnrutekorts

]gk[thgieW

21M750202 02 52,1x21M51,75

562

822 8 5,7

61M758302

83 5,1x61M 892 51 0161M488302 51,48

61M598302 52,59

02M480502 05 5,1x02M 51,48583 754

616102M590502

52,5942M593602 365,1x42M

02

42M590802 08 335 016 91 42

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Producer and distributor

Edition: Z1A/12/2003valid to the next edition

ZAKLADY AUTOMATYKI POLNA SAul. Obozowa 23 ; 37 - 700 Przemyl

Tel. (16) 678-66-01; Fax (16) 678-65-24, 678-37-10www.polna.com.pl; e-mail: [email protected]

EXEMPLARY DESIGNATIONControl valve, Z1A type, with pneumatic actuator, reversed operation, hanwheel, extended seal, no throttle cell,

profile plug, equal-percentage, RN-Z1A-246 P.The designation is shown on the valve rating plate.Furthermore, following information is indicated:- valve nominal size [DN]- valve pressure rating designation [PN]- max. operating temperature [TS]- max. operating pressure [PS]- test pressure [PT]- flow ratio [Kvs]- poppet travel [H]- fluid group [1]- serial No and year of manufacture

ORDERINGFor valves with throttle cell, indicate the cell flow ratio or the information needed to calculate it to the technical dataquestionnaire. Any help in selecting the valves will be provided by: the Sales & Marketing Section and the ProductConstruction Team.

DIVISION AND DESIGNATIONS

Actuator

Valve

Type and operation- air-operated, straight operation: P ; P1- air-operated, reversed operation: R ; R1- electrically operated: E- manual 20

Version:- actuator without handwheel: S- pneumatic actuator with handwheel B- electric or pneumatic actuator with top manual drivem N

Type: Z1A

Seal type:- standard: 1- extended: 2- bellows: 3

Cage type:- no throttle cell: 4- throttle cell included: 5

Plug type:- profile: 6- perforated: 7

Z1A

Characteristic:- equal-percentage: P- linear: L- quick opening: S

z1a_e (1)

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