your partner in energy connection
TRANSCRIPT
Your partnerin energy connection
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Stäubli, an internationalgroup with over a hundredyears' experience,is a mechatronics solutionprovider with threededicated divisions.
programming and automationsystems for the textile industry
connectors for all types ofenergies and industries
industrial robots
Connection:a vital link in energy circuits.
Expert in quick connection offluids and power supplies, StäubliConnectors offers standard orspecific products:
- single couplings for all types offluids: compressed air, coolants,hydraulics, fuels, etc.
- electrical connectors- multi-coupling plates for
simultaneous connection of yourcircuits
- mould clamping systems for theplastics industry
- tool changers for robots.
An international groupand commercial network.
Powerful CADresources,fast-prototypingmachines,test benches,cycling benches,etc.
More than 50 years of expertise to service the innovation and
Stäubli, an international groupand commercial networkAt your service in every continent, our commercial networkmaintains carefully followed-up relationships close to yourbusiness.
Through our knowledge of industrial applications andcollaboration with your engineers, we can provide precise,documented solutions for your standard applications andmore specific requirements:- active partnership in defining the specifications- writing of quality plans- definition and implementation of qualification tests.
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Stäubli's know-how
With their numerous options and possible configurations,our connection solutions are adapted to requirements.
- wide range of seals depending on the type of fluidand operating temperatures: Nitrile, Fluorocarbon,Ethylene-Propylene, Perfluoroelastomer, Fluorosilicon,Chloroprene, PTFE, etc.
- many different internal diameters depending on flowrate requirement.
- materials adapted to the environment and variouspressure levels (low, medium and high pressure,primary vacuum): high-resistance stainless steel,anti-corrosion treatment, etc.
- safety devices: visual identification of circuits,mechanical keying system, anti-hose whip safetydevice, etc.
- ball, bayonet, claw type locking systems, etc.
- various types of shut-off system: single, double oropen.
- non-spill flat face technology provides perfect leaktightness during connection and disconnection:no dripping, no pollution of circuits and work areas.
always one connection ahead
Vehicle of innovation and motor of development
Our Research and Development department puts itsexperience at the disposal of your projects.
Supported by highly efficient personnel and resources,our R&D answers to your current requirements andprepares you for the challenges of tomorrow:- in-depth analysis of your needs- consideration of your technical and economic constraints- active technology watch- meeting your requirements in terms of safety, productivity,
leak tightness, ergonomics, etc.
Quality and performance: our commitmentfor your satisfaction
Stäubli's adapted and stringent quality proceduresguarantee consistent quality confirmed by severalcertification systems including ISO 9001 : 2000, RATP,SNCF, AGA/CGA, TÜV, GASTEC, AQAP 2110, etc.
The service of a dynamic organisation
Responsiveness at all levels of the company:commercial, R&D, methods, manufacturing, logistics, etc.
Aware of the specific
nature of each industry,
our commercial network
is made up of specialists
familiar with your
specialisation and
constraints.
Drawing on this
experience, we develop
specific products perfectly
suited to your market
sector.
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Providing a solution perfectly suited
All industries are inevitably confronted withthe question of energies connections
AutomotiveEnergy distribution, tool changes,filling of fluid circuits, centralisedsupplies and connections, etc.
MotorsportPit refuelling, fuel circuits,brake circuits, suspension,lubrication, airjack, etc.
Defence and aeronauticsElectronics cooling, breathing airsupply, refuelling, drinking water,pressure taps, etc.
Alternative energiesAlternative fuels:filling of natural gas vehicles (NGV)or liquid petroleum gas (LPG)vehicles.Solar panels:connectors for photovoltaic systems.
C o n t e n t sCompressed air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p 6
All fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p 10
Regulation and Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p 12
Low, medium and high pressure hydraulics . . . . .p 14
Breathing air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p 16
Alternative fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p 18
Multi-coupling plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p 20
MPS tool changer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p 22
Mould clamping for thermoplastic injection . . . .p 24
Electrical connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .p 26
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to the specific requirements of each industry
RailwayTrain, metro and tramway connectionsystems. Body-bogy connection,pressure connection, tank fill anddrain, braking system, hydraulicsystem, electronics and motorcooling, oil tank fill and drain, etc.
Chemical industrySampling, filling and draining of drums, calibration and testing,pure gas distribution, compressedair on process facilities, etc.
Iron and steel industryGas connection on casting ladles,cylinder hydraulic supply, calibration,bending, high pressure cylindersupply, chock lubrication on rollingstands.
Plastic processFast, simultaneous connectionof regulation and hydraulic circuits,mould clamping.
The Stäubli Compressed Air range:
for the highest safety and performance levels.
Optimum leak tightness guaranteed- selected materials and adapted construction- each unit tested for leak tightness and operation.
Safety of personnel and production Built-in safety device preventing dangerous hosewhip during disconnection.
Compressed
air
- Quick-release
couplings
- Equipped hoses
- Blowguns
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PerformanceAll our compressed air equipment isdesigned to provide an excellent flowthroughout the system.
Ease of handlingand ergonomics - one-hand operating button to
connect or disconnect the coupling- lightweight- swivel coupling.
ISO 6150 Cstandardised profile
Diameters(mm)
Maximumworking
pressure (bar)
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060811
121616
Fittings for all compressed air systemsand ring main drops.Connection of tools, pneumatic equipmentand extensions."Swivel coupling" version.
ERS safety coupling
0608
1210
Fittings for all compressed air systems and ring maindrops.Connection of tools, pneumatic equipment andextensions.The polyamide-constructed ERS coupling with noexposed metal parts removes the risk of scratching in afragile environment. "Swivel coupling" version.
ADS full flow anti-hosewhip coupling
1119
1510
Fittings for ring main drops and power suppliesto heavy pneumatic tools and machines.
RBE 03 mini-coupling
03 50Fittings for automated pneumatic equipment,monitoring, measuring and regulation equipment,very small worktop tools, etc.
RCS safety coupling
Anti-scratch
Diameters(mm)
Maximumworking
pressure (bar)
04 50Fittings for automated pneumatic equipment,monitoring, measuring and regulation equipment,very small worktop tools, etc.
MCR micro-coupling
2,3 10Fittings for pneumatic logic simulators,inspection and test equipment, etc.
RCX compressed air / fluidco-axial couplings
0811
7Simultaneous air-oil power supply for pneumatic toolswith lubrication systems.
HJP connection assemblies
8 X 129 X 1311 X 16
10Complete units combining the qualitiesof our compressed air couplings and the highperformance of our polyurethane spiral hoses.
MRA mini-coupling
Silicon free
8
Diameters(mm)
Maximumworking
pressure (bar)
- 7
Cleaning, drying, dust extraction during manufacture,inspection, assembly, laboratories, etc.
4 possible types of nozzle:- with air shield (MIK),- silent (SIL),- with skin contact protection (OSHA),- or direct blow (ZEP).
MIK compact chromiumsteel straight blowgun
- 7Blowing of parts, machining centres,work station cleaning in mechanical industries, etc.
HJP self-retractableblowing assemblies
5 x 86,5 x 10
10
Complete units combining the qualities of Stäublinozzles and the high performance of our polyurethanespiral hoses for part cleaning and drying at all workstations.
Hose extensions, hose reels, exhaust silencers,spot operation drying units,automatic water purges and filters, dryers.Contact us.
M a n y o t h e r f i t t i n g s a n d a c c e s s o r i e s
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STA ergonomic blowgun madeof high-resistance compositematerial
Anti-scratch
The modularity and multiple configuration
possibilities of the Stäubli "All fluids"
coupling range puts it in a class of its own.
All fluids
Modularity- Constructed to suit the transported
fluid, duty pressure and the externalenvironment.
- Wide range of seals to suit operatingconditions.
- 3 possible shut-off systems: single,double or unvalved.
- Various types of lock: automatic,safety, screw-type, bayonet fitting.
- Many options: safety keys, coloureddiscs for visual identification, shield,overhanging bolt, for example.
PerformanceOur complete "All fluids" range isdesigned to provide optimal flow rateand maximum leak tightness.
Non-spill flush-facetechnologyPrevents any air or pollutant ingress intothe circuit and pollution of the workplace.
Ergonomic and compact
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A precise response
perfectly matching
your needs.
Diameters(mm)
Maximumworking
pressure (bar)
0306081119
Fromvacuumto 450
dependingon diameterand version
Adapted to circuit connection in all industry andresearch sectors: gas (hydrogen, argon, nitrogen,helium), steam, solvents, acids, liquids.Various constructions available, including:- version IA, predominantly stainless steel,
long-term resistance- version IC (stainless steel AISI 316 L) specially
suitable for corrosive fluids and environments.
030508
35016080
For non-spill connection and disconnection of gas,steam, vacuum and aggressive fluids in all industry andresearch sectors.
04081220
80 to 160 depending
on diameterand version
Non-spill connection and disconnection achievingindustrial cleanliness requirements for productionprocesses, test benches, chemical fluid sampling,electronic bay cooling in the chemical, aeronautics,marine and railway sectors.
1216202537
16Automatic connection couplings for all industries:excellent durability and corrosion resistance.
283750
10High flow rate circuits / aggressive fluid transfer:- stainless steel AISI 316L version- high-resistance aluminium alloy version.
1520253350
10
High flow rate circuits for compressed air, water, naturalgas, propane, solvents, etc.IC version (stainless steel AISI 316 L)suitable for corrosive fluids and environments.
HCB Non-spill quick-releasecouplings
RMI/EA high flow quick-releasecouplings with automatic locking
HCB Non-spill high flowquick-release couplings
GPL high flow quick-releasecouplings withoutshut-off system
RBE Quick-release couplings
SCB Non-spill flush-facequick-release couplings
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Leak tightness and high performance:
Stäubli's know-how and expertise applied
to your fluid coolant circuits.
Performance Optimum flow rate for minimum size.
Continuously improvedease of handlingSolutions specially adapted to difficultaccess and "blind" connection:grip ring, automatic and single-handedlocking, extensions.
Technology and constructionoptimised for leak tightnessNon-spill flat-face technologyguarantees perfect leak tightness duringconnection and disconnection.
Visual identificationof circuitsby means of coloured rings.
Built to resist high levelsof mechanical stress (vibrations, oscillations, etc.).
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Temperature
control
and cooling
Diameters(mm)
Maximumworking
pressure (bar)
CBI Non-spill flat-facequick-release couplings
06 50
Machine cooling.Mould regulation on thermoplastic injection presses.- Cold or hot water- Hydraulic and mineral oils- Mineral or synthetic coolant oils- Water glycol, hot water or steam.
C e n t r a l i s e d c o n n e c t i o n o f y o u r r e g u l a t i o n c i r c u i t s
RPL Full-flow quick-releasecouplings
060812
10
Mould regulation on thermoplastic, zinc die-casting oraluminium alloy injection presses.- Many types of connections- Bridge version of RPL 08.
Cold, chilled or hot water circuits.
RMI Single or double shut-offquick-release couplings
06091216202537
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Mould regulation on thermoplastic, zinc die-casting oraluminium alloy injection presses.Cooling water circuits on welding sets and othermachines.Cleaning and washing circuits on machine tools.Manifold connection (RMI 20 – 25 – 37/EA).
We also have solutions for simultaneous connection of your circuits.Find more details in the Multiconnection section, pages 20, 21.
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A specific range designed to meet your safety,
leak tightness and performance requirements.
Hydraulics
High resistance
at all pressure levels
Non-spill technology Non-spill flat faces for perfect circuitand environmental integrity.
Reliable and robustSpecial construction and materials:- seals resistant to high pressure and
temperature- compatible with mineral, synthetic or
organic oils- robust locking system
(ball or claw type).
Prevents accidentalunlocking
Optimum flow rateThe internal technology of our hydrauliccouplings provides optimised fluid flowfor maximum efficiency.
Connection under residualpressure
Diameters(mm)
Maximumworking
pressure (bar)
11 20
Low pressure hydraulic circuits.
Filling, continuous filtration and draining of hydraulicpower unit tanks.
03
06
08
11
19
400
450
400
350
300
High pressure hydraulic circuits.
IC version (stainless steel AISI 316 L)suitable for corrosive fluids and environment,for decontamination.
06
10-12-16-19
25
315
250
200
Medium pressure hydraulic circuits for all industries:connection of machines, injection presses, core circuits.
ISO 16 028 profile.
06 - 12 180
Medium pressure hydraulic circuits for all industries:connection of machines, injection presses, core circuits.
Low pressure hydraulic circuits for cooling,thermo control, engine test bench lubrication.
8
11-12-15
450
350
High pressure hydraulic circuits for heavy duty industry.
Connection under residual pressure.
High pressure hydraulic control equipment and pulsecycle circuits with /VR version.
06-08
12-16
450
350
Modular and non-spill for high pressure hydrauliccircuits. Many options:- safety device to prevent unlocking by accidental
operation of the ring- dust ingress protection- connection under residual pressure- mounting of bulkhead unions on panel for quick
installation.
RBE Quick-releasehigh pressure coupling
MPX Non-spill flat-facequick-release medium pressurecouplings
CBI/HP Non-spill flat-facequick-release medium pressurecouplings
SBA Non-spill flat-facequick-release high pressurecouplings
SPX Non-spill flat-facequick-release high pressurecouplings
08-12-20-25
33
500
350
High pressure hydraulic circuits with pulse cycles orhigh vibration conditions.Couplings specially adapted to harsh operatingconditions in heavy duty industrial sectors.
HPX Non-spill flat-facequick-release high pressurecouplings
SBA/CN Low pressure non-spillflat-face quick-release coupling
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Safe, high-performance solutions combining
long-term reliability with consistant quality.
Breathing air
Comfort and safety
across the board
For more than 20 years wehave developed a completerange dedicated toBreathing Air lines,compliant with many qualitycriteria and high-levels oftesting.
- conformity with safety standards(EN 12021, EN 14594, EN 14593)
- visual identification: blue colourcode
- adapted to operating andenvironmental conditions
- mechanical keying system- highly resistant materials- specific inspection procedures and
equipment- individual inspection of operation
and leak tightness- batching by the year or week.
SafetyWith their specific profile, AQR plugsprevent any accidental connection withother couplings.
Diameters(mm)
Maximumworking
pressure (bar)
060811
10
Breathing air supply to personal protection equipment,masks, half-suits and ventilated suits (AQR 06/DM).Quick connection of Breathing Air lines(AQR 08 & AQR 11).Supply to filtration units (AQR 11).Connection of high flow equipments from breathing airnetwork (AQR 19).
10 x 1613 x 2019 x 28
10Breathing air supply to personal protection equipment.Air supply between system supply points anddistribution manifolds.
HQR spiral hoses
9 x 13 10 Specially adapted to overhead installations.
EQR hose reels
- 10Automatic or manual open drum hose reels.Provides special protection of hoses against wear anddamage.
BQR filter units
- 10
Conversion of instrument air into "breathingquality" air to supply masks, ventilated hoods and suits.- BQR 50:
4 masks or 2 half-suits or 1 suit- BQR 150:
8 masks or 6 half-suits or 4 suits.
AQR quick-releasesafety couplings
TQR hosescan be decontamined
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Stäubli offers complete solutions combining
performance and safety for refuelling of
alternative fuel vehicle.
Our systems are perfectly adapted:- LPG (liquid petroleum gas) or NGV (natural gas) fuel.- light or heavy duty vehicle- fast (general public) or slow (vehicle fleets) filling.
Alternative
fuels
Environmental
protection:
a commitment
for Stäubli
User safety The design of our TYPE 1 NGV 1 fillingnozzle makes disconnection impossiblewhile the system is pressured.
Installation safetyIf the vehicle moves away withoutdisconnecting from the dispenser,the Break-away safety device acts likea "mechanical fuse":- automatic cutting of the gas supply- disconnection (without tearing out).
Standards and directives Our NGV filling nozzles and couplingsare:- compatible with NGV 1 and ISO 14469
plug profiles,- complies with the requirements
of the Pressure Equipment Directive(97/23/EC) and ATEX Directive(94/9/EC).
Excellent flow rate1000 litres in 3 minutes for gasat 200 bar (GMV nozzle, type 1).
User comfortGMV nozzle: lightweight, ergonomic,easy to handle and silent.
Complete solutionswith ready-to-use filling lines.
Reliability over timeSystems designed to resist impacts,corrosion and dust.
Diameters(mm)
Maximumworking
pressure (bar)
08 25Filling of LPG vehicles,"cup" type connection profile (France, Italy, etc.)
GPV 08 nozzle
14 25Filling of LPG vehicles,"groove" type connection profile (Europe)as per standard EN 13760.
GPV 14 nozzle
11 25 Filling station supply.
LPG break-away coupling
09
08
200or
250
Heavy duty vehicles:GMV 09 receptacle for fast or slow filling.
Light duty vehicles:GMV 08/C receptacle for fast or slow filling.
GMV plug
09
08
250Heavy duty vehicles: GMV 09 check valve.
Light duty vehicles: GMV 08/C check valve.
Check valve GMV
09200 (blue)
250 (yellow)
Fast filling of heavy or light vehicles.Totally safe solution for general public use.Filling of a bus in 3 minutes.
GMV nozzle: type 1
08200 (blue)
250 (yellow)Slow (or fast) filling for heavy or light vehicle fleets.
CMV coupling: type 2-3
08
02
300
200
BRW 08: fast filling (or slow on heavy duty vehicles).
BRW 02: slow filling.
BRW break-away
For all other utilisation conditions, contact us.
LPG
NGV
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High performancefor flow rate and leak tightness.
Compact and safe the grouping of all the connections on asingle plate guarantees rational use ofspace and optimised safety (keyingsystems make it impossible to mixcircuits during connection).
Modularthe wide range of configurationspossible with our multi-connectionsystems guarantees a solution adaptedto your applications.- Pneumatic, hydraulic, cooling and
electrical circuits.- Numerous possibilities:
- number of couplings- diameter- flow rate- shut-off- construction- type of locking (manual,
semi-automatic or automatic).
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Connect your various power sources
simultaneously and instantly without any risk
of cross connection of circuits.
Multi-coupling
plates
Connection capacity
multiplied by ten
Diameters(mm)
Numberof couplings
06
09
12
16
6
6-10-12-20
12-20
10-12
Temperature control circuits (water, hot oil).
RMP plates
08 2-4-6
High pressure hydraulic circuits.Power supply to ejection cylinders, core pullers, etc.
RMP 48: 1/2-turn locking leverRMP 78: screw-type locking system.
SPC plates
03
054-8-12-16
Centralised supply to hydraulic cylinders controllingthe opening and closing needles of sequential injectionnozzles.
Non-spill flat-face technology.
CombiTac programme
Centralised connection of your energy circuits for process equipment.
Ideal for a connection frequency of 1 to 5 times a day.
Compressed air, coolants, industrial vacuum, electricity.
Modular assembly design for solutions perfectly adapted to your needs.
MCS solutions: custom made multi-connection
To meet your specific needs, we design and produce global,personalised solutions using standard components.
Detailed specifications drawn upjointly with you allow us to determinethe specific parameters of yourapplication and to provide you withan adapted, high-performance solution.
RMI plates
RMI 206
RMI 209
RMI 212
RMI 216
SPC203
SPC205
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Optimised productivityStäubli automatic and reliable toolchangers reduce operator actions onthe robot.
Simultaneous connection anddisconnection of your circuits
Modular system- equipped according to your needs- modular design allowing items to be
positioned according to your spaceand environment constraints
- payloads adapted to your tools andtheir applications.
Optimal safety
Long-term reliabilityStäubli tool changers are designed forrepetitive tasks and high productionrates.
CompactSolutions suitable for the mostrestricted work areas.
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Optimised solutions designed according
to your specific needs:
- tool weight, type of power conveyed, overall dimensions, etc.- complying with the specific requirements of your industry:
automotive, plastics, construction, avionics, packaging, nuclear, etc.- complete solutions with changers, tool parking station, data transfer modules, wiring,
etc.
MPS
tool changer
Combining our expertise
in fluid connections
and robotics
Compact locking units combining safety andperformance.
Parking stations adapted to your industrialenvironment.
A full range of quick-releasecouplings for your compressedair and fluid connections:compact, optimised flow rate,non-spill flat-facetechnology.
Modular electrical connectorsfeaturing MC®-Multilamtechnology.
Data transfer modules forinspection and monitoringprocesses.
Stäubli tool changers are designed from a wide range of equipment to cover allyour specifications:
Payload(kg)
Maximum permissiblebending moment
(Nm)
Robot-tool interfaceas per
DIN ISO 9409 / 1 /
32 75 A-50
63 100 A-63
MPS 125
125 560 A-160
360 1 600 A-125 & A-160
500 3 200 A-160 & A-200
MPS 360
MPS 63
MPS 500
MPS 32
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Aware of your:- technical constraints (type of press,
mould stock)- production constraints (mould change
frequency)- and economic constraints.
our specialists guide youtowards the best choice:- magnetic clamping- manual bayonet system- hydraulic clamping.
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Designed for flexible integration into your
processes, always keeping your priorities in
mind.
Quick
clamping
systems
Achieving gains
in time and productivity
magnetic clamping hydraulic clamping loading tables
QMC 122 high-performancemagnetic clamping
Quick, straightforward and requiring no modification to the mould,magnetic clamping is particularly suitable for frequent mould changes.
Innovative IMAG technology introduces new functions specific to magnetic clamping:active safety, inter-activity, measurement of the clamping force.
Its modular design guarantees a quick solution perfectly adapted to your specificneeds.
QMC 106Manual bayonet clamping system
QMC 100 - 101Single or double-acting clamping
A hydraulic system specially designed for fully automated mould changing withStäubli loading tables.
A fully mechanical system specially designed for small-sized andmedium presses (up to 300 metric tons).
Extremely straightforward, low-cost implementation:- on the mould side: replace the centring ring with a specific ring,- on the press side: fit bayonet locking plates,- locked by a single action on the removable operating lever.
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Multilam performanceThis technology provides:- high electrical conductivity- reduced heating- excellent long-term reliability (millions
of plug-in / plug-out cycles possible)- energy savings.
ModularThe modular design of our contactsystems makes them highly flexible andadaptable to your needs.
Electrical, power, data, optical fibre,
coaxial connections etc.
for all industries.
Electrical
connectors
Multilam
performance
www.multi-contact.com
5 product groups cover the following sectors
Industrial connectors
Connectors forrenewable energies
Connectors forautomation systems
Connectors forthe medical field
Testing and measurement
We reserve the right to make any changes to our products without prior notice.Technical characteristics are provided as a guide and may vary according to the version and operating conditions.
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Stäubli units Connectors distributors
International sales coordinationStäubli Faverges - BP 70 - F - 74210 FavergesTel.: +33 (0) 4 50 65 67 97 - Fax: +33 (0) 4 50 65 60 69e mail: [email protected]
Staubli is a trademark of Stäubli International AG, registered in Switzerland and other countries.
BelgiumTel.: +32 (0) 56 36 40 [email protected]
Czech Republic,Slovakia, HungaryTel.: +420 466 616 [email protected]
FranceTel.: +33 (0)1 69 93 25 [email protected]
Germany, AustriaTel.: +49 (0) 921/[email protected]
ItalyTel.: +39 (0) 362/[email protected]
PolandTel.: +48 42 636 85 [email protected]
PortugalTel.: +351 22 978 39 56/[email protected]
RussiaTel.: + 7 812 [email protected]
SpainTel.: +34 937 205 [email protected]
SwitzerlandTel.: +41 (0) 43/244 22 [email protected]
United KingdomTel.: +44 (0) 1952 671 [email protected]
BrazilTel.: +55 (0) 11 5182 [email protected]
North America(USA, Canada, Mexico)Tel.: +1 864/[email protected]
ChinaTel.: +86 571 [email protected]
Hong KongTel.: +852-2366 [email protected]
JapanTel.: +81 6 6889 [email protected]
SingaporeTel.: +65 / 6266 [email protected]
TaiwanTel.: +886-2-2568 [email protected]
TurkeyTel.: +90 212/472 13 [email protected]
www.staubli.com
© Stäubli, 9/10/2009
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