SearsBrands llCFor answers to your questionsabout this product Call1-800-659-5917Sears Craftsman Help Line5 am - 5 pmMon - Sat

This product has a low emission engine which operatesdifferently from previously built engines Before you start theengine read and understand this Owners Manualw

CRAFTSMAN-GARDEN TRACTOR260 HR 54 MowerElectric StartAutomatic Transmission

Model No91728746

geeratotsMan ual

bull Espanal p 35

IMPORTANTRead and follow all SafetyRules and Instructions beforeoperating this equipment

IAu Canada pourservice en franyais

1-800-lE-FOYERMC(1-800533-6937)wwwsearsca

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Your HomeFor repair - in your home - of all major brand applianceslawn and garden equipment or heating and cooling systems

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owners manuals that you need to do-it-yourself~r- For Sears professional installation of home appliancesand items like garage door openers and water heaters

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w Registered Trademark I 1M Trademark I SM Service Mark of Sears Brands LLC Marca Registrada I 1M Milrca de Fabrica I SM Marca de Servicio de Sears Brands LLCMe Marque de commerce I MD Marque deposee de Sears Brands LLC

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OurHomeFor repair of carry-in products like vacuums lawn equipment

and electronics call or go on-line for the nearestSears Parts and Repair Center

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To purchase a protection agreement (USA)or maintenance agreement (Canada) on a product serviced by Sears

1-800-827 -6655 (uSA) 1-800-361-6665 (canada)

Para pedir servicio de reparaci6na domicifioy para ordenar piezas

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409496 102606 AP Printed in USASEARS ROEBUCK AND CO HOFFMAN ESTATES IL 60179 USAVisit our Craftsman websitewwwsearscomcraftsman

TABLE OF CONTENTS SAFETY RULES

WARRANTY

LIMITED WARRANTY ON CRAFTSMAN TRACTOR AND BATTERY2-YEAR ON TRACTORWhen used and maintained according to the operators manual instructions if this tractorfails due to a defect in material or workmanship within two years from the date of pur-chase call 1-800-4-MY-HOME to arrange for free repairDuring the first 30 days of purchase there will be no charge to service the product inyour home For your convenience in-home warranty service will still be available afterthe first 30 days of purchase but a trip charge will apply This charge will be waived ifyou transport the product to an authorized Craftsman drop-off location For the nearestauthorized location call 1-800-4-MY-HOME

Tractor warranty coverage does not includeo Expendable items which become wom during normal use including but not limited to

blades spark plugs air cleaners belts and oil filterso Standard maintenance servicing oil changes or tune-ups

Tire replacement or repair caused by punctures from outside objects such as nailsthorns stumps or glass

o Repairs necessary because of operator abuse including but not limited to damagecaused by towing objects beyond the capability of the tractor impacting objects thatbend the frame or crankshaft or over-speeding the engine

o Repairs necessary because of operator negligence including but not limited to electri-cal and mechanical damage caused by improper storage failure to use the propergrade and amount of engine oil failure to keep the deck clear of flammable debrisor failure to maintain the equipment according to the instructions contained in theoperators manual

o Engine (fuel system) cleaning or repairs necessary because of fuel determined to becontaminated or oxidized (stale) In general fuel should be used within 30 days of itspurchase date

o Normal deterioration and wear of the exterior finishes or product label replacementThe tractor battery which is covered for only 90 days as stated below

90-DAYS ON BATTERYFor ninety (90) days from the date of purchase if the battery included with this tractor isdefective in material or workmanship (our testing proves it will not hold a charge) it willbe replaced free of charge

During the first 30 days of purchase there will be no charges to replace the battery inyour home For your convenience in-home warranty service will still be available afterthe first 30 days of purchase but a trip charge will apply This charge will be waived ifyou transport the battery to an authorized Craftsman drop-off location For the nearestauthorized location call 1-800-4-MY-HOMEAll tractor and battery warranty coverage is void if this product is used for commercial orrental purposes

This warranty applies only while this product is within the United States

This warranty gives you specific legal rights and you may also have other rights whichvary from state to state

Sears Roebuck and Co Hoffman Estates IL 601792

ADANGER This cutting machine is capable of amputating hands and feet andthrowing objects Failure to observe the following safety instructions could resultin serious injury or death

Warranty 2Safety Rules 3Product Specifications 6AssemblyPre-Operation 8Operation 12Maintenance Schedule 20

Maintenance 20Service and Adjustinents 24Storage bull 31Troubleshooting 32Sears Service Back Cover AWARNING In order to prevent ac-

cidental starting When setting up trans-porting adjusting or making repairsalways disconnect spark plug wire andplace wire where it cannot contact sparkplugAWARNING Do not coast down a hill inneutral you may lose control of the tractorAWARNING Tow only the attachmentsthat are recommended by and comply withspecifications of the manufacturer of yourtractor Use common sense when towingOperate only at the lowest possible speedwhen on a slope Too heavy of a loadwhile on a slope is dangerous Tires canlose traction with the ground and causeyou to lose control of your tractorAWARNING Engine exhaust some ofits cOnstituents and certain vehicle com-ponents contain or emit chemicals knownto the State of California to cause cancerand birth defects or other reproductiveharmAWARNING Battery posts terminalsand related accessories contain lead andlead compounds chemicals known to theState of California to cause cancer andbirth defects or other reproductive harmWash hands after handling

I GENERAL OPERATIONo Read understand and follow all instruc-

tions on the machine and in the manualbefore starting

bull Do not put hands or feet near rotatingparts or under the machine Keep clearof the discharge opening at all times

o Only allow responsible adults who arefamiliar with the instructions to operatethe machine

o Clear the area of objects such as rockstoys wire etc which could be pickedup and thrown by the blades

bull Be sure the area is clear of bystand-ers before operating Stop machine ifanyone enters the area

bull Never carry passengerso Do not mow in reverse unless abso-

lutely necessary Always look down andbehind before and while backing

3

o Never direct discharged material towardanyone Avoid discharging materialagainst a wall or obstruction Materialmay ricochet back toward the operatorStop the blades when crossing gravelsurfaces

o Do not operate machine without theentire grass catcher discharge guard orother safety devices in place and work-ing

o Slow down before turningo Never leave a running machine unat-

tended Always turn off blades setparking brake stop engine and removekeys before dismounting

o Disengage blades when not mowingShut off engine and wait for all parts tocome to a complete stop before clean-ing the machine removing the grasscatcher or unclogging the dischargeguard

o Operate machine only in daylight orgood artificial light

o Do not operate the machine while underthe influence of alcohol or drugs

o Watch for traffic when operating near orcrossing roadways

o Use extra care when loading or unload-ing the machine into a trailer or truck

o Always wear eye protection when oper-ating machine

o Data indicates that operators age 60years and above are involved in a largepercentage of riding mower-related in-juries These operators should evaluatetheir ability to operate the riding mowersafely enough to protect themselves andothers from serious injury

bull Follow the manufacturers recommen-dation for wheel weights or counter-weights

o Keep machine free of grass leaves orother debris build-up which can touchhot exhaust engine parts and burn Donot allow the mower to plow leaves orother debris which can cause build-upto occur Clean any oil or fuel spillagebefore operating or storing the machineAllow machine to cool beforestorage

SAFETY RULES SAFETY RULES

bull Keep machine free of grass leaves orother debris build-up Clean oil or fuel spillage and remove any fuel-soakeddebris Allow machine to cool beforestoring

bull If you strike a foreign object stop andinspect the machine Repair if neces-sary before restartingNever make any adjustments or repairswith the engine runningCheck grass catcher components andthe discharge guard frequently and re-place with manufacturers recommendedparts when necessary

bull Mower blades are sharp Wrap theblade or wear gloves and use extra cau-tion when servicing themCheck brake operation frequently Adjustand service as requiredMaintain or replace safety and instruc-tion labels as necessary

bull Be alert and turn machine off if a childenters the area

bull Before and while backing look behindand down for small children

bull Mow up and down slopes (150 Max) notacross

bull Choose a low ground speed so that youwill not have to stop or shift while on theslope

bull Avoid starting stopping or turning on aslope If the tires lose traction disen-gage the blades and proceed slowlystraight down the slopeIf machine stops while going uphilldisengage blades shift into reverse andback down slowly

bull Do not turn on slopes unless neces-sary and then turn slowly and graduallydownhill if possible

bull Remove gas-powered equipment fromthe truck or trailer and refuel it on theground If this is not possible thenrefuel such equipment with a portablecontainer rather than from a gasolinedispenser nozzle

bull Keep the nozzle in contact with the rimof the fuel tank or container opening atall times until fueling is complete Do notuse a nozzle lock-open deviceIf fuel is spilled on clothing changeclothing immediatelyNever overfill fuel tank Replace gas capand tighten securely

GENERAL SERVICEbull Never operate machine in a closed areabull Keep all nuts and bolts tight to be surethe equipment is in safe working condi-tion

bull Never tamper with safety devicesChec~ their proper operation regularly

~~~~bull Be sure the area is clear of bystand-ers before operating Stop machine ifanyone enters the area

bull Never carry passengersDo not mow in reverse unless abso-lutely necessary Always look down andbehind before and while backing

bull Never carry children even with theblades shut off They may fall off and be seriously injured or interfere withsafe machine operation Children whohave been given rides in the past maysuddenly appear in the mowing area foranother ride and be run over or backedover by the machine

bull Keep children out of the mowing areaand in the watchful care of a responsibleadult other than the operator

I

bull Never carry children even with theblades shutoff They may fall off andbe seriously injured or interfere withsafe machine operation Children whohave been given rides in the past maysuddenly appear in the mowing area foranother ride and be run over or backedover by the machine

bull Never allow children to operate themachine

bull Use extra care when approaching blindcorners shrubs trees or other objectsthat may block your view of a child

IV TOWINGbull Tow only with a machine that has ahitch designed for towing Do not attachtowed equipment except at the hitchpoint

bull Follow the manufacturers recommendation for weight limits for towed equip-ment and towing on slopes

bull Never allow children or others in or ontowed equipment

bull On slopes the weight of the towedequipment may cause loss of tractionand loss of control

bull Travel slowly and allow extra distance tostop

V SERVICESAFE HANDLING OF GASOLINETo avoid personal injury or propertydamage use extreme care in handlinggasoline Gasoline is extremely flammableand the vapors are explosivebull Extinguish all cigarettes cigars pipesand other sources of ignition

bull Use only approved gasoline containerNever remove gas cap or add fuel withthe engine running Allow engine to coolbefore refueling

bull Never fuel the machine indoorsbull Never store the machine or fuel con-tainer where there is an open flamespark or pilot light such as on a waterheater or other appliances

bull Never fill containers inside a vehicle oron a truck or trailer bed with plastic linerAlways place containers on the groundaway from your vehicle when filling

II SLOPE OPERATIONSlopes are a major factor related to loss ofcontrol and tip-over accidents which canresult in severe injury or death Opera-tion on all slopes requires extra caution Ifyou cannot back up the slope or if you feeluneasy on it do not mow itbull Mow up and down slopes not acrossWatch for holes ruts bumps rocks oreither hidden objects Uneven terraincould overturn the machine Tall grasscan hide obstacles

bull Choose a low ground speed so that youwill not have to stop or shift while on theslope

bull Do not mow on wet grass Tires maylose tractionAlways keep the machine in gear whengoing down slopes Do not shift to neu-tral and coast downhill

bull Avoid starting stopping or turning on aslope If the tires lose traction disen-gage the blades and proceed slowlystraight down the slope

bull Keep all movement on the slopes slowand gradual Do not make suddenchanges in speed or direction whichcould cause the machine to roll over

bull Use extra care while operating machine with grass catchers or other attach-ments they can affect the stability of themachine Do no use on steep slopes

bull Do not try to stabilize the machine byputting your foot on the ground

bull Do not mow near drop-offs ditchesor embankments The machine couldsuddenly roll over if a wheel is over theedge or if the edge caves in

III CHILDRENTragic accidents can occur if the operatoris not alert to the presence of childrenChildren are often attracted to the machineand the mowing activity Never assumethat children will remain where you lastsaw thembull Keep children out of the mowing areaand in the watchful care of a responsibleadult other than the operator

bull Be alert and turn machine off if a childenters the area

bull Before and while backing look behindand down for small children

4 5

(1) 1-1400 Washer

(1) Locknut 38-16

Slope Sheet

~

(2) Rear Lift LinkAssemblies

Mower InstallSheet

Mower Front Wheel

Mower

(2) Keys

(1) 34 00 Washers

~

(2) Small RetainerSprings - 516

UNASSEMBLED PARTS

(1) Whee (i)~i---(1) Shoulder Bolt

(5) Large RetainerSprings - 716

(5) 1-316 00 Washers

~(1) Oil Drain TubeFor Future Use

In the state of Califomia the aboveisre- q~ired by law (Section 444~oftheQalifijXS-ma Public Resources COde)Othe(statesmay have similar laws Federal laws applyon federal lands A spark arrester forthemuffler is available through your nearestSears service center (See REPAIR PARTSmanual)

REPAIR PROTECTIONAGREEMENTSCongratulations on making a smart pur-chase Your new Craftsman product isdesigned and manufactured for years ofdependable operation But like all productsit may require repair from time to time ThatsWhen having a Repair Protection Agreementcan save you money and aggravationPurchase a Repair Protection Agreementnow and protect yourself from unexpectedhassle and expenseHeres whats included in thEAgreemento Expert service by our 12000 profesion-al repair specialists

o Unlimited service and no charge forparts and labor on all covered repairs

o Product replacement if your coveredproduct cant be fixed

o Discount of1 0 from regular price ofservice and service-related parts notcovEred by the agreement also 10 offregular price of preventive maintenancecheck

o Fast help by phone - phone supportfrom a Sears representative on productsrequiring in-home repair plus conve-nient repair scheduling

Once you purchase the Agreement asimple phone call is all that it takes for youto schedule service You can call anytimeday or night or schedule a service ap-pointment onlineSears has over 12000 professional repairspecialists who have access to over 45million quality parts and accessories Thats the kind of professionalism you cancount on to help prolong the life of yournew purchase for years to come Purchaseyour Repair Protection Agreement todaySome limitations and exclusions applyFor prices and additional informationcall 1-800-827-6655

SEARS INSTALLATION SERVICEFor Sears professional installation of homeappliances garage door openers waterheaters and other major home items inthe USA call1-800-4-MY-HOME

Gasoline Capacity 4 Gallonsand Type Unleaded RegularOil Type SAE 10W30 (above 32degF)(API-SG-SL) SAE 5W30

(below 32degF)Oil Capacity WI Filter 58 ozSpark Plug Champion RC12YCGap 030)Ground Speed Forward 0-58

Reverse 0-21Charging System 15 Amps 3600 RPMBattery AmpHr 35

Min CCA 280Case size U1R

Blade Bolt Torque 45-55 Ft Lbs

PRODUCT SPECIFICATIONS

CONGRATULATIONS on your purchaseof a new tractor It has been designedengineered and manufactured to giveyou the best possible dependability andperformanceShould you experience any problem youcannot easily remedy please contact aSears or other qualified service centerWe have competent well-trained repre-sentative and the proper tools to serviceor repair this tractorPlease read and retain this manual Theinstructions will enable Y0l to assembleand maintain your tractor properly Alwaysobserve the SAFETY RULES

CUSTOMER RESPONSIBILITIESo Read and observe the safety ruleso Follow a regular schedule in main-taining caring for and using your tractor

o Follow the instructions under Mainte-nance and Storage sections of thisowners manual

AWARNING This tractor is equippedwith an internal combustion engine andshould not be used on or near any unim-proved forest-covered brush-covered orgrass-covered land unless the enginesexhaust system is equipped with a sparkarrester meeting applicable local or statelaws (if any) If a spark arrester is used itshould be maintained in effective workingorder by the operator

67

- Pivot bar towards you and insert oth-er end of bar into hole in rear mowerbracket (D) Move mower as needed toinsert bar- Secure with washer and retainerspring as shown

A-

NOTE Be sure mower side suspensionarms (A) are pointing forward before slid-ing mower under tractor4 Slide mower under tractor until it is

centered under tractor5 FIRST INSTALL ANTI-SWAY BAR (S)

- From right side of mower insertant-sway bar into hole in transmissionbracket (T)

6 ATIACH MOWER SIDE SUSPENSIONARMS (A) TO CHASSIS - Position holein arm over pin (B) on outside of tractorchassis and secure with washer andretainer spring

7 Repeat on opposite side of tractor9

INSTALL MOWER AND DRIVEBELTSee MOWER AND DRIVE BELT AS-SEMBLY Supplement Sheet for additionalguidance on this assemblyBe sure tractor is on level surface andengage parking brake1 Lower attachment lift lever to its lowest

positionA CAUTION Lift lever is spring loadedHave a tight grip on lift lever lower itslowly and engage in lowest position2 Turn steering wheel to the left as far as

it will go and position mower on rightside of tractor with deflector shield tothe right

5 Raise attachment lift lever to its highestposition

6 Remove key from bag and start theengine (see TO START ENGINE inthe Operation section of this manual)After engine has started move throttlecontrol to idle position

7 Release parking brake 8 Slowly depress forward drive pedal and

drive tractor off skid9 Apply brake to stop tractor and set

parking brake10 Tum ignition key to STOP positionContinue with the instructions that followASSEMBLE FRONT WHEEL TOMOWER1 Using shoulder bolt washer and

locknut from parts bag assemble frontwheel to mower as shown Tightensecurely

3 Remove plastic tie securing belt bringbelt forward and check belt for properrouting in all mower pulley grooves

NOTE You may now roll or drive yourtractor off the skid Follow the appropriateinstruction below to remove the tractorfrom the skid

A WARNING Before starting read un-derstand and follow all instructions in theOperation section of this manual Be suretractor is in a well-ventilated area Be surethe area in front of tractor is clear of otherpeople and objectsTO ROLL TRACTOR OFF SKID (SeeOperation section for location andfunction of controls)1 Raise attachment lift lever to its highest

position 2 Release parking brake by depressing

brake pedal3 Place freewheel control in trans-

mission disengaged position (See TOTRANSPORT in the Operation sectionof this manual)

4 Roll tractor forward off skidTO DRIVE TRACTOR OFF SKID (SeeOperation section for location andfunction of controls)1 Be sure all the above steps have been

completed2 Check en~ine oil level and fill fuel tank

with gasoline3 Place freewheel control in trans-

mission engaged position (see TOTRANSPORT in Operation section ofthis manual)

4 Sit on seat in operating position de-press brake pedal and set the parkingbrake

CHECK BATTERY1 Uft hood to raised positionNOTE If this battery is put into serviceafter month and year indicated on label(L) (label is located between terminals)charge battery for minimum of one hour at6-10 amps (See BATIERY in Mainte-nance section of this manual for charginginstructions)

ADJUST SEAT1 Sit in seat2 Lift up adjustment lever (A) and slide

seat until a comfortable position isreached which allows you to pressclutchbrake pedal all the way down

3 Release lever to lock seat in position

ASSEMBLYPRE-OPERATION

8

Your new tractor has been assembled at the factory with the exception of those parts leftunassembled for shipping purposesTOOLS REQUIRED FOR ASSEMBLYA socket wrench set will make assemblyeasier Standard wrench sizes you needare listed below(1) 34 wrench (1) Pliers(1) 916wrench (1) Utility knife(1) Tire pressure gauge

When right or left hand is mentioned inthis manual it means from your point ofview when you are in the operating posi-tion (seated behind the steering wheel)

TO REMOVE TRACTOR FROMCARTONUNPACK CARTON1 Remove all accessible loose parts and

parts cartons from carton2 Cut along dashed lines on all four pan-

els of carton Remove end panels andlay side panels flat

3 Remove mower and packing materials4 Check for any additional loose aprts or

cartons and remove

II

ICHECKLISTBefore you operate your new tractor wewish to assure that you receive the bestperformance and satisfaction from thisQuality ProductPlease review the following checklist~ All assembly instructions have beencompleted

~ No remaining loose parts in carton~ Battery is properly prepared andcharged

~ Seat is adjusted comfortably and tight-ened securely

~ All tires are properly inflated (For ship-ping purposes the tires were overin-flated at the factory)

~ Be sure mower deck is properly leveledside-to-sidefront-to-rear for best cuttingresults (Tires must be properly inflatedfor leveling)

~ Check mower and drive belts Be surethey are routed properly around pulleysand inside all belt keepers

~ Check wiring See that all connectionsare still secure and wires are properlyclamped

I Before driving tractor be sure freewheelcontrol is in transmission engagedposition (see TO TRANSPORT in theOperation section of this manual)

While learning how to use your tractorpay extra attention to the following impor-tant itemsI Engine oil is at proper level I Fuel tank is filled with fresh cleanregular unleaded gasoline

I Become familiar with all controls theirlocation and function Operate thembefore you start the engine

I Be sure brake system is in safe ope rat -ing condition

I Be sure Operator Presence Systemand Reverse Operation System (ROS)are working properly (See the Opera-tion and Maintenance sections in thismanual)

I It is important to purge the transmissionbefore operating your tractor for the firsttime Follow proper starting and transmis-sion purging instructions (See TO STARTENGINE and PURGE TRANSMISSIONin the Operation section of this manual)

CHECK TIRE PRESSUREThe tires on your tractor were overinflatedat the factory for shipping purposes Cor-rect tire pressure is important for bestcutting performancebull Reduce tire pressure to PSI shown ontires

CHECK DECK LEVELNESSFor best cutting results mower hous-ing should be properly leveled See TOLEVEL MOWER in the Service andAdjustments section of this manual

CHECK FOR PROPER POSITIONOF ALL BELTS See the figures that are shown for replac-ing motion and mower blade drive beltsin the Service and Adjustments sectionof this manual Verify thatthe belts arerouted correctly

CHECK BRAKE SYSTEMAfter you learn how to operate your trac-tor check to see that the brake is operat-ing properly See TO CHECK BRAKEin the Service and Adjustments section of this manual

13 Disengage belt tension rod (K) from lock-ing bracket (L)

14 Install belt onto engine clutch pulley (M)IMPORTANT Check belt for proper routingin all mower pulley grooves

12 Insert other end of link (E) into hole infront mower bracket (H) and secure withwasher and retainer spring (J)

15 Engage belt tension rod (K) on lockingbracket (L)

A CAUTION Belt tension rod is springloaded Have a tight grip on rod and engageslowly16 Raise attachment lift lever to highest

position -17 If necessary adjust gauge wheels

before operating mower as shown in theOperation section of this manual

10 Tum steering wheel to position wheelsstraight forward

11 ATIACH FRONT LINK (E) - Work fromleft side oftractor Insert rod end of linkassembly through front hole in tractorfront suspension bracket (F) and securewith retainer spring (G) through hole inlink located behind the bracket

ATIACH REAR LIFT LINKS (C) -Insertrod end of link assembly into hole in trac-tor lift shaft suspenionarm (L) and pivotlink down to mower Uft rear comer ofmower and position slot in link assemblyover pin on rear mower bracket (D) andsecure with washer and retainer spring

9 Repeat on opposite side of tractor

1011

OPERATIONThese symbols may appear on your tractor or in literature supplied with the productLearn and understand their meaning

KNOW YOUR TRACTORREAD THIS OWNERS MANUAL AND SAFETY RULES BEFORE OPERATING YOURTRACTORCompare the illustrations with your tractor to familiarize yourself with the locations ofvarious controls and adjustments Save this manual for future reference

(J) CRUISE CONTROL LEVER - Used toset forward movement of tractor at desiredspeed without holding the forward drivepedal(Ilt) FORWARD DRIVE PEDAL - Used forforward movement of tractor(L) REVERSE DRIVE PEDAL - Used forreverse movement of tractor(M)FREEWHEEL CONTROL - Disencgages transmission for pushing or slowlytowing the tractor with the engine off(N) CHOKE CONTROL - Used whenstarting a cold engine(P) SERVICE REMINDER HOUR METER-Indicates when service is required forthe engine and mower(Q) 12-VOLT POWER PORT - Used for12-volt accessories

Our tractors conform to the applicable safety standards of theAmerican National Standards Institute

(A) ATTACHMENT LIFT LEVER-Usedto raise and lower the mower or other at-tachments mounted to your tractor(B) BRAKE PEDAL - Used for brakingthe tractor and starting the engine(C) PARKING BRAKE - Locks clutchbrake pedal into the brake position(D) THROTTLE CONTROL -Used tocontrol engine speed(E) ATTACHMENT CLUTCH SWITCH- Used to engage the mower blades orother attachments mounted to your tractor(F) IGNITION SWITCH - Used for startingand stopping the engine(G) REVERSE OPERATION SYSTEM(ROS)ON POSITION -Allows opera-tion of mower or other powered attach-ment while in reverse(H) LIGHT SWITqH - Turns the head-lights on and off

~~~(i)DANGER indicates a hazard which if not avoidedwill result in death or serious injury

WARNING indicates a hazard which if not avoidedcould result in death or serious injury

CAUTION indicates a hazard which if not avoidedmight result in minor or moderate injury

CAUTION when used without the alert symbolindicates a snuation that could result in damageto the tractor anellor engine

AAA

~ HOT SURFACES indicates a hazard whichd1nLloo if not avoided could result in death serious injury- snellor property damage

UJ FIRE indicates a hazard which if not avoided~ could result in death serious injury anellor

property damage

IIbullbullbull

R N H L 11 if bullbull bullREVERSE NEUTRAL HIGH LOW CHOKE FAST SLOWbullbullbull IGNITION SWITCHe 0 e (8 iii IIbullbullbullENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFTOPERATIONSYSTEM (ROS)

tID6tt)cgt IID i E3 E t- + E ~7 ~WllLIGHTS ON FUEL BATTERY REVERSE FORWARD CRUISE CONTROL CLUTCHBRAKE

PEDAL

ATTACHMENT ATTACHMENT DANGER KEEP HANDSCLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

AFREEWHEEL

(Automatic Models only)

Failure to follow instructionscould result in serious injury ordeath The safety alert symbolis used to identify safety inform-ation about hazards which canresult in death serious injuryandor property damage

1213

TO ADJUST MOWER CUTTING HEIGHTThe position of the attachment lift lever (A)determines the cutting height

bull Put attachment lift lever in desired cut-ting height slot

bull Slide pointer tab (T) to desired cuttingheight as a reminder for next time youmow

The cutting height range is approxi-mately 1 to 4 The heights are mea-sured from the ground to the blade tip withthe engine not running These heightsare approximate and may vary dependingupon soil conditions height of grass andtypes of grass being mowedbull The average lawn should be cut to ap-proximately 2-12 inches during the coolseason and to over 3 inches during hotmonths For healthier and better lookinglawns mow often and after moderategrowth

bull For best cutting performance grass over6 inches in height should be mowedtwice Make the first cut relatively highthe second to desired height

TO ADJUST GAUGE WHEELSGauge wheels are properly adjustedwhen they are slightly off the ground whenmower is at the desired cutting heightinoperating position Gauge wheels thenkeep the deck in proper position to helpprevent scalping in most terrain conditionsNOTE Adjust gauge wheels with tractbron a flatlevel surface1 Adjust mower to desired cutting height

(See TO ADJUST MOWER CUTTI NGHEIGHT in this section of manual)

2 With mower in desired height of cutposition gauge wheels should beassembled so they are slightly off theground Install gauge wheel in appro-priate hole Tighten securely

3 Repeat for all installing gauge wheel insame adjustment hole

TO USE CRUISE CONTROLThe cruise control feature can be used forforward travel onlySYSTEM CHARACTERISTICSThe cruise control should only be usedwhile mowing or transporting on relativelysmooth straight surfaces Other conditionssuch as trimming at slow speeds maycause the cruise control to disengage Donot use the cruise control on slopes roughterrian or while trimmimg or turningbull With forward drive pedal depressed todesired speed pull cruise control lever(J) up and hold while lifting your foot offthe pedal then release the lever

To disengage the cruise control depressthe brake pedal or tap on forward drivepedal

TO USE CHOKE CONTROL (N)Use choke control whenever you are start-ing a cold engine Do not use to start awarm enginebull To engage choke control pull knob outSlowly push knob in to disengage

TO MOVE FORWARD ANDBACKWARDThe direction and speed of movement iscontrolled by the forward and reverse drivepedals 1 Start tractor and release parlltirig brake2 Slowly depress forward (Ilt) or reverse

(l) drive pedal to begin movementGround speed increases the furtherdown the pedal is depressed

TO USE THROTTLE CONTROL (D)Always operate engine at full speed (fast)bull Operating engine at less than full speed

(fast) reduces engines operating ef-ficiency

bull Full speed (fast) offers the best mowerperformance

GROUND DRIVE -bull To stop ground drive depress brakepedal all the way down

ENGINE-bull Move throttle control (D) between halfand full speed (fast) position

NOTE Failure to move throttle controlbetween half and full speed (fast) posi-tion before stopping may cause engine tobackfirebull Turn ignition key (F) to STOP positionand remove key Always remove keywhen leaving tractor to prevent unau-thorized use

bull Never use choke (N) to stop engineIMPORTANT leaving the ignition switchin any position other than STOP willcause the battery to discharge and godeadNOTE Under certain conditions whentractor is standing idle with the enginerunning hot engine exhaust gases maycause browning of grass To eliminatethis possibility always stop engine whenstopping tractor on grass areas

ampAUTION Always stop tractor com-pletely as described above before leavingthe operators position

O~3lI

HOW TO USE YOUR TRACTORTO SET PARKING BRAKE Your tractor is equipped with an operatorpresence sensing switch When engineis running any attempt by the operatorto leave the seat without first setting theparking brake will shut off the engine1 Depress clutchbrake pedal all the way

down and hold2 Pull parking brake lever up and release

pressure from clutchbrake pedalPedal should remain in brake ~itionMake sure parking brake will hold trac-tor secure

STOPPING

MOWER BLADES -bull To stop mower blades push attachmentclutch switch in to disengaged position(0)

(I) Attachment (0) Push-In toClutch Switch DisengagedPull Out To Engage

~

The operation of any tractor can result in foreign objects thrown into theMIEIY- eyes which can result in severe eye damage Always wear safety glassesgt or eye shields while operating your tractor or performing any adjustments

bull 0 or repairs We recommend standard safety glasses or a wide vIsion safetymask worn over spectacles

14 15

the attachment engaged Do not mow inreverse unless absolutely necessaryUSING THE REVERSE OPERATIONSYSTEM -Only use if you are certain no children orother bystanders will enter the mowingarea1 Depress brake pedal all the way down2 With engine running turn ignition key

counterclockwise toROS ON posi-tion

3 Look down and behind before andwhile backing

4 Slowly depress reverse drive pedal tostart movement

5 When use of the ROS is no longerneeded turn the ignition key clockwiseto engine ON position

TO OPERATE ON HILLSAWARNING Do not drive up or downhills with slopes greater than 15deg and donot drive across any slope Use the slopeguide provided at the back of this manualbull Choose the slowest speed before start-ing up or down hills

bull Avoid stopping or changing speed onhills

bull If stopping is absolutely necessary pushbrake pedal quickly to brake positionand engage parking brake

bull To restart movement slowly releaseparking brake and brake pedal

bull Slowly depress appropriate drive pedalto slowest settingMake all turns slowly

TO TRANSPORTWhen pushing or towing your tractor besure to disengage transmission by placingfreewheel control in freewheeling positionFreewheel control is located at the reardrawbar of tractor1 Raise attachment lift lever to its highest

position2 Pull freewheel control out and into the

slot and release so it is held in thedisengaged position

level If necessary add oil until FULLmark on dipstick is reached Do notoverfill

bull For cold weather operation you shouldchange oil for easier starting (See theoil viscosity chart in the Maintenancesection of this manual)

bull To change engine oil see the Mainte-nance section in this manual

ADD GASOLINEbull Fill fuel tank to bottom of filler neck Donot overfill Use fresh clean regularunleaded gasoline with a minimum of87 octane (Use of leaded gasoline willincrease carbon and lead oxide depositsand reduce valve life) Do not mix oilwith gasoline Purchase fuel in quan-tities that can be used within 30 days toassure fuel freshness

ACAUTION Wipe off any spilled oil orfuel Do not store spill or use gasolinenear an open flameIMPORTANT When operating in temper-atures below32degF(0degC) use fresh cleanwinter grade gasoline to help insure goodcold weather startingCAUTION Alcohol blended fuels (calledgasohol or using ethanol or methanol) canattract moisture which leads to separa-tion and formation of acids during storageAcidic gas can damage the fuel systemof an engine while in storage To avoidengine problems the fuel system shouldbe emptied before storage of 30 daysor longer Drain the gas tank start theengine and let it run until the fuel linesand carburetor are empty Use fresh fuelnext season See Storage Instructions foradditional information Never use engineor carburetor cleaner products in the fueltank or permanent damage may occur

TO START ENGINEWhen starting the engine for the first timeor if the engine has run out of fuel it willtake extra cranking time to move fuel fromthe tank to the engine1 Be sure freewheel control is in the

transmission engaged position2 Sit on seat in operating position

depress brake pedal and set parkingbrake

3 Move attachment clutch to disengagedposition

17

~

cgt ~I~~

~J~ bullQ ~-~~ bullbullbull~ -)bullbullbull

bull Do not push or tow tractor at more thantwo (2) MPH

bull To re-engage transmission reverseabove procedure

NOTE To protect hood from damagewhen transporting your tractor on a truckor a trailer be sure hood is closed andsecured to tractor Use an appropriatemeans of tying hood to tractor (rope cordetc)

02219

Transmission DisengagedTOWINGCARTSANDOlHERATTACHMENTSTow only the attachments that are recom-mended by and comply with specificationsof the manufacturer of yourtractor Usecommon sense when towing Too heavyof a load while on a slope is dangerousTires can lose traction with the ground andcause you to lose control of your tractor

SERVICE REMINDERHOUR METERService reminder shows the total numberof hours the engine has run and flashes toindicate that the engine or mower needsservicing When service is required theservice reminder will flash for two hoursTo service engine and mower see theMaintenance section of this manualNOTE Service reminder runs when theignition key is in any position but STOPFor accurate reading be sure key remainsin the STOP position when engine is notrunning

BEFORE STARTING THE ENGINECHECK ENGINE OIL LEVELThe engine in your tractor has beenshipped from the factory already filledwith summer weight oil1 Check engine oil with tractor on level

ground2 Unthread and remove oil fill cap

dipstick wipe oil off Reinsert thedipstick into the tube and rest oil fillcap on the tube Do not thread the caponto the tube Remove and read oil

Engine ON Position(Normal Operating)

bull~-~41ROS ON Position

16

TO OPERATE MOWERYour tractor is equipped with an operatorpresence sensing switch Any attemptby the operator to leave the seat with theengine running and the attachment clutchengaged will shut off the engine You mustremain fully and centrally positioned in theseat to prevent the engine from hesitatingor cutting off when operating your equip-ment on rough rolling terrain or hills1 Select desired height of cut with at-

tachment lift lever2 Start mower blades by engaging at-

tachment clutch controlTO STOP MOWER BLADES -disengage attachment clutch control

ACAUTION Do not operate the mowerwithout either the entire grass catcheron mowers so equipped or the deflectorshield (S) in place

REVERSE OPERATION SYSTEM (ROS)Your tractor is equipped with a ReverseOperation System (ROS) Any attempt bythe operator to travel in the reverse direc-tion with the attachment clutch engagedwill shut off the engine unless ignition keyis placed in the ROS ON position

AWARNING Backing up with the at-tachment clutch engaged while mowingis strongly discouraged Turning the ROSON to allow reverse operation with theattachment clutch engaged should onlybe done when the operator decides it isnecessary to reposition the machine with

4 Move throttle control to fast position5 Pull choke control out for a cold engine

start attempt For a warm engine startattempt the choke control may not beneeded

NOTE Before starting read the warmand cold starting procedures below6 Insert key into ignition and tum key

clockwise to start position and releasekey as soon as engine starts Donot run starter continuously for morethan fifteen seconds per minute If theengine does not start after severalattempts push choke control in waita few minutes and try again If enginestill does not start pull the choke con-trol out and retry

WARM WEATHER STARTING (500 F andabove)7 When engine starts slowly push

choke control in until the enginebegins to run smoothly If the enginestarts to run roughly pull the chokecontrol out slightly for a few secondsand then continue to push the controlin slowly

The attachments and ground drive cannow be used If the engine does notaccept the load restart the engine andallow it to warm up for one minute usingthe choke as described above

COLD WEATHER STARTING (500 F andbelow)7 When engine starts slowly push

choke control in until the enginebegins to run smoothly Continue topush the choke control in small stepsallowing the engine to accept smallchanges in speed and load until thechoke control is fully in If the enginestarts to run roughly pull the chokecontrol out slightly for a few secondsand then continue to push the controlin slowly This may require an enginewarm-up period from several secondsto several minutes depending on thetemperature

AUTOMATIC TRANSMISSION WARM UPBefore driving the unit in cold weatherthe transmission should be warmed up asfollows1 Be sure the tractor is on level ground2 Release the parking brake and let the

brake slowly return to operating posi-tion

3 Allow one minute for transmission towarm up This can be done during theengine warm Lip period

The attachments can be used duringthe engine warm-up period after thetransmission has been warmed up andmay require the choke control be pulledout slightly

NOTE If at a high altitude (above 3000feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may need tobe adjusted for best engine performance(see TO ADJUST CARBURETOR in theService and Adjustments sectiqn of thismanual)

PURGE TRANSMISSIONACAUTION Never engage or dis-engage freewheelleverwhile the engineis runningTo ensure proper operation and per-formance it is recommehdedthat thetransmission be purged before operatingtractor for the first time This procedure willremove any trapped air inside the trans-mission which may have developed duringshipping of your tractorIMPORTANT Should your transmissionrequire rernoval for service or replace-ment it should be purged after reinstall-ation before operating the tractor1 Place tractor safely on a level surface

- that is clear of objects and open - withengine off and parking brake set

2 Disengage transmission by placingfreewheel control in disengaged posi-tion (See TO TRANSPORT in thissection of manual)

3 Sitting in the tractor seat start engineAfter the engine is running movethrottle control to slow position Disen-

1gage parking brakebullbull CAUTION At any time during step4 there may be movement of the drivewheels4 Depress forward drive pedal to full

forward position and hold for five (5)seconds and release pedal Depressreverse drive pedal to full reverse posi-tion and hold for five (5) seconds andrelease pedal Repeat this procedurethree (3) times

5 Shutoff engine and set parking brake6 Engage transmission by placing free-

wheel control in engaged position (SeeTO TRANSPORT in this section ofmanual)

18 Ij

7 Sitting in the tractor seat start engineAfter the engine is running movethrottle control to half (12) speedDisengage parking brake

8 Drive tractor forward for approximatelyfive feet then backwards for five feetRepeat this driving procedure threetimes

Your transmission is new purged and nowready for normal operationMOWING TIPSbull Tire chains cannot be used when themower housing is attached to tractor

bull Mower should be properly leveled forbest mowing performance See TOLEVEL MOWER HOUSING in theService and Adjustments section of thismanualThe left hand side of mower should beused for trimming

bull Drive SO that clippings are dischargedonto the area that has already beencut Have the cut area to the right ofthe tractor This will result in a moreeven distribution of clippings and moreuniform cutting

bull When mowing large areas start byturning to the right so that clippings willdischarge away from shrubs fencesdriveways etc After one or two roundsmow in the opposite direction makingleft hand turns until finished

19

bull If grass is extremely tall it should bemowed twice to reduce load and pos-sible fire hazard from dried clippingsMake first cut relatively high the secondto the desired height

bull Do not mow grass when it is wet Wetgrass will plug mower and leave undesir-able clumps Allow grass to dry beforemowingAlways operate engine at full throttlewhen mowing to assure better mow-ing performance and proper dischargeof material Regulate ground speed byselecting a low enough speed to give themower cutting performance as well asthe quality of cut desiredWhen operating attachments select aground speed that will suit the terrainand give best performance of the at-tachment being used

MAINTENANCE ROS ON Position

bull When the engine is running with theignition switch in the ROS ON positionand the attachment clutch engagedany attempt by the operator to shift intoreverse should NOT shut off the engine

BLADE CAREFor best results mower blades must besharp Replace worn bent or damagedbladesA CAUTION Use only a replacementblade approved by the manufacturer ofyour tractor Using a blade not approvedby the manufacturer of your tractor ishazardous could damage your tractor andvoid your warranty

BLADE REMOVAL1 Raise mower to highest position to al-low access to blades

NOTE Protect your hands with glovesandor wrap blade with heavy cloth2 Remove blade bolt by turning counter-clockwise

3 Install new blade with stampedGRASS SIDE facing the ground

IMPORTANT To ensure proper assemblycenter hole in blade must align with staron mandrel assembly4 Install and tighten blade bolt securely

(45-55 Ft Lbs torque)IMPORTANT Special blade bolt is heattreated

BATTERYYour tractor has a battery charging systemwhich is sufficient for normal use How-ever periodic charging of the battery withan automotive charger will extend its lifebull Keep battery and terminals cleanbull Keep battery bolts tightbull Keep small vent holes openbull Recharge at 6-10 amperes for 1 hourNOTE The original equipment battery onyour tractor is maintenance free Do not

21attempt to open or remove caps or covers

TRACTORAlways observe safety rules when per-forming any maintenanceBRAKE OPERATIONIf tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel dry concrete or paved surface thenbrake must be serviced (See TO CHECKBRAKE in the Service and Adjustmentssection of this manual)TIRESbull Maintain proper air pressure in all tires(See PSI on tires)

bull Keep tires free of gasoline oil or insectcontrol chemicals which can harm rub-ber

bull Avoid stumps stones deep ruts sharpobjects and other hazards that maycause tire damage

NOTE To seal tire punctures and preventflat tires due to slow leaks tire sealantmay be purchased from your local partsdealer Tire sealant also prevents tire dryrot and corrosionOPERATOR PRESENCE SYSTEM ANDREVERSE OPERATION SYSTEM (ROS)Be sure operator presence and reverseoperation systems are working properly Ifyour tractor does not function as de-scribed repair the problem immediatelybull The engine should not start unless thebrake pedal is fully depressed and theattachment clutch control is in the disEm-gaged position

CHECK OPERATOR PRESENCESYSTEMbull When the engine is running any at-tempt by the operator to leave the seatwithout first setting the parking brakeshould shut off the engine

When the engine is running and theattachment clutch is engaged any at-tempt by the operator to leave the seatshould shut off the engine

bull The attachment clutch should never op-erate unless the operator is in the seat

CHECK REVERSE OPERATION (ROS)SYSTEM bull When the engine is running with theignition switch in the engine ON posi-tion and the attachment clutch engagedany attempt by the operator to shift intoreverse should shut off the engine

G) MandrelZerks

LUBRICATION CHARTG)Spindle ~(~I iG) SpindleZerk Alii -----J~WZerk

G) Fronl WheelBearing zerk

Engine

3 - Replace blades more often when mowing in sandy soit4 - Not required if equipped with maintenance-free battery

G)General Purpose GreaseRefer to Maintenance ENGINE Section

IMPORTANT Do not oil or grease thepivot points which have special nylonbearings Viscous lubricants will attractdust and dirt that will shorten the life of theself-lubricating bearings If you feel theymust be lubricated use only a dry pow-dered graphite type lubricant sparingly

MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

SCHEDULE EACH 8 25 50 100 SEASON STORAGEUSE HOURS HOURS HOURS HOURS

Check Brake Ooeration V VT Check Tire Pressure t VR Ched Operator Presence amp ROS System tA Check for Loose Fasteners ~ V VC CheckiReolace Mower Blades t3T Lubrication Chart III Vo Check Battery Level R Clean Battery and Terminals II tICheck Transaxle Cooling ~Check Mower Levelness tCheck V-Belts ~Check Enaine Oil Level t Chanae Enaine Oil (with oil Mer) 2 V

E Chanae EnaineOil (wrthoutoil filter V12 tIN Clean Air Filter ~gtG Clean Air Screen ~

I Inspect MufflerSpark Arrester VN Reolace Oil Filter (If eauiooed) 2E Clean Enaine Coolina Fins 2Replace Spark Plug t VReplaceAir Filter Paper Cartridge tl2Reolace Fuel Filter ~

20

1 - Change mora often when operating under a heavy load orin high ambient temperatures

2 - Service more often when operating in dirty or dusty conditions

GENERAL RECOMMENDATIONSThe warranty on this tractor does notcover items that have been subjected tooperator abuse or negligence To receivefull value from the warranty operatormust maintain tractor as instructed in thismanualSome adjustments will need to be madeperiodically to properly maintain yourtractorAt least once a season check to see ifyou should make any of the adjustmentsdescribed in the Service and Adjustmentssection of this manualbull At least once a year you should replacethe spark plug clean or replace air filterand check blades and belts for wearA new spark plug and clean air filterassure proper air-fuel mixtureand helpyour engine run better and last longer

BEFORE EACH USE1 Check engine oil level2 Check brake operation3 Check tire pressure4 Check operator presence and

ROS systems for proper operation5 Check for loose fasteners

Oil Drain Valve

Change the oil after every 50 hours of op-eration or at least once a year if the tractoris not used for 50 hours in one yearCheck the crankcase oil level before start-ing the engine and after each eight (8)hours of operationTO CHANGE ENGINE OILDetermine temperature range expectedbefore oil change All oil must meet APIservice classification SG-SLbull Be sure tractor is on level surfacebull Oil will drain more freely when warmbull Catch oil in a suitable container1 Remove oil fill capdipstick Be careful

not to allow dirt to enter the enginewhen changing oil

2 Remove yellow cap from end of drainvalve and install the drain tube onto thefitting

CLEAN AIR SCREENAir screen must be kept free of dirt andchaff to prevent engine damage fromoverheating Clean with a wire brush orcompressed air to remove dirt and stub-born dried gum fibers

CLEAN AIR INTAKECOOLING AREASTo insure proper cooling make sure thegrass screen cooling fins and other exter-nal surfaces of the engine are kept cleanat all times Every 100 hours of operation (more oftenunder extremely dusty dirty conditions) remove the blower housing and other cool-ing shrouds Clean the cooling fins andexternal surfaces as necessary Make surethe cooling shrouds are reinstalledNOTE Operating the engine with ablocked grass screen dirty or pluggedcooling fins andor cooling shroudsremoved will cause engine damage due tooverheatingMUFFLERInspect and replace corroded muffler andspark arrester (if equipped) as it could cre-ate afire hazard andor damageSPARK PLUG(S)Replace spark plug(s) at the beginningof each mowing season or after every 100 hours of operation whichever occursfirst Spark plug type and gap setting areshown in PRODUCT SPECIFICATIONSsection of this manual

IN-LINE FUEL FILTERThe fuel filter should be replaced onceeach season If fuel filter becomesclogged obstructing fuel flow to carbu-retor replacement is required1 With engine cool remove filter and

plug fuel line sections2 Place new fuel filter in position in fuel

line with arrow pointing towards carbu~retor

3 Be sure there are no fuel line leaks andclamps are properly positioned

4 Immediately wipe up any spilled gaso-line

Cla~lamp

FuelFilter~

23

AIR FILTERYour engine will not run properly usinga dirty air filter Service paper cartridgeevery two months or every 25 hours ofoperation whichever occurs firstService paper cartridge more often underdusty conditionsReplace the paper cartridge annually orafter every 100 hours of operation

TO SERVICE CARTRIDGEbull Replace a dirty bent or damaged car-tridge Handle new cartridge carefullydo not use if the rubber seal is dam-aged

NOTE Do not wash the paper cartridgeor use pressurized air as this will damagethe cartridge 1 Open door (A) on the blower housing

to access the air cleaner element (B)2 Unhook the latch (C) and remove the

element 3 Gently tap the paper element to dis-

lodge dirt4 Clean all air cleaner components of

any accumulated dirt or foreign mate-rial Prevent any dirt from entering thethroat of carburetor

5 Install cleaned or new element on thebase and secure with latch

6 Close and latch the door

T

1~brrF1~

) 20FORE NEXl

Closed andLockedPosition

YellowCap

3 Unlock drain valve by pushing inwardslightly and turning counterclockwise

4 To open pull out on the drain valve5 After oil has drained completely close

and lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown

6 Remove the drain tube and replace thecap onto the end of the drain valve

7 Refill engine with oil through oil fill dip-stick tube Pour slowly Do not overfillFor approximate capacity see PROD-UCT SPECIFICATIONS sectioilof thismanual

8 Use gauge on oil fill capdipstick forchecking level For accurate readinginsert dipstick into the tube and pushdown firmly into place before removingKeep oil up to but not over the FULLline on dipstick Push dipstick downfirmly into the tube when finished22

Adding or checking level of electrolyte isnot necessary

TO CLEAN BATIERY AND TERMINALSCorrosion and dirt on the battery andterminals can cause the battery to leakpower1 Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor

2 Rinse the battery with plain water anddry

3 Clean terminals and battery cable endswith wire brush until bright

4 Coat terminals with grease or pet rocleum jelly

5 Reinstall battery (See REPLACINGBATIERY in the SERVICE AND AD-JUSTMENTS section of this manual)

TRANSAXLE COOLINGThe transmission fan and cooling finsshould be kept clean to assure propercoolingDo not attempt to clean fan or transmis-sion while engine is running or while thetransmission is hot To prevent possibledamage to seals do not use high pressurewater or steam to clean transaxlebull Inspect coolihg fan to be sure fan bladesare intact and clean

bull Inspect cooling fins for dirt grass clip-pings and other materials To preventdamage to seals do not use com-pressed air or high pressure sprayer toclean cooling fins

TRANSAXLE PUMP FLUIDThe transaxle was sealed at the factoryand fluid maintenance is not required forthe life of the transaxle Should the trans-axle ever leak or require serVicing contactyour nearest Sears or other qualifiedservice center

V-BELTSCheck V-belts for deterioration and wearafter 100 hours of operation and replaceif necessary The belts are not adjustableReplace belts if they begin to slip fromwearENGINELUBRICATIONOnly use high quality detergent oil ratedwith API service classification SG-SLSelect the oils SAE viscosity gradeaccording to your expected operatingtemperature

A CAUTION Blades are sharp Protectyour hands with gloves andor wrap bladewith heavy cloth2 Raise mower to its highest position3 At both sides of mower position blade

at side and measure the distance(A) from bottom edge of blade to theground The distance should be thesame on both sides

~1~r1JE

bull If front tip of blade is not 18 to 12lower than the rear tip go to the front oftractor

bull With an 1116 or adjustable wrenchloosen jam nut A several tums to clearadjustment nut BWith a 34 or adjustable wrench turnfront link adjustment nut (B) clockwise(Itighten) to raise the front of mower orcounterclockwise (loosen) to lower thefront mower

4 If adjustment is necessary see steps 2and 3 in Visual Adjustment instructionsabove

5 Recheck measurements adjust if nec-essary until both sides are equal

FRONT-TO-BACK ADJUSTMENTIMPORTANT Deck must be level side-to-sideTo obtain the best cutting results themower blades should be adjusted so thefront tip is 18 to 12 lower than the reartip when the mower is in its highest posi-tionA CAUTION Blades are sharp Protectyour hands with gloves andor wrap bladewith heavy clothbull Raise mower to highest position

Position any blade so the tip is pointingstraight forward Measure distance (8)to the ground at front and rear tip of theblade

25

9 Tum tractor steering wheel to the leftas far as it will go

10 Slide mower out from under right sideof tractor

TO INSTALL MOWERFollow procedure described in INSTALLMOWER AND DRIVE BELT in the As-sembly section of this manualTO LEVEL MOWERMake sure tires are properly inflated tothe PSI shown on tires Iftires are overor under inflated it may affect the appear-ance of your lawn and lead you to thinkthe mower is not adjusted properly

VISUAL SIDE-TO-SIDEADJUSTMENT1 With all tires properly inflated and if

your lawn appears unevenly cut de-termine which side of mower is cuttinglower

NOTE As desired you can raise the lowside of mower or lower the high side2 Go to side of mower you wish to adjust3 With a 34 or adjustable wrench turn

lift link adjustment nut (A) to the leftto lower the mower or to the right toraise the mower

NOTE Each full turn of adjustment nut willchange mower height about 3164 Test your adjustment by mowing some

uncut grass and visually checking theappearance Readjust if necessaryuntil you are satisfied with the results

PRECISION SIDE-TO-SIDEADJUSTMENT1 With all tires properly inflated park

tractor on level ground or driveway

We do not recommend using a gardenhose or pressure washer to clean yourtractor unless the engine and transmis-sion are covered to keep water out Waterin engine or transmission will shorten theuseful life of your tractor Use compressedair or a leaf blower to remove grassleaves and trash from tractor and mower

6 Go to either side of mower and discon-nect mower suspension arm (A) fromchassis and rear lift link (C) from rearmower bracket (D) - remove retainersprings and washers

7 Go to other side of mower and discon-nect the suspension arm and rear liftlinkA CAUTION Aftenear lift links are dis-

connected the attachment lift lever will bespring loaded Have a tight grip on lift leverwhen changing position of the lever8 From right side of mower disconnect

anti-sway bar (S) from right rear mowerbracket (D) - remove retainer springand washer and pull mower towardyou until the bar falls from the hole inbracket~

B

24

TRACTORTO REMOVE MOWER1 Place attachment clutch in DISEN-

GAGED position2 Lower attachment lift lever to its lowest

position 3 Disengage belt tension rod (K) from

lock bracket (L)A CAUTION Belt tension rod is springloaded Have a tight grip on rod andrelease slowly4 Remove mower belt from electric

clutch pulley (M)5 Disconnect front link (E) from mower

- remove retainer spring and washer

L) WARNING TO AVOID SERIOUS INJURV BEFORE PERFORMING ANY SER-a VICE OR ADJUSTMENTS1 Depress brake pedal fully and set parking brake

2 Place attachment clutch in DISENGAGED position3 Turn ignition key to STOP and remove key4 Make sure the blades and all moving parts have completely stopped5 Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug

~

CLEANINGbull Clean engine battery seat finish etc

of all foreign matterKeep finished surfaces and wheels freeof all gasoline oil etc

bull Protect painted surfaces with auto-motive type wax

Loosen jam nut A first

NOTE Each full turn of the adjustmentnut will change mower height about 18bull Recheck measurements adjust if nec-essary until front tip of blade is 18 to12 lower than the rear tip

bull Hold adjustment nut in position withwrench and tighten jam nut securely against adjustment nut

C-

26

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL1 Park tractor on a level surface Engage

parking brake 2 lower attachment lift lever to its lowest

position3 Disengage belt tension rod (K) from1lock bracket (l)a CAUTION Belt tension rod is springloaded Have a firm grip on rod and re-lease slowly 4 Remove screws (P) fromRH and LH

mandrel covers and remove covers(0)

5 Remove any dirt or grass clippingswhich may have accumulated aroundmandrels and entire upper deck sur-face

6 Remove belt from electric clutch pulley(M) both mandrel pulleys (R) and allidler pulleys (S)

MOWER DRIVE BELT INSTALLATION1 Install belt around both mandrel pul-

leys (R) and around idler pulleys (S) asshown

2 Install belt onto electric clutch pulley(M)

IMPORTANT Check belt for proper rout-ing in all mower pulley grooves3 Reassemble RH and LH mandrel

covers (0) Securely tighten all screws4 Engage belt tension rod (K) on locking

bracket (l)A CAUTION Belt tension rod is springloaded Have a tight grip on rod and en-gage slowly5 Raise attachment lift lever to highest

position

TO ADJUST ATTACHMENT CLUTCHThe electric clutch should provide years

of service The clutch has a built-in brakethat stops the pulley within 5 secondsEventually the internal brake will wearwhich may cause the mower blades tonot engage or to not stop as requiredAdjustments should be made by a Searsor other qualified service center1 Make sure attachment clutch and igni-

tion switches are in OFF position2 Adjust the three nylon locknuts until

space between clutch plate and rotormeasures 012 at all three slot loca-tions cut in the side of brake plate

NOTE After installing a new electricclutch run tractor at full throttle andengage and disengage electric clutch 10cycles to wear in clutch plate

Rotor

TO REPLACE MOTION DRIVE BELTPark the tractor on level surface Engageparking brake For ease of service there isa belt installation guide decal on bottom ofleft footrest

BELT REMOVAl-1 Remove mower (See TO REMOVE

MOWER in this section of manual)NOTE Observe entire motion drive beltand position of all belt guides and keepers2 Disconnect clutch wire harness (A)3 Remove anti-rotation link (B) on right

side of tractor4 Remove belt from stationary idler (C)

and clutching idler (D)5 Remove belt from centerspan idler (E)6 Pull belt slack toward rear of tractor

Carefully remove belt upwards fromtransmission input pulley and overcooling fan blades (F)

7 Remove belt downward from enginepulley and around electric clutch (G)

8 Slide belt toward rear of tractor off thesteering plate (H) and remove fromtractor

27

BELT INSTALLATION -1 Install new belt from tractor rear to

front over the steering plate (H) andabove clutch brake pedal shaft (J)

2 Pull belt toward front of tractor and rollbelt around electric clutch and ontoengine pulley (G)

3 Pull belt toward rear of tractor Care-fully work belt down around transmis-sion cooling fan and onto the inputpulley (F) Be sure belt is inside thebelt keeper

4 Install belt on centerspan idler (E)5 Install belt through stationary idler (C)

and clutching idler (D)6 Reinstall anti-rotation link (B) on right

side of tractor Tighten securely7 Reconnect clutch hamess (A)8 Make sure belt is in all pulley grooves

and inside all belt guides and keepers9 Install mower (See TO INSTAll

MOWER in this section of manual)

TO CHECK BRAKEIf tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel dry concrete or paved surface thenbrake must be servicedYou may also check brake by1 Park tractor on alevel dry concrete or

paved surface depress clutchbrakepedal all the way down and engageparking brake

2 Disengage transmission by placingfreewheel control in transmission dis-engaged position Pull freewheel con-trol out and into the slot and release soit is held in the disengaged position

The rear wheels must lock and skidwhen you try to manually push the tractorforward If the rear wheels rotate then thebrake needs to be serviced Contact aSears or other qualified service center

FRONT WHEEL TOE-INCAMBERYour new tractor front wheel toe-in andcamber is set at the factory and is normalThe front wheel toe-in and camber arenot adjustable If damage has occurred toaffect the factory set front wheel toe-in orcamber contact a Sears or other qualifiedservice center

TO REMOVE WHEEL FOR REPAIRS1 Block up axle securely2 Remove axle cover retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do notlose)

3 Repair tire and reassembleNOTE On rear wheels only aligngrooves in rear wheel hub and axle Insertsquare key4 Replace washers and snap retaining

ring securely in axle groove5 Replace axle coverNOTE To seal tire punctures and preventflat tires due to slow leaks purchase anduse tire sealant from Sears Tire sealantalso prevents tire dry rot and corrosion

Washers

I

~SqUareKey (RearWheel Only)

TO START ENGINE WITH A WEAK BAT-TERYAWARNING Lead-acid batteries gen-erate explosive gases Keep sparks flameand smoking materials away from bat-teries Always wear eye protection whenaround batteriesIf your battery is too weak to start theengine it should be recharged (See BAT-TERY in the MAINTENANCE section ofthis manual)If jumper cables are used for emergencystarting follow this procedureIMPORTANT Your tractor is equippedwith a12 volt system The other vehiclemust also be a 12 volt system Do not useyour tractor battery to start other vehicles

TO ATTACH JUMPER CABLES -1 Connect one end of the RED cable

to the POSITIVE (+) terminal of eachbattery(A-B) taking care not to shortagainst tractor chassis

2 Connect one end of the BLACK cableto the NEGATIVE (-) terminal (C) offully charged battery

3 Connect the other end of the BLACKcable (D) to good chassis groundaway from fuel tank and battery

TO REMOVE CABLES REVERSEORDER-1 BLACK cable first from chassis and

then from the fully charged battery2 RED cable last from both batteries

Weak or Dead Fully ChargedBattery Battery

REPLACING BATTERYAWARNING Do not short batteryterminals by allowing a wrench or anyother objectto contact both terminals atthe same time Before connecting batteryremove metal bracelets wristwatch bandsrings etcPositive terminal must be connectedfirst to prevent sparking from accidentalgrounding1 Lift hood to raised position2 Disconnect BLACK battery cable (A)

then RED battery cable and carefullyremove battery from tractor

3 Install new battery with terminals insame position as old battery

4 First connect RED battery cable (B) topositive (+) battery terminal with hexbolt and keps nut as shown Tightensecurely Slide terminal cover (C) overterminal

5 Connect BLACK grounding cable tonegative (-) battery terminal with re-maining hex bolt and keps nut Tightensecurely

6 Close hood

1 Raise hood2 Remove bulb holder from the hole in

the backside of the grill3 Replace bulb in holder and install bulb

holder securely back into the hole inthe backside of the grill

4 Close hoodINTERLOCKS AND RELAYSLoose or damaged wiring may causeyour tractor to run poorly stop running orprevent it from startingbull Check wiring See electrical wiring

diagram in the Repair Parts section

TO REPLACE FUSEReplace with 30 amp automotive-typeplug-in fuse The fuse holder is locatedbehind the dashTO REMOVE HOOD AND GRILL AS-SEMBLY1 Raise hood2 Unsnap headlight wire connector3 Stand in front of tractor Grasp hood at

sides tilt toward engine and lift off oftractor

4 When replacing hood be sure to re-connect the headlight wire connector

ENGINEMaintenance repair or replacement ofthe emission control devices and systemswhich are being done at the customers ex-pense may be performed by any non-roadengine repair establishment or individualWarranty repairs must be performed by anauthorized engine manufacturers serviceoutletCARBURETORIf your engine does not operate properlydue to suspected carburetor problemstake your tractor to a Sears or otherqualified service center for repair andoradjustment High speed stop is factory adjusted Donot adjust - damage may resultIMPORTANT Never tamper with theengine governor which is factory setfor proper engine speed Overspeed-ing the engine above the factory highspeed setting can be dangerous If youthink the engine-governed high speedneeds adjusting contact a Sears or otherqualified service center which has properequipment and experience to make anynecessary adjustments

28 29

STORAGE

Immediately prepare your tractor for stor-age at the end of the season or if the trac-t~rwill not be used for 30 days or moreaWARNING Never store the tractorwith gasoline in the tank inside a buildingwhere fumes may reach an open flameor spark Allow the engine to cool beforestoring in any enclosure

TRACTORWhen tractor is to be stored for a periodof time clean it thoroughly remove all dirtgrease leaves etc Store in a clean dryarea1 Clean entire tractor (See CLEANING

in the Maintenance section of thismanual)

2 Inspect and replace belts if necessary(See belt replacement instruCtions inthe Service and Adjustments section ofthis manual)

3 lubricate as shown in the Maintenancesection of this manual

4 Be sure that all nuts bolts and screwsare securely fastened Inspect movingparts for damage breakage and wearReplace if necessary

5 Touch up all rusted or chipped paintsurfaces sand lightly before painting

BATTERYbull Fully charge the battery for storageAfter a period of time in storage batterymay require recharging

bull To help prevent corrosion and powerleakage during long periods of storagebattery cables should be disconnectedand battery cleaned thoroughly (see TOCLEAN BATIERY AND TERMINALS inthe Maintenance section of this manual)

bull After cleaning leave cables discon-nected and place cables where theycannot come in contact with batteryterminals

bull If battery is removed from tractor forstorage do not store battery directly onconcrete or damp surfaces

ENGINEFUEL SYSTEMIMPORTANT It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor fuelhose or tank during storage Also alcoholblended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation of

30

acids during storage Acidic gas can dam-age the fuel system of an engine while instoragebull Empty the fuel tank by starting the en-gine and letting it run until the fuel linesand carburetor are empty

bull Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur

bull Use fresh fuel next seasonNOTE Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage Addstabilizer to gasoline in fuel tank or stor-age container Always follow the mix ratiofound on stabilizer container Run engineat least 10rriinutes after adding stabilizerto allow the stabilizer to reach the carbure-tor Do not empty the gas tank and carbu-retor if using fuel stabilizerENGINE OILDrain oil (with engine warm) and replacewith clean engine oil (See ENGINE inthe Maintenance section of this manual)CYLINDER(S)1 Remove spark plug(s)2 Pour one ounce of oil through spark

plug hole(s) into cylinder(s)3 Tum ignition key to start position for a

few seconds to distribute oil4 Replacewith new spark plug(s)

OTHERbull Do not store gasoline from one seasonto another

bull Replace your gasoline can if your canstarts to rust Rust andor dirt in yourgasoline will cause problems

bull If possible store your tractor indoorsand cover it to give protection from dustand dirt

bull Cover your tractor with a suitable pro-tective cover that does not retain mois-ture Do not use plastic Plastic cannotbreathe which allows condensation toform and will cause your tractor to rust

IMPORTANT Never cover tractor whileengine and exhaust areas are still warm

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONWill not start 1 Out of fuel 1 Fill fuel tank

2 Engine not CHOKED 2 See TO START ENGINE inproperly Operation section

3 Engine flooded 3 Wait several minutes before

4 Bad spark plugattempting to start

4 Replace spark plug5 Weak or dead battery 5 Recharge or replace battery6 Dirty air filter 6 Cleanreplace air filter7 Dirty fuel filter 7 Replace fuel filter8 Water in fuel 8 Empty fuel tank and carbure-

tor refill tank with fresh gas-oline and replace fuel filter

9 loose or damaged wiring 9 Check all wiring10 Carburetor out of adjListment 10 See To Adjust Carburetor

in Service and Adjustmentssection

11 Engine valves out of 11Contact a Sears or otheradjustment qualified service center

Hard to start 1 Dirty air filter 1 Cleanreplace air filter2 Bad spark plug 2 Replace spark plug3 Weak or dead battery 3 Recharge or replace battery4 Dirty fuel filter 4 Replace fuel filter

5 Stale or dirty fuel 5 Empty fuel tank and refill tankwith fresh clean gasoline

6 loose or damaged wiring 6 Check all wiring7 Carburetor out of adjustment 7 See To Adjust Carburetor in

Service and Adjustmentssection

8 Engine valves out of 8 Contact a Sears or otheradjustment qualified service center

Engine will not 1 Brake pedal not depressed 1 Depress brake pedalturn over 2 Attachment clutch is engaged 2 Disengage attachment clutch

3 Weak or dead battery 3 Recharge or replace battery4 Blown fuse 4 Replace fuse5 Corroded battery terminals 5 Clean battery terminals6 loose or damaged wiring 6 Check all wiring7 Faulty ignition switch 7 Checkreplace ignition switch8 Faulty solenoid or starter 8 CheckreplaCe solenoid or

starter9 Faulty operator presence 9 Contact a Sears or other

switch(es) qualified service center

Engine clicks but 1 Weak or dead battery 1 Recharge or replace batterywill not start 2 Corroded battery terminals 2 Clean battery terminals

3 loose or damaged wiring 3 Check all wiring4 Faulty solenoid or starter 4 Checkreplace solenoid or

starter

Loss of power 1 Cutting too much grasstoo 1 Raise cutting heightreducefast speed

2 Throttle in CHOKE position 2 Adjust throttle control3 Build-up of grass leaves and 3 Clean underside of mower

trash under mower housing4 Dirty air filter 4 Cleanreplace air filter5 low oil leveldirty oil 5 Check oil levelchange oil

31

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONLoss of poWer 6 Faulty spark plug 6 Clean and regap or change(continued) spark plug

7 Dirty fuel filter 7 Replace fuel filter8 Stale or dirty fuel 8 Empty fuel tank and refill tank

with fresh clean gasoline9 Water in fuel 9 Emptyfuel tank and carbure-

tor refill tank with fresh gas-olineand replace fuel filter

10 Spark plug wire loose to Connect and tighten sparkplug wire

11 Dirty engine air screenfins 11 Clean engine air screenfins12 Dirtyclogged muffler 12 Cleanreplace muffler13 Loose or damaged wiring 13 Check all wiring14 Carburetor out of adjustment 14 See To Adjust Carburetor

in Service and Adjustmentssection

15 Engine valves out of 15 Contact a Sears or otheradjustment qualified service center

Excessive 1 Worn bent or loose blade 1 Replace blade Tighten bladevibration bolt

2 Bent blade mandrel 2 Contact a Sears or otherqualified service center

3 Loosedamaged partes) 3 Tighten loose partes)Replace damaged parts

Engine dies when 1 Reverse operation system 1 Turn ignition key totractor is shifted (ROS) is not ON while ROS ON positioninto reverse mower or other attachment See Operation section

is engaged

Engine continues 1 Faulty operator-safety 1 Check wiring switches andto run when presence control system connections If not correctedoperator leaves contact a Sears or otherseat with qualified service centerattachmentclutch engaged

Poor cut uneven 1 Worn bent or loose blade 1 Replace blade Tighten bladebolt

2 Mower deck not level 2 Level mower deck

3 Buildup of grass leaves and 3 Clean underside of mowertrash under mower housing

4 Bent blade mandrel 4 Contact a Sears or otherqualified service center

5 Clogged mower deck vent 5 Clean around mandrels tofrom build-up of grass leaves open vent holesand trash around mandrels

32

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONMower blades will 1 Obstruction in clutch 1 Removeobstructioilnot rotate mechanism

2 Worndamaged mower drive 2 Replace mower drive beltbelt

3 Frozen idler pulley 3 Replace idler pulley4 Frozen blade mandrel 4 Contact a Sears or other

qualified service center5 Mower belt off engine pulley 3 Install belt on engine pulley

Poor grass 1 Engine speed too slow 1 Place throttle control indischarge FAST position

2 Travel speed too fast 2 Shift to slower speed3 Wet grass 3 Allow grass to dry before

mowing4 Mower not level 4 Level mower5 Lowuneven tire air pressure 5 Check tires for proper air

pressure6 Worn bent or loose blade 6 Replacesharpen blade

Tighten blade bolt7 Buildup of grass leaves and 7 Clean underside of mower

trash under mower housing8 Mower drive belt worn 8 Replace mower drive belt9 Blades improperly installed 9 Reinstall blades sharp edge

down10 Improper blades used 10 Replace with blades listed

in this manual11Clogged mower vent 11 Clean around mandrels to

holes from buildup of grass open vent holesleaves and trash aroundmandrels

Headlight(s) not 1 Ught switch is OFF 1 Turn light switch ONworking 2 Bulb(s) or lamp(s) burnedout 2 Replace bulb(s) or lamp(s)(if so equipped) 3 Faulty light switch 3 Checkreplace light switch

4 Loose or damaged wiring 4 Check wiring and connections5 Blown fuse 5 Replace fuse

Battery will not 1 Bad battery cell(s) 1 Replace battery

charge 2 Poor cable connections 2 Checkclean all connections3 Faulty regulator 3 Replace regulator

(if so equipped)4 Faulty alternator 4 Replace alternator

Loss of drive 1 Freewheel control in 1 Place freewheel control indisengaged position engaged position

2 Motion drive belt worn 2 Replace motion drive beltdamaged or broken

3 Air trapped in transmission 3 Purge transmissionduring shipment or servicing

Engine backfires 1 Engine throttle control not set 1 Move throttle controlwhen turning between half and full speed between half and full speedengine OFF (fast) position before stopping (fast) position before

engine stopping engine

33

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

- - -

A WARNING To avoid serious Injury operate your tractor up anddown the face of slopes never across the face Po not mowslopes greater than 15 degrees Make turns gradually to preventtipping or loss of control Exercise extreme caution whenchanging direction on slopes

1 Fold this page along dotted line indicated above2 Hold page before you so that its left edge is vertically parallel to a treetrunk nl nthAr IInrinht ~tructlJre

SAFETY RULES SAFETY RULES

bull Keep machine free of grass leaves orother debris build-up Clean oil or fuel spillage and remove any fuel-soakeddebris Allow machine to cool beforestoring

bull If you strike a foreign object stop andinspect the machine Repair if neces-sary before restartingNever make any adjustments or repairswith the engine runningCheck grass catcher components andthe discharge guard frequently and re-place with manufacturers recommendedparts when necessary

bull Mower blades are sharp Wrap theblade or wear gloves and use extra cau-tion when servicing themCheck brake operation frequently Adjustand service as requiredMaintain or replace safety and instruc-tion labels as necessary

bull Be alert and turn machine off if a childenters the area

bull Before and while backing look behindand down for small children

bull Mow up and down slopes (150 Max) notacross

bull Choose a low ground speed so that youwill not have to stop or shift while on theslope

bull Avoid starting stopping or turning on aslope If the tires lose traction disen-gage the blades and proceed slowlystraight down the slopeIf machine stops while going uphilldisengage blades shift into reverse andback down slowly

bull Do not turn on slopes unless neces-sary and then turn slowly and graduallydownhill if possible

bull Remove gas-powered equipment fromthe truck or trailer and refuel it on theground If this is not possible thenrefuel such equipment with a portablecontainer rather than from a gasolinedispenser nozzle

bull Keep the nozzle in contact with the rimof the fuel tank or container opening atall times until fueling is complete Do notuse a nozzle lock-open deviceIf fuel is spilled on clothing changeclothing immediatelyNever overfill fuel tank Replace gas capand tighten securely

GENERAL SERVICEbull Never operate machine in a closed areabull Keep all nuts and bolts tight to be surethe equipment is in safe working condi-tion

bull Never tamper with safety devicesChec~ their proper operation regularly

~~~~bull Be sure the area is clear of bystand-ers before operating Stop machine ifanyone enters the area

bull Never carry passengersDo not mow in reverse unless abso-lutely necessary Always look down andbehind before and while backing

bull Never carry children even with theblades shut off They may fall off and be seriously injured or interfere withsafe machine operation Children whohave been given rides in the past maysuddenly appear in the mowing area foranother ride and be run over or backedover by the machine

bull Keep children out of the mowing areaand in the watchful care of a responsibleadult other than the operator

I

bull Never carry children even with theblades shutoff They may fall off andbe seriously injured or interfere withsafe machine operation Children whohave been given rides in the past maysuddenly appear in the mowing area foranother ride and be run over or backedover by the machine

bull Never allow children to operate themachine

bull Use extra care when approaching blindcorners shrubs trees or other objectsthat may block your view of a child

IV TOWINGbull Tow only with a machine that has ahitch designed for towing Do not attachtowed equipment except at the hitchpoint

bull Follow the manufacturers recommendation for weight limits for towed equip-ment and towing on slopes

bull Never allow children or others in or ontowed equipment

bull On slopes the weight of the towedequipment may cause loss of tractionand loss of control

bull Travel slowly and allow extra distance tostop

V SERVICESAFE HANDLING OF GASOLINETo avoid personal injury or propertydamage use extreme care in handlinggasoline Gasoline is extremely flammableand the vapors are explosivebull Extinguish all cigarettes cigars pipesand other sources of ignition

bull Use only approved gasoline containerNever remove gas cap or add fuel withthe engine running Allow engine to coolbefore refueling

bull Never fuel the machine indoorsbull Never store the machine or fuel con-tainer where there is an open flamespark or pilot light such as on a waterheater or other appliances

bull Never fill containers inside a vehicle oron a truck or trailer bed with plastic linerAlways place containers on the groundaway from your vehicle when filling

II SLOPE OPERATIONSlopes are a major factor related to loss ofcontrol and tip-over accidents which canresult in severe injury or death Opera-tion on all slopes requires extra caution Ifyou cannot back up the slope or if you feeluneasy on it do not mow itbull Mow up and down slopes not acrossWatch for holes ruts bumps rocks oreither hidden objects Uneven terraincould overturn the machine Tall grasscan hide obstacles

bull Choose a low ground speed so that youwill not have to stop or shift while on theslope

bull Do not mow on wet grass Tires maylose tractionAlways keep the machine in gear whengoing down slopes Do not shift to neu-tral and coast downhill

bull Avoid starting stopping or turning on aslope If the tires lose traction disen-gage the blades and proceed slowlystraight down the slope

bull Keep all movement on the slopes slowand gradual Do not make suddenchanges in speed or direction whichcould cause the machine to roll over

bull Use extra care while operating machine with grass catchers or other attach-ments they can affect the stability of themachine Do no use on steep slopes

bull Do not try to stabilize the machine byputting your foot on the ground

bull Do not mow near drop-offs ditchesor embankments The machine couldsuddenly roll over if a wheel is over theedge or if the edge caves in

III CHILDRENTragic accidents can occur if the operatoris not alert to the presence of childrenChildren are often attracted to the machineand the mowing activity Never assumethat children will remain where you lastsaw thembull Keep children out of the mowing areaand in the watchful care of a responsibleadult other than the operator

bull Be alert and turn machine off if a childenters the area

bull Before and while backing look behindand down for small children

4 5

(1) 1-1400 Washer

(1) Locknut 38-16

Slope Sheet

~

(2) Rear Lift LinkAssemblies

Mower InstallSheet

Mower Front Wheel

Mower

(2) Keys

(1) 34 00 Washers

~

(2) Small RetainerSprings - 516

UNASSEMBLED PARTS

(1) Whee (i)~i---(1) Shoulder Bolt

(5) Large RetainerSprings - 716

(5) 1-316 00 Washers

~(1) Oil Drain TubeFor Future Use

In the state of Califomia the aboveisre- q~ired by law (Section 444~oftheQalifijXS-ma Public Resources COde)Othe(statesmay have similar laws Federal laws applyon federal lands A spark arrester forthemuffler is available through your nearestSears service center (See REPAIR PARTSmanual)

REPAIR PROTECTIONAGREEMENTSCongratulations on making a smart pur-chase Your new Craftsman product isdesigned and manufactured for years ofdependable operation But like all productsit may require repair from time to time ThatsWhen having a Repair Protection Agreementcan save you money and aggravationPurchase a Repair Protection Agreementnow and protect yourself from unexpectedhassle and expenseHeres whats included in thEAgreemento Expert service by our 12000 profesion-al repair specialists

o Unlimited service and no charge forparts and labor on all covered repairs

o Product replacement if your coveredproduct cant be fixed

o Discount of1 0 from regular price ofservice and service-related parts notcovEred by the agreement also 10 offregular price of preventive maintenancecheck

o Fast help by phone - phone supportfrom a Sears representative on productsrequiring in-home repair plus conve-nient repair scheduling

Once you purchase the Agreement asimple phone call is all that it takes for youto schedule service You can call anytimeday or night or schedule a service ap-pointment onlineSears has over 12000 professional repairspecialists who have access to over 45million quality parts and accessories Thats the kind of professionalism you cancount on to help prolong the life of yournew purchase for years to come Purchaseyour Repair Protection Agreement todaySome limitations and exclusions applyFor prices and additional informationcall 1-800-827-6655

SEARS INSTALLATION SERVICEFor Sears professional installation of homeappliances garage door openers waterheaters and other major home items inthe USA call1-800-4-MY-HOME

Gasoline Capacity 4 Gallonsand Type Unleaded RegularOil Type SAE 10W30 (above 32degF)(API-SG-SL) SAE 5W30

(below 32degF)Oil Capacity WI Filter 58 ozSpark Plug Champion RC12YCGap 030)Ground Speed Forward 0-58

Reverse 0-21Charging System 15 Amps 3600 RPMBattery AmpHr 35

Min CCA 280Case size U1R

Blade Bolt Torque 45-55 Ft Lbs

PRODUCT SPECIFICATIONS

CONGRATULATIONS on your purchaseof a new tractor It has been designedengineered and manufactured to giveyou the best possible dependability andperformanceShould you experience any problem youcannot easily remedy please contact aSears or other qualified service centerWe have competent well-trained repre-sentative and the proper tools to serviceor repair this tractorPlease read and retain this manual Theinstructions will enable Y0l to assembleand maintain your tractor properly Alwaysobserve the SAFETY RULES

CUSTOMER RESPONSIBILITIESo Read and observe the safety ruleso Follow a regular schedule in main-taining caring for and using your tractor

o Follow the instructions under Mainte-nance and Storage sections of thisowners manual

AWARNING This tractor is equippedwith an internal combustion engine andshould not be used on or near any unim-proved forest-covered brush-covered orgrass-covered land unless the enginesexhaust system is equipped with a sparkarrester meeting applicable local or statelaws (if any) If a spark arrester is used itshould be maintained in effective workingorder by the operator

67

- Pivot bar towards you and insert oth-er end of bar into hole in rear mowerbracket (D) Move mower as needed toinsert bar- Secure with washer and retainerspring as shown

A-

NOTE Be sure mower side suspensionarms (A) are pointing forward before slid-ing mower under tractor4 Slide mower under tractor until it is

centered under tractor5 FIRST INSTALL ANTI-SWAY BAR (S)

- From right side of mower insertant-sway bar into hole in transmissionbracket (T)

6 ATIACH MOWER SIDE SUSPENSIONARMS (A) TO CHASSIS - Position holein arm over pin (B) on outside of tractorchassis and secure with washer andretainer spring

7 Repeat on opposite side of tractor9

INSTALL MOWER AND DRIVEBELTSee MOWER AND DRIVE BELT AS-SEMBLY Supplement Sheet for additionalguidance on this assemblyBe sure tractor is on level surface andengage parking brake1 Lower attachment lift lever to its lowest

positionA CAUTION Lift lever is spring loadedHave a tight grip on lift lever lower itslowly and engage in lowest position2 Turn steering wheel to the left as far as

it will go and position mower on rightside of tractor with deflector shield tothe right

5 Raise attachment lift lever to its highestposition

6 Remove key from bag and start theengine (see TO START ENGINE inthe Operation section of this manual)After engine has started move throttlecontrol to idle position

7 Release parking brake 8 Slowly depress forward drive pedal and

drive tractor off skid9 Apply brake to stop tractor and set

parking brake10 Tum ignition key to STOP positionContinue with the instructions that followASSEMBLE FRONT WHEEL TOMOWER1 Using shoulder bolt washer and

locknut from parts bag assemble frontwheel to mower as shown Tightensecurely

3 Remove plastic tie securing belt bringbelt forward and check belt for properrouting in all mower pulley grooves

NOTE You may now roll or drive yourtractor off the skid Follow the appropriateinstruction below to remove the tractorfrom the skid

A WARNING Before starting read un-derstand and follow all instructions in theOperation section of this manual Be suretractor is in a well-ventilated area Be surethe area in front of tractor is clear of otherpeople and objectsTO ROLL TRACTOR OFF SKID (SeeOperation section for location andfunction of controls)1 Raise attachment lift lever to its highest

position 2 Release parking brake by depressing

brake pedal3 Place freewheel control in trans-

mission disengaged position (See TOTRANSPORT in the Operation sectionof this manual)

4 Roll tractor forward off skidTO DRIVE TRACTOR OFF SKID (SeeOperation section for location andfunction of controls)1 Be sure all the above steps have been

completed2 Check en~ine oil level and fill fuel tank

with gasoline3 Place freewheel control in trans-

mission engaged position (see TOTRANSPORT in Operation section ofthis manual)

4 Sit on seat in operating position de-press brake pedal and set the parkingbrake

CHECK BATTERY1 Uft hood to raised positionNOTE If this battery is put into serviceafter month and year indicated on label(L) (label is located between terminals)charge battery for minimum of one hour at6-10 amps (See BATIERY in Mainte-nance section of this manual for charginginstructions)

ADJUST SEAT1 Sit in seat2 Lift up adjustment lever (A) and slide

seat until a comfortable position isreached which allows you to pressclutchbrake pedal all the way down

3 Release lever to lock seat in position

ASSEMBLYPRE-OPERATION

8

Your new tractor has been assembled at the factory with the exception of those parts leftunassembled for shipping purposesTOOLS REQUIRED FOR ASSEMBLYA socket wrench set will make assemblyeasier Standard wrench sizes you needare listed below(1) 34 wrench (1) Pliers(1) 916wrench (1) Utility knife(1) Tire pressure gauge

When right or left hand is mentioned inthis manual it means from your point ofview when you are in the operating posi-tion (seated behind the steering wheel)

TO REMOVE TRACTOR FROMCARTONUNPACK CARTON1 Remove all accessible loose parts and

parts cartons from carton2 Cut along dashed lines on all four pan-

els of carton Remove end panels andlay side panels flat

3 Remove mower and packing materials4 Check for any additional loose aprts or

cartons and remove

II

ICHECKLISTBefore you operate your new tractor wewish to assure that you receive the bestperformance and satisfaction from thisQuality ProductPlease review the following checklist~ All assembly instructions have beencompleted

~ No remaining loose parts in carton~ Battery is properly prepared andcharged

~ Seat is adjusted comfortably and tight-ened securely

~ All tires are properly inflated (For ship-ping purposes the tires were overin-flated at the factory)

~ Be sure mower deck is properly leveledside-to-sidefront-to-rear for best cuttingresults (Tires must be properly inflatedfor leveling)

~ Check mower and drive belts Be surethey are routed properly around pulleysand inside all belt keepers

~ Check wiring See that all connectionsare still secure and wires are properlyclamped

I Before driving tractor be sure freewheelcontrol is in transmission engagedposition (see TO TRANSPORT in theOperation section of this manual)

While learning how to use your tractorpay extra attention to the following impor-tant itemsI Engine oil is at proper level I Fuel tank is filled with fresh cleanregular unleaded gasoline

I Become familiar with all controls theirlocation and function Operate thembefore you start the engine

I Be sure brake system is in safe ope rat -ing condition

I Be sure Operator Presence Systemand Reverse Operation System (ROS)are working properly (See the Opera-tion and Maintenance sections in thismanual)

I It is important to purge the transmissionbefore operating your tractor for the firsttime Follow proper starting and transmis-sion purging instructions (See TO STARTENGINE and PURGE TRANSMISSIONin the Operation section of this manual)

CHECK TIRE PRESSUREThe tires on your tractor were overinflatedat the factory for shipping purposes Cor-rect tire pressure is important for bestcutting performancebull Reduce tire pressure to PSI shown ontires

CHECK DECK LEVELNESSFor best cutting results mower hous-ing should be properly leveled See TOLEVEL MOWER in the Service andAdjustments section of this manual

CHECK FOR PROPER POSITIONOF ALL BELTS See the figures that are shown for replac-ing motion and mower blade drive beltsin the Service and Adjustments sectionof this manual Verify thatthe belts arerouted correctly

CHECK BRAKE SYSTEMAfter you learn how to operate your trac-tor check to see that the brake is operat-ing properly See TO CHECK BRAKEin the Service and Adjustments section of this manual

13 Disengage belt tension rod (K) from lock-ing bracket (L)

14 Install belt onto engine clutch pulley (M)IMPORTANT Check belt for proper routingin all mower pulley grooves

12 Insert other end of link (E) into hole infront mower bracket (H) and secure withwasher and retainer spring (J)

15 Engage belt tension rod (K) on lockingbracket (L)

A CAUTION Belt tension rod is springloaded Have a tight grip on rod and engageslowly16 Raise attachment lift lever to highest

position -17 If necessary adjust gauge wheels

before operating mower as shown in theOperation section of this manual

10 Tum steering wheel to position wheelsstraight forward

11 ATIACH FRONT LINK (E) - Work fromleft side oftractor Insert rod end of linkassembly through front hole in tractorfront suspension bracket (F) and securewith retainer spring (G) through hole inlink located behind the bracket

ATIACH REAR LIFT LINKS (C) -Insertrod end of link assembly into hole in trac-tor lift shaft suspenionarm (L) and pivotlink down to mower Uft rear comer ofmower and position slot in link assemblyover pin on rear mower bracket (D) andsecure with washer and retainer spring

9 Repeat on opposite side of tractor

1011

OPERATIONThese symbols may appear on your tractor or in literature supplied with the productLearn and understand their meaning

KNOW YOUR TRACTORREAD THIS OWNERS MANUAL AND SAFETY RULES BEFORE OPERATING YOURTRACTORCompare the illustrations with your tractor to familiarize yourself with the locations ofvarious controls and adjustments Save this manual for future reference

(J) CRUISE CONTROL LEVER - Used toset forward movement of tractor at desiredspeed without holding the forward drivepedal(Ilt) FORWARD DRIVE PEDAL - Used forforward movement of tractor(L) REVERSE DRIVE PEDAL - Used forreverse movement of tractor(M)FREEWHEEL CONTROL - Disencgages transmission for pushing or slowlytowing the tractor with the engine off(N) CHOKE CONTROL - Used whenstarting a cold engine(P) SERVICE REMINDER HOUR METER-Indicates when service is required forthe engine and mower(Q) 12-VOLT POWER PORT - Used for12-volt accessories

Our tractors conform to the applicable safety standards of theAmerican National Standards Institute

(A) ATTACHMENT LIFT LEVER-Usedto raise and lower the mower or other at-tachments mounted to your tractor(B) BRAKE PEDAL - Used for brakingthe tractor and starting the engine(C) PARKING BRAKE - Locks clutchbrake pedal into the brake position(D) THROTTLE CONTROL -Used tocontrol engine speed(E) ATTACHMENT CLUTCH SWITCH- Used to engage the mower blades orother attachments mounted to your tractor(F) IGNITION SWITCH - Used for startingand stopping the engine(G) REVERSE OPERATION SYSTEM(ROS)ON POSITION -Allows opera-tion of mower or other powered attach-ment while in reverse(H) LIGHT SWITqH - Turns the head-lights on and off

~~~(i)DANGER indicates a hazard which if not avoidedwill result in death or serious injury

WARNING indicates a hazard which if not avoidedcould result in death or serious injury

CAUTION indicates a hazard which if not avoidedmight result in minor or moderate injury

CAUTION when used without the alert symbolindicates a snuation that could result in damageto the tractor anellor engine

AAA

~ HOT SURFACES indicates a hazard whichd1nLloo if not avoided could result in death serious injury- snellor property damage

UJ FIRE indicates a hazard which if not avoided~ could result in death serious injury anellor

property damage

IIbullbullbull

R N H L 11 if bullbull bullREVERSE NEUTRAL HIGH LOW CHOKE FAST SLOWbullbullbull IGNITION SWITCHe 0 e (8 iii IIbullbullbullENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFTOPERATIONSYSTEM (ROS)

tID6tt)cgt IID i E3 E t- + E ~7 ~WllLIGHTS ON FUEL BATTERY REVERSE FORWARD CRUISE CONTROL CLUTCHBRAKE

PEDAL

ATTACHMENT ATTACHMENT DANGER KEEP HANDSCLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

AFREEWHEEL

(Automatic Models only)

Failure to follow instructionscould result in serious injury ordeath The safety alert symbolis used to identify safety inform-ation about hazards which canresult in death serious injuryandor property damage

1213

TO ADJUST MOWER CUTTING HEIGHTThe position of the attachment lift lever (A)determines the cutting height

bull Put attachment lift lever in desired cut-ting height slot

bull Slide pointer tab (T) to desired cuttingheight as a reminder for next time youmow

The cutting height range is approxi-mately 1 to 4 The heights are mea-sured from the ground to the blade tip withthe engine not running These heightsare approximate and may vary dependingupon soil conditions height of grass andtypes of grass being mowedbull The average lawn should be cut to ap-proximately 2-12 inches during the coolseason and to over 3 inches during hotmonths For healthier and better lookinglawns mow often and after moderategrowth

bull For best cutting performance grass over6 inches in height should be mowedtwice Make the first cut relatively highthe second to desired height

TO ADJUST GAUGE WHEELSGauge wheels are properly adjustedwhen they are slightly off the ground whenmower is at the desired cutting heightinoperating position Gauge wheels thenkeep the deck in proper position to helpprevent scalping in most terrain conditionsNOTE Adjust gauge wheels with tractbron a flatlevel surface1 Adjust mower to desired cutting height

(See TO ADJUST MOWER CUTTI NGHEIGHT in this section of manual)

2 With mower in desired height of cutposition gauge wheels should beassembled so they are slightly off theground Install gauge wheel in appro-priate hole Tighten securely

3 Repeat for all installing gauge wheel insame adjustment hole

TO USE CRUISE CONTROLThe cruise control feature can be used forforward travel onlySYSTEM CHARACTERISTICSThe cruise control should only be usedwhile mowing or transporting on relativelysmooth straight surfaces Other conditionssuch as trimming at slow speeds maycause the cruise control to disengage Donot use the cruise control on slopes roughterrian or while trimmimg or turningbull With forward drive pedal depressed todesired speed pull cruise control lever(J) up and hold while lifting your foot offthe pedal then release the lever

To disengage the cruise control depressthe brake pedal or tap on forward drivepedal

TO USE CHOKE CONTROL (N)Use choke control whenever you are start-ing a cold engine Do not use to start awarm enginebull To engage choke control pull knob outSlowly push knob in to disengage

TO MOVE FORWARD ANDBACKWARDThe direction and speed of movement iscontrolled by the forward and reverse drivepedals 1 Start tractor and release parlltirig brake2 Slowly depress forward (Ilt) or reverse

(l) drive pedal to begin movementGround speed increases the furtherdown the pedal is depressed

TO USE THROTTLE CONTROL (D)Always operate engine at full speed (fast)bull Operating engine at less than full speed

(fast) reduces engines operating ef-ficiency

bull Full speed (fast) offers the best mowerperformance

GROUND DRIVE -bull To stop ground drive depress brakepedal all the way down

ENGINE-bull Move throttle control (D) between halfand full speed (fast) position

NOTE Failure to move throttle controlbetween half and full speed (fast) posi-tion before stopping may cause engine tobackfirebull Turn ignition key (F) to STOP positionand remove key Always remove keywhen leaving tractor to prevent unau-thorized use

bull Never use choke (N) to stop engineIMPORTANT leaving the ignition switchin any position other than STOP willcause the battery to discharge and godeadNOTE Under certain conditions whentractor is standing idle with the enginerunning hot engine exhaust gases maycause browning of grass To eliminatethis possibility always stop engine whenstopping tractor on grass areas

ampAUTION Always stop tractor com-pletely as described above before leavingthe operators position

O~3lI

HOW TO USE YOUR TRACTORTO SET PARKING BRAKE Your tractor is equipped with an operatorpresence sensing switch When engineis running any attempt by the operatorto leave the seat without first setting theparking brake will shut off the engine1 Depress clutchbrake pedal all the way

down and hold2 Pull parking brake lever up and release

pressure from clutchbrake pedalPedal should remain in brake ~itionMake sure parking brake will hold trac-tor secure

STOPPING

MOWER BLADES -bull To stop mower blades push attachmentclutch switch in to disengaged position(0)

(I) Attachment (0) Push-In toClutch Switch DisengagedPull Out To Engage

~

The operation of any tractor can result in foreign objects thrown into theMIEIY- eyes which can result in severe eye damage Always wear safety glassesgt or eye shields while operating your tractor or performing any adjustments

bull 0 or repairs We recommend standard safety glasses or a wide vIsion safetymask worn over spectacles

14 15

the attachment engaged Do not mow inreverse unless absolutely necessaryUSING THE REVERSE OPERATIONSYSTEM -Only use if you are certain no children orother bystanders will enter the mowingarea1 Depress brake pedal all the way down2 With engine running turn ignition key

counterclockwise toROS ON posi-tion

3 Look down and behind before andwhile backing

4 Slowly depress reverse drive pedal tostart movement

5 When use of the ROS is no longerneeded turn the ignition key clockwiseto engine ON position

TO OPERATE ON HILLSAWARNING Do not drive up or downhills with slopes greater than 15deg and donot drive across any slope Use the slopeguide provided at the back of this manualbull Choose the slowest speed before start-ing up or down hills

bull Avoid stopping or changing speed onhills

bull If stopping is absolutely necessary pushbrake pedal quickly to brake positionand engage parking brake

bull To restart movement slowly releaseparking brake and brake pedal

bull Slowly depress appropriate drive pedalto slowest settingMake all turns slowly

TO TRANSPORTWhen pushing or towing your tractor besure to disengage transmission by placingfreewheel control in freewheeling positionFreewheel control is located at the reardrawbar of tractor1 Raise attachment lift lever to its highest

position2 Pull freewheel control out and into the

slot and release so it is held in thedisengaged position

level If necessary add oil until FULLmark on dipstick is reached Do notoverfill

bull For cold weather operation you shouldchange oil for easier starting (See theoil viscosity chart in the Maintenancesection of this manual)

bull To change engine oil see the Mainte-nance section in this manual

ADD GASOLINEbull Fill fuel tank to bottom of filler neck Donot overfill Use fresh clean regularunleaded gasoline with a minimum of87 octane (Use of leaded gasoline willincrease carbon and lead oxide depositsand reduce valve life) Do not mix oilwith gasoline Purchase fuel in quan-tities that can be used within 30 days toassure fuel freshness

ACAUTION Wipe off any spilled oil orfuel Do not store spill or use gasolinenear an open flameIMPORTANT When operating in temper-atures below32degF(0degC) use fresh cleanwinter grade gasoline to help insure goodcold weather startingCAUTION Alcohol blended fuels (calledgasohol or using ethanol or methanol) canattract moisture which leads to separa-tion and formation of acids during storageAcidic gas can damage the fuel systemof an engine while in storage To avoidengine problems the fuel system shouldbe emptied before storage of 30 daysor longer Drain the gas tank start theengine and let it run until the fuel linesand carburetor are empty Use fresh fuelnext season See Storage Instructions foradditional information Never use engineor carburetor cleaner products in the fueltank or permanent damage may occur

TO START ENGINEWhen starting the engine for the first timeor if the engine has run out of fuel it willtake extra cranking time to move fuel fromthe tank to the engine1 Be sure freewheel control is in the

transmission engaged position2 Sit on seat in operating position

depress brake pedal and set parkingbrake

3 Move attachment clutch to disengagedposition

17

~

cgt ~I~~

~J~ bullQ ~-~~ bullbullbull~ -)bullbullbull

bull Do not push or tow tractor at more thantwo (2) MPH

bull To re-engage transmission reverseabove procedure

NOTE To protect hood from damagewhen transporting your tractor on a truckor a trailer be sure hood is closed andsecured to tractor Use an appropriatemeans of tying hood to tractor (rope cordetc)

02219

Transmission DisengagedTOWINGCARTSANDOlHERATTACHMENTSTow only the attachments that are recom-mended by and comply with specificationsof the manufacturer of yourtractor Usecommon sense when towing Too heavyof a load while on a slope is dangerousTires can lose traction with the ground andcause you to lose control of your tractor

SERVICE REMINDERHOUR METERService reminder shows the total numberof hours the engine has run and flashes toindicate that the engine or mower needsservicing When service is required theservice reminder will flash for two hoursTo service engine and mower see theMaintenance section of this manualNOTE Service reminder runs when theignition key is in any position but STOPFor accurate reading be sure key remainsin the STOP position when engine is notrunning

BEFORE STARTING THE ENGINECHECK ENGINE OIL LEVELThe engine in your tractor has beenshipped from the factory already filledwith summer weight oil1 Check engine oil with tractor on level

ground2 Unthread and remove oil fill cap

dipstick wipe oil off Reinsert thedipstick into the tube and rest oil fillcap on the tube Do not thread the caponto the tube Remove and read oil

Engine ON Position(Normal Operating)

bull~-~41ROS ON Position

16

TO OPERATE MOWERYour tractor is equipped with an operatorpresence sensing switch Any attemptby the operator to leave the seat with theengine running and the attachment clutchengaged will shut off the engine You mustremain fully and centrally positioned in theseat to prevent the engine from hesitatingor cutting off when operating your equip-ment on rough rolling terrain or hills1 Select desired height of cut with at-

tachment lift lever2 Start mower blades by engaging at-

tachment clutch controlTO STOP MOWER BLADES -disengage attachment clutch control

ACAUTION Do not operate the mowerwithout either the entire grass catcheron mowers so equipped or the deflectorshield (S) in place

REVERSE OPERATION SYSTEM (ROS)Your tractor is equipped with a ReverseOperation System (ROS) Any attempt bythe operator to travel in the reverse direc-tion with the attachment clutch engagedwill shut off the engine unless ignition keyis placed in the ROS ON position

AWARNING Backing up with the at-tachment clutch engaged while mowingis strongly discouraged Turning the ROSON to allow reverse operation with theattachment clutch engaged should onlybe done when the operator decides it isnecessary to reposition the machine with

4 Move throttle control to fast position5 Pull choke control out for a cold engine

start attempt For a warm engine startattempt the choke control may not beneeded

NOTE Before starting read the warmand cold starting procedures below6 Insert key into ignition and tum key

clockwise to start position and releasekey as soon as engine starts Donot run starter continuously for morethan fifteen seconds per minute If theengine does not start after severalattempts push choke control in waita few minutes and try again If enginestill does not start pull the choke con-trol out and retry

WARM WEATHER STARTING (500 F andabove)7 When engine starts slowly push

choke control in until the enginebegins to run smoothly If the enginestarts to run roughly pull the chokecontrol out slightly for a few secondsand then continue to push the controlin slowly

The attachments and ground drive cannow be used If the engine does notaccept the load restart the engine andallow it to warm up for one minute usingthe choke as described above

COLD WEATHER STARTING (500 F andbelow)7 When engine starts slowly push

choke control in until the enginebegins to run smoothly Continue topush the choke control in small stepsallowing the engine to accept smallchanges in speed and load until thechoke control is fully in If the enginestarts to run roughly pull the chokecontrol out slightly for a few secondsand then continue to push the controlin slowly This may require an enginewarm-up period from several secondsto several minutes depending on thetemperature

AUTOMATIC TRANSMISSION WARM UPBefore driving the unit in cold weatherthe transmission should be warmed up asfollows1 Be sure the tractor is on level ground2 Release the parking brake and let the

brake slowly return to operating posi-tion

3 Allow one minute for transmission towarm up This can be done during theengine warm Lip period

The attachments can be used duringthe engine warm-up period after thetransmission has been warmed up andmay require the choke control be pulledout slightly

NOTE If at a high altitude (above 3000feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may need tobe adjusted for best engine performance(see TO ADJUST CARBURETOR in theService and Adjustments sectiqn of thismanual)

PURGE TRANSMISSIONACAUTION Never engage or dis-engage freewheelleverwhile the engineis runningTo ensure proper operation and per-formance it is recommehdedthat thetransmission be purged before operatingtractor for the first time This procedure willremove any trapped air inside the trans-mission which may have developed duringshipping of your tractorIMPORTANT Should your transmissionrequire rernoval for service or replace-ment it should be purged after reinstall-ation before operating the tractor1 Place tractor safely on a level surface

- that is clear of objects and open - withengine off and parking brake set

2 Disengage transmission by placingfreewheel control in disengaged posi-tion (See TO TRANSPORT in thissection of manual)

3 Sitting in the tractor seat start engineAfter the engine is running movethrottle control to slow position Disen-

1gage parking brakebullbull CAUTION At any time during step4 there may be movement of the drivewheels4 Depress forward drive pedal to full

forward position and hold for five (5)seconds and release pedal Depressreverse drive pedal to full reverse posi-tion and hold for five (5) seconds andrelease pedal Repeat this procedurethree (3) times

5 Shutoff engine and set parking brake6 Engage transmission by placing free-

wheel control in engaged position (SeeTO TRANSPORT in this section ofmanual)

18 Ij

7 Sitting in the tractor seat start engineAfter the engine is running movethrottle control to half (12) speedDisengage parking brake

8 Drive tractor forward for approximatelyfive feet then backwards for five feetRepeat this driving procedure threetimes

Your transmission is new purged and nowready for normal operationMOWING TIPSbull Tire chains cannot be used when themower housing is attached to tractor

bull Mower should be properly leveled forbest mowing performance See TOLEVEL MOWER HOUSING in theService and Adjustments section of thismanualThe left hand side of mower should beused for trimming

bull Drive SO that clippings are dischargedonto the area that has already beencut Have the cut area to the right ofthe tractor This will result in a moreeven distribution of clippings and moreuniform cutting

bull When mowing large areas start byturning to the right so that clippings willdischarge away from shrubs fencesdriveways etc After one or two roundsmow in the opposite direction makingleft hand turns until finished

19

bull If grass is extremely tall it should bemowed twice to reduce load and pos-sible fire hazard from dried clippingsMake first cut relatively high the secondto the desired height

bull Do not mow grass when it is wet Wetgrass will plug mower and leave undesir-able clumps Allow grass to dry beforemowingAlways operate engine at full throttlewhen mowing to assure better mow-ing performance and proper dischargeof material Regulate ground speed byselecting a low enough speed to give themower cutting performance as well asthe quality of cut desiredWhen operating attachments select aground speed that will suit the terrainand give best performance of the at-tachment being used

MAINTENANCE ROS ON Position

bull When the engine is running with theignition switch in the ROS ON positionand the attachment clutch engagedany attempt by the operator to shift intoreverse should NOT shut off the engine

BLADE CAREFor best results mower blades must besharp Replace worn bent or damagedbladesA CAUTION Use only a replacementblade approved by the manufacturer ofyour tractor Using a blade not approvedby the manufacturer of your tractor ishazardous could damage your tractor andvoid your warranty

BLADE REMOVAL1 Raise mower to highest position to al-low access to blades

NOTE Protect your hands with glovesandor wrap blade with heavy cloth2 Remove blade bolt by turning counter-clockwise

3 Install new blade with stampedGRASS SIDE facing the ground

IMPORTANT To ensure proper assemblycenter hole in blade must align with staron mandrel assembly4 Install and tighten blade bolt securely

(45-55 Ft Lbs torque)IMPORTANT Special blade bolt is heattreated

BATTERYYour tractor has a battery charging systemwhich is sufficient for normal use How-ever periodic charging of the battery withan automotive charger will extend its lifebull Keep battery and terminals cleanbull Keep battery bolts tightbull Keep small vent holes openbull Recharge at 6-10 amperes for 1 hourNOTE The original equipment battery onyour tractor is maintenance free Do not

21attempt to open or remove caps or covers

TRACTORAlways observe safety rules when per-forming any maintenanceBRAKE OPERATIONIf tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel dry concrete or paved surface thenbrake must be serviced (See TO CHECKBRAKE in the Service and Adjustmentssection of this manual)TIRESbull Maintain proper air pressure in all tires(See PSI on tires)

bull Keep tires free of gasoline oil or insectcontrol chemicals which can harm rub-ber

bull Avoid stumps stones deep ruts sharpobjects and other hazards that maycause tire damage

NOTE To seal tire punctures and preventflat tires due to slow leaks tire sealantmay be purchased from your local partsdealer Tire sealant also prevents tire dryrot and corrosionOPERATOR PRESENCE SYSTEM ANDREVERSE OPERATION SYSTEM (ROS)Be sure operator presence and reverseoperation systems are working properly Ifyour tractor does not function as de-scribed repair the problem immediatelybull The engine should not start unless thebrake pedal is fully depressed and theattachment clutch control is in the disEm-gaged position

CHECK OPERATOR PRESENCESYSTEMbull When the engine is running any at-tempt by the operator to leave the seatwithout first setting the parking brakeshould shut off the engine

When the engine is running and theattachment clutch is engaged any at-tempt by the operator to leave the seatshould shut off the engine

bull The attachment clutch should never op-erate unless the operator is in the seat

CHECK REVERSE OPERATION (ROS)SYSTEM bull When the engine is running with theignition switch in the engine ON posi-tion and the attachment clutch engagedany attempt by the operator to shift intoreverse should shut off the engine

G) MandrelZerks

LUBRICATION CHARTG)Spindle ~(~I iG) SpindleZerk Alii -----J~WZerk

G) Fronl WheelBearing zerk

Engine

3 - Replace blades more often when mowing in sandy soit4 - Not required if equipped with maintenance-free battery

G)General Purpose GreaseRefer to Maintenance ENGINE Section

IMPORTANT Do not oil or grease thepivot points which have special nylonbearings Viscous lubricants will attractdust and dirt that will shorten the life of theself-lubricating bearings If you feel theymust be lubricated use only a dry pow-dered graphite type lubricant sparingly

MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

SCHEDULE EACH 8 25 50 100 SEASON STORAGEUSE HOURS HOURS HOURS HOURS

Check Brake Ooeration V VT Check Tire Pressure t VR Ched Operator Presence amp ROS System tA Check for Loose Fasteners ~ V VC CheckiReolace Mower Blades t3T Lubrication Chart III Vo Check Battery Level R Clean Battery and Terminals II tICheck Transaxle Cooling ~Check Mower Levelness tCheck V-Belts ~Check Enaine Oil Level t Chanae Enaine Oil (with oil Mer) 2 V

E Chanae EnaineOil (wrthoutoil filter V12 tIN Clean Air Filter ~gtG Clean Air Screen ~

I Inspect MufflerSpark Arrester VN Reolace Oil Filter (If eauiooed) 2E Clean Enaine Coolina Fins 2Replace Spark Plug t VReplaceAir Filter Paper Cartridge tl2Reolace Fuel Filter ~

20

1 - Change mora often when operating under a heavy load orin high ambient temperatures

2 - Service more often when operating in dirty or dusty conditions

GENERAL RECOMMENDATIONSThe warranty on this tractor does notcover items that have been subjected tooperator abuse or negligence To receivefull value from the warranty operatormust maintain tractor as instructed in thismanualSome adjustments will need to be madeperiodically to properly maintain yourtractorAt least once a season check to see ifyou should make any of the adjustmentsdescribed in the Service and Adjustmentssection of this manualbull At least once a year you should replacethe spark plug clean or replace air filterand check blades and belts for wearA new spark plug and clean air filterassure proper air-fuel mixtureand helpyour engine run better and last longer

BEFORE EACH USE1 Check engine oil level2 Check brake operation3 Check tire pressure4 Check operator presence and

ROS systems for proper operation5 Check for loose fasteners

Oil Drain Valve

Change the oil after every 50 hours of op-eration or at least once a year if the tractoris not used for 50 hours in one yearCheck the crankcase oil level before start-ing the engine and after each eight (8)hours of operationTO CHANGE ENGINE OILDetermine temperature range expectedbefore oil change All oil must meet APIservice classification SG-SLbull Be sure tractor is on level surfacebull Oil will drain more freely when warmbull Catch oil in a suitable container1 Remove oil fill capdipstick Be careful

not to allow dirt to enter the enginewhen changing oil

2 Remove yellow cap from end of drainvalve and install the drain tube onto thefitting

CLEAN AIR SCREENAir screen must be kept free of dirt andchaff to prevent engine damage fromoverheating Clean with a wire brush orcompressed air to remove dirt and stub-born dried gum fibers

CLEAN AIR INTAKECOOLING AREASTo insure proper cooling make sure thegrass screen cooling fins and other exter-nal surfaces of the engine are kept cleanat all times Every 100 hours of operation (more oftenunder extremely dusty dirty conditions) remove the blower housing and other cool-ing shrouds Clean the cooling fins andexternal surfaces as necessary Make surethe cooling shrouds are reinstalledNOTE Operating the engine with ablocked grass screen dirty or pluggedcooling fins andor cooling shroudsremoved will cause engine damage due tooverheatingMUFFLERInspect and replace corroded muffler andspark arrester (if equipped) as it could cre-ate afire hazard andor damageSPARK PLUG(S)Replace spark plug(s) at the beginningof each mowing season or after every 100 hours of operation whichever occursfirst Spark plug type and gap setting areshown in PRODUCT SPECIFICATIONSsection of this manual

IN-LINE FUEL FILTERThe fuel filter should be replaced onceeach season If fuel filter becomesclogged obstructing fuel flow to carbu-retor replacement is required1 With engine cool remove filter and

plug fuel line sections2 Place new fuel filter in position in fuel

line with arrow pointing towards carbu~retor

3 Be sure there are no fuel line leaks andclamps are properly positioned

4 Immediately wipe up any spilled gaso-line

Cla~lamp

FuelFilter~

23

AIR FILTERYour engine will not run properly usinga dirty air filter Service paper cartridgeevery two months or every 25 hours ofoperation whichever occurs firstService paper cartridge more often underdusty conditionsReplace the paper cartridge annually orafter every 100 hours of operation

TO SERVICE CARTRIDGEbull Replace a dirty bent or damaged car-tridge Handle new cartridge carefullydo not use if the rubber seal is dam-aged

NOTE Do not wash the paper cartridgeor use pressurized air as this will damagethe cartridge 1 Open door (A) on the blower housing

to access the air cleaner element (B)2 Unhook the latch (C) and remove the

element 3 Gently tap the paper element to dis-

lodge dirt4 Clean all air cleaner components of

any accumulated dirt or foreign mate-rial Prevent any dirt from entering thethroat of carburetor

5 Install cleaned or new element on thebase and secure with latch

6 Close and latch the door

T

1~brrF1~

) 20FORE NEXl

Closed andLockedPosition

YellowCap

3 Unlock drain valve by pushing inwardslightly and turning counterclockwise

4 To open pull out on the drain valve5 After oil has drained completely close

and lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown

6 Remove the drain tube and replace thecap onto the end of the drain valve

7 Refill engine with oil through oil fill dip-stick tube Pour slowly Do not overfillFor approximate capacity see PROD-UCT SPECIFICATIONS sectioilof thismanual

8 Use gauge on oil fill capdipstick forchecking level For accurate readinginsert dipstick into the tube and pushdown firmly into place before removingKeep oil up to but not over the FULLline on dipstick Push dipstick downfirmly into the tube when finished22

Adding or checking level of electrolyte isnot necessary

TO CLEAN BATIERY AND TERMINALSCorrosion and dirt on the battery andterminals can cause the battery to leakpower1 Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor

2 Rinse the battery with plain water anddry

3 Clean terminals and battery cable endswith wire brush until bright

4 Coat terminals with grease or pet rocleum jelly

5 Reinstall battery (See REPLACINGBATIERY in the SERVICE AND AD-JUSTMENTS section of this manual)

TRANSAXLE COOLINGThe transmission fan and cooling finsshould be kept clean to assure propercoolingDo not attempt to clean fan or transmis-sion while engine is running or while thetransmission is hot To prevent possibledamage to seals do not use high pressurewater or steam to clean transaxlebull Inspect coolihg fan to be sure fan bladesare intact and clean

bull Inspect cooling fins for dirt grass clip-pings and other materials To preventdamage to seals do not use com-pressed air or high pressure sprayer toclean cooling fins

TRANSAXLE PUMP FLUIDThe transaxle was sealed at the factoryand fluid maintenance is not required forthe life of the transaxle Should the trans-axle ever leak or require serVicing contactyour nearest Sears or other qualifiedservice center

V-BELTSCheck V-belts for deterioration and wearafter 100 hours of operation and replaceif necessary The belts are not adjustableReplace belts if they begin to slip fromwearENGINELUBRICATIONOnly use high quality detergent oil ratedwith API service classification SG-SLSelect the oils SAE viscosity gradeaccording to your expected operatingtemperature

A CAUTION Blades are sharp Protectyour hands with gloves andor wrap bladewith heavy cloth2 Raise mower to its highest position3 At both sides of mower position blade

at side and measure the distance(A) from bottom edge of blade to theground The distance should be thesame on both sides

~1~r1JE

bull If front tip of blade is not 18 to 12lower than the rear tip go to the front oftractor

bull With an 1116 or adjustable wrenchloosen jam nut A several tums to clearadjustment nut BWith a 34 or adjustable wrench turnfront link adjustment nut (B) clockwise(Itighten) to raise the front of mower orcounterclockwise (loosen) to lower thefront mower

4 If adjustment is necessary see steps 2and 3 in Visual Adjustment instructionsabove

5 Recheck measurements adjust if nec-essary until both sides are equal

FRONT-TO-BACK ADJUSTMENTIMPORTANT Deck must be level side-to-sideTo obtain the best cutting results themower blades should be adjusted so thefront tip is 18 to 12 lower than the reartip when the mower is in its highest posi-tionA CAUTION Blades are sharp Protectyour hands with gloves andor wrap bladewith heavy clothbull Raise mower to highest position

Position any blade so the tip is pointingstraight forward Measure distance (8)to the ground at front and rear tip of theblade

25

9 Tum tractor steering wheel to the leftas far as it will go

10 Slide mower out from under right sideof tractor

TO INSTALL MOWERFollow procedure described in INSTALLMOWER AND DRIVE BELT in the As-sembly section of this manualTO LEVEL MOWERMake sure tires are properly inflated tothe PSI shown on tires Iftires are overor under inflated it may affect the appear-ance of your lawn and lead you to thinkthe mower is not adjusted properly

VISUAL SIDE-TO-SIDEADJUSTMENT1 With all tires properly inflated and if

your lawn appears unevenly cut de-termine which side of mower is cuttinglower

NOTE As desired you can raise the lowside of mower or lower the high side2 Go to side of mower you wish to adjust3 With a 34 or adjustable wrench turn

lift link adjustment nut (A) to the leftto lower the mower or to the right toraise the mower

NOTE Each full turn of adjustment nut willchange mower height about 3164 Test your adjustment by mowing some

uncut grass and visually checking theappearance Readjust if necessaryuntil you are satisfied with the results

PRECISION SIDE-TO-SIDEADJUSTMENT1 With all tires properly inflated park

tractor on level ground or driveway

We do not recommend using a gardenhose or pressure washer to clean yourtractor unless the engine and transmis-sion are covered to keep water out Waterin engine or transmission will shorten theuseful life of your tractor Use compressedair or a leaf blower to remove grassleaves and trash from tractor and mower

6 Go to either side of mower and discon-nect mower suspension arm (A) fromchassis and rear lift link (C) from rearmower bracket (D) - remove retainersprings and washers

7 Go to other side of mower and discon-nect the suspension arm and rear liftlinkA CAUTION Aftenear lift links are dis-

connected the attachment lift lever will bespring loaded Have a tight grip on lift leverwhen changing position of the lever8 From right side of mower disconnect

anti-sway bar (S) from right rear mowerbracket (D) - remove retainer springand washer and pull mower towardyou until the bar falls from the hole inbracket~

B

24

TRACTORTO REMOVE MOWER1 Place attachment clutch in DISEN-

GAGED position2 Lower attachment lift lever to its lowest

position 3 Disengage belt tension rod (K) from

lock bracket (L)A CAUTION Belt tension rod is springloaded Have a tight grip on rod andrelease slowly4 Remove mower belt from electric

clutch pulley (M)5 Disconnect front link (E) from mower

- remove retainer spring and washer

L) WARNING TO AVOID SERIOUS INJURV BEFORE PERFORMING ANY SER-a VICE OR ADJUSTMENTS1 Depress brake pedal fully and set parking brake

2 Place attachment clutch in DISENGAGED position3 Turn ignition key to STOP and remove key4 Make sure the blades and all moving parts have completely stopped5 Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug

~

CLEANINGbull Clean engine battery seat finish etc

of all foreign matterKeep finished surfaces and wheels freeof all gasoline oil etc

bull Protect painted surfaces with auto-motive type wax

Loosen jam nut A first

NOTE Each full turn of the adjustmentnut will change mower height about 18bull Recheck measurements adjust if nec-essary until front tip of blade is 18 to12 lower than the rear tip

bull Hold adjustment nut in position withwrench and tighten jam nut securely against adjustment nut

C-

26

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL1 Park tractor on a level surface Engage

parking brake 2 lower attachment lift lever to its lowest

position3 Disengage belt tension rod (K) from1lock bracket (l)a CAUTION Belt tension rod is springloaded Have a firm grip on rod and re-lease slowly 4 Remove screws (P) fromRH and LH

mandrel covers and remove covers(0)

5 Remove any dirt or grass clippingswhich may have accumulated aroundmandrels and entire upper deck sur-face

6 Remove belt from electric clutch pulley(M) both mandrel pulleys (R) and allidler pulleys (S)

MOWER DRIVE BELT INSTALLATION1 Install belt around both mandrel pul-

leys (R) and around idler pulleys (S) asshown

2 Install belt onto electric clutch pulley(M)

IMPORTANT Check belt for proper rout-ing in all mower pulley grooves3 Reassemble RH and LH mandrel

covers (0) Securely tighten all screws4 Engage belt tension rod (K) on locking

bracket (l)A CAUTION Belt tension rod is springloaded Have a tight grip on rod and en-gage slowly5 Raise attachment lift lever to highest

position

TO ADJUST ATTACHMENT CLUTCHThe electric clutch should provide years

of service The clutch has a built-in brakethat stops the pulley within 5 secondsEventually the internal brake will wearwhich may cause the mower blades tonot engage or to not stop as requiredAdjustments should be made by a Searsor other qualified service center1 Make sure attachment clutch and igni-

tion switches are in OFF position2 Adjust the three nylon locknuts until

space between clutch plate and rotormeasures 012 at all three slot loca-tions cut in the side of brake plate

NOTE After installing a new electricclutch run tractor at full throttle andengage and disengage electric clutch 10cycles to wear in clutch plate

Rotor

TO REPLACE MOTION DRIVE BELTPark the tractor on level surface Engageparking brake For ease of service there isa belt installation guide decal on bottom ofleft footrest

BELT REMOVAl-1 Remove mower (See TO REMOVE

MOWER in this section of manual)NOTE Observe entire motion drive beltand position of all belt guides and keepers2 Disconnect clutch wire harness (A)3 Remove anti-rotation link (B) on right

side of tractor4 Remove belt from stationary idler (C)

and clutching idler (D)5 Remove belt from centerspan idler (E)6 Pull belt slack toward rear of tractor

Carefully remove belt upwards fromtransmission input pulley and overcooling fan blades (F)

7 Remove belt downward from enginepulley and around electric clutch (G)

8 Slide belt toward rear of tractor off thesteering plate (H) and remove fromtractor

27

BELT INSTALLATION -1 Install new belt from tractor rear to

front over the steering plate (H) andabove clutch brake pedal shaft (J)

2 Pull belt toward front of tractor and rollbelt around electric clutch and ontoengine pulley (G)

3 Pull belt toward rear of tractor Care-fully work belt down around transmis-sion cooling fan and onto the inputpulley (F) Be sure belt is inside thebelt keeper

4 Install belt on centerspan idler (E)5 Install belt through stationary idler (C)

and clutching idler (D)6 Reinstall anti-rotation link (B) on right

side of tractor Tighten securely7 Reconnect clutch hamess (A)8 Make sure belt is in all pulley grooves

and inside all belt guides and keepers9 Install mower (See TO INSTAll

MOWER in this section of manual)

TO CHECK BRAKEIf tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel dry concrete or paved surface thenbrake must be servicedYou may also check brake by1 Park tractor on alevel dry concrete or

paved surface depress clutchbrakepedal all the way down and engageparking brake

2 Disengage transmission by placingfreewheel control in transmission dis-engaged position Pull freewheel con-trol out and into the slot and release soit is held in the disengaged position

The rear wheels must lock and skidwhen you try to manually push the tractorforward If the rear wheels rotate then thebrake needs to be serviced Contact aSears or other qualified service center

FRONT WHEEL TOE-INCAMBERYour new tractor front wheel toe-in andcamber is set at the factory and is normalThe front wheel toe-in and camber arenot adjustable If damage has occurred toaffect the factory set front wheel toe-in orcamber contact a Sears or other qualifiedservice center

TO REMOVE WHEEL FOR REPAIRS1 Block up axle securely2 Remove axle cover retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do notlose)

3 Repair tire and reassembleNOTE On rear wheels only aligngrooves in rear wheel hub and axle Insertsquare key4 Replace washers and snap retaining

ring securely in axle groove5 Replace axle coverNOTE To seal tire punctures and preventflat tires due to slow leaks purchase anduse tire sealant from Sears Tire sealantalso prevents tire dry rot and corrosion

Washers

I

~SqUareKey (RearWheel Only)

TO START ENGINE WITH A WEAK BAT-TERYAWARNING Lead-acid batteries gen-erate explosive gases Keep sparks flameand smoking materials away from bat-teries Always wear eye protection whenaround batteriesIf your battery is too weak to start theengine it should be recharged (See BAT-TERY in the MAINTENANCE section ofthis manual)If jumper cables are used for emergencystarting follow this procedureIMPORTANT Your tractor is equippedwith a12 volt system The other vehiclemust also be a 12 volt system Do not useyour tractor battery to start other vehicles

TO ATTACH JUMPER CABLES -1 Connect one end of the RED cable

to the POSITIVE (+) terminal of eachbattery(A-B) taking care not to shortagainst tractor chassis

2 Connect one end of the BLACK cableto the NEGATIVE (-) terminal (C) offully charged battery

3 Connect the other end of the BLACKcable (D) to good chassis groundaway from fuel tank and battery

TO REMOVE CABLES REVERSEORDER-1 BLACK cable first from chassis and

then from the fully charged battery2 RED cable last from both batteries

Weak or Dead Fully ChargedBattery Battery

REPLACING BATTERYAWARNING Do not short batteryterminals by allowing a wrench or anyother objectto contact both terminals atthe same time Before connecting batteryremove metal bracelets wristwatch bandsrings etcPositive terminal must be connectedfirst to prevent sparking from accidentalgrounding1 Lift hood to raised position2 Disconnect BLACK battery cable (A)

then RED battery cable and carefullyremove battery from tractor

3 Install new battery with terminals insame position as old battery

4 First connect RED battery cable (B) topositive (+) battery terminal with hexbolt and keps nut as shown Tightensecurely Slide terminal cover (C) overterminal

5 Connect BLACK grounding cable tonegative (-) battery terminal with re-maining hex bolt and keps nut Tightensecurely

6 Close hood

1 Raise hood2 Remove bulb holder from the hole in

the backside of the grill3 Replace bulb in holder and install bulb

holder securely back into the hole inthe backside of the grill

4 Close hoodINTERLOCKS AND RELAYSLoose or damaged wiring may causeyour tractor to run poorly stop running orprevent it from startingbull Check wiring See electrical wiring

diagram in the Repair Parts section

TO REPLACE FUSEReplace with 30 amp automotive-typeplug-in fuse The fuse holder is locatedbehind the dashTO REMOVE HOOD AND GRILL AS-SEMBLY1 Raise hood2 Unsnap headlight wire connector3 Stand in front of tractor Grasp hood at

sides tilt toward engine and lift off oftractor

4 When replacing hood be sure to re-connect the headlight wire connector

ENGINEMaintenance repair or replacement ofthe emission control devices and systemswhich are being done at the customers ex-pense may be performed by any non-roadengine repair establishment or individualWarranty repairs must be performed by anauthorized engine manufacturers serviceoutletCARBURETORIf your engine does not operate properlydue to suspected carburetor problemstake your tractor to a Sears or otherqualified service center for repair andoradjustment High speed stop is factory adjusted Donot adjust - damage may resultIMPORTANT Never tamper with theengine governor which is factory setfor proper engine speed Overspeed-ing the engine above the factory highspeed setting can be dangerous If youthink the engine-governed high speedneeds adjusting contact a Sears or otherqualified service center which has properequipment and experience to make anynecessary adjustments

28 29

STORAGE

Immediately prepare your tractor for stor-age at the end of the season or if the trac-t~rwill not be used for 30 days or moreaWARNING Never store the tractorwith gasoline in the tank inside a buildingwhere fumes may reach an open flameor spark Allow the engine to cool beforestoring in any enclosure

TRACTORWhen tractor is to be stored for a periodof time clean it thoroughly remove all dirtgrease leaves etc Store in a clean dryarea1 Clean entire tractor (See CLEANING

in the Maintenance section of thismanual)

2 Inspect and replace belts if necessary(See belt replacement instruCtions inthe Service and Adjustments section ofthis manual)

3 lubricate as shown in the Maintenancesection of this manual

4 Be sure that all nuts bolts and screwsare securely fastened Inspect movingparts for damage breakage and wearReplace if necessary

5 Touch up all rusted or chipped paintsurfaces sand lightly before painting

BATTERYbull Fully charge the battery for storageAfter a period of time in storage batterymay require recharging

bull To help prevent corrosion and powerleakage during long periods of storagebattery cables should be disconnectedand battery cleaned thoroughly (see TOCLEAN BATIERY AND TERMINALS inthe Maintenance section of this manual)

bull After cleaning leave cables discon-nected and place cables where theycannot come in contact with batteryterminals

bull If battery is removed from tractor forstorage do not store battery directly onconcrete or damp surfaces

ENGINEFUEL SYSTEMIMPORTANT It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor fuelhose or tank during storage Also alcoholblended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation of

30

acids during storage Acidic gas can dam-age the fuel system of an engine while instoragebull Empty the fuel tank by starting the en-gine and letting it run until the fuel linesand carburetor are empty

bull Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur

bull Use fresh fuel next seasonNOTE Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage Addstabilizer to gasoline in fuel tank or stor-age container Always follow the mix ratiofound on stabilizer container Run engineat least 10rriinutes after adding stabilizerto allow the stabilizer to reach the carbure-tor Do not empty the gas tank and carbu-retor if using fuel stabilizerENGINE OILDrain oil (with engine warm) and replacewith clean engine oil (See ENGINE inthe Maintenance section of this manual)CYLINDER(S)1 Remove spark plug(s)2 Pour one ounce of oil through spark

plug hole(s) into cylinder(s)3 Tum ignition key to start position for a

few seconds to distribute oil4 Replacewith new spark plug(s)

OTHERbull Do not store gasoline from one seasonto another

bull Replace your gasoline can if your canstarts to rust Rust andor dirt in yourgasoline will cause problems

bull If possible store your tractor indoorsand cover it to give protection from dustand dirt

bull Cover your tractor with a suitable pro-tective cover that does not retain mois-ture Do not use plastic Plastic cannotbreathe which allows condensation toform and will cause your tractor to rust

IMPORTANT Never cover tractor whileengine and exhaust areas are still warm

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONWill not start 1 Out of fuel 1 Fill fuel tank

2 Engine not CHOKED 2 See TO START ENGINE inproperly Operation section

3 Engine flooded 3 Wait several minutes before

4 Bad spark plugattempting to start

4 Replace spark plug5 Weak or dead battery 5 Recharge or replace battery6 Dirty air filter 6 Cleanreplace air filter7 Dirty fuel filter 7 Replace fuel filter8 Water in fuel 8 Empty fuel tank and carbure-

tor refill tank with fresh gas-oline and replace fuel filter

9 loose or damaged wiring 9 Check all wiring10 Carburetor out of adjListment 10 See To Adjust Carburetor

in Service and Adjustmentssection

11 Engine valves out of 11Contact a Sears or otheradjustment qualified service center

Hard to start 1 Dirty air filter 1 Cleanreplace air filter2 Bad spark plug 2 Replace spark plug3 Weak or dead battery 3 Recharge or replace battery4 Dirty fuel filter 4 Replace fuel filter

5 Stale or dirty fuel 5 Empty fuel tank and refill tankwith fresh clean gasoline

6 loose or damaged wiring 6 Check all wiring7 Carburetor out of adjustment 7 See To Adjust Carburetor in

Service and Adjustmentssection

8 Engine valves out of 8 Contact a Sears or otheradjustment qualified service center

Engine will not 1 Brake pedal not depressed 1 Depress brake pedalturn over 2 Attachment clutch is engaged 2 Disengage attachment clutch

3 Weak or dead battery 3 Recharge or replace battery4 Blown fuse 4 Replace fuse5 Corroded battery terminals 5 Clean battery terminals6 loose or damaged wiring 6 Check all wiring7 Faulty ignition switch 7 Checkreplace ignition switch8 Faulty solenoid or starter 8 CheckreplaCe solenoid or

starter9 Faulty operator presence 9 Contact a Sears or other

switch(es) qualified service center

Engine clicks but 1 Weak or dead battery 1 Recharge or replace batterywill not start 2 Corroded battery terminals 2 Clean battery terminals

3 loose or damaged wiring 3 Check all wiring4 Faulty solenoid or starter 4 Checkreplace solenoid or

starter

Loss of power 1 Cutting too much grasstoo 1 Raise cutting heightreducefast speed

2 Throttle in CHOKE position 2 Adjust throttle control3 Build-up of grass leaves and 3 Clean underside of mower

trash under mower housing4 Dirty air filter 4 Cleanreplace air filter5 low oil leveldirty oil 5 Check oil levelchange oil

31

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONLoss of poWer 6 Faulty spark plug 6 Clean and regap or change(continued) spark plug

7 Dirty fuel filter 7 Replace fuel filter8 Stale or dirty fuel 8 Empty fuel tank and refill tank

with fresh clean gasoline9 Water in fuel 9 Emptyfuel tank and carbure-

tor refill tank with fresh gas-olineand replace fuel filter

10 Spark plug wire loose to Connect and tighten sparkplug wire

11 Dirty engine air screenfins 11 Clean engine air screenfins12 Dirtyclogged muffler 12 Cleanreplace muffler13 Loose or damaged wiring 13 Check all wiring14 Carburetor out of adjustment 14 See To Adjust Carburetor

in Service and Adjustmentssection

15 Engine valves out of 15 Contact a Sears or otheradjustment qualified service center

Excessive 1 Worn bent or loose blade 1 Replace blade Tighten bladevibration bolt

2 Bent blade mandrel 2 Contact a Sears or otherqualified service center

3 Loosedamaged partes) 3 Tighten loose partes)Replace damaged parts

Engine dies when 1 Reverse operation system 1 Turn ignition key totractor is shifted (ROS) is not ON while ROS ON positioninto reverse mower or other attachment See Operation section

is engaged

Engine continues 1 Faulty operator-safety 1 Check wiring switches andto run when presence control system connections If not correctedoperator leaves contact a Sears or otherseat with qualified service centerattachmentclutch engaged

Poor cut uneven 1 Worn bent or loose blade 1 Replace blade Tighten bladebolt

2 Mower deck not level 2 Level mower deck

3 Buildup of grass leaves and 3 Clean underside of mowertrash under mower housing

4 Bent blade mandrel 4 Contact a Sears or otherqualified service center

5 Clogged mower deck vent 5 Clean around mandrels tofrom build-up of grass leaves open vent holesand trash around mandrels

32

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONMower blades will 1 Obstruction in clutch 1 Removeobstructioilnot rotate mechanism

2 Worndamaged mower drive 2 Replace mower drive beltbelt

3 Frozen idler pulley 3 Replace idler pulley4 Frozen blade mandrel 4 Contact a Sears or other

qualified service center5 Mower belt off engine pulley 3 Install belt on engine pulley

Poor grass 1 Engine speed too slow 1 Place throttle control indischarge FAST position

2 Travel speed too fast 2 Shift to slower speed3 Wet grass 3 Allow grass to dry before

mowing4 Mower not level 4 Level mower5 Lowuneven tire air pressure 5 Check tires for proper air

pressure6 Worn bent or loose blade 6 Replacesharpen blade

Tighten blade bolt7 Buildup of grass leaves and 7 Clean underside of mower

trash under mower housing8 Mower drive belt worn 8 Replace mower drive belt9 Blades improperly installed 9 Reinstall blades sharp edge

down10 Improper blades used 10 Replace with blades listed

in this manual11Clogged mower vent 11 Clean around mandrels to

holes from buildup of grass open vent holesleaves and trash aroundmandrels

Headlight(s) not 1 Ught switch is OFF 1 Turn light switch ONworking 2 Bulb(s) or lamp(s) burnedout 2 Replace bulb(s) or lamp(s)(if so equipped) 3 Faulty light switch 3 Checkreplace light switch

4 Loose or damaged wiring 4 Check wiring and connections5 Blown fuse 5 Replace fuse

Battery will not 1 Bad battery cell(s) 1 Replace battery

charge 2 Poor cable connections 2 Checkclean all connections3 Faulty regulator 3 Replace regulator

(if so equipped)4 Faulty alternator 4 Replace alternator

Loss of drive 1 Freewheel control in 1 Place freewheel control indisengaged position engaged position

2 Motion drive belt worn 2 Replace motion drive beltdamaged or broken

3 Air trapped in transmission 3 Purge transmissionduring shipment or servicing

Engine backfires 1 Engine throttle control not set 1 Move throttle controlwhen turning between half and full speed between half and full speedengine OFF (fast) position before stopping (fast) position before

engine stopping engine

33

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

- - -

A WARNING To avoid serious Injury operate your tractor up anddown the face of slopes never across the face Po not mowslopes greater than 15 degrees Make turns gradually to preventtipping or loss of control Exercise extreme caution whenchanging direction on slopes

1 Fold this page along dotted line indicated above2 Hold page before you so that its left edge is vertically parallel to a treetrunk nl nthAr IInrinht ~tructlJre

(1) 1-1400 Washer

(1) Locknut 38-16

Slope Sheet

~

(2) Rear Lift LinkAssemblies

Mower InstallSheet

Mower Front Wheel

Mower

(2) Keys

(1) 34 00 Washers

~

(2) Small RetainerSprings - 516

UNASSEMBLED PARTS

(1) Whee (i)~i---(1) Shoulder Bolt

(5) Large RetainerSprings - 716

(5) 1-316 00 Washers

~(1) Oil Drain TubeFor Future Use

In the state of Califomia the aboveisre- q~ired by law (Section 444~oftheQalifijXS-ma Public Resources COde)Othe(statesmay have similar laws Federal laws applyon federal lands A spark arrester forthemuffler is available through your nearestSears service center (See REPAIR PARTSmanual)

REPAIR PROTECTIONAGREEMENTSCongratulations on making a smart pur-chase Your new Craftsman product isdesigned and manufactured for years ofdependable operation But like all productsit may require repair from time to time ThatsWhen having a Repair Protection Agreementcan save you money and aggravationPurchase a Repair Protection Agreementnow and protect yourself from unexpectedhassle and expenseHeres whats included in thEAgreemento Expert service by our 12000 profesion-al repair specialists

o Unlimited service and no charge forparts and labor on all covered repairs

o Product replacement if your coveredproduct cant be fixed

o Discount of1 0 from regular price ofservice and service-related parts notcovEred by the agreement also 10 offregular price of preventive maintenancecheck

o Fast help by phone - phone supportfrom a Sears representative on productsrequiring in-home repair plus conve-nient repair scheduling

Once you purchase the Agreement asimple phone call is all that it takes for youto schedule service You can call anytimeday or night or schedule a service ap-pointment onlineSears has over 12000 professional repairspecialists who have access to over 45million quality parts and accessories Thats the kind of professionalism you cancount on to help prolong the life of yournew purchase for years to come Purchaseyour Repair Protection Agreement todaySome limitations and exclusions applyFor prices and additional informationcall 1-800-827-6655

SEARS INSTALLATION SERVICEFor Sears professional installation of homeappliances garage door openers waterheaters and other major home items inthe USA call1-800-4-MY-HOME

Gasoline Capacity 4 Gallonsand Type Unleaded RegularOil Type SAE 10W30 (above 32degF)(API-SG-SL) SAE 5W30

(below 32degF)Oil Capacity WI Filter 58 ozSpark Plug Champion RC12YCGap 030)Ground Speed Forward 0-58

Reverse 0-21Charging System 15 Amps 3600 RPMBattery AmpHr 35

Min CCA 280Case size U1R

Blade Bolt Torque 45-55 Ft Lbs

PRODUCT SPECIFICATIONS

CONGRATULATIONS on your purchaseof a new tractor It has been designedengineered and manufactured to giveyou the best possible dependability andperformanceShould you experience any problem youcannot easily remedy please contact aSears or other qualified service centerWe have competent well-trained repre-sentative and the proper tools to serviceor repair this tractorPlease read and retain this manual Theinstructions will enable Y0l to assembleand maintain your tractor properly Alwaysobserve the SAFETY RULES

CUSTOMER RESPONSIBILITIESo Read and observe the safety ruleso Follow a regular schedule in main-taining caring for and using your tractor

o Follow the instructions under Mainte-nance and Storage sections of thisowners manual

AWARNING This tractor is equippedwith an internal combustion engine andshould not be used on or near any unim-proved forest-covered brush-covered orgrass-covered land unless the enginesexhaust system is equipped with a sparkarrester meeting applicable local or statelaws (if any) If a spark arrester is used itshould be maintained in effective workingorder by the operator

67

- Pivot bar towards you and insert oth-er end of bar into hole in rear mowerbracket (D) Move mower as needed toinsert bar- Secure with washer and retainerspring as shown

A-

NOTE Be sure mower side suspensionarms (A) are pointing forward before slid-ing mower under tractor4 Slide mower under tractor until it is

centered under tractor5 FIRST INSTALL ANTI-SWAY BAR (S)

- From right side of mower insertant-sway bar into hole in transmissionbracket (T)

6 ATIACH MOWER SIDE SUSPENSIONARMS (A) TO CHASSIS - Position holein arm over pin (B) on outside of tractorchassis and secure with washer andretainer spring

7 Repeat on opposite side of tractor9

INSTALL MOWER AND DRIVEBELTSee MOWER AND DRIVE BELT AS-SEMBLY Supplement Sheet for additionalguidance on this assemblyBe sure tractor is on level surface andengage parking brake1 Lower attachment lift lever to its lowest

positionA CAUTION Lift lever is spring loadedHave a tight grip on lift lever lower itslowly and engage in lowest position2 Turn steering wheel to the left as far as

it will go and position mower on rightside of tractor with deflector shield tothe right

5 Raise attachment lift lever to its highestposition

6 Remove key from bag and start theengine (see TO START ENGINE inthe Operation section of this manual)After engine has started move throttlecontrol to idle position

7 Release parking brake 8 Slowly depress forward drive pedal and

drive tractor off skid9 Apply brake to stop tractor and set

parking brake10 Tum ignition key to STOP positionContinue with the instructions that followASSEMBLE FRONT WHEEL TOMOWER1 Using shoulder bolt washer and

locknut from parts bag assemble frontwheel to mower as shown Tightensecurely

3 Remove plastic tie securing belt bringbelt forward and check belt for properrouting in all mower pulley grooves

NOTE You may now roll or drive yourtractor off the skid Follow the appropriateinstruction below to remove the tractorfrom the skid

A WARNING Before starting read un-derstand and follow all instructions in theOperation section of this manual Be suretractor is in a well-ventilated area Be surethe area in front of tractor is clear of otherpeople and objectsTO ROLL TRACTOR OFF SKID (SeeOperation section for location andfunction of controls)1 Raise attachment lift lever to its highest

position 2 Release parking brake by depressing

brake pedal3 Place freewheel control in trans-

mission disengaged position (See TOTRANSPORT in the Operation sectionof this manual)

4 Roll tractor forward off skidTO DRIVE TRACTOR OFF SKID (SeeOperation section for location andfunction of controls)1 Be sure all the above steps have been

completed2 Check en~ine oil level and fill fuel tank

with gasoline3 Place freewheel control in trans-

mission engaged position (see TOTRANSPORT in Operation section ofthis manual)

4 Sit on seat in operating position de-press brake pedal and set the parkingbrake

CHECK BATTERY1 Uft hood to raised positionNOTE If this battery is put into serviceafter month and year indicated on label(L) (label is located between terminals)charge battery for minimum of one hour at6-10 amps (See BATIERY in Mainte-nance section of this manual for charginginstructions)

ADJUST SEAT1 Sit in seat2 Lift up adjustment lever (A) and slide

seat until a comfortable position isreached which allows you to pressclutchbrake pedal all the way down

3 Release lever to lock seat in position

ASSEMBLYPRE-OPERATION

8

Your new tractor has been assembled at the factory with the exception of those parts leftunassembled for shipping purposesTOOLS REQUIRED FOR ASSEMBLYA socket wrench set will make assemblyeasier Standard wrench sizes you needare listed below(1) 34 wrench (1) Pliers(1) 916wrench (1) Utility knife(1) Tire pressure gauge

When right or left hand is mentioned inthis manual it means from your point ofview when you are in the operating posi-tion (seated behind the steering wheel)

TO REMOVE TRACTOR FROMCARTONUNPACK CARTON1 Remove all accessible loose parts and

parts cartons from carton2 Cut along dashed lines on all four pan-

els of carton Remove end panels andlay side panels flat

3 Remove mower and packing materials4 Check for any additional loose aprts or

cartons and remove

II

ICHECKLISTBefore you operate your new tractor wewish to assure that you receive the bestperformance and satisfaction from thisQuality ProductPlease review the following checklist~ All assembly instructions have beencompleted

~ No remaining loose parts in carton~ Battery is properly prepared andcharged

~ Seat is adjusted comfortably and tight-ened securely

~ All tires are properly inflated (For ship-ping purposes the tires were overin-flated at the factory)

~ Be sure mower deck is properly leveledside-to-sidefront-to-rear for best cuttingresults (Tires must be properly inflatedfor leveling)

~ Check mower and drive belts Be surethey are routed properly around pulleysand inside all belt keepers

~ Check wiring See that all connectionsare still secure and wires are properlyclamped

I Before driving tractor be sure freewheelcontrol is in transmission engagedposition (see TO TRANSPORT in theOperation section of this manual)

While learning how to use your tractorpay extra attention to the following impor-tant itemsI Engine oil is at proper level I Fuel tank is filled with fresh cleanregular unleaded gasoline

I Become familiar with all controls theirlocation and function Operate thembefore you start the engine

I Be sure brake system is in safe ope rat -ing condition

I Be sure Operator Presence Systemand Reverse Operation System (ROS)are working properly (See the Opera-tion and Maintenance sections in thismanual)

I It is important to purge the transmissionbefore operating your tractor for the firsttime Follow proper starting and transmis-sion purging instructions (See TO STARTENGINE and PURGE TRANSMISSIONin the Operation section of this manual)

CHECK TIRE PRESSUREThe tires on your tractor were overinflatedat the factory for shipping purposes Cor-rect tire pressure is important for bestcutting performancebull Reduce tire pressure to PSI shown ontires

CHECK DECK LEVELNESSFor best cutting results mower hous-ing should be properly leveled See TOLEVEL MOWER in the Service andAdjustments section of this manual

CHECK FOR PROPER POSITIONOF ALL BELTS See the figures that are shown for replac-ing motion and mower blade drive beltsin the Service and Adjustments sectionof this manual Verify thatthe belts arerouted correctly

CHECK BRAKE SYSTEMAfter you learn how to operate your trac-tor check to see that the brake is operat-ing properly See TO CHECK BRAKEin the Service and Adjustments section of this manual

13 Disengage belt tension rod (K) from lock-ing bracket (L)

14 Install belt onto engine clutch pulley (M)IMPORTANT Check belt for proper routingin all mower pulley grooves

12 Insert other end of link (E) into hole infront mower bracket (H) and secure withwasher and retainer spring (J)

15 Engage belt tension rod (K) on lockingbracket (L)

A CAUTION Belt tension rod is springloaded Have a tight grip on rod and engageslowly16 Raise attachment lift lever to highest

position -17 If necessary adjust gauge wheels

before operating mower as shown in theOperation section of this manual

10 Tum steering wheel to position wheelsstraight forward

11 ATIACH FRONT LINK (E) - Work fromleft side oftractor Insert rod end of linkassembly through front hole in tractorfront suspension bracket (F) and securewith retainer spring (G) through hole inlink located behind the bracket

ATIACH REAR LIFT LINKS (C) -Insertrod end of link assembly into hole in trac-tor lift shaft suspenionarm (L) and pivotlink down to mower Uft rear comer ofmower and position slot in link assemblyover pin on rear mower bracket (D) andsecure with washer and retainer spring

9 Repeat on opposite side of tractor

1011

OPERATIONThese symbols may appear on your tractor or in literature supplied with the productLearn and understand their meaning

KNOW YOUR TRACTORREAD THIS OWNERS MANUAL AND SAFETY RULES BEFORE OPERATING YOURTRACTORCompare the illustrations with your tractor to familiarize yourself with the locations ofvarious controls and adjustments Save this manual for future reference

(J) CRUISE CONTROL LEVER - Used toset forward movement of tractor at desiredspeed without holding the forward drivepedal(Ilt) FORWARD DRIVE PEDAL - Used forforward movement of tractor(L) REVERSE DRIVE PEDAL - Used forreverse movement of tractor(M)FREEWHEEL CONTROL - Disencgages transmission for pushing or slowlytowing the tractor with the engine off(N) CHOKE CONTROL - Used whenstarting a cold engine(P) SERVICE REMINDER HOUR METER-Indicates when service is required forthe engine and mower(Q) 12-VOLT POWER PORT - Used for12-volt accessories

Our tractors conform to the applicable safety standards of theAmerican National Standards Institute

(A) ATTACHMENT LIFT LEVER-Usedto raise and lower the mower or other at-tachments mounted to your tractor(B) BRAKE PEDAL - Used for brakingthe tractor and starting the engine(C) PARKING BRAKE - Locks clutchbrake pedal into the brake position(D) THROTTLE CONTROL -Used tocontrol engine speed(E) ATTACHMENT CLUTCH SWITCH- Used to engage the mower blades orother attachments mounted to your tractor(F) IGNITION SWITCH - Used for startingand stopping the engine(G) REVERSE OPERATION SYSTEM(ROS)ON POSITION -Allows opera-tion of mower or other powered attach-ment while in reverse(H) LIGHT SWITqH - Turns the head-lights on and off

~~~(i)DANGER indicates a hazard which if not avoidedwill result in death or serious injury

WARNING indicates a hazard which if not avoidedcould result in death or serious injury

CAUTION indicates a hazard which if not avoidedmight result in minor or moderate injury

CAUTION when used without the alert symbolindicates a snuation that could result in damageto the tractor anellor engine

AAA

~ HOT SURFACES indicates a hazard whichd1nLloo if not avoided could result in death serious injury- snellor property damage

UJ FIRE indicates a hazard which if not avoided~ could result in death serious injury anellor

property damage

IIbullbullbull

R N H L 11 if bullbull bullREVERSE NEUTRAL HIGH LOW CHOKE FAST SLOWbullbullbull IGNITION SWITCHe 0 e (8 iii IIbullbullbullENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFTOPERATIONSYSTEM (ROS)

tID6tt)cgt IID i E3 E t- + E ~7 ~WllLIGHTS ON FUEL BATTERY REVERSE FORWARD CRUISE CONTROL CLUTCHBRAKE

PEDAL

ATTACHMENT ATTACHMENT DANGER KEEP HANDSCLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

AFREEWHEEL

(Automatic Models only)

Failure to follow instructionscould result in serious injury ordeath The safety alert symbolis used to identify safety inform-ation about hazards which canresult in death serious injuryandor property damage

1213

TO ADJUST MOWER CUTTING HEIGHTThe position of the attachment lift lever (A)determines the cutting height

bull Put attachment lift lever in desired cut-ting height slot

bull Slide pointer tab (T) to desired cuttingheight as a reminder for next time youmow

The cutting height range is approxi-mately 1 to 4 The heights are mea-sured from the ground to the blade tip withthe engine not running These heightsare approximate and may vary dependingupon soil conditions height of grass andtypes of grass being mowedbull The average lawn should be cut to ap-proximately 2-12 inches during the coolseason and to over 3 inches during hotmonths For healthier and better lookinglawns mow often and after moderategrowth

bull For best cutting performance grass over6 inches in height should be mowedtwice Make the first cut relatively highthe second to desired height

TO ADJUST GAUGE WHEELSGauge wheels are properly adjustedwhen they are slightly off the ground whenmower is at the desired cutting heightinoperating position Gauge wheels thenkeep the deck in proper position to helpprevent scalping in most terrain conditionsNOTE Adjust gauge wheels with tractbron a flatlevel surface1 Adjust mower to desired cutting height

(See TO ADJUST MOWER CUTTI NGHEIGHT in this section of manual)

2 With mower in desired height of cutposition gauge wheels should beassembled so they are slightly off theground Install gauge wheel in appro-priate hole Tighten securely

3 Repeat for all installing gauge wheel insame adjustment hole

TO USE CRUISE CONTROLThe cruise control feature can be used forforward travel onlySYSTEM CHARACTERISTICSThe cruise control should only be usedwhile mowing or transporting on relativelysmooth straight surfaces Other conditionssuch as trimming at slow speeds maycause the cruise control to disengage Donot use the cruise control on slopes roughterrian or while trimmimg or turningbull With forward drive pedal depressed todesired speed pull cruise control lever(J) up and hold while lifting your foot offthe pedal then release the lever

To disengage the cruise control depressthe brake pedal or tap on forward drivepedal

TO USE CHOKE CONTROL (N)Use choke control whenever you are start-ing a cold engine Do not use to start awarm enginebull To engage choke control pull knob outSlowly push knob in to disengage

TO MOVE FORWARD ANDBACKWARDThe direction and speed of movement iscontrolled by the forward and reverse drivepedals 1 Start tractor and release parlltirig brake2 Slowly depress forward (Ilt) or reverse

(l) drive pedal to begin movementGround speed increases the furtherdown the pedal is depressed

TO USE THROTTLE CONTROL (D)Always operate engine at full speed (fast)bull Operating engine at less than full speed

(fast) reduces engines operating ef-ficiency

bull Full speed (fast) offers the best mowerperformance

GROUND DRIVE -bull To stop ground drive depress brakepedal all the way down

ENGINE-bull Move throttle control (D) between halfand full speed (fast) position

NOTE Failure to move throttle controlbetween half and full speed (fast) posi-tion before stopping may cause engine tobackfirebull Turn ignition key (F) to STOP positionand remove key Always remove keywhen leaving tractor to prevent unau-thorized use

bull Never use choke (N) to stop engineIMPORTANT leaving the ignition switchin any position other than STOP willcause the battery to discharge and godeadNOTE Under certain conditions whentractor is standing idle with the enginerunning hot engine exhaust gases maycause browning of grass To eliminatethis possibility always stop engine whenstopping tractor on grass areas

ampAUTION Always stop tractor com-pletely as described above before leavingthe operators position

O~3lI

HOW TO USE YOUR TRACTORTO SET PARKING BRAKE Your tractor is equipped with an operatorpresence sensing switch When engineis running any attempt by the operatorto leave the seat without first setting theparking brake will shut off the engine1 Depress clutchbrake pedal all the way

down and hold2 Pull parking brake lever up and release

pressure from clutchbrake pedalPedal should remain in brake ~itionMake sure parking brake will hold trac-tor secure

STOPPING

MOWER BLADES -bull To stop mower blades push attachmentclutch switch in to disengaged position(0)

(I) Attachment (0) Push-In toClutch Switch DisengagedPull Out To Engage

~

The operation of any tractor can result in foreign objects thrown into theMIEIY- eyes which can result in severe eye damage Always wear safety glassesgt or eye shields while operating your tractor or performing any adjustments

bull 0 or repairs We recommend standard safety glasses or a wide vIsion safetymask worn over spectacles

14 15

the attachment engaged Do not mow inreverse unless absolutely necessaryUSING THE REVERSE OPERATIONSYSTEM -Only use if you are certain no children orother bystanders will enter the mowingarea1 Depress brake pedal all the way down2 With engine running turn ignition key

counterclockwise toROS ON posi-tion

3 Look down and behind before andwhile backing

4 Slowly depress reverse drive pedal tostart movement

5 When use of the ROS is no longerneeded turn the ignition key clockwiseto engine ON position

TO OPERATE ON HILLSAWARNING Do not drive up or downhills with slopes greater than 15deg and donot drive across any slope Use the slopeguide provided at the back of this manualbull Choose the slowest speed before start-ing up or down hills

bull Avoid stopping or changing speed onhills

bull If stopping is absolutely necessary pushbrake pedal quickly to brake positionand engage parking brake

bull To restart movement slowly releaseparking brake and brake pedal

bull Slowly depress appropriate drive pedalto slowest settingMake all turns slowly

TO TRANSPORTWhen pushing or towing your tractor besure to disengage transmission by placingfreewheel control in freewheeling positionFreewheel control is located at the reardrawbar of tractor1 Raise attachment lift lever to its highest

position2 Pull freewheel control out and into the

slot and release so it is held in thedisengaged position

level If necessary add oil until FULLmark on dipstick is reached Do notoverfill

bull For cold weather operation you shouldchange oil for easier starting (See theoil viscosity chart in the Maintenancesection of this manual)

bull To change engine oil see the Mainte-nance section in this manual

ADD GASOLINEbull Fill fuel tank to bottom of filler neck Donot overfill Use fresh clean regularunleaded gasoline with a minimum of87 octane (Use of leaded gasoline willincrease carbon and lead oxide depositsand reduce valve life) Do not mix oilwith gasoline Purchase fuel in quan-tities that can be used within 30 days toassure fuel freshness

ACAUTION Wipe off any spilled oil orfuel Do not store spill or use gasolinenear an open flameIMPORTANT When operating in temper-atures below32degF(0degC) use fresh cleanwinter grade gasoline to help insure goodcold weather startingCAUTION Alcohol blended fuels (calledgasohol or using ethanol or methanol) canattract moisture which leads to separa-tion and formation of acids during storageAcidic gas can damage the fuel systemof an engine while in storage To avoidengine problems the fuel system shouldbe emptied before storage of 30 daysor longer Drain the gas tank start theengine and let it run until the fuel linesand carburetor are empty Use fresh fuelnext season See Storage Instructions foradditional information Never use engineor carburetor cleaner products in the fueltank or permanent damage may occur

TO START ENGINEWhen starting the engine for the first timeor if the engine has run out of fuel it willtake extra cranking time to move fuel fromthe tank to the engine1 Be sure freewheel control is in the

transmission engaged position2 Sit on seat in operating position

depress brake pedal and set parkingbrake

3 Move attachment clutch to disengagedposition

17

~

cgt ~I~~

~J~ bullQ ~-~~ bullbullbull~ -)bullbullbull

bull Do not push or tow tractor at more thantwo (2) MPH

bull To re-engage transmission reverseabove procedure

NOTE To protect hood from damagewhen transporting your tractor on a truckor a trailer be sure hood is closed andsecured to tractor Use an appropriatemeans of tying hood to tractor (rope cordetc)

02219

Transmission DisengagedTOWINGCARTSANDOlHERATTACHMENTSTow only the attachments that are recom-mended by and comply with specificationsof the manufacturer of yourtractor Usecommon sense when towing Too heavyof a load while on a slope is dangerousTires can lose traction with the ground andcause you to lose control of your tractor

SERVICE REMINDERHOUR METERService reminder shows the total numberof hours the engine has run and flashes toindicate that the engine or mower needsservicing When service is required theservice reminder will flash for two hoursTo service engine and mower see theMaintenance section of this manualNOTE Service reminder runs when theignition key is in any position but STOPFor accurate reading be sure key remainsin the STOP position when engine is notrunning

BEFORE STARTING THE ENGINECHECK ENGINE OIL LEVELThe engine in your tractor has beenshipped from the factory already filledwith summer weight oil1 Check engine oil with tractor on level

ground2 Unthread and remove oil fill cap

dipstick wipe oil off Reinsert thedipstick into the tube and rest oil fillcap on the tube Do not thread the caponto the tube Remove and read oil

Engine ON Position(Normal Operating)

bull~-~41ROS ON Position

16

TO OPERATE MOWERYour tractor is equipped with an operatorpresence sensing switch Any attemptby the operator to leave the seat with theengine running and the attachment clutchengaged will shut off the engine You mustremain fully and centrally positioned in theseat to prevent the engine from hesitatingor cutting off when operating your equip-ment on rough rolling terrain or hills1 Select desired height of cut with at-

tachment lift lever2 Start mower blades by engaging at-

tachment clutch controlTO STOP MOWER BLADES -disengage attachment clutch control

ACAUTION Do not operate the mowerwithout either the entire grass catcheron mowers so equipped or the deflectorshield (S) in place

REVERSE OPERATION SYSTEM (ROS)Your tractor is equipped with a ReverseOperation System (ROS) Any attempt bythe operator to travel in the reverse direc-tion with the attachment clutch engagedwill shut off the engine unless ignition keyis placed in the ROS ON position

AWARNING Backing up with the at-tachment clutch engaged while mowingis strongly discouraged Turning the ROSON to allow reverse operation with theattachment clutch engaged should onlybe done when the operator decides it isnecessary to reposition the machine with

4 Move throttle control to fast position5 Pull choke control out for a cold engine

start attempt For a warm engine startattempt the choke control may not beneeded

NOTE Before starting read the warmand cold starting procedures below6 Insert key into ignition and tum key

clockwise to start position and releasekey as soon as engine starts Donot run starter continuously for morethan fifteen seconds per minute If theengine does not start after severalattempts push choke control in waita few minutes and try again If enginestill does not start pull the choke con-trol out and retry

WARM WEATHER STARTING (500 F andabove)7 When engine starts slowly push

choke control in until the enginebegins to run smoothly If the enginestarts to run roughly pull the chokecontrol out slightly for a few secondsand then continue to push the controlin slowly

The attachments and ground drive cannow be used If the engine does notaccept the load restart the engine andallow it to warm up for one minute usingthe choke as described above

COLD WEATHER STARTING (500 F andbelow)7 When engine starts slowly push

choke control in until the enginebegins to run smoothly Continue topush the choke control in small stepsallowing the engine to accept smallchanges in speed and load until thechoke control is fully in If the enginestarts to run roughly pull the chokecontrol out slightly for a few secondsand then continue to push the controlin slowly This may require an enginewarm-up period from several secondsto several minutes depending on thetemperature

AUTOMATIC TRANSMISSION WARM UPBefore driving the unit in cold weatherthe transmission should be warmed up asfollows1 Be sure the tractor is on level ground2 Release the parking brake and let the

brake slowly return to operating posi-tion

3 Allow one minute for transmission towarm up This can be done during theengine warm Lip period

The attachments can be used duringthe engine warm-up period after thetransmission has been warmed up andmay require the choke control be pulledout slightly

NOTE If at a high altitude (above 3000feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may need tobe adjusted for best engine performance(see TO ADJUST CARBURETOR in theService and Adjustments sectiqn of thismanual)

PURGE TRANSMISSIONACAUTION Never engage or dis-engage freewheelleverwhile the engineis runningTo ensure proper operation and per-formance it is recommehdedthat thetransmission be purged before operatingtractor for the first time This procedure willremove any trapped air inside the trans-mission which may have developed duringshipping of your tractorIMPORTANT Should your transmissionrequire rernoval for service or replace-ment it should be purged after reinstall-ation before operating the tractor1 Place tractor safely on a level surface

- that is clear of objects and open - withengine off and parking brake set

2 Disengage transmission by placingfreewheel control in disengaged posi-tion (See TO TRANSPORT in thissection of manual)

3 Sitting in the tractor seat start engineAfter the engine is running movethrottle control to slow position Disen-

1gage parking brakebullbull CAUTION At any time during step4 there may be movement of the drivewheels4 Depress forward drive pedal to full

forward position and hold for five (5)seconds and release pedal Depressreverse drive pedal to full reverse posi-tion and hold for five (5) seconds andrelease pedal Repeat this procedurethree (3) times

5 Shutoff engine and set parking brake6 Engage transmission by placing free-

wheel control in engaged position (SeeTO TRANSPORT in this section ofmanual)

18 Ij

7 Sitting in the tractor seat start engineAfter the engine is running movethrottle control to half (12) speedDisengage parking brake

8 Drive tractor forward for approximatelyfive feet then backwards for five feetRepeat this driving procedure threetimes

Your transmission is new purged and nowready for normal operationMOWING TIPSbull Tire chains cannot be used when themower housing is attached to tractor

bull Mower should be properly leveled forbest mowing performance See TOLEVEL MOWER HOUSING in theService and Adjustments section of thismanualThe left hand side of mower should beused for trimming

bull Drive SO that clippings are dischargedonto the area that has already beencut Have the cut area to the right ofthe tractor This will result in a moreeven distribution of clippings and moreuniform cutting

bull When mowing large areas start byturning to the right so that clippings willdischarge away from shrubs fencesdriveways etc After one or two roundsmow in the opposite direction makingleft hand turns until finished

19

bull If grass is extremely tall it should bemowed twice to reduce load and pos-sible fire hazard from dried clippingsMake first cut relatively high the secondto the desired height

bull Do not mow grass when it is wet Wetgrass will plug mower and leave undesir-able clumps Allow grass to dry beforemowingAlways operate engine at full throttlewhen mowing to assure better mow-ing performance and proper dischargeof material Regulate ground speed byselecting a low enough speed to give themower cutting performance as well asthe quality of cut desiredWhen operating attachments select aground speed that will suit the terrainand give best performance of the at-tachment being used

MAINTENANCE ROS ON Position

bull When the engine is running with theignition switch in the ROS ON positionand the attachment clutch engagedany attempt by the operator to shift intoreverse should NOT shut off the engine

BLADE CAREFor best results mower blades must besharp Replace worn bent or damagedbladesA CAUTION Use only a replacementblade approved by the manufacturer ofyour tractor Using a blade not approvedby the manufacturer of your tractor ishazardous could damage your tractor andvoid your warranty

BLADE REMOVAL1 Raise mower to highest position to al-low access to blades

NOTE Protect your hands with glovesandor wrap blade with heavy cloth2 Remove blade bolt by turning counter-clockwise

3 Install new blade with stampedGRASS SIDE facing the ground

IMPORTANT To ensure proper assemblycenter hole in blade must align with staron mandrel assembly4 Install and tighten blade bolt securely

(45-55 Ft Lbs torque)IMPORTANT Special blade bolt is heattreated

BATTERYYour tractor has a battery charging systemwhich is sufficient for normal use How-ever periodic charging of the battery withan automotive charger will extend its lifebull Keep battery and terminals cleanbull Keep battery bolts tightbull Keep small vent holes openbull Recharge at 6-10 amperes for 1 hourNOTE The original equipment battery onyour tractor is maintenance free Do not

21attempt to open or remove caps or covers

TRACTORAlways observe safety rules when per-forming any maintenanceBRAKE OPERATIONIf tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel dry concrete or paved surface thenbrake must be serviced (See TO CHECKBRAKE in the Service and Adjustmentssection of this manual)TIRESbull Maintain proper air pressure in all tires(See PSI on tires)

bull Keep tires free of gasoline oil or insectcontrol chemicals which can harm rub-ber

bull Avoid stumps stones deep ruts sharpobjects and other hazards that maycause tire damage

NOTE To seal tire punctures and preventflat tires due to slow leaks tire sealantmay be purchased from your local partsdealer Tire sealant also prevents tire dryrot and corrosionOPERATOR PRESENCE SYSTEM ANDREVERSE OPERATION SYSTEM (ROS)Be sure operator presence and reverseoperation systems are working properly Ifyour tractor does not function as de-scribed repair the problem immediatelybull The engine should not start unless thebrake pedal is fully depressed and theattachment clutch control is in the disEm-gaged position

CHECK OPERATOR PRESENCESYSTEMbull When the engine is running any at-tempt by the operator to leave the seatwithout first setting the parking brakeshould shut off the engine

When the engine is running and theattachment clutch is engaged any at-tempt by the operator to leave the seatshould shut off the engine

bull The attachment clutch should never op-erate unless the operator is in the seat

CHECK REVERSE OPERATION (ROS)SYSTEM bull When the engine is running with theignition switch in the engine ON posi-tion and the attachment clutch engagedany attempt by the operator to shift intoreverse should shut off the engine

G) MandrelZerks

LUBRICATION CHARTG)Spindle ~(~I iG) SpindleZerk Alii -----J~WZerk

G) Fronl WheelBearing zerk

Engine

3 - Replace blades more often when mowing in sandy soit4 - Not required if equipped with maintenance-free battery

G)General Purpose GreaseRefer to Maintenance ENGINE Section

IMPORTANT Do not oil or grease thepivot points which have special nylonbearings Viscous lubricants will attractdust and dirt that will shorten the life of theself-lubricating bearings If you feel theymust be lubricated use only a dry pow-dered graphite type lubricant sparingly

MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

SCHEDULE EACH 8 25 50 100 SEASON STORAGEUSE HOURS HOURS HOURS HOURS

Check Brake Ooeration V VT Check Tire Pressure t VR Ched Operator Presence amp ROS System tA Check for Loose Fasteners ~ V VC CheckiReolace Mower Blades t3T Lubrication Chart III Vo Check Battery Level R Clean Battery and Terminals II tICheck Transaxle Cooling ~Check Mower Levelness tCheck V-Belts ~Check Enaine Oil Level t Chanae Enaine Oil (with oil Mer) 2 V

E Chanae EnaineOil (wrthoutoil filter V12 tIN Clean Air Filter ~gtG Clean Air Screen ~

I Inspect MufflerSpark Arrester VN Reolace Oil Filter (If eauiooed) 2E Clean Enaine Coolina Fins 2Replace Spark Plug t VReplaceAir Filter Paper Cartridge tl2Reolace Fuel Filter ~

20

1 - Change mora often when operating under a heavy load orin high ambient temperatures

2 - Service more often when operating in dirty or dusty conditions

GENERAL RECOMMENDATIONSThe warranty on this tractor does notcover items that have been subjected tooperator abuse or negligence To receivefull value from the warranty operatormust maintain tractor as instructed in thismanualSome adjustments will need to be madeperiodically to properly maintain yourtractorAt least once a season check to see ifyou should make any of the adjustmentsdescribed in the Service and Adjustmentssection of this manualbull At least once a year you should replacethe spark plug clean or replace air filterand check blades and belts for wearA new spark plug and clean air filterassure proper air-fuel mixtureand helpyour engine run better and last longer

BEFORE EACH USE1 Check engine oil level2 Check brake operation3 Check tire pressure4 Check operator presence and

ROS systems for proper operation5 Check for loose fasteners

Oil Drain Valve

Change the oil after every 50 hours of op-eration or at least once a year if the tractoris not used for 50 hours in one yearCheck the crankcase oil level before start-ing the engine and after each eight (8)hours of operationTO CHANGE ENGINE OILDetermine temperature range expectedbefore oil change All oil must meet APIservice classification SG-SLbull Be sure tractor is on level surfacebull Oil will drain more freely when warmbull Catch oil in a suitable container1 Remove oil fill capdipstick Be careful

not to allow dirt to enter the enginewhen changing oil

2 Remove yellow cap from end of drainvalve and install the drain tube onto thefitting

CLEAN AIR SCREENAir screen must be kept free of dirt andchaff to prevent engine damage fromoverheating Clean with a wire brush orcompressed air to remove dirt and stub-born dried gum fibers

CLEAN AIR INTAKECOOLING AREASTo insure proper cooling make sure thegrass screen cooling fins and other exter-nal surfaces of the engine are kept cleanat all times Every 100 hours of operation (more oftenunder extremely dusty dirty conditions) remove the blower housing and other cool-ing shrouds Clean the cooling fins andexternal surfaces as necessary Make surethe cooling shrouds are reinstalledNOTE Operating the engine with ablocked grass screen dirty or pluggedcooling fins andor cooling shroudsremoved will cause engine damage due tooverheatingMUFFLERInspect and replace corroded muffler andspark arrester (if equipped) as it could cre-ate afire hazard andor damageSPARK PLUG(S)Replace spark plug(s) at the beginningof each mowing season or after every 100 hours of operation whichever occursfirst Spark plug type and gap setting areshown in PRODUCT SPECIFICATIONSsection of this manual

IN-LINE FUEL FILTERThe fuel filter should be replaced onceeach season If fuel filter becomesclogged obstructing fuel flow to carbu-retor replacement is required1 With engine cool remove filter and

plug fuel line sections2 Place new fuel filter in position in fuel

line with arrow pointing towards carbu~retor

3 Be sure there are no fuel line leaks andclamps are properly positioned

4 Immediately wipe up any spilled gaso-line

Cla~lamp

FuelFilter~

23

AIR FILTERYour engine will not run properly usinga dirty air filter Service paper cartridgeevery two months or every 25 hours ofoperation whichever occurs firstService paper cartridge more often underdusty conditionsReplace the paper cartridge annually orafter every 100 hours of operation

TO SERVICE CARTRIDGEbull Replace a dirty bent or damaged car-tridge Handle new cartridge carefullydo not use if the rubber seal is dam-aged

NOTE Do not wash the paper cartridgeor use pressurized air as this will damagethe cartridge 1 Open door (A) on the blower housing

to access the air cleaner element (B)2 Unhook the latch (C) and remove the

element 3 Gently tap the paper element to dis-

lodge dirt4 Clean all air cleaner components of

any accumulated dirt or foreign mate-rial Prevent any dirt from entering thethroat of carburetor

5 Install cleaned or new element on thebase and secure with latch

6 Close and latch the door

T

1~brrF1~

) 20FORE NEXl

Closed andLockedPosition

YellowCap

3 Unlock drain valve by pushing inwardslightly and turning counterclockwise

4 To open pull out on the drain valve5 After oil has drained completely close

and lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown

6 Remove the drain tube and replace thecap onto the end of the drain valve

7 Refill engine with oil through oil fill dip-stick tube Pour slowly Do not overfillFor approximate capacity see PROD-UCT SPECIFICATIONS sectioilof thismanual

8 Use gauge on oil fill capdipstick forchecking level For accurate readinginsert dipstick into the tube and pushdown firmly into place before removingKeep oil up to but not over the FULLline on dipstick Push dipstick downfirmly into the tube when finished22

Adding or checking level of electrolyte isnot necessary

TO CLEAN BATIERY AND TERMINALSCorrosion and dirt on the battery andterminals can cause the battery to leakpower1 Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor

2 Rinse the battery with plain water anddry

3 Clean terminals and battery cable endswith wire brush until bright

4 Coat terminals with grease or pet rocleum jelly

5 Reinstall battery (See REPLACINGBATIERY in the SERVICE AND AD-JUSTMENTS section of this manual)

TRANSAXLE COOLINGThe transmission fan and cooling finsshould be kept clean to assure propercoolingDo not attempt to clean fan or transmis-sion while engine is running or while thetransmission is hot To prevent possibledamage to seals do not use high pressurewater or steam to clean transaxlebull Inspect coolihg fan to be sure fan bladesare intact and clean

bull Inspect cooling fins for dirt grass clip-pings and other materials To preventdamage to seals do not use com-pressed air or high pressure sprayer toclean cooling fins

TRANSAXLE PUMP FLUIDThe transaxle was sealed at the factoryand fluid maintenance is not required forthe life of the transaxle Should the trans-axle ever leak or require serVicing contactyour nearest Sears or other qualifiedservice center

V-BELTSCheck V-belts for deterioration and wearafter 100 hours of operation and replaceif necessary The belts are not adjustableReplace belts if they begin to slip fromwearENGINELUBRICATIONOnly use high quality detergent oil ratedwith API service classification SG-SLSelect the oils SAE viscosity gradeaccording to your expected operatingtemperature

A CAUTION Blades are sharp Protectyour hands with gloves andor wrap bladewith heavy cloth2 Raise mower to its highest position3 At both sides of mower position blade

at side and measure the distance(A) from bottom edge of blade to theground The distance should be thesame on both sides

~1~r1JE

bull If front tip of blade is not 18 to 12lower than the rear tip go to the front oftractor

bull With an 1116 or adjustable wrenchloosen jam nut A several tums to clearadjustment nut BWith a 34 or adjustable wrench turnfront link adjustment nut (B) clockwise(Itighten) to raise the front of mower orcounterclockwise (loosen) to lower thefront mower

4 If adjustment is necessary see steps 2and 3 in Visual Adjustment instructionsabove

5 Recheck measurements adjust if nec-essary until both sides are equal

FRONT-TO-BACK ADJUSTMENTIMPORTANT Deck must be level side-to-sideTo obtain the best cutting results themower blades should be adjusted so thefront tip is 18 to 12 lower than the reartip when the mower is in its highest posi-tionA CAUTION Blades are sharp Protectyour hands with gloves andor wrap bladewith heavy clothbull Raise mower to highest position

Position any blade so the tip is pointingstraight forward Measure distance (8)to the ground at front and rear tip of theblade

25

9 Tum tractor steering wheel to the leftas far as it will go

10 Slide mower out from under right sideof tractor

TO INSTALL MOWERFollow procedure described in INSTALLMOWER AND DRIVE BELT in the As-sembly section of this manualTO LEVEL MOWERMake sure tires are properly inflated tothe PSI shown on tires Iftires are overor under inflated it may affect the appear-ance of your lawn and lead you to thinkthe mower is not adjusted properly

VISUAL SIDE-TO-SIDEADJUSTMENT1 With all tires properly inflated and if

your lawn appears unevenly cut de-termine which side of mower is cuttinglower

NOTE As desired you can raise the lowside of mower or lower the high side2 Go to side of mower you wish to adjust3 With a 34 or adjustable wrench turn

lift link adjustment nut (A) to the leftto lower the mower or to the right toraise the mower

NOTE Each full turn of adjustment nut willchange mower height about 3164 Test your adjustment by mowing some

uncut grass and visually checking theappearance Readjust if necessaryuntil you are satisfied with the results

PRECISION SIDE-TO-SIDEADJUSTMENT1 With all tires properly inflated park

tractor on level ground or driveway

We do not recommend using a gardenhose or pressure washer to clean yourtractor unless the engine and transmis-sion are covered to keep water out Waterin engine or transmission will shorten theuseful life of your tractor Use compressedair or a leaf blower to remove grassleaves and trash from tractor and mower

6 Go to either side of mower and discon-nect mower suspension arm (A) fromchassis and rear lift link (C) from rearmower bracket (D) - remove retainersprings and washers

7 Go to other side of mower and discon-nect the suspension arm and rear liftlinkA CAUTION Aftenear lift links are dis-

connected the attachment lift lever will bespring loaded Have a tight grip on lift leverwhen changing position of the lever8 From right side of mower disconnect

anti-sway bar (S) from right rear mowerbracket (D) - remove retainer springand washer and pull mower towardyou until the bar falls from the hole inbracket~

B

24

TRACTORTO REMOVE MOWER1 Place attachment clutch in DISEN-

GAGED position2 Lower attachment lift lever to its lowest

position 3 Disengage belt tension rod (K) from

lock bracket (L)A CAUTION Belt tension rod is springloaded Have a tight grip on rod andrelease slowly4 Remove mower belt from electric

clutch pulley (M)5 Disconnect front link (E) from mower

- remove retainer spring and washer

L) WARNING TO AVOID SERIOUS INJURV BEFORE PERFORMING ANY SER-a VICE OR ADJUSTMENTS1 Depress brake pedal fully and set parking brake

2 Place attachment clutch in DISENGAGED position3 Turn ignition key to STOP and remove key4 Make sure the blades and all moving parts have completely stopped5 Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug

~

CLEANINGbull Clean engine battery seat finish etc

of all foreign matterKeep finished surfaces and wheels freeof all gasoline oil etc

bull Protect painted surfaces with auto-motive type wax

Loosen jam nut A first

NOTE Each full turn of the adjustmentnut will change mower height about 18bull Recheck measurements adjust if nec-essary until front tip of blade is 18 to12 lower than the rear tip

bull Hold adjustment nut in position withwrench and tighten jam nut securely against adjustment nut

C-

26

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL1 Park tractor on a level surface Engage

parking brake 2 lower attachment lift lever to its lowest

position3 Disengage belt tension rod (K) from1lock bracket (l)a CAUTION Belt tension rod is springloaded Have a firm grip on rod and re-lease slowly 4 Remove screws (P) fromRH and LH

mandrel covers and remove covers(0)

5 Remove any dirt or grass clippingswhich may have accumulated aroundmandrels and entire upper deck sur-face

6 Remove belt from electric clutch pulley(M) both mandrel pulleys (R) and allidler pulleys (S)

MOWER DRIVE BELT INSTALLATION1 Install belt around both mandrel pul-

leys (R) and around idler pulleys (S) asshown

2 Install belt onto electric clutch pulley(M)

IMPORTANT Check belt for proper rout-ing in all mower pulley grooves3 Reassemble RH and LH mandrel

covers (0) Securely tighten all screws4 Engage belt tension rod (K) on locking

bracket (l)A CAUTION Belt tension rod is springloaded Have a tight grip on rod and en-gage slowly5 Raise attachment lift lever to highest

position

TO ADJUST ATTACHMENT CLUTCHThe electric clutch should provide years

of service The clutch has a built-in brakethat stops the pulley within 5 secondsEventually the internal brake will wearwhich may cause the mower blades tonot engage or to not stop as requiredAdjustments should be made by a Searsor other qualified service center1 Make sure attachment clutch and igni-

tion switches are in OFF position2 Adjust the three nylon locknuts until

space between clutch plate and rotormeasures 012 at all three slot loca-tions cut in the side of brake plate

NOTE After installing a new electricclutch run tractor at full throttle andengage and disengage electric clutch 10cycles to wear in clutch plate

Rotor

TO REPLACE MOTION DRIVE BELTPark the tractor on level surface Engageparking brake For ease of service there isa belt installation guide decal on bottom ofleft footrest

BELT REMOVAl-1 Remove mower (See TO REMOVE

MOWER in this section of manual)NOTE Observe entire motion drive beltand position of all belt guides and keepers2 Disconnect clutch wire harness (A)3 Remove anti-rotation link (B) on right

side of tractor4 Remove belt from stationary idler (C)

and clutching idler (D)5 Remove belt from centerspan idler (E)6 Pull belt slack toward rear of tractor

Carefully remove belt upwards fromtransmission input pulley and overcooling fan blades (F)

7 Remove belt downward from enginepulley and around electric clutch (G)

8 Slide belt toward rear of tractor off thesteering plate (H) and remove fromtractor

27

BELT INSTALLATION -1 Install new belt from tractor rear to

front over the steering plate (H) andabove clutch brake pedal shaft (J)

2 Pull belt toward front of tractor and rollbelt around electric clutch and ontoengine pulley (G)

3 Pull belt toward rear of tractor Care-fully work belt down around transmis-sion cooling fan and onto the inputpulley (F) Be sure belt is inside thebelt keeper

4 Install belt on centerspan idler (E)5 Install belt through stationary idler (C)

and clutching idler (D)6 Reinstall anti-rotation link (B) on right

side of tractor Tighten securely7 Reconnect clutch hamess (A)8 Make sure belt is in all pulley grooves

and inside all belt guides and keepers9 Install mower (See TO INSTAll

MOWER in this section of manual)

TO CHECK BRAKEIf tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel dry concrete or paved surface thenbrake must be servicedYou may also check brake by1 Park tractor on alevel dry concrete or

paved surface depress clutchbrakepedal all the way down and engageparking brake

2 Disengage transmission by placingfreewheel control in transmission dis-engaged position Pull freewheel con-trol out and into the slot and release soit is held in the disengaged position

The rear wheels must lock and skidwhen you try to manually push the tractorforward If the rear wheels rotate then thebrake needs to be serviced Contact aSears or other qualified service center

FRONT WHEEL TOE-INCAMBERYour new tractor front wheel toe-in andcamber is set at the factory and is normalThe front wheel toe-in and camber arenot adjustable If damage has occurred toaffect the factory set front wheel toe-in orcamber contact a Sears or other qualifiedservice center

TO REMOVE WHEEL FOR REPAIRS1 Block up axle securely2 Remove axle cover retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do notlose)

3 Repair tire and reassembleNOTE On rear wheels only aligngrooves in rear wheel hub and axle Insertsquare key4 Replace washers and snap retaining

ring securely in axle groove5 Replace axle coverNOTE To seal tire punctures and preventflat tires due to slow leaks purchase anduse tire sealant from Sears Tire sealantalso prevents tire dry rot and corrosion

Washers

I

~SqUareKey (RearWheel Only)

TO START ENGINE WITH A WEAK BAT-TERYAWARNING Lead-acid batteries gen-erate explosive gases Keep sparks flameand smoking materials away from bat-teries Always wear eye protection whenaround batteriesIf your battery is too weak to start theengine it should be recharged (See BAT-TERY in the MAINTENANCE section ofthis manual)If jumper cables are used for emergencystarting follow this procedureIMPORTANT Your tractor is equippedwith a12 volt system The other vehiclemust also be a 12 volt system Do not useyour tractor battery to start other vehicles

TO ATTACH JUMPER CABLES -1 Connect one end of the RED cable

to the POSITIVE (+) terminal of eachbattery(A-B) taking care not to shortagainst tractor chassis

2 Connect one end of the BLACK cableto the NEGATIVE (-) terminal (C) offully charged battery

3 Connect the other end of the BLACKcable (D) to good chassis groundaway from fuel tank and battery

TO REMOVE CABLES REVERSEORDER-1 BLACK cable first from chassis and

then from the fully charged battery2 RED cable last from both batteries

Weak or Dead Fully ChargedBattery Battery

REPLACING BATTERYAWARNING Do not short batteryterminals by allowing a wrench or anyother objectto contact both terminals atthe same time Before connecting batteryremove metal bracelets wristwatch bandsrings etcPositive terminal must be connectedfirst to prevent sparking from accidentalgrounding1 Lift hood to raised position2 Disconnect BLACK battery cable (A)

then RED battery cable and carefullyremove battery from tractor

3 Install new battery with terminals insame position as old battery

4 First connect RED battery cable (B) topositive (+) battery terminal with hexbolt and keps nut as shown Tightensecurely Slide terminal cover (C) overterminal

5 Connect BLACK grounding cable tonegative (-) battery terminal with re-maining hex bolt and keps nut Tightensecurely

6 Close hood

1 Raise hood2 Remove bulb holder from the hole in

the backside of the grill3 Replace bulb in holder and install bulb

holder securely back into the hole inthe backside of the grill

4 Close hoodINTERLOCKS AND RELAYSLoose or damaged wiring may causeyour tractor to run poorly stop running orprevent it from startingbull Check wiring See electrical wiring

diagram in the Repair Parts section

TO REPLACE FUSEReplace with 30 amp automotive-typeplug-in fuse The fuse holder is locatedbehind the dashTO REMOVE HOOD AND GRILL AS-SEMBLY1 Raise hood2 Unsnap headlight wire connector3 Stand in front of tractor Grasp hood at

sides tilt toward engine and lift off oftractor

4 When replacing hood be sure to re-connect the headlight wire connector

ENGINEMaintenance repair or replacement ofthe emission control devices and systemswhich are being done at the customers ex-pense may be performed by any non-roadengine repair establishment or individualWarranty repairs must be performed by anauthorized engine manufacturers serviceoutletCARBURETORIf your engine does not operate properlydue to suspected carburetor problemstake your tractor to a Sears or otherqualified service center for repair andoradjustment High speed stop is factory adjusted Donot adjust - damage may resultIMPORTANT Never tamper with theengine governor which is factory setfor proper engine speed Overspeed-ing the engine above the factory highspeed setting can be dangerous If youthink the engine-governed high speedneeds adjusting contact a Sears or otherqualified service center which has properequipment and experience to make anynecessary adjustments

28 29

STORAGE

Immediately prepare your tractor for stor-age at the end of the season or if the trac-t~rwill not be used for 30 days or moreaWARNING Never store the tractorwith gasoline in the tank inside a buildingwhere fumes may reach an open flameor spark Allow the engine to cool beforestoring in any enclosure

TRACTORWhen tractor is to be stored for a periodof time clean it thoroughly remove all dirtgrease leaves etc Store in a clean dryarea1 Clean entire tractor (See CLEANING

in the Maintenance section of thismanual)

2 Inspect and replace belts if necessary(See belt replacement instruCtions inthe Service and Adjustments section ofthis manual)

3 lubricate as shown in the Maintenancesection of this manual

4 Be sure that all nuts bolts and screwsare securely fastened Inspect movingparts for damage breakage and wearReplace if necessary

5 Touch up all rusted or chipped paintsurfaces sand lightly before painting

BATTERYbull Fully charge the battery for storageAfter a period of time in storage batterymay require recharging

bull To help prevent corrosion and powerleakage during long periods of storagebattery cables should be disconnectedand battery cleaned thoroughly (see TOCLEAN BATIERY AND TERMINALS inthe Maintenance section of this manual)

bull After cleaning leave cables discon-nected and place cables where theycannot come in contact with batteryterminals

bull If battery is removed from tractor forstorage do not store battery directly onconcrete or damp surfaces

ENGINEFUEL SYSTEMIMPORTANT It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor fuelhose or tank during storage Also alcoholblended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation of

30

acids during storage Acidic gas can dam-age the fuel system of an engine while instoragebull Empty the fuel tank by starting the en-gine and letting it run until the fuel linesand carburetor are empty

bull Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur

bull Use fresh fuel next seasonNOTE Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage Addstabilizer to gasoline in fuel tank or stor-age container Always follow the mix ratiofound on stabilizer container Run engineat least 10rriinutes after adding stabilizerto allow the stabilizer to reach the carbure-tor Do not empty the gas tank and carbu-retor if using fuel stabilizerENGINE OILDrain oil (with engine warm) and replacewith clean engine oil (See ENGINE inthe Maintenance section of this manual)CYLINDER(S)1 Remove spark plug(s)2 Pour one ounce of oil through spark

plug hole(s) into cylinder(s)3 Tum ignition key to start position for a

few seconds to distribute oil4 Replacewith new spark plug(s)

OTHERbull Do not store gasoline from one seasonto another

bull Replace your gasoline can if your canstarts to rust Rust andor dirt in yourgasoline will cause problems

bull If possible store your tractor indoorsand cover it to give protection from dustand dirt

bull Cover your tractor with a suitable pro-tective cover that does not retain mois-ture Do not use plastic Plastic cannotbreathe which allows condensation toform and will cause your tractor to rust

IMPORTANT Never cover tractor whileengine and exhaust areas are still warm

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONWill not start 1 Out of fuel 1 Fill fuel tank

2 Engine not CHOKED 2 See TO START ENGINE inproperly Operation section

3 Engine flooded 3 Wait several minutes before

4 Bad spark plugattempting to start

4 Replace spark plug5 Weak or dead battery 5 Recharge or replace battery6 Dirty air filter 6 Cleanreplace air filter7 Dirty fuel filter 7 Replace fuel filter8 Water in fuel 8 Empty fuel tank and carbure-

tor refill tank with fresh gas-oline and replace fuel filter

9 loose or damaged wiring 9 Check all wiring10 Carburetor out of adjListment 10 See To Adjust Carburetor

in Service and Adjustmentssection

11 Engine valves out of 11Contact a Sears or otheradjustment qualified service center

Hard to start 1 Dirty air filter 1 Cleanreplace air filter2 Bad spark plug 2 Replace spark plug3 Weak or dead battery 3 Recharge or replace battery4 Dirty fuel filter 4 Replace fuel filter

5 Stale or dirty fuel 5 Empty fuel tank and refill tankwith fresh clean gasoline

6 loose or damaged wiring 6 Check all wiring7 Carburetor out of adjustment 7 See To Adjust Carburetor in

Service and Adjustmentssection

8 Engine valves out of 8 Contact a Sears or otheradjustment qualified service center

Engine will not 1 Brake pedal not depressed 1 Depress brake pedalturn over 2 Attachment clutch is engaged 2 Disengage attachment clutch

3 Weak or dead battery 3 Recharge or replace battery4 Blown fuse 4 Replace fuse5 Corroded battery terminals 5 Clean battery terminals6 loose or damaged wiring 6 Check all wiring7 Faulty ignition switch 7 Checkreplace ignition switch8 Faulty solenoid or starter 8 CheckreplaCe solenoid or

starter9 Faulty operator presence 9 Contact a Sears or other

switch(es) qualified service center

Engine clicks but 1 Weak or dead battery 1 Recharge or replace batterywill not start 2 Corroded battery terminals 2 Clean battery terminals

3 loose or damaged wiring 3 Check all wiring4 Faulty solenoid or starter 4 Checkreplace solenoid or

starter

Loss of power 1 Cutting too much grasstoo 1 Raise cutting heightreducefast speed

2 Throttle in CHOKE position 2 Adjust throttle control3 Build-up of grass leaves and 3 Clean underside of mower

trash under mower housing4 Dirty air filter 4 Cleanreplace air filter5 low oil leveldirty oil 5 Check oil levelchange oil

31

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONLoss of poWer 6 Faulty spark plug 6 Clean and regap or change(continued) spark plug

7 Dirty fuel filter 7 Replace fuel filter8 Stale or dirty fuel 8 Empty fuel tank and refill tank

with fresh clean gasoline9 Water in fuel 9 Emptyfuel tank and carbure-

tor refill tank with fresh gas-olineand replace fuel filter

10 Spark plug wire loose to Connect and tighten sparkplug wire

11 Dirty engine air screenfins 11 Clean engine air screenfins12 Dirtyclogged muffler 12 Cleanreplace muffler13 Loose or damaged wiring 13 Check all wiring14 Carburetor out of adjustment 14 See To Adjust Carburetor

in Service and Adjustmentssection

15 Engine valves out of 15 Contact a Sears or otheradjustment qualified service center

Excessive 1 Worn bent or loose blade 1 Replace blade Tighten bladevibration bolt

2 Bent blade mandrel 2 Contact a Sears or otherqualified service center

3 Loosedamaged partes) 3 Tighten loose partes)Replace damaged parts

Engine dies when 1 Reverse operation system 1 Turn ignition key totractor is shifted (ROS) is not ON while ROS ON positioninto reverse mower or other attachment See Operation section

is engaged

Engine continues 1 Faulty operator-safety 1 Check wiring switches andto run when presence control system connections If not correctedoperator leaves contact a Sears or otherseat with qualified service centerattachmentclutch engaged

Poor cut uneven 1 Worn bent or loose blade 1 Replace blade Tighten bladebolt

2 Mower deck not level 2 Level mower deck

3 Buildup of grass leaves and 3 Clean underside of mowertrash under mower housing

4 Bent blade mandrel 4 Contact a Sears or otherqualified service center

5 Clogged mower deck vent 5 Clean around mandrels tofrom build-up of grass leaves open vent holesand trash around mandrels

32

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONMower blades will 1 Obstruction in clutch 1 Removeobstructioilnot rotate mechanism

2 Worndamaged mower drive 2 Replace mower drive beltbelt

3 Frozen idler pulley 3 Replace idler pulley4 Frozen blade mandrel 4 Contact a Sears or other

qualified service center5 Mower belt off engine pulley 3 Install belt on engine pulley

Poor grass 1 Engine speed too slow 1 Place throttle control indischarge FAST position

2 Travel speed too fast 2 Shift to slower speed3 Wet grass 3 Allow grass to dry before

mowing4 Mower not level 4 Level mower5 Lowuneven tire air pressure 5 Check tires for proper air

pressure6 Worn bent or loose blade 6 Replacesharpen blade

Tighten blade bolt7 Buildup of grass leaves and 7 Clean underside of mower

trash under mower housing8 Mower drive belt worn 8 Replace mower drive belt9 Blades improperly installed 9 Reinstall blades sharp edge

down10 Improper blades used 10 Replace with blades listed

in this manual11Clogged mower vent 11 Clean around mandrels to

holes from buildup of grass open vent holesleaves and trash aroundmandrels

Headlight(s) not 1 Ught switch is OFF 1 Turn light switch ONworking 2 Bulb(s) or lamp(s) burnedout 2 Replace bulb(s) or lamp(s)(if so equipped) 3 Faulty light switch 3 Checkreplace light switch

4 Loose or damaged wiring 4 Check wiring and connections5 Blown fuse 5 Replace fuse

Battery will not 1 Bad battery cell(s) 1 Replace battery

charge 2 Poor cable connections 2 Checkclean all connections3 Faulty regulator 3 Replace regulator

(if so equipped)4 Faulty alternator 4 Replace alternator

Loss of drive 1 Freewheel control in 1 Place freewheel control indisengaged position engaged position

2 Motion drive belt worn 2 Replace motion drive beltdamaged or broken

3 Air trapped in transmission 3 Purge transmissionduring shipment or servicing

Engine backfires 1 Engine throttle control not set 1 Move throttle controlwhen turning between half and full speed between half and full speedengine OFF (fast) position before stopping (fast) position before

engine stopping engine

33

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

- - -

A WARNING To avoid serious Injury operate your tractor up anddown the face of slopes never across the face Po not mowslopes greater than 15 degrees Make turns gradually to preventtipping or loss of control Exercise extreme caution whenchanging direction on slopes

1 Fold this page along dotted line indicated above2 Hold page before you so that its left edge is vertically parallel to a treetrunk nl nthAr IInrinht ~tructlJre

- Pivot bar towards you and insert oth-er end of bar into hole in rear mowerbracket (D) Move mower as needed toinsert bar- Secure with washer and retainerspring as shown

A-

NOTE Be sure mower side suspensionarms (A) are pointing forward before slid-ing mower under tractor4 Slide mower under tractor until it is

centered under tractor5 FIRST INSTALL ANTI-SWAY BAR (S)

- From right side of mower insertant-sway bar into hole in transmissionbracket (T)

6 ATIACH MOWER SIDE SUSPENSIONARMS (A) TO CHASSIS - Position holein arm over pin (B) on outside of tractorchassis and secure with washer andretainer spring

7 Repeat on opposite side of tractor9

INSTALL MOWER AND DRIVEBELTSee MOWER AND DRIVE BELT AS-SEMBLY Supplement Sheet for additionalguidance on this assemblyBe sure tractor is on level surface andengage parking brake1 Lower attachment lift lever to its lowest

positionA CAUTION Lift lever is spring loadedHave a tight grip on lift lever lower itslowly and engage in lowest position2 Turn steering wheel to the left as far as

it will go and position mower on rightside of tractor with deflector shield tothe right

5 Raise attachment lift lever to its highestposition

6 Remove key from bag and start theengine (see TO START ENGINE inthe Operation section of this manual)After engine has started move throttlecontrol to idle position

7 Release parking brake 8 Slowly depress forward drive pedal and

drive tractor off skid9 Apply brake to stop tractor and set

parking brake10 Tum ignition key to STOP positionContinue with the instructions that followASSEMBLE FRONT WHEEL TOMOWER1 Using shoulder bolt washer and

locknut from parts bag assemble frontwheel to mower as shown Tightensecurely

3 Remove plastic tie securing belt bringbelt forward and check belt for properrouting in all mower pulley grooves

NOTE You may now roll or drive yourtractor off the skid Follow the appropriateinstruction below to remove the tractorfrom the skid

A WARNING Before starting read un-derstand and follow all instructions in theOperation section of this manual Be suretractor is in a well-ventilated area Be surethe area in front of tractor is clear of otherpeople and objectsTO ROLL TRACTOR OFF SKID (SeeOperation section for location andfunction of controls)1 Raise attachment lift lever to its highest

position 2 Release parking brake by depressing

brake pedal3 Place freewheel control in trans-

mission disengaged position (See TOTRANSPORT in the Operation sectionof this manual)

4 Roll tractor forward off skidTO DRIVE TRACTOR OFF SKID (SeeOperation section for location andfunction of controls)1 Be sure all the above steps have been

completed2 Check en~ine oil level and fill fuel tank

with gasoline3 Place freewheel control in trans-

mission engaged position (see TOTRANSPORT in Operation section ofthis manual)

4 Sit on seat in operating position de-press brake pedal and set the parkingbrake

CHECK BATTERY1 Uft hood to raised positionNOTE If this battery is put into serviceafter month and year indicated on label(L) (label is located between terminals)charge battery for minimum of one hour at6-10 amps (See BATIERY in Mainte-nance section of this manual for charginginstructions)

ADJUST SEAT1 Sit in seat2 Lift up adjustment lever (A) and slide

seat until a comfortable position isreached which allows you to pressclutchbrake pedal all the way down

3 Release lever to lock seat in position

ASSEMBLYPRE-OPERATION

8

Your new tractor has been assembled at the factory with the exception of those parts leftunassembled for shipping purposesTOOLS REQUIRED FOR ASSEMBLYA socket wrench set will make assemblyeasier Standard wrench sizes you needare listed below(1) 34 wrench (1) Pliers(1) 916wrench (1) Utility knife(1) Tire pressure gauge

When right or left hand is mentioned inthis manual it means from your point ofview when you are in the operating posi-tion (seated behind the steering wheel)

TO REMOVE TRACTOR FROMCARTONUNPACK CARTON1 Remove all accessible loose parts and

parts cartons from carton2 Cut along dashed lines on all four pan-

els of carton Remove end panels andlay side panels flat

3 Remove mower and packing materials4 Check for any additional loose aprts or

cartons and remove

II

ICHECKLISTBefore you operate your new tractor wewish to assure that you receive the bestperformance and satisfaction from thisQuality ProductPlease review the following checklist~ All assembly instructions have beencompleted

~ No remaining loose parts in carton~ Battery is properly prepared andcharged

~ Seat is adjusted comfortably and tight-ened securely

~ All tires are properly inflated (For ship-ping purposes the tires were overin-flated at the factory)

~ Be sure mower deck is properly leveledside-to-sidefront-to-rear for best cuttingresults (Tires must be properly inflatedfor leveling)

~ Check mower and drive belts Be surethey are routed properly around pulleysand inside all belt keepers

~ Check wiring See that all connectionsare still secure and wires are properlyclamped

I Before driving tractor be sure freewheelcontrol is in transmission engagedposition (see TO TRANSPORT in theOperation section of this manual)

While learning how to use your tractorpay extra attention to the following impor-tant itemsI Engine oil is at proper level I Fuel tank is filled with fresh cleanregular unleaded gasoline

I Become familiar with all controls theirlocation and function Operate thembefore you start the engine

I Be sure brake system is in safe ope rat -ing condition

I Be sure Operator Presence Systemand Reverse Operation System (ROS)are working properly (See the Opera-tion and Maintenance sections in thismanual)

I It is important to purge the transmissionbefore operating your tractor for the firsttime Follow proper starting and transmis-sion purging instructions (See TO STARTENGINE and PURGE TRANSMISSIONin the Operation section of this manual)

CHECK TIRE PRESSUREThe tires on your tractor were overinflatedat the factory for shipping purposes Cor-rect tire pressure is important for bestcutting performancebull Reduce tire pressure to PSI shown ontires

CHECK DECK LEVELNESSFor best cutting results mower hous-ing should be properly leveled See TOLEVEL MOWER in the Service andAdjustments section of this manual

CHECK FOR PROPER POSITIONOF ALL BELTS See the figures that are shown for replac-ing motion and mower blade drive beltsin the Service and Adjustments sectionof this manual Verify thatthe belts arerouted correctly

CHECK BRAKE SYSTEMAfter you learn how to operate your trac-tor check to see that the brake is operat-ing properly See TO CHECK BRAKEin the Service and Adjustments section of this manual

13 Disengage belt tension rod (K) from lock-ing bracket (L)

14 Install belt onto engine clutch pulley (M)IMPORTANT Check belt for proper routingin all mower pulley grooves

12 Insert other end of link (E) into hole infront mower bracket (H) and secure withwasher and retainer spring (J)

15 Engage belt tension rod (K) on lockingbracket (L)

A CAUTION Belt tension rod is springloaded Have a tight grip on rod and engageslowly16 Raise attachment lift lever to highest

position -17 If necessary adjust gauge wheels

before operating mower as shown in theOperation section of this manual

10 Tum steering wheel to position wheelsstraight forward

11 ATIACH FRONT LINK (E) - Work fromleft side oftractor Insert rod end of linkassembly through front hole in tractorfront suspension bracket (F) and securewith retainer spring (G) through hole inlink located behind the bracket

ATIACH REAR LIFT LINKS (C) -Insertrod end of link assembly into hole in trac-tor lift shaft suspenionarm (L) and pivotlink down to mower Uft rear comer ofmower and position slot in link assemblyover pin on rear mower bracket (D) andsecure with washer and retainer spring

9 Repeat on opposite side of tractor

1011

OPERATIONThese symbols may appear on your tractor or in literature supplied with the productLearn and understand their meaning

KNOW YOUR TRACTORREAD THIS OWNERS MANUAL AND SAFETY RULES BEFORE OPERATING YOURTRACTORCompare the illustrations with your tractor to familiarize yourself with the locations ofvarious controls and adjustments Save this manual for future reference

(J) CRUISE CONTROL LEVER - Used toset forward movement of tractor at desiredspeed without holding the forward drivepedal(Ilt) FORWARD DRIVE PEDAL - Used forforward movement of tractor(L) REVERSE DRIVE PEDAL - Used forreverse movement of tractor(M)FREEWHEEL CONTROL - Disencgages transmission for pushing or slowlytowing the tractor with the engine off(N) CHOKE CONTROL - Used whenstarting a cold engine(P) SERVICE REMINDER HOUR METER-Indicates when service is required forthe engine and mower(Q) 12-VOLT POWER PORT - Used for12-volt accessories

Our tractors conform to the applicable safety standards of theAmerican National Standards Institute

(A) ATTACHMENT LIFT LEVER-Usedto raise and lower the mower or other at-tachments mounted to your tractor(B) BRAKE PEDAL - Used for brakingthe tractor and starting the engine(C) PARKING BRAKE - Locks clutchbrake pedal into the brake position(D) THROTTLE CONTROL -Used tocontrol engine speed(E) ATTACHMENT CLUTCH SWITCH- Used to engage the mower blades orother attachments mounted to your tractor(F) IGNITION SWITCH - Used for startingand stopping the engine(G) REVERSE OPERATION SYSTEM(ROS)ON POSITION -Allows opera-tion of mower or other powered attach-ment while in reverse(H) LIGHT SWITqH - Turns the head-lights on and off

~~~(i)DANGER indicates a hazard which if not avoidedwill result in death or serious injury

WARNING indicates a hazard which if not avoidedcould result in death or serious injury

CAUTION indicates a hazard which if not avoidedmight result in minor or moderate injury

CAUTION when used without the alert symbolindicates a snuation that could result in damageto the tractor anellor engine

AAA

~ HOT SURFACES indicates a hazard whichd1nLloo if not avoided could result in death serious injury- snellor property damage

UJ FIRE indicates a hazard which if not avoided~ could result in death serious injury anellor

property damage

IIbullbullbull

R N H L 11 if bullbull bullREVERSE NEUTRAL HIGH LOW CHOKE FAST SLOWbullbullbull IGNITION SWITCHe 0 e (8 iii IIbullbullbullENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFTOPERATIONSYSTEM (ROS)

tID6tt)cgt IID i E3 E t- + E ~7 ~WllLIGHTS ON FUEL BATTERY REVERSE FORWARD CRUISE CONTROL CLUTCHBRAKE

PEDAL

ATTACHMENT ATTACHMENT DANGER KEEP HANDSCLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

AFREEWHEEL

(Automatic Models only)

Failure to follow instructionscould result in serious injury ordeath The safety alert symbolis used to identify safety inform-ation about hazards which canresult in death serious injuryandor property damage

1213

TO ADJUST MOWER CUTTING HEIGHTThe position of the attachment lift lever (A)determines the cutting height

bull Put attachment lift lever in desired cut-ting height slot

bull Slide pointer tab (T) to desired cuttingheight as a reminder for next time youmow

The cutting height range is approxi-mately 1 to 4 The heights are mea-sured from the ground to the blade tip withthe engine not running These heightsare approximate and may vary dependingupon soil conditions height of grass andtypes of grass being mowedbull The average lawn should be cut to ap-proximately 2-12 inches during the coolseason and to over 3 inches during hotmonths For healthier and better lookinglawns mow often and after moderategrowth

bull For best cutting performance grass over6 inches in height should be mowedtwice Make the first cut relatively highthe second to desired height

TO ADJUST GAUGE WHEELSGauge wheels are properly adjustedwhen they are slightly off the ground whenmower is at the desired cutting heightinoperating position Gauge wheels thenkeep the deck in proper position to helpprevent scalping in most terrain conditionsNOTE Adjust gauge wheels with tractbron a flatlevel surface1 Adjust mower to desired cutting height

(See TO ADJUST MOWER CUTTI NGHEIGHT in this section of manual)

2 With mower in desired height of cutposition gauge wheels should beassembled so they are slightly off theground Install gauge wheel in appro-priate hole Tighten securely

3 Repeat for all installing gauge wheel insame adjustment hole

TO USE CRUISE CONTROLThe cruise control feature can be used forforward travel onlySYSTEM CHARACTERISTICSThe cruise control should only be usedwhile mowing or transporting on relativelysmooth straight surfaces Other conditionssuch as trimming at slow speeds maycause the cruise control to disengage Donot use the cruise control on slopes roughterrian or while trimmimg or turningbull With forward drive pedal depressed todesired speed pull cruise control lever(J) up and hold while lifting your foot offthe pedal then release the lever

To disengage the cruise control depressthe brake pedal or tap on forward drivepedal

TO USE CHOKE CONTROL (N)Use choke control whenever you are start-ing a cold engine Do not use to start awarm enginebull To engage choke control pull knob outSlowly push knob in to disengage

TO MOVE FORWARD ANDBACKWARDThe direction and speed of movement iscontrolled by the forward and reverse drivepedals 1 Start tractor and release parlltirig brake2 Slowly depress forward (Ilt) or reverse

(l) drive pedal to begin movementGround speed increases the furtherdown the pedal is depressed

TO USE THROTTLE CONTROL (D)Always operate engine at full speed (fast)bull Operating engine at less than full speed

(fast) reduces engines operating ef-ficiency

bull Full speed (fast) offers the best mowerperformance

GROUND DRIVE -bull To stop ground drive depress brakepedal all the way down

ENGINE-bull Move throttle control (D) between halfand full speed (fast) position

NOTE Failure to move throttle controlbetween half and full speed (fast) posi-tion before stopping may cause engine tobackfirebull Turn ignition key (F) to STOP positionand remove key Always remove keywhen leaving tractor to prevent unau-thorized use

bull Never use choke (N) to stop engineIMPORTANT leaving the ignition switchin any position other than STOP willcause the battery to discharge and godeadNOTE Under certain conditions whentractor is standing idle with the enginerunning hot engine exhaust gases maycause browning of grass To eliminatethis possibility always stop engine whenstopping tractor on grass areas

ampAUTION Always stop tractor com-pletely as described above before leavingthe operators position

O~3lI

HOW TO USE YOUR TRACTORTO SET PARKING BRAKE Your tractor is equipped with an operatorpresence sensing switch When engineis running any attempt by the operatorto leave the seat without first setting theparking brake will shut off the engine1 Depress clutchbrake pedal all the way

down and hold2 Pull parking brake lever up and release

pressure from clutchbrake pedalPedal should remain in brake ~itionMake sure parking brake will hold trac-tor secure

STOPPING

MOWER BLADES -bull To stop mower blades push attachmentclutch switch in to disengaged position(0)

(I) Attachment (0) Push-In toClutch Switch DisengagedPull Out To Engage

~

The operation of any tractor can result in foreign objects thrown into theMIEIY- eyes which can result in severe eye damage Always wear safety glassesgt or eye shields while operating your tractor or performing any adjustments

bull 0 or repairs We recommend standard safety glasses or a wide vIsion safetymask worn over spectacles

14 15

the attachment engaged Do not mow inreverse unless absolutely necessaryUSING THE REVERSE OPERATIONSYSTEM -Only use if you are certain no children orother bystanders will enter the mowingarea1 Depress brake pedal all the way down2 With engine running turn ignition key

counterclockwise toROS ON posi-tion

3 Look down and behind before andwhile backing

4 Slowly depress reverse drive pedal tostart movement

5 When use of the ROS is no longerneeded turn the ignition key clockwiseto engine ON position

TO OPERATE ON HILLSAWARNING Do not drive up or downhills with slopes greater than 15deg and donot drive across any slope Use the slopeguide provided at the back of this manualbull Choose the slowest speed before start-ing up or down hills

bull Avoid stopping or changing speed onhills

bull If stopping is absolutely necessary pushbrake pedal quickly to brake positionand engage parking brake

bull To restart movement slowly releaseparking brake and brake pedal

bull Slowly depress appropriate drive pedalto slowest settingMake all turns slowly

TO TRANSPORTWhen pushing or towing your tractor besure to disengage transmission by placingfreewheel control in freewheeling positionFreewheel control is located at the reardrawbar of tractor1 Raise attachment lift lever to its highest

position2 Pull freewheel control out and into the

slot and release so it is held in thedisengaged position

level If necessary add oil until FULLmark on dipstick is reached Do notoverfill

bull For cold weather operation you shouldchange oil for easier starting (See theoil viscosity chart in the Maintenancesection of this manual)

bull To change engine oil see the Mainte-nance section in this manual

ADD GASOLINEbull Fill fuel tank to bottom of filler neck Donot overfill Use fresh clean regularunleaded gasoline with a minimum of87 octane (Use of leaded gasoline willincrease carbon and lead oxide depositsand reduce valve life) Do not mix oilwith gasoline Purchase fuel in quan-tities that can be used within 30 days toassure fuel freshness

ACAUTION Wipe off any spilled oil orfuel Do not store spill or use gasolinenear an open flameIMPORTANT When operating in temper-atures below32degF(0degC) use fresh cleanwinter grade gasoline to help insure goodcold weather startingCAUTION Alcohol blended fuels (calledgasohol or using ethanol or methanol) canattract moisture which leads to separa-tion and formation of acids during storageAcidic gas can damage the fuel systemof an engine while in storage To avoidengine problems the fuel system shouldbe emptied before storage of 30 daysor longer Drain the gas tank start theengine and let it run until the fuel linesand carburetor are empty Use fresh fuelnext season See Storage Instructions foradditional information Never use engineor carburetor cleaner products in the fueltank or permanent damage may occur

TO START ENGINEWhen starting the engine for the first timeor if the engine has run out of fuel it willtake extra cranking time to move fuel fromthe tank to the engine1 Be sure freewheel control is in the

transmission engaged position2 Sit on seat in operating position

depress brake pedal and set parkingbrake

3 Move attachment clutch to disengagedposition

17

~

cgt ~I~~

~J~ bullQ ~-~~ bullbullbull~ -)bullbullbull

bull Do not push or tow tractor at more thantwo (2) MPH

bull To re-engage transmission reverseabove procedure

NOTE To protect hood from damagewhen transporting your tractor on a truckor a trailer be sure hood is closed andsecured to tractor Use an appropriatemeans of tying hood to tractor (rope cordetc)

02219

Transmission DisengagedTOWINGCARTSANDOlHERATTACHMENTSTow only the attachments that are recom-mended by and comply with specificationsof the manufacturer of yourtractor Usecommon sense when towing Too heavyof a load while on a slope is dangerousTires can lose traction with the ground andcause you to lose control of your tractor

SERVICE REMINDERHOUR METERService reminder shows the total numberof hours the engine has run and flashes toindicate that the engine or mower needsservicing When service is required theservice reminder will flash for two hoursTo service engine and mower see theMaintenance section of this manualNOTE Service reminder runs when theignition key is in any position but STOPFor accurate reading be sure key remainsin the STOP position when engine is notrunning

BEFORE STARTING THE ENGINECHECK ENGINE OIL LEVELThe engine in your tractor has beenshipped from the factory already filledwith summer weight oil1 Check engine oil with tractor on level

ground2 Unthread and remove oil fill cap

dipstick wipe oil off Reinsert thedipstick into the tube and rest oil fillcap on the tube Do not thread the caponto the tube Remove and read oil

Engine ON Position(Normal Operating)

bull~-~41ROS ON Position

16

TO OPERATE MOWERYour tractor is equipped with an operatorpresence sensing switch Any attemptby the operator to leave the seat with theengine running and the attachment clutchengaged will shut off the engine You mustremain fully and centrally positioned in theseat to prevent the engine from hesitatingor cutting off when operating your equip-ment on rough rolling terrain or hills1 Select desired height of cut with at-

tachment lift lever2 Start mower blades by engaging at-

tachment clutch controlTO STOP MOWER BLADES -disengage attachment clutch control

ACAUTION Do not operate the mowerwithout either the entire grass catcheron mowers so equipped or the deflectorshield (S) in place

REVERSE OPERATION SYSTEM (ROS)Your tractor is equipped with a ReverseOperation System (ROS) Any attempt bythe operator to travel in the reverse direc-tion with the attachment clutch engagedwill shut off the engine unless ignition keyis placed in the ROS ON position

AWARNING Backing up with the at-tachment clutch engaged while mowingis strongly discouraged Turning the ROSON to allow reverse operation with theattachment clutch engaged should onlybe done when the operator decides it isnecessary to reposition the machine with

4 Move throttle control to fast position5 Pull choke control out for a cold engine

start attempt For a warm engine startattempt the choke control may not beneeded

NOTE Before starting read the warmand cold starting procedures below6 Insert key into ignition and tum key

clockwise to start position and releasekey as soon as engine starts Donot run starter continuously for morethan fifteen seconds per minute If theengine does not start after severalattempts push choke control in waita few minutes and try again If enginestill does not start pull the choke con-trol out and retry

WARM WEATHER STARTING (500 F andabove)7 When engine starts slowly push

choke control in until the enginebegins to run smoothly If the enginestarts to run roughly pull the chokecontrol out slightly for a few secondsand then continue to push the controlin slowly

The attachments and ground drive cannow be used If the engine does notaccept the load restart the engine andallow it to warm up for one minute usingthe choke as described above

COLD WEATHER STARTING (500 F andbelow)7 When engine starts slowly push

choke control in until the enginebegins to run smoothly Continue topush the choke control in small stepsallowing the engine to accept smallchanges in speed and load until thechoke control is fully in If the enginestarts to run roughly pull the chokecontrol out slightly for a few secondsand then continue to push the controlin slowly This may require an enginewarm-up period from several secondsto several minutes depending on thetemperature

AUTOMATIC TRANSMISSION WARM UPBefore driving the unit in cold weatherthe transmission should be warmed up asfollows1 Be sure the tractor is on level ground2 Release the parking brake and let the

brake slowly return to operating posi-tion

3 Allow one minute for transmission towarm up This can be done during theengine warm Lip period

The attachments can be used duringthe engine warm-up period after thetransmission has been warmed up andmay require the choke control be pulledout slightly

NOTE If at a high altitude (above 3000feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may need tobe adjusted for best engine performance(see TO ADJUST CARBURETOR in theService and Adjustments sectiqn of thismanual)

PURGE TRANSMISSIONACAUTION Never engage or dis-engage freewheelleverwhile the engineis runningTo ensure proper operation and per-formance it is recommehdedthat thetransmission be purged before operatingtractor for the first time This procedure willremove any trapped air inside the trans-mission which may have developed duringshipping of your tractorIMPORTANT Should your transmissionrequire rernoval for service or replace-ment it should be purged after reinstall-ation before operating the tractor1 Place tractor safely on a level surface

- that is clear of objects and open - withengine off and parking brake set

2 Disengage transmission by placingfreewheel control in disengaged posi-tion (See TO TRANSPORT in thissection of manual)

3 Sitting in the tractor seat start engineAfter the engine is running movethrottle control to slow position Disen-

1gage parking brakebullbull CAUTION At any time during step4 there may be movement of the drivewheels4 Depress forward drive pedal to full

forward position and hold for five (5)seconds and release pedal Depressreverse drive pedal to full reverse posi-tion and hold for five (5) seconds andrelease pedal Repeat this procedurethree (3) times

5 Shutoff engine and set parking brake6 Engage transmission by placing free-

wheel control in engaged position (SeeTO TRANSPORT in this section ofmanual)

18 Ij

7 Sitting in the tractor seat start engineAfter the engine is running movethrottle control to half (12) speedDisengage parking brake

8 Drive tractor forward for approximatelyfive feet then backwards for five feetRepeat this driving procedure threetimes

Your transmission is new purged and nowready for normal operationMOWING TIPSbull Tire chains cannot be used when themower housing is attached to tractor

bull Mower should be properly leveled forbest mowing performance See TOLEVEL MOWER HOUSING in theService and Adjustments section of thismanualThe left hand side of mower should beused for trimming

bull Drive SO that clippings are dischargedonto the area that has already beencut Have the cut area to the right ofthe tractor This will result in a moreeven distribution of clippings and moreuniform cutting

bull When mowing large areas start byturning to the right so that clippings willdischarge away from shrubs fencesdriveways etc After one or two roundsmow in the opposite direction makingleft hand turns until finished

19

bull If grass is extremely tall it should bemowed twice to reduce load and pos-sible fire hazard from dried clippingsMake first cut relatively high the secondto the desired height

bull Do not mow grass when it is wet Wetgrass will plug mower and leave undesir-able clumps Allow grass to dry beforemowingAlways operate engine at full throttlewhen mowing to assure better mow-ing performance and proper dischargeof material Regulate ground speed byselecting a low enough speed to give themower cutting performance as well asthe quality of cut desiredWhen operating attachments select aground speed that will suit the terrainand give best performance of the at-tachment being used

MAINTENANCE ROS ON Position

bull When the engine is running with theignition switch in the ROS ON positionand the attachment clutch engagedany attempt by the operator to shift intoreverse should NOT shut off the engine

BLADE CAREFor best results mower blades must besharp Replace worn bent or damagedbladesA CAUTION Use only a replacementblade approved by the manufacturer ofyour tractor Using a blade not approvedby the manufacturer of your tractor ishazardous could damage your tractor andvoid your warranty

BLADE REMOVAL1 Raise mower to highest position to al-low access to blades

NOTE Protect your hands with glovesandor wrap blade with heavy cloth2 Remove blade bolt by turning counter-clockwise

3 Install new blade with stampedGRASS SIDE facing the ground

IMPORTANT To ensure proper assemblycenter hole in blade must align with staron mandrel assembly4 Install and tighten blade bolt securely

(45-55 Ft Lbs torque)IMPORTANT Special blade bolt is heattreated

BATTERYYour tractor has a battery charging systemwhich is sufficient for normal use How-ever periodic charging of the battery withan automotive charger will extend its lifebull Keep battery and terminals cleanbull Keep battery bolts tightbull Keep small vent holes openbull Recharge at 6-10 amperes for 1 hourNOTE The original equipment battery onyour tractor is maintenance free Do not

21attempt to open or remove caps or covers

TRACTORAlways observe safety rules when per-forming any maintenanceBRAKE OPERATIONIf tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel dry concrete or paved surface thenbrake must be serviced (See TO CHECKBRAKE in the Service and Adjustmentssection of this manual)TIRESbull Maintain proper air pressure in all tires(See PSI on tires)

bull Keep tires free of gasoline oil or insectcontrol chemicals which can harm rub-ber

bull Avoid stumps stones deep ruts sharpobjects and other hazards that maycause tire damage

NOTE To seal tire punctures and preventflat tires due to slow leaks tire sealantmay be purchased from your local partsdealer Tire sealant also prevents tire dryrot and corrosionOPERATOR PRESENCE SYSTEM ANDREVERSE OPERATION SYSTEM (ROS)Be sure operator presence and reverseoperation systems are working properly Ifyour tractor does not function as de-scribed repair the problem immediatelybull The engine should not start unless thebrake pedal is fully depressed and theattachment clutch control is in the disEm-gaged position

CHECK OPERATOR PRESENCESYSTEMbull When the engine is running any at-tempt by the operator to leave the seatwithout first setting the parking brakeshould shut off the engine

When the engine is running and theattachment clutch is engaged any at-tempt by the operator to leave the seatshould shut off the engine

bull The attachment clutch should never op-erate unless the operator is in the seat

CHECK REVERSE OPERATION (ROS)SYSTEM bull When the engine is running with theignition switch in the engine ON posi-tion and the attachment clutch engagedany attempt by the operator to shift intoreverse should shut off the engine

G) MandrelZerks

LUBRICATION CHARTG)Spindle ~(~I iG) SpindleZerk Alii -----J~WZerk

G) Fronl WheelBearing zerk

Engine

3 - Replace blades more often when mowing in sandy soit4 - Not required if equipped with maintenance-free battery

G)General Purpose GreaseRefer to Maintenance ENGINE Section

IMPORTANT Do not oil or grease thepivot points which have special nylonbearings Viscous lubricants will attractdust and dirt that will shorten the life of theself-lubricating bearings If you feel theymust be lubricated use only a dry pow-dered graphite type lubricant sparingly

MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

SCHEDULE EACH 8 25 50 100 SEASON STORAGEUSE HOURS HOURS HOURS HOURS

Check Brake Ooeration V VT Check Tire Pressure t VR Ched Operator Presence amp ROS System tA Check for Loose Fasteners ~ V VC CheckiReolace Mower Blades t3T Lubrication Chart III Vo Check Battery Level R Clean Battery and Terminals II tICheck Transaxle Cooling ~Check Mower Levelness tCheck V-Belts ~Check Enaine Oil Level t Chanae Enaine Oil (with oil Mer) 2 V

E Chanae EnaineOil (wrthoutoil filter V12 tIN Clean Air Filter ~gtG Clean Air Screen ~

I Inspect MufflerSpark Arrester VN Reolace Oil Filter (If eauiooed) 2E Clean Enaine Coolina Fins 2Replace Spark Plug t VReplaceAir Filter Paper Cartridge tl2Reolace Fuel Filter ~

20

1 - Change mora often when operating under a heavy load orin high ambient temperatures

2 - Service more often when operating in dirty or dusty conditions

GENERAL RECOMMENDATIONSThe warranty on this tractor does notcover items that have been subjected tooperator abuse or negligence To receivefull value from the warranty operatormust maintain tractor as instructed in thismanualSome adjustments will need to be madeperiodically to properly maintain yourtractorAt least once a season check to see ifyou should make any of the adjustmentsdescribed in the Service and Adjustmentssection of this manualbull At least once a year you should replacethe spark plug clean or replace air filterand check blades and belts for wearA new spark plug and clean air filterassure proper air-fuel mixtureand helpyour engine run better and last longer

BEFORE EACH USE1 Check engine oil level2 Check brake operation3 Check tire pressure4 Check operator presence and

ROS systems for proper operation5 Check for loose fasteners

Oil Drain Valve

Change the oil after every 50 hours of op-eration or at least once a year if the tractoris not used for 50 hours in one yearCheck the crankcase oil level before start-ing the engine and after each eight (8)hours of operationTO CHANGE ENGINE OILDetermine temperature range expectedbefore oil change All oil must meet APIservice classification SG-SLbull Be sure tractor is on level surfacebull Oil will drain more freely when warmbull Catch oil in a suitable container1 Remove oil fill capdipstick Be careful

not to allow dirt to enter the enginewhen changing oil

2 Remove yellow cap from end of drainvalve and install the drain tube onto thefitting

CLEAN AIR SCREENAir screen must be kept free of dirt andchaff to prevent engine damage fromoverheating Clean with a wire brush orcompressed air to remove dirt and stub-born dried gum fibers

CLEAN AIR INTAKECOOLING AREASTo insure proper cooling make sure thegrass screen cooling fins and other exter-nal surfaces of the engine are kept cleanat all times Every 100 hours of operation (more oftenunder extremely dusty dirty conditions) remove the blower housing and other cool-ing shrouds Clean the cooling fins andexternal surfaces as necessary Make surethe cooling shrouds are reinstalledNOTE Operating the engine with ablocked grass screen dirty or pluggedcooling fins andor cooling shroudsremoved will cause engine damage due tooverheatingMUFFLERInspect and replace corroded muffler andspark arrester (if equipped) as it could cre-ate afire hazard andor damageSPARK PLUG(S)Replace spark plug(s) at the beginningof each mowing season or after every 100 hours of operation whichever occursfirst Spark plug type and gap setting areshown in PRODUCT SPECIFICATIONSsection of this manual

IN-LINE FUEL FILTERThe fuel filter should be replaced onceeach season If fuel filter becomesclogged obstructing fuel flow to carbu-retor replacement is required1 With engine cool remove filter and

plug fuel line sections2 Place new fuel filter in position in fuel

line with arrow pointing towards carbu~retor

3 Be sure there are no fuel line leaks andclamps are properly positioned

4 Immediately wipe up any spilled gaso-line

Cla~lamp

FuelFilter~

23

AIR FILTERYour engine will not run properly usinga dirty air filter Service paper cartridgeevery two months or every 25 hours ofoperation whichever occurs firstService paper cartridge more often underdusty conditionsReplace the paper cartridge annually orafter every 100 hours of operation

TO SERVICE CARTRIDGEbull Replace a dirty bent or damaged car-tridge Handle new cartridge carefullydo not use if the rubber seal is dam-aged

NOTE Do not wash the paper cartridgeor use pressurized air as this will damagethe cartridge 1 Open door (A) on the blower housing

to access the air cleaner element (B)2 Unhook the latch (C) and remove the

element 3 Gently tap the paper element to dis-

lodge dirt4 Clean all air cleaner components of

any accumulated dirt or foreign mate-rial Prevent any dirt from entering thethroat of carburetor

5 Install cleaned or new element on thebase and secure with latch

6 Close and latch the door

T

1~brrF1~

) 20FORE NEXl

Closed andLockedPosition

YellowCap

3 Unlock drain valve by pushing inwardslightly and turning counterclockwise

4 To open pull out on the drain valve5 After oil has drained completely close

and lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown

6 Remove the drain tube and replace thecap onto the end of the drain valve

7 Refill engine with oil through oil fill dip-stick tube Pour slowly Do not overfillFor approximate capacity see PROD-UCT SPECIFICATIONS sectioilof thismanual

8 Use gauge on oil fill capdipstick forchecking level For accurate readinginsert dipstick into the tube and pushdown firmly into place before removingKeep oil up to but not over the FULLline on dipstick Push dipstick downfirmly into the tube when finished22

Adding or checking level of electrolyte isnot necessary

TO CLEAN BATIERY AND TERMINALSCorrosion and dirt on the battery andterminals can cause the battery to leakpower1 Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor

2 Rinse the battery with plain water anddry

3 Clean terminals and battery cable endswith wire brush until bright

4 Coat terminals with grease or pet rocleum jelly

5 Reinstall battery (See REPLACINGBATIERY in the SERVICE AND AD-JUSTMENTS section of this manual)

TRANSAXLE COOLINGThe transmission fan and cooling finsshould be kept clean to assure propercoolingDo not attempt to clean fan or transmis-sion while engine is running or while thetransmission is hot To prevent possibledamage to seals do not use high pressurewater or steam to clean transaxlebull Inspect coolihg fan to be sure fan bladesare intact and clean

bull Inspect cooling fins for dirt grass clip-pings and other materials To preventdamage to seals do not use com-pressed air or high pressure sprayer toclean cooling fins

TRANSAXLE PUMP FLUIDThe transaxle was sealed at the factoryand fluid maintenance is not required forthe life of the transaxle Should the trans-axle ever leak or require serVicing contactyour nearest Sears or other qualifiedservice center

V-BELTSCheck V-belts for deterioration and wearafter 100 hours of operation and replaceif necessary The belts are not adjustableReplace belts if they begin to slip fromwearENGINELUBRICATIONOnly use high quality detergent oil ratedwith API service classification SG-SLSelect the oils SAE viscosity gradeaccording to your expected operatingtemperature

A CAUTION Blades are sharp Protectyour hands with gloves andor wrap bladewith heavy cloth2 Raise mower to its highest position3 At both sides of mower position blade

at side and measure the distance(A) from bottom edge of blade to theground The distance should be thesame on both sides

~1~r1JE

bull If front tip of blade is not 18 to 12lower than the rear tip go to the front oftractor

bull With an 1116 or adjustable wrenchloosen jam nut A several tums to clearadjustment nut BWith a 34 or adjustable wrench turnfront link adjustment nut (B) clockwise(Itighten) to raise the front of mower orcounterclockwise (loosen) to lower thefront mower

4 If adjustment is necessary see steps 2and 3 in Visual Adjustment instructionsabove

5 Recheck measurements adjust if nec-essary until both sides are equal

FRONT-TO-BACK ADJUSTMENTIMPORTANT Deck must be level side-to-sideTo obtain the best cutting results themower blades should be adjusted so thefront tip is 18 to 12 lower than the reartip when the mower is in its highest posi-tionA CAUTION Blades are sharp Protectyour hands with gloves andor wrap bladewith heavy clothbull Raise mower to highest position

Position any blade so the tip is pointingstraight forward Measure distance (8)to the ground at front and rear tip of theblade

25

9 Tum tractor steering wheel to the leftas far as it will go

10 Slide mower out from under right sideof tractor

TO INSTALL MOWERFollow procedure described in INSTALLMOWER AND DRIVE BELT in the As-sembly section of this manualTO LEVEL MOWERMake sure tires are properly inflated tothe PSI shown on tires Iftires are overor under inflated it may affect the appear-ance of your lawn and lead you to thinkthe mower is not adjusted properly

VISUAL SIDE-TO-SIDEADJUSTMENT1 With all tires properly inflated and if

your lawn appears unevenly cut de-termine which side of mower is cuttinglower

NOTE As desired you can raise the lowside of mower or lower the high side2 Go to side of mower you wish to adjust3 With a 34 or adjustable wrench turn

lift link adjustment nut (A) to the leftto lower the mower or to the right toraise the mower

NOTE Each full turn of adjustment nut willchange mower height about 3164 Test your adjustment by mowing some

uncut grass and visually checking theappearance Readjust if necessaryuntil you are satisfied with the results

PRECISION SIDE-TO-SIDEADJUSTMENT1 With all tires properly inflated park

tractor on level ground or driveway

We do not recommend using a gardenhose or pressure washer to clean yourtractor unless the engine and transmis-sion are covered to keep water out Waterin engine or transmission will shorten theuseful life of your tractor Use compressedair or a leaf blower to remove grassleaves and trash from tractor and mower

6 Go to either side of mower and discon-nect mower suspension arm (A) fromchassis and rear lift link (C) from rearmower bracket (D) - remove retainersprings and washers

7 Go to other side of mower and discon-nect the suspension arm and rear liftlinkA CAUTION Aftenear lift links are dis-

connected the attachment lift lever will bespring loaded Have a tight grip on lift leverwhen changing position of the lever8 From right side of mower disconnect

anti-sway bar (S) from right rear mowerbracket (D) - remove retainer springand washer and pull mower towardyou until the bar falls from the hole inbracket~

B

24

TRACTORTO REMOVE MOWER1 Place attachment clutch in DISEN-

GAGED position2 Lower attachment lift lever to its lowest

position 3 Disengage belt tension rod (K) from

lock bracket (L)A CAUTION Belt tension rod is springloaded Have a tight grip on rod andrelease slowly4 Remove mower belt from electric

clutch pulley (M)5 Disconnect front link (E) from mower

- remove retainer spring and washer

L) WARNING TO AVOID SERIOUS INJURV BEFORE PERFORMING ANY SER-a VICE OR ADJUSTMENTS1 Depress brake pedal fully and set parking brake

2 Place attachment clutch in DISENGAGED position3 Turn ignition key to STOP and remove key4 Make sure the blades and all moving parts have completely stopped5 Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug

~

CLEANINGbull Clean engine battery seat finish etc

of all foreign matterKeep finished surfaces and wheels freeof all gasoline oil etc

bull Protect painted surfaces with auto-motive type wax

Loosen jam nut A first

NOTE Each full turn of the adjustmentnut will change mower height about 18bull Recheck measurements adjust if nec-essary until front tip of blade is 18 to12 lower than the rear tip

bull Hold adjustment nut in position withwrench and tighten jam nut securely against adjustment nut

C-

26

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL1 Park tractor on a level surface Engage

parking brake 2 lower attachment lift lever to its lowest

position3 Disengage belt tension rod (K) from1lock bracket (l)a CAUTION Belt tension rod is springloaded Have a firm grip on rod and re-lease slowly 4 Remove screws (P) fromRH and LH

mandrel covers and remove covers(0)

5 Remove any dirt or grass clippingswhich may have accumulated aroundmandrels and entire upper deck sur-face

6 Remove belt from electric clutch pulley(M) both mandrel pulleys (R) and allidler pulleys (S)

MOWER DRIVE BELT INSTALLATION1 Install belt around both mandrel pul-

leys (R) and around idler pulleys (S) asshown

2 Install belt onto electric clutch pulley(M)

IMPORTANT Check belt for proper rout-ing in all mower pulley grooves3 Reassemble RH and LH mandrel

covers (0) Securely tighten all screws4 Engage belt tension rod (K) on locking

bracket (l)A CAUTION Belt tension rod is springloaded Have a tight grip on rod and en-gage slowly5 Raise attachment lift lever to highest

position

TO ADJUST ATTACHMENT CLUTCHThe electric clutch should provide years

of service The clutch has a built-in brakethat stops the pulley within 5 secondsEventually the internal brake will wearwhich may cause the mower blades tonot engage or to not stop as requiredAdjustments should be made by a Searsor other qualified service center1 Make sure attachment clutch and igni-

tion switches are in OFF position2 Adjust the three nylon locknuts until

space between clutch plate and rotormeasures 012 at all three slot loca-tions cut in the side of brake plate

NOTE After installing a new electricclutch run tractor at full throttle andengage and disengage electric clutch 10cycles to wear in clutch plate

Rotor

TO REPLACE MOTION DRIVE BELTPark the tractor on level surface Engageparking brake For ease of service there isa belt installation guide decal on bottom ofleft footrest

BELT REMOVAl-1 Remove mower (See TO REMOVE

MOWER in this section of manual)NOTE Observe entire motion drive beltand position of all belt guides and keepers2 Disconnect clutch wire harness (A)3 Remove anti-rotation link (B) on right

side of tractor4 Remove belt from stationary idler (C)

and clutching idler (D)5 Remove belt from centerspan idler (E)6 Pull belt slack toward rear of tractor

Carefully remove belt upwards fromtransmission input pulley and overcooling fan blades (F)

7 Remove belt downward from enginepulley and around electric clutch (G)

8 Slide belt toward rear of tractor off thesteering plate (H) and remove fromtractor

27

BELT INSTALLATION -1 Install new belt from tractor rear to

front over the steering plate (H) andabove clutch brake pedal shaft (J)

2 Pull belt toward front of tractor and rollbelt around electric clutch and ontoengine pulley (G)

3 Pull belt toward rear of tractor Care-fully work belt down around transmis-sion cooling fan and onto the inputpulley (F) Be sure belt is inside thebelt keeper

4 Install belt on centerspan idler (E)5 Install belt through stationary idler (C)

and clutching idler (D)6 Reinstall anti-rotation link (B) on right

side of tractor Tighten securely7 Reconnect clutch hamess (A)8 Make sure belt is in all pulley grooves

and inside all belt guides and keepers9 Install mower (See TO INSTAll

MOWER in this section of manual)

TO CHECK BRAKEIf tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel dry concrete or paved surface thenbrake must be servicedYou may also check brake by1 Park tractor on alevel dry concrete or

paved surface depress clutchbrakepedal all the way down and engageparking brake

2 Disengage transmission by placingfreewheel control in transmission dis-engaged position Pull freewheel con-trol out and into the slot and release soit is held in the disengaged position

The rear wheels must lock and skidwhen you try to manually push the tractorforward If the rear wheels rotate then thebrake needs to be serviced Contact aSears or other qualified service center

FRONT WHEEL TOE-INCAMBERYour new tractor front wheel toe-in andcamber is set at the factory and is normalThe front wheel toe-in and camber arenot adjustable If damage has occurred toaffect the factory set front wheel toe-in orcamber contact a Sears or other qualifiedservice center

TO REMOVE WHEEL FOR REPAIRS1 Block up axle securely2 Remove axle cover retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do notlose)

3 Repair tire and reassembleNOTE On rear wheels only aligngrooves in rear wheel hub and axle Insertsquare key4 Replace washers and snap retaining

ring securely in axle groove5 Replace axle coverNOTE To seal tire punctures and preventflat tires due to slow leaks purchase anduse tire sealant from Sears Tire sealantalso prevents tire dry rot and corrosion

Washers

I

~SqUareKey (RearWheel Only)

TO START ENGINE WITH A WEAK BAT-TERYAWARNING Lead-acid batteries gen-erate explosive gases Keep sparks flameand smoking materials away from bat-teries Always wear eye protection whenaround batteriesIf your battery is too weak to start theengine it should be recharged (See BAT-TERY in the MAINTENANCE section ofthis manual)If jumper cables are used for emergencystarting follow this procedureIMPORTANT Your tractor is equippedwith a12 volt system The other vehiclemust also be a 12 volt system Do not useyour tractor battery to start other vehicles

TO ATTACH JUMPER CABLES -1 Connect one end of the RED cable

to the POSITIVE (+) terminal of eachbattery(A-B) taking care not to shortagainst tractor chassis

2 Connect one end of the BLACK cableto the NEGATIVE (-) terminal (C) offully charged battery

3 Connect the other end of the BLACKcable (D) to good chassis groundaway from fuel tank and battery

TO REMOVE CABLES REVERSEORDER-1 BLACK cable first from chassis and

then from the fully charged battery2 RED cable last from both batteries

Weak or Dead Fully ChargedBattery Battery

REPLACING BATTERYAWARNING Do not short batteryterminals by allowing a wrench or anyother objectto contact both terminals atthe same time Before connecting batteryremove metal bracelets wristwatch bandsrings etcPositive terminal must be connectedfirst to prevent sparking from accidentalgrounding1 Lift hood to raised position2 Disconnect BLACK battery cable (A)

then RED battery cable and carefullyremove battery from tractor

3 Install new battery with terminals insame position as old battery

4 First connect RED battery cable (B) topositive (+) battery terminal with hexbolt and keps nut as shown Tightensecurely Slide terminal cover (C) overterminal

5 Connect BLACK grounding cable tonegative (-) battery terminal with re-maining hex bolt and keps nut Tightensecurely

6 Close hood

1 Raise hood2 Remove bulb holder from the hole in

the backside of the grill3 Replace bulb in holder and install bulb

holder securely back into the hole inthe backside of the grill

4 Close hoodINTERLOCKS AND RELAYSLoose or damaged wiring may causeyour tractor to run poorly stop running orprevent it from startingbull Check wiring See electrical wiring

diagram in the Repair Parts section

TO REPLACE FUSEReplace with 30 amp automotive-typeplug-in fuse The fuse holder is locatedbehind the dashTO REMOVE HOOD AND GRILL AS-SEMBLY1 Raise hood2 Unsnap headlight wire connector3 Stand in front of tractor Grasp hood at

sides tilt toward engine and lift off oftractor

4 When replacing hood be sure to re-connect the headlight wire connector

ENGINEMaintenance repair or replacement ofthe emission control devices and systemswhich are being done at the customers ex-pense may be performed by any non-roadengine repair establishment or individualWarranty repairs must be performed by anauthorized engine manufacturers serviceoutletCARBURETORIf your engine does not operate properlydue to suspected carburetor problemstake your tractor to a Sears or otherqualified service center for repair andoradjustment High speed stop is factory adjusted Donot adjust - damage may resultIMPORTANT Never tamper with theengine governor which is factory setfor proper engine speed Overspeed-ing the engine above the factory highspeed setting can be dangerous If youthink the engine-governed high speedneeds adjusting contact a Sears or otherqualified service center which has properequipment and experience to make anynecessary adjustments

28 29

STORAGE

Immediately prepare your tractor for stor-age at the end of the season or if the trac-t~rwill not be used for 30 days or moreaWARNING Never store the tractorwith gasoline in the tank inside a buildingwhere fumes may reach an open flameor spark Allow the engine to cool beforestoring in any enclosure

TRACTORWhen tractor is to be stored for a periodof time clean it thoroughly remove all dirtgrease leaves etc Store in a clean dryarea1 Clean entire tractor (See CLEANING

in the Maintenance section of thismanual)

2 Inspect and replace belts if necessary(See belt replacement instruCtions inthe Service and Adjustments section ofthis manual)

3 lubricate as shown in the Maintenancesection of this manual

4 Be sure that all nuts bolts and screwsare securely fastened Inspect movingparts for damage breakage and wearReplace if necessary

5 Touch up all rusted or chipped paintsurfaces sand lightly before painting

BATTERYbull Fully charge the battery for storageAfter a period of time in storage batterymay require recharging

bull To help prevent corrosion and powerleakage during long periods of storagebattery cables should be disconnectedand battery cleaned thoroughly (see TOCLEAN BATIERY AND TERMINALS inthe Maintenance section of this manual)

bull After cleaning leave cables discon-nected and place cables where theycannot come in contact with batteryterminals

bull If battery is removed from tractor forstorage do not store battery directly onconcrete or damp surfaces

ENGINEFUEL SYSTEMIMPORTANT It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor fuelhose or tank during storage Also alcoholblended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation of

30

acids during storage Acidic gas can dam-age the fuel system of an engine while instoragebull Empty the fuel tank by starting the en-gine and letting it run until the fuel linesand carburetor are empty

bull Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur

bull Use fresh fuel next seasonNOTE Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage Addstabilizer to gasoline in fuel tank or stor-age container Always follow the mix ratiofound on stabilizer container Run engineat least 10rriinutes after adding stabilizerto allow the stabilizer to reach the carbure-tor Do not empty the gas tank and carbu-retor if using fuel stabilizerENGINE OILDrain oil (with engine warm) and replacewith clean engine oil (See ENGINE inthe Maintenance section of this manual)CYLINDER(S)1 Remove spark plug(s)2 Pour one ounce of oil through spark

plug hole(s) into cylinder(s)3 Tum ignition key to start position for a

few seconds to distribute oil4 Replacewith new spark plug(s)

OTHERbull Do not store gasoline from one seasonto another

bull Replace your gasoline can if your canstarts to rust Rust andor dirt in yourgasoline will cause problems

bull If possible store your tractor indoorsand cover it to give protection from dustand dirt

bull Cover your tractor with a suitable pro-tective cover that does not retain mois-ture Do not use plastic Plastic cannotbreathe which allows condensation toform and will cause your tractor to rust

IMPORTANT Never cover tractor whileengine and exhaust areas are still warm

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONWill not start 1 Out of fuel 1 Fill fuel tank

2 Engine not CHOKED 2 See TO START ENGINE inproperly Operation section

3 Engine flooded 3 Wait several minutes before

4 Bad spark plugattempting to start

4 Replace spark plug5 Weak or dead battery 5 Recharge or replace battery6 Dirty air filter 6 Cleanreplace air filter7 Dirty fuel filter 7 Replace fuel filter8 Water in fuel 8 Empty fuel tank and carbure-

tor refill tank with fresh gas-oline and replace fuel filter

9 loose or damaged wiring 9 Check all wiring10 Carburetor out of adjListment 10 See To Adjust Carburetor

in Service and Adjustmentssection

11 Engine valves out of 11Contact a Sears or otheradjustment qualified service center

Hard to start 1 Dirty air filter 1 Cleanreplace air filter2 Bad spark plug 2 Replace spark plug3 Weak or dead battery 3 Recharge or replace battery4 Dirty fuel filter 4 Replace fuel filter

5 Stale or dirty fuel 5 Empty fuel tank and refill tankwith fresh clean gasoline

6 loose or damaged wiring 6 Check all wiring7 Carburetor out of adjustment 7 See To Adjust Carburetor in

Service and Adjustmentssection

8 Engine valves out of 8 Contact a Sears or otheradjustment qualified service center

Engine will not 1 Brake pedal not depressed 1 Depress brake pedalturn over 2 Attachment clutch is engaged 2 Disengage attachment clutch

3 Weak or dead battery 3 Recharge or replace battery4 Blown fuse 4 Replace fuse5 Corroded battery terminals 5 Clean battery terminals6 loose or damaged wiring 6 Check all wiring7 Faulty ignition switch 7 Checkreplace ignition switch8 Faulty solenoid or starter 8 CheckreplaCe solenoid or

starter9 Faulty operator presence 9 Contact a Sears or other

switch(es) qualified service center

Engine clicks but 1 Weak or dead battery 1 Recharge or replace batterywill not start 2 Corroded battery terminals 2 Clean battery terminals

3 loose or damaged wiring 3 Check all wiring4 Faulty solenoid or starter 4 Checkreplace solenoid or

starter

Loss of power 1 Cutting too much grasstoo 1 Raise cutting heightreducefast speed

2 Throttle in CHOKE position 2 Adjust throttle control3 Build-up of grass leaves and 3 Clean underside of mower

trash under mower housing4 Dirty air filter 4 Cleanreplace air filter5 low oil leveldirty oil 5 Check oil levelchange oil

31

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONLoss of poWer 6 Faulty spark plug 6 Clean and regap or change(continued) spark plug

7 Dirty fuel filter 7 Replace fuel filter8 Stale or dirty fuel 8 Empty fuel tank and refill tank

with fresh clean gasoline9 Water in fuel 9 Emptyfuel tank and carbure-

tor refill tank with fresh gas-olineand replace fuel filter

10 Spark plug wire loose to Connect and tighten sparkplug wire

11 Dirty engine air screenfins 11 Clean engine air screenfins12 Dirtyclogged muffler 12 Cleanreplace muffler13 Loose or damaged wiring 13 Check all wiring14 Carburetor out of adjustment 14 See To Adjust Carburetor

in Service and Adjustmentssection

15 Engine valves out of 15 Contact a Sears or otheradjustment qualified service center

Excessive 1 Worn bent or loose blade 1 Replace blade Tighten bladevibration bolt

2 Bent blade mandrel 2 Contact a Sears or otherqualified service center

3 Loosedamaged partes) 3 Tighten loose partes)Replace damaged parts

Engine dies when 1 Reverse operation system 1 Turn ignition key totractor is shifted (ROS) is not ON while ROS ON positioninto reverse mower or other attachment See Operation section

is engaged

Engine continues 1 Faulty operator-safety 1 Check wiring switches andto run when presence control system connections If not correctedoperator leaves contact a Sears or otherseat with qualified service centerattachmentclutch engaged

Poor cut uneven 1 Worn bent or loose blade 1 Replace blade Tighten bladebolt

2 Mower deck not level 2 Level mower deck

3 Buildup of grass leaves and 3 Clean underside of mowertrash under mower housing

4 Bent blade mandrel 4 Contact a Sears or otherqualified service center

5 Clogged mower deck vent 5 Clean around mandrels tofrom build-up of grass leaves open vent holesand trash around mandrels

32

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONMower blades will 1 Obstruction in clutch 1 Removeobstructioilnot rotate mechanism

2 Worndamaged mower drive 2 Replace mower drive beltbelt

3 Frozen idler pulley 3 Replace idler pulley4 Frozen blade mandrel 4 Contact a Sears or other

qualified service center5 Mower belt off engine pulley 3 Install belt on engine pulley

Poor grass 1 Engine speed too slow 1 Place throttle control indischarge FAST position

2 Travel speed too fast 2 Shift to slower speed3 Wet grass 3 Allow grass to dry before

mowing4 Mower not level 4 Level mower5 Lowuneven tire air pressure 5 Check tires for proper air

pressure6 Worn bent or loose blade 6 Replacesharpen blade

Tighten blade bolt7 Buildup of grass leaves and 7 Clean underside of mower

trash under mower housing8 Mower drive belt worn 8 Replace mower drive belt9 Blades improperly installed 9 Reinstall blades sharp edge

down10 Improper blades used 10 Replace with blades listed

in this manual11Clogged mower vent 11 Clean around mandrels to

holes from buildup of grass open vent holesleaves and trash aroundmandrels

Headlight(s) not 1 Ught switch is OFF 1 Turn light switch ONworking 2 Bulb(s) or lamp(s) burnedout 2 Replace bulb(s) or lamp(s)(if so equipped) 3 Faulty light switch 3 Checkreplace light switch

4 Loose or damaged wiring 4 Check wiring and connections5 Blown fuse 5 Replace fuse

Battery will not 1 Bad battery cell(s) 1 Replace battery

charge 2 Poor cable connections 2 Checkclean all connections3 Faulty regulator 3 Replace regulator

(if so equipped)4 Faulty alternator 4 Replace alternator

Loss of drive 1 Freewheel control in 1 Place freewheel control indisengaged position engaged position

2 Motion drive belt worn 2 Replace motion drive beltdamaged or broken

3 Air trapped in transmission 3 Purge transmissionduring shipment or servicing

Engine backfires 1 Engine throttle control not set 1 Move throttle controlwhen turning between half and full speed between half and full speedengine OFF (fast) position before stopping (fast) position before

engine stopping engine

33

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

- - -

A WARNING To avoid serious Injury operate your tractor up anddown the face of slopes never across the face Po not mowslopes greater than 15 degrees Make turns gradually to preventtipping or loss of control Exercise extreme caution whenchanging direction on slopes

1 Fold this page along dotted line indicated above2 Hold page before you so that its left edge is vertically parallel to a treetrunk nl nthAr IInrinht ~tructlJre

II

ICHECKLISTBefore you operate your new tractor wewish to assure that you receive the bestperformance and satisfaction from thisQuality ProductPlease review the following checklist~ All assembly instructions have beencompleted

~ No remaining loose parts in carton~ Battery is properly prepared andcharged

~ Seat is adjusted comfortably and tight-ened securely

~ All tires are properly inflated (For ship-ping purposes the tires were overin-flated at the factory)

~ Be sure mower deck is properly leveledside-to-sidefront-to-rear for best cuttingresults (Tires must be properly inflatedfor leveling)

~ Check mower and drive belts Be surethey are routed properly around pulleysand inside all belt keepers

~ Check wiring See that all connectionsare still secure and wires are properlyclamped

I Before driving tractor be sure freewheelcontrol is in transmission engagedposition (see TO TRANSPORT in theOperation section of this manual)

While learning how to use your tractorpay extra attention to the following impor-tant itemsI Engine oil is at proper level I Fuel tank is filled with fresh cleanregular unleaded gasoline

I Become familiar with all controls theirlocation and function Operate thembefore you start the engine

I Be sure brake system is in safe ope rat -ing condition

I Be sure Operator Presence Systemand Reverse Operation System (ROS)are working properly (See the Opera-tion and Maintenance sections in thismanual)

I It is important to purge the transmissionbefore operating your tractor for the firsttime Follow proper starting and transmis-sion purging instructions (See TO STARTENGINE and PURGE TRANSMISSIONin the Operation section of this manual)

CHECK TIRE PRESSUREThe tires on your tractor were overinflatedat the factory for shipping purposes Cor-rect tire pressure is important for bestcutting performancebull Reduce tire pressure to PSI shown ontires

CHECK DECK LEVELNESSFor best cutting results mower hous-ing should be properly leveled See TOLEVEL MOWER in the Service andAdjustments section of this manual

CHECK FOR PROPER POSITIONOF ALL BELTS See the figures that are shown for replac-ing motion and mower blade drive beltsin the Service and Adjustments sectionof this manual Verify thatthe belts arerouted correctly

CHECK BRAKE SYSTEMAfter you learn how to operate your trac-tor check to see that the brake is operat-ing properly See TO CHECK BRAKEin the Service and Adjustments section of this manual

13 Disengage belt tension rod (K) from lock-ing bracket (L)

14 Install belt onto engine clutch pulley (M)IMPORTANT Check belt for proper routingin all mower pulley grooves

12 Insert other end of link (E) into hole infront mower bracket (H) and secure withwasher and retainer spring (J)

15 Engage belt tension rod (K) on lockingbracket (L)

A CAUTION Belt tension rod is springloaded Have a tight grip on rod and engageslowly16 Raise attachment lift lever to highest

position -17 If necessary adjust gauge wheels

before operating mower as shown in theOperation section of this manual

10 Tum steering wheel to position wheelsstraight forward

11 ATIACH FRONT LINK (E) - Work fromleft side oftractor Insert rod end of linkassembly through front hole in tractorfront suspension bracket (F) and securewith retainer spring (G) through hole inlink located behind the bracket

ATIACH REAR LIFT LINKS (C) -Insertrod end of link assembly into hole in trac-tor lift shaft suspenionarm (L) and pivotlink down to mower Uft rear comer ofmower and position slot in link assemblyover pin on rear mower bracket (D) andsecure with washer and retainer spring

9 Repeat on opposite side of tractor

1011

OPERATIONThese symbols may appear on your tractor or in literature supplied with the productLearn and understand their meaning

KNOW YOUR TRACTORREAD THIS OWNERS MANUAL AND SAFETY RULES BEFORE OPERATING YOURTRACTORCompare the illustrations with your tractor to familiarize yourself with the locations ofvarious controls and adjustments Save this manual for future reference

(J) CRUISE CONTROL LEVER - Used toset forward movement of tractor at desiredspeed without holding the forward drivepedal(Ilt) FORWARD DRIVE PEDAL - Used forforward movement of tractor(L) REVERSE DRIVE PEDAL - Used forreverse movement of tractor(M)FREEWHEEL CONTROL - Disencgages transmission for pushing or slowlytowing the tractor with the engine off(N) CHOKE CONTROL - Used whenstarting a cold engine(P) SERVICE REMINDER HOUR METER-Indicates when service is required forthe engine and mower(Q) 12-VOLT POWER PORT - Used for12-volt accessories

Our tractors conform to the applicable safety standards of theAmerican National Standards Institute

(A) ATTACHMENT LIFT LEVER-Usedto raise and lower the mower or other at-tachments mounted to your tractor(B) BRAKE PEDAL - Used for brakingthe tractor and starting the engine(C) PARKING BRAKE - Locks clutchbrake pedal into the brake position(D) THROTTLE CONTROL -Used tocontrol engine speed(E) ATTACHMENT CLUTCH SWITCH- Used to engage the mower blades orother attachments mounted to your tractor(F) IGNITION SWITCH - Used for startingand stopping the engine(G) REVERSE OPERATION SYSTEM(ROS)ON POSITION -Allows opera-tion of mower or other powered attach-ment while in reverse(H) LIGHT SWITqH - Turns the head-lights on and off

~~~(i)DANGER indicates a hazard which if not avoidedwill result in death or serious injury

WARNING indicates a hazard which if not avoidedcould result in death or serious injury

CAUTION indicates a hazard which if not avoidedmight result in minor or moderate injury

CAUTION when used without the alert symbolindicates a snuation that could result in damageto the tractor anellor engine

AAA

~ HOT SURFACES indicates a hazard whichd1nLloo if not avoided could result in death serious injury- snellor property damage

UJ FIRE indicates a hazard which if not avoided~ could result in death serious injury anellor

property damage

IIbullbullbull

R N H L 11 if bullbull bullREVERSE NEUTRAL HIGH LOW CHOKE FAST SLOWbullbullbull IGNITION SWITCHe 0 e (8 iii IIbullbullbullENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFTOPERATIONSYSTEM (ROS)

tID6tt)cgt IID i E3 E t- + E ~7 ~WllLIGHTS ON FUEL BATTERY REVERSE FORWARD CRUISE CONTROL CLUTCHBRAKE

PEDAL

ATTACHMENT ATTACHMENT DANGER KEEP HANDSCLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

AFREEWHEEL

(Automatic Models only)

Failure to follow instructionscould result in serious injury ordeath The safety alert symbolis used to identify safety inform-ation about hazards which canresult in death serious injuryandor property damage

1213

TO ADJUST MOWER CUTTING HEIGHTThe position of the attachment lift lever (A)determines the cutting height

bull Put attachment lift lever in desired cut-ting height slot

bull Slide pointer tab (T) to desired cuttingheight as a reminder for next time youmow

The cutting height range is approxi-mately 1 to 4 The heights are mea-sured from the ground to the blade tip withthe engine not running These heightsare approximate and may vary dependingupon soil conditions height of grass andtypes of grass being mowedbull The average lawn should be cut to ap-proximately 2-12 inches during the coolseason and to over 3 inches during hotmonths For healthier and better lookinglawns mow often and after moderategrowth

bull For best cutting performance grass over6 inches in height should be mowedtwice Make the first cut relatively highthe second to desired height

TO ADJUST GAUGE WHEELSGauge wheels are properly adjustedwhen they are slightly off the ground whenmower is at the desired cutting heightinoperating position Gauge wheels thenkeep the deck in proper position to helpprevent scalping in most terrain conditionsNOTE Adjust gauge wheels with tractbron a flatlevel surface1 Adjust mower to desired cutting height

(See TO ADJUST MOWER CUTTI NGHEIGHT in this section of manual)

2 With mower in desired height of cutposition gauge wheels should beassembled so they are slightly off theground Install gauge wheel in appro-priate hole Tighten securely

3 Repeat for all installing gauge wheel insame adjustment hole

TO USE CRUISE CONTROLThe cruise control feature can be used forforward travel onlySYSTEM CHARACTERISTICSThe cruise control should only be usedwhile mowing or transporting on relativelysmooth straight surfaces Other conditionssuch as trimming at slow speeds maycause the cruise control to disengage Donot use the cruise control on slopes roughterrian or while trimmimg or turningbull With forward drive pedal depressed todesired speed pull cruise control lever(J) up and hold while lifting your foot offthe pedal then release the lever

To disengage the cruise control depressthe brake pedal or tap on forward drivepedal

TO USE CHOKE CONTROL (N)Use choke control whenever you are start-ing a cold engine Do not use to start awarm enginebull To engage choke control pull knob outSlowly push knob in to disengage

TO MOVE FORWARD ANDBACKWARDThe direction and speed of movement iscontrolled by the forward and reverse drivepedals 1 Start tractor and release parlltirig brake2 Slowly depress forward (Ilt) or reverse

(l) drive pedal to begin movementGround speed increases the furtherdown the pedal is depressed

TO USE THROTTLE CONTROL (D)Always operate engine at full speed (fast)bull Operating engine at less than full speed

(fast) reduces engines operating ef-ficiency

bull Full speed (fast) offers the best mowerperformance

GROUND DRIVE -bull To stop ground drive depress brakepedal all the way down

ENGINE-bull Move throttle control (D) between halfand full speed (fast) position

NOTE Failure to move throttle controlbetween half and full speed (fast) posi-tion before stopping may cause engine tobackfirebull Turn ignition key (F) to STOP positionand remove key Always remove keywhen leaving tractor to prevent unau-thorized use

bull Never use choke (N) to stop engineIMPORTANT leaving the ignition switchin any position other than STOP willcause the battery to discharge and godeadNOTE Under certain conditions whentractor is standing idle with the enginerunning hot engine exhaust gases maycause browning of grass To eliminatethis possibility always stop engine whenstopping tractor on grass areas

ampAUTION Always stop tractor com-pletely as described above before leavingthe operators position

O~3lI

HOW TO USE YOUR TRACTORTO SET PARKING BRAKE Your tractor is equipped with an operatorpresence sensing switch When engineis running any attempt by the operatorto leave the seat without first setting theparking brake will shut off the engine1 Depress clutchbrake pedal all the way

down and hold2 Pull parking brake lever up and release

pressure from clutchbrake pedalPedal should remain in brake ~itionMake sure parking brake will hold trac-tor secure

STOPPING

MOWER BLADES -bull To stop mower blades push attachmentclutch switch in to disengaged position(0)

(I) Attachment (0) Push-In toClutch Switch DisengagedPull Out To Engage

~

The operation of any tractor can result in foreign objects thrown into theMIEIY- eyes which can result in severe eye damage Always wear safety glassesgt or eye shields while operating your tractor or performing any adjustments

bull 0 or repairs We recommend standard safety glasses or a wide vIsion safetymask worn over spectacles

14 15

the attachment engaged Do not mow inreverse unless absolutely necessaryUSING THE REVERSE OPERATIONSYSTEM -Only use if you are certain no children orother bystanders will enter the mowingarea1 Depress brake pedal all the way down2 With engine running turn ignition key

counterclockwise toROS ON posi-tion

3 Look down and behind before andwhile backing

4 Slowly depress reverse drive pedal tostart movement

5 When use of the ROS is no longerneeded turn the ignition key clockwiseto engine ON position

TO OPERATE ON HILLSAWARNING Do not drive up or downhills with slopes greater than 15deg and donot drive across any slope Use the slopeguide provided at the back of this manualbull Choose the slowest speed before start-ing up or down hills

bull Avoid stopping or changing speed onhills

bull If stopping is absolutely necessary pushbrake pedal quickly to brake positionand engage parking brake

bull To restart movement slowly releaseparking brake and brake pedal

bull Slowly depress appropriate drive pedalto slowest settingMake all turns slowly

TO TRANSPORTWhen pushing or towing your tractor besure to disengage transmission by placingfreewheel control in freewheeling positionFreewheel control is located at the reardrawbar of tractor1 Raise attachment lift lever to its highest

position2 Pull freewheel control out and into the

slot and release so it is held in thedisengaged position

level If necessary add oil until FULLmark on dipstick is reached Do notoverfill

bull For cold weather operation you shouldchange oil for easier starting (See theoil viscosity chart in the Maintenancesection of this manual)

bull To change engine oil see the Mainte-nance section in this manual

ADD GASOLINEbull Fill fuel tank to bottom of filler neck Donot overfill Use fresh clean regularunleaded gasoline with a minimum of87 octane (Use of leaded gasoline willincrease carbon and lead oxide depositsand reduce valve life) Do not mix oilwith gasoline Purchase fuel in quan-tities that can be used within 30 days toassure fuel freshness

ACAUTION Wipe off any spilled oil orfuel Do not store spill or use gasolinenear an open flameIMPORTANT When operating in temper-atures below32degF(0degC) use fresh cleanwinter grade gasoline to help insure goodcold weather startingCAUTION Alcohol blended fuels (calledgasohol or using ethanol or methanol) canattract moisture which leads to separa-tion and formation of acids during storageAcidic gas can damage the fuel systemof an engine while in storage To avoidengine problems the fuel system shouldbe emptied before storage of 30 daysor longer Drain the gas tank start theengine and let it run until the fuel linesand carburetor are empty Use fresh fuelnext season See Storage Instructions foradditional information Never use engineor carburetor cleaner products in the fueltank or permanent damage may occur

TO START ENGINEWhen starting the engine for the first timeor if the engine has run out of fuel it willtake extra cranking time to move fuel fromthe tank to the engine1 Be sure freewheel control is in the

transmission engaged position2 Sit on seat in operating position

depress brake pedal and set parkingbrake

3 Move attachment clutch to disengagedposition

17

~

cgt ~I~~

~J~ bullQ ~-~~ bullbullbull~ -)bullbullbull

bull Do not push or tow tractor at more thantwo (2) MPH

bull To re-engage transmission reverseabove procedure

NOTE To protect hood from damagewhen transporting your tractor on a truckor a trailer be sure hood is closed andsecured to tractor Use an appropriatemeans of tying hood to tractor (rope cordetc)

02219

Transmission DisengagedTOWINGCARTSANDOlHERATTACHMENTSTow only the attachments that are recom-mended by and comply with specificationsof the manufacturer of yourtractor Usecommon sense when towing Too heavyof a load while on a slope is dangerousTires can lose traction with the ground andcause you to lose control of your tractor

SERVICE REMINDERHOUR METERService reminder shows the total numberof hours the engine has run and flashes toindicate that the engine or mower needsservicing When service is required theservice reminder will flash for two hoursTo service engine and mower see theMaintenance section of this manualNOTE Service reminder runs when theignition key is in any position but STOPFor accurate reading be sure key remainsin the STOP position when engine is notrunning

BEFORE STARTING THE ENGINECHECK ENGINE OIL LEVELThe engine in your tractor has beenshipped from the factory already filledwith summer weight oil1 Check engine oil with tractor on level

ground2 Unthread and remove oil fill cap

dipstick wipe oil off Reinsert thedipstick into the tube and rest oil fillcap on the tube Do not thread the caponto the tube Remove and read oil

Engine ON Position(Normal Operating)

bull~-~41ROS ON Position

16

TO OPERATE MOWERYour tractor is equipped with an operatorpresence sensing switch Any attemptby the operator to leave the seat with theengine running and the attachment clutchengaged will shut off the engine You mustremain fully and centrally positioned in theseat to prevent the engine from hesitatingor cutting off when operating your equip-ment on rough rolling terrain or hills1 Select desired height of cut with at-

tachment lift lever2 Start mower blades by engaging at-

tachment clutch controlTO STOP MOWER BLADES -disengage attachment clutch control

ACAUTION Do not operate the mowerwithout either the entire grass catcheron mowers so equipped or the deflectorshield (S) in place

REVERSE OPERATION SYSTEM (ROS)Your tractor is equipped with a ReverseOperation System (ROS) Any attempt bythe operator to travel in the reverse direc-tion with the attachment clutch engagedwill shut off the engine unless ignition keyis placed in the ROS ON position

AWARNING Backing up with the at-tachment clutch engaged while mowingis strongly discouraged Turning the ROSON to allow reverse operation with theattachment clutch engaged should onlybe done when the operator decides it isnecessary to reposition the machine with

4 Move throttle control to fast position5 Pull choke control out for a cold engine

start attempt For a warm engine startattempt the choke control may not beneeded

NOTE Before starting read the warmand cold starting procedures below6 Insert key into ignition and tum key

clockwise to start position and releasekey as soon as engine starts Donot run starter continuously for morethan fifteen seconds per minute If theengine does not start after severalattempts push choke control in waita few minutes and try again If enginestill does not start pull the choke con-trol out and retry

WARM WEATHER STARTING (500 F andabove)7 When engine starts slowly push

choke control in until the enginebegins to run smoothly If the enginestarts to run roughly pull the chokecontrol out slightly for a few secondsand then continue to push the controlin slowly

The attachments and ground drive cannow be used If the engine does notaccept the load restart the engine andallow it to warm up for one minute usingthe choke as described above

COLD WEATHER STARTING (500 F andbelow)7 When engine starts slowly push

choke control in until the enginebegins to run smoothly Continue topush the choke control in small stepsallowing the engine to accept smallchanges in speed and load until thechoke control is fully in If the enginestarts to run roughly pull the chokecontrol out slightly for a few secondsand then continue to push the controlin slowly This may require an enginewarm-up period from several secondsto several minutes depending on thetemperature

AUTOMATIC TRANSMISSION WARM UPBefore driving the unit in cold weatherthe transmission should be warmed up asfollows1 Be sure the tractor is on level ground2 Release the parking brake and let the

brake slowly return to operating posi-tion

3 Allow one minute for transmission towarm up This can be done during theengine warm Lip period

The attachments can be used duringthe engine warm-up period after thetransmission has been warmed up andmay require the choke control be pulledout slightly

NOTE If at a high altitude (above 3000feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may need tobe adjusted for best engine performance(see TO ADJUST CARBURETOR in theService and Adjustments sectiqn of thismanual)

PURGE TRANSMISSIONACAUTION Never engage or dis-engage freewheelleverwhile the engineis runningTo ensure proper operation and per-formance it is recommehdedthat thetransmission be purged before operatingtractor for the first time This procedure willremove any trapped air inside the trans-mission which may have developed duringshipping of your tractorIMPORTANT Should your transmissionrequire rernoval for service or replace-ment it should be purged after reinstall-ation before operating the tractor1 Place tractor safely on a level surface

- that is clear of objects and open - withengine off and parking brake set

2 Disengage transmission by placingfreewheel control in disengaged posi-tion (See TO TRANSPORT in thissection of manual)

3 Sitting in the tractor seat start engineAfter the engine is running movethrottle control to slow position Disen-

1gage parking brakebullbull CAUTION At any time during step4 there may be movement of the drivewheels4 Depress forward drive pedal to full

forward position and hold for five (5)seconds and release pedal Depressreverse drive pedal to full reverse posi-tion and hold for five (5) seconds andrelease pedal Repeat this procedurethree (3) times

5 Shutoff engine and set parking brake6 Engage transmission by placing free-

wheel control in engaged position (SeeTO TRANSPORT in this section ofmanual)

18 Ij

7 Sitting in the tractor seat start engineAfter the engine is running movethrottle control to half (12) speedDisengage parking brake

8 Drive tractor forward for approximatelyfive feet then backwards for five feetRepeat this driving procedure threetimes

Your transmission is new purged and nowready for normal operationMOWING TIPSbull Tire chains cannot be used when themower housing is attached to tractor

bull Mower should be properly leveled forbest mowing performance See TOLEVEL MOWER HOUSING in theService and Adjustments section of thismanualThe left hand side of mower should beused for trimming

bull Drive SO that clippings are dischargedonto the area that has already beencut Have the cut area to the right ofthe tractor This will result in a moreeven distribution of clippings and moreuniform cutting

bull When mowing large areas start byturning to the right so that clippings willdischarge away from shrubs fencesdriveways etc After one or two roundsmow in the opposite direction makingleft hand turns until finished

19

bull If grass is extremely tall it should bemowed twice to reduce load and pos-sible fire hazard from dried clippingsMake first cut relatively high the secondto the desired height

bull Do not mow grass when it is wet Wetgrass will plug mower and leave undesir-able clumps Allow grass to dry beforemowingAlways operate engine at full throttlewhen mowing to assure better mow-ing performance and proper dischargeof material Regulate ground speed byselecting a low enough speed to give themower cutting performance as well asthe quality of cut desiredWhen operating attachments select aground speed that will suit the terrainand give best performance of the at-tachment being used

MAINTENANCE ROS ON Position

bull When the engine is running with theignition switch in the ROS ON positionand the attachment clutch engagedany attempt by the operator to shift intoreverse should NOT shut off the engine

BLADE CAREFor best results mower blades must besharp Replace worn bent or damagedbladesA CAUTION Use only a replacementblade approved by the manufacturer ofyour tractor Using a blade not approvedby the manufacturer of your tractor ishazardous could damage your tractor andvoid your warranty

BLADE REMOVAL1 Raise mower to highest position to al-low access to blades

NOTE Protect your hands with glovesandor wrap blade with heavy cloth2 Remove blade bolt by turning counter-clockwise

3 Install new blade with stampedGRASS SIDE facing the ground

IMPORTANT To ensure proper assemblycenter hole in blade must align with staron mandrel assembly4 Install and tighten blade bolt securely

(45-55 Ft Lbs torque)IMPORTANT Special blade bolt is heattreated

BATTERYYour tractor has a battery charging systemwhich is sufficient for normal use How-ever periodic charging of the battery withan automotive charger will extend its lifebull Keep battery and terminals cleanbull Keep battery bolts tightbull Keep small vent holes openbull Recharge at 6-10 amperes for 1 hourNOTE The original equipment battery onyour tractor is maintenance free Do not

21attempt to open or remove caps or covers

TRACTORAlways observe safety rules when per-forming any maintenanceBRAKE OPERATIONIf tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel dry concrete or paved surface thenbrake must be serviced (See TO CHECKBRAKE in the Service and Adjustmentssection of this manual)TIRESbull Maintain proper air pressure in all tires(See PSI on tires)

bull Keep tires free of gasoline oil or insectcontrol chemicals which can harm rub-ber

bull Avoid stumps stones deep ruts sharpobjects and other hazards that maycause tire damage

NOTE To seal tire punctures and preventflat tires due to slow leaks tire sealantmay be purchased from your local partsdealer Tire sealant also prevents tire dryrot and corrosionOPERATOR PRESENCE SYSTEM ANDREVERSE OPERATION SYSTEM (ROS)Be sure operator presence and reverseoperation systems are working properly Ifyour tractor does not function as de-scribed repair the problem immediatelybull The engine should not start unless thebrake pedal is fully depressed and theattachment clutch control is in the disEm-gaged position

CHECK OPERATOR PRESENCESYSTEMbull When the engine is running any at-tempt by the operator to leave the seatwithout first setting the parking brakeshould shut off the engine

When the engine is running and theattachment clutch is engaged any at-tempt by the operator to leave the seatshould shut off the engine

bull The attachment clutch should never op-erate unless the operator is in the seat

CHECK REVERSE OPERATION (ROS)SYSTEM bull When the engine is running with theignition switch in the engine ON posi-tion and the attachment clutch engagedany attempt by the operator to shift intoreverse should shut off the engine

G) MandrelZerks

LUBRICATION CHARTG)Spindle ~(~I iG) SpindleZerk Alii -----J~WZerk

G) Fronl WheelBearing zerk

Engine

3 - Replace blades more often when mowing in sandy soit4 - Not required if equipped with maintenance-free battery

G)General Purpose GreaseRefer to Maintenance ENGINE Section

IMPORTANT Do not oil or grease thepivot points which have special nylonbearings Viscous lubricants will attractdust and dirt that will shorten the life of theself-lubricating bearings If you feel theymust be lubricated use only a dry pow-dered graphite type lubricant sparingly

MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

SCHEDULE EACH 8 25 50 100 SEASON STORAGEUSE HOURS HOURS HOURS HOURS

Check Brake Ooeration V VT Check Tire Pressure t VR Ched Operator Presence amp ROS System tA Check for Loose Fasteners ~ V VC CheckiReolace Mower Blades t3T Lubrication Chart III Vo Check Battery Level R Clean Battery and Terminals II tICheck Transaxle Cooling ~Check Mower Levelness tCheck V-Belts ~Check Enaine Oil Level t Chanae Enaine Oil (with oil Mer) 2 V

E Chanae EnaineOil (wrthoutoil filter V12 tIN Clean Air Filter ~gtG Clean Air Screen ~

I Inspect MufflerSpark Arrester VN Reolace Oil Filter (If eauiooed) 2E Clean Enaine Coolina Fins 2Replace Spark Plug t VReplaceAir Filter Paper Cartridge tl2Reolace Fuel Filter ~

20

1 - Change mora often when operating under a heavy load orin high ambient temperatures

2 - Service more often when operating in dirty or dusty conditions

GENERAL RECOMMENDATIONSThe warranty on this tractor does notcover items that have been subjected tooperator abuse or negligence To receivefull value from the warranty operatormust maintain tractor as instructed in thismanualSome adjustments will need to be madeperiodically to properly maintain yourtractorAt least once a season check to see ifyou should make any of the adjustmentsdescribed in the Service and Adjustmentssection of this manualbull At least once a year you should replacethe spark plug clean or replace air filterand check blades and belts for wearA new spark plug and clean air filterassure proper air-fuel mixtureand helpyour engine run better and last longer

BEFORE EACH USE1 Check engine oil level2 Check brake operation3 Check tire pressure4 Check operator presence and

ROS systems for proper operation5 Check for loose fasteners

Oil Drain Valve

Change the oil after every 50 hours of op-eration or at least once a year if the tractoris not used for 50 hours in one yearCheck the crankcase oil level before start-ing the engine and after each eight (8)hours of operationTO CHANGE ENGINE OILDetermine temperature range expectedbefore oil change All oil must meet APIservice classification SG-SLbull Be sure tractor is on level surfacebull Oil will drain more freely when warmbull Catch oil in a suitable container1 Remove oil fill capdipstick Be careful

not to allow dirt to enter the enginewhen changing oil

2 Remove yellow cap from end of drainvalve and install the drain tube onto thefitting

CLEAN AIR SCREENAir screen must be kept free of dirt andchaff to prevent engine damage fromoverheating Clean with a wire brush orcompressed air to remove dirt and stub-born dried gum fibers

CLEAN AIR INTAKECOOLING AREASTo insure proper cooling make sure thegrass screen cooling fins and other exter-nal surfaces of the engine are kept cleanat all times Every 100 hours of operation (more oftenunder extremely dusty dirty conditions) remove the blower housing and other cool-ing shrouds Clean the cooling fins andexternal surfaces as necessary Make surethe cooling shrouds are reinstalledNOTE Operating the engine with ablocked grass screen dirty or pluggedcooling fins andor cooling shroudsremoved will cause engine damage due tooverheatingMUFFLERInspect and replace corroded muffler andspark arrester (if equipped) as it could cre-ate afire hazard andor damageSPARK PLUG(S)Replace spark plug(s) at the beginningof each mowing season or after every 100 hours of operation whichever occursfirst Spark plug type and gap setting areshown in PRODUCT SPECIFICATIONSsection of this manual

IN-LINE FUEL FILTERThe fuel filter should be replaced onceeach season If fuel filter becomesclogged obstructing fuel flow to carbu-retor replacement is required1 With engine cool remove filter and

plug fuel line sections2 Place new fuel filter in position in fuel

line with arrow pointing towards carbu~retor

3 Be sure there are no fuel line leaks andclamps are properly positioned

4 Immediately wipe up any spilled gaso-line

Cla~lamp

FuelFilter~

23

AIR FILTERYour engine will not run properly usinga dirty air filter Service paper cartridgeevery two months or every 25 hours ofoperation whichever occurs firstService paper cartridge more often underdusty conditionsReplace the paper cartridge annually orafter every 100 hours of operation

TO SERVICE CARTRIDGEbull Replace a dirty bent or damaged car-tridge Handle new cartridge carefullydo not use if the rubber seal is dam-aged

NOTE Do not wash the paper cartridgeor use pressurized air as this will damagethe cartridge 1 Open door (A) on the blower housing

to access the air cleaner element (B)2 Unhook the latch (C) and remove the

element 3 Gently tap the paper element to dis-

lodge dirt4 Clean all air cleaner components of

any accumulated dirt or foreign mate-rial Prevent any dirt from entering thethroat of carburetor

5 Install cleaned or new element on thebase and secure with latch

6 Close and latch the door

T

1~brrF1~

) 20FORE NEXl

Closed andLockedPosition

YellowCap

3 Unlock drain valve by pushing inwardslightly and turning counterclockwise

4 To open pull out on the drain valve5 After oil has drained completely close

and lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown

6 Remove the drain tube and replace thecap onto the end of the drain valve

7 Refill engine with oil through oil fill dip-stick tube Pour slowly Do not overfillFor approximate capacity see PROD-UCT SPECIFICATIONS sectioilof thismanual

8 Use gauge on oil fill capdipstick forchecking level For accurate readinginsert dipstick into the tube and pushdown firmly into place before removingKeep oil up to but not over the FULLline on dipstick Push dipstick downfirmly into the tube when finished22

Adding or checking level of electrolyte isnot necessary

TO CLEAN BATIERY AND TERMINALSCorrosion and dirt on the battery andterminals can cause the battery to leakpower1 Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor

2 Rinse the battery with plain water anddry

3 Clean terminals and battery cable endswith wire brush until bright

4 Coat terminals with grease or pet rocleum jelly

5 Reinstall battery (See REPLACINGBATIERY in the SERVICE AND AD-JUSTMENTS section of this manual)

TRANSAXLE COOLINGThe transmission fan and cooling finsshould be kept clean to assure propercoolingDo not attempt to clean fan or transmis-sion while engine is running or while thetransmission is hot To prevent possibledamage to seals do not use high pressurewater or steam to clean transaxlebull Inspect coolihg fan to be sure fan bladesare intact and clean

bull Inspect cooling fins for dirt grass clip-pings and other materials To preventdamage to seals do not use com-pressed air or high pressure sprayer toclean cooling fins

TRANSAXLE PUMP FLUIDThe transaxle was sealed at the factoryand fluid maintenance is not required forthe life of the transaxle Should the trans-axle ever leak or require serVicing contactyour nearest Sears or other qualifiedservice center

V-BELTSCheck V-belts for deterioration and wearafter 100 hours of operation and replaceif necessary The belts are not adjustableReplace belts if they begin to slip fromwearENGINELUBRICATIONOnly use high quality detergent oil ratedwith API service classification SG-SLSelect the oils SAE viscosity gradeaccording to your expected operatingtemperature

A CAUTION Blades are sharp Protectyour hands with gloves andor wrap bladewith heavy cloth2 Raise mower to its highest position3 At both sides of mower position blade

at side and measure the distance(A) from bottom edge of blade to theground The distance should be thesame on both sides

~1~r1JE

bull If front tip of blade is not 18 to 12lower than the rear tip go to the front oftractor

bull With an 1116 or adjustable wrenchloosen jam nut A several tums to clearadjustment nut BWith a 34 or adjustable wrench turnfront link adjustment nut (B) clockwise(Itighten) to raise the front of mower orcounterclockwise (loosen) to lower thefront mower

4 If adjustment is necessary see steps 2and 3 in Visual Adjustment instructionsabove

5 Recheck measurements adjust if nec-essary until both sides are equal

FRONT-TO-BACK ADJUSTMENTIMPORTANT Deck must be level side-to-sideTo obtain the best cutting results themower blades should be adjusted so thefront tip is 18 to 12 lower than the reartip when the mower is in its highest posi-tionA CAUTION Blades are sharp Protectyour hands with gloves andor wrap bladewith heavy clothbull Raise mower to highest position

Position any blade so the tip is pointingstraight forward Measure distance (8)to the ground at front and rear tip of theblade

25

9 Tum tractor steering wheel to the leftas far as it will go

10 Slide mower out from under right sideof tractor

TO INSTALL MOWERFollow procedure described in INSTALLMOWER AND DRIVE BELT in the As-sembly section of this manualTO LEVEL MOWERMake sure tires are properly inflated tothe PSI shown on tires Iftires are overor under inflated it may affect the appear-ance of your lawn and lead you to thinkthe mower is not adjusted properly

VISUAL SIDE-TO-SIDEADJUSTMENT1 With all tires properly inflated and if

your lawn appears unevenly cut de-termine which side of mower is cuttinglower

NOTE As desired you can raise the lowside of mower or lower the high side2 Go to side of mower you wish to adjust3 With a 34 or adjustable wrench turn

lift link adjustment nut (A) to the leftto lower the mower or to the right toraise the mower

NOTE Each full turn of adjustment nut willchange mower height about 3164 Test your adjustment by mowing some

uncut grass and visually checking theappearance Readjust if necessaryuntil you are satisfied with the results

PRECISION SIDE-TO-SIDEADJUSTMENT1 With all tires properly inflated park

tractor on level ground or driveway

We do not recommend using a gardenhose or pressure washer to clean yourtractor unless the engine and transmis-sion are covered to keep water out Waterin engine or transmission will shorten theuseful life of your tractor Use compressedair or a leaf blower to remove grassleaves and trash from tractor and mower

6 Go to either side of mower and discon-nect mower suspension arm (A) fromchassis and rear lift link (C) from rearmower bracket (D) - remove retainersprings and washers

7 Go to other side of mower and discon-nect the suspension arm and rear liftlinkA CAUTION Aftenear lift links are dis-

connected the attachment lift lever will bespring loaded Have a tight grip on lift leverwhen changing position of the lever8 From right side of mower disconnect

anti-sway bar (S) from right rear mowerbracket (D) - remove retainer springand washer and pull mower towardyou until the bar falls from the hole inbracket~

B

24

TRACTORTO REMOVE MOWER1 Place attachment clutch in DISEN-

GAGED position2 Lower attachment lift lever to its lowest

position 3 Disengage belt tension rod (K) from

lock bracket (L)A CAUTION Belt tension rod is springloaded Have a tight grip on rod andrelease slowly4 Remove mower belt from electric

clutch pulley (M)5 Disconnect front link (E) from mower

- remove retainer spring and washer

L) WARNING TO AVOID SERIOUS INJURV BEFORE PERFORMING ANY SER-a VICE OR ADJUSTMENTS1 Depress brake pedal fully and set parking brake

2 Place attachment clutch in DISENGAGED position3 Turn ignition key to STOP and remove key4 Make sure the blades and all moving parts have completely stopped5 Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug

~

CLEANINGbull Clean engine battery seat finish etc

of all foreign matterKeep finished surfaces and wheels freeof all gasoline oil etc

bull Protect painted surfaces with auto-motive type wax

Loosen jam nut A first

NOTE Each full turn of the adjustmentnut will change mower height about 18bull Recheck measurements adjust if nec-essary until front tip of blade is 18 to12 lower than the rear tip

bull Hold adjustment nut in position withwrench and tighten jam nut securely against adjustment nut

C-

26

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL1 Park tractor on a level surface Engage

parking brake 2 lower attachment lift lever to its lowest

position3 Disengage belt tension rod (K) from1lock bracket (l)a CAUTION Belt tension rod is springloaded Have a firm grip on rod and re-lease slowly 4 Remove screws (P) fromRH and LH

mandrel covers and remove covers(0)

5 Remove any dirt or grass clippingswhich may have accumulated aroundmandrels and entire upper deck sur-face

6 Remove belt from electric clutch pulley(M) both mandrel pulleys (R) and allidler pulleys (S)

MOWER DRIVE BELT INSTALLATION1 Install belt around both mandrel pul-

leys (R) and around idler pulleys (S) asshown

2 Install belt onto electric clutch pulley(M)

IMPORTANT Check belt for proper rout-ing in all mower pulley grooves3 Reassemble RH and LH mandrel

covers (0) Securely tighten all screws4 Engage belt tension rod (K) on locking

bracket (l)A CAUTION Belt tension rod is springloaded Have a tight grip on rod and en-gage slowly5 Raise attachment lift lever to highest

position

TO ADJUST ATTACHMENT CLUTCHThe electric clutch should provide years

of service The clutch has a built-in brakethat stops the pulley within 5 secondsEventually the internal brake will wearwhich may cause the mower blades tonot engage or to not stop as requiredAdjustments should be made by a Searsor other qualified service center1 Make sure attachment clutch and igni-

tion switches are in OFF position2 Adjust the three nylon locknuts until

space between clutch plate and rotormeasures 012 at all three slot loca-tions cut in the side of brake plate

NOTE After installing a new electricclutch run tractor at full throttle andengage and disengage electric clutch 10cycles to wear in clutch plate

Rotor

TO REPLACE MOTION DRIVE BELTPark the tractor on level surface Engageparking brake For ease of service there isa belt installation guide decal on bottom ofleft footrest

BELT REMOVAl-1 Remove mower (See TO REMOVE

MOWER in this section of manual)NOTE Observe entire motion drive beltand position of all belt guides and keepers2 Disconnect clutch wire harness (A)3 Remove anti-rotation link (B) on right

side of tractor4 Remove belt from stationary idler (C)

and clutching idler (D)5 Remove belt from centerspan idler (E)6 Pull belt slack toward rear of tractor

Carefully remove belt upwards fromtransmission input pulley and overcooling fan blades (F)

7 Remove belt downward from enginepulley and around electric clutch (G)

8 Slide belt toward rear of tractor off thesteering plate (H) and remove fromtractor

27

BELT INSTALLATION -1 Install new belt from tractor rear to

front over the steering plate (H) andabove clutch brake pedal shaft (J)

2 Pull belt toward front of tractor and rollbelt around electric clutch and ontoengine pulley (G)

3 Pull belt toward rear of tractor Care-fully work belt down around transmis-sion cooling fan and onto the inputpulley (F) Be sure belt is inside thebelt keeper

4 Install belt on centerspan idler (E)5 Install belt through stationary idler (C)

and clutching idler (D)6 Reinstall anti-rotation link (B) on right

side of tractor Tighten securely7 Reconnect clutch hamess (A)8 Make sure belt is in all pulley grooves

and inside all belt guides and keepers9 Install mower (See TO INSTAll

MOWER in this section of manual)

TO CHECK BRAKEIf tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel dry concrete or paved surface thenbrake must be servicedYou may also check brake by1 Park tractor on alevel dry concrete or

paved surface depress clutchbrakepedal all the way down and engageparking brake

2 Disengage transmission by placingfreewheel control in transmission dis-engaged position Pull freewheel con-trol out and into the slot and release soit is held in the disengaged position

The rear wheels must lock and skidwhen you try to manually push the tractorforward If the rear wheels rotate then thebrake needs to be serviced Contact aSears or other qualified service center

FRONT WHEEL TOE-INCAMBERYour new tractor front wheel toe-in andcamber is set at the factory and is normalThe front wheel toe-in and camber arenot adjustable If damage has occurred toaffect the factory set front wheel toe-in orcamber contact a Sears or other qualifiedservice center

TO REMOVE WHEEL FOR REPAIRS1 Block up axle securely2 Remove axle cover retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do notlose)

3 Repair tire and reassembleNOTE On rear wheels only aligngrooves in rear wheel hub and axle Insertsquare key4 Replace washers and snap retaining

ring securely in axle groove5 Replace axle coverNOTE To seal tire punctures and preventflat tires due to slow leaks purchase anduse tire sealant from Sears Tire sealantalso prevents tire dry rot and corrosion

Washers

I

~SqUareKey (RearWheel Only)

TO START ENGINE WITH A WEAK BAT-TERYAWARNING Lead-acid batteries gen-erate explosive gases Keep sparks flameand smoking materials away from bat-teries Always wear eye protection whenaround batteriesIf your battery is too weak to start theengine it should be recharged (See BAT-TERY in the MAINTENANCE section ofthis manual)If jumper cables are used for emergencystarting follow this procedureIMPORTANT Your tractor is equippedwith a12 volt system The other vehiclemust also be a 12 volt system Do not useyour tractor battery to start other vehicles

TO ATTACH JUMPER CABLES -1 Connect one end of the RED cable

to the POSITIVE (+) terminal of eachbattery(A-B) taking care not to shortagainst tractor chassis

2 Connect one end of the BLACK cableto the NEGATIVE (-) terminal (C) offully charged battery

3 Connect the other end of the BLACKcable (D) to good chassis groundaway from fuel tank and battery

TO REMOVE CABLES REVERSEORDER-1 BLACK cable first from chassis and

then from the fully charged battery2 RED cable last from both batteries

Weak or Dead Fully ChargedBattery Battery

REPLACING BATTERYAWARNING Do not short batteryterminals by allowing a wrench or anyother objectto contact both terminals atthe same time Before connecting batteryremove metal bracelets wristwatch bandsrings etcPositive terminal must be connectedfirst to prevent sparking from accidentalgrounding1 Lift hood to raised position2 Disconnect BLACK battery cable (A)

then RED battery cable and carefullyremove battery from tractor

3 Install new battery with terminals insame position as old battery

4 First connect RED battery cable (B) topositive (+) battery terminal with hexbolt and keps nut as shown Tightensecurely Slide terminal cover (C) overterminal

5 Connect BLACK grounding cable tonegative (-) battery terminal with re-maining hex bolt and keps nut Tightensecurely

6 Close hood

1 Raise hood2 Remove bulb holder from the hole in

the backside of the grill3 Replace bulb in holder and install bulb

holder securely back into the hole inthe backside of the grill

4 Close hoodINTERLOCKS AND RELAYSLoose or damaged wiring may causeyour tractor to run poorly stop running orprevent it from startingbull Check wiring See electrical wiring

diagram in the Repair Parts section

TO REPLACE FUSEReplace with 30 amp automotive-typeplug-in fuse The fuse holder is locatedbehind the dashTO REMOVE HOOD AND GRILL AS-SEMBLY1 Raise hood2 Unsnap headlight wire connector3 Stand in front of tractor Grasp hood at

sides tilt toward engine and lift off oftractor

4 When replacing hood be sure to re-connect the headlight wire connector

ENGINEMaintenance repair or replacement ofthe emission control devices and systemswhich are being done at the customers ex-pense may be performed by any non-roadengine repair establishment or individualWarranty repairs must be performed by anauthorized engine manufacturers serviceoutletCARBURETORIf your engine does not operate properlydue to suspected carburetor problemstake your tractor to a Sears or otherqualified service center for repair andoradjustment High speed stop is factory adjusted Donot adjust - damage may resultIMPORTANT Never tamper with theengine governor which is factory setfor proper engine speed Overspeed-ing the engine above the factory highspeed setting can be dangerous If youthink the engine-governed high speedneeds adjusting contact a Sears or otherqualified service center which has properequipment and experience to make anynecessary adjustments

28 29

STORAGE

Immediately prepare your tractor for stor-age at the end of the season or if the trac-t~rwill not be used for 30 days or moreaWARNING Never store the tractorwith gasoline in the tank inside a buildingwhere fumes may reach an open flameor spark Allow the engine to cool beforestoring in any enclosure

TRACTORWhen tractor is to be stored for a periodof time clean it thoroughly remove all dirtgrease leaves etc Store in a clean dryarea1 Clean entire tractor (See CLEANING

in the Maintenance section of thismanual)

2 Inspect and replace belts if necessary(See belt replacement instruCtions inthe Service and Adjustments section ofthis manual)

3 lubricate as shown in the Maintenancesection of this manual

4 Be sure that all nuts bolts and screwsare securely fastened Inspect movingparts for damage breakage and wearReplace if necessary

5 Touch up all rusted or chipped paintsurfaces sand lightly before painting

BATTERYbull Fully charge the battery for storageAfter a period of time in storage batterymay require recharging

bull To help prevent corrosion and powerleakage during long periods of storagebattery cables should be disconnectedand battery cleaned thoroughly (see TOCLEAN BATIERY AND TERMINALS inthe Maintenance section of this manual)

bull After cleaning leave cables discon-nected and place cables where theycannot come in contact with batteryterminals

bull If battery is removed from tractor forstorage do not store battery directly onconcrete or damp surfaces

ENGINEFUEL SYSTEMIMPORTANT It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor fuelhose or tank during storage Also alcoholblended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation of

30

acids during storage Acidic gas can dam-age the fuel system of an engine while instoragebull Empty the fuel tank by starting the en-gine and letting it run until the fuel linesand carburetor are empty

bull Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur

bull Use fresh fuel next seasonNOTE Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage Addstabilizer to gasoline in fuel tank or stor-age container Always follow the mix ratiofound on stabilizer container Run engineat least 10rriinutes after adding stabilizerto allow the stabilizer to reach the carbure-tor Do not empty the gas tank and carbu-retor if using fuel stabilizerENGINE OILDrain oil (with engine warm) and replacewith clean engine oil (See ENGINE inthe Maintenance section of this manual)CYLINDER(S)1 Remove spark plug(s)2 Pour one ounce of oil through spark

plug hole(s) into cylinder(s)3 Tum ignition key to start position for a

few seconds to distribute oil4 Replacewith new spark plug(s)

OTHERbull Do not store gasoline from one seasonto another

bull Replace your gasoline can if your canstarts to rust Rust andor dirt in yourgasoline will cause problems

bull If possible store your tractor indoorsand cover it to give protection from dustand dirt

bull Cover your tractor with a suitable pro-tective cover that does not retain mois-ture Do not use plastic Plastic cannotbreathe which allows condensation toform and will cause your tractor to rust

IMPORTANT Never cover tractor whileengine and exhaust areas are still warm

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONWill not start 1 Out of fuel 1 Fill fuel tank

2 Engine not CHOKED 2 See TO START ENGINE inproperly Operation section

3 Engine flooded 3 Wait several minutes before

4 Bad spark plugattempting to start

4 Replace spark plug5 Weak or dead battery 5 Recharge or replace battery6 Dirty air filter 6 Cleanreplace air filter7 Dirty fuel filter 7 Replace fuel filter8 Water in fuel 8 Empty fuel tank and carbure-

tor refill tank with fresh gas-oline and replace fuel filter

9 loose or damaged wiring 9 Check all wiring10 Carburetor out of adjListment 10 See To Adjust Carburetor

in Service and Adjustmentssection

11 Engine valves out of 11Contact a Sears or otheradjustment qualified service center

Hard to start 1 Dirty air filter 1 Cleanreplace air filter2 Bad spark plug 2 Replace spark plug3 Weak or dead battery 3 Recharge or replace battery4 Dirty fuel filter 4 Replace fuel filter

5 Stale or dirty fuel 5 Empty fuel tank and refill tankwith fresh clean gasoline

6 loose or damaged wiring 6 Check all wiring7 Carburetor out of adjustment 7 See To Adjust Carburetor in

Service and Adjustmentssection

8 Engine valves out of 8 Contact a Sears or otheradjustment qualified service center

Engine will not 1 Brake pedal not depressed 1 Depress brake pedalturn over 2 Attachment clutch is engaged 2 Disengage attachment clutch

3 Weak or dead battery 3 Recharge or replace battery4 Blown fuse 4 Replace fuse5 Corroded battery terminals 5 Clean battery terminals6 loose or damaged wiring 6 Check all wiring7 Faulty ignition switch 7 Checkreplace ignition switch8 Faulty solenoid or starter 8 CheckreplaCe solenoid or

starter9 Faulty operator presence 9 Contact a Sears or other

switch(es) qualified service center

Engine clicks but 1 Weak or dead battery 1 Recharge or replace batterywill not start 2 Corroded battery terminals 2 Clean battery terminals

3 loose or damaged wiring 3 Check all wiring4 Faulty solenoid or starter 4 Checkreplace solenoid or

starter

Loss of power 1 Cutting too much grasstoo 1 Raise cutting heightreducefast speed

2 Throttle in CHOKE position 2 Adjust throttle control3 Build-up of grass leaves and 3 Clean underside of mower

trash under mower housing4 Dirty air filter 4 Cleanreplace air filter5 low oil leveldirty oil 5 Check oil levelchange oil

31

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONLoss of poWer 6 Faulty spark plug 6 Clean and regap or change(continued) spark plug

7 Dirty fuel filter 7 Replace fuel filter8 Stale or dirty fuel 8 Empty fuel tank and refill tank

with fresh clean gasoline9 Water in fuel 9 Emptyfuel tank and carbure-

tor refill tank with fresh gas-olineand replace fuel filter

10 Spark plug wire loose to Connect and tighten sparkplug wire

11 Dirty engine air screenfins 11 Clean engine air screenfins12 Dirtyclogged muffler 12 Cleanreplace muffler13 Loose or damaged wiring 13 Check all wiring14 Carburetor out of adjustment 14 See To Adjust Carburetor

in Service and Adjustmentssection

15 Engine valves out of 15 Contact a Sears or otheradjustment qualified service center

Excessive 1 Worn bent or loose blade 1 Replace blade Tighten bladevibration bolt

2 Bent blade mandrel 2 Contact a Sears or otherqualified service center

3 Loosedamaged partes) 3 Tighten loose partes)Replace damaged parts

Engine dies when 1 Reverse operation system 1 Turn ignition key totractor is shifted (ROS) is not ON while ROS ON positioninto reverse mower or other attachment See Operation section

is engaged

Engine continues 1 Faulty operator-safety 1 Check wiring switches andto run when presence control system connections If not correctedoperator leaves contact a Sears or otherseat with qualified service centerattachmentclutch engaged

Poor cut uneven 1 Worn bent or loose blade 1 Replace blade Tighten bladebolt

2 Mower deck not level 2 Level mower deck

3 Buildup of grass leaves and 3 Clean underside of mowertrash under mower housing

4 Bent blade mandrel 4 Contact a Sears or otherqualified service center

5 Clogged mower deck vent 5 Clean around mandrels tofrom build-up of grass leaves open vent holesand trash around mandrels

32

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONMower blades will 1 Obstruction in clutch 1 Removeobstructioilnot rotate mechanism

2 Worndamaged mower drive 2 Replace mower drive beltbelt

3 Frozen idler pulley 3 Replace idler pulley4 Frozen blade mandrel 4 Contact a Sears or other

qualified service center5 Mower belt off engine pulley 3 Install belt on engine pulley

Poor grass 1 Engine speed too slow 1 Place throttle control indischarge FAST position

2 Travel speed too fast 2 Shift to slower speed3 Wet grass 3 Allow grass to dry before

mowing4 Mower not level 4 Level mower5 Lowuneven tire air pressure 5 Check tires for proper air

pressure6 Worn bent or loose blade 6 Replacesharpen blade

Tighten blade bolt7 Buildup of grass leaves and 7 Clean underside of mower

trash under mower housing8 Mower drive belt worn 8 Replace mower drive belt9 Blades improperly installed 9 Reinstall blades sharp edge

down10 Improper blades used 10 Replace with blades listed

in this manual11Clogged mower vent 11 Clean around mandrels to

holes from buildup of grass open vent holesleaves and trash aroundmandrels

Headlight(s) not 1 Ught switch is OFF 1 Turn light switch ONworking 2 Bulb(s) or lamp(s) burnedout 2 Replace bulb(s) or lamp(s)(if so equipped) 3 Faulty light switch 3 Checkreplace light switch

4 Loose or damaged wiring 4 Check wiring and connections5 Blown fuse 5 Replace fuse

Battery will not 1 Bad battery cell(s) 1 Replace battery

charge 2 Poor cable connections 2 Checkclean all connections3 Faulty regulator 3 Replace regulator

(if so equipped)4 Faulty alternator 4 Replace alternator

Loss of drive 1 Freewheel control in 1 Place freewheel control indisengaged position engaged position

2 Motion drive belt worn 2 Replace motion drive beltdamaged or broken

3 Air trapped in transmission 3 Purge transmissionduring shipment or servicing

Engine backfires 1 Engine throttle control not set 1 Move throttle controlwhen turning between half and full speed between half and full speedengine OFF (fast) position before stopping (fast) position before

engine stopping engine

33

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

- - -

A WARNING To avoid serious Injury operate your tractor up anddown the face of slopes never across the face Po not mowslopes greater than 15 degrees Make turns gradually to preventtipping or loss of control Exercise extreme caution whenchanging direction on slopes

1 Fold this page along dotted line indicated above2 Hold page before you so that its left edge is vertically parallel to a treetrunk nl nthAr IInrinht ~tructlJre

OPERATIONThese symbols may appear on your tractor or in literature supplied with the productLearn and understand their meaning

KNOW YOUR TRACTORREAD THIS OWNERS MANUAL AND SAFETY RULES BEFORE OPERATING YOURTRACTORCompare the illustrations with your tractor to familiarize yourself with the locations ofvarious controls and adjustments Save this manual for future reference

(J) CRUISE CONTROL LEVER - Used toset forward movement of tractor at desiredspeed without holding the forward drivepedal(Ilt) FORWARD DRIVE PEDAL - Used forforward movement of tractor(L) REVERSE DRIVE PEDAL - Used forreverse movement of tractor(M)FREEWHEEL CONTROL - Disencgages transmission for pushing or slowlytowing the tractor with the engine off(N) CHOKE CONTROL - Used whenstarting a cold engine(P) SERVICE REMINDER HOUR METER-Indicates when service is required forthe engine and mower(Q) 12-VOLT POWER PORT - Used for12-volt accessories

Our tractors conform to the applicable safety standards of theAmerican National Standards Institute

(A) ATTACHMENT LIFT LEVER-Usedto raise and lower the mower or other at-tachments mounted to your tractor(B) BRAKE PEDAL - Used for brakingthe tractor and starting the engine(C) PARKING BRAKE - Locks clutchbrake pedal into the brake position(D) THROTTLE CONTROL -Used tocontrol engine speed(E) ATTACHMENT CLUTCH SWITCH- Used to engage the mower blades orother attachments mounted to your tractor(F) IGNITION SWITCH - Used for startingand stopping the engine(G) REVERSE OPERATION SYSTEM(ROS)ON POSITION -Allows opera-tion of mower or other powered attach-ment while in reverse(H) LIGHT SWITqH - Turns the head-lights on and off

~~~(i)DANGER indicates a hazard which if not avoidedwill result in death or serious injury

WARNING indicates a hazard which if not avoidedcould result in death or serious injury

CAUTION indicates a hazard which if not avoidedmight result in minor or moderate injury

CAUTION when used without the alert symbolindicates a snuation that could result in damageto the tractor anellor engine

AAA

~ HOT SURFACES indicates a hazard whichd1nLloo if not avoided could result in death serious injury- snellor property damage

UJ FIRE indicates a hazard which if not avoided~ could result in death serious injury anellor

property damage

IIbullbullbull

R N H L 11 if bullbull bullREVERSE NEUTRAL HIGH LOW CHOKE FAST SLOWbullbullbull IGNITION SWITCHe 0 e (8 iii IIbullbullbullENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE MOWER HEIGHT MOWER LIFTOPERATIONSYSTEM (ROS)

tID6tt)cgt IID i E3 E t- + E ~7 ~WllLIGHTS ON FUEL BATTERY REVERSE FORWARD CRUISE CONTROL CLUTCHBRAKE

PEDAL

ATTACHMENT ATTACHMENT DANGER KEEP HANDSCLUTCH DISENGAGED CLUTCH ENGAGED AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

AFREEWHEEL

(Automatic Models only)

Failure to follow instructionscould result in serious injury ordeath The safety alert symbolis used to identify safety inform-ation about hazards which canresult in death serious injuryandor property damage

1213

TO ADJUST MOWER CUTTING HEIGHTThe position of the attachment lift lever (A)determines the cutting height

bull Put attachment lift lever in desired cut-ting height slot

bull Slide pointer tab (T) to desired cuttingheight as a reminder for next time youmow

The cutting height range is approxi-mately 1 to 4 The heights are mea-sured from the ground to the blade tip withthe engine not running These heightsare approximate and may vary dependingupon soil conditions height of grass andtypes of grass being mowedbull The average lawn should be cut to ap-proximately 2-12 inches during the coolseason and to over 3 inches during hotmonths For healthier and better lookinglawns mow often and after moderategrowth

bull For best cutting performance grass over6 inches in height should be mowedtwice Make the first cut relatively highthe second to desired height

TO ADJUST GAUGE WHEELSGauge wheels are properly adjustedwhen they are slightly off the ground whenmower is at the desired cutting heightinoperating position Gauge wheels thenkeep the deck in proper position to helpprevent scalping in most terrain conditionsNOTE Adjust gauge wheels with tractbron a flatlevel surface1 Adjust mower to desired cutting height

(See TO ADJUST MOWER CUTTI NGHEIGHT in this section of manual)

2 With mower in desired height of cutposition gauge wheels should beassembled so they are slightly off theground Install gauge wheel in appro-priate hole Tighten securely

3 Repeat for all installing gauge wheel insame adjustment hole

TO USE CRUISE CONTROLThe cruise control feature can be used forforward travel onlySYSTEM CHARACTERISTICSThe cruise control should only be usedwhile mowing or transporting on relativelysmooth straight surfaces Other conditionssuch as trimming at slow speeds maycause the cruise control to disengage Donot use the cruise control on slopes roughterrian or while trimmimg or turningbull With forward drive pedal depressed todesired speed pull cruise control lever(J) up and hold while lifting your foot offthe pedal then release the lever

To disengage the cruise control depressthe brake pedal or tap on forward drivepedal

TO USE CHOKE CONTROL (N)Use choke control whenever you are start-ing a cold engine Do not use to start awarm enginebull To engage choke control pull knob outSlowly push knob in to disengage

TO MOVE FORWARD ANDBACKWARDThe direction and speed of movement iscontrolled by the forward and reverse drivepedals 1 Start tractor and release parlltirig brake2 Slowly depress forward (Ilt) or reverse

(l) drive pedal to begin movementGround speed increases the furtherdown the pedal is depressed

TO USE THROTTLE CONTROL (D)Always operate engine at full speed (fast)bull Operating engine at less than full speed

(fast) reduces engines operating ef-ficiency

bull Full speed (fast) offers the best mowerperformance

GROUND DRIVE -bull To stop ground drive depress brakepedal all the way down

ENGINE-bull Move throttle control (D) between halfand full speed (fast) position

NOTE Failure to move throttle controlbetween half and full speed (fast) posi-tion before stopping may cause engine tobackfirebull Turn ignition key (F) to STOP positionand remove key Always remove keywhen leaving tractor to prevent unau-thorized use

bull Never use choke (N) to stop engineIMPORTANT leaving the ignition switchin any position other than STOP willcause the battery to discharge and godeadNOTE Under certain conditions whentractor is standing idle with the enginerunning hot engine exhaust gases maycause browning of grass To eliminatethis possibility always stop engine whenstopping tractor on grass areas

ampAUTION Always stop tractor com-pletely as described above before leavingthe operators position

O~3lI

HOW TO USE YOUR TRACTORTO SET PARKING BRAKE Your tractor is equipped with an operatorpresence sensing switch When engineis running any attempt by the operatorto leave the seat without first setting theparking brake will shut off the engine1 Depress clutchbrake pedal all the way

down and hold2 Pull parking brake lever up and release

pressure from clutchbrake pedalPedal should remain in brake ~itionMake sure parking brake will hold trac-tor secure

STOPPING

MOWER BLADES -bull To stop mower blades push attachmentclutch switch in to disengaged position(0)

(I) Attachment (0) Push-In toClutch Switch DisengagedPull Out To Engage

~

The operation of any tractor can result in foreign objects thrown into theMIEIY- eyes which can result in severe eye damage Always wear safety glassesgt or eye shields while operating your tractor or performing any adjustments

bull 0 or repairs We recommend standard safety glasses or a wide vIsion safetymask worn over spectacles

14 15

the attachment engaged Do not mow inreverse unless absolutely necessaryUSING THE REVERSE OPERATIONSYSTEM -Only use if you are certain no children orother bystanders will enter the mowingarea1 Depress brake pedal all the way down2 With engine running turn ignition key

counterclockwise toROS ON posi-tion

3 Look down and behind before andwhile backing

4 Slowly depress reverse drive pedal tostart movement

5 When use of the ROS is no longerneeded turn the ignition key clockwiseto engine ON position

TO OPERATE ON HILLSAWARNING Do not drive up or downhills with slopes greater than 15deg and donot drive across any slope Use the slopeguide provided at the back of this manualbull Choose the slowest speed before start-ing up or down hills

bull Avoid stopping or changing speed onhills

bull If stopping is absolutely necessary pushbrake pedal quickly to brake positionand engage parking brake

bull To restart movement slowly releaseparking brake and brake pedal

bull Slowly depress appropriate drive pedalto slowest settingMake all turns slowly

TO TRANSPORTWhen pushing or towing your tractor besure to disengage transmission by placingfreewheel control in freewheeling positionFreewheel control is located at the reardrawbar of tractor1 Raise attachment lift lever to its highest

position2 Pull freewheel control out and into the

slot and release so it is held in thedisengaged position

level If necessary add oil until FULLmark on dipstick is reached Do notoverfill

bull For cold weather operation you shouldchange oil for easier starting (See theoil viscosity chart in the Maintenancesection of this manual)

bull To change engine oil see the Mainte-nance section in this manual

ADD GASOLINEbull Fill fuel tank to bottom of filler neck Donot overfill Use fresh clean regularunleaded gasoline with a minimum of87 octane (Use of leaded gasoline willincrease carbon and lead oxide depositsand reduce valve life) Do not mix oilwith gasoline Purchase fuel in quan-tities that can be used within 30 days toassure fuel freshness

ACAUTION Wipe off any spilled oil orfuel Do not store spill or use gasolinenear an open flameIMPORTANT When operating in temper-atures below32degF(0degC) use fresh cleanwinter grade gasoline to help insure goodcold weather startingCAUTION Alcohol blended fuels (calledgasohol or using ethanol or methanol) canattract moisture which leads to separa-tion and formation of acids during storageAcidic gas can damage the fuel systemof an engine while in storage To avoidengine problems the fuel system shouldbe emptied before storage of 30 daysor longer Drain the gas tank start theengine and let it run until the fuel linesand carburetor are empty Use fresh fuelnext season See Storage Instructions foradditional information Never use engineor carburetor cleaner products in the fueltank or permanent damage may occur

TO START ENGINEWhen starting the engine for the first timeor if the engine has run out of fuel it willtake extra cranking time to move fuel fromthe tank to the engine1 Be sure freewheel control is in the

transmission engaged position2 Sit on seat in operating position

depress brake pedal and set parkingbrake

3 Move attachment clutch to disengagedposition

17

~

cgt ~I~~

~J~ bullQ ~-~~ bullbullbull~ -)bullbullbull

bull Do not push or tow tractor at more thantwo (2) MPH

bull To re-engage transmission reverseabove procedure

NOTE To protect hood from damagewhen transporting your tractor on a truckor a trailer be sure hood is closed andsecured to tractor Use an appropriatemeans of tying hood to tractor (rope cordetc)

02219

Transmission DisengagedTOWINGCARTSANDOlHERATTACHMENTSTow only the attachments that are recom-mended by and comply with specificationsof the manufacturer of yourtractor Usecommon sense when towing Too heavyof a load while on a slope is dangerousTires can lose traction with the ground andcause you to lose control of your tractor

SERVICE REMINDERHOUR METERService reminder shows the total numberof hours the engine has run and flashes toindicate that the engine or mower needsservicing When service is required theservice reminder will flash for two hoursTo service engine and mower see theMaintenance section of this manualNOTE Service reminder runs when theignition key is in any position but STOPFor accurate reading be sure key remainsin the STOP position when engine is notrunning

BEFORE STARTING THE ENGINECHECK ENGINE OIL LEVELThe engine in your tractor has beenshipped from the factory already filledwith summer weight oil1 Check engine oil with tractor on level

ground2 Unthread and remove oil fill cap

dipstick wipe oil off Reinsert thedipstick into the tube and rest oil fillcap on the tube Do not thread the caponto the tube Remove and read oil

Engine ON Position(Normal Operating)

bull~-~41ROS ON Position

16

TO OPERATE MOWERYour tractor is equipped with an operatorpresence sensing switch Any attemptby the operator to leave the seat with theengine running and the attachment clutchengaged will shut off the engine You mustremain fully and centrally positioned in theseat to prevent the engine from hesitatingor cutting off when operating your equip-ment on rough rolling terrain or hills1 Select desired height of cut with at-

tachment lift lever2 Start mower blades by engaging at-

tachment clutch controlTO STOP MOWER BLADES -disengage attachment clutch control

ACAUTION Do not operate the mowerwithout either the entire grass catcheron mowers so equipped or the deflectorshield (S) in place

REVERSE OPERATION SYSTEM (ROS)Your tractor is equipped with a ReverseOperation System (ROS) Any attempt bythe operator to travel in the reverse direc-tion with the attachment clutch engagedwill shut off the engine unless ignition keyis placed in the ROS ON position

AWARNING Backing up with the at-tachment clutch engaged while mowingis strongly discouraged Turning the ROSON to allow reverse operation with theattachment clutch engaged should onlybe done when the operator decides it isnecessary to reposition the machine with

4 Move throttle control to fast position5 Pull choke control out for a cold engine

start attempt For a warm engine startattempt the choke control may not beneeded

NOTE Before starting read the warmand cold starting procedures below6 Insert key into ignition and tum key

clockwise to start position and releasekey as soon as engine starts Donot run starter continuously for morethan fifteen seconds per minute If theengine does not start after severalattempts push choke control in waita few minutes and try again If enginestill does not start pull the choke con-trol out and retry

WARM WEATHER STARTING (500 F andabove)7 When engine starts slowly push

choke control in until the enginebegins to run smoothly If the enginestarts to run roughly pull the chokecontrol out slightly for a few secondsand then continue to push the controlin slowly

The attachments and ground drive cannow be used If the engine does notaccept the load restart the engine andallow it to warm up for one minute usingthe choke as described above

COLD WEATHER STARTING (500 F andbelow)7 When engine starts slowly push

choke control in until the enginebegins to run smoothly Continue topush the choke control in small stepsallowing the engine to accept smallchanges in speed and load until thechoke control is fully in If the enginestarts to run roughly pull the chokecontrol out slightly for a few secondsand then continue to push the controlin slowly This may require an enginewarm-up period from several secondsto several minutes depending on thetemperature

AUTOMATIC TRANSMISSION WARM UPBefore driving the unit in cold weatherthe transmission should be warmed up asfollows1 Be sure the tractor is on level ground2 Release the parking brake and let the

brake slowly return to operating posi-tion

3 Allow one minute for transmission towarm up This can be done during theengine warm Lip period

The attachments can be used duringthe engine warm-up period after thetransmission has been warmed up andmay require the choke control be pulledout slightly

NOTE If at a high altitude (above 3000feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may need tobe adjusted for best engine performance(see TO ADJUST CARBURETOR in theService and Adjustments sectiqn of thismanual)

PURGE TRANSMISSIONACAUTION Never engage or dis-engage freewheelleverwhile the engineis runningTo ensure proper operation and per-formance it is recommehdedthat thetransmission be purged before operatingtractor for the first time This procedure willremove any trapped air inside the trans-mission which may have developed duringshipping of your tractorIMPORTANT Should your transmissionrequire rernoval for service or replace-ment it should be purged after reinstall-ation before operating the tractor1 Place tractor safely on a level surface

- that is clear of objects and open - withengine off and parking brake set

2 Disengage transmission by placingfreewheel control in disengaged posi-tion (See TO TRANSPORT in thissection of manual)

3 Sitting in the tractor seat start engineAfter the engine is running movethrottle control to slow position Disen-

1gage parking brakebullbull CAUTION At any time during step4 there may be movement of the drivewheels4 Depress forward drive pedal to full

forward position and hold for five (5)seconds and release pedal Depressreverse drive pedal to full reverse posi-tion and hold for five (5) seconds andrelease pedal Repeat this procedurethree (3) times

5 Shutoff engine and set parking brake6 Engage transmission by placing free-

wheel control in engaged position (SeeTO TRANSPORT in this section ofmanual)

18 Ij

7 Sitting in the tractor seat start engineAfter the engine is running movethrottle control to half (12) speedDisengage parking brake

8 Drive tractor forward for approximatelyfive feet then backwards for five feetRepeat this driving procedure threetimes

Your transmission is new purged and nowready for normal operationMOWING TIPSbull Tire chains cannot be used when themower housing is attached to tractor

bull Mower should be properly leveled forbest mowing performance See TOLEVEL MOWER HOUSING in theService and Adjustments section of thismanualThe left hand side of mower should beused for trimming

bull Drive SO that clippings are dischargedonto the area that has already beencut Have the cut area to the right ofthe tractor This will result in a moreeven distribution of clippings and moreuniform cutting

bull When mowing large areas start byturning to the right so that clippings willdischarge away from shrubs fencesdriveways etc After one or two roundsmow in the opposite direction makingleft hand turns until finished

19

bull If grass is extremely tall it should bemowed twice to reduce load and pos-sible fire hazard from dried clippingsMake first cut relatively high the secondto the desired height

bull Do not mow grass when it is wet Wetgrass will plug mower and leave undesir-able clumps Allow grass to dry beforemowingAlways operate engine at full throttlewhen mowing to assure better mow-ing performance and proper dischargeof material Regulate ground speed byselecting a low enough speed to give themower cutting performance as well asthe quality of cut desiredWhen operating attachments select aground speed that will suit the terrainand give best performance of the at-tachment being used

MAINTENANCE ROS ON Position

bull When the engine is running with theignition switch in the ROS ON positionand the attachment clutch engagedany attempt by the operator to shift intoreverse should NOT shut off the engine

BLADE CAREFor best results mower blades must besharp Replace worn bent or damagedbladesA CAUTION Use only a replacementblade approved by the manufacturer ofyour tractor Using a blade not approvedby the manufacturer of your tractor ishazardous could damage your tractor andvoid your warranty

BLADE REMOVAL1 Raise mower to highest position to al-low access to blades

NOTE Protect your hands with glovesandor wrap blade with heavy cloth2 Remove blade bolt by turning counter-clockwise

3 Install new blade with stampedGRASS SIDE facing the ground

IMPORTANT To ensure proper assemblycenter hole in blade must align with staron mandrel assembly4 Install and tighten blade bolt securely

(45-55 Ft Lbs torque)IMPORTANT Special blade bolt is heattreated

BATTERYYour tractor has a battery charging systemwhich is sufficient for normal use How-ever periodic charging of the battery withan automotive charger will extend its lifebull Keep battery and terminals cleanbull Keep battery bolts tightbull Keep small vent holes openbull Recharge at 6-10 amperes for 1 hourNOTE The original equipment battery onyour tractor is maintenance free Do not

21attempt to open or remove caps or covers

TRACTORAlways observe safety rules when per-forming any maintenanceBRAKE OPERATIONIf tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel dry concrete or paved surface thenbrake must be serviced (See TO CHECKBRAKE in the Service and Adjustmentssection of this manual)TIRESbull Maintain proper air pressure in all tires(See PSI on tires)

bull Keep tires free of gasoline oil or insectcontrol chemicals which can harm rub-ber

bull Avoid stumps stones deep ruts sharpobjects and other hazards that maycause tire damage

NOTE To seal tire punctures and preventflat tires due to slow leaks tire sealantmay be purchased from your local partsdealer Tire sealant also prevents tire dryrot and corrosionOPERATOR PRESENCE SYSTEM ANDREVERSE OPERATION SYSTEM (ROS)Be sure operator presence and reverseoperation systems are working properly Ifyour tractor does not function as de-scribed repair the problem immediatelybull The engine should not start unless thebrake pedal is fully depressed and theattachment clutch control is in the disEm-gaged position

CHECK OPERATOR PRESENCESYSTEMbull When the engine is running any at-tempt by the operator to leave the seatwithout first setting the parking brakeshould shut off the engine

When the engine is running and theattachment clutch is engaged any at-tempt by the operator to leave the seatshould shut off the engine

bull The attachment clutch should never op-erate unless the operator is in the seat

CHECK REVERSE OPERATION (ROS)SYSTEM bull When the engine is running with theignition switch in the engine ON posi-tion and the attachment clutch engagedany attempt by the operator to shift intoreverse should shut off the engine

G) MandrelZerks

LUBRICATION CHARTG)Spindle ~(~I iG) SpindleZerk Alii -----J~WZerk

G) Fronl WheelBearing zerk

Engine

3 - Replace blades more often when mowing in sandy soit4 - Not required if equipped with maintenance-free battery

G)General Purpose GreaseRefer to Maintenance ENGINE Section

IMPORTANT Do not oil or grease thepivot points which have special nylonbearings Viscous lubricants will attractdust and dirt that will shorten the life of theself-lubricating bearings If you feel theymust be lubricated use only a dry pow-dered graphite type lubricant sparingly

MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

SCHEDULE EACH 8 25 50 100 SEASON STORAGEUSE HOURS HOURS HOURS HOURS

Check Brake Ooeration V VT Check Tire Pressure t VR Ched Operator Presence amp ROS System tA Check for Loose Fasteners ~ V VC CheckiReolace Mower Blades t3T Lubrication Chart III Vo Check Battery Level R Clean Battery and Terminals II tICheck Transaxle Cooling ~Check Mower Levelness tCheck V-Belts ~Check Enaine Oil Level t Chanae Enaine Oil (with oil Mer) 2 V

E Chanae EnaineOil (wrthoutoil filter V12 tIN Clean Air Filter ~gtG Clean Air Screen ~

I Inspect MufflerSpark Arrester VN Reolace Oil Filter (If eauiooed) 2E Clean Enaine Coolina Fins 2Replace Spark Plug t VReplaceAir Filter Paper Cartridge tl2Reolace Fuel Filter ~

20

1 - Change mora often when operating under a heavy load orin high ambient temperatures

2 - Service more often when operating in dirty or dusty conditions

GENERAL RECOMMENDATIONSThe warranty on this tractor does notcover items that have been subjected tooperator abuse or negligence To receivefull value from the warranty operatormust maintain tractor as instructed in thismanualSome adjustments will need to be madeperiodically to properly maintain yourtractorAt least once a season check to see ifyou should make any of the adjustmentsdescribed in the Service and Adjustmentssection of this manualbull At least once a year you should replacethe spark plug clean or replace air filterand check blades and belts for wearA new spark plug and clean air filterassure proper air-fuel mixtureand helpyour engine run better and last longer

BEFORE EACH USE1 Check engine oil level2 Check brake operation3 Check tire pressure4 Check operator presence and

ROS systems for proper operation5 Check for loose fasteners

Oil Drain Valve

Change the oil after every 50 hours of op-eration or at least once a year if the tractoris not used for 50 hours in one yearCheck the crankcase oil level before start-ing the engine and after each eight (8)hours of operationTO CHANGE ENGINE OILDetermine temperature range expectedbefore oil change All oil must meet APIservice classification SG-SLbull Be sure tractor is on level surfacebull Oil will drain more freely when warmbull Catch oil in a suitable container1 Remove oil fill capdipstick Be careful

not to allow dirt to enter the enginewhen changing oil

2 Remove yellow cap from end of drainvalve and install the drain tube onto thefitting

CLEAN AIR SCREENAir screen must be kept free of dirt andchaff to prevent engine damage fromoverheating Clean with a wire brush orcompressed air to remove dirt and stub-born dried gum fibers

CLEAN AIR INTAKECOOLING AREASTo insure proper cooling make sure thegrass screen cooling fins and other exter-nal surfaces of the engine are kept cleanat all times Every 100 hours of operation (more oftenunder extremely dusty dirty conditions) remove the blower housing and other cool-ing shrouds Clean the cooling fins andexternal surfaces as necessary Make surethe cooling shrouds are reinstalledNOTE Operating the engine with ablocked grass screen dirty or pluggedcooling fins andor cooling shroudsremoved will cause engine damage due tooverheatingMUFFLERInspect and replace corroded muffler andspark arrester (if equipped) as it could cre-ate afire hazard andor damageSPARK PLUG(S)Replace spark plug(s) at the beginningof each mowing season or after every 100 hours of operation whichever occursfirst Spark plug type and gap setting areshown in PRODUCT SPECIFICATIONSsection of this manual

IN-LINE FUEL FILTERThe fuel filter should be replaced onceeach season If fuel filter becomesclogged obstructing fuel flow to carbu-retor replacement is required1 With engine cool remove filter and

plug fuel line sections2 Place new fuel filter in position in fuel

line with arrow pointing towards carbu~retor

3 Be sure there are no fuel line leaks andclamps are properly positioned

4 Immediately wipe up any spilled gaso-line

Cla~lamp

FuelFilter~

23

AIR FILTERYour engine will not run properly usinga dirty air filter Service paper cartridgeevery two months or every 25 hours ofoperation whichever occurs firstService paper cartridge more often underdusty conditionsReplace the paper cartridge annually orafter every 100 hours of operation

TO SERVICE CARTRIDGEbull Replace a dirty bent or damaged car-tridge Handle new cartridge carefullydo not use if the rubber seal is dam-aged

NOTE Do not wash the paper cartridgeor use pressurized air as this will damagethe cartridge 1 Open door (A) on the blower housing

to access the air cleaner element (B)2 Unhook the latch (C) and remove the

element 3 Gently tap the paper element to dis-

lodge dirt4 Clean all air cleaner components of

any accumulated dirt or foreign mate-rial Prevent any dirt from entering thethroat of carburetor

5 Install cleaned or new element on thebase and secure with latch

6 Close and latch the door

T

1~brrF1~

) 20FORE NEXl

Closed andLockedPosition

YellowCap

3 Unlock drain valve by pushing inwardslightly and turning counterclockwise

4 To open pull out on the drain valve5 After oil has drained completely close

and lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown

6 Remove the drain tube and replace thecap onto the end of the drain valve

7 Refill engine with oil through oil fill dip-stick tube Pour slowly Do not overfillFor approximate capacity see PROD-UCT SPECIFICATIONS sectioilof thismanual

8 Use gauge on oil fill capdipstick forchecking level For accurate readinginsert dipstick into the tube and pushdown firmly into place before removingKeep oil up to but not over the FULLline on dipstick Push dipstick downfirmly into the tube when finished22

Adding or checking level of electrolyte isnot necessary

TO CLEAN BATIERY AND TERMINALSCorrosion and dirt on the battery andterminals can cause the battery to leakpower1 Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor

2 Rinse the battery with plain water anddry

3 Clean terminals and battery cable endswith wire brush until bright

4 Coat terminals with grease or pet rocleum jelly

5 Reinstall battery (See REPLACINGBATIERY in the SERVICE AND AD-JUSTMENTS section of this manual)

TRANSAXLE COOLINGThe transmission fan and cooling finsshould be kept clean to assure propercoolingDo not attempt to clean fan or transmis-sion while engine is running or while thetransmission is hot To prevent possibledamage to seals do not use high pressurewater or steam to clean transaxlebull Inspect coolihg fan to be sure fan bladesare intact and clean

bull Inspect cooling fins for dirt grass clip-pings and other materials To preventdamage to seals do not use com-pressed air or high pressure sprayer toclean cooling fins

TRANSAXLE PUMP FLUIDThe transaxle was sealed at the factoryand fluid maintenance is not required forthe life of the transaxle Should the trans-axle ever leak or require serVicing contactyour nearest Sears or other qualifiedservice center

V-BELTSCheck V-belts for deterioration and wearafter 100 hours of operation and replaceif necessary The belts are not adjustableReplace belts if they begin to slip fromwearENGINELUBRICATIONOnly use high quality detergent oil ratedwith API service classification SG-SLSelect the oils SAE viscosity gradeaccording to your expected operatingtemperature

A CAUTION Blades are sharp Protectyour hands with gloves andor wrap bladewith heavy cloth2 Raise mower to its highest position3 At both sides of mower position blade

at side and measure the distance(A) from bottom edge of blade to theground The distance should be thesame on both sides

~1~r1JE

bull If front tip of blade is not 18 to 12lower than the rear tip go to the front oftractor

bull With an 1116 or adjustable wrenchloosen jam nut A several tums to clearadjustment nut BWith a 34 or adjustable wrench turnfront link adjustment nut (B) clockwise(Itighten) to raise the front of mower orcounterclockwise (loosen) to lower thefront mower

4 If adjustment is necessary see steps 2and 3 in Visual Adjustment instructionsabove

5 Recheck measurements adjust if nec-essary until both sides are equal

FRONT-TO-BACK ADJUSTMENTIMPORTANT Deck must be level side-to-sideTo obtain the best cutting results themower blades should be adjusted so thefront tip is 18 to 12 lower than the reartip when the mower is in its highest posi-tionA CAUTION Blades are sharp Protectyour hands with gloves andor wrap bladewith heavy clothbull Raise mower to highest position

Position any blade so the tip is pointingstraight forward Measure distance (8)to the ground at front and rear tip of theblade

25

9 Tum tractor steering wheel to the leftas far as it will go

10 Slide mower out from under right sideof tractor

TO INSTALL MOWERFollow procedure described in INSTALLMOWER AND DRIVE BELT in the As-sembly section of this manualTO LEVEL MOWERMake sure tires are properly inflated tothe PSI shown on tires Iftires are overor under inflated it may affect the appear-ance of your lawn and lead you to thinkthe mower is not adjusted properly

VISUAL SIDE-TO-SIDEADJUSTMENT1 With all tires properly inflated and if

your lawn appears unevenly cut de-termine which side of mower is cuttinglower

NOTE As desired you can raise the lowside of mower or lower the high side2 Go to side of mower you wish to adjust3 With a 34 or adjustable wrench turn

lift link adjustment nut (A) to the leftto lower the mower or to the right toraise the mower

NOTE Each full turn of adjustment nut willchange mower height about 3164 Test your adjustment by mowing some

uncut grass and visually checking theappearance Readjust if necessaryuntil you are satisfied with the results

PRECISION SIDE-TO-SIDEADJUSTMENT1 With all tires properly inflated park

tractor on level ground or driveway

We do not recommend using a gardenhose or pressure washer to clean yourtractor unless the engine and transmis-sion are covered to keep water out Waterin engine or transmission will shorten theuseful life of your tractor Use compressedair or a leaf blower to remove grassleaves and trash from tractor and mower

6 Go to either side of mower and discon-nect mower suspension arm (A) fromchassis and rear lift link (C) from rearmower bracket (D) - remove retainersprings and washers

7 Go to other side of mower and discon-nect the suspension arm and rear liftlinkA CAUTION Aftenear lift links are dis-

connected the attachment lift lever will bespring loaded Have a tight grip on lift leverwhen changing position of the lever8 From right side of mower disconnect

anti-sway bar (S) from right rear mowerbracket (D) - remove retainer springand washer and pull mower towardyou until the bar falls from the hole inbracket~

B

24

TRACTORTO REMOVE MOWER1 Place attachment clutch in DISEN-

GAGED position2 Lower attachment lift lever to its lowest

position 3 Disengage belt tension rod (K) from

lock bracket (L)A CAUTION Belt tension rod is springloaded Have a tight grip on rod andrelease slowly4 Remove mower belt from electric

clutch pulley (M)5 Disconnect front link (E) from mower

- remove retainer spring and washer

L) WARNING TO AVOID SERIOUS INJURV BEFORE PERFORMING ANY SER-a VICE OR ADJUSTMENTS1 Depress brake pedal fully and set parking brake

2 Place attachment clutch in DISENGAGED position3 Turn ignition key to STOP and remove key4 Make sure the blades and all moving parts have completely stopped5 Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug

~

CLEANINGbull Clean engine battery seat finish etc

of all foreign matterKeep finished surfaces and wheels freeof all gasoline oil etc

bull Protect painted surfaces with auto-motive type wax

Loosen jam nut A first

NOTE Each full turn of the adjustmentnut will change mower height about 18bull Recheck measurements adjust if nec-essary until front tip of blade is 18 to12 lower than the rear tip

bull Hold adjustment nut in position withwrench and tighten jam nut securely against adjustment nut

C-

26

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL1 Park tractor on a level surface Engage

parking brake 2 lower attachment lift lever to its lowest

position3 Disengage belt tension rod (K) from1lock bracket (l)a CAUTION Belt tension rod is springloaded Have a firm grip on rod and re-lease slowly 4 Remove screws (P) fromRH and LH

mandrel covers and remove covers(0)

5 Remove any dirt or grass clippingswhich may have accumulated aroundmandrels and entire upper deck sur-face

6 Remove belt from electric clutch pulley(M) both mandrel pulleys (R) and allidler pulleys (S)

MOWER DRIVE BELT INSTALLATION1 Install belt around both mandrel pul-

leys (R) and around idler pulleys (S) asshown

2 Install belt onto electric clutch pulley(M)

IMPORTANT Check belt for proper rout-ing in all mower pulley grooves3 Reassemble RH and LH mandrel

covers (0) Securely tighten all screws4 Engage belt tension rod (K) on locking

bracket (l)A CAUTION Belt tension rod is springloaded Have a tight grip on rod and en-gage slowly5 Raise attachment lift lever to highest

position

TO ADJUST ATTACHMENT CLUTCHThe electric clutch should provide years

of service The clutch has a built-in brakethat stops the pulley within 5 secondsEventually the internal brake will wearwhich may cause the mower blades tonot engage or to not stop as requiredAdjustments should be made by a Searsor other qualified service center1 Make sure attachment clutch and igni-

tion switches are in OFF position2 Adjust the three nylon locknuts until

space between clutch plate and rotormeasures 012 at all three slot loca-tions cut in the side of brake plate

NOTE After installing a new electricclutch run tractor at full throttle andengage and disengage electric clutch 10cycles to wear in clutch plate

Rotor

TO REPLACE MOTION DRIVE BELTPark the tractor on level surface Engageparking brake For ease of service there isa belt installation guide decal on bottom ofleft footrest

BELT REMOVAl-1 Remove mower (See TO REMOVE

MOWER in this section of manual)NOTE Observe entire motion drive beltand position of all belt guides and keepers2 Disconnect clutch wire harness (A)3 Remove anti-rotation link (B) on right

side of tractor4 Remove belt from stationary idler (C)

and clutching idler (D)5 Remove belt from centerspan idler (E)6 Pull belt slack toward rear of tractor

Carefully remove belt upwards fromtransmission input pulley and overcooling fan blades (F)

7 Remove belt downward from enginepulley and around electric clutch (G)

8 Slide belt toward rear of tractor off thesteering plate (H) and remove fromtractor

27

BELT INSTALLATION -1 Install new belt from tractor rear to

front over the steering plate (H) andabove clutch brake pedal shaft (J)

2 Pull belt toward front of tractor and rollbelt around electric clutch and ontoengine pulley (G)

3 Pull belt toward rear of tractor Care-fully work belt down around transmis-sion cooling fan and onto the inputpulley (F) Be sure belt is inside thebelt keeper

4 Install belt on centerspan idler (E)5 Install belt through stationary idler (C)

and clutching idler (D)6 Reinstall anti-rotation link (B) on right

side of tractor Tighten securely7 Reconnect clutch hamess (A)8 Make sure belt is in all pulley grooves

and inside all belt guides and keepers9 Install mower (See TO INSTAll

MOWER in this section of manual)

TO CHECK BRAKEIf tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel dry concrete or paved surface thenbrake must be servicedYou may also check brake by1 Park tractor on alevel dry concrete or

paved surface depress clutchbrakepedal all the way down and engageparking brake

2 Disengage transmission by placingfreewheel control in transmission dis-engaged position Pull freewheel con-trol out and into the slot and release soit is held in the disengaged position

The rear wheels must lock and skidwhen you try to manually push the tractorforward If the rear wheels rotate then thebrake needs to be serviced Contact aSears or other qualified service center

FRONT WHEEL TOE-INCAMBERYour new tractor front wheel toe-in andcamber is set at the factory and is normalThe front wheel toe-in and camber arenot adjustable If damage has occurred toaffect the factory set front wheel toe-in orcamber contact a Sears or other qualifiedservice center

TO REMOVE WHEEL FOR REPAIRS1 Block up axle securely2 Remove axle cover retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do notlose)

3 Repair tire and reassembleNOTE On rear wheels only aligngrooves in rear wheel hub and axle Insertsquare key4 Replace washers and snap retaining

ring securely in axle groove5 Replace axle coverNOTE To seal tire punctures and preventflat tires due to slow leaks purchase anduse tire sealant from Sears Tire sealantalso prevents tire dry rot and corrosion

Washers

I

~SqUareKey (RearWheel Only)

TO START ENGINE WITH A WEAK BAT-TERYAWARNING Lead-acid batteries gen-erate explosive gases Keep sparks flameand smoking materials away from bat-teries Always wear eye protection whenaround batteriesIf your battery is too weak to start theengine it should be recharged (See BAT-TERY in the MAINTENANCE section ofthis manual)If jumper cables are used for emergencystarting follow this procedureIMPORTANT Your tractor is equippedwith a12 volt system The other vehiclemust also be a 12 volt system Do not useyour tractor battery to start other vehicles

TO ATTACH JUMPER CABLES -1 Connect one end of the RED cable

to the POSITIVE (+) terminal of eachbattery(A-B) taking care not to shortagainst tractor chassis

2 Connect one end of the BLACK cableto the NEGATIVE (-) terminal (C) offully charged battery

3 Connect the other end of the BLACKcable (D) to good chassis groundaway from fuel tank and battery

TO REMOVE CABLES REVERSEORDER-1 BLACK cable first from chassis and

then from the fully charged battery2 RED cable last from both batteries

Weak or Dead Fully ChargedBattery Battery

REPLACING BATTERYAWARNING Do not short batteryterminals by allowing a wrench or anyother objectto contact both terminals atthe same time Before connecting batteryremove metal bracelets wristwatch bandsrings etcPositive terminal must be connectedfirst to prevent sparking from accidentalgrounding1 Lift hood to raised position2 Disconnect BLACK battery cable (A)

then RED battery cable and carefullyremove battery from tractor

3 Install new battery with terminals insame position as old battery

4 First connect RED battery cable (B) topositive (+) battery terminal with hexbolt and keps nut as shown Tightensecurely Slide terminal cover (C) overterminal

5 Connect BLACK grounding cable tonegative (-) battery terminal with re-maining hex bolt and keps nut Tightensecurely

6 Close hood

1 Raise hood2 Remove bulb holder from the hole in

the backside of the grill3 Replace bulb in holder and install bulb

holder securely back into the hole inthe backside of the grill

4 Close hoodINTERLOCKS AND RELAYSLoose or damaged wiring may causeyour tractor to run poorly stop running orprevent it from startingbull Check wiring See electrical wiring

diagram in the Repair Parts section

TO REPLACE FUSEReplace with 30 amp automotive-typeplug-in fuse The fuse holder is locatedbehind the dashTO REMOVE HOOD AND GRILL AS-SEMBLY1 Raise hood2 Unsnap headlight wire connector3 Stand in front of tractor Grasp hood at

sides tilt toward engine and lift off oftractor

4 When replacing hood be sure to re-connect the headlight wire connector

ENGINEMaintenance repair or replacement ofthe emission control devices and systemswhich are being done at the customers ex-pense may be performed by any non-roadengine repair establishment or individualWarranty repairs must be performed by anauthorized engine manufacturers serviceoutletCARBURETORIf your engine does not operate properlydue to suspected carburetor problemstake your tractor to a Sears or otherqualified service center for repair andoradjustment High speed stop is factory adjusted Donot adjust - damage may resultIMPORTANT Never tamper with theengine governor which is factory setfor proper engine speed Overspeed-ing the engine above the factory highspeed setting can be dangerous If youthink the engine-governed high speedneeds adjusting contact a Sears or otherqualified service center which has properequipment and experience to make anynecessary adjustments

28 29

STORAGE

Immediately prepare your tractor for stor-age at the end of the season or if the trac-t~rwill not be used for 30 days or moreaWARNING Never store the tractorwith gasoline in the tank inside a buildingwhere fumes may reach an open flameor spark Allow the engine to cool beforestoring in any enclosure

TRACTORWhen tractor is to be stored for a periodof time clean it thoroughly remove all dirtgrease leaves etc Store in a clean dryarea1 Clean entire tractor (See CLEANING

in the Maintenance section of thismanual)

2 Inspect and replace belts if necessary(See belt replacement instruCtions inthe Service and Adjustments section ofthis manual)

3 lubricate as shown in the Maintenancesection of this manual

4 Be sure that all nuts bolts and screwsare securely fastened Inspect movingparts for damage breakage and wearReplace if necessary

5 Touch up all rusted or chipped paintsurfaces sand lightly before painting

BATTERYbull Fully charge the battery for storageAfter a period of time in storage batterymay require recharging

bull To help prevent corrosion and powerleakage during long periods of storagebattery cables should be disconnectedand battery cleaned thoroughly (see TOCLEAN BATIERY AND TERMINALS inthe Maintenance section of this manual)

bull After cleaning leave cables discon-nected and place cables where theycannot come in contact with batteryterminals

bull If battery is removed from tractor forstorage do not store battery directly onconcrete or damp surfaces

ENGINEFUEL SYSTEMIMPORTANT It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor fuelhose or tank during storage Also alcoholblended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation of

30

acids during storage Acidic gas can dam-age the fuel system of an engine while instoragebull Empty the fuel tank by starting the en-gine and letting it run until the fuel linesand carburetor are empty

bull Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur

bull Use fresh fuel next seasonNOTE Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage Addstabilizer to gasoline in fuel tank or stor-age container Always follow the mix ratiofound on stabilizer container Run engineat least 10rriinutes after adding stabilizerto allow the stabilizer to reach the carbure-tor Do not empty the gas tank and carbu-retor if using fuel stabilizerENGINE OILDrain oil (with engine warm) and replacewith clean engine oil (See ENGINE inthe Maintenance section of this manual)CYLINDER(S)1 Remove spark plug(s)2 Pour one ounce of oil through spark

plug hole(s) into cylinder(s)3 Tum ignition key to start position for a

few seconds to distribute oil4 Replacewith new spark plug(s)

OTHERbull Do not store gasoline from one seasonto another

bull Replace your gasoline can if your canstarts to rust Rust andor dirt in yourgasoline will cause problems

bull If possible store your tractor indoorsand cover it to give protection from dustand dirt

bull Cover your tractor with a suitable pro-tective cover that does not retain mois-ture Do not use plastic Plastic cannotbreathe which allows condensation toform and will cause your tractor to rust

IMPORTANT Never cover tractor whileengine and exhaust areas are still warm

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONWill not start 1 Out of fuel 1 Fill fuel tank

2 Engine not CHOKED 2 See TO START ENGINE inproperly Operation section

3 Engine flooded 3 Wait several minutes before

4 Bad spark plugattempting to start

4 Replace spark plug5 Weak or dead battery 5 Recharge or replace battery6 Dirty air filter 6 Cleanreplace air filter7 Dirty fuel filter 7 Replace fuel filter8 Water in fuel 8 Empty fuel tank and carbure-

tor refill tank with fresh gas-oline and replace fuel filter

9 loose or damaged wiring 9 Check all wiring10 Carburetor out of adjListment 10 See To Adjust Carburetor

in Service and Adjustmentssection

11 Engine valves out of 11Contact a Sears or otheradjustment qualified service center

Hard to start 1 Dirty air filter 1 Cleanreplace air filter2 Bad spark plug 2 Replace spark plug3 Weak or dead battery 3 Recharge or replace battery4 Dirty fuel filter 4 Replace fuel filter

5 Stale or dirty fuel 5 Empty fuel tank and refill tankwith fresh clean gasoline

6 loose or damaged wiring 6 Check all wiring7 Carburetor out of adjustment 7 See To Adjust Carburetor in

Service and Adjustmentssection

8 Engine valves out of 8 Contact a Sears or otheradjustment qualified service center

Engine will not 1 Brake pedal not depressed 1 Depress brake pedalturn over 2 Attachment clutch is engaged 2 Disengage attachment clutch

3 Weak or dead battery 3 Recharge or replace battery4 Blown fuse 4 Replace fuse5 Corroded battery terminals 5 Clean battery terminals6 loose or damaged wiring 6 Check all wiring7 Faulty ignition switch 7 Checkreplace ignition switch8 Faulty solenoid or starter 8 CheckreplaCe solenoid or

starter9 Faulty operator presence 9 Contact a Sears or other

switch(es) qualified service center

Engine clicks but 1 Weak or dead battery 1 Recharge or replace batterywill not start 2 Corroded battery terminals 2 Clean battery terminals

3 loose or damaged wiring 3 Check all wiring4 Faulty solenoid or starter 4 Checkreplace solenoid or

starter

Loss of power 1 Cutting too much grasstoo 1 Raise cutting heightreducefast speed

2 Throttle in CHOKE position 2 Adjust throttle control3 Build-up of grass leaves and 3 Clean underside of mower

trash under mower housing4 Dirty air filter 4 Cleanreplace air filter5 low oil leveldirty oil 5 Check oil levelchange oil

31

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONLoss of poWer 6 Faulty spark plug 6 Clean and regap or change(continued) spark plug

7 Dirty fuel filter 7 Replace fuel filter8 Stale or dirty fuel 8 Empty fuel tank and refill tank

with fresh clean gasoline9 Water in fuel 9 Emptyfuel tank and carbure-

tor refill tank with fresh gas-olineand replace fuel filter

10 Spark plug wire loose to Connect and tighten sparkplug wire

11 Dirty engine air screenfins 11 Clean engine air screenfins12 Dirtyclogged muffler 12 Cleanreplace muffler13 Loose or damaged wiring 13 Check all wiring14 Carburetor out of adjustment 14 See To Adjust Carburetor

in Service and Adjustmentssection

15 Engine valves out of 15 Contact a Sears or otheradjustment qualified service center

Excessive 1 Worn bent or loose blade 1 Replace blade Tighten bladevibration bolt

2 Bent blade mandrel 2 Contact a Sears or otherqualified service center

3 Loosedamaged partes) 3 Tighten loose partes)Replace damaged parts

Engine dies when 1 Reverse operation system 1 Turn ignition key totractor is shifted (ROS) is not ON while ROS ON positioninto reverse mower or other attachment See Operation section

is engaged

Engine continues 1 Faulty operator-safety 1 Check wiring switches andto run when presence control system connections If not correctedoperator leaves contact a Sears or otherseat with qualified service centerattachmentclutch engaged

Poor cut uneven 1 Worn bent or loose blade 1 Replace blade Tighten bladebolt

2 Mower deck not level 2 Level mower deck

3 Buildup of grass leaves and 3 Clean underside of mowertrash under mower housing

4 Bent blade mandrel 4 Contact a Sears or otherqualified service center

5 Clogged mower deck vent 5 Clean around mandrels tofrom build-up of grass leaves open vent holesand trash around mandrels

32

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONMower blades will 1 Obstruction in clutch 1 Removeobstructioilnot rotate mechanism

2 Worndamaged mower drive 2 Replace mower drive beltbelt

3 Frozen idler pulley 3 Replace idler pulley4 Frozen blade mandrel 4 Contact a Sears or other

qualified service center5 Mower belt off engine pulley 3 Install belt on engine pulley

Poor grass 1 Engine speed too slow 1 Place throttle control indischarge FAST position

2 Travel speed too fast 2 Shift to slower speed3 Wet grass 3 Allow grass to dry before

mowing4 Mower not level 4 Level mower5 Lowuneven tire air pressure 5 Check tires for proper air

pressure6 Worn bent or loose blade 6 Replacesharpen blade

Tighten blade bolt7 Buildup of grass leaves and 7 Clean underside of mower

trash under mower housing8 Mower drive belt worn 8 Replace mower drive belt9 Blades improperly installed 9 Reinstall blades sharp edge

down10 Improper blades used 10 Replace with blades listed

in this manual11Clogged mower vent 11 Clean around mandrels to

holes from buildup of grass open vent holesleaves and trash aroundmandrels

Headlight(s) not 1 Ught switch is OFF 1 Turn light switch ONworking 2 Bulb(s) or lamp(s) burnedout 2 Replace bulb(s) or lamp(s)(if so equipped) 3 Faulty light switch 3 Checkreplace light switch

4 Loose or damaged wiring 4 Check wiring and connections5 Blown fuse 5 Replace fuse

Battery will not 1 Bad battery cell(s) 1 Replace battery

charge 2 Poor cable connections 2 Checkclean all connections3 Faulty regulator 3 Replace regulator

(if so equipped)4 Faulty alternator 4 Replace alternator

Loss of drive 1 Freewheel control in 1 Place freewheel control indisengaged position engaged position

2 Motion drive belt worn 2 Replace motion drive beltdamaged or broken

3 Air trapped in transmission 3 Purge transmissionduring shipment or servicing

Engine backfires 1 Engine throttle control not set 1 Move throttle controlwhen turning between half and full speed between half and full speedengine OFF (fast) position before stopping (fast) position before

engine stopping engine

33

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

- - -

A WARNING To avoid serious Injury operate your tractor up anddown the face of slopes never across the face Po not mowslopes greater than 15 degrees Make turns gradually to preventtipping or loss of control Exercise extreme caution whenchanging direction on slopes

1 Fold this page along dotted line indicated above2 Hold page before you so that its left edge is vertically parallel to a treetrunk nl nthAr IInrinht ~tructlJre

TO ADJUST MOWER CUTTING HEIGHTThe position of the attachment lift lever (A)determines the cutting height

bull Put attachment lift lever in desired cut-ting height slot

bull Slide pointer tab (T) to desired cuttingheight as a reminder for next time youmow

The cutting height range is approxi-mately 1 to 4 The heights are mea-sured from the ground to the blade tip withthe engine not running These heightsare approximate and may vary dependingupon soil conditions height of grass andtypes of grass being mowedbull The average lawn should be cut to ap-proximately 2-12 inches during the coolseason and to over 3 inches during hotmonths For healthier and better lookinglawns mow often and after moderategrowth

bull For best cutting performance grass over6 inches in height should be mowedtwice Make the first cut relatively highthe second to desired height

TO ADJUST GAUGE WHEELSGauge wheels are properly adjustedwhen they are slightly off the ground whenmower is at the desired cutting heightinoperating position Gauge wheels thenkeep the deck in proper position to helpprevent scalping in most terrain conditionsNOTE Adjust gauge wheels with tractbron a flatlevel surface1 Adjust mower to desired cutting height

(See TO ADJUST MOWER CUTTI NGHEIGHT in this section of manual)

2 With mower in desired height of cutposition gauge wheels should beassembled so they are slightly off theground Install gauge wheel in appro-priate hole Tighten securely

3 Repeat for all installing gauge wheel insame adjustment hole

TO USE CRUISE CONTROLThe cruise control feature can be used forforward travel onlySYSTEM CHARACTERISTICSThe cruise control should only be usedwhile mowing or transporting on relativelysmooth straight surfaces Other conditionssuch as trimming at slow speeds maycause the cruise control to disengage Donot use the cruise control on slopes roughterrian or while trimmimg or turningbull With forward drive pedal depressed todesired speed pull cruise control lever(J) up and hold while lifting your foot offthe pedal then release the lever

To disengage the cruise control depressthe brake pedal or tap on forward drivepedal

TO USE CHOKE CONTROL (N)Use choke control whenever you are start-ing a cold engine Do not use to start awarm enginebull To engage choke control pull knob outSlowly push knob in to disengage

TO MOVE FORWARD ANDBACKWARDThe direction and speed of movement iscontrolled by the forward and reverse drivepedals 1 Start tractor and release parlltirig brake2 Slowly depress forward (Ilt) or reverse

(l) drive pedal to begin movementGround speed increases the furtherdown the pedal is depressed

TO USE THROTTLE CONTROL (D)Always operate engine at full speed (fast)bull Operating engine at less than full speed

(fast) reduces engines operating ef-ficiency

bull Full speed (fast) offers the best mowerperformance

GROUND DRIVE -bull To stop ground drive depress brakepedal all the way down

ENGINE-bull Move throttle control (D) between halfand full speed (fast) position

NOTE Failure to move throttle controlbetween half and full speed (fast) posi-tion before stopping may cause engine tobackfirebull Turn ignition key (F) to STOP positionand remove key Always remove keywhen leaving tractor to prevent unau-thorized use

bull Never use choke (N) to stop engineIMPORTANT leaving the ignition switchin any position other than STOP willcause the battery to discharge and godeadNOTE Under certain conditions whentractor is standing idle with the enginerunning hot engine exhaust gases maycause browning of grass To eliminatethis possibility always stop engine whenstopping tractor on grass areas

ampAUTION Always stop tractor com-pletely as described above before leavingthe operators position

O~3lI

HOW TO USE YOUR TRACTORTO SET PARKING BRAKE Your tractor is equipped with an operatorpresence sensing switch When engineis running any attempt by the operatorto leave the seat without first setting theparking brake will shut off the engine1 Depress clutchbrake pedal all the way

down and hold2 Pull parking brake lever up and release

pressure from clutchbrake pedalPedal should remain in brake ~itionMake sure parking brake will hold trac-tor secure

STOPPING

MOWER BLADES -bull To stop mower blades push attachmentclutch switch in to disengaged position(0)

(I) Attachment (0) Push-In toClutch Switch DisengagedPull Out To Engage

~

The operation of any tractor can result in foreign objects thrown into theMIEIY- eyes which can result in severe eye damage Always wear safety glassesgt or eye shields while operating your tractor or performing any adjustments

bull 0 or repairs We recommend standard safety glasses or a wide vIsion safetymask worn over spectacles

14 15

the attachment engaged Do not mow inreverse unless absolutely necessaryUSING THE REVERSE OPERATIONSYSTEM -Only use if you are certain no children orother bystanders will enter the mowingarea1 Depress brake pedal all the way down2 With engine running turn ignition key

counterclockwise toROS ON posi-tion

3 Look down and behind before andwhile backing

4 Slowly depress reverse drive pedal tostart movement

5 When use of the ROS is no longerneeded turn the ignition key clockwiseto engine ON position

TO OPERATE ON HILLSAWARNING Do not drive up or downhills with slopes greater than 15deg and donot drive across any slope Use the slopeguide provided at the back of this manualbull Choose the slowest speed before start-ing up or down hills

bull Avoid stopping or changing speed onhills

bull If stopping is absolutely necessary pushbrake pedal quickly to brake positionand engage parking brake

bull To restart movement slowly releaseparking brake and brake pedal

bull Slowly depress appropriate drive pedalto slowest settingMake all turns slowly

TO TRANSPORTWhen pushing or towing your tractor besure to disengage transmission by placingfreewheel control in freewheeling positionFreewheel control is located at the reardrawbar of tractor1 Raise attachment lift lever to its highest

position2 Pull freewheel control out and into the

slot and release so it is held in thedisengaged position

level If necessary add oil until FULLmark on dipstick is reached Do notoverfill

bull For cold weather operation you shouldchange oil for easier starting (See theoil viscosity chart in the Maintenancesection of this manual)

bull To change engine oil see the Mainte-nance section in this manual

ADD GASOLINEbull Fill fuel tank to bottom of filler neck Donot overfill Use fresh clean regularunleaded gasoline with a minimum of87 octane (Use of leaded gasoline willincrease carbon and lead oxide depositsand reduce valve life) Do not mix oilwith gasoline Purchase fuel in quan-tities that can be used within 30 days toassure fuel freshness

ACAUTION Wipe off any spilled oil orfuel Do not store spill or use gasolinenear an open flameIMPORTANT When operating in temper-atures below32degF(0degC) use fresh cleanwinter grade gasoline to help insure goodcold weather startingCAUTION Alcohol blended fuels (calledgasohol or using ethanol or methanol) canattract moisture which leads to separa-tion and formation of acids during storageAcidic gas can damage the fuel systemof an engine while in storage To avoidengine problems the fuel system shouldbe emptied before storage of 30 daysor longer Drain the gas tank start theengine and let it run until the fuel linesand carburetor are empty Use fresh fuelnext season See Storage Instructions foradditional information Never use engineor carburetor cleaner products in the fueltank or permanent damage may occur

TO START ENGINEWhen starting the engine for the first timeor if the engine has run out of fuel it willtake extra cranking time to move fuel fromthe tank to the engine1 Be sure freewheel control is in the

transmission engaged position2 Sit on seat in operating position

depress brake pedal and set parkingbrake

3 Move attachment clutch to disengagedposition

17

~

cgt ~I~~

~J~ bullQ ~-~~ bullbullbull~ -)bullbullbull

bull Do not push or tow tractor at more thantwo (2) MPH

bull To re-engage transmission reverseabove procedure

NOTE To protect hood from damagewhen transporting your tractor on a truckor a trailer be sure hood is closed andsecured to tractor Use an appropriatemeans of tying hood to tractor (rope cordetc)

02219

Transmission DisengagedTOWINGCARTSANDOlHERATTACHMENTSTow only the attachments that are recom-mended by and comply with specificationsof the manufacturer of yourtractor Usecommon sense when towing Too heavyof a load while on a slope is dangerousTires can lose traction with the ground andcause you to lose control of your tractor

SERVICE REMINDERHOUR METERService reminder shows the total numberof hours the engine has run and flashes toindicate that the engine or mower needsservicing When service is required theservice reminder will flash for two hoursTo service engine and mower see theMaintenance section of this manualNOTE Service reminder runs when theignition key is in any position but STOPFor accurate reading be sure key remainsin the STOP position when engine is notrunning

BEFORE STARTING THE ENGINECHECK ENGINE OIL LEVELThe engine in your tractor has beenshipped from the factory already filledwith summer weight oil1 Check engine oil with tractor on level

ground2 Unthread and remove oil fill cap

dipstick wipe oil off Reinsert thedipstick into the tube and rest oil fillcap on the tube Do not thread the caponto the tube Remove and read oil

Engine ON Position(Normal Operating)

bull~-~41ROS ON Position

16

TO OPERATE MOWERYour tractor is equipped with an operatorpresence sensing switch Any attemptby the operator to leave the seat with theengine running and the attachment clutchengaged will shut off the engine You mustremain fully and centrally positioned in theseat to prevent the engine from hesitatingor cutting off when operating your equip-ment on rough rolling terrain or hills1 Select desired height of cut with at-

tachment lift lever2 Start mower blades by engaging at-

tachment clutch controlTO STOP MOWER BLADES -disengage attachment clutch control

ACAUTION Do not operate the mowerwithout either the entire grass catcheron mowers so equipped or the deflectorshield (S) in place

REVERSE OPERATION SYSTEM (ROS)Your tractor is equipped with a ReverseOperation System (ROS) Any attempt bythe operator to travel in the reverse direc-tion with the attachment clutch engagedwill shut off the engine unless ignition keyis placed in the ROS ON position

AWARNING Backing up with the at-tachment clutch engaged while mowingis strongly discouraged Turning the ROSON to allow reverse operation with theattachment clutch engaged should onlybe done when the operator decides it isnecessary to reposition the machine with

4 Move throttle control to fast position5 Pull choke control out for a cold engine

start attempt For a warm engine startattempt the choke control may not beneeded

NOTE Before starting read the warmand cold starting procedures below6 Insert key into ignition and tum key

clockwise to start position and releasekey as soon as engine starts Donot run starter continuously for morethan fifteen seconds per minute If theengine does not start after severalattempts push choke control in waita few minutes and try again If enginestill does not start pull the choke con-trol out and retry

WARM WEATHER STARTING (500 F andabove)7 When engine starts slowly push

choke control in until the enginebegins to run smoothly If the enginestarts to run roughly pull the chokecontrol out slightly for a few secondsand then continue to push the controlin slowly

The attachments and ground drive cannow be used If the engine does notaccept the load restart the engine andallow it to warm up for one minute usingthe choke as described above

COLD WEATHER STARTING (500 F andbelow)7 When engine starts slowly push

choke control in until the enginebegins to run smoothly Continue topush the choke control in small stepsallowing the engine to accept smallchanges in speed and load until thechoke control is fully in If the enginestarts to run roughly pull the chokecontrol out slightly for a few secondsand then continue to push the controlin slowly This may require an enginewarm-up period from several secondsto several minutes depending on thetemperature

AUTOMATIC TRANSMISSION WARM UPBefore driving the unit in cold weatherthe transmission should be warmed up asfollows1 Be sure the tractor is on level ground2 Release the parking brake and let the

brake slowly return to operating posi-tion

3 Allow one minute for transmission towarm up This can be done during theengine warm Lip period

The attachments can be used duringthe engine warm-up period after thetransmission has been warmed up andmay require the choke control be pulledout slightly

NOTE If at a high altitude (above 3000feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may need tobe adjusted for best engine performance(see TO ADJUST CARBURETOR in theService and Adjustments sectiqn of thismanual)

PURGE TRANSMISSIONACAUTION Never engage or dis-engage freewheelleverwhile the engineis runningTo ensure proper operation and per-formance it is recommehdedthat thetransmission be purged before operatingtractor for the first time This procedure willremove any trapped air inside the trans-mission which may have developed duringshipping of your tractorIMPORTANT Should your transmissionrequire rernoval for service or replace-ment it should be purged after reinstall-ation before operating the tractor1 Place tractor safely on a level surface

- that is clear of objects and open - withengine off and parking brake set

2 Disengage transmission by placingfreewheel control in disengaged posi-tion (See TO TRANSPORT in thissection of manual)

3 Sitting in the tractor seat start engineAfter the engine is running movethrottle control to slow position Disen-

1gage parking brakebullbull CAUTION At any time during step4 there may be movement of the drivewheels4 Depress forward drive pedal to full

forward position and hold for five (5)seconds and release pedal Depressreverse drive pedal to full reverse posi-tion and hold for five (5) seconds andrelease pedal Repeat this procedurethree (3) times

5 Shutoff engine and set parking brake6 Engage transmission by placing free-

wheel control in engaged position (SeeTO TRANSPORT in this section ofmanual)

18 Ij

7 Sitting in the tractor seat start engineAfter the engine is running movethrottle control to half (12) speedDisengage parking brake

8 Drive tractor forward for approximatelyfive feet then backwards for five feetRepeat this driving procedure threetimes

Your transmission is new purged and nowready for normal operationMOWING TIPSbull Tire chains cannot be used when themower housing is attached to tractor

bull Mower should be properly leveled forbest mowing performance See TOLEVEL MOWER HOUSING in theService and Adjustments section of thismanualThe left hand side of mower should beused for trimming

bull Drive SO that clippings are dischargedonto the area that has already beencut Have the cut area to the right ofthe tractor This will result in a moreeven distribution of clippings and moreuniform cutting

bull When mowing large areas start byturning to the right so that clippings willdischarge away from shrubs fencesdriveways etc After one or two roundsmow in the opposite direction makingleft hand turns until finished

19

bull If grass is extremely tall it should bemowed twice to reduce load and pos-sible fire hazard from dried clippingsMake first cut relatively high the secondto the desired height

bull Do not mow grass when it is wet Wetgrass will plug mower and leave undesir-able clumps Allow grass to dry beforemowingAlways operate engine at full throttlewhen mowing to assure better mow-ing performance and proper dischargeof material Regulate ground speed byselecting a low enough speed to give themower cutting performance as well asthe quality of cut desiredWhen operating attachments select aground speed that will suit the terrainand give best performance of the at-tachment being used

MAINTENANCE ROS ON Position

bull When the engine is running with theignition switch in the ROS ON positionand the attachment clutch engagedany attempt by the operator to shift intoreverse should NOT shut off the engine

BLADE CAREFor best results mower blades must besharp Replace worn bent or damagedbladesA CAUTION Use only a replacementblade approved by the manufacturer ofyour tractor Using a blade not approvedby the manufacturer of your tractor ishazardous could damage your tractor andvoid your warranty

BLADE REMOVAL1 Raise mower to highest position to al-low access to blades

NOTE Protect your hands with glovesandor wrap blade with heavy cloth2 Remove blade bolt by turning counter-clockwise

3 Install new blade with stampedGRASS SIDE facing the ground

IMPORTANT To ensure proper assemblycenter hole in blade must align with staron mandrel assembly4 Install and tighten blade bolt securely

(45-55 Ft Lbs torque)IMPORTANT Special blade bolt is heattreated

BATTERYYour tractor has a battery charging systemwhich is sufficient for normal use How-ever periodic charging of the battery withan automotive charger will extend its lifebull Keep battery and terminals cleanbull Keep battery bolts tightbull Keep small vent holes openbull Recharge at 6-10 amperes for 1 hourNOTE The original equipment battery onyour tractor is maintenance free Do not

21attempt to open or remove caps or covers

TRACTORAlways observe safety rules when per-forming any maintenanceBRAKE OPERATIONIf tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel dry concrete or paved surface thenbrake must be serviced (See TO CHECKBRAKE in the Service and Adjustmentssection of this manual)TIRESbull Maintain proper air pressure in all tires(See PSI on tires)

bull Keep tires free of gasoline oil or insectcontrol chemicals which can harm rub-ber

bull Avoid stumps stones deep ruts sharpobjects and other hazards that maycause tire damage

NOTE To seal tire punctures and preventflat tires due to slow leaks tire sealantmay be purchased from your local partsdealer Tire sealant also prevents tire dryrot and corrosionOPERATOR PRESENCE SYSTEM ANDREVERSE OPERATION SYSTEM (ROS)Be sure operator presence and reverseoperation systems are working properly Ifyour tractor does not function as de-scribed repair the problem immediatelybull The engine should not start unless thebrake pedal is fully depressed and theattachment clutch control is in the disEm-gaged position

CHECK OPERATOR PRESENCESYSTEMbull When the engine is running any at-tempt by the operator to leave the seatwithout first setting the parking brakeshould shut off the engine

When the engine is running and theattachment clutch is engaged any at-tempt by the operator to leave the seatshould shut off the engine

bull The attachment clutch should never op-erate unless the operator is in the seat

CHECK REVERSE OPERATION (ROS)SYSTEM bull When the engine is running with theignition switch in the engine ON posi-tion and the attachment clutch engagedany attempt by the operator to shift intoreverse should shut off the engine

G) MandrelZerks

LUBRICATION CHARTG)Spindle ~(~I iG) SpindleZerk Alii -----J~WZerk

G) Fronl WheelBearing zerk

Engine

3 - Replace blades more often when mowing in sandy soit4 - Not required if equipped with maintenance-free battery

G)General Purpose GreaseRefer to Maintenance ENGINE Section

IMPORTANT Do not oil or grease thepivot points which have special nylonbearings Viscous lubricants will attractdust and dirt that will shorten the life of theself-lubricating bearings If you feel theymust be lubricated use only a dry pow-dered graphite type lubricant sparingly

MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

SCHEDULE EACH 8 25 50 100 SEASON STORAGEUSE HOURS HOURS HOURS HOURS

Check Brake Ooeration V VT Check Tire Pressure t VR Ched Operator Presence amp ROS System tA Check for Loose Fasteners ~ V VC CheckiReolace Mower Blades t3T Lubrication Chart III Vo Check Battery Level R Clean Battery and Terminals II tICheck Transaxle Cooling ~Check Mower Levelness tCheck V-Belts ~Check Enaine Oil Level t Chanae Enaine Oil (with oil Mer) 2 V

E Chanae EnaineOil (wrthoutoil filter V12 tIN Clean Air Filter ~gtG Clean Air Screen ~

I Inspect MufflerSpark Arrester VN Reolace Oil Filter (If eauiooed) 2E Clean Enaine Coolina Fins 2Replace Spark Plug t VReplaceAir Filter Paper Cartridge tl2Reolace Fuel Filter ~

20

1 - Change mora often when operating under a heavy load orin high ambient temperatures

2 - Service more often when operating in dirty or dusty conditions

GENERAL RECOMMENDATIONSThe warranty on this tractor does notcover items that have been subjected tooperator abuse or negligence To receivefull value from the warranty operatormust maintain tractor as instructed in thismanualSome adjustments will need to be madeperiodically to properly maintain yourtractorAt least once a season check to see ifyou should make any of the adjustmentsdescribed in the Service and Adjustmentssection of this manualbull At least once a year you should replacethe spark plug clean or replace air filterand check blades and belts for wearA new spark plug and clean air filterassure proper air-fuel mixtureand helpyour engine run better and last longer

BEFORE EACH USE1 Check engine oil level2 Check brake operation3 Check tire pressure4 Check operator presence and

ROS systems for proper operation5 Check for loose fasteners

Oil Drain Valve

Change the oil after every 50 hours of op-eration or at least once a year if the tractoris not used for 50 hours in one yearCheck the crankcase oil level before start-ing the engine and after each eight (8)hours of operationTO CHANGE ENGINE OILDetermine temperature range expectedbefore oil change All oil must meet APIservice classification SG-SLbull Be sure tractor is on level surfacebull Oil will drain more freely when warmbull Catch oil in a suitable container1 Remove oil fill capdipstick Be careful

not to allow dirt to enter the enginewhen changing oil

2 Remove yellow cap from end of drainvalve and install the drain tube onto thefitting

CLEAN AIR SCREENAir screen must be kept free of dirt andchaff to prevent engine damage fromoverheating Clean with a wire brush orcompressed air to remove dirt and stub-born dried gum fibers

CLEAN AIR INTAKECOOLING AREASTo insure proper cooling make sure thegrass screen cooling fins and other exter-nal surfaces of the engine are kept cleanat all times Every 100 hours of operation (more oftenunder extremely dusty dirty conditions) remove the blower housing and other cool-ing shrouds Clean the cooling fins andexternal surfaces as necessary Make surethe cooling shrouds are reinstalledNOTE Operating the engine with ablocked grass screen dirty or pluggedcooling fins andor cooling shroudsremoved will cause engine damage due tooverheatingMUFFLERInspect and replace corroded muffler andspark arrester (if equipped) as it could cre-ate afire hazard andor damageSPARK PLUG(S)Replace spark plug(s) at the beginningof each mowing season or after every 100 hours of operation whichever occursfirst Spark plug type and gap setting areshown in PRODUCT SPECIFICATIONSsection of this manual

IN-LINE FUEL FILTERThe fuel filter should be replaced onceeach season If fuel filter becomesclogged obstructing fuel flow to carbu-retor replacement is required1 With engine cool remove filter and

plug fuel line sections2 Place new fuel filter in position in fuel

line with arrow pointing towards carbu~retor

3 Be sure there are no fuel line leaks andclamps are properly positioned

4 Immediately wipe up any spilled gaso-line

Cla~lamp

FuelFilter~

23

AIR FILTERYour engine will not run properly usinga dirty air filter Service paper cartridgeevery two months or every 25 hours ofoperation whichever occurs firstService paper cartridge more often underdusty conditionsReplace the paper cartridge annually orafter every 100 hours of operation

TO SERVICE CARTRIDGEbull Replace a dirty bent or damaged car-tridge Handle new cartridge carefullydo not use if the rubber seal is dam-aged

NOTE Do not wash the paper cartridgeor use pressurized air as this will damagethe cartridge 1 Open door (A) on the blower housing

to access the air cleaner element (B)2 Unhook the latch (C) and remove the

element 3 Gently tap the paper element to dis-

lodge dirt4 Clean all air cleaner components of

any accumulated dirt or foreign mate-rial Prevent any dirt from entering thethroat of carburetor

5 Install cleaned or new element on thebase and secure with latch

6 Close and latch the door

T

1~brrF1~

) 20FORE NEXl

Closed andLockedPosition

YellowCap

3 Unlock drain valve by pushing inwardslightly and turning counterclockwise

4 To open pull out on the drain valve5 After oil has drained completely close

and lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown

6 Remove the drain tube and replace thecap onto the end of the drain valve

7 Refill engine with oil through oil fill dip-stick tube Pour slowly Do not overfillFor approximate capacity see PROD-UCT SPECIFICATIONS sectioilof thismanual

8 Use gauge on oil fill capdipstick forchecking level For accurate readinginsert dipstick into the tube and pushdown firmly into place before removingKeep oil up to but not over the FULLline on dipstick Push dipstick downfirmly into the tube when finished22

Adding or checking level of electrolyte isnot necessary

TO CLEAN BATIERY AND TERMINALSCorrosion and dirt on the battery andterminals can cause the battery to leakpower1 Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor

2 Rinse the battery with plain water anddry

3 Clean terminals and battery cable endswith wire brush until bright

4 Coat terminals with grease or pet rocleum jelly

5 Reinstall battery (See REPLACINGBATIERY in the SERVICE AND AD-JUSTMENTS section of this manual)

TRANSAXLE COOLINGThe transmission fan and cooling finsshould be kept clean to assure propercoolingDo not attempt to clean fan or transmis-sion while engine is running or while thetransmission is hot To prevent possibledamage to seals do not use high pressurewater or steam to clean transaxlebull Inspect coolihg fan to be sure fan bladesare intact and clean

bull Inspect cooling fins for dirt grass clip-pings and other materials To preventdamage to seals do not use com-pressed air or high pressure sprayer toclean cooling fins

TRANSAXLE PUMP FLUIDThe transaxle was sealed at the factoryand fluid maintenance is not required forthe life of the transaxle Should the trans-axle ever leak or require serVicing contactyour nearest Sears or other qualifiedservice center

V-BELTSCheck V-belts for deterioration and wearafter 100 hours of operation and replaceif necessary The belts are not adjustableReplace belts if they begin to slip fromwearENGINELUBRICATIONOnly use high quality detergent oil ratedwith API service classification SG-SLSelect the oils SAE viscosity gradeaccording to your expected operatingtemperature

A CAUTION Blades are sharp Protectyour hands with gloves andor wrap bladewith heavy cloth2 Raise mower to its highest position3 At both sides of mower position blade

at side and measure the distance(A) from bottom edge of blade to theground The distance should be thesame on both sides

~1~r1JE

bull If front tip of blade is not 18 to 12lower than the rear tip go to the front oftractor

bull With an 1116 or adjustable wrenchloosen jam nut A several tums to clearadjustment nut BWith a 34 or adjustable wrench turnfront link adjustment nut (B) clockwise(Itighten) to raise the front of mower orcounterclockwise (loosen) to lower thefront mower

4 If adjustment is necessary see steps 2and 3 in Visual Adjustment instructionsabove

5 Recheck measurements adjust if nec-essary until both sides are equal

FRONT-TO-BACK ADJUSTMENTIMPORTANT Deck must be level side-to-sideTo obtain the best cutting results themower blades should be adjusted so thefront tip is 18 to 12 lower than the reartip when the mower is in its highest posi-tionA CAUTION Blades are sharp Protectyour hands with gloves andor wrap bladewith heavy clothbull Raise mower to highest position

Position any blade so the tip is pointingstraight forward Measure distance (8)to the ground at front and rear tip of theblade

25

9 Tum tractor steering wheel to the leftas far as it will go

10 Slide mower out from under right sideof tractor

TO INSTALL MOWERFollow procedure described in INSTALLMOWER AND DRIVE BELT in the As-sembly section of this manualTO LEVEL MOWERMake sure tires are properly inflated tothe PSI shown on tires Iftires are overor under inflated it may affect the appear-ance of your lawn and lead you to thinkthe mower is not adjusted properly

VISUAL SIDE-TO-SIDEADJUSTMENT1 With all tires properly inflated and if

your lawn appears unevenly cut de-termine which side of mower is cuttinglower

NOTE As desired you can raise the lowside of mower or lower the high side2 Go to side of mower you wish to adjust3 With a 34 or adjustable wrench turn

lift link adjustment nut (A) to the leftto lower the mower or to the right toraise the mower

NOTE Each full turn of adjustment nut willchange mower height about 3164 Test your adjustment by mowing some

uncut grass and visually checking theappearance Readjust if necessaryuntil you are satisfied with the results

PRECISION SIDE-TO-SIDEADJUSTMENT1 With all tires properly inflated park

tractor on level ground or driveway

We do not recommend using a gardenhose or pressure washer to clean yourtractor unless the engine and transmis-sion are covered to keep water out Waterin engine or transmission will shorten theuseful life of your tractor Use compressedair or a leaf blower to remove grassleaves and trash from tractor and mower

6 Go to either side of mower and discon-nect mower suspension arm (A) fromchassis and rear lift link (C) from rearmower bracket (D) - remove retainersprings and washers

7 Go to other side of mower and discon-nect the suspension arm and rear liftlinkA CAUTION Aftenear lift links are dis-

connected the attachment lift lever will bespring loaded Have a tight grip on lift leverwhen changing position of the lever8 From right side of mower disconnect

anti-sway bar (S) from right rear mowerbracket (D) - remove retainer springand washer and pull mower towardyou until the bar falls from the hole inbracket~

B

24

TRACTORTO REMOVE MOWER1 Place attachment clutch in DISEN-

GAGED position2 Lower attachment lift lever to its lowest

position 3 Disengage belt tension rod (K) from

lock bracket (L)A CAUTION Belt tension rod is springloaded Have a tight grip on rod andrelease slowly4 Remove mower belt from electric

clutch pulley (M)5 Disconnect front link (E) from mower

- remove retainer spring and washer

L) WARNING TO AVOID SERIOUS INJURV BEFORE PERFORMING ANY SER-a VICE OR ADJUSTMENTS1 Depress brake pedal fully and set parking brake

2 Place attachment clutch in DISENGAGED position3 Turn ignition key to STOP and remove key4 Make sure the blades and all moving parts have completely stopped5 Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug

~

CLEANINGbull Clean engine battery seat finish etc

of all foreign matterKeep finished surfaces and wheels freeof all gasoline oil etc

bull Protect painted surfaces with auto-motive type wax

Loosen jam nut A first

NOTE Each full turn of the adjustmentnut will change mower height about 18bull Recheck measurements adjust if nec-essary until front tip of blade is 18 to12 lower than the rear tip

bull Hold adjustment nut in position withwrench and tighten jam nut securely against adjustment nut

C-

26

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL1 Park tractor on a level surface Engage

parking brake 2 lower attachment lift lever to its lowest

position3 Disengage belt tension rod (K) from1lock bracket (l)a CAUTION Belt tension rod is springloaded Have a firm grip on rod and re-lease slowly 4 Remove screws (P) fromRH and LH

mandrel covers and remove covers(0)

5 Remove any dirt or grass clippingswhich may have accumulated aroundmandrels and entire upper deck sur-face

6 Remove belt from electric clutch pulley(M) both mandrel pulleys (R) and allidler pulleys (S)

MOWER DRIVE BELT INSTALLATION1 Install belt around both mandrel pul-

leys (R) and around idler pulleys (S) asshown

2 Install belt onto electric clutch pulley(M)

IMPORTANT Check belt for proper rout-ing in all mower pulley grooves3 Reassemble RH and LH mandrel

covers (0) Securely tighten all screws4 Engage belt tension rod (K) on locking

bracket (l)A CAUTION Belt tension rod is springloaded Have a tight grip on rod and en-gage slowly5 Raise attachment lift lever to highest

position

TO ADJUST ATTACHMENT CLUTCHThe electric clutch should provide years

of service The clutch has a built-in brakethat stops the pulley within 5 secondsEventually the internal brake will wearwhich may cause the mower blades tonot engage or to not stop as requiredAdjustments should be made by a Searsor other qualified service center1 Make sure attachment clutch and igni-

tion switches are in OFF position2 Adjust the three nylon locknuts until

space between clutch plate and rotormeasures 012 at all three slot loca-tions cut in the side of brake plate

NOTE After installing a new electricclutch run tractor at full throttle andengage and disengage electric clutch 10cycles to wear in clutch plate

Rotor

TO REPLACE MOTION DRIVE BELTPark the tractor on level surface Engageparking brake For ease of service there isa belt installation guide decal on bottom ofleft footrest

BELT REMOVAl-1 Remove mower (See TO REMOVE

MOWER in this section of manual)NOTE Observe entire motion drive beltand position of all belt guides and keepers2 Disconnect clutch wire harness (A)3 Remove anti-rotation link (B) on right

side of tractor4 Remove belt from stationary idler (C)

and clutching idler (D)5 Remove belt from centerspan idler (E)6 Pull belt slack toward rear of tractor

Carefully remove belt upwards fromtransmission input pulley and overcooling fan blades (F)

7 Remove belt downward from enginepulley and around electric clutch (G)

8 Slide belt toward rear of tractor off thesteering plate (H) and remove fromtractor

27

BELT INSTALLATION -1 Install new belt from tractor rear to

front over the steering plate (H) andabove clutch brake pedal shaft (J)

2 Pull belt toward front of tractor and rollbelt around electric clutch and ontoengine pulley (G)

3 Pull belt toward rear of tractor Care-fully work belt down around transmis-sion cooling fan and onto the inputpulley (F) Be sure belt is inside thebelt keeper

4 Install belt on centerspan idler (E)5 Install belt through stationary idler (C)

and clutching idler (D)6 Reinstall anti-rotation link (B) on right

side of tractor Tighten securely7 Reconnect clutch hamess (A)8 Make sure belt is in all pulley grooves

and inside all belt guides and keepers9 Install mower (See TO INSTAll

MOWER in this section of manual)

TO CHECK BRAKEIf tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel dry concrete or paved surface thenbrake must be servicedYou may also check brake by1 Park tractor on alevel dry concrete or

paved surface depress clutchbrakepedal all the way down and engageparking brake

2 Disengage transmission by placingfreewheel control in transmission dis-engaged position Pull freewheel con-trol out and into the slot and release soit is held in the disengaged position

The rear wheels must lock and skidwhen you try to manually push the tractorforward If the rear wheels rotate then thebrake needs to be serviced Contact aSears or other qualified service center

FRONT WHEEL TOE-INCAMBERYour new tractor front wheel toe-in andcamber is set at the factory and is normalThe front wheel toe-in and camber arenot adjustable If damage has occurred toaffect the factory set front wheel toe-in orcamber contact a Sears or other qualifiedservice center

TO REMOVE WHEEL FOR REPAIRS1 Block up axle securely2 Remove axle cover retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do notlose)

3 Repair tire and reassembleNOTE On rear wheels only aligngrooves in rear wheel hub and axle Insertsquare key4 Replace washers and snap retaining

ring securely in axle groove5 Replace axle coverNOTE To seal tire punctures and preventflat tires due to slow leaks purchase anduse tire sealant from Sears Tire sealantalso prevents tire dry rot and corrosion

Washers

I

~SqUareKey (RearWheel Only)

TO START ENGINE WITH A WEAK BAT-TERYAWARNING Lead-acid batteries gen-erate explosive gases Keep sparks flameand smoking materials away from bat-teries Always wear eye protection whenaround batteriesIf your battery is too weak to start theengine it should be recharged (See BAT-TERY in the MAINTENANCE section ofthis manual)If jumper cables are used for emergencystarting follow this procedureIMPORTANT Your tractor is equippedwith a12 volt system The other vehiclemust also be a 12 volt system Do not useyour tractor battery to start other vehicles

TO ATTACH JUMPER CABLES -1 Connect one end of the RED cable

to the POSITIVE (+) terminal of eachbattery(A-B) taking care not to shortagainst tractor chassis

2 Connect one end of the BLACK cableto the NEGATIVE (-) terminal (C) offully charged battery

3 Connect the other end of the BLACKcable (D) to good chassis groundaway from fuel tank and battery

TO REMOVE CABLES REVERSEORDER-1 BLACK cable first from chassis and

then from the fully charged battery2 RED cable last from both batteries

Weak or Dead Fully ChargedBattery Battery

REPLACING BATTERYAWARNING Do not short batteryterminals by allowing a wrench or anyother objectto contact both terminals atthe same time Before connecting batteryremove metal bracelets wristwatch bandsrings etcPositive terminal must be connectedfirst to prevent sparking from accidentalgrounding1 Lift hood to raised position2 Disconnect BLACK battery cable (A)

then RED battery cable and carefullyremove battery from tractor

3 Install new battery with terminals insame position as old battery

4 First connect RED battery cable (B) topositive (+) battery terminal with hexbolt and keps nut as shown Tightensecurely Slide terminal cover (C) overterminal

5 Connect BLACK grounding cable tonegative (-) battery terminal with re-maining hex bolt and keps nut Tightensecurely

6 Close hood

1 Raise hood2 Remove bulb holder from the hole in

the backside of the grill3 Replace bulb in holder and install bulb

holder securely back into the hole inthe backside of the grill

4 Close hoodINTERLOCKS AND RELAYSLoose or damaged wiring may causeyour tractor to run poorly stop running orprevent it from startingbull Check wiring See electrical wiring

diagram in the Repair Parts section

TO REPLACE FUSEReplace with 30 amp automotive-typeplug-in fuse The fuse holder is locatedbehind the dashTO REMOVE HOOD AND GRILL AS-SEMBLY1 Raise hood2 Unsnap headlight wire connector3 Stand in front of tractor Grasp hood at

sides tilt toward engine and lift off oftractor

4 When replacing hood be sure to re-connect the headlight wire connector

ENGINEMaintenance repair or replacement ofthe emission control devices and systemswhich are being done at the customers ex-pense may be performed by any non-roadengine repair establishment or individualWarranty repairs must be performed by anauthorized engine manufacturers serviceoutletCARBURETORIf your engine does not operate properlydue to suspected carburetor problemstake your tractor to a Sears or otherqualified service center for repair andoradjustment High speed stop is factory adjusted Donot adjust - damage may resultIMPORTANT Never tamper with theengine governor which is factory setfor proper engine speed Overspeed-ing the engine above the factory highspeed setting can be dangerous If youthink the engine-governed high speedneeds adjusting contact a Sears or otherqualified service center which has properequipment and experience to make anynecessary adjustments

28 29

STORAGE

Immediately prepare your tractor for stor-age at the end of the season or if the trac-t~rwill not be used for 30 days or moreaWARNING Never store the tractorwith gasoline in the tank inside a buildingwhere fumes may reach an open flameor spark Allow the engine to cool beforestoring in any enclosure

TRACTORWhen tractor is to be stored for a periodof time clean it thoroughly remove all dirtgrease leaves etc Store in a clean dryarea1 Clean entire tractor (See CLEANING

in the Maintenance section of thismanual)

2 Inspect and replace belts if necessary(See belt replacement instruCtions inthe Service and Adjustments section ofthis manual)

3 lubricate as shown in the Maintenancesection of this manual

4 Be sure that all nuts bolts and screwsare securely fastened Inspect movingparts for damage breakage and wearReplace if necessary

5 Touch up all rusted or chipped paintsurfaces sand lightly before painting

BATTERYbull Fully charge the battery for storageAfter a period of time in storage batterymay require recharging

bull To help prevent corrosion and powerleakage during long periods of storagebattery cables should be disconnectedand battery cleaned thoroughly (see TOCLEAN BATIERY AND TERMINALS inthe Maintenance section of this manual)

bull After cleaning leave cables discon-nected and place cables where theycannot come in contact with batteryterminals

bull If battery is removed from tractor forstorage do not store battery directly onconcrete or damp surfaces

ENGINEFUEL SYSTEMIMPORTANT It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor fuelhose or tank during storage Also alcoholblended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation of

30

acids during storage Acidic gas can dam-age the fuel system of an engine while instoragebull Empty the fuel tank by starting the en-gine and letting it run until the fuel linesand carburetor are empty

bull Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur

bull Use fresh fuel next seasonNOTE Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage Addstabilizer to gasoline in fuel tank or stor-age container Always follow the mix ratiofound on stabilizer container Run engineat least 10rriinutes after adding stabilizerto allow the stabilizer to reach the carbure-tor Do not empty the gas tank and carbu-retor if using fuel stabilizerENGINE OILDrain oil (with engine warm) and replacewith clean engine oil (See ENGINE inthe Maintenance section of this manual)CYLINDER(S)1 Remove spark plug(s)2 Pour one ounce of oil through spark

plug hole(s) into cylinder(s)3 Tum ignition key to start position for a

few seconds to distribute oil4 Replacewith new spark plug(s)

OTHERbull Do not store gasoline from one seasonto another

bull Replace your gasoline can if your canstarts to rust Rust andor dirt in yourgasoline will cause problems

bull If possible store your tractor indoorsand cover it to give protection from dustand dirt

bull Cover your tractor with a suitable pro-tective cover that does not retain mois-ture Do not use plastic Plastic cannotbreathe which allows condensation toform and will cause your tractor to rust

IMPORTANT Never cover tractor whileengine and exhaust areas are still warm

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONWill not start 1 Out of fuel 1 Fill fuel tank

2 Engine not CHOKED 2 See TO START ENGINE inproperly Operation section

3 Engine flooded 3 Wait several minutes before

4 Bad spark plugattempting to start

4 Replace spark plug5 Weak or dead battery 5 Recharge or replace battery6 Dirty air filter 6 Cleanreplace air filter7 Dirty fuel filter 7 Replace fuel filter8 Water in fuel 8 Empty fuel tank and carbure-

tor refill tank with fresh gas-oline and replace fuel filter

9 loose or damaged wiring 9 Check all wiring10 Carburetor out of adjListment 10 See To Adjust Carburetor

in Service and Adjustmentssection

11 Engine valves out of 11Contact a Sears or otheradjustment qualified service center

Hard to start 1 Dirty air filter 1 Cleanreplace air filter2 Bad spark plug 2 Replace spark plug3 Weak or dead battery 3 Recharge or replace battery4 Dirty fuel filter 4 Replace fuel filter

5 Stale or dirty fuel 5 Empty fuel tank and refill tankwith fresh clean gasoline

6 loose or damaged wiring 6 Check all wiring7 Carburetor out of adjustment 7 See To Adjust Carburetor in

Service and Adjustmentssection

8 Engine valves out of 8 Contact a Sears or otheradjustment qualified service center

Engine will not 1 Brake pedal not depressed 1 Depress brake pedalturn over 2 Attachment clutch is engaged 2 Disengage attachment clutch

3 Weak or dead battery 3 Recharge or replace battery4 Blown fuse 4 Replace fuse5 Corroded battery terminals 5 Clean battery terminals6 loose or damaged wiring 6 Check all wiring7 Faulty ignition switch 7 Checkreplace ignition switch8 Faulty solenoid or starter 8 CheckreplaCe solenoid or

starter9 Faulty operator presence 9 Contact a Sears or other

switch(es) qualified service center

Engine clicks but 1 Weak or dead battery 1 Recharge or replace batterywill not start 2 Corroded battery terminals 2 Clean battery terminals

3 loose or damaged wiring 3 Check all wiring4 Faulty solenoid or starter 4 Checkreplace solenoid or

starter

Loss of power 1 Cutting too much grasstoo 1 Raise cutting heightreducefast speed

2 Throttle in CHOKE position 2 Adjust throttle control3 Build-up of grass leaves and 3 Clean underside of mower

trash under mower housing4 Dirty air filter 4 Cleanreplace air filter5 low oil leveldirty oil 5 Check oil levelchange oil

31

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONLoss of poWer 6 Faulty spark plug 6 Clean and regap or change(continued) spark plug

7 Dirty fuel filter 7 Replace fuel filter8 Stale or dirty fuel 8 Empty fuel tank and refill tank

with fresh clean gasoline9 Water in fuel 9 Emptyfuel tank and carbure-

tor refill tank with fresh gas-olineand replace fuel filter

10 Spark plug wire loose to Connect and tighten sparkplug wire

11 Dirty engine air screenfins 11 Clean engine air screenfins12 Dirtyclogged muffler 12 Cleanreplace muffler13 Loose or damaged wiring 13 Check all wiring14 Carburetor out of adjustment 14 See To Adjust Carburetor

in Service and Adjustmentssection

15 Engine valves out of 15 Contact a Sears or otheradjustment qualified service center

Excessive 1 Worn bent or loose blade 1 Replace blade Tighten bladevibration bolt

2 Bent blade mandrel 2 Contact a Sears or otherqualified service center

3 Loosedamaged partes) 3 Tighten loose partes)Replace damaged parts

Engine dies when 1 Reverse operation system 1 Turn ignition key totractor is shifted (ROS) is not ON while ROS ON positioninto reverse mower or other attachment See Operation section

is engaged

Engine continues 1 Faulty operator-safety 1 Check wiring switches andto run when presence control system connections If not correctedoperator leaves contact a Sears or otherseat with qualified service centerattachmentclutch engaged

Poor cut uneven 1 Worn bent or loose blade 1 Replace blade Tighten bladebolt

2 Mower deck not level 2 Level mower deck

3 Buildup of grass leaves and 3 Clean underside of mowertrash under mower housing

4 Bent blade mandrel 4 Contact a Sears or otherqualified service center

5 Clogged mower deck vent 5 Clean around mandrels tofrom build-up of grass leaves open vent holesand trash around mandrels

32

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONMower blades will 1 Obstruction in clutch 1 Removeobstructioilnot rotate mechanism

2 Worndamaged mower drive 2 Replace mower drive beltbelt

3 Frozen idler pulley 3 Replace idler pulley4 Frozen blade mandrel 4 Contact a Sears or other

qualified service center5 Mower belt off engine pulley 3 Install belt on engine pulley

Poor grass 1 Engine speed too slow 1 Place throttle control indischarge FAST position

2 Travel speed too fast 2 Shift to slower speed3 Wet grass 3 Allow grass to dry before

mowing4 Mower not level 4 Level mower5 Lowuneven tire air pressure 5 Check tires for proper air

pressure6 Worn bent or loose blade 6 Replacesharpen blade

Tighten blade bolt7 Buildup of grass leaves and 7 Clean underside of mower

trash under mower housing8 Mower drive belt worn 8 Replace mower drive belt9 Blades improperly installed 9 Reinstall blades sharp edge

down10 Improper blades used 10 Replace with blades listed

in this manual11Clogged mower vent 11 Clean around mandrels to

holes from buildup of grass open vent holesleaves and trash aroundmandrels

Headlight(s) not 1 Ught switch is OFF 1 Turn light switch ONworking 2 Bulb(s) or lamp(s) burnedout 2 Replace bulb(s) or lamp(s)(if so equipped) 3 Faulty light switch 3 Checkreplace light switch

4 Loose or damaged wiring 4 Check wiring and connections5 Blown fuse 5 Replace fuse

Battery will not 1 Bad battery cell(s) 1 Replace battery

charge 2 Poor cable connections 2 Checkclean all connections3 Faulty regulator 3 Replace regulator

(if so equipped)4 Faulty alternator 4 Replace alternator

Loss of drive 1 Freewheel control in 1 Place freewheel control indisengaged position engaged position

2 Motion drive belt worn 2 Replace motion drive beltdamaged or broken

3 Air trapped in transmission 3 Purge transmissionduring shipment or servicing

Engine backfires 1 Engine throttle control not set 1 Move throttle controlwhen turning between half and full speed between half and full speedengine OFF (fast) position before stopping (fast) position before

engine stopping engine

33

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

- - -

A WARNING To avoid serious Injury operate your tractor up anddown the face of slopes never across the face Po not mowslopes greater than 15 degrees Make turns gradually to preventtipping or loss of control Exercise extreme caution whenchanging direction on slopes

1 Fold this page along dotted line indicated above2 Hold page before you so that its left edge is vertically parallel to a treetrunk nl nthAr IInrinht ~tructlJre

the attachment engaged Do not mow inreverse unless absolutely necessaryUSING THE REVERSE OPERATIONSYSTEM -Only use if you are certain no children orother bystanders will enter the mowingarea1 Depress brake pedal all the way down2 With engine running turn ignition key

counterclockwise toROS ON posi-tion

3 Look down and behind before andwhile backing

4 Slowly depress reverse drive pedal tostart movement

5 When use of the ROS is no longerneeded turn the ignition key clockwiseto engine ON position

TO OPERATE ON HILLSAWARNING Do not drive up or downhills with slopes greater than 15deg and donot drive across any slope Use the slopeguide provided at the back of this manualbull Choose the slowest speed before start-ing up or down hills

bull Avoid stopping or changing speed onhills

bull If stopping is absolutely necessary pushbrake pedal quickly to brake positionand engage parking brake

bull To restart movement slowly releaseparking brake and brake pedal

bull Slowly depress appropriate drive pedalto slowest settingMake all turns slowly

TO TRANSPORTWhen pushing or towing your tractor besure to disengage transmission by placingfreewheel control in freewheeling positionFreewheel control is located at the reardrawbar of tractor1 Raise attachment lift lever to its highest

position2 Pull freewheel control out and into the

slot and release so it is held in thedisengaged position

level If necessary add oil until FULLmark on dipstick is reached Do notoverfill

bull For cold weather operation you shouldchange oil for easier starting (See theoil viscosity chart in the Maintenancesection of this manual)

bull To change engine oil see the Mainte-nance section in this manual

ADD GASOLINEbull Fill fuel tank to bottom of filler neck Donot overfill Use fresh clean regularunleaded gasoline with a minimum of87 octane (Use of leaded gasoline willincrease carbon and lead oxide depositsand reduce valve life) Do not mix oilwith gasoline Purchase fuel in quan-tities that can be used within 30 days toassure fuel freshness

ACAUTION Wipe off any spilled oil orfuel Do not store spill or use gasolinenear an open flameIMPORTANT When operating in temper-atures below32degF(0degC) use fresh cleanwinter grade gasoline to help insure goodcold weather startingCAUTION Alcohol blended fuels (calledgasohol or using ethanol or methanol) canattract moisture which leads to separa-tion and formation of acids during storageAcidic gas can damage the fuel systemof an engine while in storage To avoidengine problems the fuel system shouldbe emptied before storage of 30 daysor longer Drain the gas tank start theengine and let it run until the fuel linesand carburetor are empty Use fresh fuelnext season See Storage Instructions foradditional information Never use engineor carburetor cleaner products in the fueltank or permanent damage may occur

TO START ENGINEWhen starting the engine for the first timeor if the engine has run out of fuel it willtake extra cranking time to move fuel fromthe tank to the engine1 Be sure freewheel control is in the

transmission engaged position2 Sit on seat in operating position

depress brake pedal and set parkingbrake

3 Move attachment clutch to disengagedposition

17

~

cgt ~I~~

~J~ bullQ ~-~~ bullbullbull~ -)bullbullbull

bull Do not push or tow tractor at more thantwo (2) MPH

bull To re-engage transmission reverseabove procedure

NOTE To protect hood from damagewhen transporting your tractor on a truckor a trailer be sure hood is closed andsecured to tractor Use an appropriatemeans of tying hood to tractor (rope cordetc)

02219

Transmission DisengagedTOWINGCARTSANDOlHERATTACHMENTSTow only the attachments that are recom-mended by and comply with specificationsof the manufacturer of yourtractor Usecommon sense when towing Too heavyof a load while on a slope is dangerousTires can lose traction with the ground andcause you to lose control of your tractor

SERVICE REMINDERHOUR METERService reminder shows the total numberof hours the engine has run and flashes toindicate that the engine or mower needsservicing When service is required theservice reminder will flash for two hoursTo service engine and mower see theMaintenance section of this manualNOTE Service reminder runs when theignition key is in any position but STOPFor accurate reading be sure key remainsin the STOP position when engine is notrunning

BEFORE STARTING THE ENGINECHECK ENGINE OIL LEVELThe engine in your tractor has beenshipped from the factory already filledwith summer weight oil1 Check engine oil with tractor on level

ground2 Unthread and remove oil fill cap

dipstick wipe oil off Reinsert thedipstick into the tube and rest oil fillcap on the tube Do not thread the caponto the tube Remove and read oil

Engine ON Position(Normal Operating)

bull~-~41ROS ON Position

16

TO OPERATE MOWERYour tractor is equipped with an operatorpresence sensing switch Any attemptby the operator to leave the seat with theengine running and the attachment clutchengaged will shut off the engine You mustremain fully and centrally positioned in theseat to prevent the engine from hesitatingor cutting off when operating your equip-ment on rough rolling terrain or hills1 Select desired height of cut with at-

tachment lift lever2 Start mower blades by engaging at-

tachment clutch controlTO STOP MOWER BLADES -disengage attachment clutch control

ACAUTION Do not operate the mowerwithout either the entire grass catcheron mowers so equipped or the deflectorshield (S) in place

REVERSE OPERATION SYSTEM (ROS)Your tractor is equipped with a ReverseOperation System (ROS) Any attempt bythe operator to travel in the reverse direc-tion with the attachment clutch engagedwill shut off the engine unless ignition keyis placed in the ROS ON position

AWARNING Backing up with the at-tachment clutch engaged while mowingis strongly discouraged Turning the ROSON to allow reverse operation with theattachment clutch engaged should onlybe done when the operator decides it isnecessary to reposition the machine with

4 Move throttle control to fast position5 Pull choke control out for a cold engine

start attempt For a warm engine startattempt the choke control may not beneeded

NOTE Before starting read the warmand cold starting procedures below6 Insert key into ignition and tum key

clockwise to start position and releasekey as soon as engine starts Donot run starter continuously for morethan fifteen seconds per minute If theengine does not start after severalattempts push choke control in waita few minutes and try again If enginestill does not start pull the choke con-trol out and retry

WARM WEATHER STARTING (500 F andabove)7 When engine starts slowly push

choke control in until the enginebegins to run smoothly If the enginestarts to run roughly pull the chokecontrol out slightly for a few secondsand then continue to push the controlin slowly

The attachments and ground drive cannow be used If the engine does notaccept the load restart the engine andallow it to warm up for one minute usingthe choke as described above

COLD WEATHER STARTING (500 F andbelow)7 When engine starts slowly push

choke control in until the enginebegins to run smoothly Continue topush the choke control in small stepsallowing the engine to accept smallchanges in speed and load until thechoke control is fully in If the enginestarts to run roughly pull the chokecontrol out slightly for a few secondsand then continue to push the controlin slowly This may require an enginewarm-up period from several secondsto several minutes depending on thetemperature

AUTOMATIC TRANSMISSION WARM UPBefore driving the unit in cold weatherthe transmission should be warmed up asfollows1 Be sure the tractor is on level ground2 Release the parking brake and let the

brake slowly return to operating posi-tion

3 Allow one minute for transmission towarm up This can be done during theengine warm Lip period

The attachments can be used duringthe engine warm-up period after thetransmission has been warmed up andmay require the choke control be pulledout slightly

NOTE If at a high altitude (above 3000feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may need tobe adjusted for best engine performance(see TO ADJUST CARBURETOR in theService and Adjustments sectiqn of thismanual)

PURGE TRANSMISSIONACAUTION Never engage or dis-engage freewheelleverwhile the engineis runningTo ensure proper operation and per-formance it is recommehdedthat thetransmission be purged before operatingtractor for the first time This procedure willremove any trapped air inside the trans-mission which may have developed duringshipping of your tractorIMPORTANT Should your transmissionrequire rernoval for service or replace-ment it should be purged after reinstall-ation before operating the tractor1 Place tractor safely on a level surface

- that is clear of objects and open - withengine off and parking brake set

2 Disengage transmission by placingfreewheel control in disengaged posi-tion (See TO TRANSPORT in thissection of manual)

3 Sitting in the tractor seat start engineAfter the engine is running movethrottle control to slow position Disen-

1gage parking brakebullbull CAUTION At any time during step4 there may be movement of the drivewheels4 Depress forward drive pedal to full

forward position and hold for five (5)seconds and release pedal Depressreverse drive pedal to full reverse posi-tion and hold for five (5) seconds andrelease pedal Repeat this procedurethree (3) times

5 Shutoff engine and set parking brake6 Engage transmission by placing free-

wheel control in engaged position (SeeTO TRANSPORT in this section ofmanual)

18 Ij

7 Sitting in the tractor seat start engineAfter the engine is running movethrottle control to half (12) speedDisengage parking brake

8 Drive tractor forward for approximatelyfive feet then backwards for five feetRepeat this driving procedure threetimes

Your transmission is new purged and nowready for normal operationMOWING TIPSbull Tire chains cannot be used when themower housing is attached to tractor

bull Mower should be properly leveled forbest mowing performance See TOLEVEL MOWER HOUSING in theService and Adjustments section of thismanualThe left hand side of mower should beused for trimming

bull Drive SO that clippings are dischargedonto the area that has already beencut Have the cut area to the right ofthe tractor This will result in a moreeven distribution of clippings and moreuniform cutting

bull When mowing large areas start byturning to the right so that clippings willdischarge away from shrubs fencesdriveways etc After one or two roundsmow in the opposite direction makingleft hand turns until finished

19

bull If grass is extremely tall it should bemowed twice to reduce load and pos-sible fire hazard from dried clippingsMake first cut relatively high the secondto the desired height

bull Do not mow grass when it is wet Wetgrass will plug mower and leave undesir-able clumps Allow grass to dry beforemowingAlways operate engine at full throttlewhen mowing to assure better mow-ing performance and proper dischargeof material Regulate ground speed byselecting a low enough speed to give themower cutting performance as well asthe quality of cut desiredWhen operating attachments select aground speed that will suit the terrainand give best performance of the at-tachment being used

MAINTENANCE ROS ON Position

bull When the engine is running with theignition switch in the ROS ON positionand the attachment clutch engagedany attempt by the operator to shift intoreverse should NOT shut off the engine

BLADE CAREFor best results mower blades must besharp Replace worn bent or damagedbladesA CAUTION Use only a replacementblade approved by the manufacturer ofyour tractor Using a blade not approvedby the manufacturer of your tractor ishazardous could damage your tractor andvoid your warranty

BLADE REMOVAL1 Raise mower to highest position to al-low access to blades

NOTE Protect your hands with glovesandor wrap blade with heavy cloth2 Remove blade bolt by turning counter-clockwise

3 Install new blade with stampedGRASS SIDE facing the ground

IMPORTANT To ensure proper assemblycenter hole in blade must align with staron mandrel assembly4 Install and tighten blade bolt securely

(45-55 Ft Lbs torque)IMPORTANT Special blade bolt is heattreated

BATTERYYour tractor has a battery charging systemwhich is sufficient for normal use How-ever periodic charging of the battery withan automotive charger will extend its lifebull Keep battery and terminals cleanbull Keep battery bolts tightbull Keep small vent holes openbull Recharge at 6-10 amperes for 1 hourNOTE The original equipment battery onyour tractor is maintenance free Do not

21attempt to open or remove caps or covers

TRACTORAlways observe safety rules when per-forming any maintenanceBRAKE OPERATIONIf tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel dry concrete or paved surface thenbrake must be serviced (See TO CHECKBRAKE in the Service and Adjustmentssection of this manual)TIRESbull Maintain proper air pressure in all tires(See PSI on tires)

bull Keep tires free of gasoline oil or insectcontrol chemicals which can harm rub-ber

bull Avoid stumps stones deep ruts sharpobjects and other hazards that maycause tire damage

NOTE To seal tire punctures and preventflat tires due to slow leaks tire sealantmay be purchased from your local partsdealer Tire sealant also prevents tire dryrot and corrosionOPERATOR PRESENCE SYSTEM ANDREVERSE OPERATION SYSTEM (ROS)Be sure operator presence and reverseoperation systems are working properly Ifyour tractor does not function as de-scribed repair the problem immediatelybull The engine should not start unless thebrake pedal is fully depressed and theattachment clutch control is in the disEm-gaged position

CHECK OPERATOR PRESENCESYSTEMbull When the engine is running any at-tempt by the operator to leave the seatwithout first setting the parking brakeshould shut off the engine

When the engine is running and theattachment clutch is engaged any at-tempt by the operator to leave the seatshould shut off the engine

bull The attachment clutch should never op-erate unless the operator is in the seat

CHECK REVERSE OPERATION (ROS)SYSTEM bull When the engine is running with theignition switch in the engine ON posi-tion and the attachment clutch engagedany attempt by the operator to shift intoreverse should shut off the engine

G) MandrelZerks

LUBRICATION CHARTG)Spindle ~(~I iG) SpindleZerk Alii -----J~WZerk

G) Fronl WheelBearing zerk

Engine

3 - Replace blades more often when mowing in sandy soit4 - Not required if equipped with maintenance-free battery

G)General Purpose GreaseRefer to Maintenance ENGINE Section

IMPORTANT Do not oil or grease thepivot points which have special nylonbearings Viscous lubricants will attractdust and dirt that will shorten the life of theself-lubricating bearings If you feel theymust be lubricated use only a dry pow-dered graphite type lubricant sparingly

MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

SCHEDULE EACH 8 25 50 100 SEASON STORAGEUSE HOURS HOURS HOURS HOURS

Check Brake Ooeration V VT Check Tire Pressure t VR Ched Operator Presence amp ROS System tA Check for Loose Fasteners ~ V VC CheckiReolace Mower Blades t3T Lubrication Chart III Vo Check Battery Level R Clean Battery and Terminals II tICheck Transaxle Cooling ~Check Mower Levelness tCheck V-Belts ~Check Enaine Oil Level t Chanae Enaine Oil (with oil Mer) 2 V

E Chanae EnaineOil (wrthoutoil filter V12 tIN Clean Air Filter ~gtG Clean Air Screen ~

I Inspect MufflerSpark Arrester VN Reolace Oil Filter (If eauiooed) 2E Clean Enaine Coolina Fins 2Replace Spark Plug t VReplaceAir Filter Paper Cartridge tl2Reolace Fuel Filter ~

20

1 - Change mora often when operating under a heavy load orin high ambient temperatures

2 - Service more often when operating in dirty or dusty conditions

GENERAL RECOMMENDATIONSThe warranty on this tractor does notcover items that have been subjected tooperator abuse or negligence To receivefull value from the warranty operatormust maintain tractor as instructed in thismanualSome adjustments will need to be madeperiodically to properly maintain yourtractorAt least once a season check to see ifyou should make any of the adjustmentsdescribed in the Service and Adjustmentssection of this manualbull At least once a year you should replacethe spark plug clean or replace air filterand check blades and belts for wearA new spark plug and clean air filterassure proper air-fuel mixtureand helpyour engine run better and last longer

BEFORE EACH USE1 Check engine oil level2 Check brake operation3 Check tire pressure4 Check operator presence and

ROS systems for proper operation5 Check for loose fasteners

Oil Drain Valve

Change the oil after every 50 hours of op-eration or at least once a year if the tractoris not used for 50 hours in one yearCheck the crankcase oil level before start-ing the engine and after each eight (8)hours of operationTO CHANGE ENGINE OILDetermine temperature range expectedbefore oil change All oil must meet APIservice classification SG-SLbull Be sure tractor is on level surfacebull Oil will drain more freely when warmbull Catch oil in a suitable container1 Remove oil fill capdipstick Be careful

not to allow dirt to enter the enginewhen changing oil

2 Remove yellow cap from end of drainvalve and install the drain tube onto thefitting

CLEAN AIR SCREENAir screen must be kept free of dirt andchaff to prevent engine damage fromoverheating Clean with a wire brush orcompressed air to remove dirt and stub-born dried gum fibers

CLEAN AIR INTAKECOOLING AREASTo insure proper cooling make sure thegrass screen cooling fins and other exter-nal surfaces of the engine are kept cleanat all times Every 100 hours of operation (more oftenunder extremely dusty dirty conditions) remove the blower housing and other cool-ing shrouds Clean the cooling fins andexternal surfaces as necessary Make surethe cooling shrouds are reinstalledNOTE Operating the engine with ablocked grass screen dirty or pluggedcooling fins andor cooling shroudsremoved will cause engine damage due tooverheatingMUFFLERInspect and replace corroded muffler andspark arrester (if equipped) as it could cre-ate afire hazard andor damageSPARK PLUG(S)Replace spark plug(s) at the beginningof each mowing season or after every 100 hours of operation whichever occursfirst Spark plug type and gap setting areshown in PRODUCT SPECIFICATIONSsection of this manual

IN-LINE FUEL FILTERThe fuel filter should be replaced onceeach season If fuel filter becomesclogged obstructing fuel flow to carbu-retor replacement is required1 With engine cool remove filter and

plug fuel line sections2 Place new fuel filter in position in fuel

line with arrow pointing towards carbu~retor

3 Be sure there are no fuel line leaks andclamps are properly positioned

4 Immediately wipe up any spilled gaso-line

Cla~lamp

FuelFilter~

23

AIR FILTERYour engine will not run properly usinga dirty air filter Service paper cartridgeevery two months or every 25 hours ofoperation whichever occurs firstService paper cartridge more often underdusty conditionsReplace the paper cartridge annually orafter every 100 hours of operation

TO SERVICE CARTRIDGEbull Replace a dirty bent or damaged car-tridge Handle new cartridge carefullydo not use if the rubber seal is dam-aged

NOTE Do not wash the paper cartridgeor use pressurized air as this will damagethe cartridge 1 Open door (A) on the blower housing

to access the air cleaner element (B)2 Unhook the latch (C) and remove the

element 3 Gently tap the paper element to dis-

lodge dirt4 Clean all air cleaner components of

any accumulated dirt or foreign mate-rial Prevent any dirt from entering thethroat of carburetor

5 Install cleaned or new element on thebase and secure with latch

6 Close and latch the door

T

1~brrF1~

) 20FORE NEXl

Closed andLockedPosition

YellowCap

3 Unlock drain valve by pushing inwardslightly and turning counterclockwise

4 To open pull out on the drain valve5 After oil has drained completely close

and lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown

6 Remove the drain tube and replace thecap onto the end of the drain valve

7 Refill engine with oil through oil fill dip-stick tube Pour slowly Do not overfillFor approximate capacity see PROD-UCT SPECIFICATIONS sectioilof thismanual

8 Use gauge on oil fill capdipstick forchecking level For accurate readinginsert dipstick into the tube and pushdown firmly into place before removingKeep oil up to but not over the FULLline on dipstick Push dipstick downfirmly into the tube when finished22

Adding or checking level of electrolyte isnot necessary

TO CLEAN BATIERY AND TERMINALSCorrosion and dirt on the battery andterminals can cause the battery to leakpower1 Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor

2 Rinse the battery with plain water anddry

3 Clean terminals and battery cable endswith wire brush until bright

4 Coat terminals with grease or pet rocleum jelly

5 Reinstall battery (See REPLACINGBATIERY in the SERVICE AND AD-JUSTMENTS section of this manual)

TRANSAXLE COOLINGThe transmission fan and cooling finsshould be kept clean to assure propercoolingDo not attempt to clean fan or transmis-sion while engine is running or while thetransmission is hot To prevent possibledamage to seals do not use high pressurewater or steam to clean transaxlebull Inspect coolihg fan to be sure fan bladesare intact and clean

bull Inspect cooling fins for dirt grass clip-pings and other materials To preventdamage to seals do not use com-pressed air or high pressure sprayer toclean cooling fins

TRANSAXLE PUMP FLUIDThe transaxle was sealed at the factoryand fluid maintenance is not required forthe life of the transaxle Should the trans-axle ever leak or require serVicing contactyour nearest Sears or other qualifiedservice center

V-BELTSCheck V-belts for deterioration and wearafter 100 hours of operation and replaceif necessary The belts are not adjustableReplace belts if they begin to slip fromwearENGINELUBRICATIONOnly use high quality detergent oil ratedwith API service classification SG-SLSelect the oils SAE viscosity gradeaccording to your expected operatingtemperature

A CAUTION Blades are sharp Protectyour hands with gloves andor wrap bladewith heavy cloth2 Raise mower to its highest position3 At both sides of mower position blade

at side and measure the distance(A) from bottom edge of blade to theground The distance should be thesame on both sides

~1~r1JE

bull If front tip of blade is not 18 to 12lower than the rear tip go to the front oftractor

bull With an 1116 or adjustable wrenchloosen jam nut A several tums to clearadjustment nut BWith a 34 or adjustable wrench turnfront link adjustment nut (B) clockwise(Itighten) to raise the front of mower orcounterclockwise (loosen) to lower thefront mower

4 If adjustment is necessary see steps 2and 3 in Visual Adjustment instructionsabove

5 Recheck measurements adjust if nec-essary until both sides are equal

FRONT-TO-BACK ADJUSTMENTIMPORTANT Deck must be level side-to-sideTo obtain the best cutting results themower blades should be adjusted so thefront tip is 18 to 12 lower than the reartip when the mower is in its highest posi-tionA CAUTION Blades are sharp Protectyour hands with gloves andor wrap bladewith heavy clothbull Raise mower to highest position

Position any blade so the tip is pointingstraight forward Measure distance (8)to the ground at front and rear tip of theblade

25

9 Tum tractor steering wheel to the leftas far as it will go

10 Slide mower out from under right sideof tractor

TO INSTALL MOWERFollow procedure described in INSTALLMOWER AND DRIVE BELT in the As-sembly section of this manualTO LEVEL MOWERMake sure tires are properly inflated tothe PSI shown on tires Iftires are overor under inflated it may affect the appear-ance of your lawn and lead you to thinkthe mower is not adjusted properly

VISUAL SIDE-TO-SIDEADJUSTMENT1 With all tires properly inflated and if

your lawn appears unevenly cut de-termine which side of mower is cuttinglower

NOTE As desired you can raise the lowside of mower or lower the high side2 Go to side of mower you wish to adjust3 With a 34 or adjustable wrench turn

lift link adjustment nut (A) to the leftto lower the mower or to the right toraise the mower

NOTE Each full turn of adjustment nut willchange mower height about 3164 Test your adjustment by mowing some

uncut grass and visually checking theappearance Readjust if necessaryuntil you are satisfied with the results

PRECISION SIDE-TO-SIDEADJUSTMENT1 With all tires properly inflated park

tractor on level ground or driveway

We do not recommend using a gardenhose or pressure washer to clean yourtractor unless the engine and transmis-sion are covered to keep water out Waterin engine or transmission will shorten theuseful life of your tractor Use compressedair or a leaf blower to remove grassleaves and trash from tractor and mower

6 Go to either side of mower and discon-nect mower suspension arm (A) fromchassis and rear lift link (C) from rearmower bracket (D) - remove retainersprings and washers

7 Go to other side of mower and discon-nect the suspension arm and rear liftlinkA CAUTION Aftenear lift links are dis-

connected the attachment lift lever will bespring loaded Have a tight grip on lift leverwhen changing position of the lever8 From right side of mower disconnect

anti-sway bar (S) from right rear mowerbracket (D) - remove retainer springand washer and pull mower towardyou until the bar falls from the hole inbracket~

B

24

TRACTORTO REMOVE MOWER1 Place attachment clutch in DISEN-

GAGED position2 Lower attachment lift lever to its lowest

position 3 Disengage belt tension rod (K) from

lock bracket (L)A CAUTION Belt tension rod is springloaded Have a tight grip on rod andrelease slowly4 Remove mower belt from electric

clutch pulley (M)5 Disconnect front link (E) from mower

- remove retainer spring and washer

L) WARNING TO AVOID SERIOUS INJURV BEFORE PERFORMING ANY SER-a VICE OR ADJUSTMENTS1 Depress brake pedal fully and set parking brake

2 Place attachment clutch in DISENGAGED position3 Turn ignition key to STOP and remove key4 Make sure the blades and all moving parts have completely stopped5 Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug

~

CLEANINGbull Clean engine battery seat finish etc

of all foreign matterKeep finished surfaces and wheels freeof all gasoline oil etc

bull Protect painted surfaces with auto-motive type wax

Loosen jam nut A first

NOTE Each full turn of the adjustmentnut will change mower height about 18bull Recheck measurements adjust if nec-essary until front tip of blade is 18 to12 lower than the rear tip

bull Hold adjustment nut in position withwrench and tighten jam nut securely against adjustment nut

C-

26

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL1 Park tractor on a level surface Engage

parking brake 2 lower attachment lift lever to its lowest

position3 Disengage belt tension rod (K) from1lock bracket (l)a CAUTION Belt tension rod is springloaded Have a firm grip on rod and re-lease slowly 4 Remove screws (P) fromRH and LH

mandrel covers and remove covers(0)

5 Remove any dirt or grass clippingswhich may have accumulated aroundmandrels and entire upper deck sur-face

6 Remove belt from electric clutch pulley(M) both mandrel pulleys (R) and allidler pulleys (S)

MOWER DRIVE BELT INSTALLATION1 Install belt around both mandrel pul-

leys (R) and around idler pulleys (S) asshown

2 Install belt onto electric clutch pulley(M)

IMPORTANT Check belt for proper rout-ing in all mower pulley grooves3 Reassemble RH and LH mandrel

covers (0) Securely tighten all screws4 Engage belt tension rod (K) on locking

bracket (l)A CAUTION Belt tension rod is springloaded Have a tight grip on rod and en-gage slowly5 Raise attachment lift lever to highest

position

TO ADJUST ATTACHMENT CLUTCHThe electric clutch should provide years

of service The clutch has a built-in brakethat stops the pulley within 5 secondsEventually the internal brake will wearwhich may cause the mower blades tonot engage or to not stop as requiredAdjustments should be made by a Searsor other qualified service center1 Make sure attachment clutch and igni-

tion switches are in OFF position2 Adjust the three nylon locknuts until

space between clutch plate and rotormeasures 012 at all three slot loca-tions cut in the side of brake plate

NOTE After installing a new electricclutch run tractor at full throttle andengage and disengage electric clutch 10cycles to wear in clutch plate

Rotor

TO REPLACE MOTION DRIVE BELTPark the tractor on level surface Engageparking brake For ease of service there isa belt installation guide decal on bottom ofleft footrest

BELT REMOVAl-1 Remove mower (See TO REMOVE

MOWER in this section of manual)NOTE Observe entire motion drive beltand position of all belt guides and keepers2 Disconnect clutch wire harness (A)3 Remove anti-rotation link (B) on right

side of tractor4 Remove belt from stationary idler (C)

and clutching idler (D)5 Remove belt from centerspan idler (E)6 Pull belt slack toward rear of tractor

Carefully remove belt upwards fromtransmission input pulley and overcooling fan blades (F)

7 Remove belt downward from enginepulley and around electric clutch (G)

8 Slide belt toward rear of tractor off thesteering plate (H) and remove fromtractor

27

BELT INSTALLATION -1 Install new belt from tractor rear to

front over the steering plate (H) andabove clutch brake pedal shaft (J)

2 Pull belt toward front of tractor and rollbelt around electric clutch and ontoengine pulley (G)

3 Pull belt toward rear of tractor Care-fully work belt down around transmis-sion cooling fan and onto the inputpulley (F) Be sure belt is inside thebelt keeper

4 Install belt on centerspan idler (E)5 Install belt through stationary idler (C)

and clutching idler (D)6 Reinstall anti-rotation link (B) on right

side of tractor Tighten securely7 Reconnect clutch hamess (A)8 Make sure belt is in all pulley grooves

and inside all belt guides and keepers9 Install mower (See TO INSTAll

MOWER in this section of manual)

TO CHECK BRAKEIf tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel dry concrete or paved surface thenbrake must be servicedYou may also check brake by1 Park tractor on alevel dry concrete or

paved surface depress clutchbrakepedal all the way down and engageparking brake

2 Disengage transmission by placingfreewheel control in transmission dis-engaged position Pull freewheel con-trol out and into the slot and release soit is held in the disengaged position

The rear wheels must lock and skidwhen you try to manually push the tractorforward If the rear wheels rotate then thebrake needs to be serviced Contact aSears or other qualified service center

FRONT WHEEL TOE-INCAMBERYour new tractor front wheel toe-in andcamber is set at the factory and is normalThe front wheel toe-in and camber arenot adjustable If damage has occurred toaffect the factory set front wheel toe-in orcamber contact a Sears or other qualifiedservice center

TO REMOVE WHEEL FOR REPAIRS1 Block up axle securely2 Remove axle cover retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do notlose)

3 Repair tire and reassembleNOTE On rear wheels only aligngrooves in rear wheel hub and axle Insertsquare key4 Replace washers and snap retaining

ring securely in axle groove5 Replace axle coverNOTE To seal tire punctures and preventflat tires due to slow leaks purchase anduse tire sealant from Sears Tire sealantalso prevents tire dry rot and corrosion

Washers

I

~SqUareKey (RearWheel Only)

TO START ENGINE WITH A WEAK BAT-TERYAWARNING Lead-acid batteries gen-erate explosive gases Keep sparks flameand smoking materials away from bat-teries Always wear eye protection whenaround batteriesIf your battery is too weak to start theengine it should be recharged (See BAT-TERY in the MAINTENANCE section ofthis manual)If jumper cables are used for emergencystarting follow this procedureIMPORTANT Your tractor is equippedwith a12 volt system The other vehiclemust also be a 12 volt system Do not useyour tractor battery to start other vehicles

TO ATTACH JUMPER CABLES -1 Connect one end of the RED cable

to the POSITIVE (+) terminal of eachbattery(A-B) taking care not to shortagainst tractor chassis

2 Connect one end of the BLACK cableto the NEGATIVE (-) terminal (C) offully charged battery

3 Connect the other end of the BLACKcable (D) to good chassis groundaway from fuel tank and battery

TO REMOVE CABLES REVERSEORDER-1 BLACK cable first from chassis and

then from the fully charged battery2 RED cable last from both batteries

Weak or Dead Fully ChargedBattery Battery

REPLACING BATTERYAWARNING Do not short batteryterminals by allowing a wrench or anyother objectto contact both terminals atthe same time Before connecting batteryremove metal bracelets wristwatch bandsrings etcPositive terminal must be connectedfirst to prevent sparking from accidentalgrounding1 Lift hood to raised position2 Disconnect BLACK battery cable (A)

then RED battery cable and carefullyremove battery from tractor

3 Install new battery with terminals insame position as old battery

4 First connect RED battery cable (B) topositive (+) battery terminal with hexbolt and keps nut as shown Tightensecurely Slide terminal cover (C) overterminal

5 Connect BLACK grounding cable tonegative (-) battery terminal with re-maining hex bolt and keps nut Tightensecurely

6 Close hood

1 Raise hood2 Remove bulb holder from the hole in

the backside of the grill3 Replace bulb in holder and install bulb

holder securely back into the hole inthe backside of the grill

4 Close hoodINTERLOCKS AND RELAYSLoose or damaged wiring may causeyour tractor to run poorly stop running orprevent it from startingbull Check wiring See electrical wiring

diagram in the Repair Parts section

TO REPLACE FUSEReplace with 30 amp automotive-typeplug-in fuse The fuse holder is locatedbehind the dashTO REMOVE HOOD AND GRILL AS-SEMBLY1 Raise hood2 Unsnap headlight wire connector3 Stand in front of tractor Grasp hood at

sides tilt toward engine and lift off oftractor

4 When replacing hood be sure to re-connect the headlight wire connector

ENGINEMaintenance repair or replacement ofthe emission control devices and systemswhich are being done at the customers ex-pense may be performed by any non-roadengine repair establishment or individualWarranty repairs must be performed by anauthorized engine manufacturers serviceoutletCARBURETORIf your engine does not operate properlydue to suspected carburetor problemstake your tractor to a Sears or otherqualified service center for repair andoradjustment High speed stop is factory adjusted Donot adjust - damage may resultIMPORTANT Never tamper with theengine governor which is factory setfor proper engine speed Overspeed-ing the engine above the factory highspeed setting can be dangerous If youthink the engine-governed high speedneeds adjusting contact a Sears or otherqualified service center which has properequipment and experience to make anynecessary adjustments

28 29

STORAGE

Immediately prepare your tractor for stor-age at the end of the season or if the trac-t~rwill not be used for 30 days or moreaWARNING Never store the tractorwith gasoline in the tank inside a buildingwhere fumes may reach an open flameor spark Allow the engine to cool beforestoring in any enclosure

TRACTORWhen tractor is to be stored for a periodof time clean it thoroughly remove all dirtgrease leaves etc Store in a clean dryarea1 Clean entire tractor (See CLEANING

in the Maintenance section of thismanual)

2 Inspect and replace belts if necessary(See belt replacement instruCtions inthe Service and Adjustments section ofthis manual)

3 lubricate as shown in the Maintenancesection of this manual

4 Be sure that all nuts bolts and screwsare securely fastened Inspect movingparts for damage breakage and wearReplace if necessary

5 Touch up all rusted or chipped paintsurfaces sand lightly before painting

BATTERYbull Fully charge the battery for storageAfter a period of time in storage batterymay require recharging

bull To help prevent corrosion and powerleakage during long periods of storagebattery cables should be disconnectedand battery cleaned thoroughly (see TOCLEAN BATIERY AND TERMINALS inthe Maintenance section of this manual)

bull After cleaning leave cables discon-nected and place cables where theycannot come in contact with batteryterminals

bull If battery is removed from tractor forstorage do not store battery directly onconcrete or damp surfaces

ENGINEFUEL SYSTEMIMPORTANT It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor fuelhose or tank during storage Also alcoholblended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation of

30

acids during storage Acidic gas can dam-age the fuel system of an engine while instoragebull Empty the fuel tank by starting the en-gine and letting it run until the fuel linesand carburetor are empty

bull Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur

bull Use fresh fuel next seasonNOTE Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage Addstabilizer to gasoline in fuel tank or stor-age container Always follow the mix ratiofound on stabilizer container Run engineat least 10rriinutes after adding stabilizerto allow the stabilizer to reach the carbure-tor Do not empty the gas tank and carbu-retor if using fuel stabilizerENGINE OILDrain oil (with engine warm) and replacewith clean engine oil (See ENGINE inthe Maintenance section of this manual)CYLINDER(S)1 Remove spark plug(s)2 Pour one ounce of oil through spark

plug hole(s) into cylinder(s)3 Tum ignition key to start position for a

few seconds to distribute oil4 Replacewith new spark plug(s)

OTHERbull Do not store gasoline from one seasonto another

bull Replace your gasoline can if your canstarts to rust Rust andor dirt in yourgasoline will cause problems

bull If possible store your tractor indoorsand cover it to give protection from dustand dirt

bull Cover your tractor with a suitable pro-tective cover that does not retain mois-ture Do not use plastic Plastic cannotbreathe which allows condensation toform and will cause your tractor to rust

IMPORTANT Never cover tractor whileengine and exhaust areas are still warm

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONWill not start 1 Out of fuel 1 Fill fuel tank

2 Engine not CHOKED 2 See TO START ENGINE inproperly Operation section

3 Engine flooded 3 Wait several minutes before

4 Bad spark plugattempting to start

4 Replace spark plug5 Weak or dead battery 5 Recharge or replace battery6 Dirty air filter 6 Cleanreplace air filter7 Dirty fuel filter 7 Replace fuel filter8 Water in fuel 8 Empty fuel tank and carbure-

tor refill tank with fresh gas-oline and replace fuel filter

9 loose or damaged wiring 9 Check all wiring10 Carburetor out of adjListment 10 See To Adjust Carburetor

in Service and Adjustmentssection

11 Engine valves out of 11Contact a Sears or otheradjustment qualified service center

Hard to start 1 Dirty air filter 1 Cleanreplace air filter2 Bad spark plug 2 Replace spark plug3 Weak or dead battery 3 Recharge or replace battery4 Dirty fuel filter 4 Replace fuel filter

5 Stale or dirty fuel 5 Empty fuel tank and refill tankwith fresh clean gasoline

6 loose or damaged wiring 6 Check all wiring7 Carburetor out of adjustment 7 See To Adjust Carburetor in

Service and Adjustmentssection

8 Engine valves out of 8 Contact a Sears or otheradjustment qualified service center

Engine will not 1 Brake pedal not depressed 1 Depress brake pedalturn over 2 Attachment clutch is engaged 2 Disengage attachment clutch

3 Weak or dead battery 3 Recharge or replace battery4 Blown fuse 4 Replace fuse5 Corroded battery terminals 5 Clean battery terminals6 loose or damaged wiring 6 Check all wiring7 Faulty ignition switch 7 Checkreplace ignition switch8 Faulty solenoid or starter 8 CheckreplaCe solenoid or

starter9 Faulty operator presence 9 Contact a Sears or other

switch(es) qualified service center

Engine clicks but 1 Weak or dead battery 1 Recharge or replace batterywill not start 2 Corroded battery terminals 2 Clean battery terminals

3 loose or damaged wiring 3 Check all wiring4 Faulty solenoid or starter 4 Checkreplace solenoid or

starter

Loss of power 1 Cutting too much grasstoo 1 Raise cutting heightreducefast speed

2 Throttle in CHOKE position 2 Adjust throttle control3 Build-up of grass leaves and 3 Clean underside of mower

trash under mower housing4 Dirty air filter 4 Cleanreplace air filter5 low oil leveldirty oil 5 Check oil levelchange oil

31

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONLoss of poWer 6 Faulty spark plug 6 Clean and regap or change(continued) spark plug

7 Dirty fuel filter 7 Replace fuel filter8 Stale or dirty fuel 8 Empty fuel tank and refill tank

with fresh clean gasoline9 Water in fuel 9 Emptyfuel tank and carbure-

tor refill tank with fresh gas-olineand replace fuel filter

10 Spark plug wire loose to Connect and tighten sparkplug wire

11 Dirty engine air screenfins 11 Clean engine air screenfins12 Dirtyclogged muffler 12 Cleanreplace muffler13 Loose or damaged wiring 13 Check all wiring14 Carburetor out of adjustment 14 See To Adjust Carburetor

in Service and Adjustmentssection

15 Engine valves out of 15 Contact a Sears or otheradjustment qualified service center

Excessive 1 Worn bent or loose blade 1 Replace blade Tighten bladevibration bolt

2 Bent blade mandrel 2 Contact a Sears or otherqualified service center

3 Loosedamaged partes) 3 Tighten loose partes)Replace damaged parts

Engine dies when 1 Reverse operation system 1 Turn ignition key totractor is shifted (ROS) is not ON while ROS ON positioninto reverse mower or other attachment See Operation section

is engaged

Engine continues 1 Faulty operator-safety 1 Check wiring switches andto run when presence control system connections If not correctedoperator leaves contact a Sears or otherseat with qualified service centerattachmentclutch engaged

Poor cut uneven 1 Worn bent or loose blade 1 Replace blade Tighten bladebolt

2 Mower deck not level 2 Level mower deck

3 Buildup of grass leaves and 3 Clean underside of mowertrash under mower housing

4 Bent blade mandrel 4 Contact a Sears or otherqualified service center

5 Clogged mower deck vent 5 Clean around mandrels tofrom build-up of grass leaves open vent holesand trash around mandrels

32

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONMower blades will 1 Obstruction in clutch 1 Removeobstructioilnot rotate mechanism

2 Worndamaged mower drive 2 Replace mower drive beltbelt

3 Frozen idler pulley 3 Replace idler pulley4 Frozen blade mandrel 4 Contact a Sears or other

qualified service center5 Mower belt off engine pulley 3 Install belt on engine pulley

Poor grass 1 Engine speed too slow 1 Place throttle control indischarge FAST position

2 Travel speed too fast 2 Shift to slower speed3 Wet grass 3 Allow grass to dry before

mowing4 Mower not level 4 Level mower5 Lowuneven tire air pressure 5 Check tires for proper air

pressure6 Worn bent or loose blade 6 Replacesharpen blade

Tighten blade bolt7 Buildup of grass leaves and 7 Clean underside of mower

trash under mower housing8 Mower drive belt worn 8 Replace mower drive belt9 Blades improperly installed 9 Reinstall blades sharp edge

down10 Improper blades used 10 Replace with blades listed

in this manual11Clogged mower vent 11 Clean around mandrels to

holes from buildup of grass open vent holesleaves and trash aroundmandrels

Headlight(s) not 1 Ught switch is OFF 1 Turn light switch ONworking 2 Bulb(s) or lamp(s) burnedout 2 Replace bulb(s) or lamp(s)(if so equipped) 3 Faulty light switch 3 Checkreplace light switch

4 Loose or damaged wiring 4 Check wiring and connections5 Blown fuse 5 Replace fuse

Battery will not 1 Bad battery cell(s) 1 Replace battery

charge 2 Poor cable connections 2 Checkclean all connections3 Faulty regulator 3 Replace regulator

(if so equipped)4 Faulty alternator 4 Replace alternator

Loss of drive 1 Freewheel control in 1 Place freewheel control indisengaged position engaged position

2 Motion drive belt worn 2 Replace motion drive beltdamaged or broken

3 Air trapped in transmission 3 Purge transmissionduring shipment or servicing

Engine backfires 1 Engine throttle control not set 1 Move throttle controlwhen turning between half and full speed between half and full speedengine OFF (fast) position before stopping (fast) position before

engine stopping engine

33

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

- - -

A WARNING To avoid serious Injury operate your tractor up anddown the face of slopes never across the face Po not mowslopes greater than 15 degrees Make turns gradually to preventtipping or loss of control Exercise extreme caution whenchanging direction on slopes

1 Fold this page along dotted line indicated above2 Hold page before you so that its left edge is vertically parallel to a treetrunk nl nthAr IInrinht ~tructlJre

4 Move throttle control to fast position5 Pull choke control out for a cold engine

start attempt For a warm engine startattempt the choke control may not beneeded

NOTE Before starting read the warmand cold starting procedures below6 Insert key into ignition and tum key

clockwise to start position and releasekey as soon as engine starts Donot run starter continuously for morethan fifteen seconds per minute If theengine does not start after severalattempts push choke control in waita few minutes and try again If enginestill does not start pull the choke con-trol out and retry

WARM WEATHER STARTING (500 F andabove)7 When engine starts slowly push

choke control in until the enginebegins to run smoothly If the enginestarts to run roughly pull the chokecontrol out slightly for a few secondsand then continue to push the controlin slowly

The attachments and ground drive cannow be used If the engine does notaccept the load restart the engine andallow it to warm up for one minute usingthe choke as described above

COLD WEATHER STARTING (500 F andbelow)7 When engine starts slowly push

choke control in until the enginebegins to run smoothly Continue topush the choke control in small stepsallowing the engine to accept smallchanges in speed and load until thechoke control is fully in If the enginestarts to run roughly pull the chokecontrol out slightly for a few secondsand then continue to push the controlin slowly This may require an enginewarm-up period from several secondsto several minutes depending on thetemperature

AUTOMATIC TRANSMISSION WARM UPBefore driving the unit in cold weatherthe transmission should be warmed up asfollows1 Be sure the tractor is on level ground2 Release the parking brake and let the

brake slowly return to operating posi-tion

3 Allow one minute for transmission towarm up This can be done during theengine warm Lip period

The attachments can be used duringthe engine warm-up period after thetransmission has been warmed up andmay require the choke control be pulledout slightly

NOTE If at a high altitude (above 3000feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may need tobe adjusted for best engine performance(see TO ADJUST CARBURETOR in theService and Adjustments sectiqn of thismanual)

PURGE TRANSMISSIONACAUTION Never engage or dis-engage freewheelleverwhile the engineis runningTo ensure proper operation and per-formance it is recommehdedthat thetransmission be purged before operatingtractor for the first time This procedure willremove any trapped air inside the trans-mission which may have developed duringshipping of your tractorIMPORTANT Should your transmissionrequire rernoval for service or replace-ment it should be purged after reinstall-ation before operating the tractor1 Place tractor safely on a level surface

- that is clear of objects and open - withengine off and parking brake set

2 Disengage transmission by placingfreewheel control in disengaged posi-tion (See TO TRANSPORT in thissection of manual)

3 Sitting in the tractor seat start engineAfter the engine is running movethrottle control to slow position Disen-

1gage parking brakebullbull CAUTION At any time during step4 there may be movement of the drivewheels4 Depress forward drive pedal to full

forward position and hold for five (5)seconds and release pedal Depressreverse drive pedal to full reverse posi-tion and hold for five (5) seconds andrelease pedal Repeat this procedurethree (3) times

5 Shutoff engine and set parking brake6 Engage transmission by placing free-

wheel control in engaged position (SeeTO TRANSPORT in this section ofmanual)

18 Ij

7 Sitting in the tractor seat start engineAfter the engine is running movethrottle control to half (12) speedDisengage parking brake

8 Drive tractor forward for approximatelyfive feet then backwards for five feetRepeat this driving procedure threetimes

Your transmission is new purged and nowready for normal operationMOWING TIPSbull Tire chains cannot be used when themower housing is attached to tractor

bull Mower should be properly leveled forbest mowing performance See TOLEVEL MOWER HOUSING in theService and Adjustments section of thismanualThe left hand side of mower should beused for trimming

bull Drive SO that clippings are dischargedonto the area that has already beencut Have the cut area to the right ofthe tractor This will result in a moreeven distribution of clippings and moreuniform cutting

bull When mowing large areas start byturning to the right so that clippings willdischarge away from shrubs fencesdriveways etc After one or two roundsmow in the opposite direction makingleft hand turns until finished

19

bull If grass is extremely tall it should bemowed twice to reduce load and pos-sible fire hazard from dried clippingsMake first cut relatively high the secondto the desired height

bull Do not mow grass when it is wet Wetgrass will plug mower and leave undesir-able clumps Allow grass to dry beforemowingAlways operate engine at full throttlewhen mowing to assure better mow-ing performance and proper dischargeof material Regulate ground speed byselecting a low enough speed to give themower cutting performance as well asthe quality of cut desiredWhen operating attachments select aground speed that will suit the terrainand give best performance of the at-tachment being used

MAINTENANCE ROS ON Position

bull When the engine is running with theignition switch in the ROS ON positionand the attachment clutch engagedany attempt by the operator to shift intoreverse should NOT shut off the engine

BLADE CAREFor best results mower blades must besharp Replace worn bent or damagedbladesA CAUTION Use only a replacementblade approved by the manufacturer ofyour tractor Using a blade not approvedby the manufacturer of your tractor ishazardous could damage your tractor andvoid your warranty

BLADE REMOVAL1 Raise mower to highest position to al-low access to blades

NOTE Protect your hands with glovesandor wrap blade with heavy cloth2 Remove blade bolt by turning counter-clockwise

3 Install new blade with stampedGRASS SIDE facing the ground

IMPORTANT To ensure proper assemblycenter hole in blade must align with staron mandrel assembly4 Install and tighten blade bolt securely

(45-55 Ft Lbs torque)IMPORTANT Special blade bolt is heattreated

BATTERYYour tractor has a battery charging systemwhich is sufficient for normal use How-ever periodic charging of the battery withan automotive charger will extend its lifebull Keep battery and terminals cleanbull Keep battery bolts tightbull Keep small vent holes openbull Recharge at 6-10 amperes for 1 hourNOTE The original equipment battery onyour tractor is maintenance free Do not

21attempt to open or remove caps or covers

TRACTORAlways observe safety rules when per-forming any maintenanceBRAKE OPERATIONIf tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel dry concrete or paved surface thenbrake must be serviced (See TO CHECKBRAKE in the Service and Adjustmentssection of this manual)TIRESbull Maintain proper air pressure in all tires(See PSI on tires)

bull Keep tires free of gasoline oil or insectcontrol chemicals which can harm rub-ber

bull Avoid stumps stones deep ruts sharpobjects and other hazards that maycause tire damage

NOTE To seal tire punctures and preventflat tires due to slow leaks tire sealantmay be purchased from your local partsdealer Tire sealant also prevents tire dryrot and corrosionOPERATOR PRESENCE SYSTEM ANDREVERSE OPERATION SYSTEM (ROS)Be sure operator presence and reverseoperation systems are working properly Ifyour tractor does not function as de-scribed repair the problem immediatelybull The engine should not start unless thebrake pedal is fully depressed and theattachment clutch control is in the disEm-gaged position

CHECK OPERATOR PRESENCESYSTEMbull When the engine is running any at-tempt by the operator to leave the seatwithout first setting the parking brakeshould shut off the engine

When the engine is running and theattachment clutch is engaged any at-tempt by the operator to leave the seatshould shut off the engine

bull The attachment clutch should never op-erate unless the operator is in the seat

CHECK REVERSE OPERATION (ROS)SYSTEM bull When the engine is running with theignition switch in the engine ON posi-tion and the attachment clutch engagedany attempt by the operator to shift intoreverse should shut off the engine

G) MandrelZerks

LUBRICATION CHARTG)Spindle ~(~I iG) SpindleZerk Alii -----J~WZerk

G) Fronl WheelBearing zerk

Engine

3 - Replace blades more often when mowing in sandy soit4 - Not required if equipped with maintenance-free battery

G)General Purpose GreaseRefer to Maintenance ENGINE Section

IMPORTANT Do not oil or grease thepivot points which have special nylonbearings Viscous lubricants will attractdust and dirt that will shorten the life of theself-lubricating bearings If you feel theymust be lubricated use only a dry pow-dered graphite type lubricant sparingly

MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

SCHEDULE EACH 8 25 50 100 SEASON STORAGEUSE HOURS HOURS HOURS HOURS

Check Brake Ooeration V VT Check Tire Pressure t VR Ched Operator Presence amp ROS System tA Check for Loose Fasteners ~ V VC CheckiReolace Mower Blades t3T Lubrication Chart III Vo Check Battery Level R Clean Battery and Terminals II tICheck Transaxle Cooling ~Check Mower Levelness tCheck V-Belts ~Check Enaine Oil Level t Chanae Enaine Oil (with oil Mer) 2 V

E Chanae EnaineOil (wrthoutoil filter V12 tIN Clean Air Filter ~gtG Clean Air Screen ~

I Inspect MufflerSpark Arrester VN Reolace Oil Filter (If eauiooed) 2E Clean Enaine Coolina Fins 2Replace Spark Plug t VReplaceAir Filter Paper Cartridge tl2Reolace Fuel Filter ~

20

1 - Change mora often when operating under a heavy load orin high ambient temperatures

2 - Service more often when operating in dirty or dusty conditions

GENERAL RECOMMENDATIONSThe warranty on this tractor does notcover items that have been subjected tooperator abuse or negligence To receivefull value from the warranty operatormust maintain tractor as instructed in thismanualSome adjustments will need to be madeperiodically to properly maintain yourtractorAt least once a season check to see ifyou should make any of the adjustmentsdescribed in the Service and Adjustmentssection of this manualbull At least once a year you should replacethe spark plug clean or replace air filterand check blades and belts for wearA new spark plug and clean air filterassure proper air-fuel mixtureand helpyour engine run better and last longer

BEFORE EACH USE1 Check engine oil level2 Check brake operation3 Check tire pressure4 Check operator presence and

ROS systems for proper operation5 Check for loose fasteners

Oil Drain Valve

Change the oil after every 50 hours of op-eration or at least once a year if the tractoris not used for 50 hours in one yearCheck the crankcase oil level before start-ing the engine and after each eight (8)hours of operationTO CHANGE ENGINE OILDetermine temperature range expectedbefore oil change All oil must meet APIservice classification SG-SLbull Be sure tractor is on level surfacebull Oil will drain more freely when warmbull Catch oil in a suitable container1 Remove oil fill capdipstick Be careful

not to allow dirt to enter the enginewhen changing oil

2 Remove yellow cap from end of drainvalve and install the drain tube onto thefitting

CLEAN AIR SCREENAir screen must be kept free of dirt andchaff to prevent engine damage fromoverheating Clean with a wire brush orcompressed air to remove dirt and stub-born dried gum fibers

CLEAN AIR INTAKECOOLING AREASTo insure proper cooling make sure thegrass screen cooling fins and other exter-nal surfaces of the engine are kept cleanat all times Every 100 hours of operation (more oftenunder extremely dusty dirty conditions) remove the blower housing and other cool-ing shrouds Clean the cooling fins andexternal surfaces as necessary Make surethe cooling shrouds are reinstalledNOTE Operating the engine with ablocked grass screen dirty or pluggedcooling fins andor cooling shroudsremoved will cause engine damage due tooverheatingMUFFLERInspect and replace corroded muffler andspark arrester (if equipped) as it could cre-ate afire hazard andor damageSPARK PLUG(S)Replace spark plug(s) at the beginningof each mowing season or after every 100 hours of operation whichever occursfirst Spark plug type and gap setting areshown in PRODUCT SPECIFICATIONSsection of this manual

IN-LINE FUEL FILTERThe fuel filter should be replaced onceeach season If fuel filter becomesclogged obstructing fuel flow to carbu-retor replacement is required1 With engine cool remove filter and

plug fuel line sections2 Place new fuel filter in position in fuel

line with arrow pointing towards carbu~retor

3 Be sure there are no fuel line leaks andclamps are properly positioned

4 Immediately wipe up any spilled gaso-line

Cla~lamp

FuelFilter~

23

AIR FILTERYour engine will not run properly usinga dirty air filter Service paper cartridgeevery two months or every 25 hours ofoperation whichever occurs firstService paper cartridge more often underdusty conditionsReplace the paper cartridge annually orafter every 100 hours of operation

TO SERVICE CARTRIDGEbull Replace a dirty bent or damaged car-tridge Handle new cartridge carefullydo not use if the rubber seal is dam-aged

NOTE Do not wash the paper cartridgeor use pressurized air as this will damagethe cartridge 1 Open door (A) on the blower housing

to access the air cleaner element (B)2 Unhook the latch (C) and remove the

element 3 Gently tap the paper element to dis-

lodge dirt4 Clean all air cleaner components of

any accumulated dirt or foreign mate-rial Prevent any dirt from entering thethroat of carburetor

5 Install cleaned or new element on thebase and secure with latch

6 Close and latch the door

T

1~brrF1~

) 20FORE NEXl

Closed andLockedPosition

YellowCap

3 Unlock drain valve by pushing inwardslightly and turning counterclockwise

4 To open pull out on the drain valve5 After oil has drained completely close

and lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown

6 Remove the drain tube and replace thecap onto the end of the drain valve

7 Refill engine with oil through oil fill dip-stick tube Pour slowly Do not overfillFor approximate capacity see PROD-UCT SPECIFICATIONS sectioilof thismanual

8 Use gauge on oil fill capdipstick forchecking level For accurate readinginsert dipstick into the tube and pushdown firmly into place before removingKeep oil up to but not over the FULLline on dipstick Push dipstick downfirmly into the tube when finished22

Adding or checking level of electrolyte isnot necessary

TO CLEAN BATIERY AND TERMINALSCorrosion and dirt on the battery andterminals can cause the battery to leakpower1 Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor

2 Rinse the battery with plain water anddry

3 Clean terminals and battery cable endswith wire brush until bright

4 Coat terminals with grease or pet rocleum jelly

5 Reinstall battery (See REPLACINGBATIERY in the SERVICE AND AD-JUSTMENTS section of this manual)

TRANSAXLE COOLINGThe transmission fan and cooling finsshould be kept clean to assure propercoolingDo not attempt to clean fan or transmis-sion while engine is running or while thetransmission is hot To prevent possibledamage to seals do not use high pressurewater or steam to clean transaxlebull Inspect coolihg fan to be sure fan bladesare intact and clean

bull Inspect cooling fins for dirt grass clip-pings and other materials To preventdamage to seals do not use com-pressed air or high pressure sprayer toclean cooling fins

TRANSAXLE PUMP FLUIDThe transaxle was sealed at the factoryand fluid maintenance is not required forthe life of the transaxle Should the trans-axle ever leak or require serVicing contactyour nearest Sears or other qualifiedservice center

V-BELTSCheck V-belts for deterioration and wearafter 100 hours of operation and replaceif necessary The belts are not adjustableReplace belts if they begin to slip fromwearENGINELUBRICATIONOnly use high quality detergent oil ratedwith API service classification SG-SLSelect the oils SAE viscosity gradeaccording to your expected operatingtemperature

A CAUTION Blades are sharp Protectyour hands with gloves andor wrap bladewith heavy cloth2 Raise mower to its highest position3 At both sides of mower position blade

at side and measure the distance(A) from bottom edge of blade to theground The distance should be thesame on both sides

~1~r1JE

bull If front tip of blade is not 18 to 12lower than the rear tip go to the front oftractor

bull With an 1116 or adjustable wrenchloosen jam nut A several tums to clearadjustment nut BWith a 34 or adjustable wrench turnfront link adjustment nut (B) clockwise(Itighten) to raise the front of mower orcounterclockwise (loosen) to lower thefront mower

4 If adjustment is necessary see steps 2and 3 in Visual Adjustment instructionsabove

5 Recheck measurements adjust if nec-essary until both sides are equal

FRONT-TO-BACK ADJUSTMENTIMPORTANT Deck must be level side-to-sideTo obtain the best cutting results themower blades should be adjusted so thefront tip is 18 to 12 lower than the reartip when the mower is in its highest posi-tionA CAUTION Blades are sharp Protectyour hands with gloves andor wrap bladewith heavy clothbull Raise mower to highest position

Position any blade so the tip is pointingstraight forward Measure distance (8)to the ground at front and rear tip of theblade

25

9 Tum tractor steering wheel to the leftas far as it will go

10 Slide mower out from under right sideof tractor

TO INSTALL MOWERFollow procedure described in INSTALLMOWER AND DRIVE BELT in the As-sembly section of this manualTO LEVEL MOWERMake sure tires are properly inflated tothe PSI shown on tires Iftires are overor under inflated it may affect the appear-ance of your lawn and lead you to thinkthe mower is not adjusted properly

VISUAL SIDE-TO-SIDEADJUSTMENT1 With all tires properly inflated and if

your lawn appears unevenly cut de-termine which side of mower is cuttinglower

NOTE As desired you can raise the lowside of mower or lower the high side2 Go to side of mower you wish to adjust3 With a 34 or adjustable wrench turn

lift link adjustment nut (A) to the leftto lower the mower or to the right toraise the mower

NOTE Each full turn of adjustment nut willchange mower height about 3164 Test your adjustment by mowing some

uncut grass and visually checking theappearance Readjust if necessaryuntil you are satisfied with the results

PRECISION SIDE-TO-SIDEADJUSTMENT1 With all tires properly inflated park

tractor on level ground or driveway

We do not recommend using a gardenhose or pressure washer to clean yourtractor unless the engine and transmis-sion are covered to keep water out Waterin engine or transmission will shorten theuseful life of your tractor Use compressedair or a leaf blower to remove grassleaves and trash from tractor and mower

6 Go to either side of mower and discon-nect mower suspension arm (A) fromchassis and rear lift link (C) from rearmower bracket (D) - remove retainersprings and washers

7 Go to other side of mower and discon-nect the suspension arm and rear liftlinkA CAUTION Aftenear lift links are dis-

connected the attachment lift lever will bespring loaded Have a tight grip on lift leverwhen changing position of the lever8 From right side of mower disconnect

anti-sway bar (S) from right rear mowerbracket (D) - remove retainer springand washer and pull mower towardyou until the bar falls from the hole inbracket~

B

24

TRACTORTO REMOVE MOWER1 Place attachment clutch in DISEN-

GAGED position2 Lower attachment lift lever to its lowest

position 3 Disengage belt tension rod (K) from

lock bracket (L)A CAUTION Belt tension rod is springloaded Have a tight grip on rod andrelease slowly4 Remove mower belt from electric

clutch pulley (M)5 Disconnect front link (E) from mower

- remove retainer spring and washer

L) WARNING TO AVOID SERIOUS INJURV BEFORE PERFORMING ANY SER-a VICE OR ADJUSTMENTS1 Depress brake pedal fully and set parking brake

2 Place attachment clutch in DISENGAGED position3 Turn ignition key to STOP and remove key4 Make sure the blades and all moving parts have completely stopped5 Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug

~

CLEANINGbull Clean engine battery seat finish etc

of all foreign matterKeep finished surfaces and wheels freeof all gasoline oil etc

bull Protect painted surfaces with auto-motive type wax

Loosen jam nut A first

NOTE Each full turn of the adjustmentnut will change mower height about 18bull Recheck measurements adjust if nec-essary until front tip of blade is 18 to12 lower than the rear tip

bull Hold adjustment nut in position withwrench and tighten jam nut securely against adjustment nut

C-

26

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL1 Park tractor on a level surface Engage

parking brake 2 lower attachment lift lever to its lowest

position3 Disengage belt tension rod (K) from1lock bracket (l)a CAUTION Belt tension rod is springloaded Have a firm grip on rod and re-lease slowly 4 Remove screws (P) fromRH and LH

mandrel covers and remove covers(0)

5 Remove any dirt or grass clippingswhich may have accumulated aroundmandrels and entire upper deck sur-face

6 Remove belt from electric clutch pulley(M) both mandrel pulleys (R) and allidler pulleys (S)

MOWER DRIVE BELT INSTALLATION1 Install belt around both mandrel pul-

leys (R) and around idler pulleys (S) asshown

2 Install belt onto electric clutch pulley(M)

IMPORTANT Check belt for proper rout-ing in all mower pulley grooves3 Reassemble RH and LH mandrel

covers (0) Securely tighten all screws4 Engage belt tension rod (K) on locking

bracket (l)A CAUTION Belt tension rod is springloaded Have a tight grip on rod and en-gage slowly5 Raise attachment lift lever to highest

position

TO ADJUST ATTACHMENT CLUTCHThe electric clutch should provide years

of service The clutch has a built-in brakethat stops the pulley within 5 secondsEventually the internal brake will wearwhich may cause the mower blades tonot engage or to not stop as requiredAdjustments should be made by a Searsor other qualified service center1 Make sure attachment clutch and igni-

tion switches are in OFF position2 Adjust the three nylon locknuts until

space between clutch plate and rotormeasures 012 at all three slot loca-tions cut in the side of brake plate

NOTE After installing a new electricclutch run tractor at full throttle andengage and disengage electric clutch 10cycles to wear in clutch plate

Rotor

TO REPLACE MOTION DRIVE BELTPark the tractor on level surface Engageparking brake For ease of service there isa belt installation guide decal on bottom ofleft footrest

BELT REMOVAl-1 Remove mower (See TO REMOVE

MOWER in this section of manual)NOTE Observe entire motion drive beltand position of all belt guides and keepers2 Disconnect clutch wire harness (A)3 Remove anti-rotation link (B) on right

side of tractor4 Remove belt from stationary idler (C)

and clutching idler (D)5 Remove belt from centerspan idler (E)6 Pull belt slack toward rear of tractor

Carefully remove belt upwards fromtransmission input pulley and overcooling fan blades (F)

7 Remove belt downward from enginepulley and around electric clutch (G)

8 Slide belt toward rear of tractor off thesteering plate (H) and remove fromtractor

27

BELT INSTALLATION -1 Install new belt from tractor rear to

front over the steering plate (H) andabove clutch brake pedal shaft (J)

2 Pull belt toward front of tractor and rollbelt around electric clutch and ontoengine pulley (G)

3 Pull belt toward rear of tractor Care-fully work belt down around transmis-sion cooling fan and onto the inputpulley (F) Be sure belt is inside thebelt keeper

4 Install belt on centerspan idler (E)5 Install belt through stationary idler (C)

and clutching idler (D)6 Reinstall anti-rotation link (B) on right

side of tractor Tighten securely7 Reconnect clutch hamess (A)8 Make sure belt is in all pulley grooves

and inside all belt guides and keepers9 Install mower (See TO INSTAll

MOWER in this section of manual)

TO CHECK BRAKEIf tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel dry concrete or paved surface thenbrake must be servicedYou may also check brake by1 Park tractor on alevel dry concrete or

paved surface depress clutchbrakepedal all the way down and engageparking brake

2 Disengage transmission by placingfreewheel control in transmission dis-engaged position Pull freewheel con-trol out and into the slot and release soit is held in the disengaged position

The rear wheels must lock and skidwhen you try to manually push the tractorforward If the rear wheels rotate then thebrake needs to be serviced Contact aSears or other qualified service center

FRONT WHEEL TOE-INCAMBERYour new tractor front wheel toe-in andcamber is set at the factory and is normalThe front wheel toe-in and camber arenot adjustable If damage has occurred toaffect the factory set front wheel toe-in orcamber contact a Sears or other qualifiedservice center

TO REMOVE WHEEL FOR REPAIRS1 Block up axle securely2 Remove axle cover retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do notlose)

3 Repair tire and reassembleNOTE On rear wheels only aligngrooves in rear wheel hub and axle Insertsquare key4 Replace washers and snap retaining

ring securely in axle groove5 Replace axle coverNOTE To seal tire punctures and preventflat tires due to slow leaks purchase anduse tire sealant from Sears Tire sealantalso prevents tire dry rot and corrosion

Washers

I

~SqUareKey (RearWheel Only)

TO START ENGINE WITH A WEAK BAT-TERYAWARNING Lead-acid batteries gen-erate explosive gases Keep sparks flameand smoking materials away from bat-teries Always wear eye protection whenaround batteriesIf your battery is too weak to start theengine it should be recharged (See BAT-TERY in the MAINTENANCE section ofthis manual)If jumper cables are used for emergencystarting follow this procedureIMPORTANT Your tractor is equippedwith a12 volt system The other vehiclemust also be a 12 volt system Do not useyour tractor battery to start other vehicles

TO ATTACH JUMPER CABLES -1 Connect one end of the RED cable

to the POSITIVE (+) terminal of eachbattery(A-B) taking care not to shortagainst tractor chassis

2 Connect one end of the BLACK cableto the NEGATIVE (-) terminal (C) offully charged battery

3 Connect the other end of the BLACKcable (D) to good chassis groundaway from fuel tank and battery

TO REMOVE CABLES REVERSEORDER-1 BLACK cable first from chassis and

then from the fully charged battery2 RED cable last from both batteries

Weak or Dead Fully ChargedBattery Battery

REPLACING BATTERYAWARNING Do not short batteryterminals by allowing a wrench or anyother objectto contact both terminals atthe same time Before connecting batteryremove metal bracelets wristwatch bandsrings etcPositive terminal must be connectedfirst to prevent sparking from accidentalgrounding1 Lift hood to raised position2 Disconnect BLACK battery cable (A)

then RED battery cable and carefullyremove battery from tractor

3 Install new battery with terminals insame position as old battery

4 First connect RED battery cable (B) topositive (+) battery terminal with hexbolt and keps nut as shown Tightensecurely Slide terminal cover (C) overterminal

5 Connect BLACK grounding cable tonegative (-) battery terminal with re-maining hex bolt and keps nut Tightensecurely

6 Close hood

1 Raise hood2 Remove bulb holder from the hole in

the backside of the grill3 Replace bulb in holder and install bulb

holder securely back into the hole inthe backside of the grill

4 Close hoodINTERLOCKS AND RELAYSLoose or damaged wiring may causeyour tractor to run poorly stop running orprevent it from startingbull Check wiring See electrical wiring

diagram in the Repair Parts section

TO REPLACE FUSEReplace with 30 amp automotive-typeplug-in fuse The fuse holder is locatedbehind the dashTO REMOVE HOOD AND GRILL AS-SEMBLY1 Raise hood2 Unsnap headlight wire connector3 Stand in front of tractor Grasp hood at

sides tilt toward engine and lift off oftractor

4 When replacing hood be sure to re-connect the headlight wire connector

ENGINEMaintenance repair or replacement ofthe emission control devices and systemswhich are being done at the customers ex-pense may be performed by any non-roadengine repair establishment or individualWarranty repairs must be performed by anauthorized engine manufacturers serviceoutletCARBURETORIf your engine does not operate properlydue to suspected carburetor problemstake your tractor to a Sears or otherqualified service center for repair andoradjustment High speed stop is factory adjusted Donot adjust - damage may resultIMPORTANT Never tamper with theengine governor which is factory setfor proper engine speed Overspeed-ing the engine above the factory highspeed setting can be dangerous If youthink the engine-governed high speedneeds adjusting contact a Sears or otherqualified service center which has properequipment and experience to make anynecessary adjustments

28 29

STORAGE

Immediately prepare your tractor for stor-age at the end of the season or if the trac-t~rwill not be used for 30 days or moreaWARNING Never store the tractorwith gasoline in the tank inside a buildingwhere fumes may reach an open flameor spark Allow the engine to cool beforestoring in any enclosure

TRACTORWhen tractor is to be stored for a periodof time clean it thoroughly remove all dirtgrease leaves etc Store in a clean dryarea1 Clean entire tractor (See CLEANING

in the Maintenance section of thismanual)

2 Inspect and replace belts if necessary(See belt replacement instruCtions inthe Service and Adjustments section ofthis manual)

3 lubricate as shown in the Maintenancesection of this manual

4 Be sure that all nuts bolts and screwsare securely fastened Inspect movingparts for damage breakage and wearReplace if necessary

5 Touch up all rusted or chipped paintsurfaces sand lightly before painting

BATTERYbull Fully charge the battery for storageAfter a period of time in storage batterymay require recharging

bull To help prevent corrosion and powerleakage during long periods of storagebattery cables should be disconnectedand battery cleaned thoroughly (see TOCLEAN BATIERY AND TERMINALS inthe Maintenance section of this manual)

bull After cleaning leave cables discon-nected and place cables where theycannot come in contact with batteryterminals

bull If battery is removed from tractor forstorage do not store battery directly onconcrete or damp surfaces

ENGINEFUEL SYSTEMIMPORTANT It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor fuelhose or tank during storage Also alcoholblended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation of

30

acids during storage Acidic gas can dam-age the fuel system of an engine while instoragebull Empty the fuel tank by starting the en-gine and letting it run until the fuel linesand carburetor are empty

bull Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur

bull Use fresh fuel next seasonNOTE Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage Addstabilizer to gasoline in fuel tank or stor-age container Always follow the mix ratiofound on stabilizer container Run engineat least 10rriinutes after adding stabilizerto allow the stabilizer to reach the carbure-tor Do not empty the gas tank and carbu-retor if using fuel stabilizerENGINE OILDrain oil (with engine warm) and replacewith clean engine oil (See ENGINE inthe Maintenance section of this manual)CYLINDER(S)1 Remove spark plug(s)2 Pour one ounce of oil through spark

plug hole(s) into cylinder(s)3 Tum ignition key to start position for a

few seconds to distribute oil4 Replacewith new spark plug(s)

OTHERbull Do not store gasoline from one seasonto another

bull Replace your gasoline can if your canstarts to rust Rust andor dirt in yourgasoline will cause problems

bull If possible store your tractor indoorsand cover it to give protection from dustand dirt

bull Cover your tractor with a suitable pro-tective cover that does not retain mois-ture Do not use plastic Plastic cannotbreathe which allows condensation toform and will cause your tractor to rust

IMPORTANT Never cover tractor whileengine and exhaust areas are still warm

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONWill not start 1 Out of fuel 1 Fill fuel tank

2 Engine not CHOKED 2 See TO START ENGINE inproperly Operation section

3 Engine flooded 3 Wait several minutes before

4 Bad spark plugattempting to start

4 Replace spark plug5 Weak or dead battery 5 Recharge or replace battery6 Dirty air filter 6 Cleanreplace air filter7 Dirty fuel filter 7 Replace fuel filter8 Water in fuel 8 Empty fuel tank and carbure-

tor refill tank with fresh gas-oline and replace fuel filter

9 loose or damaged wiring 9 Check all wiring10 Carburetor out of adjListment 10 See To Adjust Carburetor

in Service and Adjustmentssection

11 Engine valves out of 11Contact a Sears or otheradjustment qualified service center

Hard to start 1 Dirty air filter 1 Cleanreplace air filter2 Bad spark plug 2 Replace spark plug3 Weak or dead battery 3 Recharge or replace battery4 Dirty fuel filter 4 Replace fuel filter

5 Stale or dirty fuel 5 Empty fuel tank and refill tankwith fresh clean gasoline

6 loose or damaged wiring 6 Check all wiring7 Carburetor out of adjustment 7 See To Adjust Carburetor in

Service and Adjustmentssection

8 Engine valves out of 8 Contact a Sears or otheradjustment qualified service center

Engine will not 1 Brake pedal not depressed 1 Depress brake pedalturn over 2 Attachment clutch is engaged 2 Disengage attachment clutch

3 Weak or dead battery 3 Recharge or replace battery4 Blown fuse 4 Replace fuse5 Corroded battery terminals 5 Clean battery terminals6 loose or damaged wiring 6 Check all wiring7 Faulty ignition switch 7 Checkreplace ignition switch8 Faulty solenoid or starter 8 CheckreplaCe solenoid or

starter9 Faulty operator presence 9 Contact a Sears or other

switch(es) qualified service center

Engine clicks but 1 Weak or dead battery 1 Recharge or replace batterywill not start 2 Corroded battery terminals 2 Clean battery terminals

3 loose or damaged wiring 3 Check all wiring4 Faulty solenoid or starter 4 Checkreplace solenoid or

starter

Loss of power 1 Cutting too much grasstoo 1 Raise cutting heightreducefast speed

2 Throttle in CHOKE position 2 Adjust throttle control3 Build-up of grass leaves and 3 Clean underside of mower

trash under mower housing4 Dirty air filter 4 Cleanreplace air filter5 low oil leveldirty oil 5 Check oil levelchange oil

31

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONLoss of poWer 6 Faulty spark plug 6 Clean and regap or change(continued) spark plug

7 Dirty fuel filter 7 Replace fuel filter8 Stale or dirty fuel 8 Empty fuel tank and refill tank

with fresh clean gasoline9 Water in fuel 9 Emptyfuel tank and carbure-

tor refill tank with fresh gas-olineand replace fuel filter

10 Spark plug wire loose to Connect and tighten sparkplug wire

11 Dirty engine air screenfins 11 Clean engine air screenfins12 Dirtyclogged muffler 12 Cleanreplace muffler13 Loose or damaged wiring 13 Check all wiring14 Carburetor out of adjustment 14 See To Adjust Carburetor

in Service and Adjustmentssection

15 Engine valves out of 15 Contact a Sears or otheradjustment qualified service center

Excessive 1 Worn bent or loose blade 1 Replace blade Tighten bladevibration bolt

2 Bent blade mandrel 2 Contact a Sears or otherqualified service center

3 Loosedamaged partes) 3 Tighten loose partes)Replace damaged parts

Engine dies when 1 Reverse operation system 1 Turn ignition key totractor is shifted (ROS) is not ON while ROS ON positioninto reverse mower or other attachment See Operation section

is engaged

Engine continues 1 Faulty operator-safety 1 Check wiring switches andto run when presence control system connections If not correctedoperator leaves contact a Sears or otherseat with qualified service centerattachmentclutch engaged

Poor cut uneven 1 Worn bent or loose blade 1 Replace blade Tighten bladebolt

2 Mower deck not level 2 Level mower deck

3 Buildup of grass leaves and 3 Clean underside of mowertrash under mower housing

4 Bent blade mandrel 4 Contact a Sears or otherqualified service center

5 Clogged mower deck vent 5 Clean around mandrels tofrom build-up of grass leaves open vent holesand trash around mandrels

32

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONMower blades will 1 Obstruction in clutch 1 Removeobstructioilnot rotate mechanism

2 Worndamaged mower drive 2 Replace mower drive beltbelt

3 Frozen idler pulley 3 Replace idler pulley4 Frozen blade mandrel 4 Contact a Sears or other

qualified service center5 Mower belt off engine pulley 3 Install belt on engine pulley

Poor grass 1 Engine speed too slow 1 Place throttle control indischarge FAST position

2 Travel speed too fast 2 Shift to slower speed3 Wet grass 3 Allow grass to dry before

mowing4 Mower not level 4 Level mower5 Lowuneven tire air pressure 5 Check tires for proper air

pressure6 Worn bent or loose blade 6 Replacesharpen blade

Tighten blade bolt7 Buildup of grass leaves and 7 Clean underside of mower

trash under mower housing8 Mower drive belt worn 8 Replace mower drive belt9 Blades improperly installed 9 Reinstall blades sharp edge

down10 Improper blades used 10 Replace with blades listed

in this manual11Clogged mower vent 11 Clean around mandrels to

holes from buildup of grass open vent holesleaves and trash aroundmandrels

Headlight(s) not 1 Ught switch is OFF 1 Turn light switch ONworking 2 Bulb(s) or lamp(s) burnedout 2 Replace bulb(s) or lamp(s)(if so equipped) 3 Faulty light switch 3 Checkreplace light switch

4 Loose or damaged wiring 4 Check wiring and connections5 Blown fuse 5 Replace fuse

Battery will not 1 Bad battery cell(s) 1 Replace battery

charge 2 Poor cable connections 2 Checkclean all connections3 Faulty regulator 3 Replace regulator

(if so equipped)4 Faulty alternator 4 Replace alternator

Loss of drive 1 Freewheel control in 1 Place freewheel control indisengaged position engaged position

2 Motion drive belt worn 2 Replace motion drive beltdamaged or broken

3 Air trapped in transmission 3 Purge transmissionduring shipment or servicing

Engine backfires 1 Engine throttle control not set 1 Move throttle controlwhen turning between half and full speed between half and full speedengine OFF (fast) position before stopping (fast) position before

engine stopping engine

33

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

- - -

A WARNING To avoid serious Injury operate your tractor up anddown the face of slopes never across the face Po not mowslopes greater than 15 degrees Make turns gradually to preventtipping or loss of control Exercise extreme caution whenchanging direction on slopes

1 Fold this page along dotted line indicated above2 Hold page before you so that its left edge is vertically parallel to a treetrunk nl nthAr IInrinht ~tructlJre

MAINTENANCE ROS ON Position

bull When the engine is running with theignition switch in the ROS ON positionand the attachment clutch engagedany attempt by the operator to shift intoreverse should NOT shut off the engine

BLADE CAREFor best results mower blades must besharp Replace worn bent or damagedbladesA CAUTION Use only a replacementblade approved by the manufacturer ofyour tractor Using a blade not approvedby the manufacturer of your tractor ishazardous could damage your tractor andvoid your warranty

BLADE REMOVAL1 Raise mower to highest position to al-low access to blades

NOTE Protect your hands with glovesandor wrap blade with heavy cloth2 Remove blade bolt by turning counter-clockwise

3 Install new blade with stampedGRASS SIDE facing the ground

IMPORTANT To ensure proper assemblycenter hole in blade must align with staron mandrel assembly4 Install and tighten blade bolt securely

(45-55 Ft Lbs torque)IMPORTANT Special blade bolt is heattreated

BATTERYYour tractor has a battery charging systemwhich is sufficient for normal use How-ever periodic charging of the battery withan automotive charger will extend its lifebull Keep battery and terminals cleanbull Keep battery bolts tightbull Keep small vent holes openbull Recharge at 6-10 amperes for 1 hourNOTE The original equipment battery onyour tractor is maintenance free Do not

21attempt to open or remove caps or covers

TRACTORAlways observe safety rules when per-forming any maintenanceBRAKE OPERATIONIf tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel dry concrete or paved surface thenbrake must be serviced (See TO CHECKBRAKE in the Service and Adjustmentssection of this manual)TIRESbull Maintain proper air pressure in all tires(See PSI on tires)

bull Keep tires free of gasoline oil or insectcontrol chemicals which can harm rub-ber

bull Avoid stumps stones deep ruts sharpobjects and other hazards that maycause tire damage

NOTE To seal tire punctures and preventflat tires due to slow leaks tire sealantmay be purchased from your local partsdealer Tire sealant also prevents tire dryrot and corrosionOPERATOR PRESENCE SYSTEM ANDREVERSE OPERATION SYSTEM (ROS)Be sure operator presence and reverseoperation systems are working properly Ifyour tractor does not function as de-scribed repair the problem immediatelybull The engine should not start unless thebrake pedal is fully depressed and theattachment clutch control is in the disEm-gaged position

CHECK OPERATOR PRESENCESYSTEMbull When the engine is running any at-tempt by the operator to leave the seatwithout first setting the parking brakeshould shut off the engine

When the engine is running and theattachment clutch is engaged any at-tempt by the operator to leave the seatshould shut off the engine

bull The attachment clutch should never op-erate unless the operator is in the seat

CHECK REVERSE OPERATION (ROS)SYSTEM bull When the engine is running with theignition switch in the engine ON posi-tion and the attachment clutch engagedany attempt by the operator to shift intoreverse should shut off the engine

G) MandrelZerks

LUBRICATION CHARTG)Spindle ~(~I iG) SpindleZerk Alii -----J~WZerk

G) Fronl WheelBearing zerk

Engine

3 - Replace blades more often when mowing in sandy soit4 - Not required if equipped with maintenance-free battery

G)General Purpose GreaseRefer to Maintenance ENGINE Section

IMPORTANT Do not oil or grease thepivot points which have special nylonbearings Viscous lubricants will attractdust and dirt that will shorten the life of theself-lubricating bearings If you feel theymust be lubricated use only a dry pow-dered graphite type lubricant sparingly

MAINTENANCE BEFORE EVERY EVERY EVERY EVERY EVERY BEFORE

SCHEDULE EACH 8 25 50 100 SEASON STORAGEUSE HOURS HOURS HOURS HOURS

Check Brake Ooeration V VT Check Tire Pressure t VR Ched Operator Presence amp ROS System tA Check for Loose Fasteners ~ V VC CheckiReolace Mower Blades t3T Lubrication Chart III Vo Check Battery Level R Clean Battery and Terminals II tICheck Transaxle Cooling ~Check Mower Levelness tCheck V-Belts ~Check Enaine Oil Level t Chanae Enaine Oil (with oil Mer) 2 V

E Chanae EnaineOil (wrthoutoil filter V12 tIN Clean Air Filter ~gtG Clean Air Screen ~

I Inspect MufflerSpark Arrester VN Reolace Oil Filter (If eauiooed) 2E Clean Enaine Coolina Fins 2Replace Spark Plug t VReplaceAir Filter Paper Cartridge tl2Reolace Fuel Filter ~

20

1 - Change mora often when operating under a heavy load orin high ambient temperatures

2 - Service more often when operating in dirty or dusty conditions

GENERAL RECOMMENDATIONSThe warranty on this tractor does notcover items that have been subjected tooperator abuse or negligence To receivefull value from the warranty operatormust maintain tractor as instructed in thismanualSome adjustments will need to be madeperiodically to properly maintain yourtractorAt least once a season check to see ifyou should make any of the adjustmentsdescribed in the Service and Adjustmentssection of this manualbull At least once a year you should replacethe spark plug clean or replace air filterand check blades and belts for wearA new spark plug and clean air filterassure proper air-fuel mixtureand helpyour engine run better and last longer

BEFORE EACH USE1 Check engine oil level2 Check brake operation3 Check tire pressure4 Check operator presence and

ROS systems for proper operation5 Check for loose fasteners

Oil Drain Valve

Change the oil after every 50 hours of op-eration or at least once a year if the tractoris not used for 50 hours in one yearCheck the crankcase oil level before start-ing the engine and after each eight (8)hours of operationTO CHANGE ENGINE OILDetermine temperature range expectedbefore oil change All oil must meet APIservice classification SG-SLbull Be sure tractor is on level surfacebull Oil will drain more freely when warmbull Catch oil in a suitable container1 Remove oil fill capdipstick Be careful

not to allow dirt to enter the enginewhen changing oil

2 Remove yellow cap from end of drainvalve and install the drain tube onto thefitting

CLEAN AIR SCREENAir screen must be kept free of dirt andchaff to prevent engine damage fromoverheating Clean with a wire brush orcompressed air to remove dirt and stub-born dried gum fibers

CLEAN AIR INTAKECOOLING AREASTo insure proper cooling make sure thegrass screen cooling fins and other exter-nal surfaces of the engine are kept cleanat all times Every 100 hours of operation (more oftenunder extremely dusty dirty conditions) remove the blower housing and other cool-ing shrouds Clean the cooling fins andexternal surfaces as necessary Make surethe cooling shrouds are reinstalledNOTE Operating the engine with ablocked grass screen dirty or pluggedcooling fins andor cooling shroudsremoved will cause engine damage due tooverheatingMUFFLERInspect and replace corroded muffler andspark arrester (if equipped) as it could cre-ate afire hazard andor damageSPARK PLUG(S)Replace spark plug(s) at the beginningof each mowing season or after every 100 hours of operation whichever occursfirst Spark plug type and gap setting areshown in PRODUCT SPECIFICATIONSsection of this manual

IN-LINE FUEL FILTERThe fuel filter should be replaced onceeach season If fuel filter becomesclogged obstructing fuel flow to carbu-retor replacement is required1 With engine cool remove filter and

plug fuel line sections2 Place new fuel filter in position in fuel

line with arrow pointing towards carbu~retor

3 Be sure there are no fuel line leaks andclamps are properly positioned

4 Immediately wipe up any spilled gaso-line

Cla~lamp

FuelFilter~

23

AIR FILTERYour engine will not run properly usinga dirty air filter Service paper cartridgeevery two months or every 25 hours ofoperation whichever occurs firstService paper cartridge more often underdusty conditionsReplace the paper cartridge annually orafter every 100 hours of operation

TO SERVICE CARTRIDGEbull Replace a dirty bent or damaged car-tridge Handle new cartridge carefullydo not use if the rubber seal is dam-aged

NOTE Do not wash the paper cartridgeor use pressurized air as this will damagethe cartridge 1 Open door (A) on the blower housing

to access the air cleaner element (B)2 Unhook the latch (C) and remove the

element 3 Gently tap the paper element to dis-

lodge dirt4 Clean all air cleaner components of

any accumulated dirt or foreign mate-rial Prevent any dirt from entering thethroat of carburetor

5 Install cleaned or new element on thebase and secure with latch

6 Close and latch the door

T

1~brrF1~

) 20FORE NEXl

Closed andLockedPosition

YellowCap

3 Unlock drain valve by pushing inwardslightly and turning counterclockwise

4 To open pull out on the drain valve5 After oil has drained completely close

and lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown

6 Remove the drain tube and replace thecap onto the end of the drain valve

7 Refill engine with oil through oil fill dip-stick tube Pour slowly Do not overfillFor approximate capacity see PROD-UCT SPECIFICATIONS sectioilof thismanual

8 Use gauge on oil fill capdipstick forchecking level For accurate readinginsert dipstick into the tube and pushdown firmly into place before removingKeep oil up to but not over the FULLline on dipstick Push dipstick downfirmly into the tube when finished22

Adding or checking level of electrolyte isnot necessary

TO CLEAN BATIERY AND TERMINALSCorrosion and dirt on the battery andterminals can cause the battery to leakpower1 Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor

2 Rinse the battery with plain water anddry

3 Clean terminals and battery cable endswith wire brush until bright

4 Coat terminals with grease or pet rocleum jelly

5 Reinstall battery (See REPLACINGBATIERY in the SERVICE AND AD-JUSTMENTS section of this manual)

TRANSAXLE COOLINGThe transmission fan and cooling finsshould be kept clean to assure propercoolingDo not attempt to clean fan or transmis-sion while engine is running or while thetransmission is hot To prevent possibledamage to seals do not use high pressurewater or steam to clean transaxlebull Inspect coolihg fan to be sure fan bladesare intact and clean

bull Inspect cooling fins for dirt grass clip-pings and other materials To preventdamage to seals do not use com-pressed air or high pressure sprayer toclean cooling fins

TRANSAXLE PUMP FLUIDThe transaxle was sealed at the factoryand fluid maintenance is not required forthe life of the transaxle Should the trans-axle ever leak or require serVicing contactyour nearest Sears or other qualifiedservice center

V-BELTSCheck V-belts for deterioration and wearafter 100 hours of operation and replaceif necessary The belts are not adjustableReplace belts if they begin to slip fromwearENGINELUBRICATIONOnly use high quality detergent oil ratedwith API service classification SG-SLSelect the oils SAE viscosity gradeaccording to your expected operatingtemperature

A CAUTION Blades are sharp Protectyour hands with gloves andor wrap bladewith heavy cloth2 Raise mower to its highest position3 At both sides of mower position blade

at side and measure the distance(A) from bottom edge of blade to theground The distance should be thesame on both sides

~1~r1JE

bull If front tip of blade is not 18 to 12lower than the rear tip go to the front oftractor

bull With an 1116 or adjustable wrenchloosen jam nut A several tums to clearadjustment nut BWith a 34 or adjustable wrench turnfront link adjustment nut (B) clockwise(Itighten) to raise the front of mower orcounterclockwise (loosen) to lower thefront mower

4 If adjustment is necessary see steps 2and 3 in Visual Adjustment instructionsabove

5 Recheck measurements adjust if nec-essary until both sides are equal

FRONT-TO-BACK ADJUSTMENTIMPORTANT Deck must be level side-to-sideTo obtain the best cutting results themower blades should be adjusted so thefront tip is 18 to 12 lower than the reartip when the mower is in its highest posi-tionA CAUTION Blades are sharp Protectyour hands with gloves andor wrap bladewith heavy clothbull Raise mower to highest position

Position any blade so the tip is pointingstraight forward Measure distance (8)to the ground at front and rear tip of theblade

25

9 Tum tractor steering wheel to the leftas far as it will go

10 Slide mower out from under right sideof tractor

TO INSTALL MOWERFollow procedure described in INSTALLMOWER AND DRIVE BELT in the As-sembly section of this manualTO LEVEL MOWERMake sure tires are properly inflated tothe PSI shown on tires Iftires are overor under inflated it may affect the appear-ance of your lawn and lead you to thinkthe mower is not adjusted properly

VISUAL SIDE-TO-SIDEADJUSTMENT1 With all tires properly inflated and if

your lawn appears unevenly cut de-termine which side of mower is cuttinglower

NOTE As desired you can raise the lowside of mower or lower the high side2 Go to side of mower you wish to adjust3 With a 34 or adjustable wrench turn

lift link adjustment nut (A) to the leftto lower the mower or to the right toraise the mower

NOTE Each full turn of adjustment nut willchange mower height about 3164 Test your adjustment by mowing some

uncut grass and visually checking theappearance Readjust if necessaryuntil you are satisfied with the results

PRECISION SIDE-TO-SIDEADJUSTMENT1 With all tires properly inflated park

tractor on level ground or driveway

We do not recommend using a gardenhose or pressure washer to clean yourtractor unless the engine and transmis-sion are covered to keep water out Waterin engine or transmission will shorten theuseful life of your tractor Use compressedair or a leaf blower to remove grassleaves and trash from tractor and mower

6 Go to either side of mower and discon-nect mower suspension arm (A) fromchassis and rear lift link (C) from rearmower bracket (D) - remove retainersprings and washers

7 Go to other side of mower and discon-nect the suspension arm and rear liftlinkA CAUTION Aftenear lift links are dis-

connected the attachment lift lever will bespring loaded Have a tight grip on lift leverwhen changing position of the lever8 From right side of mower disconnect

anti-sway bar (S) from right rear mowerbracket (D) - remove retainer springand washer and pull mower towardyou until the bar falls from the hole inbracket~

B

24

TRACTORTO REMOVE MOWER1 Place attachment clutch in DISEN-

GAGED position2 Lower attachment lift lever to its lowest

position 3 Disengage belt tension rod (K) from

lock bracket (L)A CAUTION Belt tension rod is springloaded Have a tight grip on rod andrelease slowly4 Remove mower belt from electric

clutch pulley (M)5 Disconnect front link (E) from mower

- remove retainer spring and washer

L) WARNING TO AVOID SERIOUS INJURV BEFORE PERFORMING ANY SER-a VICE OR ADJUSTMENTS1 Depress brake pedal fully and set parking brake

2 Place attachment clutch in DISENGAGED position3 Turn ignition key to STOP and remove key4 Make sure the blades and all moving parts have completely stopped5 Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug

~

CLEANINGbull Clean engine battery seat finish etc

of all foreign matterKeep finished surfaces and wheels freeof all gasoline oil etc

bull Protect painted surfaces with auto-motive type wax

Loosen jam nut A first

NOTE Each full turn of the adjustmentnut will change mower height about 18bull Recheck measurements adjust if nec-essary until front tip of blade is 18 to12 lower than the rear tip

bull Hold adjustment nut in position withwrench and tighten jam nut securely against adjustment nut

C-

26

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL1 Park tractor on a level surface Engage

parking brake 2 lower attachment lift lever to its lowest

position3 Disengage belt tension rod (K) from1lock bracket (l)a CAUTION Belt tension rod is springloaded Have a firm grip on rod and re-lease slowly 4 Remove screws (P) fromRH and LH

mandrel covers and remove covers(0)

5 Remove any dirt or grass clippingswhich may have accumulated aroundmandrels and entire upper deck sur-face

6 Remove belt from electric clutch pulley(M) both mandrel pulleys (R) and allidler pulleys (S)

MOWER DRIVE BELT INSTALLATION1 Install belt around both mandrel pul-

leys (R) and around idler pulleys (S) asshown

2 Install belt onto electric clutch pulley(M)

IMPORTANT Check belt for proper rout-ing in all mower pulley grooves3 Reassemble RH and LH mandrel

covers (0) Securely tighten all screws4 Engage belt tension rod (K) on locking

bracket (l)A CAUTION Belt tension rod is springloaded Have a tight grip on rod and en-gage slowly5 Raise attachment lift lever to highest

position

TO ADJUST ATTACHMENT CLUTCHThe electric clutch should provide years

of service The clutch has a built-in brakethat stops the pulley within 5 secondsEventually the internal brake will wearwhich may cause the mower blades tonot engage or to not stop as requiredAdjustments should be made by a Searsor other qualified service center1 Make sure attachment clutch and igni-

tion switches are in OFF position2 Adjust the three nylon locknuts until

space between clutch plate and rotormeasures 012 at all three slot loca-tions cut in the side of brake plate

NOTE After installing a new electricclutch run tractor at full throttle andengage and disengage electric clutch 10cycles to wear in clutch plate

Rotor

TO REPLACE MOTION DRIVE BELTPark the tractor on level surface Engageparking brake For ease of service there isa belt installation guide decal on bottom ofleft footrest

BELT REMOVAl-1 Remove mower (See TO REMOVE

MOWER in this section of manual)NOTE Observe entire motion drive beltand position of all belt guides and keepers2 Disconnect clutch wire harness (A)3 Remove anti-rotation link (B) on right

side of tractor4 Remove belt from stationary idler (C)

and clutching idler (D)5 Remove belt from centerspan idler (E)6 Pull belt slack toward rear of tractor

Carefully remove belt upwards fromtransmission input pulley and overcooling fan blades (F)

7 Remove belt downward from enginepulley and around electric clutch (G)

8 Slide belt toward rear of tractor off thesteering plate (H) and remove fromtractor

27

BELT INSTALLATION -1 Install new belt from tractor rear to

front over the steering plate (H) andabove clutch brake pedal shaft (J)

2 Pull belt toward front of tractor and rollbelt around electric clutch and ontoengine pulley (G)

3 Pull belt toward rear of tractor Care-fully work belt down around transmis-sion cooling fan and onto the inputpulley (F) Be sure belt is inside thebelt keeper

4 Install belt on centerspan idler (E)5 Install belt through stationary idler (C)

and clutching idler (D)6 Reinstall anti-rotation link (B) on right

side of tractor Tighten securely7 Reconnect clutch hamess (A)8 Make sure belt is in all pulley grooves

and inside all belt guides and keepers9 Install mower (See TO INSTAll

MOWER in this section of manual)

TO CHECK BRAKEIf tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel dry concrete or paved surface thenbrake must be servicedYou may also check brake by1 Park tractor on alevel dry concrete or

paved surface depress clutchbrakepedal all the way down and engageparking brake

2 Disengage transmission by placingfreewheel control in transmission dis-engaged position Pull freewheel con-trol out and into the slot and release soit is held in the disengaged position

The rear wheels must lock and skidwhen you try to manually push the tractorforward If the rear wheels rotate then thebrake needs to be serviced Contact aSears or other qualified service center

FRONT WHEEL TOE-INCAMBERYour new tractor front wheel toe-in andcamber is set at the factory and is normalThe front wheel toe-in and camber arenot adjustable If damage has occurred toaffect the factory set front wheel toe-in orcamber contact a Sears or other qualifiedservice center

TO REMOVE WHEEL FOR REPAIRS1 Block up axle securely2 Remove axle cover retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do notlose)

3 Repair tire and reassembleNOTE On rear wheels only aligngrooves in rear wheel hub and axle Insertsquare key4 Replace washers and snap retaining

ring securely in axle groove5 Replace axle coverNOTE To seal tire punctures and preventflat tires due to slow leaks purchase anduse tire sealant from Sears Tire sealantalso prevents tire dry rot and corrosion

Washers

I

~SqUareKey (RearWheel Only)

TO START ENGINE WITH A WEAK BAT-TERYAWARNING Lead-acid batteries gen-erate explosive gases Keep sparks flameand smoking materials away from bat-teries Always wear eye protection whenaround batteriesIf your battery is too weak to start theengine it should be recharged (See BAT-TERY in the MAINTENANCE section ofthis manual)If jumper cables are used for emergencystarting follow this procedureIMPORTANT Your tractor is equippedwith a12 volt system The other vehiclemust also be a 12 volt system Do not useyour tractor battery to start other vehicles

TO ATTACH JUMPER CABLES -1 Connect one end of the RED cable

to the POSITIVE (+) terminal of eachbattery(A-B) taking care not to shortagainst tractor chassis

2 Connect one end of the BLACK cableto the NEGATIVE (-) terminal (C) offully charged battery

3 Connect the other end of the BLACKcable (D) to good chassis groundaway from fuel tank and battery

TO REMOVE CABLES REVERSEORDER-1 BLACK cable first from chassis and

then from the fully charged battery2 RED cable last from both batteries

Weak or Dead Fully ChargedBattery Battery

REPLACING BATTERYAWARNING Do not short batteryterminals by allowing a wrench or anyother objectto contact both terminals atthe same time Before connecting batteryremove metal bracelets wristwatch bandsrings etcPositive terminal must be connectedfirst to prevent sparking from accidentalgrounding1 Lift hood to raised position2 Disconnect BLACK battery cable (A)

then RED battery cable and carefullyremove battery from tractor

3 Install new battery with terminals insame position as old battery

4 First connect RED battery cable (B) topositive (+) battery terminal with hexbolt and keps nut as shown Tightensecurely Slide terminal cover (C) overterminal

5 Connect BLACK grounding cable tonegative (-) battery terminal with re-maining hex bolt and keps nut Tightensecurely

6 Close hood

1 Raise hood2 Remove bulb holder from the hole in

the backside of the grill3 Replace bulb in holder and install bulb

holder securely back into the hole inthe backside of the grill

4 Close hoodINTERLOCKS AND RELAYSLoose or damaged wiring may causeyour tractor to run poorly stop running orprevent it from startingbull Check wiring See electrical wiring

diagram in the Repair Parts section

TO REPLACE FUSEReplace with 30 amp automotive-typeplug-in fuse The fuse holder is locatedbehind the dashTO REMOVE HOOD AND GRILL AS-SEMBLY1 Raise hood2 Unsnap headlight wire connector3 Stand in front of tractor Grasp hood at

sides tilt toward engine and lift off oftractor

4 When replacing hood be sure to re-connect the headlight wire connector

ENGINEMaintenance repair or replacement ofthe emission control devices and systemswhich are being done at the customers ex-pense may be performed by any non-roadengine repair establishment or individualWarranty repairs must be performed by anauthorized engine manufacturers serviceoutletCARBURETORIf your engine does not operate properlydue to suspected carburetor problemstake your tractor to a Sears or otherqualified service center for repair andoradjustment High speed stop is factory adjusted Donot adjust - damage may resultIMPORTANT Never tamper with theengine governor which is factory setfor proper engine speed Overspeed-ing the engine above the factory highspeed setting can be dangerous If youthink the engine-governed high speedneeds adjusting contact a Sears or otherqualified service center which has properequipment and experience to make anynecessary adjustments

28 29

STORAGE

Immediately prepare your tractor for stor-age at the end of the season or if the trac-t~rwill not be used for 30 days or moreaWARNING Never store the tractorwith gasoline in the tank inside a buildingwhere fumes may reach an open flameor spark Allow the engine to cool beforestoring in any enclosure

TRACTORWhen tractor is to be stored for a periodof time clean it thoroughly remove all dirtgrease leaves etc Store in a clean dryarea1 Clean entire tractor (See CLEANING

in the Maintenance section of thismanual)

2 Inspect and replace belts if necessary(See belt replacement instruCtions inthe Service and Adjustments section ofthis manual)

3 lubricate as shown in the Maintenancesection of this manual

4 Be sure that all nuts bolts and screwsare securely fastened Inspect movingparts for damage breakage and wearReplace if necessary

5 Touch up all rusted or chipped paintsurfaces sand lightly before painting

BATTERYbull Fully charge the battery for storageAfter a period of time in storage batterymay require recharging

bull To help prevent corrosion and powerleakage during long periods of storagebattery cables should be disconnectedand battery cleaned thoroughly (see TOCLEAN BATIERY AND TERMINALS inthe Maintenance section of this manual)

bull After cleaning leave cables discon-nected and place cables where theycannot come in contact with batteryterminals

bull If battery is removed from tractor forstorage do not store battery directly onconcrete or damp surfaces

ENGINEFUEL SYSTEMIMPORTANT It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor fuelhose or tank during storage Also alcoholblended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation of

30

acids during storage Acidic gas can dam-age the fuel system of an engine while instoragebull Empty the fuel tank by starting the en-gine and letting it run until the fuel linesand carburetor are empty

bull Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur

bull Use fresh fuel next seasonNOTE Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage Addstabilizer to gasoline in fuel tank or stor-age container Always follow the mix ratiofound on stabilizer container Run engineat least 10rriinutes after adding stabilizerto allow the stabilizer to reach the carbure-tor Do not empty the gas tank and carbu-retor if using fuel stabilizerENGINE OILDrain oil (with engine warm) and replacewith clean engine oil (See ENGINE inthe Maintenance section of this manual)CYLINDER(S)1 Remove spark plug(s)2 Pour one ounce of oil through spark

plug hole(s) into cylinder(s)3 Tum ignition key to start position for a

few seconds to distribute oil4 Replacewith new spark plug(s)

OTHERbull Do not store gasoline from one seasonto another

bull Replace your gasoline can if your canstarts to rust Rust andor dirt in yourgasoline will cause problems

bull If possible store your tractor indoorsand cover it to give protection from dustand dirt

bull Cover your tractor with a suitable pro-tective cover that does not retain mois-ture Do not use plastic Plastic cannotbreathe which allows condensation toform and will cause your tractor to rust

IMPORTANT Never cover tractor whileengine and exhaust areas are still warm

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONWill not start 1 Out of fuel 1 Fill fuel tank

2 Engine not CHOKED 2 See TO START ENGINE inproperly Operation section

3 Engine flooded 3 Wait several minutes before

4 Bad spark plugattempting to start

4 Replace spark plug5 Weak or dead battery 5 Recharge or replace battery6 Dirty air filter 6 Cleanreplace air filter7 Dirty fuel filter 7 Replace fuel filter8 Water in fuel 8 Empty fuel tank and carbure-

tor refill tank with fresh gas-oline and replace fuel filter

9 loose or damaged wiring 9 Check all wiring10 Carburetor out of adjListment 10 See To Adjust Carburetor

in Service and Adjustmentssection

11 Engine valves out of 11Contact a Sears or otheradjustment qualified service center

Hard to start 1 Dirty air filter 1 Cleanreplace air filter2 Bad spark plug 2 Replace spark plug3 Weak or dead battery 3 Recharge or replace battery4 Dirty fuel filter 4 Replace fuel filter

5 Stale or dirty fuel 5 Empty fuel tank and refill tankwith fresh clean gasoline

6 loose or damaged wiring 6 Check all wiring7 Carburetor out of adjustment 7 See To Adjust Carburetor in

Service and Adjustmentssection

8 Engine valves out of 8 Contact a Sears or otheradjustment qualified service center

Engine will not 1 Brake pedal not depressed 1 Depress brake pedalturn over 2 Attachment clutch is engaged 2 Disengage attachment clutch

3 Weak or dead battery 3 Recharge or replace battery4 Blown fuse 4 Replace fuse5 Corroded battery terminals 5 Clean battery terminals6 loose or damaged wiring 6 Check all wiring7 Faulty ignition switch 7 Checkreplace ignition switch8 Faulty solenoid or starter 8 CheckreplaCe solenoid or

starter9 Faulty operator presence 9 Contact a Sears or other

switch(es) qualified service center

Engine clicks but 1 Weak or dead battery 1 Recharge or replace batterywill not start 2 Corroded battery terminals 2 Clean battery terminals

3 loose or damaged wiring 3 Check all wiring4 Faulty solenoid or starter 4 Checkreplace solenoid or

starter

Loss of power 1 Cutting too much grasstoo 1 Raise cutting heightreducefast speed

2 Throttle in CHOKE position 2 Adjust throttle control3 Build-up of grass leaves and 3 Clean underside of mower

trash under mower housing4 Dirty air filter 4 Cleanreplace air filter5 low oil leveldirty oil 5 Check oil levelchange oil

31

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONLoss of poWer 6 Faulty spark plug 6 Clean and regap or change(continued) spark plug

7 Dirty fuel filter 7 Replace fuel filter8 Stale or dirty fuel 8 Empty fuel tank and refill tank

with fresh clean gasoline9 Water in fuel 9 Emptyfuel tank and carbure-

tor refill tank with fresh gas-olineand replace fuel filter

10 Spark plug wire loose to Connect and tighten sparkplug wire

11 Dirty engine air screenfins 11 Clean engine air screenfins12 Dirtyclogged muffler 12 Cleanreplace muffler13 Loose or damaged wiring 13 Check all wiring14 Carburetor out of adjustment 14 See To Adjust Carburetor

in Service and Adjustmentssection

15 Engine valves out of 15 Contact a Sears or otheradjustment qualified service center

Excessive 1 Worn bent or loose blade 1 Replace blade Tighten bladevibration bolt

2 Bent blade mandrel 2 Contact a Sears or otherqualified service center

3 Loosedamaged partes) 3 Tighten loose partes)Replace damaged parts

Engine dies when 1 Reverse operation system 1 Turn ignition key totractor is shifted (ROS) is not ON while ROS ON positioninto reverse mower or other attachment See Operation section

is engaged

Engine continues 1 Faulty operator-safety 1 Check wiring switches andto run when presence control system connections If not correctedoperator leaves contact a Sears or otherseat with qualified service centerattachmentclutch engaged

Poor cut uneven 1 Worn bent or loose blade 1 Replace blade Tighten bladebolt

2 Mower deck not level 2 Level mower deck

3 Buildup of grass leaves and 3 Clean underside of mowertrash under mower housing

4 Bent blade mandrel 4 Contact a Sears or otherqualified service center

5 Clogged mower deck vent 5 Clean around mandrels tofrom build-up of grass leaves open vent holesand trash around mandrels

32

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONMower blades will 1 Obstruction in clutch 1 Removeobstructioilnot rotate mechanism

2 Worndamaged mower drive 2 Replace mower drive beltbelt

3 Frozen idler pulley 3 Replace idler pulley4 Frozen blade mandrel 4 Contact a Sears or other

qualified service center5 Mower belt off engine pulley 3 Install belt on engine pulley

Poor grass 1 Engine speed too slow 1 Place throttle control indischarge FAST position

2 Travel speed too fast 2 Shift to slower speed3 Wet grass 3 Allow grass to dry before

mowing4 Mower not level 4 Level mower5 Lowuneven tire air pressure 5 Check tires for proper air

pressure6 Worn bent or loose blade 6 Replacesharpen blade

Tighten blade bolt7 Buildup of grass leaves and 7 Clean underside of mower

trash under mower housing8 Mower drive belt worn 8 Replace mower drive belt9 Blades improperly installed 9 Reinstall blades sharp edge

down10 Improper blades used 10 Replace with blades listed

in this manual11Clogged mower vent 11 Clean around mandrels to

holes from buildup of grass open vent holesleaves and trash aroundmandrels

Headlight(s) not 1 Ught switch is OFF 1 Turn light switch ONworking 2 Bulb(s) or lamp(s) burnedout 2 Replace bulb(s) or lamp(s)(if so equipped) 3 Faulty light switch 3 Checkreplace light switch

4 Loose or damaged wiring 4 Check wiring and connections5 Blown fuse 5 Replace fuse

Battery will not 1 Bad battery cell(s) 1 Replace battery

charge 2 Poor cable connections 2 Checkclean all connections3 Faulty regulator 3 Replace regulator

(if so equipped)4 Faulty alternator 4 Replace alternator

Loss of drive 1 Freewheel control in 1 Place freewheel control indisengaged position engaged position

2 Motion drive belt worn 2 Replace motion drive beltdamaged or broken

3 Air trapped in transmission 3 Purge transmissionduring shipment or servicing

Engine backfires 1 Engine throttle control not set 1 Move throttle controlwhen turning between half and full speed between half and full speedengine OFF (fast) position before stopping (fast) position before

engine stopping engine

33

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

- - -

A WARNING To avoid serious Injury operate your tractor up anddown the face of slopes never across the face Po not mowslopes greater than 15 degrees Make turns gradually to preventtipping or loss of control Exercise extreme caution whenchanging direction on slopes

1 Fold this page along dotted line indicated above2 Hold page before you so that its left edge is vertically parallel to a treetrunk nl nthAr IInrinht ~tructlJre

Oil Drain Valve

Change the oil after every 50 hours of op-eration or at least once a year if the tractoris not used for 50 hours in one yearCheck the crankcase oil level before start-ing the engine and after each eight (8)hours of operationTO CHANGE ENGINE OILDetermine temperature range expectedbefore oil change All oil must meet APIservice classification SG-SLbull Be sure tractor is on level surfacebull Oil will drain more freely when warmbull Catch oil in a suitable container1 Remove oil fill capdipstick Be careful

not to allow dirt to enter the enginewhen changing oil

2 Remove yellow cap from end of drainvalve and install the drain tube onto thefitting

CLEAN AIR SCREENAir screen must be kept free of dirt andchaff to prevent engine damage fromoverheating Clean with a wire brush orcompressed air to remove dirt and stub-born dried gum fibers

CLEAN AIR INTAKECOOLING AREASTo insure proper cooling make sure thegrass screen cooling fins and other exter-nal surfaces of the engine are kept cleanat all times Every 100 hours of operation (more oftenunder extremely dusty dirty conditions) remove the blower housing and other cool-ing shrouds Clean the cooling fins andexternal surfaces as necessary Make surethe cooling shrouds are reinstalledNOTE Operating the engine with ablocked grass screen dirty or pluggedcooling fins andor cooling shroudsremoved will cause engine damage due tooverheatingMUFFLERInspect and replace corroded muffler andspark arrester (if equipped) as it could cre-ate afire hazard andor damageSPARK PLUG(S)Replace spark plug(s) at the beginningof each mowing season or after every 100 hours of operation whichever occursfirst Spark plug type and gap setting areshown in PRODUCT SPECIFICATIONSsection of this manual

IN-LINE FUEL FILTERThe fuel filter should be replaced onceeach season If fuel filter becomesclogged obstructing fuel flow to carbu-retor replacement is required1 With engine cool remove filter and

plug fuel line sections2 Place new fuel filter in position in fuel

line with arrow pointing towards carbu~retor

3 Be sure there are no fuel line leaks andclamps are properly positioned

4 Immediately wipe up any spilled gaso-line

Cla~lamp

FuelFilter~

23

AIR FILTERYour engine will not run properly usinga dirty air filter Service paper cartridgeevery two months or every 25 hours ofoperation whichever occurs firstService paper cartridge more often underdusty conditionsReplace the paper cartridge annually orafter every 100 hours of operation

TO SERVICE CARTRIDGEbull Replace a dirty bent or damaged car-tridge Handle new cartridge carefullydo not use if the rubber seal is dam-aged

NOTE Do not wash the paper cartridgeor use pressurized air as this will damagethe cartridge 1 Open door (A) on the blower housing

to access the air cleaner element (B)2 Unhook the latch (C) and remove the

element 3 Gently tap the paper element to dis-

lodge dirt4 Clean all air cleaner components of

any accumulated dirt or foreign mate-rial Prevent any dirt from entering thethroat of carburetor

5 Install cleaned or new element on thebase and secure with latch

6 Close and latch the door

T

1~brrF1~

) 20FORE NEXl

Closed andLockedPosition

YellowCap

3 Unlock drain valve by pushing inwardslightly and turning counterclockwise

4 To open pull out on the drain valve5 After oil has drained completely close

and lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown

6 Remove the drain tube and replace thecap onto the end of the drain valve

7 Refill engine with oil through oil fill dip-stick tube Pour slowly Do not overfillFor approximate capacity see PROD-UCT SPECIFICATIONS sectioilof thismanual

8 Use gauge on oil fill capdipstick forchecking level For accurate readinginsert dipstick into the tube and pushdown firmly into place before removingKeep oil up to but not over the FULLline on dipstick Push dipstick downfirmly into the tube when finished22

Adding or checking level of electrolyte isnot necessary

TO CLEAN BATIERY AND TERMINALSCorrosion and dirt on the battery andterminals can cause the battery to leakpower1 Disconnect BLACK battery cable first

then RED battery cable and removebattery from tractor

2 Rinse the battery with plain water anddry

3 Clean terminals and battery cable endswith wire brush until bright

4 Coat terminals with grease or pet rocleum jelly

5 Reinstall battery (See REPLACINGBATIERY in the SERVICE AND AD-JUSTMENTS section of this manual)

TRANSAXLE COOLINGThe transmission fan and cooling finsshould be kept clean to assure propercoolingDo not attempt to clean fan or transmis-sion while engine is running or while thetransmission is hot To prevent possibledamage to seals do not use high pressurewater or steam to clean transaxlebull Inspect coolihg fan to be sure fan bladesare intact and clean

bull Inspect cooling fins for dirt grass clip-pings and other materials To preventdamage to seals do not use com-pressed air or high pressure sprayer toclean cooling fins

TRANSAXLE PUMP FLUIDThe transaxle was sealed at the factoryand fluid maintenance is not required forthe life of the transaxle Should the trans-axle ever leak or require serVicing contactyour nearest Sears or other qualifiedservice center

V-BELTSCheck V-belts for deterioration and wearafter 100 hours of operation and replaceif necessary The belts are not adjustableReplace belts if they begin to slip fromwearENGINELUBRICATIONOnly use high quality detergent oil ratedwith API service classification SG-SLSelect the oils SAE viscosity gradeaccording to your expected operatingtemperature

A CAUTION Blades are sharp Protectyour hands with gloves andor wrap bladewith heavy cloth2 Raise mower to its highest position3 At both sides of mower position blade

at side and measure the distance(A) from bottom edge of blade to theground The distance should be thesame on both sides

~1~r1JE

bull If front tip of blade is not 18 to 12lower than the rear tip go to the front oftractor

bull With an 1116 or adjustable wrenchloosen jam nut A several tums to clearadjustment nut BWith a 34 or adjustable wrench turnfront link adjustment nut (B) clockwise(Itighten) to raise the front of mower orcounterclockwise (loosen) to lower thefront mower

4 If adjustment is necessary see steps 2and 3 in Visual Adjustment instructionsabove

5 Recheck measurements adjust if nec-essary until both sides are equal

FRONT-TO-BACK ADJUSTMENTIMPORTANT Deck must be level side-to-sideTo obtain the best cutting results themower blades should be adjusted so thefront tip is 18 to 12 lower than the reartip when the mower is in its highest posi-tionA CAUTION Blades are sharp Protectyour hands with gloves andor wrap bladewith heavy clothbull Raise mower to highest position

Position any blade so the tip is pointingstraight forward Measure distance (8)to the ground at front and rear tip of theblade

25

9 Tum tractor steering wheel to the leftas far as it will go

10 Slide mower out from under right sideof tractor

TO INSTALL MOWERFollow procedure described in INSTALLMOWER AND DRIVE BELT in the As-sembly section of this manualTO LEVEL MOWERMake sure tires are properly inflated tothe PSI shown on tires Iftires are overor under inflated it may affect the appear-ance of your lawn and lead you to thinkthe mower is not adjusted properly

VISUAL SIDE-TO-SIDEADJUSTMENT1 With all tires properly inflated and if

your lawn appears unevenly cut de-termine which side of mower is cuttinglower

NOTE As desired you can raise the lowside of mower or lower the high side2 Go to side of mower you wish to adjust3 With a 34 or adjustable wrench turn

lift link adjustment nut (A) to the leftto lower the mower or to the right toraise the mower

NOTE Each full turn of adjustment nut willchange mower height about 3164 Test your adjustment by mowing some

uncut grass and visually checking theappearance Readjust if necessaryuntil you are satisfied with the results

PRECISION SIDE-TO-SIDEADJUSTMENT1 With all tires properly inflated park

tractor on level ground or driveway

We do not recommend using a gardenhose or pressure washer to clean yourtractor unless the engine and transmis-sion are covered to keep water out Waterin engine or transmission will shorten theuseful life of your tractor Use compressedair or a leaf blower to remove grassleaves and trash from tractor and mower

6 Go to either side of mower and discon-nect mower suspension arm (A) fromchassis and rear lift link (C) from rearmower bracket (D) - remove retainersprings and washers

7 Go to other side of mower and discon-nect the suspension arm and rear liftlinkA CAUTION Aftenear lift links are dis-

connected the attachment lift lever will bespring loaded Have a tight grip on lift leverwhen changing position of the lever8 From right side of mower disconnect

anti-sway bar (S) from right rear mowerbracket (D) - remove retainer springand washer and pull mower towardyou until the bar falls from the hole inbracket~

B

24

TRACTORTO REMOVE MOWER1 Place attachment clutch in DISEN-

GAGED position2 Lower attachment lift lever to its lowest

position 3 Disengage belt tension rod (K) from

lock bracket (L)A CAUTION Belt tension rod is springloaded Have a tight grip on rod andrelease slowly4 Remove mower belt from electric

clutch pulley (M)5 Disconnect front link (E) from mower

- remove retainer spring and washer

L) WARNING TO AVOID SERIOUS INJURV BEFORE PERFORMING ANY SER-a VICE OR ADJUSTMENTS1 Depress brake pedal fully and set parking brake

2 Place attachment clutch in DISENGAGED position3 Turn ignition key to STOP and remove key4 Make sure the blades and all moving parts have completely stopped5 Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug

~

CLEANINGbull Clean engine battery seat finish etc

of all foreign matterKeep finished surfaces and wheels freeof all gasoline oil etc

bull Protect painted surfaces with auto-motive type wax

Loosen jam nut A first

NOTE Each full turn of the adjustmentnut will change mower height about 18bull Recheck measurements adjust if nec-essary until front tip of blade is 18 to12 lower than the rear tip

bull Hold adjustment nut in position withwrench and tighten jam nut securely against adjustment nut

C-

26

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL1 Park tractor on a level surface Engage

parking brake 2 lower attachment lift lever to its lowest

position3 Disengage belt tension rod (K) from1lock bracket (l)a CAUTION Belt tension rod is springloaded Have a firm grip on rod and re-lease slowly 4 Remove screws (P) fromRH and LH

mandrel covers and remove covers(0)

5 Remove any dirt or grass clippingswhich may have accumulated aroundmandrels and entire upper deck sur-face

6 Remove belt from electric clutch pulley(M) both mandrel pulleys (R) and allidler pulleys (S)

MOWER DRIVE BELT INSTALLATION1 Install belt around both mandrel pul-

leys (R) and around idler pulleys (S) asshown

2 Install belt onto electric clutch pulley(M)

IMPORTANT Check belt for proper rout-ing in all mower pulley grooves3 Reassemble RH and LH mandrel

covers (0) Securely tighten all screws4 Engage belt tension rod (K) on locking

bracket (l)A CAUTION Belt tension rod is springloaded Have a tight grip on rod and en-gage slowly5 Raise attachment lift lever to highest

position

TO ADJUST ATTACHMENT CLUTCHThe electric clutch should provide years

of service The clutch has a built-in brakethat stops the pulley within 5 secondsEventually the internal brake will wearwhich may cause the mower blades tonot engage or to not stop as requiredAdjustments should be made by a Searsor other qualified service center1 Make sure attachment clutch and igni-

tion switches are in OFF position2 Adjust the three nylon locknuts until

space between clutch plate and rotormeasures 012 at all three slot loca-tions cut in the side of brake plate

NOTE After installing a new electricclutch run tractor at full throttle andengage and disengage electric clutch 10cycles to wear in clutch plate

Rotor

TO REPLACE MOTION DRIVE BELTPark the tractor on level surface Engageparking brake For ease of service there isa belt installation guide decal on bottom ofleft footrest

BELT REMOVAl-1 Remove mower (See TO REMOVE

MOWER in this section of manual)NOTE Observe entire motion drive beltand position of all belt guides and keepers2 Disconnect clutch wire harness (A)3 Remove anti-rotation link (B) on right

side of tractor4 Remove belt from stationary idler (C)

and clutching idler (D)5 Remove belt from centerspan idler (E)6 Pull belt slack toward rear of tractor

Carefully remove belt upwards fromtransmission input pulley and overcooling fan blades (F)

7 Remove belt downward from enginepulley and around electric clutch (G)

8 Slide belt toward rear of tractor off thesteering plate (H) and remove fromtractor

27

BELT INSTALLATION -1 Install new belt from tractor rear to

front over the steering plate (H) andabove clutch brake pedal shaft (J)

2 Pull belt toward front of tractor and rollbelt around electric clutch and ontoengine pulley (G)

3 Pull belt toward rear of tractor Care-fully work belt down around transmis-sion cooling fan and onto the inputpulley (F) Be sure belt is inside thebelt keeper

4 Install belt on centerspan idler (E)5 Install belt through stationary idler (C)

and clutching idler (D)6 Reinstall anti-rotation link (B) on right

side of tractor Tighten securely7 Reconnect clutch hamess (A)8 Make sure belt is in all pulley grooves

and inside all belt guides and keepers9 Install mower (See TO INSTAll

MOWER in this section of manual)

TO CHECK BRAKEIf tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel dry concrete or paved surface thenbrake must be servicedYou may also check brake by1 Park tractor on alevel dry concrete or

paved surface depress clutchbrakepedal all the way down and engageparking brake

2 Disengage transmission by placingfreewheel control in transmission dis-engaged position Pull freewheel con-trol out and into the slot and release soit is held in the disengaged position

The rear wheels must lock and skidwhen you try to manually push the tractorforward If the rear wheels rotate then thebrake needs to be serviced Contact aSears or other qualified service center

FRONT WHEEL TOE-INCAMBERYour new tractor front wheel toe-in andcamber is set at the factory and is normalThe front wheel toe-in and camber arenot adjustable If damage has occurred toaffect the factory set front wheel toe-in orcamber contact a Sears or other qualifiedservice center

TO REMOVE WHEEL FOR REPAIRS1 Block up axle securely2 Remove axle cover retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do notlose)

3 Repair tire and reassembleNOTE On rear wheels only aligngrooves in rear wheel hub and axle Insertsquare key4 Replace washers and snap retaining

ring securely in axle groove5 Replace axle coverNOTE To seal tire punctures and preventflat tires due to slow leaks purchase anduse tire sealant from Sears Tire sealantalso prevents tire dry rot and corrosion

Washers

I

~SqUareKey (RearWheel Only)

TO START ENGINE WITH A WEAK BAT-TERYAWARNING Lead-acid batteries gen-erate explosive gases Keep sparks flameand smoking materials away from bat-teries Always wear eye protection whenaround batteriesIf your battery is too weak to start theengine it should be recharged (See BAT-TERY in the MAINTENANCE section ofthis manual)If jumper cables are used for emergencystarting follow this procedureIMPORTANT Your tractor is equippedwith a12 volt system The other vehiclemust also be a 12 volt system Do not useyour tractor battery to start other vehicles

TO ATTACH JUMPER CABLES -1 Connect one end of the RED cable

to the POSITIVE (+) terminal of eachbattery(A-B) taking care not to shortagainst tractor chassis

2 Connect one end of the BLACK cableto the NEGATIVE (-) terminal (C) offully charged battery

3 Connect the other end of the BLACKcable (D) to good chassis groundaway from fuel tank and battery

TO REMOVE CABLES REVERSEORDER-1 BLACK cable first from chassis and

then from the fully charged battery2 RED cable last from both batteries

Weak or Dead Fully ChargedBattery Battery

REPLACING BATTERYAWARNING Do not short batteryterminals by allowing a wrench or anyother objectto contact both terminals atthe same time Before connecting batteryremove metal bracelets wristwatch bandsrings etcPositive terminal must be connectedfirst to prevent sparking from accidentalgrounding1 Lift hood to raised position2 Disconnect BLACK battery cable (A)

then RED battery cable and carefullyremove battery from tractor

3 Install new battery with terminals insame position as old battery

4 First connect RED battery cable (B) topositive (+) battery terminal with hexbolt and keps nut as shown Tightensecurely Slide terminal cover (C) overterminal

5 Connect BLACK grounding cable tonegative (-) battery terminal with re-maining hex bolt and keps nut Tightensecurely

6 Close hood

1 Raise hood2 Remove bulb holder from the hole in

the backside of the grill3 Replace bulb in holder and install bulb

holder securely back into the hole inthe backside of the grill

4 Close hoodINTERLOCKS AND RELAYSLoose or damaged wiring may causeyour tractor to run poorly stop running orprevent it from startingbull Check wiring See electrical wiring

diagram in the Repair Parts section

TO REPLACE FUSEReplace with 30 amp automotive-typeplug-in fuse The fuse holder is locatedbehind the dashTO REMOVE HOOD AND GRILL AS-SEMBLY1 Raise hood2 Unsnap headlight wire connector3 Stand in front of tractor Grasp hood at

sides tilt toward engine and lift off oftractor

4 When replacing hood be sure to re-connect the headlight wire connector

ENGINEMaintenance repair or replacement ofthe emission control devices and systemswhich are being done at the customers ex-pense may be performed by any non-roadengine repair establishment or individualWarranty repairs must be performed by anauthorized engine manufacturers serviceoutletCARBURETORIf your engine does not operate properlydue to suspected carburetor problemstake your tractor to a Sears or otherqualified service center for repair andoradjustment High speed stop is factory adjusted Donot adjust - damage may resultIMPORTANT Never tamper with theengine governor which is factory setfor proper engine speed Overspeed-ing the engine above the factory highspeed setting can be dangerous If youthink the engine-governed high speedneeds adjusting contact a Sears or otherqualified service center which has properequipment and experience to make anynecessary adjustments

28 29

STORAGE

Immediately prepare your tractor for stor-age at the end of the season or if the trac-t~rwill not be used for 30 days or moreaWARNING Never store the tractorwith gasoline in the tank inside a buildingwhere fumes may reach an open flameor spark Allow the engine to cool beforestoring in any enclosure

TRACTORWhen tractor is to be stored for a periodof time clean it thoroughly remove all dirtgrease leaves etc Store in a clean dryarea1 Clean entire tractor (See CLEANING

in the Maintenance section of thismanual)

2 Inspect and replace belts if necessary(See belt replacement instruCtions inthe Service and Adjustments section ofthis manual)

3 lubricate as shown in the Maintenancesection of this manual

4 Be sure that all nuts bolts and screwsare securely fastened Inspect movingparts for damage breakage and wearReplace if necessary

5 Touch up all rusted or chipped paintsurfaces sand lightly before painting

BATTERYbull Fully charge the battery for storageAfter a period of time in storage batterymay require recharging

bull To help prevent corrosion and powerleakage during long periods of storagebattery cables should be disconnectedand battery cleaned thoroughly (see TOCLEAN BATIERY AND TERMINALS inthe Maintenance section of this manual)

bull After cleaning leave cables discon-nected and place cables where theycannot come in contact with batteryterminals

bull If battery is removed from tractor forstorage do not store battery directly onconcrete or damp surfaces

ENGINEFUEL SYSTEMIMPORTANT It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor fuelhose or tank during storage Also alcoholblended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation of

30

acids during storage Acidic gas can dam-age the fuel system of an engine while instoragebull Empty the fuel tank by starting the en-gine and letting it run until the fuel linesand carburetor are empty

bull Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur

bull Use fresh fuel next seasonNOTE Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage Addstabilizer to gasoline in fuel tank or stor-age container Always follow the mix ratiofound on stabilizer container Run engineat least 10rriinutes after adding stabilizerto allow the stabilizer to reach the carbure-tor Do not empty the gas tank and carbu-retor if using fuel stabilizerENGINE OILDrain oil (with engine warm) and replacewith clean engine oil (See ENGINE inthe Maintenance section of this manual)CYLINDER(S)1 Remove spark plug(s)2 Pour one ounce of oil through spark

plug hole(s) into cylinder(s)3 Tum ignition key to start position for a

few seconds to distribute oil4 Replacewith new spark plug(s)

OTHERbull Do not store gasoline from one seasonto another

bull Replace your gasoline can if your canstarts to rust Rust andor dirt in yourgasoline will cause problems

bull If possible store your tractor indoorsand cover it to give protection from dustand dirt

bull Cover your tractor with a suitable pro-tective cover that does not retain mois-ture Do not use plastic Plastic cannotbreathe which allows condensation toform and will cause your tractor to rust

IMPORTANT Never cover tractor whileengine and exhaust areas are still warm

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONWill not start 1 Out of fuel 1 Fill fuel tank

2 Engine not CHOKED 2 See TO START ENGINE inproperly Operation section

3 Engine flooded 3 Wait several minutes before

4 Bad spark plugattempting to start

4 Replace spark plug5 Weak or dead battery 5 Recharge or replace battery6 Dirty air filter 6 Cleanreplace air filter7 Dirty fuel filter 7 Replace fuel filter8 Water in fuel 8 Empty fuel tank and carbure-

tor refill tank with fresh gas-oline and replace fuel filter

9 loose or damaged wiring 9 Check all wiring10 Carburetor out of adjListment 10 See To Adjust Carburetor

in Service and Adjustmentssection

11 Engine valves out of 11Contact a Sears or otheradjustment qualified service center

Hard to start 1 Dirty air filter 1 Cleanreplace air filter2 Bad spark plug 2 Replace spark plug3 Weak or dead battery 3 Recharge or replace battery4 Dirty fuel filter 4 Replace fuel filter

5 Stale or dirty fuel 5 Empty fuel tank and refill tankwith fresh clean gasoline

6 loose or damaged wiring 6 Check all wiring7 Carburetor out of adjustment 7 See To Adjust Carburetor in

Service and Adjustmentssection

8 Engine valves out of 8 Contact a Sears or otheradjustment qualified service center

Engine will not 1 Brake pedal not depressed 1 Depress brake pedalturn over 2 Attachment clutch is engaged 2 Disengage attachment clutch

3 Weak or dead battery 3 Recharge or replace battery4 Blown fuse 4 Replace fuse5 Corroded battery terminals 5 Clean battery terminals6 loose or damaged wiring 6 Check all wiring7 Faulty ignition switch 7 Checkreplace ignition switch8 Faulty solenoid or starter 8 CheckreplaCe solenoid or

starter9 Faulty operator presence 9 Contact a Sears or other

switch(es) qualified service center

Engine clicks but 1 Weak or dead battery 1 Recharge or replace batterywill not start 2 Corroded battery terminals 2 Clean battery terminals

3 loose or damaged wiring 3 Check all wiring4 Faulty solenoid or starter 4 Checkreplace solenoid or

starter

Loss of power 1 Cutting too much grasstoo 1 Raise cutting heightreducefast speed

2 Throttle in CHOKE position 2 Adjust throttle control3 Build-up of grass leaves and 3 Clean underside of mower

trash under mower housing4 Dirty air filter 4 Cleanreplace air filter5 low oil leveldirty oil 5 Check oil levelchange oil

31

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONLoss of poWer 6 Faulty spark plug 6 Clean and regap or change(continued) spark plug

7 Dirty fuel filter 7 Replace fuel filter8 Stale or dirty fuel 8 Empty fuel tank and refill tank

with fresh clean gasoline9 Water in fuel 9 Emptyfuel tank and carbure-

tor refill tank with fresh gas-olineand replace fuel filter

10 Spark plug wire loose to Connect and tighten sparkplug wire

11 Dirty engine air screenfins 11 Clean engine air screenfins12 Dirtyclogged muffler 12 Cleanreplace muffler13 Loose or damaged wiring 13 Check all wiring14 Carburetor out of adjustment 14 See To Adjust Carburetor

in Service and Adjustmentssection

15 Engine valves out of 15 Contact a Sears or otheradjustment qualified service center

Excessive 1 Worn bent or loose blade 1 Replace blade Tighten bladevibration bolt

2 Bent blade mandrel 2 Contact a Sears or otherqualified service center

3 Loosedamaged partes) 3 Tighten loose partes)Replace damaged parts

Engine dies when 1 Reverse operation system 1 Turn ignition key totractor is shifted (ROS) is not ON while ROS ON positioninto reverse mower or other attachment See Operation section

is engaged

Engine continues 1 Faulty operator-safety 1 Check wiring switches andto run when presence control system connections If not correctedoperator leaves contact a Sears or otherseat with qualified service centerattachmentclutch engaged

Poor cut uneven 1 Worn bent or loose blade 1 Replace blade Tighten bladebolt

2 Mower deck not level 2 Level mower deck

3 Buildup of grass leaves and 3 Clean underside of mowertrash under mower housing

4 Bent blade mandrel 4 Contact a Sears or otherqualified service center

5 Clogged mower deck vent 5 Clean around mandrels tofrom build-up of grass leaves open vent holesand trash around mandrels

32

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONMower blades will 1 Obstruction in clutch 1 Removeobstructioilnot rotate mechanism

2 Worndamaged mower drive 2 Replace mower drive beltbelt

3 Frozen idler pulley 3 Replace idler pulley4 Frozen blade mandrel 4 Contact a Sears or other

qualified service center5 Mower belt off engine pulley 3 Install belt on engine pulley

Poor grass 1 Engine speed too slow 1 Place throttle control indischarge FAST position

2 Travel speed too fast 2 Shift to slower speed3 Wet grass 3 Allow grass to dry before

mowing4 Mower not level 4 Level mower5 Lowuneven tire air pressure 5 Check tires for proper air

pressure6 Worn bent or loose blade 6 Replacesharpen blade

Tighten blade bolt7 Buildup of grass leaves and 7 Clean underside of mower

trash under mower housing8 Mower drive belt worn 8 Replace mower drive belt9 Blades improperly installed 9 Reinstall blades sharp edge

down10 Improper blades used 10 Replace with blades listed

in this manual11Clogged mower vent 11 Clean around mandrels to

holes from buildup of grass open vent holesleaves and trash aroundmandrels

Headlight(s) not 1 Ught switch is OFF 1 Turn light switch ONworking 2 Bulb(s) or lamp(s) burnedout 2 Replace bulb(s) or lamp(s)(if so equipped) 3 Faulty light switch 3 Checkreplace light switch

4 Loose or damaged wiring 4 Check wiring and connections5 Blown fuse 5 Replace fuse

Battery will not 1 Bad battery cell(s) 1 Replace battery

charge 2 Poor cable connections 2 Checkclean all connections3 Faulty regulator 3 Replace regulator

(if so equipped)4 Faulty alternator 4 Replace alternator

Loss of drive 1 Freewheel control in 1 Place freewheel control indisengaged position engaged position

2 Motion drive belt worn 2 Replace motion drive beltdamaged or broken

3 Air trapped in transmission 3 Purge transmissionduring shipment or servicing

Engine backfires 1 Engine throttle control not set 1 Move throttle controlwhen turning between half and full speed between half and full speedengine OFF (fast) position before stopping (fast) position before

engine stopping engine

33

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

- - -

A WARNING To avoid serious Injury operate your tractor up anddown the face of slopes never across the face Po not mowslopes greater than 15 degrees Make turns gradually to preventtipping or loss of control Exercise extreme caution whenchanging direction on slopes

1 Fold this page along dotted line indicated above2 Hold page before you so that its left edge is vertically parallel to a treetrunk nl nthAr IInrinht ~tructlJre

A CAUTION Blades are sharp Protectyour hands with gloves andor wrap bladewith heavy cloth2 Raise mower to its highest position3 At both sides of mower position blade

at side and measure the distance(A) from bottom edge of blade to theground The distance should be thesame on both sides

~1~r1JE

bull If front tip of blade is not 18 to 12lower than the rear tip go to the front oftractor

bull With an 1116 or adjustable wrenchloosen jam nut A several tums to clearadjustment nut BWith a 34 or adjustable wrench turnfront link adjustment nut (B) clockwise(Itighten) to raise the front of mower orcounterclockwise (loosen) to lower thefront mower

4 If adjustment is necessary see steps 2and 3 in Visual Adjustment instructionsabove

5 Recheck measurements adjust if nec-essary until both sides are equal

FRONT-TO-BACK ADJUSTMENTIMPORTANT Deck must be level side-to-sideTo obtain the best cutting results themower blades should be adjusted so thefront tip is 18 to 12 lower than the reartip when the mower is in its highest posi-tionA CAUTION Blades are sharp Protectyour hands with gloves andor wrap bladewith heavy clothbull Raise mower to highest position

Position any blade so the tip is pointingstraight forward Measure distance (8)to the ground at front and rear tip of theblade

25

9 Tum tractor steering wheel to the leftas far as it will go

10 Slide mower out from under right sideof tractor

TO INSTALL MOWERFollow procedure described in INSTALLMOWER AND DRIVE BELT in the As-sembly section of this manualTO LEVEL MOWERMake sure tires are properly inflated tothe PSI shown on tires Iftires are overor under inflated it may affect the appear-ance of your lawn and lead you to thinkthe mower is not adjusted properly

VISUAL SIDE-TO-SIDEADJUSTMENT1 With all tires properly inflated and if

your lawn appears unevenly cut de-termine which side of mower is cuttinglower

NOTE As desired you can raise the lowside of mower or lower the high side2 Go to side of mower you wish to adjust3 With a 34 or adjustable wrench turn

lift link adjustment nut (A) to the leftto lower the mower or to the right toraise the mower

NOTE Each full turn of adjustment nut willchange mower height about 3164 Test your adjustment by mowing some

uncut grass and visually checking theappearance Readjust if necessaryuntil you are satisfied with the results

PRECISION SIDE-TO-SIDEADJUSTMENT1 With all tires properly inflated park

tractor on level ground or driveway

We do not recommend using a gardenhose or pressure washer to clean yourtractor unless the engine and transmis-sion are covered to keep water out Waterin engine or transmission will shorten theuseful life of your tractor Use compressedair or a leaf blower to remove grassleaves and trash from tractor and mower

6 Go to either side of mower and discon-nect mower suspension arm (A) fromchassis and rear lift link (C) from rearmower bracket (D) - remove retainersprings and washers

7 Go to other side of mower and discon-nect the suspension arm and rear liftlinkA CAUTION Aftenear lift links are dis-

connected the attachment lift lever will bespring loaded Have a tight grip on lift leverwhen changing position of the lever8 From right side of mower disconnect

anti-sway bar (S) from right rear mowerbracket (D) - remove retainer springand washer and pull mower towardyou until the bar falls from the hole inbracket~

B

24

TRACTORTO REMOVE MOWER1 Place attachment clutch in DISEN-

GAGED position2 Lower attachment lift lever to its lowest

position 3 Disengage belt tension rod (K) from

lock bracket (L)A CAUTION Belt tension rod is springloaded Have a tight grip on rod andrelease slowly4 Remove mower belt from electric

clutch pulley (M)5 Disconnect front link (E) from mower

- remove retainer spring and washer

L) WARNING TO AVOID SERIOUS INJURV BEFORE PERFORMING ANY SER-a VICE OR ADJUSTMENTS1 Depress brake pedal fully and set parking brake

2 Place attachment clutch in DISENGAGED position3 Turn ignition key to STOP and remove key4 Make sure the blades and all moving parts have completely stopped5 Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug

~

CLEANINGbull Clean engine battery seat finish etc

of all foreign matterKeep finished surfaces and wheels freeof all gasoline oil etc

bull Protect painted surfaces with auto-motive type wax

Loosen jam nut A first

NOTE Each full turn of the adjustmentnut will change mower height about 18bull Recheck measurements adjust if nec-essary until front tip of blade is 18 to12 lower than the rear tip

bull Hold adjustment nut in position withwrench and tighten jam nut securely against adjustment nut

C-

26

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL1 Park tractor on a level surface Engage

parking brake 2 lower attachment lift lever to its lowest

position3 Disengage belt tension rod (K) from1lock bracket (l)a CAUTION Belt tension rod is springloaded Have a firm grip on rod and re-lease slowly 4 Remove screws (P) fromRH and LH

mandrel covers and remove covers(0)

5 Remove any dirt or grass clippingswhich may have accumulated aroundmandrels and entire upper deck sur-face

6 Remove belt from electric clutch pulley(M) both mandrel pulleys (R) and allidler pulleys (S)

MOWER DRIVE BELT INSTALLATION1 Install belt around both mandrel pul-

leys (R) and around idler pulleys (S) asshown

2 Install belt onto electric clutch pulley(M)

IMPORTANT Check belt for proper rout-ing in all mower pulley grooves3 Reassemble RH and LH mandrel

covers (0) Securely tighten all screws4 Engage belt tension rod (K) on locking

bracket (l)A CAUTION Belt tension rod is springloaded Have a tight grip on rod and en-gage slowly5 Raise attachment lift lever to highest

position

TO ADJUST ATTACHMENT CLUTCHThe electric clutch should provide years

of service The clutch has a built-in brakethat stops the pulley within 5 secondsEventually the internal brake will wearwhich may cause the mower blades tonot engage or to not stop as requiredAdjustments should be made by a Searsor other qualified service center1 Make sure attachment clutch and igni-

tion switches are in OFF position2 Adjust the three nylon locknuts until

space between clutch plate and rotormeasures 012 at all three slot loca-tions cut in the side of brake plate

NOTE After installing a new electricclutch run tractor at full throttle andengage and disengage electric clutch 10cycles to wear in clutch plate

Rotor

TO REPLACE MOTION DRIVE BELTPark the tractor on level surface Engageparking brake For ease of service there isa belt installation guide decal on bottom ofleft footrest

BELT REMOVAl-1 Remove mower (See TO REMOVE

MOWER in this section of manual)NOTE Observe entire motion drive beltand position of all belt guides and keepers2 Disconnect clutch wire harness (A)3 Remove anti-rotation link (B) on right

side of tractor4 Remove belt from stationary idler (C)

and clutching idler (D)5 Remove belt from centerspan idler (E)6 Pull belt slack toward rear of tractor

Carefully remove belt upwards fromtransmission input pulley and overcooling fan blades (F)

7 Remove belt downward from enginepulley and around electric clutch (G)

8 Slide belt toward rear of tractor off thesteering plate (H) and remove fromtractor

27

BELT INSTALLATION -1 Install new belt from tractor rear to

front over the steering plate (H) andabove clutch brake pedal shaft (J)

2 Pull belt toward front of tractor and rollbelt around electric clutch and ontoengine pulley (G)

3 Pull belt toward rear of tractor Care-fully work belt down around transmis-sion cooling fan and onto the inputpulley (F) Be sure belt is inside thebelt keeper

4 Install belt on centerspan idler (E)5 Install belt through stationary idler (C)

and clutching idler (D)6 Reinstall anti-rotation link (B) on right

side of tractor Tighten securely7 Reconnect clutch hamess (A)8 Make sure belt is in all pulley grooves

and inside all belt guides and keepers9 Install mower (See TO INSTAll

MOWER in this section of manual)

TO CHECK BRAKEIf tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel dry concrete or paved surface thenbrake must be servicedYou may also check brake by1 Park tractor on alevel dry concrete or

paved surface depress clutchbrakepedal all the way down and engageparking brake

2 Disengage transmission by placingfreewheel control in transmission dis-engaged position Pull freewheel con-trol out and into the slot and release soit is held in the disengaged position

The rear wheels must lock and skidwhen you try to manually push the tractorforward If the rear wheels rotate then thebrake needs to be serviced Contact aSears or other qualified service center

FRONT WHEEL TOE-INCAMBERYour new tractor front wheel toe-in andcamber is set at the factory and is normalThe front wheel toe-in and camber arenot adjustable If damage has occurred toaffect the factory set front wheel toe-in orcamber contact a Sears or other qualifiedservice center

TO REMOVE WHEEL FOR REPAIRS1 Block up axle securely2 Remove axle cover retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do notlose)

3 Repair tire and reassembleNOTE On rear wheels only aligngrooves in rear wheel hub and axle Insertsquare key4 Replace washers and snap retaining

ring securely in axle groove5 Replace axle coverNOTE To seal tire punctures and preventflat tires due to slow leaks purchase anduse tire sealant from Sears Tire sealantalso prevents tire dry rot and corrosion

Washers

I

~SqUareKey (RearWheel Only)

TO START ENGINE WITH A WEAK BAT-TERYAWARNING Lead-acid batteries gen-erate explosive gases Keep sparks flameand smoking materials away from bat-teries Always wear eye protection whenaround batteriesIf your battery is too weak to start theengine it should be recharged (See BAT-TERY in the MAINTENANCE section ofthis manual)If jumper cables are used for emergencystarting follow this procedureIMPORTANT Your tractor is equippedwith a12 volt system The other vehiclemust also be a 12 volt system Do not useyour tractor battery to start other vehicles

TO ATTACH JUMPER CABLES -1 Connect one end of the RED cable

to the POSITIVE (+) terminal of eachbattery(A-B) taking care not to shortagainst tractor chassis

2 Connect one end of the BLACK cableto the NEGATIVE (-) terminal (C) offully charged battery

3 Connect the other end of the BLACKcable (D) to good chassis groundaway from fuel tank and battery

TO REMOVE CABLES REVERSEORDER-1 BLACK cable first from chassis and

then from the fully charged battery2 RED cable last from both batteries

Weak or Dead Fully ChargedBattery Battery

REPLACING BATTERYAWARNING Do not short batteryterminals by allowing a wrench or anyother objectto contact both terminals atthe same time Before connecting batteryremove metal bracelets wristwatch bandsrings etcPositive terminal must be connectedfirst to prevent sparking from accidentalgrounding1 Lift hood to raised position2 Disconnect BLACK battery cable (A)

then RED battery cable and carefullyremove battery from tractor

3 Install new battery with terminals insame position as old battery

4 First connect RED battery cable (B) topositive (+) battery terminal with hexbolt and keps nut as shown Tightensecurely Slide terminal cover (C) overterminal

5 Connect BLACK grounding cable tonegative (-) battery terminal with re-maining hex bolt and keps nut Tightensecurely

6 Close hood

1 Raise hood2 Remove bulb holder from the hole in

the backside of the grill3 Replace bulb in holder and install bulb

holder securely back into the hole inthe backside of the grill

4 Close hoodINTERLOCKS AND RELAYSLoose or damaged wiring may causeyour tractor to run poorly stop running orprevent it from startingbull Check wiring See electrical wiring

diagram in the Repair Parts section

TO REPLACE FUSEReplace with 30 amp automotive-typeplug-in fuse The fuse holder is locatedbehind the dashTO REMOVE HOOD AND GRILL AS-SEMBLY1 Raise hood2 Unsnap headlight wire connector3 Stand in front of tractor Grasp hood at

sides tilt toward engine and lift off oftractor

4 When replacing hood be sure to re-connect the headlight wire connector

ENGINEMaintenance repair or replacement ofthe emission control devices and systemswhich are being done at the customers ex-pense may be performed by any non-roadengine repair establishment or individualWarranty repairs must be performed by anauthorized engine manufacturers serviceoutletCARBURETORIf your engine does not operate properlydue to suspected carburetor problemstake your tractor to a Sears or otherqualified service center for repair andoradjustment High speed stop is factory adjusted Donot adjust - damage may resultIMPORTANT Never tamper with theengine governor which is factory setfor proper engine speed Overspeed-ing the engine above the factory highspeed setting can be dangerous If youthink the engine-governed high speedneeds adjusting contact a Sears or otherqualified service center which has properequipment and experience to make anynecessary adjustments

28 29

STORAGE

Immediately prepare your tractor for stor-age at the end of the season or if the trac-t~rwill not be used for 30 days or moreaWARNING Never store the tractorwith gasoline in the tank inside a buildingwhere fumes may reach an open flameor spark Allow the engine to cool beforestoring in any enclosure

TRACTORWhen tractor is to be stored for a periodof time clean it thoroughly remove all dirtgrease leaves etc Store in a clean dryarea1 Clean entire tractor (See CLEANING

in the Maintenance section of thismanual)

2 Inspect and replace belts if necessary(See belt replacement instruCtions inthe Service and Adjustments section ofthis manual)

3 lubricate as shown in the Maintenancesection of this manual

4 Be sure that all nuts bolts and screwsare securely fastened Inspect movingparts for damage breakage and wearReplace if necessary

5 Touch up all rusted or chipped paintsurfaces sand lightly before painting

BATTERYbull Fully charge the battery for storageAfter a period of time in storage batterymay require recharging

bull To help prevent corrosion and powerleakage during long periods of storagebattery cables should be disconnectedand battery cleaned thoroughly (see TOCLEAN BATIERY AND TERMINALS inthe Maintenance section of this manual)

bull After cleaning leave cables discon-nected and place cables where theycannot come in contact with batteryterminals

bull If battery is removed from tractor forstorage do not store battery directly onconcrete or damp surfaces

ENGINEFUEL SYSTEMIMPORTANT It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor fuelhose or tank during storage Also alcoholblended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation of

30

acids during storage Acidic gas can dam-age the fuel system of an engine while instoragebull Empty the fuel tank by starting the en-gine and letting it run until the fuel linesand carburetor are empty

bull Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur

bull Use fresh fuel next seasonNOTE Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage Addstabilizer to gasoline in fuel tank or stor-age container Always follow the mix ratiofound on stabilizer container Run engineat least 10rriinutes after adding stabilizerto allow the stabilizer to reach the carbure-tor Do not empty the gas tank and carbu-retor if using fuel stabilizerENGINE OILDrain oil (with engine warm) and replacewith clean engine oil (See ENGINE inthe Maintenance section of this manual)CYLINDER(S)1 Remove spark plug(s)2 Pour one ounce of oil through spark

plug hole(s) into cylinder(s)3 Tum ignition key to start position for a

few seconds to distribute oil4 Replacewith new spark plug(s)

OTHERbull Do not store gasoline from one seasonto another

bull Replace your gasoline can if your canstarts to rust Rust andor dirt in yourgasoline will cause problems

bull If possible store your tractor indoorsand cover it to give protection from dustand dirt

bull Cover your tractor with a suitable pro-tective cover that does not retain mois-ture Do not use plastic Plastic cannotbreathe which allows condensation toform and will cause your tractor to rust

IMPORTANT Never cover tractor whileengine and exhaust areas are still warm

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONWill not start 1 Out of fuel 1 Fill fuel tank

2 Engine not CHOKED 2 See TO START ENGINE inproperly Operation section

3 Engine flooded 3 Wait several minutes before

4 Bad spark plugattempting to start

4 Replace spark plug5 Weak or dead battery 5 Recharge or replace battery6 Dirty air filter 6 Cleanreplace air filter7 Dirty fuel filter 7 Replace fuel filter8 Water in fuel 8 Empty fuel tank and carbure-

tor refill tank with fresh gas-oline and replace fuel filter

9 loose or damaged wiring 9 Check all wiring10 Carburetor out of adjListment 10 See To Adjust Carburetor

in Service and Adjustmentssection

11 Engine valves out of 11Contact a Sears or otheradjustment qualified service center

Hard to start 1 Dirty air filter 1 Cleanreplace air filter2 Bad spark plug 2 Replace spark plug3 Weak or dead battery 3 Recharge or replace battery4 Dirty fuel filter 4 Replace fuel filter

5 Stale or dirty fuel 5 Empty fuel tank and refill tankwith fresh clean gasoline

6 loose or damaged wiring 6 Check all wiring7 Carburetor out of adjustment 7 See To Adjust Carburetor in

Service and Adjustmentssection

8 Engine valves out of 8 Contact a Sears or otheradjustment qualified service center

Engine will not 1 Brake pedal not depressed 1 Depress brake pedalturn over 2 Attachment clutch is engaged 2 Disengage attachment clutch

3 Weak or dead battery 3 Recharge or replace battery4 Blown fuse 4 Replace fuse5 Corroded battery terminals 5 Clean battery terminals6 loose or damaged wiring 6 Check all wiring7 Faulty ignition switch 7 Checkreplace ignition switch8 Faulty solenoid or starter 8 CheckreplaCe solenoid or

starter9 Faulty operator presence 9 Contact a Sears or other

switch(es) qualified service center

Engine clicks but 1 Weak or dead battery 1 Recharge or replace batterywill not start 2 Corroded battery terminals 2 Clean battery terminals

3 loose or damaged wiring 3 Check all wiring4 Faulty solenoid or starter 4 Checkreplace solenoid or

starter

Loss of power 1 Cutting too much grasstoo 1 Raise cutting heightreducefast speed

2 Throttle in CHOKE position 2 Adjust throttle control3 Build-up of grass leaves and 3 Clean underside of mower

trash under mower housing4 Dirty air filter 4 Cleanreplace air filter5 low oil leveldirty oil 5 Check oil levelchange oil

31

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONLoss of poWer 6 Faulty spark plug 6 Clean and regap or change(continued) spark plug

7 Dirty fuel filter 7 Replace fuel filter8 Stale or dirty fuel 8 Empty fuel tank and refill tank

with fresh clean gasoline9 Water in fuel 9 Emptyfuel tank and carbure-

tor refill tank with fresh gas-olineand replace fuel filter

10 Spark plug wire loose to Connect and tighten sparkplug wire

11 Dirty engine air screenfins 11 Clean engine air screenfins12 Dirtyclogged muffler 12 Cleanreplace muffler13 Loose or damaged wiring 13 Check all wiring14 Carburetor out of adjustment 14 See To Adjust Carburetor

in Service and Adjustmentssection

15 Engine valves out of 15 Contact a Sears or otheradjustment qualified service center

Excessive 1 Worn bent or loose blade 1 Replace blade Tighten bladevibration bolt

2 Bent blade mandrel 2 Contact a Sears or otherqualified service center

3 Loosedamaged partes) 3 Tighten loose partes)Replace damaged parts

Engine dies when 1 Reverse operation system 1 Turn ignition key totractor is shifted (ROS) is not ON while ROS ON positioninto reverse mower or other attachment See Operation section

is engaged

Engine continues 1 Faulty operator-safety 1 Check wiring switches andto run when presence control system connections If not correctedoperator leaves contact a Sears or otherseat with qualified service centerattachmentclutch engaged

Poor cut uneven 1 Worn bent or loose blade 1 Replace blade Tighten bladebolt

2 Mower deck not level 2 Level mower deck

3 Buildup of grass leaves and 3 Clean underside of mowertrash under mower housing

4 Bent blade mandrel 4 Contact a Sears or otherqualified service center

5 Clogged mower deck vent 5 Clean around mandrels tofrom build-up of grass leaves open vent holesand trash around mandrels

32

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONMower blades will 1 Obstruction in clutch 1 Removeobstructioilnot rotate mechanism

2 Worndamaged mower drive 2 Replace mower drive beltbelt

3 Frozen idler pulley 3 Replace idler pulley4 Frozen blade mandrel 4 Contact a Sears or other

qualified service center5 Mower belt off engine pulley 3 Install belt on engine pulley

Poor grass 1 Engine speed too slow 1 Place throttle control indischarge FAST position

2 Travel speed too fast 2 Shift to slower speed3 Wet grass 3 Allow grass to dry before

mowing4 Mower not level 4 Level mower5 Lowuneven tire air pressure 5 Check tires for proper air

pressure6 Worn bent or loose blade 6 Replacesharpen blade

Tighten blade bolt7 Buildup of grass leaves and 7 Clean underside of mower

trash under mower housing8 Mower drive belt worn 8 Replace mower drive belt9 Blades improperly installed 9 Reinstall blades sharp edge

down10 Improper blades used 10 Replace with blades listed

in this manual11Clogged mower vent 11 Clean around mandrels to

holes from buildup of grass open vent holesleaves and trash aroundmandrels

Headlight(s) not 1 Ught switch is OFF 1 Turn light switch ONworking 2 Bulb(s) or lamp(s) burnedout 2 Replace bulb(s) or lamp(s)(if so equipped) 3 Faulty light switch 3 Checkreplace light switch

4 Loose or damaged wiring 4 Check wiring and connections5 Blown fuse 5 Replace fuse

Battery will not 1 Bad battery cell(s) 1 Replace battery

charge 2 Poor cable connections 2 Checkclean all connections3 Faulty regulator 3 Replace regulator

(if so equipped)4 Faulty alternator 4 Replace alternator

Loss of drive 1 Freewheel control in 1 Place freewheel control indisengaged position engaged position

2 Motion drive belt worn 2 Replace motion drive beltdamaged or broken

3 Air trapped in transmission 3 Purge transmissionduring shipment or servicing

Engine backfires 1 Engine throttle control not set 1 Move throttle controlwhen turning between half and full speed between half and full speedengine OFF (fast) position before stopping (fast) position before

engine stopping engine

33

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

- - -

A WARNING To avoid serious Injury operate your tractor up anddown the face of slopes never across the face Po not mowslopes greater than 15 degrees Make turns gradually to preventtipping or loss of control Exercise extreme caution whenchanging direction on slopes

1 Fold this page along dotted line indicated above2 Hold page before you so that its left edge is vertically parallel to a treetrunk nl nthAr IInrinht ~tructlJre

Loosen jam nut A first

NOTE Each full turn of the adjustmentnut will change mower height about 18bull Recheck measurements adjust if nec-essary until front tip of blade is 18 to12 lower than the rear tip

bull Hold adjustment nut in position withwrench and tighten jam nut securely against adjustment nut

C-

26

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL1 Park tractor on a level surface Engage

parking brake 2 lower attachment lift lever to its lowest

position3 Disengage belt tension rod (K) from1lock bracket (l)a CAUTION Belt tension rod is springloaded Have a firm grip on rod and re-lease slowly 4 Remove screws (P) fromRH and LH

mandrel covers and remove covers(0)

5 Remove any dirt or grass clippingswhich may have accumulated aroundmandrels and entire upper deck sur-face

6 Remove belt from electric clutch pulley(M) both mandrel pulleys (R) and allidler pulleys (S)

MOWER DRIVE BELT INSTALLATION1 Install belt around both mandrel pul-

leys (R) and around idler pulleys (S) asshown

2 Install belt onto electric clutch pulley(M)

IMPORTANT Check belt for proper rout-ing in all mower pulley grooves3 Reassemble RH and LH mandrel

covers (0) Securely tighten all screws4 Engage belt tension rod (K) on locking

bracket (l)A CAUTION Belt tension rod is springloaded Have a tight grip on rod and en-gage slowly5 Raise attachment lift lever to highest

position

TO ADJUST ATTACHMENT CLUTCHThe electric clutch should provide years

of service The clutch has a built-in brakethat stops the pulley within 5 secondsEventually the internal brake will wearwhich may cause the mower blades tonot engage or to not stop as requiredAdjustments should be made by a Searsor other qualified service center1 Make sure attachment clutch and igni-

tion switches are in OFF position2 Adjust the three nylon locknuts until

space between clutch plate and rotormeasures 012 at all three slot loca-tions cut in the side of brake plate

NOTE After installing a new electricclutch run tractor at full throttle andengage and disengage electric clutch 10cycles to wear in clutch plate

Rotor

TO REPLACE MOTION DRIVE BELTPark the tractor on level surface Engageparking brake For ease of service there isa belt installation guide decal on bottom ofleft footrest

BELT REMOVAl-1 Remove mower (See TO REMOVE

MOWER in this section of manual)NOTE Observe entire motion drive beltand position of all belt guides and keepers2 Disconnect clutch wire harness (A)3 Remove anti-rotation link (B) on right

side of tractor4 Remove belt from stationary idler (C)

and clutching idler (D)5 Remove belt from centerspan idler (E)6 Pull belt slack toward rear of tractor

Carefully remove belt upwards fromtransmission input pulley and overcooling fan blades (F)

7 Remove belt downward from enginepulley and around electric clutch (G)

8 Slide belt toward rear of tractor off thesteering plate (H) and remove fromtractor

27

BELT INSTALLATION -1 Install new belt from tractor rear to

front over the steering plate (H) andabove clutch brake pedal shaft (J)

2 Pull belt toward front of tractor and rollbelt around electric clutch and ontoengine pulley (G)

3 Pull belt toward rear of tractor Care-fully work belt down around transmis-sion cooling fan and onto the inputpulley (F) Be sure belt is inside thebelt keeper

4 Install belt on centerspan idler (E)5 Install belt through stationary idler (C)

and clutching idler (D)6 Reinstall anti-rotation link (B) on right

side of tractor Tighten securely7 Reconnect clutch hamess (A)8 Make sure belt is in all pulley grooves

and inside all belt guides and keepers9 Install mower (See TO INSTAll

MOWER in this section of manual)

TO CHECK BRAKEIf tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel dry concrete or paved surface thenbrake must be servicedYou may also check brake by1 Park tractor on alevel dry concrete or

paved surface depress clutchbrakepedal all the way down and engageparking brake

2 Disengage transmission by placingfreewheel control in transmission dis-engaged position Pull freewheel con-trol out and into the slot and release soit is held in the disengaged position

The rear wheels must lock and skidwhen you try to manually push the tractorforward If the rear wheels rotate then thebrake needs to be serviced Contact aSears or other qualified service center

FRONT WHEEL TOE-INCAMBERYour new tractor front wheel toe-in andcamber is set at the factory and is normalThe front wheel toe-in and camber arenot adjustable If damage has occurred toaffect the factory set front wheel toe-in orcamber contact a Sears or other qualifiedservice center

TO REMOVE WHEEL FOR REPAIRS1 Block up axle securely2 Remove axle cover retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do notlose)

3 Repair tire and reassembleNOTE On rear wheels only aligngrooves in rear wheel hub and axle Insertsquare key4 Replace washers and snap retaining

ring securely in axle groove5 Replace axle coverNOTE To seal tire punctures and preventflat tires due to slow leaks purchase anduse tire sealant from Sears Tire sealantalso prevents tire dry rot and corrosion

Washers

I

~SqUareKey (RearWheel Only)

TO START ENGINE WITH A WEAK BAT-TERYAWARNING Lead-acid batteries gen-erate explosive gases Keep sparks flameand smoking materials away from bat-teries Always wear eye protection whenaround batteriesIf your battery is too weak to start theengine it should be recharged (See BAT-TERY in the MAINTENANCE section ofthis manual)If jumper cables are used for emergencystarting follow this procedureIMPORTANT Your tractor is equippedwith a12 volt system The other vehiclemust also be a 12 volt system Do not useyour tractor battery to start other vehicles

TO ATTACH JUMPER CABLES -1 Connect one end of the RED cable

to the POSITIVE (+) terminal of eachbattery(A-B) taking care not to shortagainst tractor chassis

2 Connect one end of the BLACK cableto the NEGATIVE (-) terminal (C) offully charged battery

3 Connect the other end of the BLACKcable (D) to good chassis groundaway from fuel tank and battery

TO REMOVE CABLES REVERSEORDER-1 BLACK cable first from chassis and

then from the fully charged battery2 RED cable last from both batteries

Weak or Dead Fully ChargedBattery Battery

REPLACING BATTERYAWARNING Do not short batteryterminals by allowing a wrench or anyother objectto contact both terminals atthe same time Before connecting batteryremove metal bracelets wristwatch bandsrings etcPositive terminal must be connectedfirst to prevent sparking from accidentalgrounding1 Lift hood to raised position2 Disconnect BLACK battery cable (A)

then RED battery cable and carefullyremove battery from tractor

3 Install new battery with terminals insame position as old battery

4 First connect RED battery cable (B) topositive (+) battery terminal with hexbolt and keps nut as shown Tightensecurely Slide terminal cover (C) overterminal

5 Connect BLACK grounding cable tonegative (-) battery terminal with re-maining hex bolt and keps nut Tightensecurely

6 Close hood

1 Raise hood2 Remove bulb holder from the hole in

the backside of the grill3 Replace bulb in holder and install bulb

holder securely back into the hole inthe backside of the grill

4 Close hoodINTERLOCKS AND RELAYSLoose or damaged wiring may causeyour tractor to run poorly stop running orprevent it from startingbull Check wiring See electrical wiring

diagram in the Repair Parts section

TO REPLACE FUSEReplace with 30 amp automotive-typeplug-in fuse The fuse holder is locatedbehind the dashTO REMOVE HOOD AND GRILL AS-SEMBLY1 Raise hood2 Unsnap headlight wire connector3 Stand in front of tractor Grasp hood at

sides tilt toward engine and lift off oftractor

4 When replacing hood be sure to re-connect the headlight wire connector

ENGINEMaintenance repair or replacement ofthe emission control devices and systemswhich are being done at the customers ex-pense may be performed by any non-roadengine repair establishment or individualWarranty repairs must be performed by anauthorized engine manufacturers serviceoutletCARBURETORIf your engine does not operate properlydue to suspected carburetor problemstake your tractor to a Sears or otherqualified service center for repair andoradjustment High speed stop is factory adjusted Donot adjust - damage may resultIMPORTANT Never tamper with theengine governor which is factory setfor proper engine speed Overspeed-ing the engine above the factory highspeed setting can be dangerous If youthink the engine-governed high speedneeds adjusting contact a Sears or otherqualified service center which has properequipment and experience to make anynecessary adjustments

28 29

STORAGE

Immediately prepare your tractor for stor-age at the end of the season or if the trac-t~rwill not be used for 30 days or moreaWARNING Never store the tractorwith gasoline in the tank inside a buildingwhere fumes may reach an open flameor spark Allow the engine to cool beforestoring in any enclosure

TRACTORWhen tractor is to be stored for a periodof time clean it thoroughly remove all dirtgrease leaves etc Store in a clean dryarea1 Clean entire tractor (See CLEANING

in the Maintenance section of thismanual)

2 Inspect and replace belts if necessary(See belt replacement instruCtions inthe Service and Adjustments section ofthis manual)

3 lubricate as shown in the Maintenancesection of this manual

4 Be sure that all nuts bolts and screwsare securely fastened Inspect movingparts for damage breakage and wearReplace if necessary

5 Touch up all rusted or chipped paintsurfaces sand lightly before painting

BATTERYbull Fully charge the battery for storageAfter a period of time in storage batterymay require recharging

bull To help prevent corrosion and powerleakage during long periods of storagebattery cables should be disconnectedand battery cleaned thoroughly (see TOCLEAN BATIERY AND TERMINALS inthe Maintenance section of this manual)

bull After cleaning leave cables discon-nected and place cables where theycannot come in contact with batteryterminals

bull If battery is removed from tractor forstorage do not store battery directly onconcrete or damp surfaces

ENGINEFUEL SYSTEMIMPORTANT It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor fuelhose or tank during storage Also alcoholblended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation of

30

acids during storage Acidic gas can dam-age the fuel system of an engine while instoragebull Empty the fuel tank by starting the en-gine and letting it run until the fuel linesand carburetor are empty

bull Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur

bull Use fresh fuel next seasonNOTE Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage Addstabilizer to gasoline in fuel tank or stor-age container Always follow the mix ratiofound on stabilizer container Run engineat least 10rriinutes after adding stabilizerto allow the stabilizer to reach the carbure-tor Do not empty the gas tank and carbu-retor if using fuel stabilizerENGINE OILDrain oil (with engine warm) and replacewith clean engine oil (See ENGINE inthe Maintenance section of this manual)CYLINDER(S)1 Remove spark plug(s)2 Pour one ounce of oil through spark

plug hole(s) into cylinder(s)3 Tum ignition key to start position for a

few seconds to distribute oil4 Replacewith new spark plug(s)

OTHERbull Do not store gasoline from one seasonto another

bull Replace your gasoline can if your canstarts to rust Rust andor dirt in yourgasoline will cause problems

bull If possible store your tractor indoorsand cover it to give protection from dustand dirt

bull Cover your tractor with a suitable pro-tective cover that does not retain mois-ture Do not use plastic Plastic cannotbreathe which allows condensation toform and will cause your tractor to rust

IMPORTANT Never cover tractor whileengine and exhaust areas are still warm

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONWill not start 1 Out of fuel 1 Fill fuel tank

2 Engine not CHOKED 2 See TO START ENGINE inproperly Operation section

3 Engine flooded 3 Wait several minutes before

4 Bad spark plugattempting to start

4 Replace spark plug5 Weak or dead battery 5 Recharge or replace battery6 Dirty air filter 6 Cleanreplace air filter7 Dirty fuel filter 7 Replace fuel filter8 Water in fuel 8 Empty fuel tank and carbure-

tor refill tank with fresh gas-oline and replace fuel filter

9 loose or damaged wiring 9 Check all wiring10 Carburetor out of adjListment 10 See To Adjust Carburetor

in Service and Adjustmentssection

11 Engine valves out of 11Contact a Sears or otheradjustment qualified service center

Hard to start 1 Dirty air filter 1 Cleanreplace air filter2 Bad spark plug 2 Replace spark plug3 Weak or dead battery 3 Recharge or replace battery4 Dirty fuel filter 4 Replace fuel filter

5 Stale or dirty fuel 5 Empty fuel tank and refill tankwith fresh clean gasoline

6 loose or damaged wiring 6 Check all wiring7 Carburetor out of adjustment 7 See To Adjust Carburetor in

Service and Adjustmentssection

8 Engine valves out of 8 Contact a Sears or otheradjustment qualified service center

Engine will not 1 Brake pedal not depressed 1 Depress brake pedalturn over 2 Attachment clutch is engaged 2 Disengage attachment clutch

3 Weak or dead battery 3 Recharge or replace battery4 Blown fuse 4 Replace fuse5 Corroded battery terminals 5 Clean battery terminals6 loose or damaged wiring 6 Check all wiring7 Faulty ignition switch 7 Checkreplace ignition switch8 Faulty solenoid or starter 8 CheckreplaCe solenoid or

starter9 Faulty operator presence 9 Contact a Sears or other

switch(es) qualified service center

Engine clicks but 1 Weak or dead battery 1 Recharge or replace batterywill not start 2 Corroded battery terminals 2 Clean battery terminals

3 loose or damaged wiring 3 Check all wiring4 Faulty solenoid or starter 4 Checkreplace solenoid or

starter

Loss of power 1 Cutting too much grasstoo 1 Raise cutting heightreducefast speed

2 Throttle in CHOKE position 2 Adjust throttle control3 Build-up of grass leaves and 3 Clean underside of mower

trash under mower housing4 Dirty air filter 4 Cleanreplace air filter5 low oil leveldirty oil 5 Check oil levelchange oil

31

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONLoss of poWer 6 Faulty spark plug 6 Clean and regap or change(continued) spark plug

7 Dirty fuel filter 7 Replace fuel filter8 Stale or dirty fuel 8 Empty fuel tank and refill tank

with fresh clean gasoline9 Water in fuel 9 Emptyfuel tank and carbure-

tor refill tank with fresh gas-olineand replace fuel filter

10 Spark plug wire loose to Connect and tighten sparkplug wire

11 Dirty engine air screenfins 11 Clean engine air screenfins12 Dirtyclogged muffler 12 Cleanreplace muffler13 Loose or damaged wiring 13 Check all wiring14 Carburetor out of adjustment 14 See To Adjust Carburetor

in Service and Adjustmentssection

15 Engine valves out of 15 Contact a Sears or otheradjustment qualified service center

Excessive 1 Worn bent or loose blade 1 Replace blade Tighten bladevibration bolt

2 Bent blade mandrel 2 Contact a Sears or otherqualified service center

3 Loosedamaged partes) 3 Tighten loose partes)Replace damaged parts

Engine dies when 1 Reverse operation system 1 Turn ignition key totractor is shifted (ROS) is not ON while ROS ON positioninto reverse mower or other attachment See Operation section

is engaged

Engine continues 1 Faulty operator-safety 1 Check wiring switches andto run when presence control system connections If not correctedoperator leaves contact a Sears or otherseat with qualified service centerattachmentclutch engaged

Poor cut uneven 1 Worn bent or loose blade 1 Replace blade Tighten bladebolt

2 Mower deck not level 2 Level mower deck

3 Buildup of grass leaves and 3 Clean underside of mowertrash under mower housing

4 Bent blade mandrel 4 Contact a Sears or otherqualified service center

5 Clogged mower deck vent 5 Clean around mandrels tofrom build-up of grass leaves open vent holesand trash around mandrels

32

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONMower blades will 1 Obstruction in clutch 1 Removeobstructioilnot rotate mechanism

2 Worndamaged mower drive 2 Replace mower drive beltbelt

3 Frozen idler pulley 3 Replace idler pulley4 Frozen blade mandrel 4 Contact a Sears or other

qualified service center5 Mower belt off engine pulley 3 Install belt on engine pulley

Poor grass 1 Engine speed too slow 1 Place throttle control indischarge FAST position

2 Travel speed too fast 2 Shift to slower speed3 Wet grass 3 Allow grass to dry before

mowing4 Mower not level 4 Level mower5 Lowuneven tire air pressure 5 Check tires for proper air

pressure6 Worn bent or loose blade 6 Replacesharpen blade

Tighten blade bolt7 Buildup of grass leaves and 7 Clean underside of mower

trash under mower housing8 Mower drive belt worn 8 Replace mower drive belt9 Blades improperly installed 9 Reinstall blades sharp edge

down10 Improper blades used 10 Replace with blades listed

in this manual11Clogged mower vent 11 Clean around mandrels to

holes from buildup of grass open vent holesleaves and trash aroundmandrels

Headlight(s) not 1 Ught switch is OFF 1 Turn light switch ONworking 2 Bulb(s) or lamp(s) burnedout 2 Replace bulb(s) or lamp(s)(if so equipped) 3 Faulty light switch 3 Checkreplace light switch

4 Loose or damaged wiring 4 Check wiring and connections5 Blown fuse 5 Replace fuse

Battery will not 1 Bad battery cell(s) 1 Replace battery

charge 2 Poor cable connections 2 Checkclean all connections3 Faulty regulator 3 Replace regulator

(if so equipped)4 Faulty alternator 4 Replace alternator

Loss of drive 1 Freewheel control in 1 Place freewheel control indisengaged position engaged position

2 Motion drive belt worn 2 Replace motion drive beltdamaged or broken

3 Air trapped in transmission 3 Purge transmissionduring shipment or servicing

Engine backfires 1 Engine throttle control not set 1 Move throttle controlwhen turning between half and full speed between half and full speedengine OFF (fast) position before stopping (fast) position before

engine stopping engine

33

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

- - -

A WARNING To avoid serious Injury operate your tractor up anddown the face of slopes never across the face Po not mowslopes greater than 15 degrees Make turns gradually to preventtipping or loss of control Exercise extreme caution whenchanging direction on slopes

1 Fold this page along dotted line indicated above2 Hold page before you so that its left edge is vertically parallel to a treetrunk nl nthAr IInrinht ~tructlJre

TO CHECK BRAKEIf tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel dry concrete or paved surface thenbrake must be servicedYou may also check brake by1 Park tractor on alevel dry concrete or

paved surface depress clutchbrakepedal all the way down and engageparking brake

2 Disengage transmission by placingfreewheel control in transmission dis-engaged position Pull freewheel con-trol out and into the slot and release soit is held in the disengaged position

The rear wheels must lock and skidwhen you try to manually push the tractorforward If the rear wheels rotate then thebrake needs to be serviced Contact aSears or other qualified service center

FRONT WHEEL TOE-INCAMBERYour new tractor front wheel toe-in andcamber is set at the factory and is normalThe front wheel toe-in and camber arenot adjustable If damage has occurred toaffect the factory set front wheel toe-in orcamber contact a Sears or other qualifiedservice center

TO REMOVE WHEEL FOR REPAIRS1 Block up axle securely2 Remove axle cover retaining ring and

washers to allow wheel removal (rearwheels have a square key - Do notlose)

3 Repair tire and reassembleNOTE On rear wheels only aligngrooves in rear wheel hub and axle Insertsquare key4 Replace washers and snap retaining

ring securely in axle groove5 Replace axle coverNOTE To seal tire punctures and preventflat tires due to slow leaks purchase anduse tire sealant from Sears Tire sealantalso prevents tire dry rot and corrosion

Washers

I

~SqUareKey (RearWheel Only)

TO START ENGINE WITH A WEAK BAT-TERYAWARNING Lead-acid batteries gen-erate explosive gases Keep sparks flameand smoking materials away from bat-teries Always wear eye protection whenaround batteriesIf your battery is too weak to start theengine it should be recharged (See BAT-TERY in the MAINTENANCE section ofthis manual)If jumper cables are used for emergencystarting follow this procedureIMPORTANT Your tractor is equippedwith a12 volt system The other vehiclemust also be a 12 volt system Do not useyour tractor battery to start other vehicles

TO ATTACH JUMPER CABLES -1 Connect one end of the RED cable

to the POSITIVE (+) terminal of eachbattery(A-B) taking care not to shortagainst tractor chassis

2 Connect one end of the BLACK cableto the NEGATIVE (-) terminal (C) offully charged battery

3 Connect the other end of the BLACKcable (D) to good chassis groundaway from fuel tank and battery

TO REMOVE CABLES REVERSEORDER-1 BLACK cable first from chassis and

then from the fully charged battery2 RED cable last from both batteries

Weak or Dead Fully ChargedBattery Battery

REPLACING BATTERYAWARNING Do not short batteryterminals by allowing a wrench or anyother objectto contact both terminals atthe same time Before connecting batteryremove metal bracelets wristwatch bandsrings etcPositive terminal must be connectedfirst to prevent sparking from accidentalgrounding1 Lift hood to raised position2 Disconnect BLACK battery cable (A)

then RED battery cable and carefullyremove battery from tractor

3 Install new battery with terminals insame position as old battery

4 First connect RED battery cable (B) topositive (+) battery terminal with hexbolt and keps nut as shown Tightensecurely Slide terminal cover (C) overterminal

5 Connect BLACK grounding cable tonegative (-) battery terminal with re-maining hex bolt and keps nut Tightensecurely

6 Close hood

1 Raise hood2 Remove bulb holder from the hole in

the backside of the grill3 Replace bulb in holder and install bulb

holder securely back into the hole inthe backside of the grill

4 Close hoodINTERLOCKS AND RELAYSLoose or damaged wiring may causeyour tractor to run poorly stop running orprevent it from startingbull Check wiring See electrical wiring

diagram in the Repair Parts section

TO REPLACE FUSEReplace with 30 amp automotive-typeplug-in fuse The fuse holder is locatedbehind the dashTO REMOVE HOOD AND GRILL AS-SEMBLY1 Raise hood2 Unsnap headlight wire connector3 Stand in front of tractor Grasp hood at

sides tilt toward engine and lift off oftractor

4 When replacing hood be sure to re-connect the headlight wire connector

ENGINEMaintenance repair or replacement ofthe emission control devices and systemswhich are being done at the customers ex-pense may be performed by any non-roadengine repair establishment or individualWarranty repairs must be performed by anauthorized engine manufacturers serviceoutletCARBURETORIf your engine does not operate properlydue to suspected carburetor problemstake your tractor to a Sears or otherqualified service center for repair andoradjustment High speed stop is factory adjusted Donot adjust - damage may resultIMPORTANT Never tamper with theengine governor which is factory setfor proper engine speed Overspeed-ing the engine above the factory highspeed setting can be dangerous If youthink the engine-governed high speedneeds adjusting contact a Sears or otherqualified service center which has properequipment and experience to make anynecessary adjustments

28 29

STORAGE

Immediately prepare your tractor for stor-age at the end of the season or if the trac-t~rwill not be used for 30 days or moreaWARNING Never store the tractorwith gasoline in the tank inside a buildingwhere fumes may reach an open flameor spark Allow the engine to cool beforestoring in any enclosure

TRACTORWhen tractor is to be stored for a periodof time clean it thoroughly remove all dirtgrease leaves etc Store in a clean dryarea1 Clean entire tractor (See CLEANING

in the Maintenance section of thismanual)

2 Inspect and replace belts if necessary(See belt replacement instruCtions inthe Service and Adjustments section ofthis manual)

3 lubricate as shown in the Maintenancesection of this manual

4 Be sure that all nuts bolts and screwsare securely fastened Inspect movingparts for damage breakage and wearReplace if necessary

5 Touch up all rusted or chipped paintsurfaces sand lightly before painting

BATTERYbull Fully charge the battery for storageAfter a period of time in storage batterymay require recharging

bull To help prevent corrosion and powerleakage during long periods of storagebattery cables should be disconnectedand battery cleaned thoroughly (see TOCLEAN BATIERY AND TERMINALS inthe Maintenance section of this manual)

bull After cleaning leave cables discon-nected and place cables where theycannot come in contact with batteryterminals

bull If battery is removed from tractor forstorage do not store battery directly onconcrete or damp surfaces

ENGINEFUEL SYSTEMIMPORTANT It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor fuelhose or tank during storage Also alcoholblended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation of

30

acids during storage Acidic gas can dam-age the fuel system of an engine while instoragebull Empty the fuel tank by starting the en-gine and letting it run until the fuel linesand carburetor are empty

bull Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur

bull Use fresh fuel next seasonNOTE Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage Addstabilizer to gasoline in fuel tank or stor-age container Always follow the mix ratiofound on stabilizer container Run engineat least 10rriinutes after adding stabilizerto allow the stabilizer to reach the carbure-tor Do not empty the gas tank and carbu-retor if using fuel stabilizerENGINE OILDrain oil (with engine warm) and replacewith clean engine oil (See ENGINE inthe Maintenance section of this manual)CYLINDER(S)1 Remove spark plug(s)2 Pour one ounce of oil through spark

plug hole(s) into cylinder(s)3 Tum ignition key to start position for a

few seconds to distribute oil4 Replacewith new spark plug(s)

OTHERbull Do not store gasoline from one seasonto another

bull Replace your gasoline can if your canstarts to rust Rust andor dirt in yourgasoline will cause problems

bull If possible store your tractor indoorsand cover it to give protection from dustand dirt

bull Cover your tractor with a suitable pro-tective cover that does not retain mois-ture Do not use plastic Plastic cannotbreathe which allows condensation toform and will cause your tractor to rust

IMPORTANT Never cover tractor whileengine and exhaust areas are still warm

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONWill not start 1 Out of fuel 1 Fill fuel tank

2 Engine not CHOKED 2 See TO START ENGINE inproperly Operation section

3 Engine flooded 3 Wait several minutes before

4 Bad spark plugattempting to start

4 Replace spark plug5 Weak or dead battery 5 Recharge or replace battery6 Dirty air filter 6 Cleanreplace air filter7 Dirty fuel filter 7 Replace fuel filter8 Water in fuel 8 Empty fuel tank and carbure-

tor refill tank with fresh gas-oline and replace fuel filter

9 loose or damaged wiring 9 Check all wiring10 Carburetor out of adjListment 10 See To Adjust Carburetor

in Service and Adjustmentssection

11 Engine valves out of 11Contact a Sears or otheradjustment qualified service center

Hard to start 1 Dirty air filter 1 Cleanreplace air filter2 Bad spark plug 2 Replace spark plug3 Weak or dead battery 3 Recharge or replace battery4 Dirty fuel filter 4 Replace fuel filter

5 Stale or dirty fuel 5 Empty fuel tank and refill tankwith fresh clean gasoline

6 loose or damaged wiring 6 Check all wiring7 Carburetor out of adjustment 7 See To Adjust Carburetor in

Service and Adjustmentssection

8 Engine valves out of 8 Contact a Sears or otheradjustment qualified service center

Engine will not 1 Brake pedal not depressed 1 Depress brake pedalturn over 2 Attachment clutch is engaged 2 Disengage attachment clutch

3 Weak or dead battery 3 Recharge or replace battery4 Blown fuse 4 Replace fuse5 Corroded battery terminals 5 Clean battery terminals6 loose or damaged wiring 6 Check all wiring7 Faulty ignition switch 7 Checkreplace ignition switch8 Faulty solenoid or starter 8 CheckreplaCe solenoid or

starter9 Faulty operator presence 9 Contact a Sears or other

switch(es) qualified service center

Engine clicks but 1 Weak or dead battery 1 Recharge or replace batterywill not start 2 Corroded battery terminals 2 Clean battery terminals

3 loose or damaged wiring 3 Check all wiring4 Faulty solenoid or starter 4 Checkreplace solenoid or

starter

Loss of power 1 Cutting too much grasstoo 1 Raise cutting heightreducefast speed

2 Throttle in CHOKE position 2 Adjust throttle control3 Build-up of grass leaves and 3 Clean underside of mower

trash under mower housing4 Dirty air filter 4 Cleanreplace air filter5 low oil leveldirty oil 5 Check oil levelchange oil

31

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONLoss of poWer 6 Faulty spark plug 6 Clean and regap or change(continued) spark plug

7 Dirty fuel filter 7 Replace fuel filter8 Stale or dirty fuel 8 Empty fuel tank and refill tank

with fresh clean gasoline9 Water in fuel 9 Emptyfuel tank and carbure-

tor refill tank with fresh gas-olineand replace fuel filter

10 Spark plug wire loose to Connect and tighten sparkplug wire

11 Dirty engine air screenfins 11 Clean engine air screenfins12 Dirtyclogged muffler 12 Cleanreplace muffler13 Loose or damaged wiring 13 Check all wiring14 Carburetor out of adjustment 14 See To Adjust Carburetor

in Service and Adjustmentssection

15 Engine valves out of 15 Contact a Sears or otheradjustment qualified service center

Excessive 1 Worn bent or loose blade 1 Replace blade Tighten bladevibration bolt

2 Bent blade mandrel 2 Contact a Sears or otherqualified service center

3 Loosedamaged partes) 3 Tighten loose partes)Replace damaged parts

Engine dies when 1 Reverse operation system 1 Turn ignition key totractor is shifted (ROS) is not ON while ROS ON positioninto reverse mower or other attachment See Operation section

is engaged

Engine continues 1 Faulty operator-safety 1 Check wiring switches andto run when presence control system connections If not correctedoperator leaves contact a Sears or otherseat with qualified service centerattachmentclutch engaged

Poor cut uneven 1 Worn bent or loose blade 1 Replace blade Tighten bladebolt

2 Mower deck not level 2 Level mower deck

3 Buildup of grass leaves and 3 Clean underside of mowertrash under mower housing

4 Bent blade mandrel 4 Contact a Sears or otherqualified service center

5 Clogged mower deck vent 5 Clean around mandrels tofrom build-up of grass leaves open vent holesand trash around mandrels

32

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONMower blades will 1 Obstruction in clutch 1 Removeobstructioilnot rotate mechanism

2 Worndamaged mower drive 2 Replace mower drive beltbelt

3 Frozen idler pulley 3 Replace idler pulley4 Frozen blade mandrel 4 Contact a Sears or other

qualified service center5 Mower belt off engine pulley 3 Install belt on engine pulley

Poor grass 1 Engine speed too slow 1 Place throttle control indischarge FAST position

2 Travel speed too fast 2 Shift to slower speed3 Wet grass 3 Allow grass to dry before

mowing4 Mower not level 4 Level mower5 Lowuneven tire air pressure 5 Check tires for proper air

pressure6 Worn bent or loose blade 6 Replacesharpen blade

Tighten blade bolt7 Buildup of grass leaves and 7 Clean underside of mower

trash under mower housing8 Mower drive belt worn 8 Replace mower drive belt9 Blades improperly installed 9 Reinstall blades sharp edge

down10 Improper blades used 10 Replace with blades listed

in this manual11Clogged mower vent 11 Clean around mandrels to

holes from buildup of grass open vent holesleaves and trash aroundmandrels

Headlight(s) not 1 Ught switch is OFF 1 Turn light switch ONworking 2 Bulb(s) or lamp(s) burnedout 2 Replace bulb(s) or lamp(s)(if so equipped) 3 Faulty light switch 3 Checkreplace light switch

4 Loose or damaged wiring 4 Check wiring and connections5 Blown fuse 5 Replace fuse

Battery will not 1 Bad battery cell(s) 1 Replace battery

charge 2 Poor cable connections 2 Checkclean all connections3 Faulty regulator 3 Replace regulator

(if so equipped)4 Faulty alternator 4 Replace alternator

Loss of drive 1 Freewheel control in 1 Place freewheel control indisengaged position engaged position

2 Motion drive belt worn 2 Replace motion drive beltdamaged or broken

3 Air trapped in transmission 3 Purge transmissionduring shipment or servicing

Engine backfires 1 Engine throttle control not set 1 Move throttle controlwhen turning between half and full speed between half and full speedengine OFF (fast) position before stopping (fast) position before

engine stopping engine

33

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

- - -

A WARNING To avoid serious Injury operate your tractor up anddown the face of slopes never across the face Po not mowslopes greater than 15 degrees Make turns gradually to preventtipping or loss of control Exercise extreme caution whenchanging direction on slopes

1 Fold this page along dotted line indicated above2 Hold page before you so that its left edge is vertically parallel to a treetrunk nl nthAr IInrinht ~tructlJre

STORAGE

Immediately prepare your tractor for stor-age at the end of the season or if the trac-t~rwill not be used for 30 days or moreaWARNING Never store the tractorwith gasoline in the tank inside a buildingwhere fumes may reach an open flameor spark Allow the engine to cool beforestoring in any enclosure

TRACTORWhen tractor is to be stored for a periodof time clean it thoroughly remove all dirtgrease leaves etc Store in a clean dryarea1 Clean entire tractor (See CLEANING

in the Maintenance section of thismanual)

2 Inspect and replace belts if necessary(See belt replacement instruCtions inthe Service and Adjustments section ofthis manual)

3 lubricate as shown in the Maintenancesection of this manual

4 Be sure that all nuts bolts and screwsare securely fastened Inspect movingparts for damage breakage and wearReplace if necessary

5 Touch up all rusted or chipped paintsurfaces sand lightly before painting

BATTERYbull Fully charge the battery for storageAfter a period of time in storage batterymay require recharging

bull To help prevent corrosion and powerleakage during long periods of storagebattery cables should be disconnectedand battery cleaned thoroughly (see TOCLEAN BATIERY AND TERMINALS inthe Maintenance section of this manual)

bull After cleaning leave cables discon-nected and place cables where theycannot come in contact with batteryterminals

bull If battery is removed from tractor forstorage do not store battery directly onconcrete or damp surfaces

ENGINEFUEL SYSTEMIMPORTANT It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor fuelhose or tank during storage Also alcoholblended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation of

30

acids during storage Acidic gas can dam-age the fuel system of an engine while instoragebull Empty the fuel tank by starting the en-gine and letting it run until the fuel linesand carburetor are empty

bull Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur

bull Use fresh fuel next seasonNOTE Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage Addstabilizer to gasoline in fuel tank or stor-age container Always follow the mix ratiofound on stabilizer container Run engineat least 10rriinutes after adding stabilizerto allow the stabilizer to reach the carbure-tor Do not empty the gas tank and carbu-retor if using fuel stabilizerENGINE OILDrain oil (with engine warm) and replacewith clean engine oil (See ENGINE inthe Maintenance section of this manual)CYLINDER(S)1 Remove spark plug(s)2 Pour one ounce of oil through spark

plug hole(s) into cylinder(s)3 Tum ignition key to start position for a

few seconds to distribute oil4 Replacewith new spark plug(s)

OTHERbull Do not store gasoline from one seasonto another

bull Replace your gasoline can if your canstarts to rust Rust andor dirt in yourgasoline will cause problems

bull If possible store your tractor indoorsand cover it to give protection from dustand dirt

bull Cover your tractor with a suitable pro-tective cover that does not retain mois-ture Do not use plastic Plastic cannotbreathe which allows condensation toform and will cause your tractor to rust

IMPORTANT Never cover tractor whileengine and exhaust areas are still warm

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONWill not start 1 Out of fuel 1 Fill fuel tank

2 Engine not CHOKED 2 See TO START ENGINE inproperly Operation section

3 Engine flooded 3 Wait several minutes before

4 Bad spark plugattempting to start

4 Replace spark plug5 Weak or dead battery 5 Recharge or replace battery6 Dirty air filter 6 Cleanreplace air filter7 Dirty fuel filter 7 Replace fuel filter8 Water in fuel 8 Empty fuel tank and carbure-

tor refill tank with fresh gas-oline and replace fuel filter

9 loose or damaged wiring 9 Check all wiring10 Carburetor out of adjListment 10 See To Adjust Carburetor

in Service and Adjustmentssection

11 Engine valves out of 11Contact a Sears or otheradjustment qualified service center

Hard to start 1 Dirty air filter 1 Cleanreplace air filter2 Bad spark plug 2 Replace spark plug3 Weak or dead battery 3 Recharge or replace battery4 Dirty fuel filter 4 Replace fuel filter

5 Stale or dirty fuel 5 Empty fuel tank and refill tankwith fresh clean gasoline

6 loose or damaged wiring 6 Check all wiring7 Carburetor out of adjustment 7 See To Adjust Carburetor in

Service and Adjustmentssection

8 Engine valves out of 8 Contact a Sears or otheradjustment qualified service center

Engine will not 1 Brake pedal not depressed 1 Depress brake pedalturn over 2 Attachment clutch is engaged 2 Disengage attachment clutch

3 Weak or dead battery 3 Recharge or replace battery4 Blown fuse 4 Replace fuse5 Corroded battery terminals 5 Clean battery terminals6 loose or damaged wiring 6 Check all wiring7 Faulty ignition switch 7 Checkreplace ignition switch8 Faulty solenoid or starter 8 CheckreplaCe solenoid or

starter9 Faulty operator presence 9 Contact a Sears or other

switch(es) qualified service center

Engine clicks but 1 Weak or dead battery 1 Recharge or replace batterywill not start 2 Corroded battery terminals 2 Clean battery terminals

3 loose or damaged wiring 3 Check all wiring4 Faulty solenoid or starter 4 Checkreplace solenoid or

starter

Loss of power 1 Cutting too much grasstoo 1 Raise cutting heightreducefast speed

2 Throttle in CHOKE position 2 Adjust throttle control3 Build-up of grass leaves and 3 Clean underside of mower

trash under mower housing4 Dirty air filter 4 Cleanreplace air filter5 low oil leveldirty oil 5 Check oil levelchange oil

31

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONLoss of poWer 6 Faulty spark plug 6 Clean and regap or change(continued) spark plug

7 Dirty fuel filter 7 Replace fuel filter8 Stale or dirty fuel 8 Empty fuel tank and refill tank

with fresh clean gasoline9 Water in fuel 9 Emptyfuel tank and carbure-

tor refill tank with fresh gas-olineand replace fuel filter

10 Spark plug wire loose to Connect and tighten sparkplug wire

11 Dirty engine air screenfins 11 Clean engine air screenfins12 Dirtyclogged muffler 12 Cleanreplace muffler13 Loose or damaged wiring 13 Check all wiring14 Carburetor out of adjustment 14 See To Adjust Carburetor

in Service and Adjustmentssection

15 Engine valves out of 15 Contact a Sears or otheradjustment qualified service center

Excessive 1 Worn bent or loose blade 1 Replace blade Tighten bladevibration bolt

2 Bent blade mandrel 2 Contact a Sears or otherqualified service center

3 Loosedamaged partes) 3 Tighten loose partes)Replace damaged parts

Engine dies when 1 Reverse operation system 1 Turn ignition key totractor is shifted (ROS) is not ON while ROS ON positioninto reverse mower or other attachment See Operation section

is engaged

Engine continues 1 Faulty operator-safety 1 Check wiring switches andto run when presence control system connections If not correctedoperator leaves contact a Sears or otherseat with qualified service centerattachmentclutch engaged

Poor cut uneven 1 Worn bent or loose blade 1 Replace blade Tighten bladebolt

2 Mower deck not level 2 Level mower deck

3 Buildup of grass leaves and 3 Clean underside of mowertrash under mower housing

4 Bent blade mandrel 4 Contact a Sears or otherqualified service center

5 Clogged mower deck vent 5 Clean around mandrels tofrom build-up of grass leaves open vent holesand trash around mandrels

32

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONMower blades will 1 Obstruction in clutch 1 Removeobstructioilnot rotate mechanism

2 Worndamaged mower drive 2 Replace mower drive beltbelt

3 Frozen idler pulley 3 Replace idler pulley4 Frozen blade mandrel 4 Contact a Sears or other

qualified service center5 Mower belt off engine pulley 3 Install belt on engine pulley

Poor grass 1 Engine speed too slow 1 Place throttle control indischarge FAST position

2 Travel speed too fast 2 Shift to slower speed3 Wet grass 3 Allow grass to dry before

mowing4 Mower not level 4 Level mower5 Lowuneven tire air pressure 5 Check tires for proper air

pressure6 Worn bent or loose blade 6 Replacesharpen blade

Tighten blade bolt7 Buildup of grass leaves and 7 Clean underside of mower

trash under mower housing8 Mower drive belt worn 8 Replace mower drive belt9 Blades improperly installed 9 Reinstall blades sharp edge

down10 Improper blades used 10 Replace with blades listed

in this manual11Clogged mower vent 11 Clean around mandrels to

holes from buildup of grass open vent holesleaves and trash aroundmandrels

Headlight(s) not 1 Ught switch is OFF 1 Turn light switch ONworking 2 Bulb(s) or lamp(s) burnedout 2 Replace bulb(s) or lamp(s)(if so equipped) 3 Faulty light switch 3 Checkreplace light switch

4 Loose or damaged wiring 4 Check wiring and connections5 Blown fuse 5 Replace fuse

Battery will not 1 Bad battery cell(s) 1 Replace battery

charge 2 Poor cable connections 2 Checkclean all connections3 Faulty regulator 3 Replace regulator

(if so equipped)4 Faulty alternator 4 Replace alternator

Loss of drive 1 Freewheel control in 1 Place freewheel control indisengaged position engaged position

2 Motion drive belt worn 2 Replace motion drive beltdamaged or broken

3 Air trapped in transmission 3 Purge transmissionduring shipment or servicing

Engine backfires 1 Engine throttle control not set 1 Move throttle controlwhen turning between half and full speed between half and full speedengine OFF (fast) position before stopping (fast) position before

engine stopping engine

33

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

- - -

A WARNING To avoid serious Injury operate your tractor up anddown the face of slopes never across the face Po not mowslopes greater than 15 degrees Make turns gradually to preventtipping or loss of control Exercise extreme caution whenchanging direction on slopes

1 Fold this page along dotted line indicated above2 Hold page before you so that its left edge is vertically parallel to a treetrunk nl nthAr IInrinht ~tructlJre

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONLoss of poWer 6 Faulty spark plug 6 Clean and regap or change(continued) spark plug

7 Dirty fuel filter 7 Replace fuel filter8 Stale or dirty fuel 8 Empty fuel tank and refill tank

with fresh clean gasoline9 Water in fuel 9 Emptyfuel tank and carbure-

tor refill tank with fresh gas-olineand replace fuel filter

10 Spark plug wire loose to Connect and tighten sparkplug wire

11 Dirty engine air screenfins 11 Clean engine air screenfins12 Dirtyclogged muffler 12 Cleanreplace muffler13 Loose or damaged wiring 13 Check all wiring14 Carburetor out of adjustment 14 See To Adjust Carburetor

in Service and Adjustmentssection

15 Engine valves out of 15 Contact a Sears or otheradjustment qualified service center

Excessive 1 Worn bent or loose blade 1 Replace blade Tighten bladevibration bolt

2 Bent blade mandrel 2 Contact a Sears or otherqualified service center

3 Loosedamaged partes) 3 Tighten loose partes)Replace damaged parts

Engine dies when 1 Reverse operation system 1 Turn ignition key totractor is shifted (ROS) is not ON while ROS ON positioninto reverse mower or other attachment See Operation section

is engaged

Engine continues 1 Faulty operator-safety 1 Check wiring switches andto run when presence control system connections If not correctedoperator leaves contact a Sears or otherseat with qualified service centerattachmentclutch engaged

Poor cut uneven 1 Worn bent or loose blade 1 Replace blade Tighten bladebolt

2 Mower deck not level 2 Level mower deck

3 Buildup of grass leaves and 3 Clean underside of mowertrash under mower housing

4 Bent blade mandrel 4 Contact a Sears or otherqualified service center

5 Clogged mower deck vent 5 Clean around mandrels tofrom build-up of grass leaves open vent holesand trash around mandrels

32

TROUBLESHOOTING CHARTSee appropriate section in manual unless directed to Sears service centerPROBLEM CAUSE CORRECTIONMower blades will 1 Obstruction in clutch 1 Removeobstructioilnot rotate mechanism

2 Worndamaged mower drive 2 Replace mower drive beltbelt

3 Frozen idler pulley 3 Replace idler pulley4 Frozen blade mandrel 4 Contact a Sears or other

qualified service center5 Mower belt off engine pulley 3 Install belt on engine pulley

Poor grass 1 Engine speed too slow 1 Place throttle control indischarge FAST position

2 Travel speed too fast 2 Shift to slower speed3 Wet grass 3 Allow grass to dry before

mowing4 Mower not level 4 Level mower5 Lowuneven tire air pressure 5 Check tires for proper air

pressure6 Worn bent or loose blade 6 Replacesharpen blade

Tighten blade bolt7 Buildup of grass leaves and 7 Clean underside of mower

trash under mower housing8 Mower drive belt worn 8 Replace mower drive belt9 Blades improperly installed 9 Reinstall blades sharp edge

down10 Improper blades used 10 Replace with blades listed

in this manual11Clogged mower vent 11 Clean around mandrels to

holes from buildup of grass open vent holesleaves and trash aroundmandrels

Headlight(s) not 1 Ught switch is OFF 1 Turn light switch ONworking 2 Bulb(s) or lamp(s) burnedout 2 Replace bulb(s) or lamp(s)(if so equipped) 3 Faulty light switch 3 Checkreplace light switch

4 Loose or damaged wiring 4 Check wiring and connections5 Blown fuse 5 Replace fuse

Battery will not 1 Bad battery cell(s) 1 Replace battery

charge 2 Poor cable connections 2 Checkclean all connections3 Faulty regulator 3 Replace regulator

(if so equipped)4 Faulty alternator 4 Replace alternator

Loss of drive 1 Freewheel control in 1 Place freewheel control indisengaged position engaged position

2 Motion drive belt worn 2 Replace motion drive beltdamaged or broken

3 Air trapped in transmission 3 Purge transmissionduring shipment or servicing

Engine backfires 1 Engine throttle control not set 1 Move throttle controlwhen turning between half and full speed between half and full speedengine OFF (fast) position before stopping (fast) position before

engine stopping engine

33

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

- - -

A WARNING To avoid serious Injury operate your tractor up anddown the face of slopes never across the face Po not mowslopes greater than 15 degrees Make turns gradually to preventtipping or loss of control Exercise extreme caution whenchanging direction on slopes

1 Fold this page along dotted line indicated above2 Hold page before you so that its left edge is vertically parallel to a treetrunk nl nthAr IInrinht ~tructlJre

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

- - -

A WARNING To avoid serious Injury operate your tractor up anddown the face of slopes never across the face Po not mowslopes greater than 15 degrees Make turns gradually to preventtipping or loss of control Exercise extreme caution whenchanging direction on slopes

1 Fold this page along dotted line indicated above2 Hold page before you so that its left edge is vertically parallel to a treetrunk nl nthAr IInrinht ~tructlJre