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XTE 802 Series Walk-In-Cabinet (WIC)

Description and Installation Manual (631-205-434), Revision D Specification Number: F2018009

Vertiv | XTE 802 Series Walk-In-Cabinet (WIC) Description & Installation Manual (631-205-434) | Rev. D 2

The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and completeness of this document, Vertiv Group Corporation assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions. Refer to other local practices or building codes as applicable for the correct methods, tools, and materials to be used in performing procedures not specifically described in this document.

This document may contain confidential and/or proprietary information of Vertiv Group Corporation, and its receipt or possession does not convey any right to reproduce, disclose its contents, or to manufacture or sell anything that it may describe. Reproduction, disclosure, or use without specific authorization from Vertiv Group Corporation is strictly prohibited.

Vertiv and the Vertiv logo are trademarks or registered trademarks of Vertiv Co. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners.

© 2019 Vertiv Co. All rights reserved.


TABLE OF CONTENTS Admonishments Used in this Document ............................................................ 6 Important Safety Instructions .............................................................................. 7

Safety Precautions Definitions .................................................................................................................. 7 General Safety Precautions .......................................................................................................................... 7 Voltages .......................................................................................................................................................................... 8

AC Input Voltages ........................................................................................................................................................ 8 DC Output and Battery Voltages .................................................................................................................. 8

Battery .............................................................................................................................................................................. 8 Specific Safety Precautions ...................................................................................................................... 10 Personal Protective Equipment (PPE) ........................................................................................... 13 Hazardous Voltage ............................................................................................................................................ 13 Handling Equipment Containing Static Sensitive Components........................... 13 Maintenance and Replacement Procedures ............................................................................ 13

Static Warning ......................................................................................................... 14 Purpose of this Document ................................................................................... 15 Product Description ............................................................................................... 15

General ........................................................................................................................................................................... 15 Part Numbers .......................................................................................................................................................... 16 Application ................................................................................................................................................................. 18 Standards Compliance ................................................................................................................................... 18 Safety Listed AC or DC Components.............................................................................................. 19 Commercial AC Service................................................................................................................................ 20 WIC Dimensions, Weights, and Physical Specifications ................................................ 21 WIC Features and Options ........................................................................................................................ 28

Sequence of Procedures ...................................................................................... 46 General .......................................................................................................................................................................... 46

Front Door ............................................................................................................... 47 Safety Precautions ............................................................................................................................................ 47 Locking Mechanism ......................................................................................................................................... 47 Securing Mechanism ...................................................................................................................................... 47 Intrusion Alarm Switch Operation ...................................................................................................... 47

Installation Considerations ................................................................................. 48 Important Safety Instructions ................................................................................................................ 48 Installation Overview ....................................................................................................................................... 48 Tools and Test Equipment Required for Installation ...................................................... 49

WIC and Generator Placement ........................................................................... 50 Overview ...................................................................................................................................................................... 50 Site Selection .......................................................................................................................................................... 50 WIC Foundation Kit Installation ............................................................................................................. 51

WIC Helical Foundation Kit Installation (P/N D1000-0000-0101) ............................. 51


WIC Concrete Pier/Pad Foundation Kit Installation (P/N D1007-0000-0012) ...................................................................................................................................................................................... 55 WIC On The Ground (Gravity) Foundation Kit Installation (P/N D1000-0000-0103) ..................................................................................................................................................................... 57

Generator Foundation Kit Installation ............................................................................................ 58 All Generators up to 20 KW Helical Foundation Kit Installation (P/N D1000-0010-0109) .................................................................................................................................................. 58 All Generators up to 30 KW Helical Foundation Kit Installation (P/N D1000-0010-0109, Two Required) ......................................................................................................... 60 All Generators up to 30 KW On the Ground (Gravity) Foundation Kit Installation (P/N D1001-0020-0062) ..................................................................................................... 62

WIC and Generator Combo Platform Installation ............................................................... 63 WIC and Generator Combo Helical Platform Installation (P/N D1000-0010-0122) .......................................................................................................................................................................63 WIC and Generator Combo Concrete/Gravity Platform Installation (P/N D1000-0010-0123) .................................................................................................................................................. 66 Generator Wings Installation (P/N D1000-0020-0032) ..................................................... 68 Elevated WIC and Generator Platform Installation (P/N D1000-0010-0089-04, P/N D1000-0010-0089-06, P/N D1000-0010-0089-08, P/N D1000-0010-0089-10, P/N D1000-0010-0089-12) ................................................................. 71

Transportation and Storage .....................................................................................................................73 Unpacking and Preparing the WIC at the Installation Site ....................................... 74 Preparing to Lift the WIC ............................................................................................................................ 75 Lifting the WIC ........................................................................................................................................................ 77 Placing the WIC .................................................................................................................................................... 79

On Approved Foundation Kit ......................................................................................................................... 79 Sealing Cable Entries............................................................................................. 81 Grounding the WIC ................................................................................................ 82

Important Safety Instructions ................................................................................................................ 82 Safety Precautions ............................................................................................................................................ 82 General .......................................................................................................................................................................... 82 Exterior Ground Bars ...................................................................................................................................... 82 Master Ground Bar (MGB) ........................................................................................................................ 83 GPS Mounting Brackets ............................................................................................................................... 83

AC Power .................................................................................................................. 91 Important Safety Instructions ................................................................................................................. 91 Safety Precautions ............................................................................................................................................. 91 General ........................................................................................................................................................................... 91 WIC AC Schematic ............................................................................................................................................. 91 AC Input Connections to Power Transfer Load Center (PTLC) E/W Automatic Transfer Switch (ATS) ..................................................................................................... 92

DC Power ................................................................................................................ 101 Important Safety Instructions .............................................................................................................. 101 Safety Precautions .......................................................................................................................................... 101 General ........................................................................................................................................................................ 101


DC Power Cabling Color Scheme ..................................................................................................... 101 Battery Installation and Wiring ............................................................................................................ 101 External DC Generator Wiring ............................................................................................................ 102

Procedure ....................................................................................................................................................................... 102 Operating the Power System ............................................................................................................... 102

OSP Cables ............................................................................................................ 106 Important Safety Instructions ............................................................................................................. 106 Safety Precautions ......................................................................................................................................... 106 Sealing Cable Entries ................................................................................................................................... 106 Installing Fiber Cables ................................................................................................................................. 106

Alarm Wiring .......................................................................................................... 107 Connecting External Alarms..................................................................................................................107

Initial Power Up .................................................................................................... 109 Important Safety Instructions ............................................................................................................. 109 Safety Precautions ......................................................................................................................................... 109 Prerequisite ........................................................................................................................................................... 109 Initial Power Up Sequence ...................................................................................................................... 110

Direct Air Cooling (DAC) and HVAC ................................................................ 111 Description ................................................................................................................................................................ 111 General Operation .............................................................................................................................................. 111 Controller ...................................................................................................................................................................114

DC Power, Outdoor Enclosure & Service Contacts ..................................... 123


ADMONISHMENTS USED IN THIS DOCUMENT

DANGER! Warns of a hazard the reader will be exposed to that will likely result in death or serious injury if not avoided. (ANSI, OSHA)

WARNING! Warns of a potential hazard the reader may be exposed to that could result in death or serious injury if not avoided. This admonition is not used for situations that pose a risk only to equipment, software, data, or service. (ANSI)

CAUTION! Warns of a potential hazard the reader may be exposed to that could result in minor or moderate injury if not avoided. (ANSI, OSHA) This admonition is not used for situations that pose a risk only to equipment, data, or service, even if such use appears to be permitted in some of the applicable standards. (OSHA)

ALERT! Alerts the reader to an action that must be avoided in order to protect equipment, software, data, or service. (ISO)

ALERT! Alerts the reader to an action that must be performed in order to prevent equipment damage, software corruption, data loss, or service interruption. (ISO)

FIRE SAFETY! Informs the reader of fire safety information, reminders, precautions, or policies, or of the locations of fire-fighting and fire-safety equipment. (ISO)

SAFETY! Informs the reader of general safety information, reminders, precautions, or policies not related to a particular source of hazard or to fire safety. (ISO, ANSI, OSHA)


IMPORTANT SAFETY INSTRUCTIONS

Safety Precautions Definitions Definitions of the safety admonishments used in this document are listed under “Admonishments Used in this Document” on page 6.

General Safety Precautions The following precautions shall be observed at all time when handling and installing the WIC:

• Observe all safety precautions against personal injury and equipment damage.

• The procedures outlined in this manual are only recommended guidelines. Ensure that all NEC (National Electric Code) and local codes for safety and wiring are followed.

- Use listed two-hole compression connectors (lugs) to terminate all ground connections. Selected lug shall match wire and type, and crimped applied as specified by the lug manufacturer.

- Apply NO-OX-ID-A to all ground connections. - Insulation of field-wire conductors should be rated no less than 105 °C, and sized in a manner that is

consistent with the NEC and local codes.

• Always use a non-contact voltage detector, when approaching the WIC, to verify no leaks or shorts are presents on the external body.

• Read “WIC and Generator Placement” on page 50 in its entirety prior to attempting to handle or secure the WIC.

• A minimum of two persons are required to safely install the WIC.

• Hard hats and steel-toed boots should be worn while maneuvering the WIC.

• Safety glasses should always be on while on-site.

• Safety gloves should be on when working in temperature extremes, with batteries, or with sharp objects.

• All electricians, operators, and technicians have been trained for the task at hand.

• Keep bystanders away.

• Ensure that all personnel on site are familiar with the first-aid kit location and emergency procedures in the event of an injury.

• Never leave the WIC unattended. If leaving the site, close and secure the WIC.


You Must Follow Approved Safety Procedures

DANGER! Performing the following procedures may expose you to hazards. These procedures should be performed by qualified technicians familiar with the hazards associated with this type of equipment. These hazards may include shock, energy, and/or burns. To avoid these hazards:

a) The tasks should be performed in the order indicated.

b) Remove watches, rings, and other metal objects.

c) Prior to contacting any uninsulated surface or termination, use a voltmeter to verify that no voltage or the expected voltage is present. Check for voltage with both AC and DC voltmeters prior to making contact.

d) Wear eye protection.

e) Use certified and well maintained insulated tools. Use double insulated tools appropriately rated for the work to be performed.

Voltages AC Input Voltages

DANGER! This system operates from AC input voltage capable of producing fatal electrical shock. AC input power must be completely disconnected from the branch circuits wiring used to provide power to the system before any AC electrical connections are made. Follow local lockout/tagout procedures to ensure upstream branch circuit breakers remain de-energized during installation. DO NOT apply AC input power to the system until all electrical connections have been completed and checked.

DC Output and Battery Voltages

DANGER! This system produces DC power and may have a battery source connected to it. Although the DC voltage is not hazardously high, the rectifiers and/or battery can deliver large amounts of current. Exercise extreme caution not to inadvertently contact or have any tool inadvertently contact an output terminal or battery terminal or exposed wire connected to an output terminal or battery terminal. NEVER allow a metal object, such as a tool, to contact more than one termination or battery terminal at a time, or to simultaneously contact a termination or battery terminal and a grounded object. Even a momentary short circuit can cause sparking, explosion, and injury.

Battery Refer to the battery manufacturer documentation for specific battery safety instructions. The following are general guidelines.

WARNING! Correct polarity must be observed when connecting battery leads.

WARNING! Special safety precautions are required for procedures involving handling, installing, and servicing batteries. Observe all battery safety precautions in this manual and in the battery instruction manual. These precautions should be followed implicitly at all times.


WARNING! A battery can present a risk of electrical shock and high short circuit current. Servicing of batteries should be performed or supervised only by properly trained and qualified personnel knowledgeable about batteries and the required precautions.

The following precautions should be observed when working on batteries:

• Remove watches, rings, and other metal objects.

• Eye protection should be worn to prevent injury from accidental electrical arcs.

• Use certified and well maintained insulated tools. Use double insulated tools appropriately rated for the work to be performed. Ensure that wrenches with more than one working end have only one end exposed.

• Do not lay tools or metal parts on top of batteries.

• Disconnect charging source prior to connecting or disconnecting battery terminals.

• Risk of explosion if battery is replaced with an incorrect type or if polarity is reversed. Recommended to replace batteries with the same manufacturer and type, or equivalent.

• Dispose of used batteries according to the instructions provided with the batteries. Do not dispose of batteries in a fire. They may explode.

• ALWAYS FOLLOW THE BATTERY MANUFACTURER’S RECOMMENDATIONS AND SAFETY INSTRUCTIONS.

DANGER! This equipment may be used in conjunction with lead-acid batteries. Working near lead-acid batteries is dangerous!

In addition to the hazard of electric shock, gas produced by batteries can be explosive and sulfuric acid can cause severe burns.

• Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes, and is toxic.

• Batteries contain sulfuric acid.

• Batteries generate explosive gases during normal operation. Systems containing batteries should never be installed in an airtight room or space. Only install in a ventilated environment.

• Batteries are an energy source that can produce high amounts of electrical current.

FOR THESE REASONS, IT IS OF CRITICAL IMPORTANCE THAT YOU READ THESE INSTRUCTIONS AND FOLLOW THEM EXACTLY.

WHEN WORKING WITH LEAD-ACID BATTERIES:

• Follow the recommended PPE requirements per the SDS for the battery to be used.

• If battery acid enters your eye, immediately flush your eye with running cold water for at least 15 minutes. Get medical attention immediately.

• If battery acid contacts skin or clothing, wash immediately with soap and water.


ALERT! Performing maintenance and/or troubleshooting procedures may interrupt power to the loads, if battery reserve is not sufficient.

Specific Safety Precautions DANGER! RISK OF ELECTRICAL SHOCK, GENERAL

All ground connections must be installed and verified prior to connecting any power cables (AC or DC) and turning-up the WIC.

When connecting any discrete power connection, make the connection first with the ground/return and break last with ground/return.

Do not install equipment showing any physical damage.

DANGER! RISK OF ELECTRICAL SHOCK, AC Proper actions, include, but not limited to:

a) Verify before contacting the WIC that no current leakage or ground fault condition is present.

b) Verify a proper ground is in place.

c) Verify for AC hook-up, all WIC circuit breakers are OFF and the utility incoming feed is OFF.

Use a trained licensed electrician.

DANGER! RISK OF ELECTRIC SHOCK The DC bus is powered by DUAL power sources – Rectifiers and DC Batteries.

To properly work on the system, de-energize by disconnecting BOTH power sources. Even with the batteries turned off by using a local battery (circuit breaker) disconnect, batteries are still “LIVE” and hazardous, including a voltage >50 VDC, and a source of high short circuit current.

Use extreme caution around the batteries and terminals.

DANGER! RISK OF ELECTRICAL SHOCK, OSP CABLES If joint buried cables are used, check the cable sheath for voltage in accordance with local standards. If voltage is detected, do not proceed with the installation. Contact the supervisor and do not proceed until the voltage hazard is eliminated.

DANGER! RISK OF CHEMICAL EXPOSURE A battery can present harmful chemicals. Refer to the battery installation manuals and MSDS supplied with the batteries. Work in a ventilated area and follow all safety procedures.

At a minimum, wear safety glasses and gloves when working with batteries.

Do not smoke.


WARNING! PREVENT INJURIES, FROM LIFTING THE WIC Follow all local safety practices while lifting the WIC. Safety equipment, signage, traffic control and all required Personal Protective Equipment (PPE) shall be used.

Keep unnecessary personnel and bystanders clear of work areas at all times.

Do not lift the WIC over people. Do not let anyone work, stand, or pass under a lifted WIC.

Do not move or lift the WIC with a door open.

Only properly trained and certified operators shall operate any crane or lifting equipment.

Do not allow the lifting equipment or WIC to touch any electrical wiring or equipment.

Operate all lifting equipment within safety constraints, as defined by the manufacturer and local practices; for example, do not exceed the capacity of reach.

Crane Operation:

Only properly trained operators shall operate the crane.

Do not operate the crane until all stabilizers are extended. The stabilizers must be in firm contact with the ground or other adequate support structure. Do not retract or extend the stabilizers when the WIC is suspended from the crane.

Only the crane rigging crew should set up the crane and rigging.

Do not exceed the lifting capacity of the crane.

Use all four (4) provided lifting points (eyes) at the top corners of the WIC to lift the WIC.

Use crane spreader frames to prevent WIC framework warping due to side loading.

Never route straps, cables or chains through the fork-lift channels in the base for a vertical crane lift.

Do not use slings, clevises or shackles of insufficient capacity.

Forklift Operation:

Only properly trained operators shall operate the forklift.

Do not exceed the lifting capacity of the forklift.

Forklifts shall have a minimum fork length of 72 inches (183 cm).


CAUTION! PREVENT EQUIPMENT DAMAGE, PROPER HANDLING Do not stack nor lay the WIC on its side.

Similarly, do not stack batteries or lay them on their side. Do not tip batteries -- keep in upright position at all times.

DANGER! PREVENT EQUIPMENT DAMAGE, MAINTAIN VENTILATION To optimize the service life of this equipment, make sure there are no obstructions in front of the ventilation openings.

WARNING! RISK OF INJURY TO EYES AND SKIN, FROM OPTIC DEVICES Do not look into a fiber cable or device, nor hold such cable or device against body, fabric or other material.

WARNING! RISK OF HAZARDOUS SUBSTANCES After handling of the WIC or any such component, such as batteries, cables, busbars, etc., always wash hands immediately after.

WARNING! RISK OF EXPLOSION For safety reasons, never restrict or block the airflow through the door or entry panel ventilation openings.

CAUTION! PREVENT EQUIPMENT DAMAGE, FROM CONDENSATION Until the WIC is turned up for service, the bags of desiccant shipped with the WIC must remain in the WIC to prevent condensation.

Once service is in-place, remove the desiccant.

CAUTION! PREVENT EQUIPMENT DAMAGE, OPERATING TEMPERATURE The WIC is approved for operation in an environment with an expected temperature range of -40 °F to +115 °F (–40 °C to +46 °C) and 0% to 95% relative humidity range, condensing. Do not use at temperatures or humidity exceeding these ranges.

The WIC is not for indoor use.

CAUTION! PREVENT DAMAGES CAUSED BY ELECTROSTATIC DISCHARGES (ESD) When handling equipment containing static sensitive components, wear an appropriate antistatic device (a wrist strap for example) that is properly connected to a designated antistatic grounding point (on a framework, on an anti-static floor mat, etc.). ESD-protective packaging material shall also be used when carrying/shipping equipment containing static sensitive components.


Personal Protective Equipment (PPE) DANGER! ARC FLASH AND SHOCK HAZARD.

Appropriate PPE and tools required when working on this equipment. An appropriate flash protection boundary analysis should be done determine the “hazard/risk” category, and to select proper PPE.

Only authorized and properly trained personnel should be allowed to install, inspect, operate, or maintain the equipment.

Do not work on LIVE parts. If required to work or operate live parts, obtain appropriate Energized Work Permits as required by the local authority, per NFPA 70E “Standard for Electrical Safety in the Workplace”.

Hazardous Voltage DANGER! HAZARD OF ELECTRICAL SHOCK.

More than one disconnect may be required to de-energize the system before servicing.

Handling Equipment Containing Static Sensitive Components ALERT! Installation or removal of equipment containing static sensitive components requires careful

handling. Before handling any equipment containing static sensitive components, read and follow the instructions contained on the Static Warning Page.

Maintenance and Replacement Procedures CAUTION! When performing any step in procedures that requires removal or installation of hardware,

use caution to ensure no hardware is dropped and left inside the unit; otherwise service interruption or equipment damage may occur.

NOTE! When performing any step in procedures that requires removal of existing hardware, retain all hardware for use in subsequent steps, unless otherwise directed.


STATIC WARNING This equipment contains static sensitive components. The warnings listed below must be observed to

prevent damage to these components. Disregarding any of these warnings may result in personal injury or damage to the equipment.

1. Strictly adhere to the procedures provided in this document.

2. Before touching any equipment containing static sensitive components, discharge all static electricity from yourself by wearing a wrist strap grounded through a one megohm resistor. Some wrist straps have a built-in one megohm resistor; no external resistor is necessary. Read and follow wrist strap manufacturer’s instructions outlining use of a specific wrist strap.

3. Do not touch traces or components on equipment containing static sensitive components. Handle equipment containing static sensitive components only by the edges that do not have connector pads.

4. After removing equipment containing static sensitive components, place the equipment only on conductive or anti-static material such as conductive foam, conductive plastic, or aluminum foil. Do not use ordinary Styrofoam™ or ordinary plastic.

5. Store and ship equipment containing static sensitive components only in static shielding containers.

6. If necessary to repair equipment containing static sensitive components, wear an appropriately grounded wrist strap, work on a conductive surface, use a grounded soldering iron, and use grounded test equipment.


PURPOSE OF THIS DOCUMENT This document provides description and installation instructions for the XTE 802 Series Walk-In-Cabinet (WIC); Spec. No. F2018009, including associated foundation kits and platforms.

When using this document, consider the footprint for the XTE 802 Series Walk-In-Cabinet (WIC) you are installing as well as any installed options when determining which procedures contained within this document will be applicable for your installation.

Procedures related to the provisioning, start-up, and acceptance of associated telecom equipment are not covered in this document.

Documents that supplement the information in this document are referenced in “Sequence of Procedures” on page 46.

PRODUCT DESCRIPTION General The XTE 802 Series Walk-In-Cabinet (WIC) ensures vital electronic equipment is protected from vandalism and environmental damage. The XTE 802 Series Walk-In-Cabinet (WIC) may be equipped with a NetSure™ 7100 Power System (-48 VDC at 1000 amps, +24 VDC at 500 amps, 3 row distribution). The XTE 802 Series Walk-In-Cabinet (WIC) offers an array of climate control, remote monitoring and control, power, mounting and configuration options. See Figure 1 for overall views of the XTE 802 Series Walk-In-Cabinet (WIC).

Figure 1: Overall Views of XTE 802 Series Walk-In-Cabinet (WIC)

Front Rear


Part Numbers Refer to Table 1 for applicable product part numbers.

Table 1: XTE 802 Series Walk-In-Cabinet (WIC) Part Numbers and Descriptions

Part Number Description NEQ

XTE 802 Series Walk-In-Cabinet (WIC) F2018009 ATT 6X6 WIC e/w as detailed below. NEQ.20060

Electrical Service Entrance PTLC-ATS-3S-12200-CL_ATT

UL 891 Listed, 32x22*x10 cabinet with CamLok Connector Panel, 240 VAC / 120 VAC, 200 A Power Transfer Load Center with automatic transfer between Utility and an Alternative Power Source permanently connected or temporarily connected via CamLok style connectors. PTLC includes ASCO 510 Series TVSS surge protection, a 30-position Square D NQ panelboard, and an alarm monitor for utility power loss SPD fail, and generator. (Vertiv P/N 151840.)

NEQ.20110

DC Power System 582127000203 NetSure™ 7100 SERIES -48V DC Power System sized at 1,000

Amp on the -48 VDC side and 500 A on the +24 VDC side with 3 factory-installed and wired battery trays.

NEQ.20068

Additional Equipment PTS 3703-WIC WOF Rack CommBay-WIC-without Fiber Panel. NEQ.19678 PTS3704-WIC-WF Rack CommBay-WIC-with Fiber Panel. NEQ.19679 DAC2000S000-299-VAR-0013

Direct Air Cooling (DAC) system. Dual Fan -48 VDC powered fresh air cooling kit with HVAC control for low voltage (24 VAC) controlled HVAC unit. (Vertiv P/N 151903.)

N/A

ECUA18ACA036S-A5-299-VAR-0018

1.5 TON WALL MOUNTED HVAC, with controller, supply and return grills and remote sensor (Vertiv P/N 151916).

N/A

WIC Foundation Options D1000-0000-0101 WIC Helical Foundation Kit – (4) WIC Corner Plates, (1) Two

Step Stair, and (4) 6” x 7’ Helical Piers with Leveling Hardware. NEQ.19785

D1007-0000-0012 WIC Concrete Pier/Pad Foundation Kit - (4) WIC Corner Plates, (1) Two Step Stair, and (4) 11" Extensions with Leveling Hardware.

NEQ.20061

D1000-0000-0103 WIC On The Ground (Gravity) Foundation Kit - (1) Frame, (1) Two Step Stair, and (9) 11" Footers with Leveling Hardware.

NEQ.20140

Generator Foundation Kits D1000-0010-0075 Vertical Polar Generator Helical Foundation Kit - (1) Frame, (2)

6" x 7' Helical Piers with Leveling Hardware. NEQ.20046

D1000-0010-0109 All Generators Up To 20KW Helical Foundation Kit - (1) 5' x 6' platform, (2) 6" x 7' Helical Piers with Leveling Hardware.

NEQ.20047

D1000-0010-0109 All Generators Up To 30KW Helical Foundation Kit - Order two of these platforms and bolt together. All material provided.

NEQ.20047 x2

D1000-0000-0115 Vertical Polar Generator Concrete Pier/Pad Foundation Kit - (1) Frame, (2) Leveling Plates with Leveling Hardware.

NEQ.20297


Part Number Description NEQ

D1001-0020-0062 All Generators Up To 30KW On the Ground (Gravity) Foundation Kit - (1) 4' x 9' Platform, (9) Feet with Leveling Hardware.

NEQ.20186

WIC Generator Combo Platforms D1000-0010-0122 WIC Generator Combo Helical Platform - (1) Platform, (2)

Stairs, (4) 8" x 7' Helical Piers with Leveling Hardware, and Rodent Barrier.

NEQ.20323

D1000-0010-0123 WIC Generator Combo Concrete/On the Ground Platform - (1) Platform, (2) Stairs, (3) Skis with Leveling Hardware, and Rodent Barrier.

NEQ.20324

D1000-0020-0032 Generator Wings - (2) 12" x 38" Extensions for Combo Platforms to accommodate Generac 30KW Diesel Generator.

NEQ.20732

D1000-0010-0089-04 Elevated WIC and Generator Platform 4' - (1) Platform, (1) Stairs, (1) Stairs Landing, (5) 10" x 2' Extensions with Leveling Hardware, and (5) 10" x 10' Helical Piers with Leveling Hardware.

CEQ.24448


NEQ.20721


CEQ.24454


CEQ.24455


NEQ.20734

Custom Item Elevated WIC Generator Platform - This foundation kit is used in flood zones and areas where the site needs to be elevated.

Request quote for elevations

over 12' up to 20'.


Application The XTE 802 Series Walk-In-Cabinet (WIC) is designed to house and protect environmentally sensitive electronics at telecommunications sites including cellular, microwave radio, BBU pools for CRAN, and edge applications with virtualized networks.

• The XTE 802 Series Walk-In-Cabinet (WIC) is designed to provide secure and water-tight housing for equipment, power and batteries supporting wireless and wireline telecommunications applications.

• The XTE 802 Series Walk-In-Cabinet (WIC) depends upon a proven structural system and integrated mechanical components.

• The XTE 802 Series Walk-In-Cabinet (WIC) has several mounting options, primarily helical and concrete pier.

Standards Compliance The XTE 802 Series Walk-In-Cabinet (WIC) is designed to meet the following standards where applicable:

• CSA Certificate of Compliance #70096774.

- CLASS - C321111 - INDUSTRIAL CONTROL EQUIPMENT - Enclosures for Electrical Equipment - CLASS - C321191 - INDUSTRIAL CONTROL EQUIPMENT - Enclosures for Electrical Equipment – US - Enclosure Type 3R

NOTE! The WIC is intended for industrial and/or power distribution equipment applications. These components are intended for the installation of industrial electrical equipment and/or power distribution equipment where the complete assembly is approved for installation in non-hazardous locations in accordance with the National Electric Code (NEC) and Canadian Electric Code (CEC).

APPLICABLE REQUIREMENTS

a) CSA C22.2 No, 94.1-07 / UL 50 12th Ed (Harmonized) Enclosures for Electrical Equipment, Non-Environmental Considerations.

b) CSA C22.2 No. 94.2-07 / UL 50E 1st Ed (Harmonized) Enclosures for Electrical Equipment, Environmental Considerations.

• National Building Code - Canada, 2005.

• National Building Code - USA, 2012.

• ASTM A653 - Galvanized Steel.

• Welding Conformance to CWB - CSA Standard W47.1 and AWS – D1.2, D1.3 and D1.6.

• Designed to Meet Seismic Zone 4.

• Telcordia GR487 compliant for corrosion, water intrusion, ultraviolet radiation, and impact resistance.

• DC Power System - UL Listed 1801, cUL, NEBS Level 3.

• Power Transfer Load Center (PTLC) – constructed in accordance with UL 67 Standard for Panelboards. Suitable for use as Service Entrance.

• Automatic Power Transfer Switch: UL Listed to UL 1008, Standard for Transfer Switching Equipment.


• UL/CSA Compliant Climate and other miscellaneous electrical equipment.

• Electrical certification as per CSA and NFPA70 (NEC) requirements.

• Installation method compliant to AT&T TP76300.

Safety Listed AC or DC Components A typical XTE 802 Series Walk-In-Cabinet (WIC) only utilizes listed or recognized components for the United States and/or Canada. The following examples of these may or may not be included in the WIC:

• AC Terminal Blocks

• Liquid Tight Flexible Metallic Conduit

• GFI AC Receptacle

• AC-DC Rectifiers

• AC or DC Circuit Breakers


Commercial AC Service AC power to be provided by customer via an upstream power source load center or power pedestal. Only load circuits to be brought into AC entry facility. Overcurrent devices are not provided in the WIC. Load circuits in the WIC requiring power as per the WIC AC schematic.

• Power Service Required: 120 VAC / 240 VAC, 1 phase, 60 Hz with upstream fuse protection and upstream surge protection.

The service entrance system will consist of the following: • Power Transfer Load Center constructed in accordance with UL 67 Standard for Panelboards.

Suitable for use as service equipment.

• Automatic Power Transfer Switch: ASCO D3ATS, 2 Pole, 200 Amp, 240 VAC maximum. UL Listed to UL 1008, Standard for Transfer Switching Equipment. - Transfer Controller – ASCO Group G Automatic Transfer Switch Controller including:

Automatic Engine Starting Contacts. Single Phase voltage sensing of Normal and Emergency sources. Frequency sensing of Emergency source.

• Short Circuit Ratings: - Main (Normal Source): Utility main disconnect circuit breaker, 2 pole, 200 amp at 240 VAC

maximum, 22kA – Square-D Type QD. - Main (Normal Source): Utility main disconnect circuit breaker, 2 pole, 200 amp at 240 VAC

maximum, 42kA – Square-D Type QG. - Permanent Emergency Source: Permanent emergency source circuit breaker, 2 pole, 200 amp at

240 VAC maximum, 10kA – Square-D Type QB. - Temporary Emergency Source: Temporary emergency source circuit breaker, 2 pole, 200 amp at

240 VAC maximum, 10kA – Square-D Type QB. - Branch: Branch ratings as follows when used with the specified branch devices and in combination

with selected optional normal and emergency source short-circuit ratings. 42kA using Square-D QH or QHB rated: 1 pole 15-30A, 2 pole 15-30A, 3 pole 15-30A. 22kA using Square-D QO-VH or QOB-VH rated: 2 pole 150A, 3 pole 35-150A. 10kA using Square-D QO or QOB rated: 1 pole 15-70A, 2 pole 15-125A, 3 pole 15-30A.

• Panelboard: Square-D NQ, 200 Amp maximum, 240 VAC maximum, single phase with 100% rated neutral. 30 circuits, accepts bolt-on or plug-in branch devices.

• Square-D QO120GFI, 20 Amp, 120 VAC Ground Fault Circuit Interrupter (GFCI) circuit breaker, wired to a duplex outlet.

• Transient Surge Protection: Connected to line side of panelboard for L-N (and L-G if used as service equipment) mode protection. ASCO 510 Series TVSS with phase monitoring, alarm module, and load phase voltage availability indicator’s (LED) on front of swing panel.

• Enclosure: - Type 3R Listed to UL 50/50E. Single compartment wall mount compartment provides Type 1

protection with exterior open and swing panels closed. - Box and Doors: Constructed of 0.095 think aluminum alloy (5052-H32). - Finish (all interior and exterior surfaces): Textured polyester powder coat, pebble gray (RAL 7032).

• Alarms – Utility Loss Alarm Monitoring, SPD Fail, and generator


WIC Dimensions, Weights, and Physical Specifications Standard Racks The XTE 802 Series Walk-In-Cabinet (WIC) may be equipped with two 19” wide or 23” wide equipment bays and each provides 45 rack units (RU). One (1) rack comes equipped with a fiber patch panel and the other does not.

Dimensions • See Figure 2 for overall dimensions.

• See Figure 3 for mounting hole dimensions without corner plates and Figure 4 for mounting hole dimensions with corner plates.

• See Figure 5 for working space clearances.

• See Figure 6 for base dimensions.

• See Figure 7 and Figure 8 for conduit knockout locations and dimensions.

Specifications • External Dimensions – 80” x 80” x 113”

• Internal Height – 96.5"

• Internal Width – 71.4"

• Internal Length – 71.4"

• Weight – Empty: 4,500 lbs. As Installed: 6,500 lbs.

• R13 Insulation for walls and ceiling.

• One (1) hour fire rating.

• Common equipment kit (lighting, cable rack, etc.).

• Primary DC powered high efficiency thermal management system.

• 1.5 ton backup air conditioner.

• Heater system.

• 200 A AC electrical system with power transfer and Cam-lock generator connection.

• Fully integrated internal grounding system.

• Thermal management and HVAC control.

• 66 type contact alarm consolidation point.

• Fold down laptop desk.

• Externally mounted color matched unistrut channels on each lifting strap for mounting external equipment.

• Externally mounted GPS antenna mounting brackets.


• Color – Pebble-Gray, RAL7032.

• Finish – Standard finish is multistage dry powder polyester paint for maximum durability and performance against corrosion. Optional exterior finishes also available upon request.

• NetSure™ 7100 DC Power System in 23" rack with three (3) battery trays (Third Party Integrated).

• NCU system and generator control (Third Party Integrated).

• (2) 19" or 23” equipment welded frames installed. One with fiber patch panel and the other without. (Third Party Integrated.)

Figure 2: WIC Overall Dimensions

Notes:1. All dimensions are in inches, unless otherwise specified.

79.76

82.99

86.50

Front

79.74

115.67

7.59

15.32

18.11

113.00

113.30

Left Side Right Side


Figure 3: Mounting Hole Dimensions (without corner plates)

Bottom View

Front


2.00

0.81

80.26 49.97

10.00

5.14

10.00

6.07

9.06

50.0080.26

9.06


Figure 4: Mounting Hole Dimensions (with corner plates)

Bottom View

FrontNotes:1. All dimensions are in inches, unless otherwise specified.

68.85

82.99

7.07

68.8582.99

7.07

1.13

2.43


Figure 5: Working Space Clearances

Figure 6: Base Dimensions

HVAC

ATS

36Top View

10

6


45

36

109.47

30

36

86.50

WorkingSpace

WorkingSpace


Base

79.76

82.99

Front

79.74

7.59

Left Side


Figure 7: Conduit Knockout Locations in WIC Base Pan

Bottom Cover Panel Conduit Knockout Locations and Dimensions

Bottom View

Typ. Conduit Knockout(see Detail B)

Front


20X Detail B

2x5.35

3x 5.30

6x 3.70

14.73

2x 3.70

1.85 6.40 3x 3.70 1.856.40

3x 3.70

2x 9.92

2x 12.34

2x 0.29

37.84

10.55

6.403.63 27.43

See Detail C See Detail B

See Detail A

Detail A

2X Detail C


Figure 8: WIC Base Side Plate Conduit Knockout Dimensions

Notes:1. All dimensions are in mm [inches].2. All dimensions are to outside surface.

See Detail A See Detail C

See Detail B

2X Detail A 2X Detail B

Detail C


WIC Features and Options Perspective Views For illustrations of the WIC, refer to the following.

• Refer to Figure 9 and Figure 10 for WIC perspective views with major features identified.

• Refer to Figure 11 for WIC wall detail views.

• Refer to Figure 12 for top view of WIC floor.

• Refer to Figure 13 for WIC AC conduit routing.

• Refer to Figure 14 for WIC DC wireway locations.

• Refer to Figure 15 for door intrusion switch and fold down laptop desk locations.

• Refer to Figure 16 for floor cable entry ports locations.

Construction Welded galvanized steel construction with outstanding impact and corrosion resistance.

• Interlocking steel panels construction.

• Walls, floor and ceiling are made of 14 gauge steel.

• Ceiling joists with 12 gauge steel.

• Floor Load: 200 pounds per square foot minimum (uniform with full-support foundation).

• Roof Live and Impact Load: 300 PSF (maximum).

• Wind Speed: 180 mph.

Protection Powder coat finish. Meets GR487 Telcordia mechanical and environmental standards for telecom cabinets.

• Protects against rain, sleet, snow, splashing water and damage from external ice formation.

• Optional exterior finishes including brick, stone and exposed aggregate are available upon request.

Mounting Base Cable mounting base with 360 degree access to floor penetrations for easy conduit and cable entries into the XTE 802 Series Walk-In-Cabinet (WIC). See Figure 6 on page 25.

• Fork lift tubes on front and back.

• Base includes steel cover plates front and back to accommodate cabling.

Interior Finish • Walls: White-textured Melamine panels over 5/8" gypsum board (1-hour fire-rated).


Insulation • Walls: R-13 Thermax foam with vapor barrier in wall cavities.

• Roof: R-13 Thermax foam with vapor barrier in cavities between ceiling and roof.

Common Equipment Kit • Motion Controlled 70 W Outside Light

• Interior -48 VDC Lights

• Door Contacts

• Halo ground, interior isolated copper ground bar with ground cables to equipment rack, H taps for ground terminal and external isolate ground bar with 2/0 ground cable, ground entry / exit plate as per ATT grounding specification.

Access Doors and Hardware • Type: 16 gauge galvanized steel commercial grade insulated door.

• Size: 36" x 84" outward opening.

• Frame: 16 gauge galvanized steel frame.

• Door Lock: KABA Simplex L1000 Series, Model 1021B, Mechanical w/Best core.

• Hinges: (3) stainless steel with non-removable pin (per door).

• Door Holder: positive engagement latch with bumper stop.

• Closer: adjustable-hydraulic.

• Drip Cap: 12" drip cap above doorway.

Convenience Outlet The WIC is equipped with two 20 A convenience outlets on the interior left side wall and one 20 A GFCI on the exterior PTLC-ATS.

Ground Bar The WIC contains one (1) 24-position galvanized steel ground bar mounted to the outside of both the right and left sides of the base assembly and one (1) 1/4” x 4” copper Master Ground Bar (MGB) located on the interior. The all-metal structure of the WIC is bonded together using the PANI method for grounding.

Door Intrusion Switch A door intrusion switch is provided, factory wired to the alarm blocks. See Figure 15 for location and “Intrusion Alarm Switch Operation” on page 47 for operation.

Lifting The XTE 802 Series Walk-In-Cabinet (WIC) is equipped with one lifting lug at the top of each corner that allow it to be lifted and lowered into position. The base is also equipped with fork lift pockets that allow the use of a forklift to offload and lower to the mounting base at the site.


Alarms • The XTE 802 Series Walk-In-Cabinet (WIC) is equipped with intrusion, HVAC, various commercial AC

power and DC power alarms.

• Two alarm blocks are provided on the Telco Board inside the WIC for alarm connections.

• An alarm pinout is specified in the schematic drawings shipped with the WIC.

• The intrusion alarm triggers whenever the door is opened. It can be disabled by pulling the alarm plunger completely forward.

Light Switch Located to the right of the door as you enter. A light switch is provided for the four (4) interior ceiling mounted LED lights.

Rack Sizes Accommodates both 19" and 23" width equipment racks with EIA hole spacing.

Fold Down Laptop Desk with Document Holder The XTE 802 Series Walk-In-Cabinet (WIC) is equipped with a fold down laptop desk with document holder. See Figure 15 for location.

Cable Entry Ports The WIC contains wall and floor cable entrances.

The WIC has one (1) cutout in each of the left and right side walls which are equipped with Roxtec 4/4 EzEntry ports. See Figure 9 for the location of the cable entry ports.

The WIC has five (5) cutouts in the floor which are all equipped with Roxtec 24/24 EzEntry ports. See Figure 16 for the location of the cable entry ports. See Figure 7 on page 26 for conduit knockout locations in WIC base pan.

Climate Control The XTE 802 Series Walk-In-Cabinet (WIC) is offered with the climate control options listed in Table 2.

HVAC Units AC heaters are included with each air conditioning unit to maintain internal WIC temperatures during cold climate conditions. Air conditioners are AC powered, and are refrigerant-based vapor compression devices. The heaters are electric strip type, integral to the a/c unit.

Thermal Controller Marvair CoolLink.


Table 2: Climate Control Configuration

Thermal System Element Mounting Power Controls

Primary Cooling System: Filtered Vent Fans (2 Radial Fans) / Power Louver Exhaust Vent Free Air Cooling

Door / Rear Wall

48 VDC Power / ECU Marvair CoolLink

Secondary / Back-Up System: HVAC Unit - Cooling, 1.5 Ton - Integral Electric Heat Elements

Rear Wall 240 VAC Circuit Marvair CoolLink and Thermostat

-48 VDC Battery Option The -48 VDC NetSure™ 7100 power bay contains three (3) battery shelves equipped with three (3) strings of -48 VDC batteries connected in parallel.

Rack Units Accommodates up to two 84" tall, 45 RU relay racks for 19" or 23" wide equipment mounting.

Master Ground Bar (MGB) • One (1) 4” X 16” X 1/4” Master Ground Bar (MGB) is included as standard in the XTE 802 Series Walk-In-

Cabinet (WIC).

• The MGB will accommodate thirty-six (36) 2 hole lugs with 3/8" studs on 1" centers. Maximum lug width is 1.200”.

NOTE! Two (2) hole lugs are required on all ground bar terminations.

Working Space Requirements See Figure 5 on page 25 for working space requirements.


WIC Foundation Options WIC Helical Foundation Kit - Single Point Leveling (P/N D1000-0000-0101)

Consists of four (4) self drilling helicals, four (4) corner plates, leveling hardware, and stairs. Each helical is 6 inches in diameter and 7 feet in length. One helical will be located in each corner and will be drilled into the ground to 11 inches of grade (on the door side of the WIC if on a slope). One leveling hardware set will be installed in each helical, then the four (4) corner plates will be installed on top of the leveling hardware. The WIC will then be bolted to the corner plates using the appropriate provided hardware. The stairs are then attached to the WIC.

NOTE! For grounding purposes, NEC requires a minimum of 10 vertical feet of helical in the ground.

WIC Concrete Pier/Pad Foundation Kit - Single Point Leveling (P/N D1007-0000-0012)

Consists of four (4) 11 inch extensions, four (4) corner plates, leveling hardware, and stairs. Each 11 inch extension is 6 inches in diameter and has two 12 inch square plates on top and bottom. One extension will be located at each corner. One leveling hardware set will be installed in each extension, then the four (4) corner plates will be installed on top of the leveling hardware. The WIC will then be bolted to the corner plates using the appropriate provided hardware. The stairs will then be attached to the WIC. This foundation kit is for use on concrete piers and existing concrete platforms.

WIC On The Ground (Gravity) Foundation Kit - Single Point Leveling (P/N D1000-0000-0103)

Consists of nine (9) 11 inch footers, a frame, leveling hardware, and stairs. The frame and footers ship configured. One footer is located at each corner, one footer is located in the middle of each side and one footer is located in the center. One leveling hardware set is installed in each footer, then the frame is installed on top of the leveling hardware. The frame and footers are set on the ground in the desired location. The WIC will then be bolted to the frame using the appropriate provided hardware. The stairs will then be attached to the WIC. This foundation kit is for use on top of grade.


Generator Foundation Options Vertical Polar Generator Helical Foundation Kit (P/N D1000-0010-0075)

Consists of two (2) self drilling helicals, one (1) platform, and leveling hardware. Each helical is 6 inches in diameter and 7 feet in length. Two helicals will be located on opposite sides of the platform and will be drilled into the ground to 2 inches of grade (leave enough room for conduits to run under platform). Four leveling hardware sets will be installed in each helical, then the platform will be installed on top of the leveling hardware. The generator will be bolted to the platform using the appropriate hardware.

NOTE! For grounding purposes, ground generator platform to the WIC ground bar.

All Generators Up To 20KW Helical Foundation Kit (P/N D1000-0010-0109)

Consists of two (2) self drilling helicals, one (1) platform, and leveling hardware. Each helical is 6 inches in diameter and 7 feet in length. Two helicals will be located on opposite sides of the platform and will be drilled into the ground to 2 inches of grade (leave enough room for conduits to run under platform). Four leveling hardware sets will be installed in each helical, then the platform will be installed on top of the leveling hardware. The generator will be anchored to the platform using the appropriate hardware.


All Generators Up To 30KW Helical Foundation Kit (P/N D1000-0010-0109, Two Required)

Two platforms installed together as one. Consists of four (4) self drilling helicals, two (2) platforms, connection hardware, and leveling hardware. Each helical is 6 inches in diameter and 7 feet in length. Two helicals will be located on opposite sides of both platforms and will be drilled into the ground to 2 inches of grade (leave enough room for conduits to run under platform). Both platforms will be bolted together with provided connection hardware. Four leveling hardware sets will be installed in each helical, then the platform will be installed on top of the leveling hardware. The generator will be anchored to the platform using the appropriate hardware.


Vertical Polar Generator Concrete Pier/Pad Foundation Kit (P/N D1000-0000-0115)

Consists of two (2) concrete plates with threaded rod, one (1) platform, and leveling hardware. Each concrete plate is anchored to the concrete on opposite sides of the platform. Install the platform on the concrete plates using the leveling hardware provided (leave enough room for conduits to run under platform). The generator will be bolted to the platform using the appropriate hardware.


All Generators Up To 30KW On The Ground (Gravity) Foundation Kit (P/N D1001-0020-0062)

Ships configured and is simply set on the ground. Consists of eight (8) feet, one (1) platform, and leveling hardware. Each of the feet use single bolt leveling for adjustments. The generator will be anchored to the platform using the appropriate provided hardware.



WIC and Generator Combo Foundation Options WIC and Generator Combo Helical Platform (P/N D1000-0010-0122)

If ordered through CEEOT, this platform will ship to the site completely configured with WIC and generator including all conduit and cabling. Consists of four (4) self drilling helicals, one (1) platform, two (2) stairs, and leveling hardware. Each helical is 8 inches in diameter and 7 feet in length. Each helical will be drilled into the ground to 6 inches of grade (on the door side of the WIC if on a slope). Four leveling hardware sets will be installed in each helical, then the platform will be installed on top of the leveling hardware. The stairs are then attached to the WIC and the generator area.


WIC and Generator Combo Concrete/On the Ground Platform (P/N D1000-0010-0123)

If ordered through CEEOT, this platform will ship to the site completely configured with WIC and generator including all conduit and cabling. Platform ships complete. Consists of three (3) skis, one (1) platform, two (2) stairs, and leveling hardware. Platform is simply lifted and set on the ground or concrete. Each ski has three leveling points for adjustments. The stairs are then attached to the WIC and the generator area.

Generator Wings (P/N D1000-0020-0032)

To be used with WIC and Generator Combo Platforms for generators requiring additional length such as the Generac 30 KW Diesel Generator. Consists of two generator wings and required hardware. Adds 24" of length to accommodate the largest generators.

Elevated WIC and Generator Platform 4' (P/N D1000-0010-0089-04)

Consists of five (5) self drilling helicals, five (5) 3-foot extensions, one (1) platform, one (1) stairs, one (1) stairs landing, and leveling hardware. Each helical is 10 inches in diameter and 10 feet in length. Each helical will be drilled into the ground to around 3 inches of grade or as low as desired. Confirm helical tops are level. Install the extensions on top of the helicals. Confirm extension tops are level. Install the platform on top of the extensions. Install the stairs landing and the stairs. The WIC and Generator are installed and bolted/anchored to the platform.



Consists of five (5) self drilling helicals, five (5) 5-foot extensions, four (4) cross-beam supports, one (1) platform, one (1) stairs, one (1) stairs landing, and leveling hardware. Each helical is 10 inches in diameter and 10 feet in length. Each helical will be drilled into the ground to around 3 inches of grade or as low as desired. Confirm helical tops are level. Install the extensions on top of the helicals. Confirm extension tops are level. Install the platform on top of the extensions. Install cross-beam supports. Install the stairs landing and the stairs. The WIC and Generator are installed and bolted/anchored to the platform.



Consists of five (5) self drilling helicals, five (5) 7-foot extensions, four (4) cross-beam supports, one (1) platform, one (1) stairs, one (1) stairs landing, and leveling hardware. Each helical is 10 inches in diameter and 10 feet in length. Each helical will be drilled into the ground to around 3 inches of grade or as low as desired. Confirm helical tops are level. Install the extensions on top of the helicals. Confirm extension tops are level.


Install the platform on top of the extensions. Install cross-beam supports. Install the stairs landing and the stairs. The WIC and Generator are installed and bolted/anchored to the platform.








Elevated WIC and Generator Platform (Custom Item)

Elevated Platforms above 12 feet up to 20 feet do not currently have ATT item numbers and therefore must be quoted.


Figure 9: Perspective Views with Major Features Identified

2-inch Insulated WallPanels with 2-inch Air Gap

Insulated Roof

Exterior Ground Bar Exterior Ground BarFront

Rear

LED OutsideMotion Light

Back-Up HVAC(Marvair 1.5-Ton)

Removable CableEntry Covers

4-Port RoxtecAssembly(for GPS Cable)(4.4 EZ Entry)

4-Port RoxtecAssembly(for GPS Cable)(4.4 EZ Entry)

Hydrophobic FilteredVent System Intake(Marvair DAC)

Motorized ExhaustLouver (DAC)

GPS Pipe Mount Lifting Hinges (4)

LED OutsideMotion Light

200 APTLC (Power Transfer Load Center)E/W Automatic Transfer Switch (ATS)(Intersect)


Figure 10: Perspective Views with Major Features Identified (interior)

Interior LED Lighting(located in ceiling,4-places)

Smoke Detector(located in ceiling)

NetSure 7100Power System

Components removedin illustration for clarityonly.

Fiber / Non-Fiber Racks

24-Port RoxtecAssembly(24.24 EZ Entry)(5-places)


Figure 11: WIC Wall Detail Views (cont’d on next page)


Figure 11: WIC Wall Detail Views (cont’d from previous page, cont’d on next page)


Figure 11: WIC Wall Detail Views (cont’d from previous page)


Figure 12: Top View of WIC Floor


Figure 13: WIC AC Conduit Routing


Figure 14: WIC DC Panduit Routing


Figure 15: Door Intrusion Switch and Fold Down Laptop Desk Locations

Figure 16: Floor Cable Entry Ports

Door Intrusion Switch

Laptop Table

PowerSystem

Bay

Front

EquipmentBays

Cable Entry PortsRoxtec EzEntry 24/24




Components removed inillustration for clarity only.

2X 2.500KNOCK OUTUP


SEQUENCE OF PROCEDURES General Perform the procedures in Table 3 (in the order listed) to fully install the WIC.

Other practices and manufacturer’s documents will be required to complete the installation of the system. This includes, but is not limited to:

• Setup and maintenance of rectifiers, controller, and batteries.

• OSP cable fishing, sealing, grounding, splicing, and termination.

• Equipment manufacturer’s drawings and documentation.

• Refer also to… - SD-2018009-01 (WIC Schematic Drawings). - J-2018009-01 (WIC Job Drawings)

Table 3: Sequence of Procedures

Section in this Document

Starting on Page

Description

Product Description 15 Provides information that will help the project engineer determine an appropriate use and location for the WIC, including associated foundation options.

Front Door 47 Describes the front door and operation of the front door intrusion alarm switch.

Installation Considerations 48 Provides installation overview.

WIC and Generator Placement 50

Describes the transportation and storage requirements, the safe handling of the WIC, and the procedures to install the WIC and associated foundation options.

Sealing Cable Entries 81 Provides methods for sealing cable entries.

Grounding the WIC 82 Describes the grounding requirements for the WIC.

AC Power 91 Provides wiring information for the electrician.

DC Power 101

Provides information regarding the DC power system and distribution. Provides reference where to find information and installation instructions for the various models of batteries used in the WIC. Provides external DC generator wiring instructions.

OSP Cables 106 Provides procedures for preparing the cable sheaths and routing the cables within the WIC.

Alarm Wiring 107 Describes the wiring for the WIC alarms.

Initial Power Up 109 Describes the power up sequence for the AC power, the DC power, and the batteries.

Direct Air Cooling (DAC) and HVAC 111 Describes the WIC thermal components.


FRONT DOOR Safety Precautions DANGER! RISK OF ELECTRICAL SHOCK, AC

Proper actions, include, but not limited to:

• Verify before contacting the WIC that no current leakage or ground fault condition is present.

• Verify a proper ground is in place.

WARNING! RISK OF EXPLOSION For safety reasons, never restrict or block the airflow through the door or entry panel ventilation openings.

Locking Mechanism The front door is equipped with a KABA Simplex L1000 Series, Model 1021B, Mechanical w/Best core door lock.

Securing Mechanism The front door is equipped with a positive engagement latch with bumper stop to secure the door in an open position and an adjustable-hydraulic closure.

Intrusion Alarm Switch Operation The front door is equipped with an intrusion alarm switch. The intrusion alarm switch is connected to the alarm block. If connected to an alarm sending device, an alarm can be sent whenever the front door is opened. The intrusion alarm can be disabled while performing routine maintenance as described in the following procedure. Refer to Figure 15 on page 45 for location of the intrusion alarm switch. Refer to Figure 17 for an illustration of the intrusion alarm switch.

Procedure

1. Open the front door. If connected properly, the intrusion alarm activates.

2. Pull the plunger on the switch to silence the alarm.

3. The intrusion alarm can be reset by pushing the plunger back in, or by closing the front door.

Figure 17: Intrusion Alarm Switch

Front Door Intrusion Switch ViewNote: This wiring of the intrusion switch resultsin a Normally Closed (open on alarm) circuit.


INSTALLATION CONSIDERATIONS NOTE! If holes are drilled into the exterior of this WIC and not filled using a seal tight connector, the

manufacturer’s warranty will be void.

Important Safety Instructions DANGER! Adhere to the “Important Safety Instructions” presented at the front of this document.

Installation Overview The following is the recommended sequence for the installation and start-up procedures. The sequence may change according to job and site conditions.

• Ensure all site drawings and approvals are in place.

• Obtain the recommended tools and test equipment.

• Read “Important Safety Instructions” starting on page 7 carefully.

• Check that all the equipment and materials have been delivered.

• Proceed with the physical installation of the WIC.

• Install and verify ground cables.

• Install and verify the AC power.

• Install and verify the DC power.

• Route, splice, and verify the OSP cables.

• Install and verify the alarm cables.

• Install and verify the batteries.

• Turn-up, verify, and adjust the system.


Tools and Test Equipment Required for Installation The following tools, test equipment and materials are required for the physical installation of the WIC:

• Non-contact voltage detector

• Digital multimeter (DMM), 0 to 200 V dc, 0 to 300 V ac

- Digital clamp-on meter, 0 to 30 A dc, 0 to 60 V ac, recommended

• Torque wrench

• Ratchet drive, extensions, sockets

• Carpenter’s level

• Lineman’s scissors

• Lineman’s strippers

• Lineman’s cutters

• Appropriate crimping tool with dies

• Electrician’s insulated screwdrivers, Phillips, No. 1 and 2

• Electrician’s insulated screwdrivers, flat-blade, small and large

• Insulated nut drivers for battery installation.

• Silicone sealant

• NO-OX-ID-A or approved equivalent

Outside the scope of this document, are the tools to fish, splice and terminate OSP Cables and laptop to setup the power system controller.

Equipment associated with lifting the WIC by the eyebolts is listed separately, in a subsequent section.


WIC AND GENERATOR PLACEMENT Overview This section contains the procedures required for physical installation of the WIC and Generator.

Site Selection Obtain rights-of-way and other permits (building permit, electrical permit, etc.), depending on local codes and authorities, prior to installing the WIC.

The WIC and Generator are to be installed using one of the following approved foundation kits and options:

1. WIC Helical Foundation Kit - Helicals screw into the ground 6 feet removing the need for a ground ring. 2. WIC Concrete Pier/Pad Foundation Kit - To be installed on concrete piers and existing concrete pads. 3. WIC On The Ground (Gravity) Foundation Kit - To be installed on grade.

NOTE! Maintain focus on keeping an 18" height between grade and the WIC base. If grade is not level, maintain an 18" height between grade and the WIC base on the side with the door. The 18" height is required for the stairs to mount properly.

4. Vertical Polar Generator Helical Foundation Kit - Helicals screw into the ground to add to the site grounding.

5. All Generators Up To 20KW Helical Foundation Kit - Helicals screw into the ground to add to the site grounding.

6. All Generators Up To 30KW Helical Foundation Kit - Helicals screw into the ground to add to the site grounding.

7. Vertical Polar Generator Concrete Pier/Pad Foundation Kit - To be installed on concrete piers and existing concrete pads.

8. All Generators Up To 30KW On The Ground (Gravity) Foundation Kit - To be installed on grade.

9. WIC and Generator Combo Helical Platform - Helicals screw into the ground 6 feet removing the need for a ground ring.

10. WIC and Generator Combo Concrete/On The Ground Platform - To be installed on grade or on concrete.

11. Generator Wings - To be used with the WIC and Generator Combo Platforms for larger sized generators.

12. Elevated WIC and Generator Platforms - To be installed in flood planes or anywhere the WIC needs to be elevated. Helicals remove the need for a ground ring.

Site Location Considerations Consider the following when deciding on the location for the WIC and Generator.

• Place the WIC and Generator on servitudes, on dedicated (recorded) easements, or on property owned by the company. Avoid any unrecorded easements.

• Use public road and street rights of way only where there is enough space to place the WIC and Generator and provide safe working conditions. The WIC and Generator should be easily accessible with


adequate parking to ensure safety for people and vehicles. Place the WIC and Generator where it will not create a visual or physical obstruction to either vehicles or pedestrians.

• Select locations that will minimize accidental or intentional vandalism. Consider the use of protective posts/bollards when the WIC and Generator is located near parking areas where vehicles could back into it.

• Do not place the WIC and Generator in ditches or areas subject to flooding. If installation is in a flood zone, use the Elevated WIC and Generator Platform.

• Figure 5 on page 25 shows the minimum working space allowed between the WIC and Generator and any obstruction including fences, hedges, etc. Working space consists of adequate area for craft personnel to perform work and maintenance procedures as defined in the National Electric Code (NEC).

• Where ordinances or other standards require that the WIC and Generator be placed behind vegetation, preference should be given to evergreens that will not produce leaves, sticky pollen or waste that could fall and clog the climate control units vents.

• If the area is subject to freezing temperatures, be sure to comply with the local building codes and footing requirements to eliminate the possibility of frost heave.

• Minimize snow buildup around the WIC and Generator and its externally mounted components.

• Placement should support access for snow removal equipment in the event of a snow/ice storm.

WIC Foundation Kit Installation WIC Helical Foundation Kit Installation (P/N D1000-0000-0101) WIC Helical Foundation Kit Installation Procedure

1. Assemble the universal driving tool on the correct Kelly bar adapter.

2. Connect Kelly bar adapter to Kelly bar on the drive head.

3. Move drive tool assembly to first helical and attach universal driving tool to helical plate paying attention to keeping the Kelly bar as centered in the helical as possible. The leveling hardware can be used for this temporary attachment.

4. Lift helical upright allowing it to swing free of the ground.

5. Maneuver the helical directly over the installation point.

6. Lower the helical until the point of the helical is forced into the ground on target.

7. Screw helical 12 inches into the ground and plumb using a level on 2 sides 90 degrees from each other.

8. Continue screwing the helical into the ground while correcting the Kelly bars orientation so the helical embeds itself straight. A ground man can be of assistance in keeping the foundation plumb during the installation.

9. Drive the helical until the helical plate is 11 inches above grade orientated as shown in Figure 18. Stop the driving tool assembly. Disconnect the universal driving tool from the helical plate.


Figure 18: Diagram of Properly Installed Pier

10. Repeat steps 3 through 9 for all helicals paying attention to helical plate orientations and to accomplish 67.125 inch centers between all four helicals. See Figure 19.

Figure 19: Helical Plate Orientations and Center to Center