XP70 Plural-ComponentSprayerEasy-to-Use High-Pressure Sprayer for Industrial Coatings

Graco® XP70 Plural-Component Sprayer

Two-component spraying – made easy and affordable The trend for the coatings industry is toward high solids coatings. Formulated with less solvent, these coatings reduce VOC emissions and speed production with faster cure times.

The Graco XP70 Plural-Component Sprayer is designed to pump, mix and atomize high-viscosity, materials with superior results.

The spray system handles:

• Environmentally-friendly high solids coatings, with little or no solvent

• Hybrid polyurethanes

• Epoxies

• Very high solids coatings – up to 100% solids content

• Materials requiring heat (requires optional heaters)

• Fast-curing materials

If you spray several different materials each week, the XP70 is the right choice. That’s because you can change the ratio by simply changing out one or two pump lowers. Six fixed mix ratios are available: 1:1, 1.5:1. 2:1, 2.5:1, 3:1 and 4:1.

Applications• Tanks

• Pipes

• Marine/shipbuilding

• Bridges

• Wind towers

• Railcars

• Water towers

• Wastewater treatment

• Manhole and sewer reconditioning

• Secondary containment

• Structural steel

• Refineries

• Roof coatings

2

A Smart Alternative to Hand-mixing

Visit www.graco.com/xp70 and upgrade from hand-mixing today! 3

Engineered specifically for two-component coatingsThe Graco XP70 Plural-Component Sprayer provides the high-pressure performance you need to spray high-viscosity, high-solids coatings. In addition, the unit is designed to maximize gravity feed, which may eliminate the need for feed pumps, saving you money.

Mix manifold

• Provides simple fluid control for mixing or flushing

• Accurately dispenses A and B fluids to the static mix tube

• Handles high-solids coatings with large ports and low pressure drop

• Choose to use mix manifold remotely to reduce solvent and material waste

Outlet manifold and valves

• Fluid pressure gauges to monitor pump output

• Provides automatic overpressure relief

• Includes circulation back to the supply for pump priming, purging, or relieving outlet pressure

• Allows fluid warm-up circulation when optional heaters are used

NXT ® Air Motor

• Standard anti-icing feature means production won’t stop due to motor icing

• Modular design for easier maintenance

• Rugged body armor won’t rust or dent

Material hoppers

• Side-mounted 7-gal (26 liter) hoppers hold A and B components until it’s

time to spray

• Made of rugged polyethylene – unaffected by harsh solvents

• Optimized for direct pump feed

Compact cart-mounted

• Designed for easy handling by one person

• Can be floor mounted after removing wheels

• Easy mounting of optional flush pump and heaters

High-pressure to handle high-viscosity coatings

• Rated for 7250 psi (500 bar, 50 MPa) to handle viscous materials and long hose lengths

Xtreme ® Pump lowers

• Standard Severe Duty coating on rods and cylinder maximizes wear life

• Quick knockdown design and throat seal cartridges provide fast and easy maintenance

• Six sizes available to provide various fixed mix ratios

• Easily change one or both lowers to get desired mix ratio (see pg. 5)

Discover How the XP70 Pays for Itself

4 Upgrade from hand-mixing today! Visit www.graco.com/xp70

Quick return on your investmentYou’ll discover that the Graco XP70 Plural-Component Sprayer pays for itself when you switch from hand-mixing. Here’s how:

Reduces material costsWith the Graco XP70, you eliminate waste and save money because you only mix as much material as you need. No more throwing away unused material at the end of the day. No more residue left over in smaller pails or cans. You can buy material in bulk as well.

Saves money by using less clean-up solventOnly the parts that come in contact with mixed material must be cleaned. Instead of flushing out an entire pump system that contains mixed material, you only need to flush the static mix tube and hose to the gun. Reduced cleaning time means you save labor costs and increase uptime.

Provides consistent material qualityNo more guesswork or human error in measuring means you can improve throughput, cut back on material waste, and reduce rework. Materials are proportioned by precision positive displacement pumps and mixed accurately and on-ratio at the mix manifold.

Easy to operateOperators are up and running in just minutes, with a minimum amount of training time. The Graco XP70 runs right out of the box with nothing to set up.

Reduces maintenance costsEngineered to proportion with two pumps instead of three, the Graco XP70 cuts preventive maintenance by at least one-third. It reduces cost of ownership because you only rebuild two pumps instead of three. Built with standard components, quick knock-down Xtreme lowers and NXT Air Motors, you use standard spare parts and repair kits that are readily available from Graco’s global network of distributors.

$40.00

.75 gal

Average cost of coating per gallon

Amount of wasted material per day

MATERIAL SAVINGS (by eliminating unused mixed material in pail) *EXAMPLE ACTUAL FORMULA

A

B

$30.00Average cost of wasted coating per day C = AxB

$6,000.00TOTAL SAVINGS (assumes 200 work days per year) D = Cx200

1100 cc

$11.62

Material volume in shortened hose (assumes 3/8-in hose x 50 ft = 1100 cc)

Average cost of wasted coating per day (F = E/3785 cc/gal x A)

MATERIAL SAVINGS (by shortening mixed material hose length) *EXAMPLE ACTUAL FORMULA

E

F

$2,325.00TOTAL SAVINGS (assumes 200 work days per year) G = Fx200

$15.00

4 gal

Average cost of potlife extender per gallon

Amount of potlife extender used per day (assumes 0.5 gal solvent per 5 gal material)

SOLVENT SAVINGS (by eliminating potlife extender) *EXAMPLE ACTUAL FORMULA

H

I

$60.00Average cost of potlife extender used per day J = HxI

$12,000.00TOTAL SAVINGS (assumes 200 work days per year) K = Jx200

$15.00

1540 cc

Average cost of solvent per gallon

Material volume of pump, siphon hose, siphon tube (220 cc pump + 1320 cc from siphon hose and tube)

SOLVENT SAVINGS (by eliminating pump flushing) *EXAMPLE ACTUAL FORMULA

L

M

N

*Example is based on spraying 40 gallons in an 8-hour shift

$18.31Amount of solvent used per day (N = M/3785 cc/gal x 3 flush factor x L)

TOTAL SAVINGS FROM XP70 WHEN COMPARED TO HAND-MIXING $23,987.00 P = D+G+K+O

$3,662.00TOTAL SAVINGS (assumes 200 work days per year) O = Nx200

Selection and Savings ROI

5

Typical pay back in less than 12 monthsCompare XP70 to hand-mixing and see how much you’ll save. XP70 provides a substantial return on investment compared to hand mixing because you throw away less mixed material, and you use less solvent. Visit www.graco.com/xp70 to calculate an ROI for your application.

Try the ROI calculator at www.graco.com/xp70

XP Ratio Selection Guide

Mix Ratioby

Volume

1:1 76:1 Xtreme 85 (L085C0) Xtreme 85 (L085C0) 173 95 (6.5) 7250 (500) 1.83 (6.92)

1.5:1 91:1 Xtreme 85 (L085C0) Xtreme 58 (L058C0) 144 80 (5.5) 7250 (500) 1.52 (5.76)

2:1 76:1 Xtreme 115 (L115C0) Xtreme 58 (L058C0) 174 95 (6.5) 7250 (500) 1.84 (6.96)

2.5:1 65:1 Xtreme 145 (L14AC0) Xtreme 58 (L058C0) 203 100 (6.9) 6500 (448) 2.14 (8.12)

3:1 68:1 Xtreme 145 (L14AC0) Xtreme 48 (L048C0) 193 100 (6.9) 6800 (469) 2.04 (7.72)

4:1 73:1 Xtreme 145 (L14AC0) Xtreme 36 (L036C0) 181 100 (6.9) 7250 (500) 1.91 (7.24)

PressureRatio

ResinPump

HardenerPump

CombinedOutput

cc’s/cycle

Max AirSetpointpsi (bar)

Max FluidPressurepsi (bar)

Flow rate at40 cycles/min

gpm (lpm)

Technical Specifications

6

Technical Specifications

XP70 Options for Added Productivity

Fluid filtration

XP pump outlets ........................................................................................ 30 mesh

XTR-7 Spray Gun ....................................................................................... 60 mesh

Air inlet filtration ........................................................................................ 40 micron

Ambient temperature range

Operating ........................................................................ 40° to 130°F (4° to 54°C)

Storage........................................................................... 30° to 160°F (-1° to 71°C)

Max fluid temperature .......................................................................... 160°F (71°C)

Environmental rating .......................................................................... Indoor/Outdoor

Hazardous areas ......................................................................................... Ex II 2 G

Fluid viscosity range (gravity feed hoppers) .......................... 200-20,000 cps (pourable)

Higher viscosities with pump feed ......... Pump feed recommended for mix-at-the-gun applications to pre-compress fluids

Max air pressure supply to the machine ............................ 175 psi (12 bar, 1.2 MPa)

Sprayer air consumption (see performance charts in 3A0420) ........ 75 cfm at 100 psi inlet/gpm (0.56 cu meter/min at 7 bar/liter/min

Dimensions

Bare machine ...................................... 52 L x 60 H x 32 W in (132 x 152 x 81.6 cm)

With 7 gal (26 l) hoppers ......................... 52 L x 60 H x 35 W in (132 x 152 x 89 cm)

Weight

Bare system .................................................................................... 425 lb (192 kg) (No heaters, hoppers or junction box)

Full system ...................................................................................... 575 lb (260 kg) (Includes 2 heaters, solvent pump and empty hoppers)

Air inlet connection .............................................. 3/4 npsm (f) union in 3/4 npt (f) port

Fluid pump inlets (for non-hopper models) .......................................... 1-1/4 npt (m)

Fluid gauge manifold “A” and “B” outlets ............................................... 1/2 in npt (f)

Fluid gauge manifold ............................................................................ 1/4 in npt (m)(combination pressure relief / circulatioin / prime) outlets back to supply

Fluid mix manifold inlets ...................................................... 3/8 in npt (m) ball valves

Mix manifold material outlet ................................................................... 1/2 in npt (f)

Static mix tube outlet ........................................................................... 3/8 in npt (m)

Wetted parts

Hard parts ....................... Nickel or zinc plated carbon steels, stainless steels, carbide

Soft parts .............................. PTFE, UHMWPE, nylon, acetal, solvent resistant o-rings

Max recommended feed pressure ........................... Less than 15% of outlet pressure

Sound pressure .................................................... 86 dBA at 100 psi (7 bar, 0.7 MPa)

Sound power ........................................................ 98 dBA at 100 psi (7 bar, 0.7 MPa)

Operation and repair manual (English) ......................................................... 3A0420

Merkur® Solvent Flush Pump• Quickly flushes mixed materials

from hose and gun

• Provides enough pressure to push good paint out the mix hose with a spray pattern, resulting in less wasted material

• Mounts easily to slotted holes provided on XP cart

• Prime valve can be used to supply flush solvent for tip cleaning, or to flush a second hose and gun that have been removed from the tee in the mix line

Viscon® Fluid Heaters• Reduces coating viscosity so it

can be sprayed at lower pressure

• Provides consistent spray temperature, resulting in consistent spray pattern and better thickness control

• Mounts easily to slotted holes on XP cart (requires heater mounting kit 262450)

• Available in standard or hazardous atmosphere design

Remote Mount Mix Manifold• Mix manifold on cart is removable

and can be located closer to the spray gun to reduce mixed coatings and the volume of flush solvent required - results in less wasted materials

• A and B hoses from the XP cart to the mix manifold don’t need to be flushed and can be sized for less pressure loss over long runs

• Great for materials with very short pot life

• Use carriage 262522 to protect mix manifold and valves

Xtreme Pump Lowers• Change one or both lowers for

desired mix ratio (see page 5)

• XP uses specific Xtreme pump lowers with spring-loaded inlet valves, Tuff stack packings, 30 mesh filters, and no prime valves

• Overpressure rupture protection included on 36 cc, 48 cc and 58 cc sizes

• Six sizes available to provide fixed mix ratios: 1:1, 1.5:1, 2:1, 2.5:1, 3:1, and 4:1

Sprayers - All cart-mounted pump packages include material hoses and XTR™-7 gun, and use an NXT 6500 Air Motor (N65DN)

Pump Lowers - All Xtreme XP pump lowers include built-in filter and Tuff-Stack™ (carbon filled PTFE packings)

Supply Processing Equipment

Temperature Controlling Equipment

Mixing and Atomizing

Water Jacketed Heated Hoses - (Approved for explosive atmospheres) 50 ft (15.2 m) sections

Xtreme-Duty™ 7250 psi High-Pressure Hoses

Ordering Information For more high-pressure airless accessories, see High-Pressure Accessories brochure (339361)

571100 1:1 Bare sprayer, no cart, no guns, no hose 571101 1:1 Cart-mounted sprayer without hoppers 571102 1:1 Cart-mounted sprayer with hoppers 571150 1.5:1 Bare sprayer, no cart, no guns, no hose 571151 1.5:1 Cart-mounted sprayer without hoppers 571152 1.5:1 Cart-mounted sprayer with hoppers 571200 2:1 Bare sprayer, no cart, no guns, no hose 571201 2:1 Cart-mounted sprayer without hoppers 571202 2:1 Cart-mounted sprayer with hoppers

571250 2.5:1 Bare sprayer, no cart, no guns, no hose 571251 2.5:1 Cart-mounted sprayer without hoppers 571252 2.5:1 Cart-mounted sprayer with hoppers 571300 3:1 Bare sprayer, no cart, no guns, no hose 571301 3:1 Cart-mounted sprayer without hoppers 571302 3:1 Cart-mounted sprayer with hoppers 571400 4:1 Bare sprayer, no cart, no guns, no hose 571401 4:1 Cart-mounted sprayer without hoppers 571402 4:1 Cart-mounted sprayer with hoppers

L036C0 Xtreme XP 36 lower L048C0 Xtreme XP 48 lower L058C0 Xtreme XP 58 lower

L085C0 Xtreme XP 85 lower L115C0 Xtreme XP 115 lower L14AC0 Xtreme XP 145 lower

245866 Heated hose kit (Includes diaphragm pump, fittings, tubes, mounting bracket and reservoir tank. Actual hose assembly and heater must be ordered separately.) Ref. manual 309525.

245841 1/4 in (6.3 mm), 7250 psi (500 bar, 50 MPa) 245843 3/8 in (9.5 mm), 7250 psi (500 bar, 50 MPa) 245845 1/2 in (12.7mm), 7250 psi (500 bar, 50 MPa)

248118 Dual hose bundles, 1/2 in & 1/2 in (12.7 mm) 7250 psi (345 bar, 34.5 MPa) 248119 Dual hose bundles, 3/8 in & 3/8 in (9.5 mm) 7250 psi (345 bar, 34.5 MPa) 248120 Dual hose bundles, 1/2 in & 3/8 in (12.7 mm x 9.5 mm) 7250 psi (345 bar, 34.5 MPa) 248121 Dual hose bundles, 3/8 in & 1/4 in (9.5 mm x 6.3 mm) 7250 psi (345 bar, 34.5 MPa) 246078 Scuff Guard, 50 ft (15.2 m) braided polyester mesh. Blue 2.5 in nominal diameter 246456 Scuff Guard, 50 ft (15.2 m) polyethylene (6 mil) clear tubing 5 in diameter

H72503 3 ft (0.9 m), 1/4 in (6.3 mm), 7250 psi (500 bar, 50 MPa), 1/4 in female NPSM

H72506 6 ft (1.8 m), 1/4 in (6.3 mm), 7250 psi (500 bar, 50 MPa), 1/4 in female NPSM

H72510 10 ft (3.0 m), 1/4 in (6.3 mm), 7250 psi (500 bar, 50 MPa), 1/4 in female NPSM

H72525 25 ft (7.6 m), 1/4 in (6.3 mm), 7250 psi (500 bar, 50 MPa), 1/4 in female NPSM

H72550 50 ft (15.2 m), 1/4 in (6.3 mm), 7250 psi (500 bar, 50 MPa), 1/4 in female NPSM

H7251X 100 ft (30.5 m), 1/4 in (6.3 mm), 7250 psi (500 bar, 50 MPa), 1/4 in female NPSM

H73803 3 ft (0.9 m), 3/8 in (9.5 mm), 7250 psi (500 bar, 50 MPa), 3/8 in female NPSM

H73806 6 ft (1.8 m), 3/8 in (9.5 mm), 7250 psi (500 bar, 50 MPa), 3/8 in female NPSM

H73810 10 ft (3.0 m), 3/8 in (9.5 mm), 7250 psi (500 bar, 50 MPa), 3/8 in female NPSM

H73825 25 ft (7.6 m), 3/8 in (9.5 mm), 7250 psi (500 bar, 50 MPa), 3/8 in female NPSM

H73850 50 ft (15.2 m), 3/8 in (9.5 mm), 7250 psi (500 bar, 50 MPa), 3/8 in female NPSM

H7381X 100 ft (30.5 m), 3/8 in (9.5 mm), 7250 psi (500 bar, 50 MPa), 3/8 in female NPSM

H75010 10 ft (3.0 m), 1/2 in (12.7 mm), 7250 psi (500 bar, 50 MPa), 1/2 in female NPSM

H75025 25 ft (7.6 m), 1/2 in (12.7 mm), 7250 psi (500 bar, 50 MPa), 1/2 in female NPSM

H75050 50 ft (15.2 m), 1/2 in (12.7 mm), 7250 psi (500 bar, 50 MPa), 1/2 in female NPSM

H7501X 100 ft (30.5 m), 1/2 in (12.7 mm), 7250 psi (500 bar, 50 MPa), 1/2 in female NPSM

Remote Mix Manifold 258989 Mix manifold, no carriage 262522 Carriage only - no mix manifold

Static Mixing, 7250 psi (500 bar, 50 MPa)

248927 25 pack, disposable, 1/2 in (12 mm), 12 element 262478 Static mix housing, 1/2 in x 5 in (12 mm x 127 mm) 511352 Static mixer, SST, 3/8 in x 9.5 in (9.5 mm x 241 mm)

Spray Guns, 7250 psi (500 bar, 50 MPa)

XTR700 XTR-7, round handle, four-finger trigger, no tip XTR701 XTR-7, round handle, four-finger trigger, flat tip XTR702 XTR-7, oval insulated handle, four-finger trigger, HD RAC tip XTR703 XTR-7, oval insulated handle, two-finger trigger, HD RAC tip XTR704 XTR-7, round handle, four-finger trigger, HD RAC tip XTR705 XTR-7, round handle, two-finger trigger, HD RAC tip

Hoppers

24F376 Blue for resin side (7-gallon hopper kits with bracket and hardware to mount on an XP cart) 24F377 Green for hardener side (7-gallon hopper kits with bracket and hardware to mount on an XP cart) 262454 Desiccant dryer kit. Bulkhead fitting and 2-pack of cartridges for one hopper 119974 Replacement 2-pack of desiccant cartridges

Miscellaneous234026 Gun splitter manifold. Allows two spray guns to be individually selected and/or flushed NXT206 DataTrak conversion kit. Can be added to the NXT 6500 Air Motor for totalizer and flow rate data, and to provide runaway protection. Approved for hazardous atmospheres 24F375 Ratio check kit (see manual 3A0421 for details)

7

Supply Pump Kits (see manual 312769 for more selections)256275 T2 2:1 drum pump with 3/4 x 10 ft (3.0 m) fluid hose, air regulator kit,

air hose, fluid strainer, ball valve and pump union

256276 Monark® 5:1, drum pump with 3/4 x 10 ft (3.0 m) fluid hose, air regulator kit, air hose, fluid strainer, ball valve and pump union

Agitator Kit 248824 Twistork® with air connection to work with feed pump kits (reference manual 310863)

Solvent Flush Kit 262393 Merkur 45:1. Mounts to XP cart. Includes air controls, pail siphon, prime valve

and 3 ft (0.9 m) hose to mix manifold (reference manual 310863)

262450 Heater mounting kit. Includes hose and fittings to mount one heater on the XP cart. Two heaters can be mounted on an XP cart.

Viscon Fluid Heaters Approved for explosive atmospheres

245848 Hazardous location, 120 VAC single phase, 2300 watts, 19.2 amps 245862 Hazardous location, 200 VAC single phase, 4000 watts, 20 amps 245863 Hazardous location, 240 VAC single phase, 4000 watts, 16.7 amps 246254 Hazardous location, 380 VAC single phase, 4000 watts, 10.5 amps 245864 Hazardous location, 480 VAC single phase, 4000 watts, 8.3 amps

Not approved for explosive atmospheres

245867 Non-hazardous location, 120 VAC single phase, 2300 watts, 19.2 amps 245868 Non-hazardous location, 200 VAC single phase, 4000 watts, 20 amps 245869 Non-hazardous location, 240 VAC single phase, 4000 watts, 16.7 amps 246276 Non-hazardous location, 380 VAC single phase, 4000 watts, 10.5 amps 245870 Non-hazardous location, 480 VAC single phase, 4000 watts, 8.3 amps

Band Heaters - Not approved for explosive atmospheres 15F028 Heater, drum, 1000 watts, 230V

SALES/DISTRIBUTION/

SERVICE

North AmericaCustomer Service

800-328-0211Fax 877-340-6427

Graco Inc. is registered to I.S. EN ISO 9001

Call today for product information or to request a demonstration.

877.84GRACO (1-877-844-7226) or visit us at www.graco.com.

©2010 Graco Inc. 340657 Rev. A 9/10 All written and visual data contained in this document are based on the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. All other brand names or marks are used for identification purposes and are trademarks of their respective owners.

ABOUT GRACO

GRACO LOCATIONS

Founded in 1926, Graco is a world leader in fluid handling systems and components. Graco products move, measure, control, dispense and apply a wide range of fluids and viscous materials used in vehicle lubrication, commercial and industrial settings.

The company’s success is based on its unwavering commitment to technical excellence, world-class manufacturing and unparalleled customer service. Working closely with qualified distributors, Graco offers systems, products and technology that set the quality standard in a wide range of fluid handling solutions. Graco provides equipment for spray finishing, protective coating, paint circulation, lubrication, and dispensing sealants and adhesives, along with power application equipment for the contractor industry. Graco’s ongoing investment in fluid management and control will continue to provide innovative solutions to a diverse global market.

MAILING ADDRESSP.O. Box 1441Minneapolis, MN 55440-1441Tel: 612-623-6000Fax: 612-623-6777

AMERICASMINNESOTAWorldwide HeadquartersGraco Inc.88 -11th Avenue N.E.Minneapolis, MN 55413

CHINAGraco Hong Kong Ltd.Shanghai Representative OfficeRoom 118 1st FloorNo.2 Xin Yuan BuildingNo.509 Cao Bao RoadShanghai, 200233The People’s Republic of ChinaTel: 86 21 649 50088Fax: 86 21 649 50077

KOREAGraco Korea Inc.Shinhan Bank Building4th Floor #1599Gwanyang-Dong, Dongan-Ku,Anyang-si, Korea 431-060Tel: 82 31 476 9400Fax: 82 31 476 9801

EUROPEBELGIUMEuropean HeadquartersGraco N.V.Industrieterrein-Oude BundersSlakweidestraat 313630 Maasmechelen, BelgiumTel: 32 89 770 700Fax: 32 89 770 777

INDIAGraco Hong Kong Ltd. India Liaison OfficeRoom 432, Augusta Point Regus Business Centre 53 Golf Course Road Gurgaon, Haryana India 122001 Tel: 91 124 435 4208Fax: 91 124 435 4001

JAPANGraco K.K.1-27-12 HayabuchiTsuzuki-kuYokohama City, Japan 2240025Tel: 81 45 593 7300Fax: 81 45 593 7301

ASIA PACIFICAUSTRALIAGraco Australia Pty Ltd.Suite 17, 2 Enterprise Drive Bundoora, Victoria 3083AustraliaTel: 61 3 9468 8500Fax: 61 3 9468 8599