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World-wide example projects and satisfied customers speak for the fully automated systems from Neuson Hydrotec.

The point of perfection

“Highest precision for the surest success and the best results”

“Neuson Hydrotec presses form material into the best of shape”

As a press manufacturer we focus on high-ly accurate and economical fabrication with repeatable quality and low setting-up costs.

As systems specialists, we have the know-how for single presses and are also mas-ters of the art of integration. For achieving an optimum work-flow we can integrate our hydraulic presses without problems into complete manufacturing plant and produc-tion lines.

For each application concerned, our powder, sizing, open-die forging, folding, bending, straightening, hot-flow, drawing and extru-sion presses for carbon electrodes comply with the current international manufacturing and safety standards, with best accuracy.

In these times of demands for flexibility, our Neuson Hydrotec press specialists stand for functionality and receptiveness regarding solutions with individual hydraulic presses. In addition to uncompromising and exacting operation of your presses, they also guaran-tee maximum and optimal production flow.

In particular, user knowledge of mechanics, fluid technology, electronics and control technology and the relevant experience are more important than ever for our promi-nence in the area of presses.

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World-wide example projects and satisfied customers speak for the fully automated systems from Neuson Hydrotec.

- Perfect processing

- Graphic user interface

- High quality products

The point of perfection

Hydraulic Presses

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Portal straightening presses (gantry type)

mit Presskräften von 3.000 bis 15.000 kN.

Technische Daten

PAPN / PAPD

with presse force from 3.000 to 15.000 kN

technical data

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TYPE PAPD 3000 5000 8000 10000

press capacity press work kN 3000 5000 8000 10000

stroke press work mm 450 350 800 550

stroke Zustellen mm/s 37 40 59 50

stroke Rückzug mm/s 66 70 66 45

max. working speed mm/s 4 4 4,5 5

table dimensions mm 2500x4700 4300x1100 7000x2900 7100X1500

gantrry traversing speed m/min 11 11 11 11

power demand kW 15 30 59 58

weight of machine to 38 29 100 57

“Save on working time and space on the plant floor”

Whether you need a press for straighte-ning sheets, pipes, rods, round, right-an-gle material etc. or for special constructio-nal parts.

We can supply accurately controlled press systems for straightening workpieces, fully or semi-automated. Neuson straightening presses can be quickly set up for different work pieces.

The portal parking position away from the straightening bed makes the whole bed area easy to access for loading and un-loading from all sides.

The items to be straightened are very quickly put in position and removed. Shor-ter process times reduce idle time and in-crease the productivity of your press. We also build straightening presses in C-fra-me designs.

The advantages:

- Fast and economical

- Shorter working times reduce the costs per piece

- Small space requirement reduces fixed costs

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Hydraulic sizing presses

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„Throught about all details and proved

PK sizing presses feature the two lateral fixed stops at workpiece height. High ac-curacy of the parts is guaranteed, achie-ved fully automatically through adjustable stops or by means of precision-controlled hydraulic axes.

Clearance zones are available for convey-ing the parts laterally through the press frame. Movement of tools, conveying the parts and exacting special functions are customised individually to customer re-quirements for the production process.

The advantages:

- Highest precision of parts (servo drive)- Flexible programming- Highest availability

PK-series

TYPE PK 5000/3000 6300/4000 8000/5000 10000/6000

Upper ram

press capcity upper piston kN 5000 6300 8000 10000

stroke upper piston mm 450 450 450 450

rapid motion down mm/s 300 300 300 300

rapid motion up mm/s 300 300 300 300

max. pressing speed mm/s 10–75 10–75 10–75 10–75

(output controlled)

Lower ram

holding up force lower ram kN 3000 4000 5000 6000

ejection force lower ram kN 1500 3500 3500 4000

rapid motion down mm/s 140 140 140 140

rapid motion up mm/s 100 100 100 100

power demand kW 140 180 220 250

weight of machine to 45 60 75 90

table dimensions mm 1250x910 1400x1000 1500x1100 1700x1200

with press force from 1.000 to 10.000 kN

technical data

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Extrusion presses for carbon electrodes

HPST-HE

with press force from 6.000 to 63.000 kN

technical data

Universal, preforming and trimming presses

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Comprehensive accessories:

- Flying cutting shear- Moveable table- Die mouthpiece changing device- Vacuum system- Wet and dry weighing systems

The advantages:

- Carbon electrodes of the best quality

- Proved many times

- Shortest times for replacing tools

- Very easy servicing

TYPE HPST 600 1000 4000 6300

press capcity kN 6000 10000 40000 63000

stroke mm 1500 1600 4000 4400

electrode diameter from to mm 20-60 40-150 300-890 450-1000

operatin pressure bar 300 300 300 300

material cylinder diameter mm 360 520 1350 1650

working speeds feeding mm/s 40 50 70 60

working speeds pressing mm/s 1,3 - 4,0 1,4 - 2,8 0,6 - 3,6 0,6 - 2,4

working number of steps return mm/s 70 50 75 70

heating performance kW 36 62 385 470

dimensions LxWxH m 5x1,34x2,8 6,5x1,5x3,2 6,5x1,5x3,3 6,5x1,5x3,4

power demand kW 31 38 315 370

weight of machine to 19 36 570 610

Our extrusion presses, type HPST-HE, equipped with horizontal or swivelling mass cylinder, are a special development for making carbon electrodes. In addition to the modern robust design and the sim-ple centralised control, we offer full inte-gration of additional equipment for a fully automatic production process.

Optimal implementation of the thermostat-controlled electrical heating systems for the pressure plate, press head, mouthpi-ece or melt cylinder ensures high produc-tivity and a long lifetime for this series.

Proven many times in large interna-tional companies, carbon electrodes have been successfully pressed in

the HPST series of presses for years. Thanks to the reliable service and the high degree of automation, customers can swear by the professionalism of our pro-ducts.

„Pressed electrode quality for the highest demands”

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Extrusion presses for carbon electrodes Universal, preforming and trimming presses

PU-1000

Our Neuson universal, preforming and trimming presses for drawing, bending, embossing, stamping, pun-ching and compressing.

Modular construction: Best-price solu-tions for the specific application. The re-quired press and fast-traverse speed de-termines the appropriate hydraulic press

unit. The strokes and clearances are mat-ched to the customer’s wishes.

Mechanical construction: The press frame and ram are of welded construc-tion with high torsional strength, annealed for stress relief. Neuson always focuses on mechanically accurate processing. For critical components and designs, our

technology makes use of finite element calculations.

Ram guide: The excellent guiding width ratio of the piston with fixed ram ensures that the ram can also deal with highly eccentric loads. The piston and the ram guide form a “great guidance triangle”. The piston is guided in generously dimen-sioned components of PTFE-bronze. The ram moves along maintenance-free flat guides in the press frame.

Forged press mechanism (up to 8 times): Of the highest quality: The pis-ton and cylinder are of forged tempered steel. The sliding surfaces are ground and honed. Durability and very high loading capacity are guaranteed.

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TYPE PU 1000 1600 3150 5000 6300 8000 10000

press capacity kN 1000 1600 3150 5000 6300 8000 10000

working pressure bar 265 270 280 280 275 275 275

ram stroke mm 200 200 200 200 200 200 200

stroke motion down mm/s 300 300 300 300 300 300 300

stroke speed up mm/s 290 300 255 275 265 260 233

100% max. load mm/s 11/50 13/53 18/38 13/33 12/37

height mm 450 500 500 500 500 600 600

opening in uprights mm 850 1000 1100 1100 1100 1250 1250

table hight mm 950 950 950 950 950 950 950

table widht mm 830 980 1080 1080 1230 1230 1230

table depth mm 680 680 680 800 950 1100 1200

power demand kW 22 30 55 90 2x55 2x90 2x90

with press force from 1.000 to 30.000 kN

technical data

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From a stand-alone solution up to a complete facility

Open-die forging presses

in different types and press forces

technical data

PFGS series

TYPE PFG PFGS 2000 PFGSX 3200

press capacity kN 20 32

retraction force kN 2,5 4

stroke mm 1550 1900

max. aperture height mm 2950 3600

max. off load mm 200 280

max. height upper floor mm 8500 9800

max. depth under floor mm 1820 3500

lenght mm 12700 20000

width mm 13500 18000

deformation rate mms-1 100 85

power demand kW 1800 2600

Neuson open-die forging presses have high shaping speeds with very small forging tolerance values and uniform high quality.

We have developed a “systematised press program” as a kind of construction kit, which can be used for both cold and hot solid stock forming. It is very adaptable to customers’ wishes.

The hydraulic drive is provided by a num-ber of low-noise high-pressure pumps, which contributes to a significant reduction of the risk of a failure in your equipment.

The advantages:

- Long machine life

- Maximum productivity

- high availability

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„Neuson modular system design based on full integration“

With a well thought-through building-block system, we provide high accuracy in the actual press operation, optimal integration of conveying the parts and the implemen-tation of customer-specific special func-tions.

With years of experience in building hy-draulic presses, we can provide a rapid planning and engineering phase, and, by means of 3D CAD software, full integrati-on in implementing new customer-specific system solutions. This way, a digital plant model determined from customer require-ments becomes the linchpin of our project. Application-specific plant models of your

press and the peripherals facilitate the connection to the already tested modules of our building-block system. Brand-name products from our parent companies and the high level of user knowledge enable our application technicians to use compo-nents consistently to the current state of technology. Press speed, press force and workpiece data are available in a databa-se. (PC-Systems)Using servo valve tech-nology, complex control schemes are im-plemented. In this, our modern hydraulic drive systems and the controlled hydraulic drive axes with displacement-measuring systems and sensor technology are used in many cases.

Metal powder press PM 1200 with adapter-based tool system

systems

“Modern open-die free-form forging plant, consisting of a forging press and manipulators on rails, are very dynamic production machines.

Digital 3D design and simulationenable reliable settlement of our projects

Userfriendly operating interface free programmable - based on S7

simply and speedily adapted to individual requirements

the advantages

- Access to reliable hardware

- Quick-realisable special solutions

- Optimal interplay between press

and manipulators

- More productivity and efficiency

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technics

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Forging finishing line:Perfect coordinated workflows with highest repeat accurancy

Universal press PURS 8000 with robot system for loading

and unloading

“Highest precision for greater success and the best results” Increasing requirements for product quality and the highest productivity underlie the design of our presses. Reliable assembly and commissio-ning of complete turn-key installations or parts of installations are aimed at economical produc-tion and finishing. Complying with the various requirements and manufacturing standards, we guarantee repeatability accuracy of ram posi-tions of ±0.01 mm. This enables you to press even complex parts with high precision require-ments.

Accurate sensors guarantee a 100% economical control of work and processes and ensure that energy-efficient performance meets the exact re-quirements of the customer. In respect of overall projects, we take care of the safety technology and undertake CE conformity and type examina-tion (TÜV) for our press systems.

Our experienced mechatronics specialists are expert in storage programmable controls, under-take the design of graphical optimised interfaces and install software updates over remote main-tenance.

The Mechatronics factor

Neuson Hydrotec mechatronicians build digital solutions for analysing, regulating and controlling on the basis of data from measurements, sen-sors and plant data (position, pressure, flow, tem-perature, rotation speed etc.) that make accurate use of modern logic to make a big contribution to improving the dynamics and efficiency of your whole system. Programming techniques provide intuitive operator interfaces to make your whole plant or part-plant simple to operate and control.

The requirements of our customers are imple-mented, with no compromises, with Siemens control systems (ASI bus, Profibus, Profinet), with a range of safety controls from Pilz (Safety BUS P) and controls from other suppliers based on B&R, Omron and Unitronic.

„Highest precision for greater

success and the best results”

Hydraulic Presses for Professionals

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global support

World-Wide service

Internationally experienced assembly personnel specialise in hydraulic presses and can quickly rectify problems with components and systems on site. Using modern diagnostic systems we can cope with the trickiest operating situations and we are quickly on site with solutions when it’s really urgent.

“With all installations Neuson Hydrotec’s customers have full service and support.”

Industrial gas bottlesmanufacture economically

and accurantly fitting

Hot forming and drawing press PHR for hollow bodies and pressure containers

„Enhance your competitive strength with press solutions from Neuson“

Hydraulic Presses for Professionals

Neuson Hydrotec GmbH

Headquater Linz / Upper AustriaA-4030 Linz / AUSTRIAGaisbergerstraße 52

phone +43(0)732/90400-0fax +43(0)732/90400-200

Plant Kleinlobming / StyriaA-8734 KleinlobmingDorfstraße 5

phone +43(0)3516/2228fax +43(0)3516/2228-75

e-mail: office@neuson-hydrotec.comwww.neuson-hydrotec.com

“HOT FACTS AND ARGUMENTS“

Decades of experience in building machine presses

250 staff, including 20 apprentices

Over 320 machine press projects already completed

Access to our own CNC machines with an investment of around €19 million.

Our own manufacture of hydraulic units and components

World-wide reference list from a wide range of industries

Standard controllers with Siemens Step 7, etc.

Remote maintenance option with TeleService and modem.

Short delivery times thanks to the Neuson building block system

World-wide service and commissioning

Quality management system to EN ISO 9001 on site.

Member of the Upper Austrian Mechatronics Cluster