world leader in flight control systems and critical ... · pdf file3 moog system solutions...

World Leader in Flight Control Systems and Critical Control Applications

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Over the last 60 years, Moog has developed a reputation throughout the world as a

company whose people and products are at the forefront of the aerospace industry.

We are known for our successful solutions to motion control challenges that are

viewed by others as impossible. This directly reflects the creativity, work ethic and

remarkable attention to purpose of our people.

Over this period, Moog has grown from a high technology component manufacturer

to become a leading supplier of integrated flight control systems. We are continu-

ously investing to extend the depth of our product expertise while simultaneously

expanding our capabilities to take on the challenges and responsibilities of a

changing industry. As a result, we are positioned today on virtually every aircraft in

the marketplace, supplying reliable flight control systems and specialized control

products that are highly supportable and add significant value for our customers.

Exceeding Expectations Since 1951

o u r h e r i t a g e

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MOOG SYSTEM SOLUTIONS

Primary Flight Controls Secondary Flight Controls

Navigation & GuidanceEngine Controls Utility Systems

From Products to Complete Systems

Certificationn Validation and Verification

n Ground and Flight Testing

n FAR/JAR Part 25 Systems

Advanced Technologiesn Integrated Electronics

n Electrohydrostatic Actuation

n MEMS Sensors

n High Temperature Actuation

n Ballistic Tolerant Designs

Proven Building Blocksn Flight Control Electronics

n Servoactuators

n Inertial Guidance

n Software

n Components

Logistics Supportn Worldwide Support

n Personalized Service

n Integrated Logistics

Integrated Systems Capabilityn Modeling and Simulation

n D0-178B Level A Software

n D0-254 Hardware

n HW/SW Integration

n System Qualification

Manufacturingn In-House Rapid Prototyping

n Supply Chain Management

n Global Production Sourcing

n Additive Maufacturing

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Comprehensive Systems Capabilities with Complete Turnkey Solutions

Joint Concept Definition

Architectural Trade Studies

Hazard Assessment

Redundancy Management

Requirements Development

Requirements Flow Down

Manage Industry Teams

Modeling and Simulation

Software

Reliability Analysis

Prototyping

Hardware/Software Integration

Verification and Validation

Sub-System Qualification

Iron Bird Testing

Requirements Definition

System Design

System Integration

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Platform Integration

Safety Analysis

Ground Testing

Flight Certification

On-Site Technical Support

Kanban Inventory Management

Kitting for Point-of-Use Delivery

Third Party Supplier Management

Training and Documentation

24-Hour AOG Support

Repair and Overhaul

Engineered Solutions

Field Support

System Qualification Production Support

Solutions

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System Integrator for the Lockheed Martin F-35

Moog was selected by Lockheed Martin as the system integrator for the Primary Flight Control and Leading

Edge Flap Actuation Systems on all three variants of the F-35 Joint Strike Fighter. Rolls-Royce also selected

Moog to design, qualify and manufacture the Lift System Primary Actuation for the F-35B variant.

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Flight Control SystemsThe F-35 “power-by-wire” system represents an advance-

ment on the more electric aircraft topology, integrating:

n Self-contained electrohydrostatic (EHA) actuators to

position primary flight surfaces

n Electronic control units to remotely drive and control

the EHAs

n Electrically driven power drive units (PDUs) to posi-

tion the maneuvering leading edge flaps

As the prime contract holder, Moog’s role includes

managing the industry team, integrating the complete

actuation system and supplying critical technologies

and major sub-systems.

While not part of the flight control system, Moog also

developed the wingfold actuation system for the carrier

variant, which includes Moog’s advanced spline lock

technology.

Lift System Primary ActuationThe hovering ability of the F-35B STOVL aircraft is pro-

vided by the lift system, which combines a thrust vector-

ing nozzle that directs main engine exhaust downward

to generate aft vertical lift, and a centrally mounted lift

fan to counterbalance forward vertical lift. Moog sup-

plies the lift system primary actuation, which includes:

n The actuation system for the three-bearing swivel

nozzle, which is rotated 90 degrees, directing the

main engine’s exhaust downward

n The actuation system for the lift fan’s variable area

nozzle and inlet guide vane, which controls airflow

through the lift fan

These actuation systems use electronically controlled

hydraulic and fueldraulic servoactuators specially de-

signed for operation in extreme temperature and vibra-

tion environments.

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Power-By-Wire Architecture Power and Control Electronics Electric Power Drive Unit

Dual Tandem EHA Actuator Simplex EHA Actuator

Flap Actuation System Wingfold Actuation System

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Advanced Fueldraulic System Variable Inlet Guide Vane Actuation

Variable Area Vane Box Nozzle Actuation

Three-Bearing Swivel Module Actuation

Transfer Gearbox

Nozzle Cooling Valve Actuator

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■ Electric ■ Hydraulic ■ Mechanical

■ Fueldraulic ■ Hydraulic ■ Mechanical

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System Provider for the Boeing 787 Dreamliner

Moog designed, integrated and provided certification support for the complete Primary Flight Control Actuation

System and the High Lift System on the Boeing 787 Dreamliner. The Moog systems position and monitor all

the aircraft’s flight surfaces in response to pilot commands.

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Primary Flight Control Actuation SystemThe 787 flight control system controls 21 primary

flight surfaces on the airplane, as well as the spoilers

and horizontal stabilizer, and includes a mix of electro-

hydraulic (EH) and electromechanical (EM) servoactua-

tors and all associated control electronics.

The system includes EH servoactuators with remote

loop closure electronics for the ailerons, flaperons,

inboard and outboard spoilers, elevator and rudder.

The horizontal stabilizer and mid-board spoilers

employ EM servoactuators with associated motor

drive control.

Key features of the system include:

n Smart actuators with on-board loop closure

n 5000 psi system operating pressure

n High power controllers with active front ends

n EM HSTA with dual load path

n EM mid-board spoilers

n Advanced materials for optimized weight

High Lift Actuation SystemThe 787 high lift system is comprised of nearly 450

discrete assemblies including: power drives, electronic

controls, trim controls, geared rotary actuators, rack

and pinion roller assemblies, transmission shafts,

gearboxes, sensors and accessory components.

Key features of the system include:

n Advanced flap trim control for reduced wing drag

n Hybrid hydraulic and electric power drive

n Advanced composite transmission components

n 5000 psi operating pressure

■ Hydraulic ■ Electric

■ Hydraulic ■ Electric ■ Rotar y Mechanical

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High Lift SystemHydraulic Control Module and Power Drive Unit

Electric Motor Control Unit

Leading Edge Slat Actuation

Trailing Edge Flap Actuation

Variable Camber Trim Unit

Leading Edge and Trailing Edge Resolvers

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Primary Flight Control SystemAileron Servoactuator

Flaperon Actuator and Control Module

Inboard Spoiler Servoactuator

Outboard Spoiler Servoactuator

Electromechanical Spoiler Actuator and Motor Control Unit

Horizontal Stabilizer Trim Actuator and Motor Control Unit

Elevator Servoactuator

Rudder Servoactuator

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Proven Products and Leading Edge Technologies

Distributed Control Electronics

Products

n Pilot Controls

n Flight Control Electronics

n Inertial Sensors and IMU

n Electromechanical (EM) Actuators

n Electrohydrostatic (EHA) Actuators

n Hydraulic Actuators

n Mechanical Actuators

n Components

Flight Control Computers Attitude and Heading Reference Systems

Wingfold Geared Rotary Actuators

Fly-by-Wire PrimaryFlight Control Actuators

Leading Edge FlapElectric Drive Units

Horizontal Stabilizer Trim Actuators

Engine Inlet Guide Vane Actuators

Motor DriveControl Electronics

Side Stick Controls

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Electrically Backed-up Hydraulic Primary Flight

Control Actuators

Active VibrationControl Systems

Redundant Actuator Control Electronics

Technologies

n Redundancy Management

n Advanced Controls

n High Integrity Electronics and Software

n MEMS-Based Inertials

n High Temperature EM Actuation

n High Pressure Hydraulic Actuation

n Advanced Materials and Processes

n Advanced Motor and Pump Designs

n Ballistic Tolerant Designs

Electrohydrostatic PrimaryFlight Control Actuators

Remote Actuator Control Electronics

MEMS IMU

Helicopter Ballistic TolerantMain Rotor Servoactuators

Electromechanical Flight Control Actuators

Integrated Motor-Pump Assembly

5000psi Primary Flight Control Actuators

Innovative Solutions for Military Aircraft and Unmanned Vehicles

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n Pilot Controls

n Vehicle Management Systems

n Flight Control Computers

n Navigation and Guidance

n Fly-By-Wire Flight Control Systems and Software

n Primary Flight Control Actuation Systems

n Maneuvering Leading Edge Flap

Actuation Systems

n Weapons Bay Door Drive Systems

n Wingfold Actuation Systems

n Engine Controls

n Weapon Systems

n Utility Actuation

Superior Engineering and Advanced Technologies

P r o g r a m C r e d e n t i a l s

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High Reliability Solutions for Military and Civil Rotorcraft

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n Pilot Controls



n Fly-By-Wire Control Systems and Software

n Primary Flight Control Actuation

n Stability Augmentation Systems

n Active Vibration Control Systems

n Prognostics and Health Management

n Utility Controls

Ruggedized Products and Proven Solutions


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Best Value for Commercial Transport, Regional and Business Jets

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n Cockpit Controls



n Fly-By-Wire Control Systems and Software

n Primary Flight Control Systems

n Secondary Flight Control Systems

n High Lift Systems

n Engine Controls

n Autopilot Servoactuators

n Stabilizer Trim Actuators and

Control Electronics

n Utility Controls

High Reliability Designs and Cost Effective Solutions


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n Engineered Solutions

n Performance-Based Logistics

n Flight Hour Maintenance Services

n Depot Partnering and Support

n Asset Management

n Repair and Overhaul Services

n Modifications and Upgrades

n 24/7 Hour AOG Support

n Spares Provisioning

n Technology Insertion

n Obsolescence Management

n Support Equipment

n Technical Support and Data

Moog Global Support

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Moog Worldwide

Moog Aircraft Group is recognized as the world leader in flight control systems and critical control products.

We are committed to maintaining a superior level of customer support for our wide range of products, and

support virtually every commercial airline in the world, as well as US government agencies and foreign military

customers. We maintain repair and overhaul facilities that are staffed and stocked to satisfy our customers’

turnaround time requirements, and we hold certificates from FAA, EASA and CAAC. As one of our most valued

assets, our reputation within the aerospace industry has been solidified by the reliability of our products.

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