Table of Contents

Introduction:................................................................................................................................................2

Objective:....................................................................................................................................................2

1. Files:................................................................................................................................................3

2. Punch:..............................................................................................................................................3

3. Vernier caliper.................................................................................................................................3

4. Metal Brush:....................................................................................................................................3

5. Chisels:............................................................................................................................................4

6. Hammer:..........................................................................................................................................4

7. Clamp..............................................................................................................................................4

8. Compass:.........................................................................................................................................4

9. Metal Saw:.......................................................................................................................................5

10. L-shape:.......................................................................................................................................5

11. Drill press:...................................................................................................................................5

Procedure:...................................................................................................................................................6

Comparison Table:.......................................................................................................................................7

Discussion:..................................................................................................................................................9

Table of errors:............................................................................................................................................9

Conclusion and References:......................................................................................................................10

Introduction:

The workshop combines engineering, training, and development, team building, communication,

motivation and planning. Participation and employee involvement increases the sense of

ownership and empowerment, and facilitates the development of organizations and individuals.

Workshops in the effective management of change and improvement, and create a private

initiatives and operational plans and procedures to achieve business objectives and

organizational particular, where is the work of professional and manufacturing industries . These

processes include the production of components of the device, and metal work and wood. Also,

will meet weekly workshop to discuss the work of students working in various traditions. In

addition, it facilitates the development of the information.

Workshops are very, very effective for training - workshops are encouraged to purchase and post

more than traditional courses because they are necessarily involved , and the content is created

and output by the delegates. Also, for us, it comes as a student , such as the first step of hard

work before it goes to confront our careers and the real work after graduating . Piece of steel is

the most important part in the workshop to do. Must be cut according to the data sheet that is

given , and reshape it in a nice way.

Objective:

The main objective of the workshop is to design the piece properly according to the datasheet

and the values which have given in the sheet. The measurement must be in the same unit of

datasheet.

Figure (1): The Designed Metal Piece.

Figure2--the designed piece by CREO

Apparatus & Tools Required:

We have used many tools through doing this workshop, all the tools which we have used

will show below and it provides with pictures:

1. Files:

File was the first tool that we have used in the beginning of the workshop. And files are known

that the tool which used to make adjustments especially when your cut didn’t come out with a

right and accurate shape. It also used to remove unnecessary material. File is useful for many

purposes such as enlarging holes or converting a drilled hole into a slot.

Figure 3 --Files

2. Punch:Punch was a tool that we used it to mark lines on the piece; it was used as a pen. And it’s defined

that the tool for forcing a pin, bolt, or rivet in or out of a hole. Punches are used with ball-peen

hammers to remove pins, align holes and mark locations of holes to be drilled or to form an

impression of the tip on a work piece. They are available in a wide range of sizes in both high-

carbon and alloy steels.

Figure4-Punch

3. Vernier caliper

This tool was the most important tool in the workshop without this tool we cannot anything. The

Vernire caliper is using to measure the all the diminution with more accurately it can be achieved

with a base measuring. It is capable of measuring the dimensions of the internal and external.

Figure5-Vernier caliper

4. Metal Brush:

It is used to clean the surface of the metal plate.

Figure6-Metal Brush

5. Chisels:

Chisels: it is a tool with a characteristically shaped cutting edge, such that wood chisels have lent

part of their name to a particular grind of blade on its end, for carving or cutting a hard material

such as wood, stone, or metal.8. Stand Drill: it is used to drill holes at some certain dimensions to

get the required shape.

Figure 6—Chisels

6. Hammer:

Hammer with two ends on the head, one that is round and the other flat. Sometimes called a

machinist's hammer, a ball peen is a good choice for working with metal. Its steel head is harder

than that of a claw hammer, so is less likely to chip on impact. Ball peen hammers are commonly

used to drive cold chisels, set rivets, and bend and shape metal. They range in weight from 4

ounces (used, for example, in model boat making) to32ounces and have wooden, steel, or

graphite handles.

Figure7-Hammer

7. Clamp

Clamp can be used to make an object in fixed position.

8. Compass:

It was using to draw the circular shape on the metal plate

Figure8--Clamp 1

9. Saw Metal:

A Metal Saw is a metal-framed saw used primarily for cutting plastic and metal.

10. L-shape:

This tool also was one of the most important tools in the workshop. It was using to draw the lines

on the metal plate by using the punch. Its angle is setting to 90˚

Figure9--Compass 1

Figure10--Saw Metal 1

Figure11--L-shape 1

11. Drill press:

Drill Press is used for drilling holes in various materials. Drill presses allow you to drill holes in

metal, wood and a variety of other materials more precisely and conveniently than you could

with a handheld drill. Drill presses are precision tools, capable of boring holes in exact locations

at carefully controlled depths. So drill press can use for various operating such diverse tasks as

sanding, mortising, buffing, grinding and shaping. Drill press is an amazing tool. The drill is held

in a rotating spindle and is fed into the work piece, which is usually clamped in a vise supported

on a table. Most drills have a variable speed feature, allowing the user to change the speed

depending on the density of the material and the specific application. Speed can be adjusted via

changing pulleys and belts. Drilling big holes usually requires a slower speed. Drill press can

also be used to drill holes in metal, plastic and other materials depending upon the speed of the

motor (variable speed) and the drill bits used. A typical manual drill press is shown in the figure

below.

Figure12--Drill Press 1

Procedure:

Comparison Table:The figure below shows each and every spot of the plate marked by letters as symbol in order to

facilitate the comparison between the actual work result and the desirable result required.

Figure (2)

The table below shows the numerical actual values in comparison with the desirable values that

the measurements were required to be based on.

Distance (from figure 2 ) Desirable value in mm Actual value in mm

A-B 10 10

B-C 10 11.5

C-D 2.5 2.5

D-E 10 8.5

E-F 20 20

F-G 10 8.5

G-H 2.5 2.5

H-Z 10 11.5

Z-I 32 32

I-K 20 20

K-L 10 10

L-M 50 50

M-J 13 13

J-Y 9 9

Y-y 20 20

A-L 97 97

M-N 38 38

N-n 11 11

N-O 20 20

N-q 11 11

0-Q 8 8

Q-S 11 11

S-T 6 6

T-U 15 15

U-V 6 6

V-W 11 11

B-Z 25 25

Q-W 27 27

W-X 4 4

X-A 50 50

M-X 97 97

R1 10 10

R2 5 5

R3 5 5

R4 10 10

R5 7.5 7.5

Y-e 10 10

Discussion:

It was a very good experience through doing this project. This project has been done in the

workshop and by using many tools of the workshop. The piece of steel was calibrated according

to datasheet paper that has given when we got the datasheet we weren’t know how to start to put

the datasheet in the reality. But step by step we figured out all things. Each hole in the piece was

done by using drill press machine with three differences drill press. The small rectangular on the

piece was done by hacksaw. the curves shape were done according to measurement and by using

hacksaw and files tools to make the steel piece clear and smooth touch.

Table of errors:

Distance Desirable value Actual value Error

B-C 10 11.5 15%

D-E 10 8.5 15%

F-G 10 8.5 15%

H-Z 10 11.5 15%

Conclusion:

In conclusion, this goal in workshop got a lot of knowledge and it was too useful. All the hard

work which has done at the workshop with the precision helped us in crafting that piece of metal

into its required measurements. Basically from workshop I got some experience which can be

helpful in the future at the factories and workshop to do desired product perfectly.

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References :