wmm preso - robotics focus

Wauseon Machine Wauseon Machine & Manufacturing, Inc.& Manufacturing, Inc.

Wauseon, OhioWauseon, Ohio

ISO 9001:2008 Certified Sept. 2000 ○ Last audit July 2015 – NEVER A MAJOR NC ○ Design, Tooling & Equipment for Tube Fabrication. ○ Production Machining & Custom Engineered Machines with Automation.

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COMPANY OVERVIEW

Wauseon Machine & Manufacturing, Inc. 2015

•Dedicated Account Manager for each customer•Inside Sales and Support Staff•20+ Engineers and 5 Technicians•40+ Toolmakers and 25+ Machinists•120+ CNC Machining Centers

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KEY RESOURCES


•Complete Tool Room CapabilitiesComplete Tool Room Capabilities•33,000 sq. ft.33,000 sq. ft.•85 Employees85 Employees

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PLANT 1


LATHE DEPARTMENT

GRIND DEPARTMENT

MILL DEPARTMENT

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SAMPLE PARTS


Mill EquipmentMill Equipment○ CNC Vertical Mills (32)

Max. Capacity: X=121” Y=70” Z=32”

○ Horizontal Mills (3 CNC, 1 Manual)


Grind EquipmentGrind Equipment○ Manual Surface Grinder (6)

Max. Capacity:8” x 18” x 12”

○ Automatic Surface Grinder (4)Max. Capacity:16” x 32” x 10”

○ O.D. Grinder (3)Max. Capacity:

10” Ø x 22” long

○ Blanchard Grinder (2)Max. Capacity:

up to 36” Ø

○ Hone (1)Max. Capacity:

up to 2 ¼”

Lathe EquipmentLathe Equipment○ CNC Lathes (16)

Max. Capacity: 27” Ø x 160” long

○ Manual Lathes (6)Max. Capacity:

16” Ø x 60” long

Misc. EquipmentMisc. Equipment○ Multi-process

machining centers (2)Max. Capacity:

X=24” Y=9” Z=42”

○ Wire EDMs (3) Max. Work Piece:

X= 31” Y=28” Z=11”

○ Ram EDMs (2)Max. Work Piece:

X=24” Y=14” Z=10”

○ Cut-off Saws (6)○ Heat Treat Ovens (5)


○ Carbinite (Surface Texturing)

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PLANT 1 EQUIPMENT LIST

Max. Capacity:12” Ø x 21” long

Haas ST-20Y with Live Tooling

Max. Capacity:X=24” Y=9” Z=42”B=240° C=360°

Dual Turning Spindle

Mazak Integrex i-200S


Max. Capacity:X=17” Y=7” Z=21”B=220° C=360°

Mazak Integrex j-200

DUAL PROCESS MACHINING CENTERS

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o Saw Cuttingo Weldingo Heat Treatingo Tumblingo Sand Blastingo CMM Inspectiono Carbinite

(Surface Texturing)o Paint Booth

Steel InventoryTIG Welding

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COMPLETE TOOL ROOM SERVICE


•Started operations July Started operations July 20022002•Design and Build of Design and Build of Standard Standard and Custom Equipment and Custom Equipment•32,000 sq. ft.32,000 sq. ft.•42 Employees42 Employees

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PLANT 2


ENGINEERING SERVICES

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CUSTOM TOOL DESIGN & DEVELOPMENT


•20+ ENGINEERS AND 5 20+ ENGINEERS AND 5 TECHNICIANSTECHNICIANS

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o Mechanical designo Electrical designo Electrical controlso Concept and Development

Serviceso Prototyping

o 3D Printing Fused Deposition Modeling (FDM) Capabilities

SOFTWARE SOFTWARE UTILIZEDUTILIZED


WMM ENGINEERING SERVICES

RAPID PROTOTYPING

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3”/76.2MM NOM. Ø 2”/50.8MM NOM. Ø○ END FORMING ○ END FINISHING

3/8”/9.525MM NOM. Ø○ DECOATING○ CRIMPING

3¾”/95.25MM NOM. Ø

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STANDARD EQUIPMENT


○ DUAL END FORMING MACHINES (END FORM 1½”/38.1MM NOM. Ø)○ END FORMING/END FINISHING MACHINES (END FORM/END FINISH ¾”/19.05MM NOM. Ø)

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INTEGRATED MACHINES


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ROBOTIC WORK CELL


○ Assembly Machines○ Fixtures○ Dedicated Power Benders○ Leak Testers○ Loaders○ Hand Benders

Press Fixture Stud Assembler

Dedicated Power Bender Assembly Machine

CUSTOM MACHINES

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FANUC ROBOTICS AND WAUSEON MACHINE

LEVEL IV

• Wauseon Machine has been an Authorized Integrator of FANUC Robotics for 15 years

• In 2010, WMM reached the highest integrator status of Level IV • We have earned and maintained the following integrator

achievements by meeting and keeping current on several requirements established by FANUC Robotics:• Certified Servicing Integrator• Certified Vision Specialist

Outstanding Sales Growth Award2001, 2002, 2011

Sales Leadership Award2011, 2012, 2013

FANUC ROBOTICS AWARDS


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ROBOTS AND COMPLETE DRESS-OUT PACKAGE Robots – FANUC and WMM will offer the best available

pricing as a Level IV Integrator

LEVEL IVWauseon Machine & Manufacturing, Inc. 2015

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ROBOTS AND COMPLETE DRESS-OUT PACKAGE RoboGuide Simulation Software Services


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ROBOTS AND COMPLETE DRESS-OUT PACKAGE Design/Build End of Arm Tool (EOAT), including Cable

Management System (Dressout) & Tryout


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ROBOTS AND COMPLETE DRESS-OUT PACKAGE Fabrication of Guarding & Risers/Pedestals


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ROBOTS AND COMPLETE DRESS-OUT PACKAGE Electrical Engineering – Controls & Programming


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ROBOTS AND COMPLETE DRESS-OUT PACKAGE

LEVEL IV

Installation, Start-up, Service, & Support As a Certified Servicing Integrator, WMM is authorized

to provide warranty and repair of FANUC products


IRVISION

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FORCE SENSING


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REMOTE ACCESS TO SYSTEMS


○ Assembly○ Deburring○ Dispensing○ Press Tending○ Plastic Deflashing\Degating○ Plastic Ultrasonic Assembly Welding○ Pharmaceutical Packaging○ Machine Load\Unload○ Material Handling○ Testing & Inspection

since 1999200+ FANUC APPLICATIONS

Robotic Machine Load\Unload

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TIER 1 MACHINING AND ASSEMBLY SUPPLIER – CUSTOM MACHINE• FANUC LR Mate 200-iD robot picks

part and loads onto turn table that completes the following sequence: Center Drill, Drill, Chamfer, Tap

• Robot transfers from turn table to a Deflash station, which was built using a piece of Standard Equipment – 7120 Press

• Robot transfers from Deflash station to Roll Stamp station

• Part is released from Roll Stamp station into a dropout chute

BEFORE AFTERWauseon Machine & Manufacturing, Inc. 2015

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HONDA – AUTOMATED STORAGE CELL

• Engine Blocks exit an existing customer supplied leak testing machine and travel down a conveyor with 10 part presence sensors and 2 barcode readers that communicate whether part passed or failed the leak test station• FANUC R2000-iB/165F robot picks part and stores in one of four storage bays based on leak test station results

• Robot uses 2D iRVision to determine part location as it picks and places the Engine Blocks


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PITTSBURGH GLASS WORKS – ADHESIVE DISPENSING CELL• An LR Mate 200iD dispenses adhesive

urethane via an end of arm tool onto plastic window clips

• Capability to run multiple parts as needed

• Binary Recognition will automatically change the robot program to match the part in the nest

• Application F & R Side Windows for Ford

F-150


•Started operations January Started operations January 20042004•Production MachiningProduction Machining•30,000 sq. ft.30,000 sq. ft.•32 Employees32 Employees

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PLANT 3


Machining of a wide variety of Machining of a wide variety of shapes, sizes, and volumesshapes, sizes, and volumes

Swiss style machiningSwiss style machining

3 inches3 inches

2.6 inches2.6 inches

6 inches6 inches

Secondary machining of castingsSecondary machining of castings Secondary machining of stampingsSecondary machining of stampings

5 inches5 inches

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CNC PRODUCTION MACHINING

Core Capabilities in Production Machining: CNC Mills

○ Pallet Changers○ 4th Axis Rotary Fixtures○ Horizontal & Vertical

CNC Lathes ○ Single Spindle○ Dual Spindle, Dual Turret○ Gantry Load○ Live Tooling○ Bar Feeders○ Swiss Style

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CNC PRODUCTION MACHINING


Meeting this goal requires ALL company personnel.

Maintainability, Durability, & Reliability are committed to by Wauseon Machine through continuous improvements.

Wauseon Machine’s goal is to supply Defect Free Products to our customers.

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QUALITY POLICY


Wauseon Machine & Manufacturing, Inc. strives to be a world class supplier to the markets we serve. To accomplish our mission we will:

• Service the customers beyond their expectations.• Provide products innovative to the industry we serve.• Provide a quality product on time, emphasizing continuous

improvement.• Conduct all business with an emphasis on ethics and

integrity.• Be an outstanding employer concerned with the welfare and

development of each employee.• Be a positive influence in the communities where we live and

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OUR MISSION STATEMENT


Driven By Quality, Innovation and Customer Service

THANK YOU!THANK YOU!

Phone: 419.337.0940Fax: 419.335.1640

Email: [email protected]

www.wauseonmachine.com

mailto:[email protected]

http://www.wauseonmachine.com/

wmm preso - robotics focus

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