witschi electronic basic course watches – measuring technology and troubleshooting start >>
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Witschi Electronic
Basic course
Watches – Measuring technology and troubleshooting
www.witschi.comStart >>
Welcome to...
Introduction
Mechanical Watches
Quartz Watches
Water-resistance
Helpful and practical
Contents
Exit
Introduction
About us
Witschi Electronic AG develops, manufactures and sells
Pioneering test and measurement technology for:
• Watch production
• Watch service
• Testing devices for automotive industry, medical industry and instrument manufacturing
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This basic course is intended to optimize our customers’ and the users’ knowledge of the Witschi devices and their
operating skills in this field.
Introduction
Aim of this course
..End..
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Contents
Introduction
Mechanical Watches
Quartz Watches
Water-resistance
Helpful and practical
Exit
Mechanical Watches HomeHome
Mechanical Watches
Main components of mechanical watches and their characteristics
Mainspring / barrel
Gear train / motion work
Regulating system
Escapement (escape wheel, pallet fork and impulse pin)
Automatic winding mechanism (only with automatic watches)
Winding shaft / crown
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Mechanical Watches
Measuring signals
Amplitude measurement
The amplitude of the balance wheel is determined from the velocity of the ellipse, passing through the lift angle of the escapement. (high velocity = large amplitude and vice versa). Typical values: watch horizontal: (approx.) 250-330° watch
vertical: (approx.) 240° at 0/h
+ 10s/d
Rate measurement The rate of the watch is based on a difference measurement between a highly accurate thermally stabilised quartz time base, e.g. in the Wicometre Professional and the actual rate of the watch.
Typical values: Normal watch (approx.) -5 - +20 s/d Chronometer (approx.) -2 - +6 s/d
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Mechanical Watches
Measuring signals
Beat error Millisecond variations of both beats ("tick" and "tock" of unequal duration).Typical values: 0.0 - 0.5 ms
+2.3 0.2 289
General graphical display
The general display generated by the Wicometre Professional is the result of all technical factors mentioned above during a certain time span. It indicates very accurately the technical state of the watch and it's faults, if any.
Splitting the escapement noise into its three main components gives a great deal of information about miscellaneous fault sources in the escapement and regulating parts (balance wheel / spiral system).
Beat noise
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Mechanical Watches
Functions of the Wicometre Professional
Rotary knob and buttons Display of results and parameters
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Mechanical Watches
The parameters of the Wicometre Professional
According to list(Witschi document)or individual
GRAPH – SCOPE 3
1 to 10 mm/ms
Individual 10 to 90°
Individual 2 to 240 s
MAN, SEL, FRQ
Individual settings
Automatic detection
Graph
2
52°
20 s
Aut (Automatic)
Universal setting
Selected beat number
Operating mode
Resolution / diagramm
Lift Angle
Measuring time in s
Beat number selection
Operation
Beats per Hour
Graph. Resol
Lift Angle
Meas Time
Parameter
Test Mode
Beat Mode
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Mechanical Watches
The parameters of the Wicometre Professional
Mode Symbol Operation
Beat Mode
MAN
Manual selection: In this position, the parameter "BEATS PER HOUR" can be set to less frequently used beat numbers, which cannot be determined automatically, according to a list pre-programmed in the system.
SEL
Individual selection: In this position, the parameter "BEATS PER HOUR" can be set to any beat number from 1 to 36000 in steps of 1 by pressing or in steps of 100 by pressing both buttons.
FRQ
Determines the instantaneous frequency: This function allows testing of watches with an unknown beat number. The instantaneous beat number displayed corresponds to a rate = 0 s/24h.
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Mechanical Watches
The parameters of the Wicometre Professional
Mode Symbol Funktion
Test Mode
GRAPH Normal operating mode with graphical diagram and display of numerical results.
PRIN XX
If a printer is connected to the WICOMETRE PROFESSIONAL, the numerical results for the rate, the beat error and the amplitude are printed at the end of the preset measuring time. The next measurement starts automatically at the completion of the freeze delay.
LAB -PC Similar to PRIN XX. However, the output results are passed to a PC through the serial interface RS 232 C.
SCOPE 1
Oscillogram representing a single beat noise (tick)
SCOPE 2
Oscillogram representing two beat noises ( tick-tock )
SCOPE 3
Oscillogram representing four beat noises (2x tick-tock)
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Mechanical Watches
Analysis and error detection with a graphical diagram
Amplification adjustment of the equipment:1 standard adjustment. If the diagram appereance is disturbed, the signal amplification can be reduced or increased by means of the rotating knob.
1
Watch movement in good condition.Rate : +1 up to +15 s/dAmplitude: H.: approx. 250 - 330° V.: 220 - 270° Beat error: ca. 0.0 up to 0.5 ms.
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Mechanical Watches
Analysis and error detection with a graphical diagram
Watch movement in good condition.Beat error: too large (approx. 3 mm/ms)Correction: adjust beat error only and readjust the rate.
A + 90 s/d B - 90 s/dWatch movement in good condition.Movement A: large gainMovement B: large lossCorrection: readjustment of the rate, approx. +2 up to +15 s/d
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Mechanical Watches
Analysis and error detection with a graphical chart
Movement A Pos CU Movement A Pos. CD
+ 40 s/d - 90 s/d
Watch movement with large rate variations between the various vertical positions.Correction: center, poise balance or exchange the complete regulation system.
Movement A Pos HU Movement A Pos. CD
+ 10 s/d - 10 s/d
Watch movement with small rate variations between the horizontal and vertical positions (isochronism).Correction: Check distance between the curb pins: vertical – (loss): reduce distancevertical + (gain): increase distance
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Mechanical Watches
Analysis and error detection with a graphical chart
Watch movement with irregular rate and defects. Usually the amplitude is insufficient.Correction: overhaul.
Watch movement with large, but regular rate variations: = technical defect in the gear train.Correction: overhaul + possible exchange of some gear-train parts.
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Mechanical Watches
Analysis and error detection with a graphical chart
Balance wheel "knocks" with interruptions (occasionally). Usually too high amplitude (+330°) + double "tick-tock" in loud speaker.Correction: exchange mainspring, pallet fork and/or escape wheel.
Balance wheel "knocks" continuously. Usually the amplitude is too high (+330°) + double- "tick-tock" in loud speaker.Correction: exchange the mainspring, pallet fork and/or escape wheel.
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Mechanical Watches
Analysis and error detection with a graphical chart
Entry pallet of the pallet fork does not lock correctly, or is dirty.Correction: clean the pallet fork and escape wheel, or exchange the pallet fork.
Excentric escape wheel.Correction: exchange the escape wheel.15 – 21 teeth = 1 turn of the escape wheel
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Mechanical Watches
Analysis and error detection with a graphical chart
Balance spring touches. In this case usually the balance spring touches the curb pins or the stud. (Scratching noises in loud speaker).Correction: center balance spring / adjust
Slow recovery of the balance wheel amplitude after changing position. Bearings for balance wheel and gear train are badly or not lubricated. Correction: clean and lubricate, possibly overhaul.
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Mechanical Watches
Analysis and error detection with a graphical chart
0.0 to 0.5 ms220 to 270°250 to 330°-5 to + 15 s/dChrono-graph
0.0 to 0.5 ms220 to 270°250 to 330°-2 to + 6 s/dChrono-meter
0.0 to 0.5 ms220 to 270°250 to 330°-5 to + 25 s/dLady's watch
0.0 to 0.5 ms220 to 270°250 to 330°-5 to + 15 s/dGent's watch
Beat errorAmplitude V.*Amplitude H.*Rate in s/dWatchtype
* Amplitude values when movement is fully wound. (Amplitude values after 24 h: decrease of approx. -10% to -15% is o.k.)
Good standard values
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Mechanical Watches
Analysis and error detection, using the graphical scope function
Between noises A and C, the balance wheel rotates by what is called the lift angle
Image of the beat - normal
pallet operation
the impulse pin touchesthe pallet fork
the entry pallet freeing itself from the escape
wheel
the escape wheel is dropping
on to the exit pallet
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Mechanical Watches
Analysis and error detection, using the graphical scope function
Escapement locking too small Escapement locking too large
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Mechanical Watches
Analysis and error detection, the graphical scope function
Unlocking resistance too high Additional friction
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Mechanical Watches
Analysis and error detection, using the graphical scope function
Dart touching the roller Not enough clearance between the horns and the impulse pin
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Mechanical Watches
Analysis and error detection, using the graphical scope function
Low amplitude Too much clearance between balance pivot and jewel hole
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Mechanical Watches
Analysis and error detection, using the graphical scope function
Impulse pin touching the fork horn
Rough balance pivot or insufficient clearance
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Mechanical Watches
Analysis and error detection, using the graphical scope function
Balance wheel touching balance spring
..End..
A tooth of the escape wheel drops directly on to the impulse plane (No locking function)
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Contents
Introduction
Mechanical Watches
Quartz Watches
Water-resistance
Helpful and practical
Exit
Quartz Watches Home
Gear train and motion work
Stepping motor
Quartz resonator
Quartz Watches
Main components of autoquartz and quartz watchesand their characteristics
Battery
Integrated Circuit ( IC )
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Quartz Watches
Measuring signals
All rate measurements with quartz watches are based on the acquisition of the following signals:
Back
Analogue or analogue/digitalquartz watches
Quartz frequencyAcoustic or capacitive
Stepping motorInductive(magnetic)
Digital – quartz watches
Quartz frequencyAcoustic Working frequencyof the digital display:Capacitive on the watch glassFrequency: 4, 8, 16, 32 or 64 Hz.
Sat06.01.0310:34:42
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Quartz Watches
Measuring signals
Quartz oscillator
The measurement of the quartz frequency (nominal: 32'768 Hz) occurs over the acoustic or the capacitive (by opened watches) sensor. For the rate adjustment 2 different methods are usually used:
IC / Oscillator
Quartz
Trim.
A: Adjusted quartz oscillator frequency. Adjustment with a trimmer (out dated) or fixed capacitor "fix cap".The true rate can either be obtained via acoustical / capacitive measurements of the quartz frequency or magnetically via the motor pulses.
IC /mitEEPROM
Quartz
B: The quartz oscillator frequency is not adjustable. The programmable IC is digitally adjusted (inhibition).A programmable number of oscillator pulses is inhibited once per minute (for some IC's every 20s, 30s or every 2, 4 and 8 minutes) during frequency division, i.e. they are not transferred to the next divider stage. By using this method the quartz oscillator runs fast, approx. +3-5 s/d. The true rate can only be measured via the motor pulse with a measuring time of => 60 s
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Quartz Watches
Measuring signals
Motor pulse
The motor pulses (pulse period 1s, 5s, 10s, 20s, 30s or 1 min.) are picked up inductively over the magnetic sensor.The stepping motor is driven from the IC’s driver stage with pulses like:
Back
A: fixed pulses with constant or variable pulse width.
IC Motor
or for new systems
B: chopped pulses with constant pulse width, but chopped pulses which are continuously adapted to the watch movement’s condition for a lower current consumption.
IC Motor
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Quartz Watches
Functions of the Q Test 6000
Displays Signal sensors
Connections and buttons
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Quartz Watches
Operating the Q Test 6000
Tests with built in, functioning battery
3 4
1
2
Short test of the quartz and IC operation
(test of the quartz signal)
1 Place the watch on the "acoustic " microphone
2 POS: Testmode Rate: Quartz 32 KHz Test ok if:
3 Signal "quartz" lights up in display "RATE".
4 Rate (quartz frequency) of the watchon Display RATE :approx. 0.00 to approx. + 6 s/d = ok
Quartz + IC Test
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Quartz Watches
Operating the Q Test 6000
Tests with built in, functioning battery
Test of the magnetic motor pulse
1 Place the watch on the "magnetic/capacitive" microphone
2 POS: Testmode Rate : stepp. motor Test ok if:
3 Signal "motor" in display "RATE" lights up (pulse)
1
3
2
Motor Test
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Quartz Watches
Operating the Q Test 6000
Tests with built in, functioning battery
Rate measurement
Back
Test of the rate accuracy
1 Place the watch on the "magnetic / capacitive" microphone
2 POS: Testmode Rate: stepp. motor
3 POS: Set the parameter meas. time on 60 s with the rotary knob.
4 POS: Press Start test:
5 Result after 60 s in RATEnormal values: (approx.) -0.05 to + 0.35 s/d or -2 to + 15 s/m
1
2
34
5 3
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Quartz Watches
Operating the Q Test 6000
Tests with external supply / without battery
1 POS: Testmode Module: Battery test
2 Test currents
Nominal: 2A = current consumption
Low Drain: 750 A = peak Motor High Drain: 15 mA = peak Backlight
1
2
Battery tests
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Quartz Watches
Operating the Q Test 6000
Tests with external supply / without battery
Minimal values
System V min. nominal
V min. low drain
V min. high drain
Silveroxide low drain 1.55 1.45 ----
Silveroxide high drain 1.55 1.45 1.25
Lithium low drain 3.00 2.85 ----
Lithium high drain 3.00 2.85 2.60
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Coil insulation: B1 POS: Testmode Module: resistance2 1st test probe to a coil connection 2nd test probe to the plate Normal values: approx. 700 kOhm to X MOhm
Movement insulation: C1 POS: Testmode Module: resistance2 1st test probe to - pole of the battery 2nd test probe to the plate Normal values: approx. 700 kOhm - X MOhm
Coil resistance: A1 POS: Testmode Module: resistance2 Test probes to coil connections Normal values: approx. 1 to 3 kOhm
1
2
A
Coil resistance / Insulation test
CB
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Quartz Watches
Operating the Q Test 6000
Tests with external supply / without battery
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Quartz Watches
Operating the Q Test 6000
Tests with external supply / without battery
4 POS: Testmode Module: consumption µA
5 connect minus test probe with RT/T test point on movement’s module.
6 Reduce current voltage with rotary knob until gear train stops.
1 Place the watch on the mirror table and
connect both
2 battery connectors to Module Supply by means of the movable contact picks.
3 POS: Parameter: Supply voltage - Set start at 1.55 or 3.00 Volt with the rotary knob
12
34
5
6
<= 1.15 V2 dial trains
<= 1.3 V3 dial trains
Normal values
Starting voltage
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Quartz Watches
Operating the Q Test 6000
Tests with external supply / without battery
Rate and consumption measurement
Back
1 Place the watch on the mirror table
2 Connect battery connectors to Module Supply. Set the following parameters with the rotary knob:
3 POS: Parameter: Supply voltage - Voltage on 1.55 or 3.00 volts
4 POS: Parameter: meas. time rateSet measuring time to 60 s
12
34
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Quartz Watches
Operating the Q Test 6000
Tests with external supply / without battery
Rate and consumption measurement
Back
5 POS: Parameter meas. time cons. Set measuring time to 60 s
6 POS: Testmode Module: on consumption µA
7 Start test: Measurement countdown can be observed on: POS countdown meas. time and countdown cons can be observed Result shown on displays: Rate (Rate) and Module (cons.)
6
7 5
12
34
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Quartz Watches
Operating the Q Test 6000
Tests with external supply / without battery
Pulse generator
The simulation of the watch’s IC by the pulse generator is carried out with a non-chopped pulse of variable length.
Back
3.9ms 5.8ms 7.8 ms
The watch’s IC is replaced by the pulse generator Q Test 6000.
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Quartz Watches
Operating the Q Test 6000
Tests with external supply / without battery
12
3 4
5
1 Place the watch on the mirror table
2 Connect the coil connections on the Module Supply. Set the following parameters with the rotary knob:
3 POS: Testmode module: Puls generator
4 POS: Testmode Module: Supply voltage Voltage at 1.35 or 2.80 volts in display Parameter)
5 POS: Parameter: Pulse width Start with pulse length 2.9 ms and increase pulse length until the watch runs.
5.8 – 6.8 ms4.8 – 5.8 ms3.9 - 4.8ms
adequategoodvery good
Normal motor pulse length values
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Pulse generator
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Quartz Watches
Operating the Q Test 6000
IC programming and accelerated rate test ( real rate )
12
3
4
5
1 Place the watch on the mirror table
2 Connect battery connectors to Module Supply. Set the following parameters with the rotary knob:
3 POS: Parameter: Supply voltage - Voltage on 1.55 Volt
4 POS: Parameter: special program - Setting P1 - P4 according to IC Typ
5 POS: Testmode Rate: quartz 32 kHz
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Settings
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Quartz Watches
Operating the Q Test 6000
IC programming and accelerated rate test ( real rate )
Tests
12
3
4
5
6
6 Accelerated rate test POS: Test control: start test - Press briefly. The real rate of the watch is briefly shown.
IC programming POS: Test control: simultaneously press keys start test and print result for 2-3 sec. The IC is reprogrammed.
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Quartz Watches
Operating the Q Test 6000
IC programming and accelerated rate test ( real rate )
Special Programm / programmed IC types
P1 Philips Series PCA 1400P2 Philips Series 1460 / 1480 / 1600P3 MEM H1138/ H1140/ H1238/ H1338/ H1538P4 MEM H1221/ H5222SPL
Note
Rate: Must appear in display RATE after accelerated test and after programming. If not: select another programming program (P1-P4).
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IC Typen
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Quartz Watches
Operating the Q Test 6000
Systematic troubleshooting
Back
Tests and settings Test sequence
Battery not ok Battery ok
Remove and test the battery
Battery testPOS: Testmode module: battery testCaution:Always check the movement for corrosion and the insulation of the battery case!
Situation: watch stopped
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Quartz Watches
Operating the Q Test 6000
Systematic troubleshooting
Battery not ok Battery ok
Remove and test the batteryBattery testPOS: Testmode module: battery testCaution: Always check the movement for corrosion and the insulation of the battery case!
Situation: watch stopped
Values ok
Test of the coil resistance and of the insulation values:
POS: Testmode Module: resistance
Test of the coil resistancecoil and movement
insulation, without external power supply and without
battery
Values not ok
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Tests and settings Test sequence
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Quartz Watches
Operating the Q Test 6000
Systematic troubleshooting
Test of the coil resistance and of the insulation values:
POS: Testmode Module: resistance
Replace the electronic module
Values not ok
Values ok
Test of the quartz and IC operation:POS: Testmode Rate: stepp. MotorPOS: Testmode module: cons. APOS: Parameter: supply voltage 1.55V - 3.00 V - Winding stem - POS: Reset
Test of quartz and IC- place watch on the mirror support, connect external
power supply module supply to the
battery connectors
Values not ok
Values ok
Test of the coil resistancecoil and movement
insulation, without external power supply and without
battery
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Quartz Watches
Operating the Q Test 6000
Systematic troubleshooting
Values ok
Test of the quartz and IC operation:POS: Testmode Rate: stepp. MotorPOS: Testmode module: cons. APOS: Parameter: supply voltage 1.55V - 3.00 V - Winding stem - POS: Reset
Test of quartz and IC- place watch on the
mirror support, connect external power supply module supply to thebattery connectors
Values not ok
Test of the stepping motor:- Winding stem - POS: NeutralPOS: Testmode Rate: stepp. MotorPOS: Testmode module: cons. APOS: Parameter: supply voltage 1.55V - 3.00 V meas.time rate 60 s meas.time cons. 4 sPOS: test control: start test
Test of the stepping motor- place watch on the mirrorsupport, connect external
power supply module supply to the battery
connectors
Back
Replace the electronic module
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Quartz Watches
Operating the Q Test 6000
Systematic troubleshooting
Test of the stepping motor:- Winding stem - POS: NeutralPOS: Testmode Rate: stepp. MotorPOS: Testmode module: cons. APOS: Parameter: supply voltage 1.55V - 3.00 V meas.time rate 60 s meas.time cons. 4 sPOS: test control: start test
Test of the stepping motor- place watch on the mirrorsupport, connect external
power supply module supply to the battery connectors
Test of the starting voltage- Same test as stepping motor;- battery test tip with RT/T measuring point of the movementStart with:POS: supply voltage 1.55-3.00VVoltage reduced until the movement stops
Test of the lower starting voltage
- place watch on the mirror support,connect external power supply module supply to the battery
connectors,and the negative test probe with
RT/T
Values ok-new battery-close watch
Values not ok
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Quartz Watches
Operating the Q Test 6000
Systematic troubleshooting
Important mechanical tests:
- steel particles block the rotor/gear train - particles between crown and case block the reset
mechanism- hands touch the inside face of the glass- hands have no axial freedom- Calendar mechanism
Mechanical test
Test of the starting voltage- Same test as stepping motor;- battery test tip with RT/T measuring point of the movementStart with:POS: supply voltage 1.55-3.00VVoltage reduced until the movement stops Values ok
-new battery-close watch
Test of the lower starting voltage- place watch on the mirror support,
connect external power supplymodule supply to the battery connectors- minus battery test tips to the test point
RT/T of the movement
Values not ok
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..End..
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Contents
Introduction
Mechanical Watches
Quartz Watches
Water-resistance
Helpful and practical
Exit
Water-Resistance Home
Water-resistance
Water-resistance standard ISO 2281
Basic standards for ordinary watchesThe basic standards for all definitions, test methods, min. / max. values, tolerances, etc. are contained in the three standards ISO 2281 / DIN 8310 and NIHS 92 - 10.The test procedures described in DIN 8310 and NIHS 92 - 10 are, to a large extent, similar, national versions of the international standard ISO 2281
The label "water-resistant".The label of wristwatches which meets the minimal requirements of this standard must only contain a single expression in each language:In german: wasserdicht / in french : étanche / in english : waterresistant
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Water-resistance
Water-resistance standard ISO 2281
Practical aspects of the label "water-resistant".Watches which are designated as water-resistant must be resistant to sweat, water drops, rain, etc. and to immersion into water:
- at a depth of 10 cm (excess pressure of 0.01 bar) for 1 hour and … - at a depth of 20 meter (excess pressure of 2.0 bar) for 1 min.
Minimal requirements ( standard converted to air pressure measurements )A watch fulfils these requirements if:
- the air penetration into the watch- under an excess air pressure of 2 bar- for a 1 minute test- does not exceed 50 g ( microgram )
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Water-Resistance
Test methods
Volume comparison measurement
Measurement principle:
The following values are determined by performing a calibration cycle:Measurement 1: Entire volume of the test chambers without watchesMeasurement 2: - Volume of the watchesResult: = Remaining free space in the chambers
During the work cycle, the ALC 7000 monitors the variation in the calibrated remaining free space and determines on this basis whether the watches are water-resistant or not.
Field of application: Ideal for industrial applications and series production
( unsuitable for service applications )
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Water-Resistance
Test methods
Deformation measurement
Measurement principle:
A given pressure or vacuum is created in a measuring chamber.
The external geometry of the watch undergoes a deformation due to the elasticity of the case materials.
The sensory part of the system then tracks the reversal of the deformation of the watchcase’s parts during the whole measurement process and, based on it, determines if the watch does or does not correspond to the given tolerances for water-resistance.
Field of applications: Industry: small and medium series Services: Repair shop and und retail business
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Water-Resistance
Test methods
Condensation test
Back
Measurement principle:
The watch, first tested under pressure underwater, is then brought to a temperature of 40 to 45 degree on a heating plate for approx. 30 min. One then pours a drop of warm water ( 18 - 25 degree ) onto the watch-glass.Water condenses on the inside face of the glass if the watch is not water-resistant.
Field of applications: Manufacturing and laboratory
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Water-Resistance
Test methods
Deformation measurement
Back
Pressure build-up Measuring time
Reversal deformation (- value)Accebtable measuring results:Lady‘s watch max. -2.5% watch ok Gent‘s watch (Norm) =/< 1% watch ok
0- Deformation: i.e. very hard material. watch ok
Further + deformation during test cycle:= high elasticity of materials. Measuring result: + 0,1%- + x% - watch ok.
Stab.time
Pressure process ALC 2000
Deformation of the watch
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Water-Resistance
Test methods
Deformation measurement
Back
Stab.time Vacuum build-upMeasuring time
Deformation of the watch
Vacuum process ALC 2000
Reversal deformation (- value)Accebtable measuring results:Lady‘s watch max. -2.5% watch ok Gent‘s watch (Norm) =/< 1% watch ok
0- Deformation: i.e. very hard material. watch ok
Further + deformation during test cycle:= high elasticity of materials. Measuring result: + 0,1%- + x % - watch ok.
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Water-Resistance
Operating the ALC 2000
Witschi ALC 2000 parameters / operations / valuesISO parameters
Test of water resistance under vacuum:The partial vacuum test is primarily designed fordetecting small leaks and faulty assembly of caseparts. The negative test pressure corresponds to thenormal strain on the watch (showering, swimming, etc.). ALC 2000 parameter : from - 0.2 to - 0.8 bar
Measurement under vacuum
No ISO standard
Back
Test of water resistance under pressure:( Test of the design of the watchcase’s parts )according to data from the watch manufacturer.ALC 2000 parameter : from + 0.2 to +10 bar
Positive pressure measurement
ISO standard:2 bar
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Water-Resistance
Operating the ALC 2000
Witschi ALC 2000 parameters / operations / valuesISO parameters
The sealing limit of 50 micrograms of air penetration per minute given by the ISO standard approximately corresponds to a 1% reversal of the case deformation.
The ISO standard does not take into account the size of the case.
ALC 2000 parameter for the “tight” limit:
Case 20-35 mm: 1% (default value)
Case > 35 mm: 0.5% (pocket-watches)
Case < 20 mm: 2 - 2.5% (lady’s watches)
Sealing (tight) limit
- ISO standard:
50 micrograms of air penetration per minute. Without
taking into account the size of the watch case
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Water-Resistance
Operating the ALC 2000
Witschi ALC 2000 parameters / operations / valuesISO parameters
ALC 2000 parameter / Measuring times:variable from 10 to 300 sec. + automatic measuring time.Witschi recommends using the variables"Auto Measuring time". Optimisation of themeasuring time in dependence on the deformation
Measuring time
- ISO standard : 1 min.
The deformation factor can vary much according tothe case material and geometry (e.g. carbideor curved case). This is why the ALC 2000provides 2 sensor setting :Standard: for all "normal" cases with flat glass.Hard: for all carbide and curved cases.
Case material and watch shape taken
into account
- No ISO standard
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Water-Resistance
Operating the ALC 2000
Witschi’s ALC 2000 has been designed to be a highly accurate, professional test system.
The adjustable parameters have been given a great flexibility, allowing checking practically all makes of watches with the utmost reliability.
The parameterization offered by Witschi’s ALC 2000 is significantly more specific and tailored to the type of watch than the minimal requirements from the ISO 2281 standard.
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Water-Resistance
Operating the ALC 2000
back to the main menu or to the standard measurement program PO
parameter selection
entering the desired values + and -
Test 2 good (green), bad (red) or undetermined (yellow)
Test 1 good (green), bad (red) or undetermined (yellow)
becomes yellow when the watch is correctly placed on the sensor
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Water-Resistance
Operating the ALC 2000
Basic settings
Enter in Program:Keep the button
pressedIn and switch the unit on
by means of the I / 0 switch. Wait until the
displayChange language
appears. Entering client label A – Z / a-z Next character
with with escape
Language:Select the languagewith the arrow keys with with escape
Display of the numerical results: yes / no
with with escape
Back
Compressor Type : with / without reservoir with with escape
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Water-Resistance
Operating the ALC 2000
Measurement program
Selection of existing measuring programs 0 = fix / 1 - 10 variable
P1 Save parameters ?
P1 Parameters saved
P1 Case analysis
Push
Push
Push
Push
P1 Tight limit
P1 Measuring time
Switch on unit : I / 0
Editing new program ( 1- 10 )
Push
P1 Test with (1/2) pressures
P1 Lower pressure
P1 Higher pressure
Push
Push
Push
Push
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Water-Resistance
Main reasons for a faulty water-resistance
Advantages of the test with excess pressure and partial vacuum
• Faulty water-resistance due to inaccurate assembly and a to weak press-fit of components. (seat of the glass and back gasket). Such cases of faulty water- resistance can only be detected with low test pressure, especially with partial vacuum. The stress on the parts is very different according to whether the test is performed under positive pressure or partial vacuum.
• Faulty water resistance due to parts of the case and gaskets being deformed in the course of an excess pressure test. This faulty water-resistance only appears in excess pressure tests.
• Faulty water-resistance due to bad manufacturing (out of truth in the round or in the flat) of the case and of other components.
There can be 3 main reasons for a faulty water-resistance:
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Water-Resistance
Main reasons for a faulty water-resistance
Advantages of the test with excess pressure and partial vacuum
Main reasons / faulty water-resistance - defect, old and dirty seals (crown / back / glass) - porous and old glasses with fissures (Acryl) - defective crowns- wrong glasses
In a test with excess pressure, the parts are held or even squeezed together by the pressure.
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Water-Resistance
Main reasons for a faulty water-resistance
Advantages of the test with excess pressure and partial vacuum
In a test with partial vacuum, the components are only held together by their own friction and by their correct dimensions (snug fit)
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Main reasons / faulty water-resistance - wrong seals, e.g. too thin (crown / back / glass) - poorly assembled glasses or seals for crowns bottoms and battery containers -tube for crown not round
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Introduction
Mechanical Watches
Quartz Watches
Water-resistance
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Witschi measuring tips
Mechanical Watches
Before measuring on-Watch Expert-Wicometre Professional-Chronoscope M1
Explanation Procedure Measuring sequence
Same as for dateCrown in "0" (inside) position
The rate of the watch becomes stabile and the test system displays a regular diagram
Wind the watch (turn the crown 10 to 15 times) and let it run from5 to10 minutes
The date change can cause a bias the current rate.
The hands should not be inthe position just beforemidnight ( i.e. datechanging )
Mechanical watches are generally antimagnetic, yet check it out.Magnetised watches display a diagram similar to that of a very dirty movement.
Demagnetise the watch(if possible) with a demagnetising device.
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Witschi measuring tips
Mechanical Watches
Measuring procedurewoundwatch
Shortcut; the stabilisation time between the individual vertical positions is shorter, than between horizontal and vertical positions.
Start the rate measurement ina vertical position Crown pos. 6h, 9h, 12h, possibly 3hand then horizontalDial up and dial down.
The measuring results for each position become more precise and regular. For normal measuring values see chapter:"Analysis and error detection with the diagram".
Allow a stabilisation time of approx.10-15 sec. between eachsingle position beforestarting measurement(approx. 10 to 20 sec.per pos.)
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Explanation ProcedureMeasuring sequence
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Witschi measuring tips
Mechanical Watches
Check the correct function of the watch.
After measuring
Check the date change andthe power reserve ofthe watch
Check the winding mechanismof automatic watches with a simulator
Check the watch for 24 hours.
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Explanation ProcedureMeasuring sequence
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Quartz Watches
Visually inspect the watch for cleanliness, especially therotor and themechanical parts.
Removing any foreign bodiesand particles sometimes solves
the problem very quickly.
Check the battery voltageunder load(Nominal, Low Drain,possibly High Drain).
The battery can still show good values with an ordinary multimeter (without load resistance), although it indicates almost deadif measured with a load.
Clean the battery contacts,Particularly the minus (-) pole under the battery.
Dirty/oxidized contacts alter if not hinder measurements, even if the best testing device is being used.
Test the position of the watch crown. Pos. must be 0 (inside)
When the hand setting stem of almost any quartz Watches is pulled, the power saving function “reset“, i.e. motor pulses,is on.
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Before measuring
on: - NT Handy - Q Test 6000 - Analyzer Q2
Explanation ProcedureMeasuring sequence
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Quartz Watches
Measuring procedure
Start the rate measurement afterchecking both the battery withthe acoustic microphone andthe function of the quartz/IC.
The battery, as well as the Quartz/IC unit, drive the stepping motor.
Getting no signal means that the quartz or IC is faulty!
A) Analogue quartz watchesPlace the watch on themagnetic sensor(inductive) and check that motor pulses are present.
No pulse means a faulty coil.
If pulses are ok but the hands do not move, check the motor, the gear train and the motion work.
B) Digital quartz watches-Place the digital watch with the display downwards on the capacitive sensor(pos. LCD). Then check the rate.
No signal and nothing on the display: replace the
module
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Explanation ProcedureMeasuring sequence
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Quartz Watches
After measuring
Check the date change in the watch. Test for more than 24 hours
Test of the mechanicaldate function.
24 25
Test the function of the hands.(they could touch the glass).
Check the hands function in“dial down“ pos. Test for more than 1 hour.
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Explanation ProcedureMeasuring sequence
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Suggestions for measuring
Water-Resistance
Before measuring
Test the material of the watch caseand glass for visible damageand dirt on the case and glass.
Watches with a faulty (cracked) glass should not be tested. The watch to be measured must be clean.
Pay particular care and attention to position screwed-in crowns.
Crown position: 0
(internal position) or screwed in.
Fluctuation of the temperature during the measurement may falsify the measuring results.
Do not keep the watch in your hand
too long. When being tested, thewatch must have the same ambient temperature as the device.
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Explanation ProcedureMeasuring sequence
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Suggestions for measuring
Water-Resistance
Remove any synthetic dust-proofadhesive from case backand/or from the glass
Foils alter the results due to the air trapped inside
Before measuring
When testing, follow the suggestions of the manufacturer.
2bar-3bar-5bar-10bar 20-xbar.
Notice the informationconcerning water-resistance(test pressure) from themanufacturer.
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Explanation ProcedureMeasuring sequence
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Suggestions for measuring
Water-Resistance
Measuring time is optimised When possible use the automatic measuring time
Choose a programme suitable for the watch (see list by Witschi).
Measuring procedure
Placing the watch on the measuring sensor:A) watches with a flat glass: dial upwardsB) watches with a strongly curved glass: (cambered case) dial downwards.
If possible test the watch through:
A) depression (vacuum)andB) an pressure
Measurements based on negativepressure = very fast location of small leakages (gaskets, etc.) Measurements based on excess pressure indicate the state of the case.
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Explanation ProcedureMeasuring sequence
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Suggestions for measuring
Water-Resistance
After measuring
Repeating the
measure-ments in
case of bad results
If a measurement gives a negative result (not ok) it is advisable not to immediately perform immediately a second measurement of the watch.
Advice: pull the crown into the external position and, after 10 to 20 seconds, return it to the internal position.
NOTOK
Quality assurance Print the measuring protocol.
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..End..
Explanation ProcedureMeasuring sequence
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Introduction
Mechanical Watches
Quartz Watches
Water-resistance
Helpful and practical
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