wire rope discard criteria

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ALL REMOVAL CRITERIA ARE BASED ON THE USE OF STEEL SHEAVE. Standard Vers. Equipment AMSE/B30.2 2011 Overhead and Gantry Cranes AMSE/B30.3 2012 Tower Cranes AMSE/B30.4 2010 Portal and Pedestal Cranes AMSE/B30.5 2011 Mobile and Locomotive Cranes AMSE/B30.6 2010 Derricks AMSE/B30.7 2011 Winches AMSE/B30.8 2010 Floating Cranes and Derricks AMSE/B30.16 2007 Overhead Hoists (Underhung) AMSE/B30.29 2012 Self Erecting Tower Cranes * Also remove if you detect one (1) wire broken at the cont ** 4 in one lay *** 2 in one strand in one lay REGULAR REFERENCE: ISO 4309:2010; NUMBER OF WIRE BREAKS, REACHED OR Regular Lay under 50 6x7, 7x7 2 51 to 75 6x19 Seale* 3 76 to 100 4 101 to 120 5 121 to 140 6 141 to 160 6 161 to 180 7 181 to 200 8 201 to 220 6x41* 9 Sections of rope working in Cl Number of load bearing wires in outer strands a Examples of rope constructions and types Over a length of 6xd e 6x26, 6x25, 8x19 Seale 8x19 Filler, Python® Super 8 6x36*, Python® Power-9 Python® Multi, Python® Ultra

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Wire Rope Inspection

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Sheet1Number of Broken Wire Discard TablesALL REMOVAL CRITERIA ARE BASED ON THE USE OF STEEL SHEAVE.Running Ropes* # of allowable broken wires inRotation Resistant* # of allowable broken wires inStanding Ropes* # of allowable broken wiresStandardVers.Equipment1 rope lay1 strand in 1 lay6x rope dia.30x rope dia.in 1 layat end connectionAMSE/B30.22011Overhead and Gantry Cranes124----AMSE/B30.32012Tower Cranes12424--AMSE/B30.42010Portal and Pedestal Cranes634**2***-2AMSE/B30.52011Mobile and Locomotive Cranes6324-2AMSE/B30.62010Derricks63Consult rope manufacturer32AMSE/B30.72011Winches636432AMSE/B30.82010Floating Cranes and Derricks63-432AMSE/B30.162007Overhead Hoists (Underhung)12424--AMSE/B30.292012Self Erecting Tower Cranes632432*Also remove if you detect one (1) wire broken at the contact point with the core or adjacent strand; so called 'valley' breaks.**4 in one lay***2 in one strand in one layREGULAR SINGLE-LAYER AND PARALLEL TYPE (E.G. DOPAR) WIRE ROPEREFERENCE: ISO 4309:2010; NUMBER OF WIRE BREAKS, REACHED OR EXCEEDED, OF VISIBLE BROKEN WIRESNumber of visible broken wiresbSections of rope working in steel sheaves and/or spooling on a single layer drum (wire breaks ramdomly distributed)Sections of rope spooling on a multiple-layer drumcClasses M1 to M4 or class unknowndAll ClassesRegular LayLangs LayRegular and Langs LayNumber of load bearing wires in outer strandsaExamples of rope constructions and typesOver a length of 6xdeOver a length of 30xdeOver a length of 6xdeOver a length of 30xdeOver a length of 6xdeOver a length of 30xdeunder 506x7, 7x724124851 to 756x19 Seale*362361276 to 1004824816101 to 1206x26, 6x25, 8x19 Seale510251019121 to 140611361122141 to 1608x19 Filler, Python Super 8613361326161 to 1806x36*, Python Power-9714471429181 to 200Python Multi, Python Ultra816481632201 to 2206x41*918491838221 to 24010195101938241 to 2608x36*10215102142261 to 28011226112245281 to 30012246122448300 and over0.04n0.08n0.02n0.04n0.08n0.16nRopes having outer strands of Seale construction where the number of wires in each strand is 19 or less (e.g. 6x19 Seale) are placed in this table two rowsabovethat row in which the construction would normally be placed based on the number of load bearing wires in the outer layer of strands.

Notes:a) Filler wires are not regarded as load-bearing wires and are not included in the number of total wires in the outer strands.b) A broken wire has two ends (counted as one wire break)c) The discard criteria for ropes spooling on to multiple layer drums applies to deterioration that occurs at the cross-over zones and interference between wraps due to fleet angle effects and NOT to sections of rope which only work in sheaves and do NOT spool onto the drum.d) Twice the number of broken wires listed may be applied to ropes on mechanisms whose ISO classification is known to be M5 to M8e) d = nominal rope diameterf) All removal criteria are based on the use of steel sheaves.

ROTATION-RESISTANT AND NON-ROTATING WIRE ROPEOR CATEGORY I, AND II ACCORDING TO ASTM 1023REFERENCE: ISO 4309:2010; NUMBER OF WIRE BREAKS, REACHED OR EXCEEDED, OF VISIBLE BROKEN WIRESNumber of visible broken wiresbSections of rope working in steel sheaves and/or spooling on a single layer drum (wire breaks ramdomly distributed)Sections of rope spooling on a multiple-layer drumcAll ClassesAll ClassesNumber of load bearing wires in outer strandsaExamples of rope constructions and typesOver a length of 6xddOver a length of 30xddOver a length of 6xddOver a length of 30xdd4 strands 1004x29F24243 or 4 strands 1004x26 WS, K3x402448At least 11 outer strands71 to 10019x72448101 to 12034x735510121 to 14039x735611141 to 16036613161 to 18047714181 to 20019x19S48816201 to 22049918221 to 24035x17S5101019241 to 2605101021261 to 2806111122281 to 3006121224300 and over35x31WS, 35x25F, 35x19W6121224Ropes having outer strands of Seale construction where the number of wires in each strand is 19 or less (e.g. 6x19 Seale) are placed in this table two rowsabovethat row in which the construction would normally be placed based on the number of load bearing wires in the outer layer of strands.

Notes:a) Filler wires are not regarded as load-bearing wires and are not included in the number of total wires in the outer strands.b) A broken wire has two ends (counted as one wire break)c) The discard criteria for ropes spooling on to multiple layer drums applies to deterioration that occurs at the cross-over zones and interference between wraps due to fleet angle effects and NOT to sections of rope which only work in sheaves and do NOT spool onto the drum.d) d = nominal rope diametere) All removal criteria are based on the use of steel sheaves.

Welding ElectrodeE l e c t r o d e C o m p a r i s o n & E q u i v a l e n t C h a r tCODE AS PER :B R A N DAWSISNutanAdvaniD & HEsabHanovarModiOerlikonSecheronIndiaPIPE WELDING ELECTRODESE 6010- - - - - - -- - - -Zelcord-60- - - -- - - -- - - -- - - -E 6010EC 4310X- - - -Zelcord-Fe- - - -- - - -- - - -- - - -E 6010EC 4310X- - - -Citojet- - - -- - - -- - - -- - - -E 6010EC 4410X- - - -- - - -- - - -Pipeweld 6010R- - - -Stov-60 APMILD STEEL WELDING ELECTRODESE 6012ER 4124Nuto Speed- - - -- - - -Ferrospeed- - - -- - - -E 6012ER 4122- - - -- - - -Popular- - - -- - - -- - - -E 6012ER 4112- - - -Bluemax- - - -- - - -- - - -- - - -E 6012ER 4112- - - -Citobest- - - -- - - -- - - -- - - -E 6012ER 4114- - - -- - - -- - - -- - - -Regular-ESteelon StableE 6013ER 4111New Fab- - - -- - - -- - - -- - - -- - - -Nidhi ArcE 6013ER 4112- - - -Metal Bond- - - -- - - -- - - -- - - -E 6013ER 4211Nutan Arc- - - -- - - -Indospeed S- - - -Steelon SuperE 6013ER 4211- - - -- - - -- - - -- - - -- - - -SteelonStandardE 6013ER 4211X- - - -- - - -- - - -Ferrospeed Plus- - - -Steelon UltraE 6013ER 4212- - - -Overcord- - - -- - - -- - - -- - - -E 6013ER 4212X- - - -Magnum- - - -Esab 28- - - -- - - -E 6013ER 4221- - - -- - - -- - - -FerroarcRegular- - - -E 6013ER 4222- - - -- - - -Norma- - - -- - - -- - - -E 6013ER 4222X- - - -AcemateMedio- - - -- - - -- - - -E 6013ER 4222XNuto Weld-SOvercord-S- - - -- - - -- - - -- - - -E 6013ER 4224X- - - -- - - -- - - -Vortic- - - -- - - -E 6013ER 4221X- - - -- - - -- - - -- - - -Regular-S- - - -E 6013ERR 4221X- - - -- - - -- - - -Vordian- - - -RekordE 6013ER 4311X- - - -- - - -- - - -- - - -- - - -Ultra SpecialE 6013ERR 4321X- - - -- - - -- - - -Vordian(spl)- - - -- - - -E 6013ERR 4321X- - - -- - - -- - - -Vortex 1- - - -- - - -E 6013ERR 4322X- - - -Overcord-S(spl)Medio-S- - - -- - - -- - - -E 6013ERR 4222XNuto Weld-SSOvercord-SSExobel- - - -Regular-SS- - - -E 6020EA 4245X- - - -- - - -Unitherme- - - -- - - -- - - -E 6020EA 4222X- - - -Citorex- - - -- - - -- - - -- - - -E 6022ES 4142- - - -Comet Red- - - -- - - -- - - -- - - -- - - - - -ES 4122- - - -CitofineD&H-45-S- - - -DE 455- - - -HIGH DEPOSITION EFFICIENCY ELECTRODESE 7014ES 5224JX- - - -- - - -Rapidex- - - -- - - -- - - -E 7014ERR 5241JX- - - -- - - -- - - -- - - -- - - -Modi-7014E 7014ERR 5222JXNuto Weld-14Comet Green- - - -- - - -Ferromate- - - -E 7024ERR 5234KX- - - -- - - -- - - -Esab C23SFerromate-K- - - -E 7024ERR 5242KX- - - -Comet Blue- - - -- - - -- - - -- - - -E 7024ERR 5242LX- - - -Comet Blue-210- - - -- - - -- - - -- - - -E 7024ES 5245KX- - - -- - - -Ferrovite- - - -- - - -- - - -E 7024ES 5244KX- - - -- - - -- - - -- - - -- - - -Modi-7024E 7028EB 5446H3LX- - - -- - - -- - - -Esab C6- - - -- - - -E 7028- - - -- - - -- - - -- - - -- - - -Ferromate-B- - - -HYDROGEN CONTROLLED ELECTRODESE 7016EB 5424H2X- - - -- - - -- - - -Esab 56- - - -- - - -E 7016EB 5424H3X- - - -- - - -- - - -Ferroweld 1- - - -Modi-7016E 7016EB 5424H3X- - - -- - - -- - - -- - - -- - - -Modi-7016SE 7016EB 5426H2XNuto Weld- - - -Indotherme- - - -Ultimate-16- - - -LH-16E 7016EB 5426H3X- - - -Univers- - - -- - - -- - - -- - - -E 7016EB 5426H3X- - - -Univers-HH(spl)- - - -- - - -- - - -- - - -E 7016EB 5426H3X- - - -Univers-W- - - -- - - -- - - -- - - -E 7016EB 5426H3X- - - -Supercord- - - -- - - -- - - -- - - -E 7018EB 5424H3JX- - - -- - - -- - - -Ferroweld 2- - - -- - - -E 7018EB 5426H3JX- - - -SupercitoSuprathermeEsab 36HUltimate-18NC- - - -E 7018EB 5426H3JXNuto WeldSupercito-X Plus- - - -- - - -Ultimate-18Modi-7018LH-18E 7018E 611514HJ- - - -Tenacito-HH(spl)- - - -- - - -- - - -- - - -E 7018EB 5529H3JX- - - -Tenacito- - - -- - - -- - - -- - - -E 7018-1EB 5626H3JX- - - -- - - -Supratherme(spl)Esab 36H(spl)- - - -Modi-7018(spl)E 7018-1EB 5629H3JX- - - -Tenacito Z Plus- - - -- - - -Ultimate-18(spl)- - - -E 7018-1EB 5629H3JX- - - -Tenacito-R(spl)- - - -- - - -- - - -- - - -E 7018-A1E49B A126Fe- - - -- - - -- - - -- - - -- - - -Modi-7018 A1E 7018-A1E49B A126Fe- - - -- - - -Molytherme- - - -Ultimate-18A1- - - -E 7018 GEB 5629H3JX- - - -Tenacito-R- - - -- - - -Ultimate-18MET- - - -E 7018 GE49B G129Fe- - - -Tenacito-Ni- - - -- - - -- - - -- - - -E 7018 GEXB G126Fe- - - -- - - -Supratherme-Ni- - - -Ultimate-18Ni- - - -STAINLESS STEEL ELECTRODESE 308-16E 19.9R16- - - -- - - -Rutox-A- - - -- - - -Croni 18/8E 308-16E 19.9R16- - - -- - - -- - - -- - - -- - - -SS 308E 308-16E 19.9LR16- - - -- - - -- - - -- - - -- - - -SS 308LE 308-16E 19.9R26- - - -Belinox-308- - - -- - - -- - - -- - - -E 308L-16E 19.9R26Nuto SS-308LSuperinox-1C- - - -Chromweld R308Silvershine-308L- - - -E 308L-16E 19.9LR16- - - -- - - -Rutox-B- - - -- - - -- - - -E 308H-16- - - -- - - -- - - -Rutox-AH- - - -Silvershine-308H- - - -E 308-16E 19.9R26Nuto SS-308Superinox-1A- - - -OK 61.50Silvershine-308- - - -E 316-16E 19.12.2R16- - - -- - - -Rutox-Mo- - - -- - - -SS 316E 316-16E 19.12.2R26- - - -Belinox-316- - - -Chromweld R316- - - -- - - -E 316-16E 19.12.2R26Nuto SS-316Superinox-2A- - - -OK 63.50Silvershine-316- - - -E 316L-16E19.12.2LR16- - - -- - - -Rutox-D- - - -- - - -SS 316 LE 316L-16E19.12.2LR16- - - -- - - -Rutox-F- - - -- - - -- - - -E 316L-16- - - -Nuto SS-316LSuperinox-2C- - - -OK 63.30Silvershine-316L- - - -CAST IRON ELECTRODESE StM FeC2 214Nutan Cast NMCitocast- - - -- - - -- - - -- - - -E NiCu-BE NiCu2Nutan Cast NCSuperfonteD&H-MonalFerroloid 1MonelweldModi-NICUE Ni-ClE NiBG25Nutan Cast NISupernicronNFMFerroloid 4NickweldCastron KALTE NiFe-ClE NiFeNutan Cast NFFerronicronD&H-1111ClEsab 802 KGFeniweldCastron FENICUTTING & GOUGING ELECTRODES- - - -- - - -Nutan CutCitocut- - - -TerrocutCutting RodCutrode- - - -- - - -- - - -- - - -- - - -OK- - - -- - - -Selectrode21.03- - - -- - - -- - - -- - - -- - - -- - - -- - - -- - - -HARD FACING ELECTRODESBHNAIR HARDENING TYPE200-280- - - -Nuto Hard HF-ICitorail-IBor-A (R)Duroid 250Hardnell-250Hard Alloy-200280-380- - - -Nuto Hard HF-IICitorail-IIBor-BDuroid 350Hardnell-350Hard Alloy-400280-330- - - -- - - -Citorail-II (LH)- - - -- - - -- - - -- - - -500-600- - - -Nuto Hard HF-IIICitorail-IIID&H 630-HDuroid 650Hardnell-600SuperHardAlloy550-650- - - -Nuto HardCitorail-III (LH)Bor-CDuroid 650BHardnell-600LHHF-III (LH)500-600- - - -Nuto Hard HF-VCitorail-VSHC-SixEsab 550Hardnell-OEModi-600500-550- - - -- - - -Superresist-20CCR-20- - - -Carbchrome-20Carbo Chrom600- - - -- - - -Zed 600- - - -Esab 600B- - - -Modi-650600- - - -- - - -Toolcord-K- - - -- - - -- - - -- - - -BHNWORK HARDENING TYPE200-500- - - -- - - -CitomanganSMADuromanganMangweldModi-Mn200-500- - - -- - - -SupermanganeseSuper-MnEsab CSA- - - -- - - -200-500- - - -- - - -SuperchromaxCroma- - - -Chromang- - - -

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