wind turbine performance: issues and evidence
TRANSCRIPT
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©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute
Name of Presenter Title of Presenter
Date
Wind Turbine Performance: Issues and Evidence
Dr. Michael C. Brower Chief Technical Officer
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©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute
• Established in 1983
• Over 100 professional staff
• Activity
– Resource mapping
– Site assessment
– Plant design and energy estimates
– Operational plant assessment
– Real-time forecasting
– Grid impact studies
Company Overview
New York Barcelona
Bangalore
Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463
©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute
• The wind industry continues to suffer from an “underperformance gap”
• This sounds better than an “overestimation gap”
• The gap was ~10% in 2008, reduced to 0%-5% by 2011 - better, still not perfect
• What are the main factors causing the gap, and how much does the performance of individual turbines contribute to it?
The Underperformance Gap
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©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute
AWS Truepower “Backcast” Database
Parameter Database
Wind Plants 24
Total Plant Years 106
Average Years per Plant 4.4
Min-Max Years per Plant 1 - 11
Average Plant Capacity 82 MW
Min-Max Plant Capacity 10 – 210 MW
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©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute
AWS Truepower “Backcast” Database
Regions (all in North America)
• Texas & Southern Plains
• Upper Midwest
• Northeast
• Inter Mountain West
• California
Clipper
Gamesa
GE
MHI
Micon/Vestas
REpower
Siemens
Suzlon
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©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute
Production Ratio Histogram
0
5
10
15
20
25
0.75 0.8 0.85 0.9 0.95 1.0 1.05 1.1 1.15 1.2 1.25
Win
d P
lan
t Ye
ars
Actual/Predicted Production Ratio
Farm Years Fitted Distribution
3.6%
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©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute
• Availability • Assumptions align with experience
• Resource assessment and wind flow modeling • “Smart” resource assessment practices remove most
sources of bias
• Wake losses • AWST “deep-array” wake model (DAWM) aligns with
available data (onshore and offshore)
• Wakes in thermally stable conditions may still be a problem
• Performance of turbines…?
What Could Be Contributing to the Gap?
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• Performance under nominal (IEC-compliant) conditions
• “Warranted” v. “advertised” output
• Turbine operation and maintenance practices
• Impacts of non-ideal conditions
• High/low shear
• High/low turbulence
• Non-horizontal flow
Turbine Performance Is a Problem
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• Typical performance gap of 1-4% in power curve tests
• Supported by AWST and other industry test data
• IEC compliant, so not caused by site conditions
• Usually contractually allowed
• The results exceed the minimum guaranteed production minus the uncertainty
• Really?
Performance Under Nominal Conditions Falls Short
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24 Turbine Power Performance Tests
0
1
2
3
4
5
0.85 0.87 0.89 0.91 0.93 0.95 0.97 0.99 1.01 1.03 1.05 1.07 1.09 1.11 1.13 1.15
Turb
ine
Bin
Co
un
t
Measured/Advertised AEP Ratio
Measured/Advertised AEP Ratio - 24 Turbines, 8 Wind Farms
AWS Frequency Fitted
2.4%
Older turbines
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©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute
• Software settings, e.g., • Anemometer calibration constants
• Pitch, yaw errors
• Physical condition, e.g., • Wear and tear of moving parts
• Blade degradation
• Icing, soiling
• Plant operators must have the incentive to address such problems
• Operators must be able to measure the benefits of fixing the problems
Operation and Maintenance Practices
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At a given site, shear and turbulence are usually closely linked, making their effects on output hard to separate
Site Conditions: Shear and Turbulence
0.00
0.05
0.10
0.15
0.20
0.25
0.00 0.10 0.20 0.30 0.40 0.50
Turb
ule
nce
In
ten
sity
Shear Exponent
Turbulence Intensity v. Shear Exponent At 8 mps
Stable
Neutral/ unstable
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• Stability is not the root problem…
• Power curves are specified for “normal” shear (0.2)
• High shear means more power is theoretically available (~½ ρv3), so that should boost output…
• But turbines cannot use the extra power as efficiently as possible because the blade pitch is not optimal for speeds encountered in the top half of the rotor plane
• Individually pitched blades would address this problem
Shear
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Effect of Shear on Aerodynamic Efficiency
40
50
60
70
80
90
100
110
120
5 7 9 11
He
igh
t (m
)
Speed (m/s)
0.60
0.15
0.30
Hub-height speed
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Effect of Shear in a Typical Power Curve Test
86%
88%
90%
92%
94%
96%
98%
100%
102%
104%
0.0 - 0.1 0.1 - 0.2 0.2 - 0.3 0.3 - 0.4 0.4 - 0.5 0.5 - 0.6 0.6 - 0.7
No
rmal
ize
d P
ow
er
Shear Exponent Range
Power Output v. Shear Exponent At 8 mps
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Effect of Shear in a Typical Power Curve Test
95%
96%
97%
98%
99%
100%
101%
102%
103%
0.0 - 0.1 0.1 - 0.2 0.2 - 0.3 0.3 - 0.4 0.4 - 0.5 0.5 - 0.6 0.6 - 0.7
No
rmal
ize
d P
ow
er
Shear Exponent Range
Power Output v. Shear Exponent At 9 mps
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• Turbulence = rapid fluctuations in speed
• If not too fast, such fluctuations make a turbine move up and down its power curve
• Whether it means a net gain or loss depends on where the turbine is on the curve and the size of the speed deviations
• A portion of turbulent kinetic energy cannot be converted to power
• Turbulent changes in direction create more losses, hard to track and respond to
Turbulence
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Turbulence
0
500
1000
1500
2000
2500
3000
0 2 4 6 8 10 12 14 16 18 20 22 24
Po
we
r (k
W)
Speed (mps)
Effect of Turbulence on Power Output
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Turbulence
0.0E+00
2.0E+05
4.0E+05
6.0E+05
8.0E+05
1.0E+06
1.2E+06
1.4E+06
1.6E+06
2.5 3.5 4.5 5.5 6.5 7.5 8.5 9.5 10.5 11.5 12.5 13.5 14.5 15.5 16.5 17.5
Wat
ts
Speed (m/s)
Measured Power Curve for Different TI
<8% TI 8-12% TI >12% TI Advertised Curve
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Turbulence
86%
88%
90%
92%
94%
96%
98%
100%
102%
104%
<0.050 0.050 - 0.0750.075 - 0.100 0.10 - 0.125 0.125 - 0.1500.150 - 0.1750.175 - 0.200
No
rmal
ize
d P
ow
er
Turbulence Intensity
Power Output v. Turbulence Intensity 5 mps
8 mps
11 mps
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• Power curve tests assume level ground
• But in complex terrain and under certain weather conditions, significant vertical speeds can occur
• Placement of turbines along ridgelines can create a persistent bias
Inflow Angle
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Inflow Angle
Tilt Angle Inflow Angle
Output = Nominal Output x
COS(angle relative to rotor plane)
Angle relative to rotor plane = Tilt Angle + Inflow Angle
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Effect of Inflow Angle on Power Output
Downslope Upslope
86%
88%
90%
92%
94%
96%
98%
100%
102%
-50% -40% -30% -20% -10% 0% 10% 20% 30% 40% 50%
Flow Angle (%)
Normalized Output v. Inflow Angle
Typical upwind edge of ridge Typical downwind edge of ridge
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©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute
• Turbine underperformance is a big part of general plant underperformance
• Turbines typically fall 1%-3% short of advertised power curves under IEC-compliant conditions • Gap will be incorporated into energy yield estimates to align
with experience – OEMs are “chasing their tail” • Better to be able to rely on turbine-supplied power curves
• Deviations of shear, turbulence, inflow angle from normal conditions can cause additional power deficits • Time-varying, not just average, conditions are important • Where there is a question, use appropriate tools (lidar,
advanced wind flow modeling) to gauge problem • Forget OEM warranted “site power curves”: Use
appropriate methods for energy production estimates
Observations and Conclusions