wind turbine performance: issues and evidence

24
Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463 ©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute Name of Presenter Title of Presenter Date Wind Turbine Performance: Issues and Evidence Dr. Michael C. Brower Chief Technical Officer

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Page 1: Wind Turbine Performance: Issues and Evidence

Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463

©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute

Name of Presenter Title of Presenter

Date

Wind Turbine Performance: Issues and Evidence

Dr. Michael C. Brower Chief Technical Officer

Page 2: Wind Turbine Performance: Issues and Evidence

Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463

©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute

• Established in 1983

• Over 100 professional staff

• Activity

– Resource mapping

– Site assessment

– Plant design and energy estimates

– Operational plant assessment

– Real-time forecasting

– Grid impact studies

Company Overview

New York Barcelona

Bangalore

Page 3: Wind Turbine Performance: Issues and Evidence

Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463

©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute

• The wind industry continues to suffer from an “underperformance gap”

• This sounds better than an “overestimation gap”

• The gap was ~10% in 2008, reduced to 0%-5% by 2011 - better, still not perfect

• What are the main factors causing the gap, and how much does the performance of individual turbines contribute to it?

The Underperformance Gap

Page 4: Wind Turbine Performance: Issues and Evidence

Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463

©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute

AWS Truepower “Backcast” Database

Parameter Database

Wind Plants 24

Total Plant Years 106

Average Years per Plant 4.4

Min-Max Years per Plant 1 - 11

Average Plant Capacity 82 MW

Min-Max Plant Capacity 10 – 210 MW

Page 5: Wind Turbine Performance: Issues and Evidence

Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463

©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute

AWS Truepower “Backcast” Database

Regions (all in North America)

• Texas & Southern Plains

• Upper Midwest

• Northeast

• Inter Mountain West

• California

Clipper

Gamesa

GE

MHI

Micon/Vestas

REpower

Siemens

Suzlon

Page 6: Wind Turbine Performance: Issues and Evidence

Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463

©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute

Production Ratio Histogram

0

5

10

15

20

25

0.75 0.8 0.85 0.9 0.95 1.0 1.05 1.1 1.15 1.2 1.25

Win

d P

lan

t Ye

ars

Actual/Predicted Production Ratio

Farm Years Fitted Distribution

3.6%

Page 7: Wind Turbine Performance: Issues and Evidence

Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463

©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute

• Availability • Assumptions align with experience

• Resource assessment and wind flow modeling • “Smart” resource assessment practices remove most

sources of bias

• Wake losses • AWST “deep-array” wake model (DAWM) aligns with

available data (onshore and offshore)

• Wakes in thermally stable conditions may still be a problem

• Performance of turbines…?

What Could Be Contributing to the Gap?

Page 8: Wind Turbine Performance: Issues and Evidence

Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463

©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute

• Performance under nominal (IEC-compliant) conditions

• “Warranted” v. “advertised” output

• Turbine operation and maintenance practices

• Impacts of non-ideal conditions

• High/low shear

• High/low turbulence

• Non-horizontal flow

Turbine Performance Is a Problem

Page 9: Wind Turbine Performance: Issues and Evidence

Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463

©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute

• Typical performance gap of 1-4% in power curve tests

• Supported by AWST and other industry test data

• IEC compliant, so not caused by site conditions

• Usually contractually allowed

• The results exceed the minimum guaranteed production minus the uncertainty

• Really?

Performance Under Nominal Conditions Falls Short

Page 10: Wind Turbine Performance: Issues and Evidence

Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463

©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute

24 Turbine Power Performance Tests

0

1

2

3

4

5

0.85 0.87 0.89 0.91 0.93 0.95 0.97 0.99 1.01 1.03 1.05 1.07 1.09 1.11 1.13 1.15

Turb

ine

Bin

Co

un

t

Measured/Advertised AEP Ratio

Measured/Advertised AEP Ratio - 24 Turbines, 8 Wind Farms

AWS Frequency Fitted

2.4%

Older turbines

Page 11: Wind Turbine Performance: Issues and Evidence

Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463

©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute

• Software settings, e.g., • Anemometer calibration constants

• Pitch, yaw errors

• Physical condition, e.g., • Wear and tear of moving parts

• Blade degradation

• Icing, soiling

• Plant operators must have the incentive to address such problems

• Operators must be able to measure the benefits of fixing the problems

Operation and Maintenance Practices

Page 12: Wind Turbine Performance: Issues and Evidence

Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463

©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute

At a given site, shear and turbulence are usually closely linked, making their effects on output hard to separate

Site Conditions: Shear and Turbulence

0.00

0.05

0.10

0.15

0.20

0.25

0.00 0.10 0.20 0.30 0.40 0.50

Turb

ule

nce

In

ten

sity

Shear Exponent

Turbulence Intensity v. Shear Exponent At 8 mps

Stable

Neutral/ unstable

Page 13: Wind Turbine Performance: Issues and Evidence

Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463

©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute

• Stability is not the root problem…

• Power curves are specified for “normal” shear (0.2)

• High shear means more power is theoretically available (~½ ρv3), so that should boost output…

• But turbines cannot use the extra power as efficiently as possible because the blade pitch is not optimal for speeds encountered in the top half of the rotor plane

• Individually pitched blades would address this problem

Shear

Page 14: Wind Turbine Performance: Issues and Evidence

Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463

©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute

Effect of Shear on Aerodynamic Efficiency

40

50

60

70

80

90

100

110

120

5 7 9 11

He

igh

t (m

)

Speed (m/s)

0.60

0.15

0.30

Hub-height speed

Page 15: Wind Turbine Performance: Issues and Evidence

Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463

©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute

Effect of Shear in a Typical Power Curve Test

86%

88%

90%

92%

94%

96%

98%

100%

102%

104%

0.0 - 0.1 0.1 - 0.2 0.2 - 0.3 0.3 - 0.4 0.4 - 0.5 0.5 - 0.6 0.6 - 0.7

No

rmal

ize

d P

ow

er

Shear Exponent Range

Power Output v. Shear Exponent At 8 mps

Page 16: Wind Turbine Performance: Issues and Evidence

Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463

©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute

Effect of Shear in a Typical Power Curve Test

95%

96%

97%

98%

99%

100%

101%

102%

103%

0.0 - 0.1 0.1 - 0.2 0.2 - 0.3 0.3 - 0.4 0.4 - 0.5 0.5 - 0.6 0.6 - 0.7

No

rmal

ize

d P

ow

er

Shear Exponent Range

Power Output v. Shear Exponent At 9 mps

Page 17: Wind Turbine Performance: Issues and Evidence

Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463

©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute

• Turbulence = rapid fluctuations in speed

• If not too fast, such fluctuations make a turbine move up and down its power curve

• Whether it means a net gain or loss depends on where the turbine is on the curve and the size of the speed deviations

• A portion of turbulent kinetic energy cannot be converted to power

• Turbulent changes in direction create more losses, hard to track and respond to

Turbulence

Page 18: Wind Turbine Performance: Issues and Evidence

Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463

©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute

Turbulence

0

500

1000

1500

2000

2500

3000

0 2 4 6 8 10 12 14 16 18 20 22 24

Po

we

r (k

W)

Speed (mps)

Effect of Turbulence on Power Output

Page 19: Wind Turbine Performance: Issues and Evidence

Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463

©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute

Turbulence

0.0E+00

2.0E+05

4.0E+05

6.0E+05

8.0E+05

1.0E+06

1.2E+06

1.4E+06

1.6E+06

2.5 3.5 4.5 5.5 6.5 7.5 8.5 9.5 10.5 11.5 12.5 13.5 14.5 15.5 16.5 17.5

Wat

ts

Speed (m/s)

Measured Power Curve for Different TI

<8% TI 8-12% TI >12% TI Advertised Curve

Page 20: Wind Turbine Performance: Issues and Evidence

Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463

©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute

Turbulence

86%

88%

90%

92%

94%

96%

98%

100%

102%

104%

<0.050 0.050 - 0.0750.075 - 0.100 0.10 - 0.125 0.125 - 0.1500.150 - 0.1750.175 - 0.200

No

rmal

ize

d P

ow

er

Turbulence Intensity

Power Output v. Turbulence Intensity 5 mps

8 mps

11 mps

Page 21: Wind Turbine Performance: Issues and Evidence

Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463

©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute

• Power curve tests assume level ground

• But in complex terrain and under certain weather conditions, significant vertical speeds can occur

• Placement of turbines along ridgelines can create a persistent bias

Inflow Angle

Page 22: Wind Turbine Performance: Issues and Evidence

Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463

©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute

Inflow Angle

Tilt Angle Inflow Angle

Output = Nominal Output x

COS(angle relative to rotor plane)

Angle relative to rotor plane = Tilt Angle + Inflow Angle

Page 23: Wind Turbine Performance: Issues and Evidence

Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463

©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute

Effect of Inflow Angle on Power Output

Downslope Upslope

86%

88%

90%

92%

94%

96%

98%

100%

102%

-50% -40% -30% -20% -10% 0% 10% 20% 30% 40% 50%

Flow Angle (%)

Normalized Output v. Inflow Angle

Typical upwind edge of ridge Typical downwind edge of ridge

Page 24: Wind Turbine Performance: Issues and Evidence

Albany, New York | Barcelona, Spain | Bangalore, India | awstruepower.com | +1 877-899-3463

©2012 AWS Truepower, LLC CONFIDENTIAL – Do Not Distribute

• Turbine underperformance is a big part of general plant underperformance

• Turbines typically fall 1%-3% short of advertised power curves under IEC-compliant conditions • Gap will be incorporated into energy yield estimates to align

with experience – OEMs are “chasing their tail” • Better to be able to rely on turbine-supplied power curves

• Deviations of shear, turbulence, inflow angle from normal conditions can cause additional power deficits • Time-varying, not just average, conditions are important • Where there is a question, use appropriate tools (lidar,

advanced wind flow modeling) to gauge problem • Forget OEM warranted “site power curves”: Use

appropriate methods for energy production estimates

Observations and Conclusions