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Pumps, pump systems andaccessories for heating,secondary hot water, air-conditioning and cooling

Catalogue Building Services

Heating, Air-conditioning, Cooling

International edition 2011/2012 - 50 Hz

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Contents

Wilo Building Services catalogue – 50 Hz – Heating, air-conditioning, cooling – Edition 2011/2012 – Subject to change without prior notice

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General notes and abbreviations 9

Planning guide 11

Heating, air-conditioning, cooling 46

Wilo-Stratos PICO, Stratos, Stratos-D, TOP-E, TOP-ED, SmartWilo-Star-RS, Star-RSD, TOP-RL, TOP-S, TOP-SD, TOP-DWilo-Stratos GIGA, VeroLine-IP-E, VeroTwin-DP-E, CronoLine-IL-E, Wilo-CronoTwin-DL-E, Veroline-IPL, VeroTwin-DPL, CronoLine-IL, Wilo-CronoTwin-DL

Secondary hot water 314

Wilo-Star-Z NOVA, Stratos ECO-Z, Stratos-Z, Stratos-ZDWilo-Star-Z, Star-ZD, TOP-Z, VeroLine-IP-Z

Solar thermal, geothermal energy, systems 366

Wilo-Stratos ECO-ST, Star-ST, Star-RSGWilo-SafeWilo-DrainLift Con, DrainLift Con Plus

Accessories 379

Pipe unions, adapter fittingsThermal insulation for pumpsPump cold water insulationService units

Switchgears and control devices 397Pump management 454

Wilo-S1R-h, SK, VR-HVAC, CRn, CC-HVACWilo-Protect-Module-CWilo-IF-ModulesBuilding automation

4 Wilo Building Services catalogue – 50 Hz – Heating, air-conditioning, cooling – Edition 2011/2012 – Subject to change without prior notice

Programme overview and fields of applications

Heating, air-conditioning, cooling

Pump type Main field of application

Page


Glandless high-efficiency pumps- Single pumps

Wilo-Stratos PICO S/M – S/M S/M – – – 50

Wilo-Stratos M/C – – C M/C – – 58

- Double pumps Wilo-Stratos-D C – – C C – – 80

Energy-saving pumps- Single pumps Wilo-TOP-E *) M/C – – – – – – 47

– Double pumps Wilo-TOP-ED *) C – – – – – – 47

Automatic pumps– Single pumps Wilo-Smart S/M – S/M S – – 92

Glandless standard pumps- Single pumps Wilo-Star-RS S/M – S/M S/M – – – 101

- Double pumps Wilo-Star-RSD *) S/M – – S/M – – – 48

- Single pumps Wilo-TOP-RL *) (maximum 2660 rpm)

M/C – – C – – – 49

Wilo-TOP-S (max. 2880 rpm) M/C – – C – – – 113

- Double pumps Wilo-TOP-SD (max. 2880 rpm) C – – C – – – 152

- Single pumps Wilo-TOP-D *) (max. 1400 rpm) M/G – – G – – – 49

Glanded high-efficiency pumps- Single pumps �

Wilo-Stratos GIGA M/C – – M/C – – – 214

Glanded energy-saving pumps- Single pumps �

Wilo-VeroLine-IP-E M/C – – M/C – – – 224

- Double pumps � Wilo-VeroTwin-DP-E *) M/C – – M/C – – – 207

- Single pumps � Wilo-CronoLine-IL-E M/C – – M/C – – – 240

- Double pumps � Wilo-CronoTwin-DL-E *) M/C – – M/C – – – 208

Glanded standard pumps- Single pumps �

Wilo-Veroline-IPL M/C – – M/C – – – 270

- Double pumps � Wilo-VeroTwin-DPL *) M/C – – M/C – – – 209

- Single pumps � Wilo-CronoLine-IL M/C – – M/C – – – 287

- Double pumps � Wilo-CronoTwin-DL *) M/C – – M/C – – – 210

*) Detailed information on these products can be found in the Wilo Online Catalogue.

Key: Fields of application:

- Not applicableS Single- and two-family housesM Multi-family housesC Commercial

New in the programme or series extensionor modification

Heating Solar thermal

Secondary hot water circulation Geothermal

Floor heatingCondensateCondensing boilers/air-conditioning units

Air-conditioning/cooling

5

Programme overview and fields of applications



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Secondary hot water

Glandless high-efficiency pumps- Single pumps

Wilo-Star-Z NOVA – S – – – – – 317

Wilo-Stratos ECO-Z – M – – – – – 321

Wilo-Stratos-Z – M/C M/C C M/C – – 325

- Double pumps Wilo-Stratos-ZD *) C – – C C – C 315

Glandless standard pumps- Single pumps Wilo-Star-Z – S/M M – – – – 334

- Double pumps Wilo-Star-ZD *) – S/M M – – – – 315

- Single pumps Wilo-TOP-Z – M/C M/C – – – – 344

Glanded standard pumps- Single pumps Wilo-VeroLine-IP-Z M/C M/C M/C M/C – – – 362

Solar thermal, geothermal

Glandless high-efficiency pumps- Single pumps Wilo-Stratos ECO-ST *) – – – – S/M – – 366

Glandless standard pumps- Single pumps

Wilo-Star-ST *) – – – – S/M – – 366

Wilo-Star-RSG *) – – – – – S/M S/M 366

Systems

System separation for floor heating Wilo-Safe – – S/M – – – 368

Condensate lifting units Wilo-DrainLift Con – – – – – – S/M/C 371

� Wilo-DrainLift Con Plus – – – – – – S/M/C 375

*) Detailed information on these products can be found in the Wilo Online Catalogue.

Key: Fields of application:

- Not applicableS Single- and two-family housesM Multi-family housesC Commercial

New in the programme or series extensionor modification

Heating Solar thermal

Secondary hot water circulation Geothermal

Floor heatingCondensateCondensing boilers/air-conditioning units

Air-conditioning/cooling

Pump type Main field of application

Page


Heating, air-conditioning, coolingContents


Glandless high-efficiency pumps Series overview 46

Single pumps Wilo-Stratos PICO 50

Wilo-Stratos 58

Double pumps Wilo-Stratos-D 80

Energy-saving pumps Series overview 47

Single pumps Wilo-TOP-E *)

Double pumps Wilo-TOP-ED *)

Automatic pumps Series overview 47

Single pumps Wilo-Smart 92

Glandless standard pumps Series overview 48

Single pumps Wilo-Star-RS 101

Double pumps Wilo-Star-RSD *)

Single pumps Wilo-TOP-RL *)

Wilo-TOP-S 113

Double pumps Wilo-TOP-SD 152

Single pumps Wilo-TOP-D *)

Glanded high-efficiency pumps Series overview 206

Single pumps Wilo-Stratos GIGA 214

Glanded energy-saving pumps Series overview 207

Single pumps Wilo-VeroLine-IP-E 224

Double pumps Wilo-VeroTwin-DP-E *)

Single pumps Wilo-CronoLine-IL-E 240

Double pumps Wilo-CronoTwin-DL-E *)

Glanded standard pumps Series overview 209

Single pumps Wilo-Veroline-IPL 270

Double pumps Wilo-VeroTwin-DPL *)

Single pumps Wilo-CronoLine-IL 287

Double pumps Wilo-CronoTwin-DL *)

*) see series overview or Wilo online catalogue

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Secondary hot water


Single pumps Wilo-Star-Z NOVA 317

Wilo-Stratos ECO-Z 321

Wilo-Stratos-Z 325

Double pumps Wilo-Stratos-ZD *)


Single pumps Wilo-Star-Z 334

Double pumps Wilo-Star-ZD *)

Single pumps Wilo-TOP-Z 344

Glanded standard pumps Series overview 316

Single pumps Wilo-VeroLine-IP-Z 362

Solar thermal, geothermal, systems


Single pumps Wilo-Stratos ECO-ST *)


Single pumps Wilo-Star-ST *)

Wilo-Star-RSG *)

Systems Series overview 367

System separation for floor heating Wilo-Safe 368

Condensate lifting units Wilo-DrainLift Con 371

Wilo-DrainLift Con Plus 375

Accessories

Pipe unions 379

Adapter fittings Wilo-(R), Wilo-(RF), Wilo-(F) 381

Thermal insulation for pumps 385

Pump cold water insulation 386

Service units 388

Wilo-IR-Monitor 391

Wilo-IR-Modul 393




Switchgears and control devices

Series overview 397

Planning guide 399

Wilo-S1R-h 406

Wilo-SK 601 407

Wilo-SK 602, Wilo-SK 622 408

Control systems Wilo-VR-HVAC, Wilo-CRn, Wilo-CC-HVAC 421

Signal transmitters and accessories Wilo-CRn 432

Option modules, signal transmitters and accessories Wilo-CC-HVAC 436

Pump management Wilo-Control

Pump control Series overview 454

Planning guide 462

Wilo-IF-Modules Wilo-Stratos 467

Wilo-IF-Modules Wilo glanded pumps 486

Wilo-Protect-Module 492

Building automation (BA) Wilo-Control AnaCon 497

Wilo-Control DigiCon, DigiCon-Modbus 499

Wilo-Control DigiCon-A 501

Wilo-Control DigiCon-LBF 503


9

General notes and abbreviations


Abbreviation Meaning1~ 1-phase current

3~ 3-phase current

AutopilotAutomatic adjustment of pump performance during setback phases, e.g. boiler setback operation over-night

blsf Blocking current-proof, no motor protection required

DM Three-phase motor, 3~

DN Nominal diameter of the flange connection

!p Differential pressure

!p-c Control mode for constant differential pressure

!p-T Control mode for differential pressure control depending on the fluid temperature

!p-v Control mode for variable differential pressure

!T Control mode for differential temperature

BACnetInternationally defined company-neutral standard for data communication in building automation systems (ISO 16484-5).

CAN

CAN (Controller Area Network) - Multi master bus system, in which several equal CAN-devices may communicate via a 2-core bus within very short cycle times. The Wilo-CAN bus includes a CANopen Stand-ard (EN 50325-4) which is independent of the supplier.

EBM Individual run signal

EM Single-phase motor, 1~

ESM Individual fault signal

EnEV German Energy Conservation Legislation

ECM tech-nology

Electronically commutated motor with new wet rotor encapsulation, newly developed glandless drive con-cept for high-efficiency pumps

Ext. Off “Overriding Off” control input

Ext. Min Control input “Overriding Min”, e. g. for setback operation without Autopilot

FI Residual current-operated protective device

BA Building automation

GRD/GLRD Mechanical seal

°dH Degree of German water hardness; replaced by the SI unit mmol/l; conversion 1 °dh = 0.1783 mmol/l

H Delivery head

IF Interface

Int. MSInternal motor protection: pumps with internal pro-tection against unacceptably high winding tempera-tures

IR Infrared interface

KDS Capacitor

KLF PTC thermistor sensor

Cataphoret-ic coating

Cataphoretic coating (electrophoretically deposited paint, EDP): paintwork with high adhesive strength for long-lasting corrosion protection

KTW Approval for products with plastics, for utilisation in potable water applications

LONLocal Operating Network (open data bus system, standardised and independent of any single manu-facturer, in LONWorks networks)

Modbus

Communication protocol based on a master/slave ar-chitecture. Ethernet and RS485 are used as the media of transmission. Widespread in industrial and build-ing automation applications.

mmol/lMillimols per litre; SI unit for assessing water hard-ness (total hardness, or concentration of alkaline earth ions)

MOT Motor module (drive motor + impeller + terminal box/electronics module) for replacement

P1Power consumption (power supplied from the net-work)

PELV

Protective Extra Low Voltage; PELV provides extra protection from electric shock, like SELV. The voltage is so low that current flowing through the human body normally does no harm. However, unlike SELV, active parts and components of the equipment must be earthed and connected with the protective earth conductor.

PLR Pump master computer, Wilo-specific data interface

Q (=") Volume flow

RMOT Spare motor (drive motor + impeller + terminal box/electronics module) for replacement

SBM Run signal or collective run signal

SELV

Safety Extra Low Voltage; SELV (formerly “safety low voltage”) is a low electrical voltage that offers extra protection against electric shocks compared to elec-tric circuits with higher voltages due to the low volt-age level and the insulation. The voltage is so low that electrical shock currents are normally not dan-gerous.

SSM Fault signal or collective fault signal

Control in-put, 0 - 10 V Analogue input for external control

Wilo-Control Building automation management with pumps and accessories

TrinkwV 2001

German Drinking Water Ordinance of 2001 (valid from 01.01.2003)

VDI 2035 VDI guideline for preventing damage in hot-water heating installations

WRAS Water Regulations Advisory Scheme (potable water approval for Great Britain and Northern Ireland)

WSKThermal winding contacts (in motor for monitoring the winding temperature, full motor protection through additional tripping unit)

�Operating mode of double pumps: Individual opera-tion of the respective duty pump

�Operating mode of double pumps: Parallel operation of both pumps

�Number of poles of electric motors: 2-pole motor = approx. 2900 rpm at 50 Hz



Abbreviation Meaning


General notes and abbreviations

Wear and tearPumps or parts of pumps are subject to wear in accordance with state-of-the-art technology (DIN 31051/DIN-EN 13306). This wear may vary depending on operating parameters (temperature, pressure, speed, water conditions) and the installation/usage situation and may result in the malfunction or failure at different times of the afore-mentioned products/components, including their electrical/electron-ic circuitry.Wearing parts are all components subject to rotary or dynamic stress, including electronic components under tension, in particular:

• Seals (including mechanical seals), seal rings• Stuffing boxes • Bearings and shafts• Impellers and pump components• Wear rings and counter rings• Stationary wear rings / wear plates• Macerator • Capacitor• Relays / contactors / switches• Electronic circuits, semiconductor components, etc.

Pumps and continuous-flow machines (like submersible mixers and recirculation pumps), as well as their components with coatings (cataphoresis coating, 2K- or Ceram-coating) are subject to constant wear due to the abrasive fluid contents. For this reason the coating is also among the wearing parts of these units.

We do not accept any liability for faults or defects arising from natu-ral wear and tear.

NoteIn accordance with German Energy Saving Ordinance [Energieein-spar-Verordnung EnEV] as of the 1.2.2002 at boiler outputs from 25 kW, heating pumps are to be equipped with switchgears for auto-matic performance control or electronically controlled pumps are to be installed.In accordance with TrinkwV 2001 and DIN 50930-6, only circulating pumps with corrosion-resistant pump housings made of stainless steel or red brass (CC 499K) are to be utilized in secondary hot water circulation systems.

Pump replacementDetailed information on the subject of “Replacing heating pumps” can be found in the current Wilo replacement guide for heating pumps.

Wilo – General Terms of Delivery and ServiceThe latest version of our General Terms of Delivery and Service can be found on the Internet at

www.wilo.com/agb

Material Meaning AISI1.4021 Chromium steel X20Cr13 420

1.4034 Chromium steel X46Cr13

1.4057 Chromium steel X17CrNi16-2 431

1.4122 Chromium steel X39CrMo17-1

1.4301 Chromium-nickel steel X5CrNi18-10 304

1.4305 Chromium-nickel steel X8CrNiS18-9 303

1.4306 Chromium-nickel steel X2CrNi19-11 304L

1.4401 Chromium-nickel-molybdenum steel X5CrNiMo17-12-2 316

1.4408 Chromium-nickel-molybdenum steel GX5CrNiMo19-11-2 316

1.4462 Chromium-nickel-molybdenum steel X2CrNiMoN22-5-3

329 (2205)

1.4541 Chromium-nickel steel with titanium addition X6CrNiTi18-10 321

1.4542 Chromium-nickel steel with copper and niobium additions X5CrNiCuNb16-4 630

1.4571 Chromium-nickel steel with titanium addition X6CrNiMoTi17-12-2 316Ti

Abrasite Chilled cast iron material for use in strongly abrasive fluids

Al Light metal material (aluminium)

CeramCoating with very high adhesive strength for long-lasting corrosion pro-tection

Composite High-strength plastic material

EN-GJL

Cast iron with lamellar graphite, also re-ferred to as grey cast iron. The use of grey cast iron in domestic water sys-tems is governed by the Drinking Water Directive 98/83/EC and applicable rec-ognised technical rules and standards!

EN-GJS

Cast iron with spheroidal graphite, also referred to as spheroidal cast iron. The use of spheroidal cast iron in domestic water systems is governed by the Drinking Water Directive 98/83/EC and applicable recognised technical rules and standards!

G-CuSn10 Zinc-free bronze

GfK Fibreglass plastic

GG See EN-GJL

GGG See EN-GJS

GJMW Special cast iron: white malleable cast iron (former designation: GTW)

Inox Stainless steel

NiAl-Bz Nickel-aluminium bronze

PPO Trade name: Noryl, fibreglass-rein-forced plastic

PP-GF30 Polypropylene, reinforced with 30% fibreglass

PUR Polyurethane

SiC Silicon carbide

St Steel

V2A Material group, e.g. 1.4301, 1.4306 304

V4A Material group, e.g. 1.4404, 1.4571 316

Material Meaning AISI

11

Planning guideGlandless pumps (general)

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Pump selection: General remarksCirculation pumps should always be selected so that the specified duty point is located at or as near as possible to the point of maxi-mum efficiency (optimum volume flow) of the maximum speed H/Q pump curve.

Fig.: Pump curve

If the specified duty point lies between two pump curves, then the smaller pump is always to be selected:

Fig.: Pump selection

The resulting volume flow reduction has no appreciable effect on the actual heating output in heating systems. This applies to pumps for cooling systems.

Pump selection: Secondary hot water circulation systemsPump selection

• In order to ensure the correct configuration of the secondary hot wa-ter circulation system, the pipe system must be designed in accord-ance with DIN 1988 as well as DVGW worksheets W 551 to W 553.

• The volume flow should be determined according to the specifica-tions in the standard and the DVGW guideline.

• If the hydraulic duty point is between two pump curves, then the next largest circulation pump or speed stage is to be selected in ac-cordance with DVGW worksheet W 553.

• The heat losses in the ascending and circulation secondary hot water pipes are to be reduced to a minimum by appropriate insulation.

Since most secondary hot water circulation systems permit periodic circulation pump deactivation (as a rule at night), a clock timer should be included in the standard equipment for automatic ON/OFF opera-tion.The German energy savings ordinance (EnEV) demands periodic pump activation/deactivation. Legionellae switching of the heat gen-erator or the heating controller are to be observed and taken into ac-count during programming.

Maximum secondary hot water temperatureIn view of the hardness-forming components contained in the water, secondary hot water circulation systems should not be operated at temperatures above 65 °C.This limit is required to avoid the formation of lime deposits.

Circulation pipeWilo recommends the installation of a check valve in order to prevent faulty circulation and to prevent gravity circulation in pumps that have been shut down.

Variable speed controlExperience shows that variable speed control is only required in cir-culation pumps in secondary hot water circulation systems for the basic adjustment of the performance. An automatic speed control is not required. A time-dependent activation/deactivation should how-ever be provided for each installation.

Motor protectionBlocking current-proof pumps and pumps with internal protection against unacceptably high winding temperatures do not require mo-tor protection. All other pumps have integrated full motor protection including trip electronics or full motor protection (WSK) in conjunc-tion with an external tripping unit.

max. (1 )min. (3 )

(2 )

Optimal flow rate

max. 1

max. 2Duty point

Flow rate

A

B



Pump duty splittingGeneral notes on double pumps

• Two pump heads mounted in a common housing, hydraulically sepa-rated by a switchover valve

• Specific design characteristics like with corresponding single pump series

• Replacement of an equally powerful single pump with identical in-stallation dimensions

• Wide range of applications due to standard 3-stage switching

Pump duty splittingSplitting the assigned maximum design output to a double pump in parallel operation enables - particularly in terms of heating - signifi-cantly improved adaptability to partial-load conditions and opti-mum economic efficiency. The partial-load pump output to be achieved on average during the season, i.e. for more than 85% of the heating season is sufficient for the operation of one pump only; the second pump is available for parallel operation for occasional full-load requirements.

Benefits of splitting the output between two pumps:• Reduction of the operating costs by between 50% and 70%• Increased reliability due to the constant availability of a standby unit

ready for operationThe individual performance maps for double pumps featured in the relevant chapters specify the hydraulic performance values for both individual and parallel operation.

Operating modes for double pumpsDouble pumps are suitable for operation in either of two basically dif-ferent operating modes:

• Main/standby mode• Parallel operation

Flow rates in pipe and pumpThe flow rate of the fluid in the pipework is determined by the cross-section sizes. The values listed below should not be exceeded:

The flow rates [m/s] in the pump are specified in all duty charts for Wilo pumps as a function of the pump output.

Viscous fluidsAll pump curves included in the catalogue apply to the pumping of water (kinematic viscosity = 1 mm2/s). If fluids of different density and/or viscosity are pumped (e.g. water-glycol mixtures), the hy-draulic values of the pump and the pipe system will deviate. Docu-ments on the calculation of the correction values for the selection of the pumps can be obtained from Wilo.Correction values for the pipe system (increased pressure loss, spe-cific thermal output deficit) cannot be provided by the pump manu-facturer. They must be calculated by the planning engineer in coop-eration with the chemical additive suppliers and the manufacturers of the valves.

Minimum inlet pressure for the prevention of cavitationTo prevent cavitation (vapour bubble formation within the pump), it is necessary to maintain a sufficiently high over pressure (suction head) at the pump suction port in relation to the vapour pressure of the fluid being pumped. The minimum suction heads are listed in the respective tables for all glandless pumps. These guidance values apply for heating sys-tems up to 110 °C/130 °C feed temperature and installation loca-tion up to 300 m above sea level. Addition for higher altitudes: 0.1 m/100 m height increase. The values must be increased accordingly when pumping fluids of higher temperatures or lower densities, where there is greater flow resistance on the pump suction side, and in regions of lower atmos-pheric pressures.

Main/standby mode(RESERVE)

Parallel operation(ADDITION)

Pump I or Pump II in operation Both pumps in operation

The version-specific pump out-put is provided by whichever one of the two pumps is acting as the main pump; the second pump re-mains on standby, ready for time- or fault-actuated switchover.

The version-specific pump out-put is provided by both pumps operating in parallel. One pump can be switched off during par-tial-load operation.

Nominal connection diameter DN [Ø mm]

Flow rate v [m/s]

In building installationsUp to Rp 1¼ or DN 32 Up to 1.2DN 40 and DN 50 Up to 1.5DN 65 and DN 80 Up to 1.8DN 100 and greater Up to 2.0In long-distance heating pipes 2.5 to a maximum of 3.5

13


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Notes on installation and operationPermitted ambient temperature: 0 °C to +40 °C

InstallationInstallation inside a buildingGlandless pumps must be installed in dry, well-ventilated, frost-free rooms.

Installation outside a building (outdoor installation)The glandless pumps of the following series are suitable for outdoor installation:

• Wilo-Stratos/-D• Wilo-TOP-S/-SD• Wilo-TOP-RL

The following conditions must be complied with:• Installation of the pump in a sump (e.g. light sump, ring sump) with cover or in a cabinet/housing for protection against the weather

• Avoidance of direct sunlight on the pump• Protection of the pump against rain. Dripping water from above is permitted provided that the electrical connection has been estab-lished in accordance with the installation and operating instructions and the terminal box has been properly sealed

• Provide adequate ventilation/heating in situations where the permit-ted ambient temperature is exceeded or fallen short of

• Permissible ambient temperature for outdoor installation:

Condensation waterAll standard pumps for cold water operation that are intended for ap-plications up to -10 °C/-20 °C are fully condensation-proof. The grey cast iron pump housing of the following series is used for surface fin-ishing:

• Stratos/Stratos-D• TOP-S/-SD• TOP-D

with a special coating (KTL: (cataphoretic coating).The benefits of this coating are:

• Optimum corrosion protection against condensation formation on the pump housings in cold-water installations

• Very high scratch and impact resistance

Intermittent operationThe series

• Stratos/Stratos-D/Stratos-Z/Stratos-ZD• Stratos PICO/ECO• Star-RS/RSD• TOP-S/-SD• TOP-D• TOP-Zcan also be used for intermittent operation.

Operating pressureThe maximum system pressure (operating pressure) and the flange versions for the pumps are listed in the relevant tables. All flanges on glandless pumps (except Stratos, Stratos-Z, Stratos-D and Stratos-ZD) have pressure-measurement connections R 1/8

ConnectionsScrew-end pumpsScrew-end pumps are equipped with connecting threads in accord-ance with DIN EN ISO 228, Part 1. Seals are included in the scope of delivery. Pipe unions with pipe thread in accordance with DIN EN 10226-1 must be ordered separately.

Flange-end pumpsThe pump flanges are designed in accordance with DIN 2531, DIN 2533 or DIN EN 1092-2. Detailed information is provided for the respective pump series.

Combination flange pumpsFlange-end pumps with combination flanges can be mounted with counter flanges PN 6 and PN 16 in accordance with DIN or DIN EN up to and including DN 65. The installation of a combination flange with a combination flange is not permitted. Screws with a tensile strength class of 4.6 or higher must be used for the flanged connections. The washers included in the scope of delivery must be fitted between heads of the screws/nuts and the combination flange.Recommended screw lengths:

MotorGlandless pump motors with protection class:

Electrical connection• All Wilo pumps are made for a voltage of 230 V or 400 V

(tolerance ±10%) in accordance with DIN IEC 60038.• All Wilo pumps made after 1 January 1995 have been labelled with the CE marking in accordance with the EU Machinery Directive.

• When pumps are used in systems with fluid temperatures above 90 °C, a suitably heat-resistant connecting pipe must be used.

Stratos/-D: -10 °C to +40 °CTOP-S/-SD: -20 °C to +40 °CTOP-RL: -20 °C to +40 °C

DIN 2999 (pipe thread sealing in the thread)

DIN EN ISO 228/1(sealing pipe thread with flat gasket on longitudinal side)

Female pipe thread Rp 1½ Female pipe thread G 1½Male pipe thread R 1½ Male pipe thread G 1½

Thread Tightening torque

Minimum screw length

DN 32/DN 40 DN 50/DN 65

Flange connection PN 6M12 40 Nm 55 mm 60 mm

Flange connection PN 10M16 95 Nm 60 mm 65 mm

• Wilo-Stratos series 44• Wilo-Star series 44• Wilo-TOP range 44• Remaining pump range IP 42• Insulation class F/H• Emitted interference EN 61000-6-3• Interference resistance EN 61000-6-2



Electronic performance controlHeating pumps are, due to their high annual operating hours, among the largest power-consuming appliances in buildings.Automatic pump performance control helps drastically to reduce power consumption in heating pumps. Reductions of up to 50% can thus be achieved. Compared to standard pumps, high-efficiency pumps can even save up to 80% electricity costs.All operating states, in particular in the partial load range that is typi-cal for heating systems, can be optimised hydraulically by means of automatic pump performance control.A further significant effect connected with the prevention of a rise in pump pressure is the avoidance of flow noise in thermostatic valves.

German Energy Savings Ordinance, EnEVIn the context of the legal measures for the reduction of CO2emissions, with regard to the electricity consumption of heating circulation pumps, the legislator has stipulated in the EnEV (as amended on October 1, 2009) that circulation pumps in central heat-ing system with a nominal thermal output exceeding 25 kW must be equipped in such a way that the electrical power consumption is au-tomatically adjusted to the specific pumping operation requirements in at least three stages.Even though the EnEV does not demand the use of an automatic pump output controller for pumps with a nominal thermal output be-low 25 kW, it is nevertheless the case that by far the greater potential savings in terms of electricity and CO2 are to be found in the one- and two-family house sector, i.e. with installations below 25 kW.The pump output controller does not replace the need for the correct dimensioning of the circulation pump. The installed pump output must also be checked when the pump is replaced. Controlled pumps that are slightly overdimensioned do not pose any risk if they are cor-rectly set to the nominal load requirement.

Standards/directives• CE marking (all Wilo pumps)• Certification according to:

- DIN EN ISO 9001.- DIN EN ISO 14001

Pump curvesThe pump curves apply to water at +20°C and a kinematic viscosity of 1 mm2/s.The pump curves take the European voltages of 230 V and 400 V into account.

Pump controlWhen Wilo pumps are operated with control devices or module ac-cessories, the electrical operating conditions in accordance with VDE 0160 are to be complied with.When operating glandless and glanded pumps with brands of fre-quency converters other than those supplied by Wilo, output filters for reducing motor noise and for preventing harmful voltage peaks are to be used and the following limit values are to be complied with:

• Glandless pumps with P2 � 2.2 kW and glanded pumps with P2 � 1.1 kW rate of voltage rise du/dt < 500 V/�s voltage peaks û < 650 VFor glandless pump motors, sine filters (LC filters) are recommended for noise reduction instead of du/dt filters (RC filters).

• Glanded pumps with P2 > 1.1 kW rate of voltage rise du/dt < 500 V/�s voltage peaks û < 850 V

Installations with long cable lengths (l > 10 m) between converter and motor may increase the du/dt and û levels (resonance). The same applies to operation with more than 4 units using a common power supply. The output filters must be designed by the manufacturer of the frequency converter or the filter supplier. If losses in the motor are caused by the frequency converter, the pumps are to be run at a maximum of 95 % of their nominal speed. If glandless pumps of the TOP-S/-SD, TOP-D and TOP-Z series are operated on one frequency converter, the following limit values at the connection terminals of the pumps must not be fallen short of:Umin = 150 Vfmin = 30 Hz

Minimum volume flowLarger pumps require a minimum flow rate to ensure trouble-free op-eration. Operating against a closed slide valve, volume flow Q = 0 m3/h, can lead to overheating inside the pump.

• Limit conditions for pump operation at Q = 0 m3/h:up to P2 = 1 kW are unproblematic if the fluid temperature is 10 K below the maximum permissible fluid temperature.

• Above P2 > 1 kW permanent operation, a minimum volume flow of Q = 10 % Qnominal is required For the limit ranges, please consult Wilo.

Motor protectionService life and operational reliability of a circulation pump depend to a great extent on the choice of the correct motor protection. The se-lection of the correct motor protection is a decisive factor for the service life and operational reliability of a circulation pump. Motor protection switches are no longer suitable for multi-speed pumps, since their motors have deviating nominal currents in the different stages, which require fuses for each of these stages.All circulation pumps are either

• blocking current-proof• provided with internal protection against unacceptably high winding temperatures

• with full motor protection by thermal winding contact (WSK) and separate external tripping unit

• with full motor protection by an integrated tripping mechanismFor the exact equipment, see the “Motor data” table.

No other motor protection is required by the customer, unless de-manded by the regional electricity supply company.

15


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Sound pressure levelGlandless pumps are low-noise due to their design. Their air-borne noise values with measuring-surface sound pressure level Lp (A) [dB] depend on the motor power output, and are determined under nor-mal operating conditions.

Thermal insulation for heating applicationsAll Wilo-Stratos/Stratos-Z, Wilo-TOP-E/-S/-Z/-D and Stratos PICO/ECO single pumps are equipped as standard with insu-lating shells in order to prevent heat losses from the pump housing.Material: EPP, polypropylene foamThermal conductivity: 0.04 W/m K in accordance with DIN 2612Flammability: Class B2 in accordance with DIN 4102; FMVSS 302When insulating the pump onsite, care must be taken to cover the pump up to the top edge of the pump housing only (the motor must be left uncovered).

Insulation for air-conditioning/cooling applicationsIf pumps from the series

• Stratos, Stratos-D, Stratos-Z• TOP-S/-SD• TOP-D• TOP-Z• TOP-RLare used in air-conditioning/cooling applications, no diffusion-proof insulation is permitted to cover the drain labyrinth between the pump housing and the motor. That ensures that any condensate having possibly accumulated in the motor can drain off freely through the condensate drain openings in the motor housing.The Wilo-ClimaForm diffusion-proof insulation available as accesso-ry for the Stratos, TOP-S and TOP-RL series for the insulation of pump housings in cold water applications ensures this automatically due to its specific design.

Wilo-ClimaForm: • Water vapour diffusion resistance � > 7000• Normal flammability, in accordance with DIN 4102-B2• Part 1 Quality monitoring in accordance with DIN 18200

Quality and safety marks

For pump types:• Stratos PICO• Stratos ECO• Star-RS 25/ ..., -RS 30/ ...,• Star-RSD 30/ ...,• Star-Z NOVA, Star-Z 20/1, -Z 25/6

Certificate of conformityAvailable on request at additional charge for all glandless circulation pumps of the series:

• Stratos, Stratos-D, Stratos-Z, Stratos-ZD• TOP-S/-SD• TOP-D• TOP-Z• Certificate of conformity 2.1

Content: Certification that the supplied product complies with the order, without details of test results.

• Certificate of conformity 2.2Content: Certification that the supplied product complies with the order, with details of series test results.

• Acceptance test certificate 3.1Content: Certification that the supplied product complies with the order, with details of test results actually measured on the product.The required test scope must be specified in advance.

60

50

40

20

30

10

010 20 50 100 200 500 1000 2000 5000

[W]Rate motor output P2

Lp (A) [dB], 2-pole standard pumps (max. 2900 1/min.) and Stratos seriesLp (A) [dB], 4-pole standard pumps (max. 1450 1/min.) and TOP-E series

3000

[dB]



Special versionsPumps for other voltages or 60 Hz frequency possible on request (at additional charge).Other materials and versions (RG, PN 16) for pumps are listed in the pump tables.

The glandless circulation pumpWith this design, all rotating components inside the canned motor run in the pumped fluid. The required shaft seal in conventional pump types achieved by the use of stuffing boxes or mechanical seals is omitted. The pumped fluid lubricates the shaft bearings and cools the components of the electric motor.The electrical part of the pump motor (stator with winding) is sepa-rated from the encapsulated rotor compartment by means of an en-capsulated motor cartridge (with the TOP Wilo series) and/or by a can sealed off with O-rings.

Impeller

Winding

Rotor

Bearings

Spacer can

Fluid

Hydraulic seal

Installation positions for glandless pumps

Installation positions not permitted

Permitted without restrictionsAll energy-saving pumps, infinitely variable control

Permitted without restrictionsAll standard and secondary hot water circulation pumps,

1 or 3 speed stages

Additional terminal box positions for single and double pumps

Pump types

TOP-E 25 (30)/1-7TOP-E 30/1-10TOP-E 40/1-4TOP-E 50/1-6

• – • –

TOP-ED 32/1-7TOP-ED 40/1-7TOP-ED 50/1-6

– – – – • – – •

Star-RS, Star-Z, Smart • • • • – – – –

Stratos ECO-Z • – • – – – – –

Star-RSD – – – – • • • •Stratos PICO • – • – – – – –

Stratos ECO • – • – – – – –

Install pumps under stress-free conditions. Valid for all operating conditions.Please ask Wilo.

17

Planning guideConnection information for Wilo-TOP and Wilo-Stratos

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Connection of Wilo-TOP... and -Stratos... to Wilo switchgear provided by the customer


Connection of Wilo-TOP... and Stratos ... to Wilo switchgear provided by the customer

New pump typeSwitchgear connection

possible according to wiring diagramAccessories:

ModulesWilo-IF-Module

single-phase currentWilo-TOP-SWilo-TOP-Z

Wilo-TOP-RL

Wilo-TOP-SDor

2 x Wilo-TOP-S2 x Wilo-TOP-Z

2 x Wilo-TOP-RL

Wilo-TOP-D Wilo-TOP-EStratos

Stratos-Z

Wilo-TOP-EDStratos-D

Stratos-ZDor

2 x TOP-E2 x Stratos

2 x Stratos-Z

Wilo-TOP-EStratos

Stratos-Z

Wilo-TOP-EDStratos-D

Stratos-ZD or2 x TOP-E2 x Stratos

2 x Stratos-Z

Available Wilo switchgear

1~ 3~ 1~ 3~ 1~ 3~ 1~ 1~ 1~ 1~IP WSK

SSMIP SSM IP WSK

SSMIP SSM IP WSK IP WSK

SK 601 A B C 1) D 1) A B C 1) D 1) T V X 1) Y S S Yes YesSK 602/622 F C H I F C H I U W X1 Y1 J J Yes YesSK 632 – – K L – – K L – – K L – – Yes YesS2R 3D – – – – M N o P – – – – – Q or R Yes YesAR/DR/CR – – – S – – – S – – – – – – – –

IP: Internal protection against unacceptably high winding temperatures, WSK: Thermal winding contacts SSM: Collective fault signal

- = connection not possible, 1) Only in conjunction with contactor and/or Wilo-SK 602/622; SK602/622 can also be used as On/Off switch or contactor

Wiring diagram Apower supply 1~230 V/N/50 Hz

1) Wilo-TOP-S/-Z/-SD/-RL

Wiring diagram Bpower supply 1~230 V/N/50 Hz

1) 3) Wilo-TOP-S/-Z/-SD

N

SK 601

NL PE

PE PEL1 N N 2

L

PE

PE

L1

U

L2

V

L3

W

N

PE L1 N

N

N

15

L N WSK

1

10

2

10 11WSK

SK 602SK 622

SK 601

N PE

PE PEL1 N N 2




Wiring diagram Cpower supply 3~400 V/N/50 Hz


Wiring diagram Dpower supply 3~400 V/N/50 Hz

1) 2) 3) Wilo-TOP-S/-Z/-SD

Wiring diagram Epower supply 1~230 V/N/50 Hz

1) Wilo-TOP-E/-EDWilo-Stratos/-Z/-D/-ZD

Wiring diagram Fpower supply 1~230 V/N/50 Hz

1) Wilo-TOP-S/-Z/-SD/-RL

Wiring diagram Gpower supply 3~400 V/N/50 Hz


Wiring diagram Hpower supply 3~400 V/N/50 Hz

1) Wilo-TOP-S/-Z/-SD

PE

PE

L1

U

L2

V

L3

W

N

PE L1 L2 L3 N

N

N

15

L2L1 L3

1

10

2

10 11WSK

SK 602SK 622

SK 601

N PE

PE PEL1 N N 2

PE

PE

L1

U

L2

V

L3

W

N

PE L1 L2 L3 N

N

N

15

L2L1 L3 SSM

1

10

2

10 11WSK

SK 602SK 622

SK 601

N PE

PE PEL1 N N 2

N

SK 601

NL PE

PE PEL1 N N 2

L SSM

PE

PE

L1

U

L2

V

L3

W

N

PE L N

N

N

15

L N

1

10

2

10 11WSK

SK 602SK 622

PE

PE

L1

U

L2

V

L3

W

N

PE L N

N

N

15

1

10

2

10 11WSK

SK 602SK 622

L N WSK

PE

PE

L1

U

L2

V

L3

W

N

PE L1 L2 L3 N

N

N

15

L2L1 L3

1

10

2

10 11WSK

SK 602SK 622

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Wiring diagram Ipower supply 3~400 V/N/50 Hz

1) 2) 3) Wilo-TOP-S/-Z/-SD

Wiring diagram Jpower supply 3~400 V/N/50 Hz or 1~230 V/N/50 Hz

1) 2) 3) Wilo-TOP-E/-EDWilo-Stratos/-Z/-D/-ZD

Wiring diagram Kpower supply 3~400 V/N/50 Hz


Wiring diagram Lpower supply 3~400 V/N/50 Hz


Wiring diagram Mpower supply 1~230 V/N/50 Hz

1) 3) Wilo-TOP-S/-Z/-SD/-RLWilo-SE/SE-TW

Wiring diagram Npower supply 1~230 V/N/50 Hz


PE

PE

L1

U

L2

V

L3

W

N

PE L1 L2 L3 N

N

N

15

L2L1 L3 SSM

1

10

2

10 11WSK

SK 602SK 622 PE

PE

L1

U

L2

V

L3

W

N

PE L1 L2 L3 N

N

N

15

L N SSM

1

10

2

10 11WSK

SK 602SK 622

PE

PE

L1

U

L2

V

L3

W

PE L1 L2 L3

N 15

L2 L3L1

10 10 11WSK

SK 632PE

PE

L1

U

L2

V

L3

W

PE L1 L2 L3

N 15

L2 L3L1

10 10 11WSK

SK 632

SSM

PE

PE

L1

U

L2

V

L3

W

N

PE L N

N 15

L N

10 11 WSK

S2R 3D

1

2

PE

PE

L1

U

L2

V

L3

W

N

PE L N

N 15

L N WSK

10 11WSK

S2R 3D

1

2




Wiring diagram Opower supply 3~400 V/N/50 Hz


Wiring diagram Ppower supply 3~400 V/N/50 Hz


Wiring diagram Qpower supply 3~400 V/N/50 Hz

1) 2) Wilo-TOP-E/-EDWilo-Stratos/-Z/-D/-ZD

Wiring diagram Rpower supply 1~230 V/N/50 Hz

1) 2) Wilo-TOP-E/-EDWilo-Stratos/-Z/-D/-ZD

Wiring diagram Spower supply 3~400 V/N/50 Hz


Wiring diagram Tpower supply 1~230 V/N/50 Hz

1)

PE

PE

L1

U

L2

V

L3

W

PE L1 L2 L3

N 15

L2 L3L1

10 11WSK

S2R 3D

1

2

N

N

PE

PE

L1

U

L2

V

L3

W

PE L1 L2 L3

N 15

L2 L3L1 SSM

10 11WSK

S2R 3D

1

2

N

N

PE

PE

L1

U

L2

V

L3

W

PE L1 L2 L3

N 15

NL1 SSM

10 11WSK

S2R 3D

1

2

N

N

PE

PE

L1

U

L2

V

L3

W

PE L1

N 15

NL1 SSM

10 11WSK

S2R 3D

1

2

N

N

PE

PE

L1

U

L2

V

L3

W

PE L1 L2 L3

N 15

L3 L1 L3 SSM

10 WSK

AR/DR/CRN

N

SK 601

TOP-D

NL1 PE

PE PEL1 N N 2

U1 V1 W1

W2 U2 V2

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Wiring diagram Upower supply 1~230 V/N/50 Hz

1)

Wiring diagram Vpower supply 1~230 V/N/50 Hz

1) 3)

Wiring diagram Wpower supply 1~230 V/N/50 Hz

1) 3)

Wiring diagram Xpower supply 3~400 V/N/50 Hz

1) 3)

Wiring diagram X1power supply 3~400 V/N/50 Hz

1)

Wiring diagram Ypower supply 3~400 V/N/50 Hz

1) 3)

TOP-D U1 V1 W1

W2 U2 V2

PE

PE

L1

U

L2

V

L3

W

N

PE L1 N

N

N

15

1

10

2

10 11WSK

SK 602SK 622

TOP-D U1 V1 W1

W2 U2 V2

PE

PE

L1

U

L2

V

L3

W

N

PE L1 N

N

N

15

1

10

2

15 10

10 11WSK

WSK

SK 602SK 622

SK 601

N PE

PE PEL1 N N 2

TOP-D U1 V1 W1

W2 U2 V2

PE

PE

L1

U

L2

V

L3

W

N

PE L1 N

N

N

15

1

10

2

15 10

10 11WSK

WSK

SK 602SK 622

TOP-D U1 V1 W1

W2 U2 V2

PE

PE

L1

U

L2

V

L3

W

N

PE L1 N

N

N

15

1

10

2

10 11WSK

SK 602SK 622

L2 L3

SK 601

N PE

PE PEL1 N N 2

TOP-D U1 V1 W1

W2 U2 V2

PE

PE

L1

U

L2

V

L3

W

N

PE L1 N

N

N

15

1

10

2

10 11WSK

SK 602SK 622

L2 L3

PE

PE

L1

U

L2

V

L3

W

N

PE L1 N

N

N

15

1

10

2

15 10

10 11WSK

WSK

SK 602SK 622

L2 L3

SK 601

N PE

PE PEL1 N N 2

TOP-D U1 V1 W1

W2 U2 V2




1) Automatic restart after a power failure2) After an overload fault trip of the pump (TOP or Stratos), acknowledge the fault first at the pump, then at the switchgear

3) SK 622 additionally with terminals for collective run signals and collective fault signals.On replacing a three-phase pump (3~400 V) with a single-phase pump (1~230 V) ensure protective multiple earthing.

Consultation with Wilo is required when installing Wilo pumps in conjunction with Wilo switchgears not listed or with switchgears not supplied by Wilo. For terminal circuit diagrams for Wilo circula-tion pumps, see the “Service/accessories” chapter or the pump data.

Wiring diagram Y1power supply 3~400 V/N/50 Hz

1) 3)

PE

PE

L1

U

L2

V

L3

W

N

PE L1 N

N

N

15

1

10

2

15 10

10 11WSK

WSK

SK 602SK 622

L2 L3

TOP-D U1 V1 W1

W2 U2 V2

23

Planning guideDesignation key

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Glandless pumps


Name plate designation of the Wilo-Stratos series

Rating plate identification Wilo-Stratos PICO/ECO, Wilo-Star

Series designSeries code for the Wilo-Stratos range

TypeWilo...

Version

High-efficiency pumps, infinitely variable speed

Stratos Single pumpStratos-D Double pumpStratos-Z Single pump for secondary hot

water circulation systemsStratos-ZD Double pump for secondary

hot water circulation systems

Series/pump type

Insulation classProtection class IP

PN = nominal pressure of the pumpSW = software version

Tmax = maximum fluid temperature

Item no./date of manufacture

Sequential numbering

Voltage/FrequencyPower consumption/current

Typ: Stratos 30/1-12Art.-Nr.: 2030540/11w01

1~230V 50/60Hz P1: 16-310 W I: 0,16-1,37 A

Class F IP 44 PN 6/10 SW≥5.01 Tmax. 110° C

Made by WILOWILO SE Nortkirchenstr.100 44263 Dortmund Germany

S/N20000100000

Series designSeries abbreviation for the programmes Wilo-Star and Wilo-Stratos PICO/ECOTypeWilo...

Version

High-efficiency pumps, infinitely variable speed

Stratos ECOStratos PICO

Single pump

Standard pump, 3 speed stages

Star-RS Single pumpStar-RSD Double pumpStar-RSL Ventilation pump

Secondary hot water circu-lation pumps

Stratos ECO-ZStar-Z NOVA

Single pump in high-efficiency version

Star-Z Single pumps, 1 or 3 speed stagesSolar thermal pumps

Stratos ECO-ST Single pump, high-efficiency version for solar thermal sys-tems

Star-ST Single pumps, 3 speed stages, for solar thermal systems

Star-RSG Single pumps, 3 speed stages, for geothermal energy sys-tems

Art.-No. 4092510/11w01Stratos ECO 25/1-5

1 ~ 230 V50 Hz5,8-59 WImax 0,46 APN 10TF 110IP 44

WILO SENortkirchenstr.100 44263 Dortmund Germany

11w01

VoltageFrequencyPower consumptionMaximum current IPressure stage PNMaximum fluid temperature TmaxProtection class

Series/pump type


WeekYear


Planning guideDesignation key

Glandless pumps

Name plate designation of the Wilo-TOP range

Name plate designation of special versions

On request, some pumps can be supplied in the following special ver-sions at additional charge (the type of the special version is indicated on the name plate):

• 130 Pump with short overall length• RG Red brass version

Series designSeries code for the Wilo-TOP rangeTypeWilo...

Version

Energy-saving pumps, infinitely variable speed

TOP-E Single pumpTOP-ED Double pump

Standard pumps, 2 or 3 speed stages

TOP-S/-RL Single pumpTOP-SD Double pump

Standard pumps,1 speed stage

TOP-D Single pumpCirculation pumps for secondary hot water circulation systems, 3 speed stages

TOP-Z Single pump

3~400/230 V50 Hz

Typ TOP-S30/10Art.-No. 2066133/ 11w26

Class H

Made by WiloWILO SE Nortkirchenstr. 100 44263 Dortmund Germany

S/N20000099999

IP 44

P1(W)380 0,78 1,35270 0,48 0,84195 0,35 0,61

I (A)400V 230W

PN 6/10 Tmax 130 ˚C

VoltageFrequency

Insulation classProtection class IPPN = nominal pressure of the pumpMaximum fluid temperature Tmax

Series/pump type


11w26

Week

Year

Maximum current

Maximum power consumption

Sequentialnumbering

ExampleTypeWilo...

Special version

Star-RS 25/4 RG Star-RS 24/4with red brass housing

25

Planning guideEnergy efficiency class

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Glandless pumps


Energy efficiency classIn the context of the Kyoto Agreement, European governments in particular are pursuing the goal of drastically reducing CO2 emissions. Energy labelling, particularly for high-consumption household devices such as washing machines and refrigerators, is prescribed as an important control element for providing the end consumer with an aid for making decisions in favour of energy-saving appliances.Due to the fact that heating circulation pumps are among the biggest individual electricity consumers in household use because of their long running times, leading European heating pump manufacturers have voluntarily declared their intention of henceforth attaching en-ergy labels to their heating pumps. This makes it possible for users and end consumers to recognise, on the basis of an already familiar classification system, whether a heating circulation pump in use is particularly energy-efficient.The classification of the energy efficiency of heating pumps is carried out by means of a technical measuring procedure, which provides the Energy Efficiency Index, EEI. The smaller the EEI, the less electrical energy the pump consumes and the more favourable the energy classification.

Table: Classification of the Energy Efficiency Index in 7 different energy categories.

The following tables list the corresponding energy class for all heat-ing pumps to be labelled, which is incorporated in the energy label on the packaging. In accordance with the lettering system familiar from household appliances, A is the best possible and G is the worst possi-ble of the energy classes.A comparison of hydraulically similar pumps with different energy classifications reveals that there is a difference of approximately 22% in terms of energy consumption between two sequentially numbered energy classes. Accordingly, an energy class A pump re-quires on average only around 33% of the electrical energy con-sumed by a class D pump.Even though the energy requirements of a class A pump are very high, high-efficiency energy class A pumps have in the meantime be-come available for use throughout the entire performance range from single-family houses to large buildings.

Fig.: Comparison of the energy consumption rates of pumps with the same hydraulic output

Fig.: Energy label for heating circulation pumps,Example: Energy class A

Energy class Energy Efficiency IndexA EEI < 0.4B 0.4 � EEI < 0.6C 0.6 � EEI < 0.8D 0.8 � EEI < 1.0E 1.0 � EEI < 1.2F 1.2 � EEI < 1.4G 1.4 � EEI

0%

20%

40%

60%

80%

100%

120%

140%

160%

180%

A B C D E F G

Energy class

Rela

tive

pow

er c

onsu

mpt

ion


Planning guideEEI classifications

Glandless pumps

EEI classification - Single pumps/double pumps (field of application: single and two-family house)

Nominal diameter

Wilo-Stra-tos

PICO...

EEI class

Wilo-Stra-tos

ECO...

EEI class

Wilo-Smart...

EEI class

Wilo-Star-RS...

EEI class

Wilo-Star-RSD...

EEI class

DN 15 (Rp ½)

15/1-4 A – – 15/4 B 15/4 B – –15/1-6 A – – 15/6 B 15/6 C – –

DN 25 (Rp 1)

25/1-4 A 25/1-5 A 25/4 A 25/2 C – –25/1-6 A – – 25/6 B 25/4 B – –

– – – – – – 25/6 C – –– – – – – – 25/7 D – –– – – – – – 25/8 D – –

DN 30 (Rp 1 ¼)

30/1-4 A 30/1-5 A 30/4 A 30/2 C 30/4 D30/1-6 A – – 30/6 B 30/4 B 30/6 D

– – – – – – 30/6 C – –– – – – – – 30/7 D – –– – – – – – 30/8 D – –

EEI classification – Single pumps (range of applications: multi-family house, commercial applications)

Nominal diameter

Wilo-Stratos... EEI class

Wilo-TOP-E... EEI class

Wilo-TOP-S... EEI class

DN 25 (Rp 1)

25/1-6 A 25/1-7 C 25/5 1~/3~ D/D25/1-8 A – – 25/7 1~/3~ D/D

– – – – 25/10 1~/3~ D/D– – – – 25/13 1~/3~ F/F

DN 30 (Rp 1 ¼)

30/1-6 A 30/1-7 C 30/4 1~/3~ D/D30/1-8 A 30/1-10 C 30/5 1~/3~ D/D

30/1-12 A – – 30/7 1~/3~ D/D– – – – 30/10 1~/3~ D/D

DN 32 32/1-12 A – – – –

DN 40

40/1-4 A 40/1-4 C 40/4 1~/3~ D/D40/1-8 A 40/1-10 B 40/7 1~/3~ D/C

40/1-12 A – – 40/10 1~/3~ D/C– – – – 40/15 1~/3~ D/D

DN 50

50/1-8 A 50/1-6 C 50/4 1~/3~ D/D50/1-9 A 50/1-7 B 50/7 1~/3~ C/C50/1-12 A 50/1-10 B 50/10 1~/3~ C/C

– – – – 50/15 C

DN 65

65/1-9 A 65/1-10 B 65/7 1~/3~ C65/1-12 A – – 65/10 1~/3~ C

– – – – 65/13 C– – – – 65/15 C

DN 80

80/1-12 A 80/1-10 B 80/7 1~/3~ C– – – – 80/10 C– – – – 80/15 C– – – – 80/20 C

DN 100 100/1-12 A 100/1-10 B 100/10 C

27

Planning guideEEI classifications

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Glandless pumps


EEI classification – Single pumps (range of applications: multi-family houses, commercial applications) (continued)

Nominal diameter Wilo-TOP-D... EEI class

Wilo-TOP-RL... EEI class

DN 25 (Rp 1) – – 25/7.5 E

DN 30 (Rp 1 ¼)30 1~/3~ G/F 30/4 D

– – 30/6.5 E– – 30/7.5 E

DN 32 – – – –– – – –

DN 40 40 1~/3~ E/E 40/4 D– – – –

DN 50 50 1~/3~ E/E – –– – – –

DN 65 65 1~/3~ E/E – –DN 80 80 1~/3~ E/E – –DN 100 100 1~/3~ E/E – –DN 125 125 D – –

EEI classification – double pumps (field of application: multi-family house, commercial applications)

Nominal diameter Wilo-Stratos-D.... EEI Class Wilo-TOP-ED... EEI Class Wilo-TOP-SD... EEI ClassDN 25 (Rp 1) – – – – – –DN 30 (Rp 1 ¼) – – – – 30/5 1~/3~ D/D

DN 3232/1-8 A 32/1-7 C 32/7 1~/3~ E/D

32/1-12 A – – 32/10 1~/3~ D/D

DN 40

40/1-8 A 40/1-7 C 40/3 1~/3~ E/D40/1-12 A 40/1-10 B 40/7 1~/3~ D/D

– – – – 40/10 1~/3~ E/C– – – – 40/15 1~/3~ E/D

DN 5050/1-8 A 50/1-6 C 50/7 1~/3~ F/D50/1-12 A 50/1-7 B 50/10 1~/3~ E/D

– – 50/1-10 B 50/15 D

DN 6565/1-12 A 65/1-10 B 65/10 1~/3~ F/D

– – – – 65/13 D– – – – 65/15 D

DN 80

80/1-12 A 80/1-10 B 80/7 1~ F– – – – 80/10 D– – – – 80/15 C– – – – 80/20 C

DN 100 – – – – – –DN 125 – – – – – –


Planning guideGlandless high-efficiency pumps

Wilo-Stratos / Stratos-Z / Stratos-D / Stratos-ZD

Planning guide:Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZDWilo-Stratos is the first high-efficiency pump in glandless design with the following advantages:

• Up to 80% electricity savings compared to standard pumps• For all heating, air-conditioning and cooling systems in the tempera-ture range of -10 °C to +110 °C

• Automatic adjustment of pump output to continuously varying load conditions of the hydraulic system

• Prevention of flow noise• Safety and comfort during installation and operation

Field of applicationThe Wilo-Stratos series is used as a high-efficiency pump in circula-tion systems for heating, ventilation and air-conditioning systems in commercially-used residential and functional buildings:

• Large residential buildings• Apartment blocks• Residential complexes• Hospitals• Schools• Administrative office buildings• Real estate developments

Temperature rangeFluid temperature range of -10 °C to +110 °C without restriction at an ambient temperature of -10 °C to a maximum of +40 °C.

Heating applicationIn nearly all circulation systems, correctly sized controlled glandless pumps ensure adequate heat supply at all times at significantly re-duced energy costs, while at the same time preventing noise genera-tion.Controlled heating circulation pumps have been mandated by law under the German energy savings ordinance (EnEV)since 01.01.2002 for a nominal thermal output exceeding 25 kW.Due to its corrosion-resistant pump housing made of red brass, the Wilo-Stratos-Z pump is particularly suitable for installations with possible oxygen entry such as floor heating systems made of plastic tubing.

Thermal insulation for heatingThe Wilo-Stratos/-Stratos-Z single pump series are equipped as standard with a thermal insulation shell for the prevention of heat losses through the pump housing. The PP material used, foamed polypropylene, has the following properties:

• Environmental compatibility: easily recyclable• Thermal resistance: up to 120 °C• Heat transmission coefficient: 0.04 W/mK in accordance with

DIN 52612• Flammability: Class B2 in accordance with DIN 4102 (normal flamma-

bility)Normally flammable materials are permitted for use in heated rooms in Germany in accordance with fire prevention regulations as long as a minimum clearance of 20 cm is maintained between them and the fireplace.

Air-conditioning/cooling applicationThe restriction for conventional variable speed pumps in terms of the dependency of the fluid temperature on the ambient temperature does not apply to the Wilo-Stratos pump.Condensation forms on cold surfaces if the fluid temperature is lower than the ambient temperature. The Wilo-Stratos pump can also be used in such cases. It is designed in such a way that damage to elec-trical parts caused by condensation water is avoided.

1 Drain labyrinth for condensation water

Insulation for air-conditioning/coolingIf the pump housing is given diffusion-proof insulation onsite, the in-sulation may not cover the drain labyrinth between pump housing and motor. That ensures that any condensate having possibly accu-mulated in the motor can drain off freely through the condensate drain openings in the motor housing.The diffusion-proof Wilo-ClimaForm insulation available as accesso-ry for the Wilo-Stratos series for the purpose of insulating pump housings in cold water applications ensures this automatically due to its specific design.

Corrosion-proof pump designCorrosion-proof designs are required for e.g. cooling ceilings or ceil-ing heating panels. For these applications, the pump housing is coat-ed.As an alternative, the Wilo-Stratos-Z with its corrosion-resistant pump housing made of red brass can be used as the highest-quality version available.

1

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Secondary hot water circulation application(Wilo-Stratos-Z/Stratos-ZD)Pumps which are used in secondary hot water circulation systems are subject to specific requirements that are fulfilled by the Wilo-Stratos-Z/Stratos-ZD series:

• The fluids are potable water and water for food-processing compa-nies in accordance with TrinkwV 2001 (German drinking water ordi-nance). Any formation of lime deposits is taken into account by the design, meaning that a total carbonate hardness of 20°dH is permis-sible at a max. fluid temperature of +80 °C.

• All plastic parts that come into contact with the pumped fluid comply with KTW recommendations.

• The differential pressure control modes �p-c and �p-v enable the automatic adjustment of the pump output in volume flow-variable secondary hot water circulation systems with thermostatically con-trolling line shut-off valves.

• The manual control mode enables the optimum manual adjustment of the pump output to the constant volume flow circulation system. This can be done with the Wilo-IR-Monitor/IR-Module for example. The criterion for this is the temperature of the secondary hot water in the circulation pipe, which must not be more than 5 K below the stor-age temperature when it enters the secondary hot water storage tank.

High-efficiency pumpsThe efficiency of the hydraulics and motor determine the pump's overall efficiency. Both components were doubled with the Wilo-Stratos pump compared to the glandless pumps previously used in building services, thus resulting in a considerable improvement.The applied ECM technology drastically reduces the annual power consumption, That results in considerable savings compared to con-ventional pumps.

ECM technologyThe new ECM technology is the basis for the outstanding efficiency of Wilo-Stratos pumps. It includes:

EC motorEC stands for electronically commutated motor. Its basis is a syn-chronous motor with permanent magnet rotor. The rotating stator's magnetic field is generated by electronic commutation, meaning that the stator windings are activated specifically for the interaction of the electrical and magnetic poles.

Comparison of the motor components

Wilo-TOP-E with AC motor

Wilo-Stratos with EC motor

This has the following benefits:• The magnetic field required in the rotor does not need to be generat-ed with any losses.

• Especially in the partial load range (up to 98% of the operating time), the difference in efficiency is even greater than it already is in the full load range compared to an asynchronous motor.

• Higher speeds are possible compared to an asynchronous motor. This results in the reduction of the size and weight of the pump with simi-lar hydraulics.

Wet rotor encapsulationThe rotor of the glandless pump motor runs in the fluid. This fluid lu-bricates the bearings and cools the motor. The current-carrying sta-tor is separated from the fluid by a can, referred to as wet rotor en-capsulation. This wet rotor encapsulation has a direct effect on the efficiency

• due to the size of the necessary gap between stator and rotor,• and due to the magnetic resistance of the selected can material.

The improvement in terms of efficiency of the Wilo-Stratos pump here is the result of:

• Reduction of the air gap and• Application of an innovative can material with smaller losses to the

magnetic flux between stator and rotor.

Hydraulic optimisationThe hydraulic conditions are optimised by means of a 3D spiral hous-ing and 3D impeller as well as a smooth surface in the pump housing (cataphoretic coating). The suction throat seal between impeller and pump housing reduces radial gap losses. Axial losses are reduced by the sealing lip on the front side of the impeller.

Annual power consumption of a heating pump (DN 30) with setback operation*

Comparison of different pump types

High-efficiency pump Stratos 30/1-12

Energy-saving pump TOP-E 30/1-10

Standard pump TOP-S 30/10

* Load profile with 5500 operating hours per year:

1832

0 1000 2000Power consumption [kWh/a]

1216

396

2% ( 110 hrs.) at 100% QN (peak load)25% (1375 hrs.) at 65% Q N (partial load)40% (2200 hrs.) at 30% Q N (low load)33% (1815 hrs.) setback operation




Automatic performance controlThe volume flow pumped through a circulation pump depends on the thermal output/cooling output requirement of the system being sup-plied.This requirement varies according to:

• Climatic changes• User behaviour• External heat influence• Influence of hydraulic control devices, etc.

The circulation pump designed for maximum load conditions is adapted to the relevant system operating status by means of a con-tinuous comparison of the setpoint and the actual value. This auto-matic control adapts the pump output and thus also the power con-sumption continuously to actual requirements.Electricity savings of up to 80% compared to conventional standard pumps can be achieved by the sum of the measures described here implemented with Wilo-Stratos high-efficiency pumps.

Automatic ventilationThe rotor space is ventilated automatically by the filter and flow channel system. As the fluid flows into the rotor space, a filter plug in the shaft and a filter disc in the bearing plate reduce the ingress of the smallest abrasive particles.The seal between impeller and bearing plate prevents dirt from accu-mulating in the A-bearing gap on the motor side.

This has the following benefits:• The automatic ventilation of the rotor space is accelerated, thus re-

ducing both dry-running times and ventilation noise.• Damage to the radial bearings or to the can is reduced by the filtering feature.

Motor protectionThe standard integrated protection device reliably protects the pump, in all settings, against excess temperature, excess current and blocking.This has the following advantage:

• No external motor protection switch is required. The connecting in-structions of the local electricity supply companies are to be ob-served. If, in the case of replacement, there is a motor protection switch in the electrical installation that cannot be bridged, then it is to be set to the maximum current specified on the name plate.

Manual control panel

Operating buttonThe Wilo-Stratos pump is operated by means of the proven red-but-ton technology (one-button operation). The important basic func-tions can be set easily and safely, directly at the pump.

Non-position-dependent displayImportant information during the operation of the pump is indicated at all times by the pump display that is read at the front and is inde-pendent of its position. The extension of the manual control panel for special applications is provided by the operating and service unit, Wilo-IR-Monitor, via wireless communication.

Fig.: All symbols can be read in horizontal or vertical installation

3-D spiral

Suction throat seal

Lip seal

3-D impeller

Smooth inside surface

Lip seal

Impeller

A-bearing

Bearing plate

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Control modes

Control mode �p-cIn �p-c control mode, the electronic module keeps the differential pressure generated by the pump constant at the set differential pres-sure setpoint HS over the permissible volume flow range.

Fig.: Control mode �p-c

Control mode �p-vIn �p-v control mode, the electronic module changes the differential pressure setpoint to be maintained by the pump in linear fashion be-tween Hs and ½ Hs. The differential pressure setpoint value H varies with the volume flow Q.

Fig.: Control mode �p-v

Control mode �p-TIn control mode �p-T (programmable with IR-Module, IR-Monitor, LON or CAN), the electronic module changes the differential pressure setpoint to be maintained by the pump according to the measured fluid temperature. This temperature-controlled differential pressure control mode can be used in constant-volume (e.g. single-pipe) sys-tems and variable-delivery systems with varying feed temperature. With the reverse effect, the �p-T control mode supports the con-densing boiler technology, provided the pump is installed in the re-turn pipe of the system.

Fig.: Control mode �p-T

Operating modes

Automatic setback function

Fig.: Measurement of an electronic pump with automatic setback operation

The patented setback method via fuzzy control enables the further optimisation of the output requirement of the pump under low-load conditions of the heating system. During times when the pump per-formance is not required (when the heating water reaches a specific lower temperature, e.g. due to the reduction of the feed temperature by the weather-controlled/time-controlled heating controller), the pump switches to a reduced constant speed.This has the following advantage:

• This operating mode offers additional savings of up to 25 % com-pared to conventional heating circulation pumps with infinitely varia-ble control.

Manual operating modeThe manual operating mode deactivates the control function in the electronics module. The pump speed can be manually set to a con-stant value (for the setting range, see the pump motor data).

H max

H

H min

Hs

Q

H max

H

H min

Hs

Q

Hs1/2

H s min

H s

Hs var.

QQ min Q max

H s

T medT min T max

H s max

0

20

40

60

80

100

120

130

12:00 18:00 0:00 6:00 12:00 18:00 0:00 6:00 12:00 18:00

Time

0

10

20

30

40

50

60

65

Power consumption

Feed temperature

Feed

tem

pera

ture

[°C

]




DDC operating modeDuring DDC operation, the comparison of the actual value/setpoint required for controlling is performed by an external controller. An an-alogue signal (0 - 10 V) is supplied to the Wilo-Stratos pump from the external controller as a correcting variable. The current speed is shown on the pump display, manual operation of the pump is deacti-vated.

Required accessories: Stratos IF-Module (see also Chapter: “Wilo-Control pump management systems”).

Remote setpoint adjustment operating modeThe setpoint for controlling the internal differential pressure (�p-c, �p-v) is preset for the Wilo-Stratos pump by an analogue signal, 0 - 10 V. Required accessories: Stratos IF-Module (see also Chapter: “Wilo-Control pump management systems”).

BA connectionThe Wilo-Stratos pumps have standard and optional interfaces for connection to external monitoring units (e.g. BA building automation or DDC installations).

Collective fault signal, SSMA collective fault signal is available as potential-free contact, de-signed as NC contact in accordance with VDI 3814.Contact load:

• Permitted minimum: 12 V DC, 10 mA,• Permitted maximum: 250 V AC, 1 A.

The contact is closed under the following conditions:• The pump is without current• There is no fault• Total failure of the control module

The contact is open under the following conditions:• The pump is powered and there is one of the following faults:

- Excess motor temperature- Excess control module temperature- Excess current- Pump blockage- Short circuit and earth leakage- Faulty contact between motor/control module- Mains undervoltage- Mains overvoltage- Electronics faults

Accessories

Stratos Modbus IF-Module(also see Chapter: “Wilo-Control pump management systems”)Retrofit module for retrofitting with serial, digital interface Modbus RTU for connection to a BUS system RS485 and dual-pumps inter-face for communication with additional IF-Module Stratos DP.

Stratos BACnet IF-Module(also see Chapter: “Wilo-Control pump management systems”)Retrofit module with serial, digital interface BACnet MS/TP for con-nection to a BUS system RS485 and dual-pump interface for commu-nication with additional IF-Module Stratos DP.

IF-Module Stratos CAN(also see Chapter: “Wilo-Control pump management systems”)Retrofit module with serial, digital interface CAN for connection to a BUS system CAN and dual-pump interface for communication with additional IF-Module Stratos DP.

IF-Module Stratos LON(also see Chapter: “Wilo-Control pump management systems”)Retrofit module with serial, digital LON interface for connection to LONWorks networks and double pump interface for communication with an additional Stratos PLR IF-Module.

IF-Module Stratos PLR(also see Chapter: “Wilo-Control pump management systems”)Retrofit module with serial, digital PLR interface for connection to the BA building automation via Wilo interface converter or onsite cou-pling modules and double pump interface for communication with an additional Stratos PLR IF-Module.

IF-Module Stratos DPRetrofit module for dual-pump communication.

IF-Module Stratos Ext. Off(also see Chapter: “Wilo-Control pump management systems”)Retrofit module with control input “Overriding Off”, control input 0 - 10 V and dual-pump interface for communication with additional IF-Module Stratos PLR.

IF-Module Stratos Ext. Min(also see Chapter: “Wilo-Control pump management systems”)Retrofit module with “Overriding Min.” control input (setback opera-tion without Autopilot), 0 - 10 V control input and double pump in-terface for communication with an additional Stratos PLR IF-Module.

IF-Module Stratos SBM(also see Chapter: “Wilo-Control pump management systems”)Retrofit module with “SBM” collective run signal, 0 - 10 V control in-put and double pump interface for communication with an additional Stratos SBM IF-Module.

n[1/mín]

n máx

n mín

Off10U[V]1 32

H max

H min

Aus

H[m]

10 U[V]1 3 2

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IF-Module Stratos Ext. Off/SBM(also see Chapter: “Wilo-Control pump management systems”)Retrofit module with “Overriding Off” control input, “SBM” collective run signal and double pump interface for communication with an ad-ditional Stratos Ext. Off/SBM IF-Module.

Dual pump managementWith the new high-efficiency pumps, automatic double pump control is possible without an external control device. Required accessories: 2 Stratos IF-Modules (for optional module combinations, see cata-logue section: “Wilo-Control pump management systems”).The following operating modes are possible due to the intelligent du-al pump management system with one Wilo-Stratos-D double pump or two Wilo-Stratos single pumps:

• Standby operationThe version-specific pump output is provided by one pump, the oth-er pump remains available on standby for time-actuated (24 hours of pure operating time) or fault-actuated switchover. Standby operation can be performed by all double pumps and all sin-gle pumps (2 x identical type).

• Parallel operation (in manual control mode only, n = const.)The version-specific pump output is provided by both pumps in par-allel operation. The power adjustment is achieved by the synchro-nous operation of both pumps. Parallel operation can be performed by all double pumps and all single pumps (2 x identical type).

• Efficiency-optimised peak-load operationDuring peak-load operation, the hydraulic output is split up between both units of the double pump. During low-load operation (only the base-load pump is running) the second pump is ready on standby. The peak-load pump is also cut in during efficiency-optimised oper-ation if load conditions require a higher pump output. Efficiency-op-timised cut-in takes place when the total power consumption P1 of both pumps is below the power consumption P1 of one pump. From this point onwards both pumps are run up synchronously to their maximum speed (nominal speed).Time-dependent pump cycling (24 hours of pure operating time) as-signs the basic-load function to the pumps alternately. This operat-ing mode (load-sensitive activation/deactivation) achieves additional energy savings compared to conventional peak-load operation. Efficiency-optimised peak-load operation is possible with all double pumps, as well as with two identical single pumps, if an equivalent double pump type exists.

Fig.: Efficiency-optimised peak-load operation

Infrared monitoringThe Wilo-Stratos pumps are equipped with a powerful IR interface for wireless remote control and remote diagnosis.

Fig.: Wilo-IR-Module

All basic functions of Stratos pumps can be simply adjusted directly at the pump via the manual control panel (one-button operation).The IR-Module is available in combination with a commercially avail-able PDA/Pocket PC or the self-sufficient IR-Monitor as operating and service units for IR communication. Both devices provide impor-tant additional functions that go beyond the actual pump capabili-ties.

The Wilo-IR-Module operating and service units (with PDA/Pocket PC) or Wilo-IR-Monitor for:

• Inaccessibly installed pumps• Extensive operating information• Detailed fault diagnosis• Statistical functions• Special settings/control modes for special requirements• Protection against unauthorised access• Rotation monitoring unit for all pumps and standard motors

(only IR-Monitor)• Storage of pump data records (only IR-Module with PDA/Pocket PC)

Like the Stratos pumps, the IR-Monitor is equipped with a one-but-ton control and an LC display. A user program with a graphical user interface runs on the PDA/Pocket PC.

0

200

400

600

800

1000

1200

1400

05 10 15 20 25 30 35 40

Q [m 3/h]

P1[

W]

Activation of peak-load operation

Q*

Synchronised operation (2 pumps)

Q* = Efficiency-optimised cut-in and out




Application in compact distributorsIn narrow spaces, the control module can set in a vertical position by turning the motor. Dimension b4 (see Chapter: “Dimensions, weights”) applies as the minimum clearance (x) for the installation of the thermal insulation shells.

Fig.: Simplified illustration, installation dimensions of additional valves must be taken into account.

Installation and electrical connectionThe installation of the Wilo-Stratos pump is uncomplicated, since the flanges are well accessible due to the position of the control module and since the terminal space is also accessible from the front. The pump and module installation positions enable highly variable instal-lations.All high-efficiency pumps of the Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD series can be connected to the following voltages and frequencies:

• 1~230 V, 50/60 Hz, tolerance in accordance with DIN IEC 60038 ± 10%

• 3~230 V, 50/60 Hz, tolerance in accordance with DIN IEC 60038 ± 10%

Permitted installation positions

Single pumps:

Double pumps:

Operation on residual-current devices (RCD)The operation of the Wilo-Stratos series on residual-current devices in accordance with DIN EN 61008-1 is permitted without any impair-ment of the operation of the residual-current device (DIN VDE 0160). Suitable RCD circuit-breakers are indicated by or .

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Wilo-Stratos PICO / ECO-BMS / ECO-Z / ECO-Z-BMS / ECO-ST


Wilo-Stratos PICO, Stratos ECO-BMS, Stratos ECO-Z, Stratos ECO-Z-BMS, Stratos ECO-STThe Wilo-Stratos PICO and Stratos ECO series with the Stratos ECO-BMS, ECO-Z, ECO-Z-BMS and ECO-ST variants supplement the Wilo-Stratos series mentioned above, with the following advantages:

• Up to 80% energy savings compared to standard pumps• Stratos PICO and ECO-BMS version for all heating systems in the temperature range +2 °C (+15 °C with ECO) to +110 °C

• Stratos ECO-ST version for solar thermal systems in the temperature range of +15 °C to +110 °C

• Automatic adjustment of pump output to continuously varying load conditions of the hydraulic system

• Prevention of flow noise• Safety and comfort during installation and operation

Field of applicationThe Wilo-Stratos PICO, ECO-BMS and ECO-ST series are suitable for use a high-efficiency pumps in circulation systems for heating and in solar systems in 1-6 family houses.

Temperature rangeMedia temperature range from +2 °C (+15 °C with ECO) to +110 °C with ambient temperature from 0 °C to max. +40 °C.

Heating applicationThe corrosion-resistant pump housing made from red brass means that the Wilo-Stratos PICO in the RG version is particularly suitable for systems where oxygen entry is possible, e.g. underfloor heating with heating surfaces made from plastic tubing.

Thermal insulation for heating applicationsTo avoid heat losses via the pump housing, the pumps in the series Wilo-Stratos PICO/ECO (except Stratos ECO-ST) are fitted with a thermal insulation shell as standard. The EPP material used (foamed polypropylene) has the following properties:

• Environmental compatibility: easily recyclable• Thermal resistance: up to 120 °C• Heat transmission coefficient: 0.04 W/mK in accordance with

DIN 52612• Flammability: Class B2 in accordance with DIN 4102 (normal flamma-

bility)Normally flammable materials are permitted for use in heated rooms in Germany in accordance with fire prevention regulations as long as a minimum clearance of 20 cm is maintained between them and the fireplace.

Secondary hot water circulation application(Wilo-Stratos ECO-Z, ECO-Z-BMS)Pumps used in secondary hot water circulation systems are subject to specific requirements that are fulfilled by the Wilo-Stratos ECO-Z and ECO-Z-BMS series:

• The fluids are potable water and water for food-processing compa-nies in accordance with TrinkwV 2001 (German drinking water ordi-nance) Any formation of lime deposits is taken into account by the design, meaning that a total carbonate hardness of 20 °d is permissi-ble at a max. fluid temperature of +65 °C.

• All plastic parts that come into contact with the pumped fluid comply with KTW recommendations.

Automatic ventilationThe rotor space is ventilated automatically by the filter and flow channel system. As the fluid flows into the rotor space, a filter plug in the shaft and a filter disc in the bearing plate prevent the ingress of the smallest abrasive particles.The seal between impeller and bearing plate prevents dirt from accu-mulating in the A-bearing gap on the motor side.This has the following benefits:

• The automatic ventilation of the rotor space is accelerated, thus re-ducing both dry-running times and ventilation noise.

• Damage to the radial bearings or to the can is avoided by the filtering feature.

Motor protectionThe standard integrated protection device reliably protects the pump, in all settings, against excess temperature, excess current and blocking.This has the following advantage:

• No external motor protection switch is required. The connecting in-structions of the local electricity supply companies are to be ob-served. If, in the case of replacement, there is a motor protection switch in the electrical installation that cannot be bridged, then it is to be set to the maximum current specified on the name plate.

Manual control panel

Operating buttonAll versions of the Wilo-Stratos PICO/ECO series are operated using tried-and-tested red-button technology (one-button operation). The important basic functions can thus be safely and comfortably set and adjusted.

Control mode �p-vIn �p-v control mode, the electronic module changes the differential pressure setpoint to be maintained by the pump in linear fashion be-tween Hs and ½ Hs. The differential pressure setpoint value H varies with the volume flow Q.

Fig.: Control mode �p-v

H max

H

H min

Hs

Q

Hs1/2



Wilo-Stratos PICO / ECO-BMS / ECO-Z / ECO-Z-BMS / ECO-ST

Control mode �p-c(Stratos PICO/ECO-BMS/ECO-ST additionally)In �p-c control mode, the electronic module keeps the differential pressure generated by the pump constant at the set differential pres-sure setpoint HS over the permissible volume flow range.

Fig.: Control mode �p-c

Automatic setback function

Fig.: Measurement of an electronic pump with automatic setback operation

The patented setback method via fuzzy control enables the further optimisation of the output requirement of the pump under low-load conditions of the heating system. During times when the pump per-formance is not required (when the heating water reaches a specific lower temperature, e.g. due to the reduction of the feed temperature by the weather-controlled/time-controlled heating controller), the pump switches to a reduced constant speed.

This has the following advantage:• This operating mode offers additional savings of up to 25 % com-pared to conventional heating circulation pumps with infinitely varia-ble control.

BA connection (for Stratos ECO-BMS, ECO-Z-BMS and ECO-ST)For the connection to external monitoring units (e.g. building auto-mation BA or DDC systems), the Wilo-Stratos ECO-BMS, ECO-Z-BMS and ECO-ST versions are standard-equipped with a collective fault signal, the External OFF function and the 0 - 10 V control input.

Collective fault signal, SSMA collective fault signal is available as potential-free contact, de-signed as NC contact in accordance with VDI 3814.Contact load:

• Permitted minimum: 12 V DC, 10 mA,• Permitted maximum: 250 V AC, 1 A.

The contact is closed under the following conditions:• The pump is without current• There is no fault• Total failure of the control module

The contact is open under the following conditions:• The pump is powered and there is one of the following faults:

- Excess motor temperature- Excess control module temperature- Excess current- Pump blockage- Short circuit and earth leakage- Faulty contact between motor/control module- Mains undervoltage- Mains overvoltage- Electronics faults

Control input, 0 - 10 VDuring DDC operation, the comparison of the actual value/setpoint required for controlling is performed by an external controller. An analogue signal (0 - 10 V) is sent to the Wilo-Stratos ECO-BMS/ECO-Z-BMS and ECO-ST as correcting variable from the external controller. As an alternative, a fixed speed can be set locally using the red button.

External OFF control inputInput for potential-free NC contact.The pump operates in auto control mode when the contact is closed.An open contact stops the pump.

H max

H

H min

Hs

Q

0

20

40

60

80

100

120

130

12:00 18:00 0:00 6:00 12:00 18:00 0:00 6:00 12:00 18:00

Time

0

10

20

30

40

50

60

65

Power consumption

Feed temperature

Feed

tem

pera

ture

[°C

]

n[1/mín]

n máx

n mín

Off10U[V]1 32

37

Planning guideGlanded pumps (general)

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Note on range of applicationThis planning guide applies to:

- electronically controlled inline pumps in the series Stratos GIGA,IP-E, DP-E, IL-E, DL-E

- Uncontrolled in-line pumps of the series: IPL, DPL, IL, DL, IPS,IPH-O/-W, IP-Z

Pump selectionGlanded pumps are ideally suited for use in conjunction with large plant systems covering a wide range of applications in the field of hot water and air-conditioning/cooling. The technically correct selection of a pump involves a number of factors:

- The correct pump size to achieve the required duty point- The correct pump series to fulfil the process parameters

(e.g. pressure and temperature)- The right materials to fulfil endurance requirements.

The overview duty charts in the catalogue section Series overviews permit a rough preliminary selection of the series to be made, which means the suitable size can be found more quickly within the series in question. Frequently, pumps of various series are found to be hydraulically suitable in the border area of the duty charts. Accurate selection of the required pump size is possible only with the aid of the individual pump curve. These are provided in this catalogue and in the Wilo planning software (available on CD-ROM and online at www.wilo-select.com).

The Technical data section of the catalogue provides information on the application limits with respect to pressure, temperature and ma-terial options. In addition, this section of the catalogue provides in-formation on the pump equipment.

Pump curveAn ideally dimensioned pump has its duty point in the region of max-imum efficiency. At the duty point, there is a balance between the performance capacity of the pump (figure 1. curve P) and the power consumption required to overcome the resistance of the pipe system (figure 1. curve A1). Tolerances in accordance with ISO 9906, Appen-dix 1. are to be taken into account for all of the pump curves illustrat-ed.

Fig. 1

The point of highest efficiency is approximately in the upper third of the pump curve, or is indicated on the performance diagram. The planning engineer must find a duty point to match the maximum re-quirements of the pump.

In the case of a heating pump, this is the capacity to meet the calcu-lated standard heating load of the building. All other duty points that occur in practice lie on the pump curve to the left of the duty point Qnominal. The pump thus operates within its highest efficiency range. If the actual resistance of the pipe system is lower than that on which the pump selection has been based, then the duty point may lie out-side the pump curve (figure 1. curve A2). This may lead to an unac-ceptably high power consumption and hence to an overload of the selected motor. In this case it is necessary to redetermine the duty point and, if necessary, use a more powerful pump.

The minimum volumetric flow Qmin of a standard glanded pump is10 % of Qmax (Fig. 1).The minimum volumetric flow Qmin of an electronically controlled glanded pump can be calculated using the following formula:

The incremental pump curves provided for pumps and, in particular, for power selection, are intended for use when there is reliable knowledge of the duty point. If reliable knowledge of the duty point is not available, our basic recommendation is to select the pump with the maximum electrical power.

CavitationThe selection of the right pump also includes the prevention of cavi-tation. This is particularly the case in open systems (e. g. cooling tow-er systems) and at very high temperatures and low system pressures.The pressure drop in a flowing fluid, e.g. due to frictional resistance in the pipe, a change in absolute velocity or the geodetic head, leads to the local formation of vapour bubbles when the static pressure falls to the vapour pressure of the fluid (Fig. 2).The vapour bubbles are carried along by the flow, collapsing suddenly if the static pressure increases again above the vapour pressure(Fig. 3).

This process is called cavitation. The collapse of the vapour bubbles causes micro-jets which, on hitting the surface of a wall, cause de-struction of the wall material.To avoid cavitation, special attention must therefore be given to the maintenance of the correct pressure. If the available intake pressure (or static pressure) in the pipe system is not high enough to meet the static head required for the pump (net positive suction head or NPSH), appropriate measures must be taken to increase the static head to at least achieve a balance. This can be done by:

- Increasing the static pressure (pump positioning).- Reducing the fluid temperature (reduced vapour pressure pD)- Selecting a pump with a lower net positive suction head (NPSH)

(as a rule a larger pump)

Qnenn

Qmin

Qmax

Pmax

A 1

A 2

P2[kW]

H[m]

Q[m3/h]

Q[m3/h]

Fig. 2 Fig. 3

Qmin = 10% Qmax pump Actual speedmax. speedxx

Negative pressure Positive pressure



Net positive suction head NPSHThe net positive suction head (NPSH) is pump-specific and is dis-played in the performance diagram for the pump (Fig.4). The NPSH values are based on the respective maximum impeller diameter. In or-der to allow for any uncertainty in the specification of the duty point, when selecting the pump, the values should be increased by a margin of safety of 0.5 m.

Fig. 4

SeriesA hydraulically suitable pump must also meet the required operating conditions. For this, it is necessary to check the maximum permissible operating temperature and pressure first.

Design

In-line pumpsWilo in-line pumps are single-stage, low-pressure centrifugal pumps incorporating the in-line method of construction with suction pieces and pressure ports of the same nominal diameter and with air-cooled IEC standard motors. Flanges PN 16 with pressure measuring connec-tions R 1/8. The pump housing is equipped with feet as standard.

MaterialsThe selection of materials for all parts that come in contact with the fluid is of importance for the chemical resistance of the pump.

The “Materials” table provides an overview of the most important components. In addition to the resistance of glanded pumps,particular significance is attached to the functional capability of the mechanical seal.

NPSH

H[m]

Q[m3/h]

Materials

Fluids Temperature limits

MaterialsHousing/ impeller

Shaft seal Mechanical seal

Housing seal

(the max. permitted operating temperaturesand operating pressures for the series must be com-plied with)

Grey

cas

t iro

n/gr

ey c

ast i

ron

Grey

cas

t iro

n/ br

onze

or p

last

ic 1)

Stan

dard

: AQ

EGG

S1: Q

1Q1X

4GG

S2: A

QVG

G

EPD

M

Vito

n/HN

BR

Heating water (in accordance with VDI 2035)(Conductivity <300 �s, silicates <10 mg/l, solidmatter content <10 mg/l)

up to 140 °C • – • – – • –

Cooling and cold water up to -20 °C • – • – – • –Cooling brine, inorganic, pH > 7.5 inhibited up to 30 °C • – • – – • –Water-glycol mixtures, 20-40 vol.% glycol -20 °C to 40 °C • – • – – • –Water-glycol mixtures, 20-40 vol.% glycol 40 °C to 90 °C • – – o – – oWater-glycol mixtures, 40-50 vol.% glycol -20 °C to 90 °C • – – o – – oWater-glycol mixtures, 20-50 vol.% glycol 90 °C to 120 °C • – – o – – oWater with oil in suspension 0 °C to 90 °C • – – – o – oMineral oil(Comply with operating regulations relating to explosion protection)

-20 °C to 140 °C • – – – o – o

Swimming-pool water(Chloride <250 mg/l, install pump upstream of filter)

up to 35 °C – o – o – – o

Fire water up to 30 °C – o – o – – o

• = Standard, o = Special equipment1)Plastic impellers standard in series IPL, DPL, IP-E, DP-E, some IPL and DPL have cast iron impeller

39


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Mechanical sealA mechanical shaft seal is fitted as standard in all Wilo glanded pumps (Fig. 5). Mechanical seals are dynamic seals and are used to seal rotating shafts at medium to high pressures. The dynamic sealing area of the mechanical seal consists of two surface-ground, low-wearing faces (e.g. silicon carbide or carbon rings), which are pressed together by axial forces. The slip ring rotates with the shaft, while the counter ring remains stationary in the housing. The rings are pressed together by a spring and the fluid pressure.

Fig. 5

As a rule, there is little or no drip leakage during operation, and no maintenance work is necessary. The average service life, under aver-age operating and water conditions, is between 2 and 4 years. How-ever, extreme conditions (soiling, admixtures and overheating) may drastically reduce the service life.

Important:Mechanical seals are wearing parts. Dry running is not permissible as it will lead to the destruction of the sealing faces.The mechanical seal fitted as standard by Wilo can be used for water-glycol mixtures with 20 - 40 vol.% glycol and a fluid temperatureof � 40 °C.

Outside the limits of these parameters, silicate precipitation mayoccur, which could damage the standard seals. Special versions are available on request for use outside these limits. When additives such as glycol are used, or if oil-polluted water is encountered, then in ad-dition to the suitability of the mechanical seal, it may also be neces-sary to check the performance of the pump (in the case of glycol ad-mixtures exceeding 20% volume proportion).The following formula can be applied to determine the powerrequirement P2 of a pump:

Mechanical seals – material identification codeThe materials of a mechanical seal are identified by means of a 5-part code. The “Technical data” tables for the glanded pumps contain the code for each series. The code characters relate to the following seal components:

Typical materials:

The standard seal in Wilo glanded pump is AQEGG. It is used for heat-ing water acc. to VDI 2035, cooling and cold water as well as water/glycol mixtures with 20-40 % glycol by volume, up to 40 °C. In water/glycol mixtures with temperatures > 40 °C up to 120 °C or 50 % gly-col by volume and temperatures from -20 °C to 120 °C, the Q1Q1X4GG variant is recommended.

Cataphoretic coatingWilo glanded pumps are provided as standard with cataphoretic painting (exceptions: Series IPS, IPH-O, IPH-W, IP-Z). External com-ponents which are susceptible to corrosion such as hexagon head bolts, couplings etc., are chromated. The advantages of these coat-ings lie in their resistance to corrosion caused by aggressive atmos-pheres, such as humid air, condensation and an environment con-taining salt and chemicals. To prevent rust, pumps with cast components with a cataphoretic coating and chromated components are suitable for heating and air-conditioning/cooling applications both indoors and outdoors (a special motor is required for outside ap-plications). These pumps also offer the advantage of low mainte-nance costs and a longer service life.

Installation notes

Installation siteThe standard pumps must be installed where they are protected against the weather, in a frost and dust-free location with good ven-tilation and without a potentially explosive atmosphere.

Installation positionsPipes and pumps are to be installed in a stress-free condition. The pipes must be mounted in such a way that the pump does not bear the weight of the pipe. A settling section must be provided before and after the pump, in the form of a straight pipe. The length should be at least 5 x DN of the pump flange (Fig. 6). This measure serves to avoid flow cavitation.

P2 Power requirement [kW]� Density [kg/dm3]Q Volume flow [m3/h]H Delivery head [m]� Pump efficiency (e.g. 0.8 at 80%)

P2 =ρ × Q × H367 × η

1: Slip ring 2: Counter ring3: Secondary seals4: Spring5: Other components

1: A Carbon-graphite (antimony impregnated)B Carbon-graphite (synthetic resin impregnated)

, approved for use with foodsQ Silicon carbide

2: Q Silicon carbide3: E EPDM

E3 EPDM, approved for use with foodsV VitonX4 HNBR

4: G Stainless steel5: G Stainless steel



Fig. 6

Inline pumps are designed for direct installation in horizontal and ver-tical pipes (Fig. 7). Installation with the motor and the terminal box facing downwards is not permitted. If the direction of flow of the flu-id is downwards, the motor must be rotated by unfastening the fas-tening screws. Do not damage the housing seal when doing this. The bleed valve of the pump must always point upwards.

Fig. 7

From a motor power of 18.5 kW onwards, pumps are only allowed to be installed with a vertical pump shaft (Fig. 8). Vertically installed pumps must be supported on the pump bases, preferably on a con-crete foundation.

Fig. 8

Installing pumps on a baseSetting up the pump on a flexibly mounted foundation can improve the insulation of the building against structure-borne noise. In order to protect the pump when stationary against bearing damage due to vibration from other units (e.g. in a system with several redundant pumps), each pump should be set up on its own foundation. If pumps are mounted on building floors then it is essential to recommend a flexible mounting. Particular care must be taken with variable speed pump. It is recommended - taking into account all constructionally and acoustically relevant criteria - that a qualified building acoustics specialist be given the task of configuration and design where neces-sary.

The flexible elements shall be selected according to the lowest exci-tation frequency. This is usually the rotation speed. In the case of variable speed, assume the lowest rotation speed. The lowest excita-tion frequency should be at least twice as much as the inherent fre-quency of the flexible mounting, so that an insulation level of at least 60 % is achieved. Therefore, the spring resilience of the flexible ele-

ments must be smaller the lower the rotation speed. In general, it is possible to use natural cork panels at a rotation speed of 3000 rpm and more, rubber/metal elements at a rotation speed between 1000 and 3000 rpm and coil springs at a rotation speed below 1000 rpm. In terms of the configuration of the foundation, care should be taken to avoid any acoustic bridges being formed by plaster, tiles or sec-ondary structures since these will invalidate or significantly reduce the insulating effect. In the case of pipe connection, it is necessary to take account of the flexure of the flexible elements under the weight of the pump and foundation. Planning engineers and installation companies must take care to ensure that the pipe connections to the pump are completely stress-free in their design and unable to exert any gravitational or vibration influences on the pump housing what-soever. The use of expansion joints represents a good idea in this re-gard.

Measures against propagation of water and solid-borne noise in pipelines (Fig. 9) Rubber bellows expansion joints have proven effective as a means of reducing noise propagation in pipelines. To enable the expansion joint to achieve its optimum sound-insulating effect, there must be an adequate fixed point on the side of the pipeline to be protected, and this must be separate from the flexibly mounted foundation. The installation instructions of the manufacturer of the expansion joint must be followed to the letter. When selecting the expansion joint, pay attention to resistance against the temperature and the constit-uents of the fluid. If necessary, use other constructions instead, e.g. metal bellows expansion joints.

Fig. 9Key:1 = Pipeline fixed point2 = Concrete foundation as settling mass3 = Spring elements secured with dowels or glued on

r5d min

d s

r � 2,5 · (d · 2s)

1

1

2

3 3

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Particular acoustic decoupling measures should be taken into consid-eration in installation locations that are sensitive to noise, such as central roof areas, schools, concert halls or cinemas. Comply with the following regulations, amongst others, regarding the permitted value for noise levels in occupied rooms:

DIN 4109 Sound insulation in buildingsVDI 2062 Vibration isolationVDI 2715 Noise reduction in warm and hot water heating systemsVDI 3733 Noises from pipelinesVDI 3743 Emissions characteristics of pumps

Spacings and clearancesThe pump must be installed in an easily accessible location, so that approved slinging equipment can be used for maintenance work. The minimum axial distance between the fan cover of the motor and a wall of floor must be at least 200 mm plus the diameter of the fan cover.

Heat insulation of pumpsIn systems with thermal insulation, it is only permitted for the pump housing to be insulated, not the lantern.

Key:1 = Thermal insulation2 = Ventilation3 = Pressure measuring openings

Anticipated noise levels for inline pumps(for orientation purposes)

2 3

1

Motor powerPN [kW]

Sound-pressure level pA (dB) 1)

Pump with three phase motor without speed control

Single opera-tion

Double opera-tion

Single opera-tion

Double opera-tion

Single opera-tion

2-polepumps

4-polepumps

6-pole pumps

0.09 54 – – – –0.12 47 50 50 53 –0.18 – – 53 56 –0.25 54 57 47 50 –0.37 47 50 58 61 –0.55 52 54 58 61 –0.75 60 63 51 54 –1.1 60 63 53 56 –1.5 67 70 55 58 –2.2 67 70 59 62 –3.0 67 70 59 62 –4.0 67 70 59 62 –5.5 71 74 63 66 657.5 71 74 63 66 6811.0 74 77 65 68 –15.0 74 77 65 68 –18.5 74 77 71 74 –22.0 76 79 71 74 –30.0 79 82 72 75 –37.0 79 82 73 76 –45.0 – – 73 76 –55.0 – – 74 77 –75.0 – – 72 – –90.0 – – 70 – –110.0 – – 72 – –132.0 – – 72 – –160.0 – – 72 – –200.0 – – 73 – –

1)Spatial mean value of sound-pressure levels within a cube shaped measuring area at 1 m from the surface of the motor



Electrical driveThe rated outputs and operating values of electric drives specified in this catalogue section for glanded pumps apply to a rated frequency of 50 Hz, a rated voltage of 230/400 V up to 3 kW or 400/690 V from 4 kW, a coolant temperature (CT) of max. 40 °C and an installationaltitude up to 1000 m above sea level. For cases outside these parameters a reduction of the rated output must be applied or a larger motor type or a higher insulation class must be selected.All Wilo glanded pumps are standard-equipped with electric motors, which meet the IEC standard in terms of output and design. A restric-tion only applies where, due to the design of the pump, coupling to a standard motor is not possible. In this case, motors with an extended shaft are used. The customary speed categories/operating speeds are as follows:

Motors in IE2 technology with greater energy efficiency

From a motor power of 0.75 kW onwards, Wilo glanded pumps are equipped as standard with IE2 motors with higher energy efficiency. Below 0.75 kW motor power, Wilo offers electric motors as standard with optimised degrees of efficiency.

Standard pumps on external frequency converters

When standard pumps are used on external frequency converters, it is necessary to take account of the following aspects with regard to the insulation system and bearings isolated from the flow.

Insulation system:400 V systemsThe motors used by Wilo for glanded pumps are fitted as standard with an insulation system in accordance with the IEC TS 60034-17 standard (fourth edition 2006-05). They are suitable for operation on external frequency converters in all cases, providing the entire instal-lation corresponds to the conditions stated in IEC TS 60034-17.

500 V/690 V systemsThe motors which Wilo uses as standard for glanded pumps are not suited to be used on external frequency converters with 500 V/690 V. For use in 500 V or 690 V mains, motors with increased insulation system are available as an option. This must be explicitly indicated when ordering. The overall installation must comply withIEC TS 60034-25 (Second edition 2007-03).

Bearings with flow isolation:Bearings with flow isolation are not required in the IPL, DPL, IL and DL series if the aforementioned conditions for the insulation system are met and the entire system is installed correctly. The following infor-mation must be complied with, however:

• The installation instructions from the manufacturer of the converter must be complied with

• The rise times and peak voltages acc. to cable length as given in the corresponding installation and operating instructions must be com-plied with

• Use a suitable cable with adequate cross-section (max. 5% voltage loss)

• Connect the shielding correctly acc. to the manufacturer's recom-mendation

• Route data cables (e.g. PTC evaluation) separately from mains cables• Use a sine-wave filter (LC) if necessary, in consultation with the man-ufacturer of the converter

Use of explosion-protected pumps according toDirective 94/9/EC (ATEX100a)Explosive areas are zones in which an explosive atmosphere(gas/dust) can occur in sufficient measure to present a risk.These areas are divided into zones. Decisions on the assignment of zones lie with the operator and the respective regulation authority.The testing of pumps (machines) and hence the approval for use in hazardous areas is governed in the EU on the basis of the relevant ex-plosion protection specification 94/9/EC (ATEX100a) by appropriate authorised institutes. Approval is granted by means of a prototype test certificate. Wilo glanded pumps in the series IL, DL, IPL (only var-iant –N), DPL (only variant -N), IPS and IPH can be supplied according to the specifications for use in potentially explosive areas. These pumps have a prototype test certificate in accordance withDirective 94/9/EC (ATEX100a), which permits the following designa-tions to be applied:

In this case, note in particular that for applications in the temperature range T4, the pumps and mechanical shaft seals also have to be pro-tected against dry running.This can take the form, for example, of monitoring the differential pressure or the nominal motor power.

Number of poles 50 Hz 60 Hz

2 2900 rpm 3500 rpm4 1450 rpm 1750 rpm6 950 rpm 1150 rpm

II 2 G c b II A T3, T4 / II 2 G c b II C T3, T4

CE CE markingII Device groupC Explosive atmosphere due to gases, vapours and mistc Design safety (protection due to safe design)B Ignition source monitoring with T4

T1 - T4 Temperature class with maximum surfacetemperature

T1 450 °CT2 300 °CT3 200 °CT4 135 °C

E/D Motor ignition protection categorye Increased safetyd Pressure-proof enclosure

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The motors have their own specific designations, e.g. EEX eII T3which stands for:

and must also be approved in accordance with Directive 94/9/EC (ATEX100a). The approved operating conditions are listed in the following matrix:

Attention:Attention must also be paid in each application case to the special features relating to the dependency on temperature, pressure, fluid and mechanical seal. The pumps may only be used for the permitted fluids listed in the following matrix (II B). However, outside the pump, the presence of gases according to the EX groups and temperature classes is permitted (II C).

�The use of solvents is not permitted, since they could corrode the elastomers in the seals. In turn, this can lead to uncontrolled leakage!

Scope of deliveryPump, including packaging, installation and operating instructions

AccessoriesElectronically controlled in-line pumps:

- IF-Module: PLR or LON for the series IP-E, DP-E, IL-E, DL-E (also see catalogue section “Wilo-Control Pump Management Systems”).

- IF-Module: Modbus, BACnet or CAN for the series IP-E, DP-E, IL-E, DL-E from date of construction 10/2010.

- IR-Monitor for the series IP-E, DP-E, IL-E, DL-E. - Interface converter analogue (also see catalogue section “Wilo-Con-trol Pump Management Systems”).

- Interface converter digital (also see catalogue section “Wilo-Control Pump Management Systems”).

- Brackets for installation on a base- Blind flanges for double pumps

S Motor according to European standardEx Explosion protectione Ignition protection category “Increased safety”II Motor for potentially explosive areasT3 Temperature class

Matrix of permitted operating conditions for pumps with ATEX approval

Mechanical seal

Number of motor poles

IL/DL IPL/DPLMaximum permissible

fluid temperatureMaximum permissible

fluid temperatureT41) T3 T41) T3

Fluid II A P = 10 bar P = 16 bar P = 10 bar P = 16 bar P = 10 bar P = 10 barHeating water in accordance with VDI 2035 Standard

2-pole 100 °C 90 °C 140 °C 120 °C 120 °C 120 °C4-pole 115 °C 110 °C 140 °C 120 °C 120 °C 120 °C

Partially desalinated water with:conductivity > 80 #s, silicates < 10 mg/ l, pH value > 9

Standard

2-pole 100 °C 90 °C 140 °C 120 °C 120 °C 120 °C

4-pole 115 °C 110 °C 140 °C 120 °C 120 °C 120 °C

Mineral oilG2 / S2


Heating water with: Conductivity < 850 #s, Silicates < 10 mg/l, Solid content < 10 mg/ l

Standard

2-pole 100 °C 90 °C 120 °C 120 °C 120 °C 120 °C

4-pole 115 °C 110 °C 120 °C 120 °C 120 °C 120 °C

CondensateStandard


Cooling brine, inorganic; pH value > 7.5, inhibited Standard 20 °C 20 °C 20 °C 20 °C 20 °C 20 °C

Water with oil contamination G2 / S2 90 °C 90 °C 90 °C 90 °C 90 °C 90 °CCooling water with antifreeze (pH value: 7.5-10; no galvanised components)

Standard 40 °C 40 °C 40 °C 40 °C 40 °C 40 °C

Water-glycol mixture (20% - 40% glycol) Standard 40 °C 40 °C 40 °C 40 °C 40 °C 40 °C

1) Pumps and mechanical shaft seals must be additionally protected against dry running in the T4 temperature range.This can be achieved by monitoring the differential pressure or the nominal power of the motor.



Inline pumps without speed control:- Wilo-Control system for infinitely variable speed control for pumpoperation according to requirements.

- Switchgears for the automatic control of operating and standby pumps (also see catalogue section “Switchgears and controldevices”).

- Brackets for installation on a base- Blind flanges for double pumps

Pump duty splittingIn the context of infinitely variable output control, the “split solution” is available for optimisation, starting with the medium pump output range (1–1.5 kW), i.e. instead of using a large pump, the maximum output is split up between two smaller pump units or a double pump.In the normal case, i.e. for more than 85% of the heating season, one pump is adequate as the basic load unit. The second pump is available to fulfil peak-load requirements.

Attention:The extra costs for the pumps are more than compensated for by power savings by the control device.

Advantages of pump duty splitting:- Electricity savings of between 50% and 70%-A second pump is always available on standby.

With the so-called “split solutions”, one pump is operated for basic load requirements, while the other pumps are cut in a parallel circuit for peak load duty.This ensures that the design requirement is in accordance withDIN 4701. In conjunction with controlled units, continuous adjust-ment to the load demand can be achieved over the entire perform-ance range.

Attention:The offers standard-equipped peak-load cut-in for all twin-head pumps or multi-pump systems.

Fig.: Infinitely variable controlled peak-load operation of a double pump with two motor impeller units of equal power.

Key:

Investment costsThe total investment costs in heating systems can be reduced byalmost ¼ using “split solutions”. Particularly when use is made of double pumps instead of single pumps, with their very high installa-tion costs (Y-pipes, etc.)

Attention:Due to their low outlet velocities, Wilo double pumps are particularly suitable for parallel operation.

Operating costsConsiderable reductions in the operating costs also ensue as a result of the large savings in current of the lower performance “split aggre-gates”, since these support better utilisation in the partial load range and, in particular, in the low load range.

StandbyFrom an operating point of view, there are other advantages, since in the event of a fault in the partial load range or the low-load range, a 100% standby option is available and in the peak-load range, on the few extremely cold days, there is a so-called emergency standby (75%).

Principle of operationThe duty pump and base-load pump are speed-controlled. With the full stabilisation of this unit, i.e. with the nominal pump speed reached and at the start of the peak-load requirement, the peak-load unit is switched on at a fixed speed (nominal speed), while the power of the controlled base-load pump is directly reduced and adjusted to the load point. Resulting pressure fluctuations are relatively minor and in practice have no appreciable effect. During parallel operation, the output of the constant-speed peak-load unit and the controlled base-load unit are added according to the volume flow, which in this operating situation readjusts to the respective peak-load require-ment.The switch-point for cutting in the peak-load pump is determined by means of an internal electronic assessment logic.

Attention:Peak-load switching of Wilo-Control systems is only possible with control modes according to the differential pressure or differential temperature.Further information on pump regulation is contained in the cata-logue section “Switchgears and control systems”.

0

50

100

0

40

n = 60 %

n = 100 %

n = 2 x 100 %100

PH

QT

P1T

P1V

50 % QV 100 %

PSPH +

�p = constant

Del

iver

y he

ad H

[%]

Q[%]

Pow

er re

quire

men

t P[%

]

PH Main pumpPS Peak-load pumpQV Full load volume flowQT Partial load volume flowP1V Full load power consumptionP1T Partial load power consumption

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Double pump switchingThere are two different operating modes for the operation of double pumps:

- Standby switching for the individual operation of the duty pump.- Peak-load switching for the parallel operation of both pumps, which are also overridden by a control option on the respective duty pump.

Operating modes

Duty pump uncontrolled

Duty pump controlled via Wilo-Control system

Operating functionsFor Wilo switchgears there are the following operating functions:A Standby switching, fault-dependent or time-dependent operation switchover pump I <-> pump II.B Peak-load operation for load-dependent or time-dependent au-tomatic power adjustment by activation or deactivation of the sec-ond pump.C Variable speed control of the duty pump for load-dependent or time-dependent automatic power adjustment when the second pump is cut in for infinitely variably controlled peak-load operation.

Pump controlWhen Wilo pumps are operated with control devices or moduleaccessories, the electrical operating conditions are to be complied with in accordance with VDE 0160.When operating glandless and glanded pumps with brands offrequency converters other than those supplied by Wilo, output fil-ters for reducing motor noise and for preventing harmful voltage peaks are to be used and the following limit values are to be complied with:

Glanded pumps with P2 $ 1.1 kW- Rate of voltage rise du/dt < 500 V/�s- Voltage peaks û < 650 V

For noise reduction on glandless pump motors, it is recommended that sine filters (LC filters) be used rather than du/dt filters(RC filters).

Glanded pumps with P2 > 1.1 kW- Rate of voltage rise du/dt < 500 V/�s- Voltage peaks û < 850 V

Installations with long cable lengths (l > 10 m) between converter and motor may increase the du/dt and û levels (resonance). The same applies to operation with more than 4 units at one power supply source. The output filters must be selected as recommended by the converter manufacturer or filter supplier.

Standby mode Peak-load operation

Pump I or Pump II in operation Both pumps in operation

Pump I Pump II Pumps I + II Investment costs: Lower Higher Operating costs: High Low

Pump I Pump II Pumps I + IIInvestment costs (including control):

Higher Lower

Operating costs: Higher Low

Switching function

Switchgear A B C

VR systemHVAC

(infinitely variable) • • •CC SystemHVAC

(infinitely variable) • • •CRn system (infinitely variable) • • •


Heating, air-conditioning, coolingGlandless pumps

Series overview

Series Wilo-Stratos PICO Wilo-Stratos Wilo-Stratos-D

Photo Product Group

Duty chart

Application All hot water heating systems, air-con-ditioning applications, industrial circula-tion systems.

Hot-water heating systems of all kinds, air-conditioning systems, closed cooling circuits, industrial circulation systems.

Hot-water heating systems of all kinds, air-conditioning systems, closed cooling circuits, industrial circulation systems

Design

Glandless circulation pump with thread-ed connection, blocking-current proof EC motor and integrated electronic per-formance control.

Glandless circulation pump with thread-ed connection or flange connection, EC motor with automatic power adjust-ment.

Glandless double circulation pump with flange connection, EC motor with auto-matic power adjustment

Qmax 4 m3/h 62 m3/h 109 m3/h

Hmax 6 m 13 m 13 m

Special features/product benefits

• Energy efficiency class A• Highest degrees of efficiency due to

ECM technology• High-efficiency pump especially for the single and two-family house and two to six-family house.

• Up to 90% electricity savings compa-red to old uncontrolled heating pumps

• Only 3 watts min. power consumption • Preselectable control modes �p-c

(differential pressure constant), �p-v (differential pressure variable)

• Automatic setback operation • Integrated motor protection• LC display displaying the current con-sumption in watts and the cumulative kilowatt hours

• Bleeding routine for automatic blee-ding of the rotor chamber

• Quick electrical connection with Wilo-Connector

• Very high starting torque for reliable starting


ECM technology• Up to 80% electricity savings compa-

red to uncontrolled circulation pumps• Front operation and access to the ter-

minal space, variable installation posi-tions, display independent of position

• Simple installation due to combination flanges PN 6/PN 10 (with DN 32 to DN 65)

• Can be used in cooling/air-conditio-ning systems without ambient tempe-rature limits

• Pump housing with cataphoretic coa-ting for the prevention of corrosion by condensation formation

• System expansion by means of retro-fittable interface modules for commu-nication: Modbus, BACnet, CAN, LON, PLR etc.

• Remote control via infrared interface (IR-Module/IR-Monitor)


ECM technology• Up to 80% electricity savings compa-

red to uncontrolled circulation pumps• Front operation and access to the ter-

minal space, variable installation posi-tions, display independent of position


• Can be used in cooling/air-conditio-ning systems without ambient tempe-rature limits

• Pump housing with cataphoretic (KTL) coating for the prevention of corrosion by condensation formation

• System expansion by means of retro-fittable interface modules for commu-nication: Modbus, BACnet, LON, CAN, PLR etc.


• Integrable dual pump management due to retrofit Stratos IF-Modules:-Main/standby mode with fault-

dependent switchover-Efficiency-optimised peak-load operation

Further information

Series information from page 50Wilo online catalogue on www.wilo.com



H[m]

6

5

4

3

2

1

00 1 2 3 4 Q[m³/ h]

Wilo-Stratos PICO

15, 25, 30/1-4

15, 25, 30/1-6

H[m]

Q[m³/h]50 604030201000

2

6

8

10

12

4

Wilo-Stratos

80(100)/1-12

65/1-1250/1-12

50/1-9

40/1-1240(50)/1-8

32/1-12

65/1-9

25(30)/1-6

25(30)/1-8

30/1-1240/1-4

25(30,32,40,50)/1-10

25(30)/1-4

H[m]

Q[m³/h]9080604020 7050301000

2

6

8

10

12

4

Wilo-Stratos-D+

50/1-1250/1-9

40/1-1240(50)/1-8

32/1-12

32/1-8

80/1-1265/1-12

47



Series overview

Heat

ing,

air-

cond

ition

ing,

cool

ing

Series Wilo-TOP-E Wilo-TOP-ED Wilo-Smart

Photo Product Group

Duty chart

Application Hot-water heating systems of all kinds industrial circulation systems

Hot-water heating systems of all kinds industrial circulation systems

Hot-water heating systems of all kinds, industrial circulation systems

Design Glandless circulation pump with thread-ed connection or flange connection, EC motor and automatic power adjustment

Glandless double circulation pump with flange connection and automatic power adjustment

Glandless circulating pump with screwed connection and automatic power adjustment

Qmax 62 m3/h 93 m3/h 3.5 m3/h

Hmax 11 m 10 m 5 m


• Infinitely variable power control and several control functions for energy-saving operation (up to 50% electricity savings compared to uncontrolled hea-ting pumps)

• Autopilot for automatic setback opera-tion by means of self-teaching “fuzzy logic”

• Simple operation due to standard inte-grated pump display and manual con-trol panel (one-button operation)

• Remote control and remote querying of pump functions with Wilo-IR-Module/IR-Monitor possible

• System extension due to retrofit LON and PLR communication modules

• Infinitely variable power control and several control functions for energy-saving operation (up to 50% electrici-ty savings compared to uncontrolled heating pumps)

• Autopilot for automatic setback ope-ration by means of self-teaching “fuzzy logic”

• Simple operation by means of standard integrated pump display and manual operation level (one-button operati-on)

• Remote control and remote querying of pump functions with Wilo-IR-Mo-dule/IR-Monitor possible

• System extension due to retrofit LON and PLR communication modules

• Dual pump management can be integ-rated using retrofit IF-Modules:-Main/standby mode with fault-

dependent switchover-Efficiency-optimized peak-load operation

• Energy efficiency class A (Smart A 25/4, 30/4)

• Up to 70% electricity cost savings compared to uncontrolled heating pumps

• Simple pipe connection due to the safe and practical wrench attachment point on the pump body.

• Safe electrical connection due to er-gonomically optimised terminal box. Quick connection with spring clips.

• Simple operation. Factory setting sui-table for 80% of all heating system re-quirements. Simple selection of the three pre-programmed control chan-nels with the “red button”.

• The automatic controller of the Wilo-Smart prevents flow noise in the hea-ting system and reduces electricity consumption.

• Operational reliability due to automa-tic deblocking function. A special bronze filter prevents particles from penetrating the motor compartment.

Further information Wilo online catalogue on www.wilo.com Wilo online catalogue on www.wilo.com Series information from page 92

Wilo online catalogue on www.wilo.com

0 10 20 30 40 50 0 1

2

4

6

8

10

80/1-10100/1-10

40/1-4

50/1-7

30/1-10 40/1-1050/1-10

50/1-6

65/1-10

25(30)/1-7

Q[m3/h]

H[m

]

Wilo-TOP-E

0 10 20 30 40 50 60 70 80 0 1

2

4

6

8

10

32/1-7

40/1-750/1-6

80/1-10

65/1-10

40/1-10 50/1-10

50/1-7

Q[m3/h]

H[m

]

+Wilo-TOP-ED

H[m]

Wilo-Smart

Q[m³/h]0 0,5 1 1,5 2 32,50

1

2

3

4 Smart 15/4, 25/4-RGSmart-A 25/4, 30/4

Smart 15/6, 25/6, 25/6-RG, 30/6



Series overview

Series Wilo-Star-RS Wilo-Star-RSD Wilo-TOP-S

Photo Product Group

Duty chart

Application

Hot-water heating systems of all kinds, industrial circulation systems, cold wa-ter systems and air-conditioning sys-tems

Hot-water heating systems of all kinds, industrial circulating systems, cold-wa-ter systems and air-conditioning sys-tems

Hot-water heating systems of all kinds, industrial circulation systems, air-con-ditioning systems and closed cooling circuits

Design Glandless circulation pump with thread-ed connection. Preselectable speed stages for power adjustment

Glandless circulation double pump with threaded connection; Preselectable speed stages for power adjustment

Glandless circulation pump with screwed connection or flange connec-tion.

Qmax 5.8 m3/h 7 m3/h 76 m3/h

Hmax 7.8 m 5 m 19 m


• Suitable for any installation position with horizontal shaft; terminal box in 3-6-9-12 o'clock position

• Three preselectable speed stages for load adjustment

• Easy and safe installation due to practical wrench attachment point on pump body

• Simplified electrical installation due to terminal box with removable threaded cable connection that can be used on both sides; Quick connection with spring clips

• Double pump for single or parallel operation

• Suitable for any installation position with horizontal shaft; terminal box in 3-6-9-12 o'clock position

• Increased reliability in individual ope-ration due to the constant availability of a standby unit ready for operation

• Can be used in heating systems and in cooling/air-conditioning systems from -20 °C to +130 °C (TOP-S80/15 and TOP-S80/20 from -20 °C to +110 °C)


• Manual power adjustment with 3 speed stages

• Simple installation due to combination flange PN 6/PN 10 (for DN 40 to DN 65)

Further information

Series information from page 101Wilo online catalogue on www.wilo.com Wilo online catalogue on www.wilo.com Series information from page 113

Wilo online catalogue on www.wilo.com

0

1

2

3

4

5

6

H[m

]

0 1 2 3 4 5 Q[m³/h]

Star-RS 25/8, 30/8

Star-RS 15/6, 25/6, 30/6

Star-RS 15/4, 25/4, 30/4

Wilo-Star-RS

Star-RS 25/7, 30/7

Star-RS 25/2, 30/2

+

Star-RSD 30/6Star-RSD 30/4

0 1 2 3 4 5 60

1

2

3

4

5

H[m

]

Q[m³/h]

Wilo-Star-RSD

H[m]

Q[m³/h]50 604030201000

8

16

12

46

14

10

2

65/10

65/1365/15

80/7

80/1080/15

80/20

100/10

65/7

50/750/4

50/15

50/10

40/15

40/7

40/4

40/10

30/425(30)/7

25(30)/10

25(30)/525/13

Wilo-TOP-S

49



Series overview

Heat

ing,

air-

cond

ition

ing,

cool

ing

Series Wilo-TOP-SD Wilo-TOP-D Wilo-TOP-RL

Photo Product Group

Duty chart

Application

Hot-water heating systems of all kinds, industrial circulation systems, air-con-ditioning systems and closed cooling circuits



Design Glandless double circulation pump with flange connection (TOP-SD 30/5 with screwed connection).

Glandless circulation pump with screwed connection or flange connec-tion.

Glandless circulation pump with thread-ed or flange connection, preselectable speed stages for power adjustment

Qmax 130 m3/h 75 m3/h 10 m3/h

Hmax 18.7 m 2.9 m 7.5 m


• Can be used in heating systems and in cooling/air-conditioning systems from -20 °C to +130 °C (TOP-SD 80/15 and TOP-SD 80/20 from -20 °C to +110 °C)

• Double pump for main/standby mode or parallel operation




• For installations with low pipework re-sistances, can be used in heating sys-tems and in cooling/air-conditioning systems from -20 °C to +130 °C

• Universal application for various mains operations:-3~400/230 V, 1~230 V with use of a capacitor (accessory)



• Can be used in heating systems and in cooling/air-conditioning systems from -20 °C to +130 °C



• Simple installation due to combination flange PN 6/PN 10 (for DN 40)

• Protection class IP 44

Further information

Series information from page 152Wilo online catalogue on www.wilo.com Wilo online catalogue on www.wilo.com Wilo online catalogue on www.wilo.com

H[m]

Q[m³/h]80 100 1206040200

Wilo-TOP-SD+

0

8

16

12

46

14

10

2

65/10

65/13

65/15

80/10

80/15

80/20

50/7

50/1550/10

40/1540/7

40/3

40/10

32/1030/532/7

0

0,4

0,8

1,2

1,6

2,0

2,42,8

H[m

]

1 2 3 4 5 6 7 8910 20 30 40 Q[m³/h]

Wilo-TOP-D

D125

D100

D80

D65D50D40D30

Wilo-TOP-RL

0 1 2 3 40

1

2

3

4

5 6

5

6

7

7 8 9 Q[m³/h]

H[m

]

30/4, 40/430/7,5

25/7,5

30/6,5


Heating, air-conditioning, coolingGlandless high-efficiency pumps (single pumps)

Series description Wilo-Stratos PICO

DesignGlandless circulation pump with threaded connection, blocking-cur-rent proof EC motor and integrated electronic performance control.

ApplicationAll hot water heating systems, air-conditioning applications, indus-trial circulation systems.

Type key

Special features/product benefits• Energy efficiency class A• Highest degrees of efficiency due to ECM technology• High-efficiency pump especially for the single and two-family house and two to six-family house.

• Up to 90% electricity savings compared to old uncontrolled heating pumps

• Only 3 watts min. power consumption • Preselectable control modes �p-c (differential pressure constant),

�p-v (differential pressure variable) • Automatic setback operation • Integrated motor protection• LC display displaying the current consumption in watts and the cu-

mulative kilowatt hours • Bleeding routine for automatic bleeding of the rotor chamber• Quick electrical connection with Wilo-Connector• Very high starting torque for reliable starting

� �


Example: Wilo-Stratos PICO 30/1-4Stratos PICO High-efficiency pump (screw-end pump), electroni-

cally controlled30/ Nominal connection diameter1-4 Nominal delivery head range [m]130 Overall lengthred brass Red brass housing

Technical data

Approved fluids (other fluids on request)

Heating water (in accordance with VDI 2035) •Water-glycol mixtures (max. 1:1; above 20% admixture, the pumping data must be checked)

•

Permitted field of application

Temperature range for applications in heating, ventilation & air-conditioning systems at max. ambient temperature of +40 °C

+2 to +110 °C

Temperature range +2 to +70 °C

Electrical connection

Mains connection 1~230 V, 50/60 Hz

Motor/electronics

EEI Class A

Motor protection Not required (block-ing-current proof)

Electromagnetic compatibility EN 61800-3

Emitted interference EN 61000-6-3

Interference resistance EN 61000-6-2

Speed control Frequency converter

Protection class IP 44

Insulation class F

• = appropriate, - = not appropriate

51


Heat

ing,

air-

cond

ition

ing,

cool

ing

Series description Wilo-Stratos PICO


Equipment/functionOperating modes

• � p-c for constant differential pressure• � p-v for variable differential pressure

Manual functions• Operating mode setting• Setting the pump output (delivery head)• Setting automatic setback operation

Automatic functions• Stageless power adjustment depending on the operating mode• Automatic setback operation• Automatic bleeding function• Automatic deblocking function

Signal and display functions• Display of power consumption in W• Display of cumulative kilowatt hours in kWh

Equipment• Wrench attachment point on pump body• Quick electrical connection with Wilo-Connector• Automatic ventilation• Blocking current-proof motor• Particle filter• Standard thermal insulation for heating applications

Scope of delivery• Pump• Thermal insulation• Wilo-Connector• Gaskets• Installation and operating instructions

Options• Stratos PICO...RG version with pump housing made of red brass for use in floor heating systems

• Stratos PICO...130 version with short port-to-port length of 130 mm

Accessories• Screwed connections• Adapter fittings

Pump curves

00 1

15, 25, 30/1-6

15, 25, 30/1-4

2 3 4 Q[m³/h]

1

2

3

4

5

6

H[m] Wilo-Stratos PICO

Terminal diagram

Blocking current-proof motorSingle-phase motor (EM) 2-pole - 1~230 V, 50 Hz

L N PE



Wilo-Stratos PICO 15/1-4-130

Pump curves

!p-c (constant) !p-v (variable)

0

0 1 2 3 4

0,4 0,8 1,2 Rp 1

Rp ½

Rp 1¼

0 0,5 1,0 1,5 2,0 2,5

0 0,2 0,4 0,6

0 2 4 6 8

0

1

2

3

4

H[m]

Q[m³/ h]Q[l/s]

Q[Igpm]

[m/s]

Wilo-Stratos PICO15/1-4, 25/1-4, 30/1-41~230 V - Rp ½, Rp 1, Rp 1¼

min.

max.

∆p-c

0 0,5 1,0 1,5 2,0 2,50

10

20

P1[W]

Q[m³/ h]

min.

2m

1m

max.

0 0,2 0,4 0,6 0,8 1,0H[m]

Q[m³/ h]Q[l/s]

Q[Igpm]

0 0,5 1,0 1,5 2,0 2,50 0,2 0,4 0,6

0 2 4 6 8

0

1

2

3

4

min.

max.

∆p-v

0

0 1 2 3 4

0,4 0,8 1,2 Rp 1

Rp ½

Rp 1¼

[m/s]

0 0,2 0,4 0,6 0,8 1,0

P1[W]

Q[m³/ h]0 0,5 1,0 1,5 2,0 2,50

10

20 max.

min.

3m 2,5m 2m1,5m


Dimension drawing

G 1

130

81

37 3875

65

13234112 8

55

Technical data

Type Stratos PICO 15/1-4

Art no. 4132460

Rated pressure PN 10

Threaded pipe union Rp ½

Thread G 1


Speed n 1200 - 3492 rpm

Power consumption P1 3 - 20 W

Current consumption I max. 0.19 A

Weight approx. m 1.7 kg

Minimum suction head at 50 / 95 / 110 °C 0.5 / 3 / 10 m

Materials

Pump housing Grey cast iron (EN-GJL-200)

Impeller Plastic (PP - 40% GF)

Pump shaft Stainless steel

Bearing Carbon, metal impregnated

53


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-Stratos PICO 15/1-6-130


Pump curves


0 1 2 3 40 0,2 0,4 0,6 0,8 1,0 1,2

0 4 8 12

0

1

2

3

4

5

6

16

H[m]

Q[m³/ h]Q[l/s]

Q[Igpm]

max.

∆p-c

min.

0 0,5 1,0 1,5 2,0 Rp 1

Rp ½

Rp 1¼

[m/s]

0 0,4 0,8 1,2 1,6

0 1 2 3 4 5 6

0

20

40

P1[W]

0 1 2 3 4 Q[m³/ h]

min.

4m3m

2m

1m

max.


0 1 2 3 40 0,2 0,4 0,6 0,8 1,0 1,2

0 4 8 12

0

1

2

3

4

5

6

H[m]

Q[m³/ h]Q[l/s]

Q[Igpm]16


max.

∆p-v

min.

0

20

40

P1[W]

0 1 2 3 4 Q[m³/ h]

min.

5m 4m 3m2m

max.

0 0,5 1,0 1,5 2,0 Rp 1

Rp ½

Rp 1¼

[m/s]

0 0,4 0,8 1,2 1,6

0 1 2 3 4 5 6

Dimension drawing

G 1

130

81

37 3875

65

13234112 8

55

Technical data


Art no. 4132461



Thread G 1


Speed n 1200 - 4230 rpm





Materials







Wilo-Stratos PICO 25/1-4

Pump curves


0

0 1 2 3 4

0,4 0,8 1,2 Rp 1

Rp ½

Rp 1¼

0 0,5 1,0 1,5 2,0 2,5

0 0,2 0,4 0,6

0 2 4 6 8

0

1

2

3

4

H[m]

Q[m³/ h]Q[l/s]

Q[Igpm]

[m/s]


min.

max.

∆p-c

0 0,5 1,0 1,5 2,0 2,50

10

20

P1[W]

Q[m³/ h]

min.

2m

1m

max.

0 0,2 0,4 0,6 0,8 1,0H[m]

Q[m³/ h]Q[l/s]

Q[Igpm]

0 0,5 1,0 1,5 2,0 2,50 0,2 0,4 0,6

0 2 4 6 8

0

1

2

3

4

min.

max.

∆p-v

0

0 1 2 3 4

0,4 0,8 1,2 Rp 1

Rp ½

Rp 1¼

[m/s]

0 0,2 0,4 0,6 0,8 1,0

P1[W]

Q[m³/ h]0 0,5 1,0 1,5 2,0 2,50

10

20 max.

min.

3m 2,5m 2m1,5m


Dimension drawing

Stratos PICO 25/1-4

Dimension drawing

Stratos PICO 25/1-4-130

G 1½

180

81

37 3875

90

13234112 8

55

G 1½

34 112132

8

130

65 55

7537 38

81

Technical data



Art no. 4132462 4132466


Threaded pipe union Rp 1

Thread G 1½


Speed n 1200 - 3492 rpm



Weight approx. m 2.3 kg 1.7 kg


Materials





55


Heat

ing,

air-

cond

ition

ing,

cool

ing



Pump curves


0 1 2 3 40 0,2 0,4 0,6 0,8 1,0 1,2

0 4 8 12

0

1

2

3

4

5

6

16

H[m]

Q[m³/ h]Q[l/s]

Q[Igpm]

max.

∆p-c

min.

0 0,5 1,0 1,5 2,0 Rp 1

Rp ½

Rp 1¼

[m/s]

0 0,4 0,8 1,2 1,6

0 1 2 3 4 5 6

0

20

40

P1[W]

0 1 2 3 4 Q[m³/ h]

min.

4m3m

2m

1m

max.


0 1 2 3 40 0,2 0,4 0,6 0,8 1,0 1,2

0 4 8 12

0

1

2

3

4

5

6

H[m]

Q[m³/ h]Q[l/s]

Q[Igpm]16


max.

∆p-v

min.

0

20

40

P1[W]

0 1 2 3 4 Q[m³/ h]

min.

5m 4m 3m2m

max.

0 0,5 1,0 1,5 2,0 Rp 1

Rp ½

Rp 1¼

[m/s]

0 0,4 0,8 1,2 1,6

0 1 2 3 4 5 6

Dimension drawing

Stratos PICO 25/1-6, 25/1-6-RG

Dimension drawing


G 1½

180

81

37 3875

90

13234112 8

55

G 1½

34 112132

8

130

65 55

7537 38

81

Technical data



Stratos PICO 25/1-6-RG

Art no. 4132463 4132467 4132469



Thread G 1½


Speed n 1200 - 4230 rpm



Weight approx. m 2.0 kg 1.7 kg 2.2 kg


Materials

Pump housing Grey cast iron (EN-GJL-200) Red brass (CC491K)







Pump curves


0

0 1 2 3 4

0,4 0,8 1,2 Rp 1

Rp ½

Rp 1¼

0 0,5 1,0 1,5 2,0 2,5

0 0,2 0,4 0,6

0 2 4 6 8

0

1

2

3

4

H[m]

Q[m³/ h]Q[l/s]

Q[Igpm]

[m/s]


min.

max.

∆p-c

0 0,5 1,0 1,5 2,0 2,50

10

20

P1[W]

Q[m³/ h]

min.

2m

1m

max.

0 0,2 0,4 0,6 0,8 1,0H[m]

Q[m³/ h]Q[l/s]

Q[Igpm]

0 0,5 1,0 1,5 2,0 2,50 0,2 0,4 0,6

0 2 4 6 8

0

1

2

3

4

min.

max.

∆p-v

0

0 1 2 3 4

0,4 0,8 1,2 Rp 1

Rp ½

Rp 1¼

[m/s]

0 0,2 0,4 0,6 0,8 1,0

P1[W]

Q[m³/ h]0 0,5 1,0 1,5 2,0 2,50

10

20 max.

min.

3m 2,5m 2m1,5m


Dimension drawing

G 2

180

81

37 3875

90

13234112 8

55

Technical data


Art no. 4132464


Threaded pipe union Rp 1¼

Thread G 2


Speed n 1200 - 3492 rpm





Materials





57


Heat

ing,

air-

cond

ition

ing,

cool

ing



Pump curves


0 1 2 3 40 0,2 0,4 0,6 0,8 1,0 1,2

0 4 8 12

0

1

2

3

4

5

6

16

H[m]

Q[m³/ h]Q[l/s]

Q[Igpm]

max.

∆p-c

min.

0 0,5 1,0 1,5 2,0 Rp 1

Rp ½

Rp 1¼

[m/s]

0 0,4 0,8 1,2 1,6

0 1 2 3 4 5 6

0

20

40

P1[W]

0 1 2 3 4 Q[m³/ h]

min.

4m3m

2m

1m

max.


0 1 2 3 40 0,2 0,4 0,6 0,8 1,0 1,2

0 4 8 12

0

1

2

3

4

5

6

H[m]

Q[m³/ h]Q[l/s]

Q[Igpm]16


max.

∆p-v

min.

0

20

40

P1[W]

0 1 2 3 4 Q[m³/ h]

min.

5m 4m 3m2m

max.

0 0,5 1,0 1,5 2,0 Rp 1

Rp ½

Rp 1¼

[m/s]

0 0,4 0,8 1,2 1,6

0 1 2 3 4 5 6

Dimension drawing

G 2

180

81

37 3875

90

13234112 8

55

Technical data


Art no. 4132465



Thread G 2


Speed n 1200 - 4230 rpm





Materials







Series description Wilo-Stratos

DesignGlandless circulation pump with threaded connection or flange con-nection, EC motor with automatic power adjustment.

ApplicationHot-water heating systems of all kinds, air-conditioning systems, closed cooling circuits, industrial circulation systems.

Type key

Special features/product benefits• Energy efficiency class A• Highest degrees of efficiency due to ECM technology• Up to 80% electricity savings compared to uncontrolled circulation pumps

• Front operation and access to the terminal space, variable installation positions, display independent of position


• Can be used in cooling/air-conditioning systems without ambient temperature limits

• Pump housing with cataphoretic coating for the prevention of corro-sion by condensation formation

• System expansion by means of retrofittable interface modules for communication: Modbus, BACnet, CAN, LON, PLR etc.


� � �


Example: Wilo-Stratos 30/1-12Stratos High-efficiency pump (screw-end or flange-end

pump), electronically controlled30/ Nominal connection diameter1-12 Nominal delivery head range [m]

Technical data



•


Temperature range for applications in HVAC systems at max. ambient temperature of +40 °C

-10 up to +110 °C



Motor/electronics

EEI Class A

Motor protection integrated






Insulation class F


59


Heat

ing,

air-

cond

ition

ing,

cool

ing




• Manual control mode (n= constant)• �p-c for constant differential pressure• �p-v for variable differential pressure• �p-T for temperature-controlled differential pressure (programma-

ble via IR-Module, IR-Monitor, Modbus, BACnet, LON or CAN)

Manual functions• Operating mode setting• Differential-pressure setpoint setting• Setting automatic setback operation• Pump ON/OFF setting• Speed setting (manual control mode)

Automatic functions• Stageless power adjustment depending on the operating mode• Automatic setback operation• Deblocking function• Soft start• Full motor protection with integrated trip electronics

External control functions• “Overriding Off” control input (possible with Stratos IF-Modules)• “Overriding Min” control input (possible with Stratos IF-Modules)• “Analogue In 0 - 10 V” control input (remote speed adjustment)

(possible with Stratos IF-Modules)• “Analogue In 0 - 10 V” control input (remote setpoint adjustment)

(possible with Stratos IF-Modules)

Signal and display functions• Collective fault signal (potential-free NC contact)• Individual run signal (potential-free NO contact) (possible with Stratos IF-Modules)

• Fault signal light• LC display for indication of pump data and fault codes

Data exchange• Infrared interface for wireless data exchange with IR-Module/

IR-Monitor• Serial digital interface Modbus RTU for connection to building auto-

mation BA via BUS system RS485 (possible with IF-Modules Stratos).• Serial digital interface BACnet MS/TP Slave for connection to building automation BA via BUS system RS485 (possible with IF-Modules Stratos).

• Serial digital interface CAN for connection to building automation BA via BUS system CAN (possible with IF-Modules Stratos).

• Serial digital LON interface for connection to a LONWorks network (possible with Stratos IF-Modules)

• Serial digital PLR interface for connection to BA via Wilo interface converter or company-specific coupling modules (possible with Stratos IF-Modules)

Dual pump management (double pump or 2 x single pump)• Main/standby mode (automatic fault-actuated switchover/time-

dependent pump cycling): Various combinations with Stratos IF-Modules (accessories) possible

• Parallel operation (efficiency-optimised peak load activation and de-activation): Various combinations with Stratos IF-Modules (accesso-ries) possible

Duty chart

Wilo-Stratos

80(100)/1-1265/1-12

65/1-9

50/1-12

40/1-12

30/1-12

25(30, 32, 40, 50)/1-10

50/1-9

40/1-440(50)1-8

32/1-1225(30)/1-825(30)/1-6

25(30)/1-4

Q[m³/h]0 10 20 30 40 50 0

20

40

60

80

100

120

p[kPa]

60

H[m]

0

2

4

6

8

10

12




Equipment• Wrench attachment point at pump body (for threaded pipe union pumps with P2< 100 W)

• In flange pumps: Flange versions- Standard version for pumps DN 32 to DN 65: Combination flange PN 6/10 (flange PN 16 acc. to EN 1092-2) for counter flanges PN 6 and PN 16

- Standard version for pumps DN 80 / DN 100: Flange PN 6 (config-ured for PN 16 acc. to EN 1092-2) for counter flange PN 6

- Special version for pumps DN 32 to DN 100: Flange PN 16 (acc. to EN 1092-2) for counter flange PN 16

• Plug-in position for optional extension with Wilo-IF-Modules• Standard thermal insulation for heating applications

Scope of delivery• Pump• Including thermal insulation• Including seals for threaded connection

• Incl. washers for flange screws (for nominal connection diameters DN 32 - DN 65)

• Including installation and operating instructions

Options• Special versions for operating pressure PN 16 (at additional charge)

Accessories• Screwed connection for threaded connection• Adapter fittings• Pump cold water insulation Wilo-ClimaForm• IR-Module• IR-Monitor• Stratos IF-Modules: Modbus, BACnet, CAN, LON, PLR, DP, Ext. Off,

Ext. Min., SBM, Ext. Off/SBM• Analogue interface converter AnaCon• Digital interface converters DigiCon/DigiCon-A and DigiCon-

Modbus/DigiCon-A

Terminal diagram

Option: Stratos IF-Modules see Chapter: “Wilo-Control Pump Management Systems”

Terminal diagram


L N PE SSM

1~ 230 V, 50/60 Hz

Standard

SSM: Collective fault signal (NC contact according to VDI 3814, load capacity 1 A, 250 V ~) For function, see Wilo catalogue, chapter “Pump management Wilo-Control, planning guide”

L1 L3

L2 L3

L1 L2

PE SSM

3~230 V, 50/60 Hz

Option


61


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-Stratos 25/1-4 and 30/1-4


Pump curves


0 0,5 1,0 1,5 2,0

0 1 2 3 40 0,2 0,4 0,6 0,8 1,0 1,2

0 4 8 12

0

1

2

3

4

p[kPa]

0

10

20

30

40

0 1 2 3 40

20

40

0 0,4 0,8 1,2 1,6

Rp 1

Rp 1¼H[m]

[m/s]

Wilo-Stratos 25/1-4Wilo-Stratos 30/1-41~230 V - Rp 1, Rp 1¼

max.

min.

∆p-c

P1[W]

Q[m³/ h]Q[l/s]

Q[Igpm]

Q[m³/ h]

4m 3,5m 2,5m2m 1,5m 1m

3m

min.

max.

v

0 1 2 3 40 0,2 0,4 0,6 0,8 1,0 1,2

0 4 8 12

0

1

2

3

4

0

10

20

30

40

0 1 2 3 40

20

40

0 0,5 1,0 1,5 2,0

0 0,4 0,8 1,2 1,6

Rp 1

Rp 1¼[m/s]

p[kPa]H[m] Wilo-Stratos 25/1-4Wilo-Stratos 30/1-41~230 V - Rp 1, Rp 1¼

max.

min.

∆p-v

P1[W]

Q[m³/ h]Q[l/s]

Q[Igpm]

Q[m³/ h]

3,5m 2,5m 2m3m

min.

max.

4m

v

Dimension drawing

Stratos 25/1-4

Dimension drawing

Stratos 30/1-4

180

49

43 182

Pg 7

7676

G 1½

11489

Pg 9

Pg 13,5

56

Rp 1

90

180

49

43 182

Pg 7

7676

G 2

11489

Pg 9

Pg 13,5

56

Rp 1¼

90

Technical data

Type Stratos 25/1-4 Stratos 30/1-4

Art no. 2104225 2104226


Threaded pipe union Rp 1 Rp 1¼


Speed range n 1400 - 2800 rpm

Nominal motor power P2 30 W


Current consumption I 0.13 - 0.35 A


Minimum suction head at 50 / 95 / 110 °C 3 / 10 / 16 m

Materials


Impeller Plastic (PPS - 40% GF)

Pump shaft Stainless steel (X46Cr13)





Pump curves


0 5 10 15 20 25

0 1 2 3 Rp 1

Rp 1¼

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]

v

0 0,4 0,8 1,2 1,6 1,8

0 0,5 1,0 1,5 2,0 2,5

Wilo-Stratos 25/1-6Wilo-Stratos 30/1-61~230 V - Rp 1 / Rp 1¼

0

1

2

3

4

5

6

0 1 2 3 4 5 6 7

0 1 2 3 4 5 6 7

max.

max.

max.

∆p-c

min.

min.

1m2m3m4m6m 5m

0

40

80

Rp 1

Rp 1¼

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]

v


max.

∆p-v

max.

min.

2m3m4m5m6m

min.

0 5 10 15 20 25

0 1 2 3

Q[m³/ h]

0 0,4 0,8 1,2 1,6 1,8

0 0,5 1,0 1,5 2,0 2,5

0

1

2

3

4

5

6

0 1 2 3 4 5 6 7

0 1 2 3 4 5 6 70

40

80

Dimension drawing

Stratos 25/1-6

Dimension drawing

Stratos 30/1-6

180

49

43 182

Pg 7

7676

G 1½

11489

Pg 9

Pg 13,5

56

Rp 1

90

180

49

43 182

Pg 7

7676

G 2

11489

Pg 9

Pg 13,5

56

Rp 1¼

90

Technical data


Art no. 2090447 2090449










Materials





63


Heat

ing,

air-

cond

ition

ing,

cool

ing



Pump curves


0

50

100

0 5 10 15 20 3025

0 1 2 3 4 Rp 1

Rp 1¼

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]

v

0 0,5 1,0 1,5 2,0 2,5

0 0,5 1,0 1,5 2,0 2,5 3,0


0

1

2

3

4

5

7

6

0 2 4 6 8

0 2 4 6 8

max.

max.

max.

∆p-c

min.

min.

1m

3m4m5m6m7m 2m

0

50

100

0 5 10 15 20 3025

0 1 2 3 4 Rp 1

Rp 1¼

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]

v

0 0,5 1,0 1,5 2,0 2,5

0 0,5 1,0 1,5 2,0 2,5 3,0


0

1

2

3

4

5

7

6

0 2 4 6 8

0 2 4 6 8

max.

max.

∆p-v

min.

min.

2m3m4m5m6m7m

Dimension drawing

Stratos 25/1-8

Dimension drawing

Stratos 30/1-8

180

49

43 182

Pg 7

7676

G 1½

11489

Pg 9

Pg 13,5

56

Rp 1

90

180

49

43 182

Pg 7

7676

G 2

11489

Pg 9

Pg 13,5

56

Rp 1¼

90

Technical data


Art no. 2090448 2090450










Materials








Pump curves


Rp 1

Rp 1¼[m/s]

min.

max.

0 1 2 3 4

0 2 4 6 80 0,5 1,0 1,5 2,0

0 5 10 15 20 25

0

2

4

6

8

10

0

20

40

60

80

100

0 2 4 6 80

100

200

0 0,5 1,0 1,5 2,0 2,5 3,0

Wilo-Stratos 25/1-10Wilo-Stratos 30/1-101~230 V - Rp 1, Rp 1¼∆p-c

p[kPa]H[m]

P1[W]

Q[m³/ h]Q[l/s]

Q[Igpm]

Q[m³/ h]

9m 8m 7m 6m 5m 4m 3m

2m10m

max.

min. 1m

v

0 2 4 6 80 0,5 1,0 1,5 2,0 2,0

0 5 10 15 20 25

0

2

4

6

8

10

0

20

40

60

80

100

0 2 4 6 80

100

200

Rp 1

Rp 1¼[m/s]

min.

max.

0 1 2 3 4

0 0,5 1,0 1,5 2,0 2,5 3,0

Wilo-Stratos 25/1-10Wilo-Stratos 30/1-101~230 V - Rp 1, Rp 1¼

p[kPa]H[m]

P1[W]

Q[m³/ h]Q[l/s]

Q[Igpm]

Q[m³/ h]

min.

max.

9m 8m 7m 6m 5m 4m 3m

2m

∆p-v

v

Dimension drawing

Stratos 25/1-10

Dimension drawing

Stratos 30/1-10

180

49

43 182

Pg 7

7676

G 1½

11489

Pg 9

Pg 13,5

56

Rp 1

90

180

49

43 182

Pg 7

7676

G 2

11489

Pg 9

Pg 13,5

56

Rp 1¼

90

Technical data


Art no. 2103615 2103616










Materials





65


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-Stratos 30/1-12


Pump curves


0

100

300

200

0 10 20 30

0 1 2 3 4 5 6

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

0 0,5 1,0 1,5 2,0 2,5 3,0

0

2

4

6

8

10

12

0 2 4 6 8 10

2 4 6 8 100

Wilo-Stratos 30/1-121~230 V - Rp 1¼

max.max.

max.

∆p-c

min.

9m

1m

2m3m

4m5m

6m7m

8m10m11m

min.

p[kPa]

0

20

40

60

80

100

120

0

100

300

200

0 10 20 30

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

0 0,5 1,0 1,5 2,0 2,5 3,0

0

2

4

6

8

10

12

0 2 4 6 8 10

2 4 6 8 100

max.

max.

∆p-v

min.

min.

0 1 2 3 4 5 6 [m/s]v

Wilo-Stratos 30/1-121~230 V - Rp 1¼

p[kPa]

0

20

40

60

80

100

120

9m 4m5m7m10m 8m 6m

Dimension drawing

180

55

50 201

Pg 7

8282

G 2

120106

Pg 9

Pg 13,5

56

Rp 1¼

90

Technical data

Type Stratos 30/1-12

Art no. 2090451










Materials








Pump curves


0 1 2 3

0 2 4 6 8 100 0,5 1,0 1,5 2,0 2,5

0 10 20 30

0

2

4

6

8

10

0

20

40

60

80

100

0 2 4 6 8 100

100

200

v[m/s]

min.

max.

Wilo-Stratos 32/1-101~230 V - DN 32

∆p-c

p[kPa]H[m]

P1[W]

Q[m³/ h]Q[l/s]

Q[Igpm]

Q[m³/ h]

9m 8m 7m 6m 5m 4m 3m

2m

10m

1mmin.

max.

8 1

0 3

8 1

0 1 2 3

0 2 4 6 00 0,5 1,0 1,5 2,0 2,5

0 10 2 0

0

2

4

6

8

10

0

20

40

60

80

100

0 2 4 6 00

100

200

v[m/s]

min.

max.


∆p-v

p[kPa]H[m]

P1[W]

Q[m³/ h]Q[l/s]

Q[Igpm]

Q[m³/ h]

8m9m 7m 6m 5m 4m 3m

min.

max.

2m

10m

Dimension drawing

Dimension drawing, flange

220

49

48 179

Pg 7

818111489

Pg 9

Pg 13,5

76

110

DN 32

Ø 140Ø 100

Ø 90Ø 76

DN 32

4 x Ø14

4 x Ø19

Technical data


Art no. 2103617

Rated pressure PN 6/10

Nominal flange diameter DN 32


Speed n 1400 - 4450 rpm






Materials





67


Heat

ing,

air-

cond

ition

ing,

cool

ing



Pump curves


Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v


max.

max.

max.

∆p-c

min.

min.

1m

2m

3m9m 4m5m6m7m8m

0 1 2 3 4 5

14

0 1 2 3 4

0

2

4

6

8

10

0

100

200

300

0 2 4 6 8 10 12

140 2 4 6 8 10 12

0 10 20 30 40 50

0 1 2 3 4 5

14

0 1 2 3 4

0

2

4

6

8

10

0

100

200

300

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

0 2 4 6 8 10 12

140 2 4 6 8 10 12

0 10 20 30 40 50


min.

max.

∆p-v

max.

min.

4m5m6m7m8m

Dimension drawing


220

55

48 204

Pg 7

8282120106

Pg 9

Pg 13,5

65

110

DN 32

Ø 140Ø 100

Ø 90Ø 76

DN 32

4 x Ø14

4 x Ø19

Technical data


Art no. 2090452




Speed n 1600 - 4800 rpm




Weight approx. m 9 kg


Materials







Wilo-Stratos 40/1-4

Pump curves


0

1

2

3

4

5

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

0 2 4 6 8 10 12

0 2 4 6 8 10 12

0 10 20 30 40


max.max.

max.

∆p-c

min.

min.

0 0,5 1,0 1,5 2,0 2,5

0 0,5 1,0 1,5 3,0 3,52,52,0

0

50

100

1m

3m4m5m 2,5m 1,5m3,5m4,5m 2m

0

1

2

3

4

5

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

0 2 4 6 8 10 12

0 2 4 6 8 10 12

0 10 20 30 40


max.

max.

∆p-v

min.

min.

0 0,5 1,0 1,5 2,0 2,5

0 0,5 1,0 1,5 3,0 3,52,52,0

0

50

1002m3m4m 2,5m

3,5m4,5m5m

Dimension drawing


220

49

57 177

Pg 7

797911489

Pg 9

Pg 13,5

70

110

DN 40

Ø 150Ø 110

Ø 100Ø 84

DN 40

4 x Ø14

4 x Ø19

Technical data

Type Stratos 40/1-4

Art no. 2090453




Speed n 1600 - 3700 rpm






Materials





69


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-Stratos 40/1-8


Pump curves


0 10 20 40 605030

0 DN 40

DN 50

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]

v

0 1 2 3 4 5

0 0,5 1,0 1,5 2,0

0,5 1,0 1,5 2,0

0

2

4

6

8

0 4 8 12 16

4 8 12 160

Wilo-Stratos 40/1-8Wilo-Stratos 50/1-81~230 V - DN 40 / DN 50

0

100

200

300max.

max.

max.

∆p-c

min.

min.

1m

2m

3m6m7m8m 4m5m

0 10 20 40 605030

0 DN 40

DN 50

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]

v

0 1 2 3 4 5

0 0,5 1,0 1,5 2,0

0,5 1,0 1,5 2,0

0

2

4

6

8

0 4 8 12 16

4 8 12 160


0

100

200

300max.

max.

∆p-v

min.

min.

3m4m5m6m7m

Dimension drawing


220

55

53 203

Pg 7

8282120106

Pg 9

Pg 13,5

63

110

DN 40

Ø 150Ø 110

Ø 100Ø 84

DN 40

4 x Ø14

4 x Ø19

Technical data

Type Stratos 40/1-8

Art no. 2090454




Speed n 1800 - 4800 rpm






Materials








Pump curves


0 0,4 0,8 1,2 1,6 2,0 2,4

0 0,4 0,8 1,2

0 2 4 6 8 100 0,5 1,0 1,5 2,0 2,5

0 10 20 30

0

2

4

6

8

10

0

20

40

60

80

100

0 2 4 6 8 100

100

200

v[m/s]

min.

max.

∆p-c

p[kPa]H[m]

P1[W]

Q[m³/ h]Q[l/s]

Q[Igpm]

Q[m³/ h]

9m 8m 7m 6m 5m 4m 3m

2m

10m

1mmin.

max.

Wilo-Stratos 40/1-10Wilo-Stratos 50/1-101~230 V - DN 40, DN 50

0 0,4 0,8 1,2 1,6 2,0 2,4

0 0,4 0,8 1,2

v[m/s]

8 1

0 3

8 1

0 2 4 6 00 0,5 1,0 1,5 2,0 2,5

0 10 2 0

0

2

4

6

8

10

0

20

40

60

80

100

0 2 4 6 00

100

200

min.

max.

∆p-v

p[kPa]H[m]

P1[W]

Q[m³/ h]Q[l/s]

Q[Igpm]

Q[m³/ h]

8m9m 7m 6m 5m 4m 3m

min.

max.

2m

10m


Dimension drawing


220

49

53 183

Pg 7

818111489

Pg 9

Pg 13,5

72

110

DN 40

Ø 150Ø 110

Ø 100Ø 84

DN 40

4 x Ø14

4 x Ø19

Technical data


Art no. 2103618




Speed n 1400 - 4450 rpm






Materials





71


Heat

ing,

air-

cond

ition

ing,

cool

ing



Pump curves


[m/s]0 1 2 3 4

0 4 8 12 16 20

0 1 2 3 4 5 6

0 20 40 60

0

2

4

6

8

10

12

0 4 8 12 16 200

200

400

Q[m³/ h]

H[m]

P1[W]

Q[l/s]

Q[m³/ h]

Q[Igpm]

v

max.max.

max.

∆p-c

min.


1m

10m11m12m

9m 4m5m6m7m8m

min.

3m

2m

0 1 2 3 4

0 4 8 12 16 20

0 1 2 3 4 5 6

0 20 40 60

0

2

4

6

8

10

12

0 4 8 12 16 200

200

400

H[m]

P1[W]

Q[m³/ h]

Q[l/s]

Q[m³/ h]

Q[Igpm]

[m/s]v

max.

∆p-v

max.

min.

9m 4m5m6m7m10m11m

12m 8m


min.

Dimension drawing


250

66

62 252

Pg 7

9696136120

Pg 9

Pg 13,5

84

125

DN 40

Ø 150Ø 110

Ø 100Ø 84

DN 40

4 x Ø14

4 x Ø19

Technical data


Art no. 2090455




Speed n 1400 - 4600 rpm






Materials







Wilo-Stratos 50/1-8

Pump curves


0 10 20 40 605030

0 DN 40

DN 50

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]

v

0 1 2 3 4 5

0 0,5 1,0 1,5 2,0

0,5 1,0 1,5 2,0

0

2

4

6

8

0 4 8 12 16

4 8 12 160


0

100

200

300max.

max.

max.

∆p-c

min.

min.

1m

2m

3m6m7m8m 4m5m

0 10 20 40 605030

0 DN 40

DN 50

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]

v

0 1 2 3 4 5

0 0,5 1,0 1,5 2,0

0,5 1,0 1,5 2,0

0

2

4

6

8

0 4 8 12 16

4 8 12 160


0

100

200

300max.

max.

∆p-v

min.

min.

3m4m5m6m7m

Dimension drawing


240

55

49 208

Pg 7

8282120106

Pg 9

Pg 13,5

65

120

DN 50

Ø 165Ø 125

Ø 110Ø 99

DN 50

4 x Ø14

4 x Ø19

Technical data

Type Stratos 50/1-8

Art no. 2090456




Speed n 1800 - 4800 rpm






Materials





73


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-Stratos 50/1-9


Pump curves



Q[Igpm]0 20 40 8060

[m/s]v

0 1 2 3

0

2

4

6

8

Q[m³/ h]20 250 5 10 15

Q[m³/ h]0 20 255 10 15

P1[W]

0

200

400

Q[l/s]0 2 64

8m9m 7m 6m 5m 4m 3m

2m

0

20

40

60

80

p[kPa]

1m min.

max.

H[m]

min.

max.

∆p-c

max.

∆p-v

max.

min.

9m 3m4m5m6m7m8m


Q[Igpm]0 20 40 8060

[m/s]v

0 1 2 3

Q[m³/ h]20 250 5 10 15

Q[m³/ h]0 20 255 10 15

P1[W]

0

200

400

Q[l/s]0 2 64

0

20

40

60

80

p[kPa]

0

2

4

6

8

H[m]

min.

Dimension drawing


280

66

62 256

Pg 7

9696136120

Pg 9

Pg 13,5

83

140

DN 50

Ø 165Ø 125

Ø 110Ø 99

DN 50

4 x Ø14

4 x Ø19

Technical data

Type Stratos 50/1-9

Art no. 2090457




Speed n 1400 - 4100 rpm






Materials








Pump curves


0 0,4 0,8 1,2 1,6 2,0 2,4

0 0,4 0,8 1,2

0 2 4 6 8 100 0,5 1,0 1,5 2,0 2,5

0 10 20 30

0

2

4

6

8

10

0

20

40

60

80

100

0 2 4 6 8 100

100

200

v[m/s]

min.

max.

∆p-c

p[kPa]H[m]

P1[W]

Q[m³/ h]Q[l/s]

Q[Igpm]

Q[m³/ h]

9m 8m 7m 6m 5m 4m 3m

2m

10m

1mmin.

max.


0 0,4 0,8 1,2 1,6 2,0 2,4

0 0,4 0,8 1,2

v[m/s]

8 1

0 3

8 1

0 2 4 6 00 0,5 1,0 1,5 2,0 2,5

0 10 2 0

0

2

4

6

8

10

0

20

40

60

80

100

0 2 4 6 00

100

200

min.

max.

∆p-v

p[kPa]H[m]

P1[W]

Q[m³/ h]Q[l/s]

Q[Igpm]

Q[m³/ h]

8m9m 7m 6m 5m 4m 3m

min.

max.

2m

10m


Dimension drawing


240

49

52 186

Pg 7

818111489

Pg 9

Pg 13,5

72

120

DN 50

Ø 165Ø 125

Ø 110Ø 99

DN 50

4 x Ø14

4 x Ø19

Technical data


Art no. 2103619




Speed n 1400 - 4450 rpm






Materials





75


Heat

ing,

air-

cond

ition

ing,

cool

ing



Pump curves


0 1 2 3 4

0 5 10 15 20 25

0 2 4 6 8

0 20 40 60 80

0

2

4

6

8

10

12

0 5 10 15 20 250

400

600

200

H[m]

P1[W]

[m/s]v

Q[m³/ h]

Q[l/s]

Q[m³/ h]

Q[Igpm]

30

30

100

max.max.

max.

∆p-c

10m11m

9m

2m

3m4m5m6m7m8m


1m min.

min.

0 1 2 3 4

0 5 10 15 20 25

0 2 4 6 8

0 20 40 60 80

0

2

4

6

8

10

12

0 5 10 15 20 250

400

200

600

H[m]

P1[W]

[m/s]v

Q[m³/ h]

Q[l/s]

Q[m³/ h]

Q[Igpm]

30

30

100


max.

∆p-v

max.

min.

9m 4m5m6m7m10m

11m8m

min.

Dimension drawing


280

66

62 256

Pg 7

9696136120

Pg 9

Pg 13,5

83

140

DN 50

Ø 165Ø 125

Ø 110Ø 99

DN 50

4 x Ø14

4 x Ø19

Technical data


Art no. 2090458




Speed n 1400 - 4600 rpm






Materials







Wilo-Stratos 65/1-9

Pump curves


0 0,5 1,0 1,5 2,0 2,5

0 5 10 15 20 25

0 2 4 6 8

0 20 40 60 80

0

2

4

6

8

10

12

0 5 10 15 20 250

400

H[m]

P1[W]

[m/s]v

200

600

Q[m³/ h]

Q[l/s]

Q[m³/ h]

Q[Igpm]

30

30

100

max.max.

max.

∆p-c

min.


min.

9m

1m

2m

3m4m5m6m7m8m

0 0,5 1,0 1,5 2,0 2,5

0 5 10 15 20 25

0 2 4 6 8

0 20 40 60 80

0

2

4

6

8

10

12

0 5 10 15 20 250

400

H[m]

P1[W]

v

200

600

Q[m³/ h]

Q[l/s]

Q[m³/ h]

Q[Igpm]

[m/s]

30

30

100

max.

∆p-v


min.

max.

min.

9m 4m 3m5m6m7m8m

Dimension drawing


280

66

62 256

Pg 7

9696136120

Pg 9

Pg 13,5

83

140

DN 65

Ø 185Ø 145

Ø 130Ø 118DN 65

4 x Ø14

4 x Ø19

Technical data

Type Stratos 65/1-9

Art no. 2090459




Speed n 1400 - 4600 rpm






Materials





77


Heat

ing,

air-

cond

ition

ing,

cool

ing



Pump curves


Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

0 10 20 30 40

10 20 30 400

0 40 120 16080

0 1 2 3

0 2 4 6 128 10

0

400

800

0

2

4

6

8

10

max.

max.

∆p-c

min.


min.

9m

1m

2m

3m4m5m6m7m10m 8m

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

0 10 20 30 40

10 20 30 400

0 40 120 16080

0 1 2 3

0 2 4 6 128 10

0

400

800

0

2

4

6

8

10

max.

max.

∆p-v

min.


min.

9m 4m5m6m7m10m 8m

Dimension drawing


340

78

87 325

Pg 7

120120164156

Pg 9

Pg 13,5

107

170

DN 65

Ø 185Ø 145

Ø 130Ø 118DN 65

4 x Ø14

4 x Ø19

Technical data


Art no. 2090460




Speed n 950 - 3300 rpm






Materials








Pump curves


200

Q[m³/ h]

Q[l/s]

Q[m³/ h]

Q[Igpm]

60

60

0 0,5 1,0 1,5 2,0 2,5 3,0 DN 80

DN 100[m/s]

v

0 0,4 0,8 1,2 1,6 2,0H[m]

P1[W]

1500

max.

∆p-c

0 10 20 30 40 50

0 4 8 12 16

0 40 80 120 160

0

2

4

6

8

10

12

0 10 20 30 40 500

500

1000


min.

max.max.

min.1m2m

4m6m10m

12m

8m

0 10 20 30 40 50

0 4 8 12 16

0 40 80 120 160

0

2

4

6

8

10

12

0 10 20 30 40 500

500

1000

60

200

Q[m³/ h]

Q[l/s]

Q[m³/ h]

Q[Igpm]

60


0 0,5 1,0 1,5 2,0 2,5 3,0 DN 80

DN 100[m/s]

v

0 0,4 0,8 1,2 1,6 2,0H[m]

P1[W]

1500

max.

∆p-v

max.

9m 5m

6m7m11m

8m 4m12m 10m

min.

min.

Dimension drawing


PN 6

PN 10

360

78

90 329

Pg 7

127127164156

Pg 9

Pg 13,5

114

180

DN 80

Ø 200Ø 150Ø 132

4 x Ø 14

DN 80

Ø 200Ø 160Ø 132

8 x Ø 19

DN 80

Technical data


Art no. 2087523 2087524

Rated pressure PN 6 PN 10







Weight approx. m 31 kg 31 kg


Materials





79


Heat

ing,

air-

cond

ition

ing,

cool

ing



Pump curves


200

Q[m³/ h]

Q[l/s]

Q[m³/ h]

Q[Igpm]

60

60

0 0,5 1,0 1,5 2,0 2,5 3,0 DN 80

DN 100[m/s]

v

0 0,4 0,8 1,2 1,6 2,0H[m]

P1[W]

1500

max.

∆p-c

0 10 20 30 40 50

0 4 8 12 16

0 40 80 120 160

0

2

4

6

8

10

12

0 10 20 30 40 500

500

1000


min.

max.max.

min.1m2m

4m6m10m

12m

8m

0 10 20 30 40 50

0 4 8 12 16

0 40 80 120 160

0

2

4

6

8

10

12

0 10 20 30 40 500

500

1000

60

200

Q[m³/ h]

Q[l/s]

Q[m³/ h]

Q[Igpm]

60


0 0,5 1,0 1,5 2,0 2,5 3,0 DN 80

DN 100[m/s]

v

0 0,4 0,8 1,2 1,6 2,0H[m]

P1[W]

1500

max.

∆p-v

max.

9m 5m

6m7m11m

8m 4m12m 10m

min.

min.

Dimension drawing


PN 6

PN 10

360

78

80 339

Pg 7

127127164157

Pg 9

Pg 13,5

104

180

DN 100

Ø 220Ø 170Ø 156

4 x Ø 19

DN 100

Ø 220Ø 180Ø 156

8 x Ø 19

DN 100

Technical data


Art no. 2087525 2087526










Materials






Heating, air-conditioning, coolingGlandless high-efficiency pumps (double pumps)

Series description Wilo-Stratos-D

DesignGlandless double circulation pump with flange connection, EC motor with automatic power adjustment

ApplicationHot-water heating systems of all kinds, air-conditioning systems, closed cooling circuits, industrial circulation systems

Type key

Special features/product benefits• Energy efficiency class A• Highest degrees of efficiency due to ECM technology• Up to 80% electricity savings compared to uncontrolled circulation pumps

• Front operation and access to the terminal space, variable installation positions, display independent of position


• Can be used in cooling/air-conditioning systems without ambient temperature limits


• System expansion by means of retrofittable interface modules for communication: Modbus, BACnet, LON, CAN, PLR etc.

• Remote control via infrared interface (IR-Module/IR-Monitor)• Integrable dual pump management due to retrofit Stratos

IF-Modules:- Main/standby mode with fault-dependent switchover- Efficiency-optimised peak-load operation

� � �

Example: Stratos-D 40/1-8Stratos High-efficiency pump (flange-end

pump), electronically controlledD Double pump40/ Nominal connection diameter1-8 Nominal delivery head range [m]

Technical data



•



-10 up to +110 °C



Motor/electronics

EEI Class A







Insulation class F


81


Heat

ing,

air-

cond

ition

ing,

cool

ing




• Manual control mode (n=constant)• �p-c for constant differential pressure• �p-v for variable differential pressure• �p-T for temperature-controlled differential pressure (programma-



Automatic functions• Stageless power adjustment depending on the operating mode• Automatic setback operation • Deblocking function• Soft start• Full motor protection with integrated trip electronics




Signal and display functions• Individual / collective fault signal (potential-free NC contact)

(programmable with the IR-Monitor)• Collective fault signal (potential-free NC contact)• Individual run signal (potential-free NO contact) (possible with Stratos IF-Modules)




mation BA via BUS system RS485 (possible with IF-Modules Stratos) • Serial digital interface BACnet MS/TP Slave for connection to building automation BA via BUS system RS485 (possible with IF-Modules Stratos)

• Serial digital interface CAN for connection to building automation BA via BUS system CAN (possible with IF-Modules Stratos)





Duty chart

Q[m³/h]0 10 20 30 40 50 60 70 80 90 100

H[m]

0

2

4

6

8

10

12

Wilo-Stratos-D+

65/1-12

80/1-12

32/1-8

50/1-1250/1-9

40/1-12

40(50)/1-8

32/1-12




• Parallel operation (efficiency-optimised peak load activation and de-activation): Various combinations with Stratos IF-Modules (accesso-ries) possible

Equipment• Flange versions:

- Standard version for pumps DN 32 to DN 65: Combination flange PN 6/10 (flange PN 16 acc. to EN 1092-2) for counter flanges PN 6 and PN 16,

- Standard version for pumps DN 80: Flange PN 6 (configured for PN 16 acc. to EN 1092-2) for counter flange PN 6,

- Special version for pumps DN 32 to DN 80: Flange PN 16 (acc. to EN 1092-2) for counter flange PN 16,

• Twin switch-over valve in pump housing• Plug-in position for optional extension with Wilo-IF-Modules

Scope of delivery• Pump• Incl. washers for flange screws (for nominal connection diameters

DN 32 - DN 65)• Including installation and operating instructions

Options• Special versions for operating pressure PN 16 (at additional charge)

Accessories• IR-Module• IR-Monitor• Stratos IF-Modules: Modbus, BACnet, CAN, PLR, LON, DP, Ext. Off,

Ext. Min., SBM, Ext.Off/SBM• Analogue interface converter AnaCon• Digital interface converters DigiCon/DigiCon-A and DigiCon-Mod-

bus/DigiCon-A

Terminal diagram


Terminal diagram


L N PE SSM

1~ 230 V, 50/60 Hz

StandardSSM: Collective fault signal

(NC contact according to VDI 3814, load capacity 1 A, 250 V ~) For function, see Wilo catalogue, chapter “Pump management Wilo-Control, planning guide”

L1 L3

L2 L3

L1 L2

PE SSM

3~230 V, 50/60 Hz

Option


83


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-Stratos-D 32/1-8


Pump curves


Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

0 1 2 3 4

12

0 0,5 1,0 1,5 3,53,02,52,0

0

2

4

5

3

1

6

7

0

100

200

0 4 82 6 10

0

0 2010 30 40

max.

∆p-c

124 82 6 10

max.max.

min.

min.

1m

2m3m4m5m6m7m

P1 Wilo-Stratos 32/1-8

Wilo-Stratos-D 32/1-81~230 V - DN 32

+

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

0 1 2 3 4

12

0 0,5 1,0 1,5 3,53,02,52,0

0

2

4

5

3

1

6

7

0

100

200

0 4 82 6 10

0

0 2010 30 40

max.

∆p-v

124 82 6 10

max.

min.

min.

2m3m4m5m6m7m



+

Dimension drawing


Pg 7

Pg 9Pg 13,5

182

106

112

107107

220

114

89

44

110

DN 32

Ø 140Ø 100

Ø 90Ø 76

DN 32

4 x Ø14

4 x Ø19

Technical data

Type Stratos-D 32/1-8

Art no. 2090461




Speed n 1400 - 3700 rpm






Materials








Pump curves


Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

0 2 4 6

20

0 1 2 3 654

0

2

4

6

8

10

0

200

400

600

0 4 8 12 16

204 8 12 160

0 20 40 60

max.max.

max.

∆p-c

min.

min.

9m

1m2m

3m

4m5m6m7m8m


+


Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

0 2 4 6

20

0 1 2 3 654

0

2

4

6

8

10

0

200

400

600

0 4 8 12 16

204 8 12 160

0 20 40 60

max.

max.

∆p-v

min.

min.

4m5m6m7m8m


+


Dimension drawing


Pg 7

Pg 9Pg 13,5

204

130

117

130110

220

120

106

57

110

DN 32

Ø 140Ø 100

Ø 90Ø 76

DN 32

4 x Ø14

4 x Ø19

Technical data


Art no. 2090462




Speed n 1600 - 4800 rpm






Materials





85


Heat

ing,

air-

cond

ition

ing,

cool

ing



Pump curves


Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

0 2 4 531 6

25

0 2 64

0

2

4

6

8

0

200

400

600

0 5 10 15 20

255 10 15 200

0 20 40 60 80

max.

min.

max.

max.

∆p-c

min.

1m

2m

3m4m5m6m7m8m


+


Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

0 2 4 531 6

25

0 2 64

0

2

4

6

8

0

200

400

600

0 5 10 15 20

255 10 15 200

0 20 40 60 80

max.

max.

∆p-v

min.

min.

3m4m5m6m7m


+


Dimension drawing


Pg 7

Pg 9Pg 13,5

200

138

125

135115

220

120

106

64

110

DN 40

Ø 150Ø 110

Ø 100Ø 84

DN 40

4 x Ø14

4 x Ø19

Technical data


Art no. 2090463




Speed n 1800 - 4800 rpm






Materials








Pump curves


0 1 2 3 4 5 6

0 5 10 15 20 25

0 2 4 6 8

0 20 40 60 80

0

2

4

6

8

10

12

0 5 10 15 20 250

400

800

H[m]

P1[W]

Q[m³/ h]

Q[l/s]

Q[m³/ h]

Q[Igpm]

[m/s]v

7

30

30

100

min.

max.max.

∆p-c

max.

min.

9m

1m2m

3m

4m5m6m7m10m11m12m 8m


+


0 1 2 3 4 5 6

0 5 10 15 20 25

0 2 4 6 8

0 20 40 60 80

0

2

4

6

8

10

12

0 5 10 15 20 250

400

800

H[m]

P1[W]

Q[m³/ h]

Q[l/s]

Q[m³/ h]

Q[Igpm]

[m/s]v

7

30

30

100

max.

max.

min.

min.


+

9m 4m5m6m7m10m11m12m 8m


∆p-v

Dimension drawing


Pg 7

Pg 9Pg 13,5

252

144

151

145145

250

136

120

62

125

DN 40

Ø 150Ø 110

Ø 100Ø 84

DN 40

4 x Ø14

4 x Ø19

Technical data


Art no. 2090464




Speed n 1400 - 4600 rpm






Materials





87


Heat

ing,

air-

cond

ition

ing,

cool

ing



Pump curves


Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

0 2 31

25

0 2 64

0

2

4

6

8

0

200

400

600

0 5 10 15 20

255 10 15 200

0 20 40 60 80

max.

min.

max.

max.

∆p-c

min.

1m

2m

3m4m5m6m7m8m


+


Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

0 2 31

25

0 2 64

0

2

4

6

8

0

200

400

600

0 5 10 15 20

255 10 15 200

0 20 40 60 80

max.

max.

∆p-v

min.

min.

3m4m5m6m7m


+


Dimension drawing


Pg 7

Pg 9Pg 13,5

204

135

123

132113

240

120

106

61

120

DN 50

Ø 165Ø 125

Ø 110Ø 99

DN 50

4 x Ø14

4 x Ø19

Technical data


Art no. 2090465




Speed n 1800 - 4800 rpm






Materials








Pump curves


Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

0 3 51 4 62

40

0 2 64 8 1210

0

2

4

6

8

0

400

800

0 10 20 30

4010 20 300

0 40 80 140120

max.

min.

max.

max.

∆p-c

min.

1m2m

3m4m5m6m7m8m


+


Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

0 3 51 4 62

40

0 2 64 8 1210

0

2

4

6

8

0

400

800

0 10 20 30

4010 20 300

0 40 80 140120

max.

max.

∆p-v

min.

min.

9m 3m4m5m6m7m8m


+


Dimension drawing


Pg 7

Pg 9Pg 13,5

256

148

159

145145

280

136

120

62

140

DN 50

Ø 165Ø 125

Ø 110Ø 99

DN 50

4 x Ø14

4 x Ø19

Technical data


Art no. 2090466




Speed n 1400 - 4100 rpm






Materials





89


Heat

ing,

air-

cond

ition

ing,

cool

ing



Pump curves


0 1 2 3 4 5 6

0 40 80 120

0

2

4

6

8

10

12

0

500

1000

H[m]

P1[W]

0 2 64 8 1210

400 10 20 30

4010 20 300

Q[m³/ h]

Q[l/s]

Q[m³/ h]

Q[Igpm]

[m/s]v

140

max. max.


+

min. P1 Wilo-Stratos 50/1-12

9m

1m2m

3m

4m5m6m7m10m11m 8m

0 1 2 3 4 5 6

0 10 20 30 40

0 2 4 6 8 10 12

0 40 80 120

0

2

4

6

8

10

12

0 10 20 30 400

500

1000

Q[m³/ h]

Q[l/s]

Q[m³/ h]

Q[Igpm]

[m/s]v

140

max.

∆p-v

H[m]

P1[W]

min.

min.

9m

4m

5m6m7m10m11m 8m


+


Dimension drawing


Pg 7

Pg 9Pg 13,5

256

148

159

145145

280

136

120

62

140

DN 50

Ø 165Ø 125

Ø 110Ø 99

DN 50

4 x Ø14

4 x Ø19

Technical data


Art no. 2090467




Speed n 1400 - 4600 rpm






Materials








Pump curves


Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

0 1 2 3 54

7060

0 3 6 9 181512

0

2

4

10

6

8

0

500

1000

1500

0 20 4010 30 50

706020 4010 30 500

0 10050 150 200 250

max.

max.

∆p-c

min.

min.

max.

9m

1m

2m

3m4m5m6m7m10m 8m



+

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

0 1 2 3 54

7060

0 3 6 9 181512

0

2

4

10

6

8

0

500

1000

1500

0 20 4010 30 50

706020 4010 30 500

0 10050 150 200 250

max.

max.

∆p-v

min.

min.

9m 4m5m6m7m10m 8m



+

Dimension drawing


Pg 7

Pg 9Pg 13,5

325

196

209

188188

340

164

156

88

170

DN 65

Ø 185Ø 145

Ø 130Ø 118DN 65

4 x Ø14

4 x Ø19

Technical data


Art no. 2090468










Materials





91


Heat

ing,

air-

cond

ition

ing,

cool

ing



Pump curves


0 1 2 3 4 5

0 20 40 60 80 100

0 5 10 15 20 25 30

0 100 200 300

0

2

4

6

8

10

12

0 20 40 60 80 1000

1000

2000

Q[m³/ h]

Q[l/s]

Q[m³/ h]

Q[Igpm]

[m/s]v

H[m]

P1[W]

3000max.

max.

max.

∆p-c

min.

min.

9m

1m2m

3m

4m5m6m7m10m11m12m 8m


+


0 1 2 3 4 5

0 20 40 60 80 100

0 5 10 15 20 25 30

0 100 200 300

0

2

4

6

8

10

12

0 20 40 60 80 1000

1000

2000

Q[m³/ h]

Q[l/s]

Q[m³/ h]

Q[Igpm]

[m/s]v

H[m]

P1[W]

3000

max.

∆p-v

max.

min.

min.

9m

4m

5m6m7m10m11m12m 8m


+

6


Dimension drawing


PN 6

PN 10

Pg 7

Pg 9Pg 13,5

329

221

235

203203

360

164

156

100

180

DN 80

Ø 200Ø 150Ø 132

4 x Ø 14

DN 80

Ø 200Ø 160Ø 132

8 x Ø 19

DN 80

Technical data

Type Stratos-D 80/1-12 Stratos-D 80/1-12

Art no. 2087527 2087528










Materials






Heating, air-conditioning, coolingGlandless automatic pumps (single pumps)

Series description Wilo-Smart

DesignGlandless circulating pump with screwed connection and automatic power adjustment

ApplicationHot-water heating systems of all kinds, industrial circulation systems

Type key

Special features/product benefits• Energy efficiency class A (Smart A 25/4, 30/4)• Up to 70% electricity cost savings compared to uncontrolled heating pumps

• Simple pipe connection due to the safe and practical wrench attach-ment point on the pump body.

• Safe electrical connection due to ergonomically optimised terminal box. Quick connection with spring clips.

• Simple operation. Factory setting suitable for 80% of all heating sys-tem requirements. Simple selection of the three pre-programmed control channels with the “red button”.

• The automatic controller of the Wilo-Smart prevents flow noise in the heating system and reduces electricity consumption.

• Operational reliability due to automatic deblocking function. A spe-cial bronze filter prevents particles from penetrating the motor com-partment.

� �

Example: Smart A 25/4Smart A Automatic pump of energy efficiency class ASmart Automatic pump25 Nominal diameter Rp 14 Max. delivery head 4 m

Technical data



•


Temperature range for applications in HAVC systems at max. ambient temperature of +25 °C

•+2 to +95 °C

Rated pressure 10 bar


Mains connection 1~230 V, 50 Hz

Motor/electronics


Emitted interference EN 61800-3

Interference resistance EN 61800-3


Insulation class F


93


Heat

ing,

air-

cond

ition

ing,

cool

ing

Series description Wilo-Smart



• Speed-stage switching• �p-c for constant differential pressure (Smart version)• �p-c for variable differential pressure (Smart A version)

Manual functions• Control channel adjustment (3 control channels)

Automatic functions• Deblocking function

Equipment• Wrench attachment point on pump body• Quick connection with spring clips• Blocking current-proof motor• Particle filter

Scope of delivery• Pump• Seals• Installation and operating instructions

Options• Wilo-Smart A 25/4-130 and 25/6-130: Pump with short overall

length of 130 mm• Wilo-Smart...-RG with pump housing made of red brass, for use in floor heating systems

Accessories• Screwed connections

Pump curves

H[m]

00

1

2

3

4

10,5 21,5 3 Q[m³/h]2,5 3,5

Wilo-Smart

Smart-A 25/4, 30/4

Smart 15/6, 25/6, 25/6-RG, 30/6Smart 15/4, 25/4-RG

Terminal diagram

Blocking current-proof motorSingle-phase motor (EM) 2-pole - 1~230 V, 50 HzWith built-in capacitor

L N PE



Wilo-Smart 15/4-130

Pump curves

H [m

]

0 0,5 1,0 1,5 2,0 2,5 3,0 3,5

0 0,5 1,0 1,5 2,0 2,5 3,0 3,5

0 0,25 0,5 0,75 1,0

0 2,5 5 7,5 10 12,5

5

4

3

2

1

0

50

40

30

20

Q

[l/s]

[lgpm]

[m3/h]

[m3/h]

P 1[W]

Wilo-Smart 15/4, 25/41~230V - Rp ½, Rp1

[m/s]0 0,5 1 1,5

0 0,5 1 1,5 2 2,5 3v

Rp1

Rp½

Dimension drawing

11771 G 1

85

65

78

9633

130

93,5

93,5

x

Technical data

Type Smart 15/4-130

Art no. 4120654

EEI Class B



Thread G 1


Speed n 1595 - 2700 rpm




Minimum suction head at 50 / 95 °C 0.5 / 3 m

Materials





95


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-Smart 15/6-130


Pump curves

H [m

]

Q

[l/s]

0 2,5 5 7,5 10 12,5 [lgpm]

[m3/h]

0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m3/h]20

40

60

80

P 1[W]

0

1

2

3

4

5

6

0 0,5 1 21,5

0 0,25 0,5 0,75 1,0

2,5 3 3,5

[m/s]0

0

0,5

0,5

1 1,5

0 0,5 1 1,5 2 2,5 3

1

v

Rp1

Rp½

Rp1¼

Wilo-Smart 15/6, 25/6, 30/61~230V - Rp ½, Rp1, Rp1¼

Dimension drawing

11771 G 1

88

65

78

9633

130

93,5

93,5

x

Technical data

Type Smart 15/6-130

Art no. 4120660

EEI Class B



Thread G 1


Speed n 1250 - 2800 rpm





Materials







Wilo-Smart A 25/4

Pump curves

H [m

]

0 0,5 1,0 1,5 2,0 2,5 3,0 3,5

0 0,5 1,0 1,5 2,0 2,5 3,0 3,5

0 0,25 0,5 0,75 1,0

0 2,5 5 7,5 10 12,5

5

4

3

2

1

0

Q

[l/s]

[lgpm]

[m3/h]

[m3/h]

P 1[W]

[m/s]0

0

0,5

0,5

1 1,5

1

vRp1

Rp1¼

Wilo-Smart-A25/4, 30/41~230V - Rp1, Rp1¼

0

10

20

30

40

50

60

Dimension drawing

Smart A 25/4

Dimension drawing

Smart A 25/4-130

11771 G ½

88

90

78

9633

180

93,5

93,5

x

11771

88

93,5

x 93,

5

G ½

130

65

3378

96

Technical data

Type Smart A 25/4 Smart A 25/4-130

Art no. 4132506 4132507

EEI Class A A



Thread G ½


Speed n 1500 - 2575 rpm




Minimum suction head at 50 / 95 °C 0.5 / 3 m 0.5 / 3 m

Materials





97


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-Smart 25/4-RG


Pump curves

H [m

]

0 0,5 1,0 1,5 2,0 2,5 3,0 3,5

0 0,5 1,0 1,5 2,0 2,5 3,0 3,5

0 0,25 0,5 0,75 1,0

0 2,5 5 7,5 10 12,5

5

4

3

2

1

0

50

40

30

20

Q

[l/s]

[lgpm]

[m3/h]

[m3/h]

P 1[W]

Wilo-Smart 15/4, 25/41~230V - Rp ½, Rp1

[m/s]0 0,5 1 1,5

0 0,5 1 1,5 2 2,5 3v

Rp1

Rp½

Dimension drawing

11771 G 1½

85

90

78

9633

180

93,5

93,5

x

Technical data

Type Smart 25/4-RG

Art no. 4117120

EEI Class B



Thread G 1½


Speed n 1595 - 2700 rpm





Materials

Pump housing

Red brass (CC 499K) according to DIN EN 1982 and according to TrinkwV 2001 (drinking water ordi-nance)






Wilo-Smart 25/6

Pump curves

H [m

]

Q

[l/s]

0 2,5 5 7,5 10 12,5 [lgpm]

[m3/h]

0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m3/h]20

40

60

80

P 1[W]

0

1

2

3

4

5

6

0 0,5 1 21,5

0 0,25 0,5 0,75 1,0

2,5 3 3,5

[m/s]0

0

0,5

0,5

1 1,5

0 0,5 1 1,5 2 2,5 3

1

v

Rp1

Rp½

Rp1¼


Dimension drawing

Smart 25/6, Smart 25/6-RG

Dimension drawing

Smart 25/6-130

11771 G 1½

88

90

78

9633

180

93,5

93,5

x

11771

88

93,5

x 93,

5

G 1½

130

65

3378

96

Technical data

Type Smart 25/6

Smart 25/6-130 Smart 25/6-RG

Art no. 4100901 4100902 4117126

EEI Class B



Thread G 1½


Speed n 1250 - 2800 rpm





Materials


Red brass (CC 499K) ac-cording to DIN EN 1982 and according to TrinkwV 2001 (drinking water ordinance)




99


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-Smart A 30/4


Pump curves

H [m

]

0 0,5 1,0 1,5 2,0 2,5 3,0 3,5

0 0,5 1,0 1,5 2,0 2,5 3,0 3,5

0 0,25 0,5 0,75 1,0

0 2,5 5 7,5 10 12,5

5

4

3

2

1

0

Q

[l/s]

[lgpm]

[m3/h]

[m3/h]

P 1[W]

[m/s]0

0

0,5

0,5

1 1,5

1

vRp1

Rp1¼

Wilo-Smart-A25/4, 30/41~230V - Rp1, Rp1¼

0

10

20

30

40

50

60

Dimension drawing

11771 G 2

88

90

78

9633

180

93,5

93,5

x

Technical data

Type Smart A 30/4

Art no. 4132508

EEI Class A



Thread G 2


Speed n 1500 - 2575 rpm





Materials







Wilo-Smart 30/6

Pump curves

H [m

]

Q

[l/s]

0 2,5 5 7,5 10 12,5 [lgpm]

[m3/h]

0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 [m3/h]20

40

60

80

P 1[W]

0

1

2

3

4

5

6

0 0,5 1 21,5

0 0,25 0,5 0,75 1,0

2,5 3 3,5

[m/s]0

0

0,5

0,5

1 1,5

0 0,5 1 1,5 2 2,5 3

1

v

Rp1

Rp½

Rp1¼


Dimension drawing

11771 G 2

88

90

78

9633

180

93,5

93,5

x

Technical data

Type Smart 30/6

Art no. 4102051

EEI Class B



Thread G 2


Speed n 1250 - 2800 rpm





Materials





101

Heating, air-conditioning, coolingGlandless standard pumps (single pumps)

Heat

ing,

air-

cond

ition

ing,

cool

ing

Series description Wilo-Star-RS


DesignGlandless circulation pump with threaded connection. Preselectable speed stages for power adjustment

ApplicationHot-water heating systems of all kinds, industrial circulation sys-tems, cold water systems and air-conditioning systems

Type key

Special features/product benefits• Suitable for any installation position with horizontal shaft; terminal

box in 3-6-9-12 o'clock position• Pre-selectable three speed stages for load adjustment• Easy, safe installation with the practical wrench attachment point on the pump body

• Simplified electrical installation through the terminal box with re-movable threaded cable connection that can be used on both sides; quick connection with spring clips

� �

Example: Wilo-Star-RS 25/4Star-RS Standard pump (screw-end pump)25/ Nominal connection diameter R4 Nominal delivery head [m] at Q = 0 m3/ h

Technical data



•



-10 up to +110 °C



Motor/electronics

Motor protection Not required (block-ing-current proof)

Electromagnetic compatibility –



Speed control –


Insulation class F




Series description Wilo-Star-RS


• Speed-stage switching

Manual functions• Selection of speed stages (3 speed stages)

Equipment• Wrench attachment point on pump body• Cable entry possible on both sides• Quick connection with spring clips• Blocking current-proof motor

Scope of delivery• Pump• Seals• Installation and operating instructions

Options• Version ...RG with housing made of red brass• Version ... -130 with short overall length of 130 mm

Accessories• Screwed connections• Adapter fittings• Thermal insulation shells

Pump curves

0

1

2

3

4

5

6

7

H[m]

0 1 2 3 4 5 Q[m³/h]

Star-RS 15/6, 25/6, 30/6

Star-RS 25/8, 30/8

Star-RS 15/4, 25/4, 30/4

Star-RS 25/7, 30/7

Star-RS 25/2, 30/2

Wilo-Star-RS

Terminal diagram


L N PE

103


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-Star-RS 15/4


Pump curves

Q[m³/h]0 0,5 1,0 1,5 2,0 2,5 3,0Q[l/s]0 0,2 0,4 0,6 0,8

Q[Igpm]1082 4 60

H[m]

0

1

2

3

4

Q[m³/h]0 0,5 1,0 1,5 2,0 2,5 3,0

P1[W]

0

20

40

0,5

1,00

0

0

1,0

1,0

1,5Rp½

0,5

1,50,5 2,0 2,5

[m/s]Rp1

Rp1¼

v

Wilo-Star-RS15/4, 25/4, 30/41~230 V - Rp ½ / Rp 1 / Rp 1¼

max.

min.

max.

min.

Dimension drawing

104

93.5

130

96

78

65

G 1

34

PG 11

Technical data

Type Star-RS 15/4

Art no. 4063802

EEI Class B



Thread G 1


Speed n 2350 / 2630 / 2720 rpm

Power consumption P1 28 / 38 / 48 W

Current consumption I 0.13 / 0.17 / 0.21 A



Materials







Wilo-Star-RS 15/6

Pump curves

Q[m³/h]0 1 2 3 4

Q[m³/h]0 1 2 3 4

Q[l/s]0 0,2 0,4 0,6 0,8 1,0 1,2

Q[Igpm]0 4 8 12 16

H[m]

0

1

2

3

4

5

6

P1[W]

0

40

80

Wilo-Star-RS15/6, 25/6, 30/61~230 V - Rp½ / Rp1 / Rp1¼

min.

max.

min.

0,5

1,00

0

0

1,0

1,0

1,5

Rp½

0,5

1,50,5 2,0 2,5

[m/s]Rp1

Rp1¼

v

max.

Dimension drawing

104

93.5

130

96

78

65

G 1

33

PG 11

Technical data

Type Star-RS 15/6

Art no. 4063803

EEI Class C



Thread G 1


Speed n 2480 / 2750 / 2840 rpm





Materials





105


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-Star-RS 25/2


Pump curves

Q

0,50

00

0

0

0,5

[l/s]

[lgpm]

00

0,5

0,5

[m/s]

1

2

0,25

v

0

1,0

0,75

1,25

84

40

30

20

10

Rp 1

Rp1¼

max.

0,25

0,5

0,75

min.

max.

1,0 1,5 2,0 2,5

0,20,1 0,3

2

0,4

6

0,6 0,7

1 1,5 2 2,5

Wilo-Star-RS25/2, 30/21~230 V - Rp1 / Rp1¼

[m3/h]

P1[W]

H[m]

[m3/h]

min.

Dimension drawing

93.5

104

73

180

96

78

90

G 1½

PG 11

58

34

Technical data

Type Star-RS 25/2

Art no. 4032952

EEI Class C



Thread G 1½


Speed n 1660 / 2210 / 2250 rpm





Materials







Wilo-Star-RS 25/4

Pump curves

Q[m³/h]0 0,5 1,0 1,5 2,0 2,5 3,0Q[l/s]0 0,2 0,4 0,6 0,8

Q[Igpm]1082 4 60

H[m]

0

1

2

3

4

Q[m³/h]0 0,5 1,0 1,5 2,0 2,5 3,0

P1[W]

0

20

40

0,5

1,00

0

0

1,0

1,0

1,5Rp½

0,5

1,50,5 2,0 2,5

[m/s]Rp1

Rp1¼

v


max.

min.

max.

min.

Dimension drawing

Star-RS 25/4, Star-RS 25/4-RG

Dimension drawing

Star-RS 25/4-130

93.5

104

73

180

96

78

90

G 1½

PG 11

58

34

104

93.5

130

96

78

65

G 1½

34

PG 11

Technical data

Type Star-RS 25/4

Star-RS 25/4-130 Star-RS 25/4-RG

Art no. 4032954 4033776 4035758

EEI Class B



Thread G 1½


Speed n 2350 / 2630 / 2720 rpm





Materials


Red brass (CC 499K) according to DIN EN 1982 and according to TrinkwV 2001 (drinking water or-dinance)


Poly-propylene

Plastic (PP - 40% GF)



107


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-Star-RS 25/6


Pump curves

Q[m³/h]0 1 2 3 4

Q[m³/h]0 1 2 3 4

Q[l/s]0 0,2 0,4 0,6 0,8 1,0 1,2

Q[Igpm]0 4 8 12 16

H[m]

0

1

2

3

4

5

6

P1[W]

0

40

80


min.

max.

min.

0,5

1,00

0

0

1,0

1,0

1,5

Rp½

0,5

1,50,5 2,0 2,5

[m/s]Rp1

Rp1¼

v

max.

Dimension drawing

Star-RS 25/6, Star-RS 25/6-RG

Dimension drawing

Star-RS 25/6-130

93.5

104

76

180

96

78

90

G 1½

PG 11

58

33

104

93.5

130

96

78

65

G 1½

33

PG 11

Technical data

Type Star-RS 25/6

Star-RS 25/6-130 Star-RS 25/6-RG

Art no. 4032956 4033782 4035761

EEI Class C



Thread G 1½


Speed n 2480 / 2750 / 2840 rpm





Materials


Red brass (CC 499K) ac-cording to DIN EN 1982 and accord-ing to TrinkwV 2001 (drinking water ordinance)






Wilo-Star-RS 25/7

Pump curves

[m/s]0 0,5 1,0 1,5 2,0

Q[m³/h]0 1 2 3 4 5 6

Q[l/s]0 0,4 0,8 1,2 1,6

Q[Igpm]0 4 8 12 16 20

H[m]

0

2

4

6

8

Q[m³/h]0 1 2 3 4 5 6

P1[W]

0

50

100

150

v0 0,5 1,0 1,5 2,0 2,5 3,0

Wilo-Star-RS25/7, 30/71~230 V - Rp 1 / Rp 1¼

Rp1

Rp1¼

min.

max.

min.

max.

Dimension drawing

Star-RS 25/7

Dimension drawing

Star-RS 30/7

93.5

101

79

180

109

91

90

G 1½

PG 11

54

32

93.5

101

79

180

109

91

90

G 2

PG 11

54

32

Technical data

Type Star-RS 25/7 Star-RS 30/7

Art no. 4037310 4037311

EEI Class D D



Thread G 1½ G 2


Speed n 2300 / 2650 / 2800 rpm





Materials

Pump housing Grey cast iron

Impeller Fibreglass-reinforced PP



109


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-Star-RS 25/8


Pump curves

Q[m³/h]0 1 2 3 4 5 6

Q[l/s]0 0,4 0,8 1,2 1,6

Q[Igpm]0 4 8 12 16 20

H[m]

0

2

4

6

8

Q[m³/h]0 1 2 3 4 5 6

P1[W]

0

50

100

150

[m/s]0 0,5 1,0 1,5 2,0

v0 0,5 1,0 1,5 2,0 2,5 3,0 Rp1

Rp1¼

Wilo-Star-RS25/8, 30/81~230 V - Rp 1 / Rp 1¼

min.

max.

max.

min.

Dimension drawing

Star-RS 25/8

Dimension drawing

Star-RS 30/8

93.5

116

79

180

119

88

90

G 1½

PG 11

58

33

93.5

116

79

180

119

88

90

G 2

PG 11

58

33

Technical data

Type Star-RS 25/8 Star-RS 30/8

Art no. 4094258 4094375

EEI Class D D



Thread G 1½ G 2


Speed n 2122 / 2404 / 2760 rpm





Materials

Pump housing Grey cast iron

Impeller Fibreglass-reinforced PP





Wilo-Star-RS 30/2

Pump curves

Q

0,50

00

0

0

0,5

[l/s]

[lgpm]

00

0,5

0,5

[m/s]

1

2

0,25

v

0

1,0

0,75

1,25

84

40

30

20

10

Rp 1

Rp1¼

max.

0,25

0,5

0,75

min.

max.

1,0 1,5 2,0 2,5

0,20,1 0,3

2

0,4

6

0,6 0,7

1 1,5 2 2,5

Wilo-Star-RS25/2, 30/21~230 V - Rp1 / Rp1¼

[m3/h]

P1[W]

H[m]

[m3/h]

min.

Dimension drawing

93.5

104

73

180

96

78

90

G 2

PG 11

58

34

Technical data

Type Star-RS 30/2

Art no. 4033760

EEI Class C



Thread G 2


Speed n 1660 / 2210 / 2250 rpm





Materials





111


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-Star-RS 30/4


Pump curves

Q[m³/h]0 0,5 1,0 1,5 2,0 2,5 3,0Q[l/s]0 0,2 0,4 0,6 0,8

Q[Igpm]1082 4 60

H[m]

0

1

2

3

4

Q[m³/h]0 0,5 1,0 1,5 2,0 2,5 3,0

P1[W]

0

20

40

0,5

1,00

0

0

1,0

1,0

1,5Rp½

0,5

1,50,5 2,0 2,5

[m/s]Rp1

Rp1¼

v


max.

min.

max.

min.

Dimension drawing

93.5

104

73

180

96

78

90

G 2

PG 11

58

34

Technical data

Type Star-RS 30/4

Art no. 4033765

EEI Class B



Thread G 2


Speed n 2350 / 2630 / 2720 rpm





Materials







Wilo-Star-RS 30/6

Pump curves

Q[m³/h]0 1 2 3 4

Q[m³/h]0 1 2 3 4

Q[l/s]0 0,2 0,4 0,6 0,8 1,0 1,2

Q[Igpm]0 4 8 12 16

H[m]

0

1

2

3

4

5

6

P1[W]

0

40

80


min.

max.

min.

0,5

1,00

0

0

1,0

1,0

1,5

Rp½

0,5

1,50,5 2,0 2,5

[m/s]Rp1

Rp1¼

v

max.

Dimension drawing

93.5

104

76

180

96

78

90

G 2

PG 11

58

33

Technical data

Type Star-RS 30/6

Art no. 4033770

EEI Class C



Thread G 2


Speed n 2480 / 2750 / 2840 rpm





Materials





113


Heat

ing,

air-

cond

ition

ing,

cool

ing

Series description Wilo-TOP-S


DesignGlandless circulation pump with screwed connection or flange con-nection.

ApplicationHot-water heating systems of all kinds, industrial circulation sys-tems, air-conditioning systems and closed cooling circuits

Type key

Special features/product benefits• Can be used in heating systems and in cooling/air-conditioning sys-tems from -20 °C to +130 °C (TOP-S80/15 and TOP-S80/20 from -20 °C to +110 °C)

• Pump housing with cataphoretic coating for the prevention of corro-sion by condensation formation

• Manual power adjustment with 3 speed stages• Simple installation due to combination flange PN 6/PN 10 (for DN 40 to DN 65)

� �

Example: TOP-S 40/10TOP-S Standard pump (screw-end pump or flange-

end pump)40/ Nominal connection diameter10 Nominal delivery head [m] at Q = 0 m3/ h

Technical data


Heating water (in accordance with VDI 2035) •Water-glycol mixtures (max. 1:1; above 20% admixture, the pump-ing data must be checked)

•


Temperature range for applica-tions in heating, ventilation & air-conditioning systems at max. am-bient temperature of +40 °C

-20 °C to +130 °C, short-term operation (2 h) to +140 °C (TOP-S 25/13, 80/15, 80/20 and pumps with Wilo-Protect-mod-ule: -20 °C to +110 °C)


Mains connection

1~230 V, 50 Hz (depending on type)3~400 V, 50 Hz3~230 V, 50 Hz (with optional switching plug)

Motor/electronics




Insulation class H




Series description Wilo-TOP-S



Manual functions• Setting of the speed stages: 3 speed stages (2 speed stages for

1~pumps with P2 � 350 W)

Automatic functions• Full motor protection with integrated trip electronics (standard equipment only for 3~pumps with P2 � 180 W and 1~pumps with P2 � 350 W, optional for all types with Wilo-Protect-Module C)

External control functions• “Overriding Off” control input (optional for all types with Wilo-Pro-tect-Module C)

Signal and display functions• Individual/collective fault signal (potential-free NC contact) (optional for all types with Wilo-Protect-Module C)

• Collective fault signal (potential-free NC contact) (standard equip-ment only with 3~ pumps with P2 � 180 W and 1~ pumps with P2 � 350 W, optional in all types with Wilo-Protect-Module C)

• Individual run signal (potential-free NO contact) (optional for all types with Wilo-Protect-Module C)

• Thermal winding contact (WSK, potential-free NC contact) (only for 1~pumps with P2 = 180 W)

• Fault signal light (standard equipment only for 3~pumps with P2 � 180 W and 1~pumps with P2 � 350 W, optional for all types with Wilo-Protect-Module C)

• Direction of rotation control light (only for 3~pumps )

Dual pump management (double pump or 2 x single pump)• Main/standby mode (automatic fault-actuated switchover/time-de-pendent pump cycling): optional for all types with Wilo-Protect-Module C

Equipment• In flange pumps: Flange versions


- Standard version for pumps DN 80 / DN 100: Flange PN 6 (config-ured for PN 16 acc. to EN 1092-2) for counter flange PN 6,


• Cable lead-in possible from both sides (only for 1~pumps and 3~pumps with P2 � 180 W)

• Standard thermal insulation for heating applications

Scope of delivery• Pump• Thermal insulation• Including seals for threaded connection• Washers for flange screws (for nominal connection diameters DN 40 -

DN 65)• Installation and operating instructions

Options• Special version for operating pressure PN 16 (at additional charge)• Version for special voltages on request.

Accessories• Screwed connection for threaded connection• Adapter fittings• For pumps 3~400 V:

- Switching plug 3~230 V, 50 Hz (not TOP-S 80/15, TOP-S 80/20)- Wilo-Protect-Module C, 3~400 V

• For pumps 1~230 V:- Wilo-SK 602/SK 622 tripping unit for full motor protection- Wilo-Protect-Module C, 1~230 V

• Pump cold water insulation Wilo-ClimaForm

Duty chart

0,1 0,2 0,3 0,4 0,8 1,2 1,6 4 8 12 16 20 24 32 40 80

H[m]

0

2

4

6

8

10

16

18

14

12

Q[m³/h]

Wilo-TOP-S

65/10

65/13

65/15

80/1080/1580/20

65/7

50/7

50/4

50/15

50/10

40/15

40/7

40/4

40/10

30/4

25(30)/7

25(30)/10

25(30)/5

25/13

100/10

80/7

115


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-S 25/5 and TOP-S 30/5 (1~230 V)


Pump curves

Single-phase current

Terminal diagram


internal protection against unacceptably high winding temperaturesTriggering: Internal interruption of motor voltageReset: Automatic after motor has cooled down

0 1 2 3 4 5 6

0 1 2 3 4 5 6 [m 3/h]

Q

[m 3/h]

150

125

100

75

50

25

0

6

5

4

3

2

1

0

Wilo-TOP-S 25/5Wilo-TOP-S 30/51~230 V - Rp1/Rp11/4

0 0,5 1 1,5

0 5 10 15 20 [lgpm]

[l/s]

min.

min.

max.

0 1 2 3

0 0,5 1 1,5 2

v

[m/s]Rp1

Rp11/4

max.

P 1[W]

H[m

]

L NPE

NL

Dimension drawing

TOP-S 25/5 (1~230 V)

Dimension drawing

TOP-S 30/5 (1~230 V)

Pg

Rp 1

50 52

88 88

G 1½

180

92

65

40

150

90

60 44

Pg

Rp 1¼

50 52

88 88

G 2

180

92

65

40

150

90

60 44

Technical data

Type TOP-S 25/5 TOP-S 30/5

Art no. 2044009 2044013

EEI Class D




Speed n 1200 / 1640 / 2320 rpm


Power consumption 1~230 V P1

75 / 110 / 140 W

Current at 1~230V I 0.35 / 0.55 / 0.65 A

Capacitor 3.7 �F / 400 VDB



Minimum suction head at 50 / 95 / 110 / 130 °C 0.5 / 5 / 11 / 24 m

Materials


Impeller Plastic (PPE), trade name: Noryl





Wilo-TOP-S 25/5 and TOP-S 30/5 (3~400/230 V)

Pump curves

Three-phase current

Terminal diagram

Mains connection 3~400 V, 50 Hz3~230 V, 50 Hz (with optional switching plug 3~230 V)internal protection against unacceptably high winding temperatures

Triggering: Internal interruption of a motor phaseReset: Disconnect mains voltage, allow motor to cool down,

switch mains voltage back on again

0 0,5 1 1,5

0 5 10 15 20 [lgpm]

[l/s]0 1 2 3 4 5 6

0 1 2 3 4 5 6 [m 3/h]

Q

[m 3/h]

150

125

100

75

50

25

0

6

5

4

3

2

1

0

Wilo-TOP-S 25/5Wilo-TOP-S 30/53~400 V - Rp1/Rp11/4

min.

min.

max.

0 1 2 3

0 0,5 1 1,5 2

v

[m/s]Rp1

Rp11/4

max.

P 1[W]

H[m

]

L1 L2PE

L2

L3

L3L1

Dimension drawing

TOP-S 25/5 (3~400 V)

Dimension drawing

TOP-S 30/5 (3~400 V)

Pg

Rp 1

50 52

88 88

G 1½

180

92

65

40

150

90

60 44

Pg

Rp 1¼

50 52

88 88

G 2

180

92

65

40

150

90

60 44

Technical data


Art no. 2044010 2044014

EEI Class D



Mains connection 3~400/230 V, 50 Hz

Speed n 1890 / 2190 / 2650 rpm



Current at 3~400V I 0.15 / 0.20 / 0.40 A

Current at 3~230V I 0.25 / 0.35 / 0.65 A

Capacitor –




Materials





117


Heat

ing,

air-

cond

ition

ing,

cool

ing



Pump curves


Terminal diagram



[m/s]

P1[W]

H[m]

0 1 2

Q[m³/h]

Q[l/s]

Q[Igpm]

Q[m³/h]

v

Rp1

Rp1¼

0 1 2 3

0 1 2 3 4 5 6

0 0,4 0,8 1,2 1,6

0 5 10 15 20

2,0

25

0

1

2

3

4

5

6

7

0 1 2 3 4 5 6

7

70

100

200

max.

min.

min.

max.

Wilo-TOP-S 25/7Wilo-TOP-S 30/71~230 V - Rp 1/ Rp 1¼

L NPE

NL

Dimension drawing

TOP-S 25/7 (1~230 V)

Dimension drawing

TOP-S 30/7 (1~230 V)

Pg

Rp 1

66 56

80 80

G 1½

180

92

56

34

165

90

60 44

Pg

Rp 1¼

66 57

88 88

G 2

180

92

64

34

172

90

60 44

Technical data


Art no. 2048320 2048322

EEI Class D




Speed n 1800 / 2300 / 2600 rpm



120 / 175 / 195 W

Current at 1~230V I 0.62 / 0.87 / 0.93 A



Weight approx. m 4.8 kg 5 kg


Materials








Pump curves

Three-phase current

Terminal diagram



switch mains voltage back on again0 2 4 6 8

0 0,5 1,0 1,5 2,0 2,5

0 5 10 15 20 25 30

0

1

2

3

4

5

6

7

0 2 4 6 80

100

200

0 1v

[m/s]Rp1

Rp1¼

P1[W]

Q[l/s]

Q[Igpm]

Q[m³/h]

max.

H[m]

Q[m³/h]

max.

min.


min.

2

0 1 2 3 4

3

L1 L2PE

L2

L3

L3L1

Dimension drawing

TOP-S 25/7 (3~400 V)

Dimension drawing

TOP-S 30/7 (3~400 V)

Pg

Rp 1

66 56

80 80

G 1½

180

92

56

34

165

90

60 44

Pg

Rp 1¼

66 57

88 88

G 2

180

92

64

34

172

90

60 44

Technical data


Art no. 2048321 2048323

EEI Class D




Speed n 1750 / 2100 / 2600 rpm


Power consumption P1 90 / 125 / 195 W 90 / 130 / 200 W

Current at 3~400V I 0.17 / 0.24 / 0.45 A 0.17 / 0.25 / 0.45 A

Current at 3~230V I 0.29 / 0.42 / 0.77 A 0.30 / 0.43 / 0.78 A

Capacitor –




Materials





119


Heat

ing,

air-

cond

ition

ing,

cool

ing



Pump curves


Terminal diagram


WSK = thermal winding contactFull motor protection at all speed stages with optional tripping unitWilo-SK 602/SK 622/Protect Module C or other switchgear/control devices with WSK connection optionTriggering: External tripping at switchgear/control deviceReset: Manual reset at switchgear/control device necessary

(Circuit diagram with SK 602/622, see Wilo catalogue, chapter “Service/acces-sories”)

0 0,5 1,0 1,5 2,0

0 10 20 30

2,5 3,0

0

2

4

6

8

10

12

Q[m³/h]

Q[l/s]

Q[Igpm]

0

200

400

P1[W]

H[m]

min.


max.

min.

0 2 4 6 8 10

Q[m³/h]0 2 4 6 8 10

max.

0 1 2 3 4 5[m/s]

v0 1 2 3 4

Rp1

Rp1¼

L NPE

NL

WSK

WSK

Dimension drawing

TOP-S 25/10 (1~230 V)

Dimension drawing

TOP-S 30/10 (1~230 V)

Pg Pg

Rp 1¼

69 69

92 92

G 2

180

102

73

45

172

90

66 66

Pg Pg

Rp 1¼

69 69

92 92

G 2

180

102

73

45

172

90

66 66

Technical data


Art no. 2061962 2066132

EEI Class D




Speed n 2400 / 2550 / 2700 rpm



335 / 385 / 390 W

Current at 1~230V I 1.72 / 1.87 / 1.90 A


Motor protection Optional SK 602/622 tripping unit, Protect module C



Materials








Pump curves

Three-phase current

Terminal diagram

Mains connection 3~400 V, 50 Hz3~230 V, 50 Hz (with optional switching plug 3~230 V)Full motor protection with integrated trip electronics in terminal box for all speed stagesTriggering: All-pole motor deactivation integrated trip electronicsReset: Manual reset at terminal box necessary

Load capacity of the potential-free NC contact according to VDI 3814 for the collective fault signal (SSM) 1 A, 250 V ~For function, see Wilo catalogue, chapter “Pump management Wilo-Control, planning guide”

0 1 2 3 4 5

0 2 4 6 8 10

0 0,5 1,0 1,5 2,0 2,5

0 10 20 30

0

2

4

6

8

10

12

0 2 4 6 8 100

200

400

P1[W]

[m/s]

Q[l/s]

Q[Igpm]

H[m]

v

min.

max.

Q[m³/h]

Q[m³/h]

max.

min.

0 1 2 3 4

Rp1

Rp1¼


L1 L2 L3PE

L1 L2 L3

SSM

SSM

Dimension drawing

TOP-S 25/10 (3~400 V)

Dimension drawing

TOP-S 30/10 (3~400 V)

Pg Pg

Rp 1¼

69 69

92 92

G 2

180

102

73

45

172

90

66 66

Pg Pg

Rp 1¼

69 69

92 92

G 2

180

102

73

45

172

90

66 66

Technical data


Art no. 2061963 2066133

EEI Class D




Speed n 1950 / 2250 / 2650 rpm



Current at 3~400V I 0.35 / 0.48 / 0.78 A

Current at 3~230V I 0.61 / 0.84 / 1.35 A

Capacitor –




Materials





121


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-S 25/13 (1~230 V)


Pump curves


Terminal diagram



[m/s]0 0,5 1,0 1,5

Q[m³/h]0 0,5 1,0 1,5 2,0 2,5 3,0

Q[l/s]0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9

Q[Igpm]0 1 2 3 4 5 6 7 8 9 10 11

H[m]

0

2

4

6

8

10

12

14

Q[m³/h]0 0,5 1,0 1,5 2,0 2,5 3,0

P1[W]

04080

120160200240

Rp1

v

min.

max.

Wilo-TOP-S25/131 ~ 230V - Rp1

L NPE

NL

Dimension drawing

Pg

Rp 1

68 64

89 89

G 1½

180

92

57

30

156

90

60 44

Technical data

Type TOP-S 25/13

Art no. 2084440

EEI Class F




Speed n 1800 / 2380 / 2680 rpm



130 / 200 / 260 W

Current at 1~230V I 0.65 / 0.96 / 1.24 A





Materials







Wilo-TOP-S 25/13 (3~400 V)

Pump curves

Three-phase current

Terminal diagram




[m/s]0 0,5 1,0 1,5 2,0

Q[m³/h]0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0

Q[l/s]0 0,5 1,0

Q[Igpm]0 2 4 6 8 10 12 14

H[m]

0

2

4

6

8

10

12

14

Q[m³/h]0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0

P1[W]

04080

120160200240

Rp1v

Wilo-TOP-S25/133 ~ 400V - Rp1

min.

max.

L1 L2PE

L2

L3

L3L1

Dimension drawing

Pg

Rp 1

68 64

89 89

G 1½

180

92

57

30

156

90

60 44

Technical data

Type TOP-S 25/13

Art no. 2084441

EEI Class F




Speed n 1750 / 2380 / 2680 rpm



Current at 3~400V I 0.19 / 0.28 / 0.53 A

Current at 3~230V I 0.33 / 0.48 / 0.92 A

Capacitor –




Materials





123


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-S 30/4 (1~230 V)


Pump curves


Terminal diagram



0 0,5 1 1,5 2 2,5

0 5 10 15 20 25 30

0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9 [m 3/h]

P1 [

W]

H [m

]

Q

[m 3/h]

[lgpm]

200

175

150

125

100

75

50

25

0

5

4

3

2

1

0

[l/s]

max.

min.

min.

max.

0 0,5 1 1,5 2 2,5 3v

[m/s]

Wilo-TOP-S 30/41~230 V - Rp 1¼

L NPE

NL

Dimension drawing

Pg

Rp 1¼

53 65

88 88

G 2

180

92

65

50

156

90

60 44

Technical data

Type TOP-S 30/4

Art no. 2044011

EEI Class D




Speed n 1710 / 2340 / 2660 rpm



110 / 150 / 180 W

Current at 1~230V I 0.55 / 0.75 / 0.85 A





Materials







Wilo-TOP-S 30/4 (3~400/230 V)

Pump curves

Three-phase current

Terminal diagram




0 0,5 1 1,5 2 2,5

0 5 10 15 20 25 30

0 1 2 3 4 5 6 7 8 9

0 1 2 3 4 5 6 7 8 9 [m 3/h]

P1 [

W]

H [m

]

Q

[m 3/h]

[lgpm]

200

175

150

125

100

75

50

25

0

5

4

3

2

1

0

[l/s]

max.

min.

min.

0 0,5 1 1,5 2 2,5 3v

[m/s]

max.

Wilo-TOP-S 30/43~400 V - Rp 1¼

L1 L2PE

L2

L3

L3L1

Dimension drawing

Pg

Rp 1¼

53 65

88 88

G 2

180

92

65

50

156

90

60 44

Technical data

Type TOP-S 30/4

Art no. 2044012

EEI Class D




Speed n 1810 / 2120 / 2610 rpm



Current at 3~400V I 0.15 / 0.20 / 0.40 A

Current at 3~230V I 0.25 / 0.35 / 0.65 A

Capacitor –




Materials





125


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-S 40/4 (1~230 V)


Pump curves


Terminal diagram



0 0,5 1,0 1,5 2,0 2,5 3,0

0 2 4 6 8 10 12

0 1 2 3

0 10 20 30 40

0

1

2

3

4

0 2 4 6 8 10 12

H[m]

Q[m³/h]

Q[l/s]

Q[Igpm]

Q[m³/h]

v

4

50

14

14

P1[W]

0

100

200

min.

max.

[m/s]

max.

min.

Wilo-TOP-S 40/41~230 V - DN 40

L NPE

NL

Dimension drawing


Pg

220

90

84

53 44

60102 102

R 1/8 54

17873

R 1/8

110

DN 40

Ø 150Ø 110Ø 100Ø 84

6565

DN 32

4 x Ø14

4 x Ø19

Technical data

Type TOP-S 40/4

Art no. 2080040

EEI Class D




Speed n 1650 / 2150 / 2500 rpm



125 / 180 / 205 W

Current at 1~230V I 0.63 / 0.90 / 0.99 A





Materials







Wilo-TOP-S 40/4 (3~400/230 V)

Pump curves

Three-phase current

Terminal diagram




0 0,5 1,0 1,5 2,0 2,5 3,0

0 2 4 6 8 10 12

0 1 2 3

0 10 20 30 40

0

1

2

3

4

0 2 4 6 8 10 12

14

50

4

140

100

200

H[m]

P1[W]

max.

Q[m³/h]

Q[l/s]

Q[Igpm]

Q[m³/h]

v[m/s]

Wilo-TOP-S 40/43~400 V - DN 40

min.

max.

min.

L1 L2PE

L2

L3

L3L1

Dimension drawing


Pg

220

90

84

53 44

60102 102

R 1/8 54

17873

R 1/8

110

DN 40

Ø 150Ø 110Ø 100Ø 84

6565

DN 32

4 x Ø14

4 x Ø19

Technical data

Type TOP-S 40/4

Art no. 2080041

EEI Class D




Speed n 1700 / 2050 / 2550 rpm



Current at 3~400V I 0.17 / 0.25 / 0.46 A

Current at 3~230V I 0.30 / 0.44 / 0.80 A

Capacitor –




Materials





127


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-S 40/7 (1~230 V)


Pump curves


Terminal diagram



(Circuit diagram with SK 602/622, see Wilo catalogue, chapter “Service/acces-sories“)

0 1 2 3 4

0 10 20 30 40 50

0 0,5 1 1,5 2 2,5 3

0 2 4 6 8 10 12 14 16

v

500

450

400

350

300

250

200

150

100

8

7

6

5

4

3

2

1

0

min.

max.

max.

min.

[m3/h]

0 2 4 6 8 10 12 14 16 [m3/h]

[lgpm][l/s]

[m/s]

Q

P 1[W]

H[m

]

Wilo-TOP-S 40/71~230 V - DN 40

L NPE

NL

WSK

WSK

Dimension drawing


PgPg

250

102

78 68

102 102

R 1/8

R 1/8

46

19380

66 66

125

DN 40

Ø 150Ø 110Ø 100Ø 84

6565

DN 32

4 x Ø14

4 x Ø19

Technical data

Type TOP-S 40/7

Art no. 2080042

EEI Class D




Speed n 2200 / 2450 / 2650 rpm



330 / 380 / 390 W

Current at 1~230V I 1.70 / 1.88 / 1.93 A


Motor protection Optional SK 602/622 tripping unit, Pro-tect module C



Materials







Wilo-TOP-S 40/7 (3~400/230 V)

Pump curves

Three-phase current

Terminal diagram



min.

max.

0 2 4 6 8 10 12 14 16 [m3/h]

0 10 20 30 40 50 [lgpm]

0 1 2 3 4 [l/s]

0 0,5 1 1,5 2 2,5 3v

[m/s]

Q500

450

400

350

300

250

200

150

100

P 1[W]

8

7

6

5

4

3

2

1

0

H[m

] max.

min.

Wilo-TOP-S 40/73~400 V - DN 40

0 2 4 6 8 10 12 14 16 [m3/h]

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Dimension drawing


PgPg

250

102

78 68

102 102

R 1/8

R 1/8

46

19380

66 66

125

DN 40

Ø 150Ø 110Ø 100Ø 84

6565

DN 32

4 x Ø14

4 x Ø19

Technical data

Type TOP-S 40/7

Art no. 2080043

EEI Class C




Speed n 1800 / 2100 / 2600 rpm



Current at 3~400V I 0.33 / 0.47 / 0.76 A

Current at 3~230V I 0.57 / 0.81 / 1.31 A

Capacitor –




Materials





129


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-S 40/10 (1~230 V)


Pump curves


Terminal diagram

Mains connection 1~230 V, 50 HzFull motor protection with integrated trip electronics in terminal box for all speed stagesTriggering: All-pole shutdown of motor by integrated trip electronicsReset: Manual reset at terminal box necessary


0 4 8 12 160

100

200

300

400

500

600

700Q

max.min.

0 0,5 1,0 1,5 2,0 2,5 3,0

0 1 2 3 4 5

v

0

2

4

6

8

10

0 4 8 12 16

max.

min.

H [m

]P 1

[W]

[m3/h]

[m3/h]

[m/s]

[l/s]

Wilo-TOP-S 40/101~230 V - DN 40

C2 N LPEC1

C2 N L

SSM

SSM C1

Dimension drawing


Pg Pg

90 80

117 117

R 1/8

R 1/8

250

109

5921692

125

66 66

Ø 150Ø 110Ø 100Ø 84

6565

DN 32

4 x Ø14

4 x Ø19

Technical data

Type TOP-S 40/10

Art no. 2080044

EEI Class D




Speed n 2600 / 2800 rpm



610 / 680 W

Current at 1~230V I 3.18 / 3.47 A





Materials







Wilo-TOP-S 40/10 (3~400/230 V)

Pump curves

Three-phase current

Terminal diagram



0 1 2 3 4 5

0 10 20 30 40 50 60 70

0 2 4 6 8 10 12 14 16 18

0 2 4 6 8 10 12 14 16 18

Q[lgpm]

600

500

400

300

200

100

0

12

11

10

9

8

7

6

5

4

3

2

1

0

[l/s]

max.

0 0,5 1 1,5 2 2,5 3 3,5 v

[m/s]

max.

min.

min.

[m3/h]

[m3/h]

P 1[W]

H[m

]

Wilo-TOP-S 40/103~400 V, DN 40

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Dimension drawing


PgPg

250

109

90 80

117 117

R 1/8

R 1/8

59

21692

66 66

125

DN 40

Ø 150Ø 110Ø 100Ø 84

6565

DN 32

4 x Ø14

4 x Ø19

Technical data

Type TOP-S 40/10

Art no. 2080045

EEI Class C




Speed n 2200 / 2500 / 2800 rpm



Current at 3~400V I 0.65 / 0.82 / 1.17 A

Current at 3~230V I 1.12 / 1.43 / 2.02 A

Capacitor –




Materials





131


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-S 40/15 (1~230 V)


Pump curves


Terminal diagram



2 4 8 12 16 18 Q [m³/h]

Q [l/s]

0

2

4

6

8

10

12

14

16

H [m

]

0 20 40 60 Q [Igpm]

200300400

500600700

800900

1000

0

0 1 2 3 4 5

6 10 14

2 4 60 10 12 14 16 188 Q [m³/h]

P 1 [W]

0 0,5 1,51 2,52 3,53 4,54 [m/s]v

Wilo-TOP-S 40/151~230V - DN 40

max.

min.

max.

min.

C2 N LPEC1

C2 N L

SSM

SSM C1

Dimension drawing


Pg Pg

99 86

137 137

R 1/8

R 1/8

250

119

5525883

125

66 66

Ø 150Ø 110Ø 100Ø 84

6565

DN 32

4 x Ø14

4 x Ø19

Technical data

Type TOP-S 40/15

Art no. 2080046

EEI Class D




Speed n 2500 / 2800 rpm



800 / 945 W

Current at 1~230V I 4.20 / 4.57 A




Minimum suction head at 50 / 95 / 110 / 130 °C 3 / 10 / 16 / 29 m

Materials







Wilo-TOP-S 40/15 (3~400/230 V)

Pump curves

Three-phase current

Terminal diagram



0 1 2 3 4 [m/s]

0

2

4

6

8

10

12

14

16

2,5 7,5 12,5 17,5 Q [m³/h]

H [m

]

0 1 2 3 4 5 Q [l/s]

0 20 40 60 Q [Igpm]

0

250

500

750

1000

2,5 7,5 12,5

0

0

5 10 15

5 10 15 17,5 Q [m³/h]

P 1 [W]

v

min.

Wilo-TOP-S 40/153~400 V DN 40

max.

max.

min.

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Dimension drawing


PgPg

250

119

99 86

137 137

R 1/8

R 1/8

55

25883

66 66

125

DN 40

Ø 150Ø 110Ø 100Ø 84

6565

DN 32

4 x Ø14

4 x Ø19

Technical data

Type TOP-S 40/15

Art no. 2080047

EEI Class D




Speed n 2150 / 2500 / 2800 rpm



Current at 3~400V I 1.05 / 1.30 / 1.84 A

Current at 3~230V I 1.82 / 2.25 / 3.19 A

Capacitor –




Materials





133


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-S 50/4 (1~230 V)


Pump curves


Terminal diagram




0 1 2 3 4 5 6

0 25 50 75

0 0,5 1 1,5 2 2,5 3

0 5 10 15 20

0 5 10 15 20

v[m/s]

[m 3/h]

P1 [

W]

H[m

]

Q

[m 3/h]

[lgpm]

400

350

300

250

200

5

4,5

4

3,5

3

2,5

2

1,5

1

0,5

0

[l/s]

min.

max.

max.

min.

Wilo-TOP-S 50/41~230 V - DN 50

L NPE

NL

WSK

WSK

Dimension drawing


PgPg

240

102

94 68

117 117

R 1/8

R 1/8

53

20073

66 66

120

DN 50

Ø 165Ø 125Ø 110Ø 99

7070

DN 50

4 x Ø14

4 x Ø19

Technical data

Type TOP-S 50/4

Art no. 2080048

EEI Class D




Speed n 1950 / 2450 / 2650 rpm



290 / 320 / 330 W

Current at 1~230V I 1.51 / 1.61 / 1.62 A





Materials







Wilo-TOP-S 50/4 (3~400/230 V)

Pump curves

Three-phase current

Terminal diagram



400

300

200

100

0

0 5 10 15 20

0 5 10 15 20 [m 3/h]

P1 [

W ]

H[m

]

[m 3/h]

5

4,5

4

3,5

3

2,5

2

1,5

1

0,5

0

max.

min.

max.

min.

0 1 2 3 4 5 6

0 25 50 75Q

[lgpm]

[l/s]

0 0,5 1 1,5 2 2,5 3v

[m/s]

Wilo-TOP-S 50/43~400 V - DN 50

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Dimension drawing


PgPg

240

102

94 68

117 117

R 1/8

R 1/8

53

20073

66 66

120

DN 50

Ø 165Ø 125Ø 110Ø 99

7070

DN 50

4 x Ø14

4 x Ø19

Technical data

Type TOP-S 50/4

Art no. 2080049

EEI Class D




Speed n 1700 / 2100 / 2600 rpm



Current at 3~400V I 0.32 / 0.44 / 0.71 A

Current at 3~230V I 0.56 / 0.76 / 1.23 A

Capacitor –




Materials





135


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-S 50/7 (1~230 V)


Pump curves


Terminal diagram



0

1

2

3

4

5

6

7

8

0

100

200

300

400

500

600

700

0 5 10 15 20 25

0 0,5 1,0 1,5 2,0 2,5 3,0 3,5

0 1 2 3 4 5 6 70 5 10 15 20 25

v

Q

max.

min.

max.

min.

H [m

]P 1

[W]

[m3/h]

[m3/h]

[m/s]

[l/s]

Wilo-TOP-S 50/71~230 V - DN 40

C2 N LPEC1

C2 N L

SSM

SSM C1

Dimension drawing


Pg Pg

91 77

125 125

R 1/8

R 1/8

280

109

6522497

140

66 66

Ø 165Ø 125Ø 110Ø 99

7070

DN 50

4 x Ø14

4 x Ø19

Technical data

Type TOP-S 50/7

Art no. 2080050

EEI Class C




Speed n 2600 / 2800 rpm



630 / 690 W

Current at 1~230V I 3.35 / 3.49 A





Materials







Wilo-TOP-S 50/7 (3~400/230 V)

Pump curves

Three-phase current

Terminal diagram



0 1 2 3 4 5 6 7

0 25 50 75

0 0,5 1 1,5 2 2,5 3 3,5

0 5 10 15 20 25

0 5 10 15 20 25

v [m/s]

Q[lgpm]

800

600

400

200

0

8

7

6

5

4

3

2

1

0

[l/s]

min.

max.

min.

max.

[m3/h]

[m3/h]

P 1[W]

H[m

]

Wilo-TOP-S 50/73~400 V - DN 50

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Dimension drawing


PgPg

280

109

91 77

125 125

R 1/8

R 1/8

65

22497

66 66

140

DN 50

Ø 165Ø 125Ø 110Ø 99

7070

DN 50

4 x Ø14

4 x Ø19

Technical data

Type TOP-S 50/7

Art no. 2080051

EEI Class C




Speed n 2150 / 2450 / 2800 rpm



Current at 3~400V I 0.66 / 0.83 / 1.19 A

Current at 3~230V I 1.14 / 1.43 / 2.06 A

Capacitor –




Materials





137


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-S 50/10 (1~230 V)


Pump curves


Terminal diagram



0

1

2

3

4

5

6

7

8

9

0

100

200

300

400

500

600

700

800

900

0 5 10 15 20 25 30

0 5 10 15 20 25 300 1 2 3 4 5 6 7 8

0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0

v

Wilo-TOP-S 50/101 ~ 230 V - DN 50

Q

max.

min.

max.min.

H [m

]P 1

[W]

[m3/h]

[m3/h]

[m/s]

[l/s]

C2 N LPEC1

C2 N L

SSM

SSM C1

Dimension drawing


Pg Pg

101 87

125 125

R 1/8

R 1/8

280

109

7122299

140

66 66

Ø 165Ø 125Ø 110Ø 99

7570

DN 50

4 x Ø14

4 x Ø19

Technical data

Type TOP-S 50/10

Art no. 2080052

EEI Class C




Speed n 2450 / 2800 rpm



730 / 820 W

Current at 1~230V I 3.72 / 3.94 A





Materials







Wilo-TOP-S 50/10 (3~400/230 V)

Pump curves

Three-phase current

Terminal diagram



900

600

300

0

0 5 10 15 20 25 30

0 5 10 15 20 25 30

Q

10

8

6

4

2

0

min.

0 1 2 3 4 5 6 7 8

0 25 50 75 100 [lgpm]

[l/s]

0 1 2 3 4 v

[m/s]

max.

max.

min.

[m3/h]

[m3/h]

P 1[W]

H[m

]

Wilo-TOP-S 50/103~400 V - DN 50

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Dimension drawing


PgPg

280

109

101 87

125 125

R 1/8

R 1/8

71

22299

66 66

140

DN 50

Ø 165Ø 125Ø 110Ø 99

7570

DN 50

4 x Ø14

4 x Ø19

Technical data

Type TOP-S 50/10

Art no. 2080053

EEI Class C




Speed n 2000 / 2300 / 2700 rpm



Current at 3~400V I 0.89 / 1.20 / 1.73 A

Current at 3~230V I 1.54 / 2.09 / 3.00 A

Capacitor –




Materials





139


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-S 50/15 (3~400/230 V)


Pump curves

Three-phase current

Terminal diagram



0 1 2 3 4 5 6

0 10 20 30 40

0 2 4 6 8 10 12

0 40 80 120 160

0

4

8

12

16

0 10 20 30 400

500

1000

1500

P1[W]

[m/s]

Q[m³/h]

Q[m³/h]

Q[l/s]

Q[Igpm]

Wilo-TOP-S 50/153~400 V - DN 50

H[m]

v

min.

max.

max.

min.

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Dimension drawing


PgPg

340

119

105 90

139 139

R 1/8

R 1/8

81

242113

66 66

170

DN 50

Ø 165Ø 125Ø 110Ø 99

8365

DN 50

4 x Ø14

4 x Ø19

Technical data

Type TOP-S 50/15

Art no. 2080055

EEI Class C




Speed n 2200 / 2500 / 2800 rpm



Current at 3~400V I 1.81 / 2.25 / 3.13 A

Current at 3~230V I 3.14 / 3.90 / 5.43 A

Capacitor –




Materials







Wilo-TOP-S 65/7 (1~230 V)

Pump curves


Terminal diagram



0

1

2

3

4

5

6

7

8

0

100

200

300

400

500

600

700

0 5 10 15 20 25 30

0 5 10 15 20 25 30

0 1 2 3 4 5 6 7 8

0 0,5 1,0 1,5 2,0

v[m/s]

[l/s]

Q

max.

min.

max.

min.

H [m

]P 1

[W]

[m3/h]

[m3/h]

Wilo-TOP-S 65/71~230 V - DN 65

C2 N LPEC1

C2 N L

SSM

SSM C1

Dimension drawing


Pg Pg

95 79

125 125

R 1/8

R 1/8

280

109

6722696

140

66 66

Ø 185Ø 145Ø 130Ø 118

8080

DN 65

4 x Ø14

4 x Ø19

Technical data

Type TOP-S 65/7

Art no. 2080056

EEI Class C




Speed n 2550 / 2800 rpm



630 / 690 W

Current at 1~230V I 3.35 / 3.49 A





Materials





141


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-S 65/7 (3~400/230 V)


Pump curves

Three-phase current

Terminal diagram



0 0,5 1 1,5 2 32,5

0 5 10 15 20 25 30 35

0 2 4 6 8 10

0 20 40 60 80 100 120

0

2

4

6

8

0 5 10 15 20 25 30 350

400

[m/s]

Q[m³/h]

Q[m³/h]

Q[l/s]

Q[Igpm]

Wilo-TOP-S 65/73~400 V - DN 65

P1[W]

H[m]

v

min.

max.

min.

max.

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Dimension drawing


PgPg

280

109

95 79

125 125

R 1/8

R 1/8

67

22696

66 66

140

DN 65

Ø 185Ø 145Ø 130Ø 118

8080

DN 65

4 x Ø14

4 x Ø19

Technical data

Type TOP-S 65/7

Art no. 2080057

EEI Class C




Speed n 2150 / 2450 / 2800 rpm



Current at 3~400V I 0.66 / 0.82 / 1.16 A

Current at 3~230V I 1.14 / 1.42 / 2.01 A

Capacitor –




Materials







Wilo-TOP-S 65/10 (1~230 V)

Pump curves


Terminal diagram



0

1

2

3

4

5

6

7

8

9

0 1 2 3 4 5 6 7 8 9 10

Q

max.

min.

max.

min.

1000

900

800

700

600

500

400

300

200

0 5 10 15 20 25 30 35

0 5 10 15 20 25 30 35

0 0,5 1 1,5 2 2,5v

[m/s]

[l/s]

[m3/h]

[m3/h]

P 1[W]

H[m

]

Wilo-TOP-S 65/101~230 V - DN 65

C2 N LPEC1

C2 N L

SSM

SSM C1

Dimension drawing


Pg Pg

110 89

132 132

R 1/8

R 1/8

340

109

6724197

170

66 66

Ø 185Ø 145Ø 130Ø 118

8080

DN 65

4 x Ø14

4 x Ø19

Technical data

Type TOP-S 65/10

Art no. 2080058

EEI Class C




Speed n 2450 / 2800 rpm



690 / 790 W

Current at 1~230V I 3.51 / 3.78 A





Materials





143


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-S 65/10 (3~400/230 V)


Pump curves

Three-phase current

Terminal diagram



0 1 2 3

0 10 20 30 40

0 2 4 6 8 10 12

0 40 80 120 160

0

2

4

6

8

10

0 10 20 30 400

400

800

[m/s]

Q[m³/h]

Q[m³/h]

Q[l/s]

Q[Igpm]

Wilo-TOP-S 65/103~400 V - DN 65

P1[W]

H[m]

v

min.

max.

min.

max.

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Dimension drawing


PgPg

340

109

110 89

132 132

R 1/8

R 1/8

67

24197

66 66

170

DN 65

Ø 185Ø 145Ø 130Ø 118

8080

DN 65

4 x Ø14

4 x Ø19

Technical data

Type TOP-S 65/10

Art no. 2080059

EEI Class C




Speed n 1950 / 2250 / 2650 rpm



Current at 3~400V I 0.83 / 1.10 / 1.67 A

Current at 3~230V I 1.44 / 1.91 / 2.89 A

Capacitor –




Materials







Wilo-TOP-S 65/13 (3~400/230 V)

Pump curves

Three-phase current

Terminal diagram



0 2 4 6 8 10 12

0 20 40 60 80 100 120 140 160

0 1 2 3

0 5 10 15 20 25 30 35 40 45

0 5 10 15 20 25 30 35 40 45

v [m/s]

Q[lgpm]

1800

1600

1400

1200

1000

800

600

14

12

10

8

6

4

2

0

[l/s]

max.

min.

max.

min.

[m3/h]

[m3/h]

P 1[W]

H[m

]

Wilo-TOP-S 65/133~400 V - DN 65

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Dimension drawing


PgPg

340

119

118 98

142 142

R 1/8

R 1/8

81

254102

66 66

170

DN 65

Ø 185Ø 145Ø 130Ø 118

8080

DN 65

4 x Ø14

4 x Ø19

Technical data

Type TOP-S 65/13

Art no. 2080060

EEI Class C




Speed n 2250 / 2550 / 2800 rpm



Current at 3~400V I 1.74 / 2.10 / 2.93 A

Current at 3~230V I 3.00 / 3.64 / 5.07 A

Capacitor –




Materials





145


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-S 65/15 (3~400/230 V)


Pump curves

Three-phase current

Terminal diagram



0 1 2 3 4

0 10 20 30 40 50

0 4 8 12

0 40 80 120 160

0

4

8

12

16

0 10 20 30 40 500

500

1000

1500

[m/s]

Q[m³/h]

Q[m³/h]

Q[l/s]

Q[Igpm]

Wilo-TOP-S 65/153~400 V - DN 65

P1[W]

H[m]

min.

min.

max.

max.

v

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Dimension drawing


PgPg

340

119

118 98

142 142

R 1/8

R 1/8

81

254102

66 66

170

DN 65

Ø 185Ø 145Ø 130Ø 118

8080

DN 65

4 x Ø14

4 x Ø19

Technical data

Type TOP-S 65/15

Art no. 2080061

EEI Class C




Speed n 2500 / 2700 / 2850 rpm



Current at 3~400V I 2.18 / 2.52 / 3.41 A

Current at 3~230V I 3.78 / 4.36 / 5.91 A

Capacitor –




Materials







Wilo-TOP-S 80/7 (1~230 V)

Pump curves


Terminal diagram



0

1

2

3

4

5

6

7

0 100 3 6 9 12

20 30 40 50

Q

max.

min.

max.

min.

1100

1000

900

800

700

600

500

0 0,5 1 1,5 2 2,5v

[m/s]

[l/s]

[m3/h]

0 10 20 30 40 50 [m3/h]

P 1[W]

H[m

]

Wilo-TOP-S 80/71~230 V - DN 80

C2 N LPEC1

C2 N L

SSM

SSM C1

Dimension drawing


PN 6

Pg Pg

116 89

140 140

R 1/8

R 1/8

360

109

80227130

180

66 66

Ø 200Ø 150

9090

Ø 132

4 x Ø 14

DN 80

Technical data

Type TOP-S 80/7

Art no. 2080062

EEI Class C

Rated pressure PN 6



Speed n 2350 / 2800 rpm



700/800 W

Current at 1~230 V I 3.59/3.85 A





Materials





147


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-S 80/7 (3~400/230 V)


Pump curves

Three-phase current

Terminal diagram



0 0,5 1 1,5 2 2,5 3

0 10 20 30 40 50

0 4 8 12

0 40 80 120 160

0

1

2

3

4

5

6

7

0 10 20 30 40 500

400

800

[m/s]

Q[m³/h]

Q[m³/h]

Q[l/s]

Q[Igpm]

Wilo-TOP-S 80/73~400 V - DN 80

P1[W]

H[m]

min.

max.

min.

max.

v

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Dimension drawing


PN 6

PN 10

PgPg

360

109

116 89

140 140

R 1/8

R 1/8

80

227130

66 66

180

DN 80

Ø 200Ø 150

9090

Ø 132

4 x Ø 14

DN 80

Ø 200Ø 160Ø 132

9090

8 x Ø 19

DN 80

Technical data


Art no. 2080063 2080064

EEI Class C




Speed n 2100 / 2400 / 2700 rpm



Current at 3~400V I 0.79 / 1.00 / 1.53 A

Current at 3~230V I 1.36 / 1.74 / 2.65 A

Capacitor –




Materials







Wilo-TOP-S 80/10 (3~400/230 V)

Pump curves

Three-phase current

Terminal diagram



0 1 2 3

0 10 20 30 40 50 60

4

0 4 8 12 16

0 50 100 150 200 250

0

2

4

6

8

10

20

12

0 10 20 30 40 50 600

500

1000

1500

[m/s]

Q[m³/h]

Q[m³/h]

Q[l/s]

Q[Igpm]

Wilo-TOP-S 80/103~400 V - DN 80

P1[W]

H[m]

min.

max.

min.

max.

v

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Dimension drawing


PN 6

PN 10

PgPg

360

119

135 108

162 162

R 1/8

R 1/8

95

256122

66 66

180

DN 80

Ø 200Ø 150

9098

Ø 132

4 x Ø 14

DN 80

Ø 200Ø 160Ø 132

9098

8 x Ø 19

DN 80

Technical data


Art no. 2080065 2080066

EEI Class C




Speed n 2150 / 2500 / 2800 rpm



Current at 3~400V I 1.84 / 2.29 / 3.13 A

Current at 3~230V I 3.19 / 3.96 / 5.43 A

Capacitor –




Materials





149


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-S 80/15 (3~400 V)


Pump curves

Three-phase current

Terminal diagram

Mains connection 3~400 V, 50 HzFull motor protection with integrated trip electronics in terminal box for all speed stagesTriggering: All-pole motor deactivation integrated trip electronicsReset: Manual reset at terminal box necessary


4 [m/s]

Q[m³/h]

Q[m³/h]

Q[l/s]

Q[Igpm]

P1[W]

H[m]

v0 1 2 3

0 10 20 30 40 50 60

0 4 8 12 16

0 50 100 150 200 250

20

70

70

0

4

8

12

16

0 10 20 30 40 50 600

1000

2000max.

min.

Wilo-TOP-S 80/153~400 V - DN 80

min.

max.

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Dimension drawing


PN 6

PN 10

PgPg

360

143

129 108

152 152

R 1/8

R 1/8

89

316120

66 66

180

DN 80

Ø 200Ø 150

9090

Ø 132

4 x Ø 14

DN 80

Ø 200Ø 160Ø 132

9090

8 x Ø 19

DN 80

Technical data


Art no. 2080067 2080068

EEI Class C




Speed n 2450 / 2700 / 2900 rpm



Current at 3~400V I 3.25 / 3.63 / 4.85 A

Capacitor –



Minimum suction head at 50 / 95 / 110 °C 9 / 18 / 23

Materials







Wilo-TOP-S 80/20 (3~400 V)

Pump curves

Three-phase current

Terminal diagram



[m/s]

Q[m³/h]

Q[m³/h]

Q[l/s]

Q[Igpm]

P1[W]

H[m]

v0 1 2 3 4 5

0 20 40 60 80

0 5 10 15 20 25

0 50 100 150 200 250 300

0

4

8

12

16

20

0 20 40 60 800

1000

2000

3000 max.

min.

min.

max.

Wilo-TOP-S 80/203~400 V - DN 80

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Dimension drawing


PN 6


PN 10

PgPg

360

143

129 108

152 152

R 1/8

R 1/8

89

316120

66 66

180

DN 80

Ø 200Ø 150

9090

Ø 132

4 x Ø 14

DN 80

Ø 200Ø 160Ø 132

9090

8 x Ø 19

DN 80

Technical data


Art no. 2080069 2080070

EEI Class C




Speed n 2500 / 2750 / 2900 rpm



Current at 3~400V I 4.35 / 4.80 / 6.10 A

Capacitor –




Materials





151


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-S 100/10 (3~400/230 V)


Pump curves

Three-phase current

Terminal diagram



0 0,4 0,8 1,2 1,6 2,0

0 10 20 30 40 50

0 4 8 12 16

0 40 80 120 160 200

600

2

4

6

8

10

0 10 20 30 40 500

500

1000

1500

[m/s]

Q[m³/h]

Q[m³/h]

Q[l/s]

Q[Igpm]

P1[W]

H[m]

v

max.

min.

min.

max.

Wilo-TOP-S 100/103~400 V - DN 100

60

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Dimension drawing


PN 6


PN 10

PgPg

360

119

135 108

162 162

R 1/8

R 1/8

96

256122

66 66

180

DN 100

Ø 220Ø 170

100

100

Ø 156

4 x Ø 19

DN 100

Ø 220Ø 180Ø 156

100

100

8 x Ø 19

DN 100

Technical data


Art no. 2080071 2080072

EEI Class C




Speed n 2150 / 2500 / 2800 rpm



Current at 3~400V I 1.84 / 2.29 / 3.13 A

Current at 3~230V I 3.19 / 3.96 / 5.43 A

Capacitor –




Materials






Heating, air-conditioning, coolingGlandless standard pumps (double pumps)

Series description Wilo-TOP-SD

DesignGlandless double circulation pump with flange connection (TOP-SD 30/5 with screwed connection).

ApplicationHot-water heating systems of all kinds, industrial circulation sys-tems, air-conditioning systems and closed cooling circuits

Type key

Special features/product benefits• Can be used in heating systems and in cooling/air-conditioning systems from -20 °C to +130 °C (TOP-SD 80/15 and TOP-SD 80/20 from -20 °C to +110 °C)

• Double pump for main/standby mode or parallel operation• Manual power adjustment with 3 speed stages• Pump housing with cataphoretic coating for the prevention of corro-sion by condensation formation


� �

Example: Wilo-TOP-SD 40/7TOP-SD Standard double pump (flange-end pump,

TOP-SD 30/5 with threaded connection)40/ Nominal connection diameter7 Nominal delivery head [m] at Q = 0 m3/h

Technical data



•



-20 °C to +130 °C, short-term operation (2 h) to +140 °C (TOP-SD 80/15, TOP-SD 80/20, and pumps with Wilo-Protect-module: -20 °C to +110 °C)


Mains connection


Motor/electronics




Insulation class H


153


Heat

ing,

air-

cond

ition

ing,

cool

ing

Series description Wilo-TOP-SD




Manual functions• Setting of the speed stages: 3 speed stages

Automatic functions• Full motor protection with integrated trip electronics (standard equipment only for 3~pumps with P2 � 180 W, optional for all types with Wilo-Protect-Module C)

External control functions• “Overriding Off” control input (optional for all types with Wilo-Protect-Module C)


• Collective fault signal (potential-free NC contact) (standard equip-ment only for 3~pumps with P2�180 W, optional for all types with Wilo-Protect-Module C)


• Thermal winding contact (WSK, potential-free NC contact) (only for 1~pumps with P2 = 180 W)

• Fault signal light (standard equipment only for 3~pumps with P2 = 180 W, optional for all types with Wilo-Protect-Module C)

• Direction of rotation control lamp (standard equipment only for 3~pumps )


dependent pump cycling): optional for all types with Wilo-Protect-Module C




- Special version for pumps DN 32 (not TOP-SD 32/7), DN 40 (not TOP-SD 40/3) to DN 80: Flange PN 16 (acc. to EN 1092-2) for coun-ter flange PN 16,

• Support-bracket mounting (only with horizontal shaft):- Standard version for pumps TOP-SD 40/15, 50/15, all TOP-SD 65 and TOP-SD 80.

- Special version for pumps TOP-SD 32/10, 40/3, 40/7, 40/10, 50/7, 50/10. M10 hole for support-bracket mounting available on re-quest.

• Twin switch-over valve in pump housing• Cable lead-in possible from both sides (only for 1~pumps and

3~pumps with P2�180 W)

Scope of delivery• Double pump• Including seals for threaded connection (only for TOP-SD 30/5)• Including washers for flange screws (for nominal connection diame-ters DN 32 - DN 65)

• Installation and operating instructions

Options• Special versions for operating pressure PN 16 (at additional charge)• Versions for special voltages on request

Accessories• Screwed connections for screw thread (for TOP-SD 30/5)• Mounting brackets for pump fixation• For pumps 3~400 V:

- Switching plug 3~230 V (2 plugs required),- Wilo Protect-Module C 3~400 V (2 modules required)

• For pumps 1~230 V:- Wilo tripping unit SK 602/SK 622 - Wilo Protect-Module C 1~230 V (2 modules required)

Duty chart

Q[m³/h]20 40 60 80 100 120

80/2080/1580/1065/15

40/10

40/1540/7

32/1040/3

30/5

32/7

50/10

65/10

50/7

50/1565/13

0

H[m]

0

2

4

6

8

10

12

14

16

18

Wilo-TOP-SD+



Wilo-TOP-SD 30/5 (1~230 V)

Pump curves

Single-phase current - individual operation Single-phase current - parallel operation

Q[lgpm]

0

160

200

80

120

40

0 2 0

0

0

0

[l/s]

1

4

5

6

3

2

2

0,5

10 20

1,5

4 6

2 1 0 [m/s] v

1

4 6

max.

min.

max.

[m3/h]

[m3/h]

P 1[W]

H[m

]

Wilo-TOP-SD 30/51~230 V - Rp 1¼

min.

Q[lgpm]

0

320

240

280

160

200

80

120

40

0 2 0

0

0

0

[l/s]

1

4

5

6

3

2

2

0,5

10 20 30

1,5 2,5 2

4 6 8

3 2 1 0 [m/s] v

1

4 6 8

max.

min.P 1[W]

H[m

]

+

[m3/h]

[m3/h]

max.

min.

Wilo-TOP-SD 30/51~230 V - Rp 1¼

Dimension drawing

Terminal diagram



Pg

120

112 112

G 2

92

180

105

40 150

102,5 Rp 1¼

L NPE

NL

Technical data

Type TOP-SD 30/5

Art no. 2044015

EEI Class D




Speed n 1200 / 1640 / 2320 rpm



75 / 110 / 140 W

Current at 1~230V I 0.35 / 0.55 / 0.65 A





Materials





155


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 30/5 (3~400/230 V)


Pump curves

Three-phase current - individual operation Three-phase current - parallel operation

Q [lgpm]

0

160

200

80

120

40

0 2 0

0

0

0

[l/s]

1

4

5

6

3

2

2

0,5

10 20

1,5

4 6

2 1 0 [m/s] v

1

4 6

max.

min.

[m3/h]

[m3/h]

P 1[W]

H[m

]

max.

min.

Wilo-TOP-SD 30/53~400 V - Rp 1¼

Q [lgpm]

0

320

240

280

160

200

80

120

40

0 2 0

0

0

0

[l/s]

1

4

5

6

3

2

2

0,5

10 20 30

1,5 2,5 2

4 6 8

3 2 1 0 [m/s] v

1

4 6 8

max.

min.

P 1[W]

H[m

]

+

[m3/h]

[m3/h]

max.

max.

Wilo-TOP-SD 30/53~400 V - Rp 1¼

Dimension drawing

Terminal diagram


Triggering: Internal interruption of a motor phaseReset: Disconnect mains voltage, allow motor to cool down, switch mains voltage back on again

Pg

120

112 112

G 2

92

180

105

40 150

102,5 Rp 1¼

L1 L2PE

L2

L3

L3L1

Technical data

Type TOP-SD 30/5

Art no. 2044016

EEI Class D




Speed n 1890 / 2190 / 2650 rpm



Current at 3~400V I 0.15 / 0.20 / 0.40 A

Current at 3~230V I 0.25 / 0.35 / 0.65 A

Capacitor –




Materials







Wilo-TOP-SD 32/7 (1~230 V)

Pump curves


0 0,5 1 1,5 2

0 5 10 15 20 25

0 0,5 1 1,5 2 2,5

0 1 2 3 4 5 6 7

0 1 2 3 4 5 6 7

v [m/s]

Q[lgpm]

200

175

150

125

100

75

50

25

0

8

7

6

5

4

3

2

1

0

[l/s]

min.

max.

max.

min.

P 1 [

W]

H [m

]

[m3/h]

[m3/h]

Wilo-TOP-SD 32/71~230 V - DN 32

400

350

300

250

200

150

100

50

0

0 0,5 1 1,5 2 2,5 3 3,5

0 10 20 30 40

0 1 2 3 4

0 2 4 6 8 10 12

0 2 4 6 8 10 12

v [m/s]

Q[lgpm]

8

7

6

5

4

3

2

1

0

[l/s]

min.

max.

max.

min.

P1 [

W]

H [m

]

[m3/h]

[m3/h]

+

Wilo-TOP-SD 32/71~230 V - DN 32

Dimension drawing

R 1/8

R 1/8

220

115

99

136 125

Pg Pg

172

38

127 120

157


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 32/7 (1~230 V)



Terminal diagram



Ø 140Ø 100

Ø 90Ø 78

DN 32

4 x Ø14

4 x Ø19

L NPE

NL

Technical data

Type TOP-SD 32/7

Art no. 2048326

EEI Class E




Speed n 1800 / 2300 / 2600 rpm



120 / 175 / 195 W

Current at 1~230V I 0.62 / 0.87 / 0.95 A





Materials







Wilo-TOP-SD 32/7 (3~400/230 V)

Pump curves


0 0,5 1 1,5 2

0 5 10 15 20 25

0 0,5 1 1,5 2 2,5

0 1 2 3 4 5 6 7

0 1 2 3 4 5 6 7

v[m/s]

P1[W

]H

[m]

Q

[m3/h]

[lgpm]

200

175

150

125

100

75

50

25

0

8

7

6

5

4

3

2

1

0

[l/s]

max.

min.

max.

min.

[m3/h]

Wilo-TOP-SD 32/73~400 V - DN 32

400

350

300

250

200

150

100

50

0

0 0,5 1 1,5 2 2,5 3 3,5

0 10 20 30 40

0 1 2 3 4

0 2 4 6 8 10 12

0 2 4 6 8 10 12

v[m/s]

Q[lgpm]

8

7

6

5

4

3

2

1

0

[l/s]

min.

max.

max.

min.

H [m

]P 1

[W]

[m3/h]

[m3/h]

+

Wilo-TOP-SD 32/73~400 V - DN 32

Dimension drawing

R 1/8

R 1/8

220

115

99

136 125

Pg Pg

172

38

127 120

159


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 32/7 (3~400/230 V)



Terminal diagram


Triggering: Internal interruption of a motor phaseReset: Disconnect mains voltage, allow motor to cool down,switch mains voltage back on again

Ø 140Ø 100

Ø 90Ø 78

DN 32

4 x Ø14

4 x Ø19

L1 L2PE

L2

L3

L3L1

Technical data

Type TOP-SD 32/7

Art no. 2048327

EEI Class D




Speed n 1750 / 2100 / 2600 rpm



Current at 3~400V I 0.17 / 0.25 / 0.45 A

Current at 3~230V I 0.30 / 0.43 / 0.78 A

Capacitor –




Materials







Wilo-TOP-SD 32/10 (1~230 V)

Pump curves


0 1 2 3

0

0 1 2 3

0 2010 30

0

2

4

6

8

12

10

108642

10864200

200

300

100

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

v

Q[m³/ h]

Q[Igpm]

Wilo-TOP-SD 32/101~230 V - DN 32

Q[m/s]

max.

min.

max.min.

0 1 2 3 4 5 6

0

0 1 2 3 4 5

0 20 4010 30 6050

0

2

4

6

8

12

10

161284

16128400

400

600

200

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

v

Q[m³/ h]

Q[Igpm]

Q[m/s]

max.

min.

Wilo-TOP-SD 32/101~230 V - DN 32

+

max.min.

Dimension drawing

220

R 1/8

R 1/8

141 141 144 60

110

Pg Pg Pg Pg

102

172

60

161


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 32/10 (1~230 V)



Terminal diagram




Ø 140Ø 100Ø 90Ø 76

6060

DN 32

4 x Ø14

4 x Ø19

L NPE

NL

WSK

WSK

Technical data

Type TOP-SD 32/10

Art no. 2080073

EEI Class D




Speed n 2400 / 2550 / 2700 rpm



335 / 385 / 390 W

Current at 1~230V I 1.72 / 1.87 / 1.90 A


Motor protection Optional SK 602/622 tripping unit, Protect module C



Materials







Wilo-TOP-SD 32/10 (3~400/230 V)

Pump curves


0 1 2 3

0

0 1 2 3

0 2010 30

0

2

4

6

8

12

10

84

8400

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

v

Q[m³/ h]

Q[Igpm]

Wilo-TOP-SD 32/103~400V - DN 32

Q[m/s]

200

300

100

1062

1062

max.

min.

max.

min.

0 1 2 3 4 5 6

0

0 1 2 3 4 5

0 20 4010 30 6050

0

2

4

6

8

12

10

161284

16128400

400

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

v

Q[m³/ h]

Q[Igpm]

Wilo-TOP-SD 32/103~400V - DN 32

Q[m/s]

+

max.

min.

max.

min.

600

200

Dimension drawing

220

R 1/8

R 1/8

141 141 144 60

110

Pg Pg Pg Pg

102

172

60

163


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 32/10 (3~400/230 V)



Terminal diagram



Ø 140Ø 100Ø 90Ø 76

6060

DN 32

4 x Ø14

4 x Ø19

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Technical data

Type TOP-SD 32/10

Art no. 2080074

EEI Class D




Speed n 1950 / 2250 / 2650 rpm



Current at 3~400V I 0.35 / 0.48 / 0.78 A

Current at 3~230V I 0.61 / 0.84 / 1.35 A

Capacitor –




Materials







Wilo-TOP-SD 40/3 (1~230 V)

Pump curves


Q

0

240

160

200

80

120

40

0

0

0

0

[ l/s]

0,8

3,2

4,0

2,4

1,6

2

1

10 20 30

3

4 6 8 10

2 0,5 0 [m/s] v

1 1,5

2

2 0 4 6 8 10

max.

min.

max.

P1 [

W]

H [m

]

[m 3 /h]

[lgpm ]

[m 3 /h]

Wilo-TOP-SD 40/31~230 V - DN 40

min.

Q

0

320

360

240

280

160

200

80

120

40

0

0

0

0

[ l/s]

0,8

3,2

4,0

2,4

1,6

4

1

25

3 5 4

8 12 16

50

3 2 1 0 [m/s] v

2

4 0 8 12 16

max.

min.

P 1 [

W]

H [m

]

[m 3 /h]

[lgpm ]

[m 3 /h]

+

Wilo-TOP-SD 40/31~230 V - DN 40

max.

min.

Dimension drawing

R 1/8

R 1/8

250

135

92

123 107

Pg Pg

156

75

126 133

165


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 40/3 (1~230 V)



Terminal diagram



Ø 150Ø 110

Ø 100Ø 88

DN 40

4 x Ø14

4 x Ø19

L NPE

NL

Technical data

Type TOP-SD 40/3

Art no. 2044017

EEI Class E




Speed n 1710 / 2340 / 2660 rpm



110 / 150 / 180 W

Current at 1~230V I 0.55 / 0.75 / 0.85 A





Materials







Wilo-TOP-SD 40/3 (3~400/230 V)

Pump curves


0,5 0 1 1,5 2

Q [lgpm]

0

240

160

200

80

120

40

0

0

0

0

[l/s]

0,8

3,2

4,0

2,4

1,6

[m 3 /h] 2

1

10 20 30

3

4 6 8 10

[m/s] v

H

[ m

]

2

[m 3 /h]

P 1 [

W]

2 0 4 6 8 10

max.

min.

min.

max.

Wilo-TOP-SD 40/33~400 V - DN 40

Q [lgpm]

0

320

360

1 0 2 3

240

280

160

200

80

120

40

0

0

0

0

[l/s]

0,8

3,2

4,0

2,4

1,6

[m 3 /h] 4

1

25

3 5 4

8 12 16

50

[m/s] v

H

[ m

]

2

[m 3 /h]

4 0 8 12 16

max.

min.

+

Wilo-TOP-SD 40/33~400 V - DN 40

max.

min.

Dimension drawing

R 1/8

R 1/8

250

135

92

123 107

Pg Pg

156

75

126 133

167


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 40/3 (3~400/230 V)



Terminal diagram



Ø 150Ø 110

Ø 100Ø 88

DN 40

4 x Ø14

4 x Ø19

L1 L2PE

L2

L3

L3L1

Technical data

Type TOP-SD 40/3

Art no. 2044018

EEI Class D




Speed n 1810 / 2120 / 2610 rpm



Current at 3~400V I 0.15 / 0.20 / 0.40 A

Current at 3~230V I 0.25 / 0.35 / 0.65 A

Capacitor –




Materials







Wilo-TOP-SD 40/7 (1~230 V)

Pump curves


0 1 2 3 4

0 10 20 30 40 50

0 0,5 1 1,5 2 2,5 3

0 4 8 12 16

0 4 8 12 16

v[m/s]

Q[lgpm]

400

350

300

250

200

150

100

8

7

6

5

4

3

2

1

0

[l/s]

max.

max.

min.

min.

P 1[W

]H

[m]

[m3/h]

[m3/h]

Wilo-TOP-SD 40/71~230 V - DN 40

800

700

600

500

400

300

200

0 1 2 3 4 5 6 7

0 25 50 75

0 1 2 3 4 5

0 5 10 15 20 25

0 5 10 15 20 25

v[m/s]

Q[lgpm]

8

7

6

5

4

3

2

1

0

[l/s]

min.

max.

max.

min.

P1[W

]H

[m]

[m3/h]

[m3/h]

+

Wilo-TOP-SD 40/71~230 V - DN 40

Dimension drawing

250

R 1/8

R 1/8

141 141 150 75

135

Pg Pg Pg Pg

102

193

75

169


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 40/7 (1~230 V)



Terminal diagram




Ø 150Ø 110

Ø 100Ø 88

DN 40

4 x Ø14

4 x Ø19

L NPE

NL

WSK

WSK

Technical data

Type TOP-SD 40/7

Art no. 2080075

EEI Class D




Speed n 2200 / 2450 / 2650 rpm



330 / 380 / 390 W

Current at 1~230V I 1.70 / 1.88 / 1.93 A





Materials







Wilo-TOP-SD 40/7 (3~400/230 V)

Pump curves


[m/s]v

0 1 2 3 4 5 6

Q[m³/h]0 5 10

100

15

Q[l/s]0 2 4 6 8

Q[Igpm]0 20 40 60 80

H[m]

0

2

4

6

Q[m³/h]0 5 10 15 20 25

P1[W]

0

400

Wilo-TOP-SD 40/73~400 V - DN 40

max.

min.

min.

max.

[m/s]v

0 1 2 3 4 5 6

Q[m³/h]0 5 10 15 20 25

Q[l/s]0 2 4 6 8

Q[Igpm]0 20 40 60 80

H[m]

0

2

4

6

Q[m³/h]0 5 10 15 20 25

P1[W]

0

400

Wilo-TOP-SD 40/73~400 V - DN 40

max.

min.

+

max.

min.

Dimension drawing

250

R 1/8

R 1/8

141 141 150 75

135

Pg Pg Pg Pg

102

193

75

171


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 40/7 (3~400/230 V)



Terminal diagram



Ø 150Ø 110

Ø 100Ø 88

DN 40

4 x Ø14

4 x Ø19

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Technical data

Type TOP-SD 40/7

Art no. 2080076

EEI Class D




Speed n 1800 / 2100 / 2600 rpm



Current at 3~400V I 0.33 / 0.47 / 0.76 A

Current at 3~230V I 0.57 / 0.81 / 1.31 A

Capacitor –




Materials







Wilo-TOP-SD 40/10 (1~230 V)

Pump curves


0

1

2

3

4

5

6

7

8

9

10

11

0

100

200

300

400

500

600

700

0 2 4 6 8 10 12 14 16

0 2 4 6 8 10 12 14 160 1 2 3 4

0 0,5 1,0 1,5 2,0 2,5 3v

Q

max.

min.max.

[m3/h]

[m3/h]

[m/s]

[l/s]

H [m

]P 1

[W]

min.

Wilo-TOP-SD 40/101~230 V - DN 40

0

1

2

3

4

5

6

7

8

9

10

11

0

200

400

600

800

1000

1200

1400

0 5 10 15 20 25 30

0 5 10 15 20 25 300 1 2 3 4 5 6 7 8

0 1 2 3 4 5v

Q

max.

min.

min.max.

[m3/h]

[m3/h]

[m/s]

[l/s]

H [m

]P 1

[W]

+

Wilo-TOP-SD 40/101~230 V - DN 40

Dimension drawing

250

R 1/8

R 1/8

153 153 178 75

135

Pg Pg Pg Pg

109

216

75

Bracket diagram

225

50

132

35

50

18

18 18

3030

30

173


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 40/10 (1~230 V)



Terminal diagram



Ø 150Ø 110

Ø 100Ø 88

DN 40

4 x Ø14

4 x Ø19

C2 N LPEC1

C2 N L

SSM

SSM C1

Technical data

Type TOP-SD 40/10

Art no. 2080077

EEI Class D




Speed n 2600 / 2800 rpm



610 / 680 W

Current at 1~230V I 3.18 / 3.47 A





Materials







Wilo-TOP-SD 40/10 (3~400/230 V)

Pump curves


0 1 2 3 4 5

0 10 20 30 40 50 60

0 0,5 1 1,5 2 2,5 3 3,5

0 2 4 6 8 10 12 14 16 18

v[m/s]

Q[lgpm]

600

500

400

300

200

100

0

11

10

9

8

7

6

5

4

3

2

1

0

[l/s]

max.

max.

min.

min.

0 2 4 6 8 10 12 14 16 18

P 1[W

]H

[m]

[m3/h]

[m3/h]

Wilo-TOP-SD 40/103~400 V - DN 40

1200

1000

800

600

400

200

0

0 1 2 3 4 5 6 7 8 9

0 20 40 60 80 100

0 1 2 3 4 5 6

0 5 10 15 20 25 30

v[m/s]

Q[lgpm]

11

10

9

8

7

6

5

4

3

2

1

0

[l/s]

min.

max.

0 5 10 15 20 25 30

max.

min.

P 1[W

]H

[m]

[m3/h]

[m3/h]

+

Wilo-TOP-SD 40/103~400 V - DN 40

Dimension drawing

250

R 1/8

R 1/8

153 153 178 75

135

Pg Pg Pg Pg

109

216

75

175


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 40/10 (3~400/230 V)



Terminal diagram



Ø 150Ø 110

Ø 100Ø 88

DN 40

4 x Ø14

4 x Ø19

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Technical data

Type TOP-SD 40/10

Art no. 2080078

EEI Class C




Speed n 2200 / 2500 / 2800 rpm



Current at 3~400V I 0.65 / 0.82 / 1.17 A

Current at 3~230V I 1.12 / 1.43 / 2.02 A

Capacitor –




Materials







Wilo-TOP-SD 40/15 (1~230 V)

Pump curves


0 0,5 1 1,5 2,52 3 3,5 4,54 [m/s]v

0

2,5

5

7,5

10

12,5

15

17,5

2,5 7,5 12,5 17,5 Q [m³/h]

H [m

]

0 1 2 3 4 5 Q [l/s]

0 10 20 30 40 50 60 70 Q [Igpm]

0

250

500

750

1000

2,5 7,5 12,5

0 5 10 15

0 5 10 15 17,5 Q [m³/h]

P 1 [W

]

max.

min.

max.

min.

Wilo-TOP-SD-40/151~230 V - DN 40

0 0,5 1 1,5 2 2,5 3 3,5v

4 4,5 5 5,5 6 76,5 [m/s]

0

2,5

5,0

7,5

10,0

12,5

15,0

17,5

20,0

0 5 10 15 20 25 Q [m³/h]

H [m

]

0 1 2 3 4 5 6 7 8 Q [l/s]

0 20 40 60 80 100 Q [Igpm]

0

500

1000

1500

2000

0 5 10 15 20 25 Q [m³/h]

P 1 [W

]

+

Wilo-TOP-SD 40/151~230 V - DN 40

max.

min.

max.

min.

Dimension drawing

250

R 1/8

R 1/8

172 172 200 65

125

Pg Pg Pg Pg

M10

119

258

65

Bracket diagram

225

50

132

25

50

18

18 18

3030

30

177


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 40/15 (1~230 V)



Terminal diagram



Ø 150Ø 110Ø 100Ø 84

6565

DN 32

4 x Ø14

4 x Ø19

C2 N LPEC1

C2 N L

SSM

SSM C1

Technical data

Type TOP-SD 40/15

Art no. 2080079

EEI Class E




Speed n 2500 / 2800 rpm



800 / 945 W

Current at 1~230V I 4.20 / 4.57 A





Materials







Wilo-TOP-SD 40/15 (3~400/230 V)

Pump curves


0 0,5 1 1,5 2 2,5 3 3,5 4,54 [m/s]

0

2,5

5,0

7,5

10,0

12,5

15,0

17,5

2,5 7,5 12,5 17,5 Q [m³/h]

H [m

]

0 1 2 3 4 5 Q [l/s]

0 10 20 30 40 50 60 70 Q [Igpm]

0

250

500

750

1000

2,5 7,5 12,5

0 5 10 15

0 5 10 15 17,5 Q [m³/h]

P 1 [W

]

v

max.

min.

max.

min.

Wilo-TOP-SD-40/153~400 V - DN 40

H [m

]P 1

[W]

[m/s]

000 1 2 3

0 10 20 30 40 50 60 70 80 90 100

4 5 6 7 85 10 15 20 25 30 Q [m³/h]

0 5 10 15 20 25 30 Q [m³/h]

Q [l/s]Q [lgpm]

2,5

5

7,5

0

500

1000

1500

2000

10

12,5

15

17,5

20Wilo-TOP-SD 40/153~400 V - DN 40

max.

min.

v0 1 2 3 4 5 6 7

+

max.

min.

Dimension drawing

250

R 1/8

R 1/8

172 172 200 65

125

Pg Pg Pg Pg

M10

119

258

65

Bracket diagram

225

50

132

25

50

18

18 18

3030

30

179


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 40/15 (3~400/230 V)



Terminal diagram



Ø 150Ø 110Ø 100Ø 84

6565

DN 32

4 x Ø14

4 x Ø19

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Technical data

Type TOP-SD 40/15

Art no. 2080080

EEI Class D




Speed n 2150 / 2500 / 2800 rpm



Current at 3~400V I 1.05 / 1.30 / 1.84 A

Current at 3~230V I 1.82 / 2.25 / 3.19 A

Capacitor –




Materials







Wilo-TOP-SD 50/7 (1~230 V)

Pump curves


0

1

2

3

4

5

6

7

0

100

200

300

400

500

600

700

0 5 10 15 20

0 5 10 15 200 1 2 3 4 5 6

0 0,5 1,0 1,5 2,0 2,5v

Q

max.

min.

min.min.min.min.min.min.min.min.min.min.min.min.min.max.max.max.max.max.

[m3/h]

[m3/h]

[m/s]

[l/s]

H [m

]P 1

[W]

Wilo-TOP-SD 50/71~230 V - DN 40

0

1

2

3

4

5

6

7

0 5 10 15 20 25 30 35 400 1 2 3 4 5 6 7 8 9 10 11

0 1 2 3 4 5v

max.

min.

[m3/h]

0

200

400

600

800

1000

1200

1400

0 5 10 15 20 25 30 35 40

Q

min.max.

[m3/h]

[m/s]

[l/s]

H [m

]P 1

[W]

Wilo-TOP-SD 50/71~230 V - DN 50

+

Dimension drawing

280

R 1/8

R 1/8

153 153 179 83

160

Pg Pg Pg Pg

109

224

83

Bracket diagram

225

50

132

30

50

18

18 18

3030

30

181


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 50/7 (1~230 V)



Terminal diagram



Ø 165Ø 125

Ø 100Ø 102DN 50

4 x Ø14

4 x Ø19

C2 N LPEC1

C2 N L

SSM

SSM C1

Technical data

Type TOP-SD 50/7

Art no. 2080081

EEI Class D




Speed n 2600 / 2800 rpm



630 / 690 W

Current at 1~230V I 3.35 / 3.49 A





Materials







Wilo-TOP-SD 50/7 (3~400/230 V)

Pump curves


0 1 2 3 4 5 6 7

0 25 50 75

0 0,5 1 1,5 2 2,5 3 3,5

0 5 10 15 20 25

v[m/s]

Q[lgpm]

700

600

500

400

300

200

8

7

6

5

4

3

2

1

0

[l/s]

0 5 10 15 20 25

min.

max.

min.

max.

P 1[W

]H

[m]

[m3/h]

[m3/h]

Wilo-TOP-SD 50/73~400 V - DN 50

1400

1200

1000

800

600

400

0 2 4 6 8 10 12

0 25 50 75 100 125 150

0 1 2 3 4 5

0 10 20 30 40

v[m/s]

Q[lgpm]

8

7

6

5

4

3

2

1

0

[l/s]

0 10 20 30 40

min.

max.

max.

min.

P1[W

]H

[m]

[m3/h]

[m3/h]

+

Wilo-TOP-SD 50/73~400 V - DN 50

Dimension drawing

280

R 1/8

R 1/8

153 153 179 83

160

Pg Pg Pg Pg

109

224

83

183


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 50/7 (3~400/230 V)



Terminal diagram



Ø 165Ø 125

Ø 100Ø 102DN 50

4 x Ø14

4 x Ø19

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Technical data

Type TOP-SD 50/7

Art no. 2080082

EEI Class C




Speed n 2150 / 2450 / 2800 rpm



Current at 3~400V I 0.66 / 0.83 / 1.19 A

Current at 3~230V I 1.14 / 1.43 / 2.06 A

Capacitor –




Materials







Wilo-TOP-SD 50/10 (1~230 V)

Pump curves


0

1

2

3

4

5

6

7

8

9

0

100

200

300

400

500

600

700

800

900

0 5 10 15 20 25

0 5 10 15 20 250 1 2 3 4 5 6 7

0 0,5 1,0 1,5 2,0 2,5v

Q

max.

min.

min.max.

[m3/h]

[m3/h]

[m/s]

[l/s]

H [m

]P 1 [W

]

Wilo-TOP-SD 50/101~230 V - DN 50

0

1

2

3

4

5

6

7

8

9

0

200

400

600

800

1000

1200

1400

1600

1800

0 5 10 15 20 25 30 35 40 45

0 5 10 15 20 25 30 35 40 45

0 2 4 6 8 10 12

0 1 2 3 4v

Q

max.

min.

min.max.

[m3/h]

[m3/h]

[m/s]

[l/s]

H [m

]P 1

[W]

+

Wilo-TOP-SD 50/101~230 V - DN 40

Dimension drawing

280

R 1/8

R 1/8

163 163 198 83

155

Pg Pg Pg Pg

109

222

83

Bracket diagram

228

50

157

50

50

18

18 18

3030

30

185


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 50/10 (1~230 V)



Terminal diagram



Ø 165Ø 125

Ø 100Ø 102DN 50

4 x Ø14

4 x Ø19

C2 N LPEC1

C2 N L

SSM

SSM C1

Technical data

Type TOP-SD 50/10

Art no. 2080083

EEI Class D




Speed n 2450 / 2800 rpm



730 / 820 W

Current at 1~230V I 3.72 / 3.94 A





Materials







Wilo-TOP-SD 50/10 (3~400/230 V)

Pump curves


0 1 2 3 4 5 6 7

0 25 50 75

0 1 2 3

0 5 10 15 20 25

0 5 10 15 20 25

v[m/s]

Q[lgpm]

900

600

300

0

10

8

6

4

2

0

[l/s]

min.

max.

min.

max.

P 1[W

]H

[m]

[m3/h]

[m3/h]

Wilo-TOP-SD 50/103~400 V - DN 50

1800

1600

1400

1200

1000

800

600

400

0 2 4 6 8 10 12 14

0 25 50 75 100 125 150 175

0 1 2 3 4 5 6 7

0 10 20 30 40 50

v[m/s]

Q[lgpm]

10

8

6

4

2

0

[l/s]

min.

0 10 20 30 40 50

max.

min.

max.

P 1[W

]H

[m]

[m3/h]

[m3/h]

+

Wilo-TOP-SD 50/103~400 V - DN 50

Dimension drawing

280

R 1/8

R 1/8

163 163 198 83

155

Pg Pg Pg Pg

109

222

83

187


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 50/10 (3~400/230 V)



Terminal diagram



Ø 165Ø 125

Ø 100Ø 102DN 50

4 x Ø14

4 x Ø19

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Technical data

Type TOP-SD 50/10

Art no. 2080084

EEI Class D




Speed n 2000 / 2300 / 2700 rpm



Current at 3~400V I 0.89 / 1.20 / 1.73 A

Current at 3~230V I 1.54 / 2.09 / 3.00 A

Capacitor –




Materials







Wilo-TOP-SD 50/15 (3~400/230 V)

Pump curves


Wilo-TOP-SD 50/153~400V - DN 50

0

4

8

12

16

H[m]

0

500

1000

1500

P1[W]

6420 [m/s]

4010 20 300 Q[m³/h]

4010 20 300 Q[m³/h]

124 80 Q[l/s]

40 80 120 1600 Q[lgpm]

max.

min.

max.

min.

v0 2 4 6 8

0 10 20 30 40 50

0 4 8 12 16

0 40 80 120 160

0

4

8

12

16

0 10 20 30 40 500

1000

2000

3000

H[m]

P1[W]

[m/s]

Q[m³/ h]

Q[l/s]

Q[m³/ h]

Q[Igpm]

Wilo-TOP-SD 50/153~400V - DN 50

+

max.

min.

min.

60

60

200

max.

v

Dimension drawing

340

R 1/8

R 1/8

173 173 209 86

170

Pg Pg Pg Pg

M10

119

243

86

Bracket diagram

252

50

184

30

50

18

18 18

3030

30

189


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 50/15 (3~400/230 V)



Terminal diagram



Ø 165Ø 125Ø 110Ø 99

8365

DN 50

4 x Ø14

4 x Ø19

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Technical data

Type TOP-SD 50/15

Art no. 2080086

EEI Class D




Speed n 2200 / 2500 / 2800 rpm



Current at 3~400V I 1.81 / 2.25 / 3.13 A

Current at 3~230V I 3.14 / 3.90 / 5.43 A

Capacitor –




Materials







Wilo-TOP-SD 65/10 (1~230 V)

Pump curves


P1[W]

0

500

vQ[m/s]

Q[l/s]

Q[Igpm]

Q[m³/h]

max.min.

0 10 20 30 40

0 4 8

0 1 2 3

12

0 50 100 150

H[m]

Q[m³/h]0 10 20 30 400

2

4

6

8

max.

min.

Wilo-TOP-SD 65/101~230V - DN 65

0 1 2 3 4 5

0 10 20 30 40 50 60 70

70

200 4 8 12 16

0 50 100 150 200 250

0

2

4

6

8

10

0 10 20 30 40 50 60

P1[W]

0

500

1000

1500

Q[m/s]v

H[m]

Q[m³/h]

Q[l/s]

Q[Igpm]

Q[m³/h]

max.

min.

Wilo-TOP-SD 65/101~230V - DN 65

+

Dimension drawing

340

R 1/8

R 1/8

172 172 214 80

170

Pg Pg Pg Pg

M10

109

241

80

Bracket diagram

225

50

180

25

50

18

18 18

3030

30

191


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 65/10 (1~230 V)



Terminal diagram



Ø 185Ø 145Ø 130Ø 118

8080

DN 65

4 x Ø14

4 x Ø19

C2 N LPEC1

C2 N L

SSM

SSM C1

Technical data

Type TOP-SD 65/10

Art no. 2080087

EEI Class D




Speed n 2450 / 2800 rpm



690 / 790 W

Current at 1~230V I 3.51 / 3.78 A





Materials







Wilo-TOP-SD 65/10 (3~400/230 V)

Pump curves


0 321

0

0

0

40302010

0 40302010

1284

10050 150

0

2

4

6

8

10

0

500

1000

[m/s]

Q[m³/ h]

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

v

Q[Igpm]

Wilo-TOP-SD 65/103~400V - DN 65

max.

min.

max.

min.

0 1 2 3 4 5 6

0 10 20 30 40 50 60 70

0 4 8 12 16 20

0 50 100 150 200 250

0

2

4

6

8

10

0 10 20 30 40 50 600

500

1000

1500

[m/s]

Q[m³/ h]

70 Q[m³/ h]

Q[l/s]

H[m]

P1[W]

v

Q[Igpm]

Wilo-TOP-SD 65/103~400V - DN 65

+

max.

min.

max.

min.

Dimension drawing

340

R 1/8

R 1/8

172 172 214 80

170

Pg Pg Pg Pg

M10

109

241

80

Bracket diagram

225

50

180

25

50

18

18 18

3030

30

193


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 65/10 (3~400/230 V)



Terminal diagram



Ø 185Ø 145Ø 130Ø 118

8080

DN 65

4 x Ø14

4 x Ø19

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Technical data

Type TOP-SD 65/10

Art no. 2080088

EEI Class D




Speed n 1950 / 2250 / 2650 rpm



Current at 3~400V I 0.83 / 1.10 / 1.67 A

Current at 3~230V I 1.44 / 1.91 / 2.89 A

Capacitor –




Materials







Wilo-TOP-SD 65/13 (3~400/230 V)

Pump curves


0 2 4 6 8 10

0 20 40 60 80 100 120 140

0 0,5 1 1,5 2 2,5 3

0 5 10 15 20 25 30 35 40

0 5 10 15 20 25 30 35 40

v[m/s]

Q[lgpm]

1600

1400

1200

1000

800

600

14

12

10

8

6

4

2

0

[l/s]

min.

max.

min.

max.

P 1[W

]H

[m]

[m3/h]

[m3/h]

Wilo-TOP-SD 65/133~400 V - DN 65

3200

2800

2400

2000

1600

1200

0 4 8 12 16 20

0 50 100 150 200 250

0 1 2 3 4 5

0 10 20 30 40 50 60 70 80

0 10 20 30 40 50 60 70 80

v[m/s]

Q[lgpm]

14

12

10

8

6

4

2

0

[l/s]

min.

max.

min.

max.

P1[W

]H

[m]

[m3/h]

[m3/h]

+

Wilo-TOP-SD 65/133~400 V - DN 65

Dimension drawing

340

R 1/8

R 1/8

172 172 223 93

185

Pg Pg Pg Pg

M10

119

254

93

Bracket diagram

225

50

162

25

50

18

18 18

3030

30

195


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 65/13 (3~400/230 V)



Terminal diagram



Ø 185Ø 145

Ø 130Ø 122DN 65

4 x Ø14

4 x Ø19

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Technical data

Type TOP-SD 65/13

Art no. 2080089

EEI Class D




Speed n 2250 / 2550 / 2800 rpm



Current at 3~400V I 1.74 / 2.10 / 2.93 A

Current at 3~230V I 3.00 / 3.64 / 5.07 A

Capacitor –




Materials







Wilo-TOP-SD 65/15 (3~400/230 V)

Pump curves


0 4321

0 10 20 30 40 50

0 10 20 30 40 50

0 5 10 15

0 100 15050

0

4

8

12

16

0

1000

2000

[m/s]

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

v

Q[m³/ h]

Q[Igpm]

Wilo-TOP-SD 65/153~400V - DN 65

max.

min.

max.

min.

0 2 4 6 8

0 20 40 60 80 100

0 5 10 15 20 25 30

0 100 200 300

0

4

8

12

16

0 20 40 60 80 1000

2000

4000

[m/s]

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

v

Q[m³/ h]

Q[Igpm]

Wilo-TOP-SD 65/153~400V - DN 65

+

max.

min.

max.

min.

Dimension drawing

340

R 1/8

R 1/8

172 172 223 93

185

Pg Pg Pg Pg

M10

119

254

93

Bracket diagram

225

50

162

25

50

18

18 18

3030

30

197


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 65/15 (3~400/230 V)



Terminal diagram



Ø 185Ø 145

Ø 130Ø 122DN 65

4 x Ø14

4 x Ø19

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Technical data

Type TOP-SD 65/15

Art no. 2080090

EEI Class D




Speed n 2500 / 2700 / 2850 rpm



Current at 3~400V I 2.18 / 2.52 / 3.41 A

Current at 3~230V I 3.78 / 4.36 / 5.91 A

Capacitor –




Materials







Wilo-TOP-SD 80/7 (1~230 V)

Pump curves


0

1

2

3

4

5

6

7

500

600

700

800

900

1000

1100

0 10 20 30 40

0 10 20 30 400 3 6 9 12

0 0.5 1.0 1.5 2.0v

Q

min.

max.

[m3/h]

[m3/h]

[m/s]

[l/s]

H [m

]P 1

[W]

max.

min.

Wilo-TOP-SD 80/71~230 V - DN 80

0

1

2

3

4

5

6

7

1000

1200

1400

1600

1800

2000

2200

0 10 20 30 40 50 60 70

0 10 20 30 40 50 60 70

0 3 6 9 12 15 18 21

0 1 2 3v

Q

[m3/h]

[m3/h]

[m/s]

[l/s]

H [m

]P 1

[W]

min.

max.

max.

min.

+

Wilo-TOP-SD 80/71~230 V - DN 80

Dimension drawing

360

R 1/8

R 1/8

182 182 228 90

180

Pg Pg Pg Pg

M10

109

227

90

Bracket diagram

280

50

198

33

50

18

18 18

3030

30

199


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 80/7 (1~230 V)



PN 6

Terminal diagram



Ø 200Ø 150

9090

Ø 132

4 x Ø 14

DN 80

C2 N LPEC1

C2 N L

SSM

SSM C1

Technical data

Type TOP-SD 80/7

Art no. 2080091

EEI Class D

Rated pressure PN 6



Speed n 2350 / 2800 rpm



700 / 800 W

Current at 1~230V I 3.59 / 3.85 A





Materials







Wilo-TOP-SD 80/10 (PN6/10, 3~400/230 V)

Pump curves


0 1 2 3 4

0

0 5 10 15 20

0 100 20050 150 250

0

2

4

6

8

10

60 705040302010

0 60 7050403020100

500

1000

1500

[m/s]

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

v

Q[m³/ h]

Q[Igpm]

Wilo-TOP-SD 80/103~400V - DN 80

max.

max.

min.

min.

0 1 2 3 4 5

0 20 40 60 80

0 5 10 15 20 25 30

0 100 200 300

0

2

4

6

6

8

10

0 20 40 60 80

100

1000

1000

2000

3000

[m/s]

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

v

Q[m³/ h]

Q[Igpm]

Wilo-TOP-SD 80/103~400V - DN 80

+

max.

min.

max.

min.

Dimension drawing

360

R 1/8

R 1/8

184 184 249 100

205

Pg Pg Pg Pg

M10

119

256

100

Bracket diagram

240

50

180

43

50

18

18 18

3030

30

201


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 80/10 (PN6/10, 3~400/230 V)



PN 6

PN 10

Terminal diagram



Ø 200Ø 150Ø 132

4 x Ø 14

DN 80

Ø 200Ø 160Ø 132

8 x Ø 19

DN 80

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Technical data

Type TOP-SD 80/10 TOP-SD 80/10

Art no. 2080092 2080093

EEI Class D




Speed n 2150 / 2500 / 2800 rpm



Current at 3~400V I 1.84 / 2.29 / 3.13 A

Current at 3~230V I 3.19 / 3.96 / 5.43 A

Capacitor –




Materials







Wilo-TOP-SD 80/15 (PN6/10, 3~400/230 V)

Pump curves


0 1 2 3 4

0

0 105 15 20

0 200 25015010050

0

4

8

16

12

604020

60

70

704020

503010

50301000

1000

2000

Q[m/s]

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

v

Q[m³/ h]

Q[Igpm]

Wilo-TOP-SD 80/153~400V - DN 80

max.

min.

max.

min.

0 1 2 3 4 5 6 7

0

0 105 15 20 25 30 35

0 200 400100 300

0

4

8

16

12

100 12080604020

100 1208060402000

2000

3000

1000

4000

5000

Q[m/s]

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

v

Q[m³/ h]

Q[Igpm]

Wilo-TOP-SD 80/153~400V - DN 80

+

max.

min.

max.

min.

Dimension drawing

360

R 1/8

R 1/8

201 201 259 90

180

Pg Pg Pg Pg

M10

143

318

90

Bracket diagram

270

50

185

20

50

18

18 18

3030

30

203


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 80/15 (PN6/10, 3~400/230 V)



PN 6

PN 10

Terminal diagram



Ø 200Ø 150

9090

Ø 132

4 x Ø 14

DN 80

Ø 200Ø 160Ø 132

9090

8 x Ø 19

DN 80

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Technical data


Art no. 2080094 2080095

EEI Class C




Speed n 2450 / 2700 / 2900 rpm



Current at 3~400V I 3.25 / 3.63 / 4.85 A

Capacitor – –




Materials







Wilo-TOP-SD 80/20 (PN6/10, 3~400/230 V)

Pump curves


0

0

0

0

4

8

16

20

12

00

3000

2000

1000

Q[m/s]

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

v

Q[m³/ h]

Q[Igpm]

Wilo-TOP-SD 80/203~400V - DN 80

0 1 2 3 4

105 15 20

200 25015010050

604020

60

70

704020

503010

503010

max.

min.

max.

min.

0 1 2 3 4 5 6 7

0

0 105 15 20 25 30 35

0 200 400100 300

0

4

8

16

20

12

100 12080604020

100 1208060402000

4000

6000

2000

Q[m/s]

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

v

Q[m³/ h]

Q[Igpm]

Wilo-TOP-SD 80/203~400V - DN 80

+

max.min.

max.

min.

Dimension drawing

360

R 1/8

R 1/8

201 201 259 90

180

Pg Pg Pg Pg

M10

143

318

90

Bracket diagram

270

50

185

20

50

18

18 18

3030

30

205


Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-TOP-SD 80/20 (PN6/10, 3~400/230 V)



PN 6

PN 10

Terminal diagram



Ø 200Ø 150

9090

Ø 132

4 x Ø 14

DN 80

Ø 200Ø 160Ø 132

9090

8 x Ø 19

DN 80

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Technical data


Art no. 2080096 2080097

EEI Class C




Speed n 2500 / 2750 / 2900 rpm



Current at 3~400V I 4.35 / 4.80 / 6.10 A

Capacitor – –




Materials






Heating, air-conditioning, coolingGlanded high-efficiency pumps

Series overview

Series Wilo-Stratos GIGA

Photo Product Group

Duty chart

Application Pumping of heating water (acc. to VDI 2035), cold water andwater/glycol mixtures without abrasive substances in heating,cold water and cooling systems.

Design High-efficiency inline pump with EC motor and electronic dutyadaptation in glanded construction. Version as single-stage low-pressurecentrifugal pump with flange connection and mechanical shaft seal.


• Innovative high-efficiency pump for the highest overall degrees of efficiencybased on a new Wilo glanded design

• High-efficiency EC motor (degrees of efficiency above IE4 limit valuesacc. to IEC TS 60034-31 Ed.1)

• New hydraulics optimally adapted to the EC motor technology • Integrated electronic power adjustment• Extremely compact and space-saving design • Simple operation by tried-and-tested red-button technology and display• Various control modes �p-c, �p-v, PID and n-const. (control mode)• Control range up to three times greater than in conventional electronicallycontrolled pumps

• Analogue interfaces 0-10 V, 2-10 V, 0-20 mA, 4-20 mA• Optional interfaces for bus communication using plug-in IF-Modules• Integrated dual-pump management with efficiency-optimised peak-load cut-in• Two configurable signal relays for run and fault signals• Fault management tailored to heating and air-conditioning applications• Access disable which can be activated on the pump• Integrated full motor protection• High corrosion protection thanks to cataphoretic coating• Standard condensation drainage • Pump bases with threaded hole for foundation mounting

Further information

Series information from page 214The series is continuously extended.You will find the latest information on the Internet in ourWilo online catalogue at www.wilo.com

0

10

20

30

40

50

60

H/m

Q/m³/h20 3010 3515 2550

Wilo-Stratos GIGADN 40 - 50/60 Hz

40/1-51/4,540/1-45/3,840/1-39/3,0

207

Heating, air-conditioning, coolingGlanded energy-saving pumps


Series overview

Heat

ing,

air-

cond

ition

ing,

cool

ing

Series Wilo-VeroLine-IP-E Wilo-VeroTwin-DP-E

Photo Product Group

Duty chart

Application

For pumping heating water (in accordance with VDI 2035), water-glycol mixtures and cooling and cold water without abrasive substances in heating, cold water and cooling water systems


Design Electronically controlled glanded single pump in in-line de-sign with flange connection and automatic power adjustment

Electronically controlled glanded double pump in in-line de-sign with flange connection and automatic power adjustment

Qmax 120 m3/h 170 m3/h

Hmax 30 m 30 m


• High-efficiency motors as standard; from 0.75 kW nominal motor power: motors with IE2 technology

• Energy savings due to integrated electronic performance control

• Simple operation with red-button technology and display• Different control modes �p-c, �p-v, PIC and n=const.

(manual control mode)• Large speed range (750-2900 rpm)• Analogue interfaces 0-10 V, 2-10V, 0-20 mA, 4-20 mA• Optional interfaces for bus communication using plug-in

IF-Modules• Integrated dual pump management• Two configurable signal relays for run and fault signals• Configurable fault response tailored to HVAC applications • Access disable on the pump• Integrated full motor protection (TRS) with trip electronics• Functions and operation identical to Wilo-CronoLine-IL-E• High corrosion protection thanks to cataphoretic coating• Condensate drainage holes as standard




(manual control mode)• Large speed range (750-2900 rpm)

• Analogue interfaces 0-10 V, 2-10V, 0-20 mA, 4-20 mA• Optional interfaces for bus communication using plug-in

IF-Modules • Various operating modes: main/standby operation and par-allel operation

• Configurable signal relays for run and fault signals • Configurable fault response tailored to HVAC applications • Access disable on the pump • Integrated full motor protection (TRS) with trip electronics • Functions and operation identical to Wilo-CronoTwin-DL-E • High corrosion protection thanks to cataphoretic coating • Condensate drainage holes as standard

Further information



0

5

10

15

20

25

Q/m³/h

H/m

80 90 10040 6020 7030 50100

Wilo-VeroLine-IP-E,

80/130-3/2

80/140-4/2

50/1

40-3/2

65/115-1,5/2

50/150-4/2

40/160-4/2

40/115-0,55/2

32/160-1,1/2

40/120-1,5/2

40/130-2,2/2

32/110-0,75/232/100-0,55/2

40/150-3/2

80/115-2,2/2

65/130-3/2

/ 50/60 Hz

H/m

80 120 14040 60 1002000

5

10

15

20

25 + / / 50/60 HzWilo-VeroTwin-DP-E

,

Q/m³/h

80/115-2,2/2

80/130-3/2

80/140-4/2

65/130-3/2

50/140-3/2

65/115-1,5/2

40/160-4/2

40/115-0,55/2

32/160-1,1/2 40/120-1,5/2

40/130-2,2/232/110-0,75/2

32/100-0,55/2

40/150-3/2

50/150-4/2



Series overview

Series Wilo-CronoLine-IL-E Wilo-CronoTwin-DL-E

Photo Product Group

Duty chart

Application



Design Electronically controlled glanded single pump in in-line de-sign with flange connection and automatic power adjustment

Electronically controlled glanded double pump in in-line de-sign with flange connection and automatic power adjustment

Qmax 640 m3/h 680 m3/h

Hmax 65 m 63 m


• Motors with IE2 technology for higher efficiency fitted as standard



(manual control mode)• Large speed range (4-pole: 380-1450 rpm,2-pole: 750-2900 rpm)


IF-Modules • Integrated dual pump management• Two configurable signal relays for run and fault signals • Configurable fault response tailored to HVAC applications • Access disable on the pump • Integrated full motor protection (TRS) with trip electronics • Functions and operation identical to Wilo-VeroLine-IP-E • High corrosion protection thanks to cataphoretic coating • Condensate drainage holes as standard

• Motors with IE2 technology for higher efficiency fitted as standard



(manual control mode)• Large speed range (4-pole: 380-1450 rpm,2-pole: 750-2900 rpm)


IF-Modules • Various operating modes: main/standby operation and par-allel operation

• Configurable signal relays for run and fault signals • Configurable fault response tailored to HVAC applications • Access disable on the pump • Integrated full motor protection (TRS) with trip electronics • Functions and operation identical to Wilo-VeroTwin-DP-E • High corrosion protection thanks to cataphoretic coating • Condensate drainage holes as standard

Further information



0

20

40

60

10

30

50

H/m

Q/m³/h200100 400300 6005000

Wilo-CronoLine-IL-E, .

IL-E 40IL-E 50

IL-E 65IL-E 80

IL-E 100IL-E 150

IL-E 125IL-E 200

/ 50/60 Hz

0

20

40

60

10

30

50

Q/m³/h

H/m

+ / / 50/60 HzWilo-CronoTwin-DL-E

, .

200100 400300 6005000

DL-E 40

DL-E 50

DL-E 80 DL-E 100

DL-E 65

DL-E 150

DL-E 200

209

Heating, air-conditioning, coolingStandard glanded pumps


Series overview

Heat

ing,

air-

cond

ition

ing,

cool

ing

Series Wilo-VeroLine-IPL Wilo-VeroTwin-DPL

Photo Product Group

Duty chart

Application



Design Glanded pump in in-line design with threaded connection or flange connection

Glanded double pump in in-line design with flangeconnection

Qmax 195 m3/h 240 m3/h

Hmax 52 m 52 m



• High corrosion protection thanks to cataphoretic coating• Standard condensate drainage holes in the motor housings and lanterns

• Series version: Motor with one-piece shaft• Version N: Standard motor B5 or V1 with stainless steel plug shaft

• Bidirectional mechanical seal with forced flushing• Easy to install due to feet with threaded holes on pump

housing


• Reduction of space required and installation costs due to double pump design

• Main/standby mode or peak-load operation (by means of external auxiliary device)

• Standard condensate drainage holes in the motor housings and lanterns

• High corrosion protection thanks to cataphoretic coating• Series version: Motor with one-piece shaft• Version N: Standard motor B5 or V1 with stainless steel plug shaft

• Bidirectional mechanical seal with forced flushing• Easy to install thanks to feet with threaded holes on the pump housing for all flange-end pumps

Further information



H[m]

Q[m³/h]14080604020 120 16010000

2

4

6

8

Wilo-VeroLine-IPL

IPL 100

IPL 80

IPL 50IPL 65

IPL 40

IPL 32

H[m]

Q[m³/h]4020 60 80 120100005

10

20

30

4540

15

25

35

Wilo-VeroLine-IPL

IPL 80

IPL 50

IPL 65IPL 40IPL 32

IPL 30IPL 25

H[m]

Q[m³/h]8040 120 160 20000

2

4

6

10

8

Wilo-VeroTwin-DPL /+

DPL 100DPL 50

DPL 40DPL

32

DPL 80

DPL 65

H[m]

Q[m³/h]8040 120 160 200005

10

20

30

4540

15

25

35

Wilo-VeroTwin-DPL /+

DPL 80DPL

50DPL 65

DPL 40DPL 32



Series overview

Series Wilo-CronoLine-IL Wilo-CronoTwin-DL

Photo Product Group

Duty chart

Application



Design Glanded pump in in-line design with flange connection Glanded double pump in in-line design with flangeconnection

Qmax 900 m3/h 1150 m3/h

Hmax 110 m 67 m

210

543

876

109

IL 200

1000 200 300 400 500 Q[m³/h]

H[m]

Wilo-CronoLine-IL

IL 250

00

10

20

3040

60

50

8070

1 10 30 100 300Q[m³/h]

H[m

]

5

IL 125

IL 32 IL 40IL 50 IL 65 IL80

IL 100

IL 150

IL 200

Wilo-CronoLine-IL

H[m]

100110

IL50

IL40

IL80 IL100

908070605040302010

02 4 12 24 80 320Q[m³/h]

IL65

IL32

Wilo-CronoLine-IL

10 100

3640

322824

201612840

DL 40DL 32

DL 50 DL 65

DL

80

DL 125

DL 100

DL 150

DL 200

Wilo-CronoTwin-DL /

Q[m³/h]

H[m]

+

H[m]

Q[m³/h]20010050 300150 25000

60

50

30

40

20

10

Wilo-CronoTwin-DL /+

DL 80 DL 100DL 50

DL 65DL 40

DL 32

211



Series overview

Heat

ing,

air-

cond

ition

ing,

cool

ing

Series Wilo-CronoLine-IL Wilo-CronoTwin-DL



• Reduced life cycle costs due to optimised efficiency• Standard condensate drainage holes in the motor housings• Can be used flexibly in air-conditioning and cooling sys-tems, with application benefits due direct draining of con-densate via optimised lantern design (patented)

• High corrosion protection thanks to cataphoretic coating• Bidirectional mechanical seal with forced flushing• High worldwide availability of standard motors (according to Wilo specifications) and standard mechanical seals

• Easy to install due to feet with threaded holes on pump housing


• Reduced life cycle costs due to optimised efficiency• Standard condensate drainage holes in the motor housings• Can be used flexibly in air-conditioning and cooling sys-tems, with application benefits due to direct draining of condensate via optimised lantern design (patented)




• Peak-load operation (by means of external auxiliary device)Further information





Equipment/function

Wilo-Stratos GIGA

Operating modes

�p-c for constant differential pressure •�p-v for variable differential pressure •PID-Control •Manual control mode (n=constant) •Operation level

Red button and display •Manual functions

Differential-pressure setpoint setting •Speed setting (manual control mode) •Operating mode setting •Pump ON/OFF setting •Configuration of all operating parameters •Error acknowledgement •External control functions

“Overriding Off” control input •Control input “External pump cycling” (effective only in dual pump operation) •“Analogue In 0 ... 20 mA” control input (remote speed adjustment) •“Analogue In 0 ... 10 V” control input (remote speed adjustment) •Analogue input 0–10 V for pressure sensor actual value signal •Analogue input 2–10 V, 0-20 mA, 4–20 mA for pressure sensor actual value signal •

Signal and display functions

Collective fault signal (potential-free NC contact) •Collective run signal •Data exchange

Infrared interface for wireless data exchange with IR-Module/IR-Monitor (see IR-Module/IR-Monitor function table)

•

Plug-in position for Wilo IF-Modules (Modbus, BAC-net, CAN, PLR, LON) for connection to building auto-mation

•

Safety functions

Full motor protection with integrated tripelectronics •Access disable •Dual pump management (double pump or 2 x single pump)

Main/standby mode (automatic fault-actuated switchover) •Main/standby mode pump cycling after 24 hours •Parallel operation •Parallel operation (efficiency-optimised peak load cut-in and out) •

213



Technical data

Heat

ing,

air-

cond

ition

ing,

cool

ing

Wilo-Stratos GIGA


Heating water (in accordance with VDI 2035) •Water-glycol mixtures (for 20-40 vol.% glycol and fluid temperature � 40 °C) •Cooling and cold water •Heat transfer oil Special version at additional charge


Standard version for operating pressure 16 bar (up to +120 °C)13 bar (up to +140 °C)

Special version for operating pressure –

Temperature range for applications in heating, ven-tilation & air-conditioning systems at max. ambient temperature of +40 °C

- 20 to + 140 °C

Max. ambient temperature 40 °C

Installation in closed buildings •Outdoor installation –

Pipe connections

Nominal connection diameters DN 40

Flanges (according to EN 1092-2) PN 16

Materials

Pump housing EN-GJL-250

Lantern EN-GJL-250

Impeller PPS-GF40

Impeller (special version) –

Pump shaft 1.4122

Mechanical seal AQ1EGG

Other mechanical seals On request


Mains connection 3~400 V, 50 Hz3~380 V, 60 Hz

Motor/electronics

Motor technology EC motor

Integrated full motor protection •Protection class IP 55

Insulation class F

Emitted interference EN 61800-3

Interference resistance EN 61800-3

Residual-current protection device (RCD) •Installation options

Pipe installation (� 15 kW motor power) •Support-bracket mounting •• = available, - = not available


Heating, air-conditioning, coolingGlanded high-efficiency pumps (single pumps)

Series description Wilo-Stratos GIGA

DesignHigh-efficiency inline pump with EC motor and electronic duty adap-tation in glanded construction. Version as single-stage low-pressure centrifugal pump with flange connection and mechanical shaft seal.

ApplicationPumping of heating water (acc. to VDI 2035), cold water and water/glycol mixtures without abrasive substances in heating, cold water and cooling systems.

Scope of delivery• Stratos GIGA pump• Stratos GIGA operating instructions

Type key

Technical data• Permitted temperature range of the fluid -20 °C to +140 °C• Mains connection 3~400 V (±10 %), 50/60 Hz;

3~380 V (-5 %/+10 %), 50/60 Hz• Protection class IP 55• Max. operating pressure 16 bar to +120 °C, 13 bar to +140 °C

Special features/product benefits• Innovative high-efficiency pump for the highest overall degrees of efficiency based on a new Wilo glanded design

• High-efficiency EC motor (degrees of efficiency above IE4 limitvalues acc. to IEC TS 60034-31 Ed.1)

• New hydraulics optimally adapted to the EC motor technology • Integrated electronic power adjustment• Extremely compact and space-saving design • Simple operation by tried-and-tested red-button technology and

display• Various control modes �p-c, �p-v, PID and n-const. (control mode)• Control range up to three times greater than in conventional elec-tronically controlled pumps

• Analogue interfaces 0-10 V, 2-10 V, 0-20 mA, 4-20 mA• Optional interfaces for bus communication using plug-in IF-Modules• Integrated dual-pump management with efficiency-optimised peak-

load cut-in• Two configurable signal relays for run and fault signals• Fault management tailored to heating and air-conditioningapplications

• Access disable which can be activated on the pump• Integrated full motor protection• High corrosion protection thanks to cataphoretic coating• Standard condensation drainage • Pump bases with threaded hole for foundation mounting

Example Wilo-Stratos GIGA 40/1-52/4.5 Stratos High-efficiency pumpGIGA Inline single pump40 Flange nominal width DN1-51 Nominal delivery head range in [m]4.5 Nominal motor power P2 in kW

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Series description Wilo-Stratos GIGA


0 10 30205 25 3515 Q/m³/h0

10

20

30

40

50

60

H/m

40/1-51/4,5

40/1-45/3,8

40/1-39/3,0

Wilo-Stratos GIGADN 40 - 50/60 Hz



Pump curves Wilo-Stratos GIGA

Wilo-Stratos GIGA 40/1-39/3.0 Wilo-Stratos GIGA 40/1-45/3.8

0 5 10 15 20 25 30

0 2 4 6 8 10

0

10

20

30

40

0

100

200

300

400

0 5 10 15 20 25 300

1

2

0 5 10 15 20 25 30

35

35

350

4

8

Qmin

H/m p/kPaWilo-Stratos GIGA40/1-39/3,0

Δp-c

max.

1m

9m

19m

39m

29m

NPSH/m

Δp-c

Δp-v

Q/m³/h

Q/l/s

P1/kW

Q/m³/h

Q/m³/h

0 5 10 15 20 25 30

0 2 4 6 8 10

0

10

20

30

40

0

100

200

300

400

0 5 10 15 20 25 30

35

350

1

2

3

Q/l/s

Q/m³/h

Qmin

p/kPa

60%

30%

90%

90%

80%

50%

40%30%

10%

60%

P1/kW

70%

80%

100%

Q/m³/h

H/m

n=const. 100%

70%

10%

50%40%

Wilo-Stratos GIGA40/1-39/3,0

0 5 10 15 20 25 30

0 2 4 6 8 10

0

10

20

30

40

50

0

100

200

300

400

500

0 5 10 15 20 25 30

35

350

1

2

3

4

Q/l/s

Q/m³/h

Qmin

p/kPa

30%

90%

50%

40%30%

10%

60%

P1/kW

70%

100%

Q/m³/h

H/m

70%


80%

n=const. 100%

10%40%

80%

60%50%

90%

0 5 10 15 20 25 30 35

0 2 4 6 8 10

0

10

20

30

40

50

0

100

200

300

400

500

0 5 10 15 20 25 300123

0 5 10 15 20 25 30

35

350

4

8

12


Δp-c

max.

1m

12m45m

NPSH/m

Δp-c

Δp-v

Q/m³/h

Q/l/s

P1/kW

Q/m³/h

Q/m³/h

Qmin

34m23m

217


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Pump curves Wilo-Stratos GIGA


Wilo-Stratos GIGA 40/1-51/4.5

0 5 10 15 20 25 30

0 2 4 6 8 10

0

10

20

30

40

50

60

0

100

200

300

400

500

600

0 5 10 15 20 25 30

35

350

2

4

Q/l/s

Q/m³/h

Qmin

p/kPa

30%

90%

50%

30%10%

P1/kW

70%

100%

Q/m³/h

H/m

70%


80%

60%

90%

40%

60%

n=const. 100%

10% 40%50%

80%

0 5 10 15 20 25 30

0 2 4 6 8 10

0

10

20

30

40

50

60

0

100

200

300

400

500

600

0 5 10 15 20 25 300123

0 5 10 15 20 25 30

35

35

350

4

8

12


Δp-c

max.

1m

NPSH/m

Δp-cP1/kW

Qmin

39m

Q/m³/h

Q/l/s

Q/m³/h

Q/m³/h

51m27m

15m

Δp-v



Terminal diagram, motor data Wilo-Stratos GIGA

Terminal diagram

Motor data

Wilo-Stratos GIGA... Nominal motor power Speed Maximum powerconsumption

Nominal current (approx.)

P2 n P1 IN 3~400 V

kW rpm kW A

40/1-39/3.0 3 500 - 4900 3.3 5.6

40/1-45/3.8 3.8 500 - 4850 4.1 6.6

40/1-51/4.5 4.5 500 - 5130 4.8 7.7

Please observe pump name plate data

L1 L2 L3 PE PESBM SSM

AUX L H In2 In1 GNDGND

(1) (2) (3)

+24VMP

DDG

Ext. off

OFF ONO S

L1, L2, L3: Mains connection: 3~400 VAC/50 Hz; 3~380 VAC/60 HzPE: Protective conductor connectionDDG: Connection for differential pressure sensorIn1 (1): Actual value input 0-10 V/0-20 mA; 2-10 V/4-20 mAGND (2): Ground connection for In1 and In2+ 24 V (3): DC voltage output for an external consumer/sensor. Max load

60 mAIn2: Setpoint input 0-10 V/0-20 mA; 2-10 V/4-20 mAMP: Multi-pump, interface for dual pump managementExt. off: “Overriding Off” control input

The pump can be switched on or off via an external, potential-free contact (24 VDC/10 mA).

SBM:* Potential-free collective run signal (changeover contactaccording to VDI 3814)

SSM:* Potential-free collective fault signal (changeover contactaccording to VDI 3814)

aux: External pump cycling (with dual pump operation only). Pump cycling can be performed using anexternal, potential-free contact (24 VDC/10 mA)

DIP switch: 1: Switchover between operation (O) and service mode (S)2: Activate/deactivate the menu for access disable

Option: IF-Module for connection to building automation

* Load capacity of contacts for SBM and SSM:min.: 12 VDC/10 mAmax.: 250 VAC/1 A

219


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Dimensions, weights Wilo-Stratos GIGA


Dimension drawing

Dimensions, weights

Wilo-Stratos GIGA...

Nominal flange diameter

Overall length

Dimensions Threaded cable con-nection

Weight approx.

DN l0 a b1 b2 b3 b4 c e f Ø g h l1 m o p x Th m

mm mm kg

40/1-39/3.0 40 280 78 89 89 129 248 90 120 40 168 277 463 140 M12 20 225 2xM121xM161xM201xM25

41

40/1-45/3.8 40 280 78 89 89 129 248 90 120 40 168 277 463 140 M12 20 225 41

40/1-51/4.5 40 280 78 89 89 129 248 90 120 40 168 277 463 140 M12 20 225 41

Flange dimensions

Wilo-Stratos GIGA... Nominal flangediameter

Pump flange dimensions

DN Ø d Ø k n x Ø dL

mm pcs. x mm

40... 40 150 84 110 4 x 19

3xoxp

h

Th

fe

5050

Ø18

c

b1 b2

nxdL

ØD

Øk

Ød

DN

l om

xa l1

Øg

b 4

b 3



Equipment/function

Wilo-VeroLine-IP-E Wilo-VeroTwin-DP-E

Operating modes

�p-c for constant differential pressure • •�p-v for variable differential pressure • •PID-Control • •Manual control mode (n=constant) • •Operation level

Red button and display • •Manual functions

Differential-pressure setpoint setting • •Speed setting (manual control mode) • •Operating mode setting • •Pump ON/OFF setting • •Configuration of all operating parameters • •Error acknowledgement • •External control functions

“Overriding Off” control input • •Control input “External pump cycling” (effective only in dual pump operation) • •“Analogue In 0 ... 20 mA” control input (remote speed adjustment) • •“Analogue In 0 ... 10 V” control input (remote speed adjustment) • •Analogue input 0–10 V for pressure sensor actual value signal • •Analogue input 2–10 V, 0-20 mA, 4–20 mA for pressure sensor actual value signal • •


Collective fault signal (potential-free NC contact) • •Collective run signal • •Data exchange


• •


• •

Safety functions

Full motor protection with integrated tripelectronics • •Access disable • •Dual pump management (double pump or 2 x single pump)

Main/standby mode (automatic fault-actuated switchover) • •Main/standby mode pump cycling after 24 hours • •Parallel operation • •Parallel operation (efficiency-optimised peak load cut-in and out) • •

221



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Wilo-CronoLine-IL-E Wilo-CronoTwin-DL-E

Operating modes

�p-c for constant differential pressure • •�p-v for variable differential pressure • •PID-Control • •Manual control mode (n=constant) • •Operation level

Red button and display • •Manual functions

Differential-pressure setpoint setting • •Speed setting (manual control mode) • •Operating mode setting • •Pump ON/OFF setting • •Configuration of all operating parameters • •Error acknowledgement • •External control functions

“Overriding Off” control input • •Control input “External pump cycling” (effective only in dual pump operation) • •“Analogue In 0 ... 20 mA” control input (remote speed adjustment) • •“Analogue In 0 ... 10 V” control input (remote speed adjustment) • •Analogue input 0–10 V for pressure sensor actual value signal • •Analogue input 2–10 V, 0-20 mA, 4–20 mA for pressure sensor actual value signal • •


Collective fault signal (potential-free NC contact) • •Collective run signal • •Data exchange


• •


• •

Safety functions

Full motor protection with integrated tripelectronics • •Access disable • •Dual pump management (double pump or 2 x single pump)

Main/standby mode (automatic fault-actuated switchover) • •Main/standby mode pump cycling after 24 hours • •Parallel operation • •Parallel operation (efficiency-optimised peak load cut-in and out) • •



Technical data

Wilo-VeroLine-IP-E Wilo-VeroTwin-DP-E


Heating water (in accordance with VDI 2035) • •Water-glycol mixtures (for 20-40 vol.% glycol and fluid temperature � 40 °C) • •Cooling and cold water • •Heat transfer oil Special version at additional charge


Standard version for operating pressure 10 bar 10 bar

Special version for operating pressure 16 bar 16 bar


-20 to +120 °C -20 to +120 °C

Max. ambient temperature 40 °C 40 °C

Installation in closed buildings • •Outdoor installation – –

Pipe connections

Nominal connection diameters DN 32 - 80 32 - 80

Flanges (according to EN 1092-2) PN 10 (PN 16 on request) PN 10 (PN 16 on request)

Materials

Pump housing EN-GJL-250 EN-GJL-250

Lantern EN-GJL-250 EN-GJL-250

Impeller PPO-GF30 PPO-GF30

Impeller (special version) – –

Pump shaft 1.4021 1.4021

Mechanical seal AQEGG AQEGG

Other mechanical seals On request On request



3~400 V, 50 Hz3~380 V, 60 Hz

Speed range 750-2900 rpm 750-2900 rpm

Motor/electronics

Motor technology Asynchronous motor Asynchronous motor

Integrated full motor protection • •Protection class IP 55 IP 55

Insulation class F F

Emitted interference EN 61800-3 EN 61800-3

Interference resistance EN 61800-3 EN 61800-3

Residual-current protection device (RCD) • •Installation options

Pipe installation (� 15 kW motor power) • •Support-bracket mounting • •• = available, - = not available

223



Technical data

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Wilo-CronoLine-IL-E Wilo-CronoTwin-DL-E


Heating water (in accordance with VDI 2035) • •Water-glycol mixtures (for 20-40 vol.% glycol and fluid temperature � 40 °C) • •Cooling and cold water • •Heat transfer oil Special version at additional charge


Standard version for operating pressure 16 bar (up to +120 °C)13 bar (up to +140 °C)

16 bar (up to +120 °C)13 bar (up to +140 °C)

Special version for operating pressure – –


- 20 to + 140 °C - 20 to + 140 °C

Max. ambient temperature 40 °C 40 °C

Installation in closed buildings • •Outdoor installation – –

Pipe connections

Nominal connection diameters DN 40 - 200 40 - 200

Flanges (according to EN 1092-2) PN 16 PN 16

Materials

Pump housing EN-GJL-250 EN-GJL-250

Lantern EN-GJL-250 EN-GJL-250

Impeller EN-GJL-200 EN-GJL-200

Impeller (special version) G-CuSn10 G-CuSn10

Pump shaft 1.4122 1.4122

Mechanical seal AQEGG AQEGG




3~400 V, 50 Hz3~380 V, 60 Hz

Speed range 380-1450 rpm750-2900 rpm

380-1450 rpm750-2900 rpm

Motor/electronics

Motor technology Asynchronous motor Asynchronous motor

Integrated full motor protection •Protection class IP 55 IP 55

Insulation class F F

Emitted interference EN 61800-3 EN 61800-3

Interference resistance EN 61800-3 EN 61800-3

Residual-current protection device (RCD) • •Installation options

Pipe installation (� 15 kW motor power) • •Support-bracket mounting • •• = available, - = not available


Heating, air-conditioning, coolingGlanded energy-saving pumps (single pumps)

Series description Wilo-VeroLine-IP-E

DesignElectronically controlled glanded single pump in in-line design with flange connection and automatic power adjustment

ApplicationFor pumping heating water (in accordance with VDI 2035), water-glycol mixtures and cooling and cold water without abrasive sub-stances in heating, cold water and cooling water systems

Scope of delivery• Pump • Installation and operating instructions

Type key

Technical data• Permissible temperature range -20°C to +120°C• Mains connection 3~400 V, 50 Hz; 3~380 V, 60 Hz• Protection class IP 55• Nominal diameter DN 32 to DN 80• Max. operating pressure 10 bar (special version: 16 bar)

Special features/product benefits• High-efficiency motors as standard; from 0.75 kW nominal motor power: motors with IE2 technology

• Energy savings due to integrated electronic performance control• Simple operation with red-button technology and display• Different control modes �p-c, �p-v, PIC and n=const.

(manual control mode)• Large speed range (750-2900 rpm)• Analogue interfaces 0-10 V, 2-10V, 0-20 mA, 4-20 mA• Optional interfaces for bus communication using plug-in IF-Modules• Integrated dual pump management• Two configurable signal relays for run and fault signals• Configurable fault response tailored to HVAC applications • Access disable on the pump• Integrated full motor protection (TRS) with trip electronics• Functions and operation identical to Wilo-CronoLine-IL-E• High corrosion protection thanks to cataphoretic coating• Condensate drainage holes as standard

Materials• Pump housing and lantern: EN-GJL-250• Impeller: PPO-GF30• Shaft: 1.4021• Mechanical seal: AQEGG; other mechanical seals on request

Description/designSingle-stage, low-pressure centrifugal pump in in-line design with

• Mechanical seal • Flange connection• Drive with integrated electronic speed control

Example IP-E 40/160-4/2-R1IP-E In-line pump with electronic control40 Nominal diameter DN of the pipe connection160 Nominal impeller diameter4 Nominal motor power P2 in kW2 Number of polesR1 Version without pressure sensor

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Series description Wilo-VeroLine-IP-E


0 20 60 804010 50 7030 100 110900

10

15

20

25

5

Wilo-VeroLine-IP-E

Q/m³/h

H/m

,

80/130-3/2

80/140-4/2

65/130-3/2

65/115-1,5/2

50/150-4/2

40/160-4/2

40/115-0,55/2

32/160-1,1/2

40/150-3/2

40/120-1,5/2

40/130-2,2/2

32/110-0,75/2

32/100-0,55/2

50/140

-3/2

80/115-2,2/2

/ 50/60 Hz



Pump curves Wilo-VeroLine-IP-E

Wilo-VeroLine-IP-E 32/100-0.55/2 Wilo-VeroLine-IP-E 32/110-0.75/2

0 2 4 6 8 10 12

0 1 2 3 4

0

2

4

6

8

10

12

0

20

40

60

80

100

120

0 2 4 6 8 10 120

0,4

0,8

0 2 4 6 8 10 12

14

14

1401234

Q/l/s

Q/m³/h

Q/m³/h

Qmin

Q/m³/h

H/m p/kPaWilo-VeroLine-IP-E32/100-0,55/2

Δp-c

max.

Δp-v

10m 8m 6m 4m

1m

P1/kW

NPSH/m

Δp-c

0 2 4 6 8 10 12

0 1 2 3 4

0

2

4

6

8

10

12

14

0

20

40

60

80

100

120

140

0 2 4 6 8 10 12

14

140

0,4

0,8

Q/l/s

Q/m³/h

Qmin

p/kPa

60%50%

25%40%

90%

n=constant 100%

90%

80%

70%

50%

40%

25%

60%

P1/kW

70%

80%

100%

Q/m³/h

Wilo-VeroLine-IP-E32/100-0,55/2

H/m

0 2 4 6 8 10 12

0 1 2 3 4

0

4

8

12

16

0

40

80

120

160

0 2 4 6 8 10 120


Q/l/s

Q/m³/h

P1/kW

90%

80%

60%

40%

25%

H/m p/kPa

70%

0,4

0,8

14 Q/m³/h

14

50%

n=constant 100%Qmin

100%

80%

70%

40%50%

60%

90%

25%

0 2 4 6 8 10 12

0 1 2 3 4

0

4

8

12

16

0

40

80

120

160

0 2 4 6 8 10 120

0 2 4 6 8 10 1201234


Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

p/kPa

Qmin

max.Δp-v

6m9m12mP1/kW

NPSH/m

Δp-c

0,4

0,8

14

14

14

Δp-c

1m

15m

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Q/l/s

Q/m³/h

Q/m³/h

0

0

0

H/m

Q/m³/h

P1/kW

NPSH/m

p/kPa

Δp-c

Δp-c

max.

Δp-v

5m

0 4 8 12 16

0 1 2 3 4 5

5

10

15

20

30

25

0

50

100

150

200

250

300

0 4 8 12 16

0,5

1,0

0 4 8 12 16

2

4


14m 11m 8m

1m

Qmin

0 4 8 12 16

0 1 2 3 4 5

5

10

15

20

25

30

35

0

50

100

150

200

250

300

350

0 4 8 12 16

0,5

1,0

1,5

0

0

Q/l/s

Q/m³/h

p/kPa

60%

25% 40%

90%

n=const. 100%

90%

80%

50%

25%

60%

P1/kW

70%

80%

Q/m³/h


H/m

Qminn=constant 100%

70%

40%

100%

50%

Q/l/s

Q/m³/h

Q/m³/h

0

0

0

H/m

Q/m³/h

p/kPa

Δp-c

max.

Δp-v

3m

6m9m

1m

00 4 8 12 16 20

0 1 2 3 4 5 6

2

4

6

8

10

14

12

20

40

60

80

100

120

140

0 4 8 12 16 20

0,4

0,8

0 4 8 12 16 20

2

4

6


Qmin

12mP1/kW

NPSH/m

Δp-c

0

0

Q/l/s

Q/m³/h

Qmin

Q/m³/h

P1/kW

90%

80%

60%

50%40%25%

H/m p/kPa

70%

0 4 8 12 16 20

0 1 2 3 4 5 6

4

8

12

16

0

40

80

120

160

0 4 8 12 16 20

0,4

0,8


100%

80%

25% 40%

60%

n=constant 100%

90%

70%

50%





Q/l/s

Q/m³/h

P1/kW

H/m p/kPa

12

16

20

0,5

1,0

2,0

1,5

35

35

0 5 10 15 20 25 30

0 2 4 6 8 10

0

4

8

0

40

80

120

160

200

0 5 10 15 20 25 300

Wilo-VeroLine-IP-E40/120-1,5/2Qmin

Q/m³/h

100%

80%

60%

50%

40%

25%

70%

90%

90%

80%

70%

50%40%

60%

25%

n=constant 100%

Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

p/kPa

4

8

12

16

20 200

0,51,01,5

2

4

6

P1/kW

NPSH/m

Δp-c

0

0

0

0 5 10 15 20 25 30

0 2 4 6 8 10

0

40

80

120

160

0 5 10 15 20 25 30

0 5 10 15 20 25 30


35

35

35

QminΔp-c

max.Δp-v

5m17m 13m 9m

1,1m

0 10 20 30 40

0 2 4 6 8 10 12

0

5

10

15

20

25

0

50

100

150

200

250

0 10 20 30 400

1

2

Q/l/s

Q/m³/h

P1/kW

H/m p/kPa

Q/m³/h

90%

80%

60%

50%

40%

25%

25%40%

70%

50%60%

90%


Qminn=constant 100%

80%

100%

70%

0 10 20 30 40

0 2 4 6 8 10 12

0 0

50

100

150

200

0 10 20 30 400

0 10 20 30 400

Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

P1/kW

NPSH/m

p/kPa

Δp-c

QminΔp-c

max.

Δp-v

11m16m

21m

1,5m

5

10

15

20

25 250

1

2

4

8


6m

229


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Wilo-VeroLine-IP-E 40/150-3/2 Wilo-VeroLine-IP-E 40/160-4/2

0 10 20 30 40

0 2 4 6 8 10 12

0

5

0

50

100

150

200

250

300

0 10 20 30 400

Q/m³/h

P1/kW

H/m p/kPa

Q/m³/h

Q/l/s

90%

100%

80%

70%

80%

60%

50%

25%

25%50%

60%

10

15

20

25

30

35 350

1

2

3

4

Qmin

70%

n=constant 100%

90%

40%

Wilo-VeroLine-IP-E40/150-3/2

40%40%

0 10 20 30 40

0 2 4 6 8 10 12

0

5

10

15

20

25

30

0

50

100

150

200

250

0 10 20 30 400

0 10 20 30 400

123

4

8


Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

p/kPa

Qmin

max.Δp-v

P1/kW

NPSH/m

Δp-c

Δp-c

1,8m

300

9m

15m21m

27m

Q/l/s

Q/m³/h

Q/m³/h

0

0

0

H/m

Q/m³/h

p/kPa

Δp-c

max.Δp-v

9m

16m23mP1/kW

NPSH/m

Δp-c

0 10 20 30 40 50

0 4 8 12

5

10

15

20

25

35

30

0

50

100

150

200

250

300

350

0 10 20 30 40 50

2

4

0 10 20 30 40 50

5

10

15


Qmin

30m

2m

0

0

Q/l/s

Q/m³/h

Q/m³/h

P1/kW

90%

100%

80%

70%

80%

60%

50%40%25%

25% 40%

H/m p/kPa

70%

50%

60%

90%

0 10 20 30 40 50

0 4 8 12

10

20

30

40

0

100

200

300

400

0 10 20 30 40 50

1

2

3

4

Qmin


n=constant 100%





0 5 10 15 20 25 30

0 2 4 6 8 10

2

4

6

8

10

12

14

0

20

40

60

80

100

120

140

0 5 10 15 20 25 30

0,4

0,8

0 5 10 15 20 25 30

35

35

35

2

4

Q/l/s

Q/m³/h

Q/m³/h

0

0

0

H/m

Q/m³/h

P1/kW

NPSH/m

p/kPa

Δp-c

QminΔp-c

max.Δp-v


12m 9m 6m

1m

3m

0 5 10 15 20 25 30

0 2 4 6 8 10

4

8

12

16

0

40

80

120

160

0 5 10 15 20 25 30

35

35

0,4

0,8


0

0

Q/l/s

Q/m³/h

Q/m³/h

P1/kW

90%

80%

60%

50%40%25%

H/m p/kPa

70%

80%

60%

70%

50%

n=constonstant 100%

100%

90%

40%25%

Qmin

Q/l/s

Q/m³/h

Q/m³/h

0

0

0

H/m

Q/m³/h

p/kPa

Δp-c

max.Δp-v

5m9m13m17,5mP1/kW

NPSH/m

Δp-c

0 10 20 30 40 50 60

0 4 8 12 16

4

8

12

16

20

0

40

80

120

160

200

0 10 20 30 40 50 60

1

2

0 10 20 30 40 50 60

4

8


Qmin

1,2m

0 10 20 30 40 50 60

0 4 8 12 16

0

40

80

120

160

200

0 10 20 30 40 50 60

1

2


0

0

Q/l/s

Q/m³/h

Q/m³/h

P1/kW 100%

80%

60%

50%

40%

25%

H/m p/kPa

70%

90%

4

8

12

16

20

90%

70%

50%40%

Qminn=constant 100%

80%

60%

25%

231


Heat

ing,

air-

cond

ition

ing,

cool

ing




0 10 20 30 40 50

0 4 8 12

0

5

10

15

20

25

0

50

100

150

200

250

0 10 20 30 40 500

1

2

3

4


Q/l/s

Qmin

Q/m³/h

P1/kW

90%

60%

50%

40%

25%

H/m p/kPa

70%

80%

40%60%

90%

70%

100%

25%Q/m³/h

n=constant 100%

80%

50%

0 10 20 30 40 50

0 4 8 12

0

5

10

15

20

25

0

50

100

150

200

0 10 20 30 40 500

0 10 20 30 40 500

2

4

6

250

1

2

Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

P1/kW

NPSH/m

p/kPa

Δp-c

QminΔp-c

max.

Δp-v

15m20m

1,5m


5m

10m

0 10 20 30 40 50 60

0 4 8 12 16 20

0

5

10

15

20

25

30

0

50

100

150

200

250

300

0 10 20 30 40 50 60

70

700

2

4

Q/l/s

Q/m³/h

P1/kW

H/m p/kPa

Q/m³/h


90%

80%

60%

50%

25%

Qmin

70%

40%

80%

25% 40%

100%

70%

50%60%

90%

n=constant 100%

0 10 20 30 40 50 60

0 4 8 12 16 20

0

5

0

50

100

150

200

250

0 10 20 30 40 50 600

2

4

0 10 20 30 40 50 60

70

70

700

2

4

6

10

15

20

25

30 300


Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

p/kPa

P1/kW

NPSH/m

Δp-c

QminΔp-c

max.

Δp-v

8m20m 14m

26m

1,8m




Wilo-VeroLine-IP-E 65/115-1.5/2 Wilo-VeroLine-IP-E 65/130-3/2

0 10 20 30 40 50

0 4 8 12

0

40

80

120

160

0 10 20 30 40 50

0,51,01,5

0 10 20 30 40 50

4

8

12

16

4

8


Q/l/s

Q/m³/h

Q/m³/h

0

0

0

H/m

Q/m³/h

p/kPa

QminΔp-c

max.Δp-v

14m

1m

P1/kW

NPSH/m

Δp-c8m11m

5m

0 10 20 30 40 50

0 4 8 12

0

40

80

120

160

0 10 20 30 40 50

0,5

1,0

2,0

1,5


4

8

12

16

0

0

Q/l/s

Q/m³/h

Qmin

Q/m³/h

P1/kW

80%

60%

40%25%

H/m p/kPa

70%

80%

60%

100%

40%25%

n=constant 100%

90%

50%

70%

50%

90%

0 20 40 60 80

0 5 10 15 20 25

0

40

80

120

160

0 20 40 60 80

123

0 20 40 60 80

1234

Q/l/s

Q/m³/h

Q/m³/h

0

0

0

H/m

Q/m³/h

p/kPa

max.Δp-v

6m14m

18m

P1/kW

NPSH/m

Δp-c

4

8

12

16

20


Qmin

1,2m

200Δp-c

10m

0 20 40 60 80

0 5 10 15 20 25

0 20 40 60 80

1

2

3

4

0

0

Q/l/s

Q/m³/h

Q/m³/h

P1/kW

60%

50%

40%

25%

H/m p/kPa

70%

4

8

12

16

20

90%

80%

60%40%

Qmin

90%

70%

25%

0

40

80

120

160

200


n=constant 100%

80%

100%

50%

233


Heat

ing,

air-

cond

ition

ing,

cool

ing



Wilo-VeroLine-IP-E 65/140-4/2 Wilo-VeroLine-IP-E 80/115-2.2/2

0 20 40 60 80

0 5 10 15 20 25

0

50

100

150

200

250

0 20 40 60 80

2

4

0 20 40 60 80

Q/l/s

Q/m³/h

Q/m³/h

0

0

0

H/m

Q/m³/h

P1/kW

NPSH/m

p/kPa

Δp-c

QminΔp-c

max.

Δp-v

15m20m

1,4m

5

10

15

20

25


10m

1234

0

5m

0 20 40 60 80

0 5 10 15 20 25

0

50

100

150

200

250

0 20 40 60 80

2

4

5

10

15

20

25

0

0

Q/l/s

Q/m³/h

Qmin

Q/m³/h

P1/kW

90%

60%

50%

40%

25%

H/m p/kPa

70%

80%

60%50%

100%

25%


n=constant 100%

80%

40%

90%

70%

0 20 40 60 80

0 5 10 15 20 25

0

4

8

12

16

0

40

80

120

160

0 20 40 60 800

1

2

Q/l/s

Q/m³/h

P1/kW

H/m p/kPa

Q/m³/h

60%

40%

25%

90%

80%

60%

40%25%

80%

100%

50%


Qmin

50%

70%

70%

90%

n=constant 100%

0 20 40 60 80

0 5 10 15 20 25

0

4

8

0

40

80

120

160

0 20 40 60 800

0 20 40 60 800

2

4

6

Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

p/kPa

P1/kW

NPSH/m

Δp-c

1

2

12

16


QminΔp-c

max.Δp-v

3m

7m11m15m

1m





0 20 40 60 80 100

0 5 10 15 20 25 30

0

4

8

0

40

80

120

160

0 20 40 60 80 1000

1

2

3

12

16

Q/l/s

Q/m³/h

P1/kW

H/m p/kPa

Q/m³/h


Qmin

80%

60%

40%25%

70%

100%

80%

25%40%

60%

90%

50%

90%

n=constant 100%

70%

50%

0 20 40 60 80 100

0 5 10 15 20 25 30

0

4

8

0

40

80

120

160

0 20 40 60 80 1000

1

2

0 20 40 60 80 1000

2

4

12

16


Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

p/kPa

QminΔp-c

max.

Δp-v

5m8m11m14m

1m

P1/kW

NPSH/m

Δp-c

0 20 40 60 80 100

0 5 10 15 20 25 30 35

0

4

8

12

16

20

0

40

80

120

160

200

0 20 40 60 80 1000

2

4

120

120

Q/l/s

Q/m³/h

P1/kW

H/m p/kPa

Q/m³/h


90%

60%

40%

25%

70%

50%

100%

25%

80%

40%

90%

70%

n=constant 100%

50%

80%

60%

Qmin

0 20 40 60 80 100

0 5 10 15 20 25 30 35

0

4

8

0

40

80

120

160

0 20 40 60 80 1000

0 20 40 60 80 1000

2

4

200

2

4

6

Q/l/s

Q/m³/h

H/m

Q/m³/h

p/kPa

max.Δp-v

6m14m18mP1/kW

NPSH/m

Δp-c

12

16

20


Qmin

1,2m

Δp-c

10m

120

120

120

Q/m³/h

235


Heat

ing,

air-

cond

ition

ing,

cool

ing

Terminal diagram, motor data Wilo-VeroLine-IP-E


Terminal diagram



(1) (2) (3)

+24VMP

DDG

Ext. off

OFF ONO S










Motor data

Wilo-VeroLine-IP-E...

Nominal motor power Speed Power consumption Nominal current (approx.)P2 n P1 IN 3~400 V

kW rpm kW A

32/100-0.55/2 0.55 750 - 2900 0.8 1.9

32/110-0.75/2 0.75 750 - 2900 1.1 2.9

32/160-1.1/2 1.1 750 - 2900 1.5 4.1

40/115-0.55/2 0.55 750 - 2900 0.8 1.8

40/120-1.5/2 1.5 750 - 2900 2.0 5.2

40/130-2.2/2 2.2 750 - 2900 2.7 6.4

40/150-3/2 3 750 - 2900 3.9 8.8

40/160-4/2 4 750 - 2900 4.7 10.1

50/115-0.75/2 0.75 750 - 2900 1.1 3.2

50/130-2.2/2 2.2 750 - 2900 2.9 6.6

50/140-3/2 3 750 - 2900 3.8 8.8

50/150-4/2 4 750 - 2900 5.2 11.7

65/115-1.5/2 1.5 750 - 2900 2.0 5.2

65/130-3/2 3 750 - 2900 4.0 9.4

65/140-4/2 4 750 - 2900 5.1 11.6

80/115-2.2/2 2.2 750 - 2900 2.7 6.5

80/130-3/2 3 750 - 2900 3.7 8.5

80/140-4/2 4 750 - 2900 4.9 10.9

Three-phase motor (DM), 2-pole - 3~400V, 50 Hz / 3~380V, 60 HzPlease observe pump name plate data



Dimensions, weights Wilo-VeroLine-IP-E

Dimension drawing A

Note:Housing with feet for installation on a base and drilled holes M10, brackets on request.

Dimension drawing B

Note:Housing with feet for installation on a base and drilled holes M10, mounting brackets on request.

b2

h

f

nxdL

DN

∅d

∅K

∅De

f ∅g

b 4

l om

3xoxp

a l1 x

Th

b3

b1

∅18

50

50

e

c

b2

h

f

nxdL

DN

∅d

∅K

∅D

ef

∅g

b 4

l o

m

2xoxp

a l1 x

Th

b3

b1

e

237


Heat

ing,

air-

cond

ition

ing,

cool

ing

Dimensions, weights Wilo-VeroLine-IP-E


Dimensions, weights


Nomi-nal flange dia-meter

Over-all length

Dimensions Thread-ed cable con-nection

Weight approx.

Di-men-sion draw-ing

DN l0 a b1 b2 b3 b4 c e f Ø g h l1 m o p x Th m

mm mm kg

32/100-0.55/2 32 260 70 101 106 189 216 90 40 50 130 141 325 130 M10 20 150

2xM121xM161xM201xM25

25 A

32/110-0.75/2 32 260 70 101 106 189 223 90 40 50 146 141 345 130 M10 20 150 27 A

32/160-1.1/2 32 260 70 101 106 189 223 90 40 50 146 159 345 130 M10 20 150 29 A

40/115-0.55/2 40 250 65 80 90 162 216 – 110 110 130 141 320 125 M10 20 150 25 B

40/120-1.5/2 40 320 75 113 121 189 240 90 40 50 177 159 351 160 M10 20 150 37 A

40/130-2.2/2 40 320 75 113 121 189 240 90 40 50 176 176 359 160 M10 20 150 38 A

40/150-3/2 40 320 75 113 121 189 255 90 40 50 196 176 386 160 M10 20 150 44 A

40/160-4/2 40 320 75 113 121 189 270 90 40 50 220 197 403 160 M10 20 150 51 A

50/115-0.75/2 50 280 75 91 101 162 223 – 125 125 146 141 346 140 M10 20 150 30 B

50/130-2.2/2 50 340 86 116 131 189 240 104 40 50 176 176 361 170 M10 20 150 41 A

50/140-3/2 50 340 86 116 131 189 255 104 40 50 196 176 388 170 M10 20 150 47 A

50/150-4/2 50 340 86 116 131 189 270 104 40 50 220 197 405 170 M10 20 150 54 A

65/115-1.5/2 65 340 80 100 118 167 240 – 155 155 177 159 367 170 M10 20 150 41 B

65/130-3/2 65 340 93 119 138 189 255 135 40 55 196 176 394 170 M10 20 150 50 A

65/140-4/2 65 340 93 119 138 189 270 135 40 55 220 197 411 170 M10 20 150 57 A

80/115-2.2/2 80 360 98 110 135 167 240 – 165 165 176 176 376 180 M10 20 150 46 B

80/130-3/2 80 360 105 125 153 189 255 135 40 55 196 176 400 180 M10 20 150 53 A

80/140-4/2 80 360 105 125 153 189 270 135 40 55 220 197 417 180 M10 20 150 60 A

Flange dimensions


Nominal flangediameter



mm pcs. x mm

32... 32 140 76 100 4 x 19

40... 40 150 84 110 4 x 19

50... 50 165 99 125 4 x 19

65... 65 185 118 145 4 x 19

80... 80 200 132 160 8 x 19

Pump flange dimensions - drilled according to EN 1092-2 PN 16, n = number of drilled holes


Heating, air-conditioning, coolingGlanded energy-saving pumps (double pumps)

Series description Wilo-VeroTwin-DP-E

DesignElectronically controlled glanded double pump in in-line design with flange connection and automatic power adjustment



Type key

Technical data• Permissible temperature range -20°C to +120°C• Mains connection 3~400 V, 50 Hz; 3~380 V, 60 Hz• Protection class IP 55• Nominal diameter DN 32 to DN 80• Max. operating pressure 10 bar (special version: 16 bar)


• Energy savings due to integrated electronic performance control• Simple operation with red-button technology and display• Different control modes �p-c, �p-v, PIC and n=const. (manual con-trol mode)

• Large speed range (750-2900 rpm)• Analogue interfaces 0-10 V, 2-10V, 0-20 mA, 4-20 mA• Optional interfaces for bus communication using plug-in IF-Modules • Various operating modes: main/standby operation and parallel opera-tion

• Configurable signal relays for run and fault signals • Configurable fault response tailored to HVAC applications • Access disable on the pump • Integrated full motor protection (TRS) with trip electronics • Functions and operation identical to Wilo-CronoTwin-DL-E • High corrosion protection thanks to cataphoretic coating • Condensate drainage holes as standard

Materials• Pump housing and lantern: EN-GJL-250• Impeller: PPO-GF30• Shaft: 1.4021• Mechanical seal: AQEGG; other mechanical seals on request

Description/designSingle-stage, low-pressure double pump in in-line design with

• Switchover valve• Mechanical seal • Flange connection• Drive with integrated electronic speed control

Further informationWilo online catalogue on www.wilo.com

Example DP-E 40/160-4/2-R1DP-E In-line double pump with electronic control40 Nominal diameter DN of the pipe connection160 Nominal impeller diameter4 Nominal motor power P2 in kW2 Number of polesR1 Version without sensor

239


Heat

ing,

air-

cond

ition

ing,

cool

ing

Series description Wilo-VeroTwin-DP-E


0 20 60 804010 50 7030 100 12090 130 140 150 160 1701100

10

15

20

25

5

Wilo-VeroTwin-DP-E

Q/m³/h

H/m

+ / / 50/60 Hz,40/150-3/2

80/115-2,2/2

80/130-3/2

80/140-4/2

65/130-3/250/140-3/2

65/115-1,5/2

50/150-4/2

40/160-4/2

40/115-0,55/2

32/160-1,1/2

40/120-1,5/2

32/110-0,75/2

32/100-0,55/2

40/130-2,2/2



Series description Wilo-CronoLine-IL-E

DesignElectronically controlled glanded single pump in in-line design with flange connection and automatic power adjustment



Type key

Technical data• Permissible temperature range -20°C to +140°C• Mains connection 3~400 V, 50 Hz; 3~380 V, 60 Hz• Protection class IP 55• Nominal diameter DN 40 to DN 80• Max. operating pressure 16 bar

Special features/product benefits• Motors with IE2 technology for higher efficiency fitted as standard• Energy savings due to integrated electronic performance control• Simple operation with red-button technology and display• Different control modes �p-c, �p-v, PIC and n=const.

(manual control mode)• Large speed range (4-pole: 380-1450 rpm, 2-pole: 750-2900 rpm)• Analogue interfaces 0-10 V, 2-10V, 0-20 mA, 4-20 mA• Optional interfaces for bus communication using plug-in IF-Modules • Integrated dual pump management• Two configurable signal relays for run and fault signals • Configurable fault response tailored to HVAC applications • Access disable on the pump • Integrated full motor protection (TRS) with trip electronics • Functions and operation identical to Wilo-VeroLine-IP-E • High corrosion protection thanks to cataphoretic coating • Condensate drainage holes as standard

Materials• Pump housing and lantern: EN-GJL-250• Impeller

- Standard version: EN-GJL-200- Special version: G-CuSn 10

• Shaft: 1.4122• Mechanical seal: AQEGG; other mechanical seals on request


• Mechanical seal • Flange connection• Lantern• Coupling • Drive with integrated electronic speed control

Example IL-E 50/170-7.5/2-R1IL-E In-line pump with electronic control50 Nominal diameter DN of the pipe connection170 Nominal impeller diameter7,5 Nominal motor power P2 in kW2 Number of polesR1 Version without pressure sensor

241


Heat

ing,

air-

cond

ition

ing,

cool

ing

Series description Wilo-CronoLine-IL-E


Wilo-CronoLine-IL-E (4-pole)

0 50 150 200100 250 300 350 400 450 500 550 6000

10

15

20

5

Wilo-CronoLine-IL-E

Q/m³/h

H/m

.

IL-E 150

IL-E 200

IL-E 100

IL-E 125

/ 50/60 Hz

Wilo-CronoLine-IL-E (2-pole)

0 20 60 8040 100 120 140 160 180 200 220 240 260 2800

10

15

20

25

30

35

40

45

50

55

60

5

Wilo-CronoLine-IL-E

Q/m³/h

H/m

,

IL-E 80

IL-E 100

IL-E 40

IL-E 50

IL-E 65 / 50/60 Hz



Pump curves Wilo-CronoLine-IL-E

Wilo-CronoLine-IL-E 100/220-5.5/4

4-pole


4-pole

0 20 40 60 80 100 120

0 10 20 30 40

0

4

8

12

16

0

40

80

120

160

0 20 40 60 80 100 1200

2

4

0 20 40 60 80 100 1200

0,5

1,51

Q/m³/h

Q/m³/h

Q/m³/h

H/m

P1/kW

NPSH/m

p/kPaWilo-CronoLine-IL-E100/220-5,5/4

Δp-c

Q/l/s

max.

Δp-v

1m

Qmin

13,5m10m

7m

Δp-c

4m

Q/l/s

Wilo-CronoLine-IL-E100/220-5,5/4

Qmin

H/m p/kPa

60%50%

40%

90%

n=constant 100%

90%

80%

70%

60%

50%40%

25%

P1/kW

70%

80%

100%

Q/m³/h

25%Q/m³/h

0 20 40 60 80 100 120

0 10 20 30 40

0

4

8

12

16

0

40

80

120

160

0 20 40 60 80 100 1200

2

4

6

Q/m³/h

Q/m³/h

Q/m³/h

H/m

P1/kW

NPSH/m


Δp-c

Q/l/s

max.Δp-v

1,3m

17,5m 14m 10m

Δp-c

6m

Q/l/s


Qmin

H/m p/kPa

60%50%

40%

90%

n=constant 100%

90%

80%

70%

60%

50%

40%

25%

P1/kW

70%

80%

100%

Q/m³/h

25%Q/m³/h

0 40 80 120 160

0 10 20 30 40 50

0

4

8

12

16

20

0

40

80

120

160

200

0 40 80 120 1600

4

8

0 40 80 120 1600

4

8

12

0 40 80 120 160

0 10 20 30 40 50

0

4

8

12

16

20

0

40

80

120

160

200

0 40 80 120 1600

4

8

Qmin

243


Heat

ing,

air-

cond

ition

ing,

cool

ing



Wilo-CronoLine-IL-E 100/270-11/4

4-pole


4-pole

0 40 80 120 160

0 10 20 30 40 50

0 40 80 120 1600

4

8

0

5

10

15

12

20

25

0

50

100

150

200

250

Q/l/s

Q/m³/h

P1/kW

p/kPaH/m

Q/m³/h

Qmin

60%

50%

25%

70%

40%

90%

80%

n=constant 100%

90%

40%50%

70%

Wilo-CronoLine-IL-E100/270-11/4

60%

80%

100%

0 40 80 120 160

0 10 20 30 40 50

0 40 80 120 160

0 40 80 120 1600

5

10

15

0

4

8

0

5

10

15

20

25

0

50

100

150

200

250

Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

P1/kW

NPSH/m

p/kPa

Δp-c

QminWilo-CronoLine-IL-E100/270-11/4

max.Δp-v

12m

6m24m 18m

1,5m

Δp-c

25%

9m

Q/m³/h

Q/m³/h

Q/m³/h

H/m

P1/kW

NPSH/m


Δp-c

Q/l/s

max.

Δp-v

1m

11,5m7m

Δp-c

5m

Q/l/s


Qmin

H/m p/kPa

60%50%

40%

90%

90%

80%

70%

60%

50%40%

25%

P1/kW

70%

80%

100%

Q/m³/h

25%Q/m³/h

0 40 80 120 160

0 10 20 30 40 50

0

2

4

6

8

10

12

14

0

20

40

60

80

100

120

140

0 40 80 120 1600

2

4

6

0 40 80 120 160

0 10 20 30 40 50

0

2

4

6

8

10

12

14

0

20

40

60

80

100

120

140

0 40 80 120 1600

2

4

0 40 80 120 1600

1

2

3

n=constant 100%

Qmin





4-pole


4-pole

Qmin

Q/m³/h

Q/m³/h

Q/m³/h

H/m

P1/kW

NPSH/m


Δp-c

Q/l/s

max.

Δp-v

1,1m

14,5m11m

8m

Δp-c

5m

Q/l/s


H/m p/kPa

60%50%

40%

90%

n=constant 100%

90%

80%

70%

60%

50%

40%

25%

P1/kW

70%

80%

100%

Q/m³/h

25%Q/m³/h

0 40 80 120 160 200

0 10 20 30 40 50 60

0

4

8

12

16

0

40

80

120

160

0 40 80 120 160 2000

4

8

0 40 80 120 160 200

0 10 20 30 40 50 60

0

4

8

12

16

0

40

80

120

160

0 40 80 120 160 2000

4

8

0 40 80 120 160 20001234

Qmin

Q/m³/h

Q/m³/h

Q/m³/h

H/m

P1/kW

NPSH/m


Δp-c

Q/l/s

max.

Δp-v

1m

9m7m

5m

Δp-c

3m

Q/l/s


Qmin

Qmin

H/m p/kPa

60%50%

40%

90%

n=constant 100%

90%

80%

70%

60%

50%

40%

25%

P1/kW

70%

80%

100%

Q/m³/h

25%Q/m³/h

0 50 100 150 200 250

0 20 40 60

0

2

4

6

8

10

0

20

40

60

80

0 50 100 150 200 2500

2

4

0 50 100 150 200 2500

1

2

3

0 50 100 150 200 250

0 20 40 60

0

2

4

6

8

10

0

20

40

60

80

100

100

0 50 100 150 200 2500

2

4

6

245


Heat

ing,

air-

cond

ition

ing,

cool

ing




4-pole


4-pole

Q/m³/h

Q/m³/h

Q/m³/h

H/m

P1/kW

NPSH/m


Δp-c

Q/l/s

max.

Δp-v

1m

10,5m8m

6m

Δp-c

4m

Q/l/s

Wilo-CronoLine-IL-E150/200-7,5/4Qmin

Qmin

H/m p/kPa

60%50%

40%

90%

n=constant 100%

90%

80%

70%

60%

50%

40%

25%

P1/kW

70%

80%

100%

Q/m³/h

25%Q/m³/h

0 50 100 150 200 250

0 20 40 60

0

2

4

6

8

10

12

12

0

20

40

60

80

100

0 50 100 150 200 2500

4

8

0 50 100 150 200 250

0 20 40 60

0

2

4

6

8

10

0

20

40

60

80

100

120

120

0 50 100 150 200 2500

4

8

0 50 100 150 200 25001234

0 50 100 150 200 250

0 20 40 60 80

0

4

8

12

12

16

0

40

80

120

160

0 50 100 150 200 250

300

3000

4

8


Q/l/s

Q/m³/h

P1/kW

H/m p/kPa

Q/m³/h

80%

70%

60%

50%40%25%

n=constant 100%

Qmin

100%

50%

80%

40%

60%

25%

70%

90%

90%

0 50 100 150 200 250

0 20 40 60 80

0

4

8

12

16

0

40

80

120

160

0 50 100 150 200 2500

4

8

0 50 100 150 200 250

300

300

3000

2

4

Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

P1/kW

NPSH/m

p/kPa

Δp-c

Qmin

max.

Δp-v

Δp-c


8m

5m

11m

1m

14m





4-pole


4-pole

0 100 200 300 400

0 20 40 60 80 100 120

0

4

8

12

16

20

0

40

80

120

160

200

0 100 200 300 4000

5

10

15


Q/l/s

Q/m³/h

P1/kW

p/kPaH/m

Q/m³/h

60%

50%

25%

70%

40%

90%

80%

n=constant 100%

Qmin

40%

90%

70%

50%60%

100%

80%

25%

0 100 200 300 400

0 20 40 60 80 100 120

0

4

8

12

16

20

0

40

80

120

160

200

0 100 200 300 4000

5

10

0 100 200 300 4000

2

4

6

Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

P1/kW

NPSH/m

p/kPa

Δp-c

Qmin

max.Δp-v

Δp-c


9m

5m

13m

1m

17m

0 100 200 300 400

0 20 40 60 80 100 120

0

5

10

15

20

25

0

50

100

150

200

250

0 100 200 300 4000

5

10

15

20


Q/l/s

Q/m³/h

P1/kW

p/kPaH/m

Q/m³/h

60%

50%

25%

70%

40%

90%

80%

n=constant 100%

Qmin

40%

90%

70%

50%60%

100%

80%

0 100 200 300 400

0 20 40 60 80 100 120

0

4

8

12

16

20

0

40

80

120

160

200

0 100 200 300 40005

1015

0 100 200 300 4000

2

4

6

Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

P1/kW

NPSH/m

p/kPa

Δp-c

Qmin

max.Δp-v

Δp-c


10m15m

1,5m

20m

5m

25%

247


Heat

ing,

air-

cond

ition

ing,

cool

ing




4-pole


4-pole

0 100 200 300 400

0 20 40 60 80 100 120

0 100 200 300 4000

10

20


0

5

10

15

20

25

0

50

100

150

200

250

Q/l/s

Q/m³/h

P1/kW

p/kPaH/m

Q/m³/h

60%

50%

25%

70%

40%

90%

80%

n=constant 100%

Qmin

40%

90%

70%

50%60%

100%

80%

0 100 200 300 400

0 20 40 60 80 100 120

0

5

10

15

20

25

0

50

100

150

200

250

0 100 200 300 400

0 100 200 300 400

05

1015

0

2

6

Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

P1/kW

NPSH/m

p/kPa

Δp-c

Qmin

max.Δp-v

Δp-c


13m18m

2m

23m8m

4

25%

0 100 200 300 400 500

0 40 80 120

0

4

8

12

16

0

40

80

120

160

0 100 200 300 400 5000

5

10

15


P1/kW

Q/l/s

Q/m³/h

p/kPaH/m

Q/m³/h

Qmin

25%

50%

n=constant 100%

60%

70%

80%

40%

90%

40%

90%

70%

50%60%

100%

80%

0 100 200 300 400 500

0 40 80 120

0

4

8

12

16

0

40

80

120

160

0 100 200 300 400 5000

5

10

0 100 200 300 400 5000

2

4


6

Q/m³/h

Q/m³/h

H/m

Q/m³/h

P1/kW

NPSH/m

p/kPa

Δp-c

Qmin

max.

Δp-v

Δp-c

7,5m

1m

15,5m

Q/l/s

11,5m

3,5m

25%





4-pole


4-pole

0 100 200 300 400 500

0 40 80 120

0

4

8

12

16

20

0

40

80

120

160

200

0 100 200 300 400 5000


5

10

15

20

P1/kW

Q/l/s

Q/m³/h

p/kPaH/m

Q/m³/h

Qmin

25%

50%

n=constant 100%

60%

70%

80%

40%

90%

40%

90%

70%

50%60%

100%

80%

0 100 200 300 400 500

0 40 80 120

0

4

8

12

16

20

0

40

80

120

160

200

0 100 200 300 400 50005

1015

0 100 200 300 400 5000

4

8


Q/m³/h

Q/m³/h

H/m

Q/m³/h

P1/kW

NPSH/m

p/kPa

Δp-c

Qmin

max.Δp-v

Δp-c

9m

1m

17m

Q/l/s

13m5m

25%

0 100 200 300 400 500

0 40 80 120 160

0

4

8

12

16

20

0

40

80

120

160

200

0 100 200 300 400 500

600

6000

10

20

Q/l/s

Q/m³/h

P1/kW

p/kPaH/m

Q/m³/h

70%

60%

50%

40%

25%

n=constant 100%

Qmin

100%

50%

80%

40%

60%

25%

70%

90%

90%


80%

0 100 200 300 400 500

0 40 80 120 160

0

4

8

12

16

20

0

40

80

120

160

200

0 100 200 300 400 5000

10

20

0 100 200 300 400 500

600

600

6000

5

10

15


Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

P1/kW

NPSH/m

p/kPa

Δp-c

Qmin

max.Δp-v

Δp-c

10m 6m14m

1,3m

18m

249


Heat

ing,

air-

cond

ition

ing,

cool

ing




2-pole


2-pole

0 10 20 30 40

0 2 4 6 8 10 12

0

10

20

30

40

0

100

200

300

400

0 10 20 30 400

2

4

6


Q/l/s

QminH/m p/kPa

60%50%

25%40%

90%

n=constant 100%

90%

80%

70%

60%

50%

40%

25%

P1/kW

70%

80%

100%

Q/m³/h

Q/m³/h

0 4

0 10 20 3 0

0 2 4 6 8 10 12

0

10

20

30

40

0

100

200

300

400

0 10 20 30 400

2

4

0 10 20 3 00

4

8

Q/m³/h

0 4

Q/m³/h

Q/m³/h

H/m

P1/kW

NPSH/m


Δp-c

Q/l/s

Δp-c

max.Δp-v

2,5m

31m

22m

Qmin

40m

13m

Q/m³/h

Q/m³/h

Q/m³/h

H/m

P1/kW

NPSH/m


Δp-c

Q/l/s

max.

Δp-v

QminΔp-c

Q/l/s

H/m p/kPa

60%50%

40%

90%

90%

80%

70%

60%

50%

25%

25%

P1/kW

70%

80%

100%

Q/m³/h

Q/m³/h

0 10 20 30 40

0 2 4 6 8 10 12

0

10

20

30

40

50

60

60

0

100

200

300

400

500

600

600

0 10 20 30 400

4000

8000

40%

Qminn=constant 100%


0 10 20 30 40

0 2 4 6 8 10 12

0

10

20

30

40

50

0

100

200

300

400

500

0 10 20 30 400

4

8

0 10 20 30 400

5

10

15

3,2m

51m 39m

27m

15m





2-pole


2-pole

0 10 20 30 40

0 2 4 6 8 10 12

0

10

20

30

40

50

60

0

100

200

300

400

500

600

700

0 10 20 30 400

4

8

12

70

Q/l/s

Q/m³/h

P1/kW

90%

80%

60%

40%

25%

H/m p/kPa

70%

Q/m³/h

50%

Qmin

100%

70%

50%

90%


n=constant 100%

80%

40%

60%

0 10 20 30 40

0 2 4 6 8 10 12

0

10

20

30

40

50

60

70

0

100

200

300

400

500

600

700

0 10 20 30 400

4

8

0 10 20 30 400

5

10

15


Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

Qmin

max.Δp-v

P1/kW

NPSH/m

Δp-c

Δp-c

63m

p/kPa

18m

33m

48m

25%

4mQ/m³/h

Q/m³/h

Q/m³/h

H/m

P1/kW

NPSH/m


Δp-c

Q/l/s

max.

Δp-v

2m

Qmin

31m24m

17m

Δp-c

10m

Q/l/s

H/m p/kPa

60%50%

40%

90%

n=constant 100%

90%

80%

70%

60%

50%

40%

25%

P1/kW

70%

80%

100%

Q/m³/h

25%Q/m³/h0 6

0 60 10 20 30 40 5 0

0 4 8 12 16

0

5

10

15

20

25

30

35

0

50

100

150

200

250

300

350

350

0 10 20 30 40 5 00

2000

4000

6000

QminWilo-CronoLine-IL-E50/160-5,5/2

0 10 20 30 40 50 60

0 4 8 12 16

0

5

10

15

20

25

30

35

0

50

100

150

200

250

300

0 10 20 30 40 50 600

2

4

0 10 20 30 40 50 600

4

8

251


Heat

ing,

air-

cond

ition

ing,

cool

ing




2-pole


2-pole

0 10 20 30 40 50 60

0 4 8 12 16 20

0

10

20

30

40

070

70

70

100

200

300

400

0 10 20 30 40 50 600

4

8

0 10 20 30 40 50 600

4

8

12

Q/m³/h

Q/m³/h

Q/m³/h

H/m

P1/kW

NPSH/m


Δp-c

Q/l/s

max.

Δp-v

2,5m

Qmin

38m29m20m

Δp-c

11m

0 10 20 30 40 50 60

Q/l/s0 4 8 12 16 20

0

10

20

30

40

0

100

200

300

400

0 10 20 30 40 50 600

4

8


H/m p/kPa

60%50%

40%

90%

70

70

n=constant 100%

90%

80%

70%

60%

50%

40%

25%

P1/kW

70%

80%

100%

Q/m³/h

25%Q/m³/h

Q/m³/h

Q/m³/h

Q/m³/h

H/m

P1/kW

NPSH/m


Δp-c

Q/l/s

max.

Δp-v

2,7m

42m32m

22m

Δp-c

12m

0 10 20 30 40

0 2 4 6 8 10 12

0

10

20

30

40

50

0

100

200

300

400

500

0 10 20 30 400

4

8

Q/l/s


Qmin

Qmin

H/m p/kPa

60%50%

40%

90%

n=constant 100%

90%

70%

60%

50%40%

25%

P1/kW

70%

80%

100%

Q/m³/h

25%Q/m³/h

0 10 20 30 40

0 2 4 6 8 10 12

0

10

20

30

40

50

0

100

200

300

400

500

0 10 20 30 400

4

8

0 10 20 30 4001234

80%





2-pole


2-pole

0 10 20 30 40 50 60

0 4 8 12 16

0

10

12

20

30

40

50

60

0

100

200

300

400

500

600

0 10 20 30 40 50 600

4

8


Q/l/s

Q/m³/h

P1/kW

H/m p/kPa

Q/m³/h

80%

70%

60%

50%

40%

25%

n=constant 100%Qmin

100%

50%40%

60%

25%

70%

90%

90%

80%

0 10 20 30 40 50 60

0 4 8 12 16

0

10

20

30

40

50

60

0

100

200

300

400

500

600

0 10 20 30 40 50 600

4

8

0 10 20 30 40 50 600

4

8


Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

Qmin

Δp-v

P1/kW

NPSH/m

Δp-c

Δp-c

p/kPa

41m53m

29m

max.

17m

3,5m

0 10 20 30 40 50 60

0 4 8 12 16 20

0 10 20 30 40 50 600

5

10

15

0

10

20

30

40

50

60

0

100

200

300

400

500

600

70070

Q/l/s

Q/m³/h

P1/kW

90%

80%

60%

40%

25%

H/m p/kPa

70%

Q/m³/h

50%

Qmin

100%

70%

50%

90%

n=constant 100%

80%

40%

60%

70

70


0 10 20 30 40 50 60

0 4 8 12 16 20

0 10 20 30 40 50 600

5

10

0 10 20 30 40 50 60

70

70

70

0

10

20

30

40

50

60

70

0

100

200

300

400

500

600

700

0

5

10

15


Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

Qmin

max.

P1/kW

NPSH/m

Δp-c

Δp-c

p/kPa

48m

Δp-v

62m

34m

20m

25%

4m

253


Heat

ing,

air-

cond

ition

ing,

cool

ing




2-pole


2-pole

0 20 40 60 80

0 5 10 15 20 25

0

5

10

15

20

25

0

50

100

150

200

250

0 20 40 60 800

2

4

0 20 40 60 800

2

4

6

Q/m³/h

H/m

P1/kW

NPSH/m


Δp-c

Q/l/s

max.

Δp-v

1,5m

Qmin

Q/m³/h

Q/m³/h

24m

Δp-c

18m

12m

6m

0 20 40 60 80

0 5 10 15 20 25

0

5

10

15

20

25

0

50

100

150

200

250

0 20 40 60 800

2

4

6


H/m p/kPa

60%50%

n=constant 100%

90%

80%

70%

60%

50%

40%

25%

P1/kW

70%

80%

100%

Q/m³/h

25%Q/m³/h

40%

90%

Q/l/s

Q/m³/h

Q/m³/h

Q/m³/h

H/m

P1/kW

NPSH/m


Δp-c

Q/l/s

max.

Δp-v

2m

16m32m

24m

Δp-c

8m

Q/l/s


Qmin

Qmin

H/m p/kPa

60%50%

40%

90%

n=constant 100%

90%

80%

70%

60%

50%40%25%

P1/kW

70%

80%

100%

Q/m³/h

25%Q/m³/h

0 20 40 60 80

0 5 10 15 20 25

0

10

20

30

40

0

100

200

300

400

0 20 40 60 800

4

8

0 20 40 60 80

0 5 10 15 20 25

0

10

20

30

40

0

100

200

300

400

0 20 40 60 800

4

8

0 20 40 60 800

2

4

6





2-pole


2-pole

0 20 40 60 80 100

0 5 10 15 20 25 30

0

10

12

20

30

40

0

100

200

300

400

0 20 40 60 80 1000

4

8

Q/l/s

Q/m³/h

P1/kW

H/m p/kPa

Q/m³/h

Qmin

80%

60%

40%

25%

70%

40%

90%

50%

90%

n=constant 100%

70%

50%


60%

100%

80%

0 20 40 60 80 100

0 5 10 15 20 25 30

0

10

20

30

40

0

100

200

300

400

0 20 40 60 80 1000

4

8

0 20 40 60 80 1000

2

4

6


Q/l/s

Q/m³/h

Q/m³/h

Q/m³/h

Qmin

Δp-v

P1/kW

NPSH/m

Δp-c

p/kPa

30m

3m

max.

39m

Δp-c

21m

12m

H/m

25%

0 20 40 60 80

0 5 10 15 20 25

0

10

20

30

40

50

60

0

100

200

300

400

500

600

0 20 40 60 800

5

10

15

P1/kW


Q/l/s

Q/m³/h

90%

80%

25%

H/m p/kPa

70%

Q/m³/h

50%

Qmin

100%

70%

50%

n=constant 100%

80%

40%

60%

60%

40%

90%

0 20 40 60 80

0 5 10 15 20 25

0

10

20

30

40

50

0

100

200

300

400

500

0 20 40 60 800

5

10

0 20 40 60 800

2

4


Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

Qmin

max.

Δp-v

P1/kW

NPSH/m

Δp-c49m

p/kPa

13m

25m

37m

Δp-c

25%

3m

255


Heat

ing,

air-

cond

ition

ing,

cool

ing




2-pole


2-pole

0 20 40 60 80

0 5 10 15 20 25

0 20 40 60 800

5

10

15

20


0

10

20

30

40

50

60

0

100

200

300

400

500

600

70070

Q/l/s

Q/m³/h

P1/kW

H/m p/kPa

Q/m³/h

90%

80%

60%

40%

25%

70%

50%

Qmin

100%

70%

50%

90%

n=constant 100%

80%

40%

60%

0 20 40 60 80

0 5 10 15 20 25

0

10

20

30

40

50

60

0

100

200

300

400

500

600

0 20 40 60 800

0 20 40 60 800

2

4

6

5

10

Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

P1/kW

NPSH/m

Δp-c

p/kPa

max.

Δp-c

44m

Δp-v

57m

31m


3,5m

18m

25%

0 20 40 60 80 100

0 5 10 15 20 25 30

0 20 40 60 80 1000

10

20


0

10

20

30

40

50

60

0

100

200

300

400

500

600

70070

Q/l/s

Q/m³/h

P1/kW

H/m p/kPa

Q/m³/h

Qmin

80%

60%

40%

25%

70%

100%

80%

40%

60%

90%

50%

90%

n=constant 100%

70%

50%

0 20 40 60 80 100

0 5 10 15 20 25 30

0 20 40 60 80 10005

1015

0 20 40 60 80 1000

4

8

0

10

20

30

40

50

60

70

0

100

200

300

400

500

600

700Wilo-CronoLine-IL-E65/220-22/2

Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

Qmin

Δp-v

P1/kW

NPSH/m

Δp-c

Δp-c

p/kPa

20m

50m

4m

max.

65m

35m

25%





2-pole


2-pole

0 20 40 60 80 100

0 5 10 15 20 25 30 35

0

4

8

12

16

20

0

40

80

120

160

0 20 40 60 80 1000

2

4

0 20 40 60 80 1000

4

8

Q/m³/h

Q/m³/h

Q/m³/h

H/m

P1/kW

NPSH/m


Δp-c

Q/l/s

max.

Δp-v

1,5m

18m 14m

10m

Δp-c

6m

Q/l/s


H/m p/kPa

60%50%

40%

90%

n=constant 100%

90%

80%

70%

60%

50%

40%

25%

P1/kW

70%

80%

100%

Q/m³/h

25%Q/m³/h

0 20 40 60 80 100

0 5 10 15 20 25 30 35

0

4

8

12

16

20

0

40

80

120

160

200

200

0 20 40 60 80 1000

2

4

6

Qmin

Qmin

120

120

120

120

120 0 20 40 60 80 100 120

0 10 20 30 40

0

5

10

15

20

25

0

50

100

150

200

250

0 20 40 60 80 100 1200 1,5m

4

0 20 40 60 80 100 1200

4

8 22m

8

Q/m³/h

H/m

P1/kW

NPSH/m


Δp-c

Q/l/s

max.

Δp-v

Qmin

Q/m³/h

Q/m³/h

Δp-c

17m12m

7m


Qmin

H/m p/kPa

60%

90%

n=constant 100%

90%

80%

70%

60%

50%40%

25%

P1/kW

70%

80%

100%

Q/m³/h0 20 40 60 80 100 120

0 10 20 30 40

0

5

10

15

20

25

0

50

100

150

200

250

0 20 40 60 80 100 120

140

1400

4

8

25% 40%50%

Q/l/s

Q/m³/h

257


Heat

ing,

air-

cond

ition

ing,

cool

ing




2-pole


2-pole

0 20 40 60 80 100

0 5 10 15 20 25 30

0

5

10

15

20

25

0

50

100

150

200

250

0 20 40 60 80 1000

4

8

0 20 40 60 80 10001234

Q/m³/h

Q/m³/h

Q/m³/h

H/m

P1/kW

NPSH/m


Δp-c

Q/l/s

max.

Δp-v

1,7m

Qmin

25m 19m

13m

Δp-c

7m

Q/l/s


Qmin

H/m p/kPa

60%50%

40%

90%

90%

80%

70%

60%

50%40%

25%

P1/kW

70%

80%

100%

Q/m³/h

25%Q/m³/h

0 20 40 60 80 100

0 5 10 15 20 25 30

0

5

10

15

20

25

30

30

0

50

100

150

200

250

300

300

0 20 40 60 80 1000

4

8

n=constant 100%

0 20 40 60 80 100 120

0 10 20 30 40

0

5

10

15

20

25

30

35

0

50

100

150

200

250

300

350

0 20 40 60 80 100 1200

4

8

140

140


P1/kW

Q/l/s

Q/m³/h

p/kPaH/m

Q/m³/h

Qmin

60%

25%

80%

40%

70%

90%

n=constant 100%

60%

90%

25%40%

80%

70%

50%

50%

12100%

0 20 40 60 80 100 120

0 10 20 30 40

0

5

10

15

20

25

30

35

0

50

100

150

200

250

300

350

0 20 40 60 80 100 1200

4

8

0 20 40 60 80 100 120

140

140

1400

2

4

Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

Qmin

Δp-v

P1/kW

NPSH/m

Δp-c

Δp-c

p/kPa

24m

max.

17m


31m

10m

2m





2-pole


2-pole

0 20 40 60 80 100 120

0 10 20 30 40

0

10

20

30

40

50

0

100

200

300

400

500

0 20 40 60 80 100 1200

5

10

15

140

140


P1/kW

Q/l/s

Q/m³/h

p/kPaH/m

Q/m³/h

Qmin

60%

25%

80%

40%

70%

90%

n=constant 100%

60%

70%

100%

50%

25% 40%

90%

80%

50%

0 20 40 60 80 100 120

0 10 20 30 40

0

10

20

30

40

0

100

200

300

400

0 20 40 60 80 100 1200

5

10

0 20 40 60 80 100 1200

2

4

6

140

140

140

Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

Qmin

Δp-v

P1/kW

NPSH/m

Δp-c

Δp-c

p/kPa

31m

max.

22m


40m

13m

2,5m

0 40 80 120 160

0 10 20 30 40 50

0

10

20

30

40

50

0

100

200

300

400

500

0 40 80 120 1600

5

10

15

20

P1/kW

Q/l/s

Q/m³/h

p/kPaH/m

Q/m³/h

Qmin

60%

50%

25%

70%

40%

90%

60%

25%

80%

100%

80%

n=constant 100%

90%

40%50%


70%

0 40 80 120 160

0 10 20 30 40 50

0

10

20

30

40

50

0

100

200

300

400

500

0 40 80 120 16005

1015

0 40 80 120 1600

5

10

15

Q/l/s

Q/m³/h

H/m

Q/m³/h

Qmin

Δp-v

P1/kW

NPSH/m

Δp-c

p/kPa

37m

max.

25m


13m

Δp-c

49m

Q/m³/h3m

259


Heat

ing,

air-

cond

ition

ing,

cool

ing




2-pole


2-pole

0 40 80 120 160

0 10 20 30 40 50

0 40 80 120 1600

10

20

0

10

20

30

40

50

60

P1/kW


Q/l/s

Q/m³/h

H/m p/kPa

Q/m³/h

0

100

200

300

400

500

600Qmin

60%

50%

25%

70%

40%

90%

60%

25%

80%

100%

80%

n=constant 100%

90%

40%50%

70%

0 40 80 120 160

0 10 20 30 40 50

0 40 80 120 1600

10

20

0 40 80 120 1600

5

10

15

Q/l/s

Q/m³/h

H/m

Q/m³/h

Qmin

Δp-v

P1/kW

NPSH/m

Δp-c

p/kPa

41m

max.


Δp-c

0

10

20

30

40

50

60

0

100

200

300

400

500

600

29m53m

17m

Q/m³/h3,5m

0 50 100 150 200 250

0 20 40 60

0 50 100 150 200 2500

4

8

0

5

10

15

12

20

25

0

50

100

150

200

250

Q/l/s

Q/m³/h

P1/kW

p/kPaH/m

Q/m³/h

Qmin


80%

40%25%

50%

90%

70%

60%

25%

40%

50%

70%

n=constant 100%

90%

80%

100%

60%

0 50 100 150 200 250

0 20 40 60

0 50 100 150 200 2500

4

0 50 100 150 200 2500

4

8

8

0

5

10

15

20

25

0

50

100

150

200

250

Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

P1/kW

NPSH/m

p/kPa

Δp-c

Δp-c

max.Δp-v

11m

Qmin


16m

1,5m

21m

6m





2-pole


2-pole

0 50 100 150 200 250

0 20 40 60

0 50 100 150 200 2500

5

10

15

0

5

10

15

20

25

30

0

50

100

150

200

250

300

Q/l/s

Q/m³/h

P1/kW

p/kPaH/m

Q/m³/h

Qmin


100%

60%

80%

40%25%50%

90%

70%

25%

50%

70%

n=constant 100%

90%

80%

60%

40%

0 50 100 150 200 250

0 20 40 60

0 50 100 150 200 2500

5

10

0 50 100 150 200 2500

4

8

12


0

5

10

15

20

25

30

0

50

100

150

200

250

300

Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

P1/kW

NPSH/m

p/kPa

Δp-c

Δp-c

max.

Qmin

20m 14m

8m

2m

26m

Δp-v

0 50 100 150 200 250

0 20 40 60

0 50 100 150 200 2500

5

10

15

20

0

5

10

15

20

25

30

35


P1/kW

Q/l/s

Q/m³/h

p/kPaH/m

Q/m³/h

0

50

100

150

200

250

300

350

Qmin

100%

60%40%25%

50%

90%

70%

25%

50%

n=constant 100%

60%

70%

80%

40%

90%

80%

0 50 100 150 200 250

0 50 100 150 200 25005

1015

0 50 100 150 200 250

0 20 40 60

0

4

8

12


0

5

10

15

20

25

30

0

50

100

150

200

250

300

Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

P1/kW

NPSH/m

p/kPa

Δp-c

max.

Qmin

10m

2m

28m

Δp-v

Δp-c

22m 16m

261


Heat

ing,

air-

cond

ition

ing,

cool

ing




2-pole

0 50 100 150 200 250

0 20 40 60

0

10

20

30

40

0

100

200

300

400

0 50 100 150 200 2500

10

20


Q/l/s

Q/m³/h

P1/kW

H/m p/kPa

Q/m³/h

Qmin

80%

60%

40%25%

70%

40%

90%

50%

90%

n=constant 100%

70%

50%60%

100%

80%

0 50 100 150 200 250

0 20 40 60

0 50 100 150 200 2500

10

12

20

0 50 100 150 200 2500

4

8

0

5

10

15

20

25

30

35

0

50

100

150

200

250

300

350

Q/l/s

Q/m³/h

Q/m³/h

H/m

Q/m³/h

Qmin

Δp-v

P1/kW

NPSH/m

Δp-c

p/kPa

25m

max.

17m33m

9m


Δp-c

25%

2m



Terminal diagram, motor data Wilo-CronoLine-IL-E

Terminal diagram

Motor data (4-pole)

Wilo-CronoLine-IL-E...

Nominal motor power Speed Maximum powerconsumption


P2 n P1 IN 3~400 V

kW rpm kW A

100/220-5.5/4 5.5 380 - 1450 6.7 10.8

100/250-7.5/4 7.5 380 - 1450 8.9 13.4

100/270-11/4 11 380 - 1450 12.5 19.3

125/210-5.5/4 5.5 380 - 1450 6.7 11.0

125/220-7.5/4 7.5 380 - 1450 8.9 14.0

150/190-5.5/4 5.5 380 - 1450 6.7 10.6

150/200-7.5/4 7.5 380 - 1450 8.9 13.8

150-220-11/4 11 380 - 1450 12.5 20.5

150/250-15/4 15 380 - 1450 18.0 28.0

150/260-18.5/4 18.5 380 - 1450 21.0 32.0

150/270-22/4 22 380 - 1450 24.8 39.2

200/240-15/4 15 380 - 1450 18.0 27.9

200/250-18.5/4 18.5 380 - 1450 21.0 33.3

200/260-22/4 22 380 - 1450 24.8 39.0




(1) (2) (3)

+24VMP

DDG

Ext. off

OFF ONO S










263


Heat

ing,

air-

cond

ition

ing,

cool

ing

Terminal diagram, motor data Wilo-CronoLine-IL-E


Motor data (2-pole)


Nominal motor power Speed Maximum powerconsumption


P2 n P1 IN 3~400 V

kW rpm kW A

40/170-5.5/2 5.5 750 - 2900 6.7 11.2

40/200-7.5/2 7.5 750 - 2900 8.9 14.6

40/220-11/2 11 750 - 2900 13.0 20.1

50/160-5.5/2 5.5 750 - 2900 6.7 11.0

50/170-7.5/2 7.5 750 - 2900 8.9 14.3

50/180-7.5/2 7.5 750 - 2900 8.9 14.5

50/210-11/2 11 750 - 2900 13.0 20.6

50/220-15/2 15 750 - 2900 18.0 27.6

65/150-5.5/2 5.5 750 - 2900 6.7 11.1

65/160-7.5/2 7.5 750 - 2900 8.9 14.5

65/170-11/2 11 750 - 2900 13.0 19.2

65/200-15/2 15 750 - 2900 18.0 27.1

65/210-18.5/2 18.5 750 - 2900 22.2 33.7

65/220-22/2 22 750 - 2900 25.4 39.5

80/130-5.5/2 5.5 750 - 2900 6.7 11.5

80/140-7.5/2 7.5 750 - 2900 8.9 14.1

80/150-7.5/2 7.5 750 - 2900 8.9 14.5

80/160-11/2 11 750 - 2900 13.0 20.5

80/170-15/2 15 750 - 2900 18.0 29.2

80/190-18.5/2 18.5 750 - 2900 22.2 35.2

80/200-22/2 22 750 - 2900 25.4 39.7

100/145-11/2 11 750 - 2900 13.0 20.6

100/150-15/2 15 750 - 2900 18.0 27.1

100/160-18.5/2 18.5 750 - 2900 22.2 32.7

100/165-22/2 22 750 - 2900 25.4 40.0




Dimensions, weights Wilo-CronoLine-IL-E

Dimension drawing A

Dimension drawing B

Dimensions, weights (4-pole)


Nom-inal flange dia-meter

Over-all length

Dimensions Thread-ed cable connec-tion

Weight ap-prox.


DN l0 a b1 b2 b3 b4 c e f Ø g h l1 m o p q x Th m

mm mm kg

100/220-5.5/4 100 550 155 173 202 224 303 220 231 99 266 260 836 255 M12 20 – 120 1xM122xM161xM201xM25

139 A

100/250-7.5/4 100 550 180 188 214 242 303 240 236 114 266 260 849 260 M12 20 – 120 158 A

100/270-11/4 100 550 180 188 214 – 427 240 236 114 302 320 749 260 M12 20 – 120


220 B

125/210-5.5/4 125 620 175 177 212 224 303 280 266 54 266 260 849 280 M16 25 – 1201xM122xM161xM201xM25

153 A

125/220-7.5/4 125 620 175 177 212 224 303 280 266 54 266 260 841 280 M16 25 – 120 162 A

150/190-5.5/4 150 700 200 202 249 224 303 260 284 116 266 260 861 310 M16 25 – 130 185 A

150/200-7.5/4 150 700 200 202 249 224 303 260 284 116 266 260 861 310 M16 25 – 130 192 A

Th

Ø18

ØDØk

Øg

Ød

h

b3

b 4

b1 b2

nxdL DN

ef

5050

l om

fe

x

3xoxp

a l1c

ØD

ØkØd

nxdL DN

c

Th

5050

Øg

0° 45°

h

cq

b 4

b1 b2

efl o

m

Ø18

fe

3xoxp

xa l1

265


Heat

ing,

air-

cond

ition

ing,

cool

ing



150-220-11/4 150 700 200 202 249 – 427 260 284 116 302 320 774 310 M16 25 – 130


253 B

150/250-15/4 150 700 230 278 320 – 427 288 304 146 302 320 793 330 M16 25 – 135 323 B

150/260-18.5/4 150 700 230 278 320 – 475 288 304 146 370 320 854 330 M16 25 – 135 344 B

150/270-22/4 150 700 230 278 320 – 475 288 304 146 370 320 854 330 M16 25 – 135 358 B

200/240-15/4 200 800 245 281 362 – 427 330 270 165 302 320 818 370 M16 25 – 140 384 B

200/250-18.5/4 200 800 245 281 362 – 475 330 270 165 370 320 879 370 M16 25 – 140 406 B

200/260-22/4 200 800 245 281 362 – 475 330 270 165 370 320 879 370 M16 25 – 140 420 B




Over-all length


Weight ap-prox.



mm mm kg

40/170-5.5/2 40 340 82 113 129 186 303 130 149 58 266 260 803 170 M10 20 – 95 1xM122xM161xM201xM25

91 A

40/200-7.5/2 40 440 110 145 149 224 303 180 172 78 266 260 808 190 M10 20 – 100 108 A

40/220-11/2 40 440 110 145 149 – 427 180 172 78 302 320 721 190 M10 20 – 100


172 B

50/160-5.5/2 50 340 103 120 138 186 303 164 143 48 266 260 810 170 M10 20 – 100 1xM122xM161xM201xM25

95 A

50/170-7.5/2 50 340 103 120 138 186 303 164 143 48 266 260 810 170 M10 20 – 100 99 A

50/180-7.5/2 50 440 120 145 150 215 303 160 170 70 266 260 809 190 M10 20 – 100 112 A

50/210-11/2 50 440 120 145 150 – 427 160 170 70 302 320 722 190 M10 20 – 100 2xM121xM161xM201xM40

175 B

50/220-15/2 50 440 120 145 150 – 427 160 170 70 302 320 722 190 M10 20 – 100 183 B

65/150-5.5/2 65 430 110 126 146 186 303 180 195 60 266 260 816 215 M12 20 – 120 1xM122xM161xM201xM25

92 A

65/160-7.5/2 65 430 110 126 146 186 303 180 195 60 266 260 816 215 M12 20 – 120 105 A

65/170-11/2 65 430 110 126 146 – – 180 195 60 302 320 738 215 M12 20 416 1202xM121xM161xM201xM40

162 B

65/200-15/2 65 475 130 150 168 – 427 200 225 50 302 320 731 245 M12 20 – 110 189 B

65/210-18.5/2 65 475 130 150 168 – 427 200 225 50 302 320 731 245 M12 20 – 110 198 B

65/220-22/2 65 475 130 150 168 – 427 200 225 50 302 320 731 245 M12 20 – 110 214 B

80/130-5.5/2 80 400 105 123 151 171 303 180 173 57 266 260 831 200 M12 20 – 120 1xM122xM161xM201xM25

100 A

80/140-7.5/2 80 400 105 123 151 171 303 180 173 57 266 260 814 200 M12 20 – 120 104 A

80/150-7.5/2 80 440 120 136 162 186 303 180 173 72 266 260 813 200 M12 20 – 120 112 A




Over-all length


Weight ap-prox.



mm mm kg




80/160-11/2 80 440 120 136 162 – – 180 173 72 302 320 735 200 M12 20 416 120


169 B

80/170-15/2 80 440 120 136 162 – – 180 173 72 302 320 735 200 M12 20 416 120 176 B

80/190-18.5/2 80 500 145 157 182 – 427 220 208 62 302 320 739 230 M12 20 – 120 203 B

80/200-22/2 80 500 145 157 182 – 427 220 208 62 302 320 739 230 M12 20 – 120 220 B

100/145-11/2 100 500 120 159 197 – – 200 226 60 302 320 770 250 M12 20 416 135 182 B

100/150-15/2 100 500 120 159 197 – – 200 226 60 302 320 770 250 M12 20 416 135 189 B

100/160-18.5/2 100 500 120 159 197 – – 200 226 60 302 320 770 250 M12 20 416 135 197 B

100/165-22/2 100 500 120 159 197 – – 200 226 60 302 320 770 250 M12 20 416 135 214 B

Flange dimensions





mm pcs. x mm

40... 40 150 84 110 4 x 19

50... 50 165 99 125 4 x 19

65... 65 185 118 145 4 x 19

80... 80 200 132 160 8 x 19

100... 100 220 156 180 8 x 19

125... 125 250 184 210 8 x 19

150... 150 285 211 240 8 x 23

200... 200 340 266 295 12 x 23

Pump flange dimensions - according to EN 1092-2 PN 16, n = number of drilled holes




Over-all length


Weight ap-prox.



mm mm kg

267


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Series description Wilo-CronoTwin-DL-E


DesignElectronically controlled glanded double pump in in-line design with flange connection and automatic power adjustment



Type key

Technical data• Permissible temperature range -20°C to +140°C• Mains connection 3~400 V, 50 Hz; 3~380 V, 60 Hz• Protection class IP 55• Nominal diameter DN 40 to DN 80• Max. operating pressure 16 bar

Special features/product benefits• Motors with IE2 technology for higher efficiency fitted as standard• Energy savings due to integrated electronic performance control• Simple operation with red-button technology and display• Different control modes �p-c, �p-v, PIC and n=const.

(manual control mode)• Large speed range (4-pole: 380-1450 rpm, 2-pole: 750-2900 rpm)• Analogue interfaces 0-10 V, 2-10V, 0-20 mA, 4-20 mA• Optional interfaces for bus communication using plug-in IF-Modules • Various operating modes: main/standby operation and paralleloperation

• Configurable signal relays for run and fault signals • Configurable fault response tailored to HVAC applications • Access disable on the pump • Integrated full motor protection (TRS) with trip electronics • Functions and operation identical to Wilo-VeroTwin-DP-E • High corrosion protection thanks to cataphoretic coating • Condensate drainage holes as standard

Materials• Pump housing and lantern: EN-GJL-250• Impeller:

- Standard version: EN-GJL-200- Special version: G-CuSn 10



• Switchover valve• Mechanical seal • Flange connection• Lantern• Coupling • Drive with integrated electronic speed control


Example DL-E 50/170-7.5/2-R1DL-E In-line double pump with electronic control50 Nominal diameter DN of the pipe connection170 Nominal impeller diameter7,5 Nominal motor power P2 in kW2 Number of polesR1 Version without pressure sensor



Series description Wilo-CronoTwin-DL-E

Wilo-CronoTwin-DL-E (4-pole)

0 50 150 200100 250 300 350 400 450 500 550 6506000

10

15

20

5

Q/m³/h

H/m Wilo-CronoTwin-DL-E+ / / 50/60 Hz.

100/270-11/4

150/260-18,5/4150/250-15/4

150/220-11/4

200/260-22/4

Wilo-CronoTwin-DL-E (2-pole)

0 25 75 10050 125 150 175 200 225 250 275 300 3250

10

15

20

25

30

35

40

45

50

55

60

5

Q/m³/h

H/m Wilo-CronoTwin-DL-E+ / / 50/60 Hz,

100/160-18,5/2

40/200-7,5/2

50/180-7,5/2

40/170-5,5/2

40/220-11/2

50/210-11/2

50/220-15/2

50/1

70-7

,5/2

65/200-15/2

65/160-7,5/2

65/150-5,5/2

80/130-5,5/2

80/140-7,5/2

65/170-11/2

80/170-15/2

100/145-11/2

100/165-22/2

269



Technical data

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Wilo-VeroLine-IPL Wilo-CronoLine-IL Wilo-VeroTwin-DPL Wilo-CronoTwin-DL

Approved fluids (other fluids on request)Heating water (in accordance with VDI 2035) • • • •Water-glycol mixtures (for 20-40 vol.% gly-col and fluid temperature � 40 °C) • • • •Cooling and cold water • • • •Heat transfer oil Special version at additional charge


Standard version for operating pressure bar 10 bar 13 bar up to +140°C16 bar up to +120 °C 10 13 bar up to +140 °C

16 bar up to +120 °C

Special version for operating pressure bar 16 bar 25 bar (on request) 16 bar 25 bar (on request)

Temperature range for applications in heat-ing, ventilation & air-conditioning systems at max. ambient temperature of +40 °C

-20 to +120 °C - 20 to + 140 °C -20 to +120 °C - 20 to + 140 °C

Max. ambient temperature °C 40 °C 40 °C 40 °C 40 °C

Installation in closed buildings • • • •Outdoor installation Special version at additional charge

Pipe connectionsThreaded connection RP 1 -RP 1¼ – – – –

Nominal connection diameters DN – 32 -100 32 - 250 32 -100 32 - 200

Flanges (according to EN 1092-2) – PN 10 (PN16 on request)

PN 16(PN25 on request)

PN 10(PN 16 on request) PN 16

Flange with pressure-measurementconnections – R 1/8 R 1/8 R 1/8 R 1/8

MaterialsPump housing EN-GJL-200 EN-GJL-250 EN-GJL-250 EN-GJL-250 EN-GJL-250

Pump housing (special version) – EN-GJS-400-18-LT – –

Lantern EN-GJL-250 EN-GJL-250 EN-GJL-250 EN-GJL-250

Lantern (special version] – EN-GJS-400-18-LT – –

Impeller PPO-GF30/EN-GJL-200 (depending on type) EN-GJL-200

PPO-GF30/EN-GJL-200 (depending on type)

EN-GJL-200

Impeller (special version) – G-CuSn10 – G-CuSn10

Pump shaft 1.4021 1.4122 1.4021 1.4122

Mechanical seal AQEGG AQEGG AQEGG AQEGG

Other mechanical seals On request On request On request On request

Electrical connectionMains connection 3~400 V, 50 Hz 3~400 V, 50 Hz 3~400 V, 50 Hz 3~400 V, 50 Hz

Nominal speed rpm 2900 rpm 1450/2900 rpm 960/1450/2900 rpm 1450/2900 rpm 1450/2900 rpm

Motor/electronics

Integrated full motor protection Special version with PTC thermistor sensor (KLF) at additional charge

Protection class IP 55 IP 55 IP 55 IP 55

Insulation class F F F F

Speed control Wilo-Control system

Motor winding up to 3 kW 230 V �/400 V Y, 50 Hz

Motor winding from 4 kW 400 V �/690 V Y, 50 Hz

Installation options

Pipe installation (� 15 kW motor power) • • • • •Support-bracket mounting – • • • •• = available, - = not available


Heating, air-conditioning, coolingGlanded standard pumps (single pumps)

Series description Wilo-VeroLine-IPL

DesignGlanded pump in in-line design with threaded connection or flange connection


Scope of delivery• Pump• Installation and operating instructions

Type key

Technical data• Permissible temperature range -20°C to +120°C• Mains connection 3~400 V, 50 Hz• Protection class IP 55• Nominal diameter Rp 1 to DN 100• Max. operating pressure 10 bar (special version: 16 bar)


• High corrosion protection thanks to cataphoretic coating• Standard condensate drainage holes in the motor housings and

lanterns• Series version: Motor with one-piece shaft• Version N: Standard motor B5 or V1 with stainless steel plug shaft• Bidirectional mechanical seal with forced flushing• Easy to install due to feet with threaded holes on pump housing

Materials• Pump housing and lantern: EN-GJL-250• Impeller: PPO fibreglass-reinforced EN-GJL-200 (depending on pump type)



• Mechanical seal • Flange connection with pressure measuring connection R 1/8• Motor with one-piece shaft

Example IPL 40/160-4/2IPL In-line pump40 Nominal diameter DN of the pipe connection160 Nominal impeller diameter4 Nominal motor power P2 in kW2 Number of poles

271


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Series description Wilo-VeroLine-IPL


Wilo-VeroLine-IPL (4-pole)

Wilo-VeroLine-IPL (2-pole)

Q[m³/h]0 40 120 1608020 100 14060 18030 110 1507010 90 13050 170

H[m]

0

1

2

3

4

5

6

7

8

9Wilo-VeroLine-IPL

IPL 100IPL 80IPL 50 IPL 65

IPL 40IPL 32

Q[m³/h]0 10 20 30 40 50 60 70 80 90 100 120 130110

H[m]

0

5

45

50

40

35

30

25

20

15

10

Wilo-VeroLine-IPL

IPL 80

IPL 50

IPL 65

IPL 40IPL 32

IPL 30IPL 25



Pump curves Wilo-VeroLine-IPL

Wilo-VeroLine-IPL 32/110-0.25/4 - 32/160-0.25/4

4-pole, 50 Hz


4-pole, 50 Hz


4-pole, 50 Hz

Wilo-VeroLine-IPL 50/110-0.25/4

4-pole, 50 Hz

0 2 4 6 8

0 2 4 6 8

0 2 4 6 8 Q[m³/h]

Q[m³/h]

Q[m³/h]

Q[l/s]0 0,5 1,0 1,5 2,0

H[m]

0

1

2

3

4

5

6

7

8

00,5

2,0

1,01,5

P2[kW]

00,040,080,12

ηp[%]

010203040

IPL 32/110-0,25/4

Ø 155

Ø 155

Ø 155

Ø114

IPL 32/160-0,25/4

NPS

H [m

]

QminWilo-VeroLine-IPL 32/160 -Wilo-VeroLine-IPL 32/110

0 2 4 6 8 10

0 0,5 1,0 1,5 2,0 2,5 3,0

0

0,5

1,0

1,5

2,0

2,5

3,0

3,5

12

12

12

012

0 2 4 6 8 100

0,020,040,060,08

0 2 4 6 8 100

20

40

60

345

Q[m³/h]

Q[m³/h]

Q[m³/h]

Q[l/s]

H[m]

P2[kW]

ηp[%]

NPS

H [m

]

Wilo-VeroLine-IPL 40/110 -Wilo-VeroLine-IPL 40/80

Ø 106

Ø 106

Ø 79

Ø 106

IPL 40/80-0,09/4

IPL 40/110-0,12/4

Qmin

0 5 10 15 20 25

0 2

0

1

2

3

4

5

6

7

8

0123

0 5 10 15 20 250

0,10,20,3

0 5 10 15 20 250

204060

Q[m³/h]

Q[m³/h]

Q[m³/h]

Q[l/s]

H[m]

P2[kW]

ηp[%]

NPS

H [m

]


Ø 151

IPL 40/160-0,37/4

IPL 40/130-0,25/4

45

Ø 151

Ø 133

Ø 151

Qmin

0 4 8 12 16

0 1 2

0

0,5

1,0

1,5

2,0

2,5

3,0

3,5

4,0

00,40,81,2

0 4 8 12 160

0,04

0,08

0,12

0 4 8 12 160

204060

Q[m³/h]

Q[m³/h]

Q[m³/h]

Q[l/s]

H[m]

P2[kW]

ηp[%]

NPS

H [m

]

Wilo-VeroLine-IPL 50/110

IPL 50/110-0,25/4

Ø 107

Ø 107

Ø 107

1,62,02,4

Qmin

273


Heat

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air-

cond

ition

ing,

cool

ing




4-pole, 50 Hz


4-pole, 50 Hz


4-pole, 50 Hz

Wilo-VeroLine-IPL 100/135-1.1/4 - 100/175-3/4

4-pole, 50 Hz

0 5 10 15 20 25 30

0 2 4 6 8

0

1

2

3

4

5

6

7

0123

0 5 10 15 20 25 300

0,2

0,4

0 5 10 15 20 25 300

204060

Q[m³/h]

Q[m³/h]

Q[m³/h]

Q[l/s]

H[m]

P2[kW]

ηp[%]

IPL 50/130-0,37/4IPL 50/120-0,25/4

NPS

H [m

]


Ø 156

Ø 127Ø 115

Ø 156

Ø 156

IPL 50/160-0,55/4

456

Qmin

0 10 20 30 40 50

0 4 8 1 6

0

1

2

3

4

5

6

7

8

0123

0 10 20 30 40 500

0,20,40,6

0 10 20 30 40 500

204060

456

Q[m³/h]

Q[m³/h]

Q[m³/h]

Q[l/s]

H[m]

P2[kW]

ηp[%]

IPL 65/150-0,75/4

NPS

H [m

]


Ø 149

Ø 140

Ø 149

Ø 149

IPL 65/140-0,55/4IPL 65/130-0,37/4IPL 65/120-0,25/4

Ø 127Ø 115

Qmin

0 20 40 6 0

0 5 10 15 20

0

1

2

3

4

5

6

7

8

01234

0 20 40 6 00

0,4

0,8

0 20 40 6 00

204060

Q[m³/h]

Q[m³/h]

Q[m³/h]

Q[l/s]

H[m]

P2[kW]

ηp[%]

IPL 80/150-1,1/4

NPS

H [m

]


Ø 155

Ø 135

Ø 155

Ø 155

IPL 80/130-0,75/4

567

Qmin

0 40 80 120 160 200

0 10 20 30 40 50

0

2

4

6

8

10

0

2

4

0 40 80 120 160 2000

1

2

3

0 40 80 120 160 2000

20406080

6

8

H[m]

P2[kW]

ηp[%]

IPL 100/175-3/4

NPS

H [m

]


Qmin

Ø 168

Ø 157

Ø 168

IPL 100/165-2,2/4

IPL 100/145-1,5/4

IPL 100/135-1,1/4

Q[m³/h]

Q[m³/h]

Q[m³/h]

Q[l/s]

Ø 168

Ø 141Ø 134





2-pole, 50 Hz


2-pole, 50 Hz


2-pole, 50 Hz

Wilo-VeroLine-IPL 32/165-3/2 - 32/175-4/2

2-pole, 50 Hz

8 1

8 1

8 1 Q[m³/h]

Q[m³/h]

Q[m³/h]

0 2 4 6 0

Q[l/s]0 0,5 1,0 1,5 2,0 2,5

H[m]

0

2

4

6

8

10

12

0123456

0 2 4 6 0

P2[kW]

00,050,100,150,20

0 2 4 6 0

ηp[%]

0

20

40

60

NPS

H [m

]


IPL 25/90-0,25/2IPL 25/80-0,12/2

IPL 25/70-0,12/2

Qmin

IPL 25/85-0,18/2

Ø 89

Ø 89

Ø 89

Ø 81Ø 78

Ø 70

8 1

8 1

8 1 Q[m³/h]

Q[m³/h]

Q[m³/h]

0 2 4 6 0

Q[l/s]0 0,5 1,0 1,5 2,0 2,5

H[m]

0

2

4

6

8

10

12

0123456

0 2 4 6 0

P2[kW]

00,050,100,150,20

0 2 4 6 0

ηp[%]

0

20

40

60

NPS

H [m

]


IPL 30/90-0,25/2IPL 30/80-0,12/2

IPL 30/70-0,12/2

Qmin

IPL 30/85-0,18/2

Ø 89

Ø 89

Ø 89

Ø 81Ø 78

Ø 70

Ø99

Ø155

Q [m³/h]0 4 8 12 16

Q [l/s]0 1 2 3 4 5

0

5

10

15

20

25

30

0246810

Q [m³/h]0 4 8 12 160

0,4

0,8

1,2

Q [m³/h]0 4 8 12 160

20

40

H[m]

P2[kW]

ηp[%]

NPSH [m]

QminWilo-VeroLine-IPL 32/160 -Wilo-VeroLine-IPL 32/90

Ø155

Ø87

Ø126

Ø111

Ø155

IPL 32/160-1,1/2IPL 32/130-1,1/2

IPL 32/110-0,75/2

IPL 32/90-0,37/2

IPL 32/100-0,55/2

0 5 10 15 20 25

0 1 2 3 4 5 6 7 8

0

5

10

15

20

25

30

35

40

45

02468101214

0 5 10 15 20 250123

0 5 10 15 20 25

30

30

300

20

40

60

NPS

H [m

]

Wilo-VeroLine-IPL 32/175 -Wilo-VeroLine-IPL 32/165Qmin

IPL 32/175-4/2IPL 32/165-3/2

Ø172

Ø172

Ø172

Ø156

Q[m³/h]

Q[l/s]

H[m]

P2[kW]

ηp[%]

Q[m³/h]

Q[m³/h]

275


Heat

ing,

air-

cond

ition

ing,

cool

ing




2-pole, 50 Hz


2-pole, 50 Hz


2-pole, 50 Hz

Wilo-VeroLine-IPL 40/165-4/2 - 40/175-5.5/2

2-pole, 50 Hz

3 4 5

0 4 8 12 16

0 1 2

0

0,5

1,0

1,5

2,0

2,5

3,0

3,5

4,0

4,5

012345

0 4 8 12 160

0,04

0,08

0,12

0 4 8 12 160

20

40

60

Q[m³/h]

Q[m³/h]

Q[m³/h]

Q[l/s]

H[m]

P2[kW]

ηp[%]

IPL 40/70-0,12/2N

PSH

[m]

Wilo-VeroLine-IPL 40/70Qmin

Ø 66

Ø 66

Ø 66

4

0 2 4 6 8 10 12 14 16 18 20

0 2

0

2

4

6

8

10

12

14

02468

0 2 4 6 8 10 12 14 16 18 200

0,2

0,4

0,6

0 2 4 6 8 10 12 14 16 18 200

20

40

6

60

Q[m³/h]

Q[m³/h]

Q[m³/h]

Q[l/s]

H[m]

P2[kW]

ηp[%]

NPS

H [m

]

Qmin

IPL 40/115-0,55/2IPL 40/90-0,37/2Ø106

Ø106

Ø86

Ø106

Wilo-VeroLine-IPL 40/115Wilo-VeroLine-IPL 40/90

L

Ø156

Ø156

Q [m³/h]0 10 20 30 40 50

Q [l/s]0 4 8 12 16

0

5

10

15

20

25

30

35

048121620

Q [m³/h]0 10 20 30 40 5001234

Q [m³/h]0 10 20 30 40 50

60

60

600

20406080

H[m]

P2[kW]

ηp[%]

NPSH [m]

Ø147Ø133

Ø124

Ø156

IPL 40/160-4/2


IPL 40/150-3/2IPL 40/130-2,2/2

IPL 40/120-1,5/2

Qmin

0 5 10 15 20 25 30 35 40 45

0 5 10

0

5

10

15

20

25

30

35

40

45

02468101214

0 5 10 15 20 25 30 35 40 450

2

4

0 5 10 15 20 25 30 35 40 450

204060

Q[m³/h]

Q[m³/h]

Q[m³/h]

Q[l/s]

H[m]

P2[kW]

ηp[%]

NPS

H [m

]Qmin

IPL 40/175-5,5/2IPL 40/165-4/2

Ø167

Ø167

Ø155

Ø167

Wilo-VeroLine-IPL 40/175-Wilo-VeroLine-IPL 40/165





2-pole, 50 Hz


2-pole, 50 Hz


2-pole, 50 Hz

Wilo-VeroLine-IPL 50/155-4/2

2-pole, 50 Hz

Q[m³/h]

Q[l/s]

0 5 10 15 20 25 30 35

0 1 2 3 4 5 6 7 8 9 10 11

0

5

10

15

20

25

30

35

40

45

50

55

60

0246810

0 5 10 15 20 25 30 350246

0 5 10 15 20 25 30 350

20

40

60

Q[m³/h]

Q[m³/h]

H[m]

P2[kW]

ηp[%]

NPS

H [m

]

Qmin

IPL 40/195-7,5/2

Ø195

Ø195

Ø195


Q[m³/h]0 5 10 15 20 25 30

Q[l/s]0 2 4 6 8

0

2

4

6

8

10

12

0123456

Q[m³/h]0 5 10 15 20 25 300

0,2

0,4

0,6

Q[m³/h]0 5 10 15 20 25 300

20

40

60

Ø103

Ø103

H[m]

P2[kW]

ηp[%]

NPS

H [m

]

Qmin

IPL 50/115-0,75/2


Ø103

0 10 20 30 40 50

0 4 8 12 16

060

60

60

5

10

15

20

25

30

0246810

0 10 20 30 40 5001234

0 10 20 30 40 500

20406080

Qmin

Q [m³/h]

Q [l/s]

Q [m³/h]

Q [m³/h]

H[m]

P2[kW]

ηp[%]

NPS

H [m

]

IPL 50/140-3/2IPL 50/120-1,5/2

IPL 50/130-2,2/2


Ø145

IPL 50/150-4/2

Ø112

Ø145Ø134

Ø123

Ø145

0 5 10 15 20 25 30 35 40 45 50

0 5 10 15

0

5

10

15

20

25

30

0246810

0 5 10 15 20 25 30 35 40 45 50012

0 5 10 15 20 25 30 35 40 45 50

55

55

550

20406080

Q[m³/h]

Q[m³/h]

Q[m³/h]

Q[l/s]

H[m]

P2[kW]

ηp[%]

NPS

H [m

]

Qmin

IPL 50/155-4/2

Ø141

Ø141

Ø141

34


277


Heat

ing,

air-

cond

ition

ing,

cool

ing




2-pole, 50 Hz


2-pole, 50 Hz


2-pole, 50 Hz


2-pole, 50 Hz

0 10 20 30 40 50 60 70

0 2 4 6 8 10 12 14 16 18 20 22

0

5

10

15

20

25

30

35

40

45

0

4

8

12

0 10 20 30 40 50 60 7002468

0 10 20 30 40 50 60 700

20

40

60

Q[m³/h]

Q[m³/h]

Q[m³/h]

Q[l/s]

H[m]

P2[kW]

ηp[%]

NPS

H [m

]

Qmin

IPL 50/165-5,5/2

IPL 50/175-7,5/2

IPL 50/175-5,5/2

Ø166

Ø166Ø156

Ø166

Wilo-VeroLine-IPL 50/175-Wilo-VeroLine-IPL 50/165

0 5 10 15 20 25 30 35 40 45 50

0 5 10 15

0

5

10

15

20

25

30

35

40

45

50

0246810

0 5 10 15 20 25 30 35 40 45 500246

8

0 5 10 15 20 25 30 35 40 45 500

20406080

Q[m³/h]

Q[m³/h]

Q[m³/h]

Q[l/s]

H[m]

P2[kW]

ηp[%]

NPS

H [m

]


IPL 50/185-7,5/2

Ø184

Ø184

Ø184

0 10 20 30 40 50

0 2 4 6 8 10 12 14 16

0

2

4

6

8

10

12

14

16

060

60

60

24681012

0 10 20 30 40 500

0,40,81,21,6

0 10 20 30 40 500

2040

6080

Q[m³/h]

Q[m³/h]

Q[m³/h]

Q[l/s]

H[m]

P2[kW]

ηp[%]

NPS

H [m

]

Qmin

Ø116

Ø116

Ø116

IPL 65/115-1,5/2


0 2

0 10 20 30 40 50 60 70 80 90

0 1 0

0

4

8

12

16

20

24

0

2

46

8

0 10 20 30 40 50 60 70 80 9001234

0 10 20 30 40 50 60 70 80 900

20406080

Q[m³/h]

Q[m³/h]

Q[m³/h]

Q[l/s]

H[m]

P2[kW]

ηp[%]

NPS

H [m

]Qmin

Ø135

Ø135

Ø124Ø135

Ø114

IPL 65/130-3/2

IPL 65/140-4/2IPL 65/120-2,2/2






2-pole, 50 Hz


2-pole, 50 Hz


2-pole, 50 Hz

Wilo-VeroLine-IPL 80/130-3/2 - 80/140-4/2

2-pole, 50 Hz

0 3

0 10 20 30 40 50 60 70 80 90 100 110

0 10 2 0

0

5

10

15

20

25

30

0

5

10

15

20

0 10 20 30 40 50 60 70 80 90 100 11002468

0 10 20 30 40 50 60 70 80 90 100 110

120

120

1200

20406080

Q[m³/h]

Q[m³/h]

Q[m³/h]

Q[l/s]

H[m]

P2[kW]

ηp[%]

NPS

H [m

]

Wilo-VeroLine-IPL 65/155 -Wilo-VeroLine-IPL 65/145Qmin

IPL65/155-7,5/2IPL 65/145-5,5/2

IPL 65/155-5,5/2

Ø140

Ø140

Ø140

Ø126

0 20 40 60 80 100

0 5 10 15 20 25

0

5

10

15

20

25

30

35

0246810

0 20 40 60 80 1000246

0 20 40 60 80 1000

204060

8

80

Q[m³/h]

Q[m³/h]

Q[m³/h]

Q[l/s]

H[m]

P2[kW]

ηp[%]

NPS

H [m

]

Qmin

IPL 65/175-7,5/2IPL 65/165-5,5/2

IPL 65/175-5,5/2

Ø151

Ø151

Ø151

Ø134


Ø119

Ø119

0 20 40 60 80

0 5 10 15 20 25

0

4

8

12

16

04812

0 20 40 60 800

1

2

0 20 40 60 800

20406080

Q [m³/h]

Q [l/s]

Q [m³/h]

Q [m³/h]

H[m]

P2[kW]

ηp[%]

NPSH [m]


IPL 80/115-2,2/2

Ø119

0 10 20 30 40 50 60 70 80 90 100 110 120

0 10 20 30

0

2

4

6

8

10

12

14

16

18

20

22

0

2

4

6

8

0 10 20 30 40 50 60 70 80 90 100 110 12001234

0 10 20 30 40 50 60 70 80 90 100 110 120

130

130

1300

20406080

Q[m³/h]

Q[m³/h]

Q[m³/h]

Q[l/s]

H[m]

P2[kW]

ηp[%]

NPS

H [m

]

Qmin

IPL 80/140-4/2

IPL 80/130-3/2 Ø135

Ø135

Ø135

Ø119


279


Heat

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air-

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ition

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cool

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2-pole, 50 Hz

0 4

0 20 40 60 80

0 20 40 60 80

0 20 40 60 80

100 120 140

0 10 20 3 0

0

2

4

6

8

10

12

14

16

18

20

22

2426

024681012

100 120 1400246

100 120 1400

204060

8

80

Q[m³/h]

Q[m³/h]

Q[m³/h]

Q[l/s]

H[m]

P2[kW]

ηp[%]

NPS

H [m

]

Qmin

IPL 80/155-7,5/2IPL 80/145-5,5/2

Ø133

Ø133

Ø133

Ø121




Terminal diagram, motor data Wilo-VeroLine-IPL

Terminal diagram Star switching Terminal diagram Delta switching

Motor protection switch required onsite. Check the direction of rotation! To change the direction of rotation, swap any two phases.

After removing the bridges, a Y-� start is possible.

Motor data (4-pole)

Wilo-VeroLine-IPL... Nominal current (approx.) Power factor EfficiencyIN 3~400 V cos � �M

A %

0.09 kW 0.26 0.73 67.9

0.12 kW 0.34 0.73 69.7

0.25 kW 0.67 0.73 74.0

0.37 kW 0.96 0.73 76.1

0.55 kW 1.25 0.80 78.1

0.75 kW 1.90 0.72 79.6

1.1 kW 2.60 0.80 81.4

1.5 kW 3.30 0.79 82.8

2.2 kW 4.70 0.80 84.3

3 kW 6.10 0.83 85.5

Observe motor name plate data

Motor data (2-pole)

Wilo-VeroLine-IPL... Nominal current (approx.) Power factor EfficiencyIN 3~400 V cos � �M

A %

0.12 kW 0.36 0.75 64.0

0.18 kW 0.50 0.72 67.4

0.25 kW 0.60 0.81 69.9

0.37 kW 0.91 0.78 72.8

0.55 kW 1.33 0.76 75.5

0.75 kW 1.70 0.80 77.4

1.1 kW 2.40 0.82 79.6

1.5 kW 3.30 0.77 81.3

2.2 kW 4.52 0.82 83.2

3 kW 5.80 0.88 84.6

4 kW 7.70 0.87 85.8

5.5 kW 10.20 0.87 87.0

7.5 kW 13.70 0.89 88.1


L 2 L3

U1 V1 W1

W2 U2 V2

PE L 1 L 2 L3

U1 V1 W1

W2 U2 V2

PE L 1

P2� 3 kW 3~400 V Y3~230 V �

P2� 4 kW 3~690 V Y3~400 V �

281


Heat

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ition

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Dimensions, weights Wilo-VeroLine-IPL


Dimension drawing A

Note: Housing with feet for installation on a base, brackets on request; II Pressure measuring connection R1/8; III Ventilation R1/8

Dimension drawing B

Note: Housing with feet for installation on a base, brackets on request; II Pressure measuring connection R1/8; III Ventilation R1/8

Dimension drawing C

III Ventilation R1/8

Øg

DNØ18

Ød

Øk

ØD

III

3 x o

IIII

x

a

c

p

c

1060

l 1

b1

b2

bm

ax

l 0

p1

em

n x d L

f

ef

50

50

II

a l1

Ø g

p 1

2 x

o

p

x

b2

bmax

b1

fem

l o

Ø d

Ø k

Ø D

DNnxd L

II

III

Øg

b1

p 1

b2

l 1

l 0

bmax

G

a t x

III

Rp




Dimensions, weights (4-pole with flange connection)

Wilo-VeroLine-IPL...

Nomi-nal flange diame-ter

Over-all length

Dimensions Im-pel-ler*

Weight approx.

Dimen-sion drawing

DN l0 a b1 b2 bmax c e f Ø g l1max m o p P1 x m

mm mm kg

32/110-0.25/4 32 260 70 101 106 207 90 40 50 141 297 130 M10 20 120 150 P 20 A

32/160-0.25/4 32 260 70 101 106 207 90 40 50 141 297 130 M10 20 120 150 P 20 A

40/80-0,09/4 40 250 65 68 78 146 – 110 110 125 272 125 M10 20 107 150 P 14 B

40/110-0.12/4 40 250 65 80 90 170 – 110 110 141 294 125 M10 20 120 150 P 18 B

40/130-0.25/4 40 320 75 113 121 234 90 40 50 141 291 160 M10 20 120 150 P 21 A

40/160-0.37/4 40 320 75 113 121 234 90 40 50 141 291 160 M10 20 120 150 P 22 A

50/110-0.25/4 50 280 75 91 101 192 – 125 125 141 299 140 M10 20 120 150 P 22 B

50/120-0.25/4 50 340 86 116 131 247 104 40 50 141 293 170 M10 20 120 150 P 24 A

50/130-0.37/4 50 340 86 116 131 247 104 40 50 141 293 170 M10 20 120 150 P 25 A

50/160-0.55/4 50 340 86 116 131 247 104 40 50 185 327 170 M10 20 128 150 P 29 A

65/120-0.25/4 65 340 93 119 138 257 135 40 55 141 299 170 M10 20 120 150 P 27 A

65/130-0.37/4 65 340 93 119 138 257 135 40 55 141 299 170 M10 20 120 150 P 28 A

65/140-0.55/4 65 340 93 119 138 257 135 40 55 185 333 170 M10 20 128 150 P 32 A

65/150-0.75/4 65 340 93 119 138 257 135 40 55 185 333 170 M10 20 128 150 P 33 A

80/130-0.75/4 80 360 105 125 153 278 135 40 55 185 339 180 M10 20 128 150 P 36 A

80/150-1.1/4 80 360 105 125 153 278 135 40 55 177 373 180 M10 20 146 150 P 39 A

100/135-1.1/4 100 500 120 159 197 356 200 226 60 177 422 250 M12 20 146 150 CI 68 A

100/145-1.5/4 100 500 120 159 197 356 200 226 60 177 432 250 M12 20 146 150 CI 71 A

100/165-2.2/4 100 500 120 159 197 356 200 226 60 196 448 250 M12 20 155 150 CI 77 A

100/175-3/4 100 500 120 159 197 356 200 226 60 196 490 250 M12 20 155 150 CI 84 A

Note concerning l1For version N (standard motor), the dimensions depend on the motor version*impeller material: CI grey cast iron; P plastic

Dimensions, weights (2-pole with screwed connection)


Thread Screwed connec-tion

Over-all length

Dimensions Impel-ler*

Weight approx.

Dimension drawing

G Rp l0 a b1 b2 bmax Ø g l1 P1 t x m

mm kg

25/70-0.12/2 1½ 1 180 34 66 57 123 106 247 76 48 100 P 7.1 C

25/80-0.12/2 1½ 1 180 34 66 57 123 106 247 76 48 100 P 7.1 C

25/85-0.18/2 1½ 1 180 52 69 68 137 125 251 107 44 100 P 8.7 C

25/90-0.25/2 1½ 1 180 52 69 68 137 125 251 107 44 100 P 9.4 C

30/70-0.12/2 2 1¼ 180 34 66 57 123 106 254 76 55 100 P 7.1 C

30/80-0.12/2 2 1¼ 180 34 66 57 123 106 254 76 55 100 P 7.1 C

30/85-0.18/2 2 1¼ 180 52 69 68 137 125 251 107 44 100 P 8.7 C

30/90-0.25/2 2 1¼ 180 52 69 68 137 125 251 107 44 100 P 9.4 C

*impeller material: CI grey cast iron; P plastic

283


Heat

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cool

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Over-all length


Weight approx.

Dimen-sion drawing


mm mm kg

32/90-0.37/2 32 260 70 101 106 207 90 40 50 141 321 130 M10 20 121 150 P 21 A

32/100-0.55/2 32 260 70 101 106 207 90 40 50 141 321 130 M10 20 121 150 P 22 A

32/110-0.75/2 32 260 70 101 106 207 90 40 50 185 341 130 M10 20 128 150 P 26 A

32/130-1.1/2 32 260 70 101 106 207 90 40 50 185 341 130 M10 20 128 150 P 26 A

32/160-1.1/2 32 260 70 101 106 207 90 40 50 185 341 130 M10 20 128 150 P 26 A

32/165-3/2 32 320 100 112 124 236 120 132 68 217 396 155 M10 20 160 90 CI 46 A

32/175-4/2 32 320 100 112 124 236 120 132 68 232 412 155 M10 20 168 90 CI 53 A

40/70-0.12/2 40 220 65 75 84 159 – 95 95 106 259 110 M10 20 76 150 P 13 B

40/90-0.37/2 40 250 65 80 90 170 – 110 110 141 320 125 M10 20 121 150 P 19 B

40/115-0.55/2 40 250 65 80 90 170 – 110 110 141 320 125 M10 20 121 150 P 20 B

40/120-1.5/2 40 320 75 113 121 234 90 40 50 193 374 160 M10 20 151 150 P 30 A

40/130-2.2/2 40 320 75 113 121 234 90 40 50 193 374 160 M10 20 151 150 P 32 A

40/150-3/2 40 320 75 113 121 234 90 40 50 217 386 160 M10 20 160 150 P 38 A

40/160-4/2 40 320 75 113 121 234 90 40 50 232 420 160 M10 20 169 150 P 44 A

40/165-4/2 40 340 82 113 129 242 130 149 58 232 426 170 M10 20 168 150 CI 57 A

40/175-5.5/2 40 340 82 113 129 279 130 149 58 279 511 170 M10 20 182 150 CI 69 A

40/195-7.5/2 40 440 110 145 149 294 180 172 78 279 520 190 M10 20 188 150 CI 81 A

50/115-0.75/2 50 280 75 91 101 192 – 125 125 146 346 140 M10 20 128 150 P 27 B

50/120-1.5/2 50 340 86 116 131 247 104 40 50 193 376 170 M10 20 151 150 P 33 A

50/130-2.2/2 50 340 86 116 131 247 104 40 50 193 376 170 M10 20 151 150 P 35 A

50/140-3/2 50 340 86 116 131 247 104 40 50 217 388 170 M10 20 160 150 P 41 A

50/150-4/2 50 340 86 116 131 247 104 40 50 232 422 170 M10 20 169 150 P 47 A

50/155-4/2 50 340 105 102 119 232 140 130 40 232 463 150 M10 20 168 150 CI 63 A

50/165-5.5/2 50 340 103 120 138 279 164 143 48 279 526 170 M10 20 188 150 CI 74 A

50/175-5.5/2 50 340 103 120 138 279 164 143 48 279 526 170 M10 20 188 150 CI 74 A

50/175-7.5/2 50 340 103 120 138 279 164 143 48 279 526 170 M10 20 188 150 CI 76 A

50/185-7.5/2 50 440 120 145 150 295 160 170 70 279 521 190 M10 20 188 150 CI 83 A

65/115-1.5/2 65 340 80 100 118 218 – 155 155 193 387 170 M10 20 151 150 P 35 B

65/120-2.2/2 65 340 93 119 138 257 135 40 55 193 382 170 M10 20 151 150 P 37 A

65/130-3/2 65 340 93 119 138 257 135 40 55 217 394 170 M10 20 160 150 P 43 A

65/140-4/2 65 340 93 119 138 257 135 40 55 232 428 170 M10 20 169 150 P 49 A

65/145-5.5/2 65 340 120 112 134 279 140 140 60 279 531 160 M12 20 188 150 CI 74 A

65/155-5.5/2 65 340 120 112 134 279 140 140 60 279 531 160 M12 20 188 150 CI 74 A

65/155-7.5/2 65 340 120 112 134 279 140 140 60 279 531 160 M12 20 188 150 CI 82 A

65/165-5.5/2 65 430 110 126 146 279 180 195 60 279 531 215 M12 20 188 150 CI 78 A

65/175-5.5/2 65 430 110 126 146 279 180 195 60 279 531 215 M12 20 188 150 CI 79 A

65/175-7.5/2 65 430 110 126 146 279 180 195 60 279 531 215 M12 20 188 150 CI 85 A

80/115-2.2/2 80 360 98 110 135 245 – 165 165 193 389 180 M10 20 151 150 P 41 B

80/130-3/2 80 360 105 125 153 278 135 40 55 217 400 180 M10 20 160 150 P 47 A

80/140-4/2 80 360 105 125 153 278 135 40 55 232 434 180 M10 20 169 150 P 53 A

80/145-5.5/2 80 400 105 123 151 279 180 173 57 279 548 200 M12 20 188 150 CI 81 A




80/155-7.5/2 80 400 105 123 151 279 180 173 57 279 548 200 M12 20 188 150 CI 89 A

Note concerning l1For version N (standard motor), the dimensions depend on the motor version*impeller material: CI grey cast iron; P plastic

Flange dimensions





mm pcs. x mm

32... 32 140 76 100 4 x 19

40... 40 150 84 110 4 x 19

50... 50 165 99 125 4 x 19

65... 65 185 118 145 4 x 19

80... 80 200 132 160 8 x 19

100... 100 220 156 180 8 x 19





Over-all length


Weight approx.

Dimen-sion drawing


mm mm kg

285

Heating, air-conditioning, coolingGlanded standard pumps (double pumps)

Heat

ing,

air-

cond

ition

ing,

cool

ing

Series description Wilo-VeroTwin-DPL


DesignGlanded double pump in in-line design with flange connection



Type key

Technical data• Permissible temperature range -20°C to +120°C• Mains connection 3~400 V, 50 Hz• Protection class IP 55• Nominal diameter DN 32 to DN 100• Max. operating pressure 10 bar (special version: 16 bar)




• Standard condensate drainage holes in the motor housings and• lanterns• High corrosion protection thanks to cataphoretic coating• Series version: Motor with one-piece shaft• Version N: Standard motor B5 or V1 with stainless steel plug shaft• Bidirectional mechanical seal with forced flushing• Easy to install thanks to feet with threaded holes on the pump hous-

ing for all flange-end pumps

Materials• Pump housing and lantern: EN-GJL-250• Impeller: PP fibreglass-reinforced /EN-GJL-200 (depending on pump type)

• Shaft: 1.4021• Mechanical seal: AQ1EGG; other mechanical seals on request


• Switchover valve• Mechanical seal • Flange connection with pressure measuring connection R 1/8• Motor with one-piece shaft


Example DPL 40/160-4/2DPL In-line double pump40 Nominal diameter DN of the pipe connection 160 Nominal impeller diameter4 Nominal motor power P2 in kW2 Number of poles



Series description Wilo-VeroTwin-DPL

Wilo-VeroTwin-DPL (4-pole)

Wilo-VeroTwin-DPL (2-pole)

Q[m³/h]0 40 120 1608020 100 14060 200 210 230220180 19030 110 1507010 90 13050 170

H[m]

0

1

2

3

4

5

6

7

8

9Wilo-VeroTwin-DPL

+

DPL 100

DPL 80DPL 50

DPL 65DPL 40DPL

32

Q[m³/h]0 40 120 1608020 100 14060 200 210 220180 19030 110 1507010 90 13050 170

H[m]

0

5

10

15

20

25

30

35

40

45

50Wilo-VeroTwin-DPL

+

DPL 80

DPL 50

DPL 65

DPL 40DPL 32

287


Heat

ing,

air-

cond

ition

ing,

cool

ing

Series description Wilo-CronoLine-IL


DesignGlanded pump in in-line design with flange connection



Type key

Technical data• Permissible temperature range -20°C to +140°C• Mains connection 3~400 V, 50 Hz• Protection class IP 55• Nominal diameter DN 32 to DN 250• Max. operating pressure 16 bar (25 bar on request)


• Reduced life cycle costs due to optimised efficiency• Standard condensate drainage holes in the motor housings• Can be used flexibly in air-conditioning and cooling systems, with application benefits due direct draining of condensate via optimised lantern design (patented)


• Easy to install due to feet with threaded holes on pump housing

Materials• Pump housing and lantern: Standard: EN-GJL-250; optionallyspheroidal cast iron EN-GJS-400-18-LT

• Impeller: Standard: EN-GJL-200; Special version: Red brassG-CuSn 10



• Mechanical seal • Flange connection with pressure measuring connection R 1/8• Lantern• Coupling • IEC standard motor

Example IL 40/160-4/2IL In-line pump40 Nominal diameter DN of the pipe connection160 Nominal impeller diameter4 Nominal motor power P2 in kW2 Number of poles




Wilo-CronoLine-IL (6-pole)


0 100 200 300

IL 200

400 500 Q[m³/h]

H[m]

8

9

10

11

7

6

5

4

3

2

1

0

Wilo-CronoLine-IL

H[m]

0

80

90

0 1

IL 32

5 10 30 100 300

IL 250

IL 125IL 50

IL 65

IL 80IL 100 IL 200

IL 150

IL 40

Q[m³/h]

70

60

50

40

30

20

10

Wilo-CronoLine-IL

289


Heat

ing,

air-

cond

ition

ing,

cool

ing




Q[m³/h]2 4 12 24 80 160 380

H[m]

0

70

60

50

100

110

120

90

80

40

30

20

10

Wilo-CronoLine-IL

IL 65

IL 50

IL 40

IL 32IL 80

IL 100 IL 125



Pump curves Wilo-CronoLine-IL

Wilo-CronoLine-IL 200/240-7.5/6 - 200/270-11/6

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 100 200 300 400 500

Q[l/s]0 40 80 120

H[m]

0

2

4

6

8

10

12

0

4

8

12

0 100 200 300 400 500

P2[kW]

02468

0 100 200 300 400 500

ηp[%]

0204060

IL 200/260-7,5/6IL 200/240-7,5/6

IL 200/270-11/6

Ø 270

Ø 270

Ø 270

Ø 261Ø 239

Wilo-CronoLine-IL 200/270 -Wilo-CronoLine-IL 200/240

NPS

H [m

]

Qmin

291


Heat

ing,

air-

cond

ition

ing,

cool

ing



Wilo-CronoLine-IL 32/140-0.25/4 - 32/170-0.55/4

4-pole, 50 Hz


4-pole, 50 Hz


4-pole, 50 Hz


4-pole, 50 Hz

6 2

6 2

6 2

Ø 168

Ø 168

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 4 8 12 1 0

Q[l/s]0 1 2 3 4 5 6

H[m]

0

2

4

6

8

10

12

01234

0 4 8 12 1 0

P2[kW]

0

0,2

0,4

0 4 8 12 1 0

ηp[%]

0

20

40


IL 32/170-0,55/4IL 32/150-0,37/4IL 32/140-0,25/4

Ø 168

NPS

H [m

]

Qmin

Ø 154Ø 132

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 5 10 15 20 25

Q[l/s]0 2 4 6 8

H[m]

0

2

4

6

8

10

12

01234

0 5 10 15 20 25 30

30

30

P2[kW]

00,20,40,6

0 5 10 15 20 25

ηp[%]

0204060

IL 40/170-0,75/4

IL 40/140-0,25/4

IL 40/160-0,55/4IL 40/150-0,37/4

Ø 174

Ø 174

Ø 174

Ø 123

Ø 154Ø 142


NPS

H [m

]

Qmin

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 5 10 15 20 25

Q[l/s]0 1 2 3 4 5 6 7 8

H[m]

0

2

4

6

8

10

12

14

16

18

20

01234

0 5 10 15 20 25

P2[kW]

00,40,81,2

0 5 10 15 20 25

ηp[%]

0

20

40

60

IL 40/220-1,5/4IL 40/210-1,1/4

Ø 217

Ø 202Ø 217

Ø 217


NPS

H [m

]

Qmin

0 4

0 4

0 1

0 4 Q[m³/h]

Q[m³/h]

Q[m³/h]

0 10 20 3 0

Q[l/s]0 2 4 6 8 1 2

H[m]

0

2

4

6

8

10

12

01

2

3

0 10 20 3 0

P2[kW]

0

0,4

0,8

1,2

0 10 20 3 0

ηp[%]

0204060

IL 50/170-1,1/4

IL 50/150-0,55/4

IL 50/160-0,75/4

Ø 166

Ø 166

Ø 145Ø 157

Ø166


NPS

H [m

]Qmin





4-pole, 50 Hz

Wilo-CronoLine-IL 50/260-3/4 - 50/270-4/4

4-pole, 50 Hz


4-pole, 50 Hz


4-pole, 50 Hz

0 5

0 5

8 1

0 5 Q[m³/h]

Q[m³/h]

Q[m³/h]

0 10 20 30 4 0

Q[l/s]0 4 2

H[m]

0

2

4

6

8

10

12

14

16

18

012345

0 10 20 30 4 0

P2[kW]

00,51,01,5

0 10 20 30 4 0

ηp[%]

0204060


NPS

H [m

]

Qmin

IL 50/220-2,2/4IL 50/200-1,5/4

Ø 208

Ø 197

Ø 208

Ø 208

0 5

0 5

8 1

0 5 Q[m³/h]

Q[m³/h]

Q[m³/h]

0 10 20 30 4 0

Q[l/s]0 4 2

H[m]

0

4

8

12

16

20

24

28

32

048121620

0 10 20 30 4 0

P2[kW]

0123

0 10 20 30 4 0

ηp[%]

0

20

40

IL 50/270-4/4

IL 50/270-3/4

IL 50/260-3/4

Ø 262

Ø 249Ø 262

Ø 262


NPS

H [m

]

Qmin

I

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 10 20 30 40 50 60

Q[l/s]0 4 8 12 16

H[m]

0

2

4

6

8

10

12

0

1

2

3

0 10 20 30 40 50 60

P2[kW]

00,40,81,2

0 10 20 30 40 50 60

ηp[%]

0204060


NPS

H [m

]

Qmin

IL 65/150-0,75/4

IL 65/170-1,1/4

IL 65/170-1,5/4

IL 65/160-1,1/4

Ø 170

Ø 170

Ø 157Ø 170

Ø143

S

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 10 20 30 40 50 60

Q[l/s]0 4 8 12 16

H[m]

0

4

8

12

16

20

012345

0 10 20 30 40 50 60

P2[kW]

0

1

2

0 10 20 30 40 50 60

ηp[%]

0204060

IL 65/220-2,2/4

IL 65/210-2,2/4

IL 65/220-3/4

Ø 222

Ø 222

Ø 222

Ø205


NPS

H [m

]

Qmin

293


Heat

ing,

air-

cond

ition

ing,

cool

ing



Wilo-CronoLine-IL 65/250-3/4 - 65/270-5.5/4

4-pole, 50 Hz


4-pole, 50 Hz


4-pole, 50 Hz

Wilo-CronoLine-IL 80/270-5.5/4

4-pole, 50 Hz

0 8

0 8

0 8 Q[m³/h]

Q[m³/h]

Q[m³/h]

0 20 40 6 0

Q[l/s]0 5 10 15 20

H[m]

0

4

8

12

16

20

24

28

0246

0 20 40 6 0

P2[kW]

0

2

4

6

0 20 40 6 0

ηp[%]

0

20

40

60


NPS

H [m

]

Qmin

IL 65/270-4/4

IL 65/270-5,5/4IL 65/250-4/4

IL 65/250-3/4

Ø 262

Ø 242Ø 262

Ø 262

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 20 40 60 80 100

Q[l/s]0 5 10 15 20 25 30

H[m]

0

2

4

6

8

10

12

0

1

2

3

4

0 20 40 60 80 100

P2[kW]

00,51,01,52,0

0 20 40 60 80 100

ηp[%]

020406080

IL 80/170-2,2/4

IL 80/150-1,1/4IL 80/145-1,1/4

IL 80/160-1,5/4

Ø 172

Ø 144

Ø 172Ø 156

Ø 133

Ø 172


NPS

H [m

]

Qmin

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 20 40 60 80 100

Q[l/s]0 5 10 15 20 25 30

H[m]

0

4

8

12

16

20

0123456

0 20 40 60 80 100

P2[kW]

0123

0 20 40 60 80 100

ηp[%]

0204060

IL 80/210-3/4

IL 80/220-4/4

Ø 224

Ø 210Ø 224

Ø 224


NPS

H [m

]

Qmin

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 20 40 60 80 100

Q[l/s]0 5 10 15 20 25

H[m]

0

4

8

12

16

20

24

0

24

0 20 40 60 80 100

P2[kW]

0

2

4

6

0 20 40 60 80 100

ηp[%]

0204060

IL 80/270-5,5/4

Ø 249

Ø 249

Ø 249

Wilo-CronoLine-IL 80/270

NPS

H [m

]Qmin





4-pole, 50 Hz


4-pole, 50 Hz


4-pole, 50 Hz


4-pole, 50 Hz

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 40 80 120 160 200

Q[l/s]0 10 20 30 40 50

H[m]

0

2

4

6

8

10

012345678

0 40 80 120 160 200

P2[kW]

0

1

2

0 40 80 120 160 200

ηp[%]

0204060

IL 100/170-3/4

IL 100/170-2,2/4

IL 100/150-1,5/4

IL 100/160-2,2/4IL 100/145-1,1/4

Ø 168

Ø 168

Ø 168

Ø 134Ø 141

Ø157


NPS

H [m

]

Qmin

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 40 80 120 160

Q[l/s]0 10 20 30 40

H[m]

0

2

4

6

8

10

12

14

16

18

012345

0 40 80 120 160

P2[kW]

0

2

4

6

0 40 80 120 160

ηp[%]

0204060

IL 100/220-5,5/4IL 100/200-4/4

IL 100/200-3/4

IL 100/220-4/4

Ø 211

Ø 211

Ø 211

Ø 194


NPS

H [m

]

Qmin

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 40 80 120 160 200

Q[l/s]0 10 20 30 40 50

H[m]

0

4

8

12

16

20

24

28

048121620

0 40 80 120 160 200

P2[kW]

0

4

8

12

0 40 80 120 160 200

ηp[%]

0204060

IL 100/270-11/4

IL 100/260-11/4

IL 100/260-7,5/4

IL 100/250-7,5/4

IL 100/250-5,5/4

Ø 263

Ø 263

Ø 263Ø 248Ø 241


NPS

H [m

]

Qmin

0 40 80 120 160 200

0 10 20 30 40 50 60

0

2

4

6

8

0

2

4

6

810

0 40 80 120 160 200012

0 40 80 120 160 2000

2040

3

60

4

80

Q[m³/h]

Q[m³/h]

Q[m³/h]

H[m]

P2[kW]

ηp[%]


NPS

H [m

]

Q[l/s]

Qmin

IL 125/160-3/4

IL 125/150-2,2/4

IL 125/145-1,5/4

IL 125/170-4/4

Ø 164Ø 174

Ø 139Ø 153

Ø 174

Ø 174

295


Heat

ing,

air-

cond

ition

ing,

cool

ing




4-pole, 50 Hz


4-pole, 50 Hz


4-pole, 50 Hz


4-pole, 50 Hz

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 40 80 120 160 200

Q[l/s]0 10 20 30 40 50

H[m]

0

2

4

6

8

10

12

14

16

18

012345

0 40 80 120 160 200

P2[kW]

0246

0 40 80 120 160 200

ηp[%]

0204060

IL 125/220-5,5/4

IL 125/210-5,5/4IL 125/190-4/4

IL 125/220-7,5/4

Ø 216

Ø 216

Ø 216

Ø 183Ø 197


NPS

H [m

]

Qmin

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 50 100 150 200 250

Q[l/s]0 20 40 60

H[m]

0

4

8

12

16

20

24

28

046810

0 50 100 150 200 250

P2[kW]

048

12

0 50 100 150 200 250

ηp[%]

0204060

IL 125/250-11/4

IL 125/270-15/4

IL 125/270-11/4

Ø 269

Ø 269

Ø 269Ø 245


NPS

H [m

]

Qmin

L

I

0 50 100 150 200 250 300

Q[l/s]0 20 40 60 80

H[m]

0

5

10

15

20

25

30

35

40

45

02468101214

0 50 100 150 200 250 300

P2[kW]

0

10

20

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 50 100 150 200 250 300

ηp[%]

0204060

IL 125/300-18,5/4

IL 125/300-15/4

IL 125/320-18,5/4IL 125/320-22/4

IL 125/340-22/4

IL 125/340-30/4

Ø 332

Ø 332

Ø 332

Ø 310Ø 293


NPS

H [m

]

Qmin

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 50 100 150 200 250 300

Q[l/s]0 10 20 30 40 50 60 70 80 90

H[m]

0

2

4

6

8

10

12

14

16

18

012345

0 50 100 150 200 250 300

P2[kW]

02468

10

0 50 100 150 200 250 300

ηp[%]

0204060

IL 150/200-7,5/4

IL 150/220-11/4

IL 150/190-5,5/4

Ø 222

Ø 222

Ø 222

Ø 186Ø 200


NPS

H [m

]Qmin





4-pole, 50 Hz


4-pole, 50 Hz


4-pole, 50 Hz


4-pole, 50 Hz

IL

L

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 100 200 300 400

Q[l/s]0 20 40 60 80 100 120

H[m]

0

4

8

12

16

20

24

28

02468

0 100 200 300 400

P2[kW]

05

101520

0 100 200 300 400

ηp[%]

0204060


NPS

H [m

]

Qmin

IL 150/260-15/4IL 150/250-15/4

IL 150/260-18,5/4

IL 150/270-22/4

IL 150/270-18,5/4

Ø 268

Ø 268

Ø 268Ø260

Ø 249

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 100 200 300 400

Q[l/h]0 20 40 60 80 100 120

H[m]

0

5

10

15

20

25

30

35

04810

0 100 200 300 400

P2[kW]

0102030

0 100 200 300 400

ηp[%]

0204060

IL 150/310-30/4

IL 150/310-37/4

IL 150/290-30/4

Ø 313

Ø 287

Ø 313Ø 302

Ø 313


NPS

H [m

]

Qmin

IL 150/300-30/4

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 100 200 300 400 500

Q[l/s]0 40 80 120

H[m]

0

5

10

15

20

25

30

35

40

45

02468101214

0 100 200 300 400 500

P2[kW]

010203040

0 100 200 300 400 500

ηp[%]

0204060

IL 150/320-37/4

IL 150/320-30/4

IL 150/340-37/4

IL 150/330-45/4

IL 150/330-37/4 IL 150/340-45/4

Ø 342

Ø 342

Ø 342Ø 331

Ø 322


NPS

H [m

]

Qmin

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 100 200 300 400 500 600

Q[l/s]0 40 80 120 160

H[m]

0

4

8

12

16

20

24

28

0481216

0 100 200 300 400 500 600

P2[kW]

0

10

20

30

0 100 200 300 400 500 600

ηp[%]

0204060

IL 200/230-11/4

IL 200/270-30/4

Ø 270

Ø 270

Ø 270

Ø 242Ø 250

Ø 221

Ø 261

Ø 231

NPS

H [m

]

Qmin

IL 200/265-22/4IL 200/265-30/4

IL 200/260-22/4

IL 200/250-18,5/4


IL 200/240-15/4

297


Heat

ing,

air-

cond

ition

ing,

cool

ing




4-pole, 50 Hz


4-pole, 50 Hz


4-pole, 50 Hz


4-pole, 50 Hz

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 100 200 300 400 500 600

Q[l/s]0 40 80 120 160

H[m]

0

5

10

15

20

25

30

35

40

02468

0 100 200 300 400 500 600

P2[kW]

0

20

40

60

0 100 200 300 400 500 600

ηp[%]

0204060

IL 200/340-45/4IL 200/340-55/4IL 200/310-37/4

Ø 328

Ø 328

Ø 328

Ø 313Ø 296

Ø 323


NPS

H [m

]

Qmin

IL 200/330-45/4

IL 200/330-55/4

IL 200/320-45/4

IL 200/320-37/4

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 200 400 600 800

Q[l/s]0 50 100 150 200

H[m]

0

10

20

30

40

50

05101520

0 200 400 600 800

P2[kW]

020406080

0 200 400 600 800

ηp[%]

0204060

IL 250/400-75/4

IL 250/370-75/4IL 250/360-75/4

Ø346

Ø380

Ø333

Ø360Ø370

Ø380

Ø380

IL 250/400-90/4


NPS

H [m

]

Qmin

IL 250/390-75/4IL 250/390-90/4

IL 250/380-75/4

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 200 400 600 800

Q[l/s]0 50 100 150 200

H[m]

0

10

20

30

40

50

60

70

051015202530

0 200 400 600 800

P2[kW]

0

40

80

0 200 400 600 800

ηp[%]

0204060

IL 250/430-132/4IL 250/410-110/4

IL 250/410-90/4

IL 250/440-132/4

IL 250/440-110/4

Ø 420

Ø 420

Ø 420

Ø 402Ø 411

Ø 391


NPS

H [m

]

Qmin

IL 250/420-90/4

IL 250/420-110/4

IL 250/430-110/4

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 200 400 600 800

Q[l/s]0 50 100 150 200 250

H[m]

0

20

40

60

80

100

0510152025

0 200 400 600 800

P2[kW]

050

100150

0 200 400 600 800

ηp[%]

0204060

IL 250/480-200/4

IL 250/480-160/4

IL 250/470-200/4

Ø 485

Ø 452

Ø 485

Ø 485Ø 468


NPS

H [m

]Qmin

IL 250/460-132/4

IL 250/470-160/4

IL 250/460-160/4





2-pole, 50 Hz


2-pole, 50 Hz


2-pole, 50 Hz


2-pole, 50 Hz

IL 32/150-2,2/2IL 32/140-1,5/2

IL 32/170-3/2

IL 32/160-3/2

IL 32/160-2,2/2

IL 32/170-4/2

Ø 171

Ø 171

Ø142Ø 156

Ø 125

0 5 10 15 20 25 30

Q [l/s]0 2 4 6 8

H[m]

0

10

20

30

40

50

048

12

0 5 10 15 20 25 30

P2 [kW]

01234

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 5 10 15 20 25 30

ηp[%]

0

20

40

60

NPS

H [m

]


Qmin

Ø 171

8 1

0 5

0 5

0 5

IL 40/160-4/2

IL 40/170-5,5/2

IL 40/140-2,2/2

IL 40/150-3/2

Ø 168

Ø 168

Ø 168

Ø 121Ø 136

Ø 150

0 10 20 30 4 0

Q[l/s]0 4 2

H[m]

0

5

10

15

20

25

30

35

40

45

0

4

8

0 10 20 30 4 0

P2[kW]

0

2

4

6

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 10 20 30 4 0

ηp[%]

0204060


NPS

H [m

]

Qmin

IL 40/220-11/2

IL 40/200-7,5/2

Ø 214

Ø 214

Ø 194

Ø 214

0 5 10 15 20 25 30 35 40 45

Q[l/s]0 5 10

H[m]

0

10

20

30

40

50

60

70

80

0

5

10

15

20

0 5 10 15 20 25 30 35 40 45

P2[kW]

02468

10

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 5 10 15 20 25 30 35 40 45

ηp[%]

0

20

40

60


NPS

H [m

]

Qmin

IL 50/140-3/2

IL 50/130-3/2

IL 50/120-2,2/2

IL 50/140-4/2

IL 50/110-1,5/2

Ø 136

Ø 136

Ø 100Ø 110

Ø 125

Ø 136

0 10 20 30 40 50 60

Q[l/s]0 4 8 12 16

H[m]

0

4

8

12

16

20

24

28

0481216

0 10 20 30 40 50 60

P2[kW]

0123

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 10 20 30 40 50 60

ηp[%]

0204060

NPS

H [m

]

Wilo-CronoLine-IL 50/140 -Wilo-CronoLine-IL 50/110Qmin

299


Heat

ing,

air-

cond

ition

ing,

cool

ing




2-pole, 50 Hz


2-pole, 50 Hz


2-pole, 50 Hz


2-pole, 50 Hz

0 10 20 30 40 50 60 70

Q[l/s]0 2 4 6 8 10 12 14 16 18 20 22

H[m]

0

5

10

15

20

25

30

35

40

45

0

5

10

15

0 10 20 30 40 50 60 70

P2[kW]

0246

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 10 20 30 40 50 60 70

ηp[%]

0

20

40

60

Ø 166

Ø 166

Ø 166

Ø 157

IL 50/170-7,5/2IL 50/160-5,5/2

IL 50/170-5,5/2

NPS

H [m

]


0 8

0 8

0 8

0 20 40 6 0

Q[l/s]0 5 10 15 20

H[m]

0

10

20

30

40

50

60

70

0

10

20

0 20 40 6 0

P2[kW]

048

12

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 20 40 6 0

ηp[%]

0204060

NPS

H [m

]


Ø 208

IL 50/180-7,5/2

IL 50/210-11/2

IL 50/220-15/2

IL 50/220-11/2

Ø 208

Ø 183Ø 199

Ø 208

0 20 40 60 80 100

Q[l/s]0 5 10 15 20 25

H[m]

0

20

40

60

80

100

120

0481216

0 20 40 60 80 100

P2[kW]

0

10

20

30

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 20 40 60 80 100

ηp[%]

0

20

40

60

NPS

H [m

]


Qmin

Ø 263

Ø 263

Ø 248

Ø 263

IL 50/270-30/2

IL 50/250-22/2

IL 50/250-18,5/2

IL 50/270-22/2

I

I

L

0 20 40 60 80 100

Q[l/s]0 5 10 15 20 25 30

H[m]

0

4

8

12

16

20

24

28

32

0481216

0 20 40 60 80 100

P2[kW]

0246

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 20 40 60 80 100

ηp[%]

0204060

Ø 140

IL 65/140-7,5/2

IL 65/140-5,5/2

IL 65/130-4/2IL 65/130-5,5/2

IL 65/120-3/2

IL 65/110-3/2

IL 65/120-4/2

Ø 140

Ø 140

Ø 117Ø 127

Ø 108

Qmin


NPS

H [m

]





2-pole, 50 Hz


2-pole, 50 Hz


2-pole, 50 Hz


2-pole, 50 Hz

S

0 20 40 60 80 100

Q[l/s]0 5 10 15 20 25

H[m]

0

5

10

15

20

25

30

35

40

45

02468

0 20 40 60 80 100

P2[kW]

0

4

8

12

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 20 40 60 80 100

ηp[%]

0204060

NPS

H [m

]


IL 65/150-5,5/2

IL 65/170-11/2

IL 65/160-5,5/2IL 65/160-7,5/2

Ø 166

Ø 166

Ø 166

Ø 133Ø 151

L

I

0 20 40 60 80 100 120

120

120

Q[l/s]0 5 10 15 20 25 30 35

H[m]

0

10

20

30

40

50

60

70

80

04812

0 20 40 60 80 100

P2[kW]

05

101520

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 20 40 60 80 100

ηp[%]

0204060

NPS

H [m

]


IL 65/200-11/2IL 65/210-18,5/2

IL 65/220-18,5/2IL 65/220-22/2

IL 65/210-15/2

IL 65/200-15/2

Ø 216

Ø 216

Ø 192Ø 204

Ø 216

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 20 40 60 80 100 120

Q[l/s]0 10 20 30

H[m]

0

20

40

40

60

80

100

0481216

0 20 40 60 80 100 120

P2[kW]

0102030

0 20 40 60 80 100 120

ηp[%]

0

20

40

60

NPS

H [m

]

Wilo-CronoLine-IL 65/260 -Wilo-CronoLine-IL 65/240Qmin IL 65/260-30/2

IL 65/260-37/2IL 65/240-30/2

Ø 251

Ø 251

Ø 251

Ø 232

0 40 80 120 160

Q[l/s]0 10 20 30 40

H[m]

0

4

8

12

16

20

24

024681012

0 40 80 120 160

P2[kW]

0246

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 40 80 120 160

ηp[%]

0204060

NPS

H [m

]


IL 80/120-4/2

IL 80/130-5,5/2

IL 80/110-3/2

IL 80/140-7,5/2

Ø 133

Ø 133

Ø 133Ø 121

Ø 104Ø 112

301


Heat

ing,

air-

cond

ition

ing,

cool

ing




2-pole, 50 Hz


2-pole, 50 Hz


2-pole, 50 Hz


2-pole, 50 Hz

0 40 80 120 160

Q[l/s]0 10 20 30 40

H[m]

0

5

10

15

20

25

30

35

40

02468

0 40 80 120 160

P2[kW]

048

12

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 40 80 120 160

ηp[%]

020406080

NPS

H [m

]


IL 80/170-11/2IL 80/170-15/2IL 80/160-11/2

IL 80/150-7,5/2

Ø 171

Ø 171

Ø 171

Ø 153Ø 139

L

L

/

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 40 80 120 160 200

Q[l/s]0 10 20 30 40 50

H[m]

0

10

20

30

40

50

60

70

80

0510152025

0 40 80 120 160 200

P2[kW]

0

10

20

30

0 40 80 120 160 200

ηp[%]

0204060

NPS

H [m

]


IL 80/190-18,5/2

IL 80/190-15/2 IL 80/200-22/2

IL 80/200-18,5/2

IL 80/220-22/2IL 80/220-30/2

IL 80/210-30/2

Ø 221

Ø 221

Ø 221

Ø202Ø192

Ø 211

L

/

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 50 100 150 200 250 300

Q[l/s]0 20 40 60 80

H[m]

0

5

10

15

20

25

30

35

40

45

048121620

0 50 100 150 200 250 300

P2[kW]

0

10

20

30

0 50 100 150 200 250 300

ηp[%]

0204060

NPS

H [m

]


Qmin

IL 100/170-22/2IL 100/170-30/2

IL 100/145-11/2

IL 100/165-22/2

IL 100/160-18,5/2

IL 100/160-15/2

IL 100/150-15/2

Ø 174

Ø 174

Ø 174

Ø 169

Ø 139Ø 151

Ø 160

Q[m³/h]

Q[m³/h]

Q[m³/h]

0 50 100 150 200 250

Q[l/s]0 20 40 60

H[m]

0

10

20

30

40

50

60

02468

0 50 100 150 200 250

P2[kW]

0102030

0 50 100 150 200 250

ηp[%]

0204060

NPS

H [m

]


IL 100/210-30/2 IL 100/210-37/2IL 100/190-30/2

Ø 204

Ø 204

Ø 204Ø 191





2-pole, 50 Hz

0 100 200 300 400

0 20 40 60 80 100 120

0

10

20

30

40

0

4

8

1216

20

0 100 200 300 4000

10

20

0 100 200 300 4000

2040

30

6080

Q[m³/h]

Q[m³/h]

Q[m³/h]

H[m]

P2[kW]

ηp[%]


NPS

H [m

]

Q[l/s]

QminIL 125/170-37/2

IL 125/165-30/2

IL 125/160-22/2IL 125/150-18,5/2IL 125/145-15/2

Ø 175Ø 168

Ø 143Ø 157

Ø 149

Ø 175

Ø 175

303


Heat

ing,

air-

cond

ition

ing,

cool

ing

Terminal diagram, motor data Wilo-CronoLine-IL


Terminal diagram Star switching Terminal diagram Delta switching

Motor protection switch required onsite. Check the direction of rotation! To change the direction of rotation, swap any two phases.

After removing the bridges, a Y-� start is possible.

Motor data (6-pole)

Wilo-CronoLine-IL... Nominal current (approx.) Power factor EfficiencyIN 3~400 V cos � �M

A %

7.5 kW 26.50 0.81 87.2

11 kW 39.00 0.80 88.7


Motor data (4-pole)


A %

0.25 kW 0.67 0.64 74.0

0.37 kW 0.96 0.73 76.0

0.55 kW 1.25 0.78 78.1

0.75 kW 1.90 0.72 79.6

1.1 kW 2.60 0.77 81.4

1.5 kW 3.40 0.75 82.8

2.2 kW 5.00 0.73 84.3

3 kW 6.50 0.75 85.1

4 kW 8.50 0.77 86.6

5.5 kW 11.00 0.78 87.7

7.5 kW 15.00 0.81 88.7

11 kW 22.20 0.80 89.8

15 kW 28.80 0.83 90.6

18.5 kW 35.00 0.84 91.2

22 kW 41.50 0.84 91.6

30 kW 55.70 0.85 92.3

37 kW 68.00 0.84 92.7

45 kW 83.30 0.83 93.1

55 kW 100.00 0.85 93.5

L 2 L3

U1 V1 W1

W2 U2 V2

PE L 1 L 2 L3

U1 V1 W1

W2 U2 V2

PE L 1

P2� 3 kW 3~400 V Y3~230 V �

P2� 4 kW 3~690 V Y3~400 V �



Terminal diagram, motor data Wilo-CronoLine-IL

75 kW 132.00 0.87 94.0

90 kW 159.00 0.87 94.2

110 kW 195.00 0.86 94.5

132 kW 230.00 0.87 94.7

160 kW 280.00 0.87 94.9

200 kW 350.00 0.87 95.1


Motor data (2-pole)


A %

1.5 kW 3.30 0.77 81.3

2.2 kW 4.40 0.87 83.2

3 kW 5.80 0.88 84.6

4 kW 7.70 0.87 85.8

5.5 kW 10.20 0.87 87.0

7.5 kW 13.70 0.89 88.1

11 kW 22.00 0.81 89.4

15 kW 28.50 0.84 90.3

18.5 kW 34.20 0.86 90.9

22 kW 40.70 0.85 91.3

30 kW 53.00 0.85 92.0

37 kW 65.00 0.88 92.5


Motor data (4-pole)


A %

305


Heat

ing,

air-

cond

ition

ing,

cool

ing

Dimensions, weights Wilo-CronoLine-IL


Dimension drawing

II Pressure measuring connection R1/8; III Ventilation R1/8


Wilo-CronoLine-IL... Nominal flange diameter

Over-all length

Dimensions Weight approx.

DN l0 a b1 b2 b3 c e f Ø g l1 m o p P1 q x m

mm mm kg

200/240-7.5/6 200 800 245 281 362 – 330 270 165 312 869 370 M16 25 250 – 140 345

200/260-7.5/6 200 800 245 281 362 – 330 270 165 312 869 370 M16 25 250 – 140 345

200/270-11/6 200 800 245 281 362 – 330 270 165 312 869 370 M16 25 250 – 140 360



Over-all length



mm mm kg

32/140-0.25/4 32 320 100 112 124 110 120 132 68 164 388 155 M10 20 – 110 90 36

32/150-0.37/4 32 320 100 112 124 110 120 132 68 164 388 155 M10 20 – 110 90 36

32/170-0.55/4 32 320 100 112 124 123 120 132 68 185 423 155 M10 20 – 123 90 41

40/140-0.25/4 40 340 82 113 129 110 130 149 58 164 402 170 M10 20 – 110 95 38

40/150-0.37/4 40 340 82 113 129 110 130 149 58 164 402 170 M10 20 – 110 95 38

40/160-0.55/4 40 340 82 113 129 123 130 149 58 185 437 170 M10 20 – 123 95 42

40/170-0.75/4 40 340 82 113 129 123 130 149 58 185 451 170 M10 20 – 123 95 45

40/210-1.1/4 40 440 110 145 149 – 180 172 78 193 457 190 M10 20 151 – 100 59

40/220-1.5/4 40 440 110 145 149 – 180 172 78 193 484 190 M10 20 151 – 100 60

50/150-0.55/4 50 340 103 120 138 123 164 143 48 185 443 170 M10 20 – 123 100 47

50/160-0.75/4 50 340 103 120 138 123 164 143 48 185 457 170 M10 20 – 123 100 50

50/170-1.1/4 50 340 103 120 138 144 164 143 48 193 469 170 M10 20 – 144 100 55

50/200-1.5/4 50 440 120 145 150 – 160 170 70 193 485 190 M10 20 151 – 100 66

50/220-2.2/4 50 440 120 145 150 – 160 170 70 217 541 190 M10 20 160 – 100 75

50/260-3/4 50 440 122 174 178 – 200 200 70 220 602 220 M10 20 168 – 120 90

50/270-3/4 50 440 122 174 178 – 200 200 70 220 602 220 M10 20 168 – 120 90

Ø18

Øg

Ød

Øk

ØD

50

p 1

b 3

b 1

b 2

l 0

l 1

50

c

ax

60

10

p

II III

II

e

DN

f

q

n x

d L

f e m

3 x o




50/270-4/4 50 440 122 174 178 – 200 200 70 246 645 220 M10 20 188 – 120 93

65/150-0.75/4 65 430 110 126 146 123 180 195 60 185 463 215 M12 20 – 123 120 56

65/160-1.1/4 65 430 110 126 146 144 180 195 60 193 475 215 M12 20 – 144 120 60

65/170-1.1/4 65 430 110 126 146 144 180 195 60 193 475 215 M12 20 – 144 120 60

65/170-1.5/4 65 430 110 126 146 144 180 195 60 193 502 215 M12 20 – 144 120 61

65/210-2.2/4 65 475 130 150 168 – 200 225 50 217 550 245 M12 20 160 – 110 79

65/220-2.2/4 65 475 130 150 168 – 200 225 50 217 550 245 M12 20 160 – 110 79

65/220-3/4 65 475 130 150 168 – 200 225 50 220 585 245 M12 20 168 – 110 87

65/250-3/4 65 475 140 174 187 – 200 215 80 220 606 235 M12 20 168 – 120 93

65/250-4/4 65 475 140 174 187 – 200 215 80 246 649 235 M12 20 188 – 120 96

65/270-4/4 65 475 140 174 187 – 200 215 80 246 649 235 M12 20 188 – 120 96

65/270-5.5/4 65 475 140 174 187 – 200 215 80 279 650 235 M12 20 188 – 120 119

80/145-1,1/4 80 440 120 136 162 144 180 173 72 193 473 200 M12 20 – 144 120 68

80/150-1.1/4 80 440 120 136 162 144 180 173 72 193 473 200 M12 20 – 144 120 68

80/160-1.5/4 80 440 120 136 162 144 180 173 72 193 500 200 M12 20 – 144 120 69

80/170-2.2/4 80 440 120 136 162 150 180 173 72 217 556 200 M12 20 – 150 120 79

80/210-3/4 80 500 145 157 182 – 220 208 62 220 593 230 M12 20 168 – 120 94

80/220-4/4 80 500 145 157 182 – 220 208 62 246 636 230 M12 20 188 – 120 97

80/270-5.5/4 80 500 125 180 202 – 240 223 102 279 637 245 M12 20 188 – 115 128

100/145-1.1/4 100 500 120 159 197 144 200 226 60 193 508 250 M12 20 – 144 135 81

100/150-1.5/4 100 500 120 159 197 144 200 226 60 193 535 250 M12 20 – 144 135 82

100/160-2.2/4 100 500 120 159 197 150 200 226 60 217 590 250 M12 20 – 150 135 89

100/170-2.2/4 100 500 120 159 197 150 200 226 60 217 590 250 M12 20 – 150 135 89

100/170-3/4 100 500 120 159 197 155 200 226 60 220 625 250 M12 20 – 155 135 100

100/200-3/4 100 550 155 173 202 – 220 231 99 220 603 255 M12 20 168 – 120 107

100/200-4/4 100 550 155 173 202 – 220 231 99 246 646 255 M12 20 188 – 120 110

100/220-4/4 100 550 155 173 202 – 220 231 99 246 646 255 M12 20 188 – 120 110

100/220-5.5/4 100 550 155 173 202 – 220 231 99 279 647 255 M12 20 188 – 120 134

100/250-5.5/4 100 550 180 188 214 – 240 236 114 279 647 260 M12 20 188 – 120 146

100/250-7.5/4 100 550 180 188 214 – 240 236 114 312 698 260 M12 20 250 – 120 157

100/260-7,5/4 100 550 180 188 214 – 240 236 114 320 761 260 M12 20 250 – 120 208

100/260-11/4 100 550 180 188 214 – 240 236 114 312 698 260 M12 20 250 – 120 157

100/270-11/4 100 550 180 188 214 – 240 236 114 320 761 260 M12 20 250 – 120 208

125/145-1.5/4 125 620 175 182 226 – 240 285 65 193 521 310 M16 25 151 – 60 103

125/150-2.2/4 125 620 175 182 226 – 240 285 65 217 577 310 M16 25 160 – 60 113

125/160-3/4 125 620 175 182 226 – 240 285 65 220 612 310 M16 25 168 – 70 121

125/170-4/4 125 620 175 182 226 – 240 285 65 246 655 310 M16 25 188 – 70 124

125/210-5.5/4 125 620 175 177 212 – 280 266 54 279 659 280 M16 25 188 – 120 148

125/220-5.5/4 125 620 175 177 212 – 280 266 54 279 659 280 M16 25 188 – 120 148

125/220-7.5/4 125 620 175 177 212 – 280 266 54 312 710 280 M16 25 250 – 120 161

125/250-11/4 125 620 200 232 264 – 250 254 125 320 774 280 M16 25 250 – 130 233

125/270-11/4 125 620 200 232 264 – 250 254 125 320 774 280 M16 25 250 – 130 233

125/270-15/4 125 620 200 232 264 – 250 254 125 320 814 280 M16 25 250 – 130 238



Over-all length



mm mm kg

307


Heat

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air-

cond

ition

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cool

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125/300-15/4 125 700 185 238 270 – 280 315 140 320 840 340 M16 25 250 – 140 270

125/300-18.5/4 125 700 185 238 270 – 280 315 140 370 924 340 M16 25 258 – 140 287

125/320-18.5/4 125 700 185 238 270 – 280 315 140 370 924 340 M16 25 258 – 140 287

125/320-22/4 125 700 185 238 270 – 280 315 140 370 924 340 M16 25 258 – 140 307

125/340-22/4 125 700 185 238 270 – 280 315 140 370 924 340 M16 25 258 – 140 307

125/340-30/4 125 700 185 238 270 – 280 315 140 415 981 340 M16 25 305 – 140 375

150/190-5.5/4 150 700 200 202 249 – 260 284 116 279 672 310 M16 25 188 – 130 180

150/200-7.5/4 150 700 200 202 249 – 260 284 116 312 723 310 M16 25 250 – 130 191

150/220-11/4 150 700 200 202 249 – 260 284 116 320 786 310 M16 25 250 – 130 241

150/250-15/4 150 700 230 278 320 – 288 304 146 320 845 330 M16 25 250 – 135 299

150/260-15/4 150 700 230 278 320 – 288 304 146 320 845 330 M16 25 250 – 135 299

150/260-18.5/4 150 700 230 278 320 – 288 304 146 370 929 330 M16 25 258 – 135 315

150/270-18.5/4 150 700 230 278 320 – 288 304 146 370 929 330 M16 25 258 – 135 315

150/270-22/4 150 700 230 278 320 – 288 304 146 370 929 330 M16 25 258 – 135 335

150/290-30/4 150 770 230 300 337 – 300 344 150 415 994 370 M16 25 305 – 145 422

150/300-30/4 150 770 230 300 337 – 300 344 150 415 994 370 M16 25 305 – 145 422

150/310-30/4 150 770 230 300 337 – 300 344 150 415 994 370 M16 25 305 – 145 422

150/310-37/4 150 770 230 300 337 – 300 344 150 456 1053 370 M16 25 325 – 145 530

150/320-30/4 150 770 230 300 337 – 300 344 150 415 994 370 M16 25 305 – 145 422

150/320-37/4 150 770 230 300 337 – 300 344 150 456 1053 370 M16 25 325 – 145 532

150/330-37/4 150 770 230 300 337 – 300 344 150 456 1053 370 M16 25 325 – 145 532

150/330-45/4 150 770 230 300 337 – 300 344 150 456 1113 370 M16 25 325 – 145 563

150/340-37/4 150 770 230 300 337 – 300 344 150 456 1053 370 M16 25 325 – 145 532

150/340-45/4 150 770 230 300 337 – 300 344 150 456 1113 370 M16 25 325 – 145 563

200/230-11/4 200 800 245 281 362 – 330 270 165 320 830 370 M16 25 250 – 140 355

200/240-15/4 200 800 245 281 362 – 330 270 165 320 870 370 M16 25 250 – 140 360

200/250-18.5/4 200 800 245 281 362 – 330 270 165 370 954 370 M16 25 258 – 140 377

200/260-22/4 200 800 245 281 362 – 330 270 165 370 954 370 M16 25 258 – 140 397

200/265-22/4 200 800 245 281 362 – 330 270 165 370 954 370 M16 25 258 – 140 397

200/265-30/4 200 800 245 281 362 – 330 270 165 415 1011 370 M16 25 305 – 140 465

200/270-30/4 200 800 245 281 362 – 330 270 165 415 1011 370 M16 25 305 – 140 465

200/310-37/4 200 820 245 322 370 – 360 370 180 456 1078 400 M16 25 325 – 155 598

200/320-37/4 200 820 245 322 370 – 360 370 180 456 1078 400 M16 25 325 – 155 586

200/320-45/4 200 820 245 322 370 – 360 370 180 456 1138 400 M16 25 325 – 155 617

200/330-45/4 200 820 245 322 370 – 360 370 180 456 1138 400 M16 25 325 – 155 617

200/330-55/4 200 820 245 322 370 – 360 370 180 505 1237 400 M16 25 392 – 155 735

200/340-45/4 200 820 245 322 370 – 360 370 180 456 1138 400 M16 25 325 – 155 617

200/340-55/4 200 820 245 322 370 – 360 370 180 505 1237 400 M16 25 392 – 155 735



Over-all length



mm mm kg




Dimension drawing




Over-all length


DN l0 a b1 b2 b4 b5 bmax Ø g l1 l2 L3 m P1 x m

mm kg

250/360-75/4 250 1150 321 369 454 340 180 886 555 1754 700 150 550 432 190 1196

250/370-75/4 250 1150 321 369 454 340 180 886 555 1754 700 150 550 432 190 1196

250/380-75/4 250 1150 321 369 454 340 180 886 555 1754 700 150 550 432 190 1196

250/390-75/4 250 1150 321 369 454 340 180 886 555 1754 700 150 550 432 190 1196

250/390-90/4 250 1150 321 369 454 340 180 886 555 1864 700 150 550 432 190 1276

250/400-75/4 250 1150 321 369 454 340 180 886 555 1754 700 150 550 432 190 1196

250/400-90/4 250 1150 321 369 454 340 180 886 555 1864 700 150 550 432 190 1276

250/410-90/4 250 1150 321 369 454 340 180 886 555 1864 700 150 550 432 190 1276

250/410-110/4 250 1150 321 369 454 340 180 954 610 1866 700 150 550 500 190 1407

250/420-90/4 250 1150 321 369 454 340 180 886 555 1864 700 150 550 432 190 1276

250/420-110/4 250 1150 321 369 454 340 180 954 610 1866 700 150 550 500 190 1407

250/430-110/4 250 1150 321 369 454 340 180 954 610 1866 700 150 550 500 190 1407

250/430-132/4 250 1150 321 369 454 340 180 954 610 2026 700 150 550 500 190 1527

250/440-110/4 250 1150 321 369 454 340 180 954 610 1866 700 150 550 500 190 1407

250/440-132/4 250 1150 321 369 454 340 180 954 610 2026 700 150 550 500 190 1602

250/460-132/4 250 1200 308 386 451 340 180 951 610 2034 700 175 575 500 190 1602

250/460-160/4 250 1200 308 386 451 340 180 951 610 2034 700 175 575 500 190 1662

250/470-160/4 250 1200 308 386 451 340 180 951 610 2034 700 175 575 500 190 1662

250/470-200/4 250 1200 308 386 451 340 180 951 610 2174 700 175 575 500 190 1852

250/480-160/4 250 1200 308 386 451 340 180 951 610 2034 700 175 575 500 190 1662

250/480-200/4 250 1200 308 386 451 340 180 951 610 2174 700 175 575 500 190 1852

Ø18

Øg

Ød

Øk

ØD

50

p 1

b 3

b 1

b 2

l 0

l 1

50

c

ax

60

10

p

II III

II

e

DN

f

q

n x

d L

f e m

3 x o

309


Heat

ing,

air-

cond

ition

ing,

cool

ing



Dimension drawing




Over-all length



mm mm kg

32/140-1.5/2 32 320 100 112 124 144 120 132 68 193 449 155 M10 20 – 144 90 50

32/150-2.2/2 32 320 100 112 124 144 120 132 68 193 476 155 M10 20 – 144 90 53

32/160-2.2/2 32 320 100 112 124 144 120 132 68 193 476 155 M10 20 – 144 90 53

32/160-3/2 32 320 100 112 124 150 120 132 68 217 531 155 M10 20 – 150 90 59

32/170-3/2 32 320 100 112 124 150 120 132 68 217 531 155 M10 20 – 150 90 59

32/170-4/2 32 320 100 112 124 156 120 132 68 232 555 155 M10 20 – 156 90 71

40/140-2.2/2 40 340 82 113 129 144 130 149 58 193 490 170 M10 20 – 144 95 54

40/150-3/2 40 340 82 113 129 150 130 149 58 217 545 170 M10 20 – 150 95 61

40/160-4/2 40 340 82 113 129 156 130 149 58 232 569 170 M10 20 – 156 95 73

40/170-5.5/2 40 340 82 113 129 176 130 149 58 267 614 170 M10 20 – 176 95 88

40/200-7.5/2 40 440 110 145 149 – 180 172 78 267 625 190 M10 20 188 – 100 105

40/220-11/2 40 440 110 145 149 – 180 172 78 320 772 190 M10 20 250 – 100 160

50/110-1.5/2 50 340 105 102 119 144 140 130 40 193 449 150 M10 20 – 144 100 49

50/120-2.2/2 50 340 105 102 119 144 140 130 40 193 476 150 M10 20 – 144 100 52

50/130-3/2 50 340 105 102 119 150 140 130 40 217 535 150 M10 20 – 150 100 59

50/140-3/2 50 340 105 102 119 150 140 130 40 217 535 150 M10 20 – 150 100 59

50/140-4/2 50 340 105 102 119 156 140 130 40 232 559 150 M10 20 – 156 100 71

50/160-5.5/2 50 340 103 120 138 176 164 143 48 267 621 170 M10 20 – 176 100 92

50/170-5.5/2 50 340 103 120 138 176 164 143 48 267 621 170 M10 20 – 176 100 92

50/170-7.5/2 50 340 103 120 138 176 164 143 48 267 627 170 M10 20 – 176 100 96

50/180-7.5/2 50 440 120 145 150 – 160 170 70 267 626 190 M10 20 188 – 100 109

50/210-11/2 50 440 120 145 150 – 160 170 70 320 773 190 M10 20 250 – 100 163

50/220-11/2 50 440 120 145 150 – 160 170 70 320 773 190 M10 20 250 – 100 163

50/220-15/2 50 440 120 145 150 – 160 170 70 320 773 190 M10 20 250 – 100 171

50/250-18,5/2 50 440 122 174 178 – 200 200 70 320 782 220 M10 20 250 – 120 184

50/250-22/2 50 440 122 174 178 – 200 200 70 363 866 220 M10 20 291 – 120 223

Ø18

Øg

Ød

Øk

ØD

50

p 1

b 3

b 1

b 2

l 0

l 1

50

c

ax

60

10

p

II III

II

e

DN

f

q

n x

d L

f e m

3 x o




50/270-22/2 50 440 122 174 178 – 200 200 70 363 866 220 M10 20 291 – 120 213

50/270-30/2 50 440 122 174 178 – 200 200 70 402 940 220 M10 20 305 – 120 267

65/110-3/2 65 340 120 112 134 150 140 140 60 217 549 160 M12 20 – 150 110 62

65/120-3/2 65 340 120 112 134 150 140 140 60 217 549 160 M12 20 – 150 110 62

65/120-4/2 65 340 120 112 134 156 140 140 60 232 573 160 M12 20 – 156 110 74

65/130-4/2 65 340 120 112 134 156 140 140 60 232 573 160 M12 20 – 156 110 74

65/130-5.5/2 65 340 120 112 134 – 140 140 60 267 624 160 M12 20 188 – 110 89

65/140-5.5/2 65 340 120 112 134 – 140 140 60 267 624 160 M12 20 188 – 110 89

65/140-7.5/2 65 340 120 112 134 – 140 140 60 267 630 160 M12 20 188 – 110 93

65/150-5.5/2 65 430 110 126 146 176 180 195 60 267 627 215 M12 20 – 176 120 98

65/160-5.5/2 65 430 110 126 146 176 180 195 60 267 627 215 M12 20 – 176 120 98

65/160-7.5/2 65 430 110 126 146 176 180 195 60 267 633 215 M12 20 – 176 120 102

65/170-11/2 65 430 110 126 146 – 180 195 60 320 788 215 M12 20 250 – 120 150

65/200-11/2 65 475 130 150 168 – 200 225 50 320 782 245 M12 20 250 – 110 170

65/200-15/2 65 475 130 150 168 – 200 225 50 320 782 245 M12 20 250 – 110 177

65/210-15/2 65 475 130 150 168 – 200 225 50 320 782 245 M12 20 250 – 110 177

65/210-18.5/2 65 475 130 150 168 – 200 225 50 320 783 245 M12 20 250 – 110 182

65/220-18.5/2 65 475 130 150 168 – 200 225 50 320 783 245 M12 20 250 – 110 181

65/220-22/2 65 475 130 150 168 – 200 225 50 363 867 245 M12 20 291 – 110 211

65/240-30/2 65 475 140 174 187 – 200 215 80 402 944 235 M12 20 305 – 120 271

65/260-30/2 65 475 140 174 187 – 200 215 80 402 944 235 M12 20 305 – 120 271

65/260-37/2 65 475 140 174 187 – 200 215 80 402 944 235 M12 20 305 – 120 302

80/110-3/2 80 400 105 123 151 150 180 173 57 217 566 200 M12 20 – 150 120 70

80/120-4/2 80 400 105 123 151 156 180 173 57 232 590 200 M12 20 – 156 120 82

80/130-5.5/2 80 400 105 123 151 – 180 173 57 267 641 200 M12 20 188 – 120 97

80/140-7.5/2 80 400 105 123 151 – 180 173 57 267 647 200 M12 20 188 – 120 101

80/150-7.5/2 80 440 120 136 162 176 180 173 72 267 631 200 M12 20 – 176 120 109

80/160-11/2 80 440 120 136 162 – 180 173 72 320 786 200 M12 20 250 – 120 157

80/170-11/2 80 440 120 136 162 – 180 173 72 320 786 200 M12 20 250 – 120 157

80/170-15/2 80 440 120 136 162 – 180 173 72 320 786 200 M12 20 250 – 120 164

80/190-15/2 80 500 145 157 182 – 220 208 62 320 790 230 M12 20 250 – 120 183

80/190-18.5/2 80 500 145 157 182 – 220 208 62 320 791 230 M12 20 250 – 120 187

80/200-18.5/2 80 500 145 157 182 – 220 208 62 320 791 230 M12 20 250 – 120 187

80/200-22/2 80 500 145 157 182 – 220 208 62 363 875 230 M12 20 291 – 120 217

80/210-30/2 80 500 145 157 182 – 220 208 62 402 932 230 M12 20 305 – 120 264

80/220-22/2 80 500 145 157 182 – 220 208 62 363 875 230 M12 20 291 – 120 220

80/220-30/2 80 500 145 157 182 – 220 208 62 402 932 230 M12 20 305 – 120 264

100/145-11/2 100 500 120 159 197 – 200 226 60 320 821 250 M12 20 250 – 135 170

100/150-15/2 100 500 120 159 197 – 200 226 60 320 821 250 M12 20 250 – 135 177

100/160-15/2 100 500 120 159 197 – 200 226 60 320 821 250 M12 20 250 – 135 177

100/160-18.5/2 100 500 120 159 197 – 200 226 60 320 822 250 M12 20 250 – 135 181

100/165-22/2 100 500 120 159 197 – 200 226 60 363 906 250 M12 20 291 – 135 211

100/170-22/2 100 500 120 159 197 – 200 226 60 363 906 250 M12 20 291 – 135 211



Over-all length



mm mm kg

311


Heat

ing,

air-

cond

ition

ing,

cool

ing



100/170-30/2 100 500 120 159 197 – 200 226 60 402 963 250 M12 20 305 – 135 260

100/190-30/2 100 550 155 173 202 – 220 231 99 402 942 255 M12 20 305 – 120 278

100/210-30/2 100 550 155 173 202 – 220 231 99 402 942 255 M12 20 305 – 120 278

100/210-37/2 100 550 155 173 202 – 220 231 99 402 942 255 M12 20 305 – 120 309

125/145-15/2 125 620 175 182 226 – 240 285 65 320 807 310 M16 25 250 – – 204

125/150-18.5/2 125 620 175 182 226 – 240 285 65 320 808 310 M16 25 250 – – 208

125/160-22/2 125 620 175 182 226 – 240 285 65 363 892 310 M16 25 291 – – 237

125/165-30/2 125 620 175 182 226 – 240 285 65 402 949 310 M16 25 305 – – 282

125/170-37/2 125 620 175 182 226 – 240 285 65 402 949 310 M16 25 305 – – 313

Flange dimensions

Wilo-CronoLine-IL... Nominal flangediameter



mm pcs. x mm

32... 32 140 76 100 4 x 19

40... 40 150 84 110 4 x 19

50... 50 165 99 125 4 x 19

65... 65 185 118 145 4 x 19

80... 80 200 132 160 8 x 19

100... 100 220 156 180 8 x 19

125... 125 250 184 210 8 x 19

150... 150 285 211 240 8 x 23

200... 200 340 266 295 12 x 23

250... 250 405 319 355 12 x 28




Over-all length



mm mm kg



Series description Wilo-CronoTwin-DL

DesignGlanded double pump in in-line design with flange connection



Type key

Technical data• Permissible temperature range -20°C to +140°C• Mains connection 3~400 V, 50 Hz• Protection class IP 55• Nominal diameter DN 32 to DN 200• Max. operating pressure 16 bar


• Reduced life cycle costs due to optimised efficiency• Standard condensate drainage holes in the motor housings• Can be used flexibly in air-conditioning and cooling systems, with application benefits due to direct draining of condensate via opti-mised lantern design (patented)




• Peak-load operation (by means of external auxiliary device)

Materials• Pump housing and lantern: Standard: EN-GJL-250• Impeller: Standard: EN-GJL-200; Special version: Red brass

G-CuSn 10• Shaft: 1.4122• Mechanical seal: AQEGG; other mechanical seals on request


• Switchover valve• Mechanical seal • Flange connection with pressure measuring connection R 1/8• Lantern• Coupling • IEC standard motor


Example DL 40/160-4/2DL In-line double pump40 Nominal diameter DN of the pipe connection160 Nominal impeller diameter4 Nominal motor power P2 in kW2 Number of poles

313


Heat

ing,

air-

cond

ition

ing,

cool

ing

Series description Wilo-CronoTwin-DL


Wilo-CronoTwin-DL (4-pole)

Wilo-CronoTwin-DL (2-pole)

Q[m³/h]0 100 200 300 400 500 600 700 800 900 1000 1100

H[m]

0

5

40

35

30

25

20

15

10

Wilo-CronoTwin-DL+

DL 80

DL 100

DL 125 DL 150 DL 200

DL 50

DL 65

DL 40

DL 32

Q[m³/h]0 50 125 175 225 275 325 37525 75 100 150 200 250 300 350

H[m]

0

5

40

50

60

30

20

10

45

55

65

35

25

15

Wilo-CronoTwin-DL+

DL 80 DL 100

DL 50

DL 65

DL 40

DL 32


Secondary hot waterGlandless pumps

Series overview

Series Wilo-Star-Z NOVA Wilo-Stratos ECO-Z Wilo-Stratos-Z

Photo Product Group

Duty chart

Application Secondary hot water circulation systems and similar systems in industrial and building services

Secondary hot water circulation systems and similar systems in industrial and building services

Secondary hot water circulation systems of all kinds, hot-water heating systems of all kinds, air-conditioning, closed cooling circuits, industrial circulation systems

Design Glandless circulation pump with thread-ed connection and blocking-current proof synchronous motor

Glandless circulating pump with screwed connection and automatic power adjustment

Glandless circulating pump with screwed connection or flange connec-tion, EC motor and automatic power ad-justment.

Qmax 0.4 m3/h 2.5 m3/h 42 m3/h

Hmax 0.9 m 5 m 10 m


• Extremely low power consumption: 2 to 4.5 Watt due to new synchronous motor

• Materials of the highest quality: with stainless steel impeller. This results in a top hygiene standard, durability and reliable protection against corrosion.

• Extended field of application for calca-reous water: up to 20° dH

• Flexible service motor: Fast replace-ment of all common pump types

• Fast electrical connection by the Wilo-Connector

• Version A with ball shut-off valve and non-return valve

• Version C with ball shut-off valve, non-return valve and plug-in time switch

• Corrosion-resistant pump housing made of red brass for systems where oxygen entry is possible

• Optimum handling due to front opera-tion, variable installation positions

• Automatic setback operation• Automatic adjustment of the pump output in secondary hot water circula-tion systems with variable volume flow

• Very high starting torque for reliable starting

• All plastic parts that come into contact with the fluid fulfil KTW recommenda-tions

• Min. electrical power consumption: only 5.8 W

• Highest degrees of efficiency due to ECM technology

• Front operation and access to the ter-minal space, variable installation posi-tions, display independent of position



• Automatic adjustment of the pump output in secondary hot water circula-tion systems with variable volume flow with thermostatically controlling line shut-off valves

• Manual control mode allows optimum adaptation of the pump output to the system in constant-volume secondary hot water circulation systems



Further information

Series information from page 317 Wilo online catalogue on www.wilo.com



0

0,2

0,4

0,6

0,8

H[m]

0 0,05 0,10 0,15 0,20 0,25 0,30 Q[m³/ h]

Star-Z NOVAStar-Z NOVA A

Star-Z NOVA C

Wilo-Star Z NOVA

25/1-5

BMS

0

1

2

3

4

0 0,5 1,0 1,5 2,0 Q[m³/h]

H [m

]

Wilo-Stratos ECO-Z H[m]

Q[m³/h]4030201000

2

6

8

10

12

4

Wilo-Stratos-Z

65/1-1250/1-9

40/1-1240/1-8

30/1-12

25(30)/1-8

315



Series overview

Seco

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er

Series Wilo-Stratos-ZD Wilo-Star-Z Wilo-Star-ZD

Photo Product Group

Duty chart

Application

Secondary hot water circulation systems of all kinds, hot-water heating systems of all kinds, air conditioning, closed cooling circuits, industrial circulating systems



Design Glandless circulation double pump with flange connection, EC motor and auto-matic power adjustment

Glandless circulation pump with thread-ed connection

Glandless circulation double pump with threaded connection; preselectable speed stages for power adjustment

Qmax 26 m3/h 4.8 m3/h 4.8 m3/h

Hmax 10 m 6 m 6 m


• Highest degrees of efficiency due to ECM technology

• Front operation and access to the ter-minal space, variable installation posi-tions, display independent of position.


• Automatic adjustment of the pump output in secondary hot water circula-tion systems with variable volume flow with thermostatically controlling line shut-off valves


• Integrable dual pump management due to retrofit Stratos IF-Modules for:-Main/standby mode with fault-

dependent switchover-Efficiency-optimised peak-load operation


• AC pumps with electrical quick con-nection

• All plastic parts that come into contact with the fluid fulfil KTW recommenda-tions

• Thermal insulation as standard for Star-Z 15 TT.

• Star-Z 15 TT with integrated timer and thermostat, LC display with symbolic language, red button technology and automatic detection of the thermal disinfection of the warm secondary hot water tank, as well as ball shut-off valve on the suction side and non-re-turn valve on the pressure side.

• Double pump for individual or parallel operation

• Suitable for any installation position with horizontal shaft; terminal box in 3-6-9-12 o'clock positions

• Internal bypass circulation, which pre-vents Legionella growth in the standby unit

• Increased reliability in individual ope-ration due to the constant availability of a standby unit ready for operation

Further information Wilo online catalogue on www.wilo.com Series information from page 334

Wilo online catalogue on www.wilo.com Wilo online catalogue on www.wilo.com

H[m]

Q[m³/h]2010 2515500

2

6

8

4

Wilo-Stratos-ZD+

40/1-8

32/1-12

Wilo-Star-Z

0 0,5 1 2 3 4 Q[m³/h]0

1

2

3

4H[m]

Star-Z 20/1

Star-Z 25/2 EM

Star-Z 25/2 DM

Star-Z 20/4

Star-Z 20/5 Star-Z 25/6

Star-Z 20/7

Star-Z 15 TT

Star-ZD 25/6

00

1

2

3

4

5

6

2 4 6 8

Wilo-Star-ZD+

H/m

Q/m³/h



Series overview

Series Wilo-TOP-Z Wilo-IP-Z 25/2

Photo Product Group

Duty chart

Application Secondary hot water circulation systems, similar systems in industrial and building services (e.g. cooling water circulation)

For pumping potable water, cold and hot water (in accordance with VDI 2035) without abrasive substances, in heating, cold water and cooling water systems

Design Glandless circulation pump with screwed connection or flange connection. Preselectable speed stages for power ad-justment

Glanded circulation pump in in-line design with threaded connection

Qmax 65 m3/h 5.4 m3/h

Hmax 9 m 4.7 m



• With thermal insulation as standard• Simple installation due to combination flange PN 6/PN 10

(for DN 40 - DN 65)• Cable feed in to terminal box possible on both sides (from P2�180 W) with integrated strain relief device

• High resistance to corrosive fluids due to stainless steel housing and Noryl impeller

• Wide range of applications due to suitability for water with hardness values up to 5 mmol/l (28 °dH)

• All plastic parts that come into contact with the fluid fulfil KTW recommendations

Further information



Wilo-TOP-ZH[m

]

10

8

6

4

2

0Q[m³/h]0 10 20 30 40 50

Z80/10Z65/10Z50/7Z40/7

Z25/6Z20/4

Z30/7

Z25/30/10

0

1

2

3

4

5

0 1 2 3 4 5 Q[m³/h]

H[m]

IP-Z 25/6

IP-Z 25/2

Wilo-VeroLine-IP-Z

317

Secondary hot waterGlandless high-efficiency pumps (single pumps)


Series description Wilo-Star-Z NOVA

Seco

ndar

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DesignGlandless circulation pump with threaded connection and blocking-current proof synchronous motor

ApplicationSecondary hot water circulation systems and similar systems in in-dustrial and building services

Type key

Special features/product benefits• Extremely low power consumption: 2 to 4.5 Watt due to new synchronous motor

• Materials of the highest quality: with stainless steel impeller. This results in a top hygiene standard, durability and reliable protection against corrosion.

• Extended field of application for calcareous water: up to 20° dH • Flexible service motor: Fast replacement of all common pump types• Fast electrical connection by the Wilo-Connector • Version A with ball shut-off valve and non-return valve• Version C with ball shut-off valve, non-return valve and plug-in time switch

�

Example: Wilo-Star-Z NOVAStar-Z Secondary hot water circulation pump, glandless

pumpNOVA Type designationA with ball shut-off valve and non-return valveC with ball shut-off valve, non-return valve and

plug-in time switch

Technical data


Potable water and water for food-processing companies in accord-ance with TrinkwV 2001 (drinking water ordinance)

•


Temperature range for applica-tions in secondary hot water circu-lation systems at max. ambient temperature of +40 °C

+2 °C up to +65 °C

Temperature range for applica-tions in secondary hot water circu-lation systems at ambient temper-ature of +40 °C in short-term operation 2 h

70 °C

Max. permitted total hardness in potable water circulation systems 3.57 mmol/l (20 °dH)



Motor/electronics

Motor protection Not required (blocking-current proof)




Insulation class F




Series description Wilo-Star-Z NOVA

Equipment/function• Quick electrical connection with Wilo-Connector• Integrated ball shut-off valve on the suction side (Star-Z NOVA A, Star-Z-NOVA C only)

• Integrated non-return valve on the pressure side (Star-Z NOVA A, Star-Z-NOVA C only)

• Blocking current-proof motor• Plug-in time switch (only Star-Z NOVA C)• 1.8 m connecting cable with shock-proof plug (only Star-Z NOVA C)• Thermal insulation as standard

Scope of delivery• Pump• Thermal insulation• Wilo-Connector• Seals• Installation and operating instructions

Options• Star-Z-NOVA A with ball shut-off valve and non-return valve• Star-Z-NOVA C with ball shut-off valve, non-return valve and plug-

in time switch


Pump curves

0

0,2

0,4

0,6

0,8

H[m]

0 0,100,05 0,15 0,25 0,350,20 0,30 Q [m³/h]

Wilo-Star-Z NOVA

Star-Z NOVAStar-Z NOVA AStar-Z NOVA C

319



Wilo-Star-Z NOVA

Seco

ndar

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er

Pump curves

0 0,1 0,2 0,3 0,4 0,5

0 0,05 0,10 0,15 0,20 0,25 0,30 0,35

0 0,02 0,04 0,06 0,08 0,10

0 0,2 0,4 0,6 0,8 1,0 1,2

0

0,2

0,4

0,6

0,8

0 0,05 0,10 0,15 0,20 0,25 0,30 0,350

2

4

H[m]

P1[W]

Q[m³/ h]

Q[l/s]

Q[m³/ h]

Q[Igpm]

[m/s]v

Wilo-Star Z NOVA1~230 V - Rp ½


Star-Z NOVA C

Dimension drawing

Terminal diagram


70 24

41,5 41,5

94,9

84

39,3

5

50

L N PE

Technical data

Type Star-Z NOVA

Art no. 4132760


Threaded pipe union R ½

Thread Rp ½


Speed n 3000 rpm

Power consumption P1 2 - 4.5 W




Materials

Pump housing Brass (CuZn40Pb2)

Impeller Stainless steel


Bearing Carbon, synthetic resin impregnated



Wilo-Star-Z NOVA A and C

Pump curves

0 0,1 0,2 0,3 0,4 0,5

0 0,05 0,10 0,15 0,20 0,25 0,30 0,35

0 0,02 0,04 0,06 0,08 0,10

0 0,2 0,4 0,6 0,8 1,0 1,2

0

0,2

0,4

0,6

0,8

0 0,05 0,10 0,15 0,20 0,25 0,30 0,350

2

4

H[m]

P1[W]

Q[m³/ h]

Q[l/s]

Q[m³/ h]

Q[Igpm]

[m/s]v

Wilo-Star Z NOVA1~230 V - Rp ½


Star-Z NOVA C

Dimension drawing

Terminal diagram


G

70 24

41,5 41,5

94,9

138

66,3

5

50

L N PE

Technical data

Type Star-Z NOVA A Star-Z NOVA C

Art no. 4132761 4132762


Threaded pipe union R ½

Thread G 1 G 1


Speed n 3000 rpm

Power consumption P1 2 - 4.5 W



Minimum suction head at 40 / 65 °C 0.5 / 2 m 0.5 / 2 m

Materials


Impeller Stainless steel



321



Series description Wilo-Stratos ECO-Z

Seco

ndar

y ho

t wat

er

DesignGlandless circulating pump with screwed connection and automatic power adjustment

ApplicationSecondary hot water circulation systems and similar systems in in-dustrial and building services

Type key

Special features/product benefits• Corrosion-resistant pump housing made of red brass for systems

where oxygen entry is possible• Optimum handling due to front operation, variable installation positions

• Automatic setback operation• Automatic adjustment of the pump output in secondary hot water circulation systems with variable volume flow

• Very high starting torque for reliable starting• All plastic parts that come into contact with the fluid fulfil KTW

recommendations• Min. electrical power consumption: only 5.8 W

�

Example: Wilo-Stratos ECO-Z 25/1-5Stratos ECO High-efficiency pump (screw-end pump),

electronically controlled-Z Secondary hot water circulation25/ Nominal connection diameter1-5 Nominal delivery head range [m]

Technical data



•


Temperature range for applica-tions in HAVC systems at max. ambient temperature of +25 °C

+ 15 to + 110 °C


+ 15 to + 95 °C


+15 °C up to +65 °C


70 °C




Motor/electronics







Insulation class F


Technical data



Series description Wilo-Stratos ECO-Z


• Manual control mode (n=constant) (only Stratos ECO-Z...-BMS)• �p-c for constant differential pressure (only Stratos ECO-Z...BMS)• �p-v for variable differential pressure

Manual functions• Operating mode setting (only Stratos ECO-Z...BMS)• Differential-pressure setpoint setting• Setting automatic setback operation• Pump ON/OFF setting (only Stratos ECO-Z...BMS)• Speed setting (manual control mode) (only Stratos ECO-Z...-BMS)

Automatic functions• Stageless power adjustment depending on the operating mode• Automatic setback operation• Deblocking function• Soft start• Safety control

External control functions• “Overriding Off” control input (only Stratos ECO-Z...BMS)• “Analogue In 0 - 10 V” control input (remote speed adjustment) (only Stratos ECO-Z...-BMS)

• “Analogue In 0 - 10 V” control input (remote setpoint adjustment) (only Stratos ECO-Z...-BMS)

Signal and display functions• Collective fault signal (potential-free NC contact)

(only Stratos ECO-Z...-BMS)• Fault signal light (only Stratos ECO-Z...-BMS)

Equipment• Wrench attachment point on pump body• Cable lead-in possible on both sides• Quick connection with spring clips• Blocking current-proof motor• Thermal insulation as standard

Scope of delivery• Pump• Thermal insulation• Seals• Installation and operating instructions

Options• Version ...-BMS suitable for connection to external monitoring units

(e.g. building automation (BA) or DDC installations). The Stratos ECO-Z BMS version has as standard a collective fault signal, the “Ex-ternal OFF” function as well as the “0-10 V” control input.


Pump curves

25/1-5

BMS

0

1

2

3

4

5

H[m]

0 0,5 1,0 1,5 2,0 2,5 Q[m³/h]

Wilo-Stratos ECO-Z

323



Wilo-Stratos ECO-Z 25/1-5

Seco

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Pump curves

!p-v (variable)

H [m

]

0

4

5

6

2

1

3

[m/s]0,20 0,4 0,6 0,8 1,0 1,2 1,4

0 0,5 0 0,2 0,4 0,6

0 2 4 6 8

1 1,5 2 2,5

Q[m³/h]1,51 2,520 0,5

Q[m³/h]Q[l/s]

Q[lgpm]

0

40

30

20

10

50

60

70

P 1 [W

]

p-v

max.

min.

max.

4 m 3 m 2 m

1 m

5 m

min.

Wilo-Stratos ECO-Z 25/1-51~230 V - Rp 1

Dimension drawing

Terminal diagram


G 1½133

6469

93,5 965734

78 50,5

180

90

73,5

L N PE

Technical data

Type Stratos ECO-Z 25/1-5

Art no. 4092513



Thread G 1½


Speed n 1400 - 3500 rpm

Power consumption P1 5.8 - 59 W




Materials

Pump housing Red brass (CC 499K) according to DIN EN 1982 and according to TrinkwV 2001 (drinking water ordinance)

Impeller Polyphenylene oxide





Wilo-Stratos ECO-Z 25/1-5-BMS

Pump curves


H [m

]

0

4

5

6

2

1

3

[m/s]0,20 0,4 0,6 0,8 1,0 1,2 1,4

0 0,50 0,2 0,4 0,6

0 2 4 6 8

1 1,5 2 2,5

Q[m³/h]1,51 2,520 0,5

Q[m³/h]Q[l/s]

Q[lgpm]

0

40

30

20

10

50

60

70

P 1 [W

]

max.

4 m 3 m 2 m

1 m

p-c

max.

min.

min.

5 m

Wilo-Stratos ECO-Z-BMS1~230 V - Rp 1

H [m

]

0

4

5

6

2

1

3

[m/s]0,20 0,4 0,6 0,8 1,0 1,2 1,4

0 0,5 0 0,2 0,4 0,6

0 2 4 6 8

1 1,5 2 2,5

Q[m³/h]1,51 2,520 0,5

Q[m³/h]Q[l/s]

Q[lgpm]

0

40

30

20

10

50

60

70

P 1 [W

]

p-v

max.

min.

max.

4 m 3 m 2 m

1 m

5 m

min.

Wilo-Stratos ECO-Z-BMS1~230 V - Rp 1

Dimension drawing

Terminal diagram

Single-phase motor, 2-pole, 1~230 V, 50 Hz

185,578

93,5

107,5 G 1½

33

57

78 55

96

180

90

75

0~10V

Standard

L N PE SSM In Ext. off

1~ 230 V, 50 Hz

Technical data

Type Stratos ECO-Z 25/1-5-BMS

Art no. 4092515



Thread G 1½


Speed n 1400 - 3500 rpm

Power consumption P1 5.8 - 59 W




Materials


Impeller Polyphenylene oxide



325



Series description Wilo-Stratos-Z

Seco

ndar

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er

DesignGlandless circulating pump with screwed connection or flange con-nection, EC motor and automatic power adjustment.

ApplicationSecondary hot water circulation systems of all kinds, hot-water heat-ing systems of all kinds, air-conditioning, closed cooling circuits, in-dustrial circulation systems

Type key

Special features/product benefits• Highest degrees of efficiency due to ECM technology• Front operation and access to the terminal space, variable installation positions, display independent of position



• Automatic adjustment of the pump output in secondary hot water circulation systems with variable volume flow with thermostatically controlling line shut-off valves

• Manual control mode allows optimum adaptation of the pump output to the system in constant-volume secondary hot water circulation systems

• System expansion by means of retrofittable interface modules for communication: Modbus, BACnet, LON, CAN, PLR etc.


� � �

Example: Wilo-Stratos-Z 40/1-8Stratos High-efficiency pump (screw-end or flange-end

pump), electronically controlledZ Single pump for secondary hot water circulation40/ Nominal connection diameter1-8 Nominal delivery head range [m]

Technical data



•

Potable water and water for food-processing companies in accordance with TrinkwV 2001 (drinking water ordinance)

•



-10 up to +110

Temperature range for applications in second-ary hot water circulation systems at max. am-bient temperature of +40 °C

0°C up to +80°C




Motor/electronics







Insulation class F






• Manual control mode (n=constant)• �p-c for constant differential pressure• �p-v for variable differential pressure• �p-T for temperature-controlled differential pressure (programma-



Automatic functions• Stageless power adjustment depending on the operating mode• Automatic setback operation• Deblocking function• Soft start• Full motor protection with integrated trip electronics




Signal and display functions• Collective fault signal (potential-free NC contact)• Individual run signal (potential-free NO contact) (possible with Stratos IF-Modules)




mation BA via BUS system RS485 (possible with IF-Modules Stratos)• Serial digital interface BACnet MS/TP Slave for connection to building automation BA via BUS system RS485 (possible with IF-Modules Stratos)

• Serial digital interface CAN for connection to building automation BA via BUS system CAN (possible with IF-Modules Stratos)





• Parallel operation (efficiency-optimised peak load activation and deactivation): Various combinations with Stratos IF-Modules (acces-sories) possible

Duty chart

Q[m³/h]0 105 15 25 3520 30 40

H[m]

0

2

4

6

8

10

12

Wilo-Stratos-Z

65/1-1250/1-9

40/1-1240/1-8

30/1-1225(30)/1-8

327




Seco

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Equipment• Wrench attachment point on pump body (for threaded pipe union pumps with P2�100 W)

• In flange pumps: Flange versions- Standard version for pumps DN 40 to DN 65: Combination flange PN 6/10 (flange PN 16 acc. to EN 1092-2) for counter flanges PN 6 and PN 16,


• Plug-in position for optional extension with Wilo-IF-Modules• Thermal insulation as standard

Scope of delivery• Pump• Including thermal insulation• Including seals for threaded connection (loose)• Including washers for flange screws (for nominal connection diame-ters DN 40 - DN 65)


Options• Special versions for operating pressure PN 16 (at additional charge)• Can also be used for 1~230 V/60 Hz

Accessories• Screwed connection for threaded connection• Adapter fittings• Pump cold water insulation Wilo-ClimaForm• IR-Module• IR-Monitor• Stratos IF-Modules: Modbus, BACnet, CAN, PLR, LON, DP, Ext. Off,

Ext. Min., SBM, Ext.Off/SBM• Analogue interface converter AnaCon• Digital interface converters DigiCon/DigiCon-A and DigiCon-

Modbus/DigiCon-A

Terminal diagram


Terminal diagram


L N PE SSM

1~ 230 V, 50/60 Hz

StandardSSM: Collective fault signal

(NC contact according to VDI 3814, load capacity 1 A, 250 V ~) For function, see Wilo catalogue, chapter “Pump management Wilo-Control, planning guide”

L1 L3

L2 L3

L1 L2

PE SSM

3~230 V, 50/60 Hz

Option




Wilo-Stratos-Z

Pump curves


0

50

100

0 5 10 15 20 3025

0 1 2 3 4 Rp 1

Rp 1¼

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]

v

0 0,5 1,0 1,5 2,0 2,5

0 0,5 1,0 1,5 2,0 2,5 3,0

Wilo-Stratos-Z 25/1-8Wilo-Stratos-Z 30/1-81~230 V - Rp 1 / Rp 1¼

0

1

2

3

4

5

7

6

0 2 4 6 8

0 2 4 6 8

max.

max.

max.

∆p-c

min.

min.

1m

3m4m5m6m7m 2m

0

50

100

0 5 10 15 20 3025

0 1 2 3 4 Rp 1

Rp 1¼

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]

v

0 0,5 1,0 1,5 2,0 2,5

0 0,5 1,0 1,5 2,0 2,5 3,0

Wilo-Stratos-Z 25/1-8Wilo-Stratos-Z 30/1-81~230 V - Rp 1 / Rp 1¼

0

1

2

3

4

5

7

6

0 2 4 6 8

0 2 4 6 8

max.

max.

∆p-v

min.

min.

2m3m4m5m6m7m

Dimension drawing

Stratos-Z 25/1-8

Dimension drawing

Stratos-Z 30/1-8

180

49

43 182

Pg 7

7676

G 1½

11489

Pg 9

Pg 13,5

56

Rp 1

90

180

49

43 182

Pg 7

7676

G 2

11489

Pg 9

Pg 13,5

56

Rp 1¼

90

Technical data

Type Stratos-Z 25/1-8 Stratos-Z 30/1-8

Art no. 2090469 2090470




Speed n 1400 - 3700 rpm 1400 - 3700 rpm






Materials

Pump housing Red brass (CC 499K) according to DIN EN

1982 and according to TrinkwV 2001 (drinking water ordinance)


Pump shaft Stainless steel (X39CrMo17-1)


329



Wilo-Stratos-Z

Seco

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Pump curves


0

100

300

200

0 10 20 30

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

0 0,5 1,0 1,5 2,0 2,5 3,0

0 1 2 3 4

0

2

4

6

8

10

12

0 2 4 6 8 10

2 4 6 8 100

max.max.

max.

∆p-c

min.

min.

9m

1m

2m3m

4m5m

6m7m

8m10m11m

Wilo-Stratos-Z 30/1-121~230 V - Rp 1¼

0

100

300

200

0 10 20 30

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

v

0 0,5 1,0 1,5 2,0 2,5 3,0

0 1 2 3 4

0

2

4

6

8

10

12

0 2 4 6 8 10

2 4 6 8 100

max.

max.

∆p-v

min.

min.

9m 4m5m6m7m8m10m

[m/s]

Wilo-Stratos-Z 30/1-121~230 V - Rp 1¼

Dimension drawing

180

55

50 201

Pg 7

8282

G 2

120106

Pg 9

Pg 13,5

56

Rp 1¼

90

Technical data

Type Stratos-Z 30/1-12 Stratos-Z 30/1-12 GG

Art no. 2090471 2090476




Speed n 1600 - 4800 rpm 1600 - 4800 rpm






Materials

Pump housing

Red brass (CC 499K) accord-ing to DIN EN 1982 and according to TrinkwV 2001 (drinking water ordinance)

Grey cast iron (EN-GJL-200)






Wilo-Stratos-Z

Pump curves


0 10 20 40 605030

0

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

0 1 2 3 4 5

0,5 1,0 1,5 2,0 2,5

0

2

4

6

8

0 4 8 12 16

4 8 12 1600

100

200

300max.

max.

max.

∆p-c

min.

min.

1m

2m

3m6m7m8m 4m5m

Wilo-Stratos-Z 40/1-81~230 V - DN 40

0 10 20 40 605030

0

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

0 1 2 3 4 5

0,5 1,0 1,5 2,0 2,5

0

2

4

6

8

0 4 8 12 16

4 8 12 1600

100

200

300max.

max.

∆p-v

min.

min.

3m4m5m6m7m


Dimension drawing


220

55

53 203

Pg 7

8282120106

Pg 9

Pg 13,5

63

110

DN 40

Ø 150Ø 110

Ø 100Ø 84

DN 40

4 x Ø14

4 x Ø19

Technical data

Type Stratos-Z 40/1-8 Stratos-Z 40/1-8 GG

Art no. 2090472 2090477




Speed n 1800 - 4800 rpm






Materials

Pump housing






331



Wilo-Stratos-Z

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Pump curves


[m/s]0 1 2 3 4

0 4 8 12 16 20

0 1 2 3 4 5 6

0 20 40 60

0

2

4

6

8

10

12

0 4 8 12 16 200

200

400

Q[m³/ h]

H[m]

P1[W]

Q[l/s]

Q[m³/ h]

Q[Igpm]

v

max.max.

max.

∆p-c

min.


1m

10m11m12m

9m 4m5m6m7m8m

min.

3m

2m

0 1 2 3 4

0 4 8 12 16 20

0 1 2 3 4 5 6

0 20 40 60

0

2

4

6

8

10

12

0 4 8 12 16 200

200

400

H[m]

P1[W]

Q[m³/ h]

Q[l/s]

Q[m³/ h]

Q[Igpm]

[m/s]v

max.

∆p-v

max.

min.

9m 4m5m6m7m10m11m

12m 8m


min.

Dimension drawing


250

66

62 252

Pg 7

9696136120

Pg 9

Pg 13,5

84

125

DN 40

Ø 150Ø 110

Ø 100Ø 84

DN 40

4 x Ø14

4 x Ø19

Technical data

Type Stratos-Z 40/1-12

Art no. 2090473




Speed n 1400 - 4600 rpm






Materials







Wilo-Stratos-Z

Pump curves


Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

max.

max.

max.

∆p-c

min.

min.


0

0 20 40 8060

0 1 2 3

0

2

4

6

8

20 250 5 10 15

20 255 10 150

200

400

0 2 64

1m

2m

3m4m5m6m7m8m

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

0

0 20 40 8060

max.

max.

∆p-v

min.

min.

0 1 2 3

0

2

4

6

8


20 250 5 10 15

20 255 10 150

200

400

0 2 64

9m 3m4m5m6m7m8m

Dimension drawing


280

66

62 256

Pg 7

9696136120

Pg 9

Pg 13,5

83

140

DN 50

Ø 165Ø 125

Ø 110Ø 99

DN 50

4 x Ø14

4 x Ø19

Technical data


Art no. 2090474




Speed n 1400 - 4100 rpm






Materials





333



Wilo-Stratos-Z

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Pump curves


Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

0 10 20 30 40

10 20 30 400

0 40 120 16080

0 1 2 3

0 2 4 6 128 10

0

400

800

0

2

4

6

8

10

max.

max.

∆p-c

min.


min.

9m

1m

2m

3m4m5m6m7m10m 8m

Q[m³/ h]

Q[l/s]

H[m]

P1[W]

Q[m³/ h]

Q[Igpm]

[m/s]v

0 10 20 30 40

10 20 30 400

0 40 120 16080

0 1 2 3

0 2 4 6 128 10

0

400

800

0

2

4

6

8

10

max.

max.

∆p-v

min.


min.

9m 4m5m6m7m10m 8m

Dimension drawing


340

78

87 325

Pg 7

120120164156

Pg 9

Pg 13,5

107

170

DN 65

Ø 185Ø 145

Ø 130Ø 118DN 65

4 x Ø14

4 x Ø19

Technical data


Art no. 2090475










Materials


Impeller Plastic (PPE - 30% GF)




Secondary hot waterGlandless standard pumps (single pumps)

Series description Wilo-Star-Z

DesignGlandless circulation pump with threaded connection

ApplicationSecondary hot water circulation systems and similar systems in industrial and building services

Type key

Special features/product benefits• AC pumps with electrical quick connection• All plastic parts that come into contact with the fluid fulfil KTW

recommendations• Thermal insulation as standard for Star-Z 15 TT.• Star-Z 15 TT with integrated timer and thermostat, LC display with symbolic language, red button technology and automatic detection of the thermal disinfection of the warm secondary hot water tank, as well as ball shut-off valve on the suction side and non-return valve on the pressure side.

�

Example: Wilo-Star-Z 20/1Wilo-Star-Z 15 TT

Star Standard pump (screw-end pump or pump with press fitting)

Z Circulation pump20/ Nominal connection diameter1 Nominal delivery head [m]TT with integrated timer and thermostat

(only Star-Z 15 TT)EM Single phase motor (1~)DM Three phase motor (3~)-3 3 speed stages

Technical data


Heating water (in accordance with VDI 2035)

•not Z 15TT

Water-glycol mixtures (max. 1:1; above 20% admixture, the pump-ing data must be checked)

•not Z 15 TT


•



+65 °C

Temperature range for applica-tions in HAVC systems at max. ambient temperature of +25 °C

-10°C to +110°C (except for Star-Z 15 TT)


-10°C to +95°C (except for Star-Z 15 TT)



Mains connection 1~230 V, 50 Hz3~400 V, 50 Hz (DM version)

Motor/electronics





Insulation class F


335



Series description Wilo-Star-Z

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• Speed stage switching (Star-Z 25/6 only)

Manual functions• Setting the speed stages (1 speed stage, 3 speed stages for Star-Z...-3)

Automatic functions• Time switching function for programming of 3 switch-on or switch-off times (Z 15 TT only)

• Temperature control for maintaining a constant return temperature in the secondary hot water circulation system (Z 15 TT only)

• Thermal disinfection routine (detection and support of thermal disin-fection of the warm secondary hot water tank) (only Z 15 TT)

• Blocking protection (only Z 15 TT)

Signal and display functions• LCD screen for display of pump data and fault codes (Z 15 TT only)

Equipment• Wrench attachment point on the pump body (Star-Z 25/6 only)• Cable inlet possible on both sides (Star-Z 20.25 only)• Quick connection with spring clips• Blocking current-proof motor• Integrated non-return valve on the pressure side (only Star-Z 15 TT)• Integrated ball shut-off valve on suction side (only Star-Z 15 TT)• Including clock timer (only Z 15 TT)

Scope of delivery• Pump• Including seals for threaded connection (only Star-Z 25/6)• Including installation and operating instructions• Including thermal insulation (Star-Z 15 TT only)

Accessories• Screwed connections• Adapter fittings• Thermal insulation shells for Star-Z 20, 25• Special brass inserted parts for screw-end pumps:

Male thread/inner soldering connection• Wilo-S1R-h industrial water plug-in module for Star-Z 20/1,

Z 25/2 EM (single-phase version)• Wilo-SK 601 timer switchgear n connection with Wilo-SK 602 (as contactor) for Wilo-Star-Z 25/2 DM (three-phase version)

• Wilo-SK 601 switchgear for timed activation/deactivation for Star-Z 25/6

Pump curves

0 0,5 1 2 3 4 50

1

2

3

4

5

H[m] Wilo-Star-Z

Q[m³/h]

Star-Z 20/7Star-Z 25/6

Star-Z 20/5

Star-Z 20/4

Star-Z 25/2 DM

Star-Z 25/2 EM

Star-Z 20/1

Star-Z 15TT



Wilo-Star-Z 15 TT

Pump curves


0 0,1 0,2 0,3 0,4 0,5 0,6

0 0,05 0,10 0,15 0,20 0,25 0,30

0 0,02 0,04 0,06 0,08

0 0,2 0,4 0,6 0,8 1,0

0

0,2

0,4

0,6

0,8

1,0

0 0,05 0,10 0,15 0,20 0,25 0,30

H[m]

P1[W]

Q[m³/ h]

Q[l/s]

Q[m³/ h]

Q[Igpm]

[m/s]

Wilo-Star-Z 15 TT1~230 V - Rp ½

0

4

8

12

16

20

Star-Z 15 TT

Dimension drawing

Terminal diagram


126,4

8,4

31

42

77

5074

19

41

66,3

5

138

L N PE

Technical data

Type Star-Z 15 TT

Art no. 4110919




Speed range n 1700-2700 rpm

Power consumption P1 max. 22 W




Materials


Impeller Plastic (PPO)

Pump shaft Stainless steel (X35CrMo17)


337



Wilo-Star-Z 20/1

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Pump curves


P 1[W]

Q

H [m

]

0,50

00

0

[m 3/h]

[l/s]

[lgpm ]

[m 3/h]

[m/s]

0,2

v1,0

0,2

10

0,5 1,0 1,5

0,3

20

30

50

0,4

0,6

0,8

1,0

2 3 40

1,2

1

0,1

5

0,4

0

40

Wilo-Star-Z 20/11 ~ 230 V –

0,25 0,75 1,25

0,5 1,0 1,50,25 0,75 1,25

Rp½

Dimension drawing

Terminal diagram


76

140

96

78

70

G 1

93,5

101

PG 11

54

33

130

L N PE

Technical data

Type Star-Z 20/1

Art no. 4028111









Materials



Pump shaft Oxide ceramic, brown (Al2O3)




Wilo-Star-Z 20/4-3

Pump curves


Q

Wilo-Star-Z 20 / 4 1~230 V - 50Hz

0 1,0 2,0 3,00 0,25 0,750,5 1,0 [l/s]

[m3/h]

0 1,0 2,0 3,0 [m3/h]

v0,50 1,0 1,5 2,0 [m/s]

20

40

60

80

P 1[W]

0

1

2

3

4

5

H [m

]

max.

min.

min.

max.

Dimension drawing

Terminal diagram


76

150

96

78

75

G 1¼

93,5

101

PG 11

54

32

130

L N PE

Technical data

Type Star-Z 20/4-3

Art no. 4081193








Minimum suction head at 65 / 110 °C 3 / 10 m

Materials





339



Wilo-Star-Z 20/5-3

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Pump curves


Wilo-Star-Z 20 / 5 1~230 V - 50Hz

Q

0 1,0 2,0 3,0 4,00 0,25 0,750,5 1,0 1,25 [l/s]

[m3/h]

0 1,0 2,0 3,0 4,0 [m3/h]

v0,50 1,0 1,5 2,0 2,5 [m/s]

20

40

60

80

100

P 1[W]

0

1

2

3

4

5

H [m

]

max.

min.

min.

max.

Dimension drawing

Terminal diagram


79

150

96

78

75

G 1¼

93,5

101

PG 11

54

33

130

L N PE

Technical data

Type Star-Z 20/5-3

Art no. 4081198









Materials







Wilo-Star-Z 20/7-3

Pump curves

Single-phase currentv

50

70

90

110

130

150

0

1

2

3

4

5

6

7

0 1,0 2,0 3,0 4,00 0,4 0,8 1,5

5,0

Wilo-Star-Z 20 / 7 1~230 V - 50Hz

Q

0,50 1,0 1,5 2,0 2,5 3,0

min.

max.

[l/s]

[m3/h]

0 1,0 2,0 3,0 4,0 5,0 [m3/h]

[m/s]

max.

min.

P 1[W]

H [m

]

Dimension drawing

Terminal diagram


79

150

109

91

75

G 1¼

93,5

101

PG 11

54

30

130

L N PE

Technical data

Type Star-Z 20/7-3

Art no. 4081203









Materials





341



Wilo-Star-Z 25/2 (1~230 V)

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Pump curves


P1 [

W]

Q

H [m

]

0,50

00

0

[m 3/h]

[l/s]

[lgpm ]

[m 3/h]

0,5

[m/s]

0,5

v1,0

0,25

1,5 2,0 2,5

0,5

40

60

80

1,0

2,5

3,0

4,0

2,5 5,0 7,5

1,0 3,0 3,5

0,75

10

1,0

12,50

1,5

1,5

2,0

200 0,5 1,5 2,0 2,51,0 3,0 3,5

Wilo-Star -Z 25/21 ~ 230 V – Rp 13,5

Dimension drawing

Terminal diagram


76

180

96

78

90

G 1½

93,5

101

PG 11

54

34

130

L N PE

Technical data

Type Star-Z 25/2 EM

Art no. 4029062





Power consumption P1 max. 46 W




Materials







Wilo-Star-Z 25/2 (3~400 V)

Pump curves

Three-phase current

P1 [

W]

Q

H [m

]

0,50

00

0

[m 3/h]

[l/s]

[lgpm ]

[m 3/h]

0,5

[m/s]

0,5

v1,0

0,25

1,5 2,0 2,5

0,5

60

80

100

1,0

2,5

3,0

4,0

2,5 5,0 7,5

1,0 3,0 3,5

0,75

10

1,0

12,50

1,5

1,5

2,0

3,5

400 0,5 1,5 2,0 2,51,0 3,0 3,5

Wilo-Star -Z 25/23 ~ 400 V – Rp 1

Dimension drawing

Terminal diagram

Three-phase AC motor (DM), 2-pole- 3~400 V, 50 Hz

79

180

96

78

90

G 1½

93,5

101

PG 11

54

33

130

L 1 L3PE L 2

Technical data

Type Star-Z 25/2 DM

Art no. 4037124









Materials





343



Wilo-Star-Z 25/6-3

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Pump curves


110

100

90

80

70

60

50

40

0 0,25 0,5 0,75 1 1,25

0 2,5 5 7,5 10 12,5 15

0 0,5 1,0 1,5 2,0 2,5

0 1 2 3 4

v [m/s]

P1 [

W]

H [m

]

Q

[m3/h]

[lgpm]

6

5

4

3

2

1

0

[l/s]

Wilo-Star-Z 25/61 ~ 230 V - Rp 1

[m3/h]0 1 2 3 4

max.

max.

min

min

Dimension drawing

Terminal diagram


G 1½

Pg 11

180

90

93,5

101

79

54

33 96

78

L N PE

Technical data

Type Star-Z 25/6-3

Art no. 4047573









Materials

Pump housing







Series description Wilo-TOP-Z

DesignGlandless circulation pump with screwed connection or flange con-nection. Preselectable speed stages for power adjustment

ApplicationSecondary hot water circulation systems, similar systems in industrial and building services (e.g. cooling water circulation)

Type key

Special features/product benefits• Manual power adjustment with 3 speed stages• With thermal insulation as standard• Simple installation due to combination flange PN 6/PN 10 (for DN 40

- DN 65)• Cable feed in to terminal box possible on both sides

(from P2 � 180 W) with integrated strain relief device

�

Example: Wilo-TOP-Z 40/7TOP Standard pump (screw-end pump or flange-end

pump)-Z Circulation pump40/ Nominal connection diameter7 Nominal delivery head range [m] at Q = 0 m3/h

Technical data



•


•(Only for pump housing in red brass and inox)


Temperature range for applica-tions in HVAC systems at max. ambient temperature of +40 °C

-20 up to +110 °C

Temperature range for applica-tions in secondary hot water circu-lation systems at max. ambient temperature of +40°C

0 to +80°C (+65°C for 20/4 + 25/6)


+110°C (+80°C for 20/4 + 25/6)

Max. permitted total hardness in potable water circulation systems

3.57 mmol/l (20°dH) (3.21 mmol/l (18°dH) for 20/4 + 25/6)


Mains connection


Motor/electronics





Insulation class H


Technical data

345



Series description Wilo-TOP-Z

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Manual functions• Setting of the speed stages: 3 speed stages

Automatic functions• Full motor protection with integrated trip electronics

(only for 3~ pumps with P2 � 180 W)


• Collective fault signal (potential-free NC contact) (standard equip-ment only for 3~ pumps with P2 � 180 W, optional for all types with Wilo-Protect-Module C)


• Thermal winding contact (WSK, potential-free NC contact) (only for 1~pumps with P2=180 W)

• Fault signal light (standard equipment only for 3~pumps with P2 � 180 W, optional for all types with Wilo-Protect-Module C)

• Direction of rotation control light (only for 3~pumps )


dependent pump cycling): optional for all types with Wilo-Protect-Module C





• Cable lead-in possible from both sides (only for 1~ pumps and 3~ pumps with P2 � 180 W)

• Thermal insulation as standard

Scope of delivery• Pump• Including thermal insulation• Including seals for threaded connection• Including washers for flange screws (for nominal connection diame-ters DN 40 - DN 65)


Options• Special versions for operating pressure PN 16 (at additional charge)• Version for special voltage on request

Accessories• Screwed connection for threaded connection• Adapter fittings• Wilo-SK 601 timer switchgear• For pumps 3~400 V:

- Switching plug 3~230 V, 50 Hz- Wilo-Protect-Module C, 3~400 V

• For pumps 1~230 V:- Wilo-SK 602/SK 622 tripping unit for full motor protection- Wilo-Protect-Module C, 1~230 V

Duty chart

20/4 30/7

50/7

80/10

65/10

25/1030/10

25/6

H[m]

0

1

2

3

4

5

6

7

8

9

Q[m³/h]1 2 3 4 5 6 8 10 20 30 40 50

Wilo-TOP-Z

40/7



Wilo-TOP-Z 20/4 (Inox, 1~230 V)

Pump curves


Terminal diagram



0 1 2 3 4

0 1 2 3 4 [m 3/h]

P1 [

W]

H [m

]

Q

[m 3/h]

110

100

90

80

70

60

50

40

30

4

3

2

1

0

0 0,25 0,5 0,75 1 1,25

0 2,5 5 7,5 10 12,5 15 [lgpm]

[l/s]

min.

v[m/s]

max.

max.

min.

v

Wilo-TOP-Z 20/41~230 V - Rp ¾

0,50 1,0 1,5 2,0 2,5 3,0 3,5 4,0

L NPE

NL

Dimension drawing

150

Pg

70 54 16250

92

G 1¼ 30

70

50

60 44

75

Rp ¾

Technical data

Type TOP-Z 20/4

Art no. 2045519


Threaded pipe union Rp ¾


Speed n 2100 / 2600 / 2790 rpm



65 / 80 / 105 W

Current at 1~230V I 0.35 / 0.40 / 0.50 A





Materials

Pump housing Stainless steel


Pump shaft Ceramic


347



Wilo-TOP-Z 20/4 (Inox, 3~400/230 V)

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Pump curves

Three-phase current

Terminal diagram




0 0,25 0,5 0,75 1 1,25

[lgpm]

[l/s]0 1 2 3 4

0 1 2 3 4 [m 3/h]

P1 [

W]

H [m

]

[m 3/h]

110

100

90

80

70

60

50

40

30

4

3

2

1

0

max.

min.

max.

min.

0 2,5 5 7,5 10 12,5 15

v[m/s]

Wilo-TOP-Z 20/43~400 V - Rp ¾

0,50 1,0 1,5 2,0 2,5 3,0 3,5 4,0

Q

L1 L2PE

L2

L3

L3L1

Dimension drawing

150

Pg

70 54 16250

92

G 1¼ 30

70

50

60 44

75

Rp ¾

Technical data

Type TOP-Z 20/4

Art no. 2045520


Threaded pipe union Rp ¾


Speed n 2440 / 2650 / 2850 rpm



Current at 3~400V I 0.10 / 0.15 / 0.35 A

Current at 3~230V I 0.20 / 0.30 / 0.60 A

Capacitor –




Materials



Pump shaft Ceramic




Wilo-TOP-Z 25/6 (Inox, 1~230 V)

Pump curves


Terminal diagram



0 0,25 0,5 0,75 1 1,25 1,5

0 2,5 5 7,5 10 12,5 15 17,5

0 1 2 3 4 5

0 1 2 3 4 5 [m 3/h]

P1 [

W]

H [m

]

Q

[m 3/h]

[lgpm]

220

200

180

160

140

120

100

80

60

7

6

5

4

3

2

1

0

[l/s]

max.

min.

0 0,5 1 1,5 2 2,5 3v

[m/s]

min.

max.

Wilo-TOP-Z 25/61~230 V - Rp 1

L NPE

NL

Dimension drawing

180

Pg

70 54 16250

92

G 1½ 30

70

50

60 44

90

Rp 1

Technical data

Type TOP-Z 25/6

Art no. 2045521




Speed n 1260 / 1810 / 2390 rpm



120 / 175 / 200 W

Current at 1~230V I 0.65 / 0.90 / 1.00 A





Materials



Pump shaft Ceramic


349



Wilo-TOP-Z 25/6 (Inox, 3~400/230 V)

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Pump curves

Three-phase current

Terminal diagram



0 0,5 1 1,5 2 2,5 3v

[m/s]

0 0,25 0,5 0,75 1 1,25 1,5

0 2,5 5 7,5 10 12,5 15 17,5

0 1 2 3 4 5

0 1 2 3 4 5 [m 3/h]

P1 [

W]

H [m

]

Q

[m 3/h]

[lgpm]

220

200

180

160

140

120

100

80

60

7

6

5

4

3

2

1

0

[l/s]

max.

min.

min.

max.

Wilo-TOP-Z 25/63~400 V - Rp 1

L1 L2PE

L2

L3

L3L1

Dimension drawing

180

Pg

70 54 16250

92

G 1½ 30

70

50

60 44

90

Rp 1

Technical data

Type TOP-Z 25/6

Art no. 2045522




Speed n 1590 / 1880 / 2450 rpm



Current at 3~400V I 0.20 / 0.25 / 0.45 A

Current at 3~230V I 0.35 / 0.45 / 0.80 A

Capacitor –




Materials



Pump shaft Ceramic




Wilo-TOP-Z 25/10 (red brass, 1~230 V)

Pump curves


Terminal diagram




0 0,5 1,0 1,5 2,0

0 10 20 30

2,5 3,0

0

2

4

6

8

10

12

Q[m³/h]

Q[l/s]

Q[Igpm]

0

200

400

P1[W]

H[m]

min.

Wilo-TOP-Z 25/10Wilo-TOP-Z 30/101~230 V - Rp 1/ Rp 1¼

max.

min.

0 2 4 6 8 10

Q[m³/h]0 2 4 6 8 10

max.

0 1 2 3 4 5[m/s]

v0 1 2 3 4

Rp1

Rp1¼

L NPE

NL

WSK

WSK

Dimension drawing

Pg Pg

Rp 1

69 68

92 92

G 1½

180

102

73

52

172

90

66 66

Technical data

Type TOP-Z 25/10

Art no. 2061964




Speed n 2400 / 2600 / 2800 rpm



295 / 315 / 335 W

Current at 1~230V I 1.51 / 1.58 / 1.62 A





Materials





351



Wilo-TOP-Z 25/10 (red brass, 3~400/230 V)

Seco

ndar

y ho

t wat

er

Pump curves

Three-phase current

Terminal diagram



0 1 2 3 4 5

0 2 4 6 8 10

0 0,5 1,0 1,5 2,0 2,5

0 10 20 30

0

2

4

6

8

10

12

0 2 4 6 8 100

200

400

P1[W]

[m/s]

Q[l/s]

Q[Igpm]

H[m]

v

min.

max.

Q[m³/h]

Q[m³/h]

max.

min.

0 1 2 3 4

Rp1

Rp1¼


L1 L2 L3PE

L1 L2 L3

SSM

SSM

Dimension drawing

Pg Pg

Rp 1

69 68

92 92

G 1½

180

102

73

52

172

90

66 66

Technical data

Type TOP-Z 25/10

Art no. 2061965




Speed n 2000 / 2400 / 2700 rpm



Current at 3~400V I 0.32 / 0.43 / 0.77 A

Current at 3~230V I 0.55 / 0.74 / 1.33 A

Capacitor –




Materials








Pump curves


Terminal diagram



200

175

150

125

100

75

50

0 0,5 1 1,5 2

0 5 10 15 20 25

0 0,5 1 1,5 2 2,5

0 1 2 3 4 5 6 7

v [m/s]

P1 [

W]

H [m

]

Q

[m3/h]

[lgpm]

6

5

4

3

2

1

0

[l/s]

[m3/h]

min.

0 1 2 3 4 5 6 7

max.

min.

Wilo-TOP-Z 30/71~230 V - Rp 1¼

max.

L NPE

NL

Dimension drawing

Pg

Rp 1¼

66 57

88 88

G 2

180

92

64

34

172

90

60 44

Technical data

Type TOP-Z 30/7

Art no. 2048340




Speed n 2100 / 2500 / 2700 rpm



110 / 145 / 165 W

Current at 1~230V I 0.56 / 0.72 / 0.80 A





Materials

Pump housing





353




Seco

ndar

y ho

t wat

er

Pump curves

Three-phase current

Terminal diagram



160

140

120

100

80

60

40

20

0

P1 [

W]

H [m

]

Q

[m3/h]

6

5

4

3

2

1

0

max.

min.

0 0,5 1 1,5 2

0 5 10 15 20 25

0 0,5 1 1,5 2 2,5

0 1 2 3 4 5 6 7

v [m/s]

[lgpm]

[l/s]

[m3/h]0 1 2 3 4 5 6 7

Wilo-TOP-Z 30/73~400 V - Rp 1¼

max.

min.

L1 L2PE

L2

L3

L3L1

Dimension drawing

Pg

Rp 1¼

66 57

88 88

G 2

180

92

64

34

172

90

60 44

Technical data

Type TOP-Z 30/7

Art no. 2048341




Speed n 2050 / 2350 / 2700 rpm



Current at 3~400V I 0.15 / 0.21 / 0.42 A

Current at 3~230V I 0.26 / 0.37 / 0.72 A

Capacitor –




Materials

Pump housing








Pump curves


Terminal diagram




0 0,5 1,0 1,5 2,0

0 10 20 30

2,5 3,0

0

2

4

6

8

10

12

Q[m³/h]

Q[l/s]

Q[Igpm]

0

200

400

P1[W]

H[m]

min.


max.

min.

0 2 4 6 8 10

Q[m³/h]0 2 4 6 8 10

max.

0 1 2 3 4 5[m/s]

v0 1 2 3 4

Rp1

Rp1¼

L NPE

NL

WSK

WSK

Dimension drawing

Pg Pg

Rp 1¼

69 68

92 92

G 2

180

102

73

52

172

90

66 66

Technical data

Type TOP-Z 30/10

Art no. 2059857




Speed n 2400 / 2600 / 2800 rpm



295 / 315 / 335 W

Current at 1~230V I 1.51 / 1.58 / 1.62 A





Materials

Pump housing





355




Seco

ndar

y ho

t wat

er

Pump curves

Three-phase current

Terminal diagram



0 1 2 3 4 5

0 2 4 6 8 10

0 0,5 1,0 1,5 2,0 2,5

0 10 20 30

0

2

4

6

8

10

12

0 2 4 6 8 100

200

400

P1[W]

[m/s]

Q[l/s]

Q[Igpm]

H[m]

v

min.

max.

Q[m³/h]

Q[m³/h]

max.

min.

0 1 2 3 4

Rp1

Rp1¼


L1 L2 L3PE

L1 L2 L3

SSM

SSM

Dimension drawing

Pg Pg

Rp 1¼

69 68

92 92

G 2

180

102

73

52

172

90

66 66

Technical data

Type TOP-Z 30/10

Art no. 2059858




Speed n 2000 / 2400 / 2700 rpm



Current at 3~400V I 0.32 / 0.43 / 0.77 A

Current at 3~230V I 0.55 / 0.74 / 1.33 A

Capacitor –




Materials

Pump housing







Wilo-TOP-Z 40/7 (red brass + cast iron, 1~230 V)

Pump curves


Terminal diagram




0 1 2 3 4

0 10 20 30 40 50

0 0,5 1 1,5 2 2,5 3

0 2 4 6 8 10 12 14 16

v [m/s]

P1 [

W]

H [m

]

Q

[m3/h]

[lgpm]

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

max.350

300

250

200

150

100

50

0

min.

min.

0 2 4 6 8 10 12 14 16

max.

Wilo-TOP-Z 40/71~230 V - DN 40

L NPE

NL

WSK

WSK

Dimension drawing


PgPg

250

102

78 68

102 102

R 1/8

R 1/8

46

19380

66 66

125

DN 40

Ø 150Ø 110Ø 100Ø 84

6565

DN 32

4 x Ø14

4 x Ø19

Technical data

Type TOP-Z 40/7 TOP-Z 40/7

Art no. 2046637 2046631




Speed n 2400 / 2600 / 2700 rpm



310 / 330 / 340 W

Current at 1~230V I 1.54 / 1.60 / 1.62 A



Weight approx. m 13 kg 11.5 kg


Materials

Pump housing

Red brass (CC 499K) according to DIN EN 1982 and ac-cording to TrinkwV 2001 (drinking water ordinance)





357



Wilo-TOP-Z 40/7 (red brass + cast iron, 3~400/230 V)

Seco

ndar

y ho

t wat

er

Pump curves

Three-phase current

Terminal diagram



350

300

250

200

150

100

50

0

P1 [

W]

H [m

]

Q

7

6

5

4

3

2

1

0

[m3/h]

max.

min.

0 1 2 3 4

0 10 20 30 40 50

0 0,5 1 1,5 2 2,5 3

0 2 4 6 8 10 12 14 16

v [m/s]

[m3/h]

[lgpm]

[l/s]

0 2 4 6 8 10 12 14 16

min.

max.

Wilo-TOP-Z 40/73~400 V - DN 40

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Dimension drawing


PgPg

250

102

78 68

102 102

R 1/8

R 1/8

46

19380

66 66

125

DN 40

Ø 150Ø 110Ø 100Ø 84

6565

DN 32

4 x Ø14

4 x Ø19

Technical data


Art no. 2046638 2046632




Speed n 2400 / 2600 / 2700 rpm



Current at 3~400V I 0.32 / 0.44 / 0.70 A

Current at 3~230V I 0.55 / 0.76 / 1.22 A

Capacitor –


Weight approx. m 13 kg 11.5 kg


Materials

Pump housing









Pump curves

Three-phase current

Terminal diagram



800

600

400

200

0

0 1 2 3 4 5 6 7

0 25 50 75

0 0,5 1 1,5 2 2,5 3 3,5

0 5 10 15 20 25

0 5 10 15 20 25

v [m/s]

P1 [

W]

H [m

]

Q

[m3/h]

[lgpm]

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

max.

min.m

ax.

min.

Wilo-TOP-Z 50/73~400 V - DN 50

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Dimension drawing


PgPg

280

109

91 77

125 125

R 1/8

R 1/8

65

22497

66 66

140

DN 50

Ø 165Ø 125Ø 110Ø 99

7070

DN 50

4 x Ø14

4 x Ø19

Technical data


Art no. 2046639 2046633




Speed n 2000 / 2300 / 2700 rpm



Current at 3~400V I 0.69 / 0.92 / 1.38 A

Current at 3~230V I 1.19 / 1.60 / 2.38 A

Capacitor –




Materials

Pump housing

Red brass (CC 499K) accord-ing to DIN EN 1982 and according to TrinkwV 2001 (drinking water or-dinance)





359




Seco

ndar

y ho

t wat

er

Pump curves

Three-phase current

Terminal diagram



1200

1100

1000

900

800

700

600

500

400

0 1 2 3 4 5 6 7 8 9 10 11

0 20 40 60 80 100 120 140

0 0,5 1 1,5 2 2,5

0 5 10 15 20 25 30 35 40

0 5 10 15 20 25 30 35 40

v [m/s]

P1 [

W]

H [m

]

Q

[m3/h]

[lgpm]

9

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

max.

min.

min.

max.

Wilo-TOP-Z 65/103~400 V - DN 65

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Dimension drawing


PgPg

340

119

118 98

142 142

R 1/8

R 1/8

80

253102

66 66

170

DN 65

Ø 185Ø 145Ø 130Ø 118

8080

DN 65

4 x Ø14

4 x Ø19

Technical data


Art no. 2046640 2046634




Speed n 2500 / 2700 / 2850 rpm



Current at 3~400V I 1.30 / 1.55 / 2.42 A

Current at 3~230V I 2.25 / 2.68 / 4.19 A

Capacitor –




Materials

Pump housing








Wilo-TOP-Z 80/10 PN6 (red brass + cast iron, 3~400/230 V)

Pump curves

Three-phase current

Terminal diagram



1500

1400

1300

1200

1100

1000

900

800

0 2 4 6 8 10 12 14 16 18

0 50 100 150 200

0 0,5 1 1,5 2 2,5 3

0 10 20 30 40 50 60

0 10 20 30 40 50 60

v [m/s]

P1 [

W]

H [m

]

Q

[m3/h]

[lgpm]

9

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

max.

min.

min.

max.

Wilo-TOP-Z 80/103~400 V - DN 80

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Dimension drawing


PN 6

PgPg

360

119

135 108

162 162

R 1/8

R 1/8

95

256122

66 66

180

DN 80

Ø 200Ø 150

9098

Ø 132

4 x Ø 14

DN 80

Technical data


Art no. 2046641 2046635

Rated pressure PN 6



Speed n 2200 / 2500 / 2800 rpm



Current at 3~400V I 1.68 / 2.06 / 2.92 A

Current at 3~230V I 2.91 / 3.56 / 5.06 A

Capacitor –




Materials

Pump housing






361



Wilo-TOP-Z 80/10 PN10 (red brass + cast iron, 3~400/230 V)

Seco

ndar

y ho

t wat

er

Pump curves

Three-phase current

Terminal diagram



1500

1400

1300

1200

1100

1000

900

800

0 2 4 6 8 10 12 14 16 18

0 50 100 150 200

0 0,5 1 1,5 2 2,5 3

0 10 20 30 40 50 60

0 10 20 30 40 50 60

v [m/s]

P1 [

W]

H [m

]

Q

[m3/h]

[lgpm]

9

8

7

6

5

4

3

2

1

0

[l/s]

[m3/h]

max.

min.

min.

max.

Wilo-TOP-Z 80/103~400 V - DN 80

L1 L2 L3PE

L1 L2 L3

SSM

SSM

Dimension drawing


PN 10

PgPg

360

119

135 108

162 162

R 1/8

R 1/8

95

256122

66 66

180

DN 80

Ø 200Ø 160Ø 132

9098

8 x Ø 19

DN 80

Technical data


Art no. 2046642 2046636




Speed n 2200 / 2500 / 2800 rpm



Current at 3~400V I 1.68 / 2.06 / 2.92 A

Current at 3~230V I 2.91 / 3.56 / 5.06 A

Capacitor –




Materials

Pump housing







Secondary hot waterGlanded special pumps (single pumps)

Series description Wilo-VeroLine-IP-Z

DesignGlanded circulation pump in in-line design with threaded connection

ApplicationFor pumping potable water, cold and hot water (in accordance with VDI 2035) without abrasive substances, in heating, cold water and cooling water systems

Type key

Special features/product benefits• High resistance to corrosive fluids due to stainless steel housing and

Noryl impeller• Wide range of applications due to suitability for water with hardness values up to 5 mmol/l (28 °dH)

• All plastic parts that come into contact with the fluid fulfil KTW recommendations

� � � �

Example Wilo-VeroLine-IP-Z 25/6IP In-line pump (screw-end pump)-Z Circulation pump25/ Nominal connection diameter Rp6 Power capacity in approximation to the maximum

delivery head [m]

Technical data


Heating water (in accordance with VDI 2035) •Potable water and water for food-processing companies in accord-ance with TrinkwV 2001 (drinking water ordinance)

•



-8 to +110 °C

Standard version for operating pressure 10 bar



Motor/electronics

Motor protection


Insulation class F

• = available, - = not available

363



Series description Wilo-VeroLine-IP-Z

Seco

ndar

y ho

t wat

er


• Mechanical seal • Threaded connection• Motor with one-piece shaft

Materials• Pump housing and lantern: 1.4306• Impeller: Noryl• Shaft: 1.4571• Mechanical seal: Ceramic/graphite/EPDM


Accessories• Adapters• Motor protection switch

Pump curves

Wilo-Veroline-IP-Z

Q[m³/h]0,1 0,2 0,3 0,4 0,5 0,6 0,8 1,0 2,0 3,0 4,0

H[m]

0

0,5

1,0

1,5

2,0

2,5

3,0

3,5

4,0

4,5

IP-Z 25/6

IP-Z 25/2



Wilo-VeroLine-IP-Z 25/2, 25/6 (1~230 V, 50 Hz)

Pump curves Terminal diagram

Single-phase motor 1~230 V, 50 Hz

With attached capacitor

Q[lgpm]

[l/s]

0

00

0,51 2 3 4 5 6

5 10 15 20

0,5 1

0

2

1

3

4

5

6

H [m]

[m3/h]

Wilo-VeroLine-IP-Z 25/2Wilo-VeroLine-IP-Z 25/6

IP-Z 25/2

IP-Z 25/6

L

L1

N

N PE

C1C2

C

Dimension drawing

213

92

180

250

125 90

5882

G1½

136

241

132 14

8

G1½ x G2

Technical data

Type VeroLine-IP-Z 25/2 VeroLine-IP-Z 25/6

Art no. 4090293 4090295

Threaded pipe union Rp 1 Rp 1

Thread G 1½ G 1½


Nominal motor power P2 60 W 180 W

Nominal current 1~230 V, 50 Hz IN

0.79 A 1.47 A

Capacitor 4 �F 8 �F

Speed V 1380 rpm 2635 rpm


Materials

Pump housing 1.4306 1.4306

Lantern 1.4306 1.4306

Impeller Noryl Noryl

Pump shaft 1.4571 1.4571

Mechanical seal BQ1EGG BQ1EGG


365



Wilo-VeroLine-IP-Z 25/2, 25/6 (3~400 V, 50 Hz)

Seco

ndar

y ho

t wat

er

Pump curves Terminal diagram

Three-phase motor 3~230/400 V, 50 Hz

continuous line = Ydashed line = �3~400 V Y3~230 V �

Q[lgpm]

[l/s]

0

00

0,51 2 3 4 5 6

5 10 15 20

0,5 1

0

2

1

3

4

5

6

H [m]

[m3/h]

Wilo-VeroLine-IP-Z 25/2Wilo-VeroLine-IP-Z 25/6

IP-Z 25/2

IP-Z 25/6 L1 L2 L3 PE

W2 U2 V2

U1 V1 W1

Dimension drawing

213

136

241

9213

2 148

180

250

125 90

5858

G1½ x G2

G1½

Technical data

Type VeroLine-IP-Z 25/2 VeroLine-IP-Z 25/6

Art no. 4090292 4090294

Threaded pipe union Rp 1 Rp 1

Thread G 1½ G 1½


Nominal motor power P2 60 W 120 W


0.32 A 0.36 A


0.56 A 0.63 A

Capacitor – –

Speed V 1410 rpm 2765 rpm


Materials

Pump housing 1.4306 1.4306

Lantern 1.4306 1.4306

Impeller Noryl Noryl

Pump shaft 1.4571 1.4571

Mechanical seal BQ1EGG BQ1EGG



Solar thermal, geothermal, systemsGlandless pumps

Series overview

Series Wilo-Stratos ECO-ST Wilo-Star-ST Wilo-Star-RSG

Photo Product Group

Duty chart

Application Circulation in solar heating systems High-flow and low-flow solar thermal systems Geothermal systems, heating systems

Design Glandless circulation pump with thread-ed connection, EC motor and automatic power adjustment

Glandless circulation pump with thread-ed connection. Preselectable speed stages for power adjustment

Glandless circulating pump with screwed connection. Pre-selectable speed stages for power adjustment

Qmax 2.5 m3/h 4 m3/h 5.5 m3/h

Hmax 5 m 7 m 8 m


• Class A motor technology• Up to 80% electricity savings compa-

red to circulation pumps without speed control

• Maximum efficiency thanks to ECM technology

• Min. electrical power consumption: only 5.8 W

• Three times higher starting torque than conventional circulation pumps


• BA connection: For connection to ex-ternal monitoring units (e.g. building automation BA or DDC installations)

• Version RG with red brass housing• Version 130 with overall length of

130 mm

• Special hydraulics for applications in solar thermal systems

• Up to 30% less current consumption due to class B motor technology

• Pump housing with wrench attach-ment point


• Special hydraulics for utilisation in geothermal systems

• Pump housing with cataphoretic (KTL) coating for the prevention of corrosion from condensation formation

Further information Wilo online catalogue on www.wilo.com Wilo online catalogue on www.wilo.com Wilo online catalogue on www.wilo.com

0

1

2

3

4

0 0,5 1,0 1,5 2,0 Q[m³/h]

H [m

]

Wilo-Stratos ECO-ST

15(25)1-5

0

2

4

6

8

0 0,5 1,0 1,5 2,0 2,5 3,0 Q [m³/h]

H [m

]Wilo-Star ST

ST15(25)/4

ST15(25)/6

ST15/11

ST15/9

ST15(25)/7

0

1

2

3

4

5

6

H[m

]

0 1 2 3 4 5 6Q[m³/h]

Wilo-Star-RSG

Star-RSG 25/7, 30/7

Star-RSG 25/8, 30/8

367

Solar thermal, geothermal, systemsSystem separation, condensate lifting unit


Series overview

Sola

r the

rmal

, geo

ther

mal

,sy

stem

s

Name Series Wilo-Safe Wilo-DrainLift Con Wilo-DrainLift Con Plus

Photo Product Group

Duty chart

Application Floor heating systems of all kinds; sys-tem separation for oxygen-rich fluids

For pumping condensate, can be used in• Condensing boiler technology (an upstream neutralisation system must be used with oil-fired boilers)

• Air-conditioning and refrigeration systems (such as refrigerators and evaporators)

For pumping condensate in:• Condensing boiler technology (with oil-fired boilers, the lifting unit must be installed downstream of a neutrali-sation system)

• Air-conditioning and cooling systems (such as refrigerators and evaporators)

Design Complete system/basic device for hydraulic separation of floor heating systems

Automatic condensate lifting unit Automatic condensate lifting unit


• Complete system, completely installed and pressure-checked

• 2 inlet openings Ø 19-30 mm• Standard alarm contact (NC/NO contact)

• Simple installation• The motor unit can be rotated 180°.• Variable inlets/drains• Suitable for condensates with a pH value of 2.4

• Low-noise operation ( 45dB[A])• 4 condensate feeds Ø 30 mm• Large tank volume for long service life and for use with multiple installations

• Standard alarm contact (NC/NO contact)

• 3 different installation positions: under the ceiling, on the wall or on the floor

Further information




0 50 100 150 200 250 3000

1

2

3

4

5H[m]

Wilo-DrainLift Con

Q [l/h] Q/l/h420240 300 360180120600

Wilo-DrainLift Con Plus

0

1

2

3

4

5

H/m


Solar thermal, geothermal, systemsSystem separation for floor heating

Series description Wilo-Safe

Wilo-Safe WS 5-24 complete

Consisting of:WSG 5-24 Wilo-Safe basic unit, WSA 5 – 24 Wilo-Safe connector set, WSM 5 – 24 Wilo-Safe mixer

Wilo-Safe WS 5-24 E complete

Like WS 5-24, complete, but with electronically controlled pump, red brass and ceramic shaft for the floor circulation

Wilo-Safe basic unit WSG 5-24

Consisting of:Star-Z 25/6 floor-area pump with red brass housing, special heat exchanger WT 5-24 Ms/Cu, secondary pipe assembly, 2.5 bar safety valve, filling/drain cock, 2 multipurpose fittings with blocking and built-in thermometer 0 – 120 °C including immersion well, connection option for an expansion tank, 4-bar pressure gauge, 2 insulating shells made of environmentally safe EPP, with wall bracket and fixation material included

Output parameters for WS 5-24 complete

Primary circuit Secondary circuitThermal out-

put up to max.Volume flow Feed tem-

peratureReturn

tempera-ture

Volume flow Feed tem-perature

Return tempera-

ture[kW] [m3/h] [°C] [°C] [m3/h] [°C] [°C]

Conventional boiler 26 1,1 80 60 2.2 45 35Low-temperature boiler 22 0,95 70 50 1,9 40 30Condensing boiler 15 1,3 55 45 1,3 40 30

369



Series description Wilo-Safe

Sola

r the

rmal

, geo

ther

mal

,sy

stem

s

Wilo-Safe WSA 5-24 connection set

Consisting of:Primary circuit pump Star-RS 25/6, primary elbow with ventilation valve, thermometer, 0 – 120°C and screwed connections. WSA goes with WSG 5-24

Wilo-Safe heat exchanger WT 5 – 24, Ms/Cu

Consisting of: Heat exchanger• Jacket made of brass CuZn 36 Pb 2 As, x 10 mm• Ribbed helical coil made of copper SF-Cu, x 22 mm• Primary circuit (boiler side) through helical coil with G 1¼" male thread for feed and G 1½" for

return and connection Rp 1" for bypassing the 3-way mixer• Secondary circuit (floor heating system) through shell area of the heat exchanger with G 1½" or G 1¼" male thread for feed and return

Wilo-Safe mixer WSM 5-24

>Scope of deliveryConsisting of:3-way mixer (setting angle 90°), with two-sided scaling (0-10). WSM goes with WSG 5-24

>Technical data• Max. operating pressure: 6 bar• Max. differential pressure: 2 bar• Permissible temperature range: min. -30 °C, max. +110 °C• Required torque: Nm

>Materials• Housing, shaft, cone: Brass• Drive sleeve: Plastic• O-rings: EPDM elastomers

>Accessories>Wilo-Safe servo motor

For direct connection (possible without adapter plate) to the Wilo-Safe WSM mixer• For automatic control• 230 V, 50 Hz; 6.5 VA, 5 Nm, setting angle 90°, 2 min• Sticker (red/blue) provided for labelling the control button of the Wilo-Safe motor

>Wilo-Safe adapter platefor the set-up of commercially available servo motors (from model year ‘90) on the Wilo-Safe mixer WSM.Do not forget the attachment set or the servomotor control lever (to be provided by the cus-tomer).

11/2"

G 11/2"

47

86

Ø 73,5

48

G 1

"



Technical data Wilo-Safe

Wilo-Safe...


Heating water (in accordance with VDI 2035) •Water-glycol mixtures (max. 1:1; above 20% admix-ture, the pumping data must be checked) –



20-90 °C

Standard version for operating pressure 6 bar

Connections

Nominal flange diameter See dimension drawings



Motor/electronics



Dimensions/weights

Gross weight 18.0 kg


371

Solar thermal, geothermal, systemsCondensate lifting units


Series description Wilo-DrainLift Con

Sola

r the

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DesignAutomatic condensate lifting unit

Type key

Special features/product benefits• 2 inlet openings Ø 19-30 mm• Standard alarm contact (NC/NO contact)• Simple installation• The motor unit can be rotated 180°.• Variable inlets/drains• Suitable for condensates with a pH value of 2.4

ApplicationFor pumping condensate in:

• Condensing boiler technology (with oil-fired boilers, the lifting unit must be installed downstream of a neutralisation system)


Description/design2 intakes in the cover (Ø 19/30 mm) for condensate feed into the tank (1.2 l capacity). Ø10 mm hose connection on the pressure side with integrated non-return valve. The system can be installed in an upright position or wall-mounted using two fixation holes. The sys-tem starts and stops according to the signal of the integrated non-return valve; the alarm is triggered if the tank becomes full.

Scope of delivery• Condensate lifting unit, ready for connection• hose on the pressure side (Ø 10 mm, 5 m),• screws and anchors (2x) for wall-mounted installation• Installation and operating instructions

Accessories• Inlet adapter for connecting hoses with different diameters. Flexible connections Ø 24 mm to Ø 25/32/40 mm.

• Pressure hose 25 m length

Example: Wilo-DrainLift ConDrainLift Lifting unitCon Condensate



Pump curves, dimensions Wilo-DrainLift Con

Pump curves Wilo-DrainLift Con - 50 Hz - 2900 rpm

According to EN 12056-4, 6.1, flow velocity (in the pressure pipe) must be kept between 0.7 and 2.3 m/s.The stated Qmin values apply to the inside diameter of single-walled steel pipes.

00

1

2

3

4

5

6

120 240 360 480 600

Wilo-DrainLift Con

Q/l/h

H/m

373



Technical data Wilo-DrainLift Con

Sola

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Con1~230 V, 50 Hz

Motor

Power consumption P1 60 W

Nominal current IN 0.6 A

Insulation class B


Cable

Length of connecting cable 2 m

Mains plug •Type of connecting cable Non-detachable


Operating mode per pump S3-30%

Fluid temperature T +3 ... +50 °C

Connections

Pressure connection 10 mm

Inlet connection 19/30 mm

Bleeding –

Dimensions/weights

Gross volume V 1.2 l

Dimensions Width x height x depth 210 x 120 x 167 mm


Materials

Pump housing ABS

Tank material ABS

P1 refers to the maximum power consumption. All of the data applies to 1~230 V, 50 Hz and a density of 1 kg/dm3.

374 Wilo Building Services catalogue – 50 Hz – Wastewater and sewage – Edition 2011/2012 – Subject to change without prior notice


Dimension drawing Wilo-DrainLift Con

Dimension drawing

166,5

Ø10,5

120,2

131,5

205

74,5

375



Series description Wilo-DrainLift Con Plus

Sola

r the

rmal

, geo

ther

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,sy

stem

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DesignAutomatic condensate lifting unit

Type key

ApplicationFor pumping condensate in:

• Condensing boiler technology (with oil-fired boilers, the lifting unit must be installed downstream of a neutralisation system)


Special features/product benefits• Low-noise operation ( 45dB[A])• 4 condensate feeds Ø 30 mm• Large tank volume for long service life and for use with multiple in-stallations

• Standard alarm contact (NC/NO contact)• 3 different installation positions: under the ceiling, on the wall or on the floor

Technical data• Mains connection 1~230 V ± 10%, 50 Hz• Suitable for condensate with a pH value of 2.5• Condensate drainage connection Ø 10 mm• Protection class IP 20• Fluid temperature max. 65°C, for short periods 80°C (max. 1 min.)

Materials• Tank: ABS• Motor plate: PPO• Motor cover ABS• Impeller: ABS• Non-return valve: ABS• Valve ball: ABS• Shaft: AISI 303• Rings: EPDM• Screws and bolts (except motor screw): AISI 304L

Equipment/function• Pressure hose (5 m, Ø 10 mm)• Connecting cable for alarm signal (1 m)• Electrical connecting cable with plug (2 m)• Hose adapter Ø25/32/40 mm

Description/design4 intakes in the cover (Ø 30 mm) for condensate feed into the tank (2 l capacity). Ø10 mm hose connection on the pressure side with in-tegrated non-return valve. The system can be installed in free-standing form, suspended from the ceiling, or wall-mounted with two fastening holes. The system starts and stops according to the signal of the integrated non-return valve; the alarm is triggered if the tank becomes full.

Scope of delivery• Condensate lifting unit, ready for connection• Adapter for condensate feed Ø 25/32/40 mm,• hose on the pressure side (Ø 10 mm, 5 m),• screws and anchors (2x) for wall-mounted installation,• Installation and operating instructions.

Example: Wilo-DrainLift Con PlusDrainLift Lifting unitCon CondensatePlus Version



Pump curves, dimensions Wilo-DrainLift Con Plus

Pump curves

Q/l/h420240 300 360180120600

Wilo-DrainLift Con Plus

0

1

2

3

4

5

H/m

377



Technical data Wilo-DrainLift Con Plus

Sola

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Con Plus1~230 V, 50 Hz

Motor

Power consumption P1 70 W

Nominal current IN 0.67 A

Insulation class B


Cable

Length of connecting cable 2 m

Mains plug •Type of connecting cable Non-detachable


Operating mode per pump S3-30%

Fluid temperature T +3 ... +80 °C

Connections

Pressure connection 10 mm

Inlet connection 4x �30 mm

Bleeding –

Dimensions/weights

Gross volume V 2 l

Dimensions Width x height x depth 195 x 170 x 130 mm


Materials

Pump housing ABS

Tank material ABS

• = available, - = not available



Dimension drawing Wilo-DrainLift Con Plus

Dimension drawing

162,8

251,3

113,

7

23

23,713

0,0

107,5

71,4

84,5

262,0

171,0

4 x Ø30

379

AccessoriesPipe unions


Pipe unions

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Malleable cast iron screwed connections Installation dimensions

Screwed connections for circulation pumpsUnion inserts with female threads for connection to steel pipes (DIN 2440) with Whitworth pipe thread in accordance with DIN 10226-1

>Materials• Union insert / union nut:

- Malleable cast iron (GTW chromated)

>Scope of delivery1 set of screwed connections consisting of: 2 union nuts, 2 flat gaskets and 2 union in-serts

Note:Screwed connections are not included in the pump's scope of delivery.

G Rp

G

Rp

l0 l2

Screwed connections - pump configuration, dimensions and weights

Variable Dimensions Overall length Pipe connection size Weight (set)Rp/R G Øi l0 l2 DN, steel pipe

DIN 2440DN, copper

pipeDIN EN 1057

–

Unit – [mm] [mm] – – [kg]GTW 1For pumps with pump housing thread G 1½

Rp 1 G 1½ – 130180

184234 25 – 0,46

GTW 1 ¼For pumps with pump housing thread G 2

Rp 1¼ G 2 – 180 244 32 – 0,69


AccessoriesPipe unions

Pipe unions

Brass screwed connections Installation dimensions

Screwed connections for secondary hot water pumps and solar heating pumpsFig. A: Brass material (MS). Special union in-serts with Whitworth male thread (DIN 10226-1) and female thread for choice between threaded connections and solder joints to copper pipe (DIN EN 1057)

Fig. B: Brass material (MS). Union inserts with female threads for connection to copper pipes (DIN EN 1057) with Whitworth pipe thread in accordance with DIN EN 10226-1.

>Materials• Union nut:

- Malleable cast iron (GTW, chromated)- Brass (MS in type MS 3/4)

>Scope of delivery1 set of screwed connections consisting of: 2 union nuts, 2 flat gasket and 2 union in-serts, screw or soldering connection

Note:Screwed connections are not included in the pump's scope of delivery.

øi RGA

B G Rp

G

Rp

l0 l2

Screwed connections - pump configuration, dimensions and weights

Variable Dimensions Overall length Pipe connection size Weight (set) FigureRp/R G Øi l0 l2 DN, steel pipe

DIN 2440DN, copper

pipeDIN EN 1057

– –

Unit – [mm] [mm] – – [kg] –MS ½For secondary hot water circulation pumps with housing or valve male thread G 1

Rp ½ G 1 15 140 216 15 Ø 15 0,26 A

MS ¾For secondary hot water circulation pumps with housing thread G 1¼

Rp ¾ G 1¼ – 150 195 – R 3/4 0,34 B

MS 1For secondary hot water circulation pumps with housing thread G 1½

Rp 1 G 1½ 28 180 274 25 Ø 28 0,72 A

MS 1¼For secondary hot water circulation pumps with housing thread G 2

Rp 1¼ G 2 35 180 280 32 Ø 35 1,20 A

381

AccessoriesAdapter fittings


Wilo-R

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Flanged ring Wilo-RWilo-R adapters are provided for length compensation in pipe joints. Adapters R5, R12 and R22 made from bronze brass CW 612 N approved for drinking water circula-tion systems. Onsite pipe modification is re-quired if adapters are not available.

Adapter for length compensation, Wilo-R

Type New pump Pipe Dimensions Material Weight ap-prox.

DN G C DN l1 l2 – m

– mm – kg

R 24 25 G 1½ R 1½ 25 18 20 GG 0.3

R 1 25 G 1½ R 1½ 25 28 30 GG 0.4

R 2 25 G 1½ R 1½ 25 38 40 GG 0.5

R 5 25 G 1½ R 2 32 3 5 MS 0.1

R 6 25 G 1½ R 2 32 13 15 GG 0.4

R 7 25 G 1½ R 2 32 18 20 GG 0.5

R 12 25 G 1½ R 2¼ 40 3 5 MS 0.2

R 8 32 G 2 R 2 32 18 20 GG 0.4

R 9 32 G 2 R 2 32 23 25 GG 0.5

R 10 32 G 2 R 2 32 28 30 GG 0.5

R 14 32 G 2 R 2 32 38 40 GG 0.6

R 22 32 G 2 R 2 32 38 40 MS 0.9

R 11 32 G 2 R 2 32 68 70 GG 1.1

Note: Scope of delivery includes 1 adapter and 2 seals

DNG

Cl 2

l 0

l 1



Wilo-RF

Flanged ring, Wilo-RFThe Wilo-RF flanged rings are - with few exceptions - intended for length compen-sation with PN 6 flanges (RF 4, RF 5 and RF 6 and also in PN 16). For length compensation with PN 10/16 flanges, a pipe modification is required.

Flanged ring, Wilo-RF

Type New pump Pipe Version Dimensions Material Standard ver-sion for operat-ing pressure

Weight approx.

DN G C l1 l2 pmax m

mm bar kg

RF 7 25 G 1½

DN 25 (oval flange, hole circle D.80)

II – – GG 6 0.3

RF 10 25 G 1½ DN 25 I 25.5 30 GG 6 1.1

RF 9 25 G 1½ DN 40 I 15.5 20 GG 6 1.4

RF 13 25 G 1½ DN 50 I 25.5 30 GG 6 2.1

RF 1 32 G 2 DN 32 II – – GG 6 1.1

RF 2 32 G 2 DN 32 I 2.5 7 GG 6 1.4

RF 3 32 G 2 DN 32 I 15.5 20 GG 6 1.5

RF 4 32 G 2 DN 32 I 30.5 35 GG 6 1.8

RF 4 32 G 2 DN 32 I 30.5 35 GG 10/16 2.6

RF 0 32 G 2 DN 40 II – – GG 6 1.4

RF 8 32 G 2

DN 40 (square flange, hole circle D.90)

I 5.5 10 GG 6 1.1

RF 12 32 G 2 DN 40 I 5.5 10 GG 6 1.4

RF 11 32 G 2 DN 50 II – – GG 6 1.9

RF 5 32 G 2 DN 50 I 15.5 20 GG 6 1.8

RF 5 32 G 2 DN 50 I 15.5 20 GG 10/16 3.2

RF 6 32 G 2 DN 50 I 30.5 35 GG 6 2.1

RF 6 32 G 2 DN 50 I 30.5 35 GG 10/16 3.4

Note: The scope of delivery includes: 1 flange ring, 2 seals and screws

DNG

Cl 2

l 0

l 1

DNG

C

l 0

383



Wilo-F

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Wilo-F flange intermediate connecting piecesThe Wilo-F flange intermediate connecting pieces - with some exceptions - are intend-ed for length compensation with the flanges PN 6 or PN 16 . Onsite pipe modification is required if adapters are not available. The washers included in the scope of deliv-ery must be used for pumps that have com-bination flanges. F1-MS flange pieces are made of bronze brass CW 612 N and are approved for sec-ondary hot water circulation systems.

Intermediate flange connecting piece for length compensation, Wilo-F

Type New pump

Pipe Version Dimensions Material Standard version for oper-ating pressure

Weight approx.

DN C – l1 l2 Ø d – pmax m

– mm – bar kg

F 0 40 DN 40 I 13 15 91 GG 6 0.8

F 0 40 DN 40 I 13 15 91 GG 10/16 1.1

F 1 40 DN 40 I 28 30 91 GG 6 1.4

F 1 40 DN 40 I 28 30 91 GG 10/16 1.7

F 1-MS 40 DN 40 I 28 30 91 MS 6 1.6

F 1-MS 40 DN 40 I 28 30 91 MS 10/16 1.9

F 26 40 DN 40 I 48 50 91 GG 6 2.2

F 26 40 DN 40 I 48 50 91 GG 10/16 2.5

F 2 50 DN 50 I 8 10 106 GG 6 0.7

F 2 50 DN 50 I 8 10 106 GG 10/16 1.0

F 3 50 DN 50 I 18 20 106 GG 6 1.3

F 3 50 DN 50 I 18 20 106 GG 10/16 1.6

F 4 50 DN 50 I 28 30 106 GG 6 1.7

F 4 50 DN 50 I 28 30 106 GG 10/16 2.0

F 5 50 DN 50 I 33 35 106 GG 6 2.0

F 5 50 DN 50 I 33 35 106 GG 10/16 2.4

F 40 50 DN 50 II 158 160 – VA 10/16 7.4

F 9 65 DN 65 I 8 10 126 GG 6 0.9

F 9 65 DN 65 I 8 10 126 GG 10/16 1.3

F 10 65 DN 65 I 18 20 126 GG 6 1.5

F 10 65 DN 65 I 18 20 126 GG 10/16 1.9

F 11 65 DN 65 I 28 30 126 GG 6 2.1

F 11 65 DN 65 I 28 30 126 GG 10/16 2.5

F 28 65 DN 65 I 38 40 126 GG 6 3.1

F 28 65 DN 65 I 38 40 126 GG 10/16 3.4

F 29 65 DN 65 I 43 45 126 GG 6 3.2

F 29 65 DN 65 I 43 45 126 GG 10/16 4.5

F 41 65 DN 65 II 133 135 – VA 10/16 8.3

F 16 80 DN 80 I 8 10 141 GG 6 1.3

ød

DN

c

l 2l 0

l 1

DN

c

l 1 l 2



Wilo-F

F 17 80 DN 80 I 18 20 141 GG 6 2.2

F 30 80 DN 80 I 23 25 141 GG 6 2.5

F 30 80 DN 80 I 23 25 141 GG 10/16 3.3

F 18 80 DN 80 I 38 40 141 GG 6 3.7

F 42 80 DN 80 II 138 140 – VA 10/16 11.6

F 34 100 DN 100 I 33 35 161 GG 6 3.9

F 34 100 DN 100 I 33 35 161 GG 10/16 4.8

F 35 100 DN 100 I 53 55 161 GG 6 5.7

F 35 100 DN 100 I 53 55 161 GG 10/16 6.8

F 43 100 DN 100 II 188 190 – VA 10/16 13.3

Note: The scope of delivery includes: 2 seals and screws

Intermediate flange connecting piece for length compensation, Wilo-F

Type New pump

Pipe Version Dimensions Material Standard version for oper-ating pressure

Weight approx.

DN C – l1 l2 Ø d – pmax m

– mm – bar kg

385

AccessoriesThermal pump insulation


Wilo thermal insulation shells

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Wilo thermal insulation shells

>User benefits• Reduces the heat losses of the pump by up to 85 % (depending on the electrical power P1)

• Reduces the overall energy consumption of the heating system

• Saves energy costs• Resistant to moisture, salts, many acids,

most greases and solvents• Ensures even temperature distribution at the pump

• Protects the pump from outside moisture• Groundwater-neutral, propellant-free, formaldehyde-free

• 100 % recyclable• Fire resistance classification B2

>Field of application• Wilo screw-end pumps, 180 mm:Star-RS 25/2 to ...-RS 25/6,Star-RS 30/2 to ...-RS 30/6,Star-ST 25/...

• Wilo circulation pumps, 140 mm:Star-Z 20/1

• Wilo circulation pumps, 180 mm:Star-Z 25/2Star-Z 25/6

• Wilo energy-saving pumps, 180 mm:Star-E 25/1-3 to ...-E 25/1-5Star-E 30/1-3 to ...-E 30/1-5


AccessoriesCold water insulation for pumps

Wilo-ClimaForm

Wilo-ClimaForm

>Wilo-ClimaFormDiffusion-proof insulation of pump hous-ings in cold water applications (material: Armacell system).Suitable for single pumps of the series:

• Wilo-Stratos• Wilo-Stratos-Z• Wilo-TOP-S• Wilo-TOP-RL

For avoiding condensation formation on the surface of the pump housing and conse-quential damage caused by drips and corro-sion on the pump housing and on the rest of the system.

>Scope of deliveryLow-temperature insulation shell including Armaflex band for form-fitting sealing be-tween insulation and motor flange, installa-tion instructions and packaging. The processing materials required for the Arma-cell system (e.g. special cleaners, AF adhe-sive, UV protective coating) are to be pro-vided by the customer.

>Application benefits and field of applica-tion

• Industrially prefabricated low-temperature insulation shell for the fast insulation of pump housings and secure connection with onsite diffusion-proof pipe insulation man-ufactured by Armacell GmbH.

• Permitted temperature range of the fluid: -10 °C to +105 °C

• Simple contours and surfaces facilitate the application of any onsite surface coatings (e.g. coat of paint for UV protection, sheet metal application for impact protection)

• Smoother transition to ongoing pipe insula-tion: Pipe unions/counter flanges are en-closed by the insulation

• Dimensionally precise adjustment to the housing geometry reduces the hollow space between insulation and the pump housing and thus the inclusion of air and moisture

• The flexible elastomer insulation material can be cut and re-glued in situations where access for installation is difficult

Dimension drawing

b2

l0

b1

a2

a1

387

AccessoriesCold water insulation for pumps


Wilo-ClimaForm

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Dimensions, weights

For Wilo -... Dimensionsl0 a1 a2 b1 b2

mmStratos 25/1-4, 25/1-6, 25/1-10, 30/1-4, 30/1-6, 30/1-10 Stratos, Stratos-Z 25/1-8, 30/1-8

240 137 68 150.0 75

Stratos, Stratos-Z 30/1-12 240 145 75 150.0 75Stratos 32/1-10 on request on request on request on request on requestStratos 32/1-12 350 192 94 225.0 112.5Stratos 40/1-4 350 199 101 240.0 120Stratos, Stratos-Z 40/1-8 350 205 103 240.0 120Stratos 40/1-10 on request on request on request on request on requestStratos, Stratos-Z 40/1-12 380 207 107 240.0 120Stratos 50/1-8 380 219 112 260.0 130Stratos, Stratos-Z 50/1-9 Stratos 50/1-12 420 225 115 270.0 135

Stratos 50/1-10 on request on request on request on request on requestStratos 65/1-9 420 239 121 280.0 140Stratos, Stratos-Z 65/1-12 490 249 132 290.0 145Stratos 80/1-12 520 262 133 320.0 160Stratos 100/1-12 520 280 145 350.0 175TOP-S 30/4, 30/6, TOP-RL 30/4, 30/6.5 240 133 76 170.0 85TOP-S 25/5, 30/5, TOP-RL 25/5, 25/7.5, 30/7.5 240 117 62 144.0 72

TOP-S 25/7 240 110 62 176.0 88TOP-S 25/101) 240 121 68 188.0 94TOP-S 25/13 on request on request on request on request on requestTOP-S 30/7 240 117 68 176.0 88TOP-S 30/101) 240 121 68 188.0 94TOP-S 40/4 345 200 102 240.0 120TOP-S 40/71) 375 200 102 240.0 120TOP-S 40/10 370 200 100 240.0 120TOP-S 40/151) 375 210 106 260.0 130TOP-S 50/41) 375 210 106 260.0 130TOP-S 50/7 420 215 107 265.0 132.5TOP-S 50/10 420 215 107 265.0 132.5TOP-S 50/151) 490 250 202 265.0 132.5TOP-S 65/7 420 230 114 265.0 132.5TOP-S 65/10 (450 W) 470 230 113 280.0 140TOP-S 65/13, 65/15 490 230 112 285.0 142.5TOP-S 80/71) 500 260 140 320.0 160TOP-S 80/101) 500 240 120 320.0 160TOP-S 100/101) 520 270 137 345.0 172.51) Due to the complex geometry of the pump bodies, the insulation layer thickness specification of 19 mm may be fallen short of in certain areas with

this ClimaForm. If the following extreme operating conditions occur simultaneously: • Low fluid temperature (< 0°C)• High ambient temperature ( > 22°C) • High humidity (> 72%)

it is possible that limited condensation formation may occur locally on the surface of the ClimaForm. This will not impair the protective function of the pump. The same applies in the event that the ClimaForm insulation layer is squeezed to a lesser thickness.


AccessoriesService unit

Series overview

Switching plug “N”

For conversion in the terminal box of the three-phase pumps TOP-S/-Z as well as TOP-SD (2 plugs required) to existing mains voltage 3~230 V, 50 Hz. Weight approx. 30 g.The 3-stage switching of the pump is re-tained.

>Additional information Page• Series description. . . . . . . . . . . . . . . . . 390

Wilo direction-of-rotation indicator

Direction-of-rotation indicators (five x in the scope of delivery) for the non-contact monitoring/indication of the direction of ro-tation of glandless pumps.


DKG-II sensor of direction checking/service unit

Wilo service unit with extended function for electronic, non-contact monitoring of the exact direction of rotation (glanded and glandless pumps) as well as for testing pos-sible pump standstill (standard glandless pumps in single-phase or three-phase de-sign). Device includes 9 V battery (commer-cially available) and testing directions.


389



Series overview

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IR-Monitor

Operating and service unit for wireless data exchange for all Wilo pumps with infrared interface. For all pumps and standard motors for mon-itoring the direction of rotation, rotating field frequency and on state. Display (50 x 50 mm) for indicating the elec-trical and hydraulic actual values as well as the duty point of the pump, service infor-mation, device settings, etc. The device in-cludes Mignon AA alkaline batteries


IR-Module

Operating and service unit for wireless data exchange for all Wilo pumps with infrared interface, adaptable in the SDIO slot of a Pocket PC (PDA). The included Wilo soft-ware (CD ROM) is compatible with the Mi-crosoft Windows Mobile™ operating system and allows pump data records to be import-ed and saved, as well as the transmission of predefined pump settings.




Switching plugs/service units

Switching plug “N”

For conversion in the terminal box of the three-phase pumps TOP-S/-Z as well as TOP-SD (2 plugs required) to existing mains voltage 3~230 V, 50 Hz. Weight approx. 30 g.The 3-stage switching of the pump is retained.

>Equipment/functionThe simple conversion for connecting the pump to 3~230 V is achieved by replacing the standard 400 V speed/voltage plug in the terminal box of the pump with the 230 V switching plug (accessory).This retrofitting does not permit the connection of the pump to 1~230 V.No further wiring work is required.Manual variable speed switching with the plug is retained for 3 stages.

3 ~ 230 V 3 ~ 400 V

Wilo direction-of-rotation indicator

Direction-of-rotation indicator (five pieces in scope of delivery) for contact-free checking/display of the direction of rotation of glandless pumps.

>Equipment/functionThe indicator gets the energy from the motor stray field. A battery is therefore not required. It consists of a rotatable red-white disc which is located behind a transparent plastic cap. If it is held near an alternating current field, the disc begins to rotate in the same direction as the motor so that the pump's direction of rotation can be determined. If the disc begins to turn this means that the pump motor is in operation.

DKG-II sensor of direction checking/service unit

Wilo service unit with extended function for electronic, non-contact monitoring of the exact direction of rotation (glanded and glandless pumps) as well as for testing pos-sible pump standstill (standard glandless pumps in single-phase or three-phase de-sign). Device includes 9 V battery (commer-cially available) and testing directions.Three integrated, high-sensitivity sensors measure the stray field of the pump motor when the service unit is applied. Based on the time sequence of the sensor signals, the electronic unit determines

• the direction of rotation and• the rotation of the pump rotor and thus the conveyance of the fluid through the pump.Red and yellow LEDs indicate disrupted/un-disrupted pump operation quickly and clearly.

391



Series description Wilo-IR-Monitor

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Wilo-IR-Monitor

Fig.: Wilo-IR-Monitor; Operating and service unit for pump monitoring

ApplicationModern operating and servicing equipment for user-friendly remote control of the electronically controlled Wilo pumps with infrared in-terface of the following Wilo series:

- Stratos/Stratos-Z/Stratos-D/Stratos-ZD- Stratos GIGA- TOP-E/-ED- VeroLine-IP-E- VeroTwin-DP-E- CronoLine-IL-E- CronoTwin-DL-E

The IR-Monitor can be used in conjunction with all conventional glandless and glanded pumps without IR interfaces. It is capable of checking the direction of rotation, the rotating-field frequency and the current operating status of each pump and standard motor with the IR-Monitor.The extensive pump functions can be remotely monitored by wireless control with the IR monitor. All operating steps and status reports are clearly graphically displayed by an LC display.The functionality of the IR monitor is closely linked with the proper-ties of the high-efficiency and/or energy-saving pumps. The opera-tion of the IR monitor is similar to operating the pump; that is, chang-es and confirmations of newly set values is done by turning and pressing the red operating knob (single knob operation).The functional capacity has mainly been tailored for the use by con-tractors and service personnel.

VersionIndustrial standard due to its sturdy and robust plastic casing and the scratch-resistant monitor screen. A carrying case for additional pro-tection is also included in the scope of delivery.

Automatic connection setupThe information exchange between the IR-Monitor and the pump is wireless via infrared light. In the event of installation conditions in narrow spaces (e.g. a number of pumps installed closely side-by-side), an automatic connection setup prevents the simultaneous ac-tivation of different pumps and thus initiates the correct data ex-change between the desired pump and the IR-Monitor. Manual cod-ing of the individual pumps is not required.

Data storageAny operating data recorded immediately prior to a fault is saved in the pump and can be made further use of for data diagnostic purpos-es with the IR-Monitor.

Statistical functionsThe hydraulic output (volume flow) of the relevant pump can be viewed with the IR-Monitor in a statistical histogram.The load profile of the hydraulic system is thus perceivable during the course of a defined operating period.A non-fading data storage medium (EEPROM) is available for buffer-ing preset values.

Battery monitoringThe state of the (rechargeable) batteries is monitored on a continu-ous basis. A warning is displayed on the monitor when the capacity fades.

Technical data

Wilo-IR-Monitor


Vibration resistance DIN EN 60068-2-6

Operating temperature -10 °C to +40 °C

Storage temperature -20 °C to +70 °C

Transmission and reception range max. 8 m

Display 50 x 50 mm,with backlight that can be switched on

Power supply 2 Mignon alkaline battery cells 1.5 V size AA (included in the scope of delivery)

Service life approx. 24 hrs. when on and illu-minated

Data buffer EEPROM



Technical data

392 Subject to change 03/2011 WILO SE


Series description Wilo-IR-Monitor

Main menuThe main menu of the IR-Monitor is divided into 6 function menus:

Menu 1: “Communication”The menu initiates the automatic setup or a connec-tion between the IR-Monitor and the pump. The se-lective activation of individual pumps within a group of pumps � 1000 W is also possible here.

Menu 2: “Display”System data can be read here, e.g. actual electrical and hydraulic values, operating status, operating mode, fault messages.The display always distinguishes clearly between “Sin-gle pump” and “Double pump”.

Menu 3: “Operation”Dat can be both displayed and changed in this menu (current setpoint), e.g. control mode, setpoint, pump ON/OFF, disabling the manual operation level of the pump (pump ON/OFF, Ext. OFF and SSM are still active).

Menu 4: “Statistics”The Statistics menu provides a clear histogram of the hydraulic output (volume flow Q) for the analysis of operating periods. This makes the load conditions of the hydraulic system visible over a definable operating period. This menu also has an operating hours and op-erating data counter.

Menu 5: “Service”The service menu gives the user the option of fault di-agnosis, fault statistics, function tests of the pump, of the IR-Monitor and of the serial digital interface, as well as monitoring the direction of rotation and meas-uring the frequency of the rotating field.These two measurements can also be conducted for all conventional pumps without IR interface.

Menu 6: “Adjust”Language selection, contrast and time-out settings, changing and activating the personal password are available to adjust the IR-Monitor to suit individual re-quirements.

393



Series description Wilo-IR-Module

Acce

ssor

ies

Wilo-IR-Module

Fig.: Wilo-IR-Module: Operating and service unit for pump monitoring

ApplicationThe Wilo-IR-Module is, in conjunction with a commercially available PDA or Pocket-PC, a modern operating and service unit for wireless, convenient remote control of the electronically controlled Wilo pumps with infrared interface of the series Wilo ...

- Stratos/Stratos-Z/Stratos-D/Stratos-ZD- Stratos GIGA- TOP-E/-ED- VeroLine-IP-E- VeroTwin-DP-E- CronoLine-IL-E- CronoTwin-DL-E

The extensive pump functions can be adjusted remotely with the PDA/Pocket-PC wirelessly via the IR module. The pumps send back detailed operation and status data which are displayed in a readily comprehensible and clearly legible fashion on the monitor of the PDA / Pocket-PC. A program created by Wilo guarantees a clear struc-ture for all operation functions. Pump-specific data sets can be saved and archived as text (file format .rtf) or as tables (file format .xls), to-gether with information regarding installation site, date and time.The user continues to have access to all of the functions and pro-grammes that a PDA / Pocket-PC offers. The analysis and adjustment possibilities of the IR-Module are guaranteed to installers, planners and operators that electronically controlled pumps of the above-named series can be adjusted in optimum fashion in heating, ventila-tion and air-conditioning systems and that they can be documented throughout their entire life cycles.

VersionA PDA or Pocket PC is required to operate the IR-Module that must meet certain requirements:

- SDIO-capable cart slot- Windows Mobile version 5.0 operating system or higher-5 MB free memory (minimum)- Bluetooth interface for printer (optional)- CPU with 300 MHz pulse frequency- 64 MB ROM- 32 MB RAM- Display: 240 x 320 pixels

Updating the programThe current software for the IR-Module and the PDA / Pocket PC is available for download at the website: www.wilo.com.

Automatic connection setupInformation is exchanged between IR-Module and pump(s) in wire-less fashion via an infrared interface with 33 kHz or 455 kHz. The slow transmission with 33 kHz guarantees the compatibility of all ex-isting electronically controlled pumps with infrared interfaces. In the event of installation conditions in narrow spaces (e.g. a number of pumps installed closely side-by-side), an automatic connection set-up prevents the simultaneous activation of different pumps and thus initiates the correct data exchange between the desired pump and the IR-Monitor. No manual addressing of the individual pumps is re-quired for IR communication.

Data storageOperating data recorded immediately prior to a fault is stored in the pump and can be further used for diagnostic purposes with the R-Module and the PDA/Pocket PC.

Statistical functionsThe hydraulic duty point of the relevant pump can be viewed with the IR-Module in a statistical histogram. The hydraulic load of the pump can thus be monitored during a definable operating period.

Technical data

Wilo-IR-Module


Vibration resistance DIN EN 60068-2-6

Operating temperature -10 °C to +40 °C

Storage temperature -20 °C to +70 °C

Transmission and reception range max. 8 m, 15 °C

Display 50 x 50 mm,with backlight that can be switched on

Power supply provided viaPDA /Pocket PC

Service life depends on the selected PDA /Pocket PC

Data buffer EEPROM






Main menuThe main menu of the IR-Module enables access to ten function menus.

Function menu 1: “Communication”This function menu automatically establishes a con-nection between the IR-Module and the pump. All of the pumps detected in a single group (e.g. distributor) can be activated selectively here.

Function menu 2: “Display/Operating data”Hydraulic and electrical operating data is displayed in this function menu. Status signals and information on the pump mode can still be called up.

Function menu 3: “Operation”Operating data and status information are displayed in this function menu. Settings such as the selection of the control mode and setpoint changes can be defined at the same time.

Function menu 4: “Statistics”Statistical data is displayed in this function menu, which can also be reset here. A histogram shows the distribution in percent of the volume flow throughout the operating time. This makes the hydraulic load of the pump transparent.

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Function menu 5: “Service”This function menu makes a detailed fault diagnosis possible with the stored operating data that were present prior to the last error that occurred. The fault memory (FIFO principle) of the pump is read out and various self-tests can be carried out at the pump.

Function menu 6: “Adjust”This function menu allows you to select a specific lan-guage and international or US units for displaying op-erating data. In addition, the IR-Module software ver-sion can be updated.

Function menu 7: “Print”Data records of pumps can be printed out in this func-tion menu. Data transfer to a mobile printer is imple-mented by means of a Bluetooth interface. The printer must be configured separately.

Function menu 8: “Open”Saved data records for pumps are opened in this func-tion menu.

Function menu 9: “Save”Pump data records are saved in this function menu along with details concerning installation-specific designations. The date and time are automatically re-corded in the file name so that multiple storage of a data record is done in chronological order.The files are saved to the PDA and can be transferred to the PC.




Function menu 10: “Snap shot”Important data of the pump (from the CAN version) or the pump system can be displayed in summarised form here.

397

Switchgears and control devicesPlug-in modules, switchgears, motor protection, accessories


Series overview

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Plug-in modules: Wilo S1R-h

>Time switching for secondary hot water circulators

• Retrofittable plug-in module for time-sen-sitive ON/OFF control in secondary hot wa-ter circulation systems


Switchgears: Wilo-SK 601

>Time switch unit• Switchgear for automatic time-sensitive

On/Off control• For single-head pumps driven by single-phase or three-phase AC motors

• Maximum switching capacity, 10 A


Motor protection: Wilo-SK 602/SK 622

>Full motor protection relays• Full motor protection relays for pumps with thermal winding contacts (WSK)

• Wall-mounted device for pumps with sin-gle-phase and three-phase AC motors

• Additional potential-free run and fault sig-nals (only Wilo-SK 622)




Series overview

Control devices: Vario control system Wilo-VR-HVAC

>Switchgear for glandless and glanded pumps(electronically controlled stageless pumps and/or pumps with integrated frequency converter)

• Vario control system for infinitely variable performance control of pumps in the series TOP-E/-ED, Stratos/-D/-Z/-ZD, Stratos GIGA, IP-E/DP-E, IL-E/DL-E, IL-E…BF

• For the control modes � p-c and � p-v in heating and air-conditioning technology

• Pump performance splitting with up to 4 units

• Nominal power up to P2 = 22 kW• Speed range between 100 % and 40 %• Includes full motor protection apparatus


Control devices: Wilo-Comfort control system CRn

>Switchgear for glandless and glanded pumps(electronically controlled stageless pumps and/or pumps with integrated frequency converter)

• Comfort control system for stageless per-formance control of pumps in the series TOP-E/ED, Stratos/-D/-Z/-ZD, Stratos GIGA, IP-E/DP-E, IL-E/DL-E, IL-E...BF

• For all control modes in heating and air-conditioning technology

• Pump performance splitting with up to 6 units

• Nominal power up to P2 = 22 kW• Speed range between 100 % and 40 %


Control devices: Wilo-CC-HVAC System

>Switchgear for glandless and glanded pumps (Standard pumps with fixed speed)

• Comfort-control system for stageless per-formance control of commercially available circulating pumps with a three-phase AC motor

• For all control modes in heating and air-conditioning technology

• Pump duty splitting with up to 6 units (more units on request)

• Nominal power up to P2 = 200 kW (higher power on request)

• Speed range between 100 % and 40 %• Incl. motor protection device


399

Switchgears and control devicesPlanning guide


Pump performance control

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Pump performance controlLoad-specific excess pump capacityCirculation pumps for central heating and air-conditioning as well as the hydraulic pipe system must be designed to be capable to meet the maximum climatic requirements.These maximum load conditions, however, only exist on very few days during the heating/cooling season. A typical load curve for a central heating system is shown on the diagram. Centralised and de-centralised control systems intervene continuously in the system's hydraulics in order to make adjustments to the actual load situation; in most cases, they cause a reduction of the volume flow while at the same time increasing the pump delivery head. Such operating states are not economical for pump operations, since lower delivery heads would in fact be sufficient, particularly for a low volume flow; in addi-tion, the noise levels that would result must be avoided under all cir-cumstances.

Fig.: Typical load factor of a central heating system during a heating period of roughly 5500 hours

Operating range Heating days

Load

fact

or �

The Wilo solution: load-sensitive power adjustment

Control mode Pump type/pump model

Signal/control variable

Control system

Integrated infinitely variable differential-pressure control

Stratos/Stratos-ZStratos-PICOSmart/Smart A

TOP-EStratos GIGA

IP-E/IL-E

�p Standard equipment

Time-dependent activation/deactivation – single pumps

TOP-Z t SK 601Star-Z t S1R-h/SK 601Star-RS t SK 601

Double pump control

Stratos/Stratos-Z/Stratos-D/Stratos-ZD �p, t Stratos IF-Module

Stratos GIGA �p, t IF-ModuleTOP-E/-ED �p, t IF-ModuleIP-E/DP-E �p, t IF-ModuleIL-E/DL-E �p, t IF-Module

Variable performance control – single- and multi-pump systems Glandless and glanded pumps �p, ±T, �T, t,DDC (control by

building automation)CC system, VR system

Motor protection Glandless pump – SK 602/SK 622Building automation – – Wilo-Control

�p = differential pressure ±T = feed/return temperature �T = differential temperature t = time



Pump performance control

Need for controlDue to the constant further development of equipment for building services and the growing sensitivity towards energy consumption, three main factors were decisive for the use of controls for heating pumps in the past.

1. Optimisation of functionsAdjustment of the flow rate/heat volume flow to requirements, par-ticularly to stabilise hydraulic conditions and to reduce circulation losses.

2. Economic efficiencyReduction of the electricity consumption and operating costs, partic-ularly during partial or low-load operation (i.e. for more than 80% of the operating time).

3. ComfortAvoiding system noise, in particular flow noise and noise in the ther-mostatic valves.In the context of reducing CO2 emissions and environmental issues, saving electricity plays an ever more important role. It is widely known that generating power from fossil fuels produces significant levels of CO2 emissions. In Germany, engineers use the calculation principle that one kWh of electricity generated in a power station produces about 0.56 kg of CO2 in the form of emissions.The decisive factor for concentrating studies on pumps in particular is their proportionally high share of power consumption in the context of the energy balance of buildings. The causes for this are the high levels of operating hours as well as the familiar phenomenon of over-dimensioning heating pumps during the planning stage, factors which considerably add to the energy balance. Over-dimensioning by a factor of 2 to 5 times is quite frequent.

Pump performance control by speed variationOf the many methods developed and tried in the past to automatical-ly adjust the heating pump output to actual load demands, among them mechanical/hydraulic processes (bypass/throttling circuits etc.), the method of speed control has established itself on a lasting basis. Particularly high efficiency and easy handling have ensured the dominance of speed control, since ideally, the performance parame-ters volume flow, pressure difference and output directly relate to changes of speed.

n1/n2 = Q1/Q2 (n1/n2 )2 = H1/H2 (n1/n2)3 = P1/P2

For example, when the speed is doubled, the volume flow is increased by a factor of two and the delivery head by a factor of 4 while the in-put power must be about 7 to 8 times greater.

Fig.: Pump curves of a pump during operation at different speeds

Single-family house Large building

Pumps account for 10 –15% of the overall power consumption, because...

Pumps account for 5 – 8% of the overall power consumption

- There are two to four pumps (heating/sec-ondary hot water circulation/accumulator charging, etc.), each pump with about 1500 h to 5000 h operating time per year (depending on the application), i.e. with three pumps on average:

- 3 x 65 W x approx. 3500 a/h = approx. 700 kWh/a

- By comparison: average, statistical total power consumption for a single-family house = approx. 5000 to 8000 kWh

H (%)1,2n1,1n

1,0n0,9n0,8n0,7n0,6n

144121

10081644936

1,2n

1,1n

1,0n

0,9n0,8n0,7n0,6n

173

133

10073513421

Q[m³/h]

Q[m³/h]

P (%)

401



Selection guide (single pumps)

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FunctionON/OFF

Wilo-SR-/SK systemTime-dependent

1~ 3~

Wilo pump type WM

TOP-S 25/5SK 601

SK 601 + SK 602

TOP-S 25/7TOP-S 25/10 SK 601 + SK 602

TOP-S 25/13

SK 601TOP-S 30/4TOP-S 30/5TOP-S 30/7TOP-S 30/10 SK 601 + SK 602

TOP-S 40/4 SK 601

TOP-S 40/7 SK 601 + SK 602

TOP-S 40/10 SK 601 + SK 602

TOP-S 40/15 SK 601 + SK 602

TOP-S 50/4 SK 601 + SK 602

TOP-S 50/7 SK 601 + SK 602

TOP-S 50/10 SK 601 + SK 602

TOP-S 50/15 –

TOP-S 65/7 SK 601 + SK 602

TOP-S 65/10 SK 601 + SK 602

TOP-S 65/13 –

TOP-S 65/15 –

TOP-S 80/7 SK 601 + SK 602

TOP-S 80/10 –

TOP-S 80/15 –

TOP-S 80/20 –

TOP-S 100/10 –

TOP-RL 25/7.5 SK 601

–

TOP-RL 30/4 SK 601

TOP-RL 30/6.5 SK 601

TOP-RL 30/7.5 SK 601

TOP-RL 40/4 SK 601

Star-RS 15/4 SK 601

Star-RS 15/6 SK 601

Star-RS 25/2 SK 601

Star-RS 25/4 SK 601

Star-RS 25/6 SK 601

WM = wall-mounted installationSE = switch cabinet installationWM/SE = wall-mounted or switch cabinet installation3~ = three-phase motor1~ = single-phase motor

SK 602/SK 622 required as contactor and/or for full motor protection

Star-RS 25/7 SK 601 –

Star-RS 25/8 SK 601

Star-RS 30/2 SK 601

Star-RS 30/4 SK 601

Star-RS 30/6 SK 601

Star-RS 30/7 SK 601

Star-RS 30/8 SK 601

TOP-D 30/40/50 SK 601 SK 601 + SK 602

TOP-D 65/80/100/125 SK 601 + SK 602 SK 601 + SK 602

Star-Z 20/1 S1R-h –

Star-Z 25/2 S1R-h

SK 601 + SK 602

TOP-Z 20/4 SK 601

TOP-Z 25/6 SK 601

TOP-Z 25/10 SK 601 + SK 602

TOP-Z 30/7 SK 601

TOP-Z 30/10 SK 601 + SK 602

TOP-Z 40/7 SK 601 + SK 602

TOP-Z 50/7, 65/10, 80/10 –

FunctionON/OFF

Wilo-SR-/SK systemTime-dependent

1~ 3~

Wilo pump type WM

WM = wall-mounted installationSE = switch cabinet installationWM/SE = wall-mounted or switch cabinet installation3~ = three-phase motor1~ = single-phase motor

SK 602/SK 622 required as contactor and/or for full motor protection




Wilo pump type

FunctionVariable speed control, Wilo-CC system

Manual control mode

Differential pressure (!p) Temperature!p-c

Basic device DDC !p-v 1) Signal transmitter ±T !T3~ DDG 3)

WMTOP-S 25/5

– – – – –TOP-S 25/7

TOP-S 25/10 CC-HVAC 1 x 1.1 FC Basic equipment Basic equipment 10 Temperature module PT 100

TOP-S 30/4– – – – –TOP-S 30/5

TOP-S 30/7TOP-S 30/10 CC-HVAC 1 x 1.1 FC

Basic equipment Basic equipment

10

Temperature module PT 100 2)

TOP-S 40/4 – –

TOP-S 40/7CC-HVAC 1 x 1.1 FC

10

TOP-S 40/10 10

TOP-S 40/15 CC-HVAC 1 x 1.1 FC 20

TOP-S 50/4CC-HVAC 1 x 1.1 FC

10

TOP-S 50/7 10

TOP-S 50/10 10

TOP-S 50/15 CC-HVAC 1 x 2.2 FC 20

TOP-S 65/7 CC-HVAC 1 x 1.1 FC 10

TOP-S 65/10 CC-HVAC 1 x 1.1 FC 10

TOP-S 65/13 CC-HVAC 1 x 2.2 FC 20

TOP-S 65/15 CC-HVAC 1 x 2.2 FC 20

TOP-S 80/7 CC-HVAC 1 x 1.1 FC 10

TOP-S 80/10 CC-HVAC 1 x 2.2 FC 10

TOP-S 80/15 CC-HVAC 1 x 2.2 FC 20

TOP-S 80/20 CC-HVAC 1 x 3.0 FC 20

TOP-S 100/10 CC-HVAC 1 x 2.2 FC 10

Star-RS 25/2

– – – – –

Star-RS 25/4Star-RS 25/6Star-RS 30/2Star-RS 30/4Star-RS 30/6TOP-D 30/40/50

– – – – –TOP-D 65/80/100/125

WM = wall-mounted installation3~= three-phase motor1~= single-phase motor

1) The required volume flow transmitter is to be provided by the customer2) Temperature module PT 100 is to be ordered separately if required, the temperature sensor is to be provided by the customer3) Signal transmitter DDG is to be ordered separately (specify measurement range)

403




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Star-Z 20/1

– – – – –

Star-Z 25/2TOP-Z 20/4TOP-Z 25/6TOP-Z 25/10TOP-Z 30/7TOP-Z 30/10TOP-Z 40/7TOP-Z 50/7, 65/10, 80/10

Wilo pump type

FunctionVariable speed control, Wilo-CC system

Manual control mode

Differential pressure (!p) Temperature!p-c

Basic device DDC !p-v 1) Signal transmitter ±T !T3~ DDG 3)

WM

WM = wall-mounted installation3~= three-phase motor1~= single-phase motor

1) The required volume flow transmitter is to be provided by the customer2) Temperature module PT 100 is to be ordered separately if required, the temperature sensor is to be provided by the customer3) Signal transmitter DDG is to be ordered separately (specify measurement range)



Selection guide (double pumps or 2 single pumps)

Wilo pump type

FunctionVariable speed control

Wilo-CC systemManual control

modeDifferential pressure (!p) Temperature

!p-cBasic device DDC !p-v1) Signal transmitter ±T !T

Double pumps 2 single pumps 3~ DDG 3)

WM – 2 x TOP-S 25/5 – – – – –

– 2 x TOP-S 25/7 – – – – –

– 2 x TOP-S 25/10 CC-HVAC 2 x 1.1 FC Basic equipment Basic equipment 10 Temperature module, PT 100 2)

– 2 x TOP-S 30/4 – – – – –

TOP-SD 30/5 2 x TOP-S 30/5 – – – – –

TOP-SD 32/7 2 x TOP-S 30/7 – – – – –

– 2 x TOP-S 30/10 CC-HVAC 2 x 1.1 FC Basic equipment Basic equipment 10 Temperature module, PT 100 2)

– 2 x TOP-S 40/4 – – – – –

TOP-SD 40/3 2 x TOP-S 40/7 CC-HVAC 2 x 1.1 FC

Basic equipment Basic equipment

10

Temperature module, PT 100 2)

TOP-SD 40/7 2 x TOP-S 40/7 CC-HVAC 2 x 1.1 FC 10



– 2 x TOP-S 50/4 CC-HVAC 2 x 1.1 FC 10




– 2 x TOP-S 65/7 CC-HVAC 2 x 1.1 FC 10




– 2 x TOP-S 80/7 CC-HVAC 2 x 1.1 FC 10




– 2 x TOP-S 100/10 CC-HVAC 2 x 2.2 FC 10

– 2 x Star-RS 25/2 r

– – – – –




Star-RSD 30/4 2 x Star-RS 30/4 r

Star-RSD 30/6 2 x Star-RS 30/6 r

WM = wall-mounted installation3~ = three-phase motor1~ = single-phase motor

1)The required volume flow transmitter is to be provided by the customer2)PT 100 temperature module is to be ordered separately if required, the temperature sensor is to be provided by the customer3)DDG signal transmitter is to be ordered separately (specify measurement range)

405



Selection guide

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Control function Time Tempera-ture

Differential temperature

Differential pressure Differential pressure with temperature

controlh T !T !p Feed Return

Switchgear/control device type

Pipe systemApplication/operating mode W

ilo-S

K 60

1

Wilo

-S1R

-h

Wilo

-CC-

HVAC

…

Wilo

-CRn

...

Wilo

-CC-

HVAC

…

Wilo

-CRn

....

Wilo

-CC-

HVAC

…

Wilo

-CRn

....

Wilo

-VR.

...

Wilo

-Str

atos

...W

ilo-T

OP-

E…

2-pipe system with thermostatic valves • – – – – – • • • • •

2-pipe system with manual control valves • – • • – – – – – – •

1-pipe system with room heating areas • – • • – – – – – – •

1-pipe system with panel heating • – • • – – – – – – •

Partial gravity • – – – – – – – – – –

Open system • – – – – – – – – – –

Boiler admixture for - minimum return tempera-ture - minimum volume flow

• • • • – – – – – – –

Primary circuit – – – – • • • • • – –

Primary circuit with condensing boiler – – • • • • – – – – •

Secondary hot water circula-tion • • – – – – – – – – –

Ventilation/air-conditioning systems – – • • • • – – – – –

This selection guide applies to installation systems which are designed according to the German Heating Installation Regulation (HeizAnlV) and the German Energy Savings Ordinance (EnEV).



Series description Wilo-S1R-h

Time switching for secondary hot water circulatorsFor the pump types Star-Z 20/1 and Star-Z 25/2 EM

• Time-dependent ON/OFF switch for secondary hot water circulation pumps

• 24h clock timer (1/4h cycle) switches the pump ON/OFF at preset op-erating times

• Fixed-speed version• Special version for day/week programme and battery backup, with

digital display: Type S1R-h (digital)

Designation key:Example: Wilo-S1R-hS Switchgear1 SwitchON/OFFR Automatic controlh Type of control time h

Technical dataOperating voltage: 230 V, 50 HzIndex of protection: IP 42Maximum ambient temp.: 40 °C

InstallationSafe-to-use plug-in technology enables unproblematic automation of pump performance adjustment according to requirements for both initial installation and retrofitting.Basic plug-in module can be replaced according to the sequence dis-played below.No separate electrical connection required!

Fig.: Pump with standard module

Fig.: Dismantling of the standard module

Fig.: Installation of the time module S1R-h

Fig.: Modules completely exchanged

407



Series description Wilo-SK 601

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For wall-mounted installation for the automatic, time-dependent activation/deactivation of Wilo single pumps with single-phase or three-phase motor.

Switching function• Time-dependent automatic activation/deactivation via clock timer at adjustable times (every ¼ hour).

• Parallel control of several pumps up to maximum rating is possible.Clock timer in special version with day/week programme and battery backup (120 hours)

Dimensions in mmFixation elements provided by the customer

Technical data

Direct connection for alternating current (EM) without thermal wind-ing contacts (WSK). For three-phase or single-phase current with WSK, only in combination with SK 602 or contactor.

Connecting cable (provided by the customer)

108

130

84 56

10

Ø 4

Operating voltage: 230 V/50 HzProtection class: IP 31Rating: max. 10 APower dissipation: 1.7 WMaximum ambient temp.: 40 °CWeight: 0.25 kg

Mains –> SK 601 –> pumpEM: 3 x 1.5 mm2 (10 A slow-blow)

Mains –> SK 602EM: 3 x 1.5 mm2 (16 A slow-blow)DM: 5 x 1.5 mm2 (16 A slow-blow)

SK 602 –> SK 601EM/DM: 4 x 1.5 mm2

SK 602 –> PumpEM with WSK: 5 x 1.5 mm2

DM with WSK: 7 x 1.5 mm2

DM without WSK: 4 x 1.5 mm2


Switchgears and control devicesMotor protection

Series description Wilo-SK 602, Wilo-SK 622

Wall-mounted unit for the electrical connection of single-phase and three-phase pumps with integrated thermal winding contacts (WSK) for monitoring the winding temperature (full motor protec-tion).Automatic reactivation of pump after power failure. After being tripped by full motor protection, the motor remains deactivated until it is unlocked manually.

Device version SK 602Includes the contactor for full motor protection tripping, the On/Off switch, a run signal light, terminals for external potential-free activa-tion/deactivation and terminal rail.

Device version SK 622As with SK 602, but also with potential-free contacts for external run and fault signals and fault signal light.

Technical data

Connecting cable (provided by the customer)

Dimension drawing

Dimensions in mmFastening elements for wall-mounted installation onsite

Motor protectionService life and operational reliability of a circulation pump depend to a great extent on the choice of the correct motor protection. The se-lection of the correct motor protection is a decisive factor for the service life and operational reliability of a circulation pump. Motor protection switches are no longer suitable for multi-speed pumps, since their motors have deviating nominal currents in the different stages, which require fuses for each of these stages.

Motor fuse protection in Wilo pumps can be ensured as follows:Blocking current-proof motors: No motor protection requiredThe pump motors are designed in such a way that current flowing through the winding cannot cause any damage in the event of over-loading or blocking. This applies in the same way to single-phase and three-phase versions according to the nominal motor power of the following pump series:

Pumps with full motor protection and Wilo-SK 602/622 tripping unit or Wilo switchgear/control deviceImplementation of full motor protection by means of thermal wind-ing contacts (WSK) within the stator windings. This applies in the same way to single-phase and three-phase versions according to the nominal motor power of the following pump series:

Operating voltage:SK 602/SK 622 1~230 V, 3~400 VFrequency: 50 HzMax. motor power P2: 3 kWPower dissipation: 4 WProtection class: IP 31Maximum ambient temp.: +40 °CWeight: 0.25 kg

SK 6222 potential-free contactsMax. contact load: 250 V/1 A/150 VA eachRun signal: NO contactFault signal: NO contact

Connecting cable between SK and pumpSingle-phase current (1~): 5 x 1.5 mm2

Three-phase current (3~): 7 x 1.5 mm2

Series 1~ 3~Star-RS/-RSD P2 � 40 W –TOP-S/-SDTOP-Z P2 � 90 W1)

TOP-D P2 � 20 W –1) Internal protection against unacceptably high winding temperatures

Series 1~ 3~TOP-S/-SDTOP-Z P2 � 180 W –

TOP-D 60 W � P2 � 320 W

108

130

84 56

10

Ø 4

409

Switchgears and control devicesMotor protection


Series description Wilo-SK 602, Wilo-SK 622

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Overview table of Wilo full motor protection tripping units

Tripping unit Wilo-SK 602 Wilo-SK 622Equipment

On/Off switch • •Terminals for external activation/deactivation • •Run signal light • •Fault signal light – •Potential-free contacts for external run signal – •Potential-free contacts for external fault signal – •Power contactor • •Set-up

Separate wall-mounted installation • •Alternative switch cabinet installation 1 – •Terminal box plug-in module – –Operating voltage

1~230 V • •3~400 V plus neutral conductor • •3~400 V without neutral conductor – –1) Onsite wiring to signal lamps in switch cabinet door.


Switchgears and control devicesWilo-Vario and Comfort control systems VR, CRn, CC

Performance features

Wilo-Control device…VR-HVAC CRn CC-HVAC

ApplicationsPump versions Glandless / glanded pumps Glandless / glanded pumps Glandless / glanded pumps

Pump types Electronically controlled pumps Standard / electronically controlled pumps

Standard pumps

Number of pumps 1–4 1–6 1–61)

Technical data

Complete device • Power supply for pumps required onsite •

Modular design • • •Nominal power range P2 0.37–22.0 kW 1.1–200 kW 0.37–200 kW2)

Activation types: Infinitely variable, analogue Infinitely variable, analogue /star-delta opt. direct / star-delta

Electrical connection standard model

3 ~ 400 V, 50/60 Hz or

1 ~ 230 V, 50/60 Hz

1 ~ 230 V, 50/60 Hz Power connection of the

pumps onsite

3 ~ 400 V, 50/60 Hz

Protection class 54 IP 00 + IP 42 standard / IP 54 optional IP 54

Permitted ambient temperature 0 °C to +40 °C 0 °C to +40 °C 0 °C to +40 °C

Speed range

Infinitely variable, analogue, 2–10 V, 3–10 V, 4–10 V pre-

selectable, Min. pump speed

acc. to name plate up to 100 %

Between 40 % and 100 % of the nominal motor speed

Between 40 % and 100 % of the nominal motor speed

Control modes(description on the following pages)

�pc • • •�p-c (TA) – • o

�p-q (m3/ h) – • •�p-v • • •TA (outside temperature), controller – • •T-abs (process temp.), controller – • •TF (feed temperature), controller – • •TR (return temperature), controller – • •�T-c – • •�T-v – • •Manual control mode (DDC) – • •Q-c – • o

Control and signalling functionsRemote speed adjustment (control input) – 0/4 - 20 mA

0/2 - 10 V 0/4 - 20 mA (standard)

0/2 - 10 V (opt. on request)

Remote setpoint adjustment – 0/4 - 20 mA0/2 - 10 V

0/4 - 20 mA (standard)0/2 - 10 V (opt. on request)

Run and fault signal visualisation • • •Control input “Setpoint switchover” – • •• = available, – = not available, o = optional on request1) Larger number of pumps on request2) Larger nominal motor power values on request

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“Overriding Off” control input • • •SBM • • •SSM • • •Fault-actuated switchover from frequency converter to mains operation

– – •

Fault-actuated switchover from duty pump to standby pump • • •Status display for pumps and frequency converters – • •Equipment features

Motor protection Integrated in pump WSK / SSM, integrated in pump

WSK / TS (PTC)/ TSA

Graphic display Menu navigation / symbol display Menu navigation / plain text display

Menu navigation / plain text display/symbol display

User-oriented menu navigation with multilingual plain text display

– • •

Manual control panel Manual / 0 / Auto Manual / 0 / Auto Manual / 0 / Auto

Fault memory 9 messages 35 messages 35 messages

Fault-actuated switchover • • •Pump kick • • •Run-time optimisation / pump cycling

Only time-dependent pump cycling • •

Pump duty splitting up to 4 pumps up to 6 pumps up to 6 pumps1)

PID controller • • •Integrated real time clock with sum-mer/winter time changeover. – • •Integrated individual/total operating hours counter • • •Service life optimisation for multi-pump systems – • •Conductivity testing of the actual value section • • •“Mains - Emergency - Operation” service selector switch for mainte-nance purposes

– • •

Night reduction to minimum speed and/or second controlled level by means of internal clock timer

– • •

Remote acknowledgement of collective fault signal

– o(with DDC printed circuit board)

o

Pilot pump function – • •Clock timer – • •Switchover to a second setpoint level

– o(with DDC printed circuit board)

•(max. 3)

Individual run and fault signals for pumps and converters

•(with options board)

o(with signal board) o


• = available, – = not available, o = optional on request1) Larger number of pumps on request2) Larger nominal motor power values on request




Manual / automatic switchover with external switch

– o(with control board) o

Connection option for a repair switch (potential-free contact)

– o(with control board) o

Accessories

Differential pressure sensor DDG • • •Temperature boards, KTY / PT 100 – • –

Temperature module, PT 100 – – •Temperature sensor, TSG – • –

Outdoor temperature sensor, KTY – • –

Outdoor temperature sensor PT 100 –•

(to be provided by the customer)•

PTC thermistor triggering relay –•

(to be considered on selection of the pump)

•(to be considered on selection of

the pump)Control board – o o

Signal board •(with options board) o o

DDC board – o o

Volume flow transmitter –(to be provided by the customer)

–(to be provided by the customer)

–(to be provided by the customer)

Special features

DPM (dual pump management)

not required for DPM with the fol-lowing series:

Stratos/-D / -Z/-ZD, TOP-E / -ED, Stratos GIGA

VeroLine IP-E, VeroTwin DP-E, CronoLine IL-E, CronoTwin DL-E


Stratos/-D / -Z/-ZD, TOP-E / -ED, Stratos GIGA



Stratos/-D / -Z/-ZD, TOP-E / -ED,Stratos GIGA



• = available, – = not available, o = optional on request1) Larger number of pumps on request2) Larger nominal motor power values on request

413



Control modes

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Differential pressure - constant (!p - c)

The differential pressure setpoint to be adjust-ed at the control devices is kept constant across the entire volume flow range. That means that any reduction of the volume flow (Q) caused by the throttling of the hydraulic control units will in turn adjust the pump out-put to actual system requirements by reducing the speed of the pump. Along with the change in speed, the power consumption is reduced to below 50% of the nominal power. The applica-tion of the differential pressure control re-quires a variable volume flow in the system. Peak-load operation, e.g. in conjunction with a double pump, is performed automatically and according to the load by the control system. If the controlled base-load pump is no longer able to supply the required load, the second pump is automatically cut in. The variable speed pump is then run down until the preset differential pressure setpoint value is reached.

Required accessories:• Differential pressure sensor, DDG

(see also “Performance features” table)

Fig.: Pump curve behaviour for infinitely variable constant differential pressure control (�p - c)

Δp-level = constant

Control range

Flow volume Q [%]

Q [%]

Del

ivery

head

H [

%]

Power

requ

irement

[%]

Control / savings range

Flow volume

approx. ± 2% Linearity/hysteresis



Control modes

Differential pressure - variable (!p - v)

When upgrading existing systems it is not al-ways possible to evaluate the index circuit which. Original installations have been com-pleted years ago and now, after installing ther-mostatic valves, noise problems have devel-oped. The index circuit of the system is not known or it is not possible to integrate the new sensor lines that are required. An extension of the control range is nevertheless possible using the �p-v control mode (recommended for sin-gle-pump systems). A processor unit of the control system adapts the differential pressure setpoint value to a preset variable differential-pressure curve by means of a comparison of the setpoint / actual value. In parallel operation, the differential pressure is kept constant at the design level after the first peak-load pump has been cut in.

Required accessories:• Differential pressure sensor, DDG

(see also “Performance features” table)

Fig.: Pump curve behaviour with infinitely variable differential pressure control (�p - v)

Del

iver

y he

ad H

[m]

Pow

er r

equi

rem

ent

P [%

]

36

16

100

n = 60%

n = 40%

n = 100%

25

12

100

Δp = constant

Control range

Control range / savings potential

n = 100%

n = 40%

Q [%]

Q [%]

n = 60%

415



Control modes

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Differential pressure - delivery-superimposed (!p - q)

In order to avoid the time and expenses associ-ated with index circuit evaluation (extensive and expensive cable routing, amplifiers, etc.), it is possible to override the differential pressure setpoint value directly with a signal propor-tional to delivery. Using this method, it is pos-sible, even with multi-pump systems, to achieve a control-range extension in spite of central measured-value acquisition (differen-tial pressure sensor at the pump).This method requires, in addition to the differ-ential pressure sensor which is to be fitted di-rectly on the pump system, the heating-circuit output or the input of the consumer rail, the provision by the customer of a volume-flow transmitter (0/4– 20 mA) to be installed in the system's main feed pipe.The use of the �p-q control is recommended for such systems whose index circuit or system performance are not known or in such cases where long signal distances cannot be bridged, particularly for such systems where volume flow transmitters are already available.

Required accessories:• Differential pressure sensor DDG• Volume flow transmitter (provided by the cus-tomer)*(also see “Performance features” table)

Fig.: Pump curve behaviour of a multi-pump system with infinitely variable delivery-superimposed differen-tial pressure control (�p - q)

Del

iver

y he

adH

[%

] Po

wer

requ

irem

ent

P [%

]

Flow volume Q [%]

Dp = constantDp = delivery-

superimposed

Key:

Pu H = main pumpPu S = peak load pumpQ V = full-load flow volumeQ T = part-load capacityP 1V = full-load power

consumptionP 1T = part-load power

consumption



Control modes

Differential pressure - temperature superimposed (!p - T)

The operational performance of the hydraulic system can be further optimised by adapting the differential pressure setpoint value for pump output control according to a superim-posed reference variable (e. g. outdoor temper-ature). The differential pressure setpoint value and thus the pump output is reduced with ris-ing outdoor temperatures, it is increased with falling outdoor temperatures.

Required accessories:• Differential pressure sensor DDG• Temperature board KTY 10or

• Temperature board PT 100• CC temperature module PT 100

(see also “Performance features” table)• Process temperature sensor or outdoor tem-perature sensor, PT 100 or KTYFig.: Differential pressure setpoint variation according to a temperature

Temperature T[C]

Dif

fere

ntia

l pre

ssur

e se

tpoi

nt ∆

p [m

]

max.

min.

+ 50 - 20

417



Control modes

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Differential temperature control (!T)

Heating/air-conditioning systems vary in terms of their cooling/heating requirements accord-ing to outdoor temperature fluctuations. A number of installations are installed without actuating units or the option of controlling the volume flow (single-pipe heating systems, pri-mary circuits, etc.). Moreover, pure throttling or bypass controls are highly uneconomical. The secondary power consumption (electricity) for the pump drive is also unnecessarily high during the transition period.The differential-temperature control �T is one option for maintaining a constant difference between feed and return temperatures as a re-sult of weather- and usage-dependent tem-perature spread. The heat flow becomes varia-ble due to the changes in flow rates and the transferred heating/cooling capacity can be controlled independently of feed or return temperatures. Differential-temperature con-trols should therefore only be used with indi-vidual consumers or with systems with a known control time constant to be able to use them in a straightforward manner.

Required accessories:• Temperature board, KTY 10or


(see also “Performance features” table)• Temperature sensor, TSG or PT 100 (provided

by the customer)

Fig.: Volume flow variation according to the temperature spread

Tem

pera

ture

T[C

]

Q [%]

Feed temperature

Return temperature

25

20

90

70

100

T



Control modes

Temperature control (±T)

With the case of pump control according to the temperature, the control signal (±T) results in a variation of pump output, but there is no ad-justment of the variation or its results by means of feedback of the comparison of the setpoint/actual value.Fixed motor speeds have been assigned to the pump for specific feed/return temperatures ac-cording to an empirically predetermined pump curve.A falling feed temperature (+T) or a rising re-turn temperature (-T) will result in automatic speed reduction and thus the reduction of the pump performance input.Temperature control ±T can only be applied to single pump operation. Feed or return temperature-sensitive peak-load operation is technically not feasible.

Required accessories• Temperature board, KTY 10or


(see also “Performance features” table)• Temperature sensor, TSG or PT 100 (provided

by the customer)

Fig.: System diagram of the infinitely variable temperature control

Heating curves, basic temperature

Min. boundary

Del

ivery

head

Po

wer

con

sumpt

ionP

1[%

]

Outside temperature

Pump performance diagram Q/H

Pump performance diagram Q/P

Flow volume Q [%]

Retu

rn te

mpe

ratu

re –T

[C]

H [%

]

Feed

tempe

ratu

re+

T [C

]

TA [C]

Control range, adjustable from 5°C to 50°C, e.g. 30°C

Max. boundary

Flow volume Q [%]

Control range

max. n = 100 %

min. n = 60 %

max. n = 100 %

min. n = 60 %

Energy savings

419



Control modes

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Variable differential temperature (!T - v)

The �T-v control function is particularly suita-ble for pump output control in single-pipe heating systems, district heatings, systems with condensing boiler technology and cooling systems. The �T-v control mode ensures that the differ-ential temperature is spread variably according to another temperature, e.g. the outdoor tem-perature. This means that only the water quan-tity required for heat transfer is circulated. This leads to significant energy savings on the drive side. Furthermore, the return temperature can also be drastically reduced. The large tempera-ture spread improves the efficiency of boilers or heat exchangers, and limits the return tem-perature, as required e.g. in most district heat-ing networks.

Required accessories:• Temperature board, KTY 10or


(see also “Performance features” table)• Temperature sensor, TSG or PT 100

(provided by the customer)• Process temperature sensor or outdoor temperature sensor, PT 100 or KTY

Fig.: Differential temperature according to the process or outdoor temperature

Fig.: Effect on the differential temperature

Diff

eren

tial

tem

pera

ture

ΔT

[°K]

Outside, process temperature [°C]

ΔT

Feed temperature

Return temperature

Tmin Tmax

Outside, process temperature [°C]

Controller influence

negative positive

Diff

eren

tial

tem

pera

ture

– s

etpo

int [

°C]



Control modes

Constant volume flow control (Q - c)

The volume flow which is set at the CR device is kept constant. If the volume flow Q de-creases, the speed of the pump system is increased until the set volume flow is reached again. If the volume flow increases, the speed is reduced so that only the required rate is pumped.

The Q-c control function is applied practically in such cases where a constant, adjustable vol-ume flow is to be pumped. Such cases are for example cooling systems, cooling towers, test stands or systems for water supply, water treatment and sewage disposal. Flow rates of 2 – 2000 m3/h can be controlled.

Examples of the application of flow rate con-trols:

• Mixing of chemically different well waters in an elevated tank for establishing a consistent wa-ter quality

• Delivery of cold and cooling water according to the connected cooling towers or consumers

• Mixing sewage (municipal and industrial appli-cations) for achieving a defined untreated sewage composition, adapted to the sewage treatment in a sewage treatment plant

• Dosing of chemicals in chemical and environ-mental engineering

• Agricultural irrigation

Required accessories:• Flow rate meter provided by the customer • Monitoring of limit values is to be implemented onsite (system protection)

Fig.: Principle of the constant volume flow control

Pressure - constant (p - c)

The constant pressure control mode (p - c) is suitable for use in conjunction with open pipe systems, e.g. water supply and pressure boost-ing applications.The pump output is adapted according to wa-ter requirements (pressure-dependent) along a setpoint level. Multi-pump systems require the activation and deactivation of base-load and peak-load pumps according to requirements. Fluid hammers caused by premature deactiva-tion and immediate reactivation are thus fully eliminated.In a pressure boosting system, the base-load pump is deactivated via the control system at Q = 0(also see “Performance features” table).

Fig.: Constant pressure control (p - c) using a 3-pump system as an example

Qmin Qmax

Del

iver

y he

ad H

[m]

Delivery rate Q [m³]

Qset

Del

iver

y he

adH

[m

] Switch-off pressure levelpeak-load pumppOff

Pipe network parabola

Set pointlevel

Pump 3Switch-onpressure levelpeak-load pump p On

Pump 1 Pump 2

Flow rate Q

421

Switchgears and control devicesSwitchgears


Series description Wilo-VR-HVAC system

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VR-HVAC systemDigitally controlled, infinitely variable Vario control system for elec-tronically controlled glandless pumps and glanded pumps in the Stratos, VeroLine-IP-E and CronoLine-IL-E series, for setting up indi-vidual and multi-pump systems.

The typical field of application of the Wilo-VR-HVAC-System is water circulation in heating, ventilation, cooling and air-conditioning systems of larger buildings like hospitals, hotels, schools, department stores, industry systems, residential, commercial and public buildings. With the latest pump technology and digital control electronics, the Wilo-VR-HVAC system is able to meet any requirements for new in-stallations and refits:

• For all glandless and glanded pumps with integrated power electron-ics up to P2 = 22 kW nominal power.

• For pump duty splitting with up to 4 units (to make best use of the low-power split units in low-load operation).

• Avoiding flow or cavitation noise.• Reduction of operating costs due to energy savings.

Operating principleThe control device is for controlling and regulating circulation pumps with electronic control or integrated pump output electronics. The differential pressure of a system is controlled according to the load with appropriate signal transmitters. The controller affects the fre-quency converter which has an effect on the pump speed. A modifi-cation of the speed changes the delivery head and thus the power output of the single pumps. According to load requirements, pumps are activated or deactivated. The control device can control up to 4 pumps.

Equipment features- PID controller- Lockable main switch- Graphical LC display for the indication of all values and operating states

- Red-button technology (one-button operation)- LEDs for indicating operation standby, pump(s) in operation, faulty pump(s)

- Circuit breakers and output terminals for the power supply of pump(s)

- Integrated signal board (option)-Automatic pump cycling- Emergency operation as an option- Selection of a standby pump

Infinitely variable speed controlAn electronic Wilo DDG differential pressure sensor delivers the actu-al differential pressure value as 4 - 20 mA current signal. Then the controller maintains the differential pressure at a constant level by means of the comparison of the setpoint/actual values. If there is no “External Off” signal and no fault, at least one pump is running. The pump speed depends on the load. If the required output cannot be covered by this pump (base-load pump), another pump is cut in, the speed of which is then controlled according to the reduction to the setpoint. Pumps, which are already running, keep operating at maxi-mum speed (peak-load pumps). If the demand decreases to such an extent that the controlling pump runs at its lowest output range and is not needed to cover the demand, this pump is deactivated and the control function is assigned to another pump which has previously been running at maximum speed.Control modes �p-c and �p-v can be pre-selected in the menu. Only the first pump is controlled in �p-v mode. If more pumps are cut in, these are adjusted according to the �p-c curve.

Control modesThe following control modes can be preselected for electronic per-formance control with the Wilo-VR-HVAC system

• For variable-delivery systems (e.g. heating systems with thermo-static valves):

• Constant differential pressure control (�p-c)• Variable differential pressure control (�p-v)

Control and signalling functionsThe standard Wilo-VR-HVAC system has an extensive range of con-trol inputs/outputs for integration into external monitoring units to be provided by the customer:

-Analogue output, �pout (0 - 10 VDC), for indicating the actual value of the differential pressure sensor

-Activation/deactivation via external potential-free contact- SSM collective fault signal as potential-free changeover contact - SBM collective run signal as potential-free changeover contact- IFS individual fault signal for each pump as potential-free changeover contact (optional)

- IRS individual run signal as potential-free changeover contact (optional)



Dimensions, weights Wilo-VR-HVAC system


Switchbox Dimensions Weight approx.Width x height x depth m

mm kg

VR-HVAC 1x0.37WM 400 x 300 x 120 10.5

VR-HVAC 2x0.37WM 400 x 300 x 120 11.0

VR-HVAC 3x0.37WM 400 x 300 x 120 9.5

VR-HVAC 4x0.37WM 400 x 300 x 120 10.0

VR-HVAC 1x0.55WM 400 x 300 x 120 6.0

VR-HVAC 2x0.55WM 400 x 300 x 120 10.0

VR-HVAC 3x0.55WM 400 x 300 x 120 10.0

VR-HVAC 4x0.55WM 400 x 300 x 120 10.0

VR-HVAC 1x0.75WM 400 x 300 x 120 7.8

VR-HVAC 2x0.75WM 400 x 300 x 120 10.0

VR-HVAC 3x0.75WM 400 x 300 x 120 11.0

VR-HVAC 4x0.75WM 400 x 300 x 120 10.0

VR-HVAC 1x1.1WM 400 x 300 x 120 10.3

VR-HVAC 2x1.1WM 400 x 300 x 120 11.0

VR-HVAC 3x1.1WM 400 x 300 x 120 11.5

VR-HVAC 4x1.1WM 400 x 300 x 120 11.4

VR-HVAC 1x1.5WM 400 x 300 x 120 8.5

VR-HVAC 2x1.5WM 400 x 300 x 120 5.5

VR-HVAC 3x1.5WM 400 x 300 x 120 11.4

VR-HVAC 4x1.5WM 400 x 300 x 120 10.0

VR-HVAC 1x2.2WM 400 x 300 x 120 8.5

VR-HVAC 2x2.2WM 400 x 300 x 120 10.8

VR-HVAC 3x3.3WM 400 x 300 x 120 11.6

VR-HVAC 4x2.2WM 400 x 300 x 120 11.0

VR-HVAC 1x3.0WM 400 x 300 x 120 8.5

VR-HVAC 2x3.0WM 400 x 300 x 120 10.5

VR-HVAC 3x3.3WM 400 x 300 x 120 11.0

VR-HVAC 4x3.0WM 400 x 300 x 120 10.0

VR-HVAC 1x4.0WM 400 x 300 x 120 8.5

VR-HVAC 2x4.0WM 400 x 300 x 120 10.3

VR-HVAC 3x4.0WM 400 x 300 x 120 11.0

VR-HVAC 4x4.0WM 400 x 300 x 120 6.9

VR-HVAC 1x5.5WM 400 x 300 x 120 8.5

VR-HVAC 2x5.5WM 400 x 300 x 120 7.2

VR-HVAC 3x5.5WM 400 x 300 x 120 9.0

VR-HVAC 4x5.5WM 400 x 300 x 120 12.0

VR-HVAC 1x7.5WM 400 x 300 x 120 10.3

VR-HVAC 2x7.5WM 400 x 300 x 120 5.5

VR-HVAC 3x7.5WM 400 x 400 x 120 10.8

VR-HVAC 4x7.5WM 400 x 400 x 120 18.0

VR-HVAC 1x11WM 400 x 400 x 120 13.5

VR-HVAC 2x11WM 400 x 400 x 120 10.2

VR-HVAC 3x11WM 400 x 400 x 120 11,5

423




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VR-HVAC 4X11WM 600 x 600 x 250 42.0

VR-HVAC 1x15WM 400 x 400 x 120 10.5

VR-HVAC 2x15WM 400 x 400 x 120 13.0

VR-HVAC 3x15WM 600 x 600 x 250 38.0

VR-HVAC 4x15WM 600 x 600 x 250 35.5

VR-HVAC 1x18.5WM 400 x 300 x 120 10.5

VR-HVAC 2x18.5WM 400 x 300 x 120 12.8

VR-HVAC 3x18.5WM 600 x 600 x 250 41.0

VR-HVAC 4x18.5WM 600 x 600 x 250 35.5

VR-HVAC 1x22WM 400 x 300 x 120 10.5

VR-HVAC 2x22WM 400 x 300 x 120 13.1

VR-HVAC 3x22WM 600 x 600 x 250 40.0

VR-HVAC 4x22WM 600 x 600 x 250 42.0


Switchbox Dimensions Weight approx.Width x height x depth m

mm kg



Terminal diagrams Wilo-VR-HVAC system

Terminal diagram VR-HVAC 3~400 V Terminal diagram VR-HVAC 1~230 V

L1 L2 L3 PE

1 42...

1 42...

U V W PE

+24

V

SSM SBMExt.OFF

Sensor

IN

0...1

0 V

SSM

L1 N PE L1 N PE

1 42...

1 42...

+24

V

SSM SBMExt.OFF

Sensor

IN

0...1

0 V

SSM

425

Switchgears and control devicesWilo Comfort Control Systems CRn, CC


Series description Wilo-CRn, Wilo-CC

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Wilo-Comfort control systems CRn and CCDigitally controlled, stageless Comfort-control systems for gland-less and glanded pumps of all makes, single and multi-pump sys-tems.CRn version for stageless electronically controlled pumps or pumps with integrated frequency converter.CC version for conventional pumps with fixed speed.

Typical fields of application of the Wilo-Comfort control devices CRn and CC are water recirculation and water supply (e.g. pressure boosting)

- In residential, commercial and public buildings, hotels, hospitals, de-partment stores and for industrial buildings. The most contemporary digital control electronics allow all of the requirements demanded of the Wilo Comfort Control Systems to be met at the time of new in-stallation and retrofitting:

- For CRn version independent of the power via analogue control sig-nals 0 / 2 – 10 V or 0 / 4 – 20 mA

- For CC version for all glandless and glanded pumps with three-phase motors with a nominal power up to P2 = 200 kW (higher output val-ues and other voltages on request)

- For pump duty splitting with up to 6 units (to make best use of the low-power individual units in low-load operation)

-Avoidance of flow or cavitation noise- Lower operating costs due to energy savings- Speed control range between 100% and 40% of the nominal power.

Operating principleThe Wilo-Comfort control systems allow the infinitely variable elec-tronic adjustment of the pump output to meet the continuously var-ying operating conditions in the hydraulic system according to the control variables: pressure (p), volume flow (Q), temperature (T).

Equipment features- PID controller- Integrated real-time clock with summertime/wintertime change- Integrated individual/total operating hours counter- Service life optimisation for multi-pump systems- Motor protection due to connection of WSK and SSM (for CRn ver-sion)

- Motor protection due to connection of WSK, PTC TS and TSA (for CC version)

- Touch display with multi-colour backlight for CC version-Alphanumeric LC display in version CRn (4-line) with backlight- Status display for drives (e.g. pumps and frequency converters)- User-oriented menu navigation with multi-language plain text dis-play and/or symbol navigation

- Storage and display of extensive operating data- Defined display of fault signals and storage in the history memory- Conductivity test of the transmitter paths

Infinitely variable speed controlInfinitely variable speed control must be regarded as the ideal solu-tion to the problem of achieving 100% harmonious adjustment of the pump output to the actual operating states of the system.Unfortunately, its particular inherent capability of reducing the speed right down to a very low level – about 10–20% of the residual speed – cannot be implemented in practice in heating applications. Speed reductions in the range below 60% residual speed and the resulting drop in delivery head (delivery head as a quadratic function of speed) may result in malfunctions and sometimes to a breakdown in water distribution. In this case, the �p measuring point must be installed on what is called the index circuit of the system, i.e. the line or consumer with the greatest pressure losses. Extremely low speeds below 40% of the nominal speed can also lead to thermal and mechanical over-loading of the electric motors.

Signal line

Mains connection

Motor connection

or

Return Return sensor

Outside temperature sensor

Ext. offSSM0-10 Volt

6

Feed

Feed sensor

Mains supply connection

Mains supplyconnection

Mains connection



Series description Wilo-CRn, Wilo-CC

Control modesThe following control modes can be pre-selected for electronic pump output control with Wilo-Comfort control systems (also see “Per-formance features” table

• For variable-delivery systems (e.g. heating systems with thermostat-ic valves):

- Constant differential pressure control (�p-c)- Variable differential pressure control (�p-v)- Variable-delivery differential pressure control (�p-q)- Temperature-superimposed differential pressure control (�p-T)- Constant pressure control (p-c) for pressure boosting systems- Constant flow rate control (Q-c)• For constant-volume systems (e.g. cooling systems with heat ex-changers):

- Differential temperature control (�T)- Process temperature control (±T)- Variable temperature control (�T-v)

Control and signalling functionsThe Wilo-Comfort control systems provide extensive control inputs and outputs as standard equipment for integration in external moni-toring units provided by the customer (also see

- Remote setpoint adjustment (0 – 10 V/10 – 20 mA) preselectable (with CRn)

- Remote setpoint adjustment (4 – 20 mA) preselectable (with CC)-Activation/deactivation via external potential-free contact-Activation of frost protection via external potential-free contact

(only for heating/air-conditioning) via digital input- Low water cut-out switch via external potential-free contact (only for pressure boosting) via digital input

- Collective fault signal/collective run signal as potential-free change-over contact

- “Mains – Emergency – Operation” service selector switch for main-tenance personnel

- Switchover to second setpoint level (with CRn)- Switchover to second/third setpoint level (with CC)

The following optional control inputs and outputs are available:- Remote acknowledgement of the collective fault signal- Switchover to manual control mode- Individual run and fault signals for pumps and converters- Manual/automatic switchover- Signalling contact connection of repair switches

Type key, CRn control system (example CRn 1-2 TP WA)

CRn Comfort control technology, new1-2 Number of pumps that can be connected:

1 – 23 – 45 – 6

TP, TK Control mode:T = temperatureP = PT 100 sensorK = KTY sensor

WM Device versionWM = wall-mounted installation IP 42 (IP 54 on request)SE = control-panel installation

Type key, CC control device (example: CC 2x1.1 FC WM)

CC Comfort Controller2 Number of pumps to be controlled

(1 – 6 pumps)1.1 Maximum nominal motor power P2

of pump to be controlled in kWFC Installation with frequency converter

and sine filterWM Device version

WM = wall-mounted installation, IP 54BM = floor model, IP 54Switch cabinet installation on request

427



Technical data Wilo-CRn, Wilo-CC

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Wilo-Comfort control system CRn• Automatic load-sensitive, variable speed control of glandless and glandless pumps with integrated or external frequency converter.

• For heating/air-conditioning according to the differential pressure �p, feed/return temperature (±T) or differential temperature (�T) in-

cluding free adjustment of the duty point by means of the advance correction of the full-load pump output.

• Device version- Wall-mounted installation- Control-panel installation

Wilo-Comfort control system CC• Automatic, load-sensitive, variable speed control of glanded and glandless pumps with three-phase motor.

• For heating /air-conditioning according to the differential pressure �p, feed / return temperature (±T) or differential temperature (�T) in-cluding free adjustment of the duty point by means of the advance

correction of the full-load pump output. For pressure boosting ac-cording to the pressure (p).

• Device version- Wall-mounted installation - Control-panel installation

Connection data, Wilo-CRn

Electrical connection 1~230 V (shockproof plug)/N/PE, 50/60 HzPower connection of the pumps onsite

Output signals 0/2 – 10 V0/4 – 20 mA

Permitted ambient temperature 0 °C to +40 °C

Connection data, Wilo-CC

Device classification:Max. nominal motor power P2 [kW]3~400 V, 50/60 Hz

1.1 1.5 2.2 3.0 4.0 5.5 7.5 11.0 15.0 18.5 22.0 30.0 37.5 45.0 55.0

Max. permissible nominal pump current I [A] 3.0 3.7 5.2 7.0 9.0 13.0 16.0 24.0 32.0 37.5 43.1 61.0 72.4 89.6 106.0Power factor cos � > 0.90Efficiency: - for Pmax- within the permitted partial load range

> 0.93> 0.85

Electrical connection 3~400 V/PE, 50/60 HzOutput voltage [V] 3 x 130 V – 400 VOutput frequency [Hz] (10 Hz) 12 Hz – 50/60 HzControl range (% nominal motor speed) 40% – 100%Permitted ambient temperature 0 °C to +40 °C

Accessories for Wilo-Comfort control systems CRn and CCAccessories

Sensors

Differential pressure sensor, DDG (4 – 20 mA) (observe the measurement range)

Terminal diagram:base board CC /CRn system

Outdoor temperature sensor, KTY or PT 100Temperature signal transmitter, TSG (included in the scope of delivery of the temperature board)

Terminal diagram:temperature board, KTY 10

Temperature boardAutomatic, infinitely variable speed con-trol according to the feed or return tem-perature or according to the dif-ference between feed and return tem-peratures

Temperature board, KTY 10: Heating system with large temperature spread (Tmax: +140 °C, �Tmin � 10 K, �Tmax: 100 K), 2 TSG temperature transmitters included in the scope of delivery

Terminal diagram:temperature board, KTY 10

Temperature board, PT 100: Cooling/air-conditioning systems with small temperature spread (Tmax: +140 °C, �Tmin � 3 K, �Tmax: 100 K)

Terminal diagram:temperature board, PT 100



Technical data Wilo-CRn, Wilo-CC

CC temperature module PT 100

Temperature range -200 °C to +500 °C, connection of PT 100, PT 1000 and Ni 1000 sensors

Terminal diagram:temperature module, PT 100

CRn control board

Deactivation per pump (up to 2x) by onsite repair switch and remote adjust-ment of the operating mode (mains/automatic) per pump (up to 2x) 3 control boards are required for 6 pumps

Terminal diagram:control board

CRn-DDC board

Load adaptation of the pump system (nominal/actual comparison) by external controller, pump activation and deactivation, pump cycling, setpoint switcho-ver, switchover to manual control mode and acknowledgement of the collective fault signal by external potential-free contact

Terminal diagram:DDC board

CRn-signal board 1 – 2

Potential-free individual operation/individual fault signal for pumps 1 – 2 and frequency converter, signal of statuses to the digital inputs DIG2 or DIG3 (e.g. low water, frost protection), actual rotation speed value or actual sensor value (can be preselected)

Terminal diagram:signal board 1-2

CRn- signal board 3 – 6

Potential-free individual operation/individual fault signal for pumps 3 – 6 Terminal diagram:signal board 3-6

Accessories

Dimensions and weights, Wilo-CRn system

Temperature sensorsNumber of

pumpsWM SE

Dimensions (W x H x D) Weight Dimensions (W x H x D) Weight[pcs.] [mm] [kg] [mm] [kg]

PT 100 1 – 2 400 x 400 x 200 12,5 360 x 380 x 120 5.0PT 100 3 – 4 400 x 400 x 200 12.5 360 x 380 x 120 5.0KTY 1 – 2 400 x 400 x 200 13.0 360 x 380 x 120 5.5KTY 3 – 4 400 x 400 x 200 13.0 360 x 380 x 120 5.5

Dimensions and weights, Wilo-CC system

Nominal power P2 Number of pumps Dimensions (W x H x D) Weight[kW] [pcs.] [mm] [kg]

0.75 – 4.01–4 600 x 760 x 250 505–6 760 x 760 x 250 70

5.5 – 7.51–2 600 x 1900 x 500 1753–4 800 x 1900 x 500 2055–6 1000 x 1900 x 400 230

11.0 – 15.01–2 800 x 1900 x 500 2203–4 1000 x 1900 x 400 270

11.0 5–6 1000 x 1900 x 400 30015.0 5–6 1200 x 1900 x 500 360

18.5 – 22.01–2 800 x 1900 x 500 2503–4 1000 x 1900 x 400 3205–6 1800 x 1900 x 500 500

301–2 800 x 1900 x 500 2703–4 1200 x 1900 x 500 3805–6 2000 x 1900 x 500 580

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Terminal diagrams Wilo-CRn, Wilo-CC

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Terminal diagram base board CRn system (for pump drives 1�230 V)

Bridgeor

SSM

Pump 1...4P = ...kWI = ...A

TOP-E or

openor

WSKor

Pot.-freeNC contact

SSM Pump orStart relay

In0.......10V

Stratos0.......10V

1 ~M

L N PE

1)

On+ -

CR-IPG X3 / X4

CR-IPE X1 / X2

Required for Stratos IF-Modul with 0...10 V input(IF-Modul Stratos SBM, Stratos Ext. Min, Stratos Ext. Aus)

On-sitepower supply

Setpoint 1)

Terminal diagram expansion board CRn system (for pump drives 3�400 V)

Bridgeor

SSM

orPump 1...6P = ...kWI = ...A

openor

Setpoint inputsof the pump,see table

WSK or

Pot.-freeNC contact

SSMPump or

Startrelayor

3 ~M

L1 L2 L3 PE

SetpointOn+ -

CR-IPG X3 / X4

CR-IPE X1 / X2

On-sitepower supply

Star-delta starter

Terminal diagram CC-HVAC, direct starting, with frequency converter

L1X0

Mains

Feed Pumps(Output)

X1 X2 X3L2 L3 654321

L1 L2 L3 WVUWVU

Sensor ...

X4 98765432

Exte

rn O

n/O

ff

Anti-

free

ze

Sens

or (+

)Se

nsor

(IN

)

Anal

ogue

In (+

)An

alog

ue In

(IN

)

Actu

al v

alue

(+)

Act.

valu

e (GND

)f (

+)

f (GND

)

GND

1 X5 4321654321

Pump 1 Pump 2Pump 1 Pump 2

Pumps(WSK)

Analogueinputs

4321

SBM

Pot.-freesignals

SSM

SBM SSM




Terminal diagram CC-HVAC, �-�-starting, with frequency converter

L1X0

Mains Pump 1 Pump 2

Feed Pumps(Output)

X1 X2 X3L2 L3 121110987654321

L1 L2

1X9

Ventilator

2

L NL3 V2U2W2W1V1U1V2U2W2W1V1U1

Sensor ...

X4 98765432

Exte

rn O

n/O

ff

Ant

i-fr

eeze

Sens

or (+

)Se

nsor

(IN

)

Ana

logu

e In

(+)

Ana

logu

e In

(IN

)

Actu

al v

laue

(+)

Act.

val

ue (G

ND

)f (

+)

f (G

ND

)

GN

D

1 X5 4321654321

Pump 1 Pump 2

Pumps(WSK)

Analogueinputs

4321

SBM

Pot.-freesignals

SSM

SBM SSM

431




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Wilo-CRn system, assignment of the setpoint outputs: 1. at the CRn control device / 2. at the pump to be controlled

Pump type Analoguecontrol signal

1. Setpoint outputs, CRn:+ -

2. Setpoint inputs, pump:

IL-E...BF R1 (from year of construction 08/2002 to 02/2003) 0 - 10 V 2 4 GND

IL-E...BF R1 (from year of construction 08/2002 to 02/2003) 0 – 20 mA 2 4 GND

IL-E...BF R1 (from year of construction 03/2003) 0 - 10 V 2 7 GNDIL-E...BF R1 (from year of construction 03/2003) 0 – 20 mA 2 7 GNDIL-E... R1 (from year of construction 01/2003) 0 - 10 V 1 (0 - 10 V) 2 (GND)IL-E... R1 (from year of construction 01/2003) 0 – 20 mA 4 – 20 mA 2 (GND)IP-E – 0 - 10 V 1 2IP-E – 4 – 20 mA 1 2



Signal transmitter and accessories Wilo-CRn

Outdoor temperature sensor KTY/PT 100

Wall-mounted signal transmitter for outdoor temperature measurement.

>Accessories

Required: connection line (provided by the customer)up to 25 m: 3 x 0.75 mm2, shieldedup to 100 m: 3 x 1.50 mm2, shieldedup to 250 m: 3 x 2.50 mm2, shielded

>Technical data

38

4,2

5365

35

50

M16

65

Protection class: IP 65Temperature range: –25 °C to +80 °C

KTY 10 temperature board

Terminal diagram, KTY 10 temperature

Additional circuit board for equipping the switchgear series Wilo-CRn when using the control modes:

• Differential temperature control (�T)• Feed/return temperature control (±T)• Differential pressure – temperature-superimposed (�p-T)

>Description/design

3 analogue inputs for TSG temperature sensors:• Feed temperature (+T)• Return temperature (–T)• Temperature setpoint (T)

Fixation material, CAN bus cable and 2 TSG temperature signal transmitters are included in the scope of delivery.

>Technical data

Feed

tem

pera

ture

Retu

rnte

mpe

ratu

re

Exte

rnal

tem

pera

ture

X3 1 2 3 4 5 6+ - + - + -

T (feed) T (return) T (external)

Measurement range: ±T: - 20 ... +150 °C�T: � 10 K

Resolution: 10 bitsAccuracy: 0.2% of upper limit + transmitter tolerance

Ambient temperature: 0 °C to +40 °CDimensions: 100 mm x 120 mmWeight: approx. 0.5 kg

433




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TSG signal transmitter

Signal transmitter for pipe attachment for temperature measurement included in the scope of delivery of the KTY 10 temperature board. With 2 spring fasteners for attachment to pipes up to DN 100, 1 tube of thermal conducting glue, 5 m connecting cable for switchgear 1) (2 x 0.75 mm2, shielded)

>Connection data

>Technical data

70

15

1) Longer distances to be extended by customer

up to 25 m: 3 x 0.75 mm2, shielded, up to 100 m: 3 x 1.50 mm2, shielded, up to 250 m: 3 x 2.50 mm2, shielded

PTC thermistor KTY 10- at +25 °C: 2 k�- at +90 °C: 3.09 k�Max. current: 2 mA

Protection class: IP 43Temperature range: 0 °C to +150 °C

Temperature board PT 100

Terminal diagram, temperature board PT 100

Additional circuit board for equipping the switchgear series Wilo-CRn when using the control modes:

• Differential temperature control (�T)• Feed/return temperature control (±T)• Differential pressure – temperature-superimposed (�p-T)

>Description/design

3 analogue inputs for PT 100 temperature sensors in 2-/3- and 4-conductor technology to be provided by the customer:

• Feed temperature (+T)• Return temperature (–T)• Temperature setpoint (T)

Fastening material and CAN-bus cable are included in the scope of delivery.

>Technical data

Feed

te

mpe

ratu

re

Retu

rn

tem

pera

ture

Exte

rnal

tem

pera

ture

X3 1 2 3 4 5 6 7 8 9

T (feed) T (return) T (process) + - + - + -

Two-wire circuit

Three-wire circuit

Measurement range: ±T: - 20 ... +150 °C�T: � 3 K

Accuracy: ± 2 K (in relation to standard values in accordance with DIN IEC 751)+ transmitter tolerance

Ambient temperature: 0 °C to +40 °CDimensions: 100 mm x 120 mmWeight: approx. 0.5 kg




DDC board

Terminal diagram, DDC board

Additional circuit board for equipping the switchgear series Wilo-CRn for remote control by external monitoring units (e.g. GA or DDC substation).

>Description/design

1 analogue input for external correcting variable (speed adjustment for DDC operation)8 digital inputs for connection of an external potential-free button for

• Peak-load cut-in• Peak-load deactivation• Pump cycling• Setpoint changeover• Acknowledgement of the collective fault signal• Parameter record switching• Control input, 0 / 2 -10 V or 0 / 4 - 20 mA• Signal input DIG 3


>Technical data

S1

0/4…20 mA

0…10 V

UI

SL- SL- PT SW External Param. Analogue ZU AB 1/2 Quit 2 IN 2

Peak

-loa

d cu

t-in

Peak

-loa

d de

acti

vati

on

Pum

p D

uty

Cyc

ling

Setp

oint

ch

ange

over

Exte

rnal

faul

t co

nfirm

atio

n

Cha

nge

of

para

met

er re

cord

Ana

logu

e, e

xter

nal

X3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1617

1819

In – +

DIG

.3Re

s.2

Analogue input: Correcting variable:Measurement range: 0 – 10 V,

0 / 4 – 20 mA(= min.- max. speed)

Input resistance: 10 k� or 50 �Resolution: 10 bitsAccuracy: 0.2% of upper limit + transmitter tolerance

Digital inputs:Input level: 24 VDC / 1 mADielectric strength: 250 VACMaximum cable length: 100 mTerminal cross-sections: 1.5 mm2

Ambient temp.: 0 °C to +40 °CDimensions: 100 mm x 120 mmWeight: approx. 0.5 kg

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Control board

Terminal diagram, control board

Additional circuit board for equipping the switchgear series Wilo-CRn for operating mode selection Manual – 0 – Automatic for maximum 2 pumps (example: 5-pump system requires 3 control boards).Switchover for each pump via potential-free control switches provided by the customer.

>Equipment/function

Manual – 0 – Automatic switchover via potential-free two-way NO contacts provided by the customer with “Off” middle position for each pump.Operating mode:

Connection for repair switches provided by the customer with auxiliary contact:


>Technical data

Pump 1/3/5 Pump 2/4/6

Pump 1/3/5 Pump 2/4/6

Man

ual

oper

atio

n

Rele

ase

Con

trol

func

tion

Man

ual

oper

atio

n

Rele

ase

Con

trol

func

tion

X3 1 2 3 4 5 6 7 8 9 10 11 12

Man

ual

Rele

ase

Con

trol

func

tion

Man

ual

Rele

sae

Con

trol

fu

ncti

on

– Manual: Pump in mains operation– 0: Pump OFF– Automatic: Pump released for control mode

– closed: Pump enabled– open: Pump disabled

Selector switch: P1 / P2, P3 / P4, P5 / P6Control inputs: 2 x repair switches (on / off for each pump)

2 x control switches (Manual – 0 – Automatic for each pump)

Input level: 24 VDC / 1 mADielectric strength: 250 VACMaximum cable length: 100 mTerminal cross-sections: 1.5 mm2

Ambient temp.: 0 °C to +40 °CDimensions: 100 mm x 120 mmWeight: approx. 0.5 kg



Option modules, signal transmitter and accessories Wilo-CC

GLT base module

The GLT base module is required as a connection element with the CPU when using the op-tions of signalling modules or control modules. Each CC switchgear only requires one base module.

>Version

Added module in a plastic housing with LEDs to display the state of the inputs and outputs, fixation on a 35 mm DIN rail

>Technical data

Protection class: IP 00Ambient temperature: 0...+55 °CStorage temperature: -20…+70 °CDimensions (WxHxD): 30x90x60 mmWeight: 80 g

Connection cable signalling modules

Connection cable for connecting up to 4 signalling modules with the GLT base module. The number of connecting cables required for signalling modules per CC switchgear is always 1.

>Technical data

Length: 4x1 m1x40-pin plug for connection to the GLT base module4x10-pin plug for connection to the signalling modules

437




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Signalling module pump 1-2

Additional module for equipping the switchgear series Wilo-CC system for outputting individ-ual operation and fault signals via potential-free relay contacts (changeover contacts) such as:

• Operation pumps 1-2• Operation frequency converter• Malfunction pump 1-2• Malfunction frequency converter• Frost message (version HVAC)• Low water (water supply)

in conjunction with the base module GLT and the connection cable signalling modules.

>Version

Relay module with operation state LED, fixation on 35mm DIN rail

>Technical data

>Scope of delivery

1x signalling module2x support base2x spacer1x DIN rail2x M4x10 screw

Supply voltage: 24 VDC +/-10%Current consumption: 120 mAContact rating: 2 A at 30 VDC / 350 VACAmbient temperature: 0…+55 °CStorage temperature -20…+70 °CTerminal cross-section: 0.14 – 1.5 mm²

Protection class: IP 00Dimensions (WxHxD): 83 x 125 x 62 mmWeight: 330 g




Signalling module pump 3-6

Additional module for equipping the switchgear series Wilo-CC system for outputting individ-ual operation and fault signals via potential-free relay contacts (changeover contacts) such as:

• Operation pumps 3-6• Malfunction pumps 3-6

in conjunction with the base module GLT and the connection cable signalling modules.

>Version

Relaismodul mit Betriebszustand-LEDs, Befestigung auf 35mm Tragschiene

>Technical data

>Scope of delivery

1x signalling module2x support base2x spacer1x DIN rail2x M4x10 screw

Supply voltage: 24 VDC +/-10%Current consumption: 120 mAContact rating: 2 A at 30 VDC / 350 VACAmbient temperature: 0…+55 °CStorage temperature -20…+70 °CTerminal cross-section: 0.14 – 1.5 mm²


Connection cable control modules

Connection cable for connecting up to 4 control modules with the GLT base module. The number of connection cables required for control modules per CC-switchgear is always 1.

>Technical data

Length: 4x1 m1x40-pin plug for connection to the GLT base module4x10-pin plug for connection to the control modules

439




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DDC control module

The DDC control module serves as an interface for remote control of certain functions of the CC system by external monitoring units (e.g. GA or DDC substation) or external, potential-free control switch contacts e.g.:

• Peak load activation and deactivation• Pump cycling• Setpoint changeover• Fault message acknowledgement

in conjunction with the base module GLT and the connection cable for control modules.

>Version

Two-tier terminal block with status LED for supply voltage, fixation on 35 mm DIN rail

>Technical data

>Scope of delivery

1x control module2x support base2x spacer1x DIN rail2x M4x10 screw

Supply voltage: 24 VDC +/-10%Current consumption: 120 mAAmbient temperature: 0…+55 °CStorage temperature -20…+70 °CTerminal cross-section: 0.14 – 1.5 mm²





Control module pump 1-2

The control module pump 1-2 serves as an interface for the remote control of certain func-tions of the CC system with external monitoring units (e.g. BA or DDC-substation) or external, potential-free control switch contacts like e.g.:

• Repair switch signal pump 1-2• Manual/0/Automatic switchover pump 1-2

In connection with basic module GLT and the connection cable for control modules.

>Version


>Technical data

>Scope of delivery

1 piece control module2 pieces support base2 pieces spacer1 piece DIN rail2 pieces M4x10 screw

Supply voltage: 24V DC +/-10%Current consumption: 120 mAambient temperature: 0…+55°CStorage temperature -20…+70°CTerminal cross-section: 0.14 – 1.5 mm²Protection class: IP 00Dimensions (WxHxD): 83 x 125 x 62 mmWeight: 186 G

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The control module pump 3-4 serves as an interface for remote control of certain functions of the CC system by external monitoring units (e.g. GA or DDC substation) or external, potential-free control switch contacts e.g.:

• Repair switch message pump 3-4• Manual/0/Automatic switchover pump 3-4


>Version


>Technical data

>Scope of delivery








The control module pump 5-6 serves as an interface for remote control of certain functions of the CC system by external monitoring units (e.g. GA or DDC substation) or external, potential-free control switch contacts e.g.:

• Repair switch message pump 5-6• Manual/0/Automatic switchover pump 5-6


>Version


>Technical data

>Scope of delivery




Temperature module for systems with 1-3 pumps

Additional module for equipping the switchgear series Wilo-CC with 1 to 3 pumps, when using the temperature-dependent control modes.An address modules is also supplied for complying with hardware-side addressing.

>Version

Module to be arranged on a 35 mm DIN rail with four channels in order to detect temperature sensors which have to be provided by the customer (PT100/PT1000) in 2 or 3-wire technology.

• Feed temperature (TV)• Return temperature (TR)• Process temperature (TP)• Outdoor temperature (TA)

>Technical data

Measurement range: -200…+500 °CResolution: 0.1 KAmbient temperature: 0…+55 °CStorage temperature -20…+70 °CTerminal cross-section: 1.25 mm²

Dimensions (WxHxD): 30 x 90 x 60 mmWeight: 75 g

443




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Temperature module for systems with 4-6 pumps

Additional module for equipping the switchgear series Wilo-CC with 4 to 6 pumps, when using the temperature-dependent control modes.

>Version

Module to be arranged on a 35 mm DIN rail with four channels in order to detect temperature sensors which have to be provided by the customer (PT100/PT1000) in 2 or 3-wire technology.

• Feed temperature (TV)• Return temperature (TR)• Process temperature (TP)• Outdoor temperature (TA)

>Technical data

Measurement range: -200…+500 °CResolution: 0.1 KAmbient temperature: 0…+55 °CStorage temperature -20…+70 °CTerminal cross-section: 1.25 mm²

Dimensions (WxHxD): 30 x 90 x 60 mmWeight: 75 g

Outdoor temperature sensor PT 100

Temperature sensor for equipping the switchgear series Wilo-CC system when using the tem-perature-dependent control modes.

>Version

Insulant housing made of glass-fibre reinforced polycarbonate, greyish RAL 7035.Fixation with two to four screws of 4 mm (not included in the scope of delivery).

Attention: Don't expose the housing to direct sun!

>Technical data

38

4,2

5365

35

50

M16

65

Measurement range: -30…+105 °CTolerance class: F0.3 (Cl. B)Ambient temperature: -35…+70 °CTerminal cross-section: 1.5 mm²

Protection class: IP65Dimensions (WxHxD): 90 x 50 x 35,5 mmWeight 70 g




Differential pressure sensor DDG

(Dimensions in mm), fixation elements pro-vided by the customer

Wall-mounted signal transmitter installation for differential pressure-sensitive infinitely vari-able speed control.With built-in pressure surge throttles, 2 DIN 3862 � 6 mm cutting-ring unions, 5 m connect-ing cable to the switchgear1) (3 x 0.75 mm2), 2 angle cutting-ring unions R 1/8 x � 6 mm.

1)Extending longer distances onsiteup to 25 m: x 0.75 mm2, shielded, up to 250 m: 3 x 1.5 mm2, shielded

>Connection data

>Technical data

Top view

DDG 10 to 100 (DDG 2 without illustration)

Maximum operating voltage: 15 – 30 VDCCurrent output: 4 – 20 mAMaximum load resistance: 500 �Pressure measurement ranges:2) 3)DDG 2:DDG 10:DDG 20:DDG 40:DDG 60:DDG 100:

000000

totototototo

0.2 bar (not with VR-HVAC)1.0 bar2.0 bar4.0 bar6.0 bar10.0 bar (not with VR-HVAC)

2)Other pressure measurement ranges on request3)Selection of pressure measurement range according to the pump duty point

Power consumption: 1.5 WProtection class: IP 54Maximum pressure rating:

25 bar

Fluid temperature: 0 °C to +70 °CAmbient temp.: 0 °C to +40 °C

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DDG transducer

Transducer for wall-mounted installation for boosting the signal of the Wilo differential pres-sure sensor DDG with cable lengths in excess of 250 m.Delivery including DDG power supply unit.

>Connection data

>Technical data

>Accessories

Operating voltage: 230 V/50 HzCurrent input/output: 0 – 20 mAMax. back-up fuse: 10 AMaximum input resistance: 50 �Maximum load resistance: � 600 �

Maximum power con-sumption:

5 VA

Protection class: IP 54Ambient temperature: 0 °C to + 40 °C

Signal cableInput: 2 x 1.5 mm2, 250 m max. length, shielded

Output: 2 x 1.5 mm2, 750 m max. length, shielded

DDG power supply unit

Power supply unit for wall-mounted installation for power supply to the differential pressure sensor DDG.

>Connection data

>Technical data

Fixation elements provided by the customer

Operating voltage: 230 V/ 50 HzOutput voltage: 24 VDCOutput current: 0 – 20 mA

Protection class: IP 54Ambient temperature: 0 °C to +40 °C




DDG impulse selector

Additional module for equipping the switchgear series Wilo-CC system for signal selection (minimum value) of two to eight measuring points for index circuit evaluation.

>Version

Impulse selector for installation in a switch cabinet, channel selection with DIP switches acces-sible from the front, LED operation and output signal, galvanic separation between measure-ment signal and supply voltage, fixation on 35 mm DIN rail

>Technical data

Supply voltage: 24 VAC/DC +15%Current consumption: max. 80 mAAmbient temperature: -10…+50 °CStorage temperature: -30...+80 °CTerminal cross-section: 2.5 mm²

Protection class: IP20Dimensions (WxHxD): 48 x 72 x 94 mmWeight: 120 gCurrent input: 0/4...20 mAInput resistance (load): 250 �Maximum load resistance: 800 �Current output: 0/4...20 mAAccuracy: 0.2%

Signal converter retrofit kit 0(2)-10 V/0(4)-20 mA

Additional module for equipping the switchgear series Wilo-CC system for converting 0-10 volt signals into 0...20 mA signals.

>Version

Impulse selector for installation in a plastic housing, single-channel 3 way isolating amplifier, input voltage standard signal, output current standard signal, operating state. Input value = output value, e.g. input 0-10V to output 0-20mA or input 2-10V to output 4-20mA.Input, output and supply are galvanically isolated, 3 way disconnector, LED run signal, fixation on a 35mm DIN rail

>Technical data

Supply voltage: 24 VAC/DC +15%Current consumption: max. 60 mATest voltage: 1000 VssWorking temperature range: -10...+50 °CStorage temperature -30…+80 °CTerminal cross-section: 2.5 mm²

Protection class IP20Dimensions (WxHxD): 24 x 72 x 94 mmWeight: 80 gInput channel 1: 0-10 volt DC, maximum 12 volt DCInput resistance: 1 M�Output, channel 1: 0(4)-20 mA DCMax. load resistance: 600 �Accuracy: 0.2%

447




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CC communication module

Plug-in cartridge for installation in the CPU for connecting the CC switchgear to communica-tion systems (GSM, Modbus, Webserver, LON etc.), if no frequency converter is installed.

GPRS module

Additional module for equipping the switchgear series Wilo-CC system for dialling into and communication in GPRS mobile phone networks.

>Version

Insulant housing for the installation in a switch cabinet, fixation on a 35 mm DIN rail.SIM cards are not included in the scope of delivery, they need to be provided by the customer!

>Technical data

Operating voltage: 12...30 V/DCTransmission power: max. 2 wattProtection class: IP 40Dimensions (WxHxD): 22.5 x 99 x 114.5 mmWeight: approx. 150 g

GSM module

Additional module for equipping the switchgear series Wilo-CC system for dialling into and communication in GSM mobile phone networks.

>Version

Insulant housing for installation in a switch cabinet, fixation by means of the supplied accesso-ries kit (adapter plate).SIM cards are not included in the scope of delivery, they need to be provided by the customer!

>Technical data

Operating voltage: 8...30 V/DCTransmission power: max. 2 wattDual band: GSM 900/ GSM 1800Ambient temperature: -20…+70 °CStorage temperature: -40…+85 °CProtection class: IP 00Dimensions (WxHxD): 65 x 74 x 33 mmWeight: 130 g




Aerial with cable 2.3 m

Mobile phone aerial for equipping the switchgear series Wilo-CC system in conjunction with GSM or GPRS modules.

>Version

Elastic, plastic-covered aerial with magnetic supporting foot and screened aerial cable with FEM plug.

>Technical data

Frequency band: 900 MHz Gain: 3 dBAmbient temperature: -10…+40 °CDimensions (WxHxD): 35 x 210 x 35 mmWeight 50 g

Aerial with cable 10 m, 15 m

Mobile phone aerials for equipping the switchgear series Wilo-CC system in conjunction with GSM or GPRS modules.

>Version

Plastic-covered aerial including an angle bracket for outdoor installation and screened aerial cable with FEM plug.

>Technical data

Frequency band: 900 MHz / 1800 MHzGain: 3 dBAmbient temperature: -10…+40 °CDimensions (WxHxD): 30 x 210 x 30 mmWeight 50 g

WebServer

Additional module for equipping the switchgear series Wilo-CC system for visualisation on In-ternet browser.

>Version

Insulant housing for installation in a switch cabinet, with interface connection and diagnosis LEDs, fixation on a 35 mm DIN rail

>Technical data

Operating voltage: 24 V/DCCurrent consumption: 75 mAAmbient temperature: 0…+55 °CStorage temperature: -20…+70 °CProtection class: IP 00Dimensions (WxHxD): 25 x 90 x 60 mmWeight: 110 g

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Communication module Profibus DP

Additional module for equipping the switchgear series Wilo-CC system for communication in Profibus DP networks (slave).

>Version


>Technical data

Current consumption: max. 230 mAAmbient temperature: 0...+55 °CStorage temperature: -20...+70 °CProtection class IP00Dimensions (WxHxD): 30 x 90 x 60 mmWeight 92 g

Communication module CanOpen

Additional module for equipping the switchgear series Wilo-CC system for communication in CanOpen networks (slave).

>Version


>Technical data

Current consumption: 65 mA with 5 V bus voltage140 mA with 24 V bus voltage

Ambient temperature: 0...+55 °CStorage temperature: -20...+70 °CProtection class IP00Dimensions (WxHxD): 30 x 90 x 60 mmWeight 92 g

Communication module LON

Additional module for equipping the switchgear series Wilo-CC system for communication in LON networks.

>Version


>Technical data

Operating voltage: 24 V/DCCurrent consumption: max. 280 mAAmbient temperature: 0...+55 °CProtection class IP20Dimensions (WxHxD): 75 x 27 x 120 mm




Communication module Modbus RTU

Additional module for equipping the switchgear series Wilo-CC system for communication in Modbus RTU networks.

>Version


>Technical data

Operating voltage: 9...32 VDCCurrent consumption: max. 75 mAAmbient temperature: 0…50 °C at 24 VDCStorage temperature: -40...+75 °CProtection class IP 00Dimensions (WxHxD): 25 x 79 x 910 mmWeight approx. 90 g

451

Switchgears and control devicesGeneral accessories


Signal transmitters Wilo-TF, Wilo-DDM

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Wilo-TF signal transmitter

Pipe contact temperature sensor with temperature-dependent changeover contact for auto-matic switchover of maximum/minimum speed stages for Wilo single or double pumps with multi-speed motors in combination with the corresponding switchgears.Temperature switch with selection button including 1 spring fastener for attachment to tubes up to DN 50

>Technical data

Maximum operating voltage:

250 V

Contact: Potential-free changeover contact

Max. rating: 3 AProtection class: IP 30Switching range: +30 °C to +90 °CSwitching difference: 5 KWeight: 0.2 kg

Dimension drawing

Wilo pump

Connecting cable onsite

Cable connection to switchgear3 x 1.5 mm2 (onsite)



Signal transmitters Wilo-TF, Wilo-DDM

Signal transmitter, Wilo-DDM

For wall-mounted installation as differential pressure contact pressure gauge. With adjustable switchpoints for automatic switchover of maximum/minimum speed stages or of the maxi-mum to minimum speed stages with Wilo single or double pumps with multi-speed motors. Only in conjunction with the corresponding switchgears.Differential pressure switch with differential pressure display, adjustable maximum/minimum contacts, installed pressure surge throttling, including 5 m shielded connection cable to the switchgear, 2 cutting ring threads DIN 3862, diameter 6 mm and 2 cutting ring unions R 1/8 x 6 mm (pressure measuring lines and 3-way pressure-gauge cocks to be provided by the customer).

>Technical data

>Pressure measurement ranges

DDM 6: 0 to 0.6 barDDM 10: 0 to 1.0 barDDM 16: 0 to 1.6 barDDM 25: 0 to 2.5 bar

Maximum operating volta-ge:

250 V

Max. rating: 1 AProtection class: IP 54Maximum pressure rating: up to 16 barWeight: 1.7 kg

Dimension drawing

DDM

:

Pressure measuring lines 6 x 1 mm Cu (onsite)

Wilo single-head pump

Motor cable withspecial plug(scope of delivery ofthe Wilo switchgear)

1)Included in scope of delivery of the DDMPressure measuring lines and the three-way-gauge cocks must be available onsite

Elbow taper bush typepipe union R 1"x ø 6 mm1)

Elbow taper bushtype pipe union R 1" x ø 6 mm1)

2 pcs. taper bushtype screwedunions R 1" x ø 6 mm1)

5 m

shie

lded

cabl

e 3

x 0,7

5 m

m2 fo

r con

nect

ion

to sw

itchg

ears

1)

Shie

lded

cabl

e fo

r ons

ite e

xten

sion:

to 1

00 m

3 x

1,5

mm

2 ; to

250

m 2

x 0,

75 m

m2

453



Differential pressure inidicator

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Differential pressure inidicator

Gauge for wall-mounted installation. Universal applications for visual operation monitoring and pressure/differential pressure monitoring in installations:

• Differential pressure measurement between feed and return lines in heating systems• Operation monitoring of heating circulation pumps • Monitoring of filters, compressors, fans, etc.• Monitoring of transmission line: measuring point – monitoring station – actuator – pump drive

>Pressure measurement ranges:DDA 6: 0 to 0.6 barDDA 16: 0 to 1.6 barDDA 40: 0 to 4.0 bar

>Technical data

Cutting ring unionØ 6 mm

Max. pressure charge: up to 25 barMeasuring accuracy: ± 2.5 % of the final valueAmbient temp.: -10 °C to +80 °CFluid temp.: 0 °C to +85 °CInstallation position: as desiredWeight: approx. 1.2 kg


Wilo-Control pump managementPump control

Series overview Wilo-Stratos interface modules

Wilo-IF-Module Stratos Modbus

• Retrofit plug-in module for the pump types Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD

• Serial, digital Modbus RTU interface for con-nection to building automation (BA) via RS485 bus system.

• Protocol “Modbus over Serial Line” in ac-cordance with Modbus-IDA V 1.02

• Communication-capable dual pump man-agement (according to time, load and fault)


Wilo-IF-Module Stratos BACnet


• Serial, digital BACnet MS/TP slave for con-nection to building automation (BA) via RS485 bus system.

• Protocol in accordance with the BACnet standard (ISO 16484-5)



Wilo-IF-Module Stratos CAN

• Retrofit plug-in module for pump types Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD

• Serial, digital CAN interface for connection to building automation (BA) via CAN bus system

• Protocol in accordance with the CANopen standard (EN50325-4)



Wilo-IF-Module Stratos LON


• Serial digital LON interface for connection to building automation (BA) via LONWorks networks:- LONTalk protocol- LONMark conformity



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Wilo-IF-Module Stratos PLR


• Serial digital PLR interface for connection to building automation (BA) via- Wilo interface converter orcompany-specific coupling modules



Wilo-IF-Module Stratos Ext. Off


• Overriding Off control input• Control input, 0 - 10 V (remote speed or setpoint adjustment) for connection to building automation (BA)



Wilo-IF-Module Stratos Ext. Min


• Overriding Min control input (setback oper-ation without Autopilot)

• Control input, 0 - 10 V (remote speed or setpoint adjustment) for connection to building automation (BA)






Wilo-IF-Module Stratos SBM


• Collective run signal • Control input, 0 - 10 V (remote speed or setpoint adjustment) for connection to building automation (BA)



Wilo-IF-Module Stratos Ext. Off/SBM


• Overriding Off control input• Collective run signal • Communication-capable dual pump man-agement (according to time, load and fault)


Wilo-DP IF-Module



• 2x2 terminals for through connection of BUS interfaces


457



Series overview Wilo interface modules

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Wilo-IF-Module Modbus

• Retrofittable plug-in module for pump types- Wilo-Stratos GIGA- Wilo-VeroLine-IP-E with IE2 motor from 10/2010- Wilo-VeroTwin-DP-E with IE2 motor from 10/2010- Wilo-CronoLine-IL-E from 10/2010- Wilo-CronoTwin-DL-E from 10/2010- Wilo-Economy MHIE (from software SW 3.00)- Wilo-Multivert MVIE 1.1...4 kW

(from software SW 3.00)- Wilo-Multivert MVIE 5.5...7.5 kW

(from software SW 4.00)- Wilo-Helix VE 1.1...4 kW (from software SW 3.00)- Wilo-Helix VE 5.5...7.5 kW (from software SW 4.00)

• Serial, digital Modbus RTU interface for connection to building automation (BA) via RS485 bus system.

• Protocol “Modbus over Serial Line” in accordance with Modbus-IDA V 1.02

>Additional information Page• Series description 467

Wilo-IF-Module BACnet

• Retrofittable plug-in module for pump types Wilo-Stratos GIGA- Wilo-VeroLine-IP-E with IE2 motor from 10/2010- Wilo-VeroTwin-DP-E with IE2 motor from 10/2010- Wilo-CronoLine-IL-E from 10/2010- Wilo-CronoTwin-DL-E from 10/2010- Wilo-Economy MHIE (from software SW 3.00)- Wilo-Multivert MVIE 1.1...4 kW



• Serial, digital BACnet MS/TP slave for connection to building automation (BA) via RS485 bus system.

• Protocol in accordance with the BACnet standard (ISO 16484-5)


Wilo-IF-Module CAN

• Retrofittable plug-in module for pump types - Wilo-Stratos GIGA- Wilo-VeroLine-IP-E with IE2 motor from 10/2010- Wilo-VeroTwin-DP-E with IE2 motor from 10/2010- Wilo-CronoLine-IL-E from 10/2010- Wilo-CronoTwin-DL-E from 10/2010- Wilo-Economy MHIE (from software SW 3.00)- Wilo-Multivert MVIE 1.1...4 kW



• Serial, digital CAN interface for connection to building automation (BA) via CAN bus system

• Protocol in accordance with the CANopen standard (EN 50325-4)




Series overview Wilo interface modules

Wilo-IF-Modul LON

• Retrofittable plug-in module for LON-capable pump types:- Wilo-Stratos GIGA- Wilo-VeroLine-IP-E- Wilo-VeroTwin-DP-E- Wilo-CronoLine-IL-E- Wilo-CronoTwin-DL-E- Wilo-Economy MHIE (from software SW 3.00)- Wilo-Multivert MVIE 1.1...4 kW



• Serial digital LON interface for connection to BA build-ing automation via LONWorks networks:- LONTalk protocol- LONMark conformity


Wilo-IF-Modul PLR

• Retrofittable plug-in module for pump types:- Wilo-Stratos GIGA- Wilo-TOP-E/ED- Wilo-VeroLine-IP-E- Wilo-VeroTwin-DP-E- Wilo-CronoLine-IL-E- Wilo-CronoTwin-DL-E- Wilo-Economy MHIE (from software SW 3.00)- Wilo-Multivert MVIE 1.1...4 kW



• Serial digital PLR interface for connection to BA build-ing automation via:- Wilo interface converter or- Company-specific coupling modules


459



Series overview Wilo-Protect-Modules

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Wilo-Protect-Module C (single pumps)

• Plug-in module for single pumps of the Wilo-TOP-S/-Z and Wilo-TOP-RL series with mains connection 1~230 V, 50 Hz or 3~400 V, 50 Hz Not suitable for controlled power supply (e.g. Wilo-CRn system).


Wilo-Protect-Module C (double pumps)

• Plug-in module for double pumps of the Wilo-TOP-SD (2 pieces Wilo-Protect-Mod-ules C) series with mains connections 1~230 V, 50 Hz or 3~400 V, 50 Hz.Not suitable with controlled power supply (e.g. Wilo-CRn system).




Series overview building automation (BA)

Wilo-Control AnaCon

• Analogue interface converter with manual operation level for the universal connection of communication-capable Wilo pumps with serial, digital PLR interface to onsite with 0-10 V contact interfaces in accord-ance with VDI 3814. The manual operation level of the AnaCon enables higher-level control of the connected pump.


Wilo-Control DigiCon

• Digital interface converter with manual op-eration level for the connection of commu-nication-capable Wilo pumps with serial digital PLR interface to onsite monitoring units with digital RS 485 interface. The manual operation level of the DigiCon ena-bles higher-level control of the connected pump.


Wilo-Control DigiCon-Modbus

• Digital interface converter with manual op-eration level for the connection of commu-nication-capable Wilo pumps with serial digital PLR interface to onsite monitoring units with digital RS485 interface and Mod-bus RTU protocol. The manual operation level of the DigiCon Modbus enables high-er-level control of the connected pump.


461



Series overview building automation (BA)

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Wilo-Control DigiCon-A

• Extension for Wilo-Control DigiCon and DigiCon-Modbus for connection of commu-nication-capable Wilo pumps with serial, digital PLR interface to onsite controls with 0-10 V contact interfaces and setpoint set-ting.


Wilo-Control DigiCon-LBF

Digital interface converter for connection of pumps from the CronoLine-IL-E...BF series to onsite monitoring units (provided by cus-tomer) with digital LON interface (TP/FT-10).




Building automation planning guide

Building automation (BA)Automatically controlled processes have become essential in modern buildings. This particularly applies to all building and technical sys-tems in the fields of:

• Heating systems• Cooling systems• Ventilation systems• Heating pumps• Combined heat and power plants • Water supply• Sewage disposal etc.

The BA is responsible for controlling the dependencies between the various sections involved in the technical building equipment (TGA). It is in particular facility management that requires the intersectional exchange of information and data in order to run the building or es-tates with optimum efficiency and economy. As field devices, pumps are to be seen as components with high power consumption that are indispensable for operations in the TGA. The operational reliability and economic efficiency of pumps and pump systems are ensured by their central availability and monitoring.Due to technical progress in the fields of electrical engineering/elec-tronics, potential-free contacts and analogue unit signals are being successively replaced by bus systems.

Fig.: Building automation - diagram

M M MM

Operating station /

operating unit

Network

Net

wor

k

Network

Network

Programmingunit

Data interfaceunit

Data processingapparatus /

server station

Operating unit Communications unit / controller /

ASR

Application-specificcontrol and

regulatory unit

Controller / automation station /

ASR

Data interfaceunit

Systemfor special

applications

Systemfor special

applications

Programmingunit

Operating station /

operating unit

Data interfaceunit

Space / operating unit

Local overridingoperating units

Systemfor special

applications

Aut

omat

ion

Man

agem

ent

Fiel

d

Venetian blinds / protection against sunlight

Light / dimming

Connections within the functional levels

Connections between the functional levels

463




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Integration into the building automationDepending on the nature and extent of a BA system, different com-munications connections are required to transfer the signals, control commands and data to the pump system to be monitored.The design and functions of BA a system are defined precisely in VDI 3814. The scope of communication is decisive for determining whether potential-free contacts or analogue signals (2 control cables are required for each piece of information) or bus systems (all data via one bus line) are used for data transmission.Wilo pumps as well as their optional accessories are equipped with control terminals at which internal relay signals are available in ac-cordance with VDI 3814 requirements.

Functional principle of a collective fault/collective run signal*:

It is also possible to implement external control functions such as Overriding Off and Overriding Min. via potential-free contacts pro-vided by the customer.For this, there are the following combination options:

• Overriding Off:- Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Modules- Stratos GIGA with IF modules- TOP-E/-ED (P2 � 350 W)- CronoLine-IL-E/CronoTwin-DL-E- VeroLine-IP-E/VeroTwin-DP-E

• Overriding Min.:- Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Modules- Stratos GIGA with IF modules

• Overriding Off, Overriding Max and Overriding Min:- Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF modules Stratos PLR and Wilo-Control AnaCon

- Stratos GIGA with IF-Module PLR and Wilo-Control AnaCon- TOP-E/-ED with PLR IF-Modules and Wilo-Control AnaCon- VeroLine-IP-E/Vero-Twin-DP-E with PLR IF-Module and Wilo-

Control AnaCon- CronoLine-IL-E/CronoTwin-DL-E with IF-Modules PLR and Wilo-

Control AnaCon

In addition to these functions, the pumps with communication capa-bilities feature the option of specifying an extensive number of actual physical values. The latest sensor technology records hydraulic and electrical pump data and provides it via a serial digital interface of the BA. This entire information can be exchanged between a pump with communication capability (accessory modules required) and another BA unit via a 2-wire cable. Pumps with communication capability are:

• Stratos/Stratos-Z/Stratos-D/Stratos-ZD with IF-Modules• Stratos GIGA with IF modules• CronoLine-IL-E...BF• VeroLine-IP-E/VeroTwin-DP-E with IF-Modules

System integrationThe demands in terms of communication capabilities and functions are guided through ever more complex hierarchies of building auto-mation as a result of the rising demands for technical building equip-ment (TGA). This leads to a situation where components at the field level are becoming increasingly technically sophisticated, because - among other things - they also fulfil functional requirements at the automation level. In order to reduce installation costs and thus in-vestment costs of technical building equipment, and thus also those associated with pump systems while at the same time increasing their economic efficiency and reliability, it is necessary to use sys-tems with ”open communication” and “distributed intelligence”.

The Wilo-Control automation and control system offers:• Monitoring and control in accordance with VDI 3814 with

- Potential-free contacts-Analogue signals

• Serial bus-capable Modbus interface slave for connection to an RS485 BUS system. The protocol meets the “Standard Modbus over Serial Line” V 1.02 of Modbus-IDA. The data items are compatible with the Wilo DigiCon-Modbus. - Communication options with Modbus-RTU bus-capable third-par-ty products

• The following aspects are to be observed when planning and install-ing an RS485 bus line:-A maximum of 255 consumers can be addressed on one RS485 bus

line. In the event of mixed use with third-party products, repeaters might be necessary for more than 32 consumers.

-A shielded bus cable with 120 � characteristic impedance is used for wiring. The required terminating resistors for the line ends are already integrated in the IF-Module and can be activated as re-quired. This shield is to be placed carefully on both sides in order to

Mains voltage

Collective fault signalSSM

Collective run signalSBM

Relay Contact Relay Contact

Off1) 0 closed 0 open

On 0 closed 1 closed

On, pump faulty

1 open 0 open

Mains voltage

With con-trol input “Ext. off”

Collective fault sig-nal, SSM

Collective run signal SBM

Relay Contact Relay Contact

Off1) closedopen

00

closedclosed

00

openopen

On closedopen

00

closedclosed

10

closedopen

On, pump faulty

closedopen 1

1 open 00

openopen

0 = relay not active (without current)1 = relay activeSBM = collective run signalSSM = collective fault signal1) Failure of the control electronics is equivalent to the “Mains off” state

* Functional principle according to works setting

Input NO contact SPDT contact

Fault signal in compliance

with VDI 3814

Run signal incompliance

with VDI 3814 Connection

optional

Illustration:De-energised idle state (relay not active)




avoid communication disruptions on the bus. This is done at the pumps with EMC screwed connections which are enclosed with the IF-Module. Clamps that enclose the braided shield are to be used in the switch cabinet.

• Repeaters can be used to extend the bus length. The maximum pos-sible length is 1000 m. However, the length depends on the cable type and the transmission speed used as well as external interfer-ence.

• Serial bus-capable BACnet MS/TP interface slave for connection to an RS485 BUS system. The protocol meets the ISO 16484-5 standard (BACnet MS/TP).- Communication options with BACnet MS/TP-capable third-party products and via router with BACnet/IP and BACnet Ethernet

• The following aspects are to be observed when planning and install-ing an RS485 bus line:-A maximum of 255 consumers can be addressed on an RS485 bus

line. In the event of mixed use with third-party products, repeaters might be necessary for more than 32 consumers.

-A shielded bus cable with 120 Ohm characteristic impedance is used for wiring. The required terminating resistors for the line ends are already integrated in the IF-Module and can be activated as re-quired. This shield is to be placed carefully on both sides in order to avoid communication disruptions on the bus. This is done at the pumps with EMC screwed connections which are enclosed with the IF-Module. Clamps that enclose the braided shield are to be used in the switch cabinet.

• Repeaters can be used to extend the bus length. The maximum pos-sible length is 1000 m. However, the length depends on the cable type and the transmission speed used as well as external interfer-ence.

• Serial bus-capable CAN interface as the new Wilo standard for con-nection to a CAN BUS system. The protocol meets the CANopen standard (EN 50325-4). Compared to the data items of the LONTalk protocol, the CAN protocol uses newly defined data items, such as e.g.- Times for pump kick, pump cycling, fault shutdown delay-Adjustment of the SSM/SBM performance, pump management for up to 127 pumps

- Histogram (statistics), and much more:The complete list of parameters can be downloaded from the WILO website: http://www.wilo.com/automation

• The data items of these two bus protocols are nevertheless compara-ble at the functional level (selection of control mode, setpoint speci-fication, etc.). With its high transmission speed (125 kBit/s) however, CAN does offer a few advantages compared to the LON field bus sys-tem:- Integration into any CAN BUS system, since the protocol complies

with the CANopen standard (EN 50325-4).- Communication options with CAN-capable third-party products- Communication options with Wilo I/O modules and Wilo gateways;

due to the line structure of the CAN BUS system, the amount of ca-ble required is reduced to a minimum.

• The following aspects are to be observed when planning and install-ing a CAN bus line:-A maximum of 127 consumers can be connected to and addressed on a CAN bus line.

- With 64 pumps and 32 I/O modules, simplified addressing and con-nection options are possible.

- When there are more than 64 pumps on a CAN bus line, the pumps must be configured with a commercially available CANopen config-uration program.

-A special shielded CAN bus cable is used for wiring. This shield is to be placed carefully on both sides in order to avoid communication

disruptions on the bus. This is done at the pumps with EMC screwed connections which are enclosed with the Stratos CAN IF-Module. Clamps that enclose the braided shield are to be used in the switch cabinet.

- For the configuration of the various bus topologies, the maximum line lengths are to be taken into account (cf. fig. 1, fig. 2, fig. 3):

• Nodes may be structural elements and components (including ones from third-party sources) such as:- Single pumps, double pumps, pump systems with CAN interface- Pressure sensors, differential pressure sensors, temperature sensors- External controllers- Routers, repeaters, gateways- I/O modules

• The bus must be sealed off at the last node of the bus line with ap-propriate resistances. The Stratos CAN IF-Module with two DIP switches is possible with the pumps.

• The use of CAN bridges with interface in accordance with ISO11898-2 is recommended for extending the bus length. The use of repeaters is not recommended.

• Serial bus-capable LON interface with LONTalk protocol and FTT10A transceiver type for connecting electronically controlled LON-capa-ble Wilo pumps with infrared interfaces to LONWorks networks. The LONWorks technology offers installation advantages such as:- Twisting protection- Resistance to interference- Small cross-sections (0.75 mm2)- EMC protection at both ends- Galvanic isolation- Interference voltage resistance up to 250 VAC- Freely selectable topology.

LON is an open, non-manufacturer-specific system which enables open, intersectional communication between different components and systems. It thus offers advantages to planning engineers, install-ers and operators, such as:

• Intersectional integration• Is non-manufacturer-specific• Creation of functional added values• Avoidance of installation and planning errors due to standardised da-ta interface (prerequisite: no varying transmission media)

• Reduction of installation expenses compared to stand-alone systems• Reduced investment costs due to multiple use of sensors• No expensive gateway solutions are required for data exchange be-tween stand-alone systems

• Flexibility in the event of modifications and retrofitting• Reduced operating costs due to intelligent energy management• Efficiency and operational reliability due to hydraulic load manage-

ment in heating/ventilation/air-conditioning systems• Overall transparency due to centralised displays, interventions and

monitoring• Standardised and transparent operation of equipment and technical systems

Maximum line lengths for different bus topologies

Max. overallline length Lt

Max. line length of an individual spur line Ld

Max. cumulative length of all spur

lines[m] [m] [m]200 10 50

465




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• LONWorks enables 2 directions of communication:- Vertical communication between components at the field level and automation stations at the automation level

- Horizontal communication between components of the field level.

Horizontal communication in particular allows decentralised struc-tures to be set up, which operate without higher-level automation station. It has thus become possible to implement previously ex-pensive control tasks with significantly lower installation expenses, e.g. a controlled pump with communication capability can ex-change data directly via LON with a valve, a differential-pressure sensor or a boiler control system and conduct control tasks. At the same time, the pump is able to send electrical and hydraulic operat-ing data for statistical evaluation and, if necessary, any fault and run signals to the higher-level primary control unit or receive overriding commands from this primary control unit.Communication takes place according to the standardised LONTalk protocol and uses the defined network variables of the LONMark functional profile: “Pump Controller Object for HVAC Applications” (8120_10.pdf).

• Serial digital PLR interface (Wilo-specific hardware and protocol) of pumps with communication capability is connected in a star shape via a 2-wire cable to a Wilo interface converter or a company-specific coupling module (I/O module). This connection permits transmission lines of up to 1000 m. Additional advantages are:- Twisting protection- Resistance to interference- Small cross-sections (0.75 mm2)- EMC protection at both ends- Galvanic isolation- Interference voltage resistance up to 250 VAC

• Serial bus-capable RS 485 interface (standard hardware, Wilo-spe-cific protocol) with digital interface converter for communication with digital monitoring units. The data protocol is to be coordinated with the respective BA manufacturer.




Operating data management by BAOperating data management by the BA system allows the recording and storage of cyclic and event-specific data, e.g.:

• Maximum output data for �p and Q• Minimum output data for �p and Q• Current power consumption P1• Operating hours• Cumulative power consumption• Status signals• Fault signals with specification of date, time and cause.

The multitude of listed information and functions enables specific energy and maintenance management and thus contributes to re-ducing costs. Overall efficiency values and performance figures can thus be determined, e.g. by performance and work values in relation to the heating load to be measured.

Fig. 1: Line structure with connection of all nodes via short spur lines

Fig. 2: Line structure with connection of individual nodes via short spur lines

Fig. 3: Pure line structure

Node 3Node 2 Node n

Node 1 Node 127Bus-Box

Bus-Box

Bus-Box

Lt

Ld

Node 3

Node 2

Node nNode 1 Node 127Bus-Box

Ld

Lt

Node 3Node 2 Node nNode 1 Node 127

Lt

467



Technical data IF-Module Stratos Modbus/IF-Module Modbus

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IF-Module Stratos ModbusIF-Module Modbus

Line type Bus cable, twisted in pairs shielded 1 x 2 x 0.5 mm2/ 120 � characteristic impedance (line type B in accordance with TIA 485-A)

Line length (max.) 1000 m

Spur line Not permissible

Terminal cross-section 2.5 mm2

1.5 mm2 (Stratos)

Interface RS485 (TIA-485A), optically insulated

Speed (velocity) 2400, 9600,19200, 38400, 115200 kBit/s

Format8 data bits,

no/even/odd parity, 1 stop bit (2 only without parity)

Protocol Modbus RTU

Profile compatible with Wilo DigiCon-Modbus



Technical data IF-Module Stratos BACnet/IF-Module BACnet

IF-Module Stratos BACnetIF-Module BACnet

Line type Bus cable, twisted in pairs shielded 1 x 2 x 0.5 mm2 / 120 � characteristic impedance (line type B in accordance with TIA 485-A)


Spur line Not permissible


1.5 mm² (Stratos)

Interface RS485 (TIA-485A), optically insulated

Speed (velocity) 9600, 19200, 38400, 76800 kBit/s

Format -

Protocol BACnet MS/TP version 1 revision 4

Profile BACnet Smart Sensor, Smart Actor (B-SS, B-SA)

469



Technical data IF-Module Stratos CAN/IF-Module CAN

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IF-Module Stratos CANIF-Module CAN

Line type CAN bus cable, twisted in pairs shielded 1 x 2 x 0.5 mm2 / 120 � characteristic impedance (line type B in accordance with TIA 485-A)


Spur line yes, max. 10 m, total max. 50 m


1.5 mm² (Stratos)

Interface CAN in accordance with ISO 11898-2, optically insulated

Speed (velocity) 125 kBit/s, constant

Format –

Protocol CANopen in accordance with CiA DS301 V 4.02

Profile –



Technical data IF-Module Stratos LON, IF-Module LON

IF-Module Stratos LONIF-Module LON

Line type twisted in pairs shielded

Line length (max.) 1000 m (bus topology with a max. 3 m spur line)500 m (free topology, max. 400 m between communicating consumers

Spur line –


Interface FTT 10A

Speed (velocity) 78 kBit/s, constant

Format –

Protocol LONMark Layers 1-6 Interoperability Guidelines 3.2LONmark Application Layer Interoperability Guidelines 3.2

Profile LonMark pump controller 8210_10

471



Technical data IF-Module Stratos PLR, IF-Module PLR

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IF-Module Stratos PLRIF-Module PLR

Line type twisted in pairs shielded


Spur line –


Interface Wilo-specific

Speed (velocity) –

Format –

Protocol PLR

Profile –



Technical data Wilo-IF-Modules Stratos Ext. off, Ext. min., SBM, Ext. off/SBM

IF-Module Stratos Ext. Off

IF-Module Stratos Ext. Min

IF-Module Stratos SBM

IF-Module Stratos Ext. Off/SBM

Function:Ext. Off

Function:SBM

Terminal cross-section 1.5 mm2 1.5 mm2 1.5 mm2 1.5 mm2 1.5 mm2

Max. cable length 100 m 100 m 100 m 100 m 100 m

Bus cable Shielded cable Shielded cable – Shielded cable –

Contact load 24 V DC, 1 mA 24 V 1 mA

max.: 30 V AC/DC1 A AC1/DC1

min.: 5 V/100 mA

24 V DC, 10 mA/

max.: 30 V AC/DC1 A AC1/DC1

min.: 5 V /100 mA

External dielectric strength 250 V AC 250 V AC – 250 V AC –

Control input, 0 - 10 VTerminal cross-section 1.5 mm2 1.5 mm2 1.5 mm2 – –

Max. cable length 25 m (shielded cable)

25 m (shielded cable)

25 m (shielded cable) – –

Dielectric strength 24 V = 24 V = 24 V = – –

Input resistance of voltage input > 100 kOhm > 100 kOhm > 100 kOhm – –

Accuracy ± 5 % ± 5 % ± 5 % – –

473



Function overview, Wilo-Stratos pumps with IF-Modules Wilo-Stratos

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• Integrated electronic performance control for operation at constant/variable differential pressure- Simplifies pump configuration- Can be adjusted to the duty point- Reduces noise and saves electricity

• Integrated full motor protection• Thermal insulation as standard• Retrofit IF-Modules Stratos for functional extension

• Integrated electronic performance control for operation at constant/variable differential pressure- Simplifies pump configuration- Can be adjusted to the duty point- Reduces noise and saves electricity

• Integrated full motor protection• Double pump switchover valve• Retrofit IF-Modules Stratos for functional extension

Wilo-Stratos/Stratos-Z with IF-Module Stratos Wilo-Stratos-D/Stratos-ZD with 2 x IF-Modules Stratos

Function table, Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD

Function Single pumpsWilo-Stratos

Single pumpsWilo-Stratos-Z

Double pumpsWilo-Stratos-D

Double pumpsWilo-Stratos-ZD


1~230 V, 50/60 Hz • • • •Manual function

Pump On/Off • • • •Control mode setting (�p-c, �p-v, �p-T*), controller) • • • •Differential pressure setpoint setting • • • •Speed setting (manual control mode) • • • •Automatic function

Infinitely variable performance control �p-c • • • •Infinitely variable performance control �p-v • • • •Infinitely variable performance control �p-T • • • •Automatic setback during low-load periods (e.g. at night) • • • •Full motor protection with fault trip • • • •External control function

Overriding Off control input IF-Module Stratos Ext. OffIF-Module Stratos Ext. Off/SBM

Overriding Min control input IF-Module Stratos Ext. Min

Control input, 0 - 10 V -(remote speed adjustment)

IF-Module Stratos Ext. OffIF-Module Stratos Ext. Min


• = available, - = not available*) programmable via IR-Module, IR-Monitor, LON or CAN 1) Various combinations possible with IF-Modules Stratos, see “Wilo-Control pump management systems”2) Dual pump management with 2 single pumps is only possible if the equivalent double pump is also listed in the Wilo catalogue.




Control input, 0 - 10 V(remote setpoint adjustment)

IF-Module Stratos Ext. OffIF-Module Stratos Ext. Min


Signal and display functionCollective fault signal (potential-free NC contact) -Function, see Wilo-Control • • • •Run signal (potential-free NO contact) Function, see Wilo-Control

IF-Module Stratos SBMIF-Module Stratos Ext. Off/SBM

Fault signal light • • • •IR communication run signal light • • • •Fault code • • • •LC display for indicating pump data • • • •Data exchangeInfrared interface for wireless data exchange with the operating and service unit, Wilo-IR-Module / IR-Monitor

Functions, see Function table, Wilo-IR-Module/IR-Monitor

Serial digital Modbus interface for connection to an RS485 BUS system. IF-Module Stratos Modbus

Serial digital BACnet MS/TP interface for connection to an RS485 BUS system. IF-Module Stratos BACnet

Serial digital CAN interface for connection to a CAN bus system IF-Module Stratos CAN

Serial digital LON interface for connection to a LONWorks network IF-Module Stratos LON

Serial digital PLR interface for connection to BA via Wilo interface converter or company-spe-cific coupling modules

IF-Module Stratos PLR

Dual pump management(2 x single pumps or 1 x double pump)

Main/standby mode (automatic. fault-actuated switchover/time-dependent pump cycling)

Various combinations possible with Stratos IF-Modules, see “Wilo-Control Pump Manage-ment Systems”

Parallel operation (efficiency-optimised peak-load activation and deactivation) •1) 2) •1) 2) •1) •1)

Function table, Wilo-Stratos/Stratos-Z/Stratos-D/Stratos-ZD

Function Single pumpsWilo-Stratos

Single pumpsWilo-Stratos-Z

Double pumpsWilo-Stratos-D

Double pumpsWilo-Stratos-ZD

• = available, - = not available*) programmable via IR-Module, IR-Monitor, LON or CAN 1) Various combinations possible with IF-Modules Stratos, see “Wilo-Control pump management systems”2) Dual pump management with 2 single pumps is only possible if the equivalent double pump is also listed in the Wilo catalogue.

475




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Dual pump management that can be integrated for 1 x Wilo-Stratos-D/Stratos-ZD or 2 x Wilo-Stratos/Stratos-Z

Functions of the dual pump management system that can be inte-grated:

- Main/standby mode- Parallel operation (efficiency-optimised peak-load activation and

deactivation)- Base-load pump cycling after 24 hours of cumulative operating time-Automatic fault-actuated switchover

Combination options of the IF-Modules Stratos for integrated dual pump management1)

Function2)

IF-M

odul

e St

rato

s M

odbu

s

IF-M

odul

e St

rato

s BA

Cnet

IF-M

odul

e St

rato

s CA

N

IF-M

odul

e St

rato

s LO

N

IF-M

odul

e St

rato

s PL

R

IF-M

odul

e St

rato

s D

P

IF-M

odul

e St

rato

s Ex

t. O

ff

IF-M

odul

e St

rato

s Ex

t. M

in

IF-M

odul

e St

rato

s SB

M

IF-M

odul

e St

rato

s

Ext.

Off

/SBM

Serial digital Modbus interface for connection to an RS485 BUS system. 1 x MA – – – – 1 x SL – – – –

Serial digital BACnet MS/TP interface for connection to an RS485 BUS system. – 1 x MA – – – 1 x SL – – – –

Serial digital CAN interface for connection to a CAN bus system – – 1 x MA – – 1 x SL – – – –

Serial digital LON interface for connection to a LONWORKS network – – – 1 x MA 1 x SL – – – – –

PLR serial digital interface for connection to BA via Wilo interface converter or company-specific cou-pling modules

– – – – 1 x MA1 x SL – – – – –

Input for potential-free NC contact with the Ext. Off function 3) 0 - 10 V control input for remote speed adjustment or remote setpoint adjustment 4)

– – – – – – 1 x MA – – –

Input for potential-free NC contact with Ext. Min function 5 ) 0 - 10 V control input for remote speed adjustment or remote setpoint adjustment4)

– – – – – – – 1 x MA – –

SBM run signal as potential-free NO contact6) 0 - 10 V control input for remote speed adjustment or remote setpoint adjustment 4)

– – – – – – – – 1 x MA1 xSL –

Input for potential-free NC contact with Ext. Off function3) and SBM run signal as potential-free NO contact 6)

– – – – – – – – – 1 x MA1 xSL

SSM fault signal as potential-free NC contact integrated in the pump7) – – – – – – – – – –

MA = master, SL = slave

1) All IF-Modules Stratos can be combined as desired for integrated dual pump management. The table shows the most economic combinations without the omission of any functional properties.

2) The control function is applied to the MA of the double pump; it is effective for the entire double pump.The SL of the double pump receives the relevant command from the MA via the DP interface of the IF-Modules (2-wire connection cable).The control functions (inputs) on the SL are not active. The PLR interface on the SL is not active.The IR interface on the SL is not active.The signal outputs (SSM, SBM) on the SL are active.

3) Both drives are stationary.4) The 0 - 10 V control input has various additional functions, see “Function of the analogue input, 0 - 10 V, in the integrated

dual pump management” table and "High-efficiency pumps planning guide”.5) The base-load pump runs at minimum speed, the other drive is stationary.6) The run signal indicates the rotation of the respective drive (separate individual run signals for MA and SL).7) The SSM on the MA can be set as individual fault signal (for the MA) or collective fault signal (for MA and SL) with the IR-Module/IR-Monitor.




Function of the 0 - 10 V analogue input in the integrated dual pump management system

Function 0 - 10 VDouble pump operating mode

Main/ standby mode � / � Parallel operation � + �Remote speed adjustment (DDC)0 - 1 V: Off 1)

1 - 3 V: Min speed 1)

3 - 10 : nmin…nmax

Speed of base-load pump follows the voltage signalBase-load pump cycling after 24 operating hours

Both pumps follow the voltage signal at the same speed

Remote setpoint adjustment 2)

0 - 1 V: Off 1)

1 - 3 V: Hmin3 - 10 V: Hmin…Hmax

Base-load pump controls the differential pres-sureBase-load pump cycling after 24 operating hours

Efficiency-optimised activation and deactiva-tion of the peak-load pumpBase-load pump cycling after 24 operating hours

1) Observe On/Off switching hysteresis, see “High-efficiency pumps planning guide”2) If the Ext. Off and Ext. Min functions are also simultaneously required for via potential-free contacts, a Wilo-Control AnaCon and 2 x IF-Modules Stratos PLR are required. All functions are then available at the Wilo-Control AnaCon.

477



Wilo-IF-Module Stratos for single pumps and double pumps

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IF-Module Stratos Modbus

Additional functionsSerial, digital Modbus RTU interface for connection to building auto-mation (BA) via RS485.

• Transfer of the following data items as control commands to the pump:- Control mode- Delivery head/speed setpoint- Pump On/Off- Setback operation

• Transfer of the following data items as signals from the pump:-Actual delivery head value-Actual volume flow value-Actual consumption value-Actual output value-Actual motor current value- Operating hours-Actual speed value- Detailed fault signals- Status signals

DP double pump interface(see details alongside)

Documentation to download• Modbus specification for IF-Module

http://www.wilo.com/automation

Scope of delivery• Stratos Modbus IF-Module• EMC screwed connection pg 7 and pg 9• Sticker for BUS address

IF-Module Stratos Modbus (master pump)IF-Module Stratos DP (slave pump)

Functions as described at left, plus:

Double pump DP interface for the optional integration of a dual pump management system of 1 x double pump or 2 x single pumps, optionally with the following functions:

• Main/standby operation for automatic fault-actuated switchover to the standby pump and automatic pump alteration after 24 hrs run-ning time

• Parallel operation for efficiency-optimised activation and deactiva-tion of the peak load pump and automatic fault-actuated switchover to the standby pump (included with the IF-Module Stratos DP: EMC screwed connection and 2-pair connecting cable, 0.7 m long, a long-er connecting cable must be provided onsite: min. 2x2x0.25 mm2, shielded pairs)

DP

A(-)B(+)A(-)B(+)

WHBNWHBN

L N PE SSM1~230V

RS485

RS485

Wilo-StratosWilo-Stratos-Z

Wilo-IF-moduleStratos Modbus

DP

B(+)A(-)B(+)A(-)

RDBKBUWHBNWHWH

BNWHBUBKRD

L N PE SSM

Master Slave

1~230V

Wilo-Stratos/-DWilo-Stratos-Z/-ZD

Wilo-Stratos/-DWilo-Stratos-Z/-Z

IF-moduleStratos Modbus

L N PE SSM1~230V

RS485 RS485Wilo-IF-moduleStratos DP

min. 2 x 2 x 0,22 mm2 Z=120 Ohm

DP

4321




IF-Module Stratos BACnet

Additional functionsSerial, digital BACnet MS/TP interface for connection to building automation (BA) via RS485.



DP double pump interface (see details alongside)

Documentation to download• BACnet PICS and list of data items


Scope of delivery• Stratos BACnet IF-Module• EMC screwed connection pg 7 and pg 9• Sticker for BUS address

IF-Module Stratos BACnet (master pump)IF-Module Stratos DP (slave pump)





DP

A(-)B(+)A(-)B(+)

WHBNWHBN

L N PE SSM1~230V

RS485

RS485


Wilo-IF-moduleStratos BACnet

DP

B(+)A(-)B(+)A(-)

RDBKBUWHBNWHWH

BNWHBUBKRD

L N PE SSM

Master Slave

1~230V



IF-moduleStratos BACnet

L N PE SSM1~230V

RS485 RS485Wilo-IF-moduleStratos DP

min. 2 x 2 x 0,22 mm2 Z=120 Ohm

DP

4321

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IF-Module Stratos CAN

Additional functionsSerial, digital CANopen interface for connection to a CAN bus sys-tem.




Documentation to download• CAN specification for IF-Module• CANopen .eds file


Scope of delivery• IF-Module Stratos CAN• EMC screwed connection pg 7 and pg 9• Sticker for BUS address

IF-Module Stratos CAN (master pump)IF-Module Stratos DP (slave pump)





DP

CAN-LCAN-HCAN-LCAN-H WH

BNWHBN

L N PE SSM1~230V


Wilo-IF-moduleStratos CAN

CAN

CAN

DP

CAN-LCAN-HCAN-LCAN-H

RDBKBUWHBNWHWH

BNWHBU

BKRD

L N PE SSM

Master Slave

1~230V



IF-moduleStratos CAN

L N PE SSM1~230V

CAN CANWilo-IF-moduleStratos DP

min. 2 x 2 x 0,22 mm2 Z=120 Ohm

DP

PLR

CAN-LCAN-H




IF-Module Stratos LON

Additional functionsSerial digital LON interface for connection to LONWorks networks.

• Transfer of the following data items as control commands to the pump:- Control mode- Delivery head/speed setpoint- Pump On/Off- Setback operation- Data from external sensors



Documentation to download• LON support files:

- Download application via network: *.NXE / *.APB- External interface files: *.XIF / *.XFB- Device resource files: *.ENU / *.FMT / *.FPT / *.TYPhttp://www.wilo.com/automation

Scope of delivery• IF-Module Stratos LON• EMC screwed connection pg 7 and pg 9• Sticker with Neuron-ID to peel off

Delivery statusTheIF-Module LON is supplied as “Application unconfigured” in ac-cordance with the LONMark Application Layer Interoperability Guide-lines.

IF-Module Stratos LON (master pump)IF-Module Stratos PLR (slave pump)




• Parallel operation for efficiency-optimised activation and deactiva-tion of the peak load pump and automatic fault-actuated switchover to standby pump (included with the IF-Module Stratos PLR: 2-core connecting cable, 670 mm long; longer connecting cables must be provided by the customer: min. 2 x 0.75 mm2)

In the LONWorks network, data items are transmitted for the double pump as a complete unit; there is no differentiation between master and slave.

LONWorks network

LON

DP

L N PE SSM1~230 V


Wilo-IF-module Stratos LON

LON

DP

L N PE 1~230 V PLR

DP

Master

L N PE 1~230 V

Slave

SSMSSM



LONWorks network(shielded cable)

Wilo-IF-module Stratos LON

Wilo-IF-moduleStratos PLR

Connecting cable, min. 2 x 0.75 mm2, lock-protected

481




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IF-Module Stratos PLR

Additional functionsSerial digital PLR interface for connection to building automation (BA) via:

- Wilo interface converter or- Company-specific coupling modules• Transfer of the following data items as control commands to the pump:- Control mode- Delivery head/speed setpoint- Pump On/Off- Setback operation



Documentation to download• LON support files:• PLR specification for Wilo-DigiCon


Scope of delivery• IF-Module Stratos PLR• Connecting cable 670 mm• EMC screwed connection pg 7 and pg 9

2 x IF-Modules Stratos PLR





PLR

DP

L N PE SSM

1~230 V

Wilo-IF-module Stratos PLR

Wilo Interface converter orcompany-specific coupling module


PLR

DP

L N PE 1~230 V PLR

DP

Master

L N PE 1~230 V

Slave

SSMSSM



Wilo Interface Converter orcompany-specific coupling module(shielded cable)

Wilo-IF-module Stratos PLR






IF-Module Stratos Ext. Off

Additional functions• Input for potential-free NC contact with the Ext. Off function

- Contact closed: pump is running in the control mode- Contact open: pump is not running

• Control input, 0 - 10 V for remote setpoint adjustment or remote speed adjustment (shielded cable)- Remote setpoint adjustment:

The setpoint for the integrated differential pressure control is pre-set for the pump via an analogue signal, 0 - 10 V(see “High-efficiency pumps planning guide”).

- Remote speed adjustment: An external controller provides an actuating signal for remote speed adjustment (DDC operation) (see “High-efficiency pumps planning guide”). The desired function must be activated at the pump.


Scope of delivery• IF-Module Stratos Ext. Off • EMC screwed connection Pg 9

Delivery statusThe terminals of the Ext. Off control input are bridged.

IF-Module Stratos Ext. Off (master pump)IF-Module Stratos PLR (slave pump)




• Parallel operation for efficiency-optimised activation and deactiva-tion of the peak-load pump and automatic fault-actuated switcho-ver to standby pump (included with the IF-Module Stratos PLR: 2-core connecting cable, 670 mm long; longer connecting cables must be provided by the customer: min. 2 x 0.75 mm2)

The functions Ext. Off and the control input 0 – 10 V act on both pumps.

Ext.off

DP

L N PE SSM1~230 V



0...10V

Remote control (shielded cable)– Remote potentialfree contact (input): Open contact: Pump on Closed contact: Pump "Off"– For remote actuation, remove bridge

DP

L N PE1~230 V

Master

PLR

DP

L N PE 1~230 V

Slave

SSM SSM



Wilo-IF-ModuleStratos PLR

Remote contact (shielded cable)– Ext. potential-free contact (Input): Closed contacts: Twin-head pump on Open contacts: Twin-head pump "off"– For remote actuation, remove bridge


Connecting cable, min. 2 x 0.75 mm 2, lock-protected

Ext.off

0...10V

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IF-Module Stratos Ext. Min

Additional functions• Input for potential-free NC contact with Ext. Min function

(setback operation without Autopilot)- Contact closed: pump is running in the control mode- Contact open: pump is running at a fixed minimum speed


The setpoint for the integrated differential pressure control is pre-set for the pump via an analogue signal 0 - 10 V(see “High-efficiency pumps planning guide”).



Scope of delivery• IF-Module Stratos Ext. Min • EMC screwed connection Pg 9

Delivery statusThe terminals of the Ext. Min control input are bridged.

IF-Module Stratos 1 x Ext. Min (master pump)IF-Module Stratos PLR (slave pump)





The functions Ext. Min and the control input 0 – 10 V act on both pumps.

Ext.Min.

DP

L N PE SSM1~230 V


Wilo-IF-Module Stratos Ext. Min

0...10V

Remote control (shielded cable)– Remote potentialfree contact (input): Open contact: Pump on Closed contact: Pump "Off"– For remote actuation, remove bridge

DP

L N PE1~230 V

Master

PLR

DP

L N PE 1~230 V

Slave

SSM SSM




Remote contact (shielded cable)– Ext. potential-free contact (Input): Closed contacts: Twin-head pump on Open contacts: Twin-head pump at �xed min. speed– For remote actuation, remove bridge

Wilo-IF-module Stratos Ext. Min


Ext.off

0...10V





Additional functions• Collective run signal SBM as potential-free NO contact

- Contact closed: pump is running in the specified operating mode- Contact open: pump is not running


The setpoint for the integrated differential pressure control is pre-set for the pump via an analogue signal, 0 - 10 V(see “High-efficiency pumps planning guide”).



Scope of delivery• IF-Module Stratos SBM • EMC screwed connection Pg 7• EMC screwed connection Pg 9

2 x IF-Modules Stratos SBM




• Parallel operation for the efficiency-optimised activation/deactiva-tion of the peak load pump and automatic fault-actuated switchover to standby pump

A connecting cable is to be provided by the customer: min. 2 x 0.75 mm2

The control input 0 – 10 V acts on both pumps.The SBM contact functions as an individual run signal for each pump.

SBM*

DP

L N PE SSM1~230 V

Wilo-IF module Stratos SBM

0...10V

* SBM: Collective run signal, normally open contact according to VDI 3814 (load capacity of the potential-free NO contact: 0.2 A, 24 V~), see Wilo Control for function

External monitoring unit


Master

DP

0...10V

SBM* SBM*

0...10VL N PE SSM L N PE SSM

1~230V1~230V

Slave

External control unit

DP




Wilo-IF-moduleStratos SBM

Wilo-IF-moduleStratos SBM

Externalcontrol unit* SBM: Collective run signal, normally open contact according

to VDI 3814 (load capacity of the potential-free NO contact: 0.2 A, 24 V~), see Wilo Control for function

485




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IF-Module Stratos Ext. Off/SBM

Additional functions• Input for potential-free NC contact with the Ext. Off function

- Contact closed: pump is running in the control mode- Contact open: pump is not running

• Collective run signal SBM as potential-free NO contact- Contact closed: pump is running in the specified operating mode- Contact open: pump is not running


The setpoint for the integrated differential pressure control is pre-set for the pump via an analogue signal 0 - 10 V (see “High-efficiency pumps planning guide”).

- Remote speed adjustment:An external controller provides an actuating signal for remote speed adjustment (DDC operation) (see “High-efficiency pumps planning guide”). The desired function must be activated at the pump.


Scope of delivery• IF-Module Ext. Off/SBM • EMC screwed connection Pg 9

Delivery statusThe terminals of the Ext. Off control input are bridged.

2 x IF-Modules Stratos Ext. Off/SBM




• Parallel operation for the efficiency-optimised activation/deactiva-tion of the peak load pump and automatic fault-actuated switchover to standby pump

A connecting cable is to be provided by the customer: min. 2 x 0.75 mm2

The control input 0 – 10 V acts on both pumps. The SBM contact acts as an individual run signal for each pump.

DP

SBM*

Ext. Off

L N PE SSM1~230 V

Remote control (shielded cable)* Remote potentialfree contact Open contact: Pump on Closed contact: Pump "Off"* For remote actuation, remove bridge

* SBM: Collective run signal, normally open contact according to VDI 3814 (load capacity of the potential-free NO contact: 0.2 A, 24 V~), see Wilo Control for function

Wilo-Stratos/-ZWilo-IF-ModuleStratos Ext. Off / SBM

DP

SBM*

Ext. Off L N PE SSM1~230 V

Remote contact (shielded cable)– Ext. potential-free contact (Input): Closed contacts: Twin-head pump on Open contacts: Twin-head pump "off"– For remote actuation, remove bridge

External control unit* SBM: Collective run signal,

normally open contact accordingto VDI 3814 (load capacity of the potential-free NO contact: 0.2 A, 24 V~)

DP

SBM*

Ext. Off L N PE SSM1~230 V

Wilo-IF-moduleStratos Ext. Aus / SBM

External control unit

Connecting cable, min. 2 x 0.75 mm 2, lock-protectedWilo-Stratos/-DWilo-Stratos-Z/-ZD


Wilo-IF-Module Stratos Ext. Off / SBM

Master Slave



Wilo IF-Module for single pumps and double pumps

IF-Module Modbus Wilo-Stratos GIGAWilo-VeroLine-IP-E with IEC motor from 10/2010Wilo-CronoLine-IL-E from 10/2010Wilo-Economy MHIE (from software SW 3.00)Wilo-Multivert MVIE 1.1...4 kW (from software SW 3.00)Wilo-Multivert MVIE 5.5...7.5 kW (from software SW 4.00)Wilo-Helix VE 1.1...4 kW (from software SW 3.00)Wilo-Helix VE 5.5...7.5 kW (from software SW 4.00)

Additional functionsSerial, digital Modbus RTU interface for connection to building auto-mation (BA) via RS485.

• Transfer of the following data items as control commands to the pump:- Control mode- Delivery head/speed setpoint- Pump On/Off

• Transfer of the following data points, for example, as messages from the pump:-Actual delivery head value-Actual consumption value-Actual output value-Actual motor current value- Operating hours-Actual speed value- Detailed fault signals- Status signals

Documentation to download• Modbus specification for IF-Module


IF-Module Modbus (master pump)Wilo-VeroTwin-DP-E with IEC motor from 10/2010Wilo-CronoTwin-DL-E from 10/2010

The double pump is connected as a complete system. There is no need for complicated engineering of the data items of the single pumps.

WHBNWHBN

RS485

RS485

L1 L2 L3PE

3 +24 V

3~400V

SBM

SSM

2 1 IN 1

IN 2

L MP

Ext.off

Aux

H

A(-)B(+)A(-)B(+)

RS485

RS485

L1 L2 L3PE

3 +24 V

3~400V

SBM

SSM

2 1 IN 1

IN 2

L MP

Ext.off

Aux

H

A(-)B(+)A(-)B(+)

L1 L2 L3PE

3 +24 V

3~400V

SBM

SSM

2 1 IN 1

IN 2

L MP

Ext.off

Aux

H

487




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IF-Module BACnetWilo-Stratos GIGAWilo-VeroLine-IP-E with IEC motor from 10/2010Wilo-CronoLine-IL-E from 10/2010Wilo-Economy MHIE (from software SW 3.00)Wilo-Multivert MVIE 1.1...4 kW (from software SW 3.00)Wilo-Multivert MVIE 5.5...7.5 kW (from software SW 4.00)Wilo-Helix VE 1.1...4 kW (from software SW 3.00)Wilo-Helix VE 5.5...7.5 kW (from software SW 4.00)

Additional functionsSerial, digital BACnet MS/TP interface for connection to building au-tomation (BA) via RS485.


• Transfer of the following data items as signals from the pump:-Actual delivery head value-Actual consumption value-Actual output value-Actual motor current value- Operating hours-Actual speed value- Detailed fault signals- Status signals

Documentation to download• BACnet PICS and list of data items


IF-Module BACnet (master pump)Wilo-VeroTwin-DP-E with IEC motor from 10/2010Wilo-CronoTwin-DL-E from 10/2010


WHBNWHBN

RS485

RS485

L1 L2 L3PE

3 +24 V

3~400V

SBM

SSM

2 1 IN 1

IN 2

L MP

Ext.off

Aux

H

A(-)B(+)A(-)B(+)

RS485

RS485

L1 L2 L3PE

3 +24 V

3~400V

SBM

SSM

2 1 IN 1

IN 2

L MP

Ext.off

Aux

H

A(-)B(+)A(-)B(+)

L1 L2 L3PE

3 +24 V

3~400V

SBM

SSM

2 1 IN 1

IN 2

L MP

Ext.off

Aux

H




IF-Module CANWilo-Stratos GIGAWilo-VeroLine-IP-E with IEC motor from 10/2010Wilo-CronoLine-IL-E from 10/2010Wilo-Economy MHIE (from software SW 3.00)Wilo-Multivert MVIE 1.1...4 kW (from software SW 3.00)Wilo-Multivert MVIE 5.5...7.5 kW (from software SW 4.00)Wilo-Helix VE 1.1...4 kW (from software SW 3.00)Wilo-Helix VE 5.5...7.5 kW (from software SW 4.00)

Additional functionsSerial, digital CANopen interface for connection to a CAN bus sys-tem.


• Transfer of the following data items as signals from the pump:-Actual delivery head value-Actual consumption value-Actual output value-Actual motor current value- Operating hours-Actual speed value- Detailed fault signals- Status signals

Documentation to download• CAN specification for IF-Module• CANopen .eds file


IF-Module CAN (master pump)Wilo-VeroTwin-DP-E with IEC motor from 10/2010Wilo-CronoTwin-DL-E from 10/2010


WHBNWHBN

CAN

CAN

L1 L2 L3PE

3 +24 V

3~400V

SBM

SSM

2 1 IN 1

IN 2

L MP

Ext.off

Aux

H

CAN-HCAN-LCAN-HCAN-L

CAN

CAN

L1 L2 L3PE

3 +24 V

3~400V

SBM

SSM

2 1 IN 1

IN 2

L MP

Ext.off

Aux

H

CAN-HCAN-LCAN-HCAN-L BN

WHBNWH

L1 L2 L3PE

3 +24 V

3~400V

SBM

SSM

2 1 IN 1

IN 2

L MP

Ext.off

Aux

H

489




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IF-Module LONWilo-Stratos GIGAWilo-VeroLine-IP-EWilo-CronoLine-IL-EWilo-Economy MHIE (from software SW 3.00)Wilo-Multivert MVIE 1.1...4 kW (from software SW 3.00)Wilo-Multivert MVIE 5.5...7.5 kW (from software SW 4.00)Wilo-Helix VE 1.1...4 kW (from software SW 3.00)Wilo-Helix VE 5.5...7.5 kW (from software SW 4.00)

Additional functions• Serial digital LON interface for connection to LONWorks networks• Transfer of the following data items as control commands to the pump:- Control mode- Delivery head/speed setpoint- Pump On/Off- Data from external sensors

• Transfer of the following data items as signals from the pump:-Actual delivery head value-Actual consumption value-Actual output value-Actual motor current value- Operating hours-Actual speed value- Detailed fault signals- Status signal


- Download application via network: *.NXE / *.APB- External interface files: *.XIF / *.XFB- Device resource files: *.ENU / *.FMT / *.FPT / *.TYP


IF-Module LON (master pump)Wilo-VeroTwin-DP-EWilo-CronoTwin-DL-E

In the LONWorks network, data items are transmitted for the double pump as a complete unit; there is no differentiation between master and slave.

LONworks network

L1 L2 L3PE

3 +24 V

3~400V

SBM

LON

DP

SSM

2 1 IN 1

IN 2

L MP

Ext.off

Aux

H

LONworks network

L1 L2 L3PE

3 +24 V

3~400V

SBM

SSM

2 1 IN 1

IN 2

L MP

Ext.off

Aux

H

LON

DPL1 L2 L3PE

3 +24 V

3~400V

SBM

SSM

2 1 IN 1

IN 2

L MP

Ext.off

Aux

H




IF-Module PLRWilo-Stratos GIGAWilo-VeroLine-IP-EWilo-CronoLine-IL-EWilo-Economy MHIE (from software SW 3.00)Wilo-Multivert MVIE 1.1...4 kW (from software SW 3.00)Wilo-Multivert MVIE 5.5...7.5 kW (from software SW 4.00)Wilo-Helix VE 1.1...4 kW (from software SW 3.00)Wilo-Helix VE 5.5...7.5 kW (from software SW 4.00)

Additional functions• Serial digital PLR interface for connection to building automation

(BA) via:- Wilo interface converter or- Company-specific coupling modules


• Transfer of the following data items as signals from the pump:-Actual delivery head value-Actual consumption value-Actual output value-Actual motor current value- Operating hours-Actual speed value- Detailed fault signals- Status signal

Documentation to download- PLR specification for Wilo-DigiCon


IF-Module PLR (master pump)Wilo-VeroTwin-DP-EWilo-CronoTwin-DL-E

LONworks network

L1 L2 L3PE

3 +24 V

3~400V

SBM

LON

DP

SSM

2 1 IN 1

IN 2

L MP

Ext.off

Aux

H

Wilo Interface converter or company-specific coupling module

L1 L2 L3PE

3 +24 V

3~400V

SBM

SSM

2 1 IN 1

IN 2

L MP

Ext.off

Aux

H

PLR

DPL1 L2 L3PE

3 +24 V

3~400V

SBM

SSM

2 1 IN 1

IN 2

L MP

Ext.off

Aux

H

491



Function overview, Wilo-Protect-Module

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Standard single pumps:Wilo-TOP-S / -TOP-Z / -TOP-RL series

• 3 speed stages• 2 speed stages for TOP-S series, 1~230 V, P2 � 350 W• Blocking-current proof or with full motor protection• Thermal insulation as standard• Retrofit Protect module for standard pump for extending functions• For secondary hot water circulation systems with TOP-Z

Standard double pumps: Wilo-TOP-SD series

• 3 speed stages• 2 speed stages with TOP-SD series, 1~230 V, P2 � 350 W• Blocking-current proof or with full motor protection• Double pump switchover valve with delay• Retrofit Protect modules for standard pumps for extending functions

Function table TOP-S / -Z / -SD / -RL

Function Single pumpWilo-TOP-S/-TOP-Z

Wilo-TOP-RL

Double pumpWilo-TOP-SD

1~ 3~ 1~ 3~Pump Pump with

ProtectModule C

Pump Pump withProtect

Module C

Pump Pump with 2 x

Protect-Modules C

Pump Pump with 2 x

Protect-Modules C


1~230 V / 50 Hz • • – – • • – –

3~400 V/50 Hz – – • • – – • •3~230 V/50 Hz – – • – – – • –

Manual function

3-stage speed control • 1) • • • • 1) • • •Reset button • 2) • • • • 2) • • •Automatic function

Motor protection • 3) • • 3) • • 3) • • 3) •Full motor protection with fault trip • 2) • • • • 2) • • •Blockage detection with fault trip – • – • – • – •External control function

External activation/deactivation via potential-free NC contact provided by the customer – • – • – • – •Signal and display function

Individual/collective fault signal, potential-free – • • 1) • – • • 1) •Individual/collective fault signal, potential-free – • – • – • – •Run signal light – • – • – • – •Motor protection fault light – • • • – • • •Blockage fault light – • – • – • – •Rotation direction monitoring – – • • – – • •Dual pump management(2 x single pumps)

Main/standby mode (automatic fault-actuated switchover/time-dependent pump cycling) – • – • – • – •• = available, - = not available1) Pumps with P2 � 350 W: 2-stage speed control2) Only pumps with P2 � 350 W3) P2 � 100 W: Pumps with internal protection against unacceptably high winding temperaturesP2 = 180 W: WSK, motor protection only in conjunction with tripping units



Wilo-Protect-Module C for single pumps

Wilo-Protect-Modul C (single pumps)

Wilo-Protect-Module C for single pumpsPlug-in module for glandless single pumps with mains connection 1~230 V, 50 Hz or 3~400 V, 50 Hz. Not suitable for controlled power supply (e.g. Wilo-CR system).

>Additional functions• Collective fault signal SSM as potential-free

NC contact, adjustable as single or collective fault signal

• Collective run signal SBM as potential-free NC contact, adjustable as single or collective run signal

• Overriding Off control input via external po-tential-free contact (NC contact)

• Pump blocking is detected and indicated as a fault

• Full motor protection with integrated fault trip

• Fault acknowledgement

Assignment of Wilo Protect-Module C/pump, dimensions

Wilo-Protect Module-C

Mains connection Wilo-TOP-S... Wilo-TOP-Z... Wilo-TOP-RL... Dimensionsa5 l5

mm

Type 22 EM 1~230 V, 50 Hz25/5, 25/7, 25/13, 30/4, 30/5, 30/7, 40/4

20/4, 25/6, 30/725/7.5, 30/4, 30/6.5, 30/7.5, 40/4

27 61

Type 22 DM 3~400 V, 50 Hz25/5, 25/7, 25/13, 30/4, 30/5, 30/7, 40/4

20/4, 25/6, 30/7 – 27 61

Type 32-52 EM 1~230 V, 50 Hz

25/10, 30/10, 40/7, 40/10, 40/15, 50/4, 50/7, 50/10, 65/7, 65/10, 80/7

25/10, 30/10, 40/7 – 28 63

Type 32-52 DM 3~400 V, 50 Hz

25/10, 30/10, 40/7, 40/10, 40/15, 50/4, 50/7, 50/10, 50/15, 65/7, 65/10, 65/13, 65/15, 80/7, 80/10, 80/15, 80/20, 100/10

25/10, 30/10, 40/7, 50/7, 65/10, 80/10

– 28 63

Dimension drawing

>Technical dataAmbient temperature: max. +40°CFluid temperature: -20°C to +110°CWeight: approx. 0.6 kgProtection class: IP 44Degree of radio shielding: NInsulation material class: F4 cable lead-ins PG9 (control cable max. 6-core)No separate power supply required

Mains terminalsTerminal cross-section: max. 2.5 mm2

Signal terminalsMax. rating: 250 V/1 ATerminal cross-section: max. 2.5 mm2

Control terminal Ext. OffContact rating: 24 VDC, 10 mATerminal cross-section: min. 0.75 mm2, max. 2.5 mm2

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Wilo-Protect-Module C for single pumps

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Wilo-Protect-Module C, type 22

1~230 V (EM)

1) Mains terminals2) Control terminals

Wilo-Protect-Module C, type 32-52

1~230 V (EM)


Wilo-Protect-Module C, type 22

3~400 V (DM)


Wilo-Protect-Module C, type 32-52

3~400 V (DM)


I+II I

SL

T2

DP Ext. Off SSM SBM

T1 N L

MA

bl sw

2 1

ON

1)

2)

I+II I

SL

T2

DP Ext. Off

MP2 MP1

SSM SBM

T1 N L

MA

bl sw ws ws

2 1

ON

1)

2)

I+II I

SL

T3

DP Ext. Off SSM SBM

T2 T1 L3 L2 L1

MA

gr br sw

2 1

ON

1)

2)

I+II I

SL

T3

DP Ext. Off

MP2 MP1

SSM SBM

T2 T1 L3 L2 L1

MA

gr br sw ws ws

2 1

ON

1)

2)



Wilo-Protect-Module C for double pumps

Wilo-Protect-Module C (double pumps)

>Wilo-Protect-Module-C for double pumpsPlug-in module for glandless double pumps or two glandless single pumps of the series with mains connections 1~230 V, 50 Hz or 3~400 V, 50 Hz. Not suitable for controlled power supply (e.g. Wilo-CR system).

• Collective fault signal SSM as potential-free NC contact, adjustable as single or collective fault signal

• Collective run signal SBM as potential-free NC contact, adjustable as single or collective run signal

• Overriding Off control input via external po-tential-free contact (NC contact)

• Pump blocking is detected and indicated as a fault

• Full motor protection with integrated fault trip

• Fault acknowledgement• Integrated dual pump management with the functions:

• Main/standby mode with runtime-depend-ent (24 h) switching from main to standby pump

• Fault-sensitive switchover to operational standby pump

Assignment of Wilo Protect-Module C/pump, dimensions

Wilo-Protect Module C

Mains connection Wilo-TOP-SD... Dimensionsa5 l5

mm

Type 22 EM 1~230 V, 50 Hz 30/5, 32/7, 40/3 27 61

Type 22 DM 3~400 V, 50 Hz 30/5, 32/7, 40/3 27 61

Type 32-52 EM 1~230 V, 50 Hz 32/10, 40/7, 40/10, 40/15, 50/7, 50/10, 65/10, 80/7 28 63

Type 32-52 DM 3~400 V, 50 Hz

32/10, 40/7, 40/10, 40/15, 50/7, 50/10, 50/15, 65/10, 65/13, 65/15, 80/10, 80/15, 80/20

28 63

Dimension drawing

>Technical dataAmbient temperature: max. +40°CFluid temperature: -20°C to +110°CWeight: approx. 0.6 kgProtection class: IP 44Degree of radio shielding: NInsulation material class: F4 cable lead-ins PG9 (control cable max. 6-core)No separate power supply required

Mains terminalsTerminal cross-section: max. 2.5 mm2

Signal terminalsMax. rating: 250 V/1 ATerminal cross-section: max. 2.5 mm2

Control terminal Ext. OffContact rating: 24 VDC, 10 mATerminal cross-section: min. 0.75 mm2, max. 2.5 mm2

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Wilo-Protect-Module C, type 22 - double pump

1~230 V (EM)


To be provided onsite:2-core connecting cable, min. 2 x 0.75 mm2,connections cannot be confused

Wilo-Protect-Module C, type 32-52 - double pump

1~230 V (EM)



min. 2 x 0,75mm²

I+II I

SL

T2

DP Ext. Off SSM SBM

T1 N L

MA

bl sw

2 1

ON

I+II I

SL

T2

DP Ext. Off SSM SBM

T1 N L

MA

bl sw

2 1

ON

1)

2)

1)

2)

I+II I

SL

T2

DPExt. Off

MP2 MP1

SSM SBM

T1 N L

MA

bl swws ws

21

ON

I+II I

SL

T2

DPExt. Off

MP2 MP1

SSM SBM

T1 N L

MA

bl swws ws

21

ON

1)

2)

1)

2)




Wilo-Protect-Module C, type 22 - double pump

3~400 V (DM)



Wilo-Protect-Module C, type 32-52 - double pump

3~400 V (DM)



I+II I

SL

T3

DPExt. Off SSM SBM

T2 T1 L3 L2 L1

MA

gr br sw

21

ON

I+II I

SL

T3

DPExt. Off SSM SBM

T2 T1 L3 L2 L1

MA

gr br sw

21

ON

1)

2)

1)

2)

I+II I

SL

T3

DPExt. Off

MP2 MP1

SSM SBM

T2 T1 L3 L2 L1

MA

gr br swws ws

21

ON

I+II I

SL

T3

DPExt. Off

MP2 MP1

SSM SBM

T2 T1 L3 L2 L1

MA

gr br swws ws

21

ON

1)

2)

1)

2)

497

Wilo-Control pump managementControl technology


Wilo-Control AnaCon

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I 0 Bus Controller

EIB

Bus Controller

CAN

Bus Controller

AnaCon AnaCon

TOP-E Stratos

LON

I 0 I 0

Sensor

Sensor

Sensor

Sensor

Sensor

Front view Dimension drawing

ma

0-10V off max min on 24V ssm ebm-ma ebm-sl

+-

mode

p-cp-v

n-c

set pointAna

Con

100%

0%

0-10V disable

set

sl 0/0/0

power

+-

pump rs 23224 V

DC

50m

A

1446 90

87 33

58

15 10

148

8



Wilo-Control AnaCon

Wilo-Control AnaConThe Wilo-Control AnaCon interface converter is suitable for the uni-versal connection of communication-capable pumps with the PLR in-terface on the onsite control and monitoring units with conventional input/output channels. It is installed directly next to the monitoring unit on a TH35 (IEC 60715) top-hat rail in a switch cabinet. The Wilo-Control AnaCon interface converter converts the two-wire connec-tion of the serial digital PLR interface into a parallel interface with an-alogue signals and potential-free contacts.

Via the Wilo-Control AnaCon interface converter, 1 single or double pump of the following Wilo series is connected to the building auto-mation.

• TOP-E/-ED (with IF-Module PLR)• Stratos/-D/-Z/-ZD (with IF-Module Stratos PLR)• Stratos GIGA (with IF-Module PLR)• VeroLine-IP-E/-DP-E (with IF-ModulePLR)• CronoLine-IL-E/-DL-E (with IF-Module PLR)

Bidirectional communication between the pumps and the monitoring unit (BA) enables the remote control of:

• Pump OFF• Pump ON in control mode• Max. speed• Min. speed (setback operation)• Setpoint for differential pressure or speed (analogue In 0 - 10 V con-trol input)

Bidirectional communication between the pumps and the monitoring unit (BA) enables the remote query of:

• Collective fault signal• Individual run signal MA or single pump• SL individual run signal (double pump only)

In addition to remote control and remote query, the Wilo-Control AnaCon interface converter also enables the local adjustment of:

• �p-c for constant differential pressure• �p-v for variable differential pressure• n-c for constant speed• Setpoint for differential pressure or speed• Enabling of the analogue In 0 - 10 V control input

The Wilo-Control AnaCon interface converter is equipped with LEDs for:

• AnaCon operational standby• Communication with the pump• Collective fault signal• Individual run signal MA or single pump• SL individual run signal (double pump only)

Technical data• Contact load

- Collective fault signal (potential-free changeover contact: max. 250 VAC, 1 A

- MA individual run signal (potential-free NO contact) max. 250 VAC, 1 A

- SL individual run signal (potential-free NO contact) max. 250 VAC, 1 A

- Potential-free NO contact for “Pump Off” function: 24 VDC, 2.4 mA

- Potential-free NO contact for “Control On” function: 24 VDC, 2.4 mA

- Potential-free NO contact for “Maximum speed” function: 24 VDC, 2.4 mA

- Potential-free NO contact for “Min. speed” function: 24 VDC, 2.4 mA

• Supply voltage- Operating voltage: 24 VDC ± 25 %- Current consumption: 40 mA

• Electromagnetic compatibility- Emitted interference: DIN EN 61000-6-3- Interference resistance: DIN EN 61000-6-2

• Analogue In 0 - 10 V control input- Input resistance: > 200 kohm- Input protection: max. +/- 48 VDC

• PLR interface- Point-to-point interface with Wilo-specific hardware and Wilo-specific protocol

- Two-wire connection with interchangeable cores (no shielded cable necessary)

- Maximum cable length: 1000 m

Manual operation of the pump by means of the red button is not pos-sible if the pump is connected to the AnaCon.A temporary disruption of the interface connection to electronically controlled pumps with IR interface is possible with the IR-Monitor. Operation can then be performed with the IR-Monitor. Interface communication is automatically restored after the IR connection is disconnected.

499



Wilo-Control DigiCon, DigiCon-Modbus

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I 0 Bus Controller

RS 485

Bus Controller

CAN

Bus Controller

DigiCon

Stratos-D Stratos

DigiCon

IP-E IL-ETOP-E TOP-ED

LON

I 0 I 0


4321

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mode

p-cp-v

n-c

set pointaddressD

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rs 485

1

1

2 3 4

power

+-

rs 485

a b BaudZ

rs 232

0/0/0

2

0/0/0

3

0/0/0

4

0/0/0

24 V

DC

1446 90

87 33

58

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8



Wilo-Control DigiCon, DigiCon-Modbus

Wilo-Control DigiCon, DigiCon-ModbusThe interface converter Wilo-Control DigiCon is suitable for universal connection of communication-ready pumps with the interface PLR to onsite control and monitoring units with digital serial interface RS 485. It is installed in the immediate vicinity of the monitoring unit on a DIN rail TH35 (IEC 60715) in a switch cabinet or installation device enclosure (IEC 60670). The Wilo-Control DigiCon and DigiCon-Mod-bus interface converters transform the two-wire connection of the serial digital PLR interface into a bus-capable serial digital RS 485 in-terface.

Up to 4 single or double pumps of the following Wilo series can be connected to the building automation by means of the Wilo-Control DigiCon and DigiCon-Modbus interface converters:

• TOP-E/ED (with IF-Module PLR)• Stratos/-D/-Z/-ZD (with IF-Module Stratos PLR)• Stratos GIGA (with IF-Module PLR)• VeroLine-IP-E (with IF-Module PLR)• VeroTwin-DP-E (with IF-Module PLR)• CronoLine-IL-E (with IF-Module PLR), CronoTwin-DL-E

(with IF-Module PLR)

Bidirectional communication between the pumps and the monitoring unit (BA) makes it possible to choose between the following control modes:

• �p-c for constant differential pressure• �p-v for variable differential pressure• �p-T for temperature-controlled differential pressure• n-c for constant speed

if supported by the corresponding pump type.


• Pump OFF• Pump ON in control mode• Max. speed• Min. speed (setback operation)• Setpoint for the pre-selected control mode

Bidirectional communication between the pumps and the monitoring unit (BA) enables the remote query of:

• Current operating mode• Collective fault signal• Detailed fault signal• Individual run signal MA or single pump• Individual run signal SL (only double pump)as well as the following pump operating parameters:

• Actual delivery head and current volume flow• Motor current• Power consumption• Operating hours• Cumulative power consumption• Speed• Fluid temperature (only Stratos/-D/-Z/-ZD)

As well as remote control and remote querying, the interface con-verter Wilo-Control DigiCon also permits local adjustment (manual operation level) of:

• �p-c for constant differential pressure• �p-v for variable differential pressure• n-c for constant speed• Setpoint for differential pressure or speed

The Wilo-Control DigiCon and DigiCon-Modbus interface converter is equipped with LEDs for:

• DigiCon operation standby

• Communication with the pump• Communication with RS 485 interface

Technical data• Supply voltage

- Operating voltage: 24 VDC ± 25 %- Current consumption: 70 mA- Terminal cross-section: 1.5 mm2


• PLR interface- Point-to-point interface with Wilo-specific hardware and Wilo-specific protocol

- Two-wire connection with interchangeable cores (no shielded cable necessary)

- Max. line length: 1000 m- Line type: e.g. J-Y(St)Y 2x2x0.8- Terminal cross-section: 1.5 mm2

• RS 485 interface bus-capable interface with hardware in accordance with the RS 485 standard.- DigiCon: Wilo-specific protocol. The protocol is to be coordinated

with the manufacturer of the building automation (BA) system.- DigiCon-Modbus: RTU protocol “Modbus over Serial Line” V 1.02 from Modbus-IDA.

- DigiCon: Addressing of a maximum of 64 DigiCons (maximum of 256 pumps)

- DigiCon-Modbus: Addressing of a maximum of 61 DigiCon-Modbus (maximum of 244 pumps)

- Maximum total length of the bus line: 1000 m- Line type: e.g. J-Y(St)Y 2x2x0.8, shielded- Terminal cross-section: 1.5 mm2

The documentation of the Wilo-specific protocol is stored on the CD included in the DigiCon scope of delivery. The software provided on this CD also enables communication between the pumps and a con-ventional PC.Manual operation of the pump by means of the red button is not pos-sible if the pump is connected to Wilo-Control DigiCon and DigiCon-Modbus. A temporary disruption of the interface connection to elec-tronically controlled pumps with IR interface is possible with the IR-Monitor. Operation can then be performed with the IR-Monitor. In-terface communication is automatically restored after the IR connec-tion is disconnected.

AccessoriesExpansion with contact interfaces and analogue setpoint specifica-tion Wilo-Control DigiCon-A for max. 2 pumps

501




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hgea

rs a

nd c

ontr

olde

vice

s / p

ump

man

agem

ent

I 0 Bus Controller

RS 485

Bus Controller

CAN

Bus Controller

DigiCon DigiCon-A DigiCon-A

Stratos-D Stratos

DigiCon DigiCon-A DigiCon-A

IP-E IL-ETOP-E TOP-ED

LON

I 0 I 0


ma



+ -

+ -

Dig

iCon

-A

0-10V disable

0-10V disable

sl

1 1 1

ma sl

2 2 2

1446 90

87 33

58

15 10

148

8




Wilo-Control DigiCon-AThe expansion of the Wilo-Control DigiCon-A permits priority control of pumps connected to interface converters Wilo-Control DigiCon or DigiCon-Modbus.The Digicon-A is installed on a DIN rail TH35 (IE 60715) in a switch cabinet or installation device enclosure (IEC 60670) and contacts the interface converter Wilo-Control DigiCon or DigiCon-Modbus by means of a plug system on the side. It is possible to connect 2 units for the superimposed control of max. 4 single or double pumps.

The Wilo-Control DigiCon-A permits priority remote control of po-tential-free control contacts and an analogue signal at the same time as bus communication of:

• Pump OFF• Pump ON in control mode• Max. speed• Min. speed (setback operation)• Setpoint for differential pressure or speed (analogue In 0 - 10 V con-trol input)

The Wilo-Control DigiCon permits remote querying via potential-free signalling contacts at the same time as bus communication of:

• Collective fault signal• Individual run signal MA or single pump• SL individual run signal (double pump only)

In addition to remote control and remote querying, the Wilo-Control DigiCon-A manual operation level also makes it possible to have:

• Enabling of the analogue In 0 - 10 V control input

The Wilo-Control DigiCon-A has LEDs for:• DigiCon-A operational standby• Collective fault signal (for each pump)• MA individual run signal or single pump (for each pump)• SL individual run signal (double pump only) (for each pump)

Technical data• Contact load

- Collective fault signal (potential-free changeover contact): max. 250 VAC, 1 A AC1

- MA individual run signal (potential-free NO contact) max 250 VAC, 1 A AC1

- SL individual run signal (potential-free NO contact) max. 250 VAC, 1 A AC1

- Potential-free NO contactfor “Pump Off” function: 24 VDC, 2.4 mA

- Potential-free NO contactfor “Control On” function: 24 VDC, 2.4 mA

- Potential-free NO contactfor “Maximum speed” function: 24 VDC, 2.4 mA

- Potential-free NO contactfor “Min. speed” function: 24 VDC, 2.4 mA

• Supply voltage- Operating voltage: The DigiCon-A manual control level is supplied

with power from the DigiCon or DigiCon-Modbus via the lateral plug system.

- Current consumption: 40 mA


• Analogue In 0 - 10 V control input- Input resistance: > 200 k�- Input protection: max. +/- 48 VDC

For further technical data regarding connection with the pumps, see Wilo-DigiCon, DigiCon-Modbus.

503



Wilo-Control DigiCon-LBF

Switc

hgea

rs a

nd c

ontr

olde

vice

s / p

ump

man

agem

ent

Wilo-Control DigiCon-LBFThe Wilo-Control DigiCon-LBF interface converter is suitable for connection of pumps from the CronoLine-IL-E...BF series to control and monitoring units (provided by customer) with digital serial LON interface (TP/FT-10). It is installed in the immediate vicinity of the monitoring unit on a Th35 top-hat rail (IEC 60715) in a switch cabinet or installation device enclosure (IEC 60670). The Wilo-Control Digi-Con-LBF interface converter transforms the two-wire connection of the pump's serial digital Modbus RTU interface into a connection to a LON network.

The Wilo-Control DigiCon-LBF interface converter is used to connect a pump from the series

• CronoLine-IL-E...BF

Bidirectional communication between the pumps and the monitoring unit (BA) makes it possible to choose between the following control modes:

• �p-c for constant differential pressure• n-c for constant speed


• Pump OFF• Pump ON in control mode• Max. speed• Min. speed (setback operation)• Setpoint for the pre-selected control mode

Bidirectional communication between the pumps and the monitoring unit (BA) enables the remote querying of:

• Current operating mode• Collective fault signal• Detailed fault signalas well as the following pump operating parameters:

• Actual delivery head• Power consumption• Operating hours• Cumulative power consumption• Speed

The Wilo-Control DigiCon-LBF interface converter is equipped with LEDs for:

• Module status• Communication with the pump• LED for LON Wink service

• Supply voltage- Operating voltage: 24 VDC +20% / -30 %- Current consumption: Typically 30 mA- Terminal cross-section: 1.5 mm2


• Interface to the pump- RS485 transmission, 9600 baud- Two-wire connection with shielding- Max. line length: 500 m- Line type: e.g. J-Y(St)Y 2x2x0.8- Terminal cross-section: 1.5 mm2

• LON interface- Transceiver TP/FT-10- Profile 8120 (Pump Controller)- Terminal cross-section: 1.5 mm2, (plug-in terminals)


- Detailed description for 8120 profile (pump controller) implemen-tation

- Download application via network: *.NXE / *.APB- External interface files: *.XIF / *.XFB



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