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Coaching for Continuous Improvement David Hicks [email protected] 1 Coaching for Continuous Improvement David Hicks and Hank Czarnecki Auburn University [email protected] REASON TO COACH FOR CONTINUOUS IMPROVEMENT WHY?

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Page 1: WHY? - Amazon S3 · • Why is it important to close this gap 4. Coaching Personal Kaizen • Coach people to apply critical thinking • Learner owns personal countermeasures Freedom

Coaching for Continuous Improvement

David Hicks – [email protected] 1

Coaching for Continuous

Improvement

David Hicks and Hank Czarnecki

Auburn [email protected]

REASON TO COACH FOR

CONTINUOUS IMPROVEMENT

WHY?

Page 2: WHY? - Amazon S3 · • Why is it important to close this gap 4. Coaching Personal Kaizen • Coach people to apply critical thinking • Learner owns personal countermeasures Freedom

Coaching for Continuous Improvement

David Hicks – [email protected] 2

History of LSS

Build a Continuous Improvement “House”

Stability & Standardization

Just-

In-Time

People

Built-

In-

Quality

Results – BESTQuality-Cost-Delivery

Page 3: WHY? - Amazon S3 · • Why is it important to close this gap 4. Coaching Personal Kaizen • Coach people to apply critical thinking • Learner owns personal countermeasures Freedom

Coaching for Continuous Improvement

David Hicks – [email protected] 3

Solve

Problems

Long Term Mutual Prosperity

Develop

People

Lean

Coaching

Developing

Problem

Solvers

REASON TO COACH FOR

CONTINUOUS IMPROVEMENT

WHY?

PROCESS TO DEVELOP PROBLEM

SOLVERS

HOW?

Page 4: WHY? - Amazon S3 · • Why is it important to close this gap 4. Coaching Personal Kaizen • Coach people to apply critical thinking • Learner owns personal countermeasures Freedom

Coaching for Continuous Improvement

David Hicks – [email protected] 4

Piecing Together Transformation

People

Strategy

Culture Change

Lean Capability

PDCA Thinking

Purpose

Process

Smart Tactics

SharedVision

Empowerment & Engagement

4 Aspects of Coaching

Learner Coach ProblemSolvingProcess

Development Plan

Page 5: WHY? - Amazon S3 · • Why is it important to close this gap 4. Coaching Personal Kaizen • Coach people to apply critical thinking • Learner owns personal countermeasures Freedom

Coaching for Continuous Improvement

David Hicks – [email protected] 5

• Personal

Increase self knowledge

Strength/weak points

• Interpersonal

Adapt your behavioral style to others

Learn other’s styles

• Team

Facilitate better teamwork

• Organization

Motivate effectively

Learner - PITO Model

Coach - Where’s My Sensei?

• Toyota has been successful at transplanting their plants

across the world, primarily by providing long-term coaches

(sensei's) to develop leaders who understand and use the

Toyota Production System

• Where’s my Sensei? Most of us don’t have the resources to

use this pattern.

• Steelcase has developed a Lean Management System that

develops leaders through active learning and practice.

“We are what we repeatedly do. Excellence, then,

is not an act, but a habit.” Aristotle

Page 6: WHY? - Amazon S3 · • Why is it important to close this gap 4. Coaching Personal Kaizen • Coach people to apply critical thinking • Learner owns personal countermeasures Freedom

Coaching for Continuous Improvement

David Hicks – [email protected] 6

Problem Solving - Implementation Methods

Time

Imp

rove

me

nt

A3 Projects(PM/CI Dept)

Daily(Kata)

Event(Kaizen)

Development Plan - PDCA

Page 7: WHY? - Amazon S3 · • Why is it important to close this gap 4. Coaching Personal Kaizen • Coach people to apply critical thinking • Learner owns personal countermeasures Freedom

Coaching for Continuous Improvement

David Hicks – [email protected] 7

Reduce Difficulty By Defining Expectations

Relationships

Standards(When/How)

Rules

Goals

REASON TO COACH FOR

CONTINUOUS IMPROVEMENT

WHY?

PROCESS TO DEVELOP PROBLEM

SOLVERS

HOW?

EXECUTING THE 4 ASPECTS OF COACHING

WHAT?

Page 8: WHY? - Amazon S3 · • Why is it important to close this gap 4. Coaching Personal Kaizen • Coach people to apply critical thinking • Learner owns personal countermeasures Freedom

Coaching for Continuous Improvement

David Hicks – [email protected] 8

Learner - DiSC

Dominant

• Direct

• Decisive

• Driven

Interactive

• Inspirational

• Influential

• Intuitive

Supportive

• Sincere

• Steady

• Sympathetic

Conscientious

• Cautious

• Concise

• Correct

Active - Fast Paced - Verbal

Moderate - Even Paced - Reserved

PeopleOriented

TaskOriented

Be EnthusiasticBe Confident

Be Logical Be Sincere

Style-Flex & Home Rule

Coaching - Shape the Behavior

“It is important for employees to be able to look at

the work they are performing and be able to

properly identify waste. Once the waste is spotted,

it is the responsibility of the team to improve the

process. The important thing is to teach people to

challenge problems and apply the process of

Kaizen. We need to foster the habit in employees

of trying to change things for the better.” -Ohno

Page 9: WHY? - Amazon S3 · • Why is it important to close this gap 4. Coaching Personal Kaizen • Coach people to apply critical thinking • Learner owns personal countermeasures Freedom

Coaching for Continuous Improvement

David Hicks – [email protected] 9

Coaching AND Improvement

Inescapable Principle of Coaching

To help others develop their capability to think and solve

problems you have to:

Let them THINK -- -NOT Tell Them What To Think

Coaching Techniques

Coach Learners One on One

NOT in Groups

• Each Learner will have different focus-

practice needs at different times

• Different Learners learn at different rates

• Different Learners learn in different ways

• Remember:

– If you suggest ideas, YOU OWN

– If you add to their idea, YOU OWN

– If you answer, YOU OWN

– If you analyze, YOU OWN

– If you direct, YOU OWN

– If you correct, YOU OWN

Page 10: WHY? - Amazon S3 · • Why is it important to close this gap 4. Coaching Personal Kaizen • Coach people to apply critical thinking • Learner owns personal countermeasures Freedom

Coaching for Continuous Improvement

David Hicks – [email protected] 10

Coaching For Development

1. Instill Discipline

• Not Natural for Human Systems

• Leaders have to model discipline

2. Prompt for Critical Thinking

• Lead with questions

• Learner Reflection

3. Coach Facilitates the PDCA process

• What gap are we trying to close

• Why is it important to close this gap

4. Coaching Personal Kaizen

• Coach people to apply critical thinking

• Learner owns personal countermeasures

Freedom to Try (and Fail)

We learn through “failed” experiments, so coaches must create an

environment for experimentation

• Fail Fast

• Fail Safe

• Fail Cheap

Please expect and allow the learner to make small mistakes

These are important moments, from which the learner learns

Page 11: WHY? - Amazon S3 · • Why is it important to close this gap 4. Coaching Personal Kaizen • Coach people to apply critical thinking • Learner owns personal countermeasures Freedom

Coaching for Continuous Improvement

David Hicks – [email protected] 11

Use the “1-2-3” Pattern of Teaching

Understand how the learner is thinking.

• Find Through Questioning:

– Actually know vs Assuming

– What they will do to learn

more

– What they don’t already

know

1

Not: What you would have done or the

correctness of their learning

Questions

If “managing” is

about thinking...

“leading” is about

getting other

people to think

Leading is about

getting other people to

take initiative

If improvement is about

taking responsibility

and initiative

How do you get team members to think?

and take initiative?

Ask Questions!

What Questions?

Page 12: WHY? - Amazon S3 · • Why is it important to close this gap 4. Coaching Personal Kaizen • Coach people to apply critical thinking • Learner owns personal countermeasures Freedom

Coaching for Continuous Improvement

David Hicks – [email protected] 12

Questioning Skill

Asking Open-ended Questions

• Begin With:

Who, What, When, Where, Or How

• What do you see?

• What would you do?

• Allows the Learner to respond with whatever he/she knows

or is thinking

• Truly seek to understand what the Learner knows/sees

Use Silence:

• Allows Time to Think/Reflect

• Avoid Talking Too Much – Giving Too Much Information

• Puts Pressure to Talk – Give Information - Thoughts

Probing Questions to Stimulate Thought

Open/Probing Questions

• Tell me more

• What do you have in mind

• Go On …

• Tell me what is going on …

• So? Accompanied by an expectant look

• Can you give me some examples of that

• Can you give me some more details on what went on

• When did this last happen

• Have you told me everything

• What happened next

• What have you tried so far

Page 13: WHY? - Amazon S3 · • Why is it important to close this gap 4. Coaching Personal Kaizen • Coach people to apply critical thinking • Learner owns personal countermeasures Freedom

Coaching for Continuous Improvement

David Hicks – [email protected] 13

Barriers

What discourages people from thinking and

taking responsibility?

•You, me or somebody rushes in to

give them the answer.

•It is more important to give them the

right question than the right answer.

Mr. Cho of Toyota

The Wrestling Match

• Typically when coaching people

who do not want to be coached

OR

• Coach argues for

change

o Persuades

o Suggests,

Advises

• Speaker argues

for staying the

same

• Trying to change someone

who does not want to

change (One To Others)

Countermeasure = Listening

Skills

Gap

Page 14: WHY? - Amazon S3 · • Why is it important to close this gap 4. Coaching Personal Kaizen • Coach people to apply critical thinking • Learner owns personal countermeasures Freedom

Coaching for Continuous Improvement

David Hicks – [email protected] 14

Engaging Learner in Solving Problems

Coaching Tasks:

• Is Learner practicing within Problem Solving Process?

• Are corrections necessary?

• Is Learner aware of their ideas, claims and assertions?

• Is thinking consistent with PDCA?

2 Are they following the process?

The Path to the target

condition is uncertain, but

the Problem Solving Process

is clear

Kata Thinking Guardrail

Kata Acting Guardrail

Keep Learner

thinking

Help Learner

succeed

Developmental Coaching Balancing Act

Don’t take over

the problem

solving thinking

Grow awareness if

outside of a sound

PDCA process

Introduce a course adjustment if necessary.3

Respect

for Learner

Options:

• Provide course correction inputs

• Allow learner to learn through small, safe

failure

Page 15: WHY? - Amazon S3 · • Why is it important to close this gap 4. Coaching Personal Kaizen • Coach people to apply critical thinking • Learner owns personal countermeasures Freedom

Coaching for Continuous Improvement

David Hicks – [email protected] 15

It’s your job to makeyour Learnersuccessful by giving procedural support...

… and enjoying the

tug of the rope as he

strives ahead and

pulls you with him.

Purpose – Go to the workplace to find facts to make better

decisions, build consensus and develop people

Role of the Leader

1. Give Learner an expectation that they own

2. Let Learner think; let Learner try

3. Help Learner see

4. Force reflection

Challenge for the Coach

Adapt Coaching as the Learner Develops

Decisions

Pro

cess

Poor Excellent

Every

Step by

the rules

No

Rules

Needed

Novice

• No Judgement

• No Responsibility

Advanced Beginner

• Equal Problems

• Narrow View

Competent

• Solve New Problems

• Conceptual Understanding

Proficient

• System Thinking

• Big Picture

Expert

• Intuition

• Vision

Practice EXACTLY• Technique

• Instruction

Personalize• Consistent

• Coaching

Intuitive• Supportive

• Counseling

Page 16: WHY? - Amazon S3 · • Why is it important to close this gap 4. Coaching Personal Kaizen • Coach people to apply critical thinking • Learner owns personal countermeasures Freedom

Coaching for Continuous Improvement

David Hicks – [email protected] 16

Problem Solving Process - PDCA

Biases

• Assumptions

• Jumping to Solutions

Countermeasures versus Solutions

Our language as coaches sets an

example:

Why would a good coach say

“countermeasure” instead of “solution?”

The term “solution” implies we know a

complete and correct answer.

The term “countermeasure” sets the

expectation of experimentation and learning.

Page 17: WHY? - Amazon S3 · • Why is it important to close this gap 4. Coaching Personal Kaizen • Coach people to apply critical thinking • Learner owns personal countermeasures Freedom

Coaching for Continuous Improvement

David Hicks – [email protected] 17

Its this... ...not this

Teaching the learner how to play

the continuous improvement game

•On the Same Team

•Each Play the Correct Role

Remember - Coaching Style

© Mike Rother / Improvement Kata Handbook

The Intention of Coaching is NOT AUDIT AND COMPLIANCE

Learning at the Knowledge Threshold

I DON’T

KNOW.

Let’s Go See.

Page 18: WHY? - Amazon S3 · • Why is it important to close this gap 4. Coaching Personal Kaizen • Coach people to apply critical thinking • Learner owns personal countermeasures Freedom

Coaching for Continuous Improvement

David Hicks – [email protected] 18

Goal of Coaching

The coach is responsible

for teaching the

improvement pattern, and

for the results

The learner in

the gray

“UNKNOWN”

Knowledge

Threshold

The goal of coaching is for the learner to

recognize their knowledge threshold so they

are ready to learn from the next experiment.

Current

ConditionTarget

Condition

Lessons Learned from Application - PDCA

• Frequency- Schedule coaching every day

• Discipline- Follow the process! The higher you

go in the organization, the more difficult it seems

to follow the process.

• Time Horizon- Set follow-up meetings frequently

and consistently.

– Small Scope

– Progressive coaching for longer tasks to keep

momentum and habits

• Reality- Practice on real problems.

• Coach – Right questions, not answers.

Page 19: WHY? - Amazon S3 · • Why is it important to close this gap 4. Coaching Personal Kaizen • Coach people to apply critical thinking • Learner owns personal countermeasures Freedom

Coaching for Continuous Improvement

David Hicks – [email protected] 19

Summary

• Individualized Coaching & Learner

Development

• Coach Toward Learning, Not Answering

• Find the Knowledge Threshold

• Move Through Experimental Learning Toward

a Desired Goal

• Consistent, Repetitive Practice of Problem

Solving Process

• Daily Structured Practice Plan

Thank You!

David Hicks

Lean Specialist

[email protected]

Hank Czarnecki

[email protected]

Page 20: WHY? - Amazon S3 · • Why is it important to close this gap 4. Coaching Personal Kaizen • Coach people to apply critical thinking • Learner owns personal countermeasures Freedom

Coaching for Continuous Improvement

David Hicks – [email protected] 20

APPENDIX

Coaching Essentials

• Take ownership & responsibility for the

development process

• Coach in the gemba on real problems

• Teach Learner to think and see by questions

• Teach (and model) not blaming individuals

• Teach to consult, inform, & seek buy-in

• Reflect on both good and bad results

• Write it down

• Review frequently (and consistently)

http://www.processexcellencenetwork.com/lean-six-sigma-business-transformation/columns/13-essentials-of-coaching-for-process-improvement/

Page 21: WHY? - Amazon S3 · • Why is it important to close this gap 4. Coaching Personal Kaizen • Coach people to apply critical thinking • Learner owns personal countermeasures Freedom

Coaching for Continuous Improvement

David Hicks – [email protected] 21

PDCA Questions

• Plan (hypothesis):

What and why?

No: “What can be done?”

Yes: “What needs to be done?”

• Plan - Do: When?

No: “How fast can we do it?”

Yes: “When does it need to be done?”

• Check, Reflect: who, why?

No: “What did you do?”

Yes: “Why did you choose to do what you did?”

• Check – Act (Adjust): what, why?

Not just: “Did you get the results?”

But: “What did you learn?”

Develop Problem Solvers

Questioning Mind

?

And Think

Use Questions

Self

Awareness