wgf rk2

7/30/2019 WGF RK2

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Equipment Type:

Document Description:

Equipment Code:

Technical Characteristic:

Criticality:

Rate:

Material:

Other Information

Equipment Component Cause of Failure Inspection Control Inspection T

Waste gas fan Motor Safety Lighting 4 Senses First level

Safety House keeping 4 Senses First level

Safety Guards 4 Senses First level

Motors integrity and fixations 4 Senses First level

Motors Cable damage / gland failure / poor cabling 4 Senses First level

Motors Loose mountings and fixations 4 Senses First level

Motors Poor House keeping 4 Senses First level

Motors Bearing failure / gearbox teeth failure 4 Senses First level

Motors Over heating / overloading / Hot environment 4 Senses First level

Motors Bearing failure / gearbox teeth failure 4 Senses First level

Motors looseness / overheating / Broken connections 4 Senses First level

Motors Winding failure / insulation failure / dirty windings Meggering and Polarisa Specific

VSD Drive Panel integrity and fixations 4 Senses First level

VSD Drive Dirty, Choked Panel filters 4 Senses First level

VSD Drive Fan bearings and fins for build ups 4 Senses First level

VSD Drive Airconditioning / house keeping / 4 Senses First level

VSD Drive Capacitors shrting & degradation / leakage / IGBT's Degradation Measure IGBT's Specific

VSD Drive Capacitors shrting & degradation / leakage / IGBT's Degradation Measure IGBT', Diodes Specific

VSD Drive Cards damage,humidity, dust and accumulation 4 Senses First level

7/30/2019 WGF RK2


Equipment Type:


Equipment Code:


Criticality:

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IJP Code IJP Description Equipment Component Cause of Failure

FNIFRE140 Electrical Firstlevel 1 Week Running Inspection Safety House keeping House keeping FNIFRE140 Electrical Firstlevel 1 Week Running Inspection Safety Lighting Lighting

FNIFRE140 Electrical Firstlevel 1 Week Running Inspection Safety Guards Guards

FNIFRE140 Electrical Firstlevel 1 Week Running Inspection WGF RK2 Motors integrity and fixations

FNIFRE140 Electrical Firstlevel 1 Week Running Inspection WGF RK2 Motors Cable damage / gland failure / po

FNIFRE140 Electrical Firstlevel 1 Week Running Inspection WGF RK2 Motors Loose mountings and fixations

FNIFRE140 Electrical Firstlevel 1 Week Running Inspection WGF RK2 Motors Poor House keeping

FNIFRE140 Electrical Firstlevel 1 Week Running Inspection WGF RK2 Motors Bearing failure / gearbox teeth fa

FNIFRE140 Electrical Firstlevel 1 Week Running Inspection WGF RK2 Motors Over heating / overloading / Hot e

FNIFRE140 Electrical Firstlevel 1 Week Running Inspection WGF RK2 Motors Bearing failure / gearbox teeth fa

FNIFRE140 Electrical Firstlevel 1 Week Running Inspection WGF RK2 VSD Drive Panel integrity and fixations

FNIFRE140 Electrical Firstlevel 1 Week Running Inspection WGF RK2 VSD Drive Dirty, Choked Panel filters

FNIFRE140 Electrical Firstlevel 1 Week Running Inspection WGF RK2 VSD Drive Airconditioning / house keeping /

FNISSE420 Electrical Specific 26 Week Stop Inspection WGF RK2 Motors looseness / overheating / Broken

FNISSE420 Electrical Specific 26 Week Stop Inspection WGF RK2 Motors Winding failure / insulation failure

FNISSE430 Electrical Specific 26 Week Stop Inspection WGF RK2 VSD Drive Fan bearings and fins for build upFNISSE430 Electrical Specific 26 Week Stop Inspection WGF RK2 VSD Drive Cards damage,humidity, dust and

FNISSE430 Electrical Specific 26 Week Stop Inspection WGF RK2 VSD Drive Inverters Capacitors shorting & d

FNISSE430 Electrical Specific 26 Week Stop Inspection WGF RK2 VSD Drive DSU Capacitors shorting & degra

7/30/2019 WGF RK2


frequency Inspectio Responsibility

1 Week Running Inspector - E1 Week Running Inspector - E

1 Week Running Inspector - E











26 weeks Stop Inspector - E


26 weeks Stop Inspector - E26 weeks Stop Inspector - E



7/30/2019 WGF RK2


Equipment Type:


Equipment Code:


Criticality:

Rate:

Material:

Other Information

IJP Code IJP Description Component

FNIFRE140 Electrical Firstlevel 1 Week Running Inspection

FNISSE420 Electrical Specific 26 Week Stop Inspection


3 Inspections

7/30/2019 WGF RK2


Cause of Failure Inspection CoInspection Type Inspection Mode Frequency Responsibility

7/30/2019 WGF RK2


Equipment Type:


Equipment Code:


Criticality:

Rate:

Material:

Other Information

IJP Code IJP Description Equipment Component Cause of Failure Ins

FNIFRE140 Electrical Firstlevel 1 Week Running InspectionFNISSE420 Electrical Specific 26 Week Stop Inspection


7/30/2019 WGF RK2


Freq St Act IJP Code IJP Code Description1 Week R INF/E FNIFRE140 Electrical Firstlevel 1 Week Running Inspection






FNIFRE140 Electrical Firstlevel 1 Week Running InspectionFNIFRE140 Electrical Firstlevel 1 Week Running Inspection



FNIFRE140 Electrical Firstlevel 1 Week Running InspectionFNIFRE140 Electrical Firstlevel 1 Week Running Inspection

26 Week S INS/E FNISSE420 Electrical Specific 26 Week Stop Inspection


26 Week S INS/E FNISSE430 Electrical Specific 26 Week Stop Inspection




7/30/2019 WGF RK2


ComponentLighting

House keeping

Guards

Motors

Motors

Motors

MotorsMotors

Motors

VSD Drive

VSD DriveVSD Drive

Motors

Motors

VSD Drive

VSD Drive

VSD Drive

VSD Drive

7/30/2019 WGF RK2


IJP Content10.Check lighting in the area if sufficient.

20.Check General house keeping and spillages

30.Check guards integrity and equipment guards are in position

40.Check motor integrity and fixations

50.Check Cable, gland for damage.

60. Cjheck for Loose mountings and fixations

70. Check motor House keeping80.Feel for abnormal vibrations

80.Feel for abnormal Temperature

90.Check Panel integrity and fixations

100. check panel filters if Dirty and Choked Panel filters110. Check Airconditioning.

10.looseness / overheating / Broken connections

20.Winding failure / insulation failure / dirty windings

10.Fan bearings and fins for build ups

20.Cards damage,humidity, dust and accumulation

30.Check and measure Inverters Capacitors shorting,degradation,leakage & IGBT's Degradation

40.Check and measure DSU Capacitors shorting,degradation,leakage & IGBT's Degradation

wgf rk2

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