weigh feedersthe jesbelt a weigh feeder is built around an isolated weigh bridge with 4 pcs load...

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ADVANCED WEIGHERS AND WEIGHING SYSTEMS FOR STATIC, DYNAMIC AND CONTINUOUS WEIGHING Weigh feeders SUPPLIER FOR • The grain and feed milling industry • The food industry • The chemical/technical industry

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Page 1: weigh feedersthe Jesbelt a weigh feeder is built around an isolated weigh bridge with 4 pcs load cells and an automatic belt tension. this technical design creates excellent stability,

a d v a n c e d w e i g h e r s a n d w e i g h i n g s y s t e m s f o r s t a t i c , d y n a m i c a n d c o n t i n u o u s w e i g h i n g

weigh feedersSupplier for

• The grain and feed milling industry

• The food industry

• The chemical/technical industry

Page 2: weigh feedersthe Jesbelt a weigh feeder is built around an isolated weigh bridge with 4 pcs load cells and an automatic belt tension. this technical design creates excellent stability,

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cyType JesBelt A JesBelt S

typical applications a wide range of coarse, granular and dust like bulk materials.

a wide range of coarse, granular and dust like bulk materials.

Benefits high accuracy and linearity.high operational reliability.Long lifetime.wide range of applications.complies with current and future eu directives.

high accuracy and linearity.high operational reliability.Long lifetime.wide range of applications.minimum length

approvals class 0.5, 1 and 2 according to oimL r50, welmec and mid

accuracy from* ±0.25% ±0.5%

capacity range 0.2 - 1000 m3/h 0.2 - 1000 m3/h

Product temperature -30°…110°/150° -30°…110°/150°

atex option Zone 21+22 - Zone 1+2 Zone 21+22 - Zone 1+2

Belt width 500-1600 mm 500-1600 mm

regulation range feeding/weighingBelt speed

10:130:1

10:130:1

construction st. 37 or aisi 304open or with cabinet

st. 37 or aisi 304open or with cabinet

options dust cover with inlet funnel and scraper in- and outside the belt.dust collecting tray.dust collecting tray with emptying conveyor.

dust cover with inlet funnel and scraper in- and outside the belt.dust collecting tray.dust collecting tray with emptying conveyor.

* accuracy is depending on product characteristics and final design.

Page 3: weigh feedersthe Jesbelt a weigh feeder is built around an isolated weigh bridge with 4 pcs load cells and an automatic belt tension. this technical design creates excellent stability,

reliable accuracy

JesBelt D JesBelt K JesBelt F

a wide range of coarse, granular and dust like bulk materials.

wet and sticky products such as fresh food, fish and similar

a wide range of coarse, granular and dust like bulk materials with high temperature and/or abrasive characteristics

easy maintenance with quick belt change.compact construction.high operational reliability.Long lifetime.

suitable for the food industry and other industries with high cleaning properties.high operational reliability

suitable for abrasive and hot materials.suitable for heavy duty applications.

±1 % ±0.5 % ±1 %

0.5 - 125 m3/h 0.5 - 100 m3/h 0.5 - 1000 m3/h

-30°…110°/110° -30°…70°/130° -30°…160°/200°

Zone 21+22 - Zone 1+2 Zone 21+22 - Zone 1+2 Zone 21+22 - Zone 1+2

360- 610 mm 550- 950 mm 300-1250 mm

10:130:1

10:130:1

10:130:1

st. 37 or aisi 304open or with cabinet

aisi 304 open

st. 37 or aisi 304open or with cabinet

Belt for special applications. fda approved beltwith or without support

dust cover with inlet funnel and scraper in- and outside the belt.dust collecting tray.dust collecting tray with emptying conveyor.

Weigh feeder · 2

Page 4: weigh feedersthe Jesbelt a weigh feeder is built around an isolated weigh bridge with 4 pcs load cells and an automatic belt tension. this technical design creates excellent stability,

JesBelt A – Versatile with optimum accuracy and reliability

the reliable and accurate weigh feeder JesBelt a is the result of many years of experience. Based on several hundreds of supplied weigh feeders, the JesBelt a represents the optimum technical solution within weigh feeders.

through careful design and a thorough selection of parts the JesBelt a provides excellent reliability and optimum lifetime.

with the unrivalled flexible design the JesBelt a is suitable for a wide range of process industries where high accuracy and linearity form the basis of an efficient production line.

the Jesbelt a weigh feeder is built around an isolated weigh bridge with 4 pcs load cells and an automatic belt tension.this technical design creates excellent stability, accuracy and linearity in the operation of the weigh feeder - Benefits which are supported by the possibility to approve the JesBelt a according to the eu directives oimL r50, welmec and mid for purchase and sales.

the Jesbelt a is equipped with a high signal rate incremental encoder (tacho). the tacho is mounted to the idle drum of the conveyor, thus continuously monitoring the speed of the belt and alarming the operator by the slightest irregularity in the operation of the weigh feeder.

the conveyor belt is fitted with plough shaped scraper on the inside of the belt. the scraper ensures that any adhesive material is removed from the belt thus not influencing the weighing accuracy.

the JesBelt a is available in a range of standard sizes manufactured from coated steel, stainless steel aisi 304, or in a combination with product wetted parts in stainless steel.Beside the wide standard range, the JesBelt a is also available as project designed equipment for any requirement.

a wide range of accessories are available for an individual design of the weigh feeder:• flexible rim to eliminate product spill• dust cover including outside scraper of the belt, flanged inlet and outlet and dust

extraction connection• dust tray for manual emptying• dust tray with emptying conveyor• scrapers for adhesive and sticky products• inlet funnel with damper for regulation of product flow• outlet funnel• Belt tracking switches• automatic belt alignment Jestrack• emergency stop with wire• ateX compliant components for zone 21+22 and 1+2

general conditions of the JesBelt a:• accuracy from 0.25% (subject to final design and product characteristics)• max. capacity: 1000 m3/h• ambient temperature for approved versions: -10°c…+40°c

Page 5: weigh feedersthe Jesbelt a weigh feeder is built around an isolated weigh bridge with 4 pcs load cells and an automatic belt tension. this technical design creates excellent stability,

reliable accuracyStandard range JesBelt A

JesBelt A 500 [up to 60 m3/h]

c B J K h* g L u* m* n* P X** weight open weight closed

2200 500 1140 450 2030/2050 160 200 466/506 610/790 466/506 2715 20-100 280 kg 650 kg

2800 500 1540 550 2630/2650 160 200 466/506 610/790 466/506 3315 20-100 295 kg 700 kg

3400 500 1940 650 3230/3250 160 200 466/506 610/790 466/506 3915 20-100 310 kg 750 kg

4200 500 2740 650 4030/4050 160 200 466/506 610/790 466/506 4715 20-100 330 kg 820 kg

JesBelt A 700 [up to 120 m3/h]

2800 700 1540 550 2580/2600 210 300 666/706 610/790 466/506 3315 20-100 325 kg 870 kg

3400 700 1940 650 3180/3200 210 300 666/706 610/790 466/506 3915 20-100 340 kg 920 kg

4200 700 2740 650 3980/4000 210 300 666/706 610/790 466/506 4715 20-100 360 kg 990 kg

JesBelt A 900 [up to 250 m3/h]

2800 900 1540 600 2530/2550 310 500 866/906 700/880 566/606 3415 20-100 355 kg 1040 kg

3400 900 1940 700 3130/3150 310 500 866/906 700/880 566/606 4015 20-100 370 kg 1090 kg

4200 900 2740 700 3930/3950 310 500 866/906 700/880 566/606 4815 20-100 390 kg 1160 kg

JesBelt A 1100 [up to 400 m3/h]

3400 1100 1940 700 3030/3050 410 700 1066/1106 700/880 566/606 4015 20-100 400 kg 1260 kg

4200 1100 2740 700 3830/3850 410 700 1066/1106 770/880 566/606 4815 20-100 420 kg 1330 kg

X = flexible rim or guide rails* standard length or with manual dust tray / length with emptying conveyor** depending on belt type

Weigh feeder · 4

Page 6: weigh feedersthe Jesbelt a weigh feeder is built around an isolated weigh bridge with 4 pcs load cells and an automatic belt tension. this technical design creates excellent stability,

Jesbelt S – versatile with optimum lifetime and reliability

the reliable and accurate weigh feeder JesBelt s provides a competitive alternative to the JesBelt a in weighing processes where no trade approval is required.

through careful design and a thorough selection of parts the JesBelt s provide excellent reliability and optimum lifetime.

with the unrivalled flexible design the JesBelt s is suitable for a wide range of process industries where high accuracy and linearity form the basis of an efficient production line.

the weighing section in the JesBelt s is inserted in the construction as a roller mounted on 2 pcs load cells. this construction provides excellent stability and accuracy, and together with the high signal rate incremental encoder (tacho), a perfect operation and reliability in the daily use is achieved.

the Jesbelt s is equipped with a high signal rate incremental encoder (tacho). the tacho is mounted to the idle drum of the conveyor, thus continuously monitoring the speed of the belt and alarming the operator by the slightest irregularity in the operation of the weigh feeder.

the conveyor belt is fitted with plough shaped scraper on the inside of the belt. the scraper ensure that any adhesive material is removed from the belt thus not influencing the weighing accuracy.

the JesBelt s is available in a range of standard sizes manufactured from coated steel, stainless steel aisi 304, or in a combination with product wetted parts in stainless steel.Beside the wide standard range, the JesBelt s is also available as project designed equipment for any requirement.

a wide range of accessories are available for an individual design of the weigh feeder:• flexible rim to eliminate product spill• dust cover including outside scraper of the belt, flanged inlet and outlet and dust

extraction connection• dust tray for manual emptying• dust tray with emptying conveyor• scrapers for adhesive and sticky products• inlet funnel with damper for regulation of product flow• outlet funnel• Belt tracking switches• automatic belt alignment Jestrack• emergency stop with wire• ateX compliant components for zone 21+22 and 1+2

general conditions of the JesBelt s:• accuracy from 0.5% (subject to final design and product characteristics)• max. capacity: 1000 m3/h

Page 7: weigh feedersthe Jesbelt a weigh feeder is built around an isolated weigh bridge with 4 pcs load cells and an automatic belt tension. this technical design creates excellent stability,

reliable accuracyStandard range JesBelt S

JesBelt S 500 [up to 60 m3/h]

c B J K h* g L u* m* n* P X** weight open weight closed

2200 500 1140 450 2030/2050 160 200 466/506 610/790 466/506 2715 20-100 280 kg 650 kg

2800 500 1540 550 2630/2650 160 200 466/506 610/790 466/506 3315 20-100 295 kg 700 kg

3400 500 1940 650 3230/3250 160 200 466/506 610/790 466/506 3915 20-100 310 kg 750 kg

4200 500 2740 650 4030/4050 160 200 466/506 610/790 466/506 4715 20-100 330 kg 820 kg

JesBelt S 700 [up to 120 m3/h]

2800 700 1540 550 2580/2600 210 300 666/706 610/790 466/506 3315 20-100 325 kg 870 kg

3400 700 1940 650 3180/3200 210 300 666/706 610/790 466/506 3915 20-100 340 kg 920 kg

4200 700 2740 650 3980/4000 210 300 666/706 610/790 466/506 4715 20-100 360 kg 990 kg

JesBelt S 900 [up to250 m3/h]

2800 900 1540 600 2530/2550 310 500 866/906 700/880 566/606 3415 20-100 355 kg 1040 kg

3400 900 1940 700 3130/3150 310 500 866/906 700/880 566/606 4015 20-100 370 kg 1090 kg

4200 900 2740 700 3930/3950 310 500 866/906 700/880 566/606 4815 20-100 390 kg 1160 kg

JesBelt S 1100 [up to 400 m3/h]

3400 1100 1940 700 3030/3050 410 700 1066/1106 700/880 566/606 4015 20-100 400 kg 1260 kg

4200 1100 2740 700 3830/3850 410 700 1066/1106 770/880 566/606 4815 20-100 420 kg 1330 kg

X = flexible rim or guide rails* standard length or with manual dust tray / length with emptying conveyor** depending on belt type

Weigh feeder ·6

Page 8: weigh feedersthe Jesbelt a weigh feeder is built around an isolated weigh bridge with 4 pcs load cells and an automatic belt tension. this technical design creates excellent stability,

JesBelt D

JesBelt D – compact simplicity

modern process industries are often characterized by the lack of sufficient space. with its simple and compact construction, the JesBelt d provides a perfect alternative to insert a reliable weigh feeder in positions normally not accessible.

the Jesbelt d consists of a conveyor belt suspended in two supporting profiles. the belt runs on high precision turned end rollers and stainless belt running plates at inlet and discharge. the belt is provided with an adjustable nylon scraper which effectively cleans the belt at the discharge roller, and the belt is guided by a height adjustable edge guide.

for multi purpose adjustment possibilities, the weigh feeder is supplied with a heightadjustable weigh bridge between the side members and running plates.

the load over the entire width of the belt is metered by a single-point load cell, which in combination with a high signal rate incremental encoder (tacho) providesoptimum signal accuracy to the weigh amplifier. to provide optimum weighing accuracy the belt is continuously tensioned through theautomatic and gravimetric belt tension.

the JesBelt d is available as an open version or built into a dust tight housing with easy removable cover, providing simple maintenance and quick belt replacement.with the JesBelt d supplied in a housing, the belt drive motor is isolated from the potential dusty environment by being mounted outside the housing. the weighfeeder housing is supplied with flanged inlet and outlet ready for installation.

the JesBelt d weighfeeder is available in stainless steel, coated steel st.37 or in a combination with product wetted parts in stainless steel.

Page 9: weigh feedersthe Jesbelt a weigh feeder is built around an isolated weigh bridge with 4 pcs load cells and an automatic belt tension. this technical design creates excellent stability,

reliable accuracy

C B J K H G L M N P Weight open Weight closed

JesBelt D 380 [up to 40 m3/h]

1100 380 655 350 1035 200 200 600 245 1506 340 kg 400 kg

JesBelt D 610 [up to 125 m3/h]

1100 610 655 350 1035 200 200 600 245 1506 420 kg 480 kg

Weigh feeder · 8

Standard range JesBelt D

Page 10: weigh feedersthe Jesbelt a weigh feeder is built around an isolated weigh bridge with 4 pcs load cells and an automatic belt tension. this technical design creates excellent stability,

JesBelt K

JesBelt K – service friendly cleanliness

the JesBelt K weigh feeder is specially designed for the food industry. compared with traditional weigh feeders, the JesBelt K design is considerably simpler, as the weighing part is inserted into the actual construction, and by means of two single point load cells, excellent stability and accuracy is achieved.

the weigh feeder is designed for use in the food processing industry. this means that the weigher is constructed in modules and is very service friendly for cleaning. the belt can easily be demounted, and all rollers can be dismounted and washed. the weigher is as standard carried out in aisi304 stainless steel.the JesBelt K is designed to meet current market demand taking the greatest possible consideration to material character, weight and the surroundings.

the weigh feeder is applicable for many applications requiring a built-in weighing function. with great accuracy, the JesBelt K can work with different materials such as fish, meat, and vegetables. with the JesBelt K range of weigh feeders, problems with stability and accuracy are minimized as there is no zero offset due to product deposits.

the construction principles of the JesBelt K weigh feeder has moved the weighing part from the end of the belt and inserted it into the actual construction. the conveyor belt can be replaced without dismounting the actual weigher.

Page 11: weigh feedersthe Jesbelt a weigh feeder is built around an isolated weigh bridge with 4 pcs load cells and an automatic belt tension. this technical design creates excellent stability,

reliable accuracy

JesBelt K 550 [up to 50 m3/h]

c B J K weight open/closed

1600 550 1140 350 125/210 kg

2200 550 1540 450 175/250 kg

3400 550 1940 500 250/310 kg

JesBelt K 750 [up to 75 m3/h]

1600 750 1140 350 140/225 kg

2200 750 1540 450 190/265 kg

3400 750 1940 500 265/325 kg

JesBelt K 950 [up to 95 m3/h]

1600 950 1140 350 155/240 kg

2200 950 1540 450 205/280 kg

3400 950 1940 500 280/340 kg

Weigh feeder · 10

Standard range JesBelt K

Page 12: weigh feedersthe Jesbelt a weigh feeder is built around an isolated weigh bridge with 4 pcs load cells and an automatic belt tension. this technical design creates excellent stability,

JesBelt F

JesBelt F - Heavy duty and versitile

the JesBelt f weigh feeder is based on the lever principle and therefore well suited for applications with coarse, granular and dust like bulk materials with high temperature and/or abrasive characteristics. due to the rigid and sturdy construction the JesBelt f is suitable for heavy duty application industries such as weighing of e.g.: sand – gravel – lime – coal– rubber – waste and glass. the JesBelt f can handle product temperatures up to 160°c with a short peak temperature of 200°c.

the JesBelt f weigh feeder is designed to be simple and thereby easy to service. the design also allows project designed weigh feeder, thus makes it possible to adjust the weigh feeder to existing process lines and it provides a good alternative to the traditional belt conveyor with belt scale.

a wide range of accessory is available for an individual design of the weigh feeder:• flexible rim to eliminate product spill over the sides• dust cover including outside scraper of the belt, flanged inlet and outlet and dust

extraction connection• scrapers for adhesive and sticky products• inlet funnel with damper for regulation of product flow• outlet funnel• Belt tracking switches• emergency stop with wire• ateX compliance

Page 13: weigh feedersthe Jesbelt a weigh feeder is built around an isolated weigh bridge with 4 pcs load cells and an automatic belt tension. this technical design creates excellent stability,

reliable accuracy

Belt width B Belt length C H L up to

400 1200 854 76 20 m3

500 1600 1254 206 35 m3

600 2000 1654 206 50 m3

800 2600 2254 206 90 m3

1000 2300 1954 276 100 m3

X: 20, 40, 60 80 mm or through-shaped

Weigh feeder · 12

Standard range JesBelt F

Page 14: weigh feedersthe Jesbelt a weigh feeder is built around an isolated weigh bridge with 4 pcs load cells and an automatic belt tension. this technical design creates excellent stability,

Weigh feeder accessories

Flexible rim

to avoid any process fluctuations due to product being stuck between the belt and guide panels, the Jesma weigh feeder can be supplied without guide panels but with a 40 mm flexible rim instead.

Scrapers

the belt can be mounted with a spring loaded scraper on the outlet. the scraper ensures that any product sticking to the belt will be removed and thereby not influencing the weighing result.Jesma offers different types of scrapers depending on the product being weighed. Jesma offers the following types of scrapers as standard:• Standardscraper• Scraperforstickyproducts• Scraperapprovedforthefood-industry• Rollerbrushforspecialapplications

if a different type of scraper is required, the construction department at Jesma is ready to find a solution.

Belt tracking switches

for the continuous monitoring of the belt operation, the weigh feeder can be supplied with a set of belt tracking switches. depending on the electrical wiring the switches can be connected „normal closed“ or „normal open“

Emergency wire stop

to improve the operator safety the weigh feeder can be supplied including emergency stop with wire. the emergency stops are mounted with a wire on both sides providing emergency stop in the full length of the weigh feeder.

Page 15: weigh feedersthe Jesbelt a weigh feeder is built around an isolated weigh bridge with 4 pcs load cells and an automatic belt tension. this technical design creates excellent stability,

reliable accuracyJesTrack

all weigh feeders can be equipped with a belt tracking system insuring that the belt runs perfectly. the Jestrack consists of an electrical actuator which controls the angel of the turning roller. if the belt starts running to a side, a sensor will be activated. the sensor will provide a signal to the actuator which then adjusts the angel in the correct direction.Jestrack runs nonstop but has a very low power consumption. all in all a fantastic solution for companies appreciating continuous operation.

Belt types

the weigh feeders from Jesma can be delivered with different types of belts depending on the material in question.

Overview different belt typesBelt type Application Suitable for

low density

Wear resistance Temperature Grease/oil

resistant

Adhesion

Rubber beltstrongly abrasive products: Broken

glass, sand, gravel, alu. oxid,

normal/oil worthy etc.

Low high -30° - 110°/200° high high

PVC belt adhesive products: sludge, fishmeal,

grains with high fat content etc.

medium medium -30° - 70°/90° high high

PU belt dried products: granulates, meal

etc.

high medium -30° - 110°/110° high high

FDA belt food approved: wet products, food

etc.

high medium -30° - 110°/130° high high

Weigh feeder · 14

Page 16: weigh feedersthe Jesbelt a weigh feeder is built around an isolated weigh bridge with 4 pcs load cells and an automatic belt tension. this technical design creates excellent stability,

www.jesma.com

JESmA

Helsingørvej 18

DK-7100 Vejle

Tel.: +45 75 72 11 00

Fax: +45 75 75 12 22

mail: [email protected]

www.jesma.dk

JESmA GmBH

Alter Kirchenweg 83

D-24983 Handewitt

Tel.: +45 22 28 54 54

Fax: +45 75 72 12 22

mail: [email protected]

www.jesma.com

JESmA SP. Z O.O.

ul. Przemysłowa 48b

PL-Piła 64-920

Tel.: +48 722 011 022

Fax: +48 672 153 458

mail: [email protected]

www.jesma.com