weber aero dec2012-layup+rtm-low resolution [compatibility mode]

www.webermfg.caISO 9001:2000 REGISTERED

ISO 9001 : 2008

Oct 2009

Precision Tooling for Aerospace Composites

ISO 9001 : 2008

OverviewFounded in 1962, Weber Manufacturing Technologies Inc. is a leading manufacturer of

precision tooling for Automotive, Aerospace, and Home/Building Products.

Located in Midland, Ontario, Weber is a privately held Canadian company. Weber offers high

quality tooling in steel, invar and aluminum, and precision CNC machined aluminum parts.

Over the last 20 years, Weber has offered nickel shell tooling using the Nickel Vapor

Deposition (NVD) process. This process is also used for capturing fine surface detail, such as

leather and wood grains, and authentically replicating them into hard tools.

140 employees, 135,000 sq. ft. facility

Certified ISO 9001:2008

On-site CAD Design capable (UG NX, CATIA V5R20)

Modern simultaneous 5-Axis CNC machining centers

Full complement of CNC contour mills, gun-drills, vertical mills, and EDM machines

Canadian Controlled Goods Program registered (Satisfies US-ITAR requirement)

ISO 9001 : 2008

• Invar

• Steel

• Aluminum

• NVD Nickel Shells

• Billet, Castings

• Or Welded Construction

TOOLING MATERIALS

Welded Invar 36 tool

Aluminum and Nickel: tools and parts

Weber offers a range of materials and depth of experience for your mould needs and processes

ISO 9001 : 2008

• Examples of aluminum or steel matched molds for press molding of interior Aerospace panels

• Ask for the Weber presentation on high pressure SMC tooling or Automotive interior tooling

AEROSPACE APPLICATIONS


ISO 9001 : 2008

TOOLING PACKAGES: Example - BOEING 787300 tools = Lay-up Mold’s, Trim & Drill Fixture’s and Hot Drape Form Tools

(Invar, REN Board and Aluminum)


ISO 9001 : 2008

LAY-UP TOOLING• Weber is a Boeing Approved Tool Supplier

• Nickel tools for 787-8 leading edge of vertical stabilizer

PROCESS APPLICATIONS


ISO 9001 : 2008

LAY-UP TOOLING

• Multi Tool Program of Nickel Lay up tools for Sikorsky Black Hawk UH60M


• Aluminum collapsible

APU duct tooling


ISO 9001 : 2008

COLLAPSIBLE ATL MANDREL

• Weber has successfully worked with Automated

Dynamics on challenging projects, such as designing and

building this multi-piece tooling for an ITAR related

Aircraft Fuselage Section



ISO 9001 : 2008

• Trim and drill fixtures

• Production assembly fixtures for windscreen

• Welded and machined 407 bonding fixture

• ‘Soft’ Master models

FIXTURES and MODELS


ISO 9001 : 2008

MACHINING FIXTURES

220 Inches

Aerospace Machining Fixture With Vacuum

Holding

A2C2 Double Vane

Machine Fixture

A2C2 Doublet Bond

Fixture

A2C2 Single Vane

Machine Fixture


ISO 9001 : 2008

•Jet fan spinners

•Large round multi-piece tooling

•Updated manufacturing process

•Reverse engineered to confirm existing drawings

•Integrated fluid heated design to eliminate ovens and permit stationary tool layup, debulk and

cure.

RTM PROCESS – Aluminum tooling


ISO 9001 : 2008

3 cavity single vane RTM mold

• Coffin and cross sections

RTM PROCESS – Steel Tools


ISO 9001 : 2008


• High precision inserts

RTM PROCESS – Steel Tools


ISO 9001 : 2008



ISO 9001 : 2008

• Resin Infusion Process for US Military truck hood• Temperature control piping included on back of 8mm thick nickel shell. • Uniform temperature response for out of autoclave processes

OUT OF AUTOCLAVE PROCESS – Thermal performance


ISO 9001 : 2008

• Conformal temperature distribution using water• Piping for heating/cooling attached onto back of 8mm shell • Rapid temperature response capability 75 C/min (135 F/min)

OUT OF AUTOCLAVE PROCESS – Thermal performance


ISO 9001 : 2008

Manufacturing and Mold Making

Departments

Weber has a large number of Machining, Fabrication and Assembly bays to suit all the shapes and sizes of your tooling

projects

ISO 9001 : 2008

In House Handwork

Handwork Department Typically Deals With

Steel, Aluminum, Nickel, & Invar Molds

Weber’s Handwork and Polishing

Department can handle all types of mold

finishes including Class A and High

Diamond Polish

ISO 9001 : 2008

CERTIFICATIONS

• Quality standard is ISO 9001:2008

• Registered with Canadian Controlled Goods Program - Registration No. 22921

• CWB W47.1, W59 Welding certificates

ISO 9001 : 2008

• Weber is Certified to CSA Standard W47.1 by The Canadian Welding Bureau

• Approved for participation in the Canadian Wood Products Certification Program (CWPCP)

•Registration Number: CA-00047

•D6-56202 – Approved Boeing Northwest Provisioner Tooling Supplier

CERTIFICATIONS

ISO 9001 : 2008

16566 Highway 12

P.O. Box 399

Midland, ON L4R 4L1 CANADA

Direct

Mobile:

Email:

(705) 527-2976

(705) 527-2123

[email protected]

Tel:

Fax:

Web Page:

(705) 527-2930 [Main]

(705) 526-3818

http://www.webermfg.ca Direct:

Mobile

Email:

SALES O FFICES

GERMANY

Thomas Helle

European Sales Agent

Tel:

Mobile:

Email:

+49 (0) 7021 978 558

+49 (0) 171 637 7550

[email protected]

HEAD O FFICE

Tom Schmitz

Business Manager

(705) 527-2956

(705) 527-2154

tom [email protected]

Robert Sheppard

Vice President

Greg Leidig

U.S. Sales Agent

Mobile:

Email:

(419) 481-3645

[email protected] STATES of AMERICA

weber aero dec2012-layup+rtm-low resolution [compatibility mode]

Documents

aerospace iso

facilitycertified iso

tooling weber

nickel shell tooling

tooling packages

tooling materialsweber

process applicationslay

high quality tooling