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Client Title RAMS No Site Address RGL Preparation and Review Originator (RGL) Name (print) Signature Date Reviewed By (RGL) Name (print) Signature Date Client Reviews as required Temporary works review as required? Name (print) Signature Date Client SHE approval as required? Name (print) Signature Date Client approval Client authorised approval Name (print) Signature Date Revisions and amendments Rev Date Amendments Author Reviewer Client Approval 01 02 03 04

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Page 1:  · Web viewCity and Guilds Confined Space – High Risk International Powered Access Federation (IPAF) Personal Track Safety (PTS) Telehandler Standard Water Jetting practices to

ClientTitleRAMS NoSite Address

RGL Preparation and Review

Originator(RGL)

Name (print) Signature Date

Reviewed By(RGL)

Name (print) Signature Date

Client Reviews as required

Temporary works review as required?

Name (print) Signature Date

Client SHE approval as required?

Name (print) Signature Date

Client approval

Client authorised approval

Name (print) Signature Date

Revisions and amendments

Rev Date Amendments Author Reviewer Client Approval

01

02

03

04

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1. Scope of works

Site contact Telephone noAuthorised signatoryMobilisation dateProgramme/Expected durationWorking hoursNo of teams

2. Schedule of attendances

ResponsibilityItem Client RGL Details as requiredWater supply to RGL jetting unitLocal licence from water authoritySite power to workfaceWaste water containmentWaste water discharge and licenceRemoval of debrisDisposal of from siteFuel for equipmentMarking outPerimeter saw cutting – min 20mm depthWorking enclosureNoise attenuationCraneage, lift plans, slinging and signallingWelfare facilitiesOn site storageIdentification and isolation of services

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3. Plant and equipment schedule

Item Specification Approxquantity

Site vans Iveco diesel vans 1

UHP trailer mounted pump Ultra high pressure water jetting unit fitted with electric pneumatic diverter valve, burst disc, chalwyn valve & spark arrestor. Maximum working pressure of 2800bar.See appendix 1

1

Ultra High pressure hoses Covered 8mm & 5mm bore hose assemblies.All hoses tested at 2800bar before being sent to each job as per PDI sheet.Maximum working pressure of 2800bar.Test pressure of 4200bar.

3

Control cable 4 core cables fitted with IP64 plugs & sockets (max 24volt)All cables PAT tested before being sent to each job as per PDI sheet.

3

Safety gun & Lance Electrically operated 24volt IP64 rated. Maximum WP 3000bar5mm safety leader hose covered with Kevlar hose sleeveCeramic or Sapphire jets

1

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4. Training of RGL Personnel4.1. All RGL personnel will hold a minimum of the Water Jetting Association (WJA) Safety

Awareness card. This mandatory training is completely every 3 years by all personnel.

4.2. Before commencing work on site all RGL staff will undergo training modules that are

assessed in house that covers the safe operation of our Water Jetting equipment.

4.3. All RGL personnel will hold a Construction Skills Certification Scheme (CSCS) card

applicable for their level;

4.3.1.Trainee water jetting operatives and newly qualified water jetting operatives will hold a

‘Red Trainee’ card.

4.3.2.After one year, Trainee Water jetting operatives will be put through a Water Jetting NVQ

2 which usually takes between 4-6months to complete so they can progress to a ‘Blue

Experienced Operator’ card.

4.3.3.All RGL personnel after 2 years will hold a ‘Blue Experienced operator’ card in Water

Jetting.

4.4. All RGL Team Leaders will hold a valid Site Supervisor Safety Training Scheme (SSSTS)

within 6 months of becoming a Team leader.

4.5. All RGL personnel will hold a Client Contractor National Safety Group (CCNSG).

4.6. Other specialist training will be undertaken as required and include the following;

4.6.1.City and Guilds Confined Space – High Risk

4.6.2.International Powered Access Federation (IPAF)

4.6.3.Personal Track Safety (PTS)

4.6.4.Telehandler

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5. Standard Water Jetting practices to be carried out5.1. The RGL operators will be inducted by the Client and sign on to the RAMS.

5.2. All jetting works are to comply with ‘The Water Jetting Association Code of Practice 2015’

5.3. All RGL equipment will come with a Pre Delivery Inspection (PDI) sheet that has been

checked and fulfilled by the RGL workshop. This will be available for inspection in the Site

Health and Safety File.

5.4. RGL Team Leader will complete a daily safety check on the plant and equipment before

first use.

5.5. The jetting unit will be placed as close to the works location as possible.

5.6. Water inlet hoses will be connected between the potable water supply and jetting unit. The

inlet hoses will be positioned so they do not cause a trip hazard to the other site personnel

and be marked with barrier tape and signs if required.

5.7. UHP hoses and control cables will run from the jetting unit location to the work area–

avoiding walkways where possible. All HP hoses will be fitted with a whip check at each

joint.

5.8. Where possible, a 10m exclusion zone will be erected around the work area. ‘NO

UNAUTHORISED ENTRY HIGH PRESSURE WATER JETTING IN PROGRESS’ signs

will be prominently displayed.

5.9. Where a 10m exclusion zone is not possible, a solid barrier (steel plate) that will not be

penetrated by the water jet must be used to segregate working areas.

5.10. The noise generated by the jetting operation will be in excess of 100dB and adequate

hearing protection will be required within a 10m radius of the jetting operation.

5.11. The jetting operation will be performed by a minimum of a 2 man team. One man to

control/operate the water jetting at the work face. The second man is the safety stand by to

ensure no unauthorised access to work area and responsible for shutting down the jetting

unit if required to do so. The jetting unit can be shut down using an inline stop switch that

allows the safety stand by man to be away from the jetting unit and still have control.

5.12. All hoses will be flushed through without a jet to ensure no grit/debris in the line. Once

flushed through for 1 minute the line is clear and the jet can be put on.

5.13. The setup of the UHP pump and connections will be checked by the operator. The jetting

unit will be warmed up and then the operator will pull the trigger of the safety gun. The

safety standby man will set the pressure of the jetting unit. The machine will act as a

stand-alone unit and will stop automatically when the operator releases the trigger or any

of the safety stops are activated, e.g. over pressure, low water, engine problems etc. The

high pressure water will be pumped through the hose to the safety gun/accessory.

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5.14. The automated equipment/operator will pass the jet over the surface to be removed cutting

the concrete into aggregate size pieces.

5.15. The work enclosure will be monitored at all times by the safety standby man to ensure

debris is contained. Should containment fail the jetting operation will be stopped and

repairs made.

5.16. Every 1.5 – 2 hour the operators will swap roles to reduce fatigue.

5.17. On completion of the jetting works the area will be inspected by the client. Additional works

will be carried out as instructed.

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6. Site Specific Methodology6.1. Insert text here

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7. Environmental 7.1. Where possible RGL will use UHP instead of traditional HP water jetting which results in

using approximately half the water at a rate of 27litres/minute.

7.2. All RGL vans will come complete with spill kits to reduce the impact of any environmental

spill.

7.3. All RGL diesel/petrol plant will be sat on a suitable drip tray.

7.4. Waste water produced from Hydrodemolition will be discharged as per clients request into

a suitable location.

7.5. The noise created from Hydrodemolition is in excess of 100dB (A) and therefore an

exclusion zone of 10m is to be maintained where possible. When this cannot be

maintained the client is to make suitable hearing protection available to personnel within

10m.

8. Emergency Procedures

In the event of a serious incident requiring attendance by the emergency services, 999 should be called. The caller should provide details of the nature of the incident and precise location details. At the earliest opportunity, contact should be made with the clientA first aider will be contactable at ALL times.

As stated in WJA Code of Practice 6.0.6 ANY PERSON INJURED BY THE IMPACT/PENETRATION OF A WATER JET MUST SEEK EXPERT MEDICAL ADVICE IMMEDIATELY.Please see laminated copy of ‘High Pressure Water Jet Injuries’ in Section 12 of the Site Health and Safety file that are to be shown to the medical expert.

The nearest Accident and Emergency hospital department is:

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9. Risk Assessment

Shown below is a 5x5-risk assessment matrix upon which the quantitative values shown in the Risk Assessment are based.

1 2 3 4 51 1 2 3 4 52 2 4 6 8 103 3 6 9 12 154 4 8 12 16 205 5 10 15 20 25

Where:Likelihood of an event happening Severity should an event happen1= Extremely Unlikely 1= First Aid Injury, No lost time,

2= Unlikely 2= Minor Injury, less than 7 days absence

3= Likely 3= Reportable injury, more than 7 days absence

4= Very Likely5= Almost Certain

4= Major injury, long term absence5= Fatality

Principle of EvaluationThe risk (R) has to be evaluated for each of the hazards identified based on the principle of;

Risk (R) = Likelihood (L) x Severity (S)

Scores with an R between: 1-9 are acceptable.Scores with an R between: 10-25 are not acceptable and must have further measures implemented.

Severity

Like

lihoo

d

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No Hazards (potentials for harm)

Who may be harmed

Initial RISK:i.e. likely result if hazard is realised

Initial Potential for Harm

Action Req’d

Control Measures Residual Potential for Harm

L S R (Y/N) L S R

Water Jetting risks1 Ultra High Pressure

Trailer pump and hoses

Operator Equipment failure

Release of pressure

4 4 16 Yes All jetting equipment to undergo a thorough Pre Delivery Inspection (PDI) that

includes running up equipment to working pressure and examining

equipment to ensure fit for purpose.

All hoses to be correctly tightened and have whip restraints.

All UHP hoses to be stamped with a unique serial number that can be used to

trace the following;

o Maximum Working Pressure

o Date of manufacture

o Name of manufacturer

o Traceability

1 4 4

2 Contact with high

pressure jet

Operators/

other workers

Loss of limbs

Serious injury

Death

4 5 20 Yes All operators to be WJA trained and competent.

All hoses to undergo a thorough PDI before being sent to site.

3m Kevlar sleeve to be used from the lance to protect the operator in the

event of hose failure or leak at water fitting.

The jetting operator to be wearing PPE consisting of;

Heavy duty water jetting suit (EN 343)Heavy duty gauntlets (EN 388)Safety helmet (EN 397) with visor and chin guard assembly

Safety wellingtons (EN ISO 20345) with metal metatarsal protectors

All work to be carried out within an excluded area.

Safety stand-by operator to shut off UHP pump if unauthorised personnel

enter the work area.

Barrel length to be 1.1m from trigger as per WJA – SHORTER LANCES

REQUIRE SPECIFIC PERMIT AND RISK ASSESSMENT.

Any person injured by the impact/penetration of a water jet MUST seek

expert medical advice immediately and show information on appendix 2.

1 5 5

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No Hazards (potentials for harm)

Who may be harmed

Initial RISK:i.e. likely result if hazard is realised

Initial Potential for Harm

Action Req’d

Control Measures Residual Potential for Harm

L S R (Y/N) L S R3 Water jetting – Noise Operators/

other workers

Members of the

public

Damage to hearing 4 4 16 Yes Noise at workface is approx. 103dB(A)

Operators to wear the following hearing protection when jetting and within

10m of lance;

Peltor Optime I H510B with SNR value of 26dB.

Howard Leight Laser Lite with SNR value of 35dB.

Operators to wear the following hearing protection when stood in close

proximity to jetting unit;

Howard Leight Laser Lite with SNR value of 35dB.

Anyone within 10m of working area should be wearing hearing protection with

an SNR value of 35dB.

1 4 4

4 Water jetting – HAV’s Operator HAV syndrome 0 3 0 No HAV’s when hand lancing is < 1m/s2 and therefore the EAV would take over

24hrs to reach. RGL HAV analysis can be supplied upon request.

0 3 0

5 Water jetting - Dust Operator/ other

workers

Inhalation of dust

Respiratory problems

2 3 6 No Due to the volume of water being used most dust and airborne particles are

suppressed.

1 3 3

6 Water jetting – Fatigue Operator Muscle strains

Tiredness

4 3 12 Yes The use of Ultra High Pressure greatly reduces the reaction force caused

from lance ‘kickback’. The jetting operator and stand-by man are to rotate

as necessary; this is between 1 and 2 hours.

1 3 3

7 Water jetting – Flying

objects

Operator/ other

workers/

Members of

public

Struck by flying objects

Minor injury

Major injury

5 4 20 Yes The jetting operator to be wearing PPE as described above.

Jetting works will only be carried out within an enclosed area with a minimum

of 2 layers of debris netting preventing any medium/large objects escaping.

If possible a 10m exclusion zone will be erected by pedestrian barriers with

warning signage.

1 3 3

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No Hazards (potentials for harm)

Who may be harmed

Initial RISK:i.e. likely result if hazard is realised

Initial Potential for Harm

Action Req’d

Control Measures Residual Potential for Harm

L S R (Y/N) L S R8 Manual Handling Operator Musculoskeletal problems

Stress/strains

3 4 12 Yes All lifting of equipment should be carried out using mechanical means if

available.

The TILE procedure to be considered and adopted to reduce any further risk

when manual handling is required;

TASK: Does it need to be done often?

INDIVIDUAL: Only lift within your own capabilities. Can the manual handling

be shared to reduce the load?

LOAD: Is the load less than 25kg? Can the load be split to reduce weight?

Can a good grip be gained?

ENVIRONMENT: Are there any factors that could affect the load? Weather?

Height obstructions? Uneven floor surfaces?

If uncertain contact the office for further guidance.

2 3 6

9 COSHH Operatives Respiratory problems

Skin irritation

4 4 16 Y The following COSHH items are deemed standard for water jetting and

separate assessments are included in the Site Healthy and Safety file

(commonly known as the red file) and should be adhered to at all times;

Gas oil – Used fuelling plant

Anti-Freeze – Used in freezing conditions to prevent pump breakdowns

Biodegradable hydraulic oil – Used to lubricate mechanical gears

Carbon Dioxide – Used in the pH balancing process of waste water

1 4 4

10 COSHH Environment Spills to watercourses

Damage to environment

4 4 16 Y All items of diesel plant to be positioned on suitably sized plant nappy or have

bunded fuel cells.

All work vans to carry emergency spill kits.

1 4 4

11 Buried services Operators Electrocution

Death

Loss of service

(water/electric/gas etc)

4 5 20 Y Service drawings to be provided by client.

Target area to be CAT scanned if required.

All services to be marked out by client.

All services to be isolated and/or protected by metal sheeting prior to jetting.

1 5 5

12 Slips trips and falls Operators Minor injury 4 3 12 Y Good housekeeping to be maintained at all times.

Hoses to be routed away from footpaths.

Correct PPE to be worn at all times.

1 3 3

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No Hazards (potentials for harm)

Who may be harmed

Initial RISK:i.e. likely result if hazard is realised

Initial Potential for Harm

Action Req’d

Control Measures Residual Potential for Harm

L S R (Y/N) L S R

Site specific risks as required

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10.

ClientTitleRAMS NoSite Address

I confirm that I have briefed the personnel listed below on the Method Statement and Risk Assessment, including any hazards that they may be exposed to, the control measures, emergency procedures and PPE required.

Team Leader Signature Date

I confirm I have attended and understood the briefing given;

Name Signature Date

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Appendix 1

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Appendix 2