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WE INNOVATE to close material loops
Herman Derache, Sirris
27.03.14 © sirris | www.sirris.be | [email protected] | 1
And we help you become factories of the future
Closing material loops: challenges
27.03.14
Necessary, rewarding
Complex, multidisciplinary, multi-stakeholder
Technical
Logistical
Juridical
Economical
Psychological (behaviour)
And these aspects are linked
© sirris | www.sirris.be | [email protected] | 2
Some technical challenges
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Material characterisation (eg. waste streams)
Sorting technology
Recycling technology
(adaptation of) product design
New material properties (recycled versus virgin)
Design for recycling
Reuse (eg. modular design)
Production process adaptation
Assessing life cycle impact (LCA)
Standards & norms
© sirris | www.sirris.be | [email protected] |
Sirris’ contributions
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Identification and prioritization of opportunities
Matchmaking +
Composing multidisciplinary teams (together with
our partner network)
Setting up vertically integrated projects
Bringing in the required techological expertise
Project execution and coordination
Collective actions and knowledge build-up
Broader scope than typical Sirris (technological +)
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Sirris’ expertise
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Product design and development:
selection, modeling and
simulation, testing
Manufacturing:
parameter optimisation,
simulation, characterisation,…
Mechatronics:
sorting technology, internet of
things
Multi-X projects
© sirris | www.sirris.be | [email protected] |
Sustainability
27.03.14 6 © sirris | www.sirris.be | [email protected] |
METALS
COMPOSITES
PLASTICS & HYBRIDS
COATINGS
NANOMATERIALS
ECO-MECHATRONICS
SENSORIZED FUTURE
MODEL BASED DESIGN
FACTORIES OF FUTURE
WORLD CLASS TECHNOLOGIES
ADDITIVE MANUFACTURING
SOFTWARE ENGINEERING
CLOUD COMPUTING
DATA INNOVATION
Focus on metals, plastics and coatings
Bottom-up and top-down
27.03.14 7 © sirris | www.sirris.be | [email protected] |
Systemic changes: need for holistic approach
Learning by doing need for small scale experiments
Case: baby bottle reborn
27.03.14 8 © sirris | www.sirris.be | [email protected] |
Baby bottles from maternities: from waste incineration to material recycling
Case: Verimpex
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From discarded airplane tires to flooring mats.
© sirris | www.sirris.be | [email protected] |
Source: www.verimpex.be
Case: CycLED
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Recycling of critical metals in LEDs
© sirris | www.sirris.be | [email protected] |
Production
and manufac-
turing
Collection
of end-of-life
products
Raw
materials extraction
Use
Residues
Waste
prevention and industrial
symbiosis
Natural
resources
Production waste for
recycling (new scrap)
Assembling
Residues
Residues
Residues
Residues
Waste
prevention and industrial
symbiosis
Industrial
symbiosis
Waste
prevention and product reuse
Component
reuseProduct
reuse
Material recovery
Pre-
processing of waste
material
Residues
Legend: Existent material flow
Flow to be increasedFlow to be decreased
Reuse of waste
materials for production
www.cyc-led.eu
SIM: an opportunity for “circular” materials research
• ”Strategic Initiative Materials”
• Established in 2009 as a joint initiative by Flemish academia and the materials industry
• Virtual Organisation
own limited staff (lean)
research is subcontracted to Flemish universities & research centres (flexible)
• Funded by the Flemish Government
SIM SIBO programme structure and
• Phase 1: call for strategic programmes within SIM themes, using long-term industrial roadmaps, presented and managed by an industrial consortium (demand driven)
• Phase 2: call for projects within the approved programmes
• Final budget allocation by SIM depending on available budget and SIM’s KPIs
• Essentially two types of projects:
– Strategic Basic Research (SBO)
– Industrial Cooperative Research (ICON)
SIM Themes
Sustainable Cradle2Cradle
Materials
for
Energy
& Light
Durable &
Sustainable
Structural
Materials
Market
Technology
Tailored Nanomaterials
Sustainable materials
Recyclable
Materials
Predictive Modeling & Advanced Material Characterization
Closing the materials cycle loop
1. In SIM’s current programmes sustainability is a crucial criterium (conditio sine qua non)
2. Within the additive manufacturing programme recyclability of raw materials (mainly plastics) is one of the major topics
3. Phase 1 programme call “recyclable materials” is open!
Closing date June 2nd 2014
www.sim-flanders.be/call/call-11-recyclable-materials
Conclusions
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Source : Ellen MacArthur foundation
Critical succes factors
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1. Stop the fragmentation
2. Top-down: smart specialization based on local
strengths and roadmaps (BE + EU)
1. EIP Raw Materials, KIC Raw Matters,…
3. Facilitate bottom-up experiments
1. Non-technological barriers & transition aspects
2. Continue to stimulate ecodesign and life cycle
thinking within manufacturing industry
© sirris | www.sirris.be | [email protected] |
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Welke transformaties zijn nodig opdat
productontwikkeling & productie
samen een duurzame toekomst hebben
in Vlaanderen
ondanks de context van hogere kosten?
UITDAGING?
FABRIEK VAN DE TOEKOMST (FVT)
Producten en diensten
met een toegevoegde
waarde x 2
Kennisgedreven jobs
op alle niveaus
Energieverbruik
< 50%
Materiaalverbruik
< 50%
World class productiesystemen
flexibiliteit x2
Time to market 2 x sneller
Globale
markt Fabriek van de
Toekomst
20
EXCELLEREN NAAR FVT DOOR
7 GEÏNTEGREERDE TRANSFORMATIES
SMART PRODUCTION
ECO-PRODUCTION NETWORKED FACTORY HUMAN-CENTERED PRODUCTION
DIGITAL FACTORY WORLD-CLASS PRODUCTION
TECHNOLOGIES
SIMULTANEOUS PRODUCT & PRODUCTION DEVELOPMENT
0,0
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5,0
T1 WORLD CLASSPRODUCTIEMIDDELEN
T2 SIMULTANE PRODUCT- ENPRODUCTIEONTWIKKELING
T3 DIGITALE FABRIEK
T4 HUMAN CENTEREDPRODUCTIE
T5 GENETWERKTE FABRIEK
T6 ECO-PRODUCTIE
T7 SLIMME FABRIEK
Tenneco Factory of the Future
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1. Intake / Ambitieniveau
2. Nulaudit
3. Ontwerp nieuw productieproces IWT 3 mio €
4. Start uitvoering 6. Concurrentie-
positie versterkt
5. FvT Audit
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1,0
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T1 WORLD CLASSPRODUCTIEMIDDELEN
T2 SIMULTANE PRODUCT- ENPRODUCTIEONTWIKKELING
T3 DIGITALE FABRIEK
T4 HUMAN CENTEREDPRODUCTIE
T5 GENETWERKTE FABRIEK
T6 ECO-PRODUCTIE
T7 SLIMME FABRIEK
Tenneco Factory of the Future
AANPAK TRANSFORMATIE?
+32 498 91 93 95
Herman Derache, directeur
27.03.14 © sirris | www.sirris.be | [email protected] |
hermanderache
hermanderache
http://www.sirris.be
#sirris
http://www.linkedin.com/company/sirris
27.03.14
http://techniline.sirris.be
© sirris | www.sirris.be | [email protected] |