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  • WE INNOVATE to close material loops

    Herman Derache, Sirris

    27.03.14 sirris | www.sirris.be | info@sirris.be | 1

    And we help you become factories of the future

  • Closing material loops: challenges

    27.03.14

    Necessary, rewarding

    Complex, multidisciplinary, multi-stakeholder

    Technical

    Logistical

    Juridical

    Economical

    Psychological (behaviour)

    And these aspects are linked

    sirris | www.sirris.be | info@sirris.be | 2

  • Some technical challenges

    27.03.14 3

    Material characterisation (eg. waste streams)

    Sorting technology

    Recycling technology

    (adaptation of) product design

    New material properties (recycled versus virgin)

    Design for recycling

    Reuse (eg. modular design)

    Production process adaptation

    Assessing life cycle impact (LCA)

    Standards & norms

    sirris | www.sirris.be | info@sirris.be |

  • Sirris contributions

    27.03.14 4

    Identification and prioritization of opportunities

    Matchmaking +

    Composing multidisciplinary teams (together with

    our partner network)

    Setting up vertically integrated projects

    Bringing in the required techological expertise

    Project execution and coordination

    Collective actions and knowledge build-up

    Broader scope than typical Sirris (technological +)

    sirris | www.sirris.be | info@sirris.be |

  • Sirris expertise

    27.03.14 5

    Product design and development:

    selection, modeling and

    simulation, testing

    Manufacturing:

    parameter optimisation,

    simulation, characterisation,

    Mechatronics:

    sorting technology, internet of

    things

    Multi-X projects

    sirris | www.sirris.be | info@sirris.be |

    Sustainability

  • 27.03.14 6 sirris | www.sirris.be | info@sirris.be |

    METALS

    COMPOSITES

    PLASTICS & HYBRIDS

    COATINGS

    NANOMATERIALS

    ECO-MECHATRONICS

    SENSORIZED FUTURE

    MODEL BASED DESIGN

    FACTORIES OF FUTURE

    WORLD CLASS TECHNOLOGIES

    ADDITIVE MANUFACTURING

    SOFTWARE ENGINEERING

    CLOUD COMPUTING

    DATA INNOVATION

    Focus on metals, plastics and coatings

  • Bottom-up and top-down

    27.03.14 7 sirris | www.sirris.be | info@sirris.be |

    Systemic changes: need for holistic approach

    Learning by doing need for small scale experiments

  • Case: baby bottle reborn

    27.03.14 8 sirris | www.sirris.be | info@sirris.be |

    Baby bottles from maternities: from waste incineration to material recycling

    https://www.google.be/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&docid=IxkiCQ5Z-q305M&tbnid=-GVPCYv9O6oGOM:&ved=0CAYQjRw&url=https://www.voedingscentrum.nl/nl/mijn-kind-en-ik/flesvoeding.aspx&ei=aREoU7OVIYna0QXr24HoDQ&bvm=bv.62922401,d.ZGU&psig=AFQjCNGLNDIy4ZyRX1nAIFmXG9UmN-cZ3w&ust=1395221190905781http://www.fostplus.be/http://www.indaver.be/nl.htmlhttp://www.vangansewinkel.be/http://www.fdme.be/index.php?id=2824http://www.kras-recycling.com/http://www.google.be/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&docid=0ZNp7EpcKqvZiM&tbnid=N4NCVTS-ArdC3M:&ved=0CAYQjRw&url=http://www.inspirerend-wonen.be/doe-het-zelf-2/diy-fiches-afwerking/afval-sorteren-goed-recycleren.html&ei=6xkoU5ahAdHK0AXVn4HoBQ&bvm=bv.62922401,d.ZGU&psig=AFQjCNGAZ0tyftJd4GUcxwnnp9sWcTrxgg&ust=1395223354167471

  • Case: Verimpex

    27.03.14 9

    From discarded airplane tires to flooring mats.

    sirris | www.sirris.be | info@sirris.be |

    Source: www.verimpex.be

    http://www.verimpex.be/www/main.asphttp://www.verimpex.be/www/main.asp?MainItem=productgamma_details&productgamma_ID=TireGuard

  • Case: CycLED

    27.03.14 10

    Recycling of critical metals in LEDs

    sirris | www.sirris.be | info@sirris.be |

    Production

    and manufac-

    turing

    Collection

    of end-of-life

    products

    Raw

    materials extraction

    Use

    Residues

    Waste

    prevention and industrial

    symbiosis

    Natural

    resources

    Production waste for

    recycling (new scrap)

    Assembling

    Residues

    Residues

    Residues

    Residues

    Waste

    prevention and industrial

    symbiosis

    Industrial

    symbiosis

    Waste

    prevention and product reuse

    Component

    reuseProduct

    reuse

    Material recovery

    Pre-

    processing of waste

    material

    Residues

    Legend: Existent material flow

    Flow to be increasedFlow to be decreased

    Reuse of waste

    materials for production

    www.cyc-led.eu

  • SIM: an opportunity for circular materials research

    Strategic Initiative Materials

    Established in 2009 as a joint initiative by Flemish academia and the materials industry

    Virtual Organisation

    own limited staff (lean)

    research is subcontracted to Flemish universities & research centres (flexible)

    Funded by the Flemish Government

  • SIM SIBO programme structure and

    Phase 1: call for strategic programmes within SIM themes, using long-term industrial roadmaps, presented and managed by an industrial consortium (demand driven)

    Phase 2: call for projects within the approved programmes

    Final budget allocation by SIM depending on available budget and SIMs KPIs

    Essentially two types of projects:

    Strategic Basic Research (SBO)

    Industrial Cooperative Research (ICON)

  • SIM Themes

    Sustainable Cradle2Cradle

    Materials

    for

    Energy

    & Light

    Durable &

    Sustainable

    Structural

    Materials

    Market

    Technology

    Tailored Nanomaterials

    Sustainable materials

    Recyclable

    Materials

    Predictive Modeling & Advanced Material Characterization

  • Closing the materials cycle loop

    1. In SIMs current programmes sustainability is a crucial criterium (conditio sine qua non)

    2. Within the additive manufacturing programme recyclability of raw materials (mainly plastics) is one of the major topics

    3. Phase 1 programme call recyclable materials is open!

    Closing date June 2nd 2014

    www.sim-flanders.be/call/call-11-recyclable-materials

  • Conclusions

    27.03.14 15 sirris | www.sirris.be | info@sirris.be |

    Source : Ellen MacArthur foundation

    http://www.google.be/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&docid=rBzTgvIFJByohM&tbnid=LFm0Kqr6rUKeyM:&ved=0CAYQjRw&url=http://www.ellenmacarthurfoundation.org/case_studies/desso&ei=i08oU--uAoaN7AaNwIGoBg&bvm=bv.62922401,d.ZGU&psig=AFQjCNFKH8PWamIfZ9cBgMT7nMK3D4GIcg&ust=1395236977202264

  • Critical succes factors

    27.03.14 16

    1. Stop the fragmentation

    2. Top-down: smart specialization based on local

    strengths and roadmaps (BE + EU)

    1. EIP Raw Materials, KIC Raw Matters,

    3. Facilitate bottom-up experiments

    1. Non-technological barriers & transition aspects

    2. Continue to stimulate ecodesign and life cycle

    thinking within manufacturing industry

    sirris | www.sirris.be | info@sirris.be |

  • 18

    Welke transformaties zijn nodig opdat

    productontwikkeling & productie

    samen een duurzame toekomst hebben

    in Vlaanderen

    ondanks de context van hogere kosten?

    UITDAGING?

  • FABRIEK VAN DE TOEKOMST (FVT)

    Producten en diensten

    met een toegevoegde

    waarde x 2

    Kennisgedreven jobs

    op alle niveaus

    Energieverbruik

    < 50%

    Materiaalverbruik

    < 50%

    World class productiesystemen

    flexibiliteit x2

    Time to market 2 x sneller

    Globale

    markt Fabriek van de

    Toekomst

    http://www.printableworldmap.org/index.htm

  • 20

    EXCELLEREN NAAR FVT DOOR

    7 GENTEGREERDE TRANSFORMATIES

    SMART PRODUCTION

    ECO-PRODUCTION NETWORKED FACTORY HUMAN-CENTERED PRODUCTION

    DIGITAL FACTORY WORLD-CLASS PRODUCTION

    TECHNOLOGIES

    SIMULTANEOUS PRODUCT & PRODUCTION DEVELOPMENT

  • 0,0

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    T1 WORLD CLASSPRODUCTIEMIDDELEN

    T2 SIMULTANE PRODUCT- ENPRODUCTIEONTWIKKELING

    T3 DIGITALE FABRIEK

    T4 HUMAN CENTEREDPRODUCTIE

    T5 GENETWERKTE FABRIEK

    T6 ECO-PRODUCTIE

    T7 SLIMME FABRIEK

    Tenneco Factory of the Future

    21

    1. Intake / Ambitieniveau

    2. Nulaudit

    3. Ontwerp nieuw productieproces IWT 3 mio

    4. Start uitvoering 6. Concurrentie-

    positie versterkt

    5. FvT Audit

    0,0

    1,0

    2,0

    3,0

    4,0

    5,0

    T1 WORLD CLASSPRODUCTIEMIDDELEN

    T2 SIMULTANE PRODUCT- ENPRODUCTIEONTWIKKELING

    T3 DIGITALE FABRIEK

    T4 HUMAN CENTEREDPRODUCTIE

    T5 GENETWERKTE FABRIEK

    T6 ECO-PRODUCTIE

    T7 SLIMME FABRIEK

    Tenneco Factory of the Future

    AANPAK TRANSFORMATIE?

  • +32 498 91 93 95

    herman.derache@sirris.be

    Herman Derache, directeur

    27.03.14 sirris | www.sirris.be | info@sirris.be |

    hermanderache

    hermanderache

  • http://www.sirris.be

    #sirris

    http://www.linkedin.com/company/sirris

    2