WAX ADDITIVESFOR LUBRICANTS

FORM

ING & PROTECTION

2–3 INDUSTRIAL FLUIDS - WAXES

CONTENT GENERAL OVERVIEW 4 – 7

TEMPORARY CORROSSION PROTECTION 8 – 9

PTFE-PRODUCTS 10 – 11

CERETAN 12 – 13

MECHANISMOFWAXINFORMINGFLUIDS 14

The sphere makes the difference.

For more than 180 years, MÜNZING has been helping its

customers perfect their products by creating specialty

additives that are precisely right for them. As a highly

regarded, privately owned company headquartered in

Abstatt, Germany, MÜNZING has a presence in more

than 40 countries and is a technology-driven organiza-

tion with an extensive network of highly skilled R&D

and technical service professionals. Our manufactur-

ing plants in America, Europe and Asia have broad syn-

CERETAN – Spherical micronized waxesCERETAN spherical micronized waxes are produced us-

ing our highly advanced spraying technology. Not only

is their particle shape unique but also the way they en-

hance your formulation. The spherical shape offers a

very even surface, improves the dispersing properties

and redu ces the amount of wax usage due to its high

LUBA-print – Wax dispersionsOur high quality wax dispersions are a necessity for all

custo mers, who prefer working with a ready-made dis-

persion in contrast to a dry wax. The ease of incorporation

is one of the major advantages of the liquid products.

Being an expert for wax additives our technical service

Air milled waxes Spray micronized waxes

The sphere makes the difference.

efficiency. Thegenerationofdustduring the incorpo-

ration process is redu ced, because of the narrowly de-

finedparticlesizedistributionofourspraymicronized

waxes. We guarantee a D99 value, which reduces the

probability of oversized particles being contained in

your formulation.

team will help you improve your surface properties of

your products. In close cooperation with you, our

modern laboratory and staff are at your disposal to

develop and formulate wax disper sions to meet your

specificneedsandprovidethedesiredeffects.

thesis and formulation capabilities in order to best

serve our global customer base.

Our additives have achieved worldwide recognition for

their performance, quality and technical innovation.

This first-class product line includes defoamers,

dispersants, rheology modifiers, emulsifiers,

wetting and leveling agents, micronized and

coated waxes, and wax dispersions and emul-

sions.

4–5 INDUSTRIAL FLUIDS - WAXES

General overview

Product Chemistry of additive

Carrier system

Base fluid Additive

Ant

i-gr

affiti

Bik

e ch

ain

lubr

ican

t

Care

pro

duct

s

(car

)

Care

pro

duct

s

(floo

r)

Cutt

ing

past

e

Die

cas

ting

(A

lum

iniu

m, …

)

EP-A

ddit

ive

Hot

for

ging

(r

elea

se a

gent

)

NSF

-H1

lubr

ican

ts

Oil

base

d lu

bric

ant

(d

eep

draw

ing)

Pol

ymer

sea

ling

Scre

w c

oati

ngs

Sint

er m

etal

(d

ry w

ax lu

bric

ant)

Tem

pora

rry

corr

osio

n pr

otec

tion

Tran

spor

t pr

otec

tion

(a

nti-

scra

tch)

Tube

for

min

g

Wat

er b

ased

dr

y lu

bric

ant

(d

eep

draw

ing)

Wet

wir

e dr

awin

g

CERETAN M 82 * Montanester f ●● ●●CERETAN MA 7008 CERETAN MA 7020 CERETAN MA 7019

EBS mp ●● ● ●● ● ●● ●●CERETAN MA 7050 CERETAN MA 7080 EBS mp ●● ●●CERETAN MC 6015 Carnauba mp ●● ●● ●CERETAN MF 5108 PTFE mp ●● ● ●● ● ● ●●CERETAN MM 8015 Ester mp ●● ●● ●

GENERAL OVERVIEW – MICRONIZED WAXES

GENERAL OVERVIEW – WAX DISPERSIONS

e = esterep/aw = extreme pressure additive

( phoshporic acid ester combination)f = flakes

mp = miconized powdero = oils = solventw = water

LUBA-print & LUBARIT Chemistry of additive

Carrier system

Base fluid Additive

Ant

i-gr

affiti

Bik

e ch

ain

lubr

ican

t

Care

pro

duct

s

(car

)

Care

pro

duct

s

(floo

r)

Cutt

ing

past

e

Die

cas

ting

(A

lum

iniu

m, …

)

EP-A

ddit

ive

Hot

for

ging

(r

elea

se a

gent

)

NSF

-H1

lubr

ican

ts

Oil

base

d lu

bric

ant

(d

eep

draw

ing)

Pol

ymer

sea

ling

Scre

w c

oati

ngs

Sint

er m

etal

(d

ry w

ax lu

bric

ant)

Tem

pora

rry

corr

osio

n pr

otec

tion

Tran

spor

t pr

otec

tion

(a

nti-

scra

tch)

Tube

for

min

g

Wat

er b

ased

dr

y lu

bric

ant

(d

eep

draw

ing)

Wet

wir

e dr

awin

g

138/E PTFE w ●● ● ● ●164/G Amide w ●● ● ●● ●●164/R Amide w ●● ● ● ● ●● ●●204/F * Co-polymer w ●● ● ●● ●● ●● ●● ●204/P * Co-Polymer w ●● ● ●● ●● ●● ●● ●204/W * Co-Polymer w ●● ●● ● ●● ●267/A * PTFE e ●● ● ●267/B * PTFE o ●● ● ● ●●280 AG * Paraffin Blend w ●● ● ●●280/F Paraffin Blend w ●● ● ● ●

Gen

eral

ove

rvie

w

Product Chemistry of additive

Carrier system

Base fluid Additive

Ant

i-gr

affiti

Bik

e ch

ain

lubr

ican

t

Care

pro

duct

s

(car

)

Care

pro

duct

s

(floo

r)

Cutt

ing

past

e

Die

cas

ting

(A

lum

iniu

m, …

)

EP-A

ddit

ive

Hot

for

ging

(r

elea

se a

gent

)

NSF

-H1

lubr

ican

ts

Oil

base

d lu

bric

ant

(d

eep

draw

ing)

Pol

ymer

sea

ling

Scre

w c

oati

ngs

Sint

er m

etal

(d

ry w

ax lu

bric

ant)

Tem

pora

rry

corr

osio

n pr

otec

tion

Tran

spor

t pr

otec

tion

(a

nti-

scra

tch)

Tube

for

min

g

Wat

er b

ased

dr

y lu

bric

ant

(d

eep

draw

ing)

Wet

wir

e dr

awin

g

CERETAN M 82 * Montanester f ●● ●●CERETAN MA 7008 CERETAN MA 7020 CERETAN MA 7019

EBS mp ●● ● ●● ● ●● ●●CERETAN MA 7050 CERETAN MA 7080 EBS mp ●● ●●CERETAN MC 6015 Carnauba mp ●● ●● ●CERETAN MF 5108 PTFE mp ●● ● ●● ● ● ●●CERETAN MM 8015 Ester mp ●● ●● ●

GENERAL OVERVIEW – MICRONIZED WAXES

GENERAL OVERVIEW – WAX DISPERSIONS

furtherWaxDispersionsonPage6–7

* Experimental product availability on request

Recommended Highly recommended

LUBA-print & LUBARIT Chemistry of additive

Carrier system

Base fluid Additive

Ant

i-gr

affiti

Bik

e ch

ain

lubr

ican

t

Care

pro

duct

s

(car

)

Care

pro

duct

s

(floo

r)

Cutt

ing

past

e

Die

cas

ting

(A

lum

iniu

m, …

)

EP-A

ddit

ive

Hot

for

ging

(r

elea

se a

gent

)

NSF

-H1

lubr

ican

ts

Oil

base

d lu

bric

ant

(d

eep

draw

ing)

Pol

ymer

sea

ling

Scre

w c

oati

ngs

Sint

er m

etal

(d

ry w

ax lu

bric

ant)

Tem

pora

rry

corr

osio

n pr

otec

tion

Tran

spor

t pr

otec

tion

(a

nti-

scra

tch)

Tube

for

min

g

Wat

er b

ased

dr

y lu

bric

ant

(d

eep

draw

ing)

Wet

wir

e dr

awin

g

138/E PTFE w ●● ● ● ●164/G Amide w ●● ● ●● ●●164/R Amide w ●● ● ● ● ●● ●●204/F * Co-polymer w ●● ● ●● ●● ●● ●● ●204/P * Co-Polymer w ●● ● ●● ●● ●● ●● ●204/W * Co-Polymer w ●● ●● ● ●● ●267/A * PTFE e ●● ● ●267/B * PTFE o ●● ● ● ●●280 AG * Paraffin Blend w ●● ● ●●280/F Paraffin Blend w ●● ● ● ●

Gen

eral

ove

rvie

w

6–7 INDUSTRIAL FLUIDS - WAXES

General overview

GENERAL OVERVIEW – WAX DISPERSIONS

LUBA-print & LUBARIT Chemistry of additive

Carrier system

Base fluid Additive

Ant

i-gr

affiti

Bik

e ch

ain

lubr

ican

t

Care

pro

duct

s

(car

)

Care

pro

duct

s

(floo

r)

Cutt

ing

past

e

Die

cas

ting

(A

lum

iniu

m, …

)

EP-A

ddit

ive

Hot

for

ging

(r

elea

se a

gent

)

NSF

-H1

lubr

ican

ts

Oil

base

d lu

bric

ant

(d

eep

draw

ing)

Pol

ymer

sea

ling

Scre

w c

oati

ngs

Sint

er m

etal

(d

ry w

ax lu

bric

ant)

Tem

pora

rry

corr

osio

n pr

otec

tion

Tran

spor

t pr

otec

tion

(a

nti-

scra

tch)

Tube

for

min

g

Wat

er b

ased

dr

y lu

bric

ant

(d

eep

draw

ing)

Wet

wir

e dr

awin

g

280/W Paraffin Blend w ●● ● ● ● ●288/B Wax Blend w ●● ●● ● ●320 PE o ● ● ●●434/F Carnauba w ●● ●● ●● ●● ● ●● ●466/F PP w ●● ●● ●● ●● ●499 PE w ●● ● ●● ● ● ●● ●●506 * Ester w ●● ●● ●● ●●551/2 PE w ●● ● ● ● ● ●●645/A Polyamid w ●● ●650/C Wax Blend s ●● ●●680/F PE w ●● ● ●● ●● ● ●901/A Wax Blend e ●● ●● ●●904/B Additivated mineral oil o/e ●● ●●934/W (ND) PTFE s ●● ●●942 PE w ●● ●● ● ● ●● ● ● ●965/A Carnauba w ●● ●● ●● ●● ● ●967/A Wax Blend w ●● ●●3000/B-1 P-Ester

Fatty acid ester ep/aw ●● ●● ●● ● ● ●● ●3520 PE w ● ● ● ● ●● ● ●● ●5500 PE w ●● ● ●● ● ● ●● ●EXP 6150/1 * P-Ester neutralized ep/aw ●● ●● ●● ● ● ●● ●KL 30 Ester w ●● ●● ● ●●T-152/D30 T-152/D30-T T-152/D40 * T-152/D60

Wax Blend s ●● ● ●● ● ●● ●●

e = esterep/aw = extreme pressure additive

( phoshporic acid ester combination)mp = miconized powder

o = oils = solventw = water

Gen

eral

ove

rvie

w

GENERAL OVERVIEW – WAX DISPERSIONS

* experimental product availability on request

Recommended Highly recommended

LUBA-print & LUBARIT Chemistry of additive

Carrier system

Base fluid Additive

Ant

i-gr

affiti

Bik

e ch

ain

lubr

ican

t

Care

pro

duct

s

(car

)

Care

pro

duct

s

(floo

r)

Cutt

ing

past

e

Die

cas

ting

(A

lum

iniu

m, …

)

EP-A

ddit

ive

Hot

for

ging

(r

elea

se a

gent

)

NSF

-H1

lubr

ican

ts

Oil

base

d lu

bric

ant

(d

eep

draw

ing)

Pol

ymer

sea

ling

Scre

w c

oati

ngs

Sint

er m

etal

(d

ry w

ax lu

bric

ant)

Tem

pora

rry

corr

osio

n pr

otec

tion

Tran

spor

t pr

otec

tion

(a

nti-

scra

tch)

Tube

for

min

g

Wat

er b

ased

dr

y lu

bric

ant

(d

eep

draw

ing)

Wet

wir

e dr

awin

g

280/W Paraffin Blend w ●● ● ● ● ●288/B Wax Blend w ●● ●● ● ●320 PE o ● ● ●●434/F Carnauba w ●● ●● ●● ●● ● ●● ●466/F PP w ●● ●● ●● ●● ●499 PE w ●● ● ●● ● ● ●● ●●506 * Ester w ●● ●● ●● ●●551/2 PE w ●● ● ● ● ● ●●645/A Polyamid w ●● ●650/C Wax Blend s ●● ●●680/F PE w ●● ● ●● ●● ● ●901/A Wax Blend e ●● ●● ●●904/B Additivated mineral oil o/e ●● ●●934/W (ND) PTFE s ●● ●●942 PE w ●● ●● ● ● ●● ● ● ●965/A Carnauba w ●● ●● ●● ●● ● ●967/A Wax Blend w ●● ●●3000/B-1 P-Ester

Fatty acid ester ep/aw ●● ●● ●● ● ● ●● ●3520 PE w ● ● ● ● ●● ● ●● ●5500 PE w ●● ● ●● ● ● ●● ●EXP 6150/1 * P-Ester neutralized ep/aw ●● ●● ●● ● ● ●● ●KL 30 Ester w ●● ●● ● ●●T-152/D30 T-152/D30-T T-152/D40 * T-152/D60

Wax Blend s ●● ● ●● ● ●● ●●

Gen

eral

ove

rvie

w

8–9 INDUSTRIAL FLUIDS - WAXES

Temporary Corrosion Protection

Tem

pora

ry C

orro

sion

Pro

tect

ion LUBA-print & LUBARIT Chemistry of additive Carrier

systemBase fluid Additive Active

substance based on

Dilution with deion water

(yes / no)

Saltspray test time

(15µm dry film)

Saltspray test time

(30µm dry film)

Hydrophobicity improvement

as additiv

Film hardness improvemnt for

T-152/…

Dewatering fluid

(protection fluid)

Special features

204/F * Co-Polymer w ●● ● cp y 12 h 50 h Repellent effect

204/P * Co-Polymer w ●● ● cp y 22 h 70h Repellent effect

204/W * Co-Polymer w ●● cp+ci n 30 h 78h

280/F Paraffin w ●● pa y ●●

280/W Paraffin w ●● pa y ●●

501/S-100 PE s ●● pe n ● ●●

904/B Additivated mineral oil o/s ●● ci n ●●

3000/B-1 P-Ester Fatty acid ester ep/aw ●● ep y ●

T-152/D30 T-152/D30-T T-152/D40 * T-152/D60

Wax Blend s ●● ● pa n 30 h 480 h ** ●● ●available with several flash points (D30/D40/D60)

TEMPORARY CORROSION PROTECTION

ci = corrosion inhibitorcp = co-polymere = esterep/aw = extreme pressure additive

( phoshporic acid ester combination)

* experimental product availability on request** can be improved by a combination with resin and corrosion inhibitor up to > 1000 h

h = houro = oilpa = paraffin-blend

pe = Polyethylens = solventw = water

Removal with hot alkaline water / cleaner

Tem

pora

ry C

orro

sion

Pro

tect

ionLUBA-print & LUBARIT Chemistry of additive Carrier

systemBase fluid Additive Active

substance based on

Dilution with deion water

(yes / no)

Saltspray test time

(15µm dry film)

Saltspray test time

(30µm dry film)

Hydrophobicity improvement

as additiv

Film hardness improvemnt for

T-152/…

Dewatering fluid

(protection fluid)

Special features

204/F * Co-Polymer w ●● ● cp y 12 h 50 h Repellent effect

204/P * Co-Polymer w ●● ● cp y 22 h 70h Repellent effect

204/W * Co-Polymer w ●● cp+ci n 30 h 78h

280/F Paraffin w ●● pa y ●●

280/W Paraffin w ●● pa y ●●

501/S-100 PE s ●● pe n ● ●●

904/B Additivated mineral oil o/s ●● ci n ●●

3000/B-1 P-Ester Fatty acid ester ep/aw ●● ep y ●

T-152/D30 T-152/D30-T T-152/D40 * T-152/D60

Wax Blend s ●● ● pa n 30 h 480 h ** ●● ●available with several flash points (D30/D40/D60)

TEMPORARY CORROSION PROTECTION

Recommended Highly recommended

10–11 INDUSTRIAL FLUIDS - WAXES

PTFE-Products

PTF

E-Pr

oduc

ts

Product Chemistry of additive Carrier system Basefluid Additive Active substance Fineness Bio degradable (yes / no)

CERETAN MF 5108 PTFE mp ●● 100 % D50 = 3,0 µm D99 = 8,0 µm n

CERETAN VP 1029 * PTFE mp ●● 100 % D50 = 4,5 µmD99=7,0µm

n

LUBA-print 138/E PTFE w ●● 60% approx. 220 nm n

LUBA-print 934/W (ND) PTFE s ●● 32 % approx. 2 µm n

LUBARIT 267/A * PTFE e ●● ● 20 % very fine to transparent; not measurable y **

LUBARIT 267/B * PTFE o ●● 20 % D90 = 1,0 µm n

PTFE-PRODUCTS

e = estermp = miconized powdero = oil

* experimental product availability on request ** specificestersystemistapprox.75%bio-degradable

s = solventw = water

PTF

E-Pr

oduc

ts

Product Chemistry of additive Carrier system Basefluid Additive Active substance Fineness Bio degradable (yes / no)

CERETAN MF 5108 PTFE mp ●● 100 % D50 = 3,0 µm D99 = 8,0 µm n

CERETAN VP 1029 * PTFE mp ●● 100 % D50 = 4,5 µmD99=7,0µm

n

LUBA-print 138/E PTFE w ●● 60% approx. 220 nm n

LUBA-print 934/W (ND) PTFE s ●● 32 % approx. 2 µm n

LUBARIT 267/A * PTFE e ●● ● 20 % very fine to transparent; not measurable y **

LUBARIT 267/B * PTFE o ●● 20 % D90 = 1,0 µm n

PTFE-PRODUCTS

Recommended Highly recommended

12–13 INDUSTRIAL FLUIDS - WAXES

CERETAN

CER

ETA

N

Product Wax type Care products Cutting paste Dry lubricants (water based)

Lubricants (water based)

Sinter metal Thickening effect Wet wire drawing Wire rope lubricants

CERETAN MA 7008 CERETAN MA 7019 CERETAN MA 7020 CERETAN MA 7025 CERETAN MA 7050 CERETAN MA 7080

Amide Wax (Ethylene bis(stearamide)) ●● ●● ●● ●● ●● ●●

CERETAN A 71 Amide Wax (Erucamid) ● ● ●CERETAN MC 6015 Carnauba Wax ●●CERETAN MT 9120 CERETAN T 91 Fischer-Tropsch ●● ●●CERETAN P 21 Polypropylene ●●CERETAN MF 5108 PTFE(Polytetraflourethylene) ● ● ●● ●● ●CERETAN VP 1029 ** PTFE(Polytetraflourethylene) ● ● ●CERETAN M 82 * RefinedMontanester,

partiallysaponified ●●CERETAN MM 8015 RefinedMontanester,

partiallysaponified ●● ●●

CERETAN

* non-standard product ** experimental product - availability on request

CER

ETA

N

Product Wax type Care products Cutting paste Dry lubricants (water based)

Lubricants (water based)

Sinter metal Thickening effect Wet wire drawing Wire rope lubricants

CERETAN MA 7008 CERETAN MA 7019 CERETAN MA 7020 CERETAN MA 7025 CERETAN MA 7050 CERETAN MA 7080

Amide Wax (Ethylene bis(stearamide)) ●● ●● ●● ●● ●● ●●

CERETAN A 71 Amide Wax (Erucamid) ● ● ●CERETAN MC 6015 Carnauba Wax ●●CERETAN MT 9120 CERETAN T 91 Fischer-Tropsch ●● ●●CERETAN P 21 Polypropylene ●●CERETAN MF 5108 PTFE(Polytetraflourethylene) ● ● ●● ●● ●CERETAN VP 1029 ** PTFE(Polytetraflourethylene) ● ● ●CERETAN M 82 * RefinedMontanester,

partiallysaponified ●●CERETAN MM 8015 RefinedMontanester,

partiallysaponified ●● ●●

CERETAN

Recommended Highly recommended

14–15 INDUSTRIAL FLUIDS - WAXES

Mechanism of wax in forming fluids

Wax particles (yellow) preventing metal to metal by ball bearing spacer effect

Wax particles preventing metal to metal contact

Wax melts, viscous liquid facing metal on both sides

Wax melts, yellow viscous liquid facing metal on both sides

Metal plates moving against each other - motion

Metal plates moving against each other - motion

Metal

Metal

Metal

Metal

Metal

Metal

Metal

Metal

Wax film (blue) provides additional protection

Wax is still solid [ T < Tm ]

Wax is still solid [ T < Tm ]

Wax melts [ T > Tm ]

Wax melts [ T > Tm ]

Wax as dry film

Wax inside oil

Notes

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