vlt® micro drive operating instructionif the installation is in en 61800-3 second environment, then...

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Contents 1. Safety 3 Safety Instructions 3 Approvals 3 General Warning 3 Avoid unintended Start 4 Before Commencing Repair Work 5 2. Mechanical Installation 7 Before Starting 7 Mechanical Dimensions 8 3. Electrical Installation 9 How to Connect 9 Electrical Installation in General 9 EMC-Correct Installation 10 Mains Connection 11 Motor Connection 11 Control Terminals 12 Connecting to Control Terminals 12 Switches 13 Power Circuit - Overview 14 Load sharing/Brake 14 4. Programming 15 How to Programme 15 Programming with MCT-10 15 Programming with LCP 11 or LCP 12 15 Status Menu 17 Quick Menu 17 Quick Menu Parameters 18 Main Menu 22 5. Parameter Overview 23 6. Troubleshooting 27 7. Specifications 29 Mains Supply 29 Other Specifications 31 Special Conditions 33 The Purpose of Derating 33 VLT Micro Drive FC 51 Operating Instructions Contents MG.02.A2.02 - VLT ® is a registered Danfoss trademark 1

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Page 1: VLT® Micro Drive Operating InstructionIf the installation is in EN 61800-3 Second environment, then it is acceptable to deviate from these guidelines. It is however not recommended

Contents

1. Safety 3

Safety Instructions 3

Approvals 3

General Warning 3

Avoid unintended Start 4

Before Commencing Repair Work 5

2. Mechanical Installation 7

Before Starting 7

Mechanical Dimensions 8

3. Electrical Installation 9

How to Connect 9

Electrical Installation in General 9

EMC-Correct Installation 10

Mains Connection 11

Motor Connection 11

Control Terminals 12

Connecting to Control Terminals 12

Switches 13

Power Circuit - Overview 14

Load sharing/Brake 14

4. Programming 15

How to Programme 15

Programming with MCT-10 15

Programming with LCP 11 or LCP 12 15

Status Menu 17

Quick Menu 17

Quick Menu Parameters 18

Main Menu 22

5. Parameter Overview 23

6. Troubleshooting 27

7. Specifications 29

Mains Supply 29

Other Specifications 31

Special Conditions 33

The Purpose of Derating 33

VLT Micro Drive FC 51 Operating Instructions Contents

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Derating for Ambient Temperature 33

Derating for Low Air Pressure 33

Derating for Running at Low Speeds 34

Options for VLT Micro Drive FC 51 35

Index 36

Contents VLT Micro Drive FC 51 Operating Instructions

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Page 3: VLT® Micro Drive Operating InstructionIf the installation is in EN 61800-3 Second environment, then it is acceptable to deviate from these guidelines. It is however not recommended

1. Safety

1.1.1. High Voltage Warning

The voltage of the frequency converter is dangerous whenever it is connected tomains. Incorrect installation of the motor or frequency converter may cause damageto the equipment, serious injury or death. Consequently, it is essential to complywith the instructions in this manual as well as local and national rules and safetyregulations.

1.1.2. Safety Instructions

• Make sure the frequency converter is properly connected to earth.

• Do not remove mains connections, motor connections or other power connections whilethe frequency converter is connected to power.

• Protect users against supply voltage.

• Protect the motor against overloading according to national and local regulations.

• The earth leakage current exceeds 3.5 mA.

• The [OFF] key is not a safety switch. It does not disconnect the frequency converter frommains.

1.1.3. Approvals

1.1.4. General Warning

Warning:Touching the electrical parts may be fatal - even after the equipment has been dis-connected from mains.Also make sure that other voltage inputs have been disconnected, (linkage of DCintermediate circuit).Be aware that there may be high voltage on the DC link even when the LEDs areturned off.Before touching any potentially live parts of the VLT Micro Drive, wait at least 4minutes for all sizes.Shorter time is allowed only if indicated on the nameplate for the specific unit.

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Leakage CurrentThe earth leakage current from the VLT Micro Drive FC 51 exceeds 3.5 mA. Accordingto IEC 61800-5-1 a reinforced Protective Earth connection must be ensured bymeans of a min. 10mm² Cu or an addtional PE wire - with the same cable crosssection as the Mains wiring - must be terminated separately.Residual Current DeviceThis product can cause a D.C. current in the protective conductor. Where a residualcurrent device (RCD) is used for extra protection, only an RCD of Type B (time de-layed) shall be used on the supply side of this product. See also Danfoss ApplicationNote on RCD, MN.90.GX.YY.Protective earthing of the VLT Micro Drive and the use of RCDs must always follownational and local regulations.

Motor overload protection is possible by setting Parameter 1-90 Motor thermal pro-tection to the value ETR trip. For the North American market: ETR functions provideclass 20 motor overload protection, in accordance with NEC.

Installation in high altitudes:By altitudes above 2km, please contact Danfoss Drives regarding PELV.

1.1.5. IT Mains

IT MainsInstallation on isolated mains source, i.e. IT mains.Max. supply voltage allowed when connected to mains: 440 V.

As an option, Danfoss offers line filters for improved harmonics performance.

1.1.6. Avoid unintended Start

While the frequency converter is connected to mains, the motor can be started/stopped usingdigital commands, bus commands, references or via the Local Control Panel.

• Disconnect the frequency converter from mains whenever personal safety considerationsmake it necessary to avoid unintended start of any motors.

• To avoid unintended start, always activate the [OFF] key before changing parameters.

1.1.7. Disposal Instruction

Equipment containing electrical components must not be disposed oftogether with domestic waste.It must be separately collected with electrical and electronic wasteaccording to local and currently valid legislation.

1. Safety VLT Micro Drive FC 51 Operating Instructions

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1.1.8. Before Commencing Repair Work

1. Disconnect FC 51 from mains (and external DC supply, if present.)

2. Wait for 4 minutes for discharge of the DC-link.

3. Disconnect DC bus terminals and brake terminals (if present)

4. Remove motor cable

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2. Mechanical Installation VLT Micro Drive FC 51 Operating Instructions

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2. Mechanical Installation

2.1. Before Starting

2.1.1. Checklist

When unpacking the frequency converter,make sure that the unit is undamaged andcomplete. Check that the packaging containsthe following:

• VLT Micro Drive FC 51

• Quick Guide

Optional: LCP and/or de-coupling plate.

Illustration 2.1: Content of box.

2.2. Side-by-Side Installation

The Danfoss VLT Micro Drive can be mounted side-by-side for IP 20 rating units and requires 100mm clearance above and below for cooling. Regarding surroundings in general, please see chapter7. Specifications.

Illustration 2.2: Side-by-side installation.

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2.3.1. Mechanical Dimensions

Illustration 2.3: Mechanical dimensions.

NB!A template for drilling can be found on the flap of the packaging.

Power (kW) Height (mm) Width (mm) Depth 1)

(mm)Max.Weight

Frame 1 X200-240 V

3 X200 -240 V

3 X380-480 V A

A (incl. de-couplingplate)

a B b C Kg

M1 0.18 - 0.75 0.25 - 0.75 0.37 - 0.75 150 205 140.4 70 55 148 1.1M2 1.5 1.5 1.5 - 2.2 176 230 166.4 75 59 168 1.6M3 2.2 2.2 -3.7 3.0 - 7.5 2) 2) 2) 2) 2) 2) 2)

Table 2.1: Mechanical Dimensions

1) For LCP with potentiometer, please add 7.6 mm.2 These dimensions will be announced at a later point.

NB!DIN rail mounting kit is available for M1. Please use ordering number 132B0111

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3. Electrical Installation

3.1. How to Connect

3.1.1. Electrical Installation in General

NB!All cabling must comply with national and local regulations on cable cross-sectionsand ambient temperature. Copper conductors required, (60-75° C) recommended.

Details of terminal tightening torques.

Power (kW) Torque (Nm)

Frame 1 x200-240 V

3 x200-240 V

3 x380-480 V Line Motor

DC con-nection/Brake1)

ControlTerminals Earth Relay

M1 0.18 - 0.75 0.25 - 0.75 0.37 - 0.75 1.4 0.7 - 0.15 3 0.5M2 1.5 1.5 1.5 - 2.2 1.4 0.7 - 0.15 3 0.5M3 2.2 2.2 - 3.7 3.0 - 7.5 1.4 0.7 - 0.15 3 0.5

1) Spade connectors

Table 3.1: Tightening of terminals.

3.1.2. Fuses

Branch circuit protection:In order to protect the installation against electrical and fire hazard, all branch circuits in an in-stallation, switch gear, machines etc., must be short-circuited and overcurrent protected accordingto national/international regulations.

Short circuit protection:Danfoss recommends using the fuses mentioned in the following tables to protect service per-sonnel or other equipment in case of an internal failure in the unit or short-circuit on DC-link. Thefrequency converter provides full short circuit protection in case of a short-circuit on the motor orbrake output.

Overcurrent protection:Provide overload protection to avoid overheating of the cables in the installation. Overcurrentprotection must always be carried out according to national regulations. Fuses must be designedfor protection in a circuit capable of supplying a maximum of 100,000 Arms (symmetrical), 480 Vmaximum.

NonUL compliance:If UL/cUL is not to be complied with, Danfoss recommends using the fuses mentioned in table1.3, which will ensure compliance with EN50178:In case of malfunction, not following the fuse recommendation may result in damage to the fre-quency converter.

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FC 51 Bussmann Bussmann Bussmann Littel fuse Ferraz-Shawmut

Ferraz-Shawmut

Max. fuses nonUL

1 X 200-240 VkW Type RK1 Type J Type T Type RK1 Type CC Type RK1 Type gG0K18 -0K37

KTN-R15 JKS-15 JJN-15 KLN-R15 ATM-R15 A2K-15R 15A

0K75 KTN-R25 JKS-25 JJN-25 KLN-R25 ATM-R25 A2K-25R 25A1K5 KTN-R35 JKS-35 JJN-35 KLN-R35 - A2K-35R 35A2K2 KTN-R45 JKS-45 JJN-45 KLN-R45 - A2K-45R 45A3 x 200-240 V0K25 KTN-R10 JKS-10 JJN-10 KLN-R10 ATM-R10 A2K-10R 10A0K37 KTN-R15 JKS-15 JJN-15 KLN-R15 ATM-R15 A2K-15R 15A0K75 KTN-R20 JKS-20 JJN-20 KLN-R20 ATM-R20 A2K-20R 20A1K5 KTN-R25 JKS-25 JJN-25 KLN-R25 ATM-R25 A2K-25R 25A2K2 KTN-R30 JKS-30 JJN-30 KLN-R30 ATM-R30 A2K-30R 30A3K7 KTN-R45 JKS-45 JJN-45 KLN-R45 - A2K-45R 45A3 x 380-480 V0K37 -0K75

KTS-R10 JKS-10 JJS-10 KLS-R10 ATM-R10 A6K-10R 10A

1K5 KTS-R15 JKS-15 JJS-15 KLS-R15 ATM-R15 A2K-15R 15A2K2 KTS-R20 JKS-20 JJS-20 KLS-R20 ATM-R20 A6K-20R 20A3K0 KTS-R25 JKS-25 JJS-25 KLS-R25 ATM-R25 A6K-25R 25A4K0 KTS-R30 JKS-30 JJS-30 KLS-R30 ATM-R30 A6K-30R 30A5K5 KTS-R35 JKS-35 JJS-35 KLS-R35 - A6K-35R 35A7K5 KTS-R45 JKS-45 JJS-45 KLS-R45 - A6K-45R 45A

Table 3.2: Fuses

3.1.3. EMC-Correct Installation

Following these guidelines is advised, where compliance with EN 61000-6-3/4, EN 55011 or EN61800-3 First environment is required. If the installation is in EN 61800-3 Second environment,then it is acceptable to deviate from these guidelines. It is however not recommended.

Good engineering practice to ensure EMC-correct electrical installation:

• Use only braided screened/armoured motor cables and control cables.The screen should provide a minimum coverage of 80%.The screen material must bemetal, not limited to but typically copper, aluminium, steel or lead. There are no specialrequirements for the mains cable.

• Installations using rigid metal conduits are not required to use screened cable, but themotor cable must be installed in conduit separate from the control and mains cables. Fullconnection of the conduit from the drive to the motor is required. The EMC performanceof flexible conduits varies a lot and information from the manufacturer must be obtained.

• Connect the screen/armour/conduit to earth at both ends for motor cables and controlcables.

• Avoid terminating the screen/armour with twisted ends (pigtails). Such a terminationincreases the high frequency impedance of the screen, which reduces its effectivenessat high frequencies. Use low impedance cable clamps or glands instead.

• Ensure good electrical contact between the de-coupling plate and the metal chassis ofthe frequency converter, see Instruction MI.02.BX.YY

• Avoid using unscreened/unarmoured motor or control cables inside cabinets housing thedrive(s), where possible.

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3.2. Mains Connection

3.2.1. Connecting to Mains

Step 1: First mount earth cable.

Step 2: Mount wires in terminals L1/L, L2 andL3/N and tighten.

Illustration 3.1: Mounting of earth cable and mainswires.

For 3-phase connection, connect wires to allthree terminals.For single-phase connection, connect wires toterminals L1/L and L3/N.

Illustration 3.2: Three-phase and single-phasewire connections.

3.3. Motor Connection

3.3.1. How to Connect the Motor

See the chapter Specifications for correct dimensioning of motor cable cross-section and length.

• Use a shielded/armored motor cable to comply with EMC emission specifications, andconnect this cable to both the decoupling plate and the motor metal.

• Keep motor cable as short as possible to reduce the noise level and leakage currents.

For further details on mounting of the decoupling plate, please see instruction MI.02.BX.YY.

All types of three-phased asynchronousstandard motors can be connected to the fre-quency converter. Normally, small motors arestar-connected (230/400 V, Δ/Y). Large mo-tors are delta-connected (400/690 V, Δ/Y).Refer to motor nameplate for correct connec-tion and voltage.

Illustration 3.3: Star and delta connections.

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Step 1: First, mount the earth cable.

Step 2: Connect wires to terminals either instar or delta-connection. See motor name-plate for further information.

Illustration 3.4: Mounting of earth cable and motorwires.

For EMC correct installation, use optional de-coupling plate, see chapter Options for VLTMicro Drive FC 51.

Illustration 3.5: VLT Micro Drive with de-couplingplate

3.4. Control Terminals

3.4.1. Access to Control Terminals

All control cable terminals are located under-neath the terminal cover in front of the fre-quency converter. Remove the terminal coverusing a screwdriver.

Illustration 3.6: Removing terminal cover.

NB!See back of terminal cover for outlines of control terminals and switches.

3.4.2. Connecting to Control Terminals

This illustration shows all control terminals of the VLT Micro Drive. Applying Start (term. 18) andan analog reference (term. 53 or 60) make the frequency converter run.

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Illustration 3.7: Overview of control terminals in PNP-configuration and factory setting.

3.5. Switches

NB!Do not operate switches with power on the frequency converter.

Bus termination:Switch BUS TER pos. ON terminates theRS485 port, terminals 68, 69. See power cir-cuit drawing.

Default setting = Off.

Illustration 3.8: S640 Bus termination.

S200 Switches 1-4:

Switch 1: *OFF = PNP terminals 29ON = NPN terminals 29

Switch 2: *OFF = PNP terminal 18, 19, 27and 33ON = NPN terminal 18, 19, 27and 33

Switch 3: No functionSwitch 4: *OFF = Terminal 53 0 - 10 V

ON = Terminal 53 0/4 - 20 mA* = default setting

Table 3.3: Settings for S200 Switches 1-4 Illustration 3.9: S200 Switches 1-4.

NB!Parameter 6-19 must be set ac-cording to Switch 4 position.

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3.6. Power Circuit - Overview

3.6.1. Power Circuit - Overview

Illustration 3.10: Diagram showing all electrical terminals.

Brake not applicable for frame M1.

Brake resistors are available from Danfoss.Improved power factor and EMC performance can be achieved by installing optional Danfoss linefilters.Danfoss power filters can also be used for load sharing.

3.6.2. Load sharing/Brake

Use 6.3 mm insulated Faston Plugs designed for high voltage for DC (Load Sharing and brake).Contact Danfoss or see instruction no. MI.50.Nx.02 for load sharing and instruction no. MI.90.Fx.02 for brake.

Load sharing: Connect terminals UDC- and UDC/BR+.

Brake: Connect terminals BR- and UDC/BR+.

Note that voltage levels of up to 850 V DC may occur between terminalsUDC+/BR+ and UDC-. Not short circuit protected.

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4. Programming

4.1. How to Programme

4.1.1. Programming with MCT-10

The frequency converter can be programmed from a PC via RS485 com-port by installing theMCT-10 Set-up Software.

This software can either be ordered using code number 130B1000 or downloaded from the Dan-foss Web site: www.danfoss.com, Business Area: Motion Controls.

Please refer to manual MG.10.RX.YY.

4.1.2. Programming with LCP 11 or LCP 12

The LCP is divided into four functional groups:

1. Numeric display.

2. Menu key.

3. Navigation keys.

4. Operation keys and indicator lights (LEDs).

Illustration 4.1: LCP 12 with potentiometer Illustration 4.2: LCP 11 without potentiometer

The display:A number of information can be read from the display.

Set-up number shows the active set-up andthe edit set-up. If the same set-up acts asboth active and edit set-up, only that set-upnumber is shown (factory setting).When active and edit set-up differ, both num-bers are shown in the display (Setup 12). Thenumber flashing, indicates the edit set-up.

Illustration 4.3: Indicating Set-up

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The small digits to the left are the selectedparameter number .

Illustration 4.4: Indicating selected par. no.

The large digits in the middle of the displayshow the value of the selected parameter.

Illustration 4.5: Indicating value of selected par.

The right side of the display shows the unitof the selected parameter. This can be eitherHz, A, V, kW, HP, %, s or RPM.

Illustration 4.6: Indicating unit of selected par.

Motor direction is shown to the bottom leftof the display - indicated by a small arrowpointing either clockwise or counterclockwise.

Illustration 4.7: Indicating motor direction

Use the [MENU] key to select one of the following menus:

Status Menu:The Status Menu is either in Readout Mode or Hand on Mode. In Readout Mode the value of thecurrently selected readout parameter is shown in the display.

In Hand on Mode the local LCP reference is displayed.

Quick Menu:Displays Quick Menu parameters and their settings. Parameters in the Quick Menu can be accessedand edited from here. Most applications can be run by setting the parameters in the Quick Menus.

Main Menu:Displays Main Menu parameters and their settings. All parameters can be accessed and editedhere. A parameter overview is found later in this chapter. For detailed information on program-ming, please see Programming Guide, MG02CXYY.

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Indicator lights:• Green LED: Power is on the frequency converter.

• Yellow LED: Indicates a warning.

• Flashing red LED: Indicates an alarm.

Navigation Keys:[Back]: For moving to the previous step or layer in the navigation structure.Arrows [] []: For manoeuvring between parameter groups, parameters and within parame-ters.[OK]: For selecting a parameter and for accepting changes to parameter settings.

Operation Keys:A yellow light above the operation keys indicates the active key.[Hand on]: Starts the motor and enables control of the frequency converter via the LCP.[Off/Reset]: The motor stops except in alarm mode. In that case the motor will be reset.[Auto on]: The frequency converter is controlled either via control terminals or serial communi-cation.[Potentiometer] (LCP12): The potentiometer works in two ways depending on the mode inwhich the frequency converter is running.In Auto Mode the potentiometer acts as an extra programmable analog input.In Hand on Mode the potentiometer controls local reference.

4.2. Status Menu

After power up the Status Menu is active. Usethe [MENU] key to toggle between Status,Quick Menu and Main Menu.

Arrows [] and [] toggles between thechoices in each menu.

The display indicates the status mode with asmall arrow above “Status”.

Illustration 4.8: Indicating Status mode

4.3. Quick Menu

The Quick Menu gives easy access to the most frequently used parameters.

1. To enter the Quick Menu, press[MENU] key until indicator in displayis placed above Quick Menu, thenpress [OK].

2. Use [] [] to browse through theparameters in the Quick Menu.

3. Press [OK] to select a parameter.

4. Use [] [] to change the value of aparameter setting.

5. Press [OK] to accept the change.

6. To exit, press either [Back] twice toenter Status, or press [Menu] onceto enter Main Menu.

Illustration 4.9: Indicating Quick Menu mode

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4.4. Quick Menu Parameters

4.4.1. Quick Menu Parameters - Basic Settings QM1

Below are descriptions of all parameters found in the Quick Menu.

* = Factory setting.

1-20 Motor Power [kW]/[HP] (Pm.n)

Range: Function:

Enter motor power from nameplate data.

[0.09 kW/0.12 HP -11 kW/15 HP]

Two sizes down, one size up from nominal VLT rating.

NB!Changing this parameter affects par. 1-22 to 1-25,1-30, 1-33 and 1-35.

1-22 Motor Voltage (U m.n)

Range: Function:

230/400V

[50 - 999 V] Enter motor voltage from nameplate data.

1-23 Motor Frequency (f m.n)

Range: Function:

50 Hz* [20-400 Hz] Enter motor frequency from nameplate data.

1-24 Motor Current (I m.n)

Range: Function:

M-typedepend-ent*

[0.01 - 26.00 A] Enter motor current from nameplate data.

1-25 Motor Nominal Speed (n m.n)

Range: Function:

M-typeDepend-ent*

[100 - 9999 RPM] Enter motor nominal speed from nameplate data.

1-29 Automatic Motor Tuning (AMT)

Option: Function:

Use AMT to optimize motor performance.

NB!This parameter cannot be changed while motorruns.

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1. Stop VLT – make sure motor is at standstill

2. Choose [2] Enable AMT

3. Apply start signal– Via LCP: Press Hand On- Or in Remote On mode: Apply start signal on terminal18

[0] * Off AMT function is disabled.

[2] Enable AMT AMT function starts running.

NB!To gain optimum tuning of frequency converter,run AMT on a cold motor.

3-02 Minimum Reference

Range: Function:

0.00* [-4999 - 4999] Enter value for minimum reference.

The sum of all internal and external references are clamped(limited) to the minimum reference value, par. 3-02.

3-03 Maximum Reference

Range: Function:

Maximum Reference is adjustable in the range Minimum Refer-ence - 4999.

50.00* [-4999 - 4999] Enter value for Maximum Reference.

The sum of all internal and external references are clamped(limited) to the maximum reference value, par. 3-03.

3-41 Ramp1 Ramp-up Time

Range: Function:

3.00 s* [0.05 - 3600 s ] Enter ramp-up time from 0 Hz to rated motor frequency (fM,N)set in par. 1-23.Choose a ramp-up time ensuring that torque limit is not excee-ded, see par. 4-16.

3-42 Ramp1 Ramp-down Time

Range: Function:

3.00* [0.05 - 3600 s] Enter ramp down time from rated motor frequency (fM,N) in par.1-23 to 0 Hz.Choose a ramp down time that does not cause over-voltage ininverter due to regenerative operation of motor. Furthermore,regenerative torque must not exceed limit set in par. 4-17.

4.4.2. Quick Menu Parameters - PI Basic Settings QM2

The following is a brief description of the parameters for the PI Basic Settings. For a more detaileddescription, please see VLT Micro Drive Programming Guide, MG.02.CX.YY.

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1-00 Configuration Mode

Range: Function:

[] Choose [3] Process Closed Loop

3-02 Min. Reference

Range: Function:

[-4999 - 4999] Sets limits for set-point and feedback.

3-03 Max. Reference

Range: Function:

[-4999 - 4999] Sets limits for set-point and feedback.

3-10 Preset Reference

Range: Function:

[-100.00 - 100.00] Preset [0] works as set-point.

4-12 Motor Speed Low Limit

Range: Function:

[0.0 - 400 Hz] Lowest possible output frequency.

4-14 Motor Speed High Limit

Range: Function:

[0.0 - 400.00 Hz] Highest possible output frequency.

NB!Default 65 Hz should normally be reduced to 50 - 55 Hz.

6-22 Terminal 60 Low Current

Range: Function:

[0.00 - 19.99 mA] Normally set to 0 or 4 mA.

6-23 Terminal 60 High Current

Range: Function:

[0.01 - 20.00 mA] Normally (default) set to 20 mA.

6-24 Terminal 60 Low Feedback Value

Range: Function:

[-4999 - 4999] Value corresponding to P. 6-22 setting.

4. Programming VLT Micro Drive FC 51 Operating Instructions

20 MG.02.A2.02 - VLT® is a registered Danfoss trademark

4

Page 21: VLT® Micro Drive Operating InstructionIf the installation is in EN 61800-3 Second environment, then it is acceptable to deviate from these guidelines. It is however not recommended

6-25 Terminal 60 High Feedback Value

Range: Function:

[-4999 - 4999] Value corresponding to P. 6-23 setting.

6-26 Terminal 60 Filter Time Constant

Range: Function:

[0.01 - 10.00 s] Noise suppressing filter.

7-20 Process CL Feedback Resource

Range: Function:

[] Choose [2] analog input 60.

7-30 Process PI Normal/Inverse

Range: Function:

[] Most PI controllers are “Normal”.

7-31 Process PI Anti Windup

Range: Function:

[] Leave Enabled normally.

7-32 Process PI Start Speed

Range: Function:

[0.0 - 200.0 Hz] Choose expected normal running speed.

7-33 Process PI Proportional Gain

Range: Function:

[0.00 - 10.00] Enter the P-factor.

7-34 Process PI Integral Time

Range: Function:

[0.10 - 9999.00 s] Enter the I-factor.

7-38 Process Feed Forward Factor

Range: Function:

[0 - 400%] Only applicable with changing set-points.

VLT Micro Drive FC 51 Operating Instructions 4. Programming

MG.02.A2.02 - VLT® is a registered Danfoss trademark 21

4

Page 22: VLT® Micro Drive Operating InstructionIf the installation is in EN 61800-3 Second environment, then it is acceptable to deviate from these guidelines. It is however not recommended

4.5. Main Menu

The Main Menu gives access to all parameters.

1. To enter the Main Menu, press[MENU] key until indicator in displayis placed above Main Menu.

2. Use [] [] to browse through theparameter groups.

3. Press [OK] to select a parametergroup.

4. Use [] [] to browse through theparameters in the specific group.

5. Press [OK] to select the parameter.

6. Use [] [] to set/change the pa-rameter value.

7. Press [OK] to accept the value.

8. To exit, press either [Back] twice toenter Quick Menu, or press [Menu]once to enter Status.

Illustration 4.10: Indicating Main Menu mode

4. Programming VLT Micro Drive FC 51 Operating Instructions

22 MG.02.A2.02 - VLT® is a registered Danfoss trademark

4

Page 23: VLT® Micro Drive Operating InstructionIf the installation is in EN 61800-3 Second environment, then it is acceptable to deviate from these guidelines. It is however not recommended

5. Parameter Overview

Par

amet

er O

verw

iev

0-**

Ope

rati

on/D

ispl

ay0-

0* B

asic

Set

ting

s0-

03 R

egio

nal

Set

ting

s*[

0] I

nter

natio

nal

[1]

US

0-0

4 O

per.

Sta

te a

t P

ower

-up

(Han

d)[0

] Re

sum

e*[

1] F

orce

d st

op, r

ef =

old

[2]

Forc

ed s

top,

ref

= 0

0-1*

Set

-up

Han

dlin

g0-

10 A

ctiv

e Se

t-u

p*[

1] S

etup

1[2

] Se

tup

2[9

] M

ulti

Setu

p0-

11 E

dit

Set-

up

*[1]

Set

up 1

[2]

Setu

p 2

[9]

Activ

e Se

tup

0-12

Lin

k Se

tups

[0]

Not

Lin

ked

*[20

] Li

nked

0-4*

LCP

Key

pad

0-40

[H

and

on]

Key

on

LC

P[0

] D

isab

led

*[1]

Ena

bled

0-41

[O

ff /

Res

et]

Key

on

LC

P[0

] D

isab

le A

ll*[

1] E

nabl

e Al

l[2

] En

able

Res

et O

nly

0-4

2 [

Au

to o

n] K

ey o

n L

CP

[0]

Dis

able

d*[

1] E

nabl

ed0-

5* C

opy/

Save

0-50

LC

P C

opy

*[0]

No

copy

[1]

All t

o LC

P[2

] Al

l fro

m L

CP[3

] Si

ze in

dep.

fro

m L

CP0-

51 S

et-u

p C

opy

*[0]

No

copy

[1]

Copy

fro

m s

etup

1[2

] Co

py f

rom

set

up 2

[9]

Copy

fro

m F

acto

ry s

etup

0-6*

Pas

swor

d0-

60 (

Mai

n)

Men

u P

assw

ord

0 -

999

* 0

1-**

Loa

d/M

otor

1-0*

Gen

eral

Set

ting

s1-

00

Con

figu

rati

on M

ode

*[0]

Spe

ed o

pen

loop

[3]

Proc

ess

1-0

1 M

otor

Con

trol

Pri

nci

ple

[0]

U/f

*[1]

VVC

+1

-03

Tor

que

Ch

arac

teri

stic

s*[

0] C

onst

ant

torq

ue[2

] Au

tom

atic

Ene

rgy

Opt

im.

1-0

5 Lo

cal M

ode

Con

figu

rati

on[0

] Sp

eed

Ope

n Lo

op*[

2] A

s co

nfig

in p

aram

. 1-0

01-

2* M

otor

Dat

a1-

20

Mot

or P

ower

[kW

] [H

P]

0.09

kW

/ 0

.12

HP

.... 1

1 kW

/ 1

5 H

P1-

22

Mot

or V

olta

ge50

- 9

99 V

* 2

30 -

400

V1-

23

Mot

or F

requ

ency

20 -

400

Hz

* 50

Hz

1-2

4 M

otor

Cu

rren

t0.

01 -

26.

00 A

* M

otor

type

dep

.1-

25

Mot

or N

omin

al S

peed

100

- 99

99 r

pm *

Mot

orty

pe d

ep.

1-2

9 A

utom

atic

Mot

or T

unin

g (A

MT)

*[0]

Off

[2]

Enab

le A

MT

1-3*

Adv

. Mot

or D

ata

1-3

0 St

ator

Res

ista

nce

(Rs)

[Ohm

] *

Dep

. on

mot

or d

ata

1-3

3 S

tato

r Le

akag

e R

eact

ance

(X

1)

[Ohm

] *

Dep

. on

mot

or d

ata

1-3

5 M

ain

Rea

ctan

ce (

Xh

)[O

hm]

* D

ep. o

n m

otor

dat

a1-

5* L

oad

Inde

p. S

etti

ng1-

50

Mot

or M

agne

tisa

tion

at

0 Sp

eed

0 -

300

% *

100

%1-

52

Min

Spe

ed N

orm

. Mag

net

. [H

z]0.

0 -

10.0

Hz

* 0.

0 H

z1

-55

U/f

Cha

ract

eris

tic

- U

0 -

999.

9 V

1-5

6 U

/f C

hara

cter

isti

c -

F0

- 40

0 H

z1-

6* L

oad

Dep

en. S

etti

ng1

-60

Low

Spe

ed L

oad

Com

pens

atio

n0

- 19

9 %

* 1

00 %

1-6

1 H

igh

Spe

ed L

oad

Com

pen

sati

on0

- 19

9 %

* 1

00 %

1-6

2 Sl

ip C

ompe

nsa

tion

-400

- 3

99 %

* 1

00 %

1-6

3 Sl

ip C

ompe

nsa

tion

Tim

e C

onst

ant

0.05

- 5

.00

s *

0.10

s1-

7* S

tart

Adj

ustm

ents

1-7

1 St

art

Del

ay0.

0 -

10.0

s *

0.0

s1-

72

Star

t Fu

nct

ion

[0]

DC

hold

/ d

elay

tim

e[1

] D

C br

ake

/ de

lay

time

*[2]

Coa

st /

del

ay t

ime

1-7

3 Fl

yin

g St

art

*[0]

Dis

able

d[1

] En

able

d1-

8* S

top

Adj

ustm

ents

1-8

0 Fu

nct

ion

at

Stop

*[0]

Coa

st[1

] D

C ho

ld1-

82

Min

Spe

ed f

or F

un

ct. a

t St

op [

Hz]

0.0

- 20

.0 H

z *

0.0

Hz

1-9*

Mot

or T

empe

ratu

re1

-90

Mot

or T

herm

al P

rote

ctio

n*[

0] N

o pr

otec

tion

[1]

Term

isto

r w

arni

ng[2

] Th

erm

isto

r tr

ip[3

] Et

r w

arni

ng[4

] Et

r tr

ip1

-93

Ther

mis

tor

Res

ourc

e*[

0] N

one

[1]

Anal

og in

put

53[6

] D

igita

l inp

ut 2

92-

** B

rake

s2-

0* D

C-B

rake

2-0

0 D

C H

old

Cu

rren

t0

- 15

0 %

* 5

0 %

2-0

1 D

C B

rake

Cu

rren

t0

- 15

0 %

* 5

0 %

2-0

2 D

C B

raki

ng T

ime

0.0

- 60

.0 s

* 1

0.0

s2

-04

DC

Bra

ke C

ut I

n Sp

eed

0.0

- 40

0.0

Hz

* 0.

0 H

z2-

1* B

rake

Ene

rgy

Func

t.2-

10

Bra

ke F

un

ctio

n*[

0] O

ff

[1]

Res

isto

r br

ake

[2]

AC b

rake

2-11

Bra

ke R

esis

tor

(oh

m)

5 -

5000

* 5

2-16

AC

Bra

ke, M

ax c

urre

nt0

- 15

0 %

* 1

00 %

2-17

Ove

r-vo

ltag

e C

ontr

ol*[

0] D

isab

led

[1]

Enab

led

(not

at

stop

)[2

] En

able

d2-

2* M

echa

nica

l Bra

ke2-

20 R

elea

se B

rake

Cu

rren

t0.

00 -

100

.0 A

* 0

.00

A2-

22 A

ctiv

ate

Bra

ke S

peed

[H

z]0.

0 -

400.

0 H

z *

0.0

Hz

3-**

Ref

eren

ce /

Ram

ps3-

0* R

efer

ence

Lim

its

3-00

Ref

eren

ce R

ange

*[0]

Min

- M

ax[1

] -M

ax -

+M

ax3-

02 M

inim

um

Ref

eren

ce-4

999

- 49

99 *

0.0

003-

03 M

axim

um

Ref

eren

ce-4

999

- 49

99 *

50.

003-

1* R

efer

ence

s3-

10 P

rese

t R

efer

ence

-100

.0 -

100

.0 %

* 0

.00

%3-

11 J

og S

peed

[H

z]0.

0 -

400.

0 H

z *

5.0

Hz

3-12

Cat

ch u

p/sl

ow D

own

Val

ue

0.00

- 1

00.0

% *

0.0

0 %

3-14

Pre

set

Rel

ativ

e R

efer

ence

-100

.0 -

100

.0 %

* 0

.00

%3-

15 R

efer

ence

Res

ourc

e 1

[0]

No

func

tion

*[1]

Ana

log

Inpu

t 53

[2]

Anal

og in

put

60[8

] Pu

lse

inpu

t 33

[11]

Loc

al b

us r

ef[2

1] L

cp P

oten

tiom

eter

3-16

Ref

eren

ce R

esou

rce

2[0

] N

o fu

nctio

n[1

] An

alog

Inp

ut 5

3*[

2] A

nalo

g in

put

60[8

] Pu

lse

inpu

t 33

[11]

Loc

al b

us r

ef[2

1] L

cp P

oten

tiom

eter

VLT Micro Drive FC 51 Operating Instructions 5. Parameter Overview

MG.02.A2.02 - VLT® is a registered Danfoss trademark 23

5

Page 24: VLT® Micro Drive Operating InstructionIf the installation is in EN 61800-3 Second environment, then it is acceptable to deviate from these guidelines. It is however not recommended

3-17

Ref

eren

ce R

esou

rce

3[0

] N

o fu

nctio

n[1

] An

alog

Inp

ut 5

3[2

] An

alog

inpu

t 60

[8]

Puls

e in

put

33*[

11]

Loca

l bus

ref

[21]

Lcp

Pot

entio

met

er3-

18 R

elat

ive

Scal

ing

Ref

. Res

ourc

e*[

0] N

o fu

nctio

n[1

] An

alog

Inp

ut 5

3[2

] An

alog

inpu

t 60

[8]

Puls

e in

put

33[1

1] L

ocal

bus

ref

[21]

Lcp

Pot

entio

met

er3-

4* R

amp

13-

40 R

amp

1 T

ype

*[0]

Lin

ear

[2]

Sine

2 ra

mp

3-41

Ram

p 1

Ram

p u

p Ti

me

0.05

- 3

600

s *

3.00

s3-

42 R

amp

1 R

amp

Dow

n T

ime

0.05

- 3

600

s *

3.00

s3-

5* R

amp

23-

50 R

amp

2 T

ype

*[0]

Lin

ear

[2]

Sine

2 ra

mp

3-51

Ram

p 2

Ram

p u

p Ti

me

0.05

- 3

600

s *

3.00

s3-

52 R

amp

2 R

amp

dow

n T

ime

0.05

- 3

600

s *

3.00

s3-

8* O

ther

Ram

ps3-

80 J

og R

amp

Tim

e0.

05 -

360

0 s

* 3.

00 s

3-81

Qu

ick

Stop

Ram

p Ti

me

0.05

- 3

600

s *

3.00

s4-

** L

imit

s /

War

ning

s4-

1* M

otor

Lim

its

4-10

Mot

or S

peed

Dir

ecti

on[0

] Cl

ockw

ise

[1]

Coun

terC

lock

wis

e*[

2] B

oth

4-12

Mot

or S

peed

Low

Lim

it [

Hz]

0.0

- 40

0.0

Hz

* 0.

0 H

z4-

14 M

otor

Spe

ed H

igh

Lim

it [

Hz]

0.1

- 40

0.0

Hz

* 65

.0 H

z4-

16 T

orqu

e Li

mit

Mot

or M

ode

0 -

400

% *

150

%

4-17

Tor

que

Lim

it G

ener

ator

Mod

e0

- 40

0 %

* 1

00 %

4-5*

Adj

. War

ning

s4-

50 W

arn

ing

Cu

rren

t Lo

w0.

00 -

26.

00 A

* 0

.00

A4-

51 W

arn

ing

Cu

rren

t H

igh

0.00

- 2

6.00

A *

26.

00 A

4-58

Mis

sin

g M

otor

Ph

ase

Fun

ctio

n[0

] O

ff*[

1] O

n4-

6* S

peed

Byp

ass

4-61

Byp

ass

Spee

d Fr

om [

Hz]

0.0

- 40

0.0

Hz

* 0.

0 H

z4-

63 B

ypas

s Sp

eed

To [

Hz]

0.0

- 40

0.0

Hz

* 0.

0 H

z5-

1* D

igit

al I

nput

s5-

10 T

erm

inal

18

Dig

ital

In

put

[0]

No

func

tion

[1]

Rese

t[2

] Co

ast

inve

rse

[3]

Coas

t an

d re

set

inv.

[4]

Qui

ck s

top

inve

rse

[5]

DC-

brak

e in

v.[6

] St

op in

v*[

8] S

tart

[9]

Latc

hed

star

t[1

0] R

ever

sing

[11]

Sta

rt r

ever

sing

[12]

Ena

ble

star

t fo

rwar

d[1

3] E

nabl

e st

art

reve

rse

[14]

Jog

[16-

18]

Pres

et r

ef b

it 0-

2[1

9] F

reez

e re

fere

nce

[20]

Fre

eze

outp

ut[2

1] S

peed

up

[22]

Spe

ed d

own

[23]

Set

up s

elec

t bi

t 0

[28]

Cat

ch u

p[2

9] S

low

dow

n[3

4] R

amp

bit

0[6

0] C

ount

er A

(up

)[6

1] C

ount

er A

(do

wn)

[62]

Res

et c

ount

er A

[63]

Cou

nter

B (

up)

[64]

Cou

nter

B (

dow

n)[6

5] R

eset

Coun

ter

B

5-11

Ter

min

al 1

9 D

igit

al I

npu

tSe

e pa

r. 5

-10.

* [

10]

Reve

rsin

g5-

12 T

erm

inal

27

Dig

ital

In

put

See

par.

5-1

0. *

[1]

Res

et5-

13 T

erm

inal

29

Dig

ital

In

put

See

par.

5-1

0. *

[14

] Jo

g5-

15 T

erm

inal

33

Dig

ital

In

put

See

par.

5-1

0. *

[16

] Pr

eset

ref

bit

0[2

6] P

reci

se S

top

Inve

rse

[27]

Sta

rt, P

reci

se S

top

[32]

Pul

se I

nput

5-4*

Rel

ays

5-40

Fu

nct

ion

Rel

ay*[

0] N

o op

reat

ion

[1]

Cont

rol r

eady

[2]

Driv

e re

ady

[3]

Driv

e re

ady,

Rem

ote

[4]

Enab

le /

No

war

ning

[5]

Driv

e ru

nnin

g[6

] Run

ning

/ N

o w

arni

ng[7

] Run

in r

ange

/ N

o w

arni

ng[8

] Run

on

ref

/ N

o w

arni

ng[9

] Al

arm

[10]

Ala

rm o

r w

arni

ng[1

2] O

ut o

f cu

rren

t ra

nge

[13]

Bel

ow c

urre

nt, l

ow[1

4] A

bove

cur

rent

, hig

h[2

1] T

herm

al w

arni

ng[2

2] R

eady

, No

ther

mal

war

ning

[23]

Rem

ote

read

y, N

o th

erm

al w

arni

ng[2

4] R

eady

, Vol

tage

ok

[25]

Rev

erse

[26]

Bus

ok

[28]

Bra

ke,N

oWar

n[2

9] B

rake

rea

dy/N

oFau

lt[3

0] B

rake

Faul

t (I

GBT

)[3

2] M

ech.

brak

e co

ntro

l[3

6] C

ontr

ol w

ord

bit

11[5

1] L

ocal

ref

. act

ive

[52]

Rem

ote

ref.

activ

e[5

3] N

o al

arm

[54]

Sta

rt c

md

activ

e[5

5] R

unni

ng r

ever

se[5

6] D

rive

in h

and

mod

e[5

7] D

rive

in a

uto

mod

e[6

0-63

] Co

mpa

rato

r 0-

3

[70-

73]

Logi

c ru

le 0

-3[8

1] S

L di

gita

l out

put

B5-

5* P

ulse

Inp

ut5-

55

Term

inal

33

Low

Fre

quen

cy20

- 4

999

Hz

* 20

Hz

5-5

6 Te

rmin

al 3

3 H

igh

Fre

quen

cy21

- 5

000

Hz

* 50

00 H

z5-

57

Term

. 33

Low

Ref

./Fe

edb.

Val

ue

-499

9 -

4999

* 0

.000

5-5

8 Te

rm. 3

3 H

igh

Ref

./Fe

edb.

Val

ue

-499

9 -

4999

* 5

0.00

06-

** A

nalo

g In

/Out

6-0*

Ana

log

I/O

Mod

e6-

00

Live

Zer

o Ti

meo

ut

Tim

e1

- 99

s *

10

s6-

01

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5. Parameter Overview VLT Micro Drive FC 51 Operating Instructions

24 MG.02.A2.02 - VLT® is a registered Danfoss trademark

5

Page 25: VLT® Micro Drive Operating InstructionIf the installation is in EN 61800-3 Second environment, then it is acceptable to deviate from these guidelines. It is however not recommended

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VLT Micro Drive FC 51 Operating Instructions 5. Parameter Overview

MG.02.A2.02 - VLT® is a registered Danfoss trademark 25

5

Page 26: VLT® Micro Drive Operating InstructionIf the installation is in EN 61800-3 Second environment, then it is acceptable to deviate from these guidelines. It is however not recommended

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5. Parameter Overview VLT Micro Drive FC 51 Operating Instructions

26 MG.02.A2.02 - VLT® is a registered Danfoss trademark

5

Page 27: VLT® Micro Drive Operating InstructionIf the installation is in EN 61800-3 Second environment, then it is acceptable to deviate from these guidelines. It is however not recommended

6. Troubleshooting

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for

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long

.10

Mot

or E

TR o

ver

tem

pera

ture

XX

M

otor

is t

oo h

ot d

ue t

o m

ore

than

100

% lo

ad f

or t

oo lo

ng.

11M

otor

the

rmis

tor

over

tem

pera

ture

XX

Th

erm

isto

r or

the

rmis

tor

conn

ectio

n is

dis

conn

ecte

d.12

Torq

ue li

mit

X

To

rque

exc

eeds

val

ue s

et in

eith

er p

ar. 4

-16

or 4

-17.

13O

ver

Curr

ent

XX

XIn

vert

er p

eak

curr

ent

limit

is e

xcee

ded.

14Ea

rth

faul

t

XX

Dis

char

ge f

rom

out

put

phas

es t

o gr

ound

.16

Shor

t Ci

rcui

t

XX

Shor

t-ci

rcui

t in

mot

or o

r on

mot

or t

erm

inal

s.17

Cont

rol w

ord

timeo

utX

X

No

com

mun

icat

ion

to f

requ

ency

con

vert

er.

25Br

ake

resi

stor

sho

rt-c

ircui

ted

X

XBr

ake

resi

stor

is s

hort

-circ

uite

d, t

hus

brak

e fu

nctio

n is

dis

conn

ecte

d.27

Brak

e ch

oppe

r sh

ort-

circ

uite

d

XX

Brak

e tr

ansi

stor

is s

hort

-circ

uite

d, t

hus

brak

e fu

nctio

n is

dis

conn

ecte

d.28

Brak

e ch

eck

X

Br

ake

resi

stor

is n

ot c

onne

cted

/wor

king

29Po

wer

boa

rd o

ver

tem

pX

XX

Hea

t-si

nk c

ut-o

ut t

empe

ratu

re h

as b

een

reac

hed.

30M

otor

pha

se U

mis

sing

X

XM

otor

pha

se U

is m

issi

ng. C

heck

the

pha

se.

31M

otor

pha

se V

mis

sing

X

XM

otor

pha

se V

is m

issi

ng. C

heck

the

pha

se.

32M

otor

pha

se W

mis

sing

X

XM

otor

pha

se W

is m

issi

ng. Ch

eck

the

phas

e.38

Inte

rnal

fau

lt

XX

Cont

act

loca

l Dan

foss

sup

plie

r.47

Cont

rol V

olta

ge F

ault

XX

X24

V D

C m

ay b

e ov

erlo

aded

.51

AMT

chec

k U

nom a

nd I

nom

X

W

rong

set

ting

for

mot

or v

olta

ge, m

otor

cur

rent

and

mot

or v

olta

ge.

52AM

T lo

w I

nom

X

M

otor

cur

rent

is t

oo lo

w. C

heck

set

tings

.59

Curr

ent

limit

X

VL

T ov

erlo

ad.

63M

echa

nica

l Bra

ke L

ow

X

Actu

al m

otor

cur

rent

has

not

exc

eede

d “r

elea

se b

rake

” cu

rren

t w

ithin

“st

art

dela

y” t

ime

win

dow

.80

Driv

e In

itial

ised

to

Def

ault

Valu

e

X

All p

aram

eter

set

tings

are

initi

aliz

ed t

o de

faul

t se

ttin

gs.

1) T

hese

fau

lts m

ay b

e ca

used

by

mai

ns d

isto

rtio

ns.

Inst

allin

g D

anfo

ss L

ine

Filte

rm

ay r

ectif

y th

is p

robl

em.

Tabl

e 6.

1: C

ode

list

VLT Micro Drive FC 51 Operating Instructions 6. Troubleshooting

MG.02.A2.02 - VLT® is a registered Danfoss trademark 27

6

Page 28: VLT® Micro Drive Operating InstructionIf the installation is in EN 61800-3 Second environment, then it is acceptable to deviate from these guidelines. It is however not recommended

7. Specifications VLT Micro Drive FC 51 Operating Instructions

28 MG.02.A2.02 - VLT® is a registered Danfoss trademark

7

Page 29: VLT® Micro Drive Operating InstructionIf the installation is in EN 61800-3 Second environment, then it is acceptable to deviate from these guidelines. It is however not recommended

7. Specifications

7.1. Mains Supply

7.1.1. Mains Supply 1 x 200 - 240 VAC

Normal overload 150% for 1 minute

Frame

M1Frame

M1Frame

M1Frame

M2Frame

M3Frequency converterTypical Shaft Output [kW]

P0K180.18

P0K370.37

P0K750.75

P1K51.5

P2K22.2

Typical Shaft Output [HP] 0.25 0.5 1 2 3Output current

Continuous (3 x 200-240 V ) [A] 1.2 2.2 4.2 6.8 TBDIntermittent (3 x 200-240 V ) [A] 1.8 3.3 6.3 10.2 TBDMax. cable size:

(mains, motor) [mm2 /AWG] 4/10

Max. input currentContinuous (1 x 200-240 V ) [A] 3.3 6.1 11.6 18.7 TBDIntermittent (1 x 200-240 V ) [A] 4.5 8.3 15.6 26.4 TBDMax. pre-fuses [A] See Section FusesEnvironmentEstimated power loss at rated load[W], Best case/Typical1)

12.5/15.5

20.0/25.0

36.5/44.0

61.0/67.0 TBD

Weight enclosure IP20 [kg] 1.1 1.1 1.1 1.6 TBDEfficiencyBest case/Typical1)

95.6/94.5

96.5/95.6

96.6/96.0

97.0/96.7 TBD

Table 7.1: Mains supply 1 x 200 - 240 VAC

7.1.2. Mains Supply 3 x 200 - 240 VAC

Normal overload 150% for 1 minute

Frame

M1Frame

M1Frame

M1Frame

M2Frame

M3Frame

M3Frequency converterTypical Shaft Output [kW]

P0K250.25

P0K370.37

P0K750.75

P1K51.5

P2K22.2

P3K73.7

Typical Shaft Output [HP] 0.33 0.5 1 2 3 5Output current

Continuous (3 x 200-240 V ) [A] 1.5 2.2 4.2 6.8 TBD TBDIntermittent (3 x 200-240 V ) [A] 2.3 3.3 6.3 10.2 TBD TBDMax. cable size:

(mains, motor) [mm2 /AWG] 4/10

Max. input current Continuous (3 x 200-240 V ) [A] 2.4 3.5 6.7 10.9 TBD TBDIntermittent (3 x 200-240 V ) [A] 3.2 4.6 8.3 14.4 TBD TBDMax. pre-fuses [A] See Section FusesEnvironment Estimated power loss at rated load[W], Best case/Typical1)

14.0/20.0

19.0/24.0

31.5/39.5

51.0/57.0 TBD TBD

Weight enclosure IP20 [kg] 1.1 1.1 1.1 1.6 TBD TBDEfficiencyBest case/Typical1)

96.4/94.9

96.7/95.8

97.1/96.3

97.4/97.2 TBD TBD

Table 7.2: Mains supply 3 x 200 - 240 VAC

1. Power loss at rated load conditions.

VLT Micro Drive FC 51 Operating Instructions 7. Specifications

MG.02.A2.02 - VLT® is a registered Danfoss trademark 29

7

Page 30: VLT® Micro Drive Operating InstructionIf the installation is in EN 61800-3 Second environment, then it is acceptable to deviate from these guidelines. It is however not recommended

Nor

mal

ove

rloa

d 1

50

% f

or 1

min

ute

Freq

uenc

y co

nver

ter

Typi

cal S

haft

Out

put

[kW

]P0

K37

0.37

P0K7

50.

75P1

K51.

5P2

K22.

2P3

K03.

0P4

K04.

0P5

K55.

5P7

K57.

5Ty

pica

l Sha

ft O

utpu

t [H

P]0.

51

23

45

7.5

10IP

20

Fr

ame

M1

Fram

e M

1Fr

ame

M2

Fram

e M

2Fr

ame

M3

Fram

e M

3Fr

ame

M3

Fram

e M

3O

utp

ut

curr

ent

Cont

inuo

us (

3 x

380-

440

V) [

A]1.

22.

23.

75.

3TB

DTB

DTB

DTB

DIn

term

itten

t (3

x 3

80-4

40 V

) [A

]1.

83.

35.

68.

0TB

DTB

DTB

DTB

DCo

ntin

uous

(3

x 44

0-48

0 V)

[A]

1.1

2.1

3.4

4.8

TBD

TBD

TBD

TBD

Inte

rmitt

ent

(3 x

440

-480

V)

[A]

1.7

3.2

5.1

7.2

TBD

TBD

TBD

TBD

Max

. ca

ble

size

:

(mai

ns, m

otor

) [m

m2 /

AW

G]

4/10

Max

. in

put

curr

ent

Cont

inuo

us (

3 x

380-

440

V )

[A]

1.9

3.5

5.9

8.5

TBD

TBD

TBD

TBD

Inte

rmitt

ent

(3 x

380

-440

V )

[A]

2.6

4.7

8.7

12.6

TBD

TBD

TBD

TBD

Cont

inuo

us (

3 x

440-

480

V )

[A]

1.7

3.0

5.1

7.3

TBD

TBD

TBD

TBD

Inte

rmitt

ent

(3 x

440

-480

V )

[A]

2.3

4.0

7.5

10.8

TBD

TBD

TBD

TBD

Max

. pre

-fus

es [

A]Se

e Se

ctio

n Fu

ses

Envi

ronm

ent

Estim

ated

pow

er lo

ssat

rat

ed lo

ad [

W]

Best

cas

e/Ty

pica

l1)18

.5/2

5.5

28.5

/43.

541

.5/5

6.5

57.5

/81.

5TB

DTB

DTB

DTB

D

Wei

ght

encl

osur

e IP

20 [

kg]

1.1

1.1

1.6

1.6

TBD

TBD

TBD

TBD

Effic

ienc

yBe

st c

ase/

Typi

cal1)

96.8

/95.

597

.4/9

6.0

98.0

/97.

297

.9/9

7.1

TBD

TBD

TBD

TBD

1.Po

wer

loss

at

rate

d lo

ad c

ondi

tions

.

Tabl

e 7.

3: M

ains

sup

ply

3 x

380

- 48

0 VA

C

7.1

.3.

Mai

ns

Supp

ly 3

x 3

80

- 4

80

VA

C

7. Specifications VLT Micro Drive FC 51 Operating Instructions

30 MG.02.A2.02 - VLT® is a registered Danfoss trademark

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Page 31: VLT® Micro Drive Operating InstructionIf the installation is in EN 61800-3 Second environment, then it is acceptable to deviate from these guidelines. It is however not recommended

7.2. Other Specifications

Protection and Features:

• Electronic thermal motor protection against overload.

• Temperature monitoring of the heatsink ensures that the frequency converter trips incase of overtemperature

• The frequency converter is protected against short-circuits on motor terminals U, V, W.

• If a motor phase is missing, the frequency trips and issues an alarm.

• If a mains phase is missing, the frequency converter trips or issues a warning (dependingon the load).

• Monitoring of the intermediate circuit voltage ensures that the frequency converter tripsif the intermediate circuit voltage is too low or too high.

• The frequency converter is protected against earth faults on motor terminals U, V, W.

Mains supply (L1/L, L2, L3/N):Supply voltage 200-240 V ±10%Supply voltage 380-480 V ±10%Supply frequency 50/60 HzMax. imbalance temporary between mains phases 3.0 % of rated supply voltageTrue Power Factor (λ) ≥ 0.4 nominal at rated loadDisplacement Power Factor (cosφ) near unity (> 0.98)Switching on input supply L1/L, L2, L3/N (power-ups) maximum 2 times/min.Environment according to EN60664-1 overvoltage category III/pollution degree 2

The unit is suitable for use on a circuit capable of delivering not more than 100.000 RMS sym-metrical Amperes, 240/480 V maximum.

Motor output (U, V, W):Output voltage 0 - 100% of supply voltageOutput frequency 0-200 Hz (VVC+), 0-400 Hz (u/f)Switching on output UnlimitedRamp times 0.05 - 3600 sec.

Cable lengths and cross sections:Max. motor cable length, screened/armoured (EMC correct installation) 15 mMax. motor cable length, unscreened/unarmoured 50 mMax. cross section to motor, mains, load sharing and brake *Maximum cross section to control terminals, rigid wire 1.5 mm2/16 AWG (2 x 0.75 mm2)Maximum cross section to control terminals, flexible cable 1 mm2/18 AWGMaximum cross section to control terminals, cable with enclosed core 0.5 mm2/20 AWGMinimum cross section to control terminals 0.25 mm2

* See tables for mains supply for more information!

Digital inputs (Pulse/enocder inputs):Programmable digital inputs (Pulse/encoder) 5 (1)Terminal number 18, 19, 27, 29, 33,Logic PNP or NPNVoltage level 0 - 24 V DCVoltage level, logic'0' PNP < 5 V DCVoltage level, logic'1' PNP > 10 V DCVoltage level, logic '0' NPN > 19 V DCVoltage level, logic '1' NPN < 14 V DC

VLT Micro Drive FC 51 Operating Instructions 7. Specifications

MG.02.A2.02 - VLT® is a registered Danfoss trademark 31

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Page 32: VLT® Micro Drive Operating InstructionIf the installation is in EN 61800-3 Second environment, then it is acceptable to deviate from these guidelines. It is however not recommended

Maximum voltage on input 28 V DCInput resistance, Ri approx. 4 kΩMax. pulse frequency at terminal 33 5000 HzMin. pulse frequency at terminal 33 20 Hz

Analog inputs:Number of analog inputs 2Terminal number 53, 60Voltage level 0 -10 VInput resistance, Ri approx. 10 kΩMax. voltage 20 VCurrent level 0/4 to 20 mA (scaleable)Input resistance, Ri approx. 200 ΩMax. current 30 mA

Analog output:Number of programmable analog outputs 1Terminal number 42Current range at analog output 0/4 - 20 mAMax. load to common at analog output 500 ΩAccuracy on analog output Max. error: 0.8 % of full scaleResolution on analog output 8 bit

The analog output is galvanically isolated from the supply voltage (PELV) and other high-voltageterminals.

Control card, RS-485 serial communication:Terminal number 68 (P,TX+, RX+), 69 (N,TX-, RX-)Terminal number 61 Common for terminals 68 and 69

The RS-485 serial communication circuit is functionally separated from other central circuits andgalvanically isolated from the supply voltage (PELV).

Control card, 24 V DC output:Terminal number 12Max. load 200 mA

Relay output:Programmable relay output 1Relay 01 Terminal number 01-03 (break), 01-02(make)Max. terminal load (AC-1)1) on 01-02 (NO) (Resistive load) 250 V AC, 2 AMax. terminal load (AC-15)1) on 01-02 (NO) (Inductive load @ cosφ 0.4) 250 V AC, 0.2 AMax. terminal load (DC-1)1) on 01-02 (NO) (Resistive load) 30 V DC, 2 AMax. terminal load (DC-13)1) on 01-02 (NO) (Inductive load) 24 V DC, 0.1AMax. terminal load (AC-1)1) on 01-03 (NC) (Resistive load) 250 V AC, 2 AMax. terminal load (AC-15)1) on 01-03 (NC) (Inductive load @ cosφ 0.4) 250 V AC, 0.2AMax. terminal load (DC-1)1) on 01-03 (NC) (Resistive load) 30 V DC, 2 AMin. terminal load on 01-03 (NC), 01-02 (NO) 24 V DC 10 mA, 24 V AC 20 mAEnvironment according to EN 60664-1 overvoltage category III/pollution degree 2

1) IEC 60947 part 4 and 5

7. Specifications VLT Micro Drive FC 51 Operating Instructions

32 MG.02.A2.02 - VLT® is a registered Danfoss trademark

7

Page 33: VLT® Micro Drive Operating InstructionIf the installation is in EN 61800-3 Second environment, then it is acceptable to deviate from these guidelines. It is however not recommended

Control card, 10 V DC output:Terminal number 50Output voltage 10.5 V ±0.5 VMax. load 25 mA

The 10 V DC supply is galvanically isolated from the supply voltage (PELV) and other high-voltageterminals.

Surroundings:Enclosure IP 20Enclosure kit available IP 21Enclosure kit available TYPE 1Vibration test 1.0 gMax. relative humidity 5% - 95%(IEC 60721-3-3; Class 3K3 (non-condensing) during operationAggressive environment (IEC 60721-3-3), coated class 3C3Test method according to IEC 60068-2-43 H2S (10 days)Ambient temperature Max. 40 °C

Derating for high ambient temperature, see section on special conditions

Minimum ambient temperature during full-scale operation 0 °CMinimum ambient temperature at reduced performance - 10 °CTemperature during storage/transport -25 - +65/70 °CMaximum altitude above sea level without derating 1000 mMaximum altitude above sea level with derating 3000 m

Derating for high altitude, see section on special conditions

EMC standards, Emission EN 61800-3, EN 61000-6-3/4, EN 55011, IEC 61800-3

EMC standards, ImmunityEN 61800-3, EN 61000-6-1/2, EN 61000-4-2, EN 61000-4-3,

EN 61000-4-4, EN 61000-4-5, EN 61000-4-6

See section on special conditions

7.3. Special Conditions

7.3.1. The Purpose of Derating

Derating must be taken into account when using the frequency converter at low air pressure(heights), at low speeds or at high ambient temperature. The required action is described in thissection.

7.3.2. Derating for Ambient Temperature

The ambient temperature measured over 24 hours should be at least 5 °C lower than the max.ambient temperature.

If the frequency converter is operated at high ambient temperature, the continuous output currentshould be decreased.

The VLT Micro Drive FC 51 has been designed for operation at max 50 °C ambient temperaturewith one motor size smaller than nominal. Continuous operation at full load at 50 °C ambienttemperature will reduce the lifetime of the frequency converter.

7.3.3. Derating for Low Air Pressure

The cooling capability of air is decreased at low air pressure.

VLT Micro Drive FC 51 Operating Instructions 7. Specifications

MG.02.A2.02 - VLT® is a registered Danfoss trademark 33

7

Page 34: VLT® Micro Drive Operating InstructionIf the installation is in EN 61800-3 Second environment, then it is acceptable to deviate from these guidelines. It is however not recommended

For altitudes above 2000 m, please contact Danfoss Drives regarding PELV.

Below 1000 m altitude no de-rating is necessary but above 1000 m the ambient temperature orthe maximum output current should be decreased.Decrease the output by 1% per 100 m altitude above 1000 m or reduce the max. ambient tem-perature by 1 degree per 200 m

7.3.4. Derating for Running at Low Speeds

When a motor is connected to at frequency converter, it is necessary to check that the cooling ofthe motor is adequate.A problem may occur at low speeds in constant torque applications. Running continuously at lowspeeds – below half the nominal motor speed – may require additional air cooling. Alternatively,choose a larger motor (one size up).

7. Specifications VLT Micro Drive FC 51 Operating Instructions

34 MG.02.A2.02 - VLT® is a registered Danfoss trademark

7

Page 35: VLT® Micro Drive Operating InstructionIf the installation is in EN 61800-3 Second environment, then it is acceptable to deviate from these guidelines. It is however not recommended

7.4. Options for VLT Micro Drive FC 51

7.4.1. Options for VLT Micro Drive FC 51

Ordering No Description132B0100 VLT Control Panel LCP 11 w/o

potentiometer

132B0101 VLT Control Panel LCP 12 withpotentiometer

132B0102 Remote Mounting Kit for LCP incl.3 m cableIP55 with LCP 11, IP21 with LCP 12

132B0103 Nema Type 1 kit for M1 frame

132B0104 Nema Type 1 kit for M2 frame

132B0105 Nema Type 1 kit for M3 frame

132B0106 De-coupling plate kit for M1 and M2frames

132B0107 De-coupling plate kit for M3 frame 132B0108 IP21 for M1 frame

132B0109 IP21 for M2 frame

132B0110 IP21 for M3 frame

132B0111 DIN rail mounting kit for M1

Danfoss Line Filters and brake resistors are available upon request.

VLT Micro Drive FC 51 Operating Instructions 7. Specifications

MG.02.A2.02 - VLT® is a registered Danfoss trademark 35

7

Page 36: VLT® Micro Drive Operating InstructionIf the installation is in EN 61800-3 Second environment, then it is acceptable to deviate from these guidelines. It is however not recommended

IndexAAnalog Inputs 32

Analog Output 32

BBus Termination 13

CCable Lengths And Cross Sections 31

Clearance 7

Control Card, +10 V Dc Output 32

Control Card, 24 V Dc Output 32

Control Card, Rs-485 Serial Communication 32

DDe-coupling Plate Kit 35

Digital Inputs: 31

Din Rail Mounting Kit 8, 35

Display 15

Disposal Instruction 4

EEarth Leakage Current 3

Electronic Waste 4

FFuses 9

IIndicator Lights 17

Ip21 35

It Mains 4

LLcp 8, 15, 16

Leakage Current 4

MMain Menu 16

Mains Supply 29

Mains Supply (l1/l, L2, L3/n) 31

Motor Direction 16

Motor Output 31

Motor Protection 31

NNavigation Keys 17

Nema Type 1 Kit 35

OOperation Keys 17

Options 35

Output Performance (u, V, W) 31

Overcurrent Protection 9

Index VLT Micro Drive FC 51 Operating Instructions

36 MG.02.A2.02 - VLT® is a registered Danfoss trademark

Page 37: VLT® Micro Drive Operating InstructionIf the installation is in EN 61800-3 Second environment, then it is acceptable to deviate from these guidelines. It is however not recommended

PParameter Number 16

Protection 9

Protection And Features 31

QQuick Menu 16

RRelay Output 32

Remote Mounting Kit 35

Residual Current Device 4

SS200 Switches 1-4 13

Set-up Number 15

Set-up Software 15

Status Menu 16

TTemplate For Drilling 8

UUl Compliance 9

Unit 16

VValue 16

Vlt Control Panel Lcp 11 35

Vlt Control Panel Lcp 12 35

Voltage Level 31

VLT Micro Drive FC 51 Operating Instructions Index

MG.02.A2.02 - VLT® is a registered Danfoss trademark 37