visual performance management
TRANSCRIPT
Visual Performance Management
Innovative low cost visual performance management software. Collecting shop
floor data quickly and providing feedback on production efficiency
safety consulting
Why?
Having worked in many multi nationals (DuPont , Alere and CHEP) we have seen and been involved in the deployment of lean that involves many paperwork systems / paperwork displays and data capture via excel spread sheets
Visual performance management is one of the key areas of LEAN manufacturing
You can’t improve if you don’t measure, how will you know if you are winning and losing
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The journey
No visual boards for production metrics or
general communication
s
Some visual boards for production metrics and
general communications are on plant
floor.
Some boards used for
communication and process
improvements.
Information is up to date.
Boards are up at all major
work centres and production
information
Visual controls for
abnormalities are used.
Visual work sequence are in all major
work centres.
Production quality & performance
metrics are communicated daily on boards. Information is
updated hourly. Easy to
understand visuals.
Management reviews take place
at the cell
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Our Approach
Either installed on client servers or cloud based database application hosted, maintained and backed up by us
Accessible via tablet / smart phone application – if required
All documents held electronically and therefore accessible by appropriate personnel
Experience of developing and deploying lean manufacturing to assist clients with KPI’s and Visual Performance
Low cost
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Visual Factory Benefits
Quick data entry for those working on the shop floor
Reduced data collection time for shift leadership High visibility of live production information Viewable on factory floor or board room Quickly highlight any problems Easy to interpret information Historical information available for analysis Information can rotate to display current
production data, quality information or KPI’s Data can be collected from compatible devices
such as counters, bar code scanners or sensors
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Visual Factory Technology
Designed to keep implementation costs low Server can be cloud based or local Uses standard business PCs and tablets
Ceiling/wall mounted TVs for high visibility Monitors Anywhere© VGA over Ethernet
Data stored in SQL Server. Optimum solution for reliability, connectivity
and interrogation.safety consulting
Examples of the system
Simple Technician Data Entry-Can be password protected-Can be time stamped to provide an audit train-System can have multiple levels ofAccess (read only, read/ write and Adminstration – and can be controlled byclient
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Jobs recorded by batch number
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Input and Status Screens for each station
Can be main process ,sub processes, KPI’s as the client requires
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Yield and Throughput recorded for each station(can be used to record critical to quality elements)
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Overhead TV screens display real time values
Screens will turn red or amber when
an abnormal situation occurs, highlighting real time any issues
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Management Dashboard
Actual Target IssuesThursday 13000 14400 Printer Down 1.5 hours
Key Performance Indicators(can rotate at set frequencies)
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Other systems in place
Our Clients
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