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    FFOORRMMUULLAATTIIOONN AANNDD EEVVAALLUUAATTIIOONN OOFF SSOOLLIIDD

    OORRAALL DDOOSSAAGGEE FFOORRMM ((TTAABBLLEETTSS)) OOFF

    SSEELLEECCTTEEDD AANNTTII--TTUUBBEERRCCUULLAARR AAGGEENNTTSS..

    By

    Mr. VIKESH KUMAR SHUKLA M.PHARM.

    Thesis

    Submitted to KLE University BelgaumKarnataka in partial fulfillment of therequirements for the degree of

    Doctor of PhilosophyinPharmacy

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    KKLLEE UUNNIIVVEERRSSIITTYY

    BBEELLGGAAUUMM--559900001100,, KKAARRNNAATTAAKKAA,, IINNDDIIAA

    [Established under Section 3 of the UGC Act,1956 vide Governmentof India Notification No. F.9-19/2000-U3 (A)]

    Declaration by the Candidate

    II hheerreebbyy ddeeccllaarree tthhaatt tthhiiss tthheessiiss eennttiittlleedd FFOORRMMUULLAATTIIOONN

    AANNDD EEVVAALLUUAATTIIOONN OOFF SSOOLLIIDD OORRAALL DDOOSSAAGGEE FFOORRMM

    ((TTAABBLLEETTSS)) OOFF SSEELLEECCTTEEDD AANNTTII--TTUUBBRREERRCCUULLAARR AAGGEENNTTSS iiss aa

    bboonnaaffiiddeeaannddggeennuuiinneerreesseeaarrcchhwwoorrkkccaarrrriieeddoouuttbbyymmeeuunnddeerrtthhee

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    KKLLEE UUNNIIVVEERRSSIITTYY

    BBEELLGGAAUUMM--559900001100,, KKAARRNNAATTAAKKAA,, IINNDDIIAA

    [Established under Section 3 of the UGC Act,1956 vide Government of India

    Notification No. F.9-19/2000-U3(A)]

    Certificate by the Guide

    II hheerreebbyy ddeeccllaarree tthhaatt tthhiiss tthheessiiss eennttiittlleedd FFOORRMMUULLAATTIIOONN

    AANNDD EEVVAALLUUAATTIIOONN OOFF SSOOLLIIDD OORRAALL DDOOSSAAGGEE FFOORRMM

    ((TTAABBLLEETTSS)) OOFF SSEELLEECCTTEEDD AANNTTII--TTUUBBRREERRCCUULLAARR AAGGEENNTTSS iiss aa

    bboonnaaffiiddeerreesseeaarrcchhwwoorrkkddoonneebbyyMMrr..VVIIKKEESSHHKKUUMMAARRSSHHUUKKLLAA,,iinn

    ppaarrttiiaallffuullffiillllmmeennttoofftthheerreeqquuiirreemmeennttffoorrtthheeDDeeggrreeeeooffDDOOCCTTOORR

    OOFF PPHHIILLOOSSOOPPHHYY IINN PPHHAARRMMAACCYY ((PPHHAARRMMAACCEEUUTTIICCSS))

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    KKLLEE UUNNIIVVEERRSSIITTYY

    BBEELLGGAAUUMM--559900001100,, KKAARRNNAATTAAKKAA,, IINNDDIIAA

    [Established under Section 3 of the UGC Act,1956 vide Government of India

    Notification No. F.9-19/2000-U3(A)]

    ENDORSEMENT BY THE PRINCIPAL/ HEAD OF

    THE INSTITUTION

    II hheerreebbyyddeeccllaarree tthhaatt tthhiiss tthheessiiss eennttiittlleedd FFOORRMMUULLAATTIIOONN

    AANNDD EEVVAALLUUAATTIIOONN OOFF SSOOLLIIDD OORRAALL DDOOSSAAGGEE FFOORRMM

    ((TTAABBLLEETTSS)) OOFF SSEELLEECCTTEEDD AANNTTII--TTUUBBRREERRCCUULLAARR AAGGEENNTTSS iiss aa

    bboonnaaffiiddeerreesseeaarrcchhwwoorrkkddoonneebbyyMMrr.. VVIIKKEESSHHKKUUMMAARRSSHHUUKKLLAA,,

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    KKLLEE UUNNIIVVEERRSSIITTYY

    BBEELLGGAAUUMM--559900001100,, KKAARRNNAATTAAKKAA,, IINNDDIIAA

    [Established under Section 3 of the UGC Act,1956 vide Government of India

    Notification No. F.9-19/2000-U3(A)]

    Copyright

    Declaration by the Candidate

    II hheerreebbyy ddeeccllaarree tthhaatt tthhee KKLLEE UUNNIIVVEERRSSIITTYY,,

    NNEEHHRRUU NNAAGGAARR,, BBEELLGGAAUUMM,, KKAARRNNAATTAAKKAA sshhaallll

    hhaavvee tthhee rriigghhttss ttoo pprreesseerrvvee,, uussee aanndd ddiisssseemmiinnaattee tthhiiss

    ddiisssseerrttaattiioonn iinn pprriinntt oorr eelleeccttrroonniicc ffoorrmmaatt ffoorr aaccaaddeemmiicc //

    rreesseeaarrcchhppuurrppoossee..

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    ffe c t i o na te l y d ed ic a t e d t o m yP a r en t s a n d n s h

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    Acknowledgements

    The completion of this dissertation is not only fulfillment of my dreams but also the dreams of

    myParents, Grand parents, Big Band my sweet sisterwho have taken lots of pain for me in

    completion of my higher studies.

    I take this privilege and pleasure to acknowledge the contributions of many individuals who

    have been inspirational and supportive throughout my work undertaken and endowed me with themost precious knowledge to see success in my endeavor. My work bears the imprint of all those people

    I am grateful to.

    With grate pleasure and profound sense of gratitude, I express my most cordial and humble

    thanks to my eminent, respected teacher and guide Prof. (Dr.) F. V. Manvi, Principal

    Department of Pharmaceutics, K.L.E. University's College of Pharmacy, Belgaum and Co-ordinator

    KLE University, Belgaum for his valuable guidance, keen interest, inspiration, unflinching

    encouragement and moral support throughout my dissertation work. His strict discipline, urge for

    hard work, principle, simplicity and provision of fearless work environment will cherish me in all

    walks of life. I am immensely thankful to Prof. A. D. Taranalli,Vice-Principal and Head,

    Department of Pharmacology, K.L.E. University's College of Pharmacy, Belgaum, for providingnecessary facilities and help in carrying out this work.

    It is my privilege and honor to extend my gratitude to Dr A R Bhat Professor &

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    Bolmal, Dr. Kunnur, Dr. ChandrashekharAsst. Professor, K.L.E. University's College

    of Pharmacy, Belgaum, for their guidance and help in instrumental analysis.

    I also owe my sincere thanks to senior research scholars Dr. C. R. Patil, Dr.

    Thippeswamy, Dr. M. N. Noolvi, Dr. Bongade, Talat mam, Palkar Sirfor their

    valuable suggestions, ever willing help and moral support during my dissertation work.

    I wish to express my thanks to Prof. K. G. Bhat, Department of Microbiology, M.M.

    Dental College and Research Centre, Belgaum, for actively engaging in microbiological screening of myformulations.

    I very special thanks to my best friendKalpana, NIPERfor her valuable suggestions, ever

    willing help and moral support during my research work.

    I also wish to express my thanks toManager- R&D Centre, Macloads Pharma.

    Pvt. Ltd., Mumbaifor providing me necessary facility and pure INH and Rifampicin samples for

    my research work.

    I express my sincere thanks to all teaching and non-teaching staff members, especiallyShri.

    Deepshetty Lab. Technician, Department of Pharmsceutics, Shri. P. V. Kardi Lab.

    Technician, Department of Pharmacognosy and Phytochemistry, Shri M. C. HirremathLab.

    Technician, Department of Pharma. Chemistry and Store-In charge,Shri Kuri, Shri Prakash,

    Shri Baganna, Shri Bijay andShri Mudgappa, K.L.E.S's College of Pharmacy, Belgaum,

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    Tanaji, Anand and All friends of Parampitta Hostel for their suggestions and

    encouragement.

    I often wonder, if one gets to see God in the moral life they might be like Parents who

    showers their best fortunes always on me. From the deepest depth of my heart to express my thanks,

    I bow my head to the feet of my beloved parents whose uncompromising life principles, love, affection,

    has been always unshared and showered upon me at all stages of life and giving me more than what I

    deserved in my life.

    Last but not the least, I thank my internal belief Godwho always flowers his blessing on

    me.

    Thanks to one and all

    Date: SHUKLAPlace: BBeellggaauumm..

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    CONTENTS

    S. No. Particulars Page No.

    1. INTRODUCTION 1 17

    2. NEED AND OBJECTIVES 18 21

    3. REVIEW OF LITERATURE 22 46

    4. MATERIALS AND METHODS 47 72

    5. RESULTS AND DISCUSSION 73 211

    6. SUMMARY 212 - 215

    7. CONCLUSION 216 218

    8. BIBLIOGRAPHY 219 234

    9. ANNEXURE 235 237

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    LIST OF PLATES

    PLATE

    NO.TITLE

    PAGE

    NO.

    1. Fast disintegrating Tablets of Isoniazid 93

    2. Disintegration of Tablet in 60 sec 93

    3. Anti-Tubercular Activity-Formulations 94

    4. In-vivo Bioavailability study 95

    5. Scanning Electron Microscopy of Formulation F1 96

    6. Scanning Electron Microscopy of Formulation F2 97

    7. Scanning Electron Microscopy of Formulation F3 98

    8. Scanning Electron Microscopy of Formulation F4 99

    9. Scanning Electron Microscopy of Formulation F5 100

    10. Scanning Electron Microscopy of Formulation F6 101

    11. Scanning Electron Microscopy of Formulation F7 102

    12. Scanning Electron Microscopy of Formulation F8 103

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    LIST OF FTIR SAMPLES

    FIG.

    NO.TITLE

    PAGE

    NO.

    1. Pure Isoniazid. 108

    2. Pure Rifampicin. 109

    3. Pure Avisol pH102 110

    4. Pure Ac-Di-Sol 111

    5. Pure Poly Plastadone XL 112

    6. Pure Sodiun Starch Glycolate 113

    7. Pure Kollidon CL 114

    8.FTIR study of Formulation F1 115

    9.FTIR study of Formulation F2 116

    10.FTIR study of Formulation F3 117

    11.FTIR study of Formulation F4 118

    12.FTIR study of Formulation F5 119

    13.FTIR study of Formulation F6 120

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    LIST OF X-RAY POWDER DIFFRACTION SAMPLES

    FIG.

    NO.TITLE

    PAGE

    NO.

    1. Pure Isoniazid. 127

    2. Pure Rifampicin. 128

    3. Pure Avisol pH102. 129

    4. Pure Ac-Di-Sol. 130

    5. Pure Poly Plastadone Xl. 131

    6. Pure Sodiun Starch Glycolate(SSG). 132

    7. Pure Kollidon Cl 133

    8.X-ray Powder study of Formulation F1 134

    9.X-ray Powder study of Formulation F2 135

    10.X-ray Powder study of Formulation F3 136

    11.X-ray Powder study of Formulation F4 137

    12.X-ray Powder study of Formulation F5 138

    13

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    LIST OF TABLES

    TABLE

    NO.TITLE

    PAGE

    NO.

    1. Composition of fast-disintegrating formulations 146

    2.

    Standard Calibration Curve of Isoniazid and Rifampicin at 261 nm and

    333nm in PB 6.8 147

    3.Pre-compression parameters of formulations: Angle of Repose, Loose

    Bulk Density, Tapped Bulk Density, Carr's Compressibility Index148

    4.Post compression tablet Parameters: Uniformity of thickness, Hardness,

    Weight, Drug content uniformity, Friability, Test of dispersion.149

    5.Post compression tablet Parameters: Wetting Time, Water Absorption

    Ratio150

    6.Post compression tablet Parameters:In vitroDisintegration Time,In

    vivoDisintegration Time, Mouth Feel151

    7. In vitro Dissolution Profile of the pure Isoniazid 152

    8. In vitro Dissolution Profile of the Isoniazid Marketed formulation 153

    9 I it Di l ti P fil f th F l ti F1 154

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    19. In vitro Dissolution Profile of the Formulations F9-INH Release 164

    20. In vitro Dissolution Profile of the Formulations F10-INH Release 165

    21. In vitro Dissolution Profile of the Formulations F11-INH Release 166

    22. In vitro Dissolution Profile of the Formulations F12-INH Release 167

    23. In vitro Dissolution Profile of the Formulations F9-RIFA Release 168

    24. In vitro Dissolution Profile of the Formulations F10-RIFA Release 169

    25. In vitro Dissolution Profile of the Formulations F11-RIFA Release 170

    26. In vitro Dissolution Profile of the Formulations F12-RIFA Release 171

    27.

    Kinetic values obtained from in-vitro release data of different

    dispersible formulations. Model fitting of the release profile using two

    different models

    172

    28.

    Kinetic values obtained from in-vitro release data of different

    dispersible formulations. Model fitting of the release profile using three

    different models

    173

    29.Kinetic values obtained from in-vitro release data of different

    dispersible formulations: n value, k value, order of reaction174

    30.Anti-Tubercular Activity of Isoniazid, Rifampicin and Combination

    Dispersible Formulations.175

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    LIST OF FIGURES

    TABLE

    NO.TITLE

    PAGE

    NO.

    1. Standard Calibration Curve of Isoniazid at 261 nm in PB 6.8 182

    2. In vitro Dissolution Profile of the pure Isoniazid 183

    3. In vitro Dissolution Profile of the Isoniazid Marketed formulation 184

    4. In vitro Dissolution Profile of the Isoniazid Formulations F1 to F4

    (Zero Order plot)

    185

    5. In vitro Dissolution Profile of the Isoniazid Formulations F1 to F4

    (First Order plot)

    186

    6. In vitro Dissolution Profile of the Isoniazid Formulations F1 to F4

    (Higuchi Matrix plot)

    187

    7. In vitro Dissolution Profile of the Isoniazid Formulations F1 to F4

    (Peppas plot)

    188

    8. In vitro Dissolution Profile of the Isoniazid Formulations F1 to F4

    (Hixson Crowell plot)

    189

    9. In vitro Dissolution Profile of the pure Rifampicin 190

    10. In vitro Dissolution Profile of the Rifampicin Marketed formulation 191

    11. In vitro Dissolution Profile of the Rifampicin Formulations F5 to F8 192

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    18. In vitro Dissolution Profile of the Isoniazid Formulations F9 to F12

    (Higuchi Matrix plot)

    199

    19. In vitro Dissolution Profile of the Isoniazid Formulations F9 to F12

    (Peppas plot)

    200

    20. In vitro Dissolution Profile of the Isoniazid Formulations F9 to F12

    (Hixson Crowell plot)

    201

    21. In vitro Dissolution Profile of the Rifampicin Formulations F9 to

    F12 (Zero Order plot)

    202

    22. In vitro Dissolution Profile of the Rifampicin F9 to F12 (First Order

    plot)

    203

    23. In vitro Dissolution Profile of the Rifampicin F9 to F12 (Higuchi

    Matrix plot)

    204

    24. In vitro Dissolution Profile of the Rifampicin Formulations F9 to

    F12 (Peppas plot)

    205

    25. In vitro Dissolution Profile of the Rifampicin Formulations F9 to

    F12 (Hixson Crowell plot)

    206

    26. In vitro Dissolution Profile of the Isoniazid Formulations F1 to F4

    (Zero Order plot)

    207

    27. Pharmacokinetic Release Profile for Formulation F-1 208

    28. Pharmacokinetic Release Profile for Formulation F-5 209

    29 Pharmacokinetic Release Profile for Formulation F-9 210

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    LIST OF ABBREVIATIONS

    INH Isoniazid

    RIFA Rifampicin

    FDT Fast disintegrating tablet

    DDS Drug delivery system

    FDT Fast disintegrating tablet

    FDC Fixed dose combination

    MDT Mouth dissolving tablet

    UV Ultra violet Spectroscopy

    et. al Co-author

    ODT Oral dispersible tablets

    MR Modified release

    SEM Scanning electron microscopy

    ICH International Conference on Harmonization

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    Chapter I Introduction

    INTRODUCTION

    Due to a society that is becoming increasingly aged, the development of an

    appropriate dosage form for the elderly is most desirable. Because the changes in various

    physiological functions associated with aging including difficulty in swallowing, current

    dosage like capsule, are impractical.1

    DISPERSIBLE DOSAGE FORMS:

    Oral drug delivery is most widely utilized route of administration among all the

    routes due to ease of ingestion, pain avoidance, versatility (to accommodate various types

    of drug candidates) and most importantly patient compliance.2

    One of the added

    advantage of solid oral delivery system does not require sterile conditions and are

    therefore less expensive to manufacture. Such type of oral drug delivery is most widely

    utilized route of administration among all the routes that have been explored for systemic

    delivery of drugs via pharmaceutical products of different of dosage form. The most

    popular solid dosage forms being tablets and capsules, one important drawback of these

    dosage forms for patient is the difficulty to swallow, especially the elderly and

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    Chapter I Introduction

    porous tablets, mouth dissolving tablets, quick dissolving or rapidly disintegrating

    tablets.5-6

    When kept on tongue, upon ingestion, the saliva serves to rapidly dissolve the

    dosage form. The saliva containing the dissolved or dispersed medicament is then

    swallowed and the drug is absorbed. As the tablet, which disintegrates in the mouth, this

    could enhance the clinical effect of the drug through pre-gastric absorption from the

    mouth, pharynx and oesophagus as the saliva passes down in to the stomach. In such

    cases, bioavailability of drug is significantly greater than those observed from

    conventional tablet dosage form by avoiding first pass liver metabolism.7

    The advantages of mouth dissolving dosage forms are increasingly being

    recognized in both, industry and academia. Their growing importance was underlined

    recently when European pharmacopoeia adopted the oro-dispersible tablet as a tablet to

    be placed in the mouth where it disperses rapidly before swallowing. Despite

    disadvantages, novel technologies with improved performance, patient compliance, and

    enhanced quality have emerged in the recent past. Oral mouth dissolving dosage forms,

    three-dimensional printing (3DP) and electrostatic coating are a few examples of a few

    existing technologies with the potential to accommodate various physico-chemical,

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    Chapter I Introduction

    The more sophisticated a delivery system, the greater is the complexity of these

    various disciplines involved in the design and optimization of the system. In any case, the

    scientific framework required for the successful development of an oral drug delivery

    system consists of a basic understanding of the following three aspects.9-15

    1. Physicochemical, pharmacokinetic and pharmacodynamic characteristic of drug

    2. The anatomic and physiologic characteristics of the GIT

    3. Physicochemical characteristics and the drug delivery mode of the dosage form to

    be designed7

    Desired criteria for mouth disintegrating drug delivery system:16-19

    Fast-dispersible tablet should have characteristics such as:

    Do not require water to swallow, but it should dissolve or disintegrate in the

    mouth in the matter of seconds

    Should have a pleasing mouth feel, Be compatible with taste masking

    Be portable without fragility concern

    Leave minimal or no residue in the mouth after oral administration

    Exhibit low sensitivity to environmental condition i e humidity and temperature

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    Chapter I Introduction

    Good mouth feels property of MDDS helps to change the basic view of

    medication as bitter pill, particularly for pediatric patients

    Rapid dissolution and absorption of drugs, which may produce quick onset of

    action

    Some drugs will absorbs from mouth, pharynx and oesophagus as the saliva

    passes down in to the stomach; in such cases bioavailability of drugs is

    increased

    Ability to provide advantages of liquid medication in the form of solid form

    Pre-gastric absorption can result in improved bioavailability and as a result of

    reduced dosage, improved clinical performance through a reduction of

    unwanted effects

    Mechanism of action of oral dispersible tablets

    Tablet Disintegration into

    ordered unitsUnits adhere to the

    sublingual mucosa

    Carrier particle dissolve

    and release the active

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    Chapter I Introduction

    biotransformation of drugs through oxidation, reduction and hydrolysis. The drug

    excreted by renal clearance is slowed, thus half-life of renal excreted drugs increased.

    Pharmacodynamic: Drug receptor interaction are impaired in elderly as well as in

    young ones due to the under development of organs.22

    Decreased ability of the body to respond baroreflexive stimuli, cardiac output,

    and orthostatic hypotension may seen in taking antihypertensive like prazocin

    Decreased sensitivity of the CVS to -adrenergic agonist and antagonist

    Immunity is less and taken into consideration while administered antibiotics

    Altered response to drug therapy- elderly show diminished bronchodilator

    effect of theophylline shows increased sensitivity to barbiturates

    Concomitant illnesses are often present in elderly, which is also taken into

    consideration, while multi-drug therapy is prescribed

    The incidence of diabetes and glucose tolerance is well documented and hence

    every attempt is made to avoid sugar-containing excipients

    Increasing the number of medication results in more complex dosing interval,

    d i d diffi lti i d f d i

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    Chapter I Introduction

    Patient may suffer from tremors therefore they have difficulty to take powder and

    liquids. In dysphagia physical obstacles and adherence to esophagus may cause

    gastro-intestinal ulceration

    Liquid medicaments (suspension, emulsion) are packed in multi-dose container;

    therefore achievement of uniformity in the content of each dose may be difficult

    Buccal and sublingual formulations may cause irritation to oral mucosa, so patient

    refuses to use such medication

    Cost of the product is main factor as parentral formulations are more costly

    In transdermal drug delivery systems, there is an increase in rate of permeation

    through aging skin but the permeated drug substances have slower rate of clearance

    into general circulation which may lead to incomplete drug distribution

    Formulation of Fast-dispersible tablets:

    For rapid dissolution of dosage, water must rapidly penetrate into tablet matrix to

    cause quick disintegration and instantaneous dissolution of tablet. Several techniques are

    used to achieve these fundamentals to formulate Fast-dispersible tablet; like table

    moulding freeze drying spray drying sublimation and addition of disintegrating agents

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    Chapter I Introduction

    amount of water absorption. The simultaneous presence of disintegrant with high

    swelling force called disintegrating agent and substances with low swelling agent are

    claimed to be key factor for rapid disintegration of tablet; which also offer physical

    resistance.

    Sublimation:26-28

    Low porosity prolonged dissolution even tablets containing highly water soluble

    ingredients, inert solid ingredients that volatilize readily (camphor, ammonium

    bicarbonate, ammonium carbonate, ammonium acetate, urea, urethane, naphthalene)

    were mixed with other ingredients and then mixture compressed into tablets. Volatile

    material is removed by subliming, which tends to produce porous structure. Compressed

    tablets containing mannitol and camphor have been prepared by sublimation technique.

    The tablets exhibit sufficient mechanical strength for practical use.

    Tablet Moulding:29,30

    By using water-soluble ingredients, moulded tablets are prepared. Powder is

    moistened with the help of hydroalcoholic solvent and then moulded in to tablets under

    l th ti l d f R l f l t i d b i d i

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    Chapter I Introduction

    Freeze drying:31-36

    A process in which water is sublimated from the product after freezing is called

    freeze drying. Freeze dried forms offer more rapid dissolution than other available solid

    products. The lyophilization process imparts glossy amorphous structure to the bulking

    agent and some times to the drug, thereby enhancing the dissolution characteristics of the

    formulation. However the use of freeze drying is limited due to high cost of the

    equipment and processing. Other major disadvantages of the final dosage forms include

    lack of physical resistance in standard blister packs.

    The freeze-drying process consists of three phases.

    1. Freezing to bring the material below its eutectic zone

    2. Sublimation drying or primary drying to reduce moisture to around 4% w/w

    of dry product

    3. Desorption or secondary drying to reduce bound moisture to the required final

    value

    Spray drying:37-41

    Spray drying can be used to prepare rapidly dissolving tablets. This technique is

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    Chapter I Introduction

    blade to form tablets. The dried cylinder can also be used to coat granules of bitter tasting

    drugs and thereby masking their bitter taste.

    Patented technologies for mouth dissolving tablets:

    Zydis technology:18

    Zydis formulation is a unique freeze dried tablet in which drug is physically

    entrapped or dissolved within the matrix of fast dissolving carrier material. When Zydis

    units are put into the mouth, the freeze-dried structure disintegrates instantaneously and

    does not require water to aid swallowing. The Zydis matrix is composed of many

    materials designed to achieve a number of objectives. To impart strength and resilience

    during handling, polymers such as gelatin, dextran or alginates are incorporated. These

    form a glossy amorphous structure, which impart strength to obtain crystallinity,

    elegance and hardness; saccharides such as mannitol or sorbitol are incorporated. Water

    is used in the manufacturing process to ensure production of porous units to achieve rapid

    disintegration. Various gums are used to prevent sedimentation of dispersed drug

    particles in the manufacturing process. Collapse protectants such as glycine prevent

    shrinkage of Zydis units during freeze drying process or long term storage. Zydis

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    Chapter I Introduction

    Orasolve technology:37

    Orasolve technology has been developed by CIMA labs. In this system active

    medicament is taste masked. It also contain effervescent disintegrating agent. Tablets are

    made by direct compression technique at low compression force in order to minimize

    oral dissolution time, conventional blenders and tablet machine is used to produce the

    tablets. The tablets produce are soft, friable and packed in specially designed pack and

    place system.

    Flashdose (fluisz technologies ltd.):37

    Fluisz technologies has three oral drug delivery systems that are related to fast

    dissolution, the first two generations of quick dissolving tablets, soft chew and floss

    chew, require some chewing. This technology utilized a unique spinning mechanism to

    produce floss like crystalline structure, much like cotton candy. This crystalline sugar can

    then incorporate the active drug and can be compressed in to a tablet.

    FLASHTAB (propharm group):37

    The FLASHTAB technology is yet another fast dissolving/disintegrating tablet

    f l ti it tili t f th i i t i ti l d t bl t

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    Chapter I Introduction

    Oraquick (kv pharmaceutical company inc.):37

    The Oraquick mouth dissolving tablet formulation utilized a patented taste

    masking technology. KV pharmaceutical claims its microsphere technology, known as

    micromask, has superior mouthfeel over taste masking alternatives. The taste masking

    process does not utilize solvents of any kind, and therefore leads to faster and more

    efficient production. Also lower heat of production than alternative fast dissolving

    technologies make oraquick appropriate for heat sensitive drugs. Oraquick claims quick

    dissolution in a matter of seconds, with good taste masking.

    Shearform technology:42-44

    The Shearform technology is based on preparation of floss that is also known as

    shearform matrix, which is produced by subjecting a feedstock containing sugar carrier to

    flash heat processing. In this process, the sugar is simultaneously subjected to create an

    internal flow condition, which permits part of it to move with respect of the mass. The

    flowing mass exits through the spinning head that flings the floss, the floss so produced is

    amorphous in nature, which is further chopped and re-crystallized by various techniques

    to provide uniform flow properties and thus facilitate blending.

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    and rapidly spinning machine. The centrifugal force of the rotating head of ceform

    machine throws the drug blend at high speed through small, heated openings. The

    carefully controlled temperature of the resultant microburst of heat liquefies the blend to

    form a sphere without adversely affecting drug stability. The microsphere are then

    blended and/or compressed into the pre-selected oral delivery dosage form. The ability to

    simultaneously process both the drug and excipients generates a unique

    microenvironment in which materials can be incorporated into the microsphere that can

    alter the characteristics of the drug substance, such as enhancing solubility and stability.

    The microsphere can be incorporated into a wide range of fast dissolving dosage forms

    such as EZ chew, spoon dose as well as conventional tablets.

    ROLE OF DISINTEGRANT:49

    For tablets, it is necessary to overcome the cohesive strength introduced into the

    mass by compression. Therefore, it is usual practice to incorporate excipients called

    disintegrant, which will include during formulation. Tablets containing a disintegrant

    break up rapidly in the water because of the sudden and immediate application of the

    stress. However, when a tablet containing such disintegrant is exposed to water stress is

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    maintain a porous structure in the compressed tablet and show a low interfacial tension

    based towards aqueous fluids. Rapid penetration by water throughout the entire tablet

    matrix to facilitate its breakup is thus achieved. Concentrations of the disintegrants that

    ensure a continuous matrix of disintegrant are desirable, and levels of between 5 to 20%

    are common.

    II) Disintegrants that swell:

    One general problem with group of disintegrats is that on swelling, many

    disintegrant produce a sticky or gelatinous mass that resist break up of the tablet, making

    it particularly important to optimize the concentration present. Although untreated

    starches do not swell sufficiently, certain modified forms, such as Sodium starch

    glycolate, do swell in cold water and are better as disintegrant.

    Some powdered gums, such as agar, karaya or Tragacenth swell considerable

    when wet, but their pronounced adhesiveness limits their value as disintegrant and

    restricts the maximum concentration at which they can be effectively used to

    approximately 5% of the tablet weight.

    III) G P d i Di i t t

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    mucilage) addition of small quantity of appropriate enzyme may be sufficient to produce

    rapid disintegration.

    Mechanism of action:50-51

    Water Uptake:

    Water uptake has been implicated as a mechanism of action for tablet disintegrats.

    The ability of particles to draw water into the porous network of a tablet (wicking) was

    essential for efficient disintegration. If wetting of the disintegrant particle showed,

    disintegration of the tablet showed, thus extent of water uptake are both critically

    important for a number of tablet disintegrants.

    Swelling:

    Perhaps the more widely accepted general mechanism of action for tablet

    disintegration is swelling. Almost all disintegrants swell to some extent. And swelling

    has been reported quite universally in the literature.

    Deformation:

    Plastic deformation under the stress of tableting has been reported for many years.

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    Particle Repulsion Theory:

    Theory of the tablet disintegration attempt to explain the swelling of tablets made

    with a non-swellable starch. A particle repulsion theory based on the observation that

    particle do seem to swell but still disintegrate tablets was proposed. It was revealed that,

    alteration in the dielectric constant of disintegrating media an effort to identify electric

    repulsive forces as the mechanism of disintegration was successful, and the water was

    required for tablet disintegration. Hence, repulsion is secondary to wicking, as the

    primary mechanism of action for all tablet disintegrants.

    Particle Size:

    Physical characteristics of disintegrants, such as particle size, also have some

    bearing on the mechanism of disintegration. (eg. Swelling and water uptake). Several

    attempts have related the particle size of disintegrants to their efficiency. The effect of

    particle size of starch grains on the ability to disintegrate tablets. Starch grains with

    relatively large particles size were more efficient disintegrants then the finer grades.

    Particle size plays a key role in the overall efficiency.

    TUBERCULOSIS

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    tuberculosis.53

    M. Tuberculosisis a slender, or slightly curved bacillus, ranging from 1-4

    mlength, they are acid-fast bacilli.54

    The therapeutic potential of Rifampicin in tuberculosis is well recognized due to

    its unique ability to kill semi dormant tubercule bacilli (M. Tuberculosis). It is

    categorized amongst first line agents including Isoniazid, Pyrazinamide, Ethanbutol and

    Streptomycin which are used in combination as effective therapy for all forms of diseases

    caused by M. Tuberculosis. WHO recommends a six month regimen comprising

    Rifampicin, Isoniazid, Pyrazinamide and Ethanbutol which are given together for the first

    two month followed by Rifampicin and Isoniazid therapy for the next four months.

    Rifampicin is mainly eliminated in bile and then reabsorbed, hence enterohepatic

    circulation ensues. During this time the drug is progressively deacylated into its

    microbiologically active metabolite, 25-desacetyl Rifampicin which is less absorbable as

    compared to the parent drug.55

    Tuberculosis has a definitive affinity for the lungs causing primary disease.

    However, any part of the body can be affected, including the mouth and normally these

    lesions are secondary to lung disease.

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    ulcerative form is the most common and is often painful with no associated caseation of

    the dependent lymph nodes.56

    Reports have shown that oral lesions occur in 0.05-5% of the patients with

    tuberculosis and frequently are secondary affecting more usually elderly patient. On the

    other hand, the primary form more uncommon and more usually affects young patients.57

    An attempt has been made, in the present work, to develop dispersible tablet of

    Isoniazid, Rifampicin and their combination by direct compression methods, to increase

    the bioavailability of the anti tubercular agents as well to provide the local delivery in the

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    NEED AND OBJECTIVES

    NEED

    Fast disintegrating tablets are drug delivery systems with high acceptance and

    compliance. The major advantage of fast disintegrating tablet is drug administration at

    any time without water, self medication and stability compared to parenterals which

    increased patient compliance.58

    Due to disintegration of formulation in the mouth,

    elimination of bitterness is important criteria in product formulation of mouth dissolving

    tablets.59

    Rifampicin, Isoniazid, Pyrazinamide and Ethambutol are the drugs of choice for

    treating tuberculosis. Fixed dose combination of two, three or four drugs is a preferred

    dosage form for efficient reduction in viable bacterial population and minimizing

    development of resistance to anti-tubercular drugs.60

    Isoniazid is a widely used antimycobacterial agent for first line therapy of

    Tuberculosis (TB). The drug is characterized by a short half-life ranging from 1 h to 4 h,

    depending on the rate of metabolism. INH is inactivated in liver, mainly by acetylation

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    systems. However, bioavailability of Rifampicin is significantly impaired when it is

    administered along with Isoniazid as a Fixed Dose Combination (FDC).62-63

    Difficulty in swallowing (dysphasia) is a common problem of all age groups,

    especially the elderly and pediatrics because of the physiological changes associated

    with these groups.4

    Other categories that experience problems using conventional oral

    dosage forms are the mentally ill, uncooperative and nauseated patients, those with

    condition of motion sickness, sudden episodes of allergic attack or coughing.

    Sometimes, it may be difficult to swallow conventional products due to unavailability of

    water. These problems led to the development of novel type of solid oral dosage forms

    called fast-dispersible tablets, which disintegrate and dissolve rapidly in saliva without

    the need of drinking water. They are known as fast dispersible tablets, melt-in-mouth

    tablets, rapimelts, porous tablets, mouth dissolving tablets, quick dissolving or rapidly

    disintegrating tablets.4-5

    The most desirable formulation to use by the elderly is one that is easy to swallow

    and easily to handle. Oral dispersible formulation of the anti-tubercular drug, increase the

    bioavailability of the anti-tubercular agents as well to provides the local delivery in the

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    OBJECTIVES

    The study has been designed to develop the fast disintegrating formulations of

    Isoniazid, Rifampicin and its combination which would enhance absorption and

    bioavailability of the drugs. It includes selection and optimization of the suitable

    excipients such as superdisintegrants for development of fast disintegrating tablet for the

    treatment of the tuberculosis. Following specific aims were set to achieve the above

    stated objective.

    1) Preparation of standard calibration curve for Isoniazid and Rifampicin

    2) Formulation development of fast disintegrating tablet by direct compression method

    3) Characterization and evaluation of the formulations

    I. Pre-compression parameter:

    a. Drug excipient compatibility studies: Comparison of drugs and its

    combination with various polymers by FTIR

    b. Evaluation of powder: Angle of repose, compressibility index

    II. Post-compression parameters:

    a Appearance and its dimension measurements

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    4) In vitroevaluation of formulations

    a. In vitrodispersion studies

    b. In vitrodisintegration studies

    c. In vitrodissolution studies and curve fitting analysis

    d. Microbiological screening of formulations

    e. Stability studies and shelf life determination of the selected formulations

    5) In vivostudies

    a. In vivopharmacokinetic studies for selected formulations

    b. In vitro-In vivo correlations (IVIVC)

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    REVIEW OF LITERATURE

    Drug Review:

    Isoniazid

    Isonicotinylhydrazid; INH

    N

    CONHNH2

    C6H7N3O Mol. Wt. 137.14

    Isoniazide is Isonicotinohydrazide.

    Category: Antitubercular

    Dose: 300mg daily or up to 1g twice weekly.

    Description: Colourless crystals or white, crystalline powder; odourless.

    Solubility: Freely soluble in water; sparingly soluble in ethanol (95%); slightly

    soluble in chloroform; very slightly soluble in ether.

    Storage:

    Store in well-closed, light- resistant containers.

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    Isoniazid given in the initial and continuation phase of short- course tuberculosis

    regimens. The usual adult dose is 300 mg daily by mouth on an empty stomach.

    Childrens dose varies between 5 mg per body-weight daily. All with the maximum of

    300 mg daily.

    Similar doses to those used orally may be given by Intramuscular injection when

    Isoniazid cannot be taken by mouth; it may be also given by Intravenous injection.

    Isoniazid has also given Intrathecally and Intrapeleurally.

    In tuberculosis prophylaxis, daily doses of 300 mg are given at least 6 months and

    sometimes for up to 1 year. Alternatively it may be given with Rifampicin for 3 months.

    Doses of 5 to 10mg per kg Isoniazid daily to a maximum of 300mg daily have been

    suggested for prophylaxis in children in the UK.

    Preparations:

    BP 1998:Isoniazid injection, Isoniazid Tablets;

    USP 23:Isoniazid injection, Isoniazid Tablets, Isoniazid Syrup, Rifampicin and

    Isoniazid capsules.61, 64, 65

    Past work done on Isoniazid:

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    heterogeneous with the maximum particle of an average size of 3.719m. They conclude

    that the mean particle size of the microspheres increased with an increase in the

    concentration of polymer and the cross-linker as well as the cross- linking time.66

    Maria SM and Angnes Lproposed a new, fast and precise method to analyze

    Isoniazid based on the electrochemical oxidation of the analyte at glassy carbon electrode

    in 0.1M NaOH, quantification was performed by utilizing Amperometry associated with

    the batch injection analysis (BIA) technique. Fast sequential analysis in an unusually

    wide dynamic range with high sensitivity and low limit of detection and quantification

    was achieved. They concluded that such characteristics allied to a good reproducibility of

    the current responses for the specific determination of Isoniazid in Isoniazid- Rifampicin

    tablet.67

    Gursoy A, et al, Co-encapsulated the INH and RIF in the same liposome

    formulation, INH was incorporated in the aqueous phase and RIF in the lipid layer;

    separate liposome formulation of INH and RIF was also prepared. All the liposome

    formulations were compared for their loading capacity, encapsulation percentage and

    release properties, drug amounts in the liposomes were estimated using peak-to-peak first

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    clinically insignificant. They concluded that FDC formulation is bioequivalent for

    Rifampicin, Isoniazid and Pyrazinamide and ensure the successful treatment of TB

    without compromising therapeutic efficacy of any of these components of anti-TB

    therapy.69

    Singh S et al,Determined the behavior of moisture gain by four anti-tuberculosis

    drugs, viz. Rifampicin, Isoniazid, Pyrazinamide and Ethambutol, when exposed in pure

    form and in combinations to accelerated conditions of 40C and 75% RH, in the absence

    and the presence of light, weight gain was seen only in those samples that contained

    Ethambutol, and this behavior was observed in both in dark and lighted chambers. They

    observe decrease in moisture uptake with an increase in the number of drugs in the

    mixture. They also observed that higher weight gain by the mixture of Ethambutol and

    Isoniazid in a dark chamber, then either pure Ethambutol or drug combinations

    containing Ethambutol. They concluded that an overall acceleration of weight gain in the

    presence of light as compared with dark conditions.70

    Agarwal S and Punchagnula Rdeveloped a dissolution methodology to predict

    in vivo performance of Rifampicin containing FDC (INH) products. Six FDC

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    RIFAMPICIN

    Formula: C43H58N4O12 Mol. Wt. 822.95

    Rifampicin is (12Z,14E,24E)-(2S,16S, 17S, 18R, 19R, 20R, 21S, 22R, 23S)- 1,2 dihdro-

    5.6.9, 17, 19- heptamethyl-8-(4-methyl-peprazine-1-yliminomethyl)-1,11,13-

    triemino)neptho[2,1-b] furan 21-yl acetate.

    Category: Antitubercular.

    Dose: for an adult, 450 to 600 mg (about 10mg per kg) daily preferably before breakfast.

    For child, up to 20mg per kg daily to a maximum of 600 mg.

    Description: Brick-red to reddish brown, crystalline powder; practically odourless.

    Solubility: Soluble in chloroform and in methanol; slightly soluble in acetone, in

    ethanol, in ether, in water.

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    in the liver mainly to active desacetylrefampicin; rifampicin and desacetylrefampicin are

    excreated in the bile.

    Uses and administration: Rifampicin belongs to the rifamycin group of

    antimycobecterial and is used in the treatment of various infections due to mycobecteria

    and other susceptible organisms. It is usually given combined with other antibacterial to

    prevent the emergence of resistant organisms.

    Preparations:

    BP 1998:Rifampicin capsule, Rifampicin oral suspension.

    USP 23: Rifampicin and Isoniazid capsule; Rifampicin capsule, Rifampicin or

    injection; Rifampicin oral suspension.62,72,73

    Past work done on Rifampicin:

    Singh S et al (2002) determine the behavior of moisture gain by four anti-

    tubercular drugs, viz. Isonaizid, Rifampicin, Pyrazinamid, Ethambutol, when exposed to

    the pure form and in combination to accelerated condition of 40Cand 75%RH, in

    presence and absence of light. Weight gain was observed only in those samples that

    contained ethambutol, and the behavior was observed both in dark and in lighted

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    Panchagnula R et al investigate the effect of food on the bioavailability of

    Rifampicin from anti-tubercular fixed dose combination formulations. They assessed the

    effect of hydrodynamic stress in presence of food and meal composition on 2 Rifampicin

    containing fixed dose combination formulations by carrying out dissolution at different

    agitation rates (Simulation of fasted and fed state) as well as presence of different

    percentage of oil (fatty food). Agitation intensity as well as presence oil did not had any

    influence on Rifampicin release from formulation A. they concluded food may not has

    have any effect on the release of Rifampicin from the formulation and subsequently on its

    bioavailability if the formulation has excellent release profile( > 85% release in 10 min.),

    further. Effect on food on the Rifampicin release was a function of dosage form

    characteristics such as disintegration time and dissolution rate, which will subsequently

    affect the release behavior of the formulation in presence of food.76

    Rao BS et al (2001) investigate the possibility to develop different levels of

    correlation between in vitro dissolution parameters and in vivo pharmacokinetic

    parameters for three Rifampicin formulations. A level A correlation of in-vitro

    dissolution and in-vivo absorption could be obtained for individual plasma level data by

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    Lalla JK, et al, (2004) prepared fast dissolving Rofecoxib tablets by forming

    inclusion complexes between Rofecoxib and -cyclodextrin using ball mill technique and

    evaluated by using DSC technique. Tablet disintegration times were in the range of 30-

    40s. The dissolution study indicates either wet or dry granulation, which showed

    complete release of drug. Rofecoxib tablets showed complete release in 12 min as

    compared to 12% drug release from conventional marketed tablets during same period.79

    Kuchekar BS, et al., (2004) prepared Sumatriptan succinate mouth dissolving

    tablets using disintegrates such as sodium starch glucolate, carboxy methylcellulose

    sodium, and treated agar by direct compression method. The prepared tablets were

    evaluated for various parameters. The tablet disintegration in-vitroand in-vivowas found

    to be 10 to 16 sec respectively. The formulations containing combination of sodium

    starch glycolate and carboxy methylcellulose was found to be giving best result.80

    Mukesh G, et al, (2004) Formulated, designed and optimized the mouth

    dissolving tablets of Nimesulide using vacuum drying technique. Granules were prepared

    by using camphor and crospovidone, and then exposed to vacuum for camphor

    sublimation and compressed. Alternatively next tablets were first prepared and then

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    Fahum, et al, (2004)Invented orodispersible tablets containing Fexofenadine in

    the form of coated granules and mixture of excipients comprising of at least one

    disintegrating agent, a lubricant and organoleptic additives.the granules posses all

    pharmaco-technical property.83

    Amin PD, et al, (2004)Prepared the fast disintegrating dosage form of Oflaxacin

    and Metronidazole benzoate. They optimized the process of taste masking with respect to

    parameters like time required for complexation, percentage loading and volume required.

    They showed that the ion exchange resins could be successfully used, as both taste

    masking agent and superdisintegrants.84

    Abdelbery G, et al, (2005) determined the in-vivo disintegration profile of

    rapidly disintegration tablets and correlation with oral disintegration with the use of the

    texture analyzer. They have shown in their study that the obtained time-distance profile

    or disintegration profile and calculated values reflected the mechanism of disintegration

    of different RDT and gave a qualitative measure of their mouth feel.85

    Patravale VB, et al, (2005) Focused on the quinine sulphate having bitterness

    threshold of 0.0007% indicating its intense bitter taste. They developed the process for

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    min in the case of formulation containing 3% and 5% of Ac-Di-Sol and polyplasdone

    showed 91.89 %and 101% release respectively in 12 min.87

    Mahayana HS, et al, (2000) developed the rapidly disintegrating tablets for

    elderly patients and they concluded that rapidly disintegrating tablets can be prepared by

    conventional direct compression method using superdisintegrants which show rapid rate

    of disintegration and alternate form of oral medication for elderly.88

    Mizumoto T et al, (2005) designed the formulation of novel fast disintegrating

    tablets as a user-friendly dosage form for the aged using Acetaminophen as a model drug.

    Mannitol and lactose were used as the low compressibility saccharide and maltose as the

    high one and as the binder for granulation. Aspartame and Menthol flavor were used as a

    taste masking for the bitter teste of Acetaminophen.89

    A new approach to prepare RDT with sufficient mechanical integrity was

    proposed by Abdelbary A. et al(2004), involving the use of a hydrophilic waxy binder

    (superpolystate) PEG-6- stearate). Superpolystate) PEG-6- stearate act as a binder and

    increased the physical resistance of tablet but will also help the disintegration of tablets

    as it melt in the mouth and solublises rapidly leaving no residues. Scanning electron

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    compression force. The calculation models are used to assess the crushing strength and

    prolong tablet disintegration, the L-leucine concentration is kept at a low level.91

    Shicheng Y. et al(2004) used poly (acrylic acid) as a wicking agent to decrease

    disintegration time of fast disintegrating tablets (FDTs). Compression behavior of poly

    (acrylic acid) SPH microparticals was evaluated by Kawakita equation. They observe the

    effect of various SPH microparticals size and a 19 run fractional factorial design. The

    factorial design based on four factors consisting Ketoprofen, SPH, micropartical and

    tableting pressure, and each factor contained three levels on the disintegration time and

    tensile strength of the prepared FDTs. The compressibility of SPH microparticals

    increased significantly as the microparticals size increased. They concluded poly (acrylic

    acid) SPH microparticals could serve as a good Super-disintegrent decreasing the

    disintegration time of FDTs.92

    Panday VP et al (2007) formulated dispersible tablets of Solbutamol sulphate as

    paediatric dose. They used dry granulation method for the formulation of Solbutamol

    dispersible tablets and evaluate other pharmacopoeial and non- Pharmacopoeial

    specifications. They concluded that the formulated tablets are stable, safe and patient

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    that formulated formulations fulfill all official requirements and gave fast and rapid

    dissolution of drug.95

    Madukar AR et al (2007) studied the efficiency of Indion 414 and Amberlite

    IRP 88 as superdisintegrent in mouth dissolve tablets. The Nimuslide dispersible tablets

    with Indion 414 and Amberlite IRP 88 were prepared and evaluated for disintegration

    effect. The concluded that Indion 414 was found to be better superdisintegrants.96

    Chebli C and Cartilier L (1998) evaluated properties of a new tablet

    binding/disintegrating agent, cross-linked cellulose (CLC) in comparision with other

    binding/disintegrating agents widely used in tablet manufacturing such as Avicel PH101

    and Avicel PH 102, as well as with superdisintegrents known for their high efficiency

    such as Ac-di sol and Explotab. CLC C25 was obtained y simple reaction of cellulose

    with epichlorohydrin in strong basic medium. The effect of CLC-C25 concentration on

    particle properties of direct compression tablets was also studied. CLC-C25 demonstrated

    good binding/disintegrating agents97

    .

    A rapidly disintegrating tablet in oral cavity was prepared using glycine as a

    disintegrant by Fukami J et al(2006). They determine the effect of disintegrant on the

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    Patel MM and Patel DM(2006) prepared and evaluated Valdecoxib Fast

    dissolving tablets containing solid dispersion of Valdecoxib. Solid dispersion of

    Valdecoxib with mannitol, polyethylene glycol 4000, and polyvinylpyrrolidone K-12

    were prepared with a view to increase its water solubility. The formulation was found to

    be stable for 4 weeks at 45, with insignificant change in the hardness, disintegration time

    and in vitro drug release pattern100

    .

    Adamo F et al (2008) developed fast dispersible and slow release Ibuprofen

    tablets. To prevent bitter test and side effect of the drug, the drug is associated with

    Phosphophlipon 80H, a saturated lecithin by wet granulation. The granules were then

    formulated with sweetener (Aspartame), a mannitol-based diluent( pearlitol SD200) and

    Kollidon CL(1-4K) were added as added as superdisintegrants and compacted under low

    compression force. They concluded an appropriate combination of excipients it is

    possible to obtain orally disintegarating tablets and a delayed release of ibuprofen using

    simple and conventional technique101

    .

    Chandrashekhar R et al(2009)evaluated the role of formulation excipients in

    the development of lyophilized fast-disintegrating tablets, using a progressive three-stage

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    Shukla V et al(2008)prepared and evaluated Clozapine dispersible tablets, using

    different superdisintegrants such as Ac-di-Sol, Polyplastadone XL, Explotab for the

    effective management of Schizopherenia. The tablets were prepared by direct

    compression and sublimation method. The prepared formulations showed acceptable

    pharmaco-technical properties. They concluded the mouth dissolving tablets could be a

    promising drug delivery system for Clozapine with good mouth feel and improved drug

    availability with better patients compliance104

    .

    Balasubramanium J et al(2008) studied the effect of selected superdisintegrants

    on the dissolution behavior of several cationic drugs with varying water solubility. All

    formulations were made with fixed disintegrant concentration and equal drug load using

    a model formulation. Tablets were formulated by direct compression and were

    compressed to equal hardness. They conclude crospovidone can be effectively used as a

    tablet disintegrant to improve the dissolution of either soluble or poorly soluble cationic

    drugs105

    .

    Seong HJ and Park K (2008) studied the complex formation between drugs and

    ion change resin and the effect of coating by various aqueous polymeric dispersions on

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    Polyplastadone XL, Kollidon CL) in term of physiological properties and use in direct

    compression and wet granulation. They conclude particle size distribution of

    Polyplastadone XL is broader, and the swelling volume is bigger then those of Kollidon

    CL. Kollidon F and SF grades had a substantially smaller particle size then Kollidone

    CL and Polyplastadone XL and showed higher swelling volumes and hydration

    capacities107

    .

    Profile of polymer and excipients used

    MICROCRYSTALLINE CELLULOSE (Avicel PH 102) :108

    Nonproperietary Name:

    NF : Microcrystalline cellulose.

    USP : Microcrystalline cellulose.

    Functional Category: Tablet and capsule diluent, tablet disintegrant, suspending

    and/or viscosity increasing agent.

    Synonyms: Cellulose gel, Crystalline cellulose, Avicel PH 101,102,

    Chemical names: Cellulose

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    Description: Purified, partially depolymerized cellulose occurs as a white, odorless,

    tasteless, crystalline powder composed of porous particles.

    Density:

    Apparent density- 0.28g/cm3

    Tap density- 0.43g/cm3

    Solubility: Insoluble in water, dilute acids and most organic solvents, slightly soluble in

    5% w/v NaOH solution.

    Stability and Storage Conditions: Stable and hygroscopic. Store in a well closed

    container.

    Incompatibilities:None cited in the literature.

    Safety: Generally regarded as safe.

    Applications:

    Tablet binder/diluent (wet or dry granulation) 5 to 20%

    Tablet disintegrant 5 to 15%

    Tablet glidant 5 to 15%

    Antiadherent 5 to 20%

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    Description:Cross linked sodium carboxymethylcellulose White, free flowing powder

    with high absorption capacity. Contains no sugar or starch.

    Solubility: Easily Dispersed in Water

    Stability and storage conditions: Crosscarmellose sodium is a stable though

    hygroscopic material. Crosscarmellose sodium should be stored in a well-closed

    container in a cool, dry, place.

    Safety: It is inert and nontoxic.

    Applications in pharmaceutical formulation:Crosscarmellose sodium is used in oral

    pharmaceutical formulations as a disintegrant for Capsules, Tablets and Granules. In

    tablet formulations, Crosscarmellose sodium may be used in both direct-compression and

    wet-granulation processes.

    CROSSPOVIDONE (Polyplasdone XL):108

    Nonproprietary names:

    USP: Povidone

    BP: Povidone

    F ti l t S di i t t t bl t bi d di i it

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    Solubility:Readily soluble in water up to 60%. Freely soluble in many organic solvents.

    Storage conditions: Store in a moisture-proof, tight container to prevent decomposition

    Safety: It is inert and nontoxic.

    Applications in pharmaceutical formulation: As a superdisintegrant, carrier for drugs,

    dispersing agent, tablet binder and as a diluents.

    SODIUM STARCH GLYCOLATE (Explotab):108

    Non-Proprietary Name:

    NF: Sodium starch glycolate

    BP: Sodium starch glycollate

    Functional Category: Tablet disintegrant, Tablet and capsule disintegrant

    Synonyms: Sodium carboxy methyl starch; Explotab; Primojel

    Chemical Names: Starch carboxymethyl ether, Sodium Salt

    Structural Formula:

    CH OH

    CH2O-CH

    2COONa

    CH OH

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    Incompatibilities:No citations found.

    Applications in Pharmaceutical Formulation or Technology: It is used in

    tablet/capsule as disintegrant (wet granulation or direct compression) in concentration

    range 2-10%

    KOLLIDON CL110

    Nonproprietary names:

    USP: Kollidon 12

    BP: Kollidon 12

    Functional category: As a superdisintegrant, Tablet binder, suspending or

    viscosity increasing agent, sweetening agent

    Synonyms: Povidonum, Povidon(e).

    Chemical name: Polyvinylpyrrolidone, povidone

    CAS Registration No: 9003-39-8

    Empirical formula: (C6H9NO)n

    Molecular weight: 2,000 to 15,00,000.

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    Applications in pharmaceutical formulation: The main function is as super-

    disintegrant in tablets to fasten disintegration and dissolution. Like the soluble products

    crospovidone improves the bioavailability of some hardly soluble actives.

    CAMPHOR:109

    Synonyms: Gum Camphor

    CAS Registration No: 76-22-2

    Molecular Weight: 152.24

    Chemical Formula: C10H16O

    Chemical name: Bicyclo [2,2,1] heptan 2-one, 1,7,7-trimethyl-camphor 2-

    bornanone

    Structure:

    CH3CH3

    CH3 O

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    Melting point: 176 to 180 C

    Application: As a rubefacient, as a plasticizer for cellulose esters and ethers, explosives

    and pyrotechnics, as a moth repellent, as a preservative in pharmaceuticals and

    cosmetics.

    MANNITOL:108

    Nonproperietary Name:

    USP: Mannitol

    BP : Mannitol

    Functional category: Tablet and capsule diluent, sweetening agent, tonicity

    agent, vehicle (bulking agent) for lyophilized preparations.

    Synonyms: Mannite; manna sugar; manita.

    Chemical name: 1,2,3,4,5,6 Hexanehexol.

    CAS Registry Number : 69-65-8.

    Empirical formula: C6H14O6

    Molecular weight: 182.17

    St t l F l

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    Bulk : 0.401 g/cm3

    Tapped : 0.58 g/cm3

    Solubility: Freely soluble in water, practically insoluble in ether.

    Stability and Storage conditions: Mannitol is stable in dry state and in aqueous

    solutions. In solution it is not attacked by cold, dilute acids or alkalies, not by

    atmospheric oxygen in the absence of catalysts. No special storage conditions are

    required. Store in a well closed container.

    Incompatibilities:None reported in dry state. Mannitol is incompatible with a xylitol

    infusion and forms complexes with metals like Fe, Al and Cu

    Safety: When consumed orally in large quantities laxative effects may occur. Daily

    ingestion of over 20 G is foreseeable.

    Applications: As a diluent in tablets (10-90% w/w). It is not hygroscopic and can be

    used with moisture sensitive active ingredients. In the manufacture of chewable tablet it

    is used because of its negative heat of solution, sweetness and mouth-feel.

    SACCHARIN SODIUM:108

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    Structural formula:

    S

    N

    O O

    O

    -Na+

    Description:

    It is white, odorless or faintly aromatic, crystalline powder with an intensely

    sweet taste.

    Solubility:soluble in water and ethanol.

    Stability and storage conditions: Store in an airtight container

    Safety:estimated acceptable temporary daily intake up to 2.5 mg kg of body weight.

    Applications in pharmaceutical formulation: As a sweetening agent, as a sugar

    substitute in preparations for diabetics

    MAGNESIUM STEARATE:108

    Nonproperietary Name:

    NF : Magnesium stearate.

    BP/EP: Magnesium stearate.

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    Description: It is a fine, white, precipitated or milled, impalpable powder of low bulk

    density, having a faint characteristic odor and taste. The powder is greasy to touch and

    readily adheres to the skin.

    Density (He) : 1.03-1.08 g/Cm3

    Bulk volume : 3.0-8.4 ml/g

    Tapped volume: 2.5-6.2 ml/g

    Solubility: Practically insoluble in ethanol, ethanol (95%), ether and water, slightly

    soluble in benzene and warm ethanol (95%).

    Stability and Storage Conditions: Stable, non-self polymerizable. Store in a cool, dry

    place in a well closed container.

    Incompatibilities: Incompatible with strong acids, alkalies, iron salts and with strong

    oxidizing materials.

    Safety: Described as inert or nuisance dust. OSHA has adopted limits of 15mg/m3for

    the total dust and 5mg/m3for the respirable fraction. Dust clouds of magnesium stearate

    may be explosive. However, oral consumption of large quantities may result in some

    laxative effect or mucosal irritation.

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    Chemical names: Hydrous magnesium silicate.

    CAS Registry number: 14807-96-6

    Empirical formula: Mg6(Si2O5)4 (OH)4

    Description: A very fine, white to greyish white, impalpable, odorless crystalline

    powder, unctuous; adheres readily to skin; soft in touch free from grittiness.

    Density:

    Loose, CTFA-C8-1 : 19-24 lb/ft3

    Tapped, CTFA-C7-1 : 48-62.5 lb/ft3

    pH (1:5 dilution) :6.5-10

    Solubility: Insoluble in water, Organic solvents, cold acids and dilute alkalis.

    Stability and Storage Conditions: Stable. Preserve in a well closed container.

    Incompatibilities: Quaternary ammonium compounds

    Safety: Should not be applied to open wounds or used on surgical gloves. Prolonged and

    intense exposure to talc may produce pneumoconiosis. Talc should not be inhaled.

    Applications:

    Lubricant in tablet and capsule - 1-4%

    i l d h d

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    MATERIALS AND METHODS

    MATERIALS:

    The following materials that were either AR/LR grade or the best possible pharma

    grade available were used as supplied by the manufacturer.

    S. No. MATERIALS GRADE Manufacturer

    1. Isoniazid IP Macloads Pharma. Ltd, Mumbai,

    India

    2. Rifampicin IP Macloads Pharma. Ltd, Mumbai,

    India

    3. Avicel pH 102 (MCC) Pharma Signet chemical, Mumbai

    4. Kollidon CL Pharma Gujarat Microwax Ltd, Indore

    5. Ac-di-sol Crosscarmellose) Pharma FMC biopolymer, USA

    6. Cellosol (Crosscarmellose) Pharma Gujarat Microwax Ltd, Indore

    7. Polyplasdone XL

    (Crosspovidone)

    Pharma Sun pharma, Mumbai

    8. Explotab (SSG) Pharma Forum bioscience, England (U.K.)

    9. Camphor L.R. S.D. Fine-Chem Ltd., Mumbai,

    M i l d M h d

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    S. No. MATERIALS GRADE Manufacturer

    17. Potassium dihydrogen

    orthophosphate

    L.R. Ranbaxy Fine Chemicals Ltd., New

    Delhi, India

    18. Di-potassium hydrogen

    orthophosphate anhydrous

    L.R. S.D. Fine-Chem Ltd., Mumbai,

    India

    19. Acetone L.R. S.D. Fine-Chem Ltd., Mumbai,

    India

    20. Potassium bromide (KBr) L.R. S.D. Fine-Chem. Ltd., Mumbai

    EQUIPMENTS AND ACCESSORIES:

    S. No. Name Manufacturer

    1. Afcoset Electronic Balance The Bombay Burmah Trading Corp. Ltd.,Bombay, India

    2.Hydraulic / Pellet Press Type-

    WT

    Kimaya engineers, Pokharan Road-I,

    Upwan, Thane-400606, India

    3. Monsanto Hardness tester Campbell electronic, Bombay

    4. Friability Test Apparatus Campbell Electronics, Bombay, India.

    5. Dial Caliper Mututoyo, Japan

    6 Di i t ti t t t El t l b

    h M i l d M h d

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    METHODS:

    1) Preparation of Standard Calibration Curve:

    Drug 1 Isoniazid

    Standard Curve for Isoniazid:111

    The standard curves for Isoniazid were prepared in distilled water, phosphate

    buffer (pH 6.8) and methanol. Accurately 100 mg of Isoniazid were dissolved in 100 ml

    of three different solvents such as distilled water, phosphate buffer (pH 6.8) and

    methanol respectively. 1 ml of each of these solutions was diluted to 100 ml with distilled

    water, phosphate buffer pH 6.8 and methanol respectively. The resulting stock solutions

    were diluted to 10 ml with their respective solvents to give Isoniazid solution of 2, 4, 6,

    8, 10 g/ml concentration. The absorbance of prepared solutions of Isoniazid in distilled

    water, phosphate buffer (pH 6.8) and methanol were measured individually at max263

    nm, 261 nm and 267 nm respectively, in UV Shimadzu spectrophotometer against the

    respective medium as blank.

    The absorbance data for standard curves are given in Tablet no. 2. Standard curve

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    their respective solvents to give Rifampicin solution of 2, 4, 6, 8, 10 g/ml concentration.

    The absorbance of prepared solutions of Rifampicin in distilled water, phosphate buffer

    (pH 6.8) and methanol were measured at max 256 nm, 333 nm and 244 nm respectively,

    in UV Shimadzu spectrophotometer against the respective medium as blank.

    The absorbance data for standard curves were given in Tablet no. 2. Standard

    curve follow the Lambert-Beers Law in concentration range of 1-10 g/ml. All the

    readings were taken in triplicate.

    2) Formulation Development of Fast Disintegrating Tablets:

    Direct Compression Technique:113-114

    The vast majority of medicinal agents are rarely so easy to tablet, however in

    addition, the compression of a single substance may produce that do not disintegrate. If

    disintegration is the problem, other component are needed, which in turn may interfere

    with the compressibility of the active ingredient and thus minimize the usefulness of the

    method. Most materials posses relatively weak intermolecular attraction or are covered

    with films of adsorbed gases that tend to hinder compaction. Thus, most large-dose drugs

    d l d h l hi Wi h h d h i ll d

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    disintegrate, and inexpensive. Even through direct compression has some important

    advantage there are some limitations to the technique.

    1. Differences in particle size and bulk density between the drug and diluent may

    lead to stratification within the granules. The stratification may then result in poor

    content uniformity of the drug in the compressed tablet. The stratification and

    resultant content uniformity are problems of special concern with low dose drugs.

    2. A large dose drug may present problems with direct compression if it is not easily

    compressible by itself. To facilitate compression, non-compressible large dose

    drugs, which are usually restrict to about 30% of a direct compression formula,

    could require an amount of diluent so large that the resultant tablet is costly and

    difficult to swallow.

    3. In some instances, the direct compression diluent may interact with the drug. A

    good example of such a reaction is that which occurs between amine compounds

    and spray dried lactose, as evidenced by a yellow discoloration.

    4. Because of the dry nature of direct compression, static charge build up can occur

    on the drug during routine screening and mixing, which may prevent uniform

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    (Isoniazid, Rifampicin) as a model drug were evaluated. Rifampicin and Isoniazid are the

    drugs of choice for treating tuberculosis. Fixed dose combination of two, three or four

    drugs is a preferred dosage form for efficient reduction in viable bacterial population and

    minimizing development of resistance to anti-tubercular drugs. The lower dose

    combination formulations of Isoniazid and Rifampicin were formulated to identify the

    possible cause for the significant impaired bioavailability of Rifampicin in Fixed Dose

    Combination (FDC).

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    blended to get a uniform mixture in a geometrical order. The tablets were then

    compressed using 10 mm size punches to get a tablet of 100 mg Isoniazid using hydraulic

    press with suitable standard punches and stored in a well-closed container till use. In the

    first set 4 batches of Isoniazid fast dispersible tablets were prepared using different

    concentration of sodium starch glycolate and other super disintegrants.

    Method of Preparation of Rifampicin Dispersible Tablets:

    In experimental batches the total weight of Rifampicin was kept constant i.e. 100

    mg. The optimum concentration of disintegrant was selected based on its concentration

    required to disintegrate tablet within 3 minutes under experimental formula and

    conditions of preparation. A total of 4 formulations were prepared. All the ingredients

    were passed through 60 mesh sieve separately and collected. The Rifampicin and Avicel

    pH 102 were mixed in a small portion of both and each time blended to get a uniform

    mixture in a geometrical order. The tablets were then compressed using 10 mm size

    punches to get a tablet of 100 mg uniform weight using hydraulic press with suitable

    standard punches and stored in a well-closed container till use. In the first set 4 batches

    of Rifampicin fast dispersible tablets were prepared using different concentration of

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    time blended to get a uniform mixture in a geometrical order. The tablets were then

    compressed using 10 mm size punches to get a tablet of 100 mg uniform weight using

    hydraulic press with suitable standard punches and stored in a well-closed container till

    use.

    In the first set 4 batches of Isoniazid and Rifampicin combination fast dispersible

    tablets were prepared using different concentration of sodium starch glycolate and other

    super-disintegrants.

    3) Characterization and Evaluation of the Formulations:

    (a) Precompression parameters:115

    (i) Drug Excipient Compatibilities Studies:

    The compatibility of drug and polymers under experimental condition is

    important prerequisite before formulation. It is therefore necessary to confirm that the

    drug does not react with the polymer and excipients under experimental condition and

    should not affect the shelf life of product. This is confirmed by Fourier Transform

    Infrared Spectroscopy (FTIR). It is a powerful technique for functional group

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    very important parameter to have good content uniformity within the developed

    formulations. Angle of repose is the maximum angle possible between the surface of a

    pile of powder or granules and the horizontal plane. It is calculated from the following

    equation:

    tan = h/r

    = tan-1

    (h/r)

    Where, = angle of repose, h = height and r = radius

    The fixed weight of granules was allowed to flow through the funnel fixed to a

    stand at definite height. The angle of repose was then calculated by measuring the height

    and radius of the heap of granules formed.

    (iii) Bulk density:

    The accurately weighed amounts of granules were taken in 25 ml measuring

    cylinder. Volume of granule packing was recorded before tapping thereafter measuring

    cylinder containing granule was tapped 100 times on a plane hard wooden surface and

    tapped volume of packing recorded. Both loose bulk density (LBD) and tapped bulk

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    (b) Post compression parameters:

    1. Appearance:

    116

    Uncoated tablets were examined under a lens for the shape of the tablet and

    colour was observed by keeping the tablets in light.

    2. Dimension:116

    Thickness and diameter were measured using a calibrated dial caliper. Three

    tablets of each formulation were picked randomly and dimensions determined.

    3. Hardness test:116

    Hardness indicates the ability of a tablet to withstand mechanical shocks while

    handling. The hardness of the tablets was determined using Monsanto hardness tester. It

    is expressed in kg/cm2. Three tablets were randomly picked and analyzed for hardness.

    The mean and standard deviation values were also calculated.

    4. Friability test:117

    The friability of tablets was determined using Roche Friabilator. It is expressed in

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    Pharmacopoeia. The following percentage deviation in weight variation is allowed. In all

    formulations, the tablet weight is less than 324 mg, hence 7.5 percentage deviations are

    allowed.

    Average weight of a tablet Percentage deviation

    130 mg or less 10

    >130 mg and

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    Petridish (i.d=6.5 cm)

    Tablet

    Tissue Paper

    10.75 cm

    1 2

    c m

    Tissue Paper

    Simple Method for the Measurement of Wetting Time of a Tablet

    8. Water absorption ratio:115

    A piece of tissue paper folded twice was placed in a small petridish containing 6

    ml of distilled water. A tablet was put on the paper and time required for complete

    wetting was measured. The wetted tablet was then weighed. Water absorption ratio, R,

    was determined using equation:

    10

    )(

    Wb

    WbWa

    R

    Where, Wb = weight of the tablet before water absorption

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    determined according to US Pharmacopoeia monograph for tablet disintegration testing,

    using the Electrolab tablet disintegration apparatus. The disintegration time was defined

    as the time necessary for the fast disintegration formulations to completely disintegrate

    until no solid residue remains. Phosphate buffer pH 6.8 (simulated saliva fluid)

    maintained at 37 2

    C as the immersion liquid. The temperature of the medium was

    constantly monitored with thermometer. A digital stopwatch was used to measure the

    disintegration time to the nearest second. Only one tablet was analyzed at a time in order

    to ensure maximum accuracy. At the end of each test, the basket rack assembly and the

    plastic disk were thoroughly washed and dried to remove any trace of tablet excipients

    and water. A total of six tablets were tested from each batch, the values reported are

    mean standard deviation. The in-vitro disintegration time of tablet was determined

    using disintegration test apparatus as per I.P. specifications.

    11.In vitrodissolution studies:123,124,125

    Dissolution has emerged as a simple, rapid, and sensitive tool to judge the quality

    of formulations. Based on the sound scientific principals of BCS, observed in vivo

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    to batch. Drug release obtained from formulations of different batches are bioavailable

    and clinically effective.

    Dissolution test for Isoniazid dispersible formulations:

    The following procedure was employed throughout the study to determine the in

    vitro dissolution rate for all the formulations.

    Dissolution medium : 900 ml of phosphate buffer (pH 6.8) for 60 min.

    Temperature : 37C 1C

    Stirring speed : 100 rpm

    Tablet taken : One tablet (drug content known) in each basket

    Volume withdrawn : 10 ml every 2 minutes

    Volume made up to : 10 ml

    max : 261 nm

    Beers range : 1-20 g/ml

    Dilution factor : 10 ml

    Dissolution test for Rifampicin dispersible formulations:

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    Volume made up to : 10 ml

    max : 333 nm

    Beers range : 1-10 g/ml

    Dilution factor : 10 ml

    Dissolution test for Isoniazid and Rifampicin combination formulation:

    In vitro release studies were carried out using tablet dissolution test apparatus

    USP XXIII dissolution apparatus type 1. The following procedure was employed

    throughout the study to determine the in vitro dissolution rate for all the formulations.

    The drug content in the formulation was estimated by the simultaneous estimation

    method.

    Dissolution medium : 900 ml of phosphate buffer (pH 6.8) containing

    0.02%w/v ascorbic acid.

    Temperature : 37C1

    C

    Stirring speed : 100 rpm

    Tablet taken : One tablet (drug content known) in each basket

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    12. Curve Fitting Analysis:

    The mechanism of drugs released from the matrix system was studied by fitting

    the dissolution data in five different models.

    i) Zero Order Equation

    ii) First Order Equation

    iii) Korsmeyer-Peppas Equation

    iv) Higuchi Square Root Equation

    v) Hixson Crowell Equation

    13. Comparative In Vitro Drug Release Studies Between Formulations Developed

    and Marketed Formulations:

    Evaluations of formulations developed were subjected for comparative evaluation

    of physicochemical parameters. In vitrodrug release of the promising formulation was

    compared with marketed product of Isoniazid, Rifampicin and combination formulations

    viz. conventional tablet preparations.

    Details of Marketed Product:

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    3) Bicox-KID 50 (INH & Rifampicin combination Tablets)

    Manufacturer- Overseas HC Pharma Ltd.

    Mfg Date- May 2007

    Expiry- April 2009

    Batch No- AD4583 KL43

    14. Scanning Electron Microscopy:126,127,128

    SEM has been used to determine particle size distribution, surface topography,

    texture and to examine the morphology of fractured or sectioned surfaces. The SEM is

    most commonly used for generating three dimensional surface relief images derived from

    secondary electrons. The examination of the surface of polymeric drug delivery systems

    can provide important information about the porosity and microstructure of the device.

    Instruments Used:

    JEOL JSM-T330A Scanning Microscope

    JEOL JFC-1100E Ion Sputter

    LINK ANALYTICAL Electron Microscope Column

    Mamiya Camera

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    2) Mounting:

    The dried sample was attached to the brass sample holder or stub using an

    adhesive substance.

    3) Coating:

    Thin coating of an electron dense metal (gold) was applied to the mounted sample

    using the JOEL JFC-1100E Ion Sputter which is having a vacuum chamber. The chamber

    was evacuated using a rotary pump and an inert carrier gas, argon was introduced to

    produce partial vacuum of 10-2

    mmHg. The argon atmosphere ionize by electrodes

    located near gold metal foil, thereby heavy metal atoms were ejected from the foil,

    covering the mounted sample with finely dispersed coating.

    4) Imaging:

    These samples were removed from the Ion Sputter and mounted on a sample

    holder and placed in a LINK ANALYTICAL Electron microscope column and scanned

    in a controlled raster pattern by an electron beam using JEOL JSM-T330A Scanning

    Microscope. These electrons were collected with a detector which produced three

    dimensional images of the sample surface on a TV screen attached to the microscope.

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    p

    ratio of the integrated intensity of the sample to that of hydrocellulose, a crystalline

    standard prepared from cellulose by treating with 2.5 N HCl at boiling temperature.

    16. Microbiological Screening132-136

    Anti-tubercular Activity:

    Lawenstain-Jensens medium (L.J. medium) was used for the screening described

    by Watt et alagainst human strain (H37Rv).

    Preparation of media: its composition

    Beaten egg (20 to 22 Henss egg, Depanding on size): 1000 ml

    Mineral salt solution: 600 ml

    Malachite green solution: 20 ml

    Preparation of mineral salt solution:

    Potassium dihydrogen Phosphate (Anhydron): 2.40 g

    Magnesium Sulphate: 0.24 g

    Magnesium Citrate: 0.60 g

    Aspargine: 3.60 g

    Glycerol: 12.0 ml

    Chapter IV M