vikesh kumar
TRANSCRIPT
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FFOORRMMUULLAATTIIOONN AANNDD EEVVAALLUUAATTIIOONN OOFF SSOOLLIIDD
OORRAALL DDOOSSAAGGEE FFOORRMM ((TTAABBLLEETTSS)) OOFF
SSEELLEECCTTEEDD AANNTTII--TTUUBBEERRCCUULLAARR AAGGEENNTTSS..
By
Mr. VIKESH KUMAR SHUKLA M.PHARM.
Thesis
Submitted to KLE University BelgaumKarnataka in partial fulfillment of therequirements for the degree of
Doctor of PhilosophyinPharmacy
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KKLLEE UUNNIIVVEERRSSIITTYY
BBEELLGGAAUUMM--559900001100,, KKAARRNNAATTAAKKAA,, IINNDDIIAA
[Established under Section 3 of the UGC Act,1956 vide Governmentof India Notification No. F.9-19/2000-U3 (A)]
Declaration by the Candidate
II hheerreebbyy ddeeccllaarree tthhaatt tthhiiss tthheessiiss eennttiittlleedd FFOORRMMUULLAATTIIOONN
AANNDD EEVVAALLUUAATTIIOONN OOFF SSOOLLIIDD OORRAALL DDOOSSAAGGEE FFOORRMM
((TTAABBLLEETTSS)) OOFF SSEELLEECCTTEEDD AANNTTII--TTUUBBRREERRCCUULLAARR AAGGEENNTTSS iiss aa
bboonnaaffiiddeeaannddggeennuuiinneerreesseeaarrcchhwwoorrkkccaarrrriieeddoouuttbbyymmeeuunnddeerrtthhee
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KKLLEE UUNNIIVVEERRSSIITTYY
BBEELLGGAAUUMM--559900001100,, KKAARRNNAATTAAKKAA,, IINNDDIIAA
[Established under Section 3 of the UGC Act,1956 vide Government of India
Notification No. F.9-19/2000-U3(A)]
Certificate by the Guide
II hheerreebbyy ddeeccllaarree tthhaatt tthhiiss tthheessiiss eennttiittlleedd FFOORRMMUULLAATTIIOONN
AANNDD EEVVAALLUUAATTIIOONN OOFF SSOOLLIIDD OORRAALL DDOOSSAAGGEE FFOORRMM
((TTAABBLLEETTSS)) OOFF SSEELLEECCTTEEDD AANNTTII--TTUUBBRREERRCCUULLAARR AAGGEENNTTSS iiss aa
bboonnaaffiiddeerreesseeaarrcchhwwoorrkkddoonneebbyyMMrr..VVIIKKEESSHHKKUUMMAARRSSHHUUKKLLAA,,iinn
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OOFF PPHHIILLOOSSOOPPHHYY IINN PPHHAARRMMAACCYY ((PPHHAARRMMAACCEEUUTTIICCSS))
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KKLLEE UUNNIIVVEERRSSIITTYY
BBEELLGGAAUUMM--559900001100,, KKAARRNNAATTAAKKAA,, IINNDDIIAA
[Established under Section 3 of the UGC Act,1956 vide Government of India
Notification No. F.9-19/2000-U3(A)]
ENDORSEMENT BY THE PRINCIPAL/ HEAD OF
THE INSTITUTION
II hheerreebbyyddeeccllaarree tthhaatt tthhiiss tthheessiiss eennttiittlleedd FFOORRMMUULLAATTIIOONN
AANNDD EEVVAALLUUAATTIIOONN OOFF SSOOLLIIDD OORRAALL DDOOSSAAGGEE FFOORRMM
((TTAABBLLEETTSS)) OOFF SSEELLEECCTTEEDD AANNTTII--TTUUBBRREERRCCUULLAARR AAGGEENNTTSS iiss aa
bboonnaaffiiddeerreesseeaarrcchhwwoorrkkddoonneebbyyMMrr.. VVIIKKEESSHHKKUUMMAARRSSHHUUKKLLAA,,
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KKLLEE UUNNIIVVEERRSSIITTYY
BBEELLGGAAUUMM--559900001100,, KKAARRNNAATTAAKKAA,, IINNDDIIAA
[Established under Section 3 of the UGC Act,1956 vide Government of India
Notification No. F.9-19/2000-U3(A)]
Copyright
Declaration by the Candidate
II hheerreebbyy ddeeccllaarree tthhaatt tthhee KKLLEE UUNNIIVVEERRSSIITTYY,,
NNEEHHRRUU NNAAGGAARR,, BBEELLGGAAUUMM,, KKAARRNNAATTAAKKAA sshhaallll
hhaavvee tthhee rriigghhttss ttoo pprreesseerrvvee,, uussee aanndd ddiisssseemmiinnaattee tthhiiss
ddiisssseerrttaattiioonn iinn pprriinntt oorr eelleeccttrroonniicc ffoorrmmaatt ffoorr aaccaaddeemmiicc //
rreesseeaarrcchhppuurrppoossee..
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ffe c t i o na te l y d ed ic a t e d t o m yP a r en t s a n d n s h
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Acknowledgements
The completion of this dissertation is not only fulfillment of my dreams but also the dreams of
myParents, Grand parents, Big Band my sweet sisterwho have taken lots of pain for me in
completion of my higher studies.
I take this privilege and pleasure to acknowledge the contributions of many individuals who
have been inspirational and supportive throughout my work undertaken and endowed me with themost precious knowledge to see success in my endeavor. My work bears the imprint of all those people
I am grateful to.
With grate pleasure and profound sense of gratitude, I express my most cordial and humble
thanks to my eminent, respected teacher and guide Prof. (Dr.) F. V. Manvi, Principal
Department of Pharmaceutics, K.L.E. University's College of Pharmacy, Belgaum and Co-ordinator
KLE University, Belgaum for his valuable guidance, keen interest, inspiration, unflinching
encouragement and moral support throughout my dissertation work. His strict discipline, urge for
hard work, principle, simplicity and provision of fearless work environment will cherish me in all
walks of life. I am immensely thankful to Prof. A. D. Taranalli,Vice-Principal and Head,
Department of Pharmacology, K.L.E. University's College of Pharmacy, Belgaum, for providingnecessary facilities and help in carrying out this work.
It is my privilege and honor to extend my gratitude to Dr A R Bhat Professor &
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Bolmal, Dr. Kunnur, Dr. ChandrashekharAsst. Professor, K.L.E. University's College
of Pharmacy, Belgaum, for their guidance and help in instrumental analysis.
I also owe my sincere thanks to senior research scholars Dr. C. R. Patil, Dr.
Thippeswamy, Dr. M. N. Noolvi, Dr. Bongade, Talat mam, Palkar Sirfor their
valuable suggestions, ever willing help and moral support during my dissertation work.
I wish to express my thanks to Prof. K. G. Bhat, Department of Microbiology, M.M.
Dental College and Research Centre, Belgaum, for actively engaging in microbiological screening of myformulations.
I very special thanks to my best friendKalpana, NIPERfor her valuable suggestions, ever
willing help and moral support during my research work.
I also wish to express my thanks toManager- R&D Centre, Macloads Pharma.
Pvt. Ltd., Mumbaifor providing me necessary facility and pure INH and Rifampicin samples for
my research work.
I express my sincere thanks to all teaching and non-teaching staff members, especiallyShri.
Deepshetty Lab. Technician, Department of Pharmsceutics, Shri. P. V. Kardi Lab.
Technician, Department of Pharmacognosy and Phytochemistry, Shri M. C. HirremathLab.
Technician, Department of Pharma. Chemistry and Store-In charge,Shri Kuri, Shri Prakash,
Shri Baganna, Shri Bijay andShri Mudgappa, K.L.E.S's College of Pharmacy, Belgaum,
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Tanaji, Anand and All friends of Parampitta Hostel for their suggestions and
encouragement.
I often wonder, if one gets to see God in the moral life they might be like Parents who
showers their best fortunes always on me. From the deepest depth of my heart to express my thanks,
I bow my head to the feet of my beloved parents whose uncompromising life principles, love, affection,
has been always unshared and showered upon me at all stages of life and giving me more than what I
deserved in my life.
Last but not the least, I thank my internal belief Godwho always flowers his blessing on
me.
Thanks to one and all
Date: SHUKLAPlace: BBeellggaauumm..
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CONTENTS
S. No. Particulars Page No.
1. INTRODUCTION 1 17
2. NEED AND OBJECTIVES 18 21
3. REVIEW OF LITERATURE 22 46
4. MATERIALS AND METHODS 47 72
5. RESULTS AND DISCUSSION 73 211
6. SUMMARY 212 - 215
7. CONCLUSION 216 218
8. BIBLIOGRAPHY 219 234
9. ANNEXURE 235 237
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LIST OF PLATES
PLATE
NO.TITLE
PAGE
NO.
1. Fast disintegrating Tablets of Isoniazid 93
2. Disintegration of Tablet in 60 sec 93
3. Anti-Tubercular Activity-Formulations 94
4. In-vivo Bioavailability study 95
5. Scanning Electron Microscopy of Formulation F1 96
6. Scanning Electron Microscopy of Formulation F2 97
7. Scanning Electron Microscopy of Formulation F3 98
8. Scanning Electron Microscopy of Formulation F4 99
9. Scanning Electron Microscopy of Formulation F5 100
10. Scanning Electron Microscopy of Formulation F6 101
11. Scanning Electron Microscopy of Formulation F7 102
12. Scanning Electron Microscopy of Formulation F8 103
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LIST OF FTIR SAMPLES
FIG.
NO.TITLE
PAGE
NO.
1. Pure Isoniazid. 108
2. Pure Rifampicin. 109
3. Pure Avisol pH102 110
4. Pure Ac-Di-Sol 111
5. Pure Poly Plastadone XL 112
6. Pure Sodiun Starch Glycolate 113
7. Pure Kollidon CL 114
8.FTIR study of Formulation F1 115
9.FTIR study of Formulation F2 116
10.FTIR study of Formulation F3 117
11.FTIR study of Formulation F4 118
12.FTIR study of Formulation F5 119
13.FTIR study of Formulation F6 120
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LIST OF X-RAY POWDER DIFFRACTION SAMPLES
FIG.
NO.TITLE
PAGE
NO.
1. Pure Isoniazid. 127
2. Pure Rifampicin. 128
3. Pure Avisol pH102. 129
4. Pure Ac-Di-Sol. 130
5. Pure Poly Plastadone Xl. 131
6. Pure Sodiun Starch Glycolate(SSG). 132
7. Pure Kollidon Cl 133
8.X-ray Powder study of Formulation F1 134
9.X-ray Powder study of Formulation F2 135
10.X-ray Powder study of Formulation F3 136
11.X-ray Powder study of Formulation F4 137
12.X-ray Powder study of Formulation F5 138
13
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LIST OF TABLES
TABLE
NO.TITLE
PAGE
NO.
1. Composition of fast-disintegrating formulations 146
2.
Standard Calibration Curve of Isoniazid and Rifampicin at 261 nm and
333nm in PB 6.8 147
3.Pre-compression parameters of formulations: Angle of Repose, Loose
Bulk Density, Tapped Bulk Density, Carr's Compressibility Index148
4.Post compression tablet Parameters: Uniformity of thickness, Hardness,
Weight, Drug content uniformity, Friability, Test of dispersion.149
5.Post compression tablet Parameters: Wetting Time, Water Absorption
Ratio150
6.Post compression tablet Parameters:In vitroDisintegration Time,In
vivoDisintegration Time, Mouth Feel151
7. In vitro Dissolution Profile of the pure Isoniazid 152
8. In vitro Dissolution Profile of the Isoniazid Marketed formulation 153
9 I it Di l ti P fil f th F l ti F1 154
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19. In vitro Dissolution Profile of the Formulations F9-INH Release 164
20. In vitro Dissolution Profile of the Formulations F10-INH Release 165
21. In vitro Dissolution Profile of the Formulations F11-INH Release 166
22. In vitro Dissolution Profile of the Formulations F12-INH Release 167
23. In vitro Dissolution Profile of the Formulations F9-RIFA Release 168
24. In vitro Dissolution Profile of the Formulations F10-RIFA Release 169
25. In vitro Dissolution Profile of the Formulations F11-RIFA Release 170
26. In vitro Dissolution Profile of the Formulations F12-RIFA Release 171
27.
Kinetic values obtained from in-vitro release data of different
dispersible formulations. Model fitting of the release profile using two
different models
172
28.
Kinetic values obtained from in-vitro release data of different
dispersible formulations. Model fitting of the release profile using three
different models
173
29.Kinetic values obtained from in-vitro release data of different
dispersible formulations: n value, k value, order of reaction174
30.Anti-Tubercular Activity of Isoniazid, Rifampicin and Combination
Dispersible Formulations.175
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LIST OF FIGURES
TABLE
NO.TITLE
PAGE
NO.
1. Standard Calibration Curve of Isoniazid at 261 nm in PB 6.8 182
2. In vitro Dissolution Profile of the pure Isoniazid 183
3. In vitro Dissolution Profile of the Isoniazid Marketed formulation 184
4. In vitro Dissolution Profile of the Isoniazid Formulations F1 to F4
(Zero Order plot)
185
5. In vitro Dissolution Profile of the Isoniazid Formulations F1 to F4
(First Order plot)
186
6. In vitro Dissolution Profile of the Isoniazid Formulations F1 to F4
(Higuchi Matrix plot)
187
7. In vitro Dissolution Profile of the Isoniazid Formulations F1 to F4
(Peppas plot)
188
8. In vitro Dissolution Profile of the Isoniazid Formulations F1 to F4
(Hixson Crowell plot)
189
9. In vitro Dissolution Profile of the pure Rifampicin 190
10. In vitro Dissolution Profile of the Rifampicin Marketed formulation 191
11. In vitro Dissolution Profile of the Rifampicin Formulations F5 to F8 192
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18. In vitro Dissolution Profile of the Isoniazid Formulations F9 to F12
(Higuchi Matrix plot)
199
19. In vitro Dissolution Profile of the Isoniazid Formulations F9 to F12
(Peppas plot)
200
20. In vitro Dissolution Profile of the Isoniazid Formulations F9 to F12
(Hixson Crowell plot)
201
21. In vitro Dissolution Profile of the Rifampicin Formulations F9 to
F12 (Zero Order plot)
202
22. In vitro Dissolution Profile of the Rifampicin F9 to F12 (First Order
plot)
203
23. In vitro Dissolution Profile of the Rifampicin F9 to F12 (Higuchi
Matrix plot)
204
24. In vitro Dissolution Profile of the Rifampicin Formulations F9 to
F12 (Peppas plot)
205
25. In vitro Dissolution Profile of the Rifampicin Formulations F9 to
F12 (Hixson Crowell plot)
206
26. In vitro Dissolution Profile of the Isoniazid Formulations F1 to F4
(Zero Order plot)
207
27. Pharmacokinetic Release Profile for Formulation F-1 208
28. Pharmacokinetic Release Profile for Formulation F-5 209
29 Pharmacokinetic Release Profile for Formulation F-9 210
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LIST OF ABBREVIATIONS
INH Isoniazid
RIFA Rifampicin
FDT Fast disintegrating tablet
DDS Drug delivery system
FDT Fast disintegrating tablet
FDC Fixed dose combination
MDT Mouth dissolving tablet
UV Ultra violet Spectroscopy
et. al Co-author
ODT Oral dispersible tablets
MR Modified release
SEM Scanning electron microscopy
ICH International Conference on Harmonization
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Chapter I Introduction
INTRODUCTION
Due to a society that is becoming increasingly aged, the development of an
appropriate dosage form for the elderly is most desirable. Because the changes in various
physiological functions associated with aging including difficulty in swallowing, current
dosage like capsule, are impractical.1
DISPERSIBLE DOSAGE FORMS:
Oral drug delivery is most widely utilized route of administration among all the
routes due to ease of ingestion, pain avoidance, versatility (to accommodate various types
of drug candidates) and most importantly patient compliance.2
One of the added
advantage of solid oral delivery system does not require sterile conditions and are
therefore less expensive to manufacture. Such type of oral drug delivery is most widely
utilized route of administration among all the routes that have been explored for systemic
delivery of drugs via pharmaceutical products of different of dosage form. The most
popular solid dosage forms being tablets and capsules, one important drawback of these
dosage forms for patient is the difficulty to swallow, especially the elderly and
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Chapter I Introduction
porous tablets, mouth dissolving tablets, quick dissolving or rapidly disintegrating
tablets.5-6
When kept on tongue, upon ingestion, the saliva serves to rapidly dissolve the
dosage form. The saliva containing the dissolved or dispersed medicament is then
swallowed and the drug is absorbed. As the tablet, which disintegrates in the mouth, this
could enhance the clinical effect of the drug through pre-gastric absorption from the
mouth, pharynx and oesophagus as the saliva passes down in to the stomach. In such
cases, bioavailability of drug is significantly greater than those observed from
conventional tablet dosage form by avoiding first pass liver metabolism.7
The advantages of mouth dissolving dosage forms are increasingly being
recognized in both, industry and academia. Their growing importance was underlined
recently when European pharmacopoeia adopted the oro-dispersible tablet as a tablet to
be placed in the mouth where it disperses rapidly before swallowing. Despite
disadvantages, novel technologies with improved performance, patient compliance, and
enhanced quality have emerged in the recent past. Oral mouth dissolving dosage forms,
three-dimensional printing (3DP) and electrostatic coating are a few examples of a few
existing technologies with the potential to accommodate various physico-chemical,
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Chapter I Introduction
The more sophisticated a delivery system, the greater is the complexity of these
various disciplines involved in the design and optimization of the system. In any case, the
scientific framework required for the successful development of an oral drug delivery
system consists of a basic understanding of the following three aspects.9-15
1. Physicochemical, pharmacokinetic and pharmacodynamic characteristic of drug
2. The anatomic and physiologic characteristics of the GIT
3. Physicochemical characteristics and the drug delivery mode of the dosage form to
be designed7
Desired criteria for mouth disintegrating drug delivery system:16-19
Fast-dispersible tablet should have characteristics such as:
Do not require water to swallow, but it should dissolve or disintegrate in the
mouth in the matter of seconds
Should have a pleasing mouth feel, Be compatible with taste masking
Be portable without fragility concern
Leave minimal or no residue in the mouth after oral administration
Exhibit low sensitivity to environmental condition i e humidity and temperature
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Chapter I Introduction
Good mouth feels property of MDDS helps to change the basic view of
medication as bitter pill, particularly for pediatric patients
Rapid dissolution and absorption of drugs, which may produce quick onset of
action
Some drugs will absorbs from mouth, pharynx and oesophagus as the saliva
passes down in to the stomach; in such cases bioavailability of drugs is
increased
Ability to provide advantages of liquid medication in the form of solid form
Pre-gastric absorption can result in improved bioavailability and as a result of
reduced dosage, improved clinical performance through a reduction of
unwanted effects
Mechanism of action of oral dispersible tablets
Tablet Disintegration into
ordered unitsUnits adhere to the
sublingual mucosa
Carrier particle dissolve
and release the active
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Chapter I Introduction
biotransformation of drugs through oxidation, reduction and hydrolysis. The drug
excreted by renal clearance is slowed, thus half-life of renal excreted drugs increased.
Pharmacodynamic: Drug receptor interaction are impaired in elderly as well as in
young ones due to the under development of organs.22
Decreased ability of the body to respond baroreflexive stimuli, cardiac output,
and orthostatic hypotension may seen in taking antihypertensive like prazocin
Decreased sensitivity of the CVS to -adrenergic agonist and antagonist
Immunity is less and taken into consideration while administered antibiotics
Altered response to drug therapy- elderly show diminished bronchodilator
effect of theophylline shows increased sensitivity to barbiturates
Concomitant illnesses are often present in elderly, which is also taken into
consideration, while multi-drug therapy is prescribed
The incidence of diabetes and glucose tolerance is well documented and hence
every attempt is made to avoid sugar-containing excipients
Increasing the number of medication results in more complex dosing interval,
d i d diffi lti i d f d i
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Chapter I Introduction
Patient may suffer from tremors therefore they have difficulty to take powder and
liquids. In dysphagia physical obstacles and adherence to esophagus may cause
gastro-intestinal ulceration
Liquid medicaments (suspension, emulsion) are packed in multi-dose container;
therefore achievement of uniformity in the content of each dose may be difficult
Buccal and sublingual formulations may cause irritation to oral mucosa, so patient
refuses to use such medication
Cost of the product is main factor as parentral formulations are more costly
In transdermal drug delivery systems, there is an increase in rate of permeation
through aging skin but the permeated drug substances have slower rate of clearance
into general circulation which may lead to incomplete drug distribution
Formulation of Fast-dispersible tablets:
For rapid dissolution of dosage, water must rapidly penetrate into tablet matrix to
cause quick disintegration and instantaneous dissolution of tablet. Several techniques are
used to achieve these fundamentals to formulate Fast-dispersible tablet; like table
moulding freeze drying spray drying sublimation and addition of disintegrating agents
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Chapter I Introduction
amount of water absorption. The simultaneous presence of disintegrant with high
swelling force called disintegrating agent and substances with low swelling agent are
claimed to be key factor for rapid disintegration of tablet; which also offer physical
resistance.
Sublimation:26-28
Low porosity prolonged dissolution even tablets containing highly water soluble
ingredients, inert solid ingredients that volatilize readily (camphor, ammonium
bicarbonate, ammonium carbonate, ammonium acetate, urea, urethane, naphthalene)
were mixed with other ingredients and then mixture compressed into tablets. Volatile
material is removed by subliming, which tends to produce porous structure. Compressed
tablets containing mannitol and camphor have been prepared by sublimation technique.
The tablets exhibit sufficient mechanical strength for practical use.
Tablet Moulding:29,30
By using water-soluble ingredients, moulded tablets are prepared. Powder is
moistened with the help of hydroalcoholic solvent and then moulded in to tablets under
l th ti l d f R l f l t i d b i d i
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Chapter I Introduction
Freeze drying:31-36
A process in which water is sublimated from the product after freezing is called
freeze drying. Freeze dried forms offer more rapid dissolution than other available solid
products. The lyophilization process imparts glossy amorphous structure to the bulking
agent and some times to the drug, thereby enhancing the dissolution characteristics of the
formulation. However the use of freeze drying is limited due to high cost of the
equipment and processing. Other major disadvantages of the final dosage forms include
lack of physical resistance in standard blister packs.
The freeze-drying process consists of three phases.
1. Freezing to bring the material below its eutectic zone
2. Sublimation drying or primary drying to reduce moisture to around 4% w/w
of dry product
3. Desorption or secondary drying to reduce bound moisture to the required final
value
Spray drying:37-41
Spray drying can be used to prepare rapidly dissolving tablets. This technique is
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Chapter I Introduction
blade to form tablets. The dried cylinder can also be used to coat granules of bitter tasting
drugs and thereby masking their bitter taste.
Patented technologies for mouth dissolving tablets:
Zydis technology:18
Zydis formulation is a unique freeze dried tablet in which drug is physically
entrapped or dissolved within the matrix of fast dissolving carrier material. When Zydis
units are put into the mouth, the freeze-dried structure disintegrates instantaneously and
does not require water to aid swallowing. The Zydis matrix is composed of many
materials designed to achieve a number of objectives. To impart strength and resilience
during handling, polymers such as gelatin, dextran or alginates are incorporated. These
form a glossy amorphous structure, which impart strength to obtain crystallinity,
elegance and hardness; saccharides such as mannitol or sorbitol are incorporated. Water
is used in the manufacturing process to ensure production of porous units to achieve rapid
disintegration. Various gums are used to prevent sedimentation of dispersed drug
particles in the manufacturing process. Collapse protectants such as glycine prevent
shrinkage of Zydis units during freeze drying process or long term storage. Zydis
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Chapter I Introduction
Orasolve technology:37
Orasolve technology has been developed by CIMA labs. In this system active
medicament is taste masked. It also contain effervescent disintegrating agent. Tablets are
made by direct compression technique at low compression force in order to minimize
oral dissolution time, conventional blenders and tablet machine is used to produce the
tablets. The tablets produce are soft, friable and packed in specially designed pack and
place system.
Flashdose (fluisz technologies ltd.):37
Fluisz technologies has three oral drug delivery systems that are related to fast
dissolution, the first two generations of quick dissolving tablets, soft chew and floss
chew, require some chewing. This technology utilized a unique spinning mechanism to
produce floss like crystalline structure, much like cotton candy. This crystalline sugar can
then incorporate the active drug and can be compressed in to a tablet.
FLASHTAB (propharm group):37
The FLASHTAB technology is yet another fast dissolving/disintegrating tablet
f l ti it tili t f th i i t i ti l d t bl t
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Chapter I Introduction
Oraquick (kv pharmaceutical company inc.):37
The Oraquick mouth dissolving tablet formulation utilized a patented taste
masking technology. KV pharmaceutical claims its microsphere technology, known as
micromask, has superior mouthfeel over taste masking alternatives. The taste masking
process does not utilize solvents of any kind, and therefore leads to faster and more
efficient production. Also lower heat of production than alternative fast dissolving
technologies make oraquick appropriate for heat sensitive drugs. Oraquick claims quick
dissolution in a matter of seconds, with good taste masking.
Shearform technology:42-44
The Shearform technology is based on preparation of floss that is also known as
shearform matrix, which is produced by subjecting a feedstock containing sugar carrier to
flash heat processing. In this process, the sugar is simultaneously subjected to create an
internal flow condition, which permits part of it to move with respect of the mass. The
flowing mass exits through the spinning head that flings the floss, the floss so produced is
amorphous in nature, which is further chopped and re-crystallized by various techniques
to provide uniform flow properties and thus facilitate blending.
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Chapter I Introduction
and rapidly spinning machine. The centrifugal force of the rotating head of ceform
machine throws the drug blend at high speed through small, heated openings. The
carefully controlled temperature of the resultant microburst of heat liquefies the blend to
form a sphere without adversely affecting drug stability. The microsphere are then
blended and/or compressed into the pre-selected oral delivery dosage form. The ability to
simultaneously process both the drug and excipients generates a unique
microenvironment in which materials can be incorporated into the microsphere that can
alter the characteristics of the drug substance, such as enhancing solubility and stability.
The microsphere can be incorporated into a wide range of fast dissolving dosage forms
such as EZ chew, spoon dose as well as conventional tablets.
ROLE OF DISINTEGRANT:49
For tablets, it is necessary to overcome the cohesive strength introduced into the
mass by compression. Therefore, it is usual practice to incorporate excipients called
disintegrant, which will include during formulation. Tablets containing a disintegrant
break up rapidly in the water because of the sudden and immediate application of the
stress. However, when a tablet containing such disintegrant is exposed to water stress is
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Chapter I Introduction
maintain a porous structure in the compressed tablet and show a low interfacial tension
based towards aqueous fluids. Rapid penetration by water throughout the entire tablet
matrix to facilitate its breakup is thus achieved. Concentrations of the disintegrants that
ensure a continuous matrix of disintegrant are desirable, and levels of between 5 to 20%
are common.
II) Disintegrants that swell:
One general problem with group of disintegrats is that on swelling, many
disintegrant produce a sticky or gelatinous mass that resist break up of the tablet, making
it particularly important to optimize the concentration present. Although untreated
starches do not swell sufficiently, certain modified forms, such as Sodium starch
glycolate, do swell in cold water and are better as disintegrant.
Some powdered gums, such as agar, karaya or Tragacenth swell considerable
when wet, but their pronounced adhesiveness limits their value as disintegrant and
restricts the maximum concentration at which they can be effectively used to
approximately 5% of the tablet weight.
III) G P d i Di i t t
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mucilage) addition of small quantity of appropriate enzyme may be sufficient to produce
rapid disintegration.
Mechanism of action:50-51
Water Uptake:
Water uptake has been implicated as a mechanism of action for tablet disintegrats.
The ability of particles to draw water into the porous network of a tablet (wicking) was
essential for efficient disintegration. If wetting of the disintegrant particle showed,
disintegration of the tablet showed, thus extent of water uptake are both critically
important for a number of tablet disintegrants.
Swelling:
Perhaps the more widely accepted general mechanism of action for tablet
disintegration is swelling. Almost all disintegrants swell to some extent. And swelling
has been reported quite universally in the literature.
Deformation:
Plastic deformation under the stress of tableting has been reported for many years.
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Particle Repulsion Theory:
Theory of the tablet disintegration attempt to explain the swelling of tablets made
with a non-swellable starch. A particle repulsion theory based on the observation that
particle do seem to swell but still disintegrate tablets was proposed. It was revealed that,
alteration in the dielectric constant of disintegrating media an effort to identify electric
repulsive forces as the mechanism of disintegration was successful, and the water was
required for tablet disintegration. Hence, repulsion is secondary to wicking, as the
primary mechanism of action for all tablet disintegrants.
Particle Size:
Physical characteristics of disintegrants, such as particle size, also have some
bearing on the mechanism of disintegration. (eg. Swelling and water uptake). Several
attempts have related the particle size of disintegrants to their efficiency. The effect of
particle size of starch grains on the ability to disintegrate tablets. Starch grains with
relatively large particles size were more efficient disintegrants then the finer grades.
Particle size plays a key role in the overall efficiency.
TUBERCULOSIS
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tuberculosis.53
M. Tuberculosisis a slender, or slightly curved bacillus, ranging from 1-4
mlength, they are acid-fast bacilli.54
The therapeutic potential of Rifampicin in tuberculosis is well recognized due to
its unique ability to kill semi dormant tubercule bacilli (M. Tuberculosis). It is
categorized amongst first line agents including Isoniazid, Pyrazinamide, Ethanbutol and
Streptomycin which are used in combination as effective therapy for all forms of diseases
caused by M. Tuberculosis. WHO recommends a six month regimen comprising
Rifampicin, Isoniazid, Pyrazinamide and Ethanbutol which are given together for the first
two month followed by Rifampicin and Isoniazid therapy for the next four months.
Rifampicin is mainly eliminated in bile and then reabsorbed, hence enterohepatic
circulation ensues. During this time the drug is progressively deacylated into its
microbiologically active metabolite, 25-desacetyl Rifampicin which is less absorbable as
compared to the parent drug.55
Tuberculosis has a definitive affinity for the lungs causing primary disease.
However, any part of the body can be affected, including the mouth and normally these
lesions are secondary to lung disease.
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ulcerative form is the most common and is often painful with no associated caseation of
the dependent lymph nodes.56
Reports have shown that oral lesions occur in 0.05-5% of the patients with
tuberculosis and frequently are secondary affecting more usually elderly patient. On the
other hand, the primary form more uncommon and more usually affects young patients.57
An attempt has been made, in the present work, to develop dispersible tablet of
Isoniazid, Rifampicin and their combination by direct compression methods, to increase
the bioavailability of the anti tubercular agents as well to provide the local delivery in the
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NEED AND OBJECTIVES
NEED
Fast disintegrating tablets are drug delivery systems with high acceptance and
compliance. The major advantage of fast disintegrating tablet is drug administration at
any time without water, self medication and stability compared to parenterals which
increased patient compliance.58
Due to disintegration of formulation in the mouth,
elimination of bitterness is important criteria in product formulation of mouth dissolving
tablets.59
Rifampicin, Isoniazid, Pyrazinamide and Ethambutol are the drugs of choice for
treating tuberculosis. Fixed dose combination of two, three or four drugs is a preferred
dosage form for efficient reduction in viable bacterial population and minimizing
development of resistance to anti-tubercular drugs.60
Isoniazid is a widely used antimycobacterial agent for first line therapy of
Tuberculosis (TB). The drug is characterized by a short half-life ranging from 1 h to 4 h,
depending on the rate of metabolism. INH is inactivated in liver, mainly by acetylation
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systems. However, bioavailability of Rifampicin is significantly impaired when it is
administered along with Isoniazid as a Fixed Dose Combination (FDC).62-63
Difficulty in swallowing (dysphasia) is a common problem of all age groups,
especially the elderly and pediatrics because of the physiological changes associated
with these groups.4
Other categories that experience problems using conventional oral
dosage forms are the mentally ill, uncooperative and nauseated patients, those with
condition of motion sickness, sudden episodes of allergic attack or coughing.
Sometimes, it may be difficult to swallow conventional products due to unavailability of
water. These problems led to the development of novel type of solid oral dosage forms
called fast-dispersible tablets, which disintegrate and dissolve rapidly in saliva without
the need of drinking water. They are known as fast dispersible tablets, melt-in-mouth
tablets, rapimelts, porous tablets, mouth dissolving tablets, quick dissolving or rapidly
disintegrating tablets.4-5
The most desirable formulation to use by the elderly is one that is easy to swallow
and easily to handle. Oral dispersible formulation of the anti-tubercular drug, increase the
bioavailability of the anti-tubercular agents as well to provides the local delivery in the
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OBJECTIVES
The study has been designed to develop the fast disintegrating formulations of
Isoniazid, Rifampicin and its combination which would enhance absorption and
bioavailability of the drugs. It includes selection and optimization of the suitable
excipients such as superdisintegrants for development of fast disintegrating tablet for the
treatment of the tuberculosis. Following specific aims were set to achieve the above
stated objective.
1) Preparation of standard calibration curve for Isoniazid and Rifampicin
2) Formulation development of fast disintegrating tablet by direct compression method
3) Characterization and evaluation of the formulations
I. Pre-compression parameter:
a. Drug excipient compatibility studies: Comparison of drugs and its
combination with various polymers by FTIR
b. Evaluation of powder: Angle of repose, compressibility index
II. Post-compression parameters:
a Appearance and its dimension measurements
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4) In vitroevaluation of formulations
a. In vitrodispersion studies
b. In vitrodisintegration studies
c. In vitrodissolution studies and curve fitting analysis
d. Microbiological screening of formulations
e. Stability studies and shelf life determination of the selected formulations
5) In vivostudies
a. In vivopharmacokinetic studies for selected formulations
b. In vitro-In vivo correlations (IVIVC)
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REVIEW OF LITERATURE
Drug Review:
Isoniazid
Isonicotinylhydrazid; INH
N
CONHNH2
C6H7N3O Mol. Wt. 137.14
Isoniazide is Isonicotinohydrazide.
Category: Antitubercular
Dose: 300mg daily or up to 1g twice weekly.
Description: Colourless crystals or white, crystalline powder; odourless.
Solubility: Freely soluble in water; sparingly soluble in ethanol (95%); slightly
soluble in chloroform; very slightly soluble in ether.
Storage:
Store in well-closed, light- resistant containers.
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Isoniazid given in the initial and continuation phase of short- course tuberculosis
regimens. The usual adult dose is 300 mg daily by mouth on an empty stomach.
Childrens dose varies between 5 mg per body-weight daily. All with the maximum of
300 mg daily.
Similar doses to those used orally may be given by Intramuscular injection when
Isoniazid cannot be taken by mouth; it may be also given by Intravenous injection.
Isoniazid has also given Intrathecally and Intrapeleurally.
In tuberculosis prophylaxis, daily doses of 300 mg are given at least 6 months and
sometimes for up to 1 year. Alternatively it may be given with Rifampicin for 3 months.
Doses of 5 to 10mg per kg Isoniazid daily to a maximum of 300mg daily have been
suggested for prophylaxis in children in the UK.
Preparations:
BP 1998:Isoniazid injection, Isoniazid Tablets;
USP 23:Isoniazid injection, Isoniazid Tablets, Isoniazid Syrup, Rifampicin and
Isoniazid capsules.61, 64, 65
Past work done on Isoniazid:
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heterogeneous with the maximum particle of an average size of 3.719m. They conclude
that the mean particle size of the microspheres increased with an increase in the
concentration of polymer and the cross-linker as well as the cross- linking time.66
Maria SM and Angnes Lproposed a new, fast and precise method to analyze
Isoniazid based on the electrochemical oxidation of the analyte at glassy carbon electrode
in 0.1M NaOH, quantification was performed by utilizing Amperometry associated with
the batch injection analysis (BIA) technique. Fast sequential analysis in an unusually
wide dynamic range with high sensitivity and low limit of detection and quantification
was achieved. They concluded that such characteristics allied to a good reproducibility of
the current responses for the specific determination of Isoniazid in Isoniazid- Rifampicin
tablet.67
Gursoy A, et al, Co-encapsulated the INH and RIF in the same liposome
formulation, INH was incorporated in the aqueous phase and RIF in the lipid layer;
separate liposome formulation of INH and RIF was also prepared. All the liposome
formulations were compared for their loading capacity, encapsulation percentage and
release properties, drug amounts in the liposomes were estimated using peak-to-peak first
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clinically insignificant. They concluded that FDC formulation is bioequivalent for
Rifampicin, Isoniazid and Pyrazinamide and ensure the successful treatment of TB
without compromising therapeutic efficacy of any of these components of anti-TB
therapy.69
Singh S et al,Determined the behavior of moisture gain by four anti-tuberculosis
drugs, viz. Rifampicin, Isoniazid, Pyrazinamide and Ethambutol, when exposed in pure
form and in combinations to accelerated conditions of 40C and 75% RH, in the absence
and the presence of light, weight gain was seen only in those samples that contained
Ethambutol, and this behavior was observed in both in dark and lighted chambers. They
observe decrease in moisture uptake with an increase in the number of drugs in the
mixture. They also observed that higher weight gain by the mixture of Ethambutol and
Isoniazid in a dark chamber, then either pure Ethambutol or drug combinations
containing Ethambutol. They concluded that an overall acceleration of weight gain in the
presence of light as compared with dark conditions.70
Agarwal S and Punchagnula Rdeveloped a dissolution methodology to predict
in vivo performance of Rifampicin containing FDC (INH) products. Six FDC
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RIFAMPICIN
Formula: C43H58N4O12 Mol. Wt. 822.95
Rifampicin is (12Z,14E,24E)-(2S,16S, 17S, 18R, 19R, 20R, 21S, 22R, 23S)- 1,2 dihdro-
5.6.9, 17, 19- heptamethyl-8-(4-methyl-peprazine-1-yliminomethyl)-1,11,13-
triemino)neptho[2,1-b] furan 21-yl acetate.
Category: Antitubercular.
Dose: for an adult, 450 to 600 mg (about 10mg per kg) daily preferably before breakfast.
For child, up to 20mg per kg daily to a maximum of 600 mg.
Description: Brick-red to reddish brown, crystalline powder; practically odourless.
Solubility: Soluble in chloroform and in methanol; slightly soluble in acetone, in
ethanol, in ether, in water.
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in the liver mainly to active desacetylrefampicin; rifampicin and desacetylrefampicin are
excreated in the bile.
Uses and administration: Rifampicin belongs to the rifamycin group of
antimycobecterial and is used in the treatment of various infections due to mycobecteria
and other susceptible organisms. It is usually given combined with other antibacterial to
prevent the emergence of resistant organisms.
Preparations:
BP 1998:Rifampicin capsule, Rifampicin oral suspension.
USP 23: Rifampicin and Isoniazid capsule; Rifampicin capsule, Rifampicin or
injection; Rifampicin oral suspension.62,72,73
Past work done on Rifampicin:
Singh S et al (2002) determine the behavior of moisture gain by four anti-
tubercular drugs, viz. Isonaizid, Rifampicin, Pyrazinamid, Ethambutol, when exposed to
the pure form and in combination to accelerated condition of 40Cand 75%RH, in
presence and absence of light. Weight gain was observed only in those samples that
contained ethambutol, and the behavior was observed both in dark and in lighted
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Panchagnula R et al investigate the effect of food on the bioavailability of
Rifampicin from anti-tubercular fixed dose combination formulations. They assessed the
effect of hydrodynamic stress in presence of food and meal composition on 2 Rifampicin
containing fixed dose combination formulations by carrying out dissolution at different
agitation rates (Simulation of fasted and fed state) as well as presence of different
percentage of oil (fatty food). Agitation intensity as well as presence oil did not had any
influence on Rifampicin release from formulation A. they concluded food may not has
have any effect on the release of Rifampicin from the formulation and subsequently on its
bioavailability if the formulation has excellent release profile( > 85% release in 10 min.),
further. Effect on food on the Rifampicin release was a function of dosage form
characteristics such as disintegration time and dissolution rate, which will subsequently
affect the release behavior of the formulation in presence of food.76
Rao BS et al (2001) investigate the possibility to develop different levels of
correlation between in vitro dissolution parameters and in vivo pharmacokinetic
parameters for three Rifampicin formulations. A level A correlation of in-vitro
dissolution and in-vivo absorption could be obtained for individual plasma level data by
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Lalla JK, et al, (2004) prepared fast dissolving Rofecoxib tablets by forming
inclusion complexes between Rofecoxib and -cyclodextrin using ball mill technique and
evaluated by using DSC technique. Tablet disintegration times were in the range of 30-
40s. The dissolution study indicates either wet or dry granulation, which showed
complete release of drug. Rofecoxib tablets showed complete release in 12 min as
compared to 12% drug release from conventional marketed tablets during same period.79
Kuchekar BS, et al., (2004) prepared Sumatriptan succinate mouth dissolving
tablets using disintegrates such as sodium starch glucolate, carboxy methylcellulose
sodium, and treated agar by direct compression method. The prepared tablets were
evaluated for various parameters. The tablet disintegration in-vitroand in-vivowas found
to be 10 to 16 sec respectively. The formulations containing combination of sodium
starch glycolate and carboxy methylcellulose was found to be giving best result.80
Mukesh G, et al, (2004) Formulated, designed and optimized the mouth
dissolving tablets of Nimesulide using vacuum drying technique. Granules were prepared
by using camphor and crospovidone, and then exposed to vacuum for camphor
sublimation and compressed. Alternatively next tablets were first prepared and then
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Fahum, et al, (2004)Invented orodispersible tablets containing Fexofenadine in
the form of coated granules and mixture of excipients comprising of at least one
disintegrating agent, a lubricant and organoleptic additives.the granules posses all
pharmaco-technical property.83
Amin PD, et al, (2004)Prepared the fast disintegrating dosage form of Oflaxacin
and Metronidazole benzoate. They optimized the process of taste masking with respect to
parameters like time required for complexation, percentage loading and volume required.
They showed that the ion exchange resins could be successfully used, as both taste
masking agent and superdisintegrants.84
Abdelbery G, et al, (2005) determined the in-vivo disintegration profile of
rapidly disintegration tablets and correlation with oral disintegration with the use of the
texture analyzer. They have shown in their study that the obtained time-distance profile
or disintegration profile and calculated values reflected the mechanism of disintegration
of different RDT and gave a qualitative measure of their mouth feel.85
Patravale VB, et al, (2005) Focused on the quinine sulphate having bitterness
threshold of 0.0007% indicating its intense bitter taste. They developed the process for
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min in the case of formulation containing 3% and 5% of Ac-Di-Sol and polyplasdone
showed 91.89 %and 101% release respectively in 12 min.87
Mahayana HS, et al, (2000) developed the rapidly disintegrating tablets for
elderly patients and they concluded that rapidly disintegrating tablets can be prepared by
conventional direct compression method using superdisintegrants which show rapid rate
of disintegration and alternate form of oral medication for elderly.88
Mizumoto T et al, (2005) designed the formulation of novel fast disintegrating
tablets as a user-friendly dosage form for the aged using Acetaminophen as a model drug.
Mannitol and lactose were used as the low compressibility saccharide and maltose as the
high one and as the binder for granulation. Aspartame and Menthol flavor were used as a
taste masking for the bitter teste of Acetaminophen.89
A new approach to prepare RDT with sufficient mechanical integrity was
proposed by Abdelbary A. et al(2004), involving the use of a hydrophilic waxy binder
(superpolystate) PEG-6- stearate). Superpolystate) PEG-6- stearate act as a binder and
increased the physical resistance of tablet but will also help the disintegration of tablets
as it melt in the mouth and solublises rapidly leaving no residues. Scanning electron
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compression force. The calculation models are used to assess the crushing strength and
prolong tablet disintegration, the L-leucine concentration is kept at a low level.91
Shicheng Y. et al(2004) used poly (acrylic acid) as a wicking agent to decrease
disintegration time of fast disintegrating tablets (FDTs). Compression behavior of poly
(acrylic acid) SPH microparticals was evaluated by Kawakita equation. They observe the
effect of various SPH microparticals size and a 19 run fractional factorial design. The
factorial design based on four factors consisting Ketoprofen, SPH, micropartical and
tableting pressure, and each factor contained three levels on the disintegration time and
tensile strength of the prepared FDTs. The compressibility of SPH microparticals
increased significantly as the microparticals size increased. They concluded poly (acrylic
acid) SPH microparticals could serve as a good Super-disintegrent decreasing the
disintegration time of FDTs.92
Panday VP et al (2007) formulated dispersible tablets of Solbutamol sulphate as
paediatric dose. They used dry granulation method for the formulation of Solbutamol
dispersible tablets and evaluate other pharmacopoeial and non- Pharmacopoeial
specifications. They concluded that the formulated tablets are stable, safe and patient
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that formulated formulations fulfill all official requirements and gave fast and rapid
dissolution of drug.95
Madukar AR et al (2007) studied the efficiency of Indion 414 and Amberlite
IRP 88 as superdisintegrent in mouth dissolve tablets. The Nimuslide dispersible tablets
with Indion 414 and Amberlite IRP 88 were prepared and evaluated for disintegration
effect. The concluded that Indion 414 was found to be better superdisintegrants.96
Chebli C and Cartilier L (1998) evaluated properties of a new tablet
binding/disintegrating agent, cross-linked cellulose (CLC) in comparision with other
binding/disintegrating agents widely used in tablet manufacturing such as Avicel PH101
and Avicel PH 102, as well as with superdisintegrents known for their high efficiency
such as Ac-di sol and Explotab. CLC C25 was obtained y simple reaction of cellulose
with epichlorohydrin in strong basic medium. The effect of CLC-C25 concentration on
particle properties of direct compression tablets was also studied. CLC-C25 demonstrated
good binding/disintegrating agents97
.
A rapidly disintegrating tablet in oral cavity was prepared using glycine as a
disintegrant by Fukami J et al(2006). They determine the effect of disintegrant on the
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Patel MM and Patel DM(2006) prepared and evaluated Valdecoxib Fast
dissolving tablets containing solid dispersion of Valdecoxib. Solid dispersion of
Valdecoxib with mannitol, polyethylene glycol 4000, and polyvinylpyrrolidone K-12
were prepared with a view to increase its water solubility. The formulation was found to
be stable for 4 weeks at 45, with insignificant change in the hardness, disintegration time
and in vitro drug release pattern100
.
Adamo F et al (2008) developed fast dispersible and slow release Ibuprofen
tablets. To prevent bitter test and side effect of the drug, the drug is associated with
Phosphophlipon 80H, a saturated lecithin by wet granulation. The granules were then
formulated with sweetener (Aspartame), a mannitol-based diluent( pearlitol SD200) and
Kollidon CL(1-4K) were added as added as superdisintegrants and compacted under low
compression force. They concluded an appropriate combination of excipients it is
possible to obtain orally disintegarating tablets and a delayed release of ibuprofen using
simple and conventional technique101
.
Chandrashekhar R et al(2009)evaluated the role of formulation excipients in
the development of lyophilized fast-disintegrating tablets, using a progressive three-stage
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Shukla V et al(2008)prepared and evaluated Clozapine dispersible tablets, using
different superdisintegrants such as Ac-di-Sol, Polyplastadone XL, Explotab for the
effective management of Schizopherenia. The tablets were prepared by direct
compression and sublimation method. The prepared formulations showed acceptable
pharmaco-technical properties. They concluded the mouth dissolving tablets could be a
promising drug delivery system for Clozapine with good mouth feel and improved drug
availability with better patients compliance104
.
Balasubramanium J et al(2008) studied the effect of selected superdisintegrants
on the dissolution behavior of several cationic drugs with varying water solubility. All
formulations were made with fixed disintegrant concentration and equal drug load using
a model formulation. Tablets were formulated by direct compression and were
compressed to equal hardness. They conclude crospovidone can be effectively used as a
tablet disintegrant to improve the dissolution of either soluble or poorly soluble cationic
drugs105
.
Seong HJ and Park K (2008) studied the complex formation between drugs and
ion change resin and the effect of coating by various aqueous polymeric dispersions on
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Polyplastadone XL, Kollidon CL) in term of physiological properties and use in direct
compression and wet granulation. They conclude particle size distribution of
Polyplastadone XL is broader, and the swelling volume is bigger then those of Kollidon
CL. Kollidon F and SF grades had a substantially smaller particle size then Kollidone
CL and Polyplastadone XL and showed higher swelling volumes and hydration
capacities107
.
Profile of polymer and excipients used
MICROCRYSTALLINE CELLULOSE (Avicel PH 102) :108
Nonproperietary Name:
NF : Microcrystalline cellulose.
USP : Microcrystalline cellulose.
Functional Category: Tablet and capsule diluent, tablet disintegrant, suspending
and/or viscosity increasing agent.
Synonyms: Cellulose gel, Crystalline cellulose, Avicel PH 101,102,
Chemical names: Cellulose
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Description: Purified, partially depolymerized cellulose occurs as a white, odorless,
tasteless, crystalline powder composed of porous particles.
Density:
Apparent density- 0.28g/cm3
Tap density- 0.43g/cm3
Solubility: Insoluble in water, dilute acids and most organic solvents, slightly soluble in
5% w/v NaOH solution.
Stability and Storage Conditions: Stable and hygroscopic. Store in a well closed
container.
Incompatibilities:None cited in the literature.
Safety: Generally regarded as safe.
Applications:
Tablet binder/diluent (wet or dry granulation) 5 to 20%
Tablet disintegrant 5 to 15%
Tablet glidant 5 to 15%
Antiadherent 5 to 20%
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Description:Cross linked sodium carboxymethylcellulose White, free flowing powder
with high absorption capacity. Contains no sugar or starch.
Solubility: Easily Dispersed in Water
Stability and storage conditions: Crosscarmellose sodium is a stable though
hygroscopic material. Crosscarmellose sodium should be stored in a well-closed
container in a cool, dry, place.
Safety: It is inert and nontoxic.
Applications in pharmaceutical formulation:Crosscarmellose sodium is used in oral
pharmaceutical formulations as a disintegrant for Capsules, Tablets and Granules. In
tablet formulations, Crosscarmellose sodium may be used in both direct-compression and
wet-granulation processes.
CROSSPOVIDONE (Polyplasdone XL):108
Nonproprietary names:
USP: Povidone
BP: Povidone
F ti l t S di i t t t bl t bi d di i it
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Solubility:Readily soluble in water up to 60%. Freely soluble in many organic solvents.
Storage conditions: Store in a moisture-proof, tight container to prevent decomposition
Safety: It is inert and nontoxic.
Applications in pharmaceutical formulation: As a superdisintegrant, carrier for drugs,
dispersing agent, tablet binder and as a diluents.
SODIUM STARCH GLYCOLATE (Explotab):108
Non-Proprietary Name:
NF: Sodium starch glycolate
BP: Sodium starch glycollate
Functional Category: Tablet disintegrant, Tablet and capsule disintegrant
Synonyms: Sodium carboxy methyl starch; Explotab; Primojel
Chemical Names: Starch carboxymethyl ether, Sodium Salt
Structural Formula:
CH OH
CH2O-CH
2COONa
CH OH
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Incompatibilities:No citations found.
Applications in Pharmaceutical Formulation or Technology: It is used in
tablet/capsule as disintegrant (wet granulation or direct compression) in concentration
range 2-10%
KOLLIDON CL110
Nonproprietary names:
USP: Kollidon 12
BP: Kollidon 12
Functional category: As a superdisintegrant, Tablet binder, suspending or
viscosity increasing agent, sweetening agent
Synonyms: Povidonum, Povidon(e).
Chemical name: Polyvinylpyrrolidone, povidone
CAS Registration No: 9003-39-8
Empirical formula: (C6H9NO)n
Molecular weight: 2,000 to 15,00,000.
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Applications in pharmaceutical formulation: The main function is as super-
disintegrant in tablets to fasten disintegration and dissolution. Like the soluble products
crospovidone improves the bioavailability of some hardly soluble actives.
CAMPHOR:109
Synonyms: Gum Camphor
CAS Registration No: 76-22-2
Molecular Weight: 152.24
Chemical Formula: C10H16O
Chemical name: Bicyclo [2,2,1] heptan 2-one, 1,7,7-trimethyl-camphor 2-
bornanone
Structure:
CH3CH3
CH3 O
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Melting point: 176 to 180 C
Application: As a rubefacient, as a plasticizer for cellulose esters and ethers, explosives
and pyrotechnics, as a moth repellent, as a preservative in pharmaceuticals and
cosmetics.
MANNITOL:108
Nonproperietary Name:
USP: Mannitol
BP : Mannitol
Functional category: Tablet and capsule diluent, sweetening agent, tonicity
agent, vehicle (bulking agent) for lyophilized preparations.
Synonyms: Mannite; manna sugar; manita.
Chemical name: 1,2,3,4,5,6 Hexanehexol.
CAS Registry Number : 69-65-8.
Empirical formula: C6H14O6
Molecular weight: 182.17
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Bulk : 0.401 g/cm3
Tapped : 0.58 g/cm3
Solubility: Freely soluble in water, practically insoluble in ether.
Stability and Storage conditions: Mannitol is stable in dry state and in aqueous
solutions. In solution it is not attacked by cold, dilute acids or alkalies, not by
atmospheric oxygen in the absence of catalysts. No special storage conditions are
required. Store in a well closed container.
Incompatibilities:None reported in dry state. Mannitol is incompatible with a xylitol
infusion and forms complexes with metals like Fe, Al and Cu
Safety: When consumed orally in large quantities laxative effects may occur. Daily
ingestion of over 20 G is foreseeable.
Applications: As a diluent in tablets (10-90% w/w). It is not hygroscopic and can be
used with moisture sensitive active ingredients. In the manufacture of chewable tablet it
is used because of its negative heat of solution, sweetness and mouth-feel.
SACCHARIN SODIUM:108
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Structural formula:
S
N
O O
O
-Na+
Description:
It is white, odorless or faintly aromatic, crystalline powder with an intensely
sweet taste.
Solubility:soluble in water and ethanol.
Stability and storage conditions: Store in an airtight container
Safety:estimated acceptable temporary daily intake up to 2.5 mg kg of body weight.
Applications in pharmaceutical formulation: As a sweetening agent, as a sugar
substitute in preparations for diabetics
MAGNESIUM STEARATE:108
Nonproperietary Name:
NF : Magnesium stearate.
BP/EP: Magnesium stearate.
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Description: It is a fine, white, precipitated or milled, impalpable powder of low bulk
density, having a faint characteristic odor and taste. The powder is greasy to touch and
readily adheres to the skin.
Density (He) : 1.03-1.08 g/Cm3
Bulk volume : 3.0-8.4 ml/g
Tapped volume: 2.5-6.2 ml/g
Solubility: Practically insoluble in ethanol, ethanol (95%), ether and water, slightly
soluble in benzene and warm ethanol (95%).
Stability and Storage Conditions: Stable, non-self polymerizable. Store in a cool, dry
place in a well closed container.
Incompatibilities: Incompatible with strong acids, alkalies, iron salts and with strong
oxidizing materials.
Safety: Described as inert or nuisance dust. OSHA has adopted limits of 15mg/m3for
the total dust and 5mg/m3for the respirable fraction. Dust clouds of magnesium stearate
may be explosive. However, oral consumption of large quantities may result in some
laxative effect or mucosal irritation.
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Chemical names: Hydrous magnesium silicate.
CAS Registry number: 14807-96-6
Empirical formula: Mg6(Si2O5)4 (OH)4
Description: A very fine, white to greyish white, impalpable, odorless crystalline
powder, unctuous; adheres readily to skin; soft in touch free from grittiness.
Density:
Loose, CTFA-C8-1 : 19-24 lb/ft3
Tapped, CTFA-C7-1 : 48-62.5 lb/ft3
pH (1:5 dilution) :6.5-10
Solubility: Insoluble in water, Organic solvents, cold acids and dilute alkalis.
Stability and Storage Conditions: Stable. Preserve in a well closed container.
Incompatibilities: Quaternary ammonium compounds
Safety: Should not be applied to open wounds or used on surgical gloves. Prolonged and
intense exposure to talc may produce pneumoconiosis. Talc should not be inhaled.
Applications:
Lubricant in tablet and capsule - 1-4%
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MATERIALS AND METHODS
MATERIALS:
The following materials that were either AR/LR grade or the best possible pharma
grade available were used as supplied by the manufacturer.
S. No. MATERIALS GRADE Manufacturer
1. Isoniazid IP Macloads Pharma. Ltd, Mumbai,
India
2. Rifampicin IP Macloads Pharma. Ltd, Mumbai,
India
3. Avicel pH 102 (MCC) Pharma Signet chemical, Mumbai
4. Kollidon CL Pharma Gujarat Microwax Ltd, Indore
5. Ac-di-sol Crosscarmellose) Pharma FMC biopolymer, USA
6. Cellosol (Crosscarmellose) Pharma Gujarat Microwax Ltd, Indore
7. Polyplasdone XL
(Crosspovidone)
Pharma Sun pharma, Mumbai
8. Explotab (SSG) Pharma Forum bioscience, England (U.K.)
9. Camphor L.R. S.D. Fine-Chem Ltd., Mumbai,
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S. No. MATERIALS GRADE Manufacturer
17. Potassium dihydrogen
orthophosphate
L.R. Ranbaxy Fine Chemicals Ltd., New
Delhi, India
18. Di-potassium hydrogen
orthophosphate anhydrous
L.R. S.D. Fine-Chem Ltd., Mumbai,
India
19. Acetone L.R. S.D. Fine-Chem Ltd., Mumbai,
India
20. Potassium bromide (KBr) L.R. S.D. Fine-Chem. Ltd., Mumbai
EQUIPMENTS AND ACCESSORIES:
S. No. Name Manufacturer
1. Afcoset Electronic Balance The Bombay Burmah Trading Corp. Ltd.,Bombay, India
2.Hydraulic / Pellet Press Type-
WT
Kimaya engineers, Pokharan Road-I,
Upwan, Thane-400606, India
3. Monsanto Hardness tester Campbell electronic, Bombay
4. Friability Test Apparatus Campbell Electronics, Bombay, India.
5. Dial Caliper Mututoyo, Japan
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METHODS:
1) Preparation of Standard Calibration Curve:
Drug 1 Isoniazid
Standard Curve for Isoniazid:111
The standard curves for Isoniazid were prepared in distilled water, phosphate
buffer (pH 6.8) and methanol. Accurately 100 mg of Isoniazid were dissolved in 100 ml
of three different solvents such as distilled water, phosphate buffer (pH 6.8) and
methanol respectively. 1 ml of each of these solutions was diluted to 100 ml with distilled
water, phosphate buffer pH 6.8 and methanol respectively. The resulting stock solutions
were diluted to 10 ml with their respective solvents to give Isoniazid solution of 2, 4, 6,
8, 10 g/ml concentration. The absorbance of prepared solutions of Isoniazid in distilled
water, phosphate buffer (pH 6.8) and methanol were measured individually at max263
nm, 261 nm and 267 nm respectively, in UV Shimadzu spectrophotometer against the
respective medium as blank.
The absorbance data for standard curves are given in Tablet no. 2. Standard curve
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their respective solvents to give Rifampicin solution of 2, 4, 6, 8, 10 g/ml concentration.
The absorbance of prepared solutions of Rifampicin in distilled water, phosphate buffer
(pH 6.8) and methanol were measured at max 256 nm, 333 nm and 244 nm respectively,
in UV Shimadzu spectrophotometer against the respective medium as blank.
The absorbance data for standard curves were given in Tablet no. 2. Standard
curve follow the Lambert-Beers Law in concentration range of 1-10 g/ml. All the
readings were taken in triplicate.
2) Formulation Development of Fast Disintegrating Tablets:
Direct Compression Technique:113-114
The vast majority of medicinal agents are rarely so easy to tablet, however in
addition, the compression of a single substance may produce that do not disintegrate. If
disintegration is the problem, other component are needed, which in turn may interfere
with the compressibility of the active ingredient and thus minimize the usefulness of the
method. Most materials posses relatively weak intermolecular attraction or are covered
with films of adsorbed gases that tend to hinder compaction. Thus, most large-dose drugs
d l d h l hi Wi h h d h i ll d
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disintegrate, and inexpensive. Even through direct compression has some important
advantage there are some limitations to the technique.
1. Differences in particle size and bulk density between the drug and diluent may
lead to stratification within the granules. The stratification may then result in poor
content uniformity of the drug in the compressed tablet. The stratification and
resultant content uniformity are problems of special concern with low dose drugs.
2. A large dose drug may present problems with direct compression if it is not easily
compressible by itself. To facilitate compression, non-compressible large dose
drugs, which are usually restrict to about 30% of a direct compression formula,
could require an amount of diluent so large that the resultant tablet is costly and
difficult to swallow.
3. In some instances, the direct compression diluent may interact with the drug. A
good example of such a reaction is that which occurs between amine compounds
and spray dried lactose, as evidenced by a yellow discoloration.
4. Because of the dry nature of direct compression, static charge build up can occur
on the drug during routine screening and mixing, which may prevent uniform
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(Isoniazid, Rifampicin) as a model drug were evaluated. Rifampicin and Isoniazid are the
drugs of choice for treating tuberculosis. Fixed dose combination of two, three or four
drugs is a preferred dosage form for efficient reduction in viable bacterial population and
minimizing development of resistance to anti-tubercular drugs. The lower dose
combination formulations of Isoniazid and Rifampicin were formulated to identify the
possible cause for the significant impaired bioavailability of Rifampicin in Fixed Dose
Combination (FDC).
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blended to get a uniform mixture in a geometrical order. The tablets were then
compressed using 10 mm size punches to get a tablet of 100 mg Isoniazid using hydraulic
press with suitable standard punches and stored in a well-closed container till use. In the
first set 4 batches of Isoniazid fast dispersible tablets were prepared using different
concentration of sodium starch glycolate and other super disintegrants.
Method of Preparation of Rifampicin Dispersible Tablets:
In experimental batches the total weight of Rifampicin was kept constant i.e. 100
mg. The optimum concentration of disintegrant was selected based on its concentration
required to disintegrate tablet within 3 minutes under experimental formula and
conditions of preparation. A total of 4 formulations were prepared. All the ingredients
were passed through 60 mesh sieve separately and collected. The Rifampicin and Avicel
pH 102 were mixed in a small portion of both and each time blended to get a uniform
mixture in a geometrical order. The tablets were then compressed using 10 mm size
punches to get a tablet of 100 mg uniform weight using hydraulic press with suitable
standard punches and stored in a well-closed container till use. In the first set 4 batches
of Rifampicin fast dispersible tablets were prepared using different concentration of
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time blended to get a uniform mixture in a geometrical order. The tablets were then
compressed using 10 mm size punches to get a tablet of 100 mg uniform weight using
hydraulic press with suitable standard punches and stored in a well-closed container till
use.
In the first set 4 batches of Isoniazid and Rifampicin combination fast dispersible
tablets were prepared using different concentration of sodium starch glycolate and other
super-disintegrants.
3) Characterization and Evaluation of the Formulations:
(a) Precompression parameters:115
(i) Drug Excipient Compatibilities Studies:
The compatibility of drug and polymers under experimental condition is
important prerequisite before formulation. It is therefore necessary to confirm that the
drug does not react with the polymer and excipients under experimental condition and
should not affect the shelf life of product. This is confirmed by Fourier Transform
Infrared Spectroscopy (FTIR). It is a powerful technique for functional group
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very important parameter to have good content uniformity within the developed
formulations. Angle of repose is the maximum angle possible between the surface of a
pile of powder or granules and the horizontal plane. It is calculated from the following
equation:
tan = h/r
= tan-1
(h/r)
Where, = angle of repose, h = height and r = radius
The fixed weight of granules was allowed to flow through the funnel fixed to a
stand at definite height. The angle of repose was then calculated by measuring the height
and radius of the heap of granules formed.
(iii) Bulk density:
The accurately weighed amounts of granules were taken in 25 ml measuring
cylinder. Volume of granule packing was recorded before tapping thereafter measuring
cylinder containing granule was tapped 100 times on a plane hard wooden surface and
tapped volume of packing recorded. Both loose bulk density (LBD) and tapped bulk
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(b) Post compression parameters:
1. Appearance:
116
Uncoated tablets were examined under a lens for the shape of the tablet and
colour was observed by keeping the tablets in light.
2. Dimension:116
Thickness and diameter were measured using a calibrated dial caliper. Three
tablets of each formulation were picked randomly and dimensions determined.
3. Hardness test:116
Hardness indicates the ability of a tablet to withstand mechanical shocks while
handling. The hardness of the tablets was determined using Monsanto hardness tester. It
is expressed in kg/cm2. Three tablets were randomly picked and analyzed for hardness.
The mean and standard deviation values were also calculated.
4. Friability test:117
The friability of tablets was determined using Roche Friabilator. It is expressed in
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Pharmacopoeia. The following percentage deviation in weight variation is allowed. In all
formulations, the tablet weight is less than 324 mg, hence 7.5 percentage deviations are
allowed.
Average weight of a tablet Percentage deviation
130 mg or less 10
>130 mg and
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Petridish (i.d=6.5 cm)
Tablet
Tissue Paper
10.75 cm
1 2
c m
Tissue Paper
Simple Method for the Measurement of Wetting Time of a Tablet
8. Water absorption ratio:115
A piece of tissue paper folded twice was placed in a small petridish containing 6
ml of distilled water. A tablet was put on the paper and time required for complete
wetting was measured. The wetted tablet was then weighed. Water absorption ratio, R,
was determined using equation:
10
)(
Wb
WbWa
R
Where, Wb = weight of the tablet before water absorption
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determined according to US Pharmacopoeia monograph for tablet disintegration testing,
using the Electrolab tablet disintegration apparatus. The disintegration time was defined
as the time necessary for the fast disintegration formulations to completely disintegrate
until no solid residue remains. Phosphate buffer pH 6.8 (simulated saliva fluid)
maintained at 37 2
C as the immersion liquid. The temperature of the medium was
constantly monitored with thermometer. A digital stopwatch was used to measure the
disintegration time to the nearest second. Only one tablet was analyzed at a time in order
to ensure maximum accuracy. At the end of each test, the basket rack assembly and the
plastic disk were thoroughly washed and dried to remove any trace of tablet excipients
and water. A total of six tablets were tested from each batch, the values reported are
mean standard deviation. The in-vitro disintegration time of tablet was determined
using disintegration test apparatus as per I.P. specifications.
11.In vitrodissolution studies:123,124,125
Dissolution has emerged as a simple, rapid, and sensitive tool to judge the quality
of formulations. Based on the sound scientific principals of BCS, observed in vivo
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to batch. Drug release obtained from formulations of different batches are bioavailable
and clinically effective.
Dissolution test for Isoniazid dispersible formulations:
The following procedure was employed throughout the study to determine the in
vitro dissolution rate for all the formulations.
Dissolution medium : 900 ml of phosphate buffer (pH 6.8) for 60 min.
Temperature : 37C 1C
Stirring speed : 100 rpm
Tablet taken : One tablet (drug content known) in each basket
Volume withdrawn : 10 ml every 2 minutes
Volume made up to : 10 ml
max : 261 nm
Beers range : 1-20 g/ml
Dilution factor : 10 ml
Dissolution test for Rifampicin dispersible formulations:
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Volume made up to : 10 ml
max : 333 nm
Beers range : 1-10 g/ml
Dilution factor : 10 ml
Dissolution test for Isoniazid and Rifampicin combination formulation:
In vitro release studies were carried out using tablet dissolution test apparatus
USP XXIII dissolution apparatus type 1. The following procedure was employed
throughout the study to determine the in vitro dissolution rate for all the formulations.
The drug content in the formulation was estimated by the simultaneous estimation
method.
Dissolution medium : 900 ml of phosphate buffer (pH 6.8) containing
0.02%w/v ascorbic acid.
Temperature : 37C1
C
Stirring speed : 100 rpm
Tablet taken : One tablet (drug content known) in each basket
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12. Curve Fitting Analysis:
The mechanism of drugs released from the matrix system was studied by fitting
the dissolution data in five different models.
i) Zero Order Equation
ii) First Order Equation
iii) Korsmeyer-Peppas Equation
iv) Higuchi Square Root Equation
v) Hixson Crowell Equation
13. Comparative In Vitro Drug Release Studies Between Formulations Developed
and Marketed Formulations:
Evaluations of formulations developed were subjected for comparative evaluation
of physicochemical parameters. In vitrodrug release of the promising formulation was
compared with marketed product of Isoniazid, Rifampicin and combination formulations
viz. conventional tablet preparations.
Details of Marketed Product:
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3) Bicox-KID 50 (INH & Rifampicin combination Tablets)
Manufacturer- Overseas HC Pharma Ltd.
Mfg Date- May 2007
Expiry- April 2009
Batch No- AD4583 KL43
14. Scanning Electron Microscopy:126,127,128
SEM has been used to determine particle size distribution, surface topography,
texture and to examine the morphology of fractured or sectioned surfaces. The SEM is
most commonly used for generating three dimensional surface relief images derived from
secondary electrons. The examination of the surface of polymeric drug delivery systems
can provide important information about the porosity and microstructure of the device.
Instruments Used:
JEOL JSM-T330A Scanning Microscope
JEOL JFC-1100E Ion Sputter
LINK ANALYTICAL Electron Microscope Column
Mamiya Camera
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2) Mounting:
The dried sample was attached to the brass sample holder or stub using an
adhesive substance.
3) Coating:
Thin coating of an electron dense metal (gold) was applied to the mounted sample
using the JOEL JFC-1100E Ion Sputter which is having a vacuum chamber. The chamber
was evacuated using a rotary pump and an inert carrier gas, argon was introduced to
produce partial vacuum of 10-2
mmHg. The argon atmosphere ionize by electrodes
located near gold metal foil, thereby heavy metal atoms were ejected from the foil,
covering the mounted sample with finely dispersed coating.
4) Imaging:
These samples were removed from the Ion Sputter and mounted on a sample
holder and placed in a LINK ANALYTICAL Electron microscope column and scanned
in a controlled raster pattern by an electron beam using JEOL JSM-T330A Scanning
Microscope. These electrons were collected with a detector which produced three
dimensional images of the sample surface on a TV screen attached to the microscope.
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p
ratio of the integrated intensity of the sample to that of hydrocellulose, a crystalline
standard prepared from cellulose by treating with 2.5 N HCl at boiling temperature.
16. Microbiological Screening132-136
Anti-tubercular Activity:
Lawenstain-Jensens medium (L.J. medium) was used for the screening described
by Watt et alagainst human strain (H37Rv).
Preparation of media: its composition
Beaten egg (20 to 22 Henss egg, Depanding on size): 1000 ml
Mineral salt solution: 600 ml
Malachite green solution: 20 ml
Preparation of mineral salt solution:
Potassium dihydrogen Phosphate (Anhydron): 2.40 g
Magnesium Sulphate: 0.24 g
Magnesium Citrate: 0.60 g
Aspargine: 3.60 g
Glycerol: 12.0 ml
Chapter IV M