valve manifolds - asco · pdf file• spool and sleeve assembly, 5-port., 2- and 3-pos....

2002 Series

Valve Manifolds

2002 Series

www.asconumatics.euX021-20-2

2002/02 Series • Spool and sleeve assembly, 5-port., 2- and 3-pos. valve,

manifold with plug-in and ports with push-in fittings for tube ø 4 mm or 6 mm

• Internal wiring by Z-board plug-in system• True plug together flexibility/expandability• G2-1-fieldbus electronics• Plug together modular inputs/outputs

(short circuit resistant and overvoltage protected)• 25 pin SUB-D connector (IP40) or terminal strip (IP65)• Designed to meet IP 65 only with special SUB-D connector

2002/R2 Series • Rubber packed spool, 5-ported, 2- and 3-pos. valves,

as well as dual 3-ported, 2-pos. valves, manifold with plug-in and ports with push-in fittings for tube ø 4 mm or 6 mm

• Internal wiring by Z-board plug-in system• True plug together flexibility/expandability• G2-1-fieldbus electronics• Plug together modular inputs/outputs

(short circuit resistant and overvoltage protected)• 25 pin SUB-D connector (IP40) or terminal strip (IP65)• Designed to meet IP 65 only with special SUB-D connector

General Information

Valve 2002 series belongs to the new Numatics Valve Generation 2000. It fulfills all requirements of automation.Characteristics:- Modular reality, true plug & play flexibility in design, module width 10 mm.- Strong and light due to valve housing and manual pilot overrides made of metal.- Bases made of ultra lightweight injection moulded thermoplastic. Blank station plates made of metal for added rigidity.- Equipped with the famous Numatics lapped spool and sleeve assembly: - Insensitive, self-cleaning spool made of stainless steel with “air bearing effect” by air entrained between spool and sleeve (1 µm clea-

rance), typical service life of more than 200 million cycles. - Can operate with different pressures at the same time within one valve, independent of the flow direction. - Available as 5-ported, 2- and 3-position valve - Available with NBR seals for leakproof sealing, with wear bands made of Delrin®* on spool for long service life, - Additionally available as dual 3-ported, 2-position valve- Exchange of valves without dismounting valve manifold- Protocols available: G2-1 Electronics : Profibus DP, DeviceNet, AS-Interface G2-2 electronics : Profibus DP, Interbus S, CANopen, DeviceNet, Allen Bradley RIO, DeviceLogix, Control Net, Eternet/IP, Modbus TCP, FIPIO, AS-Interface, Fieldbus Foundation- One communication module can drive up to 32 valves on a manifold and up to 96 external inputs / 192 external outputs. This saves purchasing many further expensive communication module nodes.

* Delrin® is a registered trademark of DuPont de Nemours and Company or its affiliates

0053

5GB

-201

1/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

2002 Series

www.asconumatics.eu X021-20-3

Description Page

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-2

2002/02 2002/R2 Spool and Sleeve Assembly or Rubber Packed Spool

Manifold with Plug-in Technical Data / Operating Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-4

Completely Assembled Manifolds with Multipole Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-5 3-D Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-7 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-8 Valve Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-9

Completely Assembled Manifolds with Fieldbus Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-11 3-D Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-12 Fieldbus Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-13 Input / Output Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-15 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-16 Valve Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-17 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21

Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21

Contents

0053

5GB

-200

8/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

2002 Series


Manifold with Plug-inSpool and Sleeve Assembly (Type 02) or Rubber Packed Spool (Type R2)

Air-assisted springfor positive returnfor single actuated directional valves

Internal pilot supply with check valve

and filter

Spool and sleeve assembly or rubber packed spool made of NBR (nitrile)

Manual override

Plug-in base withintegral “Z-Board“ ™

eliminates internal wiringValve body integral

recessed gasket providespositive sealing

LED indicates when power is supplied to solenoid

Valve unit to manifoldintegral plug

Lightweight thermoplastic, modular base

Interchangeable cartridge fittings

for easy installation and removal of air lines

ADVANTAGES• Solenoid pilot actuated• Low current requirements• Elimination of internal wiring• Adjustable port size utilising

interchangeable cartridge fittings• Compact modular fieldbus electronics and I/O• NBR (nitrile) seals or stainless steel spool and sleeve assembly

Technical Data Spool & sleeve assembly (type 02) Rubber packed spool (type R2)5-port., 2- and 3-pos. valve 5-port., 2- and 3-pos. dual 3-port., 2-pos. valves

Flow capacity [at 6 bar, ∆p 1 bar]: 220 l/min ANR 275 l/min ANR

Operating pressure 5-port., 2- and 3-pos. valve Vacuum to 10 bar Vacuum to 10 bar

dual 3-port., 2-pos. valve — 0 to 7 bar, vacuum only in gallery 3 or 5

Pilot pressure range: 2.5 to 7 bar 2.5 to 7 bar

Temperature range: -20 to +50 °C -20 to +50 °C

Material

Body: Zinc alloy

Other parts: Stainless steel, steel, aluminium alloy or plastic

Static seals: NBR

Finish: Anodised or varnished

Operating Data5-port., 2- and 3-pos, dual 3-port., 2-pos. valves

100% ED: 24 VDC ± 10% 12 VDC ± 10%Power (Watts): 0.75 0.75Response time (ms) energise de-energise energise de-energise5-port., 2-pos. single actuated, spring return: 13 13 13 135-port., 2-pos. double actuated, detented: 6 — 6 —5-port., 3pos. double actuated, spring centered: 8 22 8 22Dual 3-port., 2-pos. valve: 11 10 11 10

0053

5GB

-200

8/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

2002 Series


G2-1 Electronics • General Information on Multipole Systems

FEATURES• Solenoid air operated valve manifolds for connection to a control system

(PLC) with a multiwire cable for simple wiring.• Electrical connection with a 25 pin Sub-D connector or a terminal strip•Internalwiringby“Z-Board“plug-insystem.•Plug-togetherflexibilityduetodifferentassemblyandwiringoptions.• DesignedtomeetIP40orIP65.• Manifolddeliveredassembledaccordingtocustomerspecifications.

COMBINATIONS• Modules of up to 22 valves can be grouped together.

The maximum number of valves depends on the type of electrical connection chosen:

- 25 pin Sub-D connector : max. 22 solenoids - Terminal strip: max. 16 solenoids• Optional mixing of:

- All functions of dual 3-ported, 2-position, 5-ported, 2-position single or double actuated and 5-ported, 3-position valves.

- Pressure separation plate and intermediate pressure supply module.• The valve manifolds are intended for frame or DIN-EN 50022 rail mounting.

Technical DataElectrical Data

Node power: Voltage: 24 VDC +- 10%

Operating DataTemperature range: -20 °C to +50 °C

Humidity: 95 % relative humidity, non-condensing

Protection: IP 40 or IP65

Configuration DataSolenoid coil outputs: Max. 22

0053

5GB

-200

8/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

2002 Series


3-D Drawing • Multipole Connections Body to Base Plug-In

Left

end

air s

uppl

yFi

tting

clip

2002

ser

ies

doub

le s

olen

oid

pilo

t act

uate

d va

lve

“Z-B

oard

”™R

ight

end

pla

te a

ssem

bly

(sup

ply

and

exha

ust)

Ext

erna

l pilo

t exh

aust

Plu

g-in

man

ifold

ass

embl

y

Pho

enix

te

rmin

al s

trip

Inte

rcha

ngea

ble

cartr

idge

fitti

ng

Gas

ket t

o co

nver

t be

twee

n in

tern

al a

nd

exte

rnal

pilo

t sup

ply

Ret

aini

ng c

lip

Hou

sing

for

25 p

in S

UB

-D c

onne

ctor

, le

ft en

d pl

ate

Bla

nk s

tatio

n pl

ate

Ext

erna

l pilo

t sup

ply

0053

5GB

-200

8/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

Can

be

used

in

terc

hang

eabl

y

2002 Series


Multipole Systems • Accessories

25 pin female SUB-D connector, (IP40)

Accessory Description Order Code

25 pin female SUB-D connector, straight cable outlet (IP 40 - DIN 27100) w/ cable

2 m 88100453

5 m 88100456

10 m 88100461

25 pin female SUB-D connector, elbow cable outlet w/ cable2 m 88100901

5 m 88157644

25 pin Sub-D kit, female and male cable connector(DIN 27100) w/ cable

2 m 230-1071-02m

5 m 230-1071-05m

10 m 230-1071-10m

Pin no.

SUB-D 2588100901 - 88157644

SUB-D 25according to DIN 4710088100453 - 88100456 -

88100461230-1071

1 white-green white2 white-yellow brown3 white-grey green4 green yellow5 yelow grey6 yellow-black pink7 grey blue8 yellow-red red9 pink black10 yellow-blue purple11 orange grey-pink12 khaki red-blue13 blue white-green14 white-brown brown-green15 white-black white-yellow16 purple yellow-brown17 white-pink white-grey18 white-red grey-brown19 white-purple white-pink20 white-blue pink-brown21 blue white-blue22 white brown-blue23 red white-red24 brown brown-red25 black white-black

13121110

987654321

252423222120191817161514

Pin 25PEPins 23-24COMMONPins 1-22 Valve solenoids

0053

5GB

-201

1/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

2002 Series


1/2 NPTF

Multipole Systems • Dimensions

Completely Assembled Manifold with Plug-in and SUB-D Connector

Drawings show end plates with integral mufflers (Option MUF).

Dimensions [mm]A B C D E F G H I J K L M N O P

89.2 18.0 30.0 11.7 58.7 47.8 23.6 9.4 11.4 17.3 10.5 14.2 38.1 11.2 6.9 13.0

Q R S T U V W X Y Z AA BB CC DD EE FF20.6 24.4 27.4 41.7 61.0 9.1 13.0 27.4 41.7 88.9 10.9 14.2 38.1 58.7 21.6 38.1

Clearance for M4 screw

Clearance for M4 screw

SUB-D connector “AKJ“GewiWeightsWeight

approx. [kg]plus......kg

(approx.) per station0.235 0.095

Terminal strip “AKF“GewiWeightsWeight

approx. [kg]plus......kg

(approx.) per station0.290 0.095

0053

5GB

-200

9/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

2002 Series


02 D BW 4 Z3 M K 000 612. Valve Model Number

Series Identifier02 = Spool and sleeve assembly,

with body to base plugR2 = Rubber packed spool,

with body to base plug

Port Size of Base

0 = Without baseD = 4 mmF = 6 mm

ActuatorBW = Single actuated air and spring

return, non locking manual override

BB = Double actuated, non locking manual override

00 = Manifold w/o valve(blank station)

Bases00 = Valve unit baseZ3 = Manifold block, side ports only,

single solenoid output Z-Board versionZ4 = Manifold block, side ports only,

double solenoid output Z-Board version

Voltage60 = 12 VDC61 = 24 VDC

Options

000 = Without option11B = Locking override14A = External pilot supply

Port Type of BasesP = Without baseK = Plug-in fittings (manifold mount only)

Wiring optionM = Plug-in DC with LED, sourcingO = Blank station plate

Completely Assembled Multipole Manifold • Valve Model Number

Function4 = 5-port., 2-pos. valve5 = 5-port., 3-pos. valve, open center, dual pressure6 = 5-port., 3-pos. valve, closed centerA = Dual 3-port., 2-pos. valve “14” NO, “12” NO

(series R2 only)C = Dual 3-port., 2-pos. valve “14” NC, “12” NO

(series R2 only)D = Dual 3-port., 2-pos. valve “14” NC, “12” NC

(series R2 only)P = Indicates blank station plate

AK F 6 D 0000 H L STD

Maximum Solenoid Outputs

SUB-D Terminal strip

“AKJ“ “AKF“ 22 16

Electrical/Electronics Type and LocationF = Terminal strip (max. 16 solenoids)J = 25 pin SUB-D (max. 22 valves)

Series

6 = 2002 series

Number of Valve StationsA = 1 G = 7 M = 13 S = 19B = 2 H = 8 N = 14 T = 20C = 3 I = 9 O = 15 U = 21D = 4 J = 10 P = 16 V = 22E = 5 K = 11 Q = 17F = 6 L = 12 R = 18

Options

STD = StandardDRM = DIN rail mountingMUF = End plates with mufflerDWM = DRM + MUF

Port TypeL = Push-in

End Plate Port SizeH = 8 mm 1)

1) on request: Ø 1/4 push-in

1. Manifold Assembly

0053

5GB

-200

8/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

2002 Series


1 2 . . . . 22

Symbols02 and R2 Series

R2 Series

Dual 3-port., 2-pos. valve“14” NC, “12” NO

Dual 3-port., 2-pos. valve“14” NC, “12” NC

BBC

BBD

5-port., 3-pos. valve, closed center

Dual 3-port., 2-pos. valve“14” NO, “12” NO

BB6

BBA

5-port., 3-pos. valve, open center, dual pressureBB5

5-port., 2-pos. valvedetentedBB4

5-port., 2-pos. valveair and spring returnBW4

Solenoid pilot actuated valves(BW.. / BB.. / BBA.. / BBC.. / BBD..)Manifold with body to base plug

Completely Assembled Manifolds with Body to Base Plug (Valve Series 02 / R2)

When Ordering: (example)

“AKJ“ 25 pin SUB-D Connector Shaded components are included in assembly kit (AK). See order code # 1 above.Each valve manifold station is listed in sequential order from left to right when facing the port side of the mani-fold as indicated.Order example: 1. Assembly kit AKJ6D0000HLSTD 2. Valve model no. Station 1 = 02FBW4Z3ML00061 Station 2 = 02FBW4Z3ML00061 Station 3 = 02FBB4Z4ML00061 Station 4 = 02FBB4Z4ML00061 ASSEMBLED

Valve stations

0053

5GB

-201

3/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

1224

5 31

14

1224

5 31

14

1224

5 31

14

1224

5 31

14

4

1514 12

2

3

24

31

514 12

114 12

2 4

3 5

2002 Series


G2-1 Electronics • General Information on Fieldbus SystemsFEATURES• Solenoidairoperatedvalvemanifoldsfordataexchangeviafieldbus.• Internalwiringby“Z-Board“plug-insystem.• Plug-togetherflexibilityduetodifferentassemblyandwiringoptions.• Software or manual configuration of address and baud rate settings.• NPN or PNP sensor types with same input module.• Designed to meet IP65/NEMA4.• Manifolddeliveredassembledaccordingtocustomerspecifications.

COMBINATIONS• Modules of up to 24 valves can be grouped together (32 valves with G2-2 electronics).• Optional mixing of: - All functions of dual 3-ported, 2-position, 5-ported, 2 position single or double actuated,

and 5-ported, 3-position valves. - Pressure separation plate and intermediate pressure supply module.• The valve manifolds are intended for frame or DIN-EN 50022 rail mounting.

SUPPORTED PROTOCOLS• DeviceNet• Profibus DP autobaud support 9,6 kbit/s to 12 Mbit/s

Technical DataElectrical Data

Node power (Profibus DP module): Voltage: 24 VDC +- 10%; current : 0.120 A

Valve and discrete I/O: Voltage: 24 VDC + - 10%; current : 4 A max.

LEDs: Module status, network status, etc.



Protection: IP 65 / NEMA 4

Configuration Data

Communication module:Contains all communication electronics as well as short circuit protected driver circuitry for up to 24 valve solenoids

Manual configuration module (MCM): Module containing DIP & rotary switches for setting device configuration data

Valve solenoid outputs: Max. 24 (32 with G2-2 electronics)

Discrete I/O points: 16, available with M12 or 25 pin Sub-D connectors

0053

5GB

-201

1/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

Discrete I/O Modules

Valve Manifold Assembly

Communication Module

Manual Configuration Module

(MCM)

25 Pin Sub-D Discrete Output and I/O Module

2002 Series


G2-1 Electronics • 3-D Drawing

0053

5GB

-200

8/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

2002

Ser

ies

dual

sol

enoi

d pi

lot a

ctua

ted

valv

e

Inte

rcha

ngea

ble

cartr

idge

fitti

ngs

Man

ifold

with

plu

g-in

Inte

rnal

/ext

erna

lpi

lot s

uppl

y

Ele

ctro

nic

inte

rface

hous

ing

asse

mbl

yG

2-1-

fiel

dbus

el

ectro

nics

I/O h

ousi

ng

I/O e

lect

roni

cs

2002 Series


AUX. PWR

COMM

Pin 1 = +24 VDC (valve)Pin 2 = earth groundPin 3 = 0 VDC (common)Pin 4 = +24 VDC(electronics + discrete I/O)

AUX. PWR

COMM

Pin 1 = +24 VDC (valve)Pin 2 = earth groundPin 3 = 0 VDC (common)Pin 4 = +24 VDC(electronics + discrete I/O)

PIN 3= V-PIN 2= V+

PIN 5= CAN_LPIN 4= CAN_H

PIN 1= NOT U

3

2

PIN 4= +24VDC (electr.+ discrete I/O)

5COM1

4

MALE

3Net

2

PIN 3= 0 VDC (common)PIN 2= earth groundPIN 1= +24 VDC (valve)

AUX1

4

MALE

TM

DRAIN

Profibus DP ( 9,6 kbit/s to 12 Mbit/s)

Profibus-DP

The 2002 Series Profibus product is designed to conform to the Profibus standard EN50170. Certification is by the Profibus Interface Center (PIC) according to the guidelines determined by the Profibus Trade Organisation (PTO). The certification process ensures interoperability for all Profibus devices.

More information about Profibus DP can be obtained from the following web site:

Profibus Trade Organisation (PTO) www.profibus.com

Manual Configuration Module (MCM)

(Not required with Class II Master)

CommunicationModule

Profibus-DP 9,6 kbit/s to 12 Mbit/s

DeviceNet™DeviceNet™ is an open protocol bus communication system developed by Allen-Bradley based on Controller Area Network (CAN) technology. The governing body for DeviceNet is the Open DeviceNet Vendor Association (ODVA).The ODVA controls the DeviceNet specification and oversees product conformance testing.

Numatics G2-1 DeviceNet nodes have been tested and approved for conformance by the ODVA.

More information about DeviceNet™ and the ODVA can be obtained from the following web site:Open DeviceNet Vendors Association (ODVA)www.odva.org

Manual Configuration Module

(MCM) (optional)

CommunicationModule

DeviceNet™

G2-1 Electronics • Fieldbus Systems • Profibus / Device Net

Profibus reverse keyway (Standard)

M12 connector B-coded

Profibus single keywayM12 connector, A-coded

(on request)

GSD & ESD files and technical manuals are available at www.asconumatics.eu

Bus

Connector5 pin M12 connector B-coded (bus) and 4 pin M12 connector (power)

DiagnosticsShorts and open load conditions from valve solenoid coils and discrete outputs are monitored

Supported baud rates

9,6 kbit/s to 12 Mbit/s

Bus

Connector5 pin M12 connector A-coded (bus) and 4 pin M12 connector (power)

DiagnosticsShorts and open load conditions from valve solenoid coils and discrete outputs are monitored

Supported baud rates

125 kbit/s to 500 kbit/s

0053

5GB

-201

1/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

2002 Series


0053

5GB

-201

1/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

AS-interface offers a simple and quick technology to connect the various elements of a system with each other. With AS-interface, actuators and sensors can now communicate over a direct fieldbus connection, which was technically not possible in the past. Data and auxiliary power are transmitted over a single cable. The profiled AS-interface cable is designed for AS-interface interconnectivity. The special trapezoidal profile of the 2-wire cable prevents polarity reversal.The electrical connection is made with 2 prongs which pierce the AS-interface cable offering high-reliability electrical contact. This contact technology eliminates the need to cut and strip wires. The electrical connection of a Numatics AS interface network can therefore be made in the shortest amount of time.

AS-Interface V2.1 Standard = up to 31 participantsAx = A2: 0 or 8 inputs / up to 8 solenoids valve outputs (V2.0, V2.1, V3.0 Master) A4: 0 or 16 inputs / up to 16 solenoids valve outputs (V2.0, V2.1, V3.0 Master)

AS-Interface V2.1 Extended = up to 63 participantsBx = B2: 0 or 8 inputs / up to 6 solenoids valve outputs Extending addressing (V2.0, V2.1 Master) B4: 0 or 16 inputs / up to 12 solenoids valve outputs Extending addressing (V2.0, V2.1 Master)

AS-Interface V3.0 Extended = up to 63 participantsCx = C2: 0 or 8 inputs / up to 8 solenoids valve outputs Extending addressing (V3.0 Master) C4: 0 or 16 inputs / up to 16 solenoids valve outputs Extending addressing (V3.0 Master)

AS-Interface

Technical DataElectronics

Node power (AS-interface): Voltage: 26.5 VDC to 31.6 VDC

Valve and discrete I/O: Voltage: 24 VDC + - 10%

Aux power connector.: “AS-Interface cable clamp“ internal/external power supply




Configuration Data

Node:Contains all communication electronics as well as short circuit protected driver circuitry for up to 16 solenoids and 16 inputs

Discrete outputs: Max. 16 (solenoids)

Discrete inputs: Max. 16

Network DataBus connector: “AS-Interface cable clamp“

2 and 4 nodes / without input 2 and 4 nodes / 8 inputs

4 nodes / 16 inputs

Pin 1 = sensor 24 VPin 2 = input n + 1Pin 3 = GNDPin 4 = input nPin 5 = earth

ELECTRICAL CONNECTION M12 connectors connection (G) View from screw side of female connector

4

51

3

2

ELECTRICAL CONNECTION OF INPUTSThe front of the left-hand end cover is equipped with maximum 16 inputs (2 x 2 modules of 8 inputs or 1 x module of 16 inputs)

G2-1 Electronics • Fieldbus Systems •AS-Interface

2002 Series


Sub-D CONNECTOR

Pins 1 - 16SINKING (NPN)OUTPUTSand / orSOURCING (PNP)INPUTS

Pin 21 = 0 VDCPins 23 - 24 = 24 VDCPin 25 = EARTH GROUND

Sub-D CONNECTOR

Pins 1 - 16SINKING (NPN)OUTPUTS

Pin 21 = 0 VDCPins 23 - 24 = 24 VDCPin 25 = EARTH GROUND

G2-1 Electronics • I/O Modules for Profibus et DeviceNet™Discrete I/O Modules

Discrete I/O modules are used to connect additional I/O devices to the valve manifold node. This provides for more efficient use of system resour-ces when configuring a communication system.

Universal input modules feature technology that allows the same module to automatically recognise PNP or NPN type sensors without the need to add external pull-up resistors or manually select sensor type.

Input and output modules have two 12mm (micro) connectors. Each can be used individually (i.e. 1 I/O point per connector) or can be used for double point (i.e. connector 1 has two points of I/O). This standard feature further simplifies external I/O wiring.

Sub-D output module can be used to drive 16 additional coils on a separate manifold or 16 discrete output points.

Sub-D I/O module can be used for inputs and or up to a total of 16 I/O points.

Discrete I/O Modules

Sub-D I/O Module

Technical DataElectronics

Inputs:Supply voltage: 24 VDC + - 10%

Type: Source (PNP), Sinking (NPN) or contact closure

LED: Input status

Outputs:Output voltage: 24 VDC + - 10%

Current: 0.5 A per output (4 A max. per manifold)

Type: Sinking (NPN)

LED: Output status




Connectors: 4 pin M12 connector or 25 pin Sub-D connector

Configuration Data

Discrete I/O points:Max. 16 I/O: each byte requires one master module (2 I/O); up to 3 slave modules can be controlled by 1 master module.

0053

5GB

-200

8/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

2002 Series


A

G

A

HD

E

B E F 17,3 10,5 35,3

89,2

DIMENSIONS (mm), WEIGHT (kg) ■ AS-Interface input module

7

19 52 56

6,5

31,5

57,5

38 30,5

60

48

67

15

input module weight without input 8 inputs 16 inputs

2 nodes 0,209 0,345 -

4 nodes 0,222 0,358 0,394

narrow housingwide housing

wide housing

Dimensions [mm]Description A B C D E F G H Weight

approx. [kg]

plus approx. .... kg per I/O station

plus approx. .... kg per

valveManifold with fieldbus electronics

12,7 25,4 18,3 30.5 38,1 38,1 60.5 59,0 0.307 0.083 0.095

Clearance for M4 screw, 4 places

G2-1 Electronics • DimensionsDIMENSIONS (mm), WEIGHT (kg) ■ Profibus DP & DeviceNet™ Input / Output module

0053

5GB

-200

8/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

2002 Series


AK C 6 D 0000 H L STD

How to Order: (example)

Electronic/Electrical SystemC = G2-1 Communication moduleE = G2-2 Communication module + Adapteur

Valve Series

6 = 2002 series

Number of Valve Stations1)

A = 1 G = 7 M = 13 S = 19B = 2 H = 8 N = 14 T = 20C = 3 I = 9 O = 15 U = 21D = 4 J = 10 P = 16 V = 22E = 5 K = 11 Q = 17 W = 23F = 6 L = 12 R = 18 X = 24

1) Maximum number of valve stations is determined by the combination of single and double Z-Boards types installed in the manifold sub-bases.

Options

STD = StandardDRM = DIN rail mounting

(Standard 35 mm)MUF = Muffler in end plates

DWM = Rail DIN with MUFA01 = 25 pin Sub-D

16 Discrete outputsSinking (NPN)

D01 = A01 + DRMD03 = A01 + MUFF01 = A01 + DRM + MUFA17 = 25 pin Sub-D 16 I/O Points

Inputs Sourcing (PNP) Outputs Sinking (NPN)

D18 = A17 + DRMD19 = A17 + MUFF07 = A17 + DRM + MUF

Port TypeL = Push-in

End Plate Port SizeH = 8 mm 2)

2) on request: Ø 1/4 push-in

1. Manifold Assembly

G2-1 Electronics • Completely Assembled Manifolds (with fieldbus electronics) • Valve Model Number Selection Chart

02 D BW 4 Z3 M K 000 61




Port Size of Base

0 = Without baseD = 4 mmF = 6 mm




00 = Manifold w/o valve(blank station)

Bases00 = Valve unit baseZ3 = Manifold block, side ports only,

single solenoid output Z-Board versionZ4 = Manifold block, side ports only,

double solenoid output Z-Board version

Voltage61 = 24 VDC

Option


Port Type of BasesP = Without baseK = Plug-in fittings (manifold mount only)

Wiring optionM = Plug-in DC with LED, sourcingO = Blank station plate




(series R2 only)P = Indicates blank station plate

2. Valve Model Number

0053

5GB

-200

8/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

2002 Series


Symbols 02 and R2 Series Series R2

Dual 3-port., 2-pos. valve“14” NC, “12” NO

Dual 3-port., 2-pos. valve“14” NC, “12” NC

BBC

BBD5-port., 3-pos. valve, closed center

Dual 3-port., 2-pos. valve“14” NO, “12” NO

BB6

BBA

5-port., 3-pos. valve, open center, dual pressureBB5

5-port., 2-pos. valvedetentedBB4

5-port., 2-pos. valveair and spring returnBW4

Solenoid pilot actuated valves(BW.. / BB.. / BBA.. / BBC.. / BBD..)Manifold with body to base plug

NX6 PB ** ** D F E02Fieldbus Systems

DN = DeviceNet™ PT = Profibus DP B-coded

9,6 kbit/s to 12 Mbit/sA2 = 0 or 8 inputs / up to 8 solenoids valve outputs

(V2.0, V2.1, V3.0 Master)

A4 = 0 or 16 inputs / up to 16 solenoids valve outputs (V2.0, V2.1, V3.0 Master)

B2 = 0 or 8 inputs / up to 6 solenoids valve outputs, Extending addressing (V2.0, V2.1 Master)

B4 = 40 or 16 inputs / up to 12 solenoids valve outputs, Extending addressing (V2.0, V2.1 Master)

C2 = 0 or 8 inputs / up to 8 solenoids valve outputs, Extending addressing (V3.0 Master)

C4 = 0 or 16 inputs / up to 16 solenoids valve outputs, Extending addressing (V3.0 Master)

Input

** = Discrete inputs

Options

STD = StandardE02 = -Separate power

(valve and I/O)-vampire type panel connector for AS-Interface

G08 = Separate power and MCM** Profibus 1.5 and 12 Mbd & Allen Bradley

Remote I/O only

3.a Fieldbus System - G2-1 Electronics

Output

** = Discrete outputs

Voltage

F = 24 VDC

I/O Type

D = Digital00

535G

B-2

013/

R01

Ava

ilabi

lity,

des

ign

and

spec

ifica

tions

are

sub

ject

to c

hang

e w

ithou

t not

ice.

All

right

s re

serv

ed.


1224

5 31

14

1224

5 31

14

1224

5 31

14

1224

5 31

14

4

1514 12

2

3

24

31

514 12

114 12

2 4

3 5

I/O Table (Note: 2 I/O per station)Order Code

Type Input OutputMaster kit 239-1802 239-1800Slave kit 239-1803 239-1801

4.a I/O per I/O Station - Electronic Interface Option OnlyWhen ordering up to eight (8) I/O you must order one (1) Master I/O (which contains two (2) points I/O itself). The balance required is made up of slaves, two (2) points per I/O station (total 3 slave modules).A maximum of sixteen (16) I/O points can be configured by using two (2) master modules and six (6) slave modules.Total number of discrete inputs plus total number of discrete outputs must be less than or equal to 16. (See I/O table below).Input master modules can be used with Output Slave Modules.Output master Modules can be used with Input Slave Modules.Sub-D outputs and I/O types do not require additional master modules when used alone

2002 Series


NXG PB 64 38 D F E02 Fieldbus Systems

AB = Allen Bradley Remote I/O RIO, incl. manual configuration module (MCM) - standard

CN = ControlNet,manual configuration module (MCM) not possible

01 = Interbus-S, with optional manual configuration module (MCM)

FF = Foundation Fieldbus (FF H1)FL = Foundation Fieldbus with Logic

TransducerFP = FIPIO Interface,

manual configuration module (MCM) not possible

Options

E02 = Separate power(valve and I/O) - standard

G08* = Manual configuration module (MCM) and separate power (if not standard)

G10 = 12 mm connector for communications (if not standard)

G18 = Valve side Sub-D 16 outputs (NPN) with MCM

G20 = Without MCM (if not standard)

G22 = Valve side dual 15 pin Sub-D 16 outputs

G27 = IP 67 communication connector(EtherNet and Interbus S only)

J18 = Valve side dual 25 pin Sub-D 32 outputs

* Standard for AB, PB, PTMore options on request

Output

** = Discrete outputs (see chart below if in excess of 99)

Voltage

F = 24 VDC

I/O Type

A = analogB = analog and digitalD = digital

Input

** = Discrete inputs (see chart below if in excess of 99)

Discrete I/O Table for I/O in Excess of 99

** Number of I/O stations

A0 = 100 B0 = 110 C0 = 120 D0 = 130 E0 = 140 F0 = 150 G0 = 160 H0 =170 J0 = 180 K0 =190 A1 = 101 B1 = 111 C1 = 121 D1 = 131 E1 = 141 F1 = 151 G1 = 161 H1 =171 J1 = 181 K1 =191A2 = 102 B2 = 112 C2 = 122 D2 = 132 E2 = 142 F2 = 152 G2 = 162 H2 =172 J2 = 182 K2 =192 A3 = 103 B3 = 113 C3 = 123 D3 = 133 E3 = 143 F3 = 153 G3 = 163 H3 =173 J3 = 183A4 = 104 B4 = 114 C4 = 124 D4 = 134 E4 = 144 F4 = 154 G4 = 164 H4 =174 J4 = 184A5 = 105 B5 = 115 C5 = 125 D5 = 135 E5 = 145 F5 = 155 G5 = 165 H5 =175 J5 = 185A6 = 106 B6 = 116 C6 = 126 D6 = 136 E6 = 146 F6 = 156 G6 = 166 H6 =176 J6 = 186A7 = 107 B7 = 117 C7 = 127 D7 = 137 E7 = 147 F7 = 157 G7 = 167 H7 =177 J7 = 187A8 = 108 B8 = 118 C8 = 128 D8 = 138 E8 = 148 F8 = 158 G8 = 168 H8 =178 J8 = 188A9 = 109 B9 = 119 C9 = 129 D9 = 139 E9 = 149 F9 = 159 G9 = 169 H9 =179 J9 = 189

4.b Discrete I/O station selection (see pages X021-25-70 to 73)

3.b Fieldbus System - G2-2 Electronics


0053

5GB

-201

1/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

2002 Series


G2-1 Electronics • Ordering Example

AKC Communication Module

I/O 8 ................ 2 1 Serial Bus Valve 1 2 ....... 24 stations Module NX6 stations

• Shaded components described by assembly Kit (AK) model number designation (see #1, page 21), with the exception of the communication module and number of I/O stations that are described by electronic Interface (NXG) model number designation (see #3, pg. 22).

• Each valve manifold station is listed in sequential order form left to right when facing the port side of the manifold as indicated.

• Each discrete I/O station is listed in sequential order from right to left starting from the communication module as indicated.

• Note: I/O stations #1 and #5 (if required) must always be a master kit. (see below).• Stations 2, 3, 4, 6, 7 and 8 must be either input or output slave kits.• Note: Total of 24 solenoid outputs available. Either 24 single solenoid valves or 12 double solenoid valves or any combination

of singles or doubles, not to exceed 24 solenoid outputs for AKC serial/bus, are allowed.

Ordering example: AKC6D0000HLSTD 02FBW4Z3MK00061 02FBW4Z3MK00061 02FBB4Z4MK00061 02FBB4Z4MK00061 NX6PB0808DFE02I/O station 1 239-1802 Input master kitI/O station 2 239-1803 Input slave kitI/O station 3 239-1803 Input slave kitI/O station 4 239-1803 Input slave kitI/O station 5 239-1800 Output master kitI/O station 6 239-1801 Output slave kitI/O station 7 239-1801 Output slave kitI/O station 8 239-1801 Output slave kit ASSEMBLED

0053

5GB

-200

8/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

2002 Series


Accessories / Spare Parts

Accessory Description Order Code

T-connector M12-A, 5 male / female / male pins 88100251

T-connector M12-B, 5 female / male / male pins 88100712

Connector M12-A , 5 female pins - for cable dia. 6 - 8 mm 88100256

Connector M12-B, 5 female pins - for cable dia. 6 - 8 mm 88100713

Connector M12-B, 5 male pins -for cable dia. 6 - 8 mm 88100714

Terminating resistor M12-A - female plug 88100332

Terminating resistor M12-B - male plug 88100716

4-pin female cable connector 230-1019

Spare part Description Order Code

Manifold with simple ‘‘Z-board’’4mm 239-1071

6mm 239-1073

Manifold with double ‘‘Z-board’’4mm 239-1072

6mm 239-1074

Mid station supply and exhaust block, Ø 6 mm tube 239-1299

Blank station plate kit 239-1055

Muffler

Vented cover (1) 105-388

Muffler (2) 125-791

Blocking disk

for port 1 124-335

for port 3 or 5 124-336

DIN rail clamp kit 239-980

Push-in fitting

4mm 134-498

6mm 134-499

8mm 134-501

Port plug for port 3 or 5 239-1085

0053

5GB

-200

8/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

2002 Series


End Plate Assembly Kit

Description Port Size Weight approx.

OrderCode

1 3 / 5 X, XE [kg]End plate kit, w/o muffler, w/o DIN rail 8 mm 8 mm 6 mm 0.171 239-1062End plate kit, w/o muffler, with DIN rail 8 mm 8 mm 6 mm 0.171 239-1061End plate kit, with muffler, w/o DIN rail 8 mm 8 mm 6 mm 0.171 239-1078End plate kit, with muffler, with DIN rail 8 mm 8 mm 6 mm 0.171 239-1077Left end plate (not included in end plate kit, to be ordered separately)

0.025 105-381

On request: ports 1, 3/5 = 1/4; ports X, XE = 1/8 or 5/32

Series 02 / R2 • Spare Parts

02 0 BW 4 00 M P 000 61




Port Size of Base

0 = Without base




Bases00 = Valve unit base

Voltage61 = 24 VDC

Option


Port Type of BasesP = Without base

Wiring optionM = Plug-in DC with LED, sourcing




(series R2 only)

Valve Model Number

0053

5GB

-200

8/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

2002 Series


SUB-D Connector Spare Part Kit

SUB-D Connector Weight OrderSpare Part Kit approx. [kg] CodeFor DIN rail mounting 0.065 239-1088Standard mounting 0.065 239-1087

PIN 1-22Outputs

PIN 23-24Common

PIN 25Ground

Terminal Strip Spare Part Kit

Terminal Strip Weight OrderSpare Parts Kit approx. [kg] CodeFor DIN rail mounting 0.118 239-1090Standard mounting 0.118 239-1089

PINS1-16 Outputs

PIN 17Common

PIN 18Ground

CABLE DIAMETERMax. 0.5 mm2

Series 02 / R2 • Spare Parts • Multipole Systems

Assignment of the Individual Pins to the SolenoidsThe assignment of the individual pins to the solenids is illustrated with the following examples.

Example 1Assembled with: 8 x 02DBW4Z3GL00061

Stations:

Solenoids:

Example 2Assembled with: 2 x 02DBB5Z4GL00061 6 x 02DBW4Z3GL00061

Stations:

Solenoids:

Example 3Assembled with: 3 x 02DBB5Z4GL00061 1 x 239-1055 (blank station plate) 4 x 02DBW4Z3GL00061

Stations:

Solenoids:

0053

5GB

-200

8/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

The manifold consists of 8 stations, assembled with 8 single solenoid pilot actuated 5-port., 2-pos. valves. Pin allocation is from left to right, i. e. pin 1 is assigned to the solenoid of the first valve, pin 2 to the solenoid of the second valve etc. (see drawing).

The manifold consists of 8 stations, assembled with 3 dual solenoid pilot actuated 5-port., 3-pos. valves, 1 blank station plate kit and 4 single solenoid pilot actuated 5-port., 2-pos. valves. Counting is analogous to the previous example. However, please note that station 4 (pins 7 and 8) is wired although there is no valve to be mounted (now: blank station plate kit). This allows later expansion of the manifold (see drawing).

The manifold consists of 8 stations, assembled with 2 dual solenoid pilot actuated 5-port., 3-pos. valves and 6 single sole-noid pilot actuated 5-port., 2-pos. valves. Dual actuated valves are to be mounted first, then single actuated valves.For dual actuated valves (i. e. 2 solenoids per valve) we need 2 pins: the first pin for port “14”, the second pin for port “12”. Pin allocation is from left to right, taking the additional 2 solenoids (see drawing) into account.

1/2 NPTF

2002 Series


G2-1 Electronics • Spare Parts

Communication Module Kit (w/o End Plates)Description Weight

approx. [kg]

Order Code

Profibus autobaud 9.6 kbit/s to 12 Mbit/s 0.136 239-1806

DeviceNet™ 0.136 239-1794

Manual Configuration Module KitsDescription Weight

approx. [kg]

Order Code

For Profibus autobaud 9.6 kbit/s to 12 Mbit/s (w/o connector) not necessary at master of class 2

0.092 239-1813

For DeviceNet™ (optional) 0.092 239-1813

For Allen Bradley Remote I/O(w. connector) only

0.092 239-1812

Manual Configuration Module (MCM)

Communication Module

0053

5GB

-201

1/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

Valve Capability

Input Capability

Version Addressing ConnectorOrder code

AS-Interface module

8 8 V2.1 Standard Vampire 240-156

16 16 V2.1 Standard Vampire 240-154

6 8 V2.1 Extended Vampire 240-222

12 16 V2.1 Extended Vampire 240-220

8 8 V3.0 Entended Vampire 240-232

16 16 V3.0 Entended Vampire 240-230

Input module 4*M12 240-142


G2-1 Electronics • Spare Parts

I/O Module with LED Spare Part Kit for Profibus et DeviceNet (2 I/O per module)Short Circuit Resistant and Overvoltage Protected

25 Pin Female Sub-D Discrete Output and I/O Module

I/O Module Kit Description Weight

approx. [kg]

Order Code

Master Module Output 0.083 239-1800

Master Module Input 0.083 239-1802

Slave Module Output 0.083 239-1801

Slave Module Input 0.083 239-1803

Note: I/O connector type: 12 mm (micro) 4 pin female

Discrete Output and I/O Module KitDescription Weight

approx. [kg]

Order Code

16 pt. Output (NPN) with DIN rail 0.085 239-1225

16 pt. Output (NPN) w/o DIN rail 0.065 239-1221

16 pt. Input (PNP) and/or Output (NPN) with DIN rail

0.085 239-1866

16 pt. Input (PNP) and/or Output (NPN) w/o DIN rail

0.065 239-1865

2002 Series

0053

5GB

-201

1/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

2002 Series


Adapter Plate G2-2 Electronics to 2002 Series (see page 23)

Description A B C E Weight Order Code approx. [kg] Adapter plate G2-2 to 2002 series 24,4 61,5 118,0 100,3 on request 239-2094

• Adapter to use series 2002 valves with G2-2 electronics• The 3rd digit of the AK code must be “E“

Series 2002 Valves AdapterG2-2 Electronics

Dimensions [mm]

Series 02 / R2 • Spare Parts

All manifolds have the pilot blocking gasket (113-515) installed with internal pilot supply orientation as standard.For external pilot supply, valve stations should be ordered with option code 14A (order code digits 11, 12 and 13); e.g. 02DBB4Z4GL14A61

External pilot air supply

Pilot blocking gasket Order Code 113-515Internal pilot air supply

Stud Order Code 125-787 (2)

Gasket Order Code 113-518

Conversion of Pilot Air Supply at Manifolgs with Plug-in

0053

5GB

-201

1/R

01A

vaila

bilit

y, d

esig

n an

d sp

ecifi

catio

ns a

re s

ubje

ct to

cha

nge

with

out n

otic

e. A

ll rig

hts

rese

rved

.

E

valve manifolds - asco · pdf file• spool and sleeve assembly, 5-port., 2- and 3-pos....

Documents