v8 engine seminar

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  • 7/28/2019 V8 Engine Seminar

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    TYPES

    There are two major types of V8 engines, which differ by crankshaft.

    Flatplane

    The flatplane V8 is similar to two inline four cylinders sharing a single crankshaft. Whenviewed from one end, the crankshaft appears to form a flat shape.

    A flatplane crank with the typical 12-6-6-12 o'clock crank pin locations, when viewed from the front of

    the engine. This configuration is identical to an inline-four cylinder engine.

    Crossplane

    The other, much more common type is the crossplane V8, which Cadillac came up with in

    1923. The first and fourth crank pins are 180 apart, and the inner two are 180 apart

    from each other, and 90 apart from the pins on each end.

    A crossplane crank with the typical 12-3-9-6 o'clock crank pin locations, when viewed from the front

    of the engine.

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    BALANCE

    First Order Balance

    Flatplane

    The flatplane V8 has first-order balance, that is, the rocking moment that one piston

    would cause is directly cancelled by another at the other end of the engine.

    Crossplane

    The crossplane V8 would have first-order imbalance because of how the pistons are

    moved by the crankshaft, but the use of full-weight counterweights prevents this.

    Full-weight counterweights on the crankshaft are shaped and weighted in such a way

    that they counter the forces from the pistons and connecting rods on the nearest pin at

    the same time. Regular counterweights only counter the forces from the connecting

    rods and the crank pin. Only an engine with a 90 v-angle can utilize full-weight

    counterweights.

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    Full-weight counterweights are placed on both ends of the crankshaft to oppose therocking motion that would come from the forward most pistons moving in the opposite

    direction to the rearmost pistons. The middle two crank pins do not need full-weight

    counterweights because the piston motion forces are somewhat cancelled by the pistons

    on the other side of the engine. These counterweights are still very large compared to

    regular counterweights, however.

    The counterweights on a crossplane V8 decrease in size from each end to the centre because the

    inner cylinders partially balance each other, and the counterweights on each side of a main bearing

    have a similar effect. The counterweights on each end must be very large because they alone areopposing the forces from two pistons and their connecting rods, and the crank pin.

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    Second Order Balance

    Flatplane

    The flatplane V8 has the same type of imbalance that an inline four cylinder does, which

    is known as second-order imbalance. At any given instant, the velocities of the pistons

    traveling upward does not equal the negative velocities of the cylinders traveling

    downward. The net velocity of all eight cylinders is therefore not equal to zero, which

    causes vibrations.

    Inline-fours and flatplane V8s have second-order imbalance.

    Crossplane

    The crossplane V8 has second-order balance, and that fact is the main reason for its

    existence. The odd-looking crankshaft moves the pistons in such a way that the net

    velocity of all of the pistons is always equal to zero, meaning that no second-order

    vibrations will be present.

    Engines that are out of balance are somewhat limited to small displacements. As parts of

    the rotating assembly get larger or move faster, the vibrations they would tend togenerate become stronger. Strong vibrations can cause much greater wear on all parts

    of the engine, and even parts of the vehicle itself. For this reason, flatplane V8 engines in

    production cars have not exceeded an overall displacement of around 4.5L. Crossplane

    V8 engines can handle any displacement; the largest regular production version being

    the 500CID (8.2L) Cadillac V8 built from 1970 to 1976.

    FIRING ORDERS

    With so many cylinders, a V8 engine has many different firing order combinations. Some

    may cause less stress on the crankshaft than others, and some may allow for better

    breathing on the intake or exhaust sides.

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    Flatplane

    The firing order of a flatplane V8 is ideal, that is, each cylinder in the sequence will be on

    the other cylinder bank from the previous. This allows the exhaust gas pressure on each

    side to stay somewhat even, allowing for good scavenging from the cylinders.

    Crossplane

    The crossplane V8 does not have an ideal firing order. Because of how the pistons aremoved around by the crankshaft, there must always be a cylinder fired on the same side

    as the previous at least twice, once per bank. Not only will that, but at least once in the

    firing order, two adjacent cylinders fire in sequence, which is undesirable because

    thermal and mechanical stresses become higher at the two adjacent cylinders.

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    With a crossplane V8, it is actually possible to fire all four cylinders on one bank in

    sequence, followed by all four on the other bank. These firing orders are always ignored,

    leaving only four practical firing order choices. Within those four, they are chosen based

    on which one will put the least stress on the crankshaft, and which will allow the best

    breathing. Below are the three firing orders that have been used on the Chevy small

    block engine over the years.

    Three common firing orders for Chevy V8s.

    In light of the fact that Ford uses a different cylinder numbering scheme, the firing

    orders used by Ford are not listed in the diagrams above. Below is a digraph showing

    the mapping of one cylinder numbering scheme to the other.

    A digraph showing the cylinder numbering conversion for Chevy and Ford V8 cylinder numbers.

    It should be noted that the "old" Ford V8 firing order (1-5-4-2-6-3-7-8) is the same as

    the original Chevy small block firing order (1-8-4-3-6-5-7-2), and the "new" firing order

    (1-3-7-2-6-5-4-8) is the same as the GM LS series (1-8-7-2-6-5-4-3). Ford was first to

    make the switch in 1969, but not with all of their models. GM followed with the LS firing

    order in 1997. Cadillac used the LS firing order a long time ago as well, in the form of (1-5-6-3-4-2-7-8).

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    EXHAUST SOUND

    Flatplane

    The flatplane V8 is often described as sounding similar to two inline fours running at

    once, although there is a slight distinction between the two which depends on theexhaust setup.

    Crossplane

    The very distinct exhaust sound made by a crossplane V8 is from the irregular firing

    order. Each time two cylinders fire on the same side in sequence, the two exhaust pulses

    create high exhaust pressure and noise which can be heard out the tailpipe. This repeats

    later in the firing order on the other side of the engine.

    Often times, balance pipes are used to equalize the large exhaust pressure difference

    between each side of the engine. The pressure equalization improves exhaust

    scavenging, especially at low RPM.

    PACKAGING

    Packaging is one of the greatest strengths of a V8 engine. When fully dressed with all

    accessories, a V8 engine has a roughly cubic shape, which means they fit very well in

    most rear-wheel drive vehicles, and even some front-wheel drive vehicles, such as the

    late model Chevrolet Impala SS.

    A V8 is slightly longer than an inline-four with a similar cylinder bore spacing, and much

    shorter than an inline-six. The short length puts the engine's centre of gravity well

    behind the front axle, which improves handling. It also allows the hood of the car to

    slope down at the front for improved aerodynamics. Inline-six engines, which are very

    long relative to their displacement, have been mostly replaced by V6 engines for the

    aforementioned reasons.

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    The short length of a V8 is a significant packaging advantage over a comparable inline-

    six or V12, which means that the V8 is essentially the smallest engine type that has first-

    order and second-order balance, allowing very large engine displacements, which can

    help give very high power-to-weight ratios. A V8 engine can still be more compact than

    a V12 with the same overall displacement, and has the added benefit of being cheaper

    to manufacture. However, a V12 of equal displacement would likely be able to make

    more power, at the expense of added size and weight. It is for this reason that some

    auto makers, such as Jaguar and Mercedes-Benz, are using supercharged V8s to achieve

    V12 performance with V8 size and economy.

    Another benefit of the short length of V8 engines is that they can be front-mounted in a

    car, but located entirely behind the front axle. Cars with this layout are described as

    having a front-mid engine (FMR) layout.

    While the 90 v-angle can make a V8 too wide for use in smaller cars, the use of

    pushrod-actuated overhead valve (OHV) heads helps make the engine narrow enough

    to fit into many cars. The space and weight saved by OHV cylinder heads leaves room

    for a slightly larger block to provide more displacement.

    Even with narrow OHV heads, there is often little room on the sides of the engine for the

    exhaust manifolds. Coupled with the need for an h-pipe or x-pipe, the exhaust systems

    for a car with a V8 end up being a compromise between making power and keeping

    costs down.

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    CONCLUSION

    The V8 engine is a popular choice in high performance road cars and race cars because

    of its compact size and light weight relative to its power output. The crossplane V8's

    ability to support very large displacements, coupled with small, low-cost OHV heads

    makes it one of the most affordable high performance engine types in use today.

    V8 engines are also used in many luxury cars where their smooth running characteristic

    is an asset. The exhaust sound is considered pleasing by most people, but the uneven

    exhaust pressures which make the unique sound are detrimental to performance and

    add complexity to the exhaust system.