using pharmacoscintigraphy to elucidate in vivo ...€¦ · using pharmacoscintigraphy to elucidate...
TRANSCRIPT
Using Pharmacoscintigraphy to Elucidate In Vivo Performance of Extended Release Formulations
David C. Sperry Research Advisor Small Molecule Design and Development
2nd FDA/PQRI Conference on Advancing Product Quality North Bethesda MD, 5-7 October 2015
Acknowledgements
♦ Eli Lilly • Ahmad Almaya • Mark Argentine • Evelyn Lobo
♦ Quotient Clinical • Alyson Connor • John McDermott • Lloyd Stevens
6 Oct 2015 © 2015 Eli Lilly and Company 2
In Vitro Methods for Extended Release Formulations ♦ In vitro methods generally have one goal in product
development:
→ Getting the “optimal” in vivo release rate
…then maintaining the desired performance over the life of the product.
♦ The “optimal” release rate may serve several purposes: – Blunting Cmax – Reduce dosing frequency – Matching absorption window – Tailoring PK profile
6 Oct 2015 © 2015 Eli Lilly and Company 3
♦ In vivo release rate is difficult to measure ♦ Typical approach:
• use a surrogate in vitro method to develop dosage release rates • obtain human PK data on formulations • establish IVIVC or iterate until optimized
Getting the optimal in vivo release rate
6 Oct 2015 © 2015 Eli Lilly and Company 4
IVIVC
In vitro
In v
ivo
Optimal
Alternate approach…
♦ Measure in vivo release more directly • Removes necessity for correlation to in vitro method • Can reduces PK study iterations
♦ Pharmacoscintigraphy
6 Oct 2015 © 2015 Eli Lilly and Company 5
1. Dope formulation with radio-tracer element
2. In PK study, measure spatially resolved release of radio-tracer as a function of time.
3. Determine in vivo release as a function of time
LY545694 Tosylate
© 2015 Eli Lilly and Company 6
LY545694 Compound 645838
• LY545694 is a prodrug that is rapidly converted to Cmpd 645838
• Investigated for inflammatory and neuropathic pain
O
N N
Cl
N N
NO
OH
H
O
N N
Cl
N N
NOH
OH
H
6 Oct 2015
Need for extended release formulation ♦ Early studies used an
Immediate-Release formulation • Short half-life (2-7 hrs)
– BID dosing desired • Adverse GI and CNS events
– e.g., loss of appetite, nausea and vomiting, dizziness and headache
– Adverse events correlated with Cmax
♦ Extended Release formulations developed to decrease fluctuations and maintain active concentrations
© 2015 Eli Lilly and Company 7
Time (hr)
0 6 12 18 24 30 36 42 48 54 60 66 72D
ose
Nor
mal
ized
Mea
n C
ompo
und
6458
38
Plas
ma
Con
c (n
g/m
L/m
g)
0
2
4
6
8
0 3 6 9 12
0
2
4
6
8
Solution 33 mg, LQBBCapsule 73 mg, LQBBCR 14 mg, LQBE
6 Oct 2015
Initial ER formulation development
6 Oct 2015 © 2015 Eli Lilly and Company 8
♦ Three ER formulations studied: • Fast (5-6 hrs), “A” • Intermediate (12-14 hrs), “B” • Slow (~24 hrs), “C”
♦ Deconvolution based on average data showed that cumulative input is truncated at ~6 hours
♦ Indication of an absorption window ♦ Significant portion of drug is not
absorbed
At 6 hrs, only ~70% of the dose is released
from Formulation B Fast Intermediate Slow
In vitro release Deconvoluted in vivo absorption
Objectives for LY545694 ER formulation ♦ Reduce Cmax to improve side effect profile ♦ Target release to the apparent absorption window ♦ Eliminate unabsorbed drug
• Theoretically, may improve safety profile • Also will reduce cost of product
(lower dose)
♦ Target: • Replicate the release profile of “Intermediate” through ~5 hours, in
terms of amount released.
6 Oct 2015 © 2015 Eli Lilly and Company 9
Fast Intermediate Slow
In vitro release
Dissolution method – Preliminary IVIVC
♦ Media screen covering different pH and ionic strength.
♦ Relationship is useful for further formulation development.
♦ pH 2 method used going forward
6 Oct 2015 © 2015 Eli Lilly and Company 10
Fast
0
20
40
60
80
100
0 2 4 6 8 10
Time, hour
% in
vitr
o re
leas
ed pH 2 HCl 0.01pH 2 HCl 0.2pH 2 Phos 0.01pH 2 Phos 0.2pH 6.8 BisTris 0.01pH 6.8 BisTris 0.2pH 6.8 Phos 0.01pH 6.8 Phos 0.2
Intermediate
0
20
40
60
80
100
0 5 10 15 20 25
Time, hour
% in
vitr
o re
leas
ed
pH 2 HCl 0.01pH 2 HCl 0.2pH 2 Phos 0.01pH 2 Phos 0.2pH 6.8 BisTris 0.01pH 6.8 BisTris 0.2pH 6.8 Phos 0.01pH 6.8 Phos 0.2
Slow
0
20
40
60
80
100
0 5 10 15 20 25
Time, hour
% in
vitr
o re
leas
ed
pH 2 HCl 0.01pH 2 HCl 0.2pH 2 Phos 0.01pH 2 Phos 0.2pH 6.8 BisTris 0.01pH 6.8 BisTris 0.2pH 6.8 Phos 0.01pH 6.8 Phos 0.2
Extened release formulation
♦ Formulations are hydrophilic matrix ♦ The drug substance is homogeneously mixed with the rate-controlling
excipient and other inactive ingredients. ♦ Indium-111 used as radiotracer
© 2015 Eli Lilly and Company 11
Prototypes Reference Methocel® K100LV Premium CR Methocel® K4M Premium CR LY545694 tosylate LY545694 tosylate
Lactose Lactose
Colloidal silicon dioxide Colloidal silicon dioxide
Microcrystalline cellulose Microcrystalline cellulose
Magnesium stearate Magnesium stearate 111In radiolabeled AMBERLITE IRP-69
6 Oct 2015
Methocel® K100LV Premium CR
20% w/w 25% w/w 30% w/w
Prototype 3 Prototype 2 Prototype 1
111In
IRP-69 – Cation exchange resin Prototypes Reference
Methocel® K100LV Premium CR Methocel® K4M Premium CR LY545694 tosylate LY545694 tosylate
Lactose Lactose
Colloidal silicon dioxide Colloidal silicon dioxide
Microcrystalline cellulose Microcrystalline cellulose
Magnesium stearate Magnesium stearate
Mechanism of release
1. Tablet hydrates and forms gel layer. 2. Gel layer erodes and release drug as the 3. water penetration front continues to
move into the dry core. 4. Eventually all of the drug is released
through an erosion mechanism.
→ The 111In carrying IRP-69 is released at the same rate as the drug.
→ Measuring In release is a surrogate for measuring drug release.
6 Oct 2015 © 2015 Eli Lilly and Company 12
Resin effect on in vitro release
6 Oct 2015 © 2015 Eli Lilly and Company 13
0
20
40
60
80
100
0 120 240 360 480 600 720 840 960 1080
% R
elea
sed
Time (min)
In Vitro Release ProfilesIllustrating Effect of Resin Binding
1243-09
1243-10
10 mg resin per tablet
5 mg resin per tablet w/o resin w/ resin
y = 0.9021x - 5.9566R² = 0.9983
y = xR² = 1
0.000
10.000
20.000
30.000
40.000
50.000
60.000
0.000 10.000 20.000 30.000 40.000 50.000 60.000
Free
Dru
g Co
ncen
tratio
n (u
g/m
L)
Total Drug Concentration (ug/mL)
Spiked Concentration vs. Measured Concentration
Actual Interaction
No Interaction
Linear (Actual Interaction)
Linear (No Interaction)
Resin binding effect.
Theoretical recovery with no binding.
Actual recovery.
O
N N
Cl
N N
NO
OH
H
0
20
40
60
80
100
0 120 240 360 480 600 720 840 960 1080
% R
elea
sed
Time (min)
In Vitro Release ProfilesIllustrating Effect of Resin Binding
1243-01
1243-03
• AMBERLITE IRP-69 is a strong acid ion exchange resin
• LY545694 is cationic binds to resin
Scintigraphy – Surrogate for in vivo drug release
6 Oct 2015 © 2015 Eli Lilly and Company 14
0
20
40
60
80
100
0 5 10 15 20
% R
elea
sed
Time (hours)
In Vitro Drug Release and Radioactivity Release
Formulation XFormulation XFormulation YFormulation YReferenceReference
Lines - Drug ReleaseSymbols - Radioactivity
♦ Measure in vitro drug release and radioactivity release simultaneously.
♦ Agreement is good.
♦ Radioactivity release is good surrogate for in vivo drug release
♦ Also supports erosion-based-release hypothesis
PK study design
♦ 6 formulations • Solution - unlabeled • ER reference – unlabeled • ER reference – labeled • Prototype 1 – labeled • Prototype 2 – labeled • Prototype 3 – labeled
♦ 16 males, 18-65 years ♦ Open-label, fixed treatment sequence, 6-period,single
dose, crossover study design conducted at a single center
♦ 7 day washout between doses
6 Oct 2015 © 2015 Eli Lilly and Company 15
Controlled release formulations: In vitro versus in vivo LY545694
16
Time (hr)
0 6 12 18 24
Mea
n LY
5456
94 C
onc
(ng/
mL)
0
20
40
60
80
Time (hr)
0 2 4 6 8 10 12 14 16 18
Frac
tion
LY54
5694
Dis
solv
ed
0.0
0.2
0.4
0.6
0.8
1.0
Prototype 1 (25 mg) Labeled Reference (35 mg)Prototype 2 (25 mg)Prototype 3 (25 mg)Unlabeled Reference (35 mg)
6 Oct 2015 © 2015 Eli Lilly and Company
Prototype 3 gives same PK profile at lower dose.
Methocel® K100LV Premium CR
20% w/w 25% w/w 30% w/w
Prototype 3 Prototype 2 Prototype 1
Pharmacoscintigraphy of LY545694 ER tablets
6 Oct 2015 © 2015 Eli Lilly and Company 17
♦ PK plasma data alone may not explain the dosage form performance in the GI tract.
♦ Tracking the location and rate of erosion of ER tablets in the GI tract will complement PK data.
♦ Images at 10-minute intervals until 8 hours postdose, and then every 30 minutes until 12 hours postdose.
♦ Can measure GI transit times and GI location of the dosage form.
Initial tablet erosion
♦ The time to detect any sign of release of radioactive marker from the tablet
6 Oct 2015 © 2015 Eli Lilly and Company 18
Trail of radioactivity observed
Spatial marker
Complete tablet erosion
♦The time at which all the radiolabelled marker has dispersed in the gastrointestinal tract and no signs of a “distinct” core remain.
6 Oct 2015 © 2015 Eli Lilly and Company 19
Tablet core clearly visible Radioactivity dispersed
Pharmacokinetic results
6 Oct 2015 © 2015 Eli Lilly and Company 20
Radiolabeled Reference (35 mg) Prototype 1 (25 mg)
Time (h)
0 12 24 36 48
Mea
n Pl
asm
a L
Y54
5694
Con
cent
ratio
n (n
g/m
L)
0
10
20
30
40
50
60
70
Time (hr)
0 2 4 6 8 10 12 14 16
Frac
tion
Abso
rbed
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
Time (hr)
0 2 4 6 8 10 12 14 16 18
Frac
tion
LY54
5694
Dis
solv
ed
0.0
0.2
0.4
0.6
0.8
1.0
In Vitro performance NOT predictive of In Vivo performance, in this case.
♦ Scintigraphy shows that in vivo erosion rate is not what was predicted by in vitro test. C
ompl
ete
Eros
ion
Tim
e (h
ours
pos
t dos
e)
0
1
2
3
4
5
6
7
8
9
10
11
CR Reference Prototype 1
Formulation
Hypothesized absorption window
0
1
2
3
4
5
6
7
S PSB DSB AC HF TC SF DC
Location of Complete ErosionCR Reference
Location of complete erosion CR reference*
N=5
N=4
N=1
N=1
N=2
N=2
N=1
* S/PSB have been presented as PSB; DSB/AC have been presented as AC
Gastrointestinal transit
21 © 2015 Eli Lilly and Company 6 Oct 2015
Location of complete erosion Prototype 1
* S/PSB have been presented as PSB; DSB/AC have been presented as AC
N=0
N=7
N=0
N=1
N=3
N=4
N=1
0
1
2
3
4
5
6
7
S PSB DSB AC HF TC SF DC
Location of Complete ErosionPrototype 1
Gastrointestinal transit
Hypothesized absorption window
22 © 2015 Eli Lilly and Company 6 Oct 2015
Location of complete erosion Prototype 2*
* S/PSB presented as PSB; DSB/AC presented as AC; AC/HF presented as HF
N=6
N=0
N=0
N=1
N=5
N=1
N=2
0
1
2
3
4
5
6
7
S PSB DSB AC HF TC SF DC
Location of Complete ErosionPrototype 2
Gastrointestinal transit
Hypothesized absorption window
23 © 2015 Eli Lilly and Company 6 Oct 2015
Location of complete erosion Prototype 3*
* S/PSB presented as PSB; DSB/AC presented as AC; AC/HF presented as HF
N=6
N=2
N=0
N=0
N=1
N=5
N=1
0
1
2
3
4
5
6
7
S PSB DSB AC HF TC SF DC
Location of Complete ErosionPrototype 3
Gastrointestinal transit
Hypothesized absorption window
24 © 2015 Eli Lilly and Company 6 Oct 2015
Complete erosion time
6 Oct 2015 © 2015 Eli Lilly and Company 25
Com
plet
e Er
osio
n Ti
me
(hou
rs p
ost d
ose)
0
1
2
3
4
5
6
7
8
9
10
11
CR Reference Prototype 1 Prototype 2 Prototype 3
Formulation
Time (hr)
0 2 4 6 8 10 12 14 16 18
Frac
tion
LY54
5694
Dis
solv
ed
0.0
0.2
0.4
0.6
0.8
1.0
• Complete erosion times consistent with PK…
Time (hr)
0 6 12 18 24
Mea
n LY
5456
94 C
onc
(ng/
mL)
0
20
40
60
80
but not with in vitro data.
Quantitative erosion profiles
© 2015 Eli Lilly and Company 26
“In-tact” tablet area is defined
Radioactivity inside defined area is integrated as a fraction of total radioactivity in image.
(illustration only, not actual analysis)
0.00
20.00
40.00
60.00
80.00
100.00
0.00 2.00 4.00 6.00 8.00
% o
f Tab
ler
Erod
ed
Time (hours)
In Vivo Erosion - Subject 15
Prototype 1
6 Oct 2015
Time (h)
0 2 4 6 8
Frac
tion
Abso
rbed
(TO
TAL)
0.0
0.2
0.4
0.6
0.8
1.0
Prototype 1Radiolabelled ReferencePrototype 2Prototype 3Unlabelled Reference
In vivo erosion profiles - PK
6 Oct 2015 © 2015 Eli Lilly and Company 27
Time (hr)
0 3 6 9 12
Mea
n LY
5456
94 C
onc
(ng/
mL)
0
20
40
60
80♦ Individual erosion compiled into average erosion
♦ In vivo erosion and PK data agree quite well
0
10
20
30
40
50
60
70
80
90
100
110
0 2 4 6 8 10 12
% o
f Tab
let
Erod
ed
Time (hours)
Average In Vivo Erosion Profiles
CR Reference
Prototype 1
Prototype 2
Prototype 3
In Vivo Erosion Profiles – In Vitro Release
© 2015 Eli Lilly and Company 28
Time (hr)
0 2 4 6 8 10 12 14 16 18
Frac
tion
LY54
5694
Dis
solv
ed
0.0
0.2
0.4
0.6
0.8
1.0In Vitro Release - CT Lots
6 Oct 2015
♦ In vivo erosion shows that in vitro test was not predictive across reference and prototype formulation types
♦ In vitro test was predictive within prototype space
0
10
20
30
40
50
60
70
80
90
100
110
0 2 4 6 8 10 12
% o
f Tab
let
Erod
ed
Time (hours)
Average In Vivo Erosion Profiles
CR Reference
Prototype 1
Prototype 2
Prototype 3
Summary
♦ Outcome: reduced dose ~20% with comparable PK profile • Release rate of selected prototype matches in vivo absorption window • Reduce the risk of inter-patient variability in amount absorbed • Potential improved patient safety • Study costs would have been fully recouped in Phase III API cost
reduction ♦ Pharmacoscintigraphy can improve understanding of in vivo
behavior of ER formulations. • Reduce iterative nature of formulation design • Scintigraphy results can help explain PK results • Care must be taken to ensure that radiolabeling does not interfere with
drug release
6 Oct 2015 © 2015 Eli Lilly and Company 29
Acknowledgements
6 Oct 2015 © 2015 Eli Lilly and Company 30
♦ Formulation development and manufacturing • Nick McEntee • Abigail Pedigo • Chad Martinsen • Claudia Jacobs
♦ Analytical in vitro dissolution • Matthew Deverall
♦ Clinical analytical support • Robert Stratford
♦ Support on the clinical study • Shobha Reddy • Chris Payne • Harry Haber (i3 Statprobe,
Inc., Ann Arbor MI) • Matt Dunn
♦ Quality oversight • Matthew Curley • Gaetan Rygaert • Stacy Nolan
♦ Pre-formulation modeling support. • Xuan Ding
BACKUP SLIDES
Mean concentration profiles
32
Time (hr)
0 3 6 9 12
Mea
n LY
5456
94 C
onc
(ng/
mL)
0
20
40
60
80
Time (hr)
0 3 6 9 12
Mea
n C
ompo
und
6458
38 C
onc
(ng/
mL)
0
20
40
60
80
Prototype 1 (25 mg)Prototype 2 (25 mg)Prototype 3 (25 mg)
Unlabeled Reference (35 mg)
6 Oct 2015 © 2015 Eli Lilly and Company
Prototype 3 gives same PK profile at lower dose.
LY545694 Active metabolite