user manual may 2005 edition 2 - hach company

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Catalog Number 61780-18 8362 sc High Purity Water Panel USER MANUAL May 2005 Edition 2 ©Hach Company, 2005. All rights reserved. Printed in the U.S.A. eac/kt

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Page 1: USER MANUAL May 2005 Edition 2 - Hach Company

Catalog Number 61780-18

8362 sc High Purity Water Panel

USER MANUAL

May 2005 Edition 2

©Hach Company, 2005. All rights reserved. Printed in the U.S.A.eac/kt

Page 2: USER MANUAL May 2005 Edition 2 - Hach Company

Visit http://www.hach.com

Page 3: USER MANUAL May 2005 Edition 2 - Hach Company

Table of Contents

Section 1 Specifications......................................................................................................................................... 5

Section 2 General Information ............................................................................................................................... 72.1 Safety Information ............................................................................................................................................... 72.2 Precautionary Labels .......................................................................................................................................... 72.3 General Product Overview .................................................................................................................................. 8

2.3.1 Measurement Principle.............................................................................................................................. 8

Section 3 Installation ............................................................................................................................................ 113.1 Mounting the Panel ........................................................................................................................................... 113.2 Preparing for System Measurement ................................................................................................................. 123.3 Sample Connections......................................................................................................................................... 133.4 Flow Rate and Pressure.................................................................................................................................... 133.5 Connecting to the Controller ............................................................................................................................. 133.6 Wiring the Probe to the Junction Box................................................................................................................ 13

Section 4 sc100 Operation ................................................................................................................................... 174.1 Using the sc100 Controller................................................................................................................................ 17

4.1.1 sc100 Display Features ........................................................................................................................... 184.1.2 Important Key Presses ............................................................................................................................ 18

4.2 Sensor Setup .................................................................................................................................................... 194.2.1 Changing the Sensor Name .................................................................................................................... 19

4.3 Sensor Data Logging ........................................................................................................................................ 194.3.1 Sensor or Temperature Data Logging ..................................................................................................... 19

4.4 Sensor Diagnostics Menu ................................................................................................................................. 204.5 pH Sensor Setup Menu..................................................................................................................................... 204.6 ORP Sensor Setup Menu.................................................................................................................................. 214.7 pH Calibration ................................................................................................................................................... 23

4.7.1 pH Calibration Procedure ........................................................................................................................ 234.7.2 Buffer Solutions (pH) ............................................................................................................................... 244.7.3 Two Point Automatic Calibration Method ................................................................................................. 254.7.4 One Point Automatic Calibration Method (optional)................................................................................. 264.7.5 Two Point Manual Calibration Method ..................................................................................................... 274.7.6 One Point Manual Calibration Method (optional) ..................................................................................... 28

4.8 ORP Calibration ................................................................................................................................................ 294.8.1 ORP Calibration Procedure ..................................................................................................................... 294.8.2 One-point Manual Calibration.................................................................................................................. 30

4.9 Overflow Sample Method (ASTM Method) Procedure...................................................................................... 304.10 Concurrent Calibration of Two Sensors for pH and ORP ................................................................................ 324.11 Adjusting the Temperature .............................................................................................................................. 32

4.11.1 Adjusting the Temperature Procedure ................................................................................................... 32

Section 5 sc1000 Operation ................................................................................................................................. 335.1 Using the sc1000 Controller.............................................................................................................................. 33

5.1.1 Display Features...................................................................................................................................... 335.1.1.1 Using the Pop-up Toolbar .............................................................................................................. 335.1.1.2 Using the Menu Windows .............................................................................................................. 335.1.1.3 Navigating the Menu Windows....................................................................................................... 34

5.2 Sensor Setup .................................................................................................................................................... 365.3 Sensor Data Logging ........................................................................................................................................ 375.4 Sensor Diagnostics Menu for pH and ORP....................................................................................................... 375.5 pH Sensor Setup Menu..................................................................................................................................... 37

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Table of Contents

5.6 ORP Sensor Setup Menu ..................................................................................................................................395.7 pH Calibration....................................................................................................................................................41

5.7.1 pH Calibration Procedure.........................................................................................................................415.7.1.1 Buffer Solutions (pH) ......................................................................................................................42

5.7.2 Two Point Automatic Calibration Method..................................................................................................435.7.3 One Point Automatic Calibration (optional) ..............................................................................................435.7.4 Two Point Manual Calibration Method......................................................................................................445.7.5 One Point Manual Calibration Method .....................................................................................................44

5.8 ORP Calibration.................................................................................................................................................455.8.1 ORP Calibration Procedure......................................................................................................................455.8.2 One-point Manual Calibration Method .....................................................................................................45

5.9 Overflow Sample Method (ASTM Method) Procedure ......................................................................................465.10 Concurrent Calibration of Two Sensors for pH and ORP.................................................................................485.11 Adjusting the Temperature...............................................................................................................................48

Section 6 Maintenance..........................................................................................................................................496.1 Cleaning the Instrument ....................................................................................................................................496.2 Sensor/Electrode Maintenance .........................................................................................................................49

Section 7 Troubleshooting....................................................................................................................................51

Section 8 Replacement Parts and Accessories..................................................................................................53

Section 9 How to Order .........................................................................................................................................55

Section 10 Repair Service.....................................................................................................................................56

Section 11 Limited Warranty ................................................................................................................................57

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Page 5: USER MANUAL May 2005 Edition 2 - Hach Company

Section 1 Specifications

Specifications are subject to change without notice.

General

Components 316 SS back panel with pH or ORP sensor, flowmeter, and junction box

Measurement Range (pH)

2 to 12 pH at 0 to 80 °C (32 to 176 °F)

Measurement Range (ORP)

–1500 to +1500 mV at 0 to 50 °C (32 to 122 °F)

Temperature Range 0 to 80 °C (32 to 176 °F)

Accuracy < 0.1 pH or ± 5 mV for ultra pure water

Repeatability 0.01 pH/24 hours

Flow Rate 100 to 300 mL/min (100 to 300 cc/min)

Maximum Pressure 4 bar @ 25 °C (58 psi)

Temperature Probe Pt100

Dimensions 304.8 x 384.4 x 165.1 mm (12 x 15.13 x 6.5 in.)

Weight 3.6 kg (8 lb)

Cable Length 7.7 m (25 ft) supplied

Operating Conditions

Ambient Temperature 0 to 60 °C (32 to 140 °F)

Ambient Humidity 0 to 100% non-condensing

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Page 6: USER MANUAL May 2005 Edition 2 - Hach Company

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Page 7: USER MANUAL May 2005 Edition 2 - Hach Company

Section 2 General Information

2.1 Safety Information

Please read this entire manual before unpacking, setting up, or operating this equipment. Pay attention to all danger and caution statements. Failure to do so could result in serious injury to the operator or damage to the equipment.

To ensure that the protection provided by this equipment is not impaired, do not use or install this equipment in any manner other than that specified in this manual.

Use of Hazard Information

DANGERIndicates a potentially or imminently hazardous situation which, if not avoided, could result in death or serious injury.

CAUTIONIndicates a potentially hazardous situation that may result in minor or moderate injury.

Important Note: Information that requires special emphasis.

Note: Information that requires special emphasis.

2.2 Precautionary Labels

Read all labels and tags attached to the instrument. Personal injury or damage to the instrument could occur if not observed.

This symbol, if noted on the instrument, references the instruction manual for operation and/or safety information.

Electrical equipment marked with this symbol may not be disposed of in European public disposal systems after 12 August of 2005. In conformity with European local and national regulations (EU Directive 2002/96/EC), European electrical equipment users must now return old or end-of life equipment to the Producer for disposal at no charge to the user.

Note: For all electrical products (marked or unmarked) which are supplied or produced by Hach-Lange, please contact the local Hach-Lange sales office for instructions for proper disposal.

This symbol, if noted on the product, indicates the need for protective eye wear.

This symbol, when noted on the product, identifies the location of the connection for Protective Earth (ground).

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General Information

2.3 General Product Overview

DANGERThe 8362 sc High Purity Water pH or ORP sensor is not approved for hazardous locations.

The 8362 sc High Purity Water pH/ORP panel is preplumbed and includes the 8362 sc High Purity Water Sensor (Figure 1), digital electronics junction box, flow meter, and mounting assembly. The 8362 sc High Purity Water pH/ORP Sensor contains two electrodes; one for pH or ORP and the other for temperature.

The water runs through the 8362 sc High Purity Water Sensor then through a flow meter, finally exiting the panel. The flow meter adjusts the sample stream from 0–300 mL/min (0–300 cc/min.). The sensor then sends a mV signal and a temperature signal through separate cords to a junction box which translates the analog pH/ORP and temperature signal from the sensor into a digital signal to be read by the digital controller. Refer to Specifications on page 5.

The 8362 sc High Purity Water panel is a manufactured panel to simplify and enhance the connection between sensor and controller. It uses a self-pressurizing reference electrode that introduces a constant flow of electrolyte into the sample stream. This constant flow of electrolyte reduces the effects of electrolyte oscillations that cause reference junction potential phase shifts that are found in other measuring systems. In addition, the electrodes are housed in a special stainless steel housing and unique conductive flow chamber to greatly reduce the effects of streaming currents that cause pH or ORP measurements in high purity water to drift.

2.3.1 Measurement Principle

This 8362 sc High Purity Water pH/ORP system is specially designed for continuous measurement of pure and ultra-pure water. It uses a reference electrode similar to the measuring electrode to minimize the impedance of the measurement. The body is made of 316 L stainless steel, which protects the measurements from electrostatic and magnetic disturbances. The circulation chamber was designed without a retention zone to avoid interference from CO2 dissolution, air bubble accumulation, or insoluble deposits accumulation (iron oxide, residues salted out by resins, etc.).

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Page 9: USER MANUAL May 2005 Edition 2 - Hach Company

General Information

Figure 1 8362 Probe Components

1. pH or ORP cable assembly (Cat. No. 359016,10110) 9. Mounting bracket

2. pH (Cat. No. 08362=A=0000) electrode orORP (Cat. No. 08362=A=1111) electrode

10. M6 x 10 mm and M6 lock washer screw (2)

3. Electrode support 11. Temperature sensor (Cat. No. 08362=A=1001)

4. Earth ground connection 12. Temperature sensor retaining nut

5. Measurement chamber retaining nut 13. To digital electronics junction box

6. Protective cap 14. Temperature cable assembly (Cat. No. 08362=A=3001)

7. Measurement chamber 15. To digital electronics junction box

8. Ground screw

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Page 10: USER MANUAL May 2005 Edition 2 - Hach Company

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Page 11: USER MANUAL May 2005 Edition 2 - Hach Company

Section 3 Installation

DANGEROnly qualified personnel should perform the installation tasks described in this section of the manual.

The panel comes pre-assembled with all the components attached. See Section 5 on page 15 for replacement parts and accessories.

After unpacking, it is recommended to save the shipping carton and packing materials in case the instrument must be stored or reshipped. Inspect the equipment and packing materials for signs of shipping damage. If there is any evidence of damage, notify the transit carrier immediately.

3.1 Mounting the Panel

1. The panel is mounted to a wall or other hard and stable surface. Choose a convenient location to read the flow meter and to run cables from the controller to the panel and the junction box. Extension cables are available through Hach, refer to Replacement Parts and Accessories on page 53.

2. Mount the panel by using the four holes at the corners of the panel. Be sure that the panel is securely fastened to avoid injury to persons and equipment. Refer to Figure 2 for mounting dimensions.

3. Earth ground the panel to protect it from electrical noise by grounding to the panel or bring ground to the ground screw on the flow chamber.

Note: The digital controller and panel need to be earth ground to the same source.

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Installation

Figure 2 Panel Mounting Dimension

3.2 Preparing for System Measurement

1. Remove the measurement chamber (see Figure 1 on page 9).

2. Remove the protective cap covering the electrode bulb and rinse with demineralized water or pH buffer for pH measurement or ORP standard solution for ORP measurement. Save the protective cap if the electrode will be stored for long periods of time.

3. Replace the measurement chamber.

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Installation

3.3 Sample Connections

1. Connect the sample stream flow to the sample-in port.

2. Connect a drain tube to the sample-out port.

Note: It is not recommended to run the sample stream back into the main flow stream.

3. Introduce the sample and visually check the measurement chamber for bubbles that could disturb the measurement.

4. Adjust the flow to between 100–300 mL/min (100–300 cc/min) for best results.

3.4 Flow Rate and Pressure

Observe the following for optimum operation:

• Keep the flow constant at a rate between 100–300 mL/min (100–300 cc/min) at a maximum pressure of 4 bar (58 psi) for best operation.

• Keep the drain line as short as possible to avoid back-pressure.

• Earth ground the flow chamber to protect it from external electrical noise (Figure 3).

• Do not allow the flow chamber to become empty. Keep the glass electrode bulb in water to avoid electrode damage.

• Use the protective cap filled with KCl (3 M) on the pH or ORP electrode for storage of up to one year. Never store your electrode in air even if it is in the flow chamber.

3.5 Connecting to the Controller

Connect the extension cable from the controller to the panel with the quick-connection fitting on the side of the junction box (Figure 3). See the controller user manual for detailed information on configuring and using the controller.

3.6 Wiring the Probe to the Junction Box

Refer to Figure 4 and Table 1 on page 15 when installing new cables from the pH/ORP electrode or temperature sensor to the junction box.

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Installation

Figure 3 Measurement System Electrical Connection to Digital Gateway

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Installation

Figure 4 Junction Box Wiring

Table 1 Junction Box Wiring Information

pH/ORP Electrode Temperature Sensor

Black–Rigid (center) wire = measuring pH or ORP Brown and white wire = Pt100

Green–Copper internal shield = reference

Green–Copper external shield= connect to the ground plane of the transmitter

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Page 16: USER MANUAL May 2005 Edition 2 - Hach Company

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Page 17: USER MANUAL May 2005 Edition 2 - Hach Company

Section 4 sc100 Operation

4.1 Using the sc100 Controller

The front of the controller is shown in Figure 5. The keypad consists of the eight keys described in Table 2.

Figure 5 Front of the Controller

1. Instrument display 5. IrDA Port

2. BACK key 6. HOME key

3. MENU key 7. ENTER key

4. RIGHT, LEFT, UP, and DOWN keys

Table 2 Controller Key Functions/Features

Number Key Function

2 Moves back one level in the menu structure.

3Moves to the main menu from other menus. This key is not active in menus where a selection or other input must be made.

4 Navigates through the menus, changes settings, and increments and decrements digits.

6Moves to the Main Measurement screen from any other screen. This key is not active in menus where a selection or other input must be made.

7 Accepts an input value, updates, or accepts displayed menu options.

sc100

1

2 6

5

3 7

4

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sc100 Operation

4.1.1 sc100 Display Features

When a sensor is connected and the controller is in measurement mode, the controller automatically identifies the connected sensors and displays associated measurements.

The display will flash on startup, when a sensor error has occurred, and when a sensor is being calibrated.

An active system warning will cause the warning icon (a triangle with an exclamation point inside) to be displayed on the right side of the display. See Figure 6.

Figure 6 Display

4.1.2 Important Key Presses

Note: The following are examples and may not represent exactly what is shown on the screen.

• Press HOME then the RIGHT or LEFT key to display two readings when two sensors are connected. Continue to press the RIGHT or LEFT key to toggle through the available display options as shown below.

• Press the UP and DOWN keys to toggle the status bar at the bottom of the measurement display to display the secondary measurement (temperature) and output information.

• When in Menu mode, an arrow may appear on the right side of the display to indicate that more menus are available. Press the UP or DOWN key (corresponding to the arrow direction) to display additional menus.

1. Status bar. Indicates the sensor name and status of relays. The relay letter is displayed when the relay is energized.

4. Parameter

2. Main measurement 5. Warning icon area

3. Secondary measurement (if applicable) 6. Measurement units

7.00SENSOR NAME:

pHTEMP: 23.0°C

1

2

3

6

5

4

pH pHpH

7.00SENSOR NAME:

TEMP: 23.0°C

7.00SENSOR NAME:

OUTPUT1: 12.00 mApH 7.00

SENSOR NAME:

OUTPUT2: 12.00 mVpHpH

SENSOR DIAGSENSOR SETUP

TEST/MAINT

MAIN MENU

SYSTEM SETUP

OUTPUT SETUPSYSTEM SETUP

NETWORK SETUPRELAY SETUP

DISPLAY SETUP

DISPLAY SETUPSYSTEM SETUP

LOG SETUPSECURITY SETUP

CALCULATION

SECURITY SETUPSYSTEM SETUP

CALCULATIONLOG SETUP

ERROR HOLD MODE

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sc100 Operation

4.2 Sensor Setup

When a sensor is initially installed, the serial number of the sensor will be displayed as the sensor name. To change the sensor name refer to the following instructions:

4.3 Sensor Data Logging

The data logs store the measurement data at selected intervals. The event log stores a variety of events that occur on the devices such as configuration changes, alarms, and warning conditions. The data logs are stored in a packed binary format and the event logs are stored in a CSV format. The logs can be downloaded through the digital network port, service port, or the IrDA port. DataCom is needed for downloading logs to a computer.

4.2.1 Changing the Sensor Name

Step Select Menu Level/Instructions Confirm

1 MAIN MENU —

2 SENSOR SETUP

3 Highlight the appropriate sensor if more than one sensor is attached.

4 CONFIGURE

5 — EDIT NAME

6

Select the character to edit. —

Choose the appropriate digit.

4.3.1 Sensor or Temperature Data Logging

Step Select Menu Level/Instructions Confirm

1 MAIN MENU —

2 SENSOR SETUP

3 Highlight the appropriate sensor if more than one sensor is attached

4 CONFIGURE

5 LOG SETUP

6 Select SENSOR INTERVAL or TEMP INTERVAL

7 Choose from the displayed options.

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sc100 Operation

4.4 Sensor Diagnostics MenuSELECT SENSOR

ERROR LIST–See section 7.1 on page 45.

WARNING LIST–See section 7.2 on page 45.

4.5 pH Sensor Setup MenuSELECT SENSOR (if more than one sensor is attached)

CALIBRATE

1 POINT AUTO

Calibration with a single buffer — normally pH 7.

2 POINT AUTO

Calibration with two buffers — normally pH 7 and pH 4 or 10.

1 POINT MANUAL

Calibration against a single known sample.

2 POINT MANUAL

Calibration against two samples, both with a known pH.

TEMP ADJUST

Adjust the displayed temperature by up to ± 15 °C.

DEFAULT SETUP

Restores the system to the original factory calibration.

CONFIGURE

EDIT NAME

Enter up to a 10-digit name in any combination of symbols and alpha or numeric characters.

SELECT MEASURE

Select the appropriate measurement units to display.

DISPLAY FORMAT

Select the measurement resolution (xx.xx pH or xx.x pH).

TEMP UNITS

Choose from the displayed options (°C or °F).

LOG SETUP

Choose SENSOR INTERVAL to set sensor log interval or select TEMP INTERVAL to set temperature log interval.

REJECT FREQ

Choose 50 or 60 Hz depending on the power line frequency for optimal noise rejection. Default is 60 Hz.

FILTER

Select 0–60 second signal averaging time.

TEMP ELEMENT

Select type of temperature element from the displayed choices.

SELECT BUFFER

Select the buffer type (standard 4, 7, 10 or DIN 19267) from the displayed choices.

PURE H20 COMP

Allows the user to specify that ammonia, morpholine, or other user-defined electrolyte is being used in the application, allowing a temperature-dependent linear slope factor to be applied to the measured pH.

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sc100 Operation

CONFIGURE (continued)

SELECT BUFFER

Select the buffer type (standard 4, 7, 10 or DIN 19267) from the displayed choices.

PURE H20 COMP

Allows the user to specify that ammonia, morpholine, or other user-defined electrolyte is being used in the application, allowing a temperature-dependent linear slope factor to be applied to the measured pH.

CAL DAYS

Number of days since the last calibration. Default notification at 60 days.

SENSOR DAYS

Number of days the sensor has been in operation. Default notification at 365 days.

DEFAULT SETUP

Resets all user-editable options to their factory-defaults.

DIAG/TEST

PROBE INFO

Displays the sensor type, entered name of the sensor (Default: Digital Gateway serial number and name), the sensor serial number, the software version number, and the sensor driver version number.

CAL DATA

Displays the pH slope and the date of the last calibration.

SIGNALS

SENSOR SIGNAL: Displays the sensor output in mVSENSOR ADC COUNTS: Displays the sensor ADC counts

TEMP ADC COUNTS: Displays raw data for temperature ADC counts. ADC counts are comparable to A/D counts and are for sensor electronic diagnostic purposes only.

ELECTRODE STATE: Identifies the state of the electrode (good or bad) depending on whether the impedance is within preset limits.

ACTIVE ELECT: Displays the impedance (Mohms) of the active electrode if Imped Status is set to Enabled.

IMPED STATUS: Sensor diagnostic. Choose Enabled or Disabled.

COUNTERS

SENSOR DAYS: Displays the cumulative days the sensor has been in use. RESET SENSOR: Allows the sensor counter to be reset to zero.

ELECTRODE DAYS: Cumulative days the electrode has been in use.

4.6 ORP Sensor Setup MenuSELECT SENSOR (if more than one sensor is attached)

CALIBRATE

1 POINT MANUAL

Calibration against a single known sample.

TEMP ADJUST

Adjust the displayed temperature by up to ± 15 °C.

DEFAULT SETUP

Restores the system to the original factory calibration.

4.5 pH Sensor Setup Menu (continued)

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sc100 Operation

CONFIGURE

EDIT NAME

Enter up to a 10-digit name in any combination of symbols and alpha or numeric characters.

SELECT SENSOR

Choose from the displayed sensor type (pH or ORP).

TEMP UNITS

Choose from the displayed options (°C or °F).

LOG SETUP

Choose SENSOR INTERVAL to set the sensor log interval or select TEMP INTERVAL to set the temperature log interval.

AC FREQUENCY

Choose 50 or 60 Hz depending on the power line frequency for optimal noise rejection. Default is 60 Hz.

CONFIGURE (continued)

FILTER

Select 0–60 second signal averaging time.

TEMP ELEMENT

Select type of temperature element from the displayed choices.

CAL DAYS

Number of days since the last calibration. Default notification at 60 days.

SENSOR DAYS

Number of days the sensor has been in operation. Default notification at 365 days.

IMPED LIMITS

Set min/max electrode sensor impedance limits.

DEFAULT SETUP

Resets all user-editable options to their factory-defaults.

DIAG/TEST

PROBE INFO

Display the sensor type, entered name of the sensor (Default: sensor serial number), sensor serial number, software version number, and sensor driver version number.

CAL DATA

Displays the slope and the date of the last calibration.

SIGNALS

SENSOR SIGNAL: displays the sensor output in mV

SENSOR ADC COUNTS: displays the sensor ADC counts

TEMP ADC COUNTS: shows raw data for temperature ADC counts. ADC counts are comparable to A/D counts and are for sensor electronic diagnostic purposes only.

ELECTRODE STATE: Identifies the state of the electrode (good or bad) depending on whether the impedance is within preset limits.

ACTIVE ELECT: Shows the impedance (Mohms) of the active electrode if Imped Status is set to Enabled.

IMPED STATUS: Sensor diagnostic. Choose Enabled or Disabled.

COUNTERS

SENSOR DAYS: displays the cumulative days the sensor has been in use. RESET SENSOR: allows the sensor counter to be reset to zero.

ELECTRODE DAYS: Cumulative days the electrode has been in use.

4.6 ORP Sensor Setup Menu (continued)

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sc100 Operation

4.7 pH Calibration

DANGERHandling chemical samples, standards, and reagents can be dangerous. Review the necessary Material Safety Data Sheets and become familiar with all safety procedures before handling any chemicals.

The manufacturer offers one and two point automatic and manual calibrations for pH. An automatic calibration identifies the buffer table corresponding to the chosen buffer and automatically calibrates the probe after it stabilizes. A manual calibration is performed by placing the pH sensor in any buffer or sample with a known value and then entering that known value into the controller.

The value of the sample used in the manual calibration may be determined by laboratory analysis or comparison reading.

4.7.1 pH Calibration Procedure

For best results with a new sensor, allow sample to flow through the measurement chamber at least 10 hours before calibrating. For precise calibration of the pH electrode, the two point calibration method is required. The manufacturer recommends using a pH 4 and pH 7 buffer. The pH 7 buffer is required for a first standardization and pH 4 (or pH 10) buffer solution is required to calibrate the electrode slope. See section 4.7.2 for additional buffer information. Use the buffers as follows:

1. Holding the flow chamber nut in position, unscrew the flow chamber. See Figure 7.

2. Empty the water from the flow chamber and rinse with demineralized water.

3. Rinse the electrodes with demineralized water.

4. Fill the flow chamber with the pH 7 buffer and reinstall. Always use fresh buffers.

5. Calibrate the first point following the Two Point Automatic Calibration Method on page 25.

6. Remove the flow chamber, empty the first buffer and rinse the flow chamber and electrodes with demineralized water.

7. Fill the flow chamber with the pH 4 (or pH 10) buffer and reinstall.

8. Calibrate the second point following the Two Point Automatic Calibration Method on page 25.

9. Remove the flow chamber, empty the second buffer and rinse the flow chamber and electrodes with demineralized water. Reinstall the flow chamber.

10. Turn on the sample stream to the flow of 100–300 mL/min (100–300 cc/min). Allow the sample to flow through the assembly for a minimum of one hour.

11. Using a qualified standard meter do an overflow method sample measurement, see Figure 8 on page 31.

12. Compare this reading with the reading on the controller. If the reading is different, do a single point sample calibration on the controller so that it reads the same as the standard meter.

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sc100 Operation

Figure 7 Measurement System—Removing the Flow Chamber

4.7.2 Buffer Solutions (pH)

The pH of buffer solutions are dependent on temperature. The nominal pH values are referenced to a temperature of 25 °C (77 °F). Refer to Table 3 for NIST standard buffer solutions and DIN buffer values for a variety of temperatures. Always check the buffer table for the value of the buffer in use at the operating temperature.

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sc100 Operation

Table 3 NIST and DIN Buffers

Temp (°C)NIST Buffer DIN Buffer

Buffer 4.00 Buffer 6.88 Buffer 9.00 Buffer 4.00 Buffer 6.88 Buffer 9.00

0 4.01 6.984 9.464 4.05 7.13 9.24

5 4 6.951 9.395 4.04 7.07 9.16

10 4 6.923 9.332 4.02 7.05 9.11

15 4 6.9 9.276 4.01 7.02 9.05

20 4 6.881 9.225 4 7 9

25 4.01 6.865 9.18 4.01 6.98 8.95

30 4.01 6.853 9.139 4.01 6.98 8.91

35 4.02 6.844 9.102 4.01 6.96 8.88

40 4.03 6.838 9.068 4.01 6.85 8.85

45 4.04 6.834 9.038 4.01 6.9 8.82

50 4.06 6.833 9.01 4.01 6.95 8.79

55 — 6.833 8.985 4.01 6.95 8.76

60 — 6.836 8.962 4.01 6.96 8.73

65 — 6.84 8.941 4.01 6.96 8.71

70 — 6.845 8.921 4.01 6.96 8.7

75 — 6.852 8.902 4.01 6.96 8.68

80 — 6.859 8.884 4.01 6.97 8.66

85 — 6.867 8.867 4.01 6.97 8.65

90 — 6.876 8.85 4.09 6.98 8.64

95 — 6.886 8.833 — — —

4.7.3 Two Point Automatic Calibration Method

Step Select Menu Level/Instructions Confirm

1 MAIN MENU —

2 SENSOR SETUP

3 Highlight the appropriate sensor if more than one sensor is attached.

4 CALIBRATE

5 2 POINT AUTO

6OUTPUT MODE

(ACTIVE, HOLD, or TRANSFER)

7 a 2 Point Auto. Move Clean Probe to Buffer 1. Press ENTER to continue.

b 2 Point Auto. Press ENTER When Stable.

Move Clean Probe to Buffer 2. Press ENTER to Continue.

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sc100 Operation

c 2 Point Auto. Press ENTER When Stable.

d2 Point Auto Complete

Slope: XX.X mV/pH

e Return Probe to Process

8 Main Menu or Main Measurement Screen —

4.7.4 One Point Automatic Calibration Method (optional)

Step Select Menu Level/Instructions Confirm

1 MAIN MENU —

2 SENSOR SETUP

3 Highlight the appropriate sensor if more than one sensor is attached.

4 CALIBRATE

5 1 POINT AUTO

6OUTPUT MODE

(ACTIVE, HOLD, or TRANSFER)

7 a 1 Point Auto. Move clean probe to buffer. Press ENTER to continue.

b 1 Point Auto. Press ENTER when Stable.

c1 Point Auto Complete

Slope: XX.X mV/pH

d Return Probe to Process

8 Main Menu or Main Measurement Screen —

4.7.3 Two Point Automatic Calibration Method (continued)

Step Select Menu Level/Instructions Confirm

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sc100 Operation

4.7.5 Two Point Manual Calibration Method

Step Select Menu Level/Instructions Confirm

1 MAIN MENU —

2 SENSOR SETUP

3 Highlight the appropriate sensor if more than one sensor is attached.

4 CALIBRATE

5 2 POINT MANUAL CAL

6OUTPUT MODE

(ACTIVE, HOLD, or TRANSFER)

7 a 2 Point Manual. Move clean probe to Solution 1. Press ENTER to continue.

—Press ENTER when Stable

Edit Solution Value

SOLUTION VALUE(+ X.X mV)

b 2 Point Manual. Move clean probe to Solution 1. Press ENTER to continue.

—Press ENTER when Stable

Edit Solution Value

SOLUTION VALUE(+ X.X mV)

c1 Point Manual Cal Complete

Slope: XX,X mV/pH

d Return Probe to Process

8 Main Menu or Main Measurement Screen —

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sc100 Operation

4.7.6 One Point Manual Calibration Method (optional)

Step Select Menu Level/Instructions Confirm

1 MAIN MENU —

2 SENSOR SETUP

3 Highlight the appropriate sensor if more than one sensor is attached.

4 — CALIBRATE

5 — 1 POINT MANUAL

6OUTPUT MODE

(ACTIVE, HOLD, or TRANSFER)

7 a 1 Point Manual. Move clean probe to solution. Press ENTER to continue.

b 1 Point Manual. Press ENTER when stable.

—Press ENTER when Stable

Edit Solution Value

c1 Point Manual Complete

Slope: XX.X mV/pH

d Return Probe to Process

8 Main Menu or Main Measurement Screen —

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4.8 ORP Calibration

The manufacturer offers a one point manual calibration for ORP. The value of the sample used in the manual calibration may be determined by laboratory analysis or comparison reading.

4.8.1 ORP Calibration Procedure

For a precise calibration of the ORP electrode, a standard solution is required. The manufacturer recommends using a one point standard solution calibration. Use the solution as follows:

1. Holding the flow chamber nut in position, unscrew the flow chamber (Figure 7 on page 24).

2. Empty the water from the flow chamber and rinse with demineralized water.

3. Rinse the electrodes with demineralized water.

4. Fill flow chamber with the standard solution and reinstall.

5. Calibrate following the one-point calibration method (section 4.8.2).

6. Remove the flow chamber, empty the solution and rinse the flow chamber and electrodes with demineralized water.

7. Reinstall the flow chamber.

8. Turn on the sample stream to the flow of 100–300 mL/min (100–300 cc/min).

9. Allow the sample to flow through the assembly for a minimum of one hour.

10. Using a qualified standard meter do an overflow method sample measurement, (Figure 8 on page 31).

11. Compare this reading with the reading on the controller. If the reading is different, do a single point sample calibration on the controller so that it reads the same as the standard meter.

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4.9 Overflow Sample Method (ASTM Method) Procedure

1. Take a side-stream sample from a tap as close to the 8362 sc High Purity Sensor as possible.

2. Introduce the sample to the bottom of a large (500 mL) beaker through a clean tube extending to the bottom of the beaker. (Make the tube as short as possible between the beaker and the sample tap.)

3. Place the electrode from the standard meter into the beaker (Figure 8). Allow the beaker to overflow to eliminate the possibility of CO2 contamination.

4. Overflow for at least fifteen minutes to allow the standard meter electrode to become clean and the temperature to equilibrate before accepting the reading.

5. Compare this reading with the reading on the controller. If the reading is different, do a single point sample calibration on the controller so that it reads the same as the standard meter.

4.8.2 One-point Manual Calibration

Step Select Menu Level/Instructions Confirm

1 MAIN MENU —

2 SENSOR SETUP

3 Highlight the appropriate sensor if more than one sensor is attached.

4 — CALIBRATE

5 — 1 POINT MANUAL CAL

6OUTPUT MODE

(ACTIVE, HOLD, or TRANSFER)

7 a 1 Point Manual. Move clean probe to solution. Press ENTER to continue.

bPress ENTER when Stable

Edit Solution Value

SOLUTION VALUE(+ X.X mV)

c1 Point Manual Complete

Slope: XX.X mV

d Return Probe to Process

8 Main Menu or Main Measurement Screen —

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Figure 8 Overflow Sampling

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4.10 Concurrent Calibration of Two Sensors for pH and ORP

1. Begin a calibration on the first sensor and continue until “Wait to Stabilize” is displayed. Press the BACK key.

2. Highlight LEAVE and press ENTER. The display will return to the main measurement screen. The reading for the sensor currently being calibrated will flash.

3. Begin the calibration for the second sensor and continue until “Wait to Stabilize” is displayed. Press the BACK key.

4. Highlight LEAVE and press ENTER. The display will return to the main measurement screen and the reading for both sensors will flash. The calibration for both sensors are now running in the background.

5. To return to the calibration of either sensor, press the MENU key, highlight SENSOR SETUP and press ENTER.

6. Select the appropriate sensor and press ENTER.

7. The calibration in progress will be displayed. Continue with the calibration.

4.11 Adjusting the Temperature

View or change the temperature using the steps below:

4.11.1 Adjusting the Temperature Procedure

Step Select Menu Level/Instructions Confirm

1 MAIN MENU —

2 SENSOR SETUP

3 Highlight sensor of interest if more than one sensor is attached.

4 CALIBRATE

5 TEMP ADJUST

6 MEASURED TEMP

7 — Temperature is displayed (XX.X °C)

8 EDIT TEMP

EDIT TEMP ( +XX.X) °C(enter new temperature value)

9 Main Menu or Main Measurement Screen —

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Section 5 sc1000 Operation

5.1 Using the sc1000 Controller

The sc1000 is a touch screen application. Use your finger to touch keys and menu commands. In normal operation the touch screen displays the measured values for the sensors selected.

5.1.1 Display Features

5.1.1.1 Using the Pop-up Toolbar

The pop-up toolbar provides access to the controller and sensor settings. The toolbar is normally hidden from view. To view the toolbar, touch the bottom-left of the screen.

Figure 9 Pop-up Toolbar Functions

5.1.1.2 Using the Menu Windows

If the Menu button (from the pop-up toolbar) is selected, the Main Menu screen is opened. The Main Menu screen allows the user to view the sensor status, configure the sensor setup, system setup, and perform diagnostics.

The menu structure may vary depending on the configuration of the system.

MAIN MENU–displays the Main Menu Structure

UP Arrow–scrolls up to the previous displayed value.

Displays one value.

Displays two values at the same time.

Displays four values at the same time.

LIST–displays the list of connected devices and sensors.

DOWN Arrow–scrolls down to the next displayed value.

1 2 4

1

2

4

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Figure 10 Main Menu

5.1.1.3 Navigating the Menu Windows

To view a menu item, touch the menu item or use the UP and DOWN keys to highlight the item. The menu item remains highlighted for approximately 4 seconds after it is selected. To view the highlighted command, select the area to the left of the menu item or select the ENTER button.

A “+” next to a menu command indicates there is a submenu. Touch the “+” to view the submenu. An “i” next to a menu command indicates it is information only.

If a menu item is editable, highlight the item and touch the far-left part of the menu item until it is highlighted and press ENTER or double-tap the highlighted item. A keypad will be displayed to change an entry (Figure 12 on page 35) or a list box will be displayed (Figure 13 on page 36).

Messages are displayed in the message window (Figure 14 on page 36).

If an entry is incorrect, repeat the entry with the correct values. If the entry is outside the working range, a correction to the entry is made automatically.

1. Display Area

2. BACK

3. FORWARD

4. ENTER–confirms the entry or selection.

5. HOME–changes to the display of measured values. The pop-up toolbar cannot open from the menu window. To view the Main Menu from this display, touch the Home button and then the bottom of the screen.

6. UP–scrolls up

7. DOWN–scrolls down

MENU

SENSOR STATUS

SENSOR SETUP

SYSTEM SETUP

TEST/MAINT

1

6

7

2 3 4 5

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Figure 11 Changing a Menu Item

Figure 12 Keypad

1. Display Area 5. HOME–changes to the display of measured values.

2. BACK 6. UP–scrolls up

3. FORWARD 7. DOWN–scrolls down

4. ENTER–confirms the entry or selection.

1. Enters numbers or the character as shown on the button.

2. Moves the cursor one position to the left or to the right.

3. Increase/Decrease a number or letter at the cursor position. Keep the button pressed to change the numbers/characters continuously.

4. Deletes the character to the left of the cursor.

5. CANCEL–cancels the entry.

6. ENTER–confirms the entry or selection.

1 2 3 :

4 5 6 /

7 8 9 0

4

5

6

1 32

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Figure 13 List Box

Figure 14 Message window

5.2 Sensor Setup

When a sensor is initially installed, the serial number of the sensor be displayed as the sensor name. To change the sensor name refer to the following instructions:

1. Tap the bottom-left of the screen to display the pop-up toolbar and press MAIN MENU.

2. From the Main Menu, select SENSOR SETUP and press ENTER.

3. Highlight the appropriate sensor if more than one sensor is attached and press ENTER.

4. Select CONFIGURE and press ENTER.

5. Select EDIT NAME and tap on the dark-blue highlighted area to the far-right. Use the keypad to edit the name. Press ENTER to confirm or Cancel to return to the Sensor Setup menu.

1. Scrolls up or down

2. CANCEL–cancels and entry.

3. ENTER–confirms a selection.

1. Scrolls up or down.

2. Displays the messages or warnings.

3. Displays details on the selected entry.

4. This button changes back to the previous display.

5. ENTER–confirms an entry.

6. CANCEL–cancels an entry.

mg/lg/lppmmEEm-1FNUNTU

1

2

3

5

6

2

COMMUNICATION ERROR

Ph [11f20030007]

1 3 4

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5.3 Sensor Data Logging

The sc1000 provides a data log for each sensor.

1. Tap the bottom-left of the screen to display the pop-up toolbar and press MAIN MENU.

2. From the Main Menu, select SENSOR SETUP and press ENTER.

3. Highlight the appropriate sensor if more than one sensor is attached and press ENTER.

4. Select CONFIGURE and press ENTER.

5. Select LOG SETUP and press ENTER.

6. Select SENSOR INTERVAL or TEMP INTERVAL and tap on the dark-blue highlighted area to the far-right.

7. Select from the display options from the list box and press ENTER.

5.4 Sensor Diagnostics Menu for pH and ORPSELECT SENSOR

ERROR LIST–See section 7.1 on page 45.

WARNING LIST–See section 7.2 on page 45.

5.5 pH Sensor Setup MenuSELECT SENSOR (if more than one sensor is attached)

CALIBRATE

1 POINT AUTO

Calibration with a single buffer — normally pH 7.

2 POINT AUTO

Calibration with two buffers — normally pH 7 and pH 4 or 10.

1 POINT MANUAL

Calibration against a single known sample.

2 POINT MANUAL

Calibration against two samples, both with a known pH.

TEMP ADJUST

Adjust the displayed temperature by up to ± 15 °C.

DEFAULT SETUP

Restores the system to the original factory calibration.

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CONFIGURE

EDIT NAME

Enter up to a 10-digit name in any combination of symbols and alpha or numeric characters.

SELECT MEASURE

Select the appropriate measurement units to display.

DISPLAY FORMAT

Select the measurement resolution (xx.xx pH or xx.x pH).

TEMP UNITS

Choose from the displayed options (°C or °F).

LOG SETUP

Choose SENSOR INTERVAL to set the sensor log interval or select TEMP INTERVAL to set the temperature log interval.

REJECT FREQ

Choose 50 or 60 Hz depending on the power line frequency for optimal noise rejection. Default is 60 Hz.

FILTER

Select 0–60 second signal averaging time.

TEMP ELEMENT

Select type of temperature element from the displayed choices.

SELECT BUFFER

Select the buffer type (standard 4, 7, 10 or DIN 19267) from the displayed choices.

PURE H20 COMP

Allows the user to specify that ammonia, morpholine, or other user-defined electrolyte is being used in the application, allowing a temperature-dependent linear slope factor to be applied to the measured pH.

CAL DAYS

Number of days since the last calibration. Default notification at 60 days.

SENSOR DAYS

Number of days the sensor has been in operation. Default notification at 365 days.

DEFAULT SETUP

Resets all user-editable options to their factory-defaults.

5.5 pH Sensor Setup Menu (continued)

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DIAG/TEST

PROBE INFO

Display the sensor type, entered name of the sensor (Default: Digital Gateway serial number and name), the sensor serial number, the software version number, and the sensor driver version number.

CAL DATA

Displays the pH slope and the date of the last calibration.

SIGNALS

SENSOR SIGNAL: Displays the sensor output in mV

SENSOR ADC COUNTS: Displays the sensor ADC counts TEMP ADC COUNTS: Displays raw data for temperature ADC counts. ADC counts are comparable to A/D counts and are for sensor electronic diagnostic purposes only. ELECTRODE STATE: Identifies the state of the electrode (good or bad) depending on whether the impedance is within preset limits. ACTIVE ELECT: Displays the impedance (Mohms) of the active electrode if Imped Status is set to Enabled.

IMPED STATUS: Sensor diagnostic. Choose Enabled or Disabled.

COUNTERS

SENSOR DAYS: Displays the cumulative days the sensor has been in use. RESET SENSOR: Allows the sensor counter to be reset to zero.

ELECTRODE DAYS: Cumulative days the electrode has been in use.

5.6 ORP Sensor Setup MenuSELECT SENSOR (if more than one sensor is attached)

CALIBRATE

1 POINT MANUAL

Calibration against a single known sample.

TEMP ADJUST

Adjust the displayed temperature by up to ± 15 °C.

DEFAULT SETUP

Restores the system to the original factory calibration.

CONFIGURE

EDIT NAME

Enter up to a 10-digit name in any combination of symbols and alpha or numeric characters.

SELECT SENSOR

Choose from the displayed sensor type (pH or ORP).

TEMP UNITS

Choose from the displayed options (°C or °F).

LOG SETUP

Choose SENSOR INTERVAL to set the sensor log interval or select TEMP INTERVAL to set the temperature log interval.

AC FREQUENCY

Choose 50 or 60 Hz depending on the power line frequency for optimal noise rejection. Default is 60 Hz.

5.5 pH Sensor Setup Menu (continued)

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CONFIGURE (continued)

FILTER

Select 0–60 second signal averaging time.

TEMP ELEMENT

Select type of temperature element from the displayed choices.

CAL DAYS

Number of days since the last calibration. Default notification at 60 days.

SENSOR DAYS

Number of days the sensor has been in operation. Default notification at 365 days.

IMPED LIMITS

Set min/max electrode sensor impedance limits.

DEFAULT SETUP

Resets all user-editable options to their factory-defaults.

DIAG/TEST

PROBE INFO

Display the sensor type, entered name of the sensor (Default: Digital Gateway serial number and name), the sensor serial number, the software version number, and the sensor driver version number.

CAL DATA

Displays the slope and the date of the last calibration.

SIGNALS

SENSOR SIGNAL: displays the sensor output in mV SENSOR ADC COUNTS: displays the sensor ADC counts

TEMP ADC COUNTS: shows raw data for temperature ADC counts. ADC counts are comparable to A/D counts and are for sensor electronic diagnostic purposes only.

ELECTRODE STATE: Identifies the state of the electrode (good or bad) depending on whether the impedance is within preset limits.

ACTIVE ELECT: Shows the impedance (Mohms) of the active electrode if Imped Status is set to Enabled.

IMPED STATUS: Sensor diagnostic. Choose Enabled or Disabled.

COUNTERS

SENSOR DAYS: displays the cumulative days the sensor has been in use.

RESET SENSOR: allows the sensor counter to be reset to zero.

ELECTRODE DAYS: Cumulative days the electrode has been in use.

5.6 ORP Sensor Setup Menu (continued)

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5.7 pH Calibration

DANGERHandling chemical samples, standards, and reagents can be dangerous. Review the necessary Material Safety Data Sheets and become familiar with all safety procedures before handling any chemicals.

The manufacturer offers one and two point automatic and manual calibrations for pH. An automatic calibration identifies the buffer table corresponding to the chosen buffer and automatically calibrates the probe after it stabilizes. A manual calibration is performed by placing the pH sensor in any buffer or sample with a known value and then entering that known value into the controller.

The value of the sample used in the manual calibration may be determined by laboratory analysis or comparison reading.

5.7.1 pH Calibration Procedure

Note: For best results with a new sensor, allow sample to flow through the measurement chamber at least 10 hours before calibrating.

For precise calibration of the pH electrode, the two point calibration method is required. The manufacturer recommends using pH 4 and pH 7 buffer. The pH 7 buffer is required for a first standardization and pH 4 (or pH 10) buffer solution is required to calibrate the electrode slope. See section 5.7.1.1 for additional buffer information. Use the buffers as follows:

1. Holding the flow chamber nut in position, unscrew the flow chamber. See Figure 15.

2. Empty the water from the flow chamber and rinse with demineralized water.

3. Rinse the electrodes with demineralized water.

4. Fill the flow chamber with the pH 7 buffer and reinstall. Always use fresh buffers.

5. Calibrate the first point using the Two Point Automatic Calibration Method on page 43.

6. Remove the flow chamber, empty the first buffer and rinse the flow chamber and electrodes with demineralized water.

7. Fill the flow chamber with the pH 4 (or pH 10) buffer and reinstall.

8. Calibrate the second point using the Two Point Automatic Calibration Method on page 43.

9. Remove the flow chamber, empty the second buffer and rinse the flow chamber and electrodes with demineralized water. Reinstall the flow chamber.

10. Turn on the sample stream to the flow of 100–300 mL/min (100–300 cc/min). Allow the sample to flow through the assembly for a minimum of one hour.

11. Using a qualified standard meter do an overflow method sample measurement, (Figure 16 on page 47).

12. Compare this reading with the reading on the controller. If the reading is different, do a single point sample calibration on the controller so that it reads the same as the standard meter.

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Figure 15 Measurement System—Removing the Flow Chamber

5.7.1.1 Buffer Solutions (pH)

The pH of buffer solutions are dependent on temperature. The nominal pH values are referenced to a temperature of 25 °C (77 °F). Refer to Table 4 for NIST standard buffer solutions and DIN buffer values for a variety of temperatures. Always check the buffer table for the value of the buffer in use at the operating temperature.

Table 4 NIST and DIN Buffers

Temp (°C)NIST Buffer DIN Buffer

Buffer 4.00 Buffer 6.88 Buffer 9.00 Buffer 4.00 Buffer 6.88 Buffer 9.00

0 4.01 6.984 9.464 4.05 7.13 9.24

5 4 6.951 9.395 4.04 7.07 9.16

10 4 6.923 9.332 4.02 7.05 9.11

15 4 6.9 9.276 4.01 7.02 9.05

20 4 6.881 9.225 4 7 9

25 4.01 6.865 9.18 4.01 6.98 8.95

30 4.01 6.853 9.139 4.01 6.98 8.91

35 4.02 6.844 9.102 4.01 6.96 8.88

40 4.03 6.838 9.068 4.01 6.85 8.85

45 4.04 6.834 9.038 4.01 6.9 8.82

50 4.06 6.833 9.01 4.01 6.95 8.79

55 — 6.833 8.985 4.01 6.95 8.76

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5.7.2 Two Point Automatic Calibration Method

1. Tap the bottom-left of the screen to display the pop-up toolbar and press MAIN MENU.

2. From the Main Menu, select SENSOR SETUP and press ENTER.

3. Select the appropriate sensor if more than one is attached and press ENTER.

4. Select CALIBRATE and press ENTER.

5. Select 2 POINT AUTO and tap the dark-blue highlighted area to the far-right. Select the available Output Mode (Active, Hold, or Transfer) from the list box and press ENTER.

6. Move the clean probe to Buffer 1 and press ENTER to confirm.

7. Press ENTER when stable.

8. Move the clean probe to Buffer 2 and press ENTER to confirm.

9. Press ENTER when stable. A screen will display 2 Point Calibration Complete and the slope (XX.X mV/pH).

10. Return the probe to process.

5.7.3 One Point Automatic Calibration (optional)

1. Tap the bottom-left of the screen to display the pop-up toolbar and press MAIN MENU.

2. From the Main Menu, select SENSOR SETUP and press ENTER.

3. Select the appropriate sensor if more than one is attached and press ENTER.

4. Select CALIBRATE and press ENTER.

5. Select 1 POINT AUTO and tap the dark-blue highlighted area to the far-right. Select the available Output Mode (Active, Hold, or Transfer) from the list box and press ENTER.

6. Move the clean probe to buffer and press ENTER to continue.

60 — 6.836 8.962 4.01 6.96 8.73

65 — 6.84 8.941 4.01 6.96 8.71

70 — 6.845 8.921 4.01 6.96 8.7

75 — 6.852 8.902 4.01 6.96 8.68

80 — 6.859 8.884 4.01 6.97 8.66

85 — 6.867 8.867 4.01 6.97 8.65

90 — 6.876 8.85 4.09 6.98 8.64

95 — 6.886 8.833 — — —

Table 4 NIST and DIN Buffers (continued)

Temp (°C)NIST Buffer DIN Buffer

Buffer 4.00 Buffer 6.88 Buffer 9.00 Buffer 4.00 Buffer 6.88 Buffer 9.00

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7. Press ENTER when stable. A screen will display 1 Point Auto Complete and the slope (XX.X mV/pH).

8. Return the probe to process.

5.7.4 Two Point Manual Calibration Method

1. Tap the bottom-left of the screen to display the pop-up toolbar and press MAIN MENU.

2. From the Main Menu, select SENSOR SETUP and press ENTER.

3. Select the appropriate sensor if more than one is attached and press ENTER.

4. Select CALIBRATE and press ENTER.

5. Select 2 POINT MANUAL CAL and tap the dark-blue highlighted area to the far-right. Select the available Output Mode (Active, Hold, or Transfer) from the list box and press ENTER.

6. Move the clean probe to Solution 1 and press ENTER to confirm.

7. Press enter when stable. Edit the solution value using the keypad and press ENTER.

8. Move probe to solution 1 and press ENTER.

9. Press enter when stable. Edit the solution value using the keypad and press ENTER.

10. A screen will display 2 Point Manual Cal Complete and the slope (XX.X mV/pH).

11. Return the probe to process.

5.7.5 One Point Manual Calibration Method

1. Tap the bottom-left of the screen to display the pop-up toolbar and press MAIN MENU.

2. From the Main Menu, select SENSOR SETUP and press ENTER.

3. Select the appropriate sensor if more than one is attached and press ENTER.

4. Select CALIBRATE and press ENTER.

5. Select 1 POINT MANUAL and tap the dark-blue highlighted area to the far-right. Select the available Output Mode (Active, Hold, or Transfer) from the list box and press ENTER.

6. Move the clean probe to solution and press ENTER to continue.

7. Press enter when stable. Edit the solution value using the keypad and press ENTER.

8. Press ENTER when stable. A screen will display 1 Point Manual Complete and the slope (XX.X mV/pH).

9. Return the probe to process.

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sc1000 Operation

5.8 ORP Calibration

5.8.1 ORP Calibration Procedure

For a precise calibration of the ORP electrode, a standard solution is required. The manufacturer recommends using a one point standard solution calibration. Use the solution as follows:

1. Holding the flow chamber nut in position, unscrew the flow chamber. See Figure 15 on page 42.

2. Empty the water from the flow chamber and rinse with demineralized water.

3. Rinse the electrodes with demineralized water.

4. Fill flow chamber with the standard solution and reinstall.

5. Calibrate following the one-point calibration method (section 5.8.2 on page 45).

6. Remove the flow chamber, empty the solution and rinse the flow chamber and electrodes with demineralized water. Reinstall the flow chamber.

7. Turn on the sample stream to the flow of 100–300 mL/min (100–300 cc/min). Allow the sample to flow through the assembly for a minimum of one hour.

8. Using a qualified standard meter do an overflow method sample measurement, (Figure 16 on page 47).

9. Compare this reading with the reading on the controller. If the reading is different, do a single point sample calibration on the controller so that it reads the same as the standard meter.

5.8.2 One-point Manual Calibration Method

The manufacturer offers a one point manual calibration for ORP. The value of the sample used in the manual calibration may be determined by laboratory analysis or comparison reading.

1. Tap the bottom-left of the screen to display the pop-up toolbar and press MAIN MENU.

2. From the Main Menu, select SENSOR SETUP and press ENTER.

3. Select the appropriate sensor if more than one is attached and press ENTER.

4. Select CALIBRATE and press ENTER.

5. Select 1 POINT MANUAL CAL and tap the dark-blue highlighted area to the far-right. Select the available Output Mode (Active, Hold, or Transfer) from the list box and press ENTER.

6. Move the clean probe to Solution and press ENTER to confirm.

7. Press enter when stable. Edit the solution value using the keypad and press ENTER.

8. A screen will display 1 Point Manual Complete and the slope (XX.X mV).

9. Return the probe to process.

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5.9 Overflow Sample Method (ASTM Method) Procedure

1. Take a side-stream sample from a tap as close to the 8362 sc High Purity Sensor as possible.

2. Introduce the sample to the bottom of a large (500 mL) beaker through a clean tube extending to the bottom of the beaker. (Make the tube as short as possible between the beaker and the sample tap.)

3. Place the electrode from the standard meter into the beaker (Figure 16). Allow the beaker to overflow to eliminate the possibility of CO2 contamination.

4. Overflow for at least fifteen minutes to allow the standard meter electrode to become clean and the temperature to equilibrate before accepting the reading.

5. Compare this reading with the reading on the controller. If the reading is different, do a single point sample calibration on the controller so that it reads the same as the standard meter.

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Figure 16 Overflow Sampling

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5.10 Concurrent Calibration of Two Sensors for pH and ORP

1. Begin a calibration on the first sensor and continue until “Wait to Stabilize” is displayed.

2. Select LEAVE and press ENTER. The display will return to the main measurement screen. The reading for the sensor currently being calibrated will flash.

3. Begin the calibration for the second sensor and continue until “Wait to Stabilize” is displayed.

4. Select LEAVE and press ENTER. The display will return to the main measurement screen and the reading for both sensors will flash. The calibration for both sensors are now running in the background.

5. To return to the calibration of either sensor, tap on the bottom of the screen to display the pop-up toolbar. Select the Main Menu button. Select SENSOR SETUP and press ENTER. Select teh appropriate sensor and press ENTER.

6. The calibration in progress will be displayed. Continue with the calibration.

5.11 Adjusting the Temperature

View or change the temperature using the steps below:

1. Tap the bottom-left of the screen to display the pop-up toolbar and press MAIN MENU.

2. From the Main Menu, select SENSOR SETUP and press ENTER.

3. Select the appropriate sensor if more than one is attached and press ENTER.

4. Select CALIBRATE and press ENTER.

5. Select TEMP ADJUST and press ENTER.

6. Select MEASURED TEMP and press ENTER.

7. The temperature will be displayed. Tap on the temperature and edit the temperature using the keypad and press ENTER.

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Section 6 Maintenance

DANGEROnly qualified personnel should conduct the tasks described in this section of the manual.

6.1 Cleaning the Instrument

With the junction box securely closed, wipe the exterior with a damp cloth.

6.2 Sensor/Electrode Maintenance

Store the electrode in KCl solution to avoid damage during long term storage.

Carefully clean the electrode monthly with a soft, non-abrasive cloth.

The manufacturer recommends recalibrating the sensor once a month.

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Section 7 Troubleshooting

Table 5 General Troubleshooting

Symptom Probable Cause Corrective Action

The electrode does not calibrate.

Bad measuring or reference electrode. Replace defective electrode.

The wiring to the controller is incorrect.Check the electrode cable to controller wiring. Make sure the wire connectors are contacting the metal wires and not the wire insulation.

The controller is defective. Replace the controller.

The readings are erratic.

Air in the sample line.

If a pocket of air passes over or gets trapped at the end of the electrode, the reading becomes momentarily erratic. This usually is remedied by reorienting the electrode so that air bubbles do not block the sensor.

Electrode grounded improperly.Refer to the sensor user manual for proper grounding.

The glass bulb is defective. Replace the electrode.

Streaming potentialGround the solution near the electrode (especially in high purity water).

The response is slow. The sample is cold and/or of low ionic strength.

Raise the temperature of the sample.

Short term drift in the pH reading.

The electrode has insufficient conditioning.

Condition a new or dry electrode for at least 10 hours in the process sample. Perform a calibration after conditioning.

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Section 8 Replacement Parts and Accessories

Description Catalog Number

4 pH solution, NIST, 500 mL 2283449

7 pH solution, NIST, 500 mL 2283549

10 pH solution, NIST, 500 mL 2283649

Controller extension cable, 1 m (3.2 ft) 6122400

Controller extension cable, 7.6 m (25 ft) 57960–00

Controller extension cable, 15.2 m (50 ft) 5796100

Controller extension cable, 30.5 m (100 ft 57962–00

Flowmeter 4598700

Fitting, ¼ OD, 1/8 NPT, male connector 6178800

Fitting, ¼ OD, ¼ NPT, bulkhead union 6178600

ORP electrode 08362=A=2111

ORP reference solution, 200 mV, 500 mL 25M2A1001-115

pH electrode 08362=A=2000

pH/ORP electrode cable, 3 m 359016,10110

ORP reference solution, 600 mV, 500 mL 25M2A1002-115

Pt100 cable, 3 m 08362=A=3001

Pt100 temperature sensor 08362=A=1001

Tube, back 6178700

Tube, front 6178900

Tube connectors, 1/8-in NPT, 2 each 08362=A=4000

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Section 9 How to Order

U.S.A. Customers

By Telephone:6:30 a.m. to 5:00 p.m. MSTMonday through Friday(800) 227-HACH (800-227-4224)

By Fax:(970) 669-2932

By Mail:Hach CompanyP.O. Box 389Loveland, Colorado 80539-0389 U.S.A.Ordering information by e-mail: [email protected]

Information Required

International CustomersHach maintains a worldwide network of dealers and distributors. To locate the representative nearest you, send an e-mail to: [email protected] or contact:

Hach Company World Headquarters; Loveland, Colorado, U.S.A.Telephone: (970) 669-3050; Fax: (970) 669-2932

Technical and Customer Service (U.S.A. only)Hach Technical and Customer Service Department personnel are eager to answer questions about our products and their use. Specialists in analytical methods, they are happy to put their talents to work for you.

Call 1-800-227-4224 or e-mail [email protected]

• Hach account number (if available) • Billing address

• Your name and phone number • Shipping address

• Purchase order number • Catalog number

• Brief description or model number • Quantity

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Section 10 Repair Service

Authorization must be obtained from Hach Company before sending any items for repair. Please contact the Hach Service Center serving your location.

In the United States:Hach CompanyAmes Service100 Dayton AvenueAmes, Iowa 50010(800) 227-4224 (U.S.A. only)FAX: (515) 232-3835

In Canada:Hach Sales & Service Canada Ltd.1313 Border Street, Unit 34Winnipeg, ManitobaR3H 0X4(800) 665-7635 (Canada only)Telephone: (204) 632-5598FAX: (204) 694-5134E-mail: [email protected]

In Latin America, the Caribbean, the Far EastIndian Subcontinent, Africa, Europe, or the Middle East:Hach Company World Headquarters,P.O. Box 389Loveland, Colorado, 80539-0389 U.S.A.Telephone: (970) 669-3050FAX: (970) 669-2932E-mail: [email protected]

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Section 11 Limited Warranty

Hach Company warrants its products to the original purchaser against any defects that are due to faulty material or workmanship for a period of *one year* from date of shipment unless otherwise noted in the product manual.

In the event that a defect is discovered during the warranty period, Hach Company agrees that, at its option, it will repair or replace the defective product or refund the purchase price, excluding original shipping and handling charges. Any product repaired or replaced under this warranty will be warranted only for the remainder of the original product warranty period.

This warranty does not apply to consumable products such as chemical reagents; or consumable components of a product, such as, but not limited to, lamps and tubing.

Contact Hach Company or your distributor to initiate warranty support. Products may not be returned without authorization from Hach Company.

LimitationsThis warranty does not cover:

• Damage caused by acts of God, natural disaster, labor unrest, acts of war (declared or undeclared), terrorism, civil strife or acts of any governmental jurisdiction

• Damage caused by misuse, neglect, accident or improper application or installation

• Damage caused by any repair or attempted repair not authorized by Hach Company

• Any product not used in accordance with the instructions furnished by Hach Company

• Freight charges to return merchandise to Hach Company

• Freight charges on expedited or express shipment of warranted parts or product

• Travel fees associated with on-site warranty repair

This warranty contains the sole express warranty made by Hach Company in connection with its products. All implied warranties, including without limitation, the warranties of merchantability and fitness for a particular purpose, are expressly disclaimed.

Some states within the United States do not allow the disclaimer of implied warranties and if this is true in your state the above limitation may not apply to you. This warranty gives you specific rights, and you may also have other rights that vary from state to state.

This warranty constitutes the final, complete, and exclusive statement of warranty terms and no person is authorized to make any other warranties or representations on behalf of Hach Company.

Limitation of RemediesThe remedies of repair, replacement or refund of purchase price as stated above are the exclusive remedies for the breach of this warranty. On the basis of strict liability or under any other legal theory, in no event shall Hach Company be liable for any incidental or consequential damages of any kind for breach of warranty or negligence.

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