user guide mvp maxflow vacuum pumps · 7/24/2019  · information shown is for standard mvp series...

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USER GUIDE MODELS: >MVP -7.5 >MVP -10 >MVP -15 >MVP -20 MVP MaxFlow Vacuum Pumps MVP-UG 24 JULY 2019 ©2019 NOVATEC, Inc. All Rights Reserved

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Page 1: USER GUIDE MVP MaxFlow Vacuum Pumps · 7/24/2019  · Information shown is for standard MVP series Positive Displacement vacuum pumps. Pumps can be sized for 50Hz applications to

USER GUIDE

MODELS:

>MVP -7.5>MVP -10>MVP -15>MVP -20

MVP MaxFlowVacuum Pumps

MVP-UG 24 JULY 2019©2019 NOVATEC, Inc. All Rights Reserved

Page 2: USER GUIDE MVP MaxFlow Vacuum Pumps · 7/24/2019  · Information shown is for standard MVP series Positive Displacement vacuum pumps. Pumps can be sized for 50Hz applications to

In the space provided below you should record the model and serial number(s) of your equipment and the date the equipment was received.

In the event you would need aftermarket assistance our parts and ser-vice department uses this information, along with the manual number, to provide help for the specific equipment installed.

Please keep this instruction manual, any relevant addendums, engineer-ing prints and parts lists together for accurate documentation of your equipment.

NOTES

User Manual: MVP-UG 24 July 2019

Serial Number(s):

Model Numbers:

DISCLAIMER: NOVATEC, Inc., shall not be liable for errors in this instruction manual. Information can change without notice. Novatec makes no warranty of any kind concerning the information contained herein, including, but not limited to the implied warranties of merchantability and fitness for a particular purpose.

©2019 NOVATEC, Inc. All Rights Reserved.

Page 3: USER GUIDE MVP MaxFlow Vacuum Pumps · 7/24/2019  · Information shown is for standard MVP series Positive Displacement vacuum pumps. Pumps can be sized for 50Hz applications to

Table of Contents1.0 INTRODUCTION 4

2.0 WARNING 4

3.0 OPERATING LIMITATIONS 4

3.1ElevationandExhaustTemperature 4

3.2SeekTime 4

4.0 UNPACKING 4

5.0 GENERAL INSPECTION 4

6.0 MECHANICAL INSTALLATION 5

6.1CompressedAirSupply 5

6.2RegulatorWarning 5

6.4ClosedLoopDryAirVacuumSystem 6

6.5AmbientAirVacuumConveyingSystem 6

7.0 ELECTRICAL INSTALLATION 7

7.1(3-Phase)ElectricalPower 7

7.2FLA/KVAListings 7

7.3StandardWiresforVacuumPumps 7

7.4DeterminingtheWireNeeded 7

7.5WireLeadInstallationMethods 7

8.0 STANDARD SPECIFICATIONS 8 8.1OperatingAtHigherElevations 8 9.0 OPERATION 8

10.0 PARTS LIST 9

11.0 MAINTENANCE AND INSPECTION SCHEDULE 10

11.1BeltAdjustmentandReplacement 10

11.1.1InspectingVBelts 10

11.1.2ReplacingVBelts 11

11.2 SPECIAL NOTE:SheaveRe-installation 11

11.3CleaningAirFilter 11

11.4RemovingSoundCurtains 11

11.5BlowerLubrication 12

12.0 WARRANTY 13

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1.0 INTRODUCTIONNovatec’sMVPSeriesVacuumPumpisdesignedtopneumaticallyconveyplasticpelletsorpowdersina vacuumconveyingsystem.Itdoesthisbycreatingavacuumto“pull”airthroughthepipingsystem.TheMVPseriesisuniquebecauseitcreatesvacuumviahelical,positivedisplacementinter-meshinglobes.Plasticpelletsorpowdersareintroducedintothemovingairstreaminvariousways,includingthroughtheuseofprobes,pick-uptubes,androtaryairlocks.TheMVPisusedincon-junctionwithvacuumreceiverstationvalvesetc.,toformtheconveyingsystem,whichiscontrolledwitheitheramastercontrolordistributedcontrolpanels.Severalvacuumpowerunitsmaybedesignedintothesystemasrequired.Vacuumconveyingsystemstypicallydistributematerialfromsilos,surgebins,blenders,ordryinghop-perstoprocessingmachinery.

2.0 WARNINGAlwaysdisconnectpowerbeforeservicing.Onlyqualifiedtechniciansshouldservice,maintain,orrepairtheMVP.Beforeusingthisequipment,readindetailtheproductbulletinsandotherinformationfoundinthismanual.Asafeinstallationisnecessarybeforeoperatingtheequip-ment.Theinstructionsshouldbeunderstoodandfol-lowedbeforeinstallingoroperatingtheequipment.

3.0 OPERATING LIMITATIONS3.1 Elevation and Exhaust Temperature

Donotoperatethevacuumpumpatelevationshigh-erthan2000feetabovesealevel.Consultfactorytoreviewhighelevationapplicationstodetermineifper-formancelimitationsapply.DecreasedmotorFLAlimitsmayrequirealternateoverloadprotectionoralternateHPmodelstoprovideadequatevacuumpower.

Blowerexhausttemperatureandmotorcoolingareafunctionofbothvacuumlevelandelevation.Blowerexhausttemperaturemustnotexceed330°Ftoavoidprematureblowerfailure.Athermal“snapswitch”isprovidedontheblower’sexhaustplumbing.Thisswitchisinterconnectedwiththestarter’scontrolsignaltostopthepump’soperationintheeventexhausttemperaturesextendbeyondthesaferange.Intheeventtheswitch‘opens’thepump’scontrolcircuitduetohightempera-ture,simplecool-downoftheswitchovertimewillrestoreoperation.

Highairinlettemperaturescanalsocauseexcessblowerexhausttemperature,soclosedloopsystems,commonlyusedwhenconveyingdehumidifiedmaterials,mayre-quireaninletcooler,orreducedvacuumlevels.

3.2 SEEK TIME

Excessivestartingandstoppingofthepumpwillreduceblowerandmotorlifeandvoidthewarranty.SeekTimeisacontrolparameterthatallowsyourpumptooperateforshortperiodsinvacuumbreakmode(novacuumload-ing)whilethesystemcontrolsearchesfornewdemands.UsingtheSeekTimefeature,pumpstartsmustbelimitedto12perhourtopreventprematurefailure.Themini-mumSeekTimeforapumpis180secondstoprevent exceeding12startsperhour.OptimumSeekTimemaybesetdependentuponpumpcapacity,utilization,num-berofstations,capacityofeachvacuumreceiver,andindividualstationthroughputs.SeeyourcontrolpanelinstructionmanualformoreinformationonSeekTime.

4.0 UNPACKINGCautionshouldbeexercisedtoseethattheequipmentisnothandledroughly.Thecratemustberemovedcare-fully.Donotpryagainstthemachinewhenremovingthecrate.Thevacuumpowerunitisusuallyshippedcom-pletelyassembledandrequiresnofurtherattentionpriortoinstallation.Noteanyshippingdamageondeliveryreceiptandreportimmediatelytotruckingcompany.

5.0 GENERAL INSPECTIONWhentheunitisunpacked,makeavisualinspectionlookingformissingpartsordamagethatmayhaveoccurredduringshipment.ReportanymissingpartstoNovatecimmediately.Allelectricalandmechanicalconnectionsshouldbecheckedfortightness,asvibrationduringtransitmaycausethemtoloosen.

IMPORTANT: Beforeplacingthevacuumpumpintoser-vice,besureoilhasbeenputinthepumpblower,asoilmayhavebeendrainedfollowingfactoryqualitycontroltesting.Seepage12forlubricationguidelines.

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6.0 MECHANICAL INSTALLATIONOnlyqualifiedtechniciansfamiliarwithlocalandnationalcodesshouldinstallthisequipment.Connectthevacuumlinesasshownontheinstallationdrawings.Connectthecompressedair(80-120psig)toairactuatedvalvesasrequired.

Vacuum Pump

Cyclone

Vacuum Receivers

HoppersProcess Machines

VR-MM Receivers

Control

Locatethepumpwhereitcanbeinterconnectedwiththevacuumsystempipingeasily.

Accommodationsshouldbemadetoallowfullaccessofthepumpforservice,especiallythebeltguard,starter,filter,vacuumbreakervalve,vacuumblowerandvacuumreliefvalve.Thevacuumgaugeshouldbevisible,butcanbecarefullyrotatedinitsfittingasrequired.(Usea9/16”wrench:DONOTTURNBYHAND).Thepumpshouldbesecuredtothefloortopreventmovementfromvibrationandisolatingpads(notsupplied)maybeinstalledtominimizenoisetransfertothefloor,ifdesired.

Rigid Tubing orFlexible Hose

Rigid Tubing

HoseClamps or

3-Bolt Coupler

3-BoltCoupler

Thepumpiscommonlylocatednearthevacuumconveyingsystem’scyclonedustcollectorandiscommonlyconnecteddirectlytothecyclonelidwithrigidtubingorflexiblehose.Itisconvenienttoservicethedustcollectorandthepumpfilteratthesametime.

6.1 Compressed Air Supply:

CleancompressedairshouldbesuppliedtotheMVPpump’svacuumbreakervalvesolenoid,providing80to120psig.Anairfilter(notsupplied)shouldbeprovidedifthecleanlinessoftheairisquestionable.

6.2 Regulator Warning

Thecompressedairregulatorhasbeensetatthefactorytoallowthevacuumbreakertorelieveatthespecifiedvacuum.Tampering with the regulator will void the warranty. OnlyqualifiedNovatecserviceper-sonnelmayadjustthereliefpointviaregulatorpressure.

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Ambient air passes throughvacuum purge valve and

conveys material.

Materialselec�on device

Machine mount vacuum receivers

6.4 Closed Loop Dry Air Vacuum System

6.5 Ambient Air Vacuum Conveying System

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7.0 ELECTRICAL INSTALLATIONNOTE:Pleaserefertotheelectricaldrawingssuppliedwiththispackage.Connecttheproperpowersupply(checknameplate)throughamainlinedisconnectswitch(notsupplied)toterminalconnectionsL1,L2,L3andgroundintotheMVPcontrolcabinetthatcontainsthemotorstarter.Thisistheonlypowerconnectionrequiredsincethemotorispre-wiredatthefactory.Seeschemat-icswiththispackage.SeeFLAspecificationtablebelow.

Connectcontrolwiringfromtheconveyingsystemcon-trolpaneltothesameelectricalenclosureasshownonthewiringschematicfortheconveyingsystemcontrolpanel.Verifythecorrectrotationofthemotorwiththedirectionallabelsonthepumpassembly.

7.1 3-Phase Electrical Power

1.Verifynameplateinformationonthepump frameassembly. 2.UsetheFLA/KVAchartbelowasaguide 3.Anominallyrated3phasedisconnectswitchmust beprovided. 4.Allconnectionsmustbeprovidedinstrictadherence tolocalandnationalcodesbyaqualifiedelectrician.

7.2 FLA / KVA Listings

FullLoadAmperageandKVAratingsofMVPseries Vacuumpumps,bymodelandvoltage:

7.3 Wiring Vacuum Pumps To The Control

•CONTROLPOWER(+24VDCor115VACHot,Terminal“B”)–Suppliedbytheassociatedconveyingcontrolpanel.(Seeelectricalschematicfordetails)

•CONTROLCOMMON(0VDCor115VACNeutral, Terminal“A”)–Suppliedbytheassociatedconveyingcontrolpanel.(Seeelectricalschematicfordetails)

•AUXCONTACTorRunningSignal(Terminal“D”)–TheAuxContactinputwireforeachpumpisconnectedfromthepumpstarterauxiliarycontact.(Terminalblock“D”)Thecontrolpowerwireisconnectedfromthepowersuppliedat(Terminal“B”)

•VACUUMPUMPMOTORSTARTERSIGNAL(Terminal“C”)–Thepumpstarteroutputwireforeachpumpisconnectedfromtheterminalblock“C”tothepumpsmotorstarter.Themotorstarterisalsowiredtothe0VDCcommontocompletethepowercircuitwhentheoutputisenergized.

•VACUUMBREAKERVALVESIGNAL(Terminal“E”)–Thevacuumbreakervalveoutputwireforeachpumpisconnectedfromtheterminalblock“E”tothepump’svacuumbreakervalvesolenoid.Thesolenoidvalveisalsowiredtothe0VDCcommontocompletethepow-ercircuitwhentheoutputisenergized.

7.4 Determining the Wire Needed

Addupthenumberofindividualwiresneededforagroupofmachinesusingtheexplanationsgiventhrough-outSection8,andinstallthesamenumberofwireleadsfromthepaneltothatarea.

7.5 Wire Lead Installation Methods

•Individualwiresinconduit

•Decidedmulti-conductorshieldedcableforeach receiverinacabletray

•Sharedmulti-conductorshieldedcableforagroupofreceiversinacabletray

Model - Hp Voltage FLA KVA

MVP-7.57.5 Hp

208/3/60 21.3 7.8230/3/60 19.4 7.8400/3/50 11.4 7.8460/3/60 9.7 7.8575/3/60 7.8 7.8

MVP-1010 Hp

208/3/60 29.5 10.7230/3/60 26.8 10.7400/3/50 15.6 10.7460/3/60 13.4 10.7575/3/60 10.7 10.7

MVP-1515 Hp

208/3/60 43.3 15.7230/3/60 39.4 15.7400/3/50 22.8 15.7460/3/30 19.7 15.7575/3/60 15.8 15.7

MVP-2020 Hp

230/3/60 48.0 19.1400/3/50 29.0 19.1460/3/60 24.0 19.1575/3/60 18.8 19.1

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8.0 STANDARD SPECIFICATIONS (2000ft.Elevationandbelow)

InformationshownisforstandardMVPseriesPositiveDisplacementvacuumpumps.Pumpscanbesizedfor50Hzapplicationstomaintainthesameperformance.Voltage/HzmustbespecifiedattimeofordertocorrectforthisApplication.Specificationswillchangewhenthepumpisoperatedatelevations2000ft.ormoreaboveseaLevel.(Seesectionbelow).

NOTE:Refertospecialjobdrawingsforcustomunitinformationifapplicable.Verifynameplateinformationonmotorbeforeinstallingandoperating.Allinformationissubjecttochangewithoutnotice.

CAUTION:Alwaysdisconnectpowerbeforeservicing.Onlyqualifiedtechniciansshouldservicetheequipment.

8.1 Operating At Higher Elevations (2000ft.AboveSeaLevelOrMore)

Atmosphericpressureislowerathigherelevationsandasaresult,thecompressionofairbythepumprequiresmoreworkforvacuumconveying.Inthesehigheralti-tudeapplicationsthevacuumreliefvalveofMVPpumpsmustbeadjustedtopreventthepumpfromdamagingitselforthemotorbyattemptingtocompressairofreduceddensitytoanunsafelevel.Failuretoadjustthepumpwillvoidthepumpwarranty.

Whentheend-usesiteisknown,Novatecendeavorstopre-adjustthevacuumpump’sperformanceatthefactorytocompensateforelevationsabove2000feet.Novatecthenlabelsthevacuumreliefvalveaccordingly.Ifyourpump-usesiteis2000feetormoreabovesealevel,withnoindicationofpre-adjustmentonthepumpassembly,pleasecontactNovatecEngineeringortheNovatecServiceDepartmentatthenumberonthefrontcoverofthismanualtoobtaininstructionsonadjustingyourMVPpumpBEFOREoperating.

9.0 OPERATIONMVPSeriesVacuumPumpsoperateinresponsetocontrolsignalsfromthecentralvacuumconveyingsystemcontrol.Theystartautomaticallyinresponsetosystemdemandstoconveyplasticpelletsorpowderstovacuumreceivers.

TheMVPisequippedwithapumpprotectionfiltertoprotecttheblowerfromcarryoverdustandfinesthatcancreateblockages,adheretothewarmsurfacesoftheblower,increaseoperatingheat,andcreateabuildupontheblower’slobes;allofwhichcanresultinprematureblowerfailure.Thefiltermustbekeptcleananddefectfreetoallowfullvacuumairflowandprotectagainstentraineddust.

Inaddition,operatingtheMVPatexcessvacuumlevels,inhigheleva-tions,orwithheatedinletaircancre-ateelevatedblowertemperatures.

Toguardagainstdamageorfail-urefromoverheating,theMVPisequippedwithanover-temperaturesnapswitchthatwillsenseelevatedtemperaturesintheblowerandopentheMVP’svacuumbreakervalve,allowingtheMVPtoruninanoloadstate.Inthisfree-wheelingstate,vacuumloadingofmaterialishalted,andaredlightontopoftheMVP’sstarterboxisilluminated,indicatinganoverheatedconditionandtheMVP’sautomaticresponsetoprotectitselffromheatdamage.

TheMVPwillcontinueinthismodeuntiltheelevatedheatoftheblowerisreducedandthesnapswitchreturnstoitsnormalposition,closingthevacuumbreakervalveandallowingthevacuumsystemtooperatenormally.Notethatduringthistemperaturereductionmode,theconveyingsystemconnectedtothispumpisnotoper-ating,andmateriallevelsmayrunlow,creatinganalarmconditionatthecentralcontrol.

TopreventtheMVPfrombecomingoverheated,increasetheseektimetoallowthepumptofreewheellongerasapartofitsnormalcycle(SeeSeekTimepage4andtheconveyingcontrolinstructionsforyoursystem)andbesurethattheMVP’spumpprotectionfilterisinstalledcorrectlyinitshousing,isingoodcondition(notbent,noholesorfractures)andiskeptclean.AprematurelycloggedMVPfiltercanbetheresultofpoorcentralvacu-umcycloneservice.Besurethecollectioncanisteratthebottomofthecycloneisemptiedasneeded,topreventpass-throughofdustandfinestowardsthevacuumpump.

Model Hp CFM Max Recommended Operation Vacuum

Line Size (OD)

MVP-7.5 7.5 125 12.5”Hg 2.0”MVP-10 10 200 14”Hg 2.5”MVP-15 15 295 14”Hg 3.0”MVP-20 20 390 14”Hg 3.5”

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QTY DESCRIPTION MODELMVP-7.5 MVP-10 MVP-15 MVP-20

1 Blower MVP-P406-HORZ MVP-P408-HORZ1 Blower Assembly asMVP-03 asMVP-05 asMVP-07 asMVP-09

1 Motor 208/230/460/3/60 01915 01916 01917 98-0868

1 Vacuum Gauge 50111 Mechanical Relief Valve vrv20-13.5 vrv20-151 Silencer (Muffler) 50007 501343 V-Belt 02773 12-0018 027731 Vacuum Breaker Solenoid

24VAC=0823724VDC=08238115VAC=08236

1 Vacuum Breaker Valve Ass’y. VBV-7.5 VBV-10 VBV-10 VBV-201 Motor Starter 0243 0244 0245 140101 Filter Element 850/1 234P

Lubrication Oil*Available in quarts and 12 qt. cases

GardnerDenverAEONPD-XDLubricatingOil. NOVATECP/NVPDB-QTandVPDB-CASE

*Seelubricationchartonpage12todeterminestockinglevelforoil.

NOTE: PartsshownareforstandardMVPseriesvacuumpumps.Refertospecialjobdrawingsforcustomunitinformation.Verifyinformationonexistingpartbeforeorderingandinstallingreplacement.Allinformationissubjecttochangewithoutnotice.

10.0 Parts List

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11.0 MAINTENANCE AND INSPECTION SCHEDULEItisrecommendedthatmaintenanceandinspectionisdoneonascheduledbasis.Maintenancerequirementswillnaturallyvarywidelyforeachinstallationandspecif-icoperatingconditions.Itissuggestedthatacompleteinspectionbeperformedwiththenecessarymaintenanceattheendofthefirstday,thefirstweek,thefirstmonthandthefirst3months.Theseinspectionswillbeindica-tiveofhowoftenfuturemaintenancewillbenecessary.

Every Week Inspectthefiltercartridgeandcleanorreplaceasre-quired.Removefinesfromtheexteriorofthecartridgewithavacuum.Onmodelsequippedwithafoamrubberpre-filtersockoverthecartridge,itcanberemovedandcleanedseparately,butavoidexcessivestretchingthatwillkeepthesockfromfittingtightlyoverthecartridgewhenre-installed.

Ifcompressedaircleaningisused,besuretowearsafetyglassesorafaceshieldandblowfromtheinsideofthecartridgeoutward,throughthefilterleaves,toremovecollectedfinesandparticles.Someoutsidecleaningmayberequiredtodislodgeparticlesfromthefiltercrevices

Removecarryoverfinesandparticlescollectedintheclearpolycarbonatefilterchamberandwipetheinsideofthehousingwithacleanragtorestorevisibility.

Thefiltercleaningtimeintervalshouldbeshortenedifexperienceindicatesunusualdustloading.Checkthesystemforairleaksandcorrectasrequired.

Every Month Inspectthevacuumbreakervalvefilter/silencer.Cleanor replaceasrequired.

Every 6 Months Disconnectpowerandcheckforlooseelectrical connections.

Tightenallboltsandnutsthatmayhavelooseneddueto vibration.ChecktheVbelts.Inspect,adjustorreplaceasdetailedbelow.

11.1 Belt Adjustment and Replacement

11.1.1 Inspecting V Belts

1.Removethepumpfromserviceanddisconnect electricalpower.

2.ToinspectVbelts,removethe2boltsonendsofthebeltguard(seefigure4).Carefullyexamineeachbeltforexcessivestretch,looseness,frayedsurfacesorexposedcord.Replaceallbeltsifoneormorebeltsarefoundtobeexcessivelyworn.Alwaysreplacebeltsasaset;neverindividually.

3.Inspectthebelttension(figure5)usingthespecifica-tionsinthechart,below.Oncebeltsarefoundingoodconditionandtensionedproperly,replacetheoutsidepanelensuringall4screwsarefastenedproperly.Neveroperatethepumpwithoutthebeltguardfirmlyinstalled.

Figure 6

To inspect or replace beltsremove 2 bolts from eachend of belt guard and libelt guard ver�cally. Bolt belt guard back in place when maintenance complete.

Typical both sides

Figure 4

Slightlyloosen4each hexnutsonthemotorbasejustenoughtoallowthemotortoslideonthebase.Use9/16”wrenchfor 7.5and10Hpunits. Use3/4”wrenchfor 15and20Hpunits. Loosen1boltoneachsideofthemotorbaseallowingthemotortoslide,tensioningthebelts.Use3/4”wrenchfor7.5and10Hpunits.Use15/16”wrenchfor15and20Hpunits.Figure 5

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11.1.2 Replacing V Belts

If broken, stretched or excessively worn belts require replacement:

1.Removetheentirebeltguardbyremovingthe4boltsthatconnectthecovertothepumpbase(seefigure4,ontheleft),andliftthecoverstraightup.

2.Loosenthemotor’smountingboltsandslidethemotorbasetowardsthepump,allowingthebeltstoloosen.Removethebelts(seefigure5).

3.Confirmuseoftheproperreplacementbelts(seepartslist,page9)andinstallthemcarefullyontoeachsheavepulley. All belts must be replaced as a set; never indi-vidually.

4.Re-tensionthebeltswiththeslidingmotorbaseaccordingtothechart(figure6).Notethatnewbeltsrequiregreaterinitialtensionthanbeltsthathavebeeninoperation.Doublecheckthebelttensionwhiletighteningthemotorbaseandassurethemotorstaysinalignmentwhilere-tightening(seefigure7).

5.Re-attachthebeltguardensuringthefourmountingboltsaretightandlockingwashersareinplace. Confirmthatnopartofthebeltguardcomesincon-tactwithrotatingsheavesorbelts.

6.Reinstalltheoutsidepaneloftheguard.All4boltsmustbeinstalledforsafety.Neveroperatethepumpwithoutthebeltguardfirmlyinstalled.

11.2 Special Note: Sheave Re-installation

IntheeventanewblowerisfittedtoyourMVPvacuumpump assembly, it is important to assure proper place-mentofthesheaveonthepump’sdriveshaft.Ifnot,misalignmentandunacceptable“overhang”canoccur,prematurelywearingthesealsandbearingsofthepump.

Position of Sheave Pulley on MVP Pump Drive Shaft: The distance between the blower face and the installed pulleyfacemustnotexceed0.38”.

11.3 Cleaning Air-Filter

ForyourconveniencetheMVPisequippedwithafiltercartridgeenclosedinaClearVucannisterwhichallowsyou to know exactly when you need to clean or replace thefilterelement.

11.4 Removing Sound Curtains

Ifyouhavetheoptionalsoundcurtainkit,panelscaneasily be removed for access to perform maintenance.

ReleaseclampstoremoveClearVucannister. Pullcannisterstraightdownandemptyanydust.

Pullfilterstraightdowntocleanorreplace.

RearviewofMVP

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11.5 Blower Lubrication

NovatecMVPSeriesvacuumpumpsusehorizontal-lyinstalledGardnerDenverpositivedisplacementblowers.

GardnerDenverrecommendsand Novatecuses: Gardner Denver AEON PD-XD Lubrication or approved equivalent

NOVATECP/NVPDB-QT (1qt.) or P/N VPDB-CASE (12qts.)

Lubrication Guidelines

1.NovatecmodelMVPseriesvacuumpumpsincludesplashlubricatedbearingsthatrequirenogrease,butboththegearandshaftsidesofthepumpunit containoilsumpsthatmustbemaintainedaspartofyourlubricationandoilreplacementproce-dures.

2.Thelubricationshouldbechangedafterinitial500hoursofoperationandthenafterevery1500hours.

3.Theproperlevelshouldbeinthemiddleofthesightgaugewhentheblowerisnotoperating.DONOTOVERFILLOILSUMPSordamagetotheblowermayoccur.

4.Theoillevelmaynaturallyriseand/orfallinthegaugeduringoperation,buttheoillevelshouldnotfallbelowthemiddleofthesitegaugewhentheblowerisidle.

5.Routine“toppingup”ofoillevelsisNOTadvised.Eachpumpexaminationshouldincludestoppingthepump,allowingtheoilleveltostabilizeandthencheckingthelevelinthesightglasswindowsbeforeaddingoiltotherequiredlevel.

Novatec MVP Vacuum Pump Lubrication Capacities (all models):

1. ShaftSide: 20oz. 2. GearSide: 32oz.

Lubrica�on ports

Lubrica�on level site glasses

1 2

Oillevelsshouldnotbeaboveorbelowcentersof siteglasses;oillevelswillfluctuatewhenrunning.

Lubricationfillportsarelocatedonthetopoftheblower.Sightglassesarelocatedonthesideoftheblower.Oillevelshouldbemaintaineduptothemiddleofthesightglasswhenthepumpisidle.Besuretomaintainoillevelsonbothsides.Donotoperateapumpwithaninsuffi-cientlubricantlevel.DoNotOverfill.

Place container under each drain.��Lift�black�tab�to�open�valves. Close valves when oil is drained.

1 2EZ Drain

E-ZDrainlubricationdrainpointsarelocatedundertheblowerandareeasilyaccessible.

CAUTION:DO NOT OVERFILLthepumpwithlubricant!Severedamagecanoccurandwarrantywillbevoid.

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12.0 WARRANTY NOVATEC, INC. - EFFECTIVE DATE 1 APRIL 2019

NOVATEC,INC.offersCOMPREHENSIVEPRODUCTWARRANTIESonallofourplasticsauxiliaryequipment.WewarranteachNOVATECman-ufacturedproducttobefreefromdefectsinmaterialsandworkman-ship,undernormaluseandservicefortheperiodslistedunder“Warran-tyPeriods”.TheobligationofNovatec,underthiswarranty,islimitedtorepairingorfurnishing,withoutcharge,asimilarparttoreplaceanypartwhichfailsundernormaluseduetoamaterialorworkmanshipdefect,withinitsrespectivewarrantyperiod.Itisthepurchaser’sresponsibilitytoprovideNovatecwithimmediatewrittennoticeofanysuchsuspect-eddefect.Warrantedreplacementpartsarebilledandshippedfreightpre-paid.Thepurchasermustreturnthesuspectdefectivepart,freightprepaidandwithidentifyingdocumentationtoreceivefullcreditforthepartreturned.Novatecshallnotbeheldliablefordamagesordelaycausedbydefects.NoallowancewillbemadeforrepairsoralterationswithoutthewrittenconsentorapprovalofNovatec.

Theprovisionsinequipmentspecificationsaredescriptive,unlessexpresslystatedaswarranties.TheliabilityofNovatectothepurchaser,exceptastotitle,arisingoutofthesupplyingofthesaidequipment,or

itsuse,whetherbaseduponwarranty,contractornegligence,shallnotinanycaseexceedthecostofcorrectingdefectsintheequipmentashereinprovided.Allsuchliabilityshallterminateupontheexpirationofsaidwarrantyperiods.Novatecshallnotinanyeventbeheldliableforanyspecial,indirectorconsequentialdamages.CommoditiesnotmanufacturedbyNovatecarewarrantedandguaranteedtoNovatecbytheoriginalmanufacturerandthenonlytotheextentthatNovatecisabletoenforcesuchwarrantyorguaranty.Novatec,Inc.hasnotau-thorizedanyonetomakeanywarrantyorrepresentationotherthanthewarrantycontainedhere.Non-paymentofinvoicebeyond90dayswillinvalidatethewarranty.ArenewedwarrantycanbepurchaseddirectlyfromNovatec.

Pleasenotethatwealwaysstrivetosatisfyourcustomersinwhatevermannerisdeemedmostexpedienttoovercomeanyissuesinconnec-tionwithourequipment.

Warranty Periods: Note:Allwarrantyperiodscommencewiththeshipmentoftheequip-menttothecustomer.

5-YEAR (Except1-YearonNon-NovatecBuy-OutItems)Resin Drying to Include: NovaWheel™Dryers* DualBedDryers NovaDrier* NDM-5MembraneDryer Gas-FiredProcessHeaters Gas-FiredRegenerationHeaters DryingHoppers CentralDryingHopperAssemblies Heater/BlowerUnitsandHot-AirDryer SiloDehumidifiers NovaVacDryers* NitrodryNitrogenDryers DryTempPlus

Central System Controls to Include: FlexTouch™SeriesControls FlexXpand™SeriesControls OptiFlex™SeriesControls PLCCommunicationsModules GreenboardCommunicationsModules LOGO!MiniPLC MCS-600SeriesControls–(DistributedI/O) MCS-400SeriesControls CLSiloManager

Moisture Measurement Equipment to Include: MoistureMaster®

PET Resin Crystallizers

Resin Blending and Feeding to Include: WSBBlenders,MaxiBatch&Feeders* GaylordSweeperSystems

Downstream Extrusion Equipment to Include: CandNCBessemerSeriesCutters NPSBessemerSeriesPullers NPCMiniPuller/Cutter AllNSSeriesServoSaws RxSmartMedExtrusionProducts AllCoolingandVacuumTanksManufacturedbyNovatec

Resin Conveying and Systems Components to Include: GSLSeriesVacuumLoaders GlassVuLoaders,ReceiversandHoppers VL/VLPSeriesLoaders VRH,VR,VR-FL,VRP&VRMSeriesReceivers CompressedAirLoaders AL-BBarrelLoader CycloneDustCollectors ConveyingSystemAccessories SurgeBins ValvesandAccessories ElectronicMetalSeparators QuickSelectManifolds TiltTables FilterDustCollectors DrawerMagnets VelocityControlValves

3-YEAR

Resin Conveying System Components to Include: **VPDBVacuumPositiveDisplacementPumps **SVPVacuumPumps **MVPVacuumPumps **RailcarUnloadingSystems

**5-Year Extended Warranty-WhenaMachineSense®dataplanisactivatedforproductswith**,Novatecautomaticallyextendsthewarrantyto5years.Thedataplanmustbeactivatedwithin60daysafterproductshipment,andremainactivethroughthewarrantyperiodtomaintainextendedwarrantyeligibility.Thefirst6-monthsofdataplanusageisfreefromNovatec.

1-YEAR

InfraredDryers UltraVacVacuumPumps VacuumRegenerativeBlowerPumps CustomEquipmentofanykindunlessotherwisespecified

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Exclusions: Routinemaintenance/replacementpartsareexcludedfromthewar-ranty.Theseinclude,butarenotlimitedto:hoses,desiccant,filters,filterelements,wiperseals,gaskets,dewpointsensors,infraredlamps,motors,internalsolenoids,fusesandmotorbrushes.Usewithabrasivematerialswillvoidthewarrantyofanystandardproduct.Wearresistantoptionsmaybeavailabletoextendusableservicelifewithabrasivema-terials.NovatecreservestherighttolimitthewarrantyifthecustomerinstallsreplacementpartsthatdonotmeetthespecificationsoftheoriginalpartssuppliedbyNovatec.

*Specific Exclusions:1.NovaDrier™andNITROdry™warrantyisvoidifcoalescingfiltersarenotreplacedona6-monthoryearlybasis(perinstructionmanual)and/ormembranehasbeenexposedtoozone.

2.NovaVacDryer-Theabilityofthecanisterstoholdvacuumwillbecompromisedifthevacuumsealedgeisdamagedfrommishandling.Wedonotwarrantycanistersdamagedfromimproperhandling.Wedo,however,warrantytheseals.

3.LOADCELLSonourWSB’sarecoveredbyNovatecstandardwarran-tyaslongastheyhavenotbeendamagedfromimproperhandling.

4.DesiccantWheelWarrantywillbevoidifthewheelhasbeenexposedtoplasticizer,dustorothercontaminantsasaresultofnegligenceonthepartoftheprocessor.

5.DryTemp+-Weassumenoresponsibilityfromequipmentfailuresresultingfromuntreatedorimproperlytreatedwater.

This warranty shall not apply to equipment:

1.RepairedoralteredwithoutwrittenapprovalofNOVATECunlesssuchrepairoralterationwas,inourjudgment,notresponsibleforthefailure

2.Whichhasbeensubjecttomisuse,negligence,accidentorincorrectwiringbyothers

3.Warrantyisvoidifprocessingratesexceedmanufacturer-recom-mendedlevelsorifdamageiscausedbyineffectivepowerisolationand/orpowerspikes/sagsorincorrectinstallation.

NOTE:Allconditionsandcontentofthiswarrantyaresubjecttochang-eswithoutnotice.

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Drying > Conveying > Blending > Downstream

222 East Thomas AvenueBaltimore, Maryland 21225

www.novatec.com

Phone410-789-4811 or 800-938-668224 Hour service: 800-938-6682

Fax: 410-789-4638

EmailParts: [email protected]

Service: [email protected]: [email protected]