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USE AND MAINTENANCE MANUAL YEAR OF MANUFACTURE: ______________ V 20 PT EN

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  • USE AND MAINTENANCE MANUAL

    YEAR OF MANUFACTURE: ______________

    V 20 PTEN

  • EN”CE” CONFORMITY DECLARATION

    (according to EEC MACHINES DIRECTIVE 2006/42/CE annex II A)

    The manufacturer:

    MEP S.p.A.Via Enzo Magnani, 1

    61045 Pergola (PU) ITALIATel. 072173721-Fax 0721734533

    Hereby declares that the bandsawing machine:

    Machine model:

    Serial number:

    Year of manufacture:

    V 20 PT

    Machine Type: SAWING MACHINE

    is in specification with the following directives:

    • DIRECTIVE EEC MACHINES DIRECTIVE 2006/42/CE• DIRECTIVE 2006/95/CE ”LVD”• DIRECTIVE 2004/108/CE ”EMC”• D. Lgs. 17/2010

    Responsible of a Technical File(Walter Di Giovanni) c/o MEP SPA

    Via Enzo Magnani, 161045 - Pergola - PU - ITALY

    Managing Director(William Giacometti)

  • 3

    Introduction and technical specifications 1-1. . . . . . . . . . . . .

    Foreword 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Machine presentation 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Machine specification 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . .

    General technical data table 1-3. . . . . . . . . . . . . . . . . . . . . . . .

    Dimensions 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Functional parts 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    V 20 PT model 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Cutting head 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Optional vertical vices and cutting vices 2-2. . . . . . . . . . . . . .

    Control Panel 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Base 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Hydraulic power pack 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Safety and accident prevention 3-1. . . . . . . . . . . . . . . . . . . . .

    Use of the machine 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    General recommendations 3-2. . . . . . . . . . . . . . . . . . . . . . . . .

    Recommendations to the operator 3-3. . . . . . . . . . . . . . . . . . .

    Machine safety devices 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . .

    Reference standards 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Protection against accidental contact with the blade 3-6. . . . .

    Electrical equipment 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Emergency devices 3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Noise level of the machine 3-8. . . . . . . . . . . . . . . . . . . . . . . . .

    Noise level measurement 3-8. . . . . . . . . . . . . . . . . . . . . . . . . .

    Noise level values 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Vibration emission 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Electromagnetic compatibility 3-9. . . . . . . . . . . . . . . . . . . . . .

    Machine installation 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Packaging and storage 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Minimum requirements 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . .

    Check list 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Connection to the power supply 4-6. . . . . . . . . . . . . . . . . . . .

    Description of machine operation 5-1. . . . . . . . . . . . . . . . . . .

    Description of the control panel 5-1. . . . . . . . . . . . . . . . . . . .

    Basic instructions for carrying out a cutting operation cycle 5-3

    Cutting head feeding and backing 5-3. . . . . . . . . . . . . . . . . . .

    Turning the cutting head 5-3. . . . . . . . . . . . . . . . . . . . . . . . . .

  • 4

    Operating parameters 5-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Clamping the work piece in the vice 5-8. . . . . . . . . . . . . . . . .Width of cut 5-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Optional vertical vices 5-11. . . . . . . . . . . . . . . . . . . . . . . . . . . .Roller plane with pop-up rollers to lift the cutting material

    (optional) 5-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Preliminary check list for cutting operation 5-12. . . . . . . . . . .Semi- automatic operating cycle with one cutting angle 5-13. .Semi- automatic operating cycle with two cutting angles 5-19.Diagrams, exploded views and replacement parts 6-1. . . . . . .How to read the wiring diagrams 6-2. . . . . . . . . . . . . . . . . . . .D2-Letter codes used to designate the type of component 6-4Standardised Wiring Diagrams 480 Vac (CENELEC Standard) 6-7List of components 6-42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .List of terminals 6-45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .List of cables 6-46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .MEP50 controller input and output list 6-74. . . . . . . . . . . . . . .MEP50 controller expansion 6-75. . . . . . . . . . . . . . . . . . . . . . .Exploded views 6-76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Bow shuttle unit 6-76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Shuttle transmission unit 6-79. . . . . . . . . . . . . . . . . . . . . . . . . .Bow balancing system 6-81. . . . . . . . . . . . . . . . . . . . . . . . . . . .Bow beam unit 6-83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hydraulic unit 6-85. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Electric board unit 6-87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Base unit 6-89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SPM bow unit 6-91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blade- cleaning brush unit 6-94. . . . . . . . . . . . . . . . . . . . . . . . .SPF bow unit 6-96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hydraulic control unit 6-99. . . . . . . . . . . . . . . . . . . . . . . . . . . .Adjustments 7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Displaying and editing the set- up parameters 7-1. . . . . . . . . .Setup parameters 7-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hydraulic systems 7-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Machine working pressures 7-10. . . . . . . . . . . . . . . . . . . . . . . .Blade guide components 7-11. . . . . . . . . . . . . . . . . . . . . . . . . .Blade guide heads 7-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blade steady torque pins 7-11. . . . . . . . . . . . . . . . . . . . . . . . . .

  • 5

    Blade guide plates 7-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Blade 7-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Tool changeover 7-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Blade perpendicularity 7-17. . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Blade orthogonality 7-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Rotation axis control 7-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Maintenance and choice of consumables 8-1. . . . . . . . . . . . . .

    The role of the operator 8-1. . . . . . . . . . . . . . . . . . . . . . . . . . .

    Maintenance requirements 8-2. . . . . . . . . . . . . . . . . . . . . . . . .

    General maintenance 8-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Daily 8-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Weekly 8-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Monthly 8-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Maintenance of working parts 8-3. . . . . . . . . . . . . . . . . . . . . .

    Consumable materials 8-3. . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Oil for transmission box 8-3. . . . . . . . . . . . . . . . . . . . . . . . . .

    Oils for hydraulic circuit 8-4. . . . . . . . . . . . . . . . . . . . . . . . . .

    Oil for lubricant/coolant fluid 8-4. . . . . . . . . . . . . . . . . . . . . .

    Oils for spray mist system (optional) 8-4. . . . . . . . . . . . . . . . .

    Cutting speed and choice of tools 9-1. . . . . . . . . . . . . . . . . . .

    Cutting speed 9-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Standard machine 9-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Choice of blade 9-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Saw tooth pitch 9-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Cutting speed and downstroke speed 9-2. . . . . . . . . . . . . . . . .

    Types of swarf: 9-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Lubricant/coolant fluid (optional) 9-3. . . . . . . . . . . . . . . . . . .

    Blade structure 9-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Blade types 9-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Conventional rake 9-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Positive rake 9-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Variable pitch 9-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Variable pitch blades with 0 cutting angle 9-6. . . . . . . . . . .

    Variable pitch with positive rake (from 9 to 10 degrees) 9-6.

    Set: 9-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Standard or splayed set 9-6. . . . . . . . . . . . . . . . . . . . . . . . . . .

    Undulated set 9-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

  • 6

    Alternating grouped sets 9-7. . . . . . . . . . . . . . . . . . . . . . . . . .

    Alternating set 9-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Blade selection table relating to cutting speed and downstrokespeed 9-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Classification of steels 9-9. . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Classification of steels 9-10. . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Troubleshooting 10-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Troubleshooting blade and cutting problems 10-1. . . . . . . . . . .

    Troubleshooting 10-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Machine alarms and warning messages 10-13. . . . . . . . . . . . . . .

    Accessory Installation 11-1. . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Optional 11-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Blade 11-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Loading/unloading side planes with pop-up rollers 11-2. . . . .

    Loading/unloading side planes with idle rollers 11-3. . . . . . . .

    Right and left hydraulic vertical vices 11-4. . . . . . . . . . . . . . . .

    Can of emulsible oil 11-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

    Minimal lubrication system 11-4. . . . . . . . . . . . . . . . . . . . . . . .

  • 1- 1

    Introduction andtechnicalspecifications

    ForewordMEP SPA, in response to modern production techniques, has developed the newV 20 PT.This work tool has been designed to satisfy the wide range of cutting needs of amodern workshop with simplicity and reliability, while at the same time comply-ing with all EEC safety standards.The V 20 PT is structurally rigid, silent and safe: it produces a minimum of wastewhile its great versatility makes it suitable for cutting various materials such asstainless steel light alloys, aluminium, copper and bronze at high speed and withhigh precision.Its high cutting capacity enables it to handle both single workpieces and bundles,which, combined with the possibility of making inclined cuts from 60° left to 45°right, make this machine the ideal solution for satisfying the wide range of cuttingneeds of machine shops, turneries, structural steel shops and engineeringworkshops.Congratulations for having chosen this product which, by following the instruc-tions contained in this user and maintenance handbook, will guarantee years ofdependable service.

    This band saw has been exclusively designed to cut metals.

    Machine presentationMachine operation is semi- automatic.In the working cycle, the operator, after having set the front head limit switch, thecutting angle and the head feeding speed on the control board, presses the viceclosing push button and starts the cutting cycle; the band starts rotating and thebow moves forward till the end of the cut, then the band stops and the headreturns to the starting position.

    1. The cutting vicesclose

    The head moves for-ward till the end of thecut (FHLS)

    2. The head returns tostart position (FCTI)

    3. The cutting vices re-main closed

    Warning

    1

  • 1- 2 10Use and maintenance manual V 20 PT

    Machine specificationThe anodised aluminium name plate is riveted on the side of the machine; thesame data are reproduced on the declaration of conformity included with this useand maintenance manual.

    V 20 PT

    When communicating with the Technical Service department, the model, serialnumber and year of manufacture of the machine must be quoted.

    N.B.

  • 1- 311 Introduction and technical specifications

    General technical data table

    CUTTING SPEEDS

    Speed mt/min 20÷118

    BAND SAW

    Rated size mm 5880 x 41 x 1,3Max/min blade length mm 5760÷6000

    Blade height mm 41Blade width mm 1,3

    Band saw tension bar/Kg 2800

    When choosing the cutting tool, if its dimensions do not correspond to thoseincluded in the ”Rated size” section, check that the dimensions at least fallwithin the admissible max/min specifications.

    INSTALLED ELECTRICAL POWER

    Spindle motor KW 7,5

    Monobloc hydraulic power pack motor KW 1,3

    Lubricant/coolant fluid electric pump motor KW 0,37

    Blade tensioning motor KW 0,25

    Blade- guide head motor KW 0,6

    Chip ejector motor KW 0,9

    Transformers KW 0,5

    Max. installed electrical power KW 11,42

    WORKING PRESSURE

    Vice working pressure during opening/closure phase Bar 20

    LUBRICANT/COOLANT FLUID AND OIL

    Oil for monobloc hydraulic power pack capacità Lt 16,87

    Lubricant/coolant fluid (oil concentration 5- 6%) capacità Lt 76

    VICE

    Vice max. opening mm 515

    SPINDLE MOTOR4- pole, three- phase, asynchronous; frequency 50 Hz.

    No.of poles Current (Volts) Absorption(Amps)

    Power (Kw) rpm Band sawspeed

    4 400 16 7,5 1450 20- 118 m/min

    Stator wound with enamelled copper wire, class H 200° C.

    Class F insulation (limit temperature TL 155° C).

    IP 55 protection rating (total against contact with live parts, water sprayed from all directions, with shaft oilseal).

    Conforming to CEI norms, publication: IEC 34 of 01/07/1985.

    Example of class F insulation: in air- cooled machines at an ambient temperat-ure of 40° C (according to CEI 2- 3 and IEC 85), the allowable overtemperat-ure is 100° C (where 100 C represents the allowable DT).

    Attention

    N.B.

  • 1- 4 12Use and maintenance manual V 20 PT

    ELECTROPUMP MOTORSingle phase; Frequency 50 Hz.

    Voltage (Volts) Absorption(Amps)

    Power (Kw) rpm Delivery ratelt/min min/max

    Head (mt.)

    230 1 0,18 2800 33/95 16/0

    400 0,85 0,18 2800 33/95 16/0

    HYDRAULIC POWER PACK MOTOR SPECIFICATIONS4- pole, three- phase, asynchronous; frequency 50 Hz.

    Nr. of poles Voltage (Volts) Absorption(Amps.)

    Power (Kw) RPM

    2/4 230/400 4,70/2,70 1,10/1,30 1420/1700

    Protection rating IP 54.

    Conforming to CEI norms, publication: IEC 34 of 01/07/1985.

    CUTTING CAPACITY with standard vice jaws

    Cutting angle(MKS - SI)

    Cutting angle(Imperial)

    0° 90° 350 508 635 x 508

    45° a 45° a 445

    60° a 30° a 305

    45° ' 45° ' 445

    60° ' 30° ' 305

    CUTTING CAPACITY with optional vice jaws

    Cutting angle(MKS - SI)

    Cutting angle(Imperial)

    0° 90° 508

  • 1- 513 Introduction and technical specifications

    Dimensions

    MACHINE INSTALLED

    Work table height mm 1025

    Weight Kg 3.500

    1092mm MIN (43”)1118mm NOMINAL (44”)

    1092 - 1118

    3035mm (119.5”)

    2915mm (114.8”)

    773mm (30.5”)

    3267mm (128.6”)

    2046mm (80.5”)

    2020

  • 1- 6 14Use and maintenance manual V 20 PT

    MACHINE PACKAGING

    2500

    2300

    2300

  • 2- 1

    Functional parts

    V 20 PT model

    In order for the user to move towards a full understanding of how the machineworks, which is described in detail in the chapter 5, this chapter deals with themain units and their locations.

    CUTTING HEAD

    CONTROLPANEL

    VICE

    BASE

    2

  • 2- 2 16Use and maintenance manual V 20 PT

    Cutting head

    The operating head is the cutting component and is made up of a bow from cast iron onwhich the following elements are installed: band, band guide components, bandtensioning unit, worm screw reducer and spindle motor.The electro-mechanically operated cutting bow runs horizontally on linear guides andslides and rotates on the feeding axis from 60 on the left to 60 on the right.The machine is equipped with a laser system to position the bar accurately to carry outnon- standard or facing cuts.

    Motor

    Blade guide heads

    Transmission box

    Optional vertical vices and cutting vices

    The shearing vices lock the material being machined and are made up of two fixedsquares and two movable jaws.Vertical vices can be optionally installed and are used to hold the material adhering tothe cutting plane.

  • 2- 317 Functional parts

    Control Panel

    The control panel features an IP 54 protection and houses the electronicequipment. Its access is limited by a door installed on pintles and fastened byscrews, to prevent every intentional tampering.The control panel swivels on two articulated joints so that it can be positioned bythe operator for greater ease- of- use and safety.

    Base

    The structure includes a large collection tank of the cooling fluid.The pump ishoused inside the tank.

    On the right side there is the coolant gun and on the left side the vice pressureadjuster.

  • 2- 4 18Use and maintenance manual V 20 PT

    Hydraulic power pack

    The hydraulic power pack operates the shearing vices, the vertical vices and theoptional pop- up rollers, as well as the head rotation brake.The oil exchange in the circuits is operated by solenoid valves driven by themachine controller.

  • 3- 1

    Safety and accidentprevention

    The V 20 PT has been designed and produced in accordance with Europeanstandards. For the correct use of the machine we recommend that theinstructions contained in this chapter are carefully followed.

    Use of the machine

    The V 20 PT band saw cutting machine is intended exclusively for cutting metallicmaterials, ferrous or non- ferrous, in section or solid.Other types of material and machining are not compatible with the specificcharacteristics of the saw.The employer is responsible for instructing the personnel who, in turn, areobliged to inform the operator of any accident risks, safety devices, noiseemission and accident prevention regulations provided for by internationalstandards and national laws regarding the use of the machine. The operator mustbe perfectly aware of the position and function of all the machine’s controls.Theinstructions, warnings and accident prevention standards in this manual must berespected without question by all those concerned.The following definitions arethose provided for by EEC MACHINES DIRECTIVE 2006/42/CE :

    H “Danger zone”: any zone in and/or around a machine in which the presence of aperson constitutes a risk for the safety and health of that person.

    H “Person exposed”: any person finding himself either completely or partly in adanger zone.

    H “Operator”: the person or persons given the responsibility of installing, operating,adjusting, maintaining, cleaning, repairing or transporting the machine.

    The manufacturer declines any responsibility whatsoever, either civil orcriminal, should there be unauthorised interference or replacement of one ormore parts or assemblies on the machine, or if accessories, tools andconsumable materials are used that are different from those recommended bythe manufacturer itself or if the machine is employed in a plant system and itsproper function is thereby altered.

    Attention

    3

  • 3- 2 20Use and maintenance manual V 20 PT

    General recommendations

    LIGHTING

    Insufficient lighting for the types of operation envisaged could constitute a safetyhazard for the persons concerned. For this reason, the machine user must providelighting in the working area sufficient to eliminate all shadowy areas while alsoavoiding any blinding light concentrations. (Reference standard ISO 8995- 89“Lighting in work environments”).

    CONNECTIONS

    Check that the power supply cables and pneumatic feed systems comply with themaximum machine absorption values listed in the ”Machine Specification” tables;replace if necessary.

    EARTHING

    The installation of the earthing system must comply with the requirements set outin IEC STANDARD 204.

    OPERATOR POSITION

    The position of the operator controlling machine operations must be as shown inthe diagram below.

  • 3- 321 Safety and accident prevention

    Recommendations to the operator

    Always wear proper goggles or protective glasses.

    Do not use the machine without the guards in position. Replace thepolycarbonate windows , if subject to corrosion.

    Do not allow hands or arms to encroach on the cutting zone while themachine is in operation.

    Do not wear oversize clothing with long sleeves, oversize gloves,bracelets, necklaces or any other object that may become entangled inthe machine during working; long hair must be tied back and bunched.

    Always disconnect the power supply to the machine before carrying outany maintenance work whatsoever, including in the case of abnormaloperation of the machine.

    Before starting cutting operations, support the material at both ends ofthe machine using the support arm - standard, or OPTIONALaccessories such as the feed and discharge roller tables shown in thediagram below. Before removing the devices supporting and moving thematerial, fasten the latter in place using the machine’s clamping devicesor other suitable equipment.

    mm 1000 mm 1000

    FEED ROLLER TABLE DISCHARGE ROLLER TABLE

  • 3- 4 22Use and maintenance manual V 20 PT

    Arrange recovery/collection systems for the cut pieces, such as metalbaskets, for example.

    mm 1000

    FEED ROLLER TABLE COLLECTION BASKET

    Any maintenance work on the hydraulic or pneumatic systems must becarried out only after the pressure in the system has been released.

    The operator must not perform any risky operations or operations notrequired for the machining operation under way (e.g. remove swarf ormetal shavings from the machine while cutting).

    Remove equipment, tools or any other objects from the cutting zone;always keep the working area as clean as possible.

    Before starting any cutting operations, ensure that the workpiece issecurely held in the vice and the machine has been set correctly. Anumber of examples of how to clamp different profiles correctly in ourmachines are shown below.

    Do not use the machine to cut pieces that exceed the capacity of themachine as listed in the machine specifications.

  • 3- 523 Safety and accident prevention

    Never move the machine while it is cutting.

    Do not use blades of different sizes to those recommended in themachine specifications.

    When cutting very short pieces, make sure that they are not draggedbehind the support shoulder, where they could jam in the blade.

    When the hydraulic vice is used automatically, check it actually locks thepiece and that the tightening pressure is correct.

    When working on the band saw, wear gloves only when handlingmaterials and for tool changing or adjustment operations. Only performone operation at a time and do not hold more than one item or operatemore than one device simultaneously. Keep hands as clean as possible.

    Warning: if the blade jams in the cut, press the emergency stoppush- button immediately. If this does not free the blade, slowly loosenthe vice, remove the piece and check the blade or blade teeth forbreakage. Replace the blade if necessary.

    Before carrying out any repair work on the machine, consult the MepS.p.A. Technical Assistance Service: this can be done through arepresentative in the country of use of the machine.

    Adjustment of the blade- guide head must only be carried out with themachine at a standstill.

  • 3- 6 24Use and maintenance manual V 20 PT

    Machine safety devicesThis use and maintenance manual is not intended as purely a guide for the use ofthe machine in a strictly productive environment, it is instead an instrumentproviding information on how to use the machine correctly and safely. Thefollowing standards are those specified by the EEC Committee in the directivesregarding safety of machinery, health and safety at work, personal protection andsafeguarding of the environment. These standards have been applied to the V 20PT band saw.

    Reference standards

    MACHINE SAFETY

    H EEC MACHINES DIRECTIVE 2006/42/CE ;H EEC directive no. 2004/108/CE “EMC - Electromagnetic Compatibility”;H EEC Directive No. 2006/95/CE known as “Low voltage directive”.

    HEALTH AND SAFETY AT WORK

    H EEC Directive No. 80/1107; 83/477;86/188;88/188; 88/642 for the protection ofworkers against risks caused by exposure to physical, chemical and biologicalagents during working;

    H EEC Directive No. 89/391 and Special EEC Directives No. 89/654 and No. 89/655for improvements in health and safety at work;

    H EEC Directive No. 90/394 for the protection of workers against risks deriving fromexposure at work to carcinogenic substances;

    H EEC Directive No. 77/576 and No. 79/640 on safety signs at work.

    PERSONAL PROTECTION

    H EEC Directive No. 89/656 and No. 89/686 on the use of personal protectiondevices.

    ENVIRONMENTAL PROTECTION

    H EEC Directive No. 75/442 on waste disposal;H EEC Directive No. 75/439 on the disposal of used oil.H Directive 2002/95/EC on the restriction of the use of certain hazardous substances

    in electrical and electronic equipment (RoHS).

    Protection against accidental contact with the blade

    1. Metal protection screwed on the movable blade- guide head;2. metal protection screwed on the drive pulley section;3. metal protection screwed on the idle pulley section;4. metal protection screwed on the cutting bow centre;5. front head sliding support: when the head is at maximum aperture, the

    support ensures that the blade is covered, leaving free only the part of theblade engaged in the actual cutting, in accordance with Presidential Decreeno. 547/55, art. 108;

  • 3- 725 Safety and accident prevention

    6. front guard rail on the right section at the rear of the head ensures a safe dis-tance between the operator and the machine’s moving parts.

    4

    1

    2

    3

    Electrical equipment

    In accordance with Italian standard CEI 60204- 1, April 1998, derived fromEuropean Standard EN 60204- 1 publication IEC 204- 1, 1997:

    H Access to electrical control panel limited by screws and panel- lock device,allowing panel to be opened only after the electricity supply has been turnedoff;

    H 24 Vac Control voltage for actuators, in accordance with chapter 6 orEuropean Standard ”Control and indication circuits”, paragraph 2 ”ControlCircuits” sub- section 1 ”Preferential voltage values for control circuits”;

    H plant short- circuit protection by means of rapid fuses, earthing of all plantparts connected with work as well as all foreseeable accidental contact; athermal- magnetic overload cutout switch shuts down the motor;

    H protection from accidental start- up by a minimum voltage relay in case ofpower failure.

    Emergency devices

    In accordance with Standard CEI 204- 1:

    H Chapter 5 Section 6 Sub- section 1 ”Emergency stop device”: «the emergencystop device immediately stops all the dangerous and other functions of themachine»;

    H chapter 6 Section 2 Sub- section 4 Point 7 ”Protective guards”: «the removal ofprotective guards designed to prevent access to dangerous parts or zones causes themachine to stop immediately; replacing the guards does not restart the functions,which must be reset».

    ...Emergency devices applicable to the V 20 PT:

    1. Emergency stop: a non- return mushroom- head pushbutton, colour red onyellow background, is located on the control panel of the machine. To releasethe pushbutton, the actuator must be rotated 45° . After the emergencysituation has been resolved, the machine must be reset.

  • 3- 8 26Use and maintenance manual V 20 PT

    2. Automatic thermal- magnetic cutout switch with thermal- magnetic relay:the machine auto switch, has two protection systems against voltage drops. Inthe case of a voltage drop, all electrical components are disengaged, themachine stops immediately, and automatic restart when the power supplyreturns is inhibited. Another function is that of resetting the thermal relayprovided to protect against overcurrents.

    3. Strain gauge to meter the belt tension: if the blade breaks or runs off itspulley the machine is immediately stopped.

    4. Protective guard for blade: a coded key microswitch is operated if the bladecovers is accidentally or intentionally opened during the machine operatingcycle, immediately shutting down all functions.

    2

    3

    4

    1

    Noise level of the machine

    Noise can cause hearing damage and represents one the problems faced by manycountries who adopt their own standards. In accordance with the EEC MA-CHINES DIRECTIVE 2006/42/CE , we are listing the standards that specify noiselevels for machine tools.The following paragraph explains the modes and the detected sound power andpressure values released by the sawing machine.These values comply with norm EN 13898:2003 + A1:2009, EN ISO 12001:2010and EN ISO 4871:2009,concerning the rules for drawing and presenting aprocedure for noise tests and the declaration and check of sound emission valuesby machines and equipment.

    Noise level measurement

    Noise levels are measured using an instrument known as an Integratornoise- meter which registers the equivalent continuous acoustic pressure level atthe work station.The damage caused by noise depends on three parameters: level,frequency and duration. The equivalent level concept Leq combines the threeparameters and supplies just one indication. The Leq is based on the principle ofequal energy, and represents the continuous stationary level containing the sameamount of energy, expressed in dBA, as that actually fluctuating over the sameperiod of time.This calculation is made automatically by the integratornoise- meter. The measurements are taken every 60 seconds, in order to obtain astabilised value. The reading stays on the display for a sufficient time to enable a

  • 3- 927 Safety and accident prevention

    reading to be taken by the operator.Measurements are taken by holding theinstrument at approximately 1 metre from the machine at a height of 1.60 metresabove the platform at the operator’s work station.Two measurements are taken: the first while the machine operates without cuttinganything, the second while cutting in manual mode.

    Noise level values

    Identification

    Machine type Band saw for metal applications

    Model V 20 PT

    Reference standard ISO 3746

    Results

    Test 1st

    Description C 40 steel cut - pipe 350 mmBimetal band 6700x41x1,3 S.GLB Z 5/7

    ResultsMean sound level (Leq) 72,45 dB (A)Environmental correction (K) 3,84 dB(A)Peak sound power (Lw) 83,60 dB(A)

    Test 2nd

    Descriprion C 40 steel cut - beam H 400 mmBimetal band 6700x41x1,3 M42 Z 3/4

    ResultsMean sound level (Leq) 70,33 dB(A)Environmental correction (K) 3,84 dB(A)Peak sound power (Lw) 81,48 dB(A)

    Test 3rd

    DescriptionU- beam 300x100 mm. mm diameter solid tube inchromed stainless steelBimetal band 6700x41x1,3 S.GLB Z 10/14

    ResultsMean sound level (Leq) 71,95 dB(A)Environmental correction (K) 3,84 dB(A)Peak sound power (Lw) 83,11 dB(A)

    Vibration emission

    This sawing machine complies with the norms EN1299 and EN1033, as themachine vibration emission on the devices controlled by the operator does notexceed the threshold of 2.5 m/s2

    Electromagnetic compatibility

    As from 1 January 1996 all electrical and electronic appliances bearing the CEmarking that are sold on the European market must conform to Directive2004/108/CE and 2006/95/CE and EEC MACHINES DIRECTIVE 2006/42/CE .The prescriptions regard two specific aspects in particular:

    1. “EMISSIONS: during its operation, the appliance or system must not emit spuriouselectromagnetic signals of such magnitude as to contaminate the surroundingelectromagnetic environment beyond clearly prescribed limits”;

    2. “IMMUNITY: the appliance or system must be able to operate correctly even whenit is placed in an electromagnetic environment that is contaminated by disturbancesof defined magnitude”.

    The following text contains a list of the applied standards and the results of theelectromagnetic compatibility testing of machine model V 20 PT;Test report no. 011200.

  • 3- 10 28Use and maintenance manual V 20 PT

    Emissions

    H EN 61000- 6- 4 (2002) Electromagnetic Compatibility (EMC) - Generic standardregarding emissions. Part 6- 4: Industrial Environment.

    H EN 55011 (1999) Industrial, scientific, and medical radio frequency appliances(ISM). Characteristics of radio frequency disturbance - Limits and methods ofmeasurement.

    H EN 55014- 1 (2002) Electromagnetic Compatibility - Prescriptions for domesticappliances, electric power tools, and similar equipment. Part 1: Standard Emissionin relation to product family.

    CONDUCTED EMISSIONSGate A Freq. (MHz) Q- peak limit (dBuV) Mean value limit (dBuV) Result

    A.C. power supplyinput

    0.15 - 0.5

    0.5 - 55 - 30

    79 - 73(linear reduction withlog of frequency)

    7373

    66 - 60(linear reduction with log of fre-

    quency)

    6060

    Complies

    CONDUCTED EMISSIONS - ANALYSIS OF INTERMITTENT DISTURBANCESGate Result

    A.C. power supply input Not applicable

    IRRADIATED EMISSIONSGate Freq. (MHz) Q- peak limit (10 m)

    (dBuV/m)Result

    Enclosure 30 - 230230 - 1000

    4047

    Complies

    Immunity

    H CEI EN 61000- 6- 2 (2000) Electromagnetic Compatibility (EMC) - Generic stan-dard on immunity. Part 6- 2: Industrial Environment.

    H EN 61000- 4- 2 + A1 (1996- 1999) Electromagnetic Compatibility (EMC) - Part 4:Test and measurement techniques - Section 2: Electrostatic discharge immunitytests - Basic publication.

    H EN 61000- 4- 3 Electromagnetic Compatibility (EMC) - Part 4: Test and measure-ment techniques - Section 3: Radiated, radio- frequency, electromagnetic field im-munity test.

    H EN 61000- 4- 4 (1996) Electromagnetic Compatibility (EMC) - Part 4: Test andmeasurement techniques - Section 4: Fast transients/bursts immunity tests - Basicpublication.

    H EN 61000- 4- 5 (1997) Electromagnetic Compatibility (EMC) - Part 4: Test andmeasurement techniques - Section 5: Surge immunity test.

    H EN 61000- 4- 6 (1995) Electromagnetic Compatibility (EMC) - Part 4: Test andmeasurement techniques - Section 6: Immunity to conducted interference, inducedby radio frequency fields.

    H EN 61000- 4- 11 (1977) Electromagnetic Compatibility (EMC) - Part 4: Test andmeasurement techniques - Section 11: Voltage dips, short interruptions and voltagevariations immunity tests.

  • 3- 1129 Safety and accident prevention

    IMMUNITY TO ELECTROSTATIC DISCHARGESGate Test levels Evaluation criterion Result

    Enclosure contact 4 kVsteel plate 4 kVin air 8 kV

    B Complies

    IMMUNITY TO VOLTAGE (BURSTS)Gate Test levels Evaluation criterion Result

    A.C. power supply in-put

    2 kV B Complies

    IMMUNITY TO CONDUCTED ELECTROMAGNETIC FIELDSGate Test levels Evaluation criterion Result

    A.C. power supply in-put

    10V A Complies

    IMMUNITY TO IRRADIATED ELECTROMAGNETIC FIELDSGate Test levels Evaluation criterion Result

    Enclosure 10 V/m A Complies

  • 4- 1

    Machine installation

    Packaging and storage

    MEP S.p.A. use packing materials that guarantee the integrity and protection ofthe machine during its transport to the customer.

    The type of packing differs according to the size, weight and destination.Therefore the customer will receive the machine in one of two following ways:

    1. on a pallet with straps and heat- shrink plastic;2. on a pallet with straps, heat- shrink plastic and a wooden crate.

    In both cases, for correct balancing the machine must be handled using afork- lift truck, inserting the tines at the points indicated by the arrows, usingthe reference marks on the crate itself.

    Before carrying out lifting operations, make sure that the weight of themachine, as indicated on the crating or other packaging, is within the forklifttruck load limit.

    Warning

    Attention

    4

  • 4- 2 31Use and maintenance manual V 20 PT

    Do not handle the packed machine using slings.

    When storing, machines palletized and shrink- wrapped must not be stackedtwo high, and machines pallettized and crated must not be stacked three high.

    To install the machine, first remove the packing, paying particular attention not tocut any electric wires or hydraulic hoses; if necessary use pliers, a hammer and acutter.Open crate in the illustrated order:

    Attention

    Attention

  • 4- 332 Machine installation

    1. remove nails and lift the top of the cage;2. remove nails and lower walls;

    2

    2

    2

    2

    1

    3. remove heat- shrink covering;4. remove the straps;5. remove nails from pallet securing planks and remove planks;6. remove the front panel and insert fork tines.

    3

    45

    6

    To locate the machine in the workplace, the machine dimensions and necessaryoperator working space, including the spaces laid down in safety standards, mustbe taken into account.

  • 4- 4 33Use and maintenance manual V 20 PT

    Minimum requirements

    For the machine to function correctly, the room in which it is to be installed mustsatisfy the following requirements:

    H power supply voltage/frequency: refer to the values on the rating plate;H temperature of machine location: from - 10 to + 50° C;H relative humidity: not more than 90%;H lighting: not less than 500 Lux.

    The machine is already protected against voltage variations, but will only runtrouble- free if the variations do not exceed ± 10%.

    Check list

    Before starting installation, check that all the accessories, whether standard oroptional, supplied with the machine are present. The basic version of the V 20 PTmachine is supplied complete with:

    CHARACTERISTICS STANDARD OPTIONALStructure in sturdy cast iron, to absorb vibrations and give the machine a bettercutting stability and longer blade life.

    n

    Coolant tank incorporated in the stand, with electric pump to lubricate theband

    n

    Motor- driven chip ejector* nBimetal blade for solid and section materials nThe head stroke is set directly from the control panel according to the dimen-sions of the bars to be cut

    n

    Simplified touchscreen control panel managed by next- generation MEP con-trolled designed exclusively for MEP sawing machines

    n

    Automatic setting of cutting angle on instrument panel with automatic hydraul-ic clamping

    n

    Blade cleaning brush nPreset for the movement with lifter or crane nWorking lamp and laser projector to position the bar to be cut accurately nBlade protection behind and below blade guide heads nElectro- mechanically operated head horizontal transfer on linear guides andslides

    n

    Electro- mechanically operated head rotation nAccessory kit nPulleys locked with spliners to ensure a strong fastening still allowing axial ad-justment

    n

    Electronic transducer for belt tensioning nConsole diagnostics nMessage display nHydraulic fastening system with two independent vices on the left and on theright of the cut and vertical vice

    n

    Adjustable blade- guide heads in steel, with roller- slide combined device inwidia, with adjusters for the traditional lubrication, preset to install the option-al mist lubrication devices

    n

    Electronic speed control (inverter) 20÷118 mt/min n

    Warning

  • 4- 534 Machine installation

    CHARACTERISTICS OPTIONALSTANDARDConsole -set- up nBand rotation control with stop in real time in case of locked tool nNew latest generation hydraulic control unit, with high efficiency and lowenergy consumption

    n

    Servocontrol to move the pulley and replace the band nPump to feed high cutting liquid quantities to cool, to wash the working tablecontinuously and convey the evacuated chips

    n

    Head pressure control nSemi- automatic working cycles nDisplay of belt rotation speed nPreset to be equipped with the blade minimal lubrication kit* nPresetting for loading/unloading roller plane with sectional module POP- UPmm 1000*

    n

    Bimetallic band blade 5880x41x1.3 M42 nPresetting for loading/unloading roller plane with sectional module idle rollersmm 1000*

    n

    Rectangular jaws for cutting round pieces nRight hydraulic vertical vice nLeft hydraulic vertical vice n

    *ACCESSORIES AVAILABLE ON REQUEST

    The bag of accessories is enclosed in the machine before being packed andcontains:

    H 3,4,5,6 and 10 mm Allen keys;H pipe wrench 10 mm;H 36 mm wrench;H manual pump for topping up the oil in the pneumatic cylinder.

  • 4- 6 35Use and maintenance manual V 20 PT

    Connection to the power supply

    Before connecting the machine to the power supply, check that the socket is notconnected in series with other machines. This requirement is fundamental for thegood operation of the machine.

    To connect the machine to the power supply, proceed as follows:

    " connect the power supply cable of the machine to a plug which matches thesocket to be used. (EN 60204- 1; par. 5.3.2)

    CONNECTION FOR ”5-CORE” WIRE SYSTEMS WITH NEUTRAL

    R = L1

    S = L2

    T = L3

    PE = GNDN = NEUTRAL

    CONNECTION FOR ”4-CORE” WIRE SYSTEMS WITH NEUTRAL

    S = L2T = L3

    PE = GND

    R = L1

    When using systems with a neutral wire, special care must be taken whenconnecting the blue neutral wire, in that if it is connected to a phase wire it willdischarge the phase voltage to the equipment connected for voltage:phase- neutral.

    " Insert the plug in the socket, ensuring that the mains voltage is the same asthat for which the machine has been setup.

    VOLT ?VOLT ?

    " Power the machine, rotating the main switch on the console left side (thecontrol console lights up).

    Attention

  • 4- 736 Machine installation

    Ensure that the blade moves in the correct direction as shown in theabove figure. If it does not, simply reverse two of the phase wires on themachine power supply input.

    The sawing machine is now ready to start the work for which it was designed.Chapter 5 provides a detailed description of the various functions of the machineand its operating cycles.

    Attention

  • 5- 1

    Description ofmachine operation

    This chapter analyses all the machine functions. We begin with a description ofthe pushbuttons and other components on the control panel.

    Description of the control panel

    The control console is housed inside the control panel, a tamperproof IP 54protection class housing sealed against dust and moisture. The control panelswivels on two articulated joints so that it can be positioned as required by theoperator for greater ease- of- use and safety. The control board of the V 20 PT isshown in the picture below:

    5

  • 5- 2 38Use and maintenance manual V 20 PT

    Key of control console keyboard

    RESET:Press to reactivate machine functionsafter an alarm.

    EMERGENCY STOP:This button will stop both the hydraulicand blade motors. The head motion willcease. The vises remain as they are, butif closed, they will lose gripping force.For this reason all long stock should besupported so that it will not fall.To reset the button, simply rotatethrough 45º.

    ENABLE COMMANDS:Hold pressed to enable machine com-mands.FAST ADVANCE/SWING:Button for enabling the fast advancingand head rotation.

    JOYSTICK:This moves the head upwards- down-wards and rightwards- leftwards whilethe enable commands button is pressed.

    BLADE SPEED POTENTIOMETER:Potentiometer for the continuous adjust-ment (inverter) of the band rotationspeed.

    FEED RATE POTENTIOMETER:Adjusts the head feeding speed.

    FEED FORCE POTENTIOMETER:Potentiometer for adjusting the blademotor max. absorption.

    USB PORT:Communication port for the softwareupdate and the machine diagnostics

    THERMAL-MAGNETIC CIRCUIT-BREAKER WITH UNDERVOLTAGECOIL

    On the left side of the electric board, the machine is equipped with a main switchthat, when set ON (1), powers the machine.The main switch is fitted with three power failure protection systems. In fact, inthe event of a power failure, this switch disconnects all the electrical devices,causing the machine to immediately shut down, and prevents it fromautomatically starting up again when power is restored. This device also resets thethermal relay fitted to protect against current overloads.

  • 5- 339 Description of machine operation

    Basic instructions for carrying out a cutting operation cycle

    Cutting head feeding and backingThe cutting head can be moved forward and backward using the control enablingbutton and the joystick together, as shown in the key of the control console keyboard inthis chapter.

    +

    Turning the cutting headThe cutting head can be turned rightwards and leftwards in similar manner.The head may be turned in two ways: either directly from the control panel using thejoystick while the enable commands button is pressed (the current angle is shown onthe display);

    +

    or by programming on the console which allows to set one or two cutting angles.

    The wished measurement system can be set in the machine Set- Up: the Inter-national system (MKS) or the Imperial system (Imperial).

    MKS IMPERIAL

    Warning

  • 5- 4 40Use and maintenance manual V 20 PT

    Programming a cutting angle

    " Tap the cutting angle box (R= right, L= left) on the touchscreen to open thekeypad.

    L45.0FF

    BSFRALARM

    RequiredAngle

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %

    " Enter the required angle (with minus “- ” for leftward angles) and press theconfirmation button indicated by the arrow.

    L45.0FF

    BSFRALARM

    RequiredAngle

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %

    L30,0002

    C 0

    21 354 687 9

    -

    45.0

    " press the rotation button. The head now backs completely and rotates till theset angle.

    L45.0FF

    BSFRALARM

    RequiredAngle

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %

    The rotary movement is allowed only if the head is completely backwards.Even if the rotation is automatic, the machine controller takes first the headcompletely backwards and then starts the rotation to the programmed angle. Ifthe cutting angle is higher than 55 degrees (SI) or lower than 35 degrees (Im-perial), the controller moves the head completely upwards to avoid any inter-ference.

    N.B.

  • 5- 541 Description of machine operation

    Programming two cutting angles

    " Tap the semi- automatic cycle box shown in the figure on the touchscreen.

    L45.0FF

    BSFRALARM

    RequiredAngle

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %

    " Tap the first cutting angle entry box (R= right, L= left) on the touchscreen toopen the keypad.

    L45.0

    FF

    BSFRALARM

    RequiredAngle 1

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %L45.0RequiredAngle 2

    " Enter the required angle (with minus “- ” for leftward angles) and press theconfirmation button indicated by the arrow.

    L45.0FF

    BSFRALARM

    RequiredAngle

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %

    L30,0002

    C 0

    21 354 687 9

    -

    45.0

  • 5- 6 42Use and maintenance manual V 20 PT

    " Tap the second angle entry box on the touchscreen and repeat the same oper-ations to set it.

    L45.0

    FF

    BSFRALARM

    RequiredAngle 1

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %L45.0RequiredAngle 2

    " Now if the operator wants to start the cutting cycle he has to press the controlenabling button, and press at the same time the band rotation start button,then press the cycle start button.The machine performs:- the head complete backing,- the rotation to the first set angle,- the cut,- the complete head backing and the positioning to the second set angle.Now the machine stops holding the vices closed, waiting for the control by theoperator.

    L45.0

    FF

    BSFRALARM

    RequiredAngle 1

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %L45.0RequiredAngle 2

    +

    In this step the operator has the possibility of supplying the material being ma-chined, opening the vices by the relevant keys on the console for performingthe second angle cut.

    " After having supplied the material being machined, close the vices and startthe cutting cycle by pressing, in sequence and simultaneously, the control en-abling key and the cycle start key. At the cut end the head comes back androtates till positioning to the first set angle, waiting for the control by the op-erator, holding the vices closed.

    N.B.

  • 5- 743 Description of machine operation

    " Pressing simultaneously the control enabling key and the head rotation key itis possible to select from which angle the cut must start; the relevant boxlights up to indicate its selection.

    L45.0

    FF

    BSFRALARM

    RequiredAngle 1

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %L45.0RequiredAngle 2+

    The angles may be both positive (i.e. rightwards) or both negative (i.e. left-wards) or alternating.

    Operating parametersDuring the machining cycle, by pressing the box in the figure, it is possible tocheck the machine operating parameters:FF = Feed Force, value of the cutting force that can be set through the poten-tiometer from the control board.FR = Feed Rate, value of the cutting head lowering speed that can be set throughthe potentiometer from the control board.BS = Blade Speed, value of the band rotation speed that can be set through thepotentiometer from the control board.Required Angle 1 = value of the first cutting angle that can be set through thekeypad from the touch screen.Required Angle 2 = value of the second cutting angle that can be set through thekeypad from the touch screen.Actual Angle = value of the current angle.

    L45.0

    FF

    BSFRALARM

    RequiredAngle 1

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %L45.0RequiredAngle 2

    Pressing the arrow key shown in the figure the second page of the operatingparameters can be displayed:

    N.B.

  • 5- 8 44Use and maintenance manual V 20 PT

    Max BT = Max. Blade Tension, this value can be set through the keypad from thetouch screen.Max AMP =Max. Ampere, value of the set max. motor absorption, that can beset through the keypad from the touch screen.Act BT = Actual Blade Tension, current value of blade tension;Act AMP = Actual Ampere, current value of motor absorption;PC = Pieces Counter, number of cut pieces;PCT = Partial Cutting Time;TCT = Total Cutting Time.

    4950.0

    15.00

    Max BT

    Max AMP

    BCM

    TCTh:min:s min:sec

    PCT

    PC

    Act BT

    Act AMP

    Nr

    Ib

    The Max BT and Max AMP values can be set, but are password protected.Refer to the Technical Service to change them.

    Clamping the work piece in the vice

    Vice opening and closure is controlled by the corresponding buttons on thecontrol console. However, to ensure that the workpiece is securely clamped in thevice, proceed as follows:

    " Make sure the workpiece dimensions do not exceed the machine’s cuttingcapacity;

    " make sure the piece is correctly supported on both sides of the machine;" enter the material to be cut inside the vices;" Close one or both vices by holding the enable command button press and thenpressing the close left and right vice button.

    +

    Attention

  • 5- 945 Description of machine operation

    " make sure the workpiece is securely clamped in the vice by trying to move itmanually.

    Width of cutThe machine is fitted with protections that protect the entire blade stroke leaving onlythe part of the blade required to make the cut itself exposed. This includes the rear(fixed) head and the front (mobile) head, as required by current standards.The cutting width is adjusted by the operator that holds the control enabling buttonpressed, by the keys F1/F4, positions the movable head according to the size of thematerial being processed.

    +

    L45.0FF

    BSFRALARM

    RequiredAngle

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %

  • 5- 10 46Use and maintenance manual V 20 PT

    The machine is equipped with a laser projector for positioning the material in line withthe blade path.

    Care must be devoted to the dimensions and geometry of the workpiece be-cause the cutting head is inclined by 4 degrees with respect to the cuttingplane and therefore the end of the cut will vary according to the distance fromthe square. For this reason, the FHLS (forward head limit switch) point mustbe changed whenever the material is changed.

    When cuts sloped by more than 55 degrees are made (if the measuring system in thesetup is MKS = International System) or lower than 35 degrees (if the measuringsystem in the setup is Imperial = Imperial System), the blade guide head is movedautomatically and totally upwards.

    N.B.

    Warning

    N.B.

  • 5- 1147 Description of machine operation

    Optional vertical vicesThe optional vertical vices are used also separately and hold still the material beingmachined, both in bundles or single pieces, against the cutting plane.

    The cutting capacities, with optional vertical vices, are limited, as shown below.

    CUTTING CAPACITY with optional vice jaws

    Cutting angle (MKS - SI) Cutting angle (Imperial)

    0° 90° 280

    45° a 45° a 280

    60° a 30° a 155

    45° ' 45° ' 280

    60° ' 30° ' 160

    Attention

  • 5- 12 48Use and maintenance manual V 20 PT

    Roller plane with pop- up rollers to lift the cutting material (option-al)

    The machine can be equipped with two planes with hydraulic roller devices, thatcan be positioned on the loading and unloading side, for lifting the cuttingmaterial. These accessories prove very useful while feeding, to aid the materialloading or unloading and to prevent any interference with the cutting plane.

    " The pop- up rollers are operated at the same time as the vices: opening thevices the rollers lift, closing the vices the rollers lower.

    When the machine is equipped with both pop- up rollers and optional verticalvices remember that these devices are operated simultaneously with the cut-ting vices and that the cutting capacity of the vertical vices must not be ex-ceeded.

    Preliminary check list for cutting operation

    To guarantee complete safety during cutting cycles, the operator should workthrough a check list of the entire apparatus, checking:

    " blade tension;" that the work piece is properly clamped in place;" that the blade teeth are correct for the job to be begun;" that the speed selected is right for the kind of piece to be cut;" that all protections are in place and correctly locked;" the level of lubricant/coolant and that the electropump is activated;" that the blade downstroke speed and the cutting pressure are correct.

    Warning

  • 5- 1349 Description of machine operation

    Semi- automatic operating cycle with one cutting angle

    The operation sequence for running a semi- automatic cutting cycle with only oneangle is:

    " power up the machine by turning the main switch;" Tap on the box with the on symbol on the touchscreen.

    TS 50

    " Press reset." Position the material inside the vices and calculate the cut length.

    " Press the box shown on the touch screen to select the manual working mode;

    L45.0

    FF

    BSFRALARM

    RequiredAngle 1

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %L45.0RequiredAngle 2

  • 5- 14 50Use and maintenance manual V 20 PT

    " Set the required cutting angle as explained above." Press the GO- TO key: the head rotates to the programmed angle.

    L45.0FF

    BSFRALARM

    RequiredAngle

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %

    " Approach the blade to the piece holding the control enabling key pressed andmoving the cutting head with the joystick.

    +

    " Adjust the head position to the size of the material being machined. Hold thecontrol enabling key pressed and press keys F1/F4 pressed for moving theheads.

    " Close one or both vices by holding the enable command button press and thenpressing the close vice button.

    +

    When cuts sloped by more than 45 degrees are made (if the measuring sys-tem in the setup is MKS = International System) or lower than 45 degrees (ifthe measuring system in the setup is Imperial = Imperial System), both vicesmust be closed.

    Attention

  • 5- 1551 Description of machine operation

    " Select the geometry of the material being machined by the “Feed Force” po-tentiometer, the band rotating speed and the cutting head lowering speedsuitable for the material type.

    " Set the fluid jet by pressing the button shown in the figure. The box will lightup to indicate that it is selected. Adjust the amount using the valves on theblade guide head. Press the button repeatedly to select the dispensing mode(automatic or manual).

    L45.0

    FF

    BS

    FRALARM

    RequiredAngle

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %

    The machine can be equipped with the Mist Lubrication option to lubricate thetool while cutting.

    " Press the start band button holding the enable commands button pressed atthe same time.

    +

    L45.0FF

    BSFRALARM

    RequiredAngle

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %

    N.B.

  • 5- 16 52Use and maintenance manual V 20 PT

    " Press the start cycle button holding the enable commands button pressed atthe same time.

    +L45.0

    FF

    BSFRALARM

    RequiredAngle

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %

    " The head starts moving forwards at the set rotation and feeding speeds. Inthis step the cutting parameters must be adjusted as explained above.

    Now, if you want to delete the existing FHLS point, hold the control enablingkey pressed and move the joystick downwards: the FHLS setting box startsflashing to indicate that the FHLS point has been deleted.When the head reaches the required end of cutting point, press the FHLS setupbutton shown in the figure together with the enable commands button. The cor-responding box will light up to indicate that it was selected.

    L45.0FF

    BSFRALARM

    RequiredAngle

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %

    +

    " The band stops and the head goes back completely, ready to make a new cut-ting cycle.

    N.B.

  • 5- 1753 Description of machine operation

    " Open one or both vices by holding the enable commands button pressed to-gether with the open vices button. Then feed the workpiece and finally closeone or both vices by pressing the enable commands button and the close vicesbutton at the same time.

    +

    +

    " Enable band rotation by pressing the button shown in the figure together withthe enable commands button. The box will light up to indicate that its was se-lected.

    L45.0FF

    BSFRALARM

    RequiredAngle

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %

    +

    " Press the button shown in the figure to start the cutting cycle holding the en-able commands button pressed at the same time. The band will be start turn-ing and the machine will start cutting.At the cut end the head goes back completely, ready to make a new workingcycle.

    L45.0FF

    BSFRALARM

    RequiredAngle

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %+

  • 5- 18 54Use and maintenance manual V 20 PT

    Tap on the touchscreen box shown in the figure to see problems during opera-tion. The box will turn blue to indicate caution and red to indicate a machinealarm. See chapter 10 for a complete list of alarms.

    L45.0FF

    BSFRALARM

    RequiredAngle

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %

    N.B.

  • 5- 1955 Description of machine operation

    Semi- automatic operating cycle with two cutting angles

    The operation sequence for running a semi- automatic cutting cycle with twoangles is:

    " power up the machine by turning the main switch;" Tap on the box with the on symbol on the touchscreen.

    TS 50

    " Press reset." Position the material inside the vices and calculate the cut length.

    " Select the box shown in the figure on the touchscreen.

    L45.0FF

    BSFRALARM

    RequiredAngle

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %

    " Set the required cutting angles as explained above.

  • 5- 20 56Use and maintenance manual V 20 PT

    " Pressing simultaneously the control enabling key and the head rotation key itis possible to select from which angle the cut must start; the relevant boxlights up to indicate its selection.

    L45.0

    FF

    BSFRALARM

    RequiredAngle 1

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %L45.0RequiredAngle 2+

    The angles may be both positive (i.e. rightwards) or both negative (i.e. left-wards) or alternating.

    " Press the GO- TO key: the head rotates to the first programmed angle.

    L45.0

    FF

    BSFRALARM

    RequiredAngle 1

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %L45.0RequiredAngle 2

    Pay attention to the dimensions and geometry of the material being machined,as the cutting head has a sloping of 4 degrees to the cutting plane, thereforethe end of the cut depends on the distance to the square. For this reason, theFHLS (forward head limit switch) point must be adjusted every time the materi-al being machined changes.

    N.B.

    Warning

  • 5- 2157 Description of machine operation

    " Approach the blade to the piece holding the control enabling key pressed andmoving the cutting head with the joystick.

    +

    " Adjust the head position to the size of the material being machined. Hold thecontrol enabling key pressed and press keys F1/F4 pressed for moving theheads.

    " Close one or both vices by pressing the control enabling button and the viceclosing button at the same time;

    +

    When cuts sloped by more than 45 degrees are made (if the measuring sys-tem in the setup is MKS = International System) or lower than 45 degrees (ifthe measuring system in the setup is Imperial = Imperial System), both vicesmust be closed.

    " Select the geometry of the material being machined by the “Feed Force” po-tentiometer, the band rotating speed and the cutting head lowering speedsuitable for the material type.

    Attention

  • 5- 22 58Use and maintenance manual V 20 PT

    " Set the fluid jet by pressing the button shown in the figure. The box will lightup to indicate that it is selected. Adjust the amount using the valves on theblade guide head. Press the button repeatedly to select the dispensing mode(automatic or manual).

    L45.0

    FF

    BSFRALARM

    RequiredAngle 1

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %L45.0RequiredAngle 2

    The machine can be equipped with the Mist Lubrication option to lubricate thetool while cutting.

    " Press the start belt button holding the enable commands button pressed at thesame time.

    L45.0

    FF

    BSFRALARM

    RequiredAngle 1

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %L45.0RequiredAngle 2+

    " Press the start cycle button holding the enable commands button pressed atthe same time. In this manner, the RHLS (reverse head limit switch) point,which determines the cycle start position, is automatically stored.

    L45.0

    FF

    BSFRALARM

    RequiredAngle 1

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %L45.0RequiredAngle 2+

    N.B.

  • 5- 2359 Description of machine operation

    " The head starts moving forwards at the set rotation and feeding speeds. Inthis step the cutting parameters must be adjusted as explained above.

    Now, if you want to delete the existing FHLS point, hold the control enablingkey pressed and move the joystick downwards: the FHLS setting box startsflashing to indicate that the FHLS point has been deleted.When the head reaches the required end of cutting point, press the FHLS setupbutton shown in the figure together with the enable commands button. The cor-responding box will light up to indicate that it was selected.

    L45.0

    FF

    BSFRALARM

    RequiredAngle 1

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %L45.0RequiredAngle 2+

    " Now the band stops and the head goes back completely, positioning at thesecond set angle, waiting for the control by the operator for opening the vices.

    " Open the vices, feed the material being machined to the wished cut dimensionand then close one or both vices.

    " Press the start belt button holding the enable commands button pressed at thesame time.

    L45.0

    FF

    BSFRALARM

    RequiredAngle 1

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %L45.0RequiredAngle 2+

    N.B.

  • 5- 24 60Use and maintenance manual V 20 PT

    " Start the cutting cycle pressing the key shown in the figure, holding the con-trol enabling key pressed; the machine cuts.

    L45.0

    FF

    BSFRALARM

    RequiredAngle 1

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %L45.0RequiredAngle 2+

    Tap on the touchscreen box shown in the figure to see problems during opera-tion. The box will turn blue to indicate caution and red to indicate a machinealarm. The machine alarms and their meanings are listed in chapter 10 of thismanual.

    L45.0

    FF

    BSFRALARM

    RequiredAngle 1

    ActualAngle R00,00

    Y

    in/min

    ft/min

    in

    %L45.0RequiredAngle 2

    N.B.

  • 6- 1

    Diagrams, explodedviews and replace-ment parts

    This chapter contains functional diagrams and exploded views of the V 20 PT.This document is intended to help in identifying the location of the variouscomponents making up the machine, giving information useful in carrying outrepair and maintenance operations; This chapter will also enable the user toorder replacement parts with no risk of misunderstanding, as all parts are givencodes.

    6

  • 6- 2 62Use and maintenance manual V 20 PT

    How to read the wiring diagrams

    With the introduction of the new standardised wiring diagrams, the followinggives an illustration of the way in which they have been drawn up.

    Each sheet of the project contains a box which gives the following information:

    The numbers indicate the columns intowhich the entire drawing is divided

    Indications of the date productionstartedIdentification of the designer

    Identification of the Reference Standard

    Indications of themodel of machine

    Indication of thepage number

    MARIO ROSSI

  • 6- 363 Diagrams, exploded views and replace-

    Each component in the wiring diagram is identified by a unique alphanumericidentification code, in compliance with regulations:

    The motor is identified by the code - M1

    The wire is identified by thecode - W4

    These symbols, known as potentials, are used toprovide page references: the first numberindicates the page to be referred to, the secondnumber, after the dot, identifies the column onthat page; example /11.8 indicates that the wirecontinues on page no. 11 in column 8

    This symbol identifies the wirewith its relative number andcolour

    The pages following the wiring diagrams contain the following lists:

    1. components list (list of all components) and terminals list (list of all theterminals) with the following information:n in- house article code;n identification code;n reference, no. of the page and column on which it can be found;n description;n manufacturer.

    ART. COD. ID PRES. REF DESCRIPTION MANUFACTURER022.2151 - B1 /5.2 STRAIN GAUGE DELTATEC

  • 6- 4 64Use and maintenance manual V 20 PT

    2. wires list (list of all wires) with the following information:n in- house article code;n identification code;n description;n section of wire (mm2);n colour of wire;n start: indicates the component (identification code and contact number)at which the wire starts;

    n end: indicates the component (identification code and contact number) atwhich the wire ends; e.g.

    CODE CABLE DESCRIPTION SECTION NO. COLOUR START END022.0141 -W7 RESET+EMER-

    GENZA0.50 317 BIANCO - S3 4 - K10 14

    In this example, wire no. 317 white, identified as - W7, starts from contact no. 4on component - S3, and ends at contact no. 14 on component - K10.Enclosed below is Appendix D2 to European Standard EN 60204- 1

    D2- Letter codes used to designate the type of component

    LETTER TYPE OF COMPONENT EXAMPLES IDENTIFICATION OFTHE APPLIANCE

    A Complex units LaserMaserRegulator

    A

    B Transducers converting a nonelectrical signal to an electricalsignal and vice versa

    Transistor amplifierIC amplifierMagnetic amplifierValve amplifierPrinted circuit boardDrawerRack

    AD

    AJAMAVAPATAR

    C Capacitors C

    D Binary operators, timing devices,storage devices

    Digital integrated circuits anddevices:Delay lineBistable elementMonostable elementRecorderMagnetic memoryTape or disk recorder

    D

    E Various materials Devices not specified in thistable

    E

  • 6- 565 Diagrams, exploded views and replace-

    LETTER IDENTIFICATION OFTHE APPLIANCE

    EXAMPLESTYPE OF COMPONENT

    F Protective Devices Lightning protectorsArrestors

    F

    Instant action currentthreshold protectorDelayed action currentthreshold protectorInstant and delayed actioncurrent threshold protectorFuseVoltage threshold protector

    FA

    FR

    FS

    FU

    FV

    G Generators, feeders Rotating generatorsCrystal oscillators

    G

    Accumulator batteryRotating or static frequencyconverterPower feeder

    GB

    GFGS

    H Signaling Devices BuzzerOptical signal, indicator lightdevice

    HA

    HL

    J

    K Relays, Contactors Instant all or nothing relays orinstant contactorsBistable relays orinterdependent contactors(All or nothing contactors withmechanical contact orpermanent magnet etc.)ContactorsPolarised relaysReed relaysAll or nothing timed relays(timers)

    KA

    KL

    KMKPKR

    KT

    L Inductors, reactors InductorStop coilReactor

    I

    M Motors M

    N Analogue intgrated circuits Operational amplifiersHybrid analog/digitalappliances

    N

    P Measurement equipment, testdevices

    Indicator, recorder andintegrator measurementdevicesSignal generators

    P

    Q Power circuit switching appliances Automatic switchEngine saver switchKnife switch

    QF

    QMQS

    R Resistors Fixed or variable resistor(rheostat)

    R

  • 6- 6 66Use and maintenance manual V 20 PT

    LETTER IDENTIFICATION OFTHE APPLIANCE

    EXAMPLESTYPE OF COMPONENT

    S Command or control devices Selector or switchButton (including electronicproximity switch)Numerical all or nothingsensors (single step) ofmechanical and electronictype:- Liquid level sensor- Pressure sensorPosition sensor (includingproximity)- Rotation sensor- Temperature probe

    SA

    SB

    SL

    SP

    SQSRST

    T Transformers Current transformerControl circuit supplytransformerPower transformerMagnetic stabiliserVoltage transformer

    TA

    TCTMTSTV

    U Modulators, converters DiscriminatorDemodulatorFrequency converterCoderConverterInverterTelegraphic repeater

    U

    V Electronic pipes, semiconductors Electronic pipeGas discharge pipeDiodeTransistorThyristor

    V

    W Transmission lines, wave guides,antennas

    ConductorCableBarWave guideWave guide directionalcouplerDipoleParabolic antenna

    W

    X Terminals, sockets, plugs Connector barTest plugPlugSocketTerminal connector band

    XBXJXPXSXT

    Y Electrically operated mechanicalappliances

    ElectromagnetElectromagnetic brakeElectromagnetic clutchMagnetic table spindleElectromagnetic valve

    YAYBYCYHYV

    Z Transformers, impedenceadapters, equalizers, bandlimiters

    Line equalizerCompresserCrystal filter

    Z

  • 6- 767 Diagrams, exploded views and replace-

    Standardised Wiring Diagrams 480 Vac (CENELEC Standard)

  • 6- 8 68Use and maintenance manual V 20 PT

  • 6- 969 Diagrams, exploded views and replace-

  • 6- 10 70Use and maintenance manual V 20 PT

  • 6- 1171 Diagrams, exploded views and replace-

  • 6- 12 72Use and maintenance manual V 20 PT

  • 6- 1373 Diagrams, exploded views and replace-

  • 6- 14 74Use and maintenance manual V 20 PT

  • 6- 1575 Diagrams, exploded views and replace-

  • 6- 16 76Use and maintenance manual V 20 PT

  • 6- 1777 Diagrams, exploded views and replace-

  • 6- 18 78Use and maintenance manual V 20 PT

  • 6- 1979 Diagrams, exploded views and replace-

  • 6- 20 80Use and maintenance manual V 20 PT

  • 6- 2181 Diagrams, exploded views and replace-

  • 6- 22 82Use and maintenance manual V 20 PT

  • 6- 2383 Diagrams, exploded views and replace-

  • 6- 24 84Use and maintenance manual V 20 PT

  • 6- 2585 Diagrams, exploded views and replace-

  • 6- 26 86Use and maintenance manual V 20 PT

  • 6- 2787 Diagrams, exploded views and replace-

  • 6- 28 88Use and maintenance manual V 20 PT

  • 6- 2989 Diagrams, exploded views and replace-

  • 6- 30 90Use and maintenance manual V 20 PT

  • 6- 3191 Diagrams, exploded views and replace-

  • 6- 32 92Use and maintenance manual V 20 PT

  • 6- 3393 Diagrams, exploded views and replace-

  • 6- 34 94Use and maintenance manual V 20 PT

  • 6- 3595 Diagrams, exploded views and replace-

  • 6- 36 96Use and maintenance manual V 20 PT

  • 6- 3797 Diagrams, exploded views and replace-

  • 6- 38 98Use and maintenance manual V 20 PT

  • 6- 3999 Diagrams, exploded views and replace-

  • 6- 40 100Use and maintenance manual V 20 PT

  • 6- 41101 Diagrams, exploded views and replace-

  • 6- 42 102Use and maintenance manual V 20 PT

    List of componentsCode ID Rif Description Manufacturer

    022.2240 -F1 /1.0 FUSE OLDER ITALWEBER

    -F2 /1.1 ITALWEBER

    022.2240 -F3 /1.1 FUSE OLDER ITALWEBER

    -F4 /1.1 ITALWEBER

    022.2239 -F5 /1.2 FUSE OLDER ITALWEBER

    -F6 /1.2 ITALWEBER

    -F7 /1.3 ITALWEBER

    022.2239 -F8 /1,3 FUSE OLDER ITALWEBER

    -F9 /1.4 ITALWEBER

    -F10 /1.4 ITALWEBER

    022.2239 -F11 /1.5 FUSE OLDER ITALWEBER

    -F12 /1.5 ITALWEBER

    -F13 /1.6 ITALWEBER

    022.2239 -F14 /1.6 FUSE OLDER ITALWEBER

    -F15 /1.6 ITALWEBER

    -F16 /1.7 ITALWEBER

    022.2239 -F17 /1.7 FUSE OLDER ITALWEBER

    -F18 /1.8 ITALWEBER

    -F19 /1.8 ITALWEBER

    022.2253 -F20 /8.3 FUSE OLDER ITALWEBER

    022.2253 -F21 /8.6 FUSE OLDER ITALWEBER

    022.2253 -F22 /8.7 FUSE OLDER ITALWEBER

    022.2253 -F23 /8.8 FUSE OLDER ITALWEBER

    022.2253 -F24 /24.2 FUSE OLDER ITALWEBER

    022.2253 -F25 /24.2 FUSE OLDER ITALWEBER

    022.3811 -RS1 /11.2 SAFETY RELAY PIZZATO

    022.3811 -RS2 /12.1 SAFETY RELAY PIZZATO

    022.0556 -K0 /1.5 LOW TENSION RELAY MOELLER

    022.3014 -KS2 /9.1 CONTACTOR (INVERTER) MOELLER

    022.0938 -KS2 /9.1 AUXILIARY CONTACTS -NC- MOELLER

    022.3012 -K2 /9.8 CONTACTOR MOELLER

    022.3012 -K3 /9.7 CONTACTOR MOELLER

    022.3011 -K4R 9.6 CONTACTOR MOELLER

    022.3011 -K4 /9.6 CONTACTOR MOELLER

    022.3924 -K4R / -K4 /9.6-/9.6 KIT CONTACTOR MOELLER

    022.3011 -K5R /9.4 CONTACTOR MOELLER

    022.3011 -K5 /9.5 CONTACTOR MOELLER

    022.3924 -K5R / -K5 /9.4-/9.5 KIT CONTACTOR MOELLER

    022.3011 -K6R /9.2 CONTACTOR MOELLER

    022.0933 -K6R /9.2 AUXILIARY CONTACTS -NO- MOELLER

    022.3011 -K6 /9.3 CONTACTOR MOELLER

    022.0933 -K6 /9.3 AUXILIARY CONTACTS -NO- MOELLER

    022.3924 -K6R / -K6 /9.2-/9.3 KIT CONTACTOR MOELLER

    022.0429 -K20 /29.4 CONNECTOR S.V SHIELD

    022.0429 -K21 /29.1 CONNECTOR S.V SHIELD

    022.0429 -K21/1 /29.2 CONNECTOR S.V SHIELD

    022.0429 -K27 /28.7 CONNECTOR S.V SHIELD

    022.0429 -K27/1 /28.8 CONNECTOR S.V SHIELD

    022.0429 -K28 /28.5 CONNECTOR S.V SHIELD

    022.0429 -K31 /28.2 CONNECTOR S.V. SHIELD

  • 6- 43103

    Code ManufacturerDescriptionRifID022.0429 -K31/1 /28.4 CONNECTOR S.V. SHIELD

    022.0429 -K32 /28.1 CONNECTOR S.V. SHIELD

    022.0429 -KBR/1 /30,8 CONNECTOR S.V. SHIELD

    022.0993 -K ADV /10.1 RELAIS 24 VDC SEI

    022.2391 -K ADV /10.1 SOCKET SEI

    022.0993 -K ROT /10.3 RELAIS 24 VDC SEI

    022.2391 -K ROT /10.3 SOCKET SEI

    022.0993 -K BR /10.4 RELAIS 24 VDC SEI

    022.2391 -K BR /10.4 SOCKET SEI

    022.0993 -K UNL /10.5 RELAIS 24 VDC SEI

    022.2391 -K UNL /10.5 SOCKET SEI

    019.5220 -M6 /8.8 VENTILATION MOTOR 120X120 24 VDCFP-108

    ALFA PLASTIC

    019.5117 -M6 /8.8 PROTECTION VENTILATION MOTOR ALFA PLASTIC

    034.0431 -M6 /8.8 BASE VENTILATION MOTOR ALFA PLASTIC

    028.0174 -M6 /8.8 FILTER BASE VENTILATION MOTOR ALFA PLASTIC

    034.0414 -M6 /8.8 LID FILTER VENTILATION MOTOR ALFA PLASTIC

    022.1292 -Q0 /1.6 MAIN-SWITCH OVER LOAD THERMAL PRO-TETCION

    MOELLER

    022.0124 -Q0 /1.6 INSULATED BOX MOELLER

    022.0125 -Q0 /1.6 DOOR COUPLING HANDLE MOELLER

    022.3820 -Q-K2 /6.0 THERMAL PROTETCION MOELLER

    022.3812 -Q-K3 /6.8 THERMAL PROTETCION MOELLER

    022.3820 -Q-K4R /6.2 THERMAL PROTETCION MOELLER

    022.3818 -Q-K5R /6.4 THERMAL PROTETCION MOELLER

    022.3818 -Q-K6R /6.6 THERMAL PROTETCION MOELLER

    022.0369 -R0 /20.8 STRAIN GAUGE CONNECTOR AERRE

    022.2967 -R10 /16.8 RESISTOR 390 K OHM RS

    022.2967 -R11 /20.8 RESISTOR 390 K OHM RS

    022.2995 -R12 /16.9 RESISTOR 680 OHM RS

    022.0045 -R-M25 /19.4 BLADE SPEED POTENTIOMETER DATA

    010.3753 -R-M25 /19.4 KNOB Ø 22MM MEP

    022.0045 -R-M26 /19.6 FEED RATE ADJUSTMENT POTEN-TIOMETER

    DATA

    010.3749 -R-M26 /19.6 KNOB Ø 22MM MEP

    022.0045 -R-M27 /19.7 FEED FORCE ADJUSTMENT POTEN-TIOMETER

    DATA

    010.3749 -R-M27 /19.7 KNOB Ø 22MM MEP

    022.1408 -S3 /14.1 RESET PUSH BUTTON MOELLER

    022.0911 -S3 /14.1 FIXING ADAPTER MOELLER

    022.0937 -S3 /14.1 BLOCK NO (GREEN) MOELLER

    022.0937 -S3 /14.1 BLOCK NO (GREEN) MOELLER

    022.0937 -S3 /14.1 BLOCK NO (GREEN) MOELLER

    022.1245 -S4 /14.3 EMERGENCY PUSH BUTTON MOELLER

    022.0911 -S4 /14.3 FIXING ADAPTER MOELLER

    022.0936 -S4 /14.3 BLOCK NC (RED) MOELLER

    022.0936 -S4 /14.3 BLOCK NC (RED) MOELLER

    022.1405 -S18 /14.5 ENABLE PUSH BUTTON MOELLER

    022.0911 -S18 /14.5 FIXING ADAPTER MOELLER

    022.0937 -S18 /14.5 BLOCK NO (GREEN) MOELLER

    022.0037 -S48 /1.4 LIMIT-SWITCH MOELLER

    022.0037 -S48/1 /1.4 LIMIT-SWITCH MOELLER

  • 6- 44 104Use and maintenance manual V 20 PT

    Code ManufacturerDescriptionRifID022.3920 -S54 /14.7 4-POSITION-JOYSTIK WHIT LOCK ABB

    022.0932 -S54 /14.7 BLOCK NO (GREEN) ABB

    022.0932 -S54 /14.7 BLOCK NO (GREEN) ABB

    022.0932 -S54 /14.7 BLOCK NO (GREEN) ABB

    022.0932 -S54 /14.7 BLOCK NO (GREEN) ABB

    022.0908 -G1 /8.5 SINGLE-PHASE POWER SUPPLY OUT 24VDC 14A

    ADEL SYSTEM

    022.0909 -G2 /24.1 LINEAR POWER SUPPLY INPUT 5-36 VDCOUT 1,27/28 VDC 2A

    ADEL SYSTEM

    022.0490 -T1 /8.1 TRANSFORMER INPUT 0-240-400-415-480VAC/OUT. 0-220 VAC

    TADDEI

    022.2825 -X-M2-MEP50/C

    /15.1 MEP 50/C ISAC

    -X-M3-MEP50/C

    /15.3 MEP 50/C

    -X-M4-MEP50/C

    /15.5 MEP 50/C

    -X-M5-MEP50/C

    /15.7 MEP 50/C

    -X-M7-MEP50/C

    /16.0 MEP 50/C

    -X-M9-MEP50/C

    /16.2 MEP 50/C

    -X-M10-MEP50/C

    /16.5 MEP 50/C

    -X-M11-MEP50/C

    /16.8 MEP 50/C

    -X-M12-MEP50/C

    /17.0 MEP 50/C

    -X-M14-MEP50/C

    /17.2 MEP 50/C

    -X-M15-MEP50/C

    /17.5 MEP 50/C

    -X-M16-MEP50/C

    /17.8 MEP 50/C

    -X-M17-MEP50/C

    /18.2 MEP 50/C

    -X-M18-MEP50/C

    /18.5 MEP 50/C

    -X-M24-MEP50/C

    /19.1 MEP 50/C

    -X-M25-MEP50/C

    /19.3 MEP 50/C

    -X-M26-MEP50/C

    /19.5 MEP 50/C

    -X-M27-MEP50/C

    /19.7 MEP 50/C

    022.3706 -X-CN1-EXP.UNIT

    /20.0 EXPANSION UNIT ISAC

    -X-CN2-EXP.UNIT

    /20.2 EXPANSION UNIT

    -X-CN7-EXP.UNIT

    /20.7 EXPANSION UNIT

    -X-CN10-EXP.UNIT

    /20.5 EXPANSION UNIT

    -X-CN11-EXP.UNIT

    /21.1 EXPANSION UNIT

  • 6- 45105

    Code ManufacturerDescriptionRifID-X-CN13-EXP.UNIT

    /21.4 EXPANSION UNIT

    -X-CN14-EXP.UNIT

    /21.6 EXPANSION UNIT

    022.1337 -X-J1-HDT /4.1 HDT - BRUSCHLESS 2,5A HDT

    -X-J2-HDT /4.0 HDT - BRUSCHLESS 2,5A

    -X-J4-HDT /4.4 HDT - BRUSCHLESS 2,5A

    -X-J5-HDT /4.7 HDT - BRUSCHLESS 2,5A

    -X-J7-HDT /4.8 HDT - BRUSCHLESS 2,5A

    022.1337 -X-J1-HDT/1 /5.1 HDT - BRUSCHLESS 2,5A HDT

    -X-J2-HDT/1 /5.0 HDT - BRUSCHLESS 2,5A

    -X-J4-HDT/1 /5.4 HDT - BRUSCHLESS 2,5A

    -X-J5-HDT/1 /5.7 HDT - BRUSCHLESS 2,5A

    -X-J7-HDT/1 /5.8 HDT - BRUSCHLESS 2,5A

    022.2955 -Z1 /1.6 FIN 1700 FIN MOTOR

    022.2903 -Z2 /16.6 SOLENOID RS

    022.0691 -C1 /16.6 VARISTOR 30 V RS

    031.2071.1 CONSOLLE MEP 50 V20 PT

    List of terminalsCode ID Rif Description Manufacturer

    022.2263 -X /1.0 QUADRUPLE GROUND TERMINAL WIELAND ELECTRIC

    022.2263 -X /1.0 QUADRUPLE GROUND TERMINAL WIELAND ELECTRIC

    022.2263 -X /1.0 QUADRUPLE GROUND TERMINAL WIELAND ELECTRIC

    022.2261 -X /1.0 SINGLE GROUND TERMINAL WIELAND ELECTRIC

    022.2261 -X /1.0 SINGLE GROUND TERMINAL WIELAND ELECTRIC

    022.2261 -X /1.0 SINGLE GROUND TERMINAL WIELAND ELECTRIC

    022.2261 -X /1.0 SINGLE GROUND TERMINAL WIELAND ELECTRIC

    022.2258 -X052 /11.5 QUADRUPLE TERMINAL WIELAND ELECTRIC

    022.2258 -X052 /11.5 QUADRUPLE TERMINAL WIELAND ELECTRIC

    022.2288 -X052 /11.5 QUADRUPLE TERMINAL PLATE WIELAND ELECTRIC

    022.2275 -X052 /11.5 SINGLE JUMPER WIELAND ELECTRIC

    022.2258 -X1262 /12.8 QUADRUPLE TERMINAL WIELAND ELECTRIC

    022.2258 -X161 /8.6 QUADRUPLE TERMINAL WIELAND ELECTRIC

    022.2258 -X161 /8.6 QUADRUPLE TERMINAL WIELAND ELECTRIC

    022.2275 -X161 /8.6 SINGLE JUMPER WIELAND ELECTRIC

    022.2258 -X162 /8.7 QUADRUPLE TERMINAL WIELAND ELECTRIC

    022.2258 -X60 /10.7 QUADRUPLE TERMINAL WIELAND ELECTRIC

    022.2258 -X60 /10.7 QUADRUPLE TERMINAL WIELAND ELECTRIC

    022.2258 -X60 /10.7 QUADRUPLE TERMINAL WIELAND ELECTRIC

    022.2258 -X60 /10.7 QUADRUPLE TERMINAL WIELAND ELECTRIC

    022.2258 -X60 /10.7 QUADRUPLE TERMINAL WIELAND ELECTRIC

    022.2258 -X60 /10.7 QUADRUPLE TERMINAL WIELAND ELECTRIC

    022.2276 -X60 /10.7 TRIPLE JUMPER WIELAND ELECTRIC

    022.2276 -X60 /10.7 TRIPLE JUMPER WIELAND ELECTRIC

    022.2275 -X60 /10.7 SINGLE JUMPER WIELAND ELECTRIC

    022.2288 -XA /1.7 QUADRUPLE TERMINAL PLATE WIELAND ELECTRIC

    022.2258 -XA /1.7 QUADRUPLE TERMINAL WIELAND ELECTRIC

    022.2258 -XB /1.8 QUADRUPLE TERMINAL WIELAND ELECTRIC

    022.2258 -XC /1.8 QUADRUPLE TERMINAL WIELAND ELECTRIC

    022.2287 042 /24.3 TRILPLE TERMINAL PLATE WIELAND ELECTRIC

    022.2257 -X042 /24.3 TRILPLE TERMINAL WIELAND ELECTRIC

  • 6- 46 106Use and maintenance manual V 20 PT

    Code ManufacturerDescriptionRifID022.2257 -X046 /24.4 TRILPLE TERMINAL WIELAND ELECTRIC

    022.2256 -X001 /23:2 SINGLE TERMINAL WIELAND ELECTRIC

    022.2256 -X002 /23:2 SINGLE TERMINAL WIELAND ELECTRIC

    022.2256 -X003 /23:3 SINGLE TERMINAL WIELAND ELECTRIC

    022.2256 -X007 /23:5 SINGLE TERMINAL WIELAND ELECTRIC

    022.2256 -X041 /24.3 SINGLE TERMINAL WIELAND ELECTRIC

    022.2256 -X045 /24.4 SINGLE TERMINAL WIELAND ELECTRIC

    022.2256 -X0141 /24.2 SINGLE TERMINAL WIELAND ELECTRIC

    022.2256 -X12 /22.1 SINGLE TERMINAL WIELAND ELECTRIC

    022.2256 -X13 /22.1 SINGLE TERMINAL WIELAND ELECTRIC

    022.2256 -X28 /22.2 SINGLE TERMINAL WIELAND ELECTRIC

    022.2256 -X40 /22.2 SINGLE TERMINAL WIELAND ELECTRIC

    022.2256 -X43 /22.3 SINGLE TERMINAL WIELAND ELECTRIC

    022.2256 -X12 /22.6 SINGLE TERMINAL WIELAND ELECTRIC

    022.2256 -X13 /22.6 SINGLE TERMINAL WIELAND ELECTRIC

    022.2256 -X28 /22.7 SINGLE TERMINAL WIELAND ELECTRIC

    022.2256 -X40 /22.8 SINGLE TERMINAL WIELAND ELECTRIC

    022.2256 -X100 /25.2 SINGLE TERMINAL WIELAND ELECTRIC

    022.2256 -X105 /25.4 SINGLE TERMINAL WIELAND ELECTRIC

    022.2256 -X106 /25.4 SINGLE TERMINAL WIELAND ELECTRIC

    022.2256 -X107 /25.5 SINGLE TERMINAL WIELAND ELECTRIC

    022.2256 -X110 /25.6 SINGLE TERMINAL WIELAND ELECTRIC

    022.2256 -X111 /25.6 SINGLE TERMINAL WIELAND ELECTRIC

    022.2256 -X147 /24.7 SINGLE TERMINAL WIELAND ELECTRIC

    022.2256 -X148 /24.7 SINGLE