updated form i -...

UPDATED FORM – I

of

PROPOSED 0.70 MTPA INTEGRATED STEEL PLANT

At

Orvakal Mega Industrial Hub of APIIC, Govt. of A.P

At Guttapadu Village, Orvakal Mandal,

Kurnool District – 518 010, Andhra Pradesh.

TO MANUFACTURE

5,50,000 TPA OF TMT BARS

70,000 TPA OF ALLOY STEEL BARS

20,000 TPA OF PIG IRON

60,000 TPA OF STRUCTURAL STEEL PRODUCTS

JANUARY – 2017

PROJECT PROPONENT ENVIRONMENT CONSULTANT

JAI RAJ ISPAT LTD., Plot No.8, Phase III, I.D.A.,

Jeedimetla, Hyderabad – 500 055,

Telangana.

B.S. ENVI-TECH PVT. LTD., Secunderabad, Telangana. NABET Accreditation: NABET/EIA1316/RA002

2

FORM 1 (As Per New Notification of M.O.E.F dated 1-12-2009 vide SO 3067 (E))

(I) Basic Information

S.

No

Item Details

1 Name of the Project/s 0.70 MTPA Integrated Steel Plant

by

M/s. JAI RAJ ISPAT LIMITED

2 S. No. in the schedule 3(a)

3 Proposed capacity/ area/ length/

tonnage to be handled/ command

area/ lease area/number of wells

to be drilled

0.70 Million Tonnes Per Annum (MTPA)

Integrated Steel Plant

Description of

plant

Annual

Production

Capacity

TMT Rebar Mill 5,50,000 T

Alloy Steel Bar 70,000 T

Pig Iron 20,000 T

Structural Steel

Products

60,000 T

Sinter Plant 7,98,990 T

Blast Furnace 5,39,000 T

Steel Melting Shop 5,13,393 T

Power Plant 5940 MW

Air Separation Plant 77,000 T

Lime Calcination

Plant

56,000 T

4 New/ expansion/ modernization New

5 Existing capacity/ Area etc. Not Applicable.

6 Category of Project i.e. ‘A’ or ‘B’ Category ‘A’

7 Does it attract the general

condition? If yes please specify.

Not Applicable.

8 Does it attract the specific

condition? If yes please specify.

The proposed project is being developed in

Orvakal Mega Industrial Hub (OMIH),

Andhra Pradesh Industrial Infrastructure

Corporation (APIIC), Govt. of Andhra

Pradesh (A.P).

9 Location Orvakal Mega Industrial Hub (OMIH),

Andhra Pradesh Industrial Infrastructure

Corporation (APIIC), Govt. of A.P.

3

Location Map of the proposed project site is

given in Annexure – 1.

10 km Radius Map of Survey of India (SOI)

toposheet of the project site is given in

Annexure – 1A.

Google Earth Image of the proposed project

is given in Annexure – 1B.

The APIIC, Govt. of A.P master plan of the

OMIH is given in Annexure – 1C.

Photograph of the proposed project site is

given in Annexure – 1D.

Plot/ Survey/ Khasra No

The APIIC, Govt. of A.P has identified about

400 Acres (Approx.) of land in the OMIH. The

details of survey numbers and the extent of

the identified land is given below

Village

Name

Survey

Numbers

Extent

(Acres and

cents)

Phase 1 (Block I)

Guttapadu (V) 274 (part) 204.50

Guttapadu (V) 276 (part) 10.15

Guttapadu (V) 275 4.10

Total 218.75

Phase 1 (Block II)


Guttapadu (V) 277/1,

277/2

4.42



Total 202.63

Sub-Total 218.75 + 202.63

= 421.38 (Approx.)

Villages Guttapadu

Tehsil/Mandal Orvakal

District Kurnool

State Andhra Pradesh

10 Nearest railway station/ airport

along with distance in Km.

Kurnool Railway Station – 20.7 km - NNW

Dupadu Railway Station - 15.3 km – W

Hyderabad (Shamshabad Airport) – 176.9

km – N

4

11 Nearest town, city, district

headquarters along with distance

in kms.

Orvakal

Guttapadu Village

H.Konthalapadu

Village

Kurnool District

1.9 km – NE

0.6 km – E

0.1 km - SW

20.0 km – NW

12 Village panchayaths, Zilla

parishad, Municipal Corporation,

Local body (Complete postal

addresses with telephone nos. to

be given)

Guttapadu Village, Orvakal Mandal, Kurnool

District, Andhra Pradesh. Pincode: 518 010.

13 Name of the applicant Mr. Patibanda Srinivasa Kumar

14 Registered address Plot No.8, Phase III, I.D.A., Jeedimetla,

Hyderabad – 500055, Telangana.

15 Address for correspondence

Name Mr. Patibanda Srinivasa Kumar

Designation (Owner /Partner/

CEO)

General Manager (Finance)

Address Plot No.8, Phase III, I.D.A., Jeedimetla,

Hyderabad – 500055, Telangana.

Pin code 500055

E- mail [email protected]

Telephone no. +9140-23191234

Fax no. +9140-23198464

16 Details of Alternative sites

examined, if any, location of these

sites should be shown on a topo

sheet.

Not Applicable, since the proposed project is

being located in industrial hub. The

proposed industrial hub is being developed

by APIIC, Govt. of A.P. Please refer APIIC,

Govt. of A.P master plan is given in

Annexure – 1C.

17 Interlinked projects No.

18 Whether separate application of

interlinked project has been

submitted?

No.

19 If yes, date of submission Not Applicable.

20 If no, reason Not Applicable.

21 Whether the proposal involves

approval/ clearance under: if yes,

details of the same and their

status to be given.

Not Applicable.

mailto:[email protected]

5

(a) The Forest (Conservation)Act,

1980

(b) The Wild Life (Protection)Act,

1972

(c) The CRZ Notification, 1991

22 Whether there is any Government

Order/ Policy relevant/ relating to

the site?

Yes, the proposed project is part of OMIH

being developed by APIIC, Govt. of A.P.

Provisional allotment letter from APIIC, Govt.

of A.P. to M/s. Jai Raj Ispat Ltd., is given in

Annexure – 2.

23 Forest land involved (hectares) Nil

24 Whether there is any litigation

pending against the project

and/or land in which the project

is propose to be set up?

(a) Name of the court

(b) Case No

(c) Orders/ directions of the

court, if any and its

relevance with the proposed

project.

Nil.

25 Expected cost of the project Rs. 1451 Crores

(II) Activity

1. Construction, operation or decommissioning of the Project involving

actions, which will cause physical changes in the locality (topography,

land use, changes in water bodies, etc.)

S.

No.

Information/Checklist

Confirmation

Yes

/No

Details thereof (with

approximate quantities /rates,

wherever possible) with source of

information data

1.1 Permanent or temporary change

in land use, land cover or

topography including increase

in intensity of land use (with

respect to local land use plan)

Yes The proposed land for the project is

part of the OMIH being developed

by APIIC, Govt. of AP. The land is

stony scrub with patches of single

crop cultivation (rain fed), which

will be converted into industrial

activity.

1.2 Clearance of existing land,

vegetation and buildings?

Yes The land is stony scrub with

patches of single crop cultivation

(rain fed). There are no buildings

6

and habitation on the proposed

site.

1.3 Creation of new land uses? Yes The existing land will be converted

for industrial purpose.

1.4 Pre-construction investigations

e.g. bore holes, soil testing?

Yes Geo-technical investigations will be

done for designing the various

building and structures.

1.5 Construction works?

Yes Construction work will commence

after receipt of all statutory

clearances and closure of project

funding.

1.6 Demolition works? No No demolition work.

1.7 Temporary sites used for

construction works or housing

of construction workers?

Yes A temporary site office along with

labour colony will be developed for

undertaking construction activity.

1.8 Above ground buildings,

structures or earthworks

including linear structures, cut

and fill or excavations

Yes The steel plant units have

buildings and other above ground

structures.

1.9 Underground works including

mining or tunneling?

No Not Applicable.

1.10 Reclamation works? No Not Applicable.

1.11 Dredging? No Not Applicable.

1.12 Offshore structures? No Not Applicable.

1.13 Production and manufacturing

processes?

Yes The Integrated Steel Plant will

produce the following finished

products.

TMT Bars.

Alloy Steel Bars.

Pig Iron steel

Structural Steel Products

The process flow chart of the

Integrated Steel Plant is given in

Annexure – 3.

1.14 Facilities for storage of goods or

materials?

Yes Sheds will be constructed for

storing materials.

1.15 Facilities for treatment or

disposal of solid waste or liquid

effluents?

Yes Suitable facilities for treatment and

disposal will be created.

7

1.16 Facilities for long term housing

of operational workers?

Yes Will be provided

1.17 New road, rail or sea traffic

during construction or

operation?

Yes APIIC, Govt. of A.P will propose new

road and rail corridor for this

proposed OMIH.

1.18 New road, rail, air, water borne

or other transport infrastructure

including new or altered routes

and stations, ports, airports

etc?

Yes APIIC, Govt. of A.P will propose new

road, railway corridor, airport,

water reservoir etc, for this

proposed OMIH.

1.19 Closure or diversion of existing

transport routes or

infrastructure leading to

changes in traffic Movements?

Yes No closure of existing routes is

planned. The project will increase

the traffic movement by rail/road.

1.20 New or diverted transmission

lines or pipelines?

Yes The power supply to the project will

be taken from the nearest grid.

1.21 Impoundment, damming,

culverting, realignment or other

changes to the hydrology of

watercourses or aquifers?

Yes There are two dried out minor

seasonal streams passing through

the plant site as per SOI toposheet.

1.22 Stream crossings? Yes As mentioned above

1.23 Abstraction or transfers of water

form ground or surface waters?

Yes There is one dug well in the plant

site. Water will be supplied by

APIIC.

1.24 Changes in water bodies or the

land surface affecting drainage

or run-off?

No None

1.25 Transport of personnel or

materials for construction,

operation or decommissioning?

Yes There will be transport of personnel

and material.

1.26 Long-term dismantling or

decommissioning or restoration

works?

No Not Applicable.

1.27 Ongoing activity during

decommissioning which could

have an impact on the

environment?

No Not Applicable.

1.28 Influx of people to an area in

either temporarily or

Yes There will be influx of people

during construction and operation.

8

permanently?

1.29 Introduction of alien species? No Local/Native species will be planted

in the proposed plant site.

1.30 Loss of native species or genetic

diversity?

No Not Applicable.

1.31 Any other actions? No Not Applicable.

2. Use of Natural resources for construction or operation of the Project

(such as land, water, materials or energy, especially any resources which

are non-renewable or in short supply)

S.

No.

Information/checklist

confirmation

Yes

/No

Details thereof (with

approximate quantities /rates,

wherever possible) with source of

information data

2.1 Land especially undeveloped or

agricultural land (ha)

Yes The proposed project is being

implemented in the OMIH, APIIC

Govt. of A.P. About 400 Acres

(Approx.) has been identified by

APIIC, Govt. of A.P in the proposed

OMIH for M/s. Jai Raj Ispat Ltd.,

2.2 Water (expected source &

competing users) unit: KLD

Yes

Source: Back waters of River

Krishna. The APIIC nodal agency

for developing the OMIH will make

necessary arrangement for the

water supply to the OMIH.

The total water requirement is

estimated at 9600 m3/day. The

details of the water requirement is

given in

Annexure – 4.

2.3 Minerals (MT) Yes

The project utilizes Iron Ore, Iron

Ore (Lump), Coke Breeze, Non-

Coking Coal, Limestone &

Dolomite, Burnt Lime, and Fluxes

(SMS) The details of the same are

given in Annexure – 5.

2.4 Construction material – stone,

aggregates, sand / soil (expected

source – MT)

Yes The following construction material

is procured locally.

Description Quantity

9

(Approx.)

Reinforcement

steel 500 Tonnes

Bricks 200000 Nos.

Cement 700 Tonnes

Sand 1000 cu.m

2.5 Forests and timber (source – MT) No Nil.

2.6 Energy including electricity and

fuels (source, competing users)

Unit: fuel (MT), energy (KVA)

Yes The total power requirement is 40

MW will be sourced from Andhra

Pradesh Central Power Distribution

Company Limited (APCPDCL).

Fuel

Item Capacity

Blast Furnace

Gas

52,965 Nm3/hr

Basic Oxygen

Furnace

5,457 Nm3/hr

Fuel oil (FO) 9.72 kL/Day

Liquid

Petroleum Gas

(LPG)

0.48 TPD

2.7 Any other natural resources (use

appropriate standard units)

No None.

3. Use, storage, transport, handling or production of substances or

materials, which could be harmful to human health or the environment

or raise concerns about actual or perceived risks to human health.

S.

No.


confirmation

Yes

/No

Details thereof (with approximate

quantities/ rates, wherever

possible) with source of

information data

3.1 Use of substances or materials,

which are hazardous (as per

MSIHC rules) to human health

or the environment (flora, fauna,

and water supplies)

Yes Flue dust, Settling tank dust, Gas

Cleaning Plant (GCP) sludge,

Ventilation dust, Blast furnace

sludge and Lime dust.

3.2 Changes in occurrence of

disease or affect disease vectors

(e.g. insect or water borne

No Nil.

10

diseases)

3.3 Affect the welfare of people e.g.

by changing living conditions?

Yes The project will result in secondary

development in terms of service

providers. Additionally, this project

will provide secondary employment

to about 6,000 people during

construction phase. The proposed

project provides direct employment

to about 1,133 people during

operation phase.

3.4 Vulnerable groups of people who

could be affected by the project

e.g. hospital patients, children,

the elderly etc.,

No Nil.

3.5 Any other causes No Nil.

4. Production of solid wastes during construction or operation or

decommissioning (MT/month)

S.

No.


confirmation

Yes

/No




information data

4.1 Soil, overburden or mine wastes Yes The topsoil will be carefully stored

and utilized for greenbelt

development.

4.2 Municipal waste (domestic and

or commercial wastes)

No None

4.3 Hazardous wastes (as per

Hazardous Waste

Management Rules)

Yes Used Oil from DG sets,

compressors & other equipment &

steel melt shop. Shall be disposed

off to authorised vendors.

4.4 Other industrial process wastes No Not Applicable.

4.5 Surplus product No Nil.

4.6 Sewage sludge or other sludge

from effluent treatment

Yes Sewage sludge, Gas Cleaning Plant

(GCP) sludge and Blast furnace

sludge.

4.7 Construction or demolition

wastes

Yes During construction phase, used

construction materials like boxes,

paint tins, metal scrap, plastic

scrap, glass scrap etc. will be

disposed to local vendors. The

11

construction debris will be used to

a maximum extent for leveling and

the surplus, if any disposed to the

local vendors.

4.8 Redundant machinery or

equipment

No Not Applicable.

4.9 Contaminated soils or other

materials

No Not Applicable.

4.10 Agricultural wastes No Not Applicable.

4.11 Other solid wastes No Not Applicable.

5. Release of pollutants or any hazardous, toxic or noxious substances to air

(Kg/hr)

S.

No.


confirmation

Yes

/No




information data

5.1 Emissions from combustion of

fossil fuels from stationary or

mobile sources




sludge, Lime dust, Particulate

matter, SO2 and NOx emissions.

Source of Emissions

S.No Item

1. Sinter plant

2. Blast furnace shop

3. Steel Melt shop

4. Rolling Mill

5. Lime Kiln

5.2 Emissions from production

processes

Yes Particulate matter, SO2 and NOx,

CO, Iron Oxide, etc,.

5.3 Emissions from materials

handling including storage or

transport

Yes Raw material storage area

Product handling area.

5.4 Emissions from construction

activities including plant and

equipment

Yes From IC engines used for

construction purpose.

5.5 Dust or odor from handling of Yes Slag, Flue dust, Settling tank dust,

12

materials including construction

materials, sewage and waste

Gas Cleaning Plant (GCP) sludge,



5.6 Emissions from incineration of

waste

No Nil

5.7 Emissions from burning of

waste in open air (e.g. slash

materials, construction debris)

No Nil

5.8 Emissions from any other

sources

No Nil

6. Generation of Noise and Vibration, and Emissions of Light and Heat:

S.

No.


confirmation

Yes

/No




information data

6.1 From operation of equipment

e.g. engines, ventilation plant,

crushers

Yes Raw material handling plant, Sinter

plant, Blast furnace shop, Steel Melt

shop and Rolling Mill.

6.2 From industrial or similar

processes

No Nil.

6.3 From construction or demolition No During construction work noise will

be generated from construction

machinery, however, adequate

precautions shall be taken to reduce

the noise generation.

6.4 From blasting or piling Yes Some noise pollution may be there

due to blasting operations during

construction period.

6.5 From construction or

operational traffic

Yes Some noise pollution may be there

due to the vehicular traffic during

construction and operation.

6.6 From lighting or cooling systems Yes Noise from cooling towers.

6.7 From any other sources No Nil.

13

7. Risks of contamination of land or water from releases of pollutants into

the ground or into sewers, surface waters, groundwater, coastal waters or

the sea:

S.

No.


confirmation

Yes

/No


quantities/rates, wherever


information data

7.1 From handling, storage, use or

spillage of hazardous materials

Yes Raw material handling plant, Sinter

plant, Blast furnace shop, Steel

Melt shop and Rolling Mill.

7.2 From discharge of sewage or

other effluents to water or the

land (expected mode and place

of discharge)





7.3 By deposition of pollutants

emitted to air into the land or

into water

Yes The emissions are controlled and

maintained as per the prescribed

Andhra Pradesh Pollution Control

Board (APPCB) norms.

7.4 From any other sources No Nil.

7.5 Is there a risk of long term build

up of pollutants in the

environment from these

sources?

No Nil.

8. Risk of accidents during construction or operation of the Project, which

could affect human health or the environment

S.

No.


confirmation

Yes

/No




information data

8.1 From explosions, spillages, fires

etc from storage, handling, use

or production of hazardous

substances

Yes Storage of fuel oil, diesel and

spillages from various process

units.

8.2 From any other causes No None.

8.3 Could the project be affected by

natural disasters causing

environmental damage (e.g.

Floods, earthquakes, landslides,

No The proposed project is in inland

area. The proposed project site falls

under Zone II (Least Active),

according to the Standard India

14

9. Factors which should be considered (such as consequential development)

which could lead to environmental effects or the potential for cumulative

impacts with other existing or planned activities in the locality

S.

No.

Information/

Checklist confirmation

Yes

/No




information data

9.1 Lead to development of

supporting utilities, ancillary

development or development

stimulated by the project which

could have impact on the

environment e.g.:

Supporting infrastructure (roads,

power supply, waste or waste

water treatment, etc.)

Yes

Supporting infrastructure within

the project site will be developed.

The project will provide direct

employment to about 1,133 people

during operation of the proposed

project.

Housing development Yes The project will give impetus for

housing development and other

infrastructure.

Extractive industries Yes The project requires various

minerals which will be sourced

locally to the extent feasible.

Supply industries Yes The project requires various

supplies and services which will

give impetus for development of

ancillary industries in the district.

Other No Nil.

9.2 Lead to after-use of the site,

which could have an impact on

the environment

No Nil.

9.3 Set a precedent for later

developments

Yes A well-developed industrial layout

with proper pollution control

measures will set a precedent.

9.4 Have cumulative effects due to

proximity to other existing or

planned projects with similar

No Based on the presence of other

industries in the OMIH as per the

data available at the time.

cloudburst etc)? Seismic Zone Map (2014). The

structures shall be designed with

adequate safety factors.

15

effects?

(II) Environmental Sensitivity

S. No.

Areas Name/ Identity

Aerial distance (within 15 km.) Proposed project

location boundary

1 Areas protected under

international conventions, national or local legislation for their ecological, landscape,

cultural or other related value

Konda Reddy Fort

(Gateway of Rayalaseema)

19.6 km – NW

None within 15 km.

2 Rollapadu Bird

Sanctuary

Water Bodies Kunderu River

Kurnool Cuddapah Canal Kommu Cheruvu

Reserved Forest

(RF) Gadidemadugu RF

Gani RF Panyam RF

Betamcherla RF RF near Boyanapalli village

Yambayi RF Ramallakota RF Yaparlapadu RF

20.4 km – ENE

11.3 km – ENE

13.9 km – NNW 7.0 km – SE

11.8 km – N

8.8 km – ESE 9.9 km – SSE

12.8 km – SSE 11.4 km – S

9.7 km – SSW 11.7 km – SW 11.5 km – W

3 Areas used by protected, important or sensitive species

of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration

None Not Applicable.

4 Inland, coastal, marine or underground waters

Inland Not Applicable.

5 State, National boundaries Andhra Pradesh – Telangana State

boundary.

30.0 km – N

6 Routes or facilities used by the

public for access to recreation or other tourist, pilgrim areas

None

7 Defence installations None Not Applicable

16

8 Densely populated or built-up area

Kurnool (Total Population -

40,53,463) Rural – 11,49,286

Urban – 29,04,177 Source – Census of India 2011

20.0 km - NW

9 Areas occupied by sensitive man-made land uses

(hospitals, schools, places of worship, community facilities)

Hospitals

Kurnool Heart & Multi specialty CN hospital

Med plus Hospital Apollo Hospital

Rainbow Hospital Schools and

Institutions

G. Pulla Reddy Dental College Government Junior

College Government Polytechnic for

Minorities Safa College of

Engineering and Technology Ravindra College of

Engineering for Women

18.0 km – NW 17.5 km – NW

17.7 km – NW 20.0 km – NW

20.5 km – NW

14.0 km – NW 4.0 km – ENE

12.6 km – NW

11.0 km – NW

14.0 km – NW

10 Areas containing important, high quality or scarce resources (ground water resources, surface resources, forestry, agriculture, fisheries, tourism, minerals)

Water Bodies Kunderu River

Kurnool Cuddapah Canal

Kommu Cheruvu

11.3 km – ENE

13.9 km – NNW

7.0 km – SE

17

Reserved Forest (RF)

Gadidemadugu RF

Gani RF Panyam RF Betamcherla RF

RF near Boyanapalli village

Yambayi RF Ramallakota RF Yaparlapadu RF

11.8 km – N

8.8 km – ESE 9.9 km – SSE 12.8 km – SSE

11.4 km – S

9.7 km – SSW 11.7 km – SW 11.5 km – W

11 Areas already subjected to pollution or environmental

damage. (those where existing legal environmental standards are exceeded)

None. The proposed OMIH is coming up

in a new area identified by APIIC, Govt. of A.P.

Not Applicable.

12 Areas susceptible to natural hazard which could cause the

project to present environmental problems

(earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)

Nil. The proposed project area is

inland and falls under Zone II

(Least Active), according to the Standard India

Seismic Zone Map (2014).

Not Applicable.

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