unnox ultra low nox gas burner · 2020. 1. 13. · air comb. gas secondgas biogas fgr extra...

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Most effective for Sub 10 ppm NOx and high efficiency • Safe, efficient and reliable • Plug & Play technology, pre-wired in our workshop • Adjustable flame dimensions to prevent premature combustion chamber damages • Excellent Ultra Low NOx emission and high thermal operation efficiency UNNOx Best proven technique that overcomes the limits of Ultra Low NOx gas combustion from 4 up to 21 MW/h Ultra low NOx gas burner

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  • Most effective forSub 10 ppm NOxand high efficiency

    • S a f e , e f f i c i e n t a n d r e l i a b l e• P l u g & P l a y t e c h n o l o g y , p r e - w i r e d i n o u r w o r k s h o p• A d j u s t a b l e f l a m e d i m e n s i o n s t o p r e v e n t p r e m a t u r e c o m b u s t i o n c h a m b e r d a m a g e s• E x c e l l e n t U l t r a L o w N O x e m i s s i o n a n d h i g h t h e r m a l o p e r a t i o n e f f i c i e n c y

    UNNOx

    Best proven technique that overcomes the l imits of Ultra Low NOx gas combustion from 4 up to 21 MW/h

    Ultra low NOx gas burner

  • FRELSER CLEAN COMBUSTION EXPERTS

    FRELSER is connected to the advancement of technology and always provides solutions to meetincreasingly stringent emissions standards requirement within state of the art and efficient equipment.

    F R E L S E R O V E R C O M I N G L I M I T S

    Decades of dedication and improvement usingFRELSER’s LowNOx technology for emissionreduction within proven results in many realinstallations provided over the years. We havecertainly contributed on development of proven lowemission technology. Everyday tons of pollutinggases are no longer released into the atmosphereby our satisfied customers.

    FRELSER and its advanced engineering team have developed FRELSER UNNOx, a pioneering new generation of ultralow NOx gas burner, utilizing FRELSER IGR Hollow Flame internal gas recirculation technology, which performs auniform and low flame temperature that ensures also low CO emissions and high combustion efficiency.

    Our first low NOx installations date back to the 1990s. FRELSER burners in a petrochemical industry

    2000 2008 2015 2020

    60

    30

    200

  • UNNOx 50

    LPGNG

    FRELSER UNNOx

    DESCRIPTION OF THE UNNOX TECHNOLOGY

    The 50 Series is the standard burner that covers current emission limit requirements for most of thecountries, generally less than 50 ppm NOx emission (@3% O2 dry) is obtained without any externalrecirculation, zero FGR.

    Use UNNOx Series 30 for narrower boundaries and eliminate uncertainties related to furnacegeometry, and other details. The 30 Series has external flue gas recirculation so that emissionsbelow 30 ppm can be guaranteed.

    Utilizing ultra low NOx Frelser UNNOx Series 10 ends, it allows a recirculation of 20% FGR or morewithout instability, allowing the desired index to be effectively achieved.

    The UNNOx® FRELSER burner is a proven way to minimize the amount of thermal nitrogen oxide present at combustion process.

    FRELSER UNNOx technology is a proven system for applying natural gas combustion for the efficient generation of clean energy, heat and steam in the industrial sector.

    Pioneer on development of its own technology of the IGR-HF FRELSER technology.

    FGR External flue gas recirculation byexternal duct.IGR-HF Technology based on twoprinciples Internal gas recirculation byaerodynamic effect on the burner nozzleFRELSER UNNOx eliminates the pointwhere thermal NOx is most produced, usingthe flame core.(*) IGR-HF technology has no flame core,This we call hollow flame.

    NOx values for FRELSER UNNOX burner in firedtube boilers.

    100

    90

    80

    70

    60

    50

    40

    30

    20

    10

    NOx  pp

    m

    UNNOx-30

    UNNOx-10

  • FRELSER UNNOx overview

    Mark Description Status1 Flame Tube Standard2 Spud Low NOx FRELSER Standard3 FRELSER UNNOx Burner Standard4 Air Control Drive Optional5 Air Flow Control Damper Optional6 Silencer Optional7 Ignition Standard8 Flame Scanner Standard9 Adjustable Lower Frame Standard

    10 Spark Trafo Standard11 FGR Control Damper Optional12 Combustion Fan Standard

    *to be conf i rmed and attuned to you r project, furnace temperature and geometry

    FRELSER UNNOx  BURNER  MAIN  FEATURES

    Installation Indoor (O p t i o na l o u t d oo r )Turn Down 1 to 10Max NG pressure (PS) 500 mbarAmbient temperature -10 ≤ T (C°) + 40NOx emissions (with further FGR)* < 10 ppm @3% O2 dry (18mg/Nm3 @3% O2 dry)CO emissions (with FGR) < 100 ppm @ 3% O2 dry (15mg/Nm3 @3% O2 dry)Excess Air ≤ 15%Max FGR temperature (Combustion Air Ambient) 220°CCombustion Air Operating Temperature - 10 ≤ T (°C) < 6 0 ( O p t i o n a l < 4 0 0°C)

    THE BEST PERFORMANCE AT YOUR SERVICE

    PRE SELECTION CURVE UNNOx

    0

    40

    80

    120

    160

    200

    0 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000 22000 24000PRE

    SSÃO

     NA FO

    RNAL

    HA  (MMCA

    )

    POTÊNCIA DO QUEIMADOR KW/H 

    B2‐50

    C‐50

    C2‐50

    E‐50

    E2‐50

    F‐50

    F2‐50

    G‐50

    G2‐50

  • IHM‐ 10”Touch screen

    Smartphone

    4‐20

     mA

    Flame Sensor 

    Inverter

    Air C

    omb.

    Gas

    Second

    gas

    Biog

    as

    Extra

    FGR

    CAN‐BusExtra

    Extra

    Extra

    Extra

    Internet (IP)

    KeypadView

    Control

    O2 Sensor

    Sensor control

    ScadaComputer

    Modbus RTUProfibus DP

    4‐20 mA

    Fully manufactured in England, the FRELSER Burner Management System offers numerous features:

    • Suitable for single and dual fuel burners (multiple burners as well)• All burner start up sequence functions and timings fully integrated• UV scanner , UV Auto‐checking scanner and ionisation flame rod support available• Control of variable speed drives for combustion air• Up to 10 rotary actuators can be assigned allowing complex applications to be addressed• Fuel safety valve control and proving• Up to 4 air / fuel ratio profiles can be programmed• Choice of communications protocols including RS‐485, Profibus and Modbus•Versatile programming options allowing most applications to be addressed•Oxygen trim option using dedicated FRELSER oxygen probe and interface

    Benefits• Improved combustion and improved turndown saving 

    up to 5% on fuel costs and significantly reduction on harmful CO2 and other pollutants emissions

    • Rotary actuators with a positioning accuracy of ±0.1°eliminates backlash and hysteresis

    • Passcode protection to prevent untrained / unauthorized changes to combustion set‐up

    • Software allows advanced interfacing functions and collection / trend logging of data

    • Oxygen trim saves up to 3.5% on fuel costs 

    FRELSER UNNOx control architecture overview

    MAIN SCOPE AND OPTIONS

    ControlModulating through the electronic controllerthe capacity is intelligently adjusted and scaledto heat demand.

    Minimum charge

    On Off

    Total charge

    Ignition charge

  • © FRE

    LSER

     27/11

    /201

    9

    Praça Takashi Nagashima, 1000. Varginha ‐ MG BrazilTelephone: +55 35 3015‐4195

    www.frelser.com 

    We are theClear Combustion Experts

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