unloading horizontal gas wells - alrdc · unloading horizontal gas wells rob sutton – marathon...
TRANSCRIPT
2nd Annual Appalachian BasinGas Well Deliquification Seminar
Hilton Garden Inn, Pittsburg, PAJune 13 - 14, 2011
Unloading Horizontal Gas WellsRob Sutton – Marathon Oil Corporation
Liquid Loading in Horizontal Gas Wells
• Clear liquid from horizontal section– Terrain induced slugging– Severe slugging– Stratified liquid flow
• Impact on reservoir & completion– Excessive drawdown may impair well
• Evidence from Haynesville Shale presented by Petrohawk
– Impaired productivity from liquid saturated hydraulic fractures
• Higher attrition rate compared to vertical wells
Vertical Well
• Water accumulation in bottom of well
• Run tubing to increase flow velocity
• Lower tubing to optimize velocity through perforation interval
Liquid Loading Bottom of Vertical Well
Horizontal Well Ideal Case
A Few Example Profiles
Video
Horizontal Well
• Water accumulation in the low spots
Liquid LoadingLow Spot in Horizontal Well
Barnett - Fraction of Annual Wells Drilled as Horizontal
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
2001 2002 2003 2004 2005 2006 2007 2008 2009
Year
Frac
tion
of T
otal
Barnett Shale Horizontal & Vertical Wells
HDPI & SPE 138447
Barnett - Well Attrition
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
0 20 40 60 80 100 120
Months
Frac
tion
of T
otal
Wel
ls
2001 Wells2002 Wells2003 Wells2004 Wells2005 Wells2006 Wells2007 Wells2008 Wells
Vertical
Horizontal
Vertical vs Horizontal Well Attrition
HDPI & SPE 138447
Cleanup and Load Recovery in Vertical Fractures is Affected by Gravity, Viscous, and Capillary Forces
Flow upward, co-current at high rates, counter-current at low rates, hindered by gravity.
Higher Sw, poor load recovery, and low gas perm.
Flow downward, co-current at any rate, assisted by gravity. Lower Sw, better recovery and gas perm.
Possible water coning around well causing further damage?
From Barree & Associates
Water
Produced
0 352 489.5 559.6 591 620.3 634.7 Shut-in
13 min12
Mobile Water ~
1400 gm
Example Horizontal Well Trajectories7,500
7,600
7,700
7,800
7,900
8,0000 1,000 2,000 3,000 4,000 5,000 6,000
Departure, ft
True
Ver
tical
Dep
th, f
t
Well 1Well 2
Complex Horizontal Well Profiles
Turner Unloading Velocity
where
ρg = gas phase density, lbm/ft3
ρL = liquid phase density, lbm/ft3
σ = surface tension, dynes/cm
Nwe = Weber Number (use 60 for original Turner)
Ө = hole angle (Deg from vertical)
vc = critical velocity of liquid droplet, ft/sec
( ) ( )( )[ ]740767.0907.1sin
305934.1
38.025.0
2
25.0 θρ
ρρσ −
−
=
g
glwec
Nv
Turner Adjustment TNO/Shell Angle Correction
TNO/Shell Modification for Hole Angle
0.0
0.2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
0 10 20 30 40 50 60 70 80 90
Hole Angle, Deg
Turn
er M
odifi
catio
n
35% increase at 37°
TNO-Shell Angle Modification
Horizontal Well 1
Example Horizontal Well Trajectories7,800
7,820
7,840
7,860
7,880
7,900
7,920
7,940
7,960
7,980
8,0000 1,000 2,000 3,000 4,000 5,000 6,000
Departure, ft
True
Ver
tical
Dep
th, f
t
Well 1Completion
Rate & Directional Profile
0
2,000
4,000
6,000
8,000
10,000
12,000
14,0000 1,000 2,000 3,000 4,000 5,000
Gas Rate, MCFD
Mea
sure
d D
epth
, ft
0 20 40 60 80 100
Hole Angle, Deg
Gas Rate
Critical Rate
Hole Angle
EOT
90° - Horizontal
Velocity & Directional Profile
0
2,000
4,000
6,000
8,000
10,000
12,000
14,0000 10 20 30 40 50 60
Velocity, ft/sec
Mea
sure
d D
epth
, ft
0 20 40 60 80 100
Hole Angle, Deg
Gas Velocity
Critical Velocity
Hole Angle
EOT
90° - Horizontal
Horizontal Well 1(EOT Placement – 25°)
Rate & Directional Profile
0
500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
0 2,000 4,000 6,000 8,000 10,000 12,000 14,000
Measured Depth, ft
Gas
Rate
, MCF
D
0
10
20
30
40
50
60
70
80
90
100
Hole
Ang
le, D
egs
Gas RateCritical RateHole AngleEOT
90° - Horizontal
Horizontal Well 1(EOT Placement – 25°)
1000 MCFD Form Gas
Rate & Directional Profile
0
2,000
4,000
6,000
8,000
10,000
12,000
14,0000 500 1,000 1,500 2,000 2,500
Gas Rate, MCFD
Mea
sure
d D
epth
, ft
0 20 40 60 80 100
Hole Angle, Deg
Gas Rate
Critical Rate
Hole Angle
EOT
90° - Horizontal
Velocity & Directional Profile
0
2,000
4,000
6,000
8,000
10,000
12,000
14,0000 10 20 30 40 50 60
Velocity, ft/sec
Mea
sure
d D
epth
, ft
0 20 40 60 80 100
Hole Angle, Deg
Gas Velocity
Critical Velocity
Hole Angle
EOT
90° - Horizontal
Horizontal Well 1(EOT Placement – 85°)
Velocity & Directional Profile
0
2,000
4,000
6,000
8,000
10,000
12,000
14,0000 10 20 30 40 50 60
Velocity, ft/sec
Mea
sure
d D
epth
, ft
0 20 40 60 80 100
Hole Angle, Deg
Gas Velocity
Critical Velocity
Hole Angle
EOT
90° - Horizontal
Horizontal Well 1(EOT Placement – 85°)
2.44-in Tubing
Velocity & Directional Profile
0
2,000
4,000
6,000
8,000
10,000
12,000
14,0000 10 20 30 40 50 60
Velocity, ft/sec
Mea
sure
d D
epth
, ft
0 20 40 60 80 100
Hole Angle, Deg
Gas Velocity
Critical Velocity
Hole Angle
90° - Horizontal
2.441-in Tubing
2.875 x 4.778-in Annulus
Dead String
Casing Flow Annular Flow
Observation
• “Right-size” completion – velocity management– Adjust setting depths and diameters to align flow velocity
with velocity requirement to remove liquids
• Flowing well case – place EOT at 85-90°• Extending tubing (dead string) into horizontal
modifies the flow velocity profile but does not adequately address liquid accumulation problems
AVE Gas Lift
SPE 130256
Velocity & Directional Profile
0
2,000
4,000
6,000
8,000
10,000
12,000
14,0000 10 20 30 40 50 60
Velocity, ft/sec
Mea
sure
d D
epth
, ft
0 20 40 60 80 100
Hole Angle, Deg
Gas Velocity
Critical Velocity
Hole Angle
90° - Horizontal
2.441-in Tubing
2.875 x 4.778-in Annulus
Dead String
Velocity & Directional Profile
0
2,000
4,000
6,000
8,000
10,000
12,000
14,0000 50 100 150
Velocity, ft/sec
Mea
sure
d D
epth
, ft
0 20 40 60 80 100
Hole Angle, Deg
Gas Velocity
Critical Velocity
Hole Angle
AVE Assy
90° - Horizontal
Horizontal Well 1(Gas Lift + Annular Flow with AVE – 2.875 x 4.778)
2.441-in Tubing
2.875 x 4.778-in Casing
AVE at 50°
Rate & Directional Profile
0
500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
0 2,000 4,000 6,000 8,000 10,000 12,000 14,000
Measured Depth, ft
Gas
Rate
, MCF
D
0
10
20
30
40
50
60
70
80
90
100
Hole
Ang
le, D
egs
Gas RateCritical RateHole AngleAVE Assy
90° - Horizontal
Horizontal Well 1(Gas Lift + Annular Flow with AVE – 2.875 x 4.778)
Effect of Gas Lift to Achieve Critical Rate
0
200
400
600
800
1,000
1,200
1,400
1,600
1,800
2,000
0 500 1,000 1,500 2,000
Formation Gas Rate, MCFD
Botto
mho
le P
ress
ure,
psi
a
Flowing
Horizontal Well 1Outflow Performance - Flowing
Effect of Gas Lift to Achieve Critical Rate
0
200
400
600
800
1,000
1,200
1,400
1,600
1,800
2,000
0 500 1,000 1,500 2,000
Formation Gas Rate, MCFD
Botto
mho
le P
ress
ure,
psi
a
FlowingGas Lift
Horizontal Well 1Outflow Performance – Flowing & Gas Lift
Gas lift to reach critical rate
Effect of Gas Lift to Achieve Critical Rate
0
200
400
600
800
1,000
1,200
1,400
1,600
1,800
2,000
0 500 1,000 1,500 2,000
Formation Gas Rate, MCFD
Botto
mho
le P
ress
ure,
psi
a
FlowingGas LiftIPR
Effect of Gas Lift to Achieve Critical Rate
0
200
400
600
800
1,000
1,200
1,400
1,600
1,800
2,000
0 500 1,000 1,500 2,000
Formation Gas Rate, MCFD
Botto
mho
le P
ress
ure,
psi
a
FlowingGas LiftIPR
TimeDepletion
Liquid Loading
EffectiveDewatering
Horizontal Well 1Putting It All Together
Example Horizontal Well Trajectories7,500
7,520
7,540
7,560
7,580
7,600
7,620
7,640
7,660
7,680
7,7000 1,000 2,000 3,000 4,000 5,000 6,000
Departure, ft
True
Ver
tical
Dep
th, f
t
Well 2Completion
Horizontal Well 2
Velocity & Directional Profile
0
2,000
4,000
6,000
8,000
10,000
12,0000 10 20 30 40 50
Velocity, ft/sec
Mea
sure
d D
epth
, ft
0 20 40 60 80 100
Hole Angle, Deg
Gas Velocity
Critical Velocity
Hole Angle
EOT
90° - Horizontal
Rate & Directional Profile
0
2,000
4,000
6,000
8,000
10,000
12,0000 200 400 600 800 1,000 1,200
Gas Rate, MCFD
Mea
sure
d D
epth
, ft
0 20 40 60 80 100
Hole Angle, Deg
Gas Rate
Critical Rate
Hole Angle
EOT
90° - Horizontal
Horizontal Well 2(EOT Placement – 89°)
Velocity & Directional Profile
0
2,000
4,000
6,000
8,000
10,000
12,0000 20 40 60 80 100 120
Velocity, ft/sec
Mea
sure
d D
epth
, ft
0 20 40 60 80 100
Hole Angle, Deg
Gas Velocity
Critical Velocity
Hole Angle
AVE Assy
90° - Horizontal
Velocity & Directional Profile
0
2,000
4,000
6,000
8,000
10,000
12,0000 20 40 60 80 100 120
Velocity, ft/sec
Mea
sure
d D
epth
, ft
0 20 40 60 80 100
Hole Angle, Deg
Gas Velocity
Critical Velocity
Hole Angle
AVE Assy
90° - Horizontal
Horizontal Well 2(Gas Lift + Annular Flow with AVE – 2.375 x 4.000)
1.995-in Tubing
2.375 x 4.000-in Casing
AVE at 50°
1.995-in Tubing
AVE at 50°
2.375 x 4.000-in Casing
Velocity Management
Conclusions
• Horizontal wells– Complex flow geometries– Higher attrition rate compared to verticals
• Cause - liquid loading???• Liquid Loading - General
– Additional backpressure on reservoir– Reservoir/Completion
• Reduced gas permeability• Water blocks• Impaired completion efficiency
Conclusions
• Liquid Loading – Horizontal– Directional effects– Complex geometries
• Terrain induced slugging• Severe slugging
– Reservoir/Completion• Same as vertical
• AVE Gas Lift– Provides flow velocity management– Works in horizontal or vertical wells– Effectively keeps well unloaded– Avoids excessive drawdown in horizontal wells
June 13 – 14, 2011 2011 Appalachian Basin Gas Well Deliquification Seminar, Pittsburg, PA
35
CopyrightRights to this presentation are owned by the company(ies) and/or author(s) listed on the title page. By submitting this presentation to the Gas Well Deliquification Workshop, they grant to the Workshop, the Artificial Lift Research and Development Council (ALRDC), and the Southwestern Petroleum Short Course (SWPSC), rights to:
– Display the presentation at the Workshop.– Place it on the www.alrdc.com web site, with access to the site to be
as directed by the Workshop Steering Committee.– Place it on a CD for distribution and/or sale as directed by the
Workshop Steering Committee.Other use of this presentation is prohibited without the expressed written permission of the author(s). The owner company(ies) and/or author(s) may publish this material in other journals or magazines if they refer to the Gas Well Deliquification Workshop where it was first presented.
June 13 – 14, 2011 2011 Appalachian Basin Gas Well Deliquification Seminar, Pittsburg, PA
36
DisclaimerThe following disclaimer shall be included as the last page of a Technical Presentation or Continuing Education Course. A similar disclaimer is included on the front page of the Gas Well Deliquification Web Site.The Artificial Lift Research and Development Council and its officers and trustees, and the Gas Well Deliquification Workshop Steering Committee members, and their supporting organizations and companies (here-in-after referred to as the Sponsoring Organizations), and the author(s) of this Technical Presentation or Continuing Education Training Course and their company(ies), provide this presentation and/or training material at the Gas Well Deliquification Workshop "as is" without any warranty of any kind, express or implied, as to the accuracy of the information or the products or services referred to by any presenter (in so far as such warranties may be excluded under any relevant law) and these members and their companies will not be liable for unlawful actions and any losses or damage that may result from use of any presentation as a consequence of any inaccuracies in, or any omission from, the information which therein may be contained.The views, opinions, and conclusions expressed in these presentations and/or training materials are those of the author and not necessarily those of the Sponsoring Organizations. The author is solely responsible for the content of the materials.The Sponsoring Organizations cannot and do not warrant the accuracy of these documents beyond the source documents, although we do make every attempt to work from authoritative sources. The Sponsoring Organizations provide these presentations and/or training materials as a service. The Sponsoring Organizations make no representations or warranties, express or implied, with respect to the presentations and/or training materials, or any part thereof, including any warrantees of title, non-infringement of copyright or patent rights of others, merchantability, or fitness or suitability for any purpose.