ultrasonics plus diamonds for machining glass and ceramics

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SHUM, Y. F. Ultrasonic method of testingthe strength of keramzite 0mydite) concrete. Beton et Zelezobeton, 12, No. 6, p. 15 (1966) A method of ndt of concrete panels (approximately 35cm thick) or other concrete products as part of a continuous production line is described. It uses standard equipment and the technique is based on measurement of ultrasonic velocity in the panels and comparing it to standards of known quality (3 figures) (Ultrasonics 1967,abstract 633) THOMAS, I. D. Insect and rodent elimination in food factories. Food Trade Review, 36, No. 9, p. 50 (1966) A short description of the Sona-guard, an ultrasonic rodent control unit. The mains operated equipment is self contained and consists of a fractional horsepower motor, compressor and an ultrasonic pneumatic transducer. The frequency of the the ultrasonic waves varies continuously and this proves in- tolerable to rats and mice. Independent trials have establish- ed that the unit is effective both indoors and outdoors. (1 figure, 1 reference) (Ultrasonics 1967, abstract 634) during the process. Two or more water-jet-coupled probes with specially developed scanning equipment can inspect tubes of diameter 1.2-45cm for laminar and radial defects and measure the wall thickness. (2 figures) (Ultrasonics 1967, abstract 638) Ultrasonic process speeds tube drawing. Steel, 159, No. 20, p. 38 (1966) An ultrasonically vibrated mandrel reduces the time needed for the cold drawing of stainless steel tubing by 36~/o. The fixed-plug mandrel was used for thin-walled 316 tubing of 0.25mm (0.01 in.) wall thickness and 4.76mm (0. 1875 in) outside diameter at tolerances 2.5~m (0.0Olin). In addition to the higher speeds achieved, longer mandrel life and better surface finish are reported. Different cross-sectional shapes and sizes in a variety of metals can be processed by ultrasonics without any deterioration in their quality. Another short article in the same issue 'Ultrasonic unit measures stress in parts', describes a new instrument for measuring the amount of residual or applied stress on the surface of metals. It is possible to determine stress to within 1001b/in 2 (2 figures) (Ultrasonics 1967,abstract 639) THORKILDSEN, R. E. and RICH, S. R. Centrifugal-sonic defoaming of coatings. TAPPI 49, No. 9, p. 95A (1966) Continuous defoaming and deaerating of solutions used in paper coatings is accomplished by combining low accelera- tion centrifugal force and ultrasonic energy. This process completely eliminates chemical defoamers, does not affect the chemical properties of the material and can be used in continuous production. The machine, called the Sontifuge uses five air- and steam-powered transducers and has a throughput of 60gal/min. The machine has brought continuous economies in time and materials and has considerably de- creased the reject rate due to oil spots,fish eye winking etc. The process is applicable in other industries (5 figures, 1 reference) (Ultrasonics 1967, abstract 635) VYBORNOV, B. I. Method of interpreting oscillograms in uRrasonic testing of turbine and compressor blades. Zavodskaia Laboratia, 32, No. 5, p. 560 (1966) Detailed procedure is given for determining the location and the significance of surface cracks in power generating machinery. Prismatic probes generating Rayleigh waves at 2.5MHz are discussed as well as coupling and scanning methods. Some common errors of interpretation arising from inhomogeneties of materials are shown (5 figures) (Ultrasonics 1967, abstract 636) WELLS, C. D. A closer look at uRrasonic flaw detection calibration. British Journal of Non-Destructive Testing, 8, No. 4, p. 84 (1966) A general discussion of the purposes and limitations of the time, linearity and amplitude calibration used in ndt. Special emphasis is placed on wall thickness measurements, weld resting and the selection of probes and frequencies. Notes for guidance on decibels are given and tables and graphs illustrate the problems encountered with angle probes (11 figures, 2 tables) (Ultrasonics 1967, abstract 637) Non-destructive tube inspection. The Engineer, 222, No. 5778,p. 593 (1966) A new range of ultrasonic equipment developed by Stewarts and Lloyds and made by Davy and United Instruments is described. It is continuous on-line equipment intended for tubes welded by the electric resistance process. Coupled to recording and alarm devices it gives instantaneous informa- tion to allow the operator to make necessary adjustments Ultrasonics: Big noise in aluminium joining. Welding Engineer, 51, No. 12, p. 39 (1966) Ultrasonic welding is the best available process for produ- cing reliable bonds between aluminium parts or between parts made of aluminium and parts made from other mate- rials (e.g.stainless steel). This fact emerges from a com- prehensive paper based on a book shortly to be published. Ultrasonics is a solid state process,produces no heat and gives bond strength of 60-100% of parent metal. With avail- able equipment, spot, continuous-seam and ring welds are possible in material up to 3.2ram thick. (5 figures, 3 tables) (Ultrasonics 1967, abstract 640) NDT--'Sound' reasons for the use of ultrasonics. Welding Engineer, 41, No. 6, p. 48 (1966) The article is part of a survey of ndt methods. Basic prin- ciples of ultrasonics, relative cost of this technique and its applicability and advantages are examined. Out of this sur- vey a discussion is developed of the principles and merits of an ultrasonic image conversion system has been publish- ed in the same journal (51, No. ll,p. 44, 1966) (Ultrasonics 1967, abstract 641) Ultrasonics plus diamonds for machining glass and ceramics. Design and Components in Engineering, 8, No. 12, p. 6 (1966) Comprehensive description and working details of the new automatically controlled rotating ultrasonic transducer head. It uses diamond-impregnated tool bits, thus completely eli- minating the conventional abrasive slurry. Depth of holes and tolerances achieved are much better than previously possible, e.g. in glass, ceramics or aluminium 0.75mm (0.03in) with an accuracy of +0.025mm (0. 001in) presents no difficulty. Slotting, dovetailing, end-milling and thread- forming are other machining operations on which useful in- formation is given. (6 figures, 1 table) (Ultrasonics 1967, abstract 642) Ultrasonic leak detector, Instruments and Control Engineering, 66, No. 11, P. 42 (1966) A comprehensive paper on the increasing number of applica- tions for the ultrasonic translator-detector. The instrument senses the inaudible noises generated by the collision of gas molecules, friction in solids or corona discharge. Among new applications mentioned are detectors of gysoscopic fric- tion and as an aid in mass spectroscopy. It is simple to use, gives an instantaneous indication, and can be used in explos- ive atmospheres (12 figures) (URrasonic 1967, abstract 643) 132 ULTRASONICS April 1967 ~Produced by ~ISEOPRIST at The Gresham Press, Unwin Brothers Limited, Woking, Surrey

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SHUM, Y. F. Ultrasonic method of testing the strength of keramzite 0mydite) concrete. Beton et Zelezobeton, 12, No. 6, p. 15 (1966)

A method of ndt of concre te panels (approximately 35cm thick) or other concre te products as par t of a continuous production line is desc r ibed . It uses s tandard equipment and the technique is based on measu remen t of u l t rasonic velocity in the panels and compar ing it to s tandards of known quality (3 figures) (Ultrasonics 1967,abstract 633)

THOMAS, I. D. Insect and rodent e l iminat ion in food f ac to r i e s . Food Trade Review, 36, No. 9, p. 50 (1966)

A shor t desc r ip t ion of the Sona-guard, an ul t rasonic rodent control unit. The mains operated equipment is self contained and cons i s t s of a f rac t ional horsepower motor , c o m p r e s s o r and an ul t rasonic pneumatic t r ansduce r . The f requency of the the u l t rasonic waves var ies continuously and this p roves in- to lerable to ra t s and mice. Independent t r i a l s have e s t a b l i s h - ed that the unit is effective both indoors and outdoors. (1 f igure, 1 r e f e r ence ) (Ultrasonics 1967, ab s t r ac t 634)

during the p r o c e s s . Two or more w a t e r - j e t - c o u p l e d p robes with spec ia l ly developed scanning equipment can inspect tubes of d i ame t e r 1 .2-45cm for laminar and radial defec ts and measu re the wall th ickness . (2 f igures) (Ul t rasonics 1967, a b s t r a c t 638)

Ul t rasonic p r o c e s s speeds tube drawing. Steel, 159, No. 20, p. 38 (1966)

An u l t rasonica l ly v ibra ted mandre l reduces the t ime needed for the cold drawing of s t a in l e s s s tee l tubing by 36~/o. The f ixed-plug mandre l was used for th in-wal led 316 tubing of 0 .25mm (0.01 in.) wall th ickness and 4 .76mm (0. 1875 in) outside d i ame te r at t o l e rances 2.5~m (0.0Olin). In addition to the higher speeds achieved, longer mandre l life and be t te r sur face f inish a re repor ted . Different c r o s s - s e c t i o n a l shapes and s i z e s in a var ie ty of meta ls can be p r o c e s s e d by u l t r a son ics without any de te r io ra t ion in the i r quality. Another shor t a r t i c le in the same issue 'Ul t rasonic unit m e a s u r e s s t r e s s in p a r t s ' , d e s c r i b e s a new ins t rumen t for measur ing the amount of res idua l or applied s t r e s s on the sur face of meta ls . It is poss ib le to de t e rmine s t r e s s to within 1001b/in 2 (2 f igures) (Ultrasonics 1967 ,abs t rac t 639)

THORKILDSEN, R. E. and RICH, S. R. Cent r i fuga l -sonic defoaming of coat ings. TAPPI 49, No. 9, p. 95A (1966)

Continuous defoaming and deaera t ing of solutions used in paper coatings is accompl i shed by combining low a c c e l e r a - tion centr i fugal force and ul t rasonic energy. This p ro ce s s complete ly e l imina tes chemica l de foamer s , does not affect the chemica l p rope r t i e s of the ma te r i a l and can be used in continuous production. The machine, cal led the Sontifuge uses five a i r - and s t e a m - p o w e r e d t r a n s d u c e r s and has a throughput of 60gal/min. The machine has brought continuous economies in t ime and mate r ia l s and has considerably de - c r e a s e d the re jec t rate due to oil s p o t s , f i s h eye winking etc. The p roce s s is applicable in other indus t r ies (5 f igures , 1 r e fe rence ) (Ultrasonics 1967, abs t r ac t 635)

VYBORNOV, B. I. Method of in te rpre t ing osc i l l og rams in uRrasonic tes t ing of turb ine and c o m p r e s s o r blades . Zavodskaia Laborat ia , 32, No. 5, p. 560 (1966)

Detailed procedure is given for de te rmin ing the location and the s ignif icance of sur face c racks in power genera t ing machinery. P r i s m a t i c probes generat ing Rayleigh waves at 2.5MHz are d i scussed as well as coupling and scanning methods. Some common e r r o r s of in te rpre ta t ion a r i s ing f rom inhomogenet ies of mate r ia l s a re shown (5 f igures) (Ultrasonics 1967, abs t rac t 636)

WELLS, C. D. A c lo se r look at uRrasonic flaw detect ion cal ibrat ion. Br i t i sh Journal of Non-Destruct ive Test ing, 8, No. 4, p. 84 (1966)

A genera l d i scuss ion of the purposes and l imitat ions of the t ime, l inear i ty and amplitude ca l ibra t ion used in ndt. Special emphas i s is placed on wall th ickness m e a s u r e m e n t s , weld resting and the select ion of p robes and f requenc ies . Notes for guidance on decibels a re given and tables and graphs i l lus t ra te the p rob lems encountered with angle probes (11 f igures , 2 tables) (Ultrasonics 1967, abs t rac t 637)

Non-des t ruc t ive tube inspect ion. The Engineer , 222, No. 5778,p. 593 (1966)

A new range of ul t rasonic equipment developed by Stewarts and Lloyds and made by Davy and United Ins t ruments is descr ibed . It is continuous on-l ine equipment intended for tubes welded by the e lec t r i c r e s i s t ance p r o c e s s . Coupled to recording and a la rm devices it gives instantaneous in forma- tion to allow the opera tor to make n e c e s s a r y adjus tments

Ultrasonics: Big noise in aluminium joining. Welding Engineer, 51, No. 12, p. 39 (1966)

Ultrasonic welding is the best available process for produ- cing reliable bonds between aluminium parts or between parts made of aluminium and parts made from other mate- rials (e.g. stainless steel). This fact emerges from a com- prehensive paper based on a book shortly to be published. Ultrasonics is a solid state process,produces no heat and gives bond strength of 60-100% of parent metal. With avail- able equipment, spot, continuous-seam and ring welds are possible in material up to 3.2ram thick. (5 figures, 3 tables) (Ultrasonics 1967, abstract 640)

NDT--'Sound' r e a s o n s for the use of u l t rasonics . Welding Engineer , 41, No. 6, p. 48 (1966)

The ar t ic le is par t of a survey of ndt methods. Basic p r in - c iples of u l t rason ics , re la t ive cost of this technique and its applicabil i ty and advantages a re examined. Out of this s u r - vey a d i scuss ion is developed of the pr inc ip les and mer i t s of an u l t rasonic image convers ion sys t em has been publ ish- ed in the s ame journal (51, No. l l , p . 44, 1966) (Ul t rasonics 1967, abs t rac t 641)

Ultrasonics plus diamonds for machining glass and ceramics. Design and Components in Engineering, 8, No. 12, p. 6 (1966)

Comprehens ive descr ip t ion and working deta i l s of the new automatical ly control led rotat ing u l t rasonic t r ansduce r head. It uses d iamond- impregna ted tool bits , thus comple te ly e l i - minating the conventional abras ive s lu r ry . Depth of holes and to le rances achieved are much be t te r than previously poss ib le , e.g. in g lass , c e r a m i c s or aluminium 0 .75mm (0.03in) with an accuracy of +0.025mm (0. 001in) p r e s e n t s no difficulty. Slotting, dovetail ing, end-mi l l ing and t h r ead - forming a re other machining opera t ions on which useful in- format ion is given. (6 f igures , 1 table) (Ultrasonics 1967, abs t r ac t 642)

Ultrasonic leak detector, Instruments and Control Engineering, 66, No. 11, P. 42 (1966) A comprehensive paper on the increasing number of applica- tions for the ultrasonic translator-detector. The instrument senses the inaudible noises generated by the collision of gas molecules, friction in solids or corona discharge. Among new applications mentioned are detectors of gysoscopic fric- tion and as an aid in mass spectroscopy. It is simple to use, gives an instantaneous indication, and can be used in explos- ive atmospheres (12 figures) (URrasonic 1967, abstract 643)

132 ULTRASONICS April 1967 ~Produced by ~ISEOPRIST at The Gresham Press, Unwin Brothers Limited, Woking, Surrey