ULTIMATE TOOLINGBY PIONEERING SPIRIT

EN

EcoCutTHE ORIGINAL

2

EcoCut – the original multi-function tool

EcoCut unites the capabilities of tools for the machining of internal and external profiles as well as for drilling. The reduced number of tools frees up additional turret positions on the machine. Simultaneously, the setting and programming time is minimised.The EcoCut programme consists of the ‘Classic’ tools with

indexable inserts, and the solid carbide tools, ‘Mini’. This allows drilling diameters between 4 and 32 millimetres.In perfect timing for the 20 year anniversary, the EcoCut pro-gramme presents itself with a new look.

EcoCut Mini

The solid carbide tool EcoCut Mini is available in diameters from 4 to 8 millimetres.During the optimisation process of the system, CERATIZIT developed two additional carbide grades: CTWN425 – uncoated and sharp-edged, for aluminium and non ferrous metals; CTPP435 – coated and wear-resistant for all other materials.

NEW

○ Improved toughness○ Increased heat resistance○ Increased transverse rupture strength○ Optimised resistance to edge chipping

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EcoCut – the originalEcoCut Mini

3

EcoCut Classic

The redesigned EcoCut Classic programme consists of three new coated high-performance grades, combining with wide application ranges to cover all materials of the ISO material groups P, M, K and S. The grades CTCP425 and CTCP435 feature Colourful Coat to ensure stable cutting edges and heat resistance. CTPP430 is the grade for universal application.

The tool holders too have been redesigned for better stability. The new Torx Plus screws are used for better insert clamping as well as easier and more reliable handling.

The smooth surface of the ‘hard & tough’ tool holders ensures that the swarf is evacuated easily. Thanks to the hard surface abrasion is reduced.

NEW

○Newcoatedhigh-performancegrades,combiningwithwide application ranges

○Optimisedstabilityofthetools○NewTorxPlusscrews○‘Hard&tough’surfaces

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EcoCut – the originalEcoCut Classic

4

Increased tool life

As the average tool costs amount to only 2 - 6 % of the work piece costs, improving tool life typically can reduce total costs minimally (below 1%).

Manufacturing costs Tooling costs

Increase in productivity (parts produced per time unit)

Improved utilisation of the available machine capacity leads to considerable cost reduction per work piece. In this context CERATIZIT EcoCut makes a decisive contribution through:

○fewertoolchanges○increaseofvc○increaseoff○increaseofap

Increase in productivity by +30%

results in

reduction of work piece

costs by -19%

Increase of tool life by +30%

results in

reduction of work piece

costs by -1%

Manufacturing costs (machine / manpower)78 - 82%

Turn the cost screw together with CERATIZIT

Material costs14 - 18%

Tooling costs2 - 6%

Prod

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ProductivityBreak-down of work piece costs

5

Four machining operations with only one tool

○Drillingintosolidmaterialwithflatbottomholes○Boringapplications○Turningoffaceprofiles○Externalturningapplications

Conventional

Advantages of EcoCut

○Problemsolverforinsufficienttoolstorage○Lessprogrammingeffort○Producesaflatbottomhole○Reducedtoolandinsertinventorycosts.Considerable

tool acquisition cost savings○Shorterset-uptimes.Reducedpre-settingtime

EcoCut

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ProductivityConventional machining / EcoCut

6

P M K

N S H

Material

Based on VDI 3323 CERATIZIT’s MasterGuide divides materials into six main groups (P, M, K, N, S, H). Each is given a colour, according to the system partly adopted in ISO 513.

F = fine machiningM = medium machiningR = rough machining

Machining application type

Each coloured segment is divided into three sections, and each section indicates the relevant machining application type:

Application

The ideal application area for each insert is indicated by a black circle. Extended applications are indicated by an open circle. The CERATIZIT MasterGuide provides you with an easily understandable structure for choosing a product and enables youto reduce grade and geometry inventory.

●Main application ○Extended application

Hard materials

Cast ironStainless steel

Non ferrous metals and non metals

Steel

Heat-resistant alloys, titanium

Mas

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Intro

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MasterGuide

7

P M K N S H

05 15 25 35 4501 10 20 30 40 50

CTWN425 HW-N25 W ●CTCP425

HC-P25 C ●HC-M20 C ○HC-K30 C ●

CTPP430HC-P30 P ●HC-M25 P ●HC-S25 P ○○●

CTCP435HC-P35 C ●HC-M30 C ○HC-K40 C ●

CTPP435HC-P35 P ●HC-M30 P ●HC-S30 P ○○●

●01 10 20 30 40 5005 15 25 35 45 ○

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Main application

Extended application

CTWN425 / CTPP435 for EcoCut Mini

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Grade overview

8

0 2 4 6 8 10

0 2 4 6 8 10

0 2 4 6 8 10

0 2 4 6 8 10

0 2 4 6 8 10

0 2 4 6 8 10

CTCP425 Composition: Co 7.0%; mixed carbides 8.1%; WC balance Grain size: 1 - 2 µm Hardness: HV 1450 Coating specification: CVD Ti (C,N) + AI2O3 7.5 µm

HC-P25 .

HC-M20 .

HC-K30 .

Toughness

Wear resistance

CTPP430 Composition: Co 9.0%; other 0.75%; WC balance Grain size: 0.85 µm Hardness: HV 1590 Coating specification: PVD TiAlN; 7 µm

HC-P30 .

HC-M25 .

HC-S25 .

Toughness

Wear resistance

CTCP435 Composition: Co 9.6%; mixed carbides 7.8%; other 0.4%; WC balance Grain size: 1 - 2 µm Hardness: HV 1400 Coating specification: CVD Ti (C,N) + AI2O3 7.5 µm

HC-P35 .

HC-M30 .

HC-K40 .

Toughness

Wear resistance

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Grade descriptionSteel

9

0 2 4 6 8 10

0 2 4 6 8 10

CTPP435 Composition: Co 10.3%; other 1.2%; WC balance Grain size: 0.7 µm Hardness: HV30 1600 Coating specification: PVD TiN / TiAlN; 3 µm

HC-P35 .

HC-M30 .

HC-S30 .

Toughness

EcoCut Mini Wear resistance

Gra

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Grade descriptionSteel

10

0 2 4 6 8 10

0 2 4 6 8 10

0 2 4 6 8 10

0 2 4 6 8 10

0 2 4 6 8 10

0 2 4 6 8 10

CTPP430 Composition: Co 9.0%; other 0.75%; WC balance Grain size: 0.85 µm Hardness: HV 1590 Coating specification: PVD TiAlN; 7 µm

HC-P30 .

HC-M25 .

HC-S25 .

Toughness

Wear resistance

CTPP435 Composition: Co 10.3%; other 1.2%; WC balance Grain size: 0.7 µm Hardness: HV30 1600 Coating specification: PVD TiN / TiAlN; 3 µm

HC-P35 .

HC-M30 .

HC-S30 .

Toughness

EcoCut Mini Wear resistance

CTCP425 Composition: Co 7.0%; mixed carbides 8.1%; WC balance Grain size: 1 - 2 µm Hardness: HV 1450 Coating specification: CVD Ti (C,N) + AI2O3 7.5 µm

HC-P25 .

HC-M20 .

HC-K30 .

Toughness

Wear resistance

Gra

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Grade descriptionStainless steel / cast iron

11

0 2 4 6 8 10

0 2 4 6 8 10

CTCP435 Composition: Co 9.6%; mixed carbides 7.8%; other 0.4%; WC balance Grain size: 1 - 2 µm Hardness: HV 1400 Coating specification: CVD Ti (C,N) + AI2O3 7.5 µm

HC-P35 .

HC-M30 .

HC-K40 .

Toughness

Wear resistance

Gra

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Grade descriptionStainless steel / cast iron

12

0 2 4 6 8 10

0 2 4 6 8 10

0 2 4 6 8 10

0 2 4 6 8 10

0 2 4 6 8 10

0 2 4 6 8 10

CTWN425 Composition: Co 10.3%; other 1.2%; WC balance Grain size: 0.7 µm (submicron grade) Hardness: HV30 1600

HW-N25 .

.

.

Toughness

For EcoCut Mini Wear resistance

CTPP430 Composition: Co 9.0%; other 0.75%; WC balance Grain size: 0.85 µm Hardness: HV 1590 Coating specification: PVD TiAlN; 7 µm

HC-P30 .

HC-M25 .

HC-S25 .

Toughness

Wear resistance

CTPP435 Composition: Co 10.3%; other 1.2%; WC balance Grain size: 0.7 µm Hardness: HV30 1600 Coating specification: PVD TiN / TiAlN; 3 µm

HC-P35 .

HC-M30 .

HC-S30 .

Toughness

EcoCut Mini Wear resistance

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Grade descriptionNon ferrous metals and non metals / heat-resistant alloys / titanium

13

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PMKNSH

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[mm] [mm] [mm] [mm] [mm]XCET 040102FL-27P R 4.50 4.00 1.80 0.20 2.10XCET 040102FR-27P R 4.50 4.00 1.80 0.20 2.10XCET 040104FL-27P R 4.50 4.00 1.80 0.40 2.10XCET 040104FR-27P R 4.50 4.00 1.80 0.40 2.10XCET 040102FL-27Q R 4.50 4.00 1.80 0.20 2.10XCET 040102FR-27Q R 4.50 4.00 1.80 0.20 2.10XCET 040104FL-27Q R 4.50 4.00 1.80 0.40 2.10XCET 040104FR-27Q R 4.50 4.00 1.80 0.40 2.10XCNT 040102EL R R R 4.50 4.00 1.80 0.20 2.10XCNT 040102ER R R R 4.50 4.00 1.80 0.20 2.10XCNT 040104EL R R R 4.50 4.00 1.80 0.40 2.10XCNT 040104ER R R R 4.50 4.00 1.80 0.40 2.10XCNT 040104EL-M50Q R 4.50 4.00 1.80 0.40 2.10XCNT 040104ER-M50Q R 4.50 4.00 1.80 0.40 2.10

H210

TH2

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CTCP

425

CTPP

430

CTCP

435

d l s r d1

24-25 20-22

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R R R

r r R r

r R R r R

R R r

R R

H210

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CTPP

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CTCP

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d l s r d1

[mm] [mm] [mm] [mm] [mm]XCET 050202FN-27P R 5.80 5.00 2.10 0.20 2.25XCET 050204FN-27P R 5.80 5.00 2.10 0.40 2.25XCET 060202FN-27P R 6.50 6.00 2.38 0.20 2.50XCET 060204FN-27P R 6.50 6.00 2.38 0.40 2.50XCET 070304FN-27P R 7.60 7.00 3.18 0.40 2.80XCET 080304FN-27P R 8.50 8.00 3.18 0.40 3.40XCET 09T304FN-27P R 9.60 9.00 3.97 0.40 3.40XCET 10T304FN-27P R 10.60 10.00 3.97 0.40 4.40XCET 10T308FN-27P R 10.60 10.00 3.97 0.80 4.40XCET 130404FN-27P R 13.50 12.50 4.76 0.40 5.30XCET 130408FN-27P R 13.50 12.50 4.76 0.80 5.30XCET 170508FN-27P R 17.50 16.00 5.56 0.80 5.30XCET 050202FN-27Q R 5.80 5.00 2.10 0.20 2.25XCET 050204FN-27Q R 5.80 5.00 2.10 0.40 2.25XCET 060202FN-27Q R 6.50 6.00 2.38 0.20 2.50XCET 060204FN-27Q R 6.50 6.00 2.38 0.40 2.50XCET 070304FN-27Q R 7.60 7.00 3.18 0.40 2.80XCET 080304FN-27Q R 8.50 8.00 3.18 0.40 3.40XCET 09T304FN-27Q R 9.60 9.00 3.97 0.40 3.40XCET 10T304FN-27Q R 10.60 10.00 3.97 0.40 4.40XCET 10T308FN-27Q R 10.60 10.00 3.97 0.80 4.40XCET 130404FN-27Q R 13.50 12.50 4.76 0.40 5.30XCET 130408FN-27Q R 13.50 12.50 4.76 0.80 5.30XCET 170508FN-27Q R 17.50 16.00 5.56 0.80 5.30XCNT 050202EN R R R 5.80 5.00 2.10 0.20 2.25XCNT 050204EN R R R 5.80 5.00 2.10 0.40 2.25XCNT 060202EN R R R 6.50 6.00 2.38 0.20 2.50XCNT 060204EN R R R 6.50 6.00 2.38 0.40 2.50XCNT 070304EN R R R 7.60 7.00 3.18 0.40 2.80XCNT 080304EN R R R 8.50 8.00 3.18 0.40 3.40XCNT 09T304EN R R R 9.60 9.00 3.97 0.40 3.40XCNT 10T304EN R R R 10.60 10.00 3.97 0.40 4.40XCNT 10T308EN R R R 10.60 10.00 3.97 0.80 4.40XCNT 130404EN R R R 13.50 12.50 4.76 0.40 5.30XCNT 130408EN R R R 13.50 12.50 4.76 0.80 5.30XCNT 170508EN R R R 17.50 16.00 5.56 0.80 5.30

H210

TH2

16T

CTCP

425

CTPP

430

CTCP

435

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24-25 20-22

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R R R

r r R r

r R R r R

R R r

R R

H210

TH2

16T

CTCP

425

CTPP

430

CTCP

435

d l s r d1

[mm] [mm] [mm] [mm] [mm]XCNT 050204EN-M50Q R 5.80 5.00 2.10 0.40 2.25XCNT 060204EN-M50Q R 6.50 6.00 2.38 0.40 2.50XCNT 070304EN-M50Q R 7.60 7.00 3.18 0.40 2.80XCNT 080304EN-M50Q R 8.50 8.00 3.18 0.40 3.40XCNT 09T304EN-M50Q R 9.60 9.00 3.97 0.40 3.40XCNT 10T304EN-M50Q R 10.60 10.00 3.97 0.40 4.40XCNT 10T308EN-M50Q R 10.60 10.00 3.97 0.80 4.40XCNT 130404EN-M50Q R 13.50 12.50 4.76 0.40 5.30XCNT 130408EN-M50Q R 13.50 12.50 4.76 0.80 5.30XCNT 170508EN-M50Q R 17.50 16.00 5.56 0.80 5.30

H210

TH2

16T

CTCP

425

CTPP

430

CTCP

435

d l s r d1

24-25 20-22

Inse

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PMKNSH

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EN

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R

R

r

R r

R

CTW

N425

CTPP

435

RL D dA l1 l2 r f [mm] [mm] [mm] [mm] [mm] [mm]

ECM 04L-2.25D-27 R L 4 6 35 9 0.2 2ECM 04L-4.00D-27 R L 4 6 41 16 0.2 2ECM 04R-2.25D-27 R R 4 6 35 9 0.2 2ECM 04R-4.00D-27 R R 4 6 41 16 0.2 2ECM 05L-2.25D-27 R L 5 6 37 11.25 0.2 2.5ECM 05L-4.00D-27 R L 5 6 45 20 0.2 2.5ECM 05R-2.25D-27 R R 5 6 37 11.25 0.2 2.5ECM 05R-4.00D-27 R R 5 6 45 20 0.2 2.5ECM 06L-2.25D-27 R L 6 8 38 13.5 0.2 3ECM 06L-4.00D-27 R L 6 8 49 24 0.2 3ECM 06R-2.25D-27 R R 6 8 38 13.5 0.2 3ECM 06R-4.00D-27 R R 6 8 49 24 0.2 3ECM 07L-2.25D-27 R L 7 8 42 15.75 0.2 3.5ECM 07L-4.00D-27 R L 7 8 53 28 0.2 3.5ECM 07R-2.25D-27 R R 7 8 42 15.75 0.2 3.5ECM 07R-4.00D-27 R R 7 8 53 28 0.2 3.5ECM 08L-2.25D-27 R L 8 8 45 18 0.2 4ECM 08L-4.00D-27 R L 8 8 57 32 0.2 4ECM 08R-2.25D-27 R R 8 8 45 18 0.2 4ECM 08R-4.00D-27 R R 8 8 57 32 0.2 4ECM 04L-2.25D R L 4 6 35 9 0.2 2ECM 04L-4.00D R L 4 6 41 16 0.2 2ECM 04R-2.25D R R 4 6 35 9 0.2 2ECM 04R-4.00D R R 4 6 41 16 0.2 2ECM 05L-2.25D R L 5 6 37 11.25 0.2 2.5ECM 05L-4.00D R L 5 6 45 20 0.2 2.5ECM 05R-2.25D R R 5 6 37 11.25 0.2 2.5ECM 05R-4.00D R R 5 6 45 20 0.2 2.5ECM 06L-2.25D R L 6 8 38 13.5 0.2 3ECM 06L-4.00D R L 6 8 49 24 0.2 3ECM 06R-2.25D R R 6 8 38 13.5 0.2 3ECM 06R-4.00D R R 6 8 49 24 0.2 3ECM 07L-2.25D R L 7 8 42 15.75 0.2 3.5ECM 07L-4.00D R L 7 8 53 28 0.2 3.5ECM 07R-2.25D R R 7 8 42 15.75 0.2 3.5ECM 07R-4.00D R R 7 8 53 28 0.2 3.5ECM 08L-2.25D R L 8 8 45 18 0.2 4ECM 08L-4.00D R L 8 8 57 32 0.2 4ECM 08R-2.25D R R 8 8 45 18 0.2 4ECM 08R-4.00D R R 8 8 57 32 0.2 4

CTW

N425

CTPP

435

RL D dA l1 l2 r f

24-25 29-30 34 19

EcoCut MiniECM..

EcoC

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Tool

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19

RNL

Type, description

dA d3 l1 l2 l3d1

[mm] [mm] [mm] [mm] [mm] [mm]6 EC-ADX20-06 N 20 25 65 14 18 ECM.. E018 EC-ADX20-08 N 20 25 65 14 18 ECM.. E01

E01 310720

41 18

EcoCut MiniAdapters

EcoC

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20

RNL

VC

Type, description

dA l1 l2 fD[mm] [mm] [mm] [mm] [mm]

8 ECC 08R-1.5D 04 R 12 80 12 4 XC.. 0401.. E018 ECC 08L-1.5D 04 L 12 80 12 4 XC.. 0401.. E01

10 ECC 10R-1.5D 05 R 12 90 15 5 XC.. 0502.. E0210 ECC 10L-1.5D 05 L 12 90 15 5 XC.. 0502.. E0212 ECC 12R-1.5D 06 R 16 100 18 6 XC.. 0602.. E0312 ECC 12L-1.5D 06 L 16 100 18 6 XC.. 0602.. E0314 ECC 14R-1.5D 07 R 16 110 21 7 XC.. 0703.. E0414 ECC 14L-1.5D 07 L 16 110 21 7 XC.. 0703.. E0416 ECC 16R-1.5D 08 R 20 125 24 8 XC.. 0803.. E0516 ECC 16L-1.5D 08 L 20 125 24 8 XC.. 0803.. E0518 ECC 18R-1.5D 09 R 25 135 27 9 XC.. 09T3.. E0518 ECC 18L-1.5D 09 L 25 135 27 9 XC.. 09T3.. E0520 ECC 20R-1.5D 10 R 25 150 30 10 XC.. 10T3.. E0620 ECC 20L-1.5D 10 L 25 150 30 10 XC.. 10T3.. E0625 ECC 25R-1.5D 13 R 32 180 37.5 12.5 XC.. 1304.. E0725 ECC 25L-1.5D 13 L 32 180 37.5 12.5 XC.. 1304.. E0732 ECC 32R-1.5D 17 R 40 200 48 16 XC.. 1705.. E0732 ECC 32L-1.5D 17 L 40 200 48 16 XC.. 1705.. E07

E01 11807484 11843205E02 11807480 11843205E03 11684214 11488748E04 11684216 11206195E05 11227305 11843208E06 11610311 11450858 E07 11801441 11816974

24-25 31+35 41 14-16

EcoCut Classic1.5D

EcoC

ut C

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21

RNL

VC

Type, description

dA d2 l1 l2 l3 fD[mm] [mm] [mm] [mm] [mm] [mm] [mm]

8 ECC 08R-2.25D 04 R 10 12 60 18 22.0 4 XC.. 0401.. E018 ECC 08L-2.25D 04 L 10 12 60 18 22.0 4 XC.. 0401.. E01

10 ECC 10R-2.25D 05 R 12 16 69.5 22.5 27.5 5 XC.. 0502.. E0210 ECC 10L-2.25D 05 L 12 16 69.5 22.5 27.5 5 XC.. 0502.. E0212 ECC 12R-2.25D 06 R 16 20 78 27 33.0 6 XC.. 0602.. E0312 ECC 12L-2.25D 06 L 16 20 78 27 33.0 6 XC.. 0602.. E0314 ECC 14R-2.25D 07 R 16 20 83.5 31.5 38.5 7 XC.. 0703.. E0414 ECC 14L-2.25D 07 L 16 20 83.5 31.5 38.5 7 XC.. 0703.. E0416 ECC 16R-2.25D 08 R 20 25 94 36 44.0 8 XC.. 0803.. E0516 ECC 16L-2.25D 08 L 20 25 94 36 44.0 8 XC.. 0803.. E0518 ECC 18R-2.25D 09 R 25 32 109.5 40.5 53.5 9 XC.. 09T3.. E0518 ECC 18L-2.25D 09 L 25 32 109.5 40.5 53.5 9 XC.. 09T3.. E0520 ECC 20R-2.25D 10 R 25 32 111 45 55.0 10 XC.. 10T3.. E0620 ECC 20L-2.25D 10 L 25 32 111 45 55.0 10 XC.. 10T3.. E0625 ECC 25R-2.25D 13 R 32 40 129 56.5 69.0 12.5 XC.. 1304.. E0725 ECC 25L-2.25D 13 L 32 40 129 56.5 69.0 12.5 XC.. 1304.. E0732 ECC 32R-2.25D 17 R 40 50 158 72 88.0 16 XC.. 1705.. E0732 ECC 32L-2.25D 17 L 40 50 158 72 88.0 16 XC.. 1705.. E07

E01 11807484 11843205E02 11807480 11843205E03 11684214 11488748E04 11684216 11206195E05 11227305 11843208E06 11610311 11450858 E07 11801441 11816974

24-25 32+35 41 14-16

EcoCut Classic

EcoC

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2.25D

Tool

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22

RNL

VC

H =

Densimet

Type, description

dA l1 l2 fD[mm] [mm] [mm] [mm] [mm]

8 ECC 08R-3.0D 04 H R 12 80 24 4 XC.. 0401.. E018 ECC 08L-3.0D 04 H L 12 80 24 4 XC.. 0401.. E01

10 ECC 10R-3.0D 05 H R 12 85 30 5 XC.. 0502.. E0210 ECC 10L-3.0D 05 H L 12 85 30 5 XC.. 0502.. E0212 ECC 12R-3.0D 06 H R 16 95 36 6 XC.. 0602.. E0312 ECC 12L-3.0D 06 H L 16 95 36 6 XC.. 0602.. E0314 ECC 14R-3.0D 07 H R 16 100 42 7 XC.. 0703.. E0414 ECC 14L-3.0D 07 H L 16 100 42 7 XC.. 0703.. E0416 ECC 16R-3.0D 08 H R 20 110 48 8 XC.. 0803.. E0516 ECC 16L-3.0D 08 H L 20 110 48 8 XC.. 0803.. E0518 ECC 18R-3.0D 09 H R 25 125 54 9 XC.. 09T3.. E0518 ECC 18L-3.0D 09 H L 25 125 54 9 XC.. 09T3.. E0520 ECC 20R-3.0D 10 H R 25 130 60 10 XC.. 10T3.. E0620 ECC 20L-3.0D 10 H L 25 130 60 10 XC.. 10T3.. E0625 ECC 25R-3.0D 13 H R 32 150 75 12.5 XC.. 1304.. E0725 ECC 25L-3.0D 13 H L 32 150 75 12.5 XC.. 1304.. E0732 ECC 32R-3.0D 17 H R 40 185 96 16 XC.. 1705.. E0732 ECC 32L-3.0D 17 H L 40 185 96 16 XC.. 1705.. E07

E01 11807484 11843205E02 11807480 11843205E03 11684214 11488748E04 11684216 11206195E05 11227305 11843208E06 11610311 11450858 E07 11801441 11816974

24-25 33+35 40 41 14-16

EcoCut ClassicEc

oCut

Cla

ssic

3D

Tool

s

23

EcoC

ut C

lass

icTo

ols

24

HB

A

1 1252 150 - 2503 3006 180

7 / 8 250 - 3009 350

10 20011 35012 20013 325

R

14 20014 18014 230 - 26014 330

F

15 18016 26017 16018 –19 13020 230

N

21 6022 100

< 12% Si 23 80< 12% Si 24 90> 12% Si 25 130

26 –27 9028 10029 10029 –29 –30 –

S

31 20032 28033 25034 –35 –36 Rm 440*37 Rm 1050*

H

38 55 HRC39 60 HRC40 40040 55 HRC

Work piece material Type of treatment / alloy VD

I 332

3 gr

oup Ha

rd-

ness

Non alloyed steelannealed ≤.15%Cannealed .15% - .45% Ctempered ≥.45%C

Low alloyed steelannealedtemperedtempered

High alloyed steelannealedtempered

Corrosion resistant steel

annealed ferritictempered martensitic

Stainless steel

annealed ferritic / martensiticquenched austeniticquenched duplexhardened martensitic / austenitic

Grey cast ironpearlitic / ferriticpearlitic / martensitic

Spheroidal cast ironferriticpearlitic

Malleable cast ironferriticpearlitic

Aluminium wrought alloys

non hardenedhardened

Aluminium cast alloys

non hardenedhardenednon hardened

Copper and copper alloys (bronze, brass)

machining alloy stock (1% Pb)brass, red bronzebronzelead-free copper and electrolytic copper

Non-metallic materialsthermosetting plasticsfibre-reinforced plasticshard rubber

Heat resistant alloys

annealed Fe-basehardened Fe-baseannealed Ni or Co-basehardened Ni or Co-base 30 - 58 HRCcast Ni or Co-base 1500 - 2200 N/mm²

Titanium alloyspure titaniumalpha + beta alloys

Tempered steelhardened and temperedhardened and tempered

Chilled castings castTempered cast iron hardened and tempered* Rm = ultimate tensile strength, measured in MPa

Cutti

ng d

ata

Tech

nica

l inf

orm

atio

n

Cutting dataGrades, material

25

H210T H216T CTWN425* CTCP425 CTPP430 CTCP435 CTPP435*

vc vc vc vc vc vc vc

[m/min] [m/min] [m/min] [m/min] [m/min] [m/min] [m/min]

– – – 150 - 300 120 - 250 140 - 280 60 - 230– – – 120 - 220 80 - 180 100 - 200 60 - 160– – – 100 - 200 60 - 160 80 - 180 50 - 130– – – 120 - 220 80 - 180 100 - 200 60 - 160– – – 100 - 180 60 - 150 80 - 160 50 - 130– – – 80 - 150 60 - 130 70 - 140 50 - 100– – – 110 - 190 80 - 170 100 - 180 60 - 140– – – 70 - 150 50 - 130 60 - 140 40 - 100– – – 110 - 220 50 - 200 100 - 200 40 - 200– – – 100 - 180 50 - 150 80 - 150 40 - 150– – – 120 - 220 50 - 160 100 - 200 40 - 200– – – 100 - 200 50 - 180 100 - 180 40 - 180– – – – 50 - 130 – 40 - 100– – – – 50 - 120 – 40 - 80

140 - 200 120 - 160 80 - 140 130 - 280 120 - 200 120 - 250 100 - 180100 - 160 90 - 140 60 - 120 130 - 280 100 - 180 120 - 250 80 - 160160 - 200 130 - 170 90 - 150 120 - 280 120 - 200 110 - 250 100 - 180110 - 150 90 - 130 60 - 110 120 - 280 100 - 180 110 - 250 80 - 160160 - 220 140 - 200 100 - 180 110 - 280 90 - 160 100 - 250 100 - 200140 - 180 120 - 160 80 - 140 110 - 280 70 - 150 100 - 250 90 - 160120 - 3000 100 - 2500 80 - 2000 – 80 - 2000 80 - 2000 80 - 2000120 - 2500 100 - 2000 80 - 1500 – 80 - 1500 80 - 1500 80 - 1500120 - 2000 100 - 1500 80 - 1500 – 80 - 1500 80 - 1500 80 - 1500120 - 1800 100 - 1500 80 - 1300 – 80 - 1300 80 - 1300 80 - 1300120 - 1000 100 - 800 80 - 600 – 80 - 600 80 - 600 80 - 600120 - 800 100 - 600 80 - 400 – 80 - 400 80 - 400 80 - 400120 - 800 100 - 600 80 - 400 – 80 - 400 80 - 400 80 - 400120 - 600 100 - 400 80 - 300 – 80 - 300 80 - 300 80 - 300120 - 400 100 - 300 80 - 200 – 80 - 200 80 - 200 80 - 20090 - 220 80 - 180 60 - 160 – 60 - 160 60 - 160 60 - 16080 - 200 60 - 150 50 - 140 – 50 - 140 50 - 140 50 - 140120 - 300 100 - 250 80 - 200 – 80 - 200 80 - 200 80 - 200

35 - 50 30 - 45 25 - 40 – 20 - 90 20 - 50 20 - 5025 - 40 20 - 35 20 - 30 – 20 - 90 20 - 40 20 - 4025 - 40 20 - 35 20 - 30 – 20 - 90 15 - 20 15 - 2020 - 30 18 - 30 15 - 25 – 20 - 90 10 - 20 10 - 2015 - 25 15 - 25 15 - 25 – 20 - 90 10 - 20 10 - 2080 - 140 60 - 120 30 - 100 – 40 - 100 50 - 120 50 - 12040 - 100 30 - 80 25 - 60 – 30 - 90 30 - 50 30 - 50

– – – – – – –– – – – – – –– – – – – – –– – – – – – –

* EcoCut Mini

Uncoated carbide Coated carbide

Cutti

ng d

ata

Tech

nica

l inf

orm

atio

n

Cutting dataGrades, material

26

Conventional

Conventional

Improved surface finish

With the same feed rate an insert with ‘Masterfinish’ cutting edge reaches a roughness value Ra which is many times higher than the one of a conventional insert.

Reduced machining time

If you want to reach the same Ra value as with a standard insert, a twice as high feed rate can be applied for the insert with ‘Masterfinish’ cutting edge (= shorter production time per component!).

Mas

terfi

nish

Tech

nica

l inf

orm

atio

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MasterfinishOperating principle / benefit

27

.025 .05 .1 .2 .4 .8 1.6 3.2 6.3 12.5 25 50

N 1 N 2 N 3 N 4 N 5 N 6 N 7 N 8 N 9 N 10 N 11 N 12

Ra [µm] .025 .05 .1 .2 .4 .8 1.6 3.2 6.3 12.5 25 50

Rz [µm] .25 .63 1 1.6 2.5 4-6.3 10 16-25 40 63 100 160

Surface roughness (produced through normal workshop methods)

Surface roughness (produced through rough machining methods)

Surface roughness (produced through special methods)

Surface symbol according to ISO 1302 new

Surface symbol according to ISO 3141 until now

Roughness index

Arithmetic mean value

Surface roughness depth

Longitudinal turning Face turning

Longitudinal turning Face turning

Longitudinal grinding Surface grinding

Average roughness value Ra DIN 4768)

This is defined as the arithmetical mean of the absolute sums of the roughness profile R within the entire meas-ured length lm.

Average roughness depth Rz (DIN 4768)

This is defined as the average value resulting from the single roughness depths of five successive single meas-ured lengths le.

Single surface roughness depth Z1 ... Z5

This is the vertical distance between the high-est and the lowest point of the roughness profile R within a single measured length le.

Maximum surface roughness depth Rt (DIN 4768/1)

This is the distance between the elevation and depression of the line within the measured length (reference distance) of profile filtered according to DIN 4768 sheet 1.

Surface quality according to manufacturing methodSu

rface

qua

lity

Tech

nica

l inf

orm

atio

n

Surface qualitySurface roughness

28R a

[µm

]

0,00

0,80

1,60

2,40

3,20

XCNT 170508ENXCNT 170508EN-M50Q

0,05

0,10

0,15

0,20

0,25

0,30

0,35

0,40

0,45

0,50

0,55

0,60

0,65

0,70

vc = 150 m/minap = 1 mmr = 0,8 mm

f (mm/rev.)

Material: Ck60 (1.1221) Tool: ECC 32L-2.25D 17

Surfa

ce q

ualit

y / f

eed

rate

Tech

nica

l inf

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Surface quality / feed rate

29

a(m

m)

p

1

2

3

4

5

6

7

8

0,02 0,04 0,06 0,08 0,10 0,12 0,14

ECM 08

1

2

3

4

5

6

7

8

ECM 04

ECM 05

ECM 06ECM 07

a(m

m)

p

0,2

0,4

0,6

0,8

1,0

1,2

1,4

1,6

ECM 06ECM 05ECM 04

ECM 07ECM 08

0,02 0,04 0,06 0,08 0,10 0,12 0,14

0,2

0,4

0,6

0,8

1,0

1,2

1,4

1,6

f (mm/rev.)

Longitudinal turning

f (mm/rev.)

Face turning

Dept

h of

cut

/ fe

ed ra

teTe

chni

cal i

nfor

mat

ion

Depth of cut / feed rateEcoCut Mini

30

a(m

m)

p

1

2

3

4

5

6

7

8

0,02 0,04 0,06 0,08 0,10 0,12 0,14

1

2

3

4

5

6

7

8

ECM 04ECM 05 + 06ECM 07ECM 08

a(m

m)

p

0,2

0,4

0,6

0,8

1,0

1,2

1,4

1,6

ECM 06ECM 05ECM 04

ECM 07ECM 08

0,02 0,04 0,06 0,08 0,10 0,12 0,14

0,2

0,4

0,6

0,8

1,0

1,2

1,4

1,6

f (mm/rev.)

Longitudinal turning

f (mm/rev.)

Face turning

Dept

h of

cut

/ fe

ed ra

teTe

chni

cal i

nfor

mat

ion

Depth of cut / feed rateEcoCut Mini

31

a(m

m)

p

2

4

6

8

10

12

14

16

0,05 0,10 0,15 0,20 0,25 0,30 0,35

ECC 08ECC 10

ECC 12ECC 14

ECC 16ECC 18

ECC 20

ECC 25

ECC 32

2

4

6

8

10

12

14

16

a(m

m)

p

0,05 0,10 0,15 0,20 0,25 0,30 0,35

ECC 08ECC 10

ECC 12ECC 14ECC 16

ECC 18ECC 20

ECC 25

ECC 32

2

4

6

8

10

12

14

16

2

4

6

8

10

12

14

16

f (mm/rev.)

Longitudinal turning

f (mm/rev.)

Face turning

Dept

h of

cut

/ fe

ed ra

teTe

chni

cal i

nfor

mat

ion

Depth of cut / feed rateEcoCut Classic

32

a(m

m)

p

1

2

3

4

5

6

7

8

0,05 0,10 0,15 0,20 0,25 0,30 0,35

1

2

3

4

5

6

7

8

ECC 08ECC 10

ECC 12ECC 14

ECC 16ECC 18

ECC 20

ECC 25

ECC 32

a(m

m)

p

1

2

3

4

5

6

7

8

0,05 0,10 0,15 0,20 0,25 0,30 0,35

1

2

3

4

5

6

7

8

ECC 08ECC 10

ECC 12ECC 14

ECC 16ECC 18

ECC 20

ECC 25

ECC 32

f (mm/rev.)

Longitudinal turning

f (mm/rev.)

Face turning

Dept

h of

cut

/ fe

ed ra

teTe

chni

cal i

nfor

mat

ion

Depth of cut / feed rateEcoCut Classic

33

a(m

m)

p

1

2

3

4

5

6

7

8

0,05 0,10 0,15 0,20 0,25 0,30 0,35

1

2

3

4

5

6

7

8

ECC 08ECC 10

ECC 12 ECC 14

ECC 16ECC 18

ECC 20ECC 25

ECC 32

a(m

m)

p

0,05 0,10 0,15 0,20 0,25 0,30 0,35

ECC 08ECC 10

ECC 12ECC 14

ECC 16ECC 18 ECC 20

ECC 25ECC 32

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

f (mm/rev.)

Longitudinal turning

f (mm/rev.)

Face turning

Dept

h of

cut

/ fe

ed ra

teTe

chni

cal i

nfor

mat

ion

Depth of cut / feed rateEcoCut Classic

34

5

10

15

20

25

30

35

40

EMC 04 EMC 05 EMC 06 EMC 07 EMC 08

45

50

1815,75

13,511,25

9

32

28

20

16

24

4,0 x D4,0 x D

2,25 x D2,25 x D2,25 D

D

4,0 D

D

5

10

15

20

25

30

35

40

45

50

0,01

0,02

0,03

0,04

0,05

0,06

0,07

0,08

ECM 04ECM 05ECM 06

ECM 07 ECM 08

4,0 x D4,0 x D

2,25 x D2,25 x D2,25 D

D

4,0 D

D

0,01

0,02

0,03

0,04

0,05

0,06

0,07

0,08

Drill

ing

dept

h (m

m)

Drilling depth

f (m

m/re

v.)

Drilling feed rate

Drill

ing

dept

h / f

eed

rate

Tech

nica

l inf

orm

atio

n

Drilling depth / feed rateEcoCut Mini

35

10

20

30

40

50

60

70

80

ECC 08 ECC 10 ECC 12 ECC 14 ECC 16 ECC 18 ECC 20 ECC 25 ECC 32

90

10096

72

48

75

56,5

37,5

60

45

30

54

40,5

27

48

36

24

42

31,5

21

36

27

18

30

22,5

15

24

1812

1,5 D

D1,5 x D1,5 x D

2,25 D

D2,25 x D2,25 x D

3,0 x D3,0 x D

10

20

30

40

50

60

70

80

90

100

3,0 D

D

0,02

0,04

0,06

0,08

0,10

0,12

0,14

0,16

1,5 D

D1,5 x D1,5 x D

2,25 D

D2,25 x D2,25 x D

3,0 x D3,0 x D

0,02

0,04

0,06

0,08

0,10

0,12

0,14

0,16

ECC 08 ECC 10 ECC 12 ECC 14 ECC 16 ECC 18 ECC 20 ECC 25 ECC 32

3,0 D

D

Drill

ing

dept

h (m

m)

Drilling depth

f (m

m/re

v.)

Drilling feed rate

Drill

ing

dept

h / f

eed

rate

Tech

nica

l inf

orm

atio

n

Drilling depth / feed rateEcoCut Classic

36

Angular errorDisplacement in x-direction

Axial displacement of the machine

Through hole

With through holes a sharp-edged disk is created as tool break-out occurs. Safety measures are necessary.

Turret position error

Mounting of the insert

For tools Ø 8 mm right-hand or left-hand inserts are required. From Ø 10-32 mm neutral inserts are applied.

Appl

icat

ion

Tech

nica

l inf

orm

atio

n

Application

37

D (mm) Dmin (mm) Dmax (mm)

ECM 04 L/R - 2.25D 4 3,90 4,20ECM 05 L/R - 2.25D 5 4,90 5,20ECM 06 L/R - 2.25D 6 5,90 6,20ECM 07 L/R - 2.25D 7 6,90 7,20ECM 08 L/R - 2.25D 8 7,90 8,20

D (mm) Dmin (mm) Dmax (mm)

ECC 08 L/R - ... 04 8 7,85 8,30ECC 10 L/R - ... 05 10 9,85 10,50ECC 12 L/R - ... 06 12 11,85 12,50ECC 14 L/R - ... 07 14 13,85 14,50ECC 16 L/R - ... 08 16 15,85 16,50ECC 18 L/R - ... 09 18 17,85 18,50ECC 20 L/R - ... 10 20 19,80 20,50ECC 25 L/R - ... 13 25 24,80 25,80ECC 32 L/R - ... 17 32 31,80 33,00

Type of tool Solid carbide

Nominal tool Work piece bore diameter

Type of tool

Nominal tool Work piece bore diameter

Off-centre drilling

Thanks to the special construction of EcoCut tools and inserts off-centre drilling is possible. Thus desired deviations from the tool’s nominal diameter can be obtained (see table below).

Appl

icat

ion

Tech

nica

l inf

orm

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n

ApplicationOff-centre drilling

38

Solution

Use a right-hand EcoCut tool.

Situation:

In case of insufficient movement of the machine across the centre line the external diameter cannot be machined with the same tool.

Maximum movement across centre line

Machining across centre line

Appl

icat

ion

Tech

nica

l inf

orm

atio

n

ApplicationMachining across centre line

39

Deep bores up to 3xD

With a stepped bore approach EcoCut tools EC..1.5D can be machined with holes of up to three times the nominal diameter (see picture). Operation sequences 1, 2 and 3 respectively should be followed.

EcoCut offers an innovative detail solution for range 2.25D, namely additional bidirectional coolant supply for better chip evacuation. An additional back-wards directed coolant stream improves chip evacuation from the flute area. A minimum coolant pressure of 1.5-3 bar (optimum 5-7 bar) is required.

Internal coolant supply (chip booster)

Helical chip pocket (stability)

Axial abutment face (stability)

Chip booster/coolant pressure

If the necessary coolant pressure is not available, it can be advantageous to interrupt the cutting action in order to clear the bore.

Appl

icat

ion

Tech

nica

l inf

orm

atio

n

ApplicationChip booster / deep bores

40

210 000 7,85

DENSIMET 360 000 17,50

F

f

F

Nominal tool ØMaterial Modulus of elasticity (N/mm2) Density (g/mm3)

Steel

Vibration-damping 40% lower deflection than steel

The advantages of DENSIMET compared to steel

The new generation of our EcoCut 3.0D series with the new designation offers maximised performance. The tools are classified with the new designation ‘ECC .. R/L-3.0D .. H’ and have particularly been developed for bigger drilling depths and maximum precision requirements. The material used here is

DENSIMET, a PLANSEE tungsten heavy metal alloy. The high modulus of elasticity as well as its density give this alloy very good vibration-damping properties. The result is highest preci-sion, excellent surface quality and improved tool life.

The new chip flute design

Version with helical chip flute

Up to 50% reduced tensions in the tool through Finite Ele-ment Modelling (FEM), optimised chip pocket design.

Version with straight chip flute

Maximum tension

Appl

icat

ion

Tech

nica

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atio

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ApplicationDensimet

41

Material Type, description Key size

11206195 10002494/TORX 08IP F T08IP11488748 10007404/TORX 07IP F T07IP11843205 10014921/TORX 06IP F T06IP11843208 10014922/TORX 09IP F T09IP11450858 10006919/TORX 15IP T15IP11816974 10013909/TORX 20IP T20IP

Material Type, description Length Thread size Key size Torque moment

[Nm]

310720 7897990/M8X1X8 DIN913 8.0 M8 SW4 11227305 M3,0x7,0-09IP/10003007 7.0 M3,0 T09IP 2.211610311 M3,5X8,6-15IP/10008749 8.6 M3,5 T15IP 3.211684214 M2,2x5,0-07IP/10009244 5.0 M2,2 T07IP 1.011684216 M2,5x6,0-08IP/10009243 6.0 M2,5 T08IP 1.211801441 M4,5X10,5-20IP/10013040 10.5 M4,5 T20IP 5.011807480 M2,0x4,3-06IP/10013332 4.3 M2,0 T06IP 0.711807484 M1,8x3,6-06IP/10013338 3.6 M1,8 T06IP 0.4

Spar

e pa

rtsTe

chni

cal i

nfor

mat

ion

Spare parts

42

40

ø16

Vc [m/min] 176

f [mm] 0.06

ap [Ø mm] 16

Drilling

Technical data

Work piece

Material

Tensile strength

Tool

Insert

Competitor

bush

Sae 1045

730 - 900 N/mm2

ECC 16L-3.0D 08 H

XCNT 080304EN CTCP435

2 tools

Criteria

○Deepholewith90°shoulderapplyingonlyonetool

Result

○Machiningtimereducedby50%comparedtooriginalmachining method

Mac

hini

ng e

xam

ple

Tech

nica

l inf

orm

atio

n

Machining example

ø18

ø39,1

9

ø12 H

7

ø48

3

Vc [m/min] 150 150 200 150

f [mm] 0.03 0.1 0.1 0.1

43

ø18

ø39,1

9

ø12 H

7

ø48

3

Drilling Boring Face turning External turning

Technical data

Work piece

Material

Tensile strength

Tool

Insert

Competitor

flange

16 MnCr5 / 1.7131

800 - 900 N/mm2

ECC 12L-1.5D 06

XCNT 060204EN CTCP435

3 tools

Criteria

○ Increase in productivity○ Fewer tools in the turret○ Reduction of tooling costs

Result

○ 1 tool instead of 3○ Machining time reduced by 45%○ 2 additional tools in the turret

Mac

hini

ng e

xam

ple

Tech

nica

l inf

orm

atio

n

Machining example

We

rese

rve

the

right

to m

ake

tech

nica

l ch

ange

s fo

r im

prov

emen

t of t

he p

rodu

ct.

MA-PRO-0181-EN-08/13-U

Parent company in Luxembourg

CERATIZIT Luxembourg S. à r. l.Route de Holzem 101L-8232 MamerTel.: +352 312 085-1Fax: +352 311 911E-mail: info@ceratizit.comwww.ceratizit.com

Contact for further information

CERATIZIT Austria Gesellschaft m.b.H.A-6600 Reutte/TyrolTel.: +43 5672 200-0Fax: +43 5672 200-502E-mail: info.austria@ceratizit.comwww.ceratizit.com