type and specification

1Koike Aronson, Inc./RansomeKoike Aronson, Inc./Ransome

Product Catalog

Koike Aronson, Inc./Ransomeis headquartered in Arcade, NY.We are a proud supplier ofadvanced cutting machines,welding positioning equipment,

portable cutting/welding machines, and gas apparatus. Our knowledgeable staff can assist you with virtuallyall your needs in metal fabrication. Koike Aronson/Ransome cutting machines can be customized to fitmost requirements, and our welding and positioning equipment can be made to accept work pieces ofnearly any size.

Our manufacturing area consists of a machine shop,saw shop, two assembly shops, a burn shop, and a weldshop. Handling nearly all manufacturing in-house helps usmaintain our extremely high quality. Our factory uses 5S, alean tool directive, that increases productivity throughtidiness and improved organizational practices. We have thecapacity to run three shifts with approximately 100employees per shift. Machining capabilities range anywherefrom a small nut to a large weldment. Most importantly, weuse our own products to build our customers’ machines. The Engineering Department is comprised of

mechanical, electrical, and software engineers with over 250 combined years of design, process, andtechnical experience. Their knowledge allows us to apply proven designs to customer needs and to developnew technology for custom applications. AutoCAD, SolidWorks, and Cosmos software are used to optimizedesigns for standard products and to create custom solutions for specialized equipment. Our electrical and

mechanical systems are designed to industrial standards forstrength, reliability, and safety. The Business Unit and Customer Service Representativesof Koike Aronson/Ransome offer our customers well over170 years of combined experience. They work with ourmany distributors and manufacturer sales representatives tomake sure you get quality products and the right equipmentfor your application. We encourage feedback, and are readyto work with you to keep your machineproductive for many years. The dedicated service technicians of

our Field Service Department work as a team to keep machines running at top performance.This starts with sending pre-installation documentation to prepare our customers formachine delivery, installation, and training. Our website is filled with helpful informationincluding the KAR Club, which offers numerous tips on troubleshooting, tuning yourmachine, and machine maintenance.

COMPANY

World Class Service SupportWe have the technicians, training, and engineeringsupport to keep your machine running like newfor years to come.

Cutting Machine Assembly

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TABLE OF CONTENTSGAS APPARATUS 30 TIP CLEANER 61 IK-70™

4 CUSTOM REGULATORS 30 TIP FIXING NUT 63 KHC-600D™

6 ACCUFLOW™ MIG PORTABLE CUTTING 65 MINI MANTIS II™

8 ACCUFLOW™ MIG/TIG 31 PNC-12 EXTREME™ 67 IK-72T™

10 SENTINEL SAFETY-Z™ 35 HAND TORCHES PORTABLE WELDING

12 SUPER SENTINEL™ 39 HANDY AUTO™ &HANDY AUTO PLUS™ 71 IK-72W-1™

14 SENTINEL PLUS™ 41 IK-12 BEETLE™ 74 WEL-HANDY MULTI™

16 GLOBAL SENTINEL™ 43 IK-12 MAX3™ 80 WEL-HANDY MINI STRONG™

18 SILVER ARRESTOR-Z™ 49 PICLE-1-II™ PORTABLE POSITIONER

20 TORCH SERIES 51 AUTO PICLE -S™ 84 LD-R™ SERIES

22 SNAP VALVE™ 53 IK-93 HAWK™ ADDITIONAL PRODUCTS

24 CUTTING TIPS 55 EDGE CUT™ 89 CUTTING MACHINE LINE

GENERAL ACCESSORIES 57 CIR-CUT I/II™ 90 WELDING POSITIONERMACHINE LINE

30 ROCK LIGHTER 59 IK-54D™

4

CUSTOM REGULATORSStandard Single Stage Regulators

Features and Benefits

▪ CompactEasy to use in just about any area.

▪ VersatileEffective for use in hand work or semi- automated cutting machines.

▪ Highly VisibleBright colors stand out saving time inidentifying fuel and oxygen.

▪ Four ModelsOxygen - CGA 540Acetylene - CGA 300Acetylene - CGA 510LPG - CGA 510

▪ Easy to UseGauges are easy to read and adjustmentknobs allow smooth pressure settings evenwith gloved hands.

The Custom series regulators are designed tomaintain pressure settings for cutting, welding andheating work. The bright red and green regulatorsallow the operator to quickly identify red for fueland green for oxygen. It is recommended to useflashback arrestors such as the Silver Sentential orSentinel Plus for added protection.

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We recommend the Koike Sentinel Plus flashback arrestor to prevent dangerous and damaging backfiresand flashbacks from reaching the regulators or gas supply. A unique gas supply interrupt feature shutsdown the gas supply and prevents secondary accidents; while an indicator alerts the user of theabnormal operation. A simple quick slide ring resets the system.

Compact and Effective Gas Regulators Recommended optional equipment

Part # Gas Capacity Weight

ZA3232950 Oxygen 882 ft3/h(25 Nm3/h)

1.1 lb.5 kg

ZA3232992 AcetyleneLPG

141 ft3/h(4 Nm3/h)

1.1 lb.5 k

Sentinel Plus Flashback Arrestor (see pg 15)

Type and SpecificationCustom Regulator

Part # GasPressure Gauge Delivery

PressureRange

Capacity WeightInlet Outlet

CUSTOM101 OXYGENCGA-540

4000 psi

(281 kgf/cm2)

355 psi

(25 kgf/cm2)

0 - 213 psi

(0-15 kgf/cm2)882 ft3/h

(25 Nm3/h)

2.2 lb1 kg

CUSTOM202 ACETYLENECGA-300

355 psi

(25 kgf/cm2)

30 psi

(2.1 kgf/cm2)

0 - 18 psi

(0-1.3 kgf/cm2)176 ft3/h

(5 Nm3/h)

2.2 lb1 kg

CUSTOM202A ACETYLENECGA-510

355 psi

(25 kgf/cm2)

30 psi

(2.1 kgf/cm2)

0 - 18 psi

(0-1.3 kgf/cm2)176 ft3/h

(5 Nm3/h)

2.2 lb1 kg

CUSTOM206 LPGCGA-510

355 psi

(25 kgf/cm2)

30 psi

(2.1 kgf/cm2)

0 - 18 psi

(0-1.3 kgf/cm2)176 ft3/h

(5 Nm3/h)

2.2 lb1 kg

Option

For Oxygen GasPart # ZA3232950

For Fuel GasPart # ZA3232992

6

ACCUFLOW™ MIGGas Flow Regulator for MIG Welding

Features and Benefits▪ Precise Gas Flow Control

This exclusive flow select system allowsaccurate gas flow control by simply adjustingthe dial, saving both time and gas.

▪ No Flow TubeNo worries about flow tube needing to be upright to function, ball centering inaccuracies or tube breakage.

▪ Chrome PlatedDurable finish on fittings provides corrosion resistance.

▪ Piston System DesignThe pressure regulating mechanism is free from pressure variation, ensuring high accuracy and durability.

▪ Triple FiltersThree inlet gas filters prevent dirt and grit fromentering the system.

▪ Compact and LightweightOnly 1.3 lb (.59kg), easy enough to carry

just about anywhere.

The flow rate of the shield gas is adjustable withjust a touch versus flow meter type regulators.The Accu-Flow helps to reduce gas waste byallowing the operator to set the exact flowsetting quickly and easily, thus preventingexcessive use of expensive shielding gas. TheAccu-Flow system for MIG welding from KoikeAronson comes in two exclusive types. Theelectrically heated Accu-Flow CO2 / CWH-30Dversion and the Accu-Flow Mixing Gas / MIX-30 version are available for your needs. TheCHW30D thermostatically controlled bodyheating method insures reliable heat efficiencywith quick start-up. The built-in cartridge heaterassures safety and durability.

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CWH-30D MIX-30Gas CO2 CO2 and Argon

Flow RateRegulationMethod

Flow Selector System

Flow Rate Range19-63 CFH, 10 Step Setting

(0, 19, 23, 27, 31, 36,42, 48, 53, 53 CFH)

Cylinder PressureGauge 250kg/cm2 (3,500 lb/in 2)

Delivery Pressure 28psi (2bar)

Input PowerSupply 110V +/- 10% ¯

Heater Capability 200W ¯

ActivatedTemperature forThermostat

54°F +/- 9°(130°C +/- 22°) ¯

Weight 4.5 lb (2.04kg) 1.3 lb (.59kg)

Connection Table Inlet

Outlet

CGA 320(.830 - 14 -RH-INT

5/8-18 RHF)

CGA 580(.960 - 14 -RH-EXT

5/8-18 RHF)

Flow RateSetting Scale

Flow RateSet Point

RegulationDial

GasOutlet

Cylinder PressureGauge

Gas Inlet

CWH-30D

MIX-3.0

The electrically heated Accu-FlowCWH-30D uses carbon dioxide gas.The Accu-Flow Mixing Gas MIX-30version uses carbon dioxide andargon.

ModelsDescriptions Part#

Accu-Flow Series MIX-30 RegulatorMIX-30 CO2 + Argon (MIG Welding) DC120133

How to Operate1.) Before opening cylinder valve, set the scale division at “0.”2.) Turn the dial clockwise to increase flow rate gradually.3.) For setting flow rate, match the corresponding scale divisionof the dial with the scale set point. At “0” the gas does not flow.4.) Return setting to “0” after use.5.) To terminate operation, close the cylinder valve and dischargegas from inside the regulator by turning the dial clockwise thenback to “0”. If desired disconnect the regulator from the cylinder.

A-Set - Quick Coupling Set for Flow Meter Outlet to Hose

Set Model Socket Plug

B-Set - Coupling Set for Hose to Welding Unit


LSP-3SMFPart#ZA4234020

LS-3SM CGA-032 5/8” - 18 UNFPart#ZA4233020

OP-3SF CGA-032 5/8” - 18 UNFPart#ZA4233022

LSP-3SFMPart#ZA4234023

LS-3SF CGA-032 5/8” - 18 UNFPart#ZA4233021

OP-3SM CGA-032 5/8” - 18 UNFPart#ZA4233023

Specifications

Option: Global Sentinel Inert Couplings

ACCUFLOW™ MIG/TIGArgon Regulator for TIG or MIG Welding

Features and Benefits▪ Two Models Available

AR-16 allows accurate setting of low volumegas settings. AR-30 allows accurate setting ofhigh volume gas settings.

▪ No Flow TubeNo worries about flow tube needing to beupright to function, ball centering inaccuraciesor tube breakage.

▪ Piston System DesignThe pressure regulating mechanism is freefrom pressure variation, ensuring highaccuracy and durability.

▪ Triple FiltersThree inlet gas filters prevent dirt and grit fromentering the system.

▪ Compact and LightweightOnly 1.3 lb (.59kg), easy enough to carry justabout anywhere.

The Accu-Flow for TIG or MIG welding fromKoike Aronson utilizes a unique flow adjustmentsystem. The flow rate of argon gas is adjustablewith just a touch versus flow meter type regulators.The Accu-Flow helps to reduce gas waste byallowing the operator to set the exact flow settingquickly and easily, thus preventing excessive use ofexpensive Argon gas.

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9

AR-16 AR-30Gas Argon

Flow RateRegulationMethod

Flow Selector System

Flow RateRegulationRange

18-33 CFH10 Step Setting(0, 8, 10, 12,

14, 16, 21, 25,29, 33 CHF)

19-63 CFH,10 Step Setting(0, 19, 23, 27,31, 36, 42, 48,53, 63 CFH)

Delivery Pressure 28psi (2bar)


3,500 lb/in2

(250 kg/cm2)

Weight 1.3 lb (.59kg)


Accu-Flow Series RegulatorsAR16 (Argon Series) TIG Welding 2141006

AR30 (Argon Series) TIG Welding 2141014

How to Operate1.) Before opening cylinder valve, set the scale division at “0.”2.) Turn the dial clockwise to increase flow rate gradually.3.) For setting flow rate, match the corresponding scale division of dial with the scale set point. At “0” the gas does not flow.4.) Return setting to “0” after use.5.) To terminate operation, close the cylinder valve and discharge gas from inside regulator by turning the dial clockwise then back to “0”. If desired disconnect regulator from the cylinder.

A-Set - Quick Coupling Set for Flow Meter Outlet to Hose


B-Set - Coupling Set for Hose to Welding Unit


LSP-3SMFPart#ZA4234020

LS-3SM CGA-032 5/8” - 18 UNFPart#ZA4233020

OP-3SF CGA-032 5/8” - 18 UNFPart#ZA4233022

LSP-3SFMPart#ZA4234023

LS-3SF CGA-032 5/8” - 18 UNFPart#ZA4233021

OP-3SM CGA-032 5/8” - 18 UNFPart#ZA4233023

ConnectionsType of ThreadInlet ConnectionCGA 580 (0.960-14-RH-EXT)

Outlet Connection5/8-18 RHF

Flow RateSetting Scale

Flow RateSet Point

RegulationDial

GasOutlet


Gas Inlet

Specifications

Option: Global Sentinel Inert Couplings

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SENTINEL SAFETY-Z™Quick Release Connectors

Features and Benefits§ Excellent Reverse - Flow Prevention

High quality reverse - flow valve helps toprevent the possibility of gases mixing; when abackfire occurs it shuts off pressure to the torch.

§ Reverse DisconnectPrevents coupler from accidentally releasing. Willnot come apart with a straight pull as requiredby OSHA Standard No. 1915.55 (F) (5).

§ Safer Plugs and SocketsEach connector is color coded for quickconnections to oxygen and fuel lines, whilethe specially designed fittings preventreversing the gas lines during setup.

§ Tight SealingTwo unique seal packings provided betweenplug and socket assures tight sealing.

The Sentinel Safety-Z uses a unique reversedisconnect feature that will not come a partwith a straight pull. This feature preventsaccidental release of the coupler even whenpulled over the edges of steel plates. TheSentinel Safety-Z is designed for heavy use suchas shipbuilding, steel service centers,construction, metal fabrication, educationalinstitutes and demolition.

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Specifications

Model Part #Z-Pack Safety Z Set Complete(WZO and WZG set) ZA3232000

WZO Double Pack ZOSP 1 & ZOSP 2(torch to hose set) ZA3232260

WZG Double Pack ZGSP 1 & ZGSP 2(regulator to hose set) ZA3232220

WZA Double Pack ZASP 1 & ZASP 2(hose to hose set) ZA3232240

ZGSP 1 #7 Socket & #13 Plug(regulator to hose oxy set) ZA3232020

ZGSP 2 #8 Socket & #14 Plug(regulator to hose fuel set) ZA3232040

ZOSP 1 #1 Socket & #18 Plug(torch to hose oxy set) ZA3232060

ZOSP 2 #2 Socket & #19 Plug(torch to hose fuel set) ZA3232080

ZASP 1 #1 Socket & #13 Plug(hose to hose oxy set) ZA3232030

ZASP 2 #2 Socket & #14 Plug(hose to hose fuel set) ZA3232050

AS 1 #1 Socket(hose side oxy socket only) ZA3232061

AS 2 #2 Socket(hose side fuel socket only) ZA3232081

GS 1 #7 Socket(regulator side oxy socket only) ZA3232021

GS 2 #8 Socket(regulator side fuel socket only) ZA3232041

ZAP 1 #13 Plug(hose side oxy plug only) ZA3232022

ZAP 2 #14 Plug(hose side fuel plug only) ZA3232042

ZOP 1 #18 Plug(torch side oxy plug only) ZA3232062

ZOP 2 #19 Plug(torch side fuel plug only) ZA3232082

AS 1L #1 Locking Socket(hose side oxy socket only) ZA3232161

AS 2L #2 Locking Socket(hose side fuel socket only) ZA3232181

Maximum Working Pressure Oxygen Fuel

142 lb/in2 (9.8 bar)

28 lb/in2 (1.9 bar)

Check Valve Working Pressure 0.2 lb/in2 (0.014 bar)

Endurance Test 30,000 cycles The high quality reverse - flow valve helps to prevent the possibility of gases mixing.When a backfire occurs it shuts off pressure to the torch.

The Sentinel Safety-Z releases the connector using a unique reversedisconnect. This safety feature helps to prevent accidentally release of thecoupler.

Quick Release Connectors

A

B C Sentinel Safety-Z Regulator to Hose

Sentinel Safety-Z Hose to Hose

Sentinel Safety-Z Hose to Torch

A

B

C

Thread Size:US9/16-18UNF (R.H.T)


Thread Size:US9/16-18UNF (L.H.T)






GS-1 AS-1 GS-2 AS-2

ZAP-1 ZOP-1 ZAP-2 ZOP-2

For Oxygen For Fuel GasSocket for Regulator Socket for Connecting Hose Socket for Regulator Socket for Connecting Hose

Plug for Connecting Hose Plug for Machine or Torch Plug for Connecting Hose Plug for Machine or Torch

Note: This product is in compliance with OSHA Standard No. 1915.55 (F) (5)

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SUPER SENTINEL™Direct Coupling & Flashback Arrestor

Features and Benefits▪ Coupler and Flashback Arrestor

The unique combination of flashbackarrestor and coupler protects the enduser from flashbacks and allows quickassembly and removal of the torchfrom gas hoses.

▪ Excellent Reverse - Flow PreventionHigh quality reverse -flow valve helpsto prevent the possibility of gasesmixing; when a backfire occurs itshuts off pressure to the torch.

▪ Reverse DisconnectPrevents coupler from accidentallyreleasing. Will not come apart with astraight pull as required by OSHAstandard No.1915.55 (F)(5).

▪ Tight SealingTwo unique seal pickings providedbetween plug and socket assures tightsealing.

The Super Sentinel is engineered to add safetyand convenience to hand cutting and weldingtorches. The Koike sentinel series coupler arerenowned for safety, quality and longevity. Thecombination coupler and flashback arrestor isone of the smallest on the market fitting mosttorches without the need for adapters. Eachcoupler is designed for heavy duty use inindustries such as shipbuilding, steel servicecenters, construction, metal fabrication,educational institutions and demolition.

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Specifications

Direct Coupling & Flashback Arrestor

SCHEMATIC DIAGRAM OF THE SUPER SENTINEL

It is recommended to use the Super Sentinel in series with theSentinel Plus on gas supply.

Maintenance and Inspection

It is important to follow all instructions for use of the product.Inspect and maintain the unit after each backfire or flashbackhas occurred and follow maintenance procedures described inthe included product manual.

Maximum Flow Rate For Fuel Gas For Oxygen Normal

1 Nm3/h, Pressure loss 0.2 kg/cm2(2.8 psig) 10 Nm3/h, Pressure loss 2kg/cm2 (28 psig) up to size 4 cuttingtip

Installation Direct coupling to cutting/weldingtorch

Working Pressure For Fuel Gas For Oxygen

0.8 kg/cm2 (1 1 .2 psig) or less

9 kg/cm2 (128 psig) or less(normal operation pressure is indicted)

Applicable Gas For Fuel Gas For Oxygen

Acetylene or LPG

Model Part#

ZOSP-1 (LT) & ZOSP-2 (LT) Set(complete locking type Arrestor set)

ZA3232190

ZOSP 1 #1 Socket & #20 Plug(arrestor set for oxygen)

ZA3232270

ZOSP 2 #2 Socket & #21 Plug(arrestor set for fuel)

ZA3232290

ZOP-1A #20 Plug(arrestor only oxygen torch side)

ZA3232272

ZOP-2A #21 Plug(arrestor only fuel torch side)

ZA3232292

Note: This product is in compliance with OSHA StandardNo. 1915.55 (F) (5)

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SENTINEL PLUS™Flashback Arrestor

Features and Benefits▪ Excellent Reverse- Flow Prevention

High quality reverse flow check valve prevents dangerous counter flow of gases when a backfire occurs.

▪ Flashback ArrestorAnti-flash elements diffuse flames andabsorbs heat energy from flashback.

▪ Gas Supply InterruptSecondary accidents from backfires andflashback are prevented by shutting off the gassupply to the Sentinel Plus.

▪ Abnormal Operation IndicatorIn case of abnormal operation a red

indicator will alert the operator of trouble.

▪ Re-settableUnique sliding outer ring allows user to

quickly put the unit back in service after the abnormal operation indicator has been tripped.

The Sentinel Plus patented flashback system helpsprevent dangerous and damaging backfires andflashbacks from reaching the regulator or gas supplywhile alerting the operator of abnormal operation.Each Sentinel Plus Unit is constructed of the highestquality products and manufactured in our state ofthe art factory to provide the operator with aroundthe clock protection.

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GA1 GA2

Type of Gas Oxygen

Acetylene, Ethylene,LNG, LPG, Hydrogen,

& other generalwelding and cutting

gases

Maximum Pressure 1.0-9.0 kgf/cm2 0.1-1.3 kgf/cm2

Maximum Flow Rate25,000 nl/h

882ft3/h

4,000 nl/h

141ft3/h

Connecting FormRegulator Fitting,internal STD “B”

UNF 9/16-18 (R.H.T.)

Regulator Fitting,internal STD “B”

UNF 9/16-18 (L.H.T.)

Total Length 3.9 in (98.5mm) 3.9in (98.5mm)

Weight .49 lb (224g) .49lb (224g)

Methodology Indicator type (red), Ball lock type,Signal-action reset type


Sentinel Plus Flashback Arrestor (Regulator side)GA1 Oxygen ZA3232950

GA2 Fuel Gas ZA3232992

Set of GA1 and GA2 SPFASET

Features of Sentinel Plus

Flashback ArrestorIn the case of a flashback, flames are diffused through anti-flashelements. The heat energy is absorbed and the flame isextinguished.

Backflow PreventionIn order to prevent backfire, a preventive valve is installed forpreventing gas counter-flow. This assures that the gases will notmix.

Gas Supply InterruptPrevention of secondary accidents. In the case of impact wavesdue to abnormal pressures from a backfire or backflow, valveslocated at a primary stage terminate the gas supply to preventdanger.

Resettable IndicatorRed indicator displays when abnormality occurs.When red indicator is displayed, a simple single operation resetsthe unit.

Maintenance and InspectionIt is important to follow all instructions for use of theproduct. Inspect and maintain the unit after each backfireor flashback has occurred and follow maintenanceprocedures described in the included product manual.

Specifications Operation Mode

Normal Mode Flashback has occurred

For Fuel GasPart # ZA3232992

For Oxygen GasPart # ZA3232950

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GLOBAL SENTINEL™Inert Coupling Series for Welding


▪ Inert Gas CouplerDesigned for use with inert gases and othergases specific to the welding process.

▪ Chrome Plated FinishDurable chrome plating provides corrosionresistance and ensures smooth coupling.

▪ Single Push System with Safety LockEasily push plug into socket; resetsautomatically; safety lock assurescoupler won’t accidentally disconnect.

▪ Auto Gas Shut-OffInsert plug for gas and remove to shut-off.

▪ Tight SealingTwo unique seal packings provided betweenplug and socket assures tight sealing.

The Global Sentinel Inert couplers have beendesigned to provide quick setup and removal ofwelding equipment. A simple safety lock assuresthe single push system a precise and sound fit.The automatic gas plug gives you easy controlwhen you need it and shuts off automaticallywhen the plug is removed.

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Inert Coupling Series for Welding

Models Part #

LSP-3SMF (Regulator to Hose) “A” Set ZA4234020

LSP-3SFM (Hose to Equipment) “B” Set ZA4234023

OP-3SF Plug (Regulator to Hose) ZA4233022

LS-3SM Socket (Hose to Equipment) ZA4233020

OP-3SM Plug (Hose to Equipment) ZA4233023

LS-3SF Socket (Hose to Equipment) ZA4233021

Specifications

Maximum working pressure For inert gas 142 psi (9.8 bar)

Endurance Test (by UL) 50,000 Repetitions

Regulator to Hose

Hose to Equipment

A-Set - Quick Coupling Set for Flow MeterOutlet to HoseSet Model Socket Plug

B-Set - Coupling Set for Hose to WeldingUnitSet Model Socket Plug

LSP-3SMFPart# ZA4234020

LS-3SM CGA-032 5/8” - 18 UNFPart# ZA4233020

OP-3SF CGA-032 5/8” - 18 UNFPart# ZA4233022

LSP-3SFMPart# ZA4234023

LS-3SF CGA-032 5/8” - 18 UNFPart# ZA4233021

OP-3SM CGA-032 5/8” - 18 UNFPart# ZA4233023

18

SILVER ARRESTOR - Z ™Flashback Arrestor/Gas Hose Coupler

Features and Benefits▪ Check Valve

Reverse gas flow prevention valve.

▪ Flashback Arrestor FilterSintered metal composition creates a cooldown below ignition temperature.

▪ Thermal Cut-offThermal detector activates at 203°F (95°C).

▪ Gas Hose CouplerSentinel quick release allows quick connectingand disconnecting of hoses.

▪ Reverse DisconnectPrevents accidental coupler release. Will not comea part with a straight pull as required by OSHAStandard No. 1915.55 (F)(5).

▪ Auto Gas Shut-offAutomatic shut off of gases on both the plugand socket side when the plug is removed.Prevents gas release from hoses and gassupply side.

The Silver Arrestor Z- Set is engineered for themost demanding workplace.The unique design fits many applicationsincluding large multiple use gas manifolds. The5 in 1 combination flashback arrestor meetsstrict U.S. Department of Labor standards forrequired protection in portable gas use and infixed gas manifold systems. Made of high qualitymaterials and tested to ensure long safeoperation.

19

Specifications

The sintering metal filter cools the flame down to below theignition temperature.

The temperature activated cutoff valve is activated thermallyto close at the moment the internal temperature exceeds203°F (95°C).

The check valve prevents the reverse gas flow from thedistribution line or single cylinder. This check valve will notallow gases to mix.

Reverse flow Check Valve

Temperature activatedCutoff Valve

Sintering Metal Filter


Flashback

Temperature ActivatedCutoff Valve

Hose Burn Back

Reverse FlowCheck Valve


Reverse Gas Flow

Normal Gas FlowHeat

Heat

Model SILVER -Z OXY SET SILVER -Z FUEL SETPart# S1C13081 S1C13082

Gas Oxygen Acetylene, Ethylene, LNG, LPG, Hydrogen

Operating Pressure 14.5 ~ 130.5 lb/in 2

(0.1 ~ 0.9 Mpa)1.45 ~ 18.85/in2

(0.001~ 0.13 Mpa)

Max Flow Rate 882.8 ft3 (25,000NL/H) 105.9ft3 (3,000NL/H)

Primary Side UNF 9/16 - 18 RHT (CGA-022) UNF 9/16-18 LHT (CGA-023)

Secondary Side No. 13 hose side plug No. 14 hose side plug

Length 3 1/4” (83mm) 3 1/4” (83mm)

Weight ⋲15.6 oz (160g) ⋲15.6 oz (160g)

Check Valve Reverse gas flow protection

Arrestor Filter Sintering metal filter creates a cool down below ignition temperature. Prevents re-ignition on inletside.

Temperature Cut Off Valve If temperature exceeds 203°F (95°C) the supply of gas is stopped by a non-reusable valve.

20

TORCH SERIESMachine Torches and Accessories

Features and Benefits▪ Twin Tip Holder

The Twin Tip Holder for all Koike 100 Seriestorches allows converting a single oxy fuel cuttingtorch into dual cutting torches. The Twin TipHolder can be used to cut narrow width flat barwith a single torch, high accuracy is possible byreducing thermal distortion, and it is a commonpractice to employ multiple torches with dual tipsto improve efficiency on smallerparts.

▪ Torch Bevel AttachmentThe torch bevel attachment can be added tocurrent Koike tips and used to do multiple axisbevels by simply turning the tip in the desireddirection of cut. An angular gauge is also stampedinto the unit for ease of use and accuracy.

The line of Koike products includes the cost efficientKoike 300L, 500L, and EPOCH 300 series torchesand cutting tips. They are ideal for heavy duty, highquality cutting in industries such as steel servicecenters, shipyards, salvage, construction, and othergeneral purposes uses. The innovative post-mixingtip design of the EPOCH 300 assures safety byeliminating the chance of a flashback. All machinetorches and accessories are built to the higheststandards, then stringently tested to ensure safetyand long work life.

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Specifications Machine Torch and Accessories

300L 500L Twin Tip Holder Torch BevelAttachment EPOCH 300

Part NumberZA3251018(Torch holder,

Part#ZS61108)

ZA3251006(Torch holder,

Part#ZS61108)ZA3312001 3311001 ZA4052024

Torch lengths16 �∕� in(422mm)

24 �∕� in(622mm)

5 ��∕�� in(148mm)

3 in(77mm)

11 ��∕�� in(300mm)

Cutting thickness 1/8 - 10 in(5-300mm)

1/8 - 12 in(5-300mm)

1/8 - 6 in(5-152mm)

1/8 - 12 in(5-300mm)

4 - 12 in(100-300mm)

Cutting Tip TypeFuel Gas Use

All 100 Series TipsMost Fuel Gases



All 100 Series TipsMost Fuel Gases Propane Only

Hose Connection** B Type (9/16 - 18 UNF)RHT/LHT

B Type (9/16 - 18 UNF)RHT/LHT Screw in Adapter Screw in Adapter B Type (9/16 - 18 UNF)

RHT/LHT

Please see Cutting Tips for information on cutting tip. Use cutting speeds, operating pressures and gas flow rates.

**Flashback arrestors are highly recommended on gas supply side for additional safety

Torch Bevel Attachment

Twin Tip Holder300L & 500L

Machine Torches

22

SNAP VALVE™Gas Valve

Features and Benefits▪ Five types Available

Designed for use with many Koike portablecutting machines.

▪ Set Pre-heat FlameAllows operator to set preheating flame justonce; gases can then be turned on and off withjust the snap of the valves; allows lessexperienced operators to make quality cuts.

▪ Quickly Turns Gases On and OffSaves gases and time by not requiring the torchvalves to be adjusted each time before andafter a cut.

▪ Chrome PlatedProvides corrosion resistance and increaseddurability.

▪ Easy Grip ValvesAllows gloved hands to quickly turn gases onand off.

▪ The Choice of ProfessionalsUsed by professionals to reduce cutting timeand gas costs in metal fabrication, shipyards,tank building, steel service centers and otherrelated industries.

The Snap Valve Set is highly recommended bycurrent Koike portable customers. The Snap Valvesaves time and gas waste by allowing the operator toset the preheating flame just once. Lighting the torchand gas shutoff are just a snap of the valves, up forgases on and down for gases off. Three hose inputtorches such as the IK-12 MAX3 sets have theoption of using the Snap Valve to control the cuttingoxygen. The Snap Valve even allows less experiencedcutting operators to perform high quality cuts everytime, once the preheat flames are set the first time.

23

Dimensions L x H x W 5 �∕� x 1 �∕� x 2 ⁄ in(131 x 47 73 mm)

Weight Main Valve Body Mounting Hardware

1.2 kg (2.64 lb)350 g (0.77 lb)

Portable model selection Part#IK-12 MAX 3/1 Torch SNAPVALVEI

IK-72T, Picle-1-II SNAPVALVEI

Auto Picle-S SNAPVALVEII

IK-12 MAX3/2 Torch SNAPVALVEII

IK-12 MAX3 300L Torch SNAPVALVEV

ModelDescriptions Part#

Snap Valve I SNAPVALVEI

Snap Valve II SNAPVALVEII

Snap Valve V SNAPVALVEV

IK-12 MAX3/1 Torch IK-12 MAX3/2 Torch IK-12 MAX3 300L Torch

Auto Picle-S Picle-1-II IK-72T

Specifications

24

CUTTING TIPSThe Trademark for High Quality Cutting


▪ Sharp, high quality cuts

▪ Small kerf

▪ Limited upper edge melt

▪ Limited upper edge slag

▪ Limited under slag

▪ Steady and safe cutting operation

▪ Cutting with small gas consumption

▪ Variety of selections- Standard cutting tips- Divergent high-speed tips- Out-mixing heavy duty tips- Speciality tips

▪ Excellent quality management

All Koike 100 Series cutting tips are designed tomix the fuel and the oxygen used for preheatinginside the cutting tip. This is recognized as oneof the safest methods.

The Koike D7 cutting tips are one of the mosttechnically advanced cutting tips available,providing safety and accuracy while savingmoney in time and gas costs. Our high speedD7 Series of Cutting tips with a divergent tipincrease cutting speed by up to 28% overstandard tips and Gas consumption is reducedup to 26%. A stainless steel liner helps them lastup to 5 times longer.

The trademark of Quality

All genuine KOIKE cutting tips aremarked with KOIKE Japan logo.

25

Designed for High Quality Cutting

Commitment to research, design, manufacturing and inspection

▪ DesignEach KOIKE cutting nozzle is designed for proper gas efficiency and to provide thehighest cutting accuracy.

▪ QualityMade in Japan. Koike’s top level production facility and quality management systemensure each cutting nozzle to be of Koike quality.

▪ SafetyAll 100 series cutting nozzles are designed to help prevent damaging flashbacksand backfires into the torch.

Koike Divergent Tips

▪ State-of-the-Art designThe cutting oxygen outlet of Koike High-speed Nozzles forms a divergent shape,designed through a high technical calculation to accelerate cutting oxygen flow upto two times faster than the speed of sound.

▪ ProductivityCutting speed is increased by up to 28% over standard nozzles.

▪ Cost efficiencyDue to faster cutting speed, gas consumption is reduced up to 26%.

▪ DurabilityStainless steel insert at the nozzle tip improves life time of the nozzle and ensureslong lasting performance.

▪ 100% ignition testedAll Divergent Nozzles are flame tested prior to packaging, ensuring every nozzle toperform as designed. Carbon adherence may remain on a new nozzle, but it is thesign of our quality.

Strong cutting oxygen stream from aDivergent tip: Photo taken from Koikein-house performance test. Cuttingtip at 10-��∕�� in (275mm) above theplate, Tip 106-D7#0.

Designed to perform.

KOIKEHigh-speedDivergent Tip

Jet speedD7: Mach 2.0

KOIKEStandardStraight Tip

Jet speedMach <1.0

Slow-speedDivergent Tip

Jet speedMach 1.0<2.0

KOIKE EPOCHThick CuttingStraight Tip

Jet speedMach <1.0

Stainless steel liner

26

106 Standard Tip

▪ Koike Standard tips

▪ Suitable for both hand andmachine cutting

Propane Metric *Preheat oxygen pressure for 3 hose torch only

Pressure kg/cm2 Consumption Nl/hr.Plate

ThicknessTipNo. Oxygen Fuel

GasCuttingOxygen

PreheatOxygen

FuelGas

Cutting Speedmm/min

5 00 1.5 0.2 690 1180 310 6605 - 10 0 2.0 0.2 1200 1180 310 660 - 550

10 - 15 1 2.5 0.2 2100 1180 310 550 - 49015 - 30 2 3.0 0.25 3400 1370 360 490 - 40030 - 40 3 3.0 0.25 4300 1370 360 400 - 35040 - 50 4 3.5 0.3 6500 1860 490 350 - 320

50 - 100 5 4.0 0.3 11000 1860 490 320 - 200100 - 150 6 4.0 0.3 15000 3040 800 200 - 150150 - 250 7 4.5 0.4 22000 3720 980 150 - 80250 - 300 8 4.5 0.4 28000 3720 980 80 - 45

InchesPlate

ThicknessTipNo.

Cutting Speedin/min

Oxygen PSIGCutting Preheat*

FuelPSIG

KerfWidth

1/16 000 30 20 20 2.8 0.03 1/8 00 27 20 20 2.8 0.04 1/4 0 24 30 30 2.8 0.05 3/8 0 22 30 30 2.8 0.06 1/2 1 21 40 40 2.8 0.07 3/4 2 18 45 45 3.6 0.08

1 2 17 45 45 3.6 0.081-1/2 3 14 45 45 3.6 0.09

2 4 12.5 45 45 4.3 0.112-1/2 5 11 55 55 4.3 0.12

3 5 10 55 55 4.3 0.124 6 8 55 55 5.7 0.145 6 7 55 55 5.7 0.146 7 6 65 65 5.7 0.168 7 5 65 65 5.7 0.17

10 8 3 65 65 5.7 0.2312 8 2 65 65 5.7 0.27

106-HC Standard Tip Propane

▪ Koike Standard tips


InchesPlate

ThicknessTipNo.

Cutting Speedin/min


FuelPSIG

KerfWidth

1/8 00 27 20 20 2.8 0.04 1/4 0 24 30 30 2.8 0.05 3/8 0 22 30 30 2.8 0.06 1/2 1 21 40 40 2.8 0.07 3/4 2 18 45 45 3.6 0.08

1 2 17 45 45 3.6 0.081-1/2 3 14 45 45 3.6 0.09

2 4 12.5 45 45 4.3 0.112-1/2 5 11 55 55 4.3 0.12

3 5 10 55 55 4.3 0.12

Metric *Preheat oxygen pressure for 3 hose torch only

Pressure kg/cm2 Consumption Nl/hr.

PlateThickness

TipNo. Oxygen Fuel

GasCuttingOxygen

PreheatOxygen

FuelGas

CuttingSpeed

mm/min5 00 1.5 0.2 690 1180 310 660

5 - 10 0 2.0 0.2 1200 1180 310 660 - 55010 - 15 1 2.5 0.2 2100 1180 310 550 - 49015 - 30 2 3.0 0.25 3400 1370 360 490 - 40030 - 40 3 3.0 0.25 4300 1370 360 400 - 35040 - 50 4 3.5 0.3 6500 1860 490 350 - 320

50 - 100 5 4.0 0.3 11000 1860 490 320 - 200

106-D7 High Speed Divergent Tip

▪ Divergent technology(7 Bar cutting oxygen)

▪ Stainless steel inner tube.

Propane Metric *Preheat oxygen pressure for 3 hose torch only


PlateThickness

TipNo. Oxygen Fuel

GasCuttingOxygen

PreheatOxygen

FuelGas

CuttingSpeed

mm/min5 00 7.0 0.2 750 1180 310 750

5 - 10 0 7.0 0.2 1100 1180 310 750 - 68010 - 15 1 7.0 0.2 2500 1180 310 680 - 60015 - 30 2 7.0 0.25 3800 1370 360 600 - 50030 - 40 3 7.0 0.25 5400 1370 360 500 - 45040 - 50 4 7.0 0.3 7300 1860 490 450 - 400

50 - 100 5 7.0 0.3 10000 1860 490 400 - 260100 - 150 6 7.0 0.3 14000 3040 800 260 - 180150 - 250 7 7.0 0.4 22000 3720 980 180 - 100250 - 300 8 7.0 0.4 35000 3720 980 100 - 70

InchesPlate

ThicknessTipNo.

Cutting Speedin/min


FuelPSIG

KerfWidth

1/8 00 31.5 100 20 2.8 0.03 1/4 0 29 100 30 2.8 0.04 3/8 0 27 100 30 2.8 0.05 1/2 1 25 100 40 2.8 0.05 3/4 2 22 100 45 3.6 0.06

1 2 20 100 45 3.6 0.071-1/2 3 18 100 45 3.6 0.08

2 4 16 100 45 4.3 0.102-1/2 5 14 100 55 4.3 0.11

3 5 12.5 100 55 4.3 0.114 6 10 100 55 5.7 0.135 6 9 100 55 5.7 0.146 7 7 100 65 5.7 0.148 7 5.5 100 65 5.7 0.18

10 8 4 100 65 5.7 0.2012 8 3 100 65 5.7 0.24

106-M Heavy Pre-heat Tip

▪ Suitable for bevel and chamfercutting.

Propane Inches

PlateThickness

TipNo.

Cutting Speedin/min

Oxygen PSIGCutting Preheat

FuelPSIG

KerfWidth

1/8 00 27 20 20 2.8 0.04 1/4 0 24 30 30 2.8 0.05 3/8 0 22 30 30 2.8 0.06 1/2 1 21 40 40 2.8 0.07 3/4 2 18 45 45 2.8 0.08

1 2 17 45 45 2.8 0.081-1/2 3 14 45 45 2.8 0.09

2 4 12.5 45 45 2.8 0.112-1/2 5 11 55 55 3.6 0.12

3 5 10 55 55 3.6 0.124 6 8 55 55 3.6 0.145 6 7 55 55 3.6 0.146 7 6 65 65 4.3 0.168 7 5 65 65 4.3 0.17




GasCuttingOxygen

PreheatOxygen

FuelGas

Cutting Speedmm/min

5 00 1.5 0.2 690 1710 450 6605 - 10 0 2.0 0.2 1200 1710 450 660 - 550

10 - 15 1 2.5 0.2 2100 1710 450 550 - 49015 - 30 2 3.0 0.2 3400 2470 650 490 - 40030 - 40 3 3.0 0.2 4300 2470 650 400 - 35040 - 50 4 3.5 0.2 6500 2470 650 350 - 320

50 - 100 5 4.0 0.25 11000 2890 760 320 - 200100 - 150 6 4.0 0.25 15000 3570 940 200 - 150150 - 250 7 4.5 0.3 22000 3990 1050 150 - 80

27

106-M7 High-Speed Heavy Preheat Tip Propane

▪ Suitable for bevel and chamfercutting.

▪ Divergent technology (7 Barcutting oxygen)

▪ Stainless steel inner tube



PlateThickness

TipNo. Oxygen Fuel

GasCuttingOxygen

PreheatOxygen

FuelGas

CuttingSpeed

mm/min5 00 7.0 0.2 750 1710 450 750

5 - 10 0 7.0 0.2 1100 1710 450 750 - 68010 - 15 1 7.0 0.2 2500 1710 450 680 - 60015 - 30 2 7.0 0.2 3800 2470 650 600 - 50030 - 40 3 7.0 0.2 5400 2470 650 500 - 45040 - 50 4 7.0 0.2 7300 2470 650 450 - 400

50 - 100 5 7.0 0.25 10000 2890 760 400 - 260100 - 150 6 7.0 0.25 14000 3570 940 260 - 180150 - 250 7 7.0 0.3 22000 3990 1050 180 - 100250 - 300 8 7.0 0.3 35000 3990 1050 100 - 70

InchesPlate

ThicknessTipNo.

Cutting Speedin/min


FuelPSIG

KerfWidth

1/8 00 31.5 100 20 2.8 0.04 1/4 0 29 100 30 2.8 0.05 3/8 0 27 100 30 2.8 0.06 1/2 1 25 100 40 2.8 0.07 3/4 2 22 100 45 2.8 0.08

1 2 20 100 45 2.8 0.081-1/2 3 18 100 45 2.8 0.09

2 4 16 100 45 2.8 0.112-1/2 5 14 100 55 3.6 0.12

3 5 12.5 100 55 3.6 0.124 6 10 100 55 3.6 0.145 6 9 100 55 3.6 0.146 7 7 100 65 4.3 0.168 7 5.5 100 65 4.3 0.17

10 8 4 100 65 4.3 0.2312 8 3 100 65 4.3 0.27

406NT Standard Tip (only for IK-82)

▪ For IK-82 series cuttingmachine only.

Propane Inches

PlateThickness

TipNo.

Cutting Speedin/min


FuelPSIG

KerfWidth

1/4 0 24 30 30 2.8 0.05 3/8 0 22 30 30 2.8 0.06 1/2 1 21 40 40 2.8 0.07 3/4 2 18 45 45 2.8 0.08

1 2 17 45 45 2.8 0.081-1/2 3 14 45 45 2.8 0.09

2 4 12.5 45 45 2.8 0.11



PlateThickness

TipNo. Oxygen Fuel

GasCuttingOxygen

PreheatOxygen

FuelGas

CuttingSpeed

mm/min5 - 10 0 2.0 0.2 1200 1640 410 450 - 500

10 - 15 1 2.5 0.2 2100 1640 410 400 - 45015 - 30 2 3.0 0.2 3200 1640 410 350 - 40030 - 40 3 3.0 0.2 4200 1640 410 300 - 35040 - 50 4 3.5 0.2 6800 2160 540 250 - 300

EPOCH-300 Thick plate cutting Tips

▪ For Epoch Torch only

▪ Very safe, out-mixing tips

Propane Inches

PlateThickness

TipNo.

Cutting Speedin/min


FuelPSIG

KerfWidth

4 300 10 60 7 4.3 0.238 300 6.5 65 7 4.3 0.31

12 300 5 70 10 7.1 0.39



PlateThickness

TipNo. Oxygen Preheat Fuel

GasCuttingOxygen

PreheatOxygen

FuelGas

CuttingSpeed

mm/min100 300 4.0 0.5-0.6 0.3-0.4 27 3.3-4.0 2.3-2.7 250-290

200 300 4.5 0.5-0.6 0.3-0.4 30 3.3-4.0 2.3-2.7 170-190

300 300 5.0 0.6-0.7 0.4-0.5 32 4.0-4.8 2.7-3.1 130-150

2VKP7 Victor™ Style High-speed Tips Propane



InchesPlate

ThicknessTipNo.

Cutting Speedin/min


FuelPSIG

KerfWidth

1/8 00 31.5 100 20 1.4 - 4.3 0.03 1/4 0 29 100 30 2.9 - 4.3 0.04 3/8 0 27 100 30 2.9 - 4.3 0.05 1/2 1 25 100 40 2.9 - 4.3 0.05 3/4 2 22 100 45 2.9 - 4.3 0.06

1 2 20 100 45 2.9 - 4.3 0.071-1/2 3 18 100 45 2.9 - 4.3 0.08

2 4 16 100 45 2.9 - 5.7 0.102-1/2 5 14 100 55 2.9 - 5.7 0.11

3 5 12.5 100 55 2.9 - 5.7 0.114 6 10 100 55 5.0 - 7.1 0.135 6 9 100 55 5.0 - 7.1 0.146 7 7 100 65 5.0 - 7.1 0.148 7 5.5 100 65 5.0 - 7.1 0.18

10 8 4 100 65 5.0 - 7.1 0.2012 8 3 100 65 5.0 - 7.1 0.24


Pressure kg/cm2

PlateThickness

TipNo. Oxygen Fuel

GasCutting Speed

mm/min5 00 7.0 0.1 - 0.25 750

5 - 10 0 7.0 0.1 - 0.25 750 - 68010 - 15 1 7.0 0.1 - 0.25 680 - 60015 - 30 2 7.0 0.1 - 0.25 600 - 50030 - 40 3 7.0 0.1 - 0.25 500 - 45040 - 50 4 7.0 0.15 - 0.3 450 - 400

50 - 100 5 7.0 0.15 - 0.3 400 - 260100 - 150 6 7.0 0.15 - 0.3 260 - 180150 - 250 7 7.0 0.20 - 0.4 180 - 110250 - 300 8 7.0 0.15 - 0.3 110 - 100

28

OKP7 Divergent High Speed Tip (only for Oxweld® type torch)

▪ For Oxweld® type torch.

Propane Inches

PlateThickness

TipNo.

Cutting Speedin/min


FuelPSIG

KerfWidth

1/8 00 31.5 100 20 1.4 - 4.3 0.03 1/4 0 29 100 30 2.9 - 4.3 0.04 3/8 0 27 100 30 2.9 - 4.3 0.05 1/2 1 25 100 40 2.9 - 4.3 0.05 3/4 2 22 100 45 2.9 - 4.3 0.06

1 2 20 100 45 2.9 - 4.3 0.071-1/2 3 18 100 45 2.9 - 4.3 0.08

2 4 16 100 45 2.9 - 5.7 0.102-1/2 5 14 100 55 2.9 - 5.7 0.11

3 5 12.5 100 55 2.9 - 5.7 0.114 6 10 100 55 5.0 - 7.1 0.135 6 9 100 55 5.0 - 7.1 0.146 7 7 100 65 5.0 - 7.1 0.148 7 5.5 100 65 5.0 - 7.1 0.18

10 8 4 100 65 5.0 - 7.1 0.2012 8 3 100 65 5.0 - 7.1 0.24


Pressure kg/cm2

PlateThickness

TipNo. Oxygen Fuel

GasCutting Speed

mm/min5 00 7.0 0.1 - 0.25 750

5 - 10 0 7.0 0.1 - 0.25 750 - 68010 - 15 1 7.0 0.1 - 0.25 680 - 60015 - 30 2 7.0 0.1 - 0.25 600 - 50030 - 40 3 7.0 0.1 - 0.25 500 - 45040 - 50 4 7.0 0.15 - 0.3 450 - 400

50 - 100 5 7.0 0.15 - 0.3 400 - 260100 - 150 6 7.0 0.15 - 0.3 260 - 180150 - 250 7 7.0 0.20 - 0.4 180 - 110250 - 300 8 7.0 0.15 - 0.3 110 - 100

107 Standard tips

▪ Koike standard tips


Natural gas Metric *Preheat oxygen pressure for 3 hose torch only



GasCuttingOxygen

PreheatOxygen

FuelGas

Cutting Speedmm/min

5 00 1.5 0.15 690 1000 600 660

5-10 0 2.0 0.15 1200 1000 600 660-55010-15 1 2.5 0.15 2100 1200 700 550-49015-30 2 3.0 0.15 3400 1200 700 490-40030-40 3 3.0 0.15 4300 1350 800 400-35040-50 4 3.0 0.15 6500 1350 800 350-320

50-100 5 4.0 0.15 11000 1700 1000 320-200100-150 6 4.0 0.15 15000 1700 1000 200-150

InchesPlate

ThicknessTipNo.

Cutting Speedin/min


FuelPSIG

KerfWidth

1/8 00 27 20 20 2.1 0.04 1/4 0 24 30 30 2.1 0.05 3/8 0 22 30 30 2.1 0.06 1/2 1 21 40 40 2.1 0.07 3/4 2 18 45 45 2.1 0.08

1 2 17 45 45 2.1 0.081-1/2 3 14 45 45 2.1 0.09

2 4 12.5 45 45 2.1 0.112-1/2 5 11 55 55 2.1 0.12

3 5 10 55 55 2.1 0.124 6 8 55 55 2.1 0.145 6 7 55 55 2.1 0.146 7 6 65 65 2.1 0.168 7 5 65 65 2.1 0.17

10 8 3 65 65 2.1 0.2312 8 2 65 65 2.1 0.27

107D7 High Speed Tips (7 bar)



Natural gas Metric *Preheat oxygen pressure for 3 hose torch only



GasCuttingOxygen

PreheatOxygen

FuelGas

Cutting Speedmm/min

5 - 10 0 7.0 0.15 1100 1350 800 750-68010 - 15 1 7.0 0.15 2500 1500 900 680-60015 - 30 2 7.0 0.15 3800 1500 900 600-50030 - 40 3 7.0 0.15 5400 1700 1000 500-45040 - 50 4 7.0 0.15 7300 1700 1000 450-400

50 - 100 5 7.0 0.15 10000 850 1100 400-260100 - 150 6 7.0 0.20 14000 2200 1300 260-180

InchesPlate

ThicknessTipNo.

Cutting Speedin/min


FuelPSIG

KerfWidth

1/8 00 31.5 100 20 2.1 0.03 1/4 0 29 100 30 2.1 0.04 3/8 0 27 100 30 2.1 0.05 1/2 1 25 100 40 2.1 0.05 3/4 2 22 100 45 2.1 0.06

1 2 20 100 45 2.1 0.071-1/2 3 18 100 45 2.1 0.08

2 4 16 100 45 2.1 0.102-1/2 5 14 100 55 2.1 0.11

3 5 12.5 100 55 2.1 0.114 6 10 100 55 2.1 0.135 6 9 100 55 2.1 0.146 7 7 100 65 2.1 0.148 7 5.5 100 65 2.1 0.18

10 8 4 100 65 2.1 0.2012 8 3 100 65 2.1 0.24

29

102HC Standard tips



Acetylene Inches

PlateThickness

TipNo.

Cutting Speedin/min


FuelPSIG

KerfWidth

1/4 0 24 30 30 2.8 0.05 3/8 0 22 30 30 2.8 0.06 1/2 1 21 40 40 2.8 0.07 3/4 2 18 45 45 2.8 0.08

1 2 17 45 45 2.8 0.081-1/2 3 14 45 45 2.8 0.09

2 4 12.5 45 45 3.6 0.112-1/2 5 11 55 55 4.3 0.12

3 5 10 55 55 4.3 0.12



PlateThickness

TipNo. Oxygen Fuel

GasCuttingOxygen

PreheatOxygen

FuelGas

Cutting Speedmm/min

5 - 10 0 5.0 0.2 1600 520 470 700-62510 - 15 1 5.0 0.2 2400 600 550 625-55015 - 30 2 5.0 0.2 3600 600 550 550-47530 - 40 3 5.0 0.2 4800 600 550 475-42540 - 50 4 5.0 0.2 5600 750 680 425-350

50 - 100 5 5.0 0.25 8800 860 780 350-250




Acetylene Metric *Preheat oxygen pressure for 3 hose torch only



GasCuttingOxygen

PreheatOxygen

FuelGas

Cutting Speedmm/min

5 00 7.0 0.2 750 520 470 7505 - 10 0 7.0 0.2 1100 520 470 750 - 680

10 - 15 1 7.0 0.2 2500 600 550 680 - 60015 - 30 2 7.0 0.2 3800 600 550 600 - 50030 - 40 3 7.0 0.2 5400 600 550 500 - 45040 - 50 4 7.0 0.2 7300 750 680 450 - 400

50 - 100 5 7.0 0.25 10000 860 780 400 - 260100 - 150 6 7.0 0.3 14000 950 860 260 - 180150 - 250 7 7.0 0.3 22000 1330 1210 180 - 100250 - 300 8 7.0 0.4 35000 1600 1450 100 - 70

InchesPlate

ThicknessTipNo.

Cutting Speedin/min


FuelPSIG

KerfWidth

1/8 00 31.5 100 20 2.8 0.03 1/4 0 29 100 30 2.8 0.04 3/8 0 27 100 30 2.8 0.05 1/2 1 25 100 40 2.8 0.05 3/4 2 22 100 45 2.8 0.06

1 2 20 100 45 2.8 0.071-1/2 3 18 100 45 2.8 0.08

2 4 16 100 45 2.8 0.102-1/2 5 14 100 55 3.6 0.11

3 5 12.5 100 55 3.6 0.114 6 10 100 55 4.3 0.135 6 9 100 55 4.3 0.146 7 7 100 65 4.3 0.148 7 5.5 100 65 4.3 0.18

10 8 4 100 65 5.7 0.2012 8 3 100 65 5.7 0.24

402ST Standard Tips (IK-82 only) Acetylene



MetricPressure kg/cm2 Consumption Nl/hr.

PlateThickness

TipNo. Oxygen

FuelGas

CuttingOxygen

PreheatOxygen

FuelGas

Cutting Speedmm/min

5 - 10 0 2.0 0.2 1200 380 340 450-50010 - 15 1 2.5 0.2 2100 485 440 400-45015 - 30 2 3.0 0.2 3200 485 440 350-40030 - 40 3 3.0 0.2 4200 550 500 300-35040 - 50 4 3.5 0.25 6800 640 580 250-300

50 - 100 5 4.0 0.3 11000 730 660 200-250

InchesPlate

ThicknessTipNo.

Cutting Speedin/min

Oxygen PSIGCutting Preheat

FuelPSIG

KerfWidth

1/4 0 24 30 30 2.8 0.05 3/8 0 22 30 30 2.8 0.06 1/2 1 21 40 40 2.8 0.07 3/4 2 18 45 45 2.8 0.08

1 2 17 45 45 2.8 0.081-1/2 3 14 45 45 2.8 0.09

2 4 12.5 45 45 3.6 0.112-1/2 5 11 55 55 4.3 0.12

3 5 10 55 55 4.3 0.124 5 8 55 55 4.3 0.14

Acetylene102 Standard Tips


▪ Suitable for both hand and machine cutting

InchesPlate

ThicknessTipNo.

Cutting Speedin/min


FuelPSIG

KerfWidth

1/16 000 30 20 20 2.8 0.03 1/8 00 27 20 20 2.8 0.04 1/4 0 24 30 30 2.8 0.05 3/8 0 22 30 30 2.8 0.06 1/2 1 21 40 40 2.8 0.07 3/4 2 18 45 45 2.8 0.08

1 2 17 45 45 2.8 0.081-1/2 3 14 45 45 2.8 0.09

2 4 12.5 45 45 3.6 0.112-1/2 5 11 55 55 4.3 0.12

3 5 10 55 55 4.3 0.124 6 8 55 55 5.0 0.145 6 7 55 55 5.0 0.146 7 6 65 65 5.7 0.168 7 5 65 65 5.7 0.17

10 8 3 65 65 5.7 0.2312 8 2 65 65 5.7 0.27



PlateThickness

TipNo. Oxygen Fuel

GasCuttingOxygen

PreheatOxygen

FuelGas

Cutting Speedmm/min

5 00 1.5 0.2 690 410 370 6605 - 10 0 2.0 0.2 1200 410 370 660 - 550

10 - 15 1 2.5 0.2 2100 480 430 550 - 49015 - 30 2 3.0 0.2 3400 480 430 490 - 40030 - 40 3 3.0 0.2 4300 480 430 400 - 35040 - 50 4 3.5 0.25 6500 550 500 350 - 320

50 - 100 5 4.0 0.3 11000 690 630 320 - 200100 - 150 6 4.0 0.35 15000 770 700 200 - 150150 - 250 7 4.5 0.4 22000 1060 960 150 - 80250 - 300 8 4.5 0.4 28000 1060 960 80 - 45

30

103 Standard High Speed Tips (7 bar)



MAPP™, HPG™, & CHEMTANE2™

General Oxy-fuel Cutting Accessories

“Rock Lighter”Pistol-shaped igniter. Easy operation

“Tip Cleaner”A set of 10 nozzle cleaning wires andone file plate. Suitable for cleaningKoike cutting nozzles. Metal casing toprotect wires from bending.

Tip fixing NutTip fixing nut for Koike portable andhand torches, except IK-82 series andEpoch torch.

Accessory Part #

Rock Lighter 1138305500

Accessory Part #

Tip cleaner ZS30311

Accessory Part #

Tip fixing nut ZS05020



PlateThickness

TipNo. Oxygen

FuelGas

CuttingOxygen

PreheatOxygen

FuelGas

Cutting Speedmm/min

5 00 1.5 0.2 690 800 460 660

5 - 10 0 2.0 0.2 1200 800 460 660 - 550

10 - 15 1 2.5 0.2 2100 800 460 550 - 490

15 - 30 2 3.0 0.25 3400 900 500 490 - 400

30 - 40 3 3.0 0.25 4300 900 500 400 - 350

40 - 50 4 3.5 0.35 6500 1200 660 350 - 320

50 - 100 5 4.0 0.35 11000 1200 660 320 - 200

100 - 150 6 4.0 0.35 15000 2200 1280 200 - 150

150 - 250 7 4.5 0.35 22000 2200 1280 150 - 80

InchesPlate

Thickness

TipNo.

CuttingSpeedin/min

Oxygen PSIGCuttingPreheat*

FuelPSIG

KerfWidth

1/8 00 27 20 20 2.9 0.04 1/4 0 24 30 30 2.9 0.05 3/8 0 22 30 30 2.9 0.06 1/2 1 21 40 40 2.9 0.07 3/4 2 18 45 45 3.6 0.08

1 2 17 45 45 3.6 0.081-1/2 3 14 45 45 3.6 0.09

2 4 12.5 45 45 5.0 0.112-1/2 5 11 55 55 5.0 0.12

3 5 10 55 55 5.0 0.124 6 8 55 55 5.0 0.145 6 7 55 55 5.0 0.146 7 6 65 65 5.0 0.168 7 5 65 65 5.0 0.17




MAPP™, HPG™, & CHEMTANE2™ Inches

PlateThickn

ess

TipNo.

CuttingSpeedin/min

Oxygen PSIGCuttingPreheat*

FuelPSIG

KerfWidth

1/8 00 31.5 100 20 2.9 0.03 1/4 0 29 100 30 2.9 0.04 3/8 0 27 100 30 2.9 0.05 1/2 1 25 100 40 2.9 0.05 3/4 2 22 100 45 3.6 0.06

1 2 20 100 45 3.6 0.071-1/2 3 18 100 45 5.0 0.08

2 4 16 100 45 5.0 0.102-1/2 5 14 100 55 5.0 0.11

3 5 12.5 100 55 5.0 0.114 6 10 100 55 5.0 0.135 6 9 100 55 5.0 0.146 7 7 100 65 5.0 0.148 7 5.5 100 65 5.0 0.18

10 8 4 100 65 5.0 0.2012 8 3 100 65 5.0 0.24



PlateThickness

TipNo. Oxygen

FuelGas

CuttingOxygen

PreheatOxygen

FuelGas

Cutting Speedmm/min

5 00 7.0 0.2 750 800 460 7505 - 10 0 7.0 0.2 1100 800 460 750 - 680

10 - 15 1 7.0 0.2 2500 800 460 680 - 60015 - 30 2 7.0 0.25 3800 900 500 600 - 50030 - 40 3 7.0 0.25 5400 900 500 500 - 45040 - 50 4 7.0 0.35 7300 1200 660 450 - 400

50 - 100 5 7.0 0.35 10000 1200 660 400 - 260100 - 150 6 7.0 0.35 14000 2200 1280 260 - 180150 - 250 7 7.0 0.35 22000 2200 1280 180 - 100250 - 300 8 7.0 0.35 35000 2200 1280 100 - 70

31

PNC-12 EXTREME™Portable CNC Cutting Machine

Features and Benefits▪ Oxy-fuel and plasma cutting

Achieve high precision cuts from gauge materialup to 4” mild steel. With the simple press of abutton, The machine can be configured to eitherprocess.

▪ Easy operationSimple CNC controller with parameters that canbe changed to achieve high quality cuts whilesaving consumable life.

▪ Rigid linear guiding systemwith precision ground linear guides and astructurally compact design, The machine offersthe strongest rails in its class.

▪ Robust box beam longitudinal railC-channel rail provides extra stability anddurability in heavy duty working environment. Farmore accurate than common aluminum rails.

▪ Auto Nesting CAD/CAM softwareEvery PNC-12 Extreme package comes standardwith Koike original CAD/CAM software withyour choice of NestMaster or Flashcut software.

PNC-12 Extreme is a flexible, productive, andaffordable CNC cutting solution designed toprovide high quality cuts using oxy/fuel andplasma cutting technology.

The machine is a great starting point for anyentry level fabrication shop, Garage builderor large production company with limitedspace.

32

Designed with Koike quality standard Flexible cutting

Oxy-Fuel configuration▪ Achieve high precision cuts from �∕�� in to 4 in mild steel.

Oxy-fuel parameters allow for adjustable pierce height andpuddle jump to reduce premature tip failure.

Reliability and performance

Plasma configuration▪ System works with most non-hi frequency plasma

systems up to 125 AMP.▪ Maximum cutting thickness with plasma is 1.5 in.▪ Power source sold separately.

Cross bar design▪ Large crossbar provides a wider, more stable platform to reduce

flexion at higher speeds. The wire way also adds to the rigidity ofthe beam by being integrated to back side, giving it another pointof structure.

▪ Cross bar compartments are separated from CNC for better dustprotection for electrical parts.

▪ Plasma lead and cables are placed in metal square pipe for addedspatter protection.

Longitudinal rail▪ Robust steel welded construction.▪ Designed to maximize durability in heavy-duty working

environment.▪ Lightweight welded channel design provides an extremely strong

base that resists flexion and provides a stable platform for theentire machine to ride on.

▪ Linear blocks are securely fixed onto a thick, long aluminiumbase that fully covers entire length of the machine body.

Koike D420 Controller▪ Simple and easy to use.▪ Accepts most standard G code via integrated USB port▪ 48 pre-installed shape patterns▪ Numerous functions including nesting, plate alignment, mirroring,

pierce point selection, and more.

33

Cutting Capability and standard features Oxy-fuel cutting

Three solenoid valves▪ Three individual station gas solenoids provide accurate

pressures to adjusting valves right at the torch.

Piercing sequenceAdjustable piercing sequence allows optimum pierce controlfor increased productivity and reduced consumable life.Cross bar with integrated gas linesPrevents fuel and oxygen lines from being exposed to cuttingdebris and hot slag.

Plasma cutting

Arc voltage control▪ Automatically detects live arc voltage and makes necessary

torch height adjustments during cutting. Allows for preciseplasma torch height thus eliminating severe edge bevels.

Torch collision protection▪ Magnetic torch breakaway system will dislocate from

magnets and stop the machine immediately when it sensesa part tip up.

Initial torch height control▪ Initial height sensor is implemented in the torch break

away system, allowing fast and accurate torch initial heightadjustment. Ohmic contact is not necessary.This is useful when a plate has a protective coating.

Internal torch cable carrier▪ Cable carrier mounted on the cross bar allows easy handling

of plasma torch cables during operation. Fits most torch leadsup to 125 AMPS.

Plasma power source▪ Most air plasma systems up to 125A with 1-�∕� in (35mm)

diameter torch. 1-3/4” torch holder is also available (non-highfrequency).

Flexibility▪ A variety of optional accessories are available. The machine

can be reconfigured to Oxy-fuel at any time when needed.

34

Basic Features

Gas to Plasma Conversion Kit▪ Used to change an Oxy-Fuel configured machine to Plasma

configuration.Included: Arc Voltage Control (AVC) unit, Plasma torch holder withintegrated torch breakaway system and initial height sensor, allrequired cables.

▪ Plasma power source not included.

Plasma to Gas Conversion Kit▪ Used to change a Plasma configured machine to oxy-fuel

configuration.Included: Koike oxy-fuel torch unit with solenoid valves and gasconnections, cutting tips starter pack (3 pieces HC type 012).

Oxy-fuel Plasma

Plasma Oxy-fuel

Plasma Power Source

Pre-assembled plasmainterface cable and machineinterfacing is supplied, whenplasma systems arepurchased (together with aPNC-12 Extreme) fromKoike Aronson.

Oxy-fuel cutting accessories

Twin Torch AttachmentA simple way to cut with two oxy-fuel cutting nozzle.▪ Maximum cutting thickness when using 2 torches: 1-�∕�� in (30mm)▪ Torch distance 1-�∕�� - 12 in (30 - 300mm)

Part# Description

0818297601 Powermax 125 Machine Torch w/25 ft leads (1 in (25.4mm) thick)*includes T8900124701

T8900124701 1-¾ in (44mm)Torch clamp for Powermax 125

0818297506 Powermax 105 Machine Torch w/ 25 ft leads (¾ in (19mm) thick

0818313502 Powermax 85 Machine Torch w/ 25 ft leads (�∕� in (16mm) thick)

0818295005 Powermax 65 Machine Torch w/ 25 ft leads (½ in (13mm) thick)

0818314000 Powermax 45 Machine Torch w/ 25 ft leads (�∕� in (10mm) thick)

35

HAND TORCHESHeavy Duty Gas Cutting Torches

Features and Benefits▪ Tip mixing system

▪ Precisely balanced

▪ Heavy ribbed round handle

▪ Internal tip nut

▪ Easy grip gas valves

Each cutting torch is designed with theoperator in mind. built to the higheststandards, then stringently abused to ensuresafe; long life operation. Designed for theoperator that never wants to buy anothertorch again. for use in industries such as metalfabrication, shipyards, salvage, constructionand other general purpose uses.

36

Ergonomics Precisely balanced, long lasting hand torches▪ Tip mixing system

Genuine Koike tips use a inner tip mixing system based on the venturi effectthis prevents fuel gas from being able to mix with oxygen and going back intothe torch handle. If a flashback occurs the tip will fail instead of the wholetorch. We are so sure we will guarantee the torch for life against a sustainedflashback.

▪ Precisely balancedA heavy handle used to offset the weight of the torch over the length of thebody ensures an equally balanced pivot point. Reduces fatigue while keepingthe operator at a safe distance from the flame.

▪ Heavy ribbed round handleTorch uses heavy ribs that are designed to be more comfortable when usedwith heavy gloves and work apparel. It gives the operator a sure grip whengrasping the torch at any angle.

▪ Internal tip nutProtects threads in torch head

▪ Easy grip gas valvesAllows gloved hands to quickly and accurately set preheat flame.

SILVER-CUT Series

Torch lengths 19-½ in (495mm)

Weight 2 lb (1.0kg)

Cutting capacity Max. 9-�∕�� in (250mm)

Torch head angle 90°

Fuel gas type Any medium pressure fuel gas

Types Connection Part #

SILVERCUT 250“B” Type

(9/16 in -18UNF)RHT/LHT

SILVER250

▪ Lightweight and compact, well balanced heavy duty hand cutting torch▪ Chrome plated▪ Triangular tube configuration for greater strengths.▪ Cut lever designed to be controlled by operators thumb instead of trigger

finger. Reduces fatigue while giving operator more precise control over thecut stream.

SILVERCUT 250

37

MK Series

▪ Robust, Heavy duty hand cutting torch.▪ Three stainless steel tubes provide strength and durability while keeping gases separated until

they can be mixed safely in the cutting nozzle.▪ Precision cutting oxygen lever with lock function. (excl. MK-36)▪ Die forged head, increased strengths and service life.

Torch lengths 18-�∕� in (466mm)

Weight 2 lb (0.9kg)

Cutting capacity Max. 6 in (150mm)


Torch connection B type (9/16 in-18UNF) RHT/LHT


Types Part #MK-150 90° Head DA228803

MK-150

Torch lengths 21 in (525mm) Standard,

Weight 3.3 lb (1.5kg)


Torch head angle 75°, 90° & 180°



Types Part #MK-250 75° Head 3091330

MK-250 90° Head 3091229

MK-250 180° Head 3091331

MK-250

Torch lengths 26.4 in (661mm)






MK-300

Types Part # MK-300 90° Head 3091344

38

MK-36

Types Part #Torch lengths 36 in (915mm)



Torch head angle 75° and 90°



Types Part #MK-36 75° Head ZA3091209

MK-36 90° Head ZA3091208

MK-48

Types Part #Torch lengths 48 in (1220mm)



Torch head angle 75° and 90°



Types Part #MK-48 75° Head 3091224

MK-48 90° Head DA212812

39

HANDY AUTO™ SeriesPortable Motorized Hand Torch

Features and Benefits▪ Motorized oxy-fuel hand torch

Controlled movement and speed in everypositions, on horizontal plate, pipe, or evenvertical surfaces. Ensures exact cutting heightthrough entire workpiece.

▪ All position drivesAllows cutting in any position from anydirection.

▪ Quick change attachmentsSingle hand changeover (spring lever actuated)

▪ Light weightEasily operated like a hand torch 3.7 lb (3.5kg) (Handy Auto) 5.9 lb (2.7kg) (Handy Auto Plus)

▪ Auto Ignition (Handy Auto Plus)

▪ One click gas shut-off (Handy Auto Plus)

▪ Flame pre-set valves (Handy Auto Plus)

Handy Auto

Handy Auto Plus

40

Two Models Handy Auto Handy Auto Plus

▪ Machine-line cutting results with hand torch handling▪ Modular attachment system▪ Tool-free attachment replacement▪ Set of basic attachments included*

* Every Professional Kit comes with a basic set of attachments to cutstraight, bevel, and small circle.

Optional Accessories

Handy Auto with additional features▪ Auto ignition▪ One-click gas shutoff▪ Flame pre-set valves▪ Set of basic attachments included.

Accessory Part# Descriptions

Large circle cutting attachment ZS30106Cutting diameter 4.5 ~ 19 ½ in(120~500 mm)

Straight guide rail 19.5 in(500mm) ZS30104 Straight cutting guide rail

Large circle extension bar 20.5in (530mm) ZS30106

Use with Large circle cuttingattachment to increase cuttingdiameter to 39 ¼ in (1,000mm)

Type and Specification Specification Types

Model Part#

Handy Auto KIT (Acetylene) ZA4011104

Handy Auto KIT (LPG/NG/MPS) ZA4011105

Handy Auto Professional KIT (Acetylene) ZA4011103

Handy Auto Professional KIT (LPG/NG/MPS) ZA4011102

Handy Auto PLUS (Acetylene) ZA61001963

Handy Auto PLUS (LPG/NG/MPS) ZA61001951

System Components & Options

Machine body

Small circle attachment

Standard wheel assembly

Beveling wheel assembly

Auxiliary wheel assembly

Guide lever

AC adaptor with cable

Cutting tips

Standard tool set

Steel carrying case

Accessories

Handy Auto KIT Handy Auto Plus KIT

Cutting Thickness¼ ~ 1 ¼ in(5 ~ 30mm)

Cutting Speed6 ~ 20 ¾ in/min

(150 ~ 530 mm/min)

Speed control method Transistor control

Drive system Friction drive gear driven

Power source AC 110 - 220V

Input power DC 12V

Bevel wheel assemblybevel angle 22 ~ 45°

Small circle attachmentcutting diameter

Ø1 ~ 4½ in(Ø30 ~ 120mm)

Machine Length 19 ¾ in (500mm) 20 ½ in (525mm)

Weight 5.9 lb (2.7kg) 7.7 lb (3.5kg)

Auto ignition function —

Pre-set valves —

Flame shut-offfunction —

: possible

41

IK-12 BEETLE™Portable Oxy-fuel Cutting Machine

Features and Benefits▪ Multi-use oxy-fuel machine

Performs high quality straight, circle and bevelcuts. Base model includes 1 torch and 3cutting tips.

▪ Stepless Drive SystemMaintains a constant travel speed. Also allowsfor speed change while in operation withouteffecting cut quality. Excessive heat does notimpede machine operation.

▪ Lightweight Aluminum BodyAt only 20.9 lb (9.5kg), easy to carry and useyet rugged enough to be a true workhorse.

▪ Simple OperationAll functions are controlled by theforward/off/reverse switch, clutch lever andspeed adjustment knob.

▪ Extendable 72 in (1800mm) straight railSimple rail connections that snap together. Noneed to purchase costly rail connectors.

The IK-12 Beetle is an affordable, portable,oxy-fuel cutting machine. It is known aroundthe world as one of the best portable cuttingmachines in the industry.

42

High quality cuts with simple operation

Stepless Drive System

The Stepless Drive System equipped on the IK-12 Beetle guarantees the constantand stable movement of the machine, providing sharp, clean cuts.

The travel functions (forwards, backwards, stop) are activated only by oneoperation element. The clutch control ensures a trouble-free positioning of themachine. Bevel cutting is achieved by simply adjusting the torch holder at thebottom edge of the plate. A gear rack/bevel drive ensures precise positioning ofthe machine torch (Y-and-Z-axis).


Model Part#IK-12 Beetle (Acetylene) KIT 110V IK12S100102

IK-12 Beetle (LPG) KIT 110V IK12S100106

(1) IK-12 Beetle Machine Unit 220V

model(1) Oxy-fuel torch(3) Cutting tips Model 102 or 106

TBCA24030

Size 0, 1, & 2

System Components

Machine body with torch set

Cutting tips (102HC or 106HC, size #0, 1, 2)

Power cable

Standard tool set

Operation manual


Accessory Part# DescriptionsCircle Cutting Bar Set ZS31858

1-½ to 96 in (50-2400mm)in diameter

72 in (1800mm) Track ZM30400 Cut longer parts

Accessories

Cutting thickness �∕� - 2 in (5-50mm)

Cutting speed 6-32 in/min (150-800 mm/min)

Bevel angle 0-45°

Drive system Single cone system

Motor Condenser-induction

Input power AC 110V / AC 220V

DimensionsL13-�∕� x W6-�∕� x H5-�∕� in

(L350 x W175 x H140mm)


43

IK-12 MAX3™Portable Welding and Gas/Plasma Cutting

Features and Benefits▪ Maximum reliability in any heavy-duty

environmentNot affected by intense heat and powerfluctuating, the stepless driving mechanismensures steady traveling.

▪ Double Cone Stepless Drive SystemEnsures extremely smooth speed transition,micro-adjustment and constant travel speedsprovide the IK-12 Max3’s famous sharp, finecuts.

▪ Multiple configuration cutting torch SetsAll torch sets come specifically designed forthe exact purpose they were specified for.With a wide variety of torch sets ranging froma single oxy-fuel or plasma head to muliplegas sets running several torches that willautomatically track the plate.

▪ Maximum versatilityThe machine can easily be adapted for usewith oxy-fuel cutting, plasma cutting, orwelding.

The IK-12 Max3 is an incredibly strong, versatiletractor that is specifically designed to be modular.Once the tractor unit is specified, you can changefrom a single torch to multiple heads with aquick motion. All gas valves and distributionsystems are included with purchase of specifiedgas systems. Welding and plasma options are alsoavailable. The machine can be purchasedcomplete with Plasma source and consumables.

44

Carriage

The Original

Since 1951 when the first model was released in Japan, Koike’s IK-12 series machineshave been serving professionals who demand the highest quality in plate cutting.

Today, the state-of-the-art 6th generation, IK-12 Max3 is equipped with a doublecone stepless drive system to maximize the reliability in cutting., Electrical andmechanical components, grease, soldering and wiring are carefully selected to ensurelong service life in the most heavy-duty working environment.

Machine selections

Two models are available:

■ IK-12 Max3 Standard 4 - 39 in/min Suitable for most cutting and welding applications. (100 - 990 mm/min)

■ IK-12 Max3 High Speed 4 - 118 in/min Dual speed range. Suitable for plasma. (100 - 3000 mm/min)

(speeds indicated above are with 60 Hz power supply)

Double Cone Stepless Drive System

The speed control mechanism of the IK-12 Max3 was developedby KOIKE, specifically for line cutting. It functions with a condensermotor rotating at a constant speed to prevent heat and voltageproblems from occurring.

Because no reduction gear is employed in the mechanism, there isno noticeable knocking from backlash, noise or vibration. With a110 lb (50kg) maximum loading weight and the use of heat-resistant grease, high temperature soldering and minimal electricalcomponents. The IK-12 Max3 is a reliable work horse that needsminimal skill to operate and is durable enough for a lifetime of continuous operation.

The first generation. Japan, 1951

45

Oxy-fuel cutting torch set Torch sets

S-100 Torch Set

▪ Standard 1 torch unit

SP-300 Torch Set

▪ 2 torch unit with mechanical automatic torchheight control

▪ Maintains angle of 2 torches for accurate Yand X bevel cuts

S-200 Torch Set

▪ Standard 2 torch unit

SP-400 Torch Set

▪ 3 torch unit with mechanical automatic torchheight control.

▪ Maintains angle of 3 torches for accurate Y,X, and K bevel cuts

SP-100 Torch Set

▪ 1 torch unit with mechanical automatic torchheight control

EPOCH 300 Set

▪ A safe, flashback-free post mixing torch,designed to cut up to 24 in (600mm) platethickness.

▪ For propane gas

SP-200 Torch Set

▪ 2 torch unit with mechanical automatic torchheight control on each torch unit.

300L Torch Kit

▪ Heavy duty torch designed to cutup to 10 in (2540 mm) platethickness.

Torch Set S-100 SP-100 S-200 SP-200 SP-300 SP-400 300L EPOCH300

Part # BCG25001 ZA4052019 ZA4052018 ZA4052020 ZA4052021 ZA4052022 300LKIT MAX3EPOCH

Max. cutting thickness(1 torch)

4in(100mm)

4in(100mm)

4in(100mm)

4in(100mm)

4in(100mm)

4in(100mm)

12in(300mm)

12in(300mm)

Number of torch 1 1 2 2 2 3 1 1

Gas MixingTip mixing • • • • • • • —

Out mixing — — — — — — — •

Mechanical height control — • — • • • — —

Standard pipe bar length 14in(350mm)

14in(350mm)

20in(500mm)

20in(500mm)

20in(500mm)

20in(500mm)

20in(500mm)

20in(500mm)

Vertical torch stroke 3in(80mm)

6in(150mm)

3in (80mm)

6in(150mm)

6in(150mm)

6in(150mm) — —

Cutting type • • • • • • • •

• • • • • • • •

— — • • — — — —

— — • • — — — —

— — • • — • — —

— — • • • • — —

— — — — • • — —

Optional torch accessories

Long pipe bar • • • • • • • •

Long slide bar • • • • — — — —

Snap Valve • • • • — — — —

Pre-set stop valve • • • • — — — —

: possible

46

Plasma cutting, welding torch set and related accessories

Plasma Kit

▪ For 1-�∕� in (35mm) torchdiameter

▪ Torch set only

Welding Kit

▪ For straight line butt welding

▪ Torch set only

Torch set/Controller Plasma KIT Welding KIT

Part # IK12MAX3P IK12MAX3W

Working Voltage AC 110V — —

Torch clamp diameter Ø 1- ⁄ in (35mm) Ø ⁄ - ⁄ in (16-20mm)

Pipe bar length 20 in (500mm) 13-¾ in (350mm)

Application

Plasma cutting • —

Continuous Welding — •

Weaving welding — —

S-100 Torch Set S-200 Torch set with Long slide bar option S-100 with Long slide bar option

S-200 with Long slide bar and Bevel attachment option EPOCH Torch set with heavy-duty rail Plasma torch in use

S-100 Torch Set S-100 Torch Set with Long slide bar S-100 Torch set with Long slide bar and Guide roller option

: possible

47

Standard rail 6 ft (1800mm)

▪ Extendable 6 ft (1800mm) rail

▪ Built of special steel to ensurelong lifetime

▪ Easy connection/ no toolsneeded

Circle cutting rail

▪ Cutting diameter:Inside: Ø 1-�∕�� - 14-�∕�� in(40-360mm)Outside: 30-�∕�� - 45-¼ in(770-1150 mm) with standardlength cross bar.

▪ Counter weight recommended

Heavy-duty heat resistant rail 6 ft(1800mm)

▪ Extendable, robust structure

▪ rail that does not bend.

▪ Recommended when cuttingthick plate over 2 in (150mm)

Circle cutting attachment

▪ Cutting diameterØ 15-¾ - 94-½ in(400-2400mm)

Vertical slide bar

▪ Extends torch up/down stroke,used when cutting from theside of the plate.

▪ Available in different lengths

Snap valve B-type

▪ Single action gas on/off

▪ Increases productivity byeliminating flame adjustmentseach time after cut.

Horizontal cross bar

▪ Long cross bars offer flexibilityfor torch positioning

▪ Available in different lengths

Twin torch attachment

▪ Enables 2-torch parallel cuttingby attaching to a torch.

▪ Torch distance 1-�∕�� -11-��∕�� in(30-300mm)

Preset stop valve

▪ Single action gas on/off

▪ 2 models; single or two torches

Rail fixing magnet

▪ Holds the rail in place withoutimpeding machine motion.

Torch bevel attachment

▪ Accurate bevel cutting withangle indicator

▪ Cuts bevel without tilting thetorch

Extended post bar

▪ 11.8 in (300mm) long stand

MIG torch holder

▪ Simple welding torch holder,clamp diameter Ø �∕� - ��∕�� in(16-20mm)

▪ Fits on S-100 or SP-100 torchset by replacing oxy-fuel torchholder

▪ Requires adapter bushing

Optional Accessories Accessories

48

Accessory Part #

Circle cutting radius bar set(cuts circles from 1-½ in to96 in diameter

ZS31858

6 in Standard vertical slide bar ZS30390

10 in Vertical slide bar ZS30430

16 in Vertical slide bar ZS30433

13.7 in Horizontal bar ZS30300



Specifications

Type and Specification

IK-12 Max3 Standard IK-12 Max3 High Speed

Traveling speed@60 Hz

4-40 in/min(100-1000 mm/min)

4-40 in/min(100-1000mm/min)

12-118 in/min(300-3000 mm/min)

Input power AC220V / AC 110V

Cutting thickness Depends on torch set

Drive system Stepless Drive System

Motor Condenser-induction

Machine construction Aluminum die cast body

Gear box Closed gearbox, highly resistant against heat and dust

Max. Loading weight 100 lb (50kg)

Machine dimensionL17 x W7 x H8-½ in

(L430 x W220 x H215mm)

Weight 22 lb (10kg) 25 lb (11.5kg)

Carriage Model Part #IK-12Max3 Standard Unit TBCC21404

IK-12Max3 S-Type ConvertibleHigh/Low Speed Machine Unit ZA4051703

IK-12Max3 Plasma machine w/Torch holder and Interface Box 61004469

IK-12Max3 Unit Only 220V ZA4051406

Types System Components

Machine body

Power cable

Tip support

Hexagon bolt (2pcs)

Operation manual

Accessory Part #



3 in Standard post bar ZS30204

11.8 in post bar 60032374

Max3 counterweight ZM30346

Tracer guide for IK93 & Max3(bevel edge of plate withouttrack)

ZS36959

49

PICLE-1-II™Manual Pipe Cutting Machine

Features and Benefits▪ Manual pipe cutting machine

No electricity needed to cut pipe; ideal forfield use.

▪ Flexible cuttingBevel or straight cut on steel pipe.

▪ Interlocking chain link systemSwiftly adapts to any pipe diameter by addingor subtracting links.

▪ Extremely smooth feedWorm gear with low ratio transmission.

▪ Bevel accuratelyBevel collar has angle indicator for easy andaccurate bevel setting.

▪ LightweightAt only 18.7 lb (8.5kg), this unit is easy tocarry, operate and maintain.

▪ Very low maintenance

The Picle-1-II is a manually operated pipecutting machine for cutting and beveling pipes.Equipped with a chain and worm gear drivesystem with a low ratio transmission ,leads to anabsolutely frictionless feel.

50

Extremely smooth feed Quality pipe cutting without electrical power

Accessories


Accessory Part # DescriptionExtension chain 40 in (1M) ZS31131 40 in (1M) 34 chain links

PICLE-1-II’s extremely smooth feed makes the machine handy and easy tooperate. The drive chain is comprised of durable, interlocking links that caneasily be added or removed for quick change of pipe diameters.A graduated bevel collar ensures accurate bevel setting. The control valves forfuel, preheat and cutting oxygen are positioned from heat yet convenientlyplaced for easy operator use.

Chain links can be adjusted easily forvarious pipe diameters.

Extension chain 40 in (1M)


Cutting thickness Up to 2 in (50mm)

Cutting speed Manually adjusted

Cutting diameter Ø 4 - 24 in (114-600mm)

Torch up/down stroke 2 in (50mm)

Torch lateral stroke 4 in (100mm)

Bevel angle 0 ~ 45°

Drive system Worm gear and chain

Input power Not required

DimensionsL16 x W8-¼ x H16 in

(L410 x W210 x H410mm)


Model Part#Picle-1-II TBGA25003

System Components


Chain link (80 pcs. For 24 in (600mm) pipe diameter)

Cutting tips (102HC or 106HC, Sizes#0, 1, 2)

Standard tool set

Operation manual

51

AUTO PICLE-S™Mechanized Pipe Cutting Machine

Features and Benefits▪ Guide rail

Cuts up to 60 in (1500mm) diameter pipeaccurately used for cutting pipe vertically

▪ Motorized oxy-fuel pipe cutterAutomatically bevel cuts or straight cuts onsteel pipe.

▪ Remote Control PendantEasy operation from a distance.

▪ Special Fixed Rail Tip Guide SystemMechanical torch guiding; provides highcutting accuracy.

▪ Interlocking link chain systemSwiftly adapts to any pipe diameter.

▪ On/Off drive clutchPosition and align machine quickly.

The Auto Picle-S is a motorized oxy-fuel pipecutting machine with a remote control. Theoptional guide rail provides high cuttingaccuracy, particularly suitable for large pipes.Countless professionals from fabricators andscrap yards to boiler makers and tankmanufactures have used Koike pipe cuttingmachines to improve their productioncapacities while maximizing accuracies andsecondary operations.

52

Automatic motorized pipe cutting A sharp, clean cut for small to large diameter pipes

The Auto Picle-S is an oxy-fuel pipe cutting machine equipped with motor androbust gear system . Together with the interlocking transmission chain links, theAuto Picle-S will travel smoothly around the pipe in all positions.

Cutting operations are carried out from a handy remote control. Micro speedadjustments can easily be done while cutting.

The slide bar torch system allows for flexible torch positioning. When used with theoptional guide rail, this system automatically guides the torch along the rail,providing high accuracy cutting on large diameter pipes.


Cutting thickness �∕�� - 2 in (5-50mm)


Cutting diameter 4-24 in (114-600mm)Over 24 in (600mm) additional chain is needed


Drive system Worm gear and chain

Input power AC 110V / AC220V

DimensionsL10-¾ x W9-�∕�� x H16 in

(L270 x W230 x H400mm)

Weight 33 lb (15kg)

Model Part#Auto Picle -S 110V ZA4152009

Auto Picle -S 220V 4152011

Optional accessories

Accessories

Accessory Part # DescriptionExtension chain 40 in (1M) ZS31131 40 in (1M) chain links

Guide rail 600L ZA4152101 For pipe diameter 14-24 in (400-600mm)




Handheld pendant

Optional guide rail provides for highaccuracy cutting, particularly suitable forlarge pipes. Each guide rail is provided withadditional chain links for maximum pipediameter.

53

IK-93 HAWK™Mechanized plate beveler

Features and Benefits▪ Pistol grip

Ergonomically designed grip providescomfortable handling of the machine.

▪ Centralized controlAll functions including the cutting oxygen,clutch operation and speed adjustment arelocated at the grip for ease of operation withone hand.

▪ Multiple use oxy-fuel cutting machineAll straight line, hand guide, circle and plateedge beveling can be done by changing torchposition.

▪ Compact and lightweightMachine weighs only 16 lb (7.2kg).Together with the slim body and handling grip,the machine can be carried from plate to plateeasily.

▪ Bevel collarTorch angle can be set accurately using thegraduated bevel collar.

The IK-93 Hawk is a portable gas cuttingmachine developed primarily for the purposeof high quality straight line, hand guidedcutting. In addition to featuring high cuttingquality, it also demonstrates unprecedentedsmooth operation and mobility while beveling most surfaces.

54

High quality multi-purpose cutting Machine handle with centralized controls

IK-93 Hawk is designed with the emphasis on ease of operation with one hand. Itscentralized control features a convenient speed adjustment dial, travel switch, clutchand cutting oxygen operation lever.A single wheel guide system provides maximum maneuverability, making it easy tochange machine travel direction during cutting. The narrow and lightweight IK-93 railis easily carried and placed and the angle indicator on the torch holder ensures highlyaccurate bevel cuts. .


Cutting thickness 1/8 - 4 in (5-100mm)


Bevel angle 0-45°

Clutch Trigger type mechanical clutch

Speed control Control IC

Heat shield Doubled shielded for extreme thermalprotection

Input power AC 110V

Dimensions (excl.torch unit)

L14.9 x W5.1 x H8.3 in(L380 x W130 x H210mm)

Weight 16 lb (7.5kg)

Model Part#IK-93 Hawk (Acetylene) KIT 110V IK93102

IK-93 Hawk (LPG) KIT 110V IK93106

System Components


Accessory Part# DescriptionsExtension rail 72 in (1800mm) ZA4012301 Cut longer parts

Circle cutting attachment ZS31858 Cutting diameter: Ø 3.9— 43.3in (Ø 100 - 1100 mm)

Tracer Guide ZS36959For bevel cuts along the plateedge. Counter weightrecommended.

Accessories

Machine body with torch set (including slide bar)

Cutting tips (102HC or 106HC, Size# 0, 1, 2)

Power cable

Standard tool set

Operation manual

55

EDGE-CUT™Trackless multi contour Plate Beveling


▪ Trackless bevelingBevels plate edge top and bottom, up to 45degrees without need for track. For V, X, Y,and K bevel welding preparation on the edge.

▪ Pre-set flameUnique Koike preset stop valve allows savingflame settings and quickly turns gases on andoff.

▪ Pistol grip handleThe operator can control forward / reverse,clutch and speed adjustment with just onehand.

▪ Compact and lightweightAlthough the machine is equipped with twotorches and gas unit, it only weighs 26.5 lb(12kg), it can be easily moved from oneplate to another.

▪ Multi purposeBy removing the caster on the bottom of themachine, straight cutting can be done by useof the optional rail.

The IK-93 Edge-Cut is a double-torch,trackless plate edge beveling machine thatperforms sharp bevel cuts. The machine isequipped with two specialized torch units eachwith a gradated angle indicator, which ensuresaccurate torch angle settings.

56

Lightweight, trackless oxy-fuel beveling Machine handle with centralized controls

The Edge-Cut is designed in cooperation with the shipbuilding industry to meet theneed for simple, yet effective plate edge preparation.The Edge-Cut performs high quality single or double bevels with out the need for arail. V- Grooves essential to full penetration welds can be performed with just one pass.Ease of set up and constant speed ensures high quality cutting even during longdistant runs. The Koike Snap Valve allows pre-setting of flames to reduce setup timewhile reducing gas waste.


Accessory Part# DescriptionsExtension rail 72 in (1800mm) ZA4012301 Cut longer parts

Circle cutting attachment ZS31858 Cutting diameter: Ø 4 — 40 in(Ø 100 - 1100 mm)


Cutting thickness Up to 2 in (50mm)

Cutting speed 4-40 in/min (100 - 1000 mm/min)

Bevel angle 0 - 45°

Clutch Trigger type mechanical clutch

Speed control Control IC

Heat shield Doubled shield for thermal protection

Input power AC 110V

Dimensions (excl.torch unit)

L14.9 x W5.1 x H8.2 in(L380 x W130 x H210 mm)

Weight 26.5 lb (12kg)

Model Part#Edge Cut 110V

*specify type of cutting tip 61003711

System Components

Accessories

Machine body with 2 torch sets and plate edge guide roller

Cutting Tips (102HC or 106HC, 2 sets of size#0, 1, 2)

Power cable

Standard tool set

Operation manual

57

CIR-CUT I/II™Portable Circle Cutting Machine

Features and Benefits▪ Oxy-fuel circle cutting machine

Bevel or straight cut circles or holes.

▪ Rotating gas manifoldEnsures tangle-free hoses for ease of use.

▪ Electro MagnetHolds the machine to surface, enables verticalsurface cutting (Cir-Cut II).

▪ Excellent cutting capacityCircle diameters ranging from Ø 1-½ - 7-�∕� in(Ø 40 - 200mm) cutting thickness up to1-�∕�� in (30mm) and beveling 0˚ ‐ 45˚.

▪ Lightweight and compact25 lb (11.3kg) compact body with a largelifting handle makes the machine extremelyportable.

▪ Centering pinEnsures accurate and easy positioning of themachine.

The Cir-Cut II is a portable automatic oxy-fuel circle cutting machine, designed to cut orbevel circles on flat or vertical surfaces, andany angles in between.High quality results done quickly and easilymakes this Koike machine a must in yourinventory for hole cutting.

58

Versatile circle cutting machine On flat and vertical surfaces

The Cir-Cut II is specially designed to maximize productivity of circle and hole cutting onflat and vertical surfaces.

The 25 lb (11.3kg) compact body is made of a robust die-cast aluminium .The 600 lb/f(300 kg/f) electro magnet allows the machine to be positioned in the vertical position. Atangle-free rotational gas manifold puts no load on the torch, providing an excellentsmooth feed throughout the cut.

A radius indicator on the cross feed bar and bevel angle indicator on the torch ensures highquality cuts can be achieved with minimal setup time.


Cutting thickness�∕�� - 1-�∕�� in(5-30mm)

Cutting diameterØ1-½ - 7-�∕� in(Ø 40-200mm)

Torch rotation speed 0.6 - 6.0 rpm


Machine securing Electromagnet 660 lb (300kg)

Input power AC 110V

DimensionsL 16-�∕� x W 17-¾ x H 15-�∕�� in

(L410 x W450 x H395 mm)

Weight 25 lb (11.3kg)

Model Part#Cir-Cut I package 110V

(Permanent Magnet;Horizontal use only)

ZA4201102

Cir-Cut II Package 110V

(Electro Magnet) ZA4201104

System Components


Centering pin

Cutting tips (102HC or 106HC, size #0, 1, 2)

Power cable

Standard tool set

Operation manual

Bevel cutting

Vertical surface

59

IK-54D™Portable Shape Cutting Machine

Features and Benefits▪ Ball Transfer Base

Allows easy positioning of the unit on the plate.

▪ 3-Part Body ConstructionThe machine consists of the tracing pantograph, Updown height bar, and the cutting head.

▪ Magnetic Roller3/8” (10mm) diameter standard roller follows the

shape of a steel template fixed to the template holder and accurately guides the torch; 6, 8, 15 and 20 mm available and allows various cut sizes with the same template.

▪ Circle Cutting OptionCut circles without a template 2.4 - 16 in (60-400mm) diameter.

▪ Cut Around Base of MachineFor larger part cutting.

▪ Light Weight72.5 lb (33 kg), easy enough to carry just

about anywhere.

The IK-54D is a precise quality constructed, hard-working gas shape cutter built for high production.It is compact and simple to operate, this machineexcels at repetitive work, continuously producingaccurate flame cuts by following a steel template. Apowerful magnetic roller smoothly guides thecutting torch around any shape, cutting steel plateup to 4 inches thick. The Koike IK-54D offers allthe convenient features of more expensive modelswith all the dependability and efficiency needed foryour applications.

60

Operations

Template manufacturing is a simple process and as shown in thediagrams below, allowance is easily made for the diameter of thetracing roller as well as for kerf, with both external and internaltemplates. Once constructed, the template is quickly attached tothe holder with a suitable size tip. The direction changeoverswitch is then flipped to either right or left handed rotation.Power travels to the magnetic roller motor where speed can beadjusted from 4 to 39½ in/min. (100 to 1,000mm/min).

External Template

AllowanceKerf

MagneticRoller

Internal Template

Allowance

Kerf

1. Arm2. Template Holder3. Template4. Magnet Roller5. Magnet Head6. Motor7. Speed Control Dial8. Power Switch

(Counter-clockwide-Stop-Clockwise)

9. Auto Switch(Off-On)

10. Torch

IK-54D Features

IK-54D w/Circle Cutting Attachment

Magnet RollerTemplate CuttingLarge Template Adapter


System Components

Machine body

Stand

Counterweight

Oxy-Fuel Torch

Cutting tips

Safety-Z coupling set

Model Part #IK-54D Kit for Acetylene 110V IK54D102

Includes:(1) IK-54D Machine Unit ZA4101005

(1) Stand ZA4101006

(1) Counterweight ZM4101007

(1) Oxy-fuel Torch

(3) Cutting Tips; 102 for Acetylene Sizes 0, 1, & 2

(1) Safety-Z Coupling Set ZA3232260

IK-54D Kit for LPG 110V IK54D106

Includes:(1) IK-54D Machine Unit (110V) ZA4101005

(1) Stand ZA4101006

(1) Counterweight ZM4101007

(1) Oxy-fuel Torch

(3) Cutting Tips; 106 for LPG Sizes 0, 1, & 2

(1) Safety-Z Coupling Set ZA3232260

IK-54D Machine 220V ZA4101004

Cutting Range Standard Circle Diameter Using Attachment Square Side Using Attachment

1¼ - 27½ in ø (30-70mm ø)24-67 in ø (600-1700mm ø)1¼ - 27 ½ in ø (30-70mm ø)20-48 in (500-1200mm)

Cutting Thickness 1∕8 - 4 in (3-100mm)

Cutting Speed 4-39½ in/min (100-1000mm/min)

Cutting Accuracy±0.02 in (0.5mm) over 19¾ in ø (500mm ø) cutting

Speed Control PWM control system

Motor DC Shunt motor 5W

Power Source 110V / 220V, (60 Hz)

Weight 72.5 lb (33kg)

Magnetic Roller Diameter ½ in ø (10mm ø)

1. Motor2. Clutch Lever3. Speed Reduction Unit4. Rotator5. Slide Bar (w/ graduated

pipe)6. Rotator Holder7. Rotation Spindle8. Stop9. Circle Diameter Adjustment

Handle10. Circle Cutting Socket

61

IK-70™Portable Wide-Range Circle Cutting Machine


▪ Oxy-fuel circle cutting machineBevel or straight cut circles or holes.

▪ Rotating gas manifoldTangle-free hoses for ease of use.

▪ Excellent cutting capacityCircle diameters ranging from Ø6-40 in(Ø150 - 1000mm), cutting thickness up to2 in (50mm) and beveling 0˚ - 45˚.

▪ Cantering pinAllows accurate and easy positioning of themachine.

The rugged construction of the IK-70 isdesigned for quality flame cut circles in a widerange of sizes. Operation, versatility, and ease ofuse have all been built into this precisionmachine. Central controls, convenient clutchlever, variable mode operations are just some ofthe features.

62

Precision circle cutting of various sizes Easy Operation, Versatile Cutting

Operating the IK-70 is very easy. Adjust the speed by simply turning the knob on thecontrol box. The cutting direction, stop and change switch are all convenientlylocated in the same area. Select the optimum cutting speed range by shifting the 3-position clutch lever on the front of the gear box. Change from high to low speedsmoothly while cutting. Shift the clutch to the stop position and easily adjust thetorch position.

The specially designed stand allows stability and flexibility in the field. Verticalposition is also easily obtained by turning the handle on the stand.

Cutting precision can be achieved from 0 - 45° angles by adjusting the arm joint toensure torch position.


Cutting thickness�∕�� - 2 in

(15-50mm)

Cutting speed Ø 6 - 40 in(Ø 150-1000mm)

Torch rotation speed 0.04 - 1.5 rpm


Slope cutting angle 0 - 90°

Machine securing Stand with counter weight

Input power AC 110V

Weight (incl. counter weight) 121 lb (55kg)

Model Part#IK-70 w/ 1 Torch Acetylene Kit 110V IK70102

IK-70 w/ 1 Torch LPG Kit 110V IK70106

System Components


Machine stand

Counter weight

Cutting Tips (102HC or 106HC, Size#0, 1, 2)

Power cable

Standard tool set

Operation manual

Bevel cutting

Vertical surface Angled plate cutting

63

KHC-600D™Pipe Hole Cutting Machine


▪ Automatic oxy-fuel pipe cuttingAutomatically bevel or straight cut holes intopipe; great for flanges.

▪ Infinite rotational gas manifoldTangle-free gas manifold eliminates tension tothe torch during cutting, ensuring accurate,sharp and clean cuts.

▪ H-lever handleTorch height is automatically maintained towork distance based on function of H-lever;very easy setup with only two adjustments.

▪ On/Off drive clutch

▪ Flat plate circle cuttingCan be used for circle cutting on flat plate.

The KHC-600D is ideally suited for cuttinghigh precision T-joint circles including anyhole that crosses the side of the pipe forpiping systems, high pressure vessels and heatexchangers. Developed with Koike AdvancedTechnology, the KHC-600D is a compactdesign that is light weight and easy to operate.In addition to cutting circles and bevel in flatplate, the machine can cut a vessel from theinside or out.

64

T-Joint pipe hole cutting High quality cuts with easy operation

The KHC-600D increases quality and productivity of T-joint pipe hole cutting. Cutting nozzle towork distance is automatically maintained mechanically, without the cutting nozzle touching theplate. Very easy to setup with just two adjustments.

The rotating gas manifold is used on the main gas connection, keeping hoses from becomingtangled during operation; gives unimpeded 360° degree rotation.

Type and SpecificationSpecification Types

Cutting thickness ¼ - 1-¼ in (5-30mm)

Torch rotation speed 0.12 ~ 1.2 rpm

Cutting diameter Ø 3-�∕� ~ 23-�∕� in (80 ~ 600mm)

Torch up/down stroke 0 ~ 4 in (0 ~ 100mm)

Torch revolving radius R 1.5 ~ 12 in (40 ~ 300mm)


Speed control Control with dial operation

Pipe ratio branch: main 1:2 and above

Input power AC 110V

Dimension L41 x W20 x H30 in(L1050 x W500 x H760mm)

Weight 57 lb (26kg)

System Components

Machine body including support leg


Power cable

Standard tool set

Operation manual

Optional accessories Accessories

Accessory Part # Description

Small diameter pipe fixture BFC29101 Fixture for small diameter pipes Less than 18 in

Model Part#KHC-600D 110V ZA4203010

65

MINI MANTIS-II™H-Beam Cutting Machine


▪ Three rail sizesMakes web and flange cutting easy andefficient.

▪ Adjustable rail and rack bar angleAllows diagonal cuts on web and flange.

▪ Flame pre-set functionSet preheat only once which saves time andgas.

▪ 4-Way jog direction controlControls both flange and web cutting withone direction switch.

▪ Long flange bar optionFor cutting of longer flanges up to 27-�∕�� in(700 mm).

▪ Lightweight and portableThe body and vertical units weigh 33 lb(15kg); easy to carry and use in tight spaces.

The Mini-Mantis II is a semi-automatic gascutting unit for rapid and precise cutting ofH-beam web and flange. With its multi axishead, nearly every angle can be met on anyaxis.

66

Semi-automated H-beam cutting Ideal for various types of H-beam steel

The Mini-Mantis II provides high-precision diagonal cuts that are clean and sharp. Two motorsdrive the torch for both web and flange cutting. No need to turn and mark the workpiece.Right angle cutting capacity

▪ Web cutting (“ )6 - 24 in (150 - 600mm): 600-ST rail6 - 35 in (150 - 900mm): 900-ST rail35 - 59 in (900 - 1500mm): 1500-ST rail

▪ Flange cutting (“ )6 - 15-¾ in (150 - 400mm): Standard6 - 27-½ in (150 - 700mm): With optional Slide bar 1200L

Diagonal cutting capacity▪ 30 degrees maximum for both web and flange cutting.

Optional accessoriesAccessories

Accessory Part # Description600L Rail ZA4251201 24 in (600mm) effective cutting, rail lengths 43 in (1100mm)

900L Rail ZA4251202 35 in (900mm) effective cutting, rail lengths 55 in (1400mm)

1500L Rail ZA4251203 59 in (1500mm) effective cutting, rail lengths 82 in (2100mm)

Slide bar 1200L ZS32027 27-½ in (700mm) vertical stroke for flange cutting

B

A


Cutting thickness�∕�� - 1-�∕�� in(5-30mm)

Cutting speed4 - 27-½ in

(100-700mm)


Speed control Dial operation

Drive method Web: Friction rollerFlange: Rack and Pinion

Input power AC 110V

Dimension (incl. Vertical unit)

L 13-¾ x W 13-¾ x H 34-�∕� in(L350 x W350 x H880mm)

Weight 33 lb (15kg)

System ComponentsMachine body

ST-400 Vertical unit with torch unit

Power cables

Standard tool set

Operation manual

ModelsDescription Part#(1) Mini-Mantis II Horizontal Drive Unit(1) Mini-Mantis II Vertical Drive Unit(1) Oxy-fuel Torch(3) Cutting tips Model 102 or 106(1) Safety-Z Coupling Set*Requires Rail, please choose from Rail Options

ZA425100501

Size 0, 1, and 2ZA3232260

*Rail Options600L Standard Rail - 24 in (600mm) ZA4251201

900L Rail - 36 in (900mm) ZA4251202

1500L Rail - 60 in (1500mm) ZA4251203

67

IK-72T™All Position Oxy-fuel Cutting Machine


▪ All position oxy-fuel cuttingCuts flat, bent, curved or twisted steel plates inall positions and directions.

▪ Permanent magnet railsSecures rail to plate; allows the machine to beused vertically.

▪ Selectable rail configurationThere are three unique rail types; all rails canbe connected to each other by use of our railconnector kit.

▪ Clutch leverAllows quick positioning of machine on rail.

▪ Amazingly lightweightOnly 8.8 lb (4.5kg) and compact; machinecan be carried easily to anywhere.

The IK-72T cuts various types of steel includingchannel, curved plate and angled steel members.Made of aluminium alloy, the IK-72T islightweight and easy to use. A graduated bevelcollar is provided for beveling. Simply adjust thescales to precise bevel angle. So small andcompact that it fits into most tight spaces.

68

High quality cutting in all positions Flexibility and versatility

The IK-72T is ideal for industries which require out-of-positioncutting such as ship-vessel, and tank-building and repair.

There are three different types of rails available.

▪ The straight 1D rail made of robust aluminium, allowing straightcutting on flat plate in out-of-place positioning.

▪ The double-plane 2D rail has flexible steel strip inside, whichmakes the rail unable to bend sideways. Ideal for applicationswhich require a straight line over a curved surface such as tankand vessel fabrication.

▪ Triple plane 3D rail is flexible in every direction and suitable forapplications which require a bend and a twist on the same workpiece

All rails are delivered with magnets, enabling cuts in vertical andhorizontal position. For maximum adhesion and reduction of railmovement, be sure to clean rusty plate before cutting.

(Rails can be purchased with or without magnets. Ask a representativefor details).

Portability

With its aluminium alloy body coupled with a robust gearsystem, the machine was designed to be extremely light, yetdurable in heavy duty working environment.

▪ Light weight: 8.8 lb (4.5kg)▪ Rack and pinion drive system▪ Single-action mechanical clutch system

allows for quick machine positioning along the rail.

Welding preparation performed with 2D rail

Curved line cutting on a bent plate using 3D rail

69

Accessories Rail selections

Accessory Part #1D Rail 60 in (1500mm) TBPJ64025

2D Rail 40 in (1000mm) ZS31680

3D Rail 40 in (1000mm) TBPJ64026

1D Rail 60 in (1500mm)

▪ For flat plate

▪ Aluminum straight rail

▪ Ideal for line cutting applications

▪ 4 permanent magnets


▪ For curved plate

▪ Flexible rubber injection molded withsteel plate liner

▪ Maximum curve radius 98 in(2,000mm)



▪ For curved and twisted plates

▪ Flexible rubber injection molded spring.Bends and twists in any direction

▪ Maximum bending radius 98 in(2,000mm)



Accessory Part #Rail connector ZS33107

On/Off Magnet base kit TBPJ64030

On/Off Rail Magnet

70


Cutting thickness �∕� - 2 in (5-50mm)

Cutting speed 6-28 in/min (150-700mm)

Type of drive Worm gear driven


Driving method Rack and Pinion

Input power AC 110V / AC 220V

Maximum rail curve radius 2D rail: 98 in (2500mm)

3D rail: 72 in (2000mm)

DimensionL9-��∕�� x W11-��∕�� x H7-½ in(L250 x W300 X H190mm)

Weight 8.8 lb (4.5 kg)

Specifications Types

Model Part #IK-72T Machine Body 110V TBJA21002

IK-72T Machine Body 220V TBJA24014

System Components

Machine body


Power supply

Standard tool set

Operation manual

Overhead cutting made possible with strong permanent magnets.

71

IK-72W-1 ™Rail Traveling Carriage for All Position Welding


▪ Light weightAt 8.8lb (4.5kg).

▪ Extremely compact sizeAllows machine to work where mostequipment will not fit.

▪ Strong gear systemAllows for use in vertical or overhead position.

▪ Shares same rail systemThree systems are available. All use the samerail systems so you can essentially cut andweld the same seam without having to resetyour guide rails.

The IK-72W-1 is used for straight, butt andfillet welding in horizontal and vertical positionsusing a 1-dimensional rail.

For curved and twisted plate welding the 2Dand 3D rails can be used.

By using the same rail system as the IK-72Tcutting and welding can be done with the samesystem in a convenient and lightweight package.

72

Accessories Rail selections

Accessory Part #1D Rail 60 in (1500mm) TBPJ64025

2D Rail 40 in (1000mm) ZS31680

3D Rail 40 in (1000mm) TBPJ64026


▪ For flat plate

▪ Aluminum straight rail

▪ Ideal for line welding applications



▪ For curved plate

▪ Flexible rubber injection molded springwith steel plate liner

▪ Maximum curve radius 98 in(2000mm)



▪ For curved and twisted plates

▪ Flexible rubber injection molded spring.Bends and twists in any direction

▪ Maximum bending radius 98 in(2000mm)



Accessory Part # Description

Rail connector ZS33107 Parts to connect 1D rail to 2D/3D rail.

On/Off Magnet base kit TBPJ64030 Changes rail magnets to on/off type

73

Type and Specification Specifications

Machine Weight 8.8 lb (4.5kg)

Travel speed ��∕�� ~ 23-�∕� in/min (20 ~ 600mm/min)

Guiding method IK-72 rail system

Driving method Rack and pinion

Torch adjustment Up/Down 1-¾ in (45mm)

Forward/Backward 1-¾ in (45mm)

Torch holder diameter �∕� ~ ��∕�� in (16 ~ 20mm)

Automatic stop function Limit switch on each end of carriage

Welding method Continuous

Power & signal cable Power and Signal integrated Y-branch cable(Carriage-branch: 20 ft (6 m), Branch Power: 33 ft (10 m), Branch-feeder: 2 ft (0.5 m)

Torch holder diameter �∕� ~ ��∕�� in (16 ~ 20mm)

Position adjustment by limit switch Yes

Power AC 115V/220V50/60 Hz Single Phase 1A

Types System Components

Model Part# DescriptionIK-72W TBPJ6404004 W-1 Welding Carriage Machine body

Power & signal cable

Rail mounting bracket for limit switch (2pcs)

Allen keys (2pcs)

Operation manualTriple-plane curve welding at the bow of aship using triple-plane curved rail

Welding the material for a round tank,double plane rail application

Using a triple-plane curved rail

Using a straight railUsing a double-plane curved rail

74

WEL-HANDY MULTI™ SeriesMulti-Purpose Mechanized Welding Carriage

Features and Benefits▪ Multiple weld processes and options

Two models available to perform continuousor stitch/tack welding and a wide variety ofoptions to achieve different types of weldingneeds.

▪ 65 lb (30kg) permanent magnetEquipped with class-leading 65 lb (30kg)permanent magnet, ensuring strong plateadhesion and traction in both horizontal andvertical positions.

▪ Durable aluminium die cast bodyDesigned for the most heavy duty workingenvironment, the aluminium die cast body ishighly resistant against spatter, dust and heat.

▪ Lightweight and portableAluminium die cast body allows integration ofthe strong driving system while keeping themachine body weight light at 16.5 lb (7.5kg).

Light, compact, all wheel drive, magnetic forcetraction and a low center of gravity allows theWel-Handy Multi to achieve the highest pullingpower and stability in the marketplace today.Automation of welding not only improvesquality and production times, it saves money inmeasurable ways that are very often overlooked.Welding wire and shield gas use are greatlyreduced. Working conditions are improved forthe welder by reducing fatigue, fumes andsparks.

75

Designed and built for a heavy duty working environment Durable design, reliable performance

▪ Compact and lightweightL10-�∕�� x W10-�∕�� x H10-�∕� in (L259 x W259 x H264mm), weighing only16.5 lb (7.5kg).

▪ Excellent durabilityMaintenance free, single piece aluminium die cast body provides excellentprotection against spatter, fume and dust.

▪ 65 lb (30kg) permanent magnetEnsures strong pulling power during horizontal and vertical welding. Themagnet can easily be detached from the plate by a lever.

▪ Low center of gravityProvides stable performance even when climbing on a wall.

▪ Heat resistant rubber 4-Wheel drive systemProvides strong traction, ensuring high quality weld.

▪ Absolute dust measuresMono-design die-cast body casing with stainless steel bottom plate providescomplete dust-proof structure.

▪ 4-wheel drive systemProvides stable traction and transmits the power to the plate efficiently.

▪ High stand off¼ in (6mm) stand off enables crossing over welding beads.

▪ Easy setupNo guide rails required. Wel-Handy Multi guides itself along the fillet plate.

▪ Limit switches at each end of the carriageAutomatic Shutdown at the end of the weld.

Dust resistant, single piece aluminium die cast body

Multiple Wel-Handy Multi’s in simultaneous operation

76

Two models available Standard model

▪- Continuous welding model

▪ Limit switches▪ Interface to power source (signal cable included)

Allows carriage to control arc on/off remotely.▪ Travel speed 6-60 in/min (152-1524 mm/min)

Tack & Weaving model

▪ Performs:- Continuous welding, Continuous welding with weaving- Tack (stitch) welding

▪ Programmable controller▪ Weaving unit included▪ Limit switches▪ Interface to power source

Allows carriage to control arc on/off remotely..▪ Has puddle and crater fill parameters also▪ Travel speed 6-60 in/min (152-1524 mm/min)

Tack adjustable parameters

Wel-Handy Multi Standard on Fillet plate

Tack & Weaving model control panel

Standard model control panel

Weaving adjustable parameters

77


Accessory Part #

Twin Torch 61001071

Follower Guide 1115109100

High Temperature Wheels 1148037000

WU-I Weaver (torch oscillator) BUH21007

Accessory Part #

Corner Welding Kit 1115109500

Compact Submerged Arc Miller: WHMSUBM15Lincoln: WHMSUBL15

Guide Roller Extension Plate K115976300

Magnetic Guide Roller Kit K115976301

Twin Torch

▪ 2 torch fillet welding

▪ Up to 20 in (500mm) fillet height

▪ Lightweight aluminium arms

Corner Welding Kit

▪ Build custom box beams or canbe used in any application wherean edge of a plate can befollowed.

▪ Lapp joints and butt joints can beaccomplished by using the plateedge as the guide. Therefore theneed for track is eliminated. Theincluded welding arm set allows awide range of welding torchpositions to be achieved.

Follower Guide

▪ Traverse by vertical guidance of curved plateusing bearings on both sides of plate.

▪ Suitable for welding short pipes onto a plate.

Compact Submerged Arc

▪ Makes Wel-Handy Multi an ultracompact carriage for submergedarc welding.

▪ Contact Koike for details.

High Temperature Wheels

▪ Tested to 350°F

▪ Replaceable treads.

▪ Lowers consumable cost

▪ Good for radius applications

Guide Roller Extension Plate

▪ Extends guide roller by1-¾ in (45mm).

WU-I Weaver (torch oscillator)

▪ Can be used with the Standard or Stitchmodels.

▪ Can also be used as a stand alone weaver(oscillator) or on a welding manipulator.

▪ Weaving functions include: weave width,oscillator frequency, torch dwell (left, centerand right) and torch origin control. Settings canbe stored in memory and can be changedduring operation.

Magnetic Guide Roller Kit

▪ Pull force up to 65 lb (29.5kg)

▪ On/Off Switch

78

Application GuideModel STANDARD

61000705TACK & WELDING

61001072

Fillet weld • •Butt weld Guide rail option Guide rail option

Tack /Stitch weld ¯ •Vertical weld • •Horizontal position Guide rail option Guide rail option

Contour weld Follower guide option Follower guide option

Pendulum Oscillation ¯ •Dual pass Twin torch option Twin torch option

Overhanging weld • ¯Sub Arc Compact SAW option Compact SAW option

R > 118 in (3000mm) R > 118 in (3000mm)

Ø=85 -100° L > 1-½ in (40mm)

R > 59 in (1500mm) W > 12 in (300mm)

Ø= 0-90° R > 118 in (3000mm)

R < 1-7/16 in (37mm) L > 3 x 3 in (75x75mm)

: possible

79


WEL-HANDY MULTI CARRIAGE TYPES

SPECIFICATIONS STANDARD STITCH

Part Number 61000705 61002052 61001072

Input Power 110 Volt 220 Volt 110 ~ 220 Volt

Standard MachineConnection

Lincoln Electric® Connection StandardMiller Electric® Connection Adapter Available

Weight 15.2 lb (6.9kg) 15.0 lb (6.8kg)

DimensionsL x W x H

10 �∕�� x 10 �∕�� x 10 ��∕�� in(259 x 259 x 264mm)

Pulling Power 66 lb (30kg)

Drive System All Wheel Drive, attached by permanent rare earthmagnet

Travel Speed 6~60 in/min (152~1524mm/min)

Tracking Method Automatically follow rib of fillet joint using guiderollers or optional attachments

Guide Roller Height Adjustable �∕� ~1 in (10 ~ 25mm)

Torch Angle 0 ~ 90º

Torch Up/Down 1 ��∕�� in (45mm)

Torch Fwd/Bwd

dead space Start 5 in (124mm) / Eng 5.5 in (140mm)

Automatic Stop Limit Switch on both ends of carriage - shuts offwelding and machine travel

Operating PanelControls

1. Start / Stop2. Direction3. Travel Speed4. Arc Test/Jog/Run

1. Start/Stop2. Direction3. Travel Speed4. Arc Test/Jog/Run5. Digital Display(high intensity display)6. ProgrammingButtons

Stitch Model Parameters1. Welding Length ��∕��~40 in (10 ~ 1000mm)2. Skip Length ��∕��~40 in (10 ~ 1000mm)3. Crater Fill Time 0.1 ~ 9.9 sec4. Puddle Fill Time 0.1 ~ 9.9 sec

WU-1 Weaving Option Parameters1. Welding Width �∕�~1.0 in (3~25mm)2. Weaving Cycle 3 ~ 120 /min3. Dwell Time -(Left, Center, and Right) 0 ~ 3 sec4. Adjust Midpoint of Weld 0 ~ 360 degree5. Save parameters in Memory

WEL-HANDY MULTI OPTIONS

SPECIFICATIONS WU-1 WEAVER TWIN TORCH OPTION

Part Number(s) BUH21007 &BUH21008 61001071

Input Power 110 Volt 110 Volt

Weight 5.0 lb (2.2kg) 35.7 lb (16.1kg)

DimensionsL x W x H

6 �∕� x 3 ��∕�� x 9 �∕�� in(175 x 85 x 230mm)

20 �∕�� x 11 �∕�� x 25 �∕�� in(513 x 280 x 642mm)

Operating PanelControls

1. Start/Stop2. Direction3. Travel Speed4. Arc Test/Jog/Run

N/A

SPECIFICATIONS CORNER WELDING KIT Miller Electric®Connector Adapter

Part Number 1115109500 0868583600

DimensionsL x W x H

254 x 357 x 152 mm(10 x 14 �∕�� x 6 in)

457 mm long(18 in long)

Description

Add on kit allows trackingand positioning torch onedge of plate or box typeweld. Perform fillet, lapp,

and butt joint welds

Wire feeder control connectoradapter. Change from Lincoln

to Miller connector

SPECIFICATIONS Large Torch HolderAdapter

7 in Guide WheelExtensions

Part Number 1115992900 K115976300

DimensionsL x W x H

Torch Diameter from30 ~ 45mm

(1 �∕�� ~ 1 �∕� in)

Qty (2)178 x 19 x 13mm

(7 x �∕� x �∕� in)

Description

Allows larger torchdiameters to be used for

welding or cutting.Subarc torch holder

Allows positioning the carriagefarther from the weld. May beused with Corner Welding Kit.

SPECIFICATIONS Subarc Kit Option

Part Number WHMSUBM15 WHMSUBL15

Description

Wel-Handy Multi Miller®style connector Subarc

Option, 550A @ 60% Duty15’ leads. Specify Wire Size

when ordering(3/32. 5/64, 1/16)

Wel-Handy Multi Lincoln® styleconnector Subarc option, 550A@60% Duty 15’ leads. Specify

wire size when ordering(3/32, 5/64, 1/16)

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WEL-HANDY MINI STRONG™Compact Welding Carriage for Continuous Welding

▪ CompactLightweight and easy to assemble.

▪ Motor Feedback ControlMaintains consistent speeds throughout weld.

▪ Electronic Overload ProtectionShuts down welder and machine

simultaneously.

▪ Carrying HandleWith integrated magnet detachment

mechanism.

▪ Permanent Magnet77 lb (35kg) attachable/detachable magnet.

▪ Limit SwitchesAutomatic stop or machine jog.

▪ Guide RollersHighly adjustable on flex-mounts.

Features and BenefitsThe Wel-Handy Mini Strong is a compact weldingcarriage that was designed to go where mostwelding carriages could not. With its 10 inchfootprint and impressive pulling capacity of 77 lb,it is sure to be found in some of the roughestwelding terrain. The initial feature of this unit, is itsability to take a welding gun and pinpoint the exactparameters needed to perform a consistent perfectweld. Each machine with the help of even aninexperienced welder can perform basic repetitivefillet welds and butt joints by allowing the operatorto focus directly on the welding process andsecondary operations. By controlling the exactconsistency of the weld bead, you can ensure timesavings and reduce consumption of gases and fillermetal commonly found in over-welding ofcomponents.

Designed to perform a consistent, perfect weld.

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Constant speed control verified by motor feedbackThe advanced controller on the WEL-HANDY MINI STRONG has adopted an advanced motorfeedback control with the use of a servo drive. This maintains a constant carriage traveling speedunder any load.Changes in load, either from the weight of welding equipment or a transition to a verticalposition will not slow down the carriage or allow its speed to fluctuate. This guarantees themachine will provide consistent, high quality welds from the beginning to the end.

Advanced control panel offers simplified operation

Basic left and right direction switch and volume-type speed control knob.Speed can be monitored on the digital display panel.

Overload detection functionWhen excessive load is applied to the carriage, the machine will stop travelingand automatically turn off the welding arc which greatly reduces the chance ofmachine components breakage and excessive material damage commonlyreferred to as a run-away-arc.

The overload detection feature was designed to protect the machine’s internaland external components and offer increased reliability by acting as a fail-safefor inexperienced operators.

Carriage position adjustment without lifting (patent pending)Allows the operator the ability to position the carriage in place without theneed to continuously move the machine once adhered to the plate. Themachine will travel into position without firing an arc when either limit switchis being pressed. Precise startposition adjustment can beachieved in a much more accurateand timely manner.

Automatic stop by limit switchThe WEL-HANDY MINI STRONG is equipped with limit switches on eitherend of the machine. When a limit switch is pressed during welding themachine stops travelling and automatically turns off the welding signal. Anexperienced operator can use this benefit to run multiple systems at one time.This is most commonly found where many similar welds are being donewithin a confined environment allowing the operator to pass back and forthbetween machines.

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Mechanical components Lifting handle with magnet detachment mechanism

■ Magnet disengages just by pulling the lifting handle away from theworkpiece. The articulated lifting device is designed to reduce the forcenecessary to disengage the lifting magnet while still giving a robust lift pointafter disengagement. An added benefit for operators running the machineon several processes throughout the day.

Strong permanent magnet power 77 lb (35kg)

▪ Enables the WEL-HANDY MINI STRONG to weld in horizontal, verticaland overhang welding positions with ease and allows the operator thecomfort of remote access to confined spaces.

Widely adjustable guide roller positions

Vertical fillet welding

Overhang welding

▪ Flexible guide roller height adjustment and wheel positioning.

▪ Guide roller can be flipped over to position on the back of the machine as well asconfigured to work in a hanging configuration.

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Specification


Machine weight 16.5 lb (7.5kg)

Traction force 35.2 lb (16kg)

Travel speed 4-39 in/min (100-1000mm/min)

Guiding system Fillet tracking guide roller

Stand off (plate to base plate) ¼ in (5.5mm)

Magnet detachment mechanism Lifting handle integrated

Driving method 4-wheel driving rubber roller (chain transmission)

Magnet type 77 lb (35kg) permanent magnet

Torch adjustment Torch angle 40 ~ 55°

Up/Down 1-¾ in (45mm)

Forward/Backward 1-¾ in (45mm)

Automatic stop function Limit switch on each end of carriage

Unwelded lengths (start & end total) Approx. 10-¼ in (260mm)

Welding method Continuous welding

Power & signal cable Power and signal integrated Y-branch cable

Torch holder diameter �∕� - ��∕�� in (16 ~ 20mm)

Input power DC24V (AC100-240V/DC24V AC Switching power supplyincluded)

Model Part# Wel-Handy Mini Strong DC24V 61007281

System ComponentsMachine body

Power & signal cable

Allen keys (2pcs)

Operation manual

Type

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LD-R™ SERIESPortable Bench top Positioner’s

Features and Benefits▪ Three Models Available

LD-60R 132 lb/60kg, LD-150R 330lb/150kgk, LD-300R 660lb/300kg.

▪ Ergonomic Operator ControlsRemote operation control box and detachablefoot control allow the welder to create a moreergonomic work station.

▪ 0 ~ +/-135 Degree Tilt AngleWide range allows welder to position difficultto weld parts.

▪ Precision Machined TableFull length clamping slots and concentriccentering groves provide for quick and easymounting of parts.

▪ Self Locking Worm GearTable tilt is adjusted by effortless one-handoperation and automatically held in place(LD-60R uses tilt lever and friction brake).

The LD-R model positioners are designed andmanufactured to provide stable positioningcontrol on a wide range of rotation speeds.From slow to high speed only the load weightneeds to be taken into consideration whenselecting a model. A precision digital drivesystem quickly responds to changes needed inwork piece or changes in circumferentialwelding speed. Keeps consistency with alloperators when documenting digital read outparameters.

The LD-R SeriesBuilt in the Aronson Tradition

The LD-R control employs an infinite adjusting speed dialthat works in conjunction with the digital speed indicator above, givingthe operator complete control over rotational speed with a numberedread-out for consistent motion. Doubles as a directional switch. Includesa removable on/off type foot switch which aids in the safe operation ofthe unit.

Highly insulated control system reduces the impact of noise generated during TIG welding while ensuringstable table rotation; thus improving both work efficiency and welding quality.

Wide assortment of optional accessories are available, toassist in the automation of welding work (torch stand, automaticwelding controller, work chuck, weaving unit, torch holder, etc).

L - Torch Stand supports welding torches and assures accurateWelding. Counter weighted boom allows the operator to balancethe weight of the work leads and hand torch ensuring alightweight feel while adjusting in the vertical position. Lockinghorizontal and vertical adjustments allow quick locating of torches. Rotating verticalcolumn for fast loading/unloading of parts.

WP Series - 3 jaw welding chuck with self centering scroll type operation allows forfast set-up of cylindrical shapes. The chuck can go from the open position to thelocked position with the simple turn of the adjusting/lock lever.

WU-1 torch weaving system features a remote pendent withprogrammable touch pad for control of weave width, oscillatorfrequency, torch dwell (left,center and right) and torch originsettings. The compact unit allows for changing parameters before orduring the weld process. Parameters can be stored in memory.

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LD-60R

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LD-300R LD-150R LD-60R Part number LD300RSET LD150RSET LD60RSET Power supply (V) AC Single-phase 110V AC Single-phase 110V AC Single-phase 110V Allowable welding current 500A 500A 500A

External dimensions (WxDxH) in (mm)22 �∕�� x 29 �∕� x 20 �∕�(570 x 750 x 530)

19 �∕� x 20 ¼ x 17 �∕�(505 x 515 x 435)

15 �∕� x 22 ��∕�� x 15 �∕��(400 x 580 x 385)

LD-R weight lb (kg) 298 (135) 132 (60) 66 (30) Shipping weight lb (kg) 340 (155) 182 (82) 100 (45) Max. horizontal load lb (kg) 660 (300) 330 (150) 132 (60) Max. vertical load lb (kg) 485 (200) 265 (120) 66 (30) Table diameter in (mm) Ø 17 3/4 (450) Ø 15 (380) Ø 11.8 (300)

Table rotation Min (rpm) 0.23 0.15 0.42

Max. (rpm) 4.6 6.2 20

Table tilt angle (°) 0 to 90 0 to 90 0 to +/-135 Max. Table rotation torque (kgf mm) 694 (8000) 260 (3000) 130 (1500) Max. Table tilt torque (kgf mm) Manual Manual Manual A: Allowable eccentricity of center of gravity at max. Vertical load in(mm)

1 �∕�� (40) 1 (25) 2 (50)

B: Allowable height of center of gravity during max. Vertical load in(mm)

5 ��∕�� (150) 4 �∕�� (110) 5 ��∕�� (150)

C: Table sizes in(mm) 17 �∕� (451) 15 (381) 11 �∕� (299) Cw: Max. Clamping Ø in(mm) 16 �∕� (410) 13 �∕� (349) 10 �∕� (273) Cx: Number of slots and width in(mm) 6 / �∕� (13.4) 6 / �∕�� (10.3) 6 / �∕�� (10.3)

D: Slot thickness ½ (13) ��∕�� (18) �∕�� (11)

E: Pilot hole Ø & Depth in(mm) �∕� x �∕� (19 x 3.9) 1 ��∕�� x �∕� (46 x 6.3) 1 x �∕� (25.4 x 9.5)

DE: Inherent Overhang in(mm) 3 �∕� (99) 3 �∕� (99) 3 �∕� (99)

F: Table flat height in(mm) 20 �∕� (530) 17 �∕� (435) 15 ��∕�� (402)

G: Horizontal (tilt) axis height in(mm) 17 (432) 13 �∕� (337) 11 �∕� (295)

H: Length overall in(mm) 29 ½ (750) 20 �∕� (514) 20 ½ (521)

J: Width overall in(mm) 23 �∕� (591) 20 ½ (521) 15 �∕� (400)

LD-150R&

LD-300R

Model and specifications are subject to change without notice.

B

A

87

Ø D

1Ø

D2

Ø D

3

A

Insi

de Ø

XC

huck

ing

Cap

acity

Out

side

Ø Y

Chu

ckin

g C

apac

ity

BAssembly Bolt

2- M6P

Options WP-(3 Jaw Chuck), L-Torch Stand, WU-1 Weaver

WP- (3 Jaw Chuck)

Model Part # Ø D1in(mm)

Ø D2in

(mm)

Ø D3in

(mm)

Ain

(mm)

Bin

(mm)

Inside Ø XChuckingCapacity

Outside Ø YChuckingCapacity

AssemblyBolt

Weightlb(kg)

WP-200 W03001107 �∕�

(200)4 �∕�

(120)3 �∕�(80)

2 �∕�(69)

15 �∕� (400)

��∕�� ~ 5 �∕�(20~130)

4 �∕�� ~ 8 �∕�(110~210)

M8-40mmQty (3)

13.22 (6)

WP-300 W030021011 ��∕��(300)

5 ��∕��(150)

3 ��∕��(100)

2 �∕�(69)

18 �∕� (480)

3 �∕�~7 �∕�(80~190)

6 ��∕��~11(170~280)

M8-45mmQty (3)

26.46 (12)

WP-400 W030031015 �∕�(400)

9 ��∕��(250)

6 ��∕��(170)

3 �∕�(95)

23 �∕� (600)

4 �∕�~9 ��∕��(120~250)

9 ��∕��~14 ��∕��(250~380)

M10-55mmQty (3)

48.50(22)

Part# ZA4401003

Lock for lift

Lock for reach

Manual boomtraverse

2 3/8” (60mm) Square tube

3 3/8” (86mm) Diagonal

14 1/4”

Mount Plate1/4” x 3 1/2” x 4 11/16”

(6 x 89 x 119mm)each end

22 lbs. (9.90kgs)Load

15 ¼ - 41 ¼ “(387 ~ 1048mm)

Lift range360° Rotationlock

21 5/8”(549mm)

13 ¾” (349mm)

Mount Plate1/4” x 3 15/16” x 3 15/16”

(6 x 100 x 100mm)

2 3/8” (60mm)Square tube

7 1/8 ~ 35 7/8”(181 ~ 911mm)Reach range

28 ¾”(730mm)Reach

Crossheadhas cam

roller guides

42 7/8” (1089mm)Boom length

Part # BUH21007WU-1 Weaving Option

Parameters Welding Width �∕� ~1 in (3~25mm)

Weight 5 lb (2.2kg) Weaving Cycle 3~120/min

Dwell Time (Left, Center, Right) 0~3 sec

Input power 120 volt

Adjust midpoint of Weld 0~360 degree

Save parameters in memory 1 Memory Location

Part # Description

ZA4404110 A) Torch holder assembly (less mounting bracket below) torch shown not included.

0868333200 B) Mounting bracket to L-Torch Stand

Cable

Counter weightfor boom

Guide rod

Leveling screws (4)

3 ½ ” (89mm)

48 7/8”(1241mm)

Koike Aronson's Customer Visit Program wasintroduced to provide those looking to purchase

equipment the opportunity to come visit us, meet ourpeople, and tour our complete manufacturing facility.

Your visit to our facility is on us. All expenses paidfor including: airfare, transportation, room and meals.

Call a Koike Representative for detailsand schedule your appointment today!

Phone: (585) 492-2400Toll Free: (800) 252-5232

Fax: (585) 457-3517Email: [email protected]

SAWING / MACHINING

BURNING

MANUFACTURING PROCESSES

WELDING/FABRICATING

PAINTING

ASSEMBLING

LOGISTICS

Koike Customer Visit ProgramSee How Koike Can Make Metal

More Profitable For You

Made in USA. At Work Worldwide

88

89

CUTTING MACHINE LINEBy: Koike Aronson, Inc./Ransome Arcade, New York USA

Plasma & Oxy-fuel Cutting Machines

Water jet Cutting Machines

Fiber & CO2 Laser Cutting Machines

WELDING POSITIONING MACHINE LINEBy: Koike Aronson, Inc./Ransome Arcade, New York USA

Turning Rolls

Tilt/Turn Welding Positioners

Headstocks/Tailstocks

Manipulator, Universal Balance, Retrofit/Rebuilds

86

92PORTABLE GENERAL PRODUCT CATALOG 07/17 KENG

Koike Aronson, Inc./Ransome

635 W. Main StreetP.O. Box 307

Arcade, NY 14009

Phone: (585) 492-2400Fax: (585) 457-3517

Toll Free: (800) 252-5232

www.koike.com

Koike Aronson Brasil

Rua Agostinho Mazza N° 31Bairro Parque do Trevo

Jaboticabal - SPCEP 14871-710

Tel/Fax: (16) 3202-8439

www.koike.com/br

type and specification

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