type - moldino · 2020-03-31 · technology ~ ~ ~ ~ 04 ~ 30 60 ~ ~ ~ features construction this...

New Produc t News 2020-10

Polish Mill V type ASPV

No.1211E-8

ASPV type

Technology

・Ideal cutter for applications finishing structural parts of bottom, side, etc.・Multi-flute specifications enable higher feed rates for more efficient finishing.・Vertical machining in which cutting feed is in the direction of the machine's main axis can also be performed.・Comprehensive lineup of insert materials enables machining of a wide range of materials from carbon steel to

quenched steel, as well as aluminum,etc.・For small machines, use in combination with the modular arbor BT30 creates a high-rigidity system and improves

machining stability.・Use in combination with a carbide shank improves machining accuracy when machining with long overhangs.・In addition to improving durability by using special steel in the cutter body, a PVD coating is applied to the modular type

and bore type holder to improve abrasion resistance.

Features

Construction This insert has 3 cutting edges.

3°

1Feed directionCutting edge for reciprocating machining

Used as the cutting edge when performing reciprocating finishing vertical machining.

2 Peripheral cutting edgeUsed as the peripheral cutting edge when performing side machining.

3 Face cutting edgeUsed when bottom finishing. Used as the reciprocating cutting edge when performing vertical machining.

Insert without supplementary cutting edge

Insert with supplementary cutting edge

For bottom machining, suitable for long overhang (L /Dc= 5 or more) machining or for handling low rigidity in main axis direction.

Supplementary cutting edge enables feed rate to be increased.

MPHW0603　　ZEL‐0.5MPHW0603　　ZEL‐1.5

MPHW0603　　ZEL

Grade for machining pre-hardened or hardened materialsPVD Technology

・Employs a fine carbide substrate with an excellent balance between wear resistance and toughness and the new "AJ Coating" to provide improved wear resistance and chipping resistance.

・ Highly versatile with excellent wear resistance and chipping resistance when machining steel materials with hardnesses of 30 to 50 HRC.

・Exhibits excellent cutting performance when machining pre-hardened or hardened steel with hardnesses of 30 to 50 HRC.

・ Exhibits excellent wear resistance even on difficult-to-cut diecast tool steel or precipitation-hardened stainless steel, or for finishing.

Features

Strong fields

JP4120

Grade for machining stainless-steel materialsPVD Technology

・Employs a carbide substrate with high toughness and the new "AJ Coating" to improve wear resistance and chipping resistance when machining stainless-steel materials.

・ Employs AJ Coating with excellent welding resistance to reduce the welding to work material that occurs when machining stainless steel materials.

・Provides long tool life for general processing of stainless-steel materials.

Features

Strong fields

JM4160

Cutting performance

Cutting performance

Cutting performance

・Employs an ultra-fine cemented carbide substrate and the new "AJ Coating" to improve wear resistance.

・Excellent wear resistance when machining high hardness materials of 50HRC or higher.

Features

・Hardened steel (50 to 60 HRC): SKD11, SKD61, SKH, SUS420, etc.

Strong fields

Grade for machining high-hardness materialsPVD Technology JP4105

Features of AJ Coating series

New technology!!

・Employs an AlTi layer with a new composition created by increasing the Al content of conventional layers.

・Excellent wear resistance, chipping resistance, and heat resistance!

・The new layer with high Al content employs a new composition and optimizes the crystal structure to improve wear resistance and chipping resistance!

・Employs a low-friction-effect coating with excellent welding resistance as the top-most surface layer. This reduces welding to the work and decreases cutting force!

JM4160

0 4 8 120

0.2

0.4

0.6

Cutting length (m)

Cutting length (m)

Cutting length (m)

Work material：SUS304Tool：ASRS2032R-5Insert：EPMT0603EN-8LFCutting conditions：Vc=180m/min　fz=0.5mm/t　ap×ae=0.8×21mmWet ※Single-flute cutting

Conventional

Work material：SKD61(40HRC)Tool：ASRT5063R-4Insert：WDNW140520Cutting conditions：Vc=90m/min　fz=0.8mm/t　ap×ae=1×44mmDry ※Single-flute cutting

JP4120

60504030201000

0.2

0.4

0.6

Conventional A

Conventional B

Conventional C

Work material：SKD11(61HRC)Tool：ASRS2032-5Insert：EPNW0603TN-8Cutting conditions：Vc=80m/min　fz=0.2mm/t　ap×ae=0.5×21mmDry ※Single-flute cutting

JP4105

00 5 10 15

0.2

0.4

0.6

Conventional

Flan

k W

ear V

Bmax

(mm

)Fl

ank

Wea

r VBm

ax(m

m)

Flan

k W

ear V

Bmax

(mm

)

Carbide

Coating structure Welding-resistant low-cutting-forcecoating surface layer

Coating withexcellent wear resistance and chipping resistance

Layer structure AJ Coating

provides good bottom finishing and can also perform standing wall finishing. Multi-function end mill

A cutting tool with multi-flutespecifications to speed up finishing

CuttingApplications

PureCopper

Carbon &Alloy steels

Stainless steelTool steel

Pre-hardened steelHardened steel

3045HRC

Hardened steel4555HRC


GX2140JS4045 JP4120

JM4160 JP4105

※For vertical machining, inserts without supplementary 　cutting edge are recommended.

Planing Side Cutting Slotting Die-sinking Profiling Helical

Roughing FinishingSemiFinishing

2

Technology

・Ideal cutter for applications finishing structural parts of bottom, side, etc.・Multi-flute specifications enable higher feed rates for more efficient finishing.・Vertical machining in which cutting feed is in the direction of the machine's main axis can also be performed.・Comprehensive lineup of insert materials enables machining of a wide range of materials from carbon steel to

quenched steel, as well as aluminum,etc.・For small machines, use in combination with the modular arbor BT30 creates a high-rigidity system and improves

machining stability.・Use in combination with a carbide shank improves machining accuracy when machining with long overhangs.・In addition to improving durability by using special steel in the cutter body, a PVD coating is applied to the modular type

and bore type holder to improve abrasion resistance.

Features

Construction This insert has 3 cutting edges.

3°

1Feed directionCutting edge for reciprocating machining

Used as the cutting edge when performing reciprocating finishing vertical machining.

2 Peripheral cutting edgeUsed as the peripheral cutting edge when performing side machining.

3 Face cutting edgeUsed when bottom finishing. Used as the reciprocating cutting edge when performing vertical machining.

Insert without supplementary cutting edge

Insert with supplementary cutting edge

For bottom machining, suitable for long overhang (L /Dc= 5 or more) machining or for handling low rigidity in main axis direction.

Supplementary cutting edge enables feed rate to be increased.

MPHW0603　　ZEL‐0.5MPHW0603　　ZEL‐1.5

MPHW0603　　ZEL

Grade for machining pre-hardened or hardened materialsPVD Technology

・Employs a fine carbide substrate with an excellent balance between wear resistance and toughness and the new "AJ Coating" to provide improved wear resistance and chipping resistance.

・ Highly versatile with excellent wear resistance and chipping resistance when machining steel materials with hardnesses of 30 to 50 HRC.

・Exhibits excellent cutting performance when machining pre-hardened or hardened steel with hardnesses of 30 to 50 HRC.

・ Exhibits excellent wear resistance even on difficult-to-cut diecast tool steel or precipitation-hardened stainless steel, or for finishing.

Features

Strong fields

JP4120

Grade for machining stainless-steel materialsPVD Technology

・Employs a carbide substrate with high toughness and the new "AJ Coating" to improve wear resistance and chipping resistance when machining stainless-steel materials.

・ Employs AJ Coating with excellent welding resistance to reduce the welding to work material that occurs when machining stainless steel materials.

・Provides long tool life for general processing of stainless-steel materials.

Features

Strong fields

JM4160

Cutting performance

Cutting performance

Cutting performance

・Employs an ultra-fine cemented carbide substrate and the new "AJ Coating" to improve wear resistance.

・Excellent wear resistance when machining high hardness materials of 50HRC or higher.

Features

・Hardened steel (50 to 60 HRC): SKD11, SKD61, SKH, SUS420, etc.

Strong fields

Grade for machining high-hardness materialsPVD Technology JP4105

Features of AJ Coating series

New technology!!

・Employs an AlTi layer with a new composition created by increasing the Al content of conventional layers.

・Excellent wear resistance, chipping resistance, and heat resistance!

・The new layer with high Al content employs a new composition and optimizes the crystal structure to improve wear resistance and chipping resistance!

・Employs a low-friction-effect coating with excellent welding resistance as the top-most surface layer. This reduces welding to the work and decreases cutting force!

JM4160

0 4 8 120

0.2

0.4

0.6

Cutting length (m)

Cutting length (m)

Cutting length (m)

Work material：SUS304Tool：ASRS2032R-5Insert：EPMT0603EN-8LFCutting conditions：Vc=180m/min　fz=0.5mm/t　ap×ae=0.8×21mmWet ※Single-flute cutting

Conventional

Work material：SKD61(40HRC)Tool：ASRT5063R-4Insert：WDNW140520Cutting conditions：Vc=90m/min　fz=0.8mm/t　ap×ae=1×44mmDry ※Single-flute cutting

JP4120

60504030201000

0.2

0.4

0.6

Conventional A

Conventional B

Conventional C

Work material：SKD11(61HRC)Tool：ASRS2032-5Insert：EPNW0603TN-8Cutting conditions：Vc=80m/min　fz=0.2mm/t　ap×ae=0.5×21mmDry ※Single-flute cutting

JP4105

00 5 10 15

0.2

0.4

0.6

Conventional

Flan

k W

ear V

Bmax

(mm

)Fl

ank

Wea

r VBm

ax(m

m)

Flan

k W

ear V

Bmax

(mm

)

Carbide

Coating structure Welding-resistant low-cutting-forcecoating surface layer

Coating withexcellent wear resistance and chipping resistance

Layer structure AJ Coating

provides good bottom finishing and can also perform standing wall finishing. Multi-function end mill

A cutting tool with multi-flutespecifications to speed up finishing

CuttingApplications

PureCopper

Carbon &Alloy steels

Stainless steelTool steel

Pre-hardened steelHardened steel

3045HRC



GX2140JS4045 JP4120

JM4160 JP4105

※For vertical machining, inserts without supplementary 　cutting edge are recommended.

Planing Side Cutting Slotting Die-sinking Profiling Helical

Roughing FinishingSemiFinishing

3

φD

c

φD

sφD

1

LL1 Rs

3

5

ASPVS2016R-2ASPVS2020R-3ASPVS2025R-4ASPVS2030R-4ASPVS2032R-5ASPVS2035R-5ASPVS2040R-6

Straight Shank Type

ASPVM2016R-2ASPVM2018R-2ASPVM2020R-2ASPVM2020R-3ASPVM2022R-2ASPVM2022R-3ASPVM2025R-3ASPVM2025R-4ASPVM2028R-3ASPVM2028R-4ASPVM2030R-3ASPVM2030R-4ASPVM2032R-3ASPVM2032R-5ASPVM2035R-3ASPVM2035R-5ASPVM2040R-3ASPVM2040R-6

【Note】When※1 and※2 (p.6) are used together as a set, there is no interference. Do not apply lubricants such as grease, etc. to the "contact faces" and "modular screws" of the "modular mill", "special shanks" and "special arbor".

E（Notch width）

※1

※1

※1

※1

●●●●

●

●

●

●●●

●

●

222323343434353536

161820202222252528283030323235354040

252530303030353535354040404040404040

8.5 8.510.510.510.510.512.512.512.512.51717171717171717

M8M8M10M10M10M10M12M12M12M12M16M16M16M16M16M16M16M16

12.814.517.817.817.817.820.820.8232328.828.828.828.828.828.828.828.8

5.55.55.55.55.55.55.55.55.55.566666666

171719191919222222222323232323232323

88

10101010101010101212121212121212

101015151515171717172222222222222222

MPHW0603 　　ZELMPHW06030 　ZEL-

MPHW0603 　　ZFLMPNW0603 　　ZEL

φDc Lf φD2 M φDb L1 L2 C E

Size (mm)Item Code Stock InsertsNo.of

FluteType

φD

c

φD

b

φD

2Lf

C

L13

M

L2

5

ASPVS2 R-

Modular Type ASPVM20 R-

φDbφd

φd1

φDc

3

5

L f

a

b

R

ASPVB2050R-7

ASPVB2063R-8

ASPVB2050RM-7

ASPVB2063RM-8

●

●

●

●

7878

50635063

47604760

50505050

19192020

8.48.4

10.410.4

556.36.3

22.22522.2252222

17171717

Inside diameter

inchInside

diameter mm

MPHW0603　　ZELMPHW06030　ZEL-MPHW0603　　ZFLMPNW0603　　ZEL

φDc φDb Lf R a b φd φd1


FluteType

【Note】 Arbor screw is not included.

：General cutting, First recommended

：General cutting, Second recommended

Bore Type ASPVB2 R（M）-

Inserts

Parts

PMKNSH

MPHW060302ZELMPHW060302ZEL-0.5MPHW060304ZELMPHW060304ZEL-0.5MPHW060304ZFLMPHW060308ZELMPHW060308ZEL-1.5MPHW060308ZFLMPHW060320ZELMPNW060308ZELMPNW060320ZEL

●●●●

●●

●

●●

●●

●

●●

●●

●●

●●

●●

●

●

●

●

●

CB

N

R W T h rε

Size (mm)

6.356.356.356.356.356.356.356.356.356.356.35

－0.5－0.5－－1.5－－－－

3.183.183.183.183.183.183.183.183.183.183.18

33333333333

0.20.20.40.40.40.80.80.820.82

Fig-1

Fig-2

Fig-1

Fig-2

Fig-1

Fig-2,4

Fig-1,3●●

H

N

MZ1000

ATH08M

BH250

SD5010

JS4060

JP4120

JM4160

JP4105

Fig-1 Fig-2

WR

hrε

T

11°

R

hrε

T

11°

Fig-3（CBN） Fig-4（CBN）

11°

WR

h

rε TR

h

rε T

11°

250-141 1.1 104-T8 P-37

ASPVM20　　R-ASPVS20　　R-ASPVB20　　R-ASPVB20　　RM-

Carbon steelsSUS, etc.FC･FCDAluminum alloyTitanium alloyHardened steels

Item Code

Tole

ranc

e C

lass

Line Up

Numeric figure in a circle　.




【Note】Please note that the JS coating does not cause a reaction in conductive touch sensors.

●●●●●●●

2344556

16202530323540

100110120150150150170

16202532323232

14.5182328303131

30304050505050

708080

100100100120

MPHW0603　　 ZELMPHW06030　 ZEL-　　MPHW0603　　 ZFLMPNW0603　　 ZELSh

ank

Type

Mod

ular

Size (mm)φDc L φDs φD1 L1 Rs

Item Code Stock InsertsNo.of FluteType

AJ

Coa

ted

JS

Coa

ted

Cer

met

C

oate

d

ATH

Coa

ted

DLC

Coa

ted

Shape

Type

ModularShank

Bore

Parts

Cutter body

Shape

Screw Driver Screw anti-seizure agent

Fastening torque（N・m）

Clamp screw

●：Stocked Items. No Mark：Manufactured upon request only. 4

φD

c

φD

sφD

1

LL1 Rs

3

5

ASPVS2016R-2ASPVS2020R-3ASPVS2025R-4ASPVS2030R-4ASPVS2032R-5ASPVS2035R-5ASPVS2040R-6

Straight Shank Type

ASPVM2016R-2ASPVM2018R-2ASPVM2020R-2ASPVM2020R-3ASPVM2022R-2ASPVM2022R-3ASPVM2025R-3ASPVM2025R-4ASPVM2028R-3ASPVM2028R-4ASPVM2030R-3ASPVM2030R-4ASPVM2032R-3ASPVM2032R-5ASPVM2035R-3ASPVM2035R-5ASPVM2040R-3ASPVM2040R-6

【Note】When※1 and※2 (p.6) are used together as a set, there is no interference. Do not apply lubricants such as grease, etc. to the "contact faces" and "modular screws" of the "modular mill", "special shanks" and "special arbor".

E（Notch width）

※1

※1

※1

※1

●●●●

●

●

●

●●●

●

●

222323343434353536

161820202222252528283030323235354040

252530303030353535354040404040404040

8.5 8.510.510.510.510.512.512.512.512.51717171717171717

M8M8M10M10M10M10M12M12M12M12M16M16M16M16M16M16M16M16

12.814.517.817.817.817.820.820.8232328.828.828.828.828.828.828.828.8

5.55.55.55.55.55.55.55.55.55.566666666

171719191919222222222323232323232323

88

10101010101010101212121212121212

101015151515171717172222222222222222

MPHW0603 　　ZELMPHW06030 　ZEL-

MPHW0603 　　ZFLMPNW0603 　　ZEL

φDc Lf φD2 M φDb L1 L2 C E


FluteType

φD

c

φD

b

φD

2

Lf

C

L13

M

L2

5

ASPVS2 R-

Modular Type ASPVM20 R-

φDbφd

φd1

φDc

3

5

L f

a

b

R

ASPVB2050R-7

ASPVB2063R-8

ASPVB2050RM-7

ASPVB2063RM-8

●

●

●

●

7878

50635063

47604760

50505050

19192020

8.48.4

10.410.4

556.36.3

22.22522.2252222

17171717

Inside diameter

inchInside

diameter mm

MPHW0603　　ZELMPHW06030　ZEL-MPHW0603　　ZFLMPNW0603　　ZEL

φDc φDb Lf R a b φd φd1


FluteType

【Note】 Arbor screw is not included.

：General cutting, First recommended

：General cutting, Second recommended

Bore Type ASPVB2 R（M）-

Inserts

Parts

PMKNSH

MPHW060302ZELMPHW060302ZEL-0.5MPHW060304ZELMPHW060304ZEL-0.5MPHW060304ZFLMPHW060308ZELMPHW060308ZEL-1.5MPHW060308ZFLMPHW060320ZELMPNW060308ZELMPNW060320ZEL

●●●●

●●

●

●●

●●

●

●●

●●

●●

●●

●●

●

●

●

●

●

CB

N

R W T h rε

Size (mm)

6.356.356.356.356.356.356.356.356.356.356.35

－0.5－0.5－－1.5－－－－

3.183.183.183.183.183.183.183.183.183.183.18

33333333333

0.20.20.40.40.40.80.80.820.82

Fig-1

Fig-2

Fig-1

Fig-2

Fig-1

Fig-2,4

Fig-1,3●●

H

N

MZ1000

ATH08M

BH250

SD5010

JS4060

JP4120

JM4160

JP4105

Fig-1 Fig-2

WR

hrε

T

11°

R

hrε

T

11°

Fig-3（CBN） Fig-4（CBN）

11°

WR

h

rε TR

h

rε T

11°

250-141 1.1 104-T8 P-37

ASPVM20　　R-ASPVS20　　R-ASPVB20　　R-ASPVB20　　RM-

Carbon steelsSUS, etc.FC･FCDAluminum alloyTitanium alloyHardened steels

Item Code

Tole

ranc

e C

lass

Line Up





【Note】Please note that the JS coating does not cause a reaction in conductive touch sensors.

●●●●●●●

2344556

16202530323540

100110120150150150170

16202532323232

14.5182328303131

30304050505050

708080

100100100120

MPHW0603　　 ZELMPHW06030　 ZEL-　　MPHW0603　　 ZFLMPNW0603　　 ZELSh

ank

Type

Mod

ular

Size (mm)φDc L φDs φD1 L1 Rs

Item Code Stock InsertsNo.of FluteType

AJ

Coa

ted

JS

Coa

ted

Cer

met

C

oate

d

ATH

Coa

ted

DLC

Coa

ted

Shape

Type

ModularShank

Bore

Parts

Cutter body

Shape

Screw Driver Screw anti-seizure agent

Fastening torque（N・m）

Clamp screw

5

L3

L

L1L2 Rs

Lf

M

φD

s

φD

2

φD

3

L3

LL1

L2 RsLf

M

φD

s

φD

2

φD

3

L3

LL1

L2Lf Rs

φD

s

φD

2 M

φD

3

φD

4

L3

LL1

L2 RsLf

φD

s

φD

2 M

φD

3

L3L

L1L2 RsLf

M

φD

s

φD

2

φD

4

φD

3

B TypeA Type

B TypeA Type (Tapered neck)

※For neck section or total length, additional machining to user specifications is possible.

θn

θκ

BT30

L3

Lf

22

L4

L1

48.4

L

M

φD

2

φ46

φD

s

φD

3

θn BT40

L3

Lf

27

L4

L1

65.4

L

M

φD

2

φ63

φD

s

φD

3

θκ

M

θn

L3 26

φ63

L

L4LfL1

32

φD

2

φD

s

φD

3

HSK‐A63

θκ

HSK-A63-10.5-30-18HSK-A63-10.5-70-18HSK-A63-10.5-70-18SHSK-A63-10.5-120-18HSK-A63-12.5-35-21HSK-A63-12.5-65-21HSK-A63-12.5-65-21SHSK-A63-12.5-115-21HSK-A63-17-40-28HSK-A63-17-60-28HSK-A63-17-60-28SHSK-A63-17-110-28

●●

●●●

●●●

●

10.5

12.5

17

18

21

28

10

12

16

3°3°

12°3°3°3°

12°3°3°3°9.5°3°

-101010-

101010-

101010

307070

120356565

115406060

110

6010010015070

10010015080

100100150

20.8254830.224.327.54832.731.833.94839.2

φ20(19.8°) φ22(18.9°) φ20(12.1°) φ22(11.6°) φ20(12.1°) φ22(11.6°) φ20(8.2°) φ22(7.8°) φ25(15.2°) φ28(14.0°) φ25(10.8°) φ28(9.9°) φ25(10.8°) φ28(9.9°) φ25(7.3°) φ28(6.7°) φ30(11.7°) ～φ40(8.2°) φ30(9.4°) ～ φ40(6.6°) φ30(9.4°) ～ φ40(6.6°) φ30(6.3°) ～ φ40(4.4°)

303030303535353540404040

304040403545454540505050

BT30-8.5-25-15BT30-8.5-50-15BT30-8.5-75-15BT30-10.5-20-18BT30-10.5-45-18BT30-10.5-70-18BT30-12.5-15-21BT30-12.5-40-21BT30-12.5-65-21BT30-12.5-85-21BT30-17-10-28BT30-17-35-28BT30-17-60-28

8.5

10.5

12.5

17

8

10

12

16

20.6°10.6° 6.6°29.5°13.7° 8.1°32.3°17.6° 9.8° 7.2°31°13.5° 6.8°

30353535404040454545455050

φ16（16.7°） φ18（15.6°）φ16（11.3°） φ18（10.6°）φ16（8.5°） φ18（8°）φ20（14.6°） φ22（13.5°）φ20（9.8°） φ22（9.1°）φ20（7.4°） φ22（6.8°）φ25（11.8°） φ28（10.2°）φ25（8°） φ28（6.8°）φ25（6°） φ28（5.1°）φ25（5°） φ28（4.3°）φ30（9.1°） φ40（3.4°）φ30（6.1°） φ40（2.3°）φ30（4.6°） φ40（1.7°）

510105

10105

1010105

1010

25252530303035353535404040

25507520457015406585103560

5075

1005075

1005075

1001205075

100

30

35

40

40

15

18

21

28

θnφDsφD3MφD2 L3 L Lf L4 L1Cutter body（θκ）

BT40-8.5-25-15BT40-8.5-50-15BT40-8.5-75-15BT40-8.5-125-15BT40-10.5-20-18BT40-10.5-45-18BT40-10.5-70-18BT40-10.5-120-18BT40-12.5-15-21BT40-12.5-40-21BT40-12.5-65-21BT40-12.5-115-21BT40-17-10-28BT40-17-35-28BT40-17-60-28BT40-17-110-28

8.5

10.5

12.5

17

8

10

12

16

20.6°10.6°6.6°3.7°

29.5°13.7°8.1°4.4°

32.3°17.6°9.8°5.2°

45°　21.8°11.3°5.7°

30353535354040404045454545505050

φ16（25.2°） φ18（24.2°）φ16（17.4°） φ18（16.7°）φ16（13.2°） φ18（12.7°）φ16（8.9°） φ18（8.5°）φ20（23.3°） φ22（22.3°）φ20（16°） φ22（15.3°）φ20（12.1°） φ22（11.6°）φ20（8.2°） φ22（7.8°）φ25（20.8°） φ28（19.3°）φ25（14.3°） φ28（13.1°）φ25（10.8°） φ28（9.9°）φ25（7.3°） φ28（6.7°）φ30（18.3°）～φ40（13°）φ30（12.4°）～φ40（8.7°）φ30（9.4°）～φ40（6.6°）φ30（6.3°）～φ40（4.4°）

51010105

1010105

1010105

101010

25252525303030303535353540404040

255075

125204570

120154065

115103560

110

5075

1001505075

1001505075

1001505075

100150

30

35

40

48

15

18

21

28

Modular Mill Arbor■ BT30

■ BT40

■ HSK-A63

※For neck section, additional machining to user specifications 　is possible.

【Note】When using the BT30 arbor for modular mills, determine the processing conditions using the standard cutting conditions table as a general guide.If vibrations are a concern due to the processing conditions, adjust conditions by 1.reducing cutting depth (ap) or 2.reducing per-flute feed rate (fz).


【Note】Coolant Pipe is attached.

The Shanks for Modular Mill

Item Code

AS16-8.5-95-15

AS20-10.5-100-20

AS25-12.5-115-35

AS32-17-110-30

●

●

●

●

Size (mm)

8.5

10.5

12.5

17　

φD2

M8

M10

M12

M16

Mφ16φ18φ20φ22φ25φ28φ30φ32φ35φ40

A

B

B

B

Item Code

ASC16-8.5-95-30ZASC16-8.5-120-55ZASC16-8.5-140-75ZASC16-8.5-160-95ZASC16-8.5-160-30ZASC20-10.5-120-50ZASC20-10.5-170-90ZASC20-10.5-220-120ZASC20-10.5-270-150ZASC20-10.5-220-50ZASC20-10.5-270-50ZASC25-12.5-145-65ASC25-12.5-215-115ASC25-12.5-265-145ASC25-12.5-315-195ASC25-12.5-265-65ASC25-12.5-315-65ASC32-17-160-80ASC32-17-210-110ASC32-17-260-140ASC32-17-310-190ASC32-17-360-240ASC32-17-260-80ASC32-17-310-80ASC32-17-360-80

●●●●●●●●●●●●●●●●●●●●●●●●●

8.5

10.5

10.5

12.5

12.5

17

17

M8

Ｍ10

Ｍ10

Ｍ12

Ｍ12

Ｍ16

Ｍ16

Size(mm)

120145165185185150200250300250300180250300350300350200250300350400300350400

95120140160160120170220270220270145215265315265315160210260310360260310360

25

30

30

35

35

40

40

A

A

A

B

B

B

B

φD2

14.5

18.5

18.5

23

23

28

28

φD3

15.5

19.5

19.5

φD4M

16

20

20

25

25

32

32

φDsL3 L30557595305090

120150

50

65115145195

65

80110140190240

80

L2

5580

1001205580

120150180

80

100150180230

100

120150180230280

120

L1

65656565

1307080

10012017022080

10012012020025080

100120120120180230280

RsLf

L3

120

130

150

150

L

95

100

115

110

Lf

25

30

35

40

L2

15

20

35

30

L1

40

50

70

70

Rs

80

80

80

80

φD3

14.5

18

23

28

φDs

16

20

25

32

φD4

15.5

Item Code

AS42-17-360-90 ●

Size (mm)

17

φD2

M16

Mφ30φ32φ35φ40

LL3 L2 L1Lf

400 40 67360 90

Rs

270

φD3

28

φDs

42

①When※2 and※1 (P4) are used together as a set, there is no interference.②Commercial milling chucks or shrink-fit holders can be used.③For the Ø40 size, it is recommended that the protrusion length be 200mm or less.

【Note】

【Note】Commercial milling chucks can be used.

■ Steel Shank

※2

※2

※2

※2

※2

※2

※2

※2

φ16φ18

φ20φ22

φ20φ22

φ25φ28

φ25φ28

φ30φ32

〈φ40〉

φ30φ32φ35

〈φ40〉

Stock Cutterbody NoteType

Stock

Stock

Cutterbody Note

Cutterbody NoteType

■ Carbide Shank

■ Steel Shank


L ine Up

With

Air

hole

With

Air

hole

With

Air

hole

Reduce the chattering vibration by BT, HSK arbor due to the reduction in the “actual” overhang. Cutter ：

ASPVM2020R‐3Arbor ：BT30-10.5-20-18

Cutter ：ASPVS2020R‐3Arbor ：Commercial milling chuck (BT30 type)

130mm

100mm

72mm

22mm

Arbor (BT,HSK) Features

! Point Example ： Overhang and Application Area

Item Code Size(mm)Stock Note

Cutter body（θκ）Item Code Size(mm)Stock Note


θnφDsφD3MφD2 L3 L Lf L4 L1


With

Air

hole

With

Air

hole

With

Air

hole

●：Stocked Items.6

L3

L

L1L2 Rs

Lf

M

φD

s

φD

2

φD

3

L3

LL1

L2 RsLf

M

φD

s

φD

2

φD

3

L3

LL1

L2Lf Rs

φD

s

φD

2 M

φD

3

φD

4

L3

LL1

L2 RsLf

φD

s

φD

2 M

φD

3

L3L

L1L2 RsLf

M

φD

s

φD

2

φD

4

φD

3

B TypeA Type

B TypeA Type (Tapered neck)

※For neck section or total length, additional machining to user specifications is possible.

θn

θκ

BT30

L3

Lf

22

L4

L1

48.4

L

M

φD

2

φ46

φD

s

φD

3

θn BT40

L3

Lf

27

L4

L1

65.4

L

M

φD

2

φ63

φD

s

φD

3

θκ

M

θn

L3 26

φ63

L

L4LfL1

32

φD

2

φD

s

φD

3

HSK‐A63

θκ

HSK-A63-10.5-30-18HSK-A63-10.5-70-18HSK-A63-10.5-70-18SHSK-A63-10.5-120-18HSK-A63-12.5-35-21HSK-A63-12.5-65-21HSK-A63-12.5-65-21SHSK-A63-12.5-115-21HSK-A63-17-40-28HSK-A63-17-60-28HSK-A63-17-60-28SHSK-A63-17-110-28

●●

●●●

●●●

●

10.5

12.5

17

18

21

28

10

12

16

3°3°

12°3°3°3°

12°3°3°3°9.5°3°

-101010-

101010-

101010

307070

120356565

115406060

110

6010010015070

10010015080

100100150

20.8254830.224.327.54832.731.833.94839.2

φ20(19.8°) φ22(18.9°) φ20(12.1°) φ22(11.6°) φ20(12.1°) φ22(11.6°) φ20(8.2°) φ22(7.8°) φ25(15.2°) φ28(14.0°) φ25(10.8°) φ28(9.9°) φ25(10.8°) φ28(9.9°) φ25(7.3°) φ28(6.7°) φ30(11.7°) ～φ40(8.2°) φ30(9.4°) ～ φ40(6.6°) φ30(9.4°) ～ φ40(6.6°) φ30(6.3°) ～ φ40(4.4°)

303030303535353540404040

304040403545454540505050

BT30-8.5-25-15BT30-8.5-50-15BT30-8.5-75-15BT30-10.5-20-18BT30-10.5-45-18BT30-10.5-70-18BT30-12.5-15-21BT30-12.5-40-21BT30-12.5-65-21BT30-12.5-85-21BT30-17-10-28BT30-17-35-28BT30-17-60-28

8.5

10.5

12.5

17

8

10

12

16

20.6°10.6° 6.6°29.5°13.7° 8.1°32.3°17.6° 9.8° 7.2°31°13.5° 6.8°

30353535404040454545455050

φ16（16.7°） φ18（15.6°）φ16（11.3°） φ18（10.6°）φ16（8.5°） φ18（8°）φ20（14.6°） φ22（13.5°）φ20（9.8°） φ22（9.1°）φ20（7.4°） φ22（6.8°）φ25（11.8°） φ28（10.2°）φ25（8°） φ28（6.8°）φ25（6°） φ28（5.1°）φ25（5°） φ28（4.3°）φ30（9.1°） φ40（3.4°）φ30（6.1°） φ40（2.3°）φ30（4.6°） φ40（1.7°）

510105

10105

1010105

1010

25252530303035353535404040

25507520457015406585103560

5075

1005075

1005075

1001205075

100

30

35

40

40

15

18

21

28

θnφDsφD3MφD2 L3 L Lf L4 L1Cutter body（θκ）

BT40-8.5-25-15BT40-8.5-50-15BT40-8.5-75-15BT40-8.5-125-15BT40-10.5-20-18BT40-10.5-45-18BT40-10.5-70-18BT40-10.5-120-18BT40-12.5-15-21BT40-12.5-40-21BT40-12.5-65-21BT40-12.5-115-21BT40-17-10-28BT40-17-35-28BT40-17-60-28BT40-17-110-28

8.5

10.5

12.5

17

8

10

12

16

20.6°10.6°6.6°3.7°

29.5°13.7°8.1°4.4°

32.3°17.6°9.8°5.2°

45°　21.8°11.3°5.7°

30353535354040404045454545505050

φ16（25.2°） φ18（24.2°）φ16（17.4°） φ18（16.7°）φ16（13.2°） φ18（12.7°）φ16（8.9°） φ18（8.5°）φ20（23.3°） φ22（22.3°）φ20（16°） φ22（15.3°）φ20（12.1°） φ22（11.6°）φ20（8.2°） φ22（7.8°）φ25（20.8°） φ28（19.3°）φ25（14.3°） φ28（13.1°）φ25（10.8°） φ28（9.9°）φ25（7.3°） φ28（6.7°）φ30（18.3°）～φ40（13°）φ30（12.4°）～φ40（8.7°）φ30（9.4°）～φ40（6.6°）φ30（6.3°）～φ40（4.4°）

51010105

1010105

1010105

101010

25252525303030303535353540404040

255075

125204570

120154065

115103560

110

5075

1001505075

1001505075

1001505075

100150

30

35

40

48

15

18

21

28

Modular Mill Arbor■ BT30

■ BT40

■ HSK-A63


【Note】When using the BT30 arbor for modular mills, determine the processing conditions using the standard cutting conditions table as a general guide.If vibrations are a concern due to the processing conditions, adjust conditions by 1.reducing cutting depth (ap) or 2.reducing per-flute feed rate (fz).


【Note】Coolant Pipe is attached.

The Shanks for Modular Mill

Item Code

AS16-8.5-95-15

AS20-10.5-100-20

AS25-12.5-115-35

AS32-17-110-30

●

●

●

●

Size (mm)

8.5

10.5

12.5

17　

φD2

M8

M10

M12

M16

Mφ16φ18φ20φ22φ25φ28φ30φ32φ35φ40

A

B

B

B

Item Code

ASC16-8.5-95-30ZASC16-8.5-120-55ZASC16-8.5-140-75ZASC16-8.5-160-95ZASC16-8.5-160-30ZASC20-10.5-120-50ZASC20-10.5-170-90ZASC20-10.5-220-120ZASC20-10.5-270-150ZASC20-10.5-220-50ZASC20-10.5-270-50ZASC25-12.5-145-65ASC25-12.5-215-115ASC25-12.5-265-145ASC25-12.5-315-195ASC25-12.5-265-65ASC25-12.5-315-65ASC32-17-160-80ASC32-17-210-110ASC32-17-260-140ASC32-17-310-190ASC32-17-360-240ASC32-17-260-80ASC32-17-310-80ASC32-17-360-80

●●●●●●●●●●●●●●●●●●●●●●●●●

8.5

10.5

10.5

12.5

12.5

17

17

M8

Ｍ10

Ｍ10

Ｍ12

Ｍ12

Ｍ16

Ｍ16

Size(mm)

120145165185185150200250300250300180250300350300350200250300350400300350400

95120140160160120170220270220270145215265315265315160210260310360260310360

25

30

30

35

35

40

40

A

A

A

B

B

B

B

φD2

14.5

18.5

18.5

23

23

28

28

φD3

15.5

19.5

19.5

φD4M

16

20

20

25

25

32

32

φDsL3 L30557595305090

120150

50

65115145195

65

80110140190240

80

L2

5580

1001205580

120150180

80

100150180230

100

120150180230280

120

L1

65656565

1307080

10012017022080

10012012020025080

100120120120180230280

RsLf

L3

120

130

150

150

L

95

100

115

110

Lf

25

30

35

40

L2

15

20

35

30

L1

40

50

70

70

Rs

80

80

80

80

φD3

14.5

18

23

28

φDs

16

20

25

32

φD4

15.5

Item Code

AS42-17-360-90 ●

Size (mm)

17

φD2

M16

Mφ30φ32φ35φ40

LL3 L2 L1Lf

400 40 67360 90

Rs

270

φD3

28

φDs

42

①When※2 and※1 (P4) are used together as a set, there is no interference.②Commercial milling chucks or shrink-fit holders can be used.③For the Ø40 size, it is recommended that the protrusion length be 200mm or less.

【Note】


■ Steel Shank

※2

※2

※2

※2

※2

※2

※2

※2

φ16φ18

φ20φ22

φ20φ22

φ25φ28

φ25φ28

φ30φ32

〈φ40〉

φ30φ32φ35

〈φ40〉

Stock Cutterbody NoteType

Stock

Stock

Cutterbody Note

Cutterbody NoteType

■ Carbide Shank

■ Steel Shank


L ine Up

With

Air

hole

With

Air

hole

With

Air

hole

Reduce the chattering vibration by BT, HSK arbor due to the reduction in the “actual” overhang. Cutter ：

ASPVM2020R‐3Arbor ：BT30-10.5-20-18

Cutter ：ASPVS2020R‐3Arbor ：Commercial milling chuck (BT30 type)

130mm

100mm

72mm

22mm

Arbor (BT,HSK) Features

! Point Example ： Overhang and Application Area

Item Code Size(mm)Stock Note





With

Air

hole

With

Air

hole

With

Air

hole

●：Stocked Items. No Mark：Manufactured upon request only. 7

ラインナップLine UpLine Up

About the rigidity valueS

1kgf

(μm)

(9.8N)

S

■ Standard accessories ■ Caution

● Coolant duct(HSK)

● The Modular Mill is not a standard accessory. ● Pull stud is not a standard accesorry.● Please check your Modular Mills for conformance to the dimensions.

A rigidity value represents the amount of deflection for the entire holder and tool when a bending load of 1 kgf (9.8 N) is applied to the tip of the tool. The smaller the numerical value is, the higher the rigidity and the more accurate the machining.

No mark：Manufactured upon request only. Delivery time is about ten days after an order received.

8

Item Code

kcotS

Size(mm)Weight(kg)

Rigidity value

（μm）SG φD H H1 φC L M L1 φC1 φC2

BT5

0

BT50-RSG10-200-M25

M1010.5 22 6.5 19

200 25 175

36 38

5.6 0.5BT50-RSG10-165-M50 165

50115 4.4 0.8

BT50-RSG10-195-M50 195 145 4.7 0.9BT50-RSG10-225-M50 225 175 5.7 1.0BT50-RSG10-190-M75 190

75115 4.5 1.6


100115 4.5 2.7


120115 4.6 3.9


140115 4.7 5.5

BT50-RSG10-285-M140 285 145 5.0 5.8BT50-RSG10-315-M140 315 175 6.0 5.8BT50-RSG12-140-M25

M1212.5 22 6 24

14025115

43 45

4.6 0.2BT50-RSG12-170-M25 170 145 5.0 0.3BT50-RSG12-200-M25 200 175 5.8 0.4BT50-RSG12-165-M50 165

50115 4.7 0.5


75115 4.9 0.8


100115 5.0 1.3


125115 5.2 2.1


150115 5.3 3.0


175115 5.5 4.2


M16 17 25 6 29

14025115

52 54


50115 5.0 0.3


75115 5.3 0.5


100115 5.5 0.7


125115 5.7 1.1


150115 5.9 1.6


175115 6.1 2.2


200115 6.3 3.0


225115 6.5 3.9

BT50-RSG16-370-M225 370 145 7.1 4.1BT50-RSG16-400-M225 400 175 8.3 4.2

A63

A63-RSG8-105-M25M8 8.5 18 6.5 15

10525

8030 32

1.3 0.6A63-RSG8-135-M25 135 110 1.4 0.7A63-RSG8-165-M25 165 140 1.9 0.8

Item Code

kcotS

Size(mm)Weight(kg)

Rigidity value


BT4

0

BT40-RSG8-105-M25

M8 8.5 18 6.5 15

10525

80

30 32


5080 1.4 1.5


7580 1.5 3.1


90140 1.5 4.5


10580 1.6 6.2


M1010.5 22 6.5 19

12525100

36 38


50100 1.9 0.8


75100 2.0 1.6


100100 2.0 2.7


120100 2.1 4.0


M1212.5 22 6 24

12525100

43 45


50100 2.1 0.5


75100 2.3 0.9


100100 2.4 1.4


125100 2.6 2.1


M16 17 25 6 29

125 25

100 52 54

2.6 0.2BT40-RSG16-150-M50 150 50 2.8 0.3BT40-RSG16-175-M75 175 75 3.0 0.5BT40-RSG16-200-M100 200 100 3.2 0.8BT40-RSG16-225-M125 ※ 225 125 3.4 1.2

BT5

0

BT50-RSG8-120-M25

M8 8.5 18 6.5 15

12025

95

30 32


5095 4.0 1.5


7595 4.1 3.1


90155 4.9 4.4


10595 4.2 6.2

BT50-RSG8-230-M105 230 125 4.5 6.6BT50-RSG8-260-M105 260 155 5.0 6.6BT50-RSG10-140-M25 M1010.5 22 6.5 19 140 25 115 36 38 4.3 0.4BT50-RSG10-170-M25 170 145 4.6 0.5

5L1

φC2

ML

φC1 φC

Dimensions for the Modular Mill mounting

φD

H1

10

G

H ■Caution●Some of the indexable end mills cannot be attached to the RED

screw arbor. Please check your indexable end mills for conformance to the dimensions, or please contact MOLDINO Tool Engineering, Ltd.

●Because cutting resistance is greater than the tool holder connection force associated with the machine spindle, please reduce the recommended cutting conditions by 50% for the RED screw arbors marked with ※. Otherwise, the tool holder shank may experience fretting corrosion or fall out of the machine spindle.

Red screw arbor

無印：受注生産品です。No mark：Manufactured upon request only. 納期は受注後 10 日程度になります。Delivery time is about ten days after an order received.

ラインナップLine UpLine Up

About the rigidity valueS

1kgf

(μm)

(9.8N)

S

■ Standard accessories ■ Caution

● Coolant duct(HSK)

● The Modular Mill is not a standard accessory. ● Pull stud is not a standard accesorry.● Please check your Modular Mills for conformance to the dimensions.

A rigidity value represents the amount of deflection for the entire holder and tool when a bending load of 1 kgf (9.8 N) is applied to the tip of the tool. The smaller the numerical value is, the higher the rigidity and the more accurate the machining.

9

Item Code

kcotS

Size(mm)Weight(kg)

Rigidity value


A63

A63-RSG8-130-M50

M8 8.5 18 6.5 15

13050

80

30 32

1.3 1.5A63-RSG8-160-M50 160 110 1.4 1.7A63-RSG8-190-M50 190 140 1.9 1.7A63-RSG8-155-M75 155

7580 1.4 3.1

A63-RSG8-185-M75 185 110 1.5 3.4A63-RSG8-215-M75 215 140 2.0 3.4A63-RSG8-170-M90 170

9080 2.0 4.4


10580 1.5 6.2

A63-RSG8-215-M105 215 110 1.6 6.6A63-RSG8-245-M105 245 140 2.1 6.7A63-RSG10-125-M25

M1010.5 22 6.5 19

12525100

36 38


50100 1.7 0.8


75100 1.8 1.6


100100 1.8 2.7


120100 1.9 4.0


140100 2.0 5.6


M1212.5 22 6 24

12525100

43 45


50100 2.0 0.5


75100 2.2 0.9


100100 2.3 1.4


125100 2.5 2.1


150100 2.6 3.1


M16 17 25 6 29

140 25

115 52 54

2.8 0.2A63-RSG16-165-M50 165 50 3.2 0.4A63-RSG16-190-M75 190 75 3.6 0.6A63-RSG16-215-M100 215 100 2.8 0.9A63-RSG16-240-M125 ※ 240 125 2.8 1.3A63-RSG16-265-M150 ※ 265 150 3.2 1.9A63-RSG16-290-M175 ※ 290 175 3.6 2.5

A10

0

A100-RSG8-120-M25

M8 8.5 18 6.5 15

12025

95

30 32


5095 2.6 1.5


7595 2.7 3.1


9095 2.7 4.5

A100-RSG8-215-M90 215 125 3.0 4.9A100-RSG8-245-M90 245 155 3.5 4.8A100-RSG8-200-M105 200 105 95 2.8 6.3

Item Code

kcotS

Size(mm)Weight(kg)

Rigidity value


A10

0

A100-RSG8-230-M105 M8 8.5 18 6.5 15 230 105 125 30 32 3.1 6.7A100-RSG8-260-M105 260 155 3.6 6.6A100-RSG10-140-M25

M10 10.5 22 6.5 19

14025115

36 38


50115 3.2 0.8


75115 3.3 1.6


100115 3.3 2.7


120115 3.4 4.0


140115 3.5 5.6


M12 12.5 22 6 24

14025115

43 45


50115 3.5 0.5


75115 3.7 0.8


100115 3.8 1.4


125115 4.0 2.1


150115 4.1 3.0


175115 4.3 4.3


M16 17 25 6 29

14025115

52 54


50115 4.2 0.3


75115 4.5 0.5


100115 4.7 0.8


125115 4.9 1.1


150115 5.1 1.6


175115 5.3 2.2


200115 5.5 3.0


225115 5.7 3.9

A100-RSG16-370-M225 370 145 6.3 4.2A100-RSG16-400-M225 400 175 7.4 4.2

Standard cutting conditions for bottom finishingapae

n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)

2,9901506000.10.2

8~162,9901506000.10.2

8~162,5901305200.10.2

8~162,9901506000.10.2

8~162,9901506000.10.2

8~1611,950

6002,3900.10.2

8~16600301200.10.2

8~161,600

803200.10.2

8~161,000

501000.050.2

8~16

5,980300

1,8000.150.2

8~164,980250

1,5000.150.2

8~163,9902009600.120.2

8~164,980250

1,5000.150.2

8~164,980250

2,0000.20.2

8~1623,8901,2007,1700.150.2

8~161,200

603600.150.2

8~162,3901204800.10.2

8~162,0001002800.070.2

8~16

3,990200

1,2000.150.2

8~163,590180

1,0800.150.2

8~163,1901607700.120.2

8~163,590180

1,0800.150.2

8~163,990200

1,6000.20.2

8~1615,930

8004,7800.150.2

8~161,000

503000.150.2

8~162,0001004000.10.2

8~161,400

702000.070.2

8~16

2,9901507200.120.2

8~162,5901306300.120.2

8~162,5901305200.10.2

8~162,5901306300.120.2

8~162,9901509000.150.2

8~1611,950

6002,8700.120.2

8~1660030

1200.10.2

8~161,600

803200.10.2

8~161,000

501000.050.2

8~16

2,5901305200.10.28

2,0001004000.10.28

1,80090

3600.10.28

2,0001004000.10.28

2,5901305200.10.28

11,950600

2,3900.10.28

60030

1200.10.28

1,60080

3200.10.28

1,00050

1000.050.28

2,3901507200.10.2

10~202,3901507200.10.2

10~202,0801306300.10.2

10~202,3901507200.10.2

10~202,3901507200.10.2

10~209,560600

2,8700.10.2

10~2048030

1500.10.2

10~201,280

803900.10.2

10~2080050

1200.050.2

10~20

4,780300

2,1600.150.2

10~203,990250

1,8000.150.2

10~203,190200

1,1500.120.2

10~203,990 250

1,8000.150.2

10~203,990250

2,4000.20.2

10~2019,1101,2008,6000.150.2

10~2096060

4400.150.2

10~201,9201205800.10.2

10~201,6001003400.070.2

10~20

3,190200

1,4400.150.2

10~202,870180

1,3000.150.2

10~202,5501609200.120.2

10~202,870180

1,3000.150.2

10~203,190200

1,9200.20.2

10~2012,740

8005,7400.150.2

10~2080050

3600.150.2

10~201,6001004800.10.2

10~201,120

702400.070.2

10~20

2,3901508700.120.2

10~202,0801307500.120.2

10~202,0801306300.10.2

10~202,0801307500.120.2

10~202,390150

1,0800.150.2

10~209,560600

3,4500.120.2

10~2048030

1500.10.2

10~201,280

803900.10.2

10~2080050

1200.050.2

10~20

2,0801306300.10.210

1,6001004800.10.210

1,44090

4400.10.210

1,6001004800.10.210

2,0801306300.10.210

9,560600

2,8700.10.210

48030

1500.10.210

1,28080

3900.10.210

80050

1200.050.210

1,9201507700.10.2

12.5~251,9201507700.10.2

12.5~251,6601306700.10.2

12.5~251,9201507700.10.2

12.5~251,9201507700.10.2

12.5~257,650600

3,0600.10.2

12.5~2539030

1600.10.2

12.5~251,020

804100.10.2

12.5~2564050

1300.050.2

12.5~25

3,830300

2,300 0.150.2

12.5~253,190250

1,9200.150.2

12.5~252,550200

1,2300.120.2

12.5~253,190250

1,9200.150.2

12.5~253,190250

2,560 0.20.2

12.5~2515,2901,2009,1800.150.2

12.5~25770604700.150.2

12.5~251,5301206200.10.2

12.5~251,280100360 0.070.2

12.5~25

2,550200

1,5300.150.2

12.5~252,300180

1,3800.150.2

12.5~252,0401609800.120.2

12.5~252,300180

1,3800.150.2

12.5~252,550200

2,0400.20.2

12.5~2510,200

8006,1200.150.2

12.5~2564050

3900.150.2

12.5~251,2801005200.10.2

12.5~2590070

2600.070.2

12.5~25

1,9201509300.120.2

12.5~251,6601308000.120.2

12.5~251,6601306700.10.2

12.5~251,6601308000.120.2

12.5~251,920150

1,1600.150.2

12.5~257,650600

3,6800.120.2

12.5~2539030

1600.10.2

12.5~251,020

804100.10.2

12.5~2564050

1300.050.2

12.5~25

1,6601306700.10.212.51,2801005200.10.212.51,150

904600.10.212.51,2801005200.10.212.51,6601306700.10.212.57,650600

3,0600.10.212.5390301600.10.212.51,020

804100.10.212.5640501300.050.212.5

1,5001507500.10.2

16~321,500150750 0.10.2

16~321,3001306500.10.2

16~321,500150750 0.10.2

16~321,500150750 0.10.2

16~325,980600

2,990 0.10.2

16~32300301500.10.2

16~3280080

400 0.10.2

16~32500501300.050.2

16~32

2,990300

2,2500.150.2

16~322,490250

1,8700.150.2

16~322,000200

1,2000.120.2

16~322,490250

1,8700.150.2

16~322,490250

2,4900.20.2

16~3211,9501,2008,9700.150.2

16~3260060

450 0.150.2

16~321,2001206000.10.2

16~321,0001003500.070.2

16~32

2,000200

1,500 0.150.2

16~321,800180

1,3500.150.2

16~321,600160960 0.120.2

16~321,800180

1,3500.150.2

16~322,000200

2,0000.20.2

16~327,970800

5,9800.150.2

16~32500503800.150.2

16~321,0001005000.10.2

16~32700702500.070.2

16~32

1,5001509000.120.2

16~321,3001307800.120.2

16~321,300130650 0.10.2

16~321,3001307800.120.2

16~321,500150

1,1300.150.2

16~325,980600

3,5900.120.2

16~32300301500.10.2

16~32800804000.10.2

16~32500501300.050.2

16~32

1,3001306500.10.216

1,0001005000.10.216900904500.10.216

1,0001005000.10.216

1,3001306500.10.216

5,980600

2,9900.10.216300301500.10.216800804000.10.216500501300.050.216

1,2001507200.10.2

20~401,2001507200.10.2

20~401,0401306300.10.2

20~401,2001507200.10.2

20~401,2001507200.10.2

20~404,780600

2,8700.10.2

20~40240301500.10.2

20~40640803900.10.2

20~40400501200.050.2

20~40

2,390300

2,1600.150.2

20~402,000 250

1,8000.150.2

20~401,600200

1,1600.120.2

20~402,000250

1,8000.150.2

20~402,000250

2,4000.20.2

20~409,5601,2008,6100.150.2

20~40480604400.150.2

20~409601205800.10.2

20~408001003400.070.2

20~40

1,600200

1,1600.120.2

20~401,440180

1,0400.120.2

20~401,2801609300.120.2

20~401,440180

1,0400.120.2

20~401,600200

1,9200.20.2

20~406,370800

5,7400.150.2

20~40400503600.150.2

20~408001004800.10.2

20~40560702400.070.2

20~40

1,2001507200.10.2

20~401,0401306300.10.2

20~401,0401306300.10.2

20~401,0401306300.10.2

20~401,200150

1,0800.150.2

20~404,780600

3,4500.120.2

20~40240301500.10.2

20~40640803900.10.2

20~40400501200.050.2

20~40

1,0401306300.10.2208001004800.10.220720904400.10.2208001004800.10.220

1,040130630 0.10.220

4,780600

2,8700.10.220240301500.10.220640803900.10.220400501200.050.220

960150680 0.10.2

25~509601506800.10.2

25~508301305900.10.2

25~509601506800.10.2

25~509601506800.10.2

25~503,830600

2,6900.10.2

25~50200301400.10.2

25~50390602800.10.2

25~50320501200.050.2

25~50

1,600250

1,6800.150.2

25~501,470230

1,5500.150.2

25~501,1501809700.120.2

25~501,470230

1,5500.150.2

25~501,600250

2,2400.20.2

25~509,5601,50010,0400.150.2

25~50390604100.150.2

25~506401004500.10.2

25~50510802500.070.2

25~50

1,280200

1,3500.150.2

25~501,150180

1,2100.150.2

25~509601508100.120.2

25~501,150180

1,2100.150.2

25~501,280200

1,8000.20.2

25~506,3701,0006,6900.150.2

25~5032050

340 0.150.2

25~50510803600.10.2

25~50390602000.070.2

25~50

1,270250

1,5300.150.2

31~631,170230

1,4100.150.2

31~639101808800.120.2

31~631,170230

1,4100.150.2

31~631,270250

2,0400.20.2

31~637,5901,5009,1100.150.2

31~63310603800.150.2

31~635101004100.10.2

31~63410802300.070.2

31~63

1,020200

1,2300.150.2

31~63910180

1,1000.150.2

31~637601507300.120.2

31~63910180

1,1000.150.2

31~631,020200

1,6400.20.2

31~635,0601,0006,0800.150.2

31~63260503200.150.2

31~63410803300.10.2

31~63310601800.070.2

31~63

7601507300.120.2

31~636601306400.120.2

31~636601305300.10.2

31~636601306400.120.2

31~637601509200.150.2

31~633,040600

2,9200.120.2

31~63160301600.120.2

31~63310602500.10.2

31~63260501100.050.2

31~63

6601305300.10.2315101004100.10.23146090

370 0.10.2315101004100.10.2316601305300.10.231

3,040600

2,9200.120.231160301300.10.231310602500.10.231260501100.050.231

9601508100.120.2

25~508301307000.120.2

25~508301307000.120.2

25~508301307000.120.2

25~50960150

1,0100.150.2

25~503,830600

3,2200.120.2

25~50200301700.120.2

25~50390602800.10.2

25~50320501200.050.2

25~50

8301305900.10.2256401004500.10.225580904100.10.2256401004500.10.2258301305900.10.225

3,830600

3,2200.120.225200301400.10.225390602800.10.225320501200.050.225

7601506100.10.2

31~637601506100.10.2

31~636601305300.10.2

31~637601506100.10.2

31~637601506100.10.2

31~633,040600

2,4400.10.2

31~63160301300.10.2

31~63310602500.10.2

31~63260501100.050.2

31~63

＜0.35＜2.8

＜0.35＜2.8

＜0.35＜2.8

SD5010

※MZ1000ATH08MJP4120JS4060

MZ1000ATH08MJP4120JS4060

ATH08MJP4120JS4060

JP4120JM4160ATH08M

ATH08MJP4120JS4060

JP4105ATH08MJP4120

JP4105ATH08MJP4120

ATH08MJP4120

＜0.35＜2.8

＜0.35＜2.8

＜0.35＜2.8

＜0.35＜2.8

＜3Dc3Dc‐5Dc

5Dc‐7Dc ＞7DcHigh-speed

cuttingGeneralpurpose

Modular Carbide Shank ＜3Dc3Dc‐5Dc












＜3Dc3Dc‐5Dc






Mild Steels（200HB or less）

Aluminum Alloy

Titanium AlloyTi-6AI-4V（wet condition）

Stainless SteelsSUS

Cast IronFCFCD

Carbon SteelsAlloy Steels（30HRC or less）

Carbon SteelsAlloy Steels（30～45HRC）

Hardened Steels45～55HRC



Aluminum Alloy

Stainless SteelsSUS

Cast IronFCFCD





WorkMaterial

WorkMaterial

①These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions.②To prevent tool breakage due to chips clogging tool f lutes, always be sure to use an air blower, etc. to remove chips.③The evacuation of swarf can cause burns, cuts or damage to the eyes please ensue the correct safety cover is fitted around the machine, and necessary personal protection equipment

is worn by the machine operator.④Please note that the JS coating does not cause a reaction in conductive touch sensors.⑤Ensure to index the insert at the correct time to ensure safety of the tool-body.⑥Make sett ings so that the cutting depth and per-flute feed rate do not exceed the maximum values.⑦MZ1000 and BH250 are not suitable for wet cutting. Use them for dry cutting (air blow).⑧Due to fire risks do not use neat cutting oil as a coolant.⑨When using the BT30 arbor for modular mills, determine the cutting conditions using the standard cutting conditions table as a general guide. If vibrations are a concern due to the cutting

conditions, adjust conditions by 1.reducing cutting depth (ap) or 2.reducing per-flute feed rate (fz).

【Note】

Maximum fz (mm/t)

Maximum ap (mm)

※Red indicates primary recommended grade.

Tool dia.Dc

Overhang ratio

Recommendedgrade

Finishing


φ20（3 Flutes） φ25（4 Flutes）φ16（2 Flutes） φ40（6 Flutes）φ32（5 Flutes） φ50（7 Flutes） φ63（8 Flutes）

10

Standard cutting conditions for bottom finishingapae


2,9901506000.10.2

8~162,9901506000.10.2

8~162,5901305200.10.2

8~162,9901506000.10.2

8~162,9901506000.10.2

8~1611,950

6002,3900.10.2

8~1660030

1200.10.2

8~161,600

803200.10.2

8~161,000

501000.050.2

8~16

5,980300

1,8000.150.2

8~164,980250

1,5000.150.2

8~163,9902009600.120.2

8~164,980250

1,5000.150.2

8~164,980250

2,0000.20.2

8~1623,8901,2007,1700.150.2

8~161,200

603600.150.2

8~162,3901204800.10.2

8~162,0001002800.070.2

8~16

3,990200

1,2000.150.2

8~163,590180

1,0800.150.2

8~163,1901607700.120.2

8~163,590180

1,0800.150.2

8~163,990200

1,6000.20.2

8~1615,930

8004,7800.150.2

8~161,000

503000.150.2

8~162,0001004000.10.2

8~161,400

702000.070.2

8~16

2,9901507200.120.2

8~162,5901306300.120.2

8~162,5901305200.10.2

8~162,5901306300.120.2

8~162,9901509000.150.2

8~1611,950

6002,8700.120.2

8~1660030

1200.10.2

8~161,600

803200.10.2

8~161,000

501000.050.2

8~16

2,5901305200.10.28

2,0001004000.10.28

1,80090

3600.10.28

2,0001004000.10.28

2,5901305200.10.28

11,950600

2,3900.10.28

60030

1200.10.28

1,60080

3200.10.28

1,00050

1000.050.28

2,3901507200.10.2

10~202,3901507200.10.2

10~202,0801306300.10.2

10~202,3901507200.10.2

10~202,3901507200.10.2

10~209,560600

2,8700.10.2

10~2048030

1500.10.2

10~201,280

803900.10.2

10~2080050

1200.050.2

10~20

4,780300

2,1600.150.2

10~203,990250

1,8000.150.2

10~203,190200

1,1500.120.2

10~203,990 250

1,8000.150.2

10~203,990250

2,4000.20.2

10~2019,1101,2008,6000.150.2

10~2096060

4400.150.2

10~201,9201205800.10.2

10~201,6001003400.070.2

10~20

3,190200

1,4400.150.2

10~202,870180

1,3000.150.2

10~202,5501609200.120.2

10~202,870180

1,3000.150.2

10~203,190200

1,9200.20.2

10~2012,740

8005,7400.150.2

10~20800503600.150.2

10~201,6001004800.10.2

10~201,120

702400.070.2

10~20

2,3901508700.120.2

10~202,0801307500.120.2

10~202,0801306300.10.2

10~202,0801307500.120.2

10~202,390150

1,0800.150.2

10~209,560600

3,4500.120.2

10~20480301500.10.2

10~201,280

803900.10.2

10~20800501200.050.2

10~20

2,0801306300.10.210

1,6001004800.10.210

1,440904400.10.210

1,6001004800.10.210

2,0801306300.10.210

9,560600

2,8700.10.210480301500.10.210

1,280803900.10.210800501200.050.210

1,9201507700.10.2

12.5~251,9201507700.10.2

12.5~251,6601306700.10.2

12.5~251,9201507700.10.2

12.5~251,9201507700.10.2

12.5~257,650600

3,0600.10.2

12.5~2539030

1600.10.2

12.5~251,020

804100.10.2

12.5~2564050

1300.050.2

12.5~25

3,830300

2,300 0.150.2

12.5~253,190250

1,9200.150.2

12.5~252,550200

1,2300.120.2

12.5~253,190250

1,9200.150.2

12.5~253,190250

2,560 0.20.2

12.5~2515,2901,2009,1800.150.2

12.5~2577060

4700.150.2

12.5~251,5301206200.10.2

12.5~251,280100360 0.070.2

12.5~25

2,550200

1,5300.150.2

12.5~252,300180

1,3800.150.2

12.5~252,0401609800.120.2

12.5~252,300180

1,3800.150.2

12.5~252,550200

2,0400.20.2

12.5~2510,200

8006,1200.150.2

12.5~25640503900.150.2

12.5~251,2801005200.10.2

12.5~25900702600.070.2

12.5~25

1,9201509300.120.2

12.5~251,6601308000.120.2

12.5~251,6601306700.10.2

12.5~251,6601308000.120.2

12.5~251,920150

1,1600.150.2

12.5~257,650600

3,6800.120.2

12.5~25390301600.10.2

12.5~251,020

804100.10.2

12.5~25640501300.050.2

12.5~25

1,6601306700.10.212.51,2801005200.10.212.51,150

904600.10.212.51,2801005200.10.212.51,6601306700.10.212.57,650600

3,0600.10.212.5390301600.10.212.51,020

804100.10.212.5640501300.050.212.5

1,5001507500.10.2

16~321,500150750 0.10.2

16~321,3001306500.10.2

16~321,500150750 0.10.2

16~321,500150750 0.10.2

16~325,980600

2,990 0.10.2

16~32300301500.10.2

16~3280080

400 0.10.2

16~32500501300.050.2

16~32

2,990300

2,2500.150.2

16~322,490250

1,8700.150.2

16~322,000200

1,2000.120.2

16~322,490250

1,8700.150.2

16~322,490250

2,4900.20.2

16~3211,9501,2008,9700.150.2

16~3260060

450 0.150.2

16~321,2001206000.10.2

16~321,0001003500.070.2

16~32

2,000200

1,500 0.150.2

16~321,800180

1,3500.150.2

16~321,600160960 0.120.2

16~321,800180

1,3500.150.2

16~322,000200

2,0000.20.2

16~327,970800

5,9800.150.2

16~32500503800.150.2

16~321,0001005000.10.2

16~32700702500.070.2

16~32

1,5001509000.120.2

16~321,3001307800.120.2

16~321,300130650 0.10.2

16~321,3001307800.120.2

16~321,500150

1,1300.150.2

16~325,980600

3,5900.120.2

16~32300301500.10.2

16~32800804000.10.2

16~32500501300.050.2

16~32

1,3001306500.10.216

1,0001005000.10.216

90090

4500.10.216

1,0001005000.10.216

1,3001306500.10.216

5,980600

2,9900.10.216

30030

1500.10.216

80080

4000.10.216

50050

1300.050.216

1,2001507200.10.2

20~401,2001507200.10.2

20~401,0401306300.10.2

20~401,2001507200.10.2

20~401,2001507200.10.2

20~404,780600

2,8700.10.2

20~4024030

1500.10.2

20~4064080

3900.10.2

20~4040050

1200.050.2

20~40

2,390300

2,1600.150.2

20~402,000 250

1,8000.150.2

20~401,600200

1,1600.120.2

20~402,000250

1,8000.150.2

20~402,000250

2,4000.20.2

20~409,5601,2008,6100.150.2

20~4048060

4400.150.2

20~409601205800.10.2

20~408001003400.070.2

20~40

1,600200

1,1600.120.2

20~401,440180

1,0400.120.2

20~401,2801609300.120.2

20~401,440180

1,0400.120.2

20~401,600200

1,9200.20.2

20~406,370800

5,7400.150.2

20~4040050

3600.150.2

20~408001004800.10.2

20~4056070

2400.070.2

20~40

1,2001507200.10.2

20~401,0401306300.10.2

20~401,0401306300.10.2

20~401,0401306300.10.2

20~401,200150

1,0800.150.2

20~404,780600

3,4500.120.2

20~4024030

1500.10.2

20~4064080

3900.10.2

20~4040050

1200.050.2

20~40

1,0401306300.10.2208001004800.10.220720904400.10.2208001004800.10.220

1,040130630 0.10.220

4,780600

2,8700.10.220240301500.10.220640803900.10.220400501200.050.220

960150680 0.10.2

25~509601506800.10.2

25~508301305900.10.2

25~509601506800.10.2

25~509601506800.10.2

25~503,830600

2,6900.10.2

25~50200301400.10.2

25~50390602800.10.2

25~50320501200.050.2

25~50

1,600250

1,6800.150.2

25~501,470230

1,5500.150.2

25~501,1501809700.120.2

25~501,470230

1,5500.150.2

25~501,600250

2,2400.20.2

25~509,5601,50010,0400.150.2

25~50390604100.150.2

25~506401004500.10.2

25~50510802500.070.2

25~50

1,280200

1,3500.150.2

25~501,150180

1,2100.150.2

25~509601508100.120.2

25~501,150180

1,2100.150.2

25~501,280200

1,8000.20.2

25~506,3701,0006,6900.150.2

25~5032050

340 0.150.2

25~50510803600.10.2

25~50390602000.070.2

25~50

1,270250

1,5300.150.2

31~631,170230

1,4100.150.2

31~639101808800.120.2

31~631,170230

1,4100.150.2

31~631,270250

2,0400.20.2

31~637,5901,5009,1100.150.2

31~63310603800.150.2

31~635101004100.10.2

31~63410802300.070.2

31~63

1,020200

1,2300.150.2

31~63910180

1,1000.150.2

31~637601507300.120.2

31~63910180

1,1000.150.2

31~631,020200

1,6400.20.2

31~635,0601,0006,0800.150.2

31~63260503200.150.2

31~63410803300.10.2

31~63310601800.070.2

31~63

7601507300.120.2

31~636601306400.120.2

31~636601305300.10.2

31~636601306400.120.2

31~637601509200.150.2

31~633,040600

2,9200.120.2

31~63160301600.120.2

31~63310602500.10.2

31~63260501100.050.2

31~63

6601305300.10.2315101004100.10.23146090

370 0.10.2315101004100.10.2316601305300.10.231

3,040600

2,9200.120.231160301300.10.231310602500.10.231260501100.050.231

9601508100.120.2

25~508301307000.120.2

25~508301307000.120.2

25~508301307000.120.2

25~50960150

1,0100.150.2

25~503,830600

3,2200.120.2

25~50200301700.120.2

25~50390602800.10.2

25~50320501200.050.2

25~50

8301305900.10.2256401004500.10.225580904100.10.2256401004500.10.2258301305900.10.225

3,830600

3,2200.120.225200301400.10.225390602800.10.225320501200.050.225

7601506100.10.2

31~637601506100.10.2

31~636601305300.10.2

31~637601506100.10.2

31~637601506100.10.2

31~633,040600

2,4400.10.2

31~63160301300.10.2

31~63310602500.10.2

31~63260501100.050.2

31~63

＜0.35＜2.8

＜0.35＜2.8

＜0.35＜2.8

SD5010



ATH08MJP4120JS4060

JP4120JM4160ATH08M

ATH08MJP4120JS4060

JP4105ATH08MJP4120

JP4105ATH08MJP4120

ATH08MJP4120

＜0.35＜2.8

＜0.35＜2.8

＜0.35＜2.8

＜0.35＜2.8

＜3Dc3Dc‐5Dc















＜3Dc3Dc‐5Dc







Aluminum Alloy


Stainless SteelsSUS

Cast IronFCFCD






Aluminum Alloy

Stainless SteelsSUS

Cast IronFCFCD





WorkMaterial

WorkMaterial




【Note】

Maximum fz (mm/t)

Maximum ap (mm)


Tool dia.Dc

Overhang ratio

Recommendedgrade

Finishing



11

Standard cutting conditions for side finishing

7,970400

1,6000.12

< 0.25,980300

1,2000.12

< 0.23,9902008000.12

< 0.25,980300

1,2000.12

< 0.25,980300

1,2000.12

< 0.211,950

6002,3900.12

< 0.21,200

602400.12

< 0.22,9901506000.12

< 0.22,5901305200.11.5

< 0.2

15,930800

4,7800.15

2< 0.2

11,950600

3,5900.15

2< 0.29,960500

2,4000.12

2< 0.2

11,950600

3,5900.15

2< 0.2

11,950600

3,5900.15

2< 0.2

23,8901,2007,1700.15

2< 0.21,800

904400.12

2< 0.24,980250

1,0000.12

< 0.23,9902008000.11.5

< 0.2

11,950600

3,5900.151.5

< 0.27,970400

2,4000.151.5

< 0.26,970350

1,6800.121.5

< 0.27,970400

2,4000.151.5

< 0.29,960500

2,9900.151.5

< 0.215,930

8004,7800.15

2< 0.21,600

803900.121.5

< 0.23,5901807200.11.5

< 0.23,1901606400.11

< 0.2

7,970400

1,9200.12

1< 0.27,970400

1,9200.12

1< 0.25,980300

1,2000.11

< 0.27,970400

1,9200.12

1< 0.27,970400

1,9200.12

1< 0.2

11,950600

2,8700.121.5

< 0.21,200

60240 0.11

< 0.22,9901504800.08

1< 0.22,5901304200.080.7

< 0.2

7,970400

1,6000.10.7

< 0.25,980300

1,2000.10.7

< 0.25,9803009600.080.7

< 0.25,980300

1,2000.10.7

< 0.27,970400

1,6000.10.7

< 0.211,950

6002,3900.11

< 0.21,200

602000.080.7

< 0.22,9901504800.080.7

< 0.22,5901302600.050.5

< 0.2

6,370400

1,9200.12

< 0.24,780300

1,4400.12

< 0.23,1902009600.12

< 0.24,780300

1,4400.12

< 0.24,780300

1,4400.12

< 0.29,560600

2,8700.12

< 0.296060

2900.12

< 0.22,3901507200.12

< 0.22,0801306300.11.5

< 0.2

12,740800

5,7400.15

2< 0.29,560600

4,3100.15

2< 0.27,970500

2,8700.12

2< 0.29,560600

4,3100.15

2< 0.29,560600

4,3100.15

2< 0.2

19,1101,2008,6000.15

2< 0.21,440

905200.12

2< 0.23,990250

1,2000.12

< 0.23,1902009600.11.5

< 0.2

9,560600

4,3100.151.5

< 0.26,370400

2,8700.151.5

< 0.25,580350

2,0100.121.5

< 0.26,370400

2,8700.151.5

< 0.27,970500

3,5900.151.5

< 0.212,740

8005,7400.15

2< 0.21,280

804700.121.5

< 0.22,8701808700.11.5

< 0.22,5501607700.11

< 0.2

6,370400

2,3000.12

1< 0.26,370400

2,3000.12

1< 0.24,780300

1,4400.11

< 0.26,370400

2,3000.12

1< 0.26,370400

2,3000.12

1< 0.29,560600

3,4500.121.5

< 0.296060

2900.11

< 0.22,3901505800.08

1< 0.22,0801305000.080.7

< 0.2

6,370400

1,9200.10.7

< 0.24,780300

1,4400.10.7

< 0.24,780300

1,1500.080.7

< 0.24,780300

1,4400.10.7

< 0.26,370400

1,9200.10.7

< 0.29,560600

2,8700.11

< 0.296060

2400.080.7

< 0.22,3901505800.080.7

< 0.22,0801303200.050.5

< 0.2

5,100400

2,0400.12

< 0.23,830300

1,5400.12

< 0.22,550200

1,0200.12

< 0.23,830300

1,5400.12

< 0.23,830300

1,5400.12

< 0.27,650600

3,0600.12

< 0.277060

3100.12

< 0.21,9201507700.12

< 0.21,6601306700.11.5

< 0.2

10,200800

6,1200.15

2< 0.27,650600

4,5900.15

2< 0.26,370500

3,0600.12

2< 0.27,650600

4,5900.15

2< 0.27,650600

4,5900.15

2< 0.2

15,2901,2009,1800.15

2< 0.21,150

905600.12

2< 0.23,190250

1,2800.12

< 0.22,550200

1,0200.11.5

< 0.2

7,650600

4,5900.151.5

< 0.25,100400

3,060 0.151.5

< 0.24,460350

2,1500.121.5

< 0.25,100 400

3,0600.151.5

< 0.26,370500

3,8300.151.5

< 0.210,200

8006,120 0.15

2< 0.21,020

80490 0.121.5

< 0.22,3001809200.11.5

< 0.22,0401608200.11

< 0.2

5,100400

2,4500.12

1< 0.25,100400

2,4500.12

1< 0.23,830300

1,5400.11

< 0.25,100400

2,4500.12

1< 0.25,100400

2,4500.12

1< 0.27,650600

3,6800.121.5

< 0.277060

3100.11

< 0.21,9201506200.08

1< 0.21,6601305400.080.7

< 0.2

5,100 400

2,040 0.10.7

< 0.23,830

3001,540

0.10.7

< 0.23,830

3001,230 0.080.7

< 0.23,830300

1,5400.10.7

< 0.25,100400

2,0400.10.7

< 0.27,650600

3,0600.11

< 0.2770602500.080.7

< 0.21,9201506200.080.7

< 0.21,6601303400.050.5

< 0.2

3,990400

2,0000.12

< 0.22,990300

1,5000.12

< 0.22,000200

1,0000.12

< 0.22,990300

1,5000.12

< 0.22,990300

1,5000.12

< 0.25,980600

2,9900.12

< 0.2600603000.12

< 0.21,500150750 0.12

< 0.21,3001306500.11.5

< 0.2

7,970800

5,9800.15

2< 0.25,980600

4,4900.15

2< 0.24,980500

2,9900.12

2< 0.25,980600

4,4900.15

2< 0.25,980600

4,4900.15

2< 0.2

11,9501,2008,9700.15

2< 0.2900905400.12

2< 0.22,490250

1,2500.12

< 0.22,000200

1,0000.11.5

< 0.2

5,980600

4,4900.151.5

< 0.23,990400

3,0000.151.5

< 0.23,490350

2,1000.121.5

< 0.23,990400

3,0000.151.5

< 0.24,980500

3,7400.151.5

< 0.27,970800

5,9800.15

2< 0.2800804800.121.5

< 0.21,8001809000.11.5

<0.21,6001608000.11

< 0.2

3,990400

2,4000.12

1< 0.23,990400

2,4000.12

1< 0.22,990300

1,5000.11

< 0.23,990400

2,4000.12

1< 0.23,990400

2,4000.12

1< 0.25,980600

3,5900.121.5

< 0.2600603000.11

< 0.21,5001506000.08

1< 0.21,3001305200.080.7

< 0.2

3,990400

2,0000.10.7

< 0.22,990300

1,5000.10.7

< 0.22,990300

1,2000.080.7

< 0.22,990300

1,5000.10.7

< 0.23,990400

2,0000.10.7

< 0.25,980600

2,9900.11

< 0.2600602400.080.7

< 0.21,5001506000.080.7

< 0.21,3001303300.050.5

< 0.2

3,190400

1,9200.12

< 0.22,390300

1,4400.12

< 0.21,6002009600.12

< 0.22,390300

1,4400.12

< 0.22,390300

1,4400.12

< 0.24,780600

2,870 0.12

< 0.2480602900.12

< 0.21,2001507200.12

< 0.21,0401306300.11.5

< 0.2

6,370800

5,7400.15

2< 0.24,780600

4,3100.15

2< 0.23,990500

2,8800.12

2< 0.24,780600

4,3100.15

2< 0.24,780600

4,3100.15

2< 0.29,5601,2008,610 0.15

2< 0.2720905200.12

2< 0.22,000250

1,2000.12

< 0.21,6002009600.11.5

< 0.2

4,780600

4,3100.151.5

< 0.23,190400

2,8800.151.5

< 0.22,790350

2,0100.121.5

< 0.23,190400

2,8800.151.5

< 0.23,990500

3,6000.151.5

< 0.26,370800

5,7400.15

2< 0.2640804700.121.5

< 0.21,4401808700.11.5

< 0.21,2801607700.11

< 0.2

3,190400

2,3000.12

1< 0.23,190400

2,3000.12

1< 0.22,390300

1,4400.11

< 0.23,190400

2,3000.12

1< 0.23,190400

2,3000.12

1< 0.24,780600

3,4500.121.5

< 0.2480602900.11

< 0.21,2001505800.08

1< 0.21,0401305000.080.7

< 0.2

3,190400

1,9200.10.7

< 0.22,390300

1,4400.10.7

< 0.22,390300

1,1500.080.7

< 0.22,390300

1,4400.10.7

< 0.23,190400

1,9200.10.7

< 0.24,780600

2,8700.11

< 0.2480602400.080.7

< 0.21,2001505800.080.7

< 0.21,0401303200.050.5

< 0.2

2,550400

1,7900.12

< 0.21,920300

1,3500.12

< 0.21,2802009000.12

< 0.21,920300

1,3500.12

< 0.21,920300

1,3500.12

< 0.23,830600

2,6900.12

< 0.2390602800.12

< 0.29601506800.12

< 0.28301305900.11.5

< 0.2

5,100800

5,3600.15

2< 0.23,830600

4,0300.15

2< 0.23,190500

2,6800.12

2< 0.23,830600

4,0300.15

2< 0.23,830600

4,0300.15

2< 0.29,5601,50010,0400.15

2< 0.2580904900.12

2< 0.21,600250

1,1200.12

< 0.21,2802009000.11.5

< 0.2

3,830600

4,0300.15

2< 0.22,550400

2,6800.15

2< 0.22,230350

1,8800.12

2< 0.22,550400

2,6800.15

2< 0.23,190500

3,3500.15

2< 0.26,3701,0006,6900.15

2< 0.2510804300.12

2< 0.21,1501808100.11.5

< 0.21,0201607200.11.5

< 0.2

2,550400

2,1500.121.5

< 0.22,550400

2,1500.121.5

< 0.21,920300

1,3500.11.5

< 0.22,550400

2,1500.121.5

< 0.22,550400

2,1500.121.5

< 0.23,830600

3,2200.12

2< 0.2390602800.11.5

< 0.29601505400.081.2

< 0.28301304700.08

1< 0.2

2,550400

1,7900.11

< 0.21,920300

1,3500.11

< 0.21,920300

1,0800.08

1< 0.21,920300

1,3500.11

< 0.22,550400

1,7900.11

< 0.23,830600

2,6900.11.5

< 0.2390602200.08

1< 0.29601505400.08

1< 0.28301303000.050.7

< 0.2

2,030400

1,6300.12

< 0.21,520300

1,2200.12

< 0.21,0202008200.12

< 0.21,520300

1,2200.12

< 0.21,520300

1,2200.12

< 0.23,040600

2,4400.12

< 0.2310602500.12

< 0.27601506100.12

< 0.26601305300.11.5

< 0.2

4,050800

4,8600.15

2< 0.23,040600

3,6500.15

2< 0.22,530 500

2,4300.12

2< 0.23,040600

3,6500.15

2< 0.23,040600

3,6500.15

2< 0.27,5901,5009,1100.15

2< 0.2460904500.12

2< 0.21,270250

1,0200.12

< 0.21,0202008200.11.5

< 0.2

3,040600

3,6500.15

2< 0.22,030400

2,4400.15

2< 0.21,770350

1,7000.12

2< 0.22,030400

2,4400.15

2< 0.22,530500

3,0400.15

2< 0.25,0601,0006,0800.15

2< 0.2410804000.12

2< 0.29101807300.11.5

< 0.28101606500.11.5

< 0.2

2,030400

1,9500.121.5

< 0.22,030400

1,9500.121.5

< 0.21,520300

1,2200.11.5

< 0.22,030400

1,9500.121.5

< 0.22,030400

1,9500.121.5

< 0.23,040600

2,9200.12

2< 0.2310602500.11.5

< 0.27601504900.081.2

<0.26601303700.071.2

< 0.2

2,030400

1,6300.11

<0.21,520300

1,2200.11

<0.21,5203009800.08

1< 0.21,520300

1,2200.11

< 0.22,030400

1,6300.11

< 0.23,040600

2,4400.11.5

< 0.2310602000.08

1< 0.27601504900.08

1< 0.26601302700.05

1< 0.2

＜0.35＜2.8

＜0.35＜2.8

＜0.35＜2.8

＜0.35＜2.8

＜0.35＜2.8

＜0.35＜2.8

＜0.35＜2.8


ae ap

SD5010



ATH08MJP4120JS4060

JP4120JM4160ATH08M

ATH08MJP4120JS4060

JP4105ATH08MJP4120

JP4105ATH08MJP4120

ATH08MJP4120




【Note】


Aluminum Alloy


Stainless SteelsSUS

Cast IronFCFCD






Aluminum Alloy


Stainless SteelsSUS

Cast IronFCFCD





＜3Dc3Dc‐5Dc









Modular Carbide ShankWorkMaterial

φ20（3 Flutes） φ25（4 Flutes）φ16（2 Flutes）Tool dia.Dc

Overhang ratio

Recommendedgrade ＜3Dc

3Dc‐5Dc






＜3Dc3Dc‐5Dc






WorkMaterial

φ40（6 Flutes）φ32（5 Flutes） φ50（7 Flutes） φ63（8 Flutes）

Maximum fz (mm/t)

Maximum ap (mm)


Finishing

12

Standard cutting conditions for side finishing

7,970400

1,6000.12

< 0.25,980300

1,2000.12

< 0.23,9902008000.12

< 0.25,980300

1,2000.12

< 0.25,980300

1,2000.12

< 0.211,950

6002,3900.12

< 0.21,200

602400.12

< 0.22,9901506000.12

< 0.22,5901305200.11.5

< 0.2

15,930800

4,7800.15

2< 0.2

11,950600

3,5900.15

2< 0.29,960500

2,4000.12

2< 0.2

11,950600

3,5900.15

2< 0.2

11,950600

3,5900.15

2< 0.2

23,8901,2007,1700.15

2< 0.21,800

904400.12

2< 0.24,980250

1,0000.12

< 0.23,9902008000.11.5

< 0.2

11,950600

3,5900.151.5

< 0.27,970400

2,4000.151.5

< 0.26,970350

1,6800.121.5

< 0.27,970400

2,4000.151.5

< 0.29,960500

2,9900.151.5

< 0.215,930

8004,7800.15

2< 0.21,600

803900.121.5

< 0.23,5901807200.11.5

< 0.23,1901606400.11

< 0.2

7,970400

1,9200.12

1< 0.27,970400

1,9200.12

1< 0.25,980300

1,2000.11

< 0.27,970400

1,9200.12

1< 0.27,970400

1,9200.12

1< 0.2

11,950600

2,8700.121.5

< 0.21,200

60240 0.11

< 0.22,9901504800.08

1< 0.22,5901304200.080.7

< 0.2

7,970400

1,6000.10.7

< 0.25,980300

1,2000.10.7

< 0.25,9803009600.080.7

< 0.25,980300

1,2000.10.7

< 0.27,970400

1,6000.10.7

< 0.211,950

6002,3900.11

< 0.21,200

602000.080.7

< 0.22,9901504800.080.7

< 0.22,5901302600.050.5

< 0.2

6,370400

1,9200.12

< 0.24,780300

1,4400.12

< 0.23,1902009600.12

< 0.24,780300

1,4400.12

< 0.24,780300

1,4400.12

< 0.29,560600

2,8700.12

< 0.296060

2900.12

< 0.22,3901507200.12

< 0.22,0801306300.11.5

< 0.2

12,740800

5,7400.15

2< 0.29,560600

4,3100.15

2< 0.27,970500

2,8700.12

2< 0.29,560600

4,3100.15

2< 0.29,560600

4,3100.15

2< 0.2

19,1101,2008,6000.15

2< 0.21,440

905200.12

2< 0.23,990250

1,2000.12

< 0.23,1902009600.11.5

< 0.2

9,560600

4,3100.151.5

< 0.26,370400

2,8700.151.5

< 0.25,580350

2,0100.121.5

< 0.26,370400

2,8700.151.5

< 0.27,970500

3,5900.151.5

< 0.212,740

8005,7400.15

2< 0.21,280

804700.121.5

< 0.22,8701808700.11.5

< 0.22,5501607700.11

< 0.2

6,370400

2,3000.12

1< 0.26,370400

2,3000.12

1< 0.24,780300

1,4400.11

< 0.26,370400

2,3000.12

1< 0.26,370400

2,3000.12

1< 0.29,560600

3,4500.121.5

< 0.2960602900.11

< 0.22,3901505800.08

1< 0.22,0801305000.080.7

< 0.2

6,370400

1,9200.10.7

< 0.24,780300

1,4400.10.7

< 0.24,780300

1,1500.080.7

< 0.24,780300

1,4400.10.7

< 0.26,370400

1,9200.10.7

< 0.29,560600

2,8700.11

< 0.2960602400.080.7

< 0.22,3901505800.080.7

< 0.22,0801303200.050.5

< 0.2

5,100400

2,0400.12

< 0.23,830300

1,5400.12

< 0.22,550200

1,0200.12

< 0.23,830300

1,5400.12

< 0.23,830300

1,5400.12

< 0.27,650600

3,0600.12

< 0.2770603100.12

< 0.21,9201507700.12

< 0.21,6601306700.11.5

< 0.2

10,200800

6,1200.15

2< 0.27,650600

4,5900.15

2< 0.26,370500

3,0600.12

2< 0.27,650600

4,5900.15

2< 0.27,650600

4,5900.15

2< 0.2

15,2901,2009,1800.15

2< 0.21,150

905600.12

2< 0.23,190250

1,2800.12

< 0.22,550200

1,0200.11.5

< 0.2

7,650600

4,5900.151.5

< 0.25,100400

3,060 0.151.5

< 0.24,460350

2,1500.121.5

< 0.25,100 400

3,0600.151.5

< 0.26,370500

3,8300.151.5

< 0.210,200

8006,120 0.15

2< 0.21,020

80490 0.121.5

< 0.22,3001809200.11.5

< 0.22,0401608200.11

< 0.2

5,100400

2,4500.12

1< 0.25,100400

2,4500.12

1< 0.23,830300

1,5400.11

< 0.25,100400

2,4500.12

1< 0.25,100400

2,4500.12

1< 0.27,650600

3,6800.121.5

< 0.2770603100.11

< 0.21,9201506200.08

1< 0.21,6601305400.080.7

< 0.2

5,100 400

2,040 0.10.7

< 0.23,830 300

1,540 0.10.7

< 0.23,830 300

1,230 0.080.7

< 0.23,830300

1,5400.10.7

< 0.25,100400

2,0400.10.7

< 0.27,650600

3,0600.11

< 0.2770602500.080.7

< 0.21,9201506200.080.7

< 0.21,6601303400.050.5

< 0.2

3,990400

2,0000.12

< 0.22,990300

1,5000.12

< 0.22,000200

1,0000.12

< 0.22,990300

1,5000.12

< 0.22,990300

1,5000.12

< 0.25,980600

2,9900.12

< 0.2600603000.12

< 0.21,500150750 0.12

< 0.21,3001306500.11.5

< 0.2

7,970800

5,9800.15

2< 0.25,980600

4,4900.15

2< 0.24,980500

2,9900.12

2< 0.25,980600

4,4900.15

2< 0.25,980600

4,4900.15

2< 0.2

11,9501,2008,9700.15

2< 0.2900905400.12

2< 0.22,490250

1,2500.12

< 0.22,000200

1,0000.11.5

< 0.2

5,980600

4,4900.151.5

< 0.23,990400

3,0000.151.5

< 0.23,490350

2,1000.121.5

< 0.23,990400

3,0000.151.5

< 0.24,980500

3,7400.151.5

< 0.27,970800

5,9800.15

2< 0.2800804800.121.5

< 0.21,8001809000.11.5

<0.21,6001608000.11

< 0.2

3,990400

2,4000.12

1< 0.23,990400

2,4000.12

1< 0.22,990300

1,5000.11

< 0.23,990400

2,4000.12

1< 0.23,990400

2,4000.12

1< 0.25,980600

3,5900.121.5

< 0.2600603000.11

< 0.21,5001506000.08

1< 0.21,3001305200.080.7

< 0.2

3,990400

2,0000.10.7

< 0.22,990300

1,5000.10.7

< 0.22,990300

1,2000.080.7

< 0.22,990300

1,5000.10.7

< 0.23,990400

2,0000.10.7

< 0.25,980600

2,9900.11

< 0.260060

2400.080.7

< 0.21,5001506000.080.7

< 0.21,3001303300.050.5

< 0.2

3,190400

1,9200.12

< 0.22,390300

1,4400.12

< 0.21,6002009600.12

< 0.22,390300

1,4400.12

< 0.22,390300

1,4400.12

< 0.24,780600

2,870 0.12

< 0.248060

2900.12

< 0.21,2001507200.12

< 0.21,0401306300.11.5

< 0.2

6,370800

5,7400.15

2< 0.24,780600

4,3100.15

2< 0.23,990500

2,8800.12

2< 0.24,780600

4,3100.15

2< 0.24,780600

4,3100.15

2< 0.29,5601,2008,610 0.15

2< 0.272090

5200.12

2< 0.22,000250

1,2000.12

< 0.21,6002009600.11.5

< 0.2

4,780600

4,3100.151.5

< 0.23,190400

2,8800.151.5

< 0.22,790350

2,0100.121.5

< 0.23,190400

2,8800.151.5

< 0.23,990500

3,6000.151.5

< 0.26,370800

5,7400.15

2< 0.264080

4700.121.5

< 0.21,4401808700.11.5

< 0.21,2801607700.11

< 0.2

3,190400

2,3000.12

1< 0.23,190400

2,3000.12

1< 0.22,390300

1,4400.11

< 0.23,190400

2,3000.12

1< 0.23,190400

2,3000.12

1< 0.24,780600

3,4500.121.5

< 0.248060

2900.11

< 0.21,2001505800.08

1< 0.21,0401305000.080.7

< 0.2

3,190400

1,9200.10.7

< 0.22,390300

1,4400.10.7

< 0.22,390300

1,1500.080.7

< 0.22,390300

1,4400.10.7

< 0.23,190400

1,9200.10.7

< 0.24,780600

2,8700.11

< 0.2480602400.080.7

< 0.21,2001505800.080.7

< 0.21,0401303200.050.5

< 0.2

2,550400

1,7900.12

< 0.21,920300

1,3500.12

< 0.21,2802009000.12

< 0.21,920300

1,3500.12

< 0.21,920300

1,3500.12

< 0.23,830600

2,6900.12

< 0.2390602800.12

< 0.29601506800.12

< 0.28301305900.11.5

< 0.2

5,100800

5,3600.15

2< 0.23,830600

4,0300.15

2< 0.23,190500

2,6800.12

2< 0.23,830600

4,0300.15

2< 0.23,830600

4,0300.15

2< 0.29,5601,50010,0400.15

2< 0.2580904900.12

2< 0.21,600250

1,1200.12

< 0.21,2802009000.11.5

< 0.2

3,830600

4,0300.15

2< 0.22,550400

2,6800.15

2< 0.22,230350

1,8800.12

2< 0.22,550400

2,6800.15

2< 0.23,190500

3,3500.15

2< 0.26,3701,0006,6900.15

2< 0.2510804300.12

2< 0.21,1501808100.11.5

< 0.21,0201607200.11.5

< 0.2

2,550400

2,1500.121.5

< 0.22,550400

2,1500.121.5

< 0.21,920300

1,3500.11.5

< 0.22,550400

2,1500.121.5

< 0.22,550400

2,1500.121.5

< 0.23,830600

3,2200.12

2< 0.2390602800.11.5

< 0.29601505400.081.2

< 0.28301304700.08

1< 0.2

2,550400

1,7900.11

< 0.21,920300

1,3500.11

< 0.21,920300

1,0800.08

1< 0.21,920300

1,3500.11

< 0.22,550400

1,7900.11

< 0.23,830600

2,6900.11.5

< 0.2390602200.08

1< 0.29601505400.08

1< 0.28301303000.050.7

< 0.2

2,030400

1,6300.12

< 0.21,520300

1,2200.12

< 0.21,0202008200.12

< 0.21,520300

1,2200.12

< 0.21,520300

1,2200.12

< 0.23,040600

2,4400.12

< 0.2310602500.12

< 0.27601506100.12

< 0.26601305300.11.5

< 0.2

4,050800

4,8600.15

2< 0.23,040600

3,6500.15

2< 0.22,530 500

2,4300.12

2< 0.23,040600

3,6500.15

2< 0.23,040600

3,6500.15

2< 0.27,5901,5009,1100.15

2< 0.2460904500.12

2< 0.21,270250

1,0200.12

< 0.21,0202008200.11.5

< 0.2

3,040600

3,6500.15

2< 0.22,030400

2,4400.15

2< 0.21,770350

1,7000.12

2< 0.22,030400

2,4400.15

2< 0.22,530500

3,0400.15

2< 0.25,0601,0006,0800.15

2< 0.2410804000.12

2< 0.29101807300.11.5

< 0.28101606500.11.5

< 0.2

2,030400

1,9500.121.5

< 0.22,030400

1,9500.121.5

< 0.21,520300

1,2200.11.5

< 0.22,030400

1,9500.121.5

< 0.22,030400

1,9500.121.5

< 0.23,040600

2,9200.12

2< 0.2310602500.11.5

< 0.27601504900.081.2

<0.26601303700.071.2

< 0.2

2,030400

1,6300.11

<0.21,520300

1,2200.11

<0.21,5203009800.08

1< 0.21,520300

1,2200.11

< 0.22,030400

1,6300.11

< 0.23,040600

2,4400.11.5

< 0.2310602000.08

1< 0.27601504900.08

1< 0.26601302700.05

1< 0.2

＜0.35＜2.8

＜0.35＜2.8

＜0.35＜2.8

＜0.35＜2.8

＜0.35＜2.8

＜0.35＜2.8

＜0.35＜2.8


ae ap

SD5010



ATH08MJP4120JS4060

JP4120JM4160ATH08M

ATH08MJP4120JS4060

JP4105ATH08MJP4120

JP4105ATH08MJP4120

ATH08MJP4120




【Note】


Aluminum Alloy


Stainless SteelsSUS

Cast IronFCFCD






Aluminum Alloy


Stainless SteelsSUS

Cast IronFCFCD





＜3Dc3Dc‐5Dc











Overhang ratio

Recommendedgrade ＜3Dc

3Dc‐5Dc






＜3Dc3Dc‐5Dc






WorkMaterial


Maximum fz (mm/t)

Maximum ap (mm)


Finishing

13

Standard cutting conditions for vertical side finishing

Standard cutting conditions for vertical roughing

pf

ae

pf

ae

＜0.3

＜0.5

＜0.3

＜0.5

＜0.3

＜0.5

n (min-1)vc (m/min)v f (mm/min)f z (mm/t)pf (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)pf (mm)ae (mm)

※ATH08MMZ1000JP4120JS4060

ATH08MJP4120JS4060

＜0.3

＜0.5

＜0.3

＜0.5

＜0.3

＜0.5

＜0.3

＜0.5

Maximum fz (mm/t)

Maximum ae (mm)

＜0.25＜5

＜0.25＜5

＜0.25＜5


※JS4060JP4120

ATH08MJP4120JS4060

＜0.25＜5

＜0.25＜5

＜0.25＜5

＜0.25＜5

5,980

300

1,560

0.13

0.5

< 0.2

5,980

300

1,800

0.15

0.5

< 0.2

11,950

600

4,780

0.2

0.5

< 0.2

11,950

600

4,780

0.2

0.5

< 0.2

7,970

400

2,400

0.15

0.5

< 0.2

9,960

500

3,990

0.2

0.5

< 0.2

4,780

300

1,870

0.13

0.6

< 0.2

4,780

300

2,160

0.15

0.6

< 0.2

9,560

600

5,740

0.2

0.6

< 0.2

9,560

600

5,740

0.2

0.6

< 0.2

6,370

400

2,870

0.15

0.6

< 0.2

7,970

500

4,790

0.2

0.6

< 0.2

6,370

400

2,490

0.13

0.6

< 0.2

6,370

400

3,830

0.2

0.6

< 0.2

4,780

300

1,440

0.1

0.6

< 0.2

6,370

400

2,870

0.15

0.6

< 0.2

3,830

300

2,300

0.15

0.7

< 0.2

3,830

300

3,070

0.2

0.7

< 0.2

7,650

600

6,120

0.2

0.7

< 0.2

7,650

600

7,650

0.25

0.7

< 0.2

5,100

400

3,680

0.18

0.7

< 0.2

6,370

500

5,100

0.2

0.7

< 0.2

5,100

400

3,060

0.15

0.7

< 0.2

5,100

400

4,080

0.2

0.7

< 0.2

3,830

300

1,840

0.12

0.7

< 0.2

5,100

400

3,060

0.15

0.7

< 0.2

2,990

300

2,250

0.15

0.8

< 0.2

2,990

300

2,990

0.2

0.8

< 0.2

5,980

600

5,980

0.2

0.8

< 0.2

5,980

600

7,480

0.25

0.8

< 0.2

3,990

400

3,600

0.18

0.8

< 0.2

4,980

500

4,980

0.2

0.8

< 0.2

3,990

400

3,000

0.15

0.8

< 0.2

3,990

400

3,990

0.2

0.8

< 0.2

2,990

300

1,800

0.12

0.8

< 0.2

3,990

400

3,000

0.15

0.8

< 0.2

2,390

300

2,160

0.15

0.88

< 0.2

2,390

300

2,870

0.2

0.88

<0.2

4,780

600

5,740

0.2

0.88

< 0.2

4,780

600

7,170

0.25

0.88

< 0.2

3,190

400

3,450

0.18

0.88

< 0.2

3,990

500

4,790

0.2

0.88

< 0.2

3,190

400

2,880

0.15

0.88

< 0.2

3,190

400

3,830

0.2

0.88

< 0.2

2,390

300

1,730

0.12

0.88

< 0.2

3,190

400

2,880

0.15

0.88

< 0.2

1,920

300

2,020

0.15

1

< 0.2

1,920

300

2,690

0.2

1

< 0.2

3,830

600

5,370

0.2

1

< 0.2

3,830

600

6,710

0.25

1

< 0.2

2,550

400

3,220

0.18

1

< 0.2

3,190

500

4,920

0.22

1

< 0.2

2,550

400

2,680

0.15

1

< 0.2

2,550

400

3,570

0.2

1

< 0.2

1,920

300

1,750

0.13

1

< 0.2

2,550

400

3,220

0.18

1

< 0.2

1,520

300

1,830

0.15

1.12

< 0.2

1,520

300

2,440

0.2

1.12

< 0.2

3,040

600

4,870

0.2

1.12

< 0.2

3,040

600

6,080

0.25

1.12

< 0.2

2,030

400

2,930

0.18

1.12

< 0.2

2,530

500

4,460

0.22

1.12

< 0.2

2,030

400

2,440

0.15

1.12

< 0.2

2,030

400

3,250

0.2

1.12

< 0.2

1,520

300

1,590

0.13

1.12

< 0.2

2,030

400

2,930

0.18

1.12

< 0.2

7,970

400

2,080

0.13

0.5

< 0.2

7,970

400

3,190

0.2

0.5

< 0.2

5,980

300

1,200

0.1

0.5

< 0.2

7,970

400

2,400

0.15

0.5

< 0.2

2,9901509000.153.6< 4

2,990150

1,200 0.23.6< 4

3,990200

1,2000.153.6< 4

4,980250

2,0000.23.6< 4

2,9901507200.123.6< 3

3,990200

1,2000.153.6< 4

2,9901506000.13.6< 2

3,990200

1,0400.133.6< 4

2,3901203400.07

3< 2

2,9901506000.13.6< 3

2,390150

1,0800.15

4< 4

2,390150

1,4400.24

< 4

3,190200

1,4400.15

4< 4

3,990250

2,4000.24

< 4

2,3901508700.12

4< 3

3,190200

1,4400.15

4< 4

2,3901507200.14

< 23,190200

1,2500.13

4< 4

1,9201204100.07

4< 2

2,3901507200.14

< 3

1,920150

1,1600.154.5< 4

1,920150

1,5400.24.5< 4

2,550200

1,5300.154.5< 4

3,190250

2,5600.24.5< 4

1,9201509300.124.5< 3

2,550200

1,5300.154.5< 4

1,9201507700.14.5< 2

2,550200

1,3300.134.5< 4

1,5301204300.074.5< 2

1,9201507700.14.5< 3

1,500150

1,1300.15

5< 4

1,500150

1,5000.25

< 4

2,000200

1,5000.15

5< 4

2,490250

3,1200.25

5< 4

1,5001509000.12

5< 3

2,000200

2,0000.25

< 4

1,5001507500.15

< 22,000200

2,0000.25

< 4

1,2001204200.07

5< 2

1,500150

1,1300.15

5< 3

1,200150

1,0800.155.7< 4

1,200150

1,4400.25.7< 4

1,600200

1,4400.155.7< 4

2,000250

3,0000.255.7< 4

1,2001508700.125.7< 3

1,600200

1,9200.25.7< 4

1,2001507200.15.7< 2

1,600200

1,9200.25.7< 4

9601204100.075.7< 2

1,200150

1,0800.155.7< 3

960150

1,0100.156.3< 4960150

1,3500.26.3< 4

1,280200

1,3500.156.3< 4

1,600250

2,8000.256.3< 4

9601508100.126.3< 3

1,280200

1,8000.26.3< 4

9601506800.16.3< 2

1,280200

1,8000.26.3< 4

7701203800.076.3< 2960150

1,0100.156.3< 3

760150920 0.157.1< 4760 150

1,2200.27.1< 4

1,020200

1,2300.157.1< 4

1,270250

2,5400.257.1< 4

7601507300.127.1< 3

1,020200

1,6400.27.1< 4

7601506100.17.1< 2

1,020200

1,6400.27.1< 4

6101203500.077.1< 27601509200.157.1< 3

Maximum fz (mm/t)

Maximum ae (mm)


※Red indicates primary recommended grade.【Note】 Use nose corner radius rε0.8 insert.

①These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions.②To prevent tool breakage due to chips clogging tool f lutes, always be sure to use an air blower, etc. to remove chips.③The evacuation of swarf can cause burns, cuts or damage to the eyes please ensue the correct safety cover is fitted around the machine, and necessary personal protection

equipment is worn by the machine operator.④Please note that the JS coating does not cause a reaction in conductive touch sensors.⑤Ensure to index the insert at the correct time to ensure safety of the tool-body.⑥Make sett ings so that the cutting depth and per-flute feed rate do not exceed the maximum values.⑦MZ1000 and BH250 are not suitable for wet cutting. Use them for dry cutting (air blow).⑧Due to fire risks do not use neat cutting oil as a coolant.⑨When using the BT30 arbor for modular mills, determine the cutting conditions using the standard cutting conditions table as a general guide. If vibrations are a concern due to the

cutting conditions, adjust conditions by 1.reducing cutting depth (ap) or 2.reducing per-flute feed rate (fz).

【Note】

Roughing

＜3Dc

3Dc‐5Dc



Modular Carbide Shank ＜3Dc

3Dc‐5Dc




3Dc‐5Dc




3Dc‐5Dc




3Dc‐5Dc




5Dc‐7Dc ＞7Dc

High-speedcutting

Generalpurpose

＜3Dc3Dc‐5Dc

5Dc‐7Dc ＞7Dc

High-speedcutting

Generalpurpose

WorkMaterial


Overhang ratio

Recommendedgrade


Cast IronFCFCD

＜3Dc3Dc‐5Dc











Overhang ratio

Recommendedgrade


Cast IronFCFCD

WorkMaterial


Cast IronFCFCD

WorkMaterial


Cast IronFCFCD


＜3Dc3Dc‐5Dc









＜3Dc3Dc‐5Dc




Finishing

14

Standard cutting conditions for vertical side finishing

Standard cutting conditions for vertical roughing

pf

ae

pf

ae

＜0.3

＜0.5

＜0.3

＜0.5

＜0.3

＜0.5


※ATH08MMZ1000JP4120JS4060

ATH08MJP4120JS4060

＜0.3

＜0.5

＜0.3

＜0.5

＜0.3

＜0.5

＜0.3

＜0.5

Maximum fz (mm/t)

Maximum ae (mm)

＜0.25＜5

＜0.25＜5

＜0.25＜5


※JS4060JP4120

ATH08MJP4120JS4060

＜0.25＜5

＜0.25＜5

＜0.25＜5

＜0.25＜5

5,980

300

1,560

0.13

0.5

< 0.2

5,980

300

1,800

0.15

0.5

< 0.2

11,950

600

4,780

0.2

0.5

< 0.2

11,950

600

4,780

0.2

0.5

< 0.2

7,970

400

2,400

0.15

0.5

< 0.2

9,960

500

3,990

0.2

0.5

< 0.2

4,780

300

1,870

0.13

0.6

< 0.2

4,780

300

2,160

0.15

0.6

< 0.2

9,560

600

5,740

0.2

0.6

< 0.2

9,560

600

5,740

0.2

0.6

< 0.2

6,370

400

2,870

0.15

0.6

< 0.2

7,970

500

4,790

0.2

0.6

< 0.2

6,370

400

2,490

0.13

0.6

< 0.2

6,370

400

3,830

0.2

0.6

< 0.2

4,780

300

1,440

0.1

0.6

< 0.2

6,370

400

2,870

0.15

0.6

< 0.2

3,830

300

2,300

0.15

0.7

< 0.2

3,830

300

3,070

0.2

0.7

< 0.2

7,650

600

6,120

0.2

0.7

< 0.2

7,650

600

7,650

0.25

0.7

< 0.2

5,100

400

3,680

0.18

0.7

< 0.2

6,370

500

5,100

0.2

0.7

< 0.2

5,100

400

3,060

0.15

0.7

< 0.2

5,100

400

4,080

0.2

0.7

< 0.2

3,830

300

1,840

0.12

0.7

< 0.2

5,100

400

3,060

0.15

0.7

< 0.2

2,990

300

2,250

0.15

0.8

< 0.2

2,990

300

2,990

0.2

0.8

< 0.2

5,980

600

5,980

0.2

0.8

< 0.2

5,980

600

7,480

0.25

0.8

< 0.2

3,990

400

3,600

0.18

0.8

< 0.2

4,980

500

4,980

0.2

0.8

< 0.2

3,990

400

3,000

0.15

0.8

< 0.2

3,990

400

3,990

0.2

0.8

< 0.2

2,990

300

1,800

0.12

0.8

< 0.2

3,990

400

3,000

0.15

0.8

< 0.2

2,390

300

2,160

0.15

0.88

< 0.2

2,390

300

2,870

0.2

0.88

<0.2

4,780

600

5,740

0.2

0.88

< 0.2

4,780

600

7,170

0.25

0.88

< 0.2

3,190

400

3,450

0.18

0.88

< 0.2

3,990

500

4,790

0.2

0.88

< 0.2

3,190

400

2,880

0.15

0.88

< 0.2

3,190

400

3,830

0.2

0.88

< 0.2

2,390

300

1,730

0.12

0.88

< 0.2

3,190

400

2,880

0.15

0.88

< 0.2

1,920

300

2,020

0.15

1

< 0.2

1,920

300

2,690

0.2

1

< 0.2

3,830

600

5,370

0.2

1

< 0.2

3,830

600

6,710

0.25

1

< 0.2

2,550

400

3,220

0.18

1

< 0.2

3,190

500

4,920

0.22

1

< 0.2

2,550

400

2,680

0.15

1

< 0.2

2,550

400

3,570

0.2

1

< 0.2

1,920

300

1,750

0.13

1

< 0.2

2,550

400

3,220

0.18

1

< 0.2

1,520

300

1,830

0.15

1.12

< 0.2

1,520

300

2,440

0.2

1.12

< 0.2

3,040

600

4,870

0.2

1.12

< 0.2

3,040

600

6,080

0.25

1.12

< 0.2

2,030

400

2,930

0.18

1.12

< 0.2

2,530

500

4,460

0.22

1.12

< 0.2

2,030

400

2,440

0.15

1.12

< 0.2

2,030

400

3,250

0.2

1.12

< 0.2

1,520

300

1,590

0.13

1.12

< 0.2

2,030

400

2,930

0.18

1.12

< 0.2

7,970

400

2,080

0.13

0.5

< 0.2

7,970

400

3,190

0.2

0.5

< 0.2

5,980

300

1,200

0.1

0.5

< 0.2

7,970

400

2,400

0.15

0.5

< 0.2

2,9901509000.153.6< 4

2,990150

1,200 0.23.6< 4

3,990200

1,2000.153.6< 4

4,980250

2,0000.23.6< 4

2,9901507200.123.6< 3

3,990200

1,2000.153.6< 4

2,9901506000.13.6< 2

3,990200

1,0400.133.6< 4

2,3901203400.07

3< 2

2,9901506000.13.6< 3

2,390150

1,0800.15

4< 4

2,390150

1,4400.24

< 4

3,190200

1,4400.15

4< 4

3,990250

2,4000.24

< 4

2,3901508700.12

4< 3

3,190200

1,4400.15

4< 4

2,3901507200.14

< 23,190200

1,2500.13

4< 4

1,9201204100.07

4< 2

2,3901507200.14

< 3

1,920150

1,1600.154.5< 4

1,920150

1,5400.24.5< 4

2,550200

1,5300.154.5< 4

3,190250

2,5600.24.5< 4

1,9201509300.124.5< 3

2,550200

1,5300.154.5< 4

1,9201507700.14.5< 2

2,550200

1,3300.134.5< 4

1,5301204300.074.5< 2

1,9201507700.14.5< 3

1,500150

1,1300.15

5< 4

1,500150

1,5000.25

< 4

2,000200

1,5000.15

5< 4

2,490250

3,1200.25

5< 4

1,5001509000.12

5< 3

2,000200

2,0000.25

< 4

1,5001507500.15

< 22,000200

2,0000.25

< 4

1,2001204200.07

5< 2

1,500150

1,1300.15

5< 3

1,200150

1,0800.155.7< 4

1,200150

1,4400.25.7< 4

1,600200

1,4400.155.7< 4

2,000250

3,0000.255.7< 4

1,2001508700.125.7< 3

1,600200

1,9200.25.7< 4

1,2001507200.15.7< 2

1,600200

1,9200.25.7< 4

9601204100.075.7< 2

1,200150

1,0800.155.7< 3

960150

1,0100.156.3< 4960150

1,3500.26.3< 4

1,280200

1,3500.156.3< 4

1,600250

2,8000.256.3< 4

9601508100.126.3< 3

1,280200

1,8000.26.3< 4

9601506800.16.3< 2

1,280200

1,8000.26.3< 4

7701203800.076.3< 2960150

1,0100.156.3< 3

760150920 0.157.1< 4760 150

1,2200.27.1< 4

1,020200

1,2300.157.1< 4

1,270250

2,5400.257.1< 4

7601507300.127.1< 3

1,020200

1,6400.27.1< 4

7601506100.17.1< 2

1,020200

1,6400.27.1< 4

6101203500.077.1< 27601509200.157.1< 3

Maximum fz (mm/t)

Maximum ae (mm)


※Red indicates primary recommended grade.【Note】 Use nose corner radius rε0.8 insert.




【Note】

Roughing

＜3Dc

3Dc‐5Dc




3Dc‐5Dc




3Dc‐5Dc




3Dc‐5Dc




3Dc‐5Dc




5Dc‐7Dc ＞7Dc

High-speedcutting

Generalpurpose

＜3Dc3Dc‐5Dc

5Dc‐7Dc ＞7Dc

High-speedcutting

Generalpurpose

WorkMaterial


Overhang ratio

Recommendedgrade


Cast IronFCFCD

＜3Dc3Dc‐5Dc











Overhang ratio

Recommendedgrade


Cast IronFCFCD

WorkMaterial


Cast IronFCFCD

WorkMaterial


Cast IronFCFCD


＜3Dc3Dc‐5Dc









＜3Dc3Dc‐5Dc




Finishing

15

Standard cutting conditions for contour roughing

Standard cutting conditions for CBN bottom finishing


＜0.8＜1.0

＜0.8＜1.0

＜0.8＜1.0

n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)

※JP4120JS4060

JP4120JS4060

JM4160

JP4120JS4060

＜0.8＜1.0

＜0.8＜1.0

＜0.8＜1.0

＜0.8＜1.0

Maximum fz (mm/t)

Maximum ap (mm)

n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)

11,950600

2,3900.1

< 0.18~16

15,930800

3,8300.12< 0.18~16

9,960500

1,6000.08< 0.18~16

11,950600

2,8700.12< 0.18~16

9,560600

2,8700.1

< 0.110~2012,740

8004,5900.12< 0.110~20

7,970500

1,9200.08< 0.110~209,560600

3,4500.12< 0.110~20

7,650600

3,0600.1

< 0.112.5~2511,470

9005,5100.12< 0.1

12.5~25

6,370500

2,0400.08< 0.1

12.5~258,920700

4,2900.12< 0.1

12.5~25

5,980600

2,9900.1

< 0.116~328,960900

5,3800.12< 0.1

16~32

4,980500

2,0000.08< 0.1

16~326,970700

4,1900.12< 0.1

16~32

4,780600

2,8700.1

< 0.120~407,170900

5,1700.12< 0.1

20~40

3,990500

1,9200.08< 0.1

20~405,580700

4,020 0.12< 0.1

20~40

3,830600

2,6900.1

< 0.125~505,740900

4,8300.12< 0.1

25~50

3,190500

2,2400.1

< 0.125~504,460700

3,7500.12< 0.1

25~50

3,040600

2,4400.1

< 0.131~634,550900

4,370 0.12< 0.1

31~63

2,530500

2,0300.1

< 0.131~633,540700

3,4000.12< 0.1

31~63

BH250

BH250

2,590130

2,5900.50.513

1,80090

1,4400.40.513

2,590130

2,5900.50.513

2,990150

4,1900.70.513

3,990200

3,9900.50.513

3,590180

2,8800.40.513

3,990200

3,9900.50.513

3,990200

5,5900.70.513

2,590130

2,5900.50.413

2,590130

2,0800.40.413

2,590130

2,5900.50.413

2,590130

3,6300.70.513

2,590130

2,5900.50.313

2,590130

2,0800.40.313

2,590130

2,5900.50.313

2,590130

3,6300.70.413

1,80090

1,8000.50.2513

1,80090

1,4400.40.2513

1,80090

1,8000.50.2513

1,80090

2,5200.70.313

2,080130

3,1200.50.516

1,44090

1,7300.40.516

2,080130

3,1200.50.516

2,390150

5,0200.70.516

3,190200

4,7900.50.516

2,870180

3,4500.40.516

3,190200

4,7900.50.516

3,190200

6,7000.70.516

2,080130

3,1200.50.416

2,080130

2,5000.40.416

2,080130

3,1200.50.416

2,080130

4,370 0.70.516

2,080130

3,1200.50.316

2,080130

2,5000.40.316

2,080130

3,1200.50.316

2,080130

4,370 0.70.416

1,44090

2,1600.50.2516

1,44090

1,7300.40.2516

1,44090

2,1600.50.2516

1,44090

3,0300.70.316

1,660130

3,3200.50.520

1,15090

1,8400.40.520

1,660130

3,3200.50.520

1,920150

5,3800.70.520

2,550200

5,1000.50.520

2,300180

3,6800.40.520

2,550200

5,1000.50.520

2,550200

7,1400.70.520

1,660130

3,3200.50.420

1,660130

2,6600.40.420

1,660130

3,3200.50.420

1,660130

4,6500.70.520

1,660130

3,3200.50.320

1,660130

2,6600.40.320

1,660130

3,3200.50.320

1,660130

4,6500.70.420

1,15090

2,3000.50.2520

1,15090

1,8400.40.2520

1,15090

2,3000.50.2520

1,15090

3,2200.70.320

1,300130

3,2500.50.52590090

1,8000.40.525

1,300130

3,2500.50.525

1,500150

5,2500.70.525

2,000200

5,0000.50.525

1,800180

3,6000.40.525

2,000200

5,0000.50.525

2,000200

7,0000.70.525

1,300130

3,2500.50.425

1,300130

2,6000.40.425

1,300130

3,2500.50.425

1,300130

4,5500.70.525

1,300130

3,2500.50.325

1,300130

2,6000.40.325

1,300130

3,2500.50.325

1,300130

4,5500.70.425

90090

2,2500.50.252590090

1,8000.40.252590090

2,2500.50.252590090

3,1500.70.325

1,040130

3,1200.50.532

720 90

1,7300.40.532

1,040130

3,1200.50.532

1,200150

5,0400.70.532

1,600200

4,8000.50.532

1,440180

3,4600.40.532

1,600200

4,8000.50.532

1,600200

6,7200.70.532

1,040130

3,1200.50.432

1,040130

2,5000.40.432

1,040130

3,1200.50.432

1,040130

4,3700.70.532

1,040130

3,1200.50.332

1,040130

2,5000.40.332

1,040130

3,1200.50.332

1,040130

4,3700.70.432

72090

2,1600.50.253272090

1,7300.40.253272090

2,1600.50.253272090

3,0300.70.332

830130

2,9100.50.540830130

2,3300.40.540960150

3,3600.50.540960150

4,7100.70.540

1,280200

4,4800.50.540

1,280200

3,5900.40.540

1,470230

5,1500.50.540

1,280200

6,2800.70.540

830130

2,9100.50.440830130

2,3300.40.440

1,150180

4,0300.50.440830130

4,0700.70.540

830130

2,9100.50.340830130

2,3300.40.340830130

2,9100.50.340830130

4,0700.70.440

58090

2,0300.50.254058090

1,6300.40.2540640100

2,2400.50.254058090

2,8500.70.340

660130

2,6400.50.55046090

1,4800.40.550660130

2,6400.50.550760150

4,2600.70.550

1,020200

4,0800.50.550910180

2,9200.40.550

1,020200

4,0800.50.550

1,020200

5,7200.70.550

660130

2,6400.50.450660130

2,1200.40.450660130

2,640 0.50.450

660 130

3,7000.70.550

660130

2,6400.50.350

660130

2,1200.40.350

660130

2,6400.50.350

660130

3,7000.70.450

46090

1,8400.5

0.2550

46090

1,4800.4

0.2550

46090

1,8400.5

0.2550

460 90

2,5800.70.350

apae

apae

【Note】 Use nose corner radius rε2 insert.

Roughing

3Dc‐5Dc＜3Dc

High-speed cutting

Modular Carbide Shank

3Dc‐5Dc＜3Dc

High-speed cutting


3Dc‐5Dc＜3Dc

High-speed cutting


3Dc‐5Dc＜3Dc

High-speed cutting


3Dc‐5Dc＜3Dc

High-speed cutting

Modular Carbide Shank 3Dc‐5Dc

＜3DcHigh-speed

cutting3Dc‐5Dc

＜3DcHigh-speed

cutting

WorkMaterial

Recommendedgrade

Stainless SteelsSUS

Cast IronFCFCD

Cast IronFCFCD



WorkMaterial

Cast IronFCFCD






【Note】

Planing Slotting Die-sinking Profiling

WorkMaterial

Stainless SteelsSUS

Cast IronFCFCD



WorkMaterial

Tool dia.Dc

Overhang ratio

Tool dia.Dc

Overhang ratio

Recommendedgrade

＜3Dc

3Dc‐5Dc




3Dc‐5Dc




3Dc‐5Dc






＜3Dc

3Dc‐5Dc




3Dc‐5Dc






＜3Dc3Dc‐5Dc



Finishing

16

Standard cutting conditions for contour roughing

Standard cutting conditions for CBN bottom finishing


＜0.8＜1.0

＜0.8＜1.0

＜0.8＜1.0

n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)n (min-1)vc (m/min)v f (mm/min)f z (mm/t)ap (mm)ae (mm)

※JP4120JS4060

JP4120JS4060

JM4160

JP4120JS4060

＜0.8＜1.0

＜0.8＜1.0

＜0.8＜1.0

＜0.8＜1.0

Maximum fz (mm/t)

Maximum ap (mm)


11,950600

2,3900.1

< 0.18~16

15,930800

3,8300.12< 0.18~16

9,960500

1,6000.08< 0.18~16

11,950600

2,8700.12< 0.18~16

9,560600

2,8700.1

< 0.110~2012,740

8004,5900.12< 0.110~20

7,970500

1,9200.08< 0.110~209,560600

3,4500.12< 0.110~20

7,650600

3,0600.1

< 0.112.5~2511,470

9005,5100.12< 0.1

12.5~25

6,370500

2,0400.08< 0.1

12.5~258,920700

4,2900.12< 0.1

12.5~25

5,980600

2,9900.1

< 0.116~328,960900

5,3800.12< 0.1

16~32

4,980500

2,0000.08< 0.1

16~326,970700

4,1900.12< 0.1

16~32

4,780600

2,8700.1

< 0.120~407,170900

5,1700.12< 0.120~40

3,990500

1,9200.08< 0.120~405,580700

4,020 0.12< 0.120~40

3,830600

2,6900.1

< 0.125~505,740900

4,8300.12< 0.125~50

3,190500

2,2400.1

< 0.125~504,460700

3,7500.12< 0.125~50

3,040600

2,4400.1

< 0.131~634,550900

4,370 0.12< 0.131~63

2,530500

2,0300.1

< 0.131~633,540700

3,4000.12< 0.131~63

BH250

BH250

2,590130

2,5900.50.513

1,80090

1,4400.40.513

2,590130

2,5900.50.513

2,990150

4,1900.70.513

3,990200

3,9900.50.513

3,590180

2,8800.40.513

3,990200

3,9900.50.513

3,990200

5,5900.70.513

2,590130

2,5900.50.413

2,590130

2,0800.40.413

2,590130

2,5900.50.413

2,590130

3,6300.70.513

2,590130

2,5900.50.313

2,590130

2,0800.40.313

2,590130

2,5900.50.313

2,590130

3,6300.70.413

1,80090

1,8000.50.2513

1,80090

1,4400.40.2513

1,80090

1,8000.50.2513

1,80090

2,5200.70.313

2,080130

3,1200.50.516

1,44090

1,7300.40.516

2,080130

3,1200.50.516

2,390150

5,0200.70.516

3,190200

4,7900.50.516

2,870180

3,4500.40.516

3,190200

4,7900.50.516

3,190200

6,7000.70.516

2,080130

3,1200.50.416

2,080130

2,5000.40.416

2,080130

3,1200.50.416

2,080130

4,370 0.70.516

2,080130

3,1200.50.316

2,080130

2,5000.40.316

2,080130

3,1200.50.316

2,080130

4,370 0.70.416

1,44090

2,1600.50.2516

1,44090

1,7300.40.2516

1,44090

2,1600.50.2516

1,44090

3,0300.70.316

1,660130

3,3200.50.520

1,15090

1,8400.40.520

1,660130

3,3200.50.520

1,920150

5,3800.70.520

2,550200

5,1000.50.520

2,300180

3,6800.40.520

2,550200

5,1000.50.520

2,550200

7,1400.70.520

1,660130

3,3200.50.420

1,660130

2,6600.40.420

1,660130

3,3200.50.420

1,660130

4,6500.70.520

1,660130

3,3200.50.320

1,660130

2,6600.40.320

1,660130

3,3200.50.320

1,660130

4,6500.70.420

1,15090

2,3000.50.2520

1,15090

1,8400.40.2520

1,15090

2,3000.50.2520

1,15090

3,2200.70.320

1,300130

3,2500.50.52590090

1,8000.40.525

1,300130

3,2500.50.525

1,500150

5,2500.70.525

2,000200

5,0000.50.525

1,800180

3,6000.40.525

2,000200

5,0000.50.525

2,000200

7,0000.70.525

1,300130

3,2500.50.425

1,300130

2,6000.40.425

1,300130

3,2500.50.425

1,300130

4,5500.70.525

1,300130

3,2500.50.325

1,300130

2,6000.40.325

1,300130

3,2500.50.325

1,300130

4,5500.70.425

90090

2,2500.50.252590090

1,8000.40.252590090

2,2500.50.252590090

3,1500.70.325

1,040130

3,1200.50.532

720 90

1,7300.40.532

1,040130

3,1200.50.532

1,200150

5,0400.70.532

1,600200

4,8000.50.532

1,440180

3,4600.40.532

1,600200

4,8000.50.532

1,600200

6,7200.70.532

1,040130

3,1200.50.432

1,040130

2,5000.40.432

1,040130

3,1200.50.432

1,040130

4,3700.70.532

1,040130

3,1200.50.332

1,040130

2,5000.40.332

1,040130

3,1200.50.332

1,040130

4,3700.70.432

72090

2,1600.50.253272090

1,7300.40.253272090

2,1600.50.253272090

3,0300.70.332

830130

2,9100.50.540830130

2,3300.40.540960150

3,3600.50.540960150

4,7100.70.540

1,280200

4,4800.50.540

1,280200

3,5900.40.540

1,470230

5,1500.50.540

1,280200

6,2800.70.540

830130

2,9100.50.440830130

2,3300.40.440

1,150180

4,0300.50.440830130

4,0700.70.540

830130

2,9100.50.340830130

2,3300.40.340830130

2,9100.50.340830130

4,0700.70.440

58090

2,0300.50.254058090

1,6300.40.2540640100

2,2400.50.254058090

2,8500.70.340

660130

2,6400.50.55046090

1,4800.40.550660130

2,6400.50.550760150

4,2600.70.550

1,020200

4,0800.50.550910180

2,9200.40.550

1,020200

4,0800.50.550

1,020200

5,7200.70.550

660130

2,6400.50.450660130

2,1200.40.450660130

2,640 0.50.450

660 130

3,7000.70.550

660130

2,6400.50.350660130

2,1200.40.350660130

2,6400.50.350660130

3,7000.70.450

46090

1,8400.50.255046090

1,4800.40.255046090

1,8400.50.2550

460 90

2,5800.70.350

apae

apae

【Note】 Use nose corner radius rε2 insert.

Roughing

3Dc‐5Dc＜3Dc

High-speed cutting


3Dc‐5Dc＜3Dc

High-speed cutting


3Dc‐5Dc＜3Dc

High-speed cutting


3Dc‐5Dc＜3Dc

High-speed cutting


3Dc‐5Dc＜3Dc

High-speed cutting

Modular Carbide Shank 3Dc‐5Dc

＜3DcHigh-speed

cutting3Dc‐5Dc

＜3DcHigh-speed

cutting

WorkMaterial

Recommendedgrade

Stainless SteelsSUS

Cast IronFCFCD

Cast IronFCFCD



WorkMaterial

Cast IronFCFCD






【Note】

Planing Slotting Die-sinking Profiling

WorkMaterial

Stainless SteelsSUS

Cast IronFCFCD



WorkMaterial

Tool dia.Dc

Overhang ratio

Tool dia.Dc

Overhang ratio

Recommendedgrade

＜3Dc

3Dc‐5Dc




3Dc‐5Dc




3Dc‐5Dc






＜3Dc

3Dc‐5Dc




3Dc‐5Dc






＜3Dc3Dc‐5Dc



Finishing

17

Standard cutting conditions for CBN side finishing

Standard cutting conditions for CBN vertical side finishing

15,930800

2,2400.07

2< 0.1

19,9101,0004,7800.12

2< 0.1

15,930800

2,2400.071.5

< 0.115,930

8003,8300.121.5

< 0.1

11,950600

1,6800.07

1< 0.1

15,930800

3,1900.11

< 0.1

11,950600

1,2000.050.7

< 0.115,930

8003,190

0.10.7

< 0.1

12,740800

3,8300.12

< 0.115,9301,0005,7400.12

2< 0.1

12,740800

3,8300.11.5

< 0.112,740

8004,5900.121.5

< 0.1

9,560600

2,0100.07

1< 0.1

12,740800

3,8300.11

< 0.1

9,560600

2,0100.070.7

< 0.112,740

8003,830

0.10.7

< 0.1

10,200800

4,0800.12

< 0.112,7401,0006,1200.12

2< 0.1

10,200800

4,0800.11.5

< 0.110,200

8004,9000.121.5

< 0.1

7,650600

2,1500.07

1< 0.1

10,200800

4,0800.11

< 0.1

7,650600

2,1500.070.7

< 0.110,200

8004,080

0.10.7

< 0.1

7,970800

3,9900.12

< 0.111,9501,2007,1700.12

2< 0.1

7,970800

3,9900.11.5

< 0.19,9601,0005,9800.121.5

< 0.1

5,980600

2,1000.07

1< 0.18,960900

4,480 0.11

< 0.1

5,980600

2,1000.070.7

< 0.17,970800

3,9900.10.7

< 0.1

6,370800

3,8300.12

< 0.19,5601,2006,8900.12

2< 0.1

6,370800

3,8300.11.5

< 0.17,9701,0005,7400.121.5

< 0.1

4,780600

2,0100.07

1< 0.17,170900

4,3100.11

< 0.1

4,780600

2,0100.070.7

< 0.16,370800

3,8300.10.7

< 0.1

5,100800

3,5700.12

< 0.17,6501,2006,4300.12

2< 0.1

5,100800

3,5700.12

< 0.16,3701,0005,3600.121.5

< 0.1

3,830600

1,8800.071.5

< 0.15,740900

4,0200.11

< 0.1

3,830600

1,8800.07

1< 0.15,100800

3,5700.10.7

< 0.1

4,050800

3,2400.12

< 0.16,0701,2005,8300.12

2< 0.1

4,050800

3,2400.12

< 0.15,0601,0004,8600.121.5

< 0.1

3,040600

1,7100.071.5

< 0.14,550900

3,6400.11

< 0.1

3,040600

1,7100.07

1< 0.14,050800

3,2400.10.7

< 0.1

BH250

BH250


BH250

BH250


15,930

800

2,240

0.07

< 0.5

< 0.1

19,910

1,000

4,780

0.12

< 0.5

< 0.1

15,930

800

2,240

0.07

< 0.5

< 0.1

15,930

800

3,830

0.12

< 0.5

< 0.1

11,950

600

1,680

0.07

< 0.5

< 0.1

15,930

800

3,190

0.1

< 0.5

< 0.1

11,950

600

1,200

0.05

< 0.5

< 0.1

15,930

800

3,190

0.1

< 0.5

< 0.1

12,740

800

3,830

0.1

< 0.6

< 0.1

15,930

1,000

5,740

0.12

< 0.6

< 0.1

12,740

800

3,830

0.1

< 0.6

< 0.1

12,740

800

4,590

0.12

< 0.6

< 0.1

9,560

600

2,010

0.07

< 0.6

< 0.1

12,740

800

3,830

0.1

< 0.6

< 0.1

9,560

600

2,010

0.07

< 0.6

< 0.1

12,740

800

3,830

0.1

< 0.6

< 0.1

10,200

800

4,080

0.1

< 0.7

< 0.1

12,740

1,000

6,120

0.12

< 0.7

< 0.1

10,200

800

4,080

0.1

< 0.7

< 0.1

10,200

800

4,900

0.12

< 0.7

< 0.1

7,650

600

2,150

0.07

< 0.7

< 0.1

10,200

800

4,080

0.1

< 0.7

< 0.1

7,650

600

2,150

0.07

< 0.7

< 0.1

10,200

800

4,080

0.1

< 0.7

< 0.1

7,970

800

3,990

0.1

< 0.8

< 0.1

11,950

1,200

7,170

0.12

< 0.8

< 0.1

7,970

800

3,990

0.1

< 0.8

< 0.1

9,960

1,000

5,980

0.12

< 0.8

< 0.1

5,980

600

2,100

0.07

< 0.8

< 0.1

8,960

900

4,480

0.1

< 0.8

< 0.1

5,980

600

2,100

0.07

< 0.8

< 0.1

7,970

800

3,990

0.1

< 0.8

< 0.1

6,370

800

3,830

0.1

< 0.88

< 0.1

9,560

1200

6,890

0.12

< 0.88

< 0.1

6,370

800

3,830

0.1

< 0.88

< 0.1

7,970

1000

5,740

0.12

< 0.88

< 0.1

4,780

600

2,010

0.07

< 0.88

< 0.1

7,170

900

4,310

0.1

< 0.88

< 0.1

4,780

600

2,010

0.07

< 0.88

< 0.1

6,370

800

3,830

0.1

< 0.88

< 0.1

5,100

800

3,570

0.1

< 1

< 0.1

7,650

1200

6,430

0.12

< 1

< 0.1

5,100

800

3,570

0.1

< 1

< 0.1

6,370

1000

5,360

0.12

< 1

< 0.1

3,830

600

2,690

0.1

< 1

< 0.1

5,740

900

4,020

0.1

< 1

< 0.1

3,830

600

2,690

0.1

< 1

< 0.1

5,100

800

3,570

0.1

< 1

< 0.1

4,050

800

3,240

0.1

< 1.12

< 0.1

6,070

1,200

5,830

0.12

< 1.12

< 0.1

4,050

800

3,240

0.1

< 1.12

< 0.1

5,060

1,000

4,860

0.12

< 1.12

< 0.1

3,040

600

2,440

0.1

< 1.12

< 0.1

4,550

900

3,640

0.1

< 1.12

< 0.1

3,040

600

2,440

0.1

< 1.12

< 0.1

4,050

800

3,240

0.1

< 1.12

< 0.1

ae ap

pf

ae




【Note】

Finishing

＜3Dc3Dc‐5Dc


cutting



cutting



cutting



cutting



cutting

Modular Carbide Shank ＜3Dc 3Dc‐5Dc

5Dc‐7Dc ＞7Dc

High-speedcutting

＜3Dc 3Dc‐5Dc

5Dc‐7Dc ＞7Dc

High-speedcutting

WorkMaterial

WorkMaterial

Tool dia.Dc

Overhang ratio

Recommendedgrade


＜3Dc

3Dc‐5Dc


cutting


3Dc‐5Dc


cutting


3Dc‐5Dc


cutting


3Dc‐5Dc


cutting


3Dc‐5Dc


cutting


5Dc‐7Dc ＞7Dc

High-speedcutting

＜3Dc3Dc‐5Dc

5Dc‐7Dc ＞7Dc

High-speedcutting

WorkMaterial

WorkMaterial

Tool dia.Dc

Overhang ratio

Recommendedgrade


Cast IronFCFCD


Cast IronFCFCD


Cast IronFCFCD


Cast IronFCFCD


Finishing

18

Standard cutting conditions for CBN side finishing

Standard cutting conditions for CBN vertical side finishing

15,930800

2,2400.07

2< 0.1

19,9101,0004,7800.12

2< 0.1

15,930800

2,2400.071.5

< 0.115,930

8003,8300.121.5

< 0.1

11,950600

1,6800.07

1< 0.1

15,930800

3,1900.11

< 0.1

11,950600

1,2000.050.7

< 0.115,930

8003,190

0.10.7

< 0.1

12,740800

3,8300.12

< 0.115,9301,0005,7400.12

2< 0.1

12,740800

3,8300.11.5

< 0.112,740

8004,5900.121.5

< 0.1

9,560600

2,0100.07

1< 0.1

12,740800

3,8300.11

< 0.1

9,560600

2,0100.070.7

< 0.112,740

8003,830

0.10.7

< 0.1

10,200800

4,0800.12

< 0.112,7401,0006,1200.12

2< 0.1

10,200800

4,0800.11.5

< 0.110,200

8004,9000.121.5

< 0.1

7,650600

2,1500.07

1< 0.1

10,200800

4,0800.11

< 0.1

7,650600

2,1500.070.7

< 0.110,200

8004,080

0.10.7

< 0.1

7,970800

3,9900.12

< 0.111,9501,2007,1700.12

2< 0.1

7,970800

3,9900.11.5

< 0.19,9601,0005,9800.121.5

< 0.1

5,980600

2,1000.07

1< 0.18,960900

4,480 0.11

< 0.1

5,980600

2,1000.070.7

< 0.17,970800

3,9900.10.7

< 0.1

6,370800

3,8300.12

< 0.19,5601,2006,8900.12

2< 0.1

6,370800

3,8300.11.5

< 0.17,9701,0005,7400.121.5

< 0.1

4,780600

2,0100.07

1< 0.17,170900

4,3100.11

< 0.1

4,780600

2,0100.070.7

< 0.16,370800

3,8300.10.7

< 0.1

5,100800

3,5700.12

< 0.17,6501,2006,4300.12

2< 0.1

5,100800

3,5700.12

< 0.16,3701,0005,3600.121.5

< 0.1

3,830600

1,8800.071.5

< 0.15,740900

4,0200.11

< 0.1

3,830600

1,8800.07

1< 0.15,100800

3,5700.10.7

< 0.1

4,050800

3,2400.12

< 0.16,0701,2005,8300.12

2< 0.1

4,050800

3,2400.12

< 0.15,0601,0004,8600.121.5

< 0.1

3,040600

1,7100.071.5

< 0.14,550900

3,6400.11

< 0.1

3,040600

1,7100.07

1< 0.14,050800

3,2400.10.7

< 0.1

BH250

BH250


BH250

BH250


15,930

800

2,240

0.07

< 0.5

< 0.1

19,910

1,000

4,780

0.12

< 0.5

< 0.1

15,930

800

2,240

0.07

< 0.5

< 0.1

15,930

800

3,830

0.12

< 0.5

< 0.1

11,950

600

1,680

0.07

< 0.5

< 0.1

15,930

800

3,190

0.1

< 0.5

< 0.1

11,950

600

1,200

0.05

< 0.5

< 0.1

15,930

800

3,190

0.1

< 0.5

< 0.1

12,740

800

3,830

0.1

< 0.6

< 0.1

15,930

1,000

5,740

0.12

< 0.6

< 0.1

12,740

800

3,830

0.1

< 0.6

< 0.1

12,740

800

4,590

0.12

< 0.6

< 0.1

9,560

600

2,010

0.07

< 0.6

< 0.1

12,740

800

3,830

0.1

< 0.6

< 0.1

9,560

600

2,010

0.07

< 0.6

< 0.1

12,740

800

3,830

0.1

< 0.6

< 0.1

10,200

800

4,080

0.1

< 0.7

< 0.1

12,740

1,000

6,120

0.12

< 0.7

< 0.1

10,200

800

4,080

0.1

< 0.7

< 0.1

10,200

800

4,900

0.12

< 0.7

< 0.1

7,650

600

2,150

0.07

< 0.7

< 0.1

10,200

800

4,080

0.1

< 0.7

< 0.1

7,650

600

2,150

0.07

< 0.7

< 0.1

10,200

800

4,080

0.1

< 0.7

< 0.1

7,970

800

3,990

0.1

< 0.8

< 0.1

11,950

1,200

7,170

0.12

< 0.8

< 0.1

7,970

800

3,990

0.1

< 0.8

< 0.1

9,960

1,000

5,980

0.12

< 0.8

< 0.1

5,980

600

2,100

0.07

< 0.8

< 0.1

8,960

900

4,480

0.1

< 0.8

< 0.1

5,980

600

2,100

0.07

< 0.8

< 0.1

7,970

800

3,990

0.1

< 0.8

< 0.1

6,370

800

3,830

0.1

< 0.88

< 0.1

9,560

1200

6,890

0.12

< 0.88

< 0.1

6,370

800

3,830

0.1

< 0.88

< 0.1

7,970

1000

5,740

0.12

< 0.88

< 0.1

4,780

600

2,010

0.07

< 0.88

< 0.1

7,170

900

4,310

0.1

< 0.88

< 0.1

4,780

600

2,010

0.07

< 0.88

< 0.1

6,370

800

3,830

0.1

< 0.88

< 0.1

5,100

800

3,570

0.1

< 1

< 0.1

7,650

1200

6,430

0.12

< 1

< 0.1

5,100

800

3,570

0.1

< 1

< 0.1

6,370

1000

5,360

0.12

< 1

< 0.1

3,830

600

2,690

0.1

< 1

< 0.1

5,740

900

4,020

0.1

< 1

< 0.1

3,830

600

2,690

0.1

< 1

< 0.1

5,100

800

3,570

0.1

< 1

< 0.1

4,050

800

3,240

0.1

< 1.12

< 0.1

6,070

1,200

5,830

0.12

< 1.12

< 0.1

4,050

800

3,240

0.1

< 1.12

< 0.1

5,060

1,000

4,860

0.12

< 1.12

< 0.1

3,040

600

2,440

0.1

< 1.12

< 0.1

4,550

900

3,640

0.1

< 1.12

< 0.1

3,040

600

2,440

0.1

< 1.12

< 0.1

4,050

800

3,240

0.1

< 1.12

< 0.1

ae ap

pf

ae




【Note】

Finishing

＜3Dc3Dc‐5Dc


cutting



cutting



cutting



cutting



cutting

Modular Carbide Shank ＜3Dc 3Dc‐5Dc

5Dc‐7Dc ＞7Dc

High-speedcutting

＜3Dc 3Dc‐5Dc

5Dc‐7Dc ＞7Dc

High-speedcutting

WorkMaterial

WorkMaterial

Tool dia.Dc

Overhang ratio

Recommendedgrade


＜3Dc

3Dc‐5Dc


cutting


3Dc‐5Dc


cutting


3Dc‐5Dc


cutting


3Dc‐5Dc


cutting


3Dc‐5Dc


cutting


5Dc‐7Dc ＞7Dc

High-speedcutting

＜3Dc3Dc‐5Dc

5Dc‐7Dc ＞7Dc

High-speedcutting

WorkMaterial

WorkMaterial

Tool dia.Dc

Overhang ratio

Recommendedgrade


Cast IronFCFCD


Cast IronFCFCD


Cast IronFCFCD


Cast IronFCFCD


Finishing

19

Cutting conditions for cutting aluminum alloy and copper using SD5010

Cutting conditions for bottom finishing：ae=0.5Dc～0.7Dcapae

ae ap

Cutting conditions for side finishing ：ae≦0.2mm

【Note】

Cutting conditions for vertical roughing

①These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions.②When L/D = 4 or higher, reduce the rotation speed and feed rate by 60% (set them to 0.4 times the values shown above).③Use on a machine equipped with splashguards. During use, be sure to wear protective equipment such as safety glasses, and always perform work in a safe environment.④When using a machine that cannot provide the rotation speed shown above, set the highest rotation speed possible and calculate the feed rate using the f z value.⑤Be sure to use this tool at rotation speeds within the acceptable range for the milling chuck being used. If the acceptable rotation speed range is below the rotation speed shown above, set the highest acceptable rotation speed and calculate the feed rate using the f z value.

pf

ae

Revolution n（min-1)Feed speed v f (mm/min)Feed rate fz (mm/t)Cutting speed vc (m/min)Cutting depth ap (mm)Revolution n（min-1)Feed speed v f (mm/min)Feed rate fz (mm/t)Cutting speed vc (m/min)Cutting depth ap (mm)Revolution n（min-1)Feed speed v f (mm/min)Feed rate fz (mm/t)Cutting speed vc (m/min)Cutting depth ap (mm)

Work material φ162ft.15,9003,1800.18000.2

12,7002,5400.16400.2

5,9701,1900.13000.2

φ182ft.15,9003,1800.19000.2

12,7002,5400.17200.2

5,3001,0600.13000.2

φ203ft.15,9004,7700.1

1,0000.2

12,7003,8100.18000.2

4,7701,4300.13000.2

φ223ft.15,9004,7700.1

1,1000.2

12,7003,8100.18800.2

4,3401,3000.13000.2

φ254ft.15,3006,1200.1

1,2000.2

12,2004,9000.19600.2

3,8201,5300.13000.2

φ284ft.13,6405,4600.1

1,2000.2

10,9004,3600.19600.2

3,4101,3600.13000.2

φ304ft.12,7305,0900.1

1,2000.2

10,1904,0800.19600.2

3,1801,2700.13000.2

φ325ft.11,9404,7800.081,2000.2

9,5503,8200.089600.2

2,9801,1900.083000.2

φ355ft.10,9104,3600.081,2000.2

8,7303,4900.089600.2

2,7301,0900.083000.2

φ406ft.9,5504,5800.081,2000.2

7,6403,6700.089600.2

2,3901,1500.083000.2

φ507ft.7,6403,2100.061,2000.2

6,1102,5700.069600.2

1,9108000.063000.2

φ638ft.6,0602,9100.061,2000.2

4,8502,3300.069600.2

1,5207300.063000.2

Expanded aluminum alloy materialA5052,A7075, etc. (Air-blow or wet: Water-soluble agent)

Cast aluminum alloy materialAC4A,ADC12, etc. (Air-blow or wet: Water-soluble agent)

Pure copperC1100,C1020, etc. (Wet: Water-soluble agent)

φ162ft.15,9004,7700.158002

12,7003,8100.156402

5,9701,7900.153002

φ182ft.15,9004,7700.159002

12,7003,8100.157202

5,3001,5900.153002

φ203ft.15,9007,1600.151,000

212,7005,7200.158002

4,7702,1500.153002

φ223ft.15,9007,1600.151,100

212,7005,7200.158802

4,3401,9500.153002

φ254ft.15,3009,1800.151,200

212,2007,3200.159602

3,8202,2900.153002

φ284ft.13,6408,1800.151,200

210,9006,5400.159602

3,4102,0500.153002

φ304ft.12,7307,6400.151,200

210,1906,1000.159602

3,1801,9100.153002

φ325ft.11,9408,9600.151,200

29,5507,1600.159602

2,9802,2400.153002

φ355ft.10,9108,1800.151,200

28,7306,5500.159602

2,7302,7300.23002

φ406ft.9,55010,3000.181,200

27,6408,2500.189602

2,3902,8700.23002

φ507ft.7,64010,7000.2

1,2002

6,1108,5500.29602

1,9103,3400.253002

φ638ft.6,0609,7000.2

1,2002

4,8507,7600.29602

1,5203,0400.253002

Work material





Revolution n（min-1)Feed speed v f (mm/min)Feed rate fz (mm/t)Cutting speed vc (m/min)Pick feed p f (mm)Cutting depth ap (mm)Revolution n（min-1)Feed speed v f (mm/min)Feed rate fz (mm/t)Cutting speed vc (m/min)Pick feed p f (mm)Cutting depth ap (mm)Revolution n（min-1)Feed speed v f (mm/min)Feed rate fz (mm/t)Cutting speed vc (m/min)Pick feed p f (mm)Cutting depth ap (mm)

φ162ft.15,9004,7700.158003.54

12,7003,8100.156403.54

5,9701,7900.153003.54

φ182ft.15,9004,7700.1590044

12,7003,8100.1572044

5,3001,5900.1530044

φ203ft.15,9007,1600.151,000

44

12,7005,7200.1580044

4,7702,1500.1530044

φ223ft.15,9007,1600.151,100

44

12,7005,7200.1588044

4,3401,9500.1530044

φ254ft.15,3009,1800.151,2004.54

12,2007,3200.159604.54

3,8202,2900.153004.54

φ284ft.13,6408,1800.151,2004.54

10,9006,5400.159604.54

3,4102,0500.153004.54

φ304ft.12,7307,6400.151,200

54

10,1906,1000.1596054

3,1801,9100.1530054

φ325ft.11,9408,9600.151,200

54

9,5507,1600.1596054

2,9802,2400.1530054

φ355ft.10,9108,1800.151,2005.54

8,7306,5500.159605.54

2,7302,0500.153005.54

φ406ft.9,5508,6000.151,200

64

7,6406,8800.1596064

2,3902,1500.1530064

φ507ft.7,6408,0200.151,2006.54

6,1106,4200.159606.54

1,9102,0000.153006.54

φ638ft.6,0607,2700.151,200

74

4,8505,8200.1596074

1,5201,8200.1530074

Work material




F ie ld data

Cutting performance： vc-T diagrams for various finishing

●vc-T diagrams for bottom finishing ●vc－T diagrams for side finishingWork Material ： S50C（220HB）Tools ： ASPVM2020R‐3Arbor ： BT30‐10.5‐20‐18Insert ： MPHW060308ZEL‐1.5（MZ1000）Overhang ： 50mmMachine used ： Vertical type （BT30）Feed rate per flute ： 0.15mm/tDepth of cut ： ap×ae＝0.2×10mmAir

Work Material ： Pre-Harden Steels（32HRC）Tools ： ASPVM2020R‐3Arbor ： BT30‐10.5‐20‐18Insert ： MPHW060308ZEL‐1.5（MZ1000）Overhang ： 50mmMachine used ： Vertical type （BT30）Feed rate per flute ： 0.15mm/tDepth of cut ： ap×ae＝0.2×10mmAir

Work Material ： Pre-Harden Steels（40HRC）Tools ： ASPVM2020R‐3Arbor ： BT30‐10.5‐20‐18Insert ： MPHW060308ZEL‐1.5（ATH08M）Overhang ： 50mmMachine used ： Vertical type （BT30）Feed rate per flute ： 0.15mm/tDepth of cut ： ap×ae＝0.2×10mmAir

被削材 Work Material ： SKD11（61HRC）使用工具 Tools ： ASPVM2020R‐3アーバ Arbor ： BT30‐10.5‐20‐18インサート Insert ： MPHW060308ZEL‐1.5（ATH08M）突き出し Overhang ： 50mm使用機械 Machine used ：縦型 Vertical type （BT30）１刃当りの送り Feed rate per flute ： 0.05、0.1mm/t切込み Depth of cut ： ap×ae＝0.2×10mmエアー Air

被削材 Work Material ： FC250使用工具 Tools ： ASPVB2050R‐7アーバ Arbor ： BT50‐22.225‐50‐50インサート Insert ： MPHW060308ZEL‐1.5（ATH08M）突き出し Overhang ： 100mm使用機械 Machine used ：縦型 Vertical type （BT50）１刃当りの送り Feed rate per flute ： 0.15mm/t切込み Depth of cut ： ap×ae＝0.2×40mmエアー Air

【 Carbon Steels 】被削材 Work Material ： S50C（220HB）使用工具 Tools ： ASPVM2032R‐5アーバ Arbor ： ASC32‐17‐260‐140インサート Insert ： MPHW060308ZEL（ATH08M）突き出し Overhang ： 200mm使用機械 Machine used ：縦型 Vertical type （BT50）１刃当りの送り Feed rate per flute ： 0.1mm/t切込み Depth of cut ： ap×ae＝1×0.1mmエアー Air

被削材 Work Material ：プリハードン鋼HPM7 Pre-Harden Steels HPM7 （32HRC）使用工具 Tools ： ASPVM2032R‐5アーバ Arbor ： ASC32‐17‐260‐140インサート Insert ： MPHW060308ZEL（ATH08M）突き出し Overhang ： 200mm使用機械 Machine used ：縦型 Vertical type （BT50）１刃当りの送り Feed rate per flute ： 0.1mm/t切込み Depth of cut ： ap×ae＝1×0.1mmエアー Air

被削材 Work Material ：プリハードン鋼 Pre-Harden Steels （40HRC）使用工具 Tools ： ASPVM2032R‐5アーバ Arbor ： ASC32‐17‐260‐140インサート Insert ： MPHW060308ZEL（ATH08M）突き出し Overhang ： 200mm使用機械 Machine used ：縦型 Vertical type （BT50）１刃当りの送り Feed rate per flute ： 0 .1mm/t切込み Depth of cut ： ap×ae＝1×0.1mmエアー Air

被削材 Work Material ： SKD61（48HRC）使用工具 Tools ： ASPVM2032R‐5アーバ Arbor ： ASC32‐17‐260‐140インサート Insert ： MPHW060308ZEL（ATH08M）突き出し Overhang ： 200mm使用機械 Machine used ：縦型 Vertical type （BT50）１刃当りの送り Feed rate per flute ： 0.1mm/t切込み Depth of cut ： ap×ae＝1×0.1mmエアー Air

ae apapae

【　　　　　　】Material for plastic mold


【冷間ダイス鋼】Cold-worked die steel

【鋳鉄】Cast Iron

【炭素鋼】Carbon Steels

【プラスチック金型鋼】Material for plastic mold


【熱間ダイス網】Hot-worked die steel

100

200

400

600

1,000

10 100 200 300 500

切削時間T　Cutting time (min)

切削

速度

vcC

uttin

g sp

eed

(m/m

in)

100

200

400

600

1,000

10 100 200 300 500切削時間T　Cutting time (min)

切削

速度

vcC

uttin

g sp

eed

(m/m

in)

vcC

uttin

g sp

eed

(m/m

in)

T　Cutting time (min)

500

300

200

100

10 60 100 200

vcC

uttin

g sp

eed

(m/m

in)

500

300

200

100

10 60 100 200T　Cutting time (min)

vcC

uttin

g sp

eed

(m/m

in)


500

300

200

100

10 60 100 200

切削

速度

vcC

uttin

g sp

eed

(m/m

in)

15010080

50

30

100505 10 250切削時間T　Cutting time (min)

f z=0.05mm/t

f z=0.1mm/t

100

800

200

400

1,000

10 100 200 300 500 1,000 1,200


切削

速度

vcC

uttin

g sp

eed

(m/m

in)

100

800

200

400

1,000


切削

速度

vcC

uttin

g sp

eed

(m/m

in)

10 100 200 300 500 1,000

切削

速度

vcC

uttin

g sp

eed

(m/m

in)


1,000800

400

200

10010 100 300 500 1,000200

●vc-T diagrams for bottom finishing ●vc-T diagrams for side finishingWork Material ： S50C（220HB）Tools ： ASPVM2020R‐3Arbor ： BT30‐10.5‐20‐18Insert ： MPHW060308ZEL‐1.5（MZ1000）Overhang ： 50mmMachine used ： Vertical type （BT30）Feed rate per flute ： 0.15mm/tDepth of cut ： ap×ae＝0.2×10mmAir



Work Material ： SKD11（61HRC）Tools ： ASPVM2020R‐3Arbor ： BT30‐10.5‐20‐18Insert ： MPHW060308ZEL‐1.5（ATH08M）Overhang ： 50mmMachine used ： Vertical type （BT30）Feed rate per flute ： 0.05、0.1mm/tDepth of cut ： ap×ae＝0.2×10mmAir

Work Material ： FC250Tools ： ASPVB2050R‐7Arbor ： BT50‐22.225‐50‐50Insert ： MPHW060308ZEL‐1.5（ATH08M）Overhang ： 100mmMachine used ： Vertical type （BT50）Feed rate per flute ： 0.15mm/tDepth of cut ： ap×ae＝0.2×40mmAir

【 Carbon Steels 】 Work Material ： S50C（220HB）Tools ： ASPVM2032R‐5Arbor ： ASC32‐17‐260‐140Insert ： MPHW060308ZEL（ATH08M）Overhang ： 200mmMachine used ： Vertical type （BT50）Feed rate per flute ： 0.1mm/tDepth of cut ： ap×ae＝1×0.1mmAir

Work Material ： Pre-Harden Steels HPM7 （32HRC）Tools ： ASPVM2032R‐5Arbor ： ASC32‐17‐260‐140Insert ： MPHW060308ZEL（ATH08M）Overhang ： 200mmMachine used ： Vertical type （BT50）Feed rate per flute ： 0.1mm/tDepth of cut ： ap×ae＝1×0.1mmAir

Work Material ： Pre-Harden Steels （40HRC）Tools ： ASPVM2032R‐5Arbor ： ASC32‐17‐260‐140Insert ： MPHW060308ZEL（ATH08M）Overhang ： 200mmMachine used ： Vertical type （BT50）Feed rate per flute ： 0.1mm/tDepth of cut ： ap×ae＝1×0.1mmAir

Work Material ： SKD61（48HRC）Tools ： ASPVM2032R‐5Arbor ： ASC32‐17‐260‐140Insert ： MPHW060308ZEL（ATH08M）Overhang ： 200mmMachine used ： Vertical type （BT50）Feed rate per flute ： 0.1mm/tDepth of cut ： ap×ae＝1×0.1mmAir



【　　　　　　】Hot-worked die steel



【　　　　　　】Cold-worked die steel

【 Cast Iron 】

※Tool life shown is for flank wear width of 0.2mm.

【 Carbon Steels 】


100

200

400

600

1,000

10 100 200 300 500

Cutting time T (min)

Cut

ting

spee

d vc

(m/m

in)

100

200

400

600

1,000

10 100 200 300 500Cutting time T (min)

Cut

ting

spee

d vc

(m/m

in)

Cut

ting

spee

d vc

(m/m

in)


500

300

200

100

10 60 100 200

Cut

ting

spee

d vc

(m/m

in)

500

300

200

100

10 60 100 200Cutting time T (min)

Cut

ting

spee

d vc

(m/m

in)


500

300

200

100

10 60 100 200

Cut

ting

spee

d vc

(m/m

in)

15010080

50

30

100505 10 250Cutting time T (min)

f z=0.05mm/t

f z=0.1mm/t

100

800

200

400

1,000

10 100 200 300 500 1,000 1,200


Cut

ting

spee

d vc

(m/m

in)

100

800

200

400

1,000


Cut

ting

spee

d vc

(m/m

in)

10 100 200 300 500 1,000Cut

ting

spee

d vc

(m/m

in)


1,000800

400

200

10010 100 300 500 1,000200

20

Cutting conditions for cutting aluminum alloy and copper using SD5010

Cutting conditions for bottom finishing：ae=0.5Dc～0.7Dcapae

ae ap

Cutting conditions for side finishing ：ae≦0.2mm

【Note】

Cutting conditions for vertical roughing

①These conditions are for general guidance; in actual machining conditions adjust the parameters according to your actual machine and work-piece conditions.②When L/D = 4 or higher, reduce the rotation speed and feed rate by 60% (set them to 0.4 times the values shown above).③Use on a machine equipped with splashguards. During use, be sure to wear protective equipment such as safety glasses, and always perform work in a safe environment.④When using a machine that cannot provide the rotation speed shown above, set the highest rotation speed possible and calculate the feed rate using the f z value.⑤Be sure to use this tool at rotation speeds within the acceptable range for the milling chuck being used. If the acceptable rotation speed range is below the rotation speed shown above, set the highest acceptable rotation speed and calculate the feed rate using the f z value.

pf

ae


Work material φ162ft.15,9003,1800.18000.2

12,7002,5400.16400.2

5,9701,1900.13000.2

φ182ft.15,9003,1800.19000.2

12,7002,5400.17200.2

5,3001,0600.13000.2

φ203ft.15,9004,7700.1

1,0000.2

12,7003,8100.18000.2

4,7701,4300.13000.2

φ223ft.15,9004,7700.1

1,1000.2

12,7003,8100.18800.2

4,3401,3000.13000.2

φ254ft.15,3006,1200.1

1,2000.2

12,2004,9000.19600.2

3,8201,5300.13000.2

φ284ft.13,6405,4600.1

1,2000.2

10,9004,3600.19600.2

3,4101,3600.13000.2

φ304ft.12,7305,0900.1

1,2000.2

10,1904,0800.19600.2

3,1801,2700.13000.2

φ325ft.11,9404,7800.081,2000.2

9,5503,8200.089600.2

2,9801,1900.083000.2

φ355ft.10,9104,3600.081,2000.2

8,7303,4900.089600.2

2,7301,0900.083000.2

φ406ft.9,5504,5800.081,2000.2

7,6403,6700.089600.2

2,3901,1500.083000.2

φ507ft.7,6403,2100.061,2000.2

6,1102,5700.069600.2

1,9108000.063000.2

φ638ft.6,0602,9100.061,2000.2

4,8502,3300.069600.2

1,5207300.063000.2




φ162ft.15,9004,7700.158002

12,7003,8100.156402

5,9701,7900.153002

φ182ft.15,9004,7700.159002

12,7003,8100.157202

5,3001,5900.153002

φ203ft.15,9007,1600.151,000

212,7005,7200.158002

4,7702,1500.153002

φ223ft.15,9007,1600.151,100

212,7005,7200.158802

4,3401,9500.153002

φ254ft.15,3009,1800.151,200

212,2007,3200.159602

3,8202,2900.153002

φ284ft.13,6408,1800.151,200

210,9006,5400.159602

3,4102,0500.153002

φ304ft.12,7307,6400.151,200

210,1906,1000.159602

3,1801,9100.153002

φ325ft.11,9408,9600.151,200

29,5507,1600.159602

2,9802,2400.153002

φ355ft.10,9108,1800.151,200

28,7306,5500.159602

2,7302,7300.23002

φ406ft.9,55010,3000.181,200

27,6408,2500.189602

2,3902,8700.23002

φ507ft.7,64010,7000.2

1,2002

6,1108,5500.29602

1,9103,3400.253002

φ638ft.6,0609,7000.2

1,2002

4,8507,7600.29602

1,5203,0400.253002

Work material





Revolution n（min-1)Feed speed v f (mm/min)Feed rate fz (mm/t)Cutting speed vc (m/min)Pick feed p f (mm)Cutting depth ap (mm)Revolution n（min-1)Feed speed v f (mm/min)Feed rate fz (mm/t)Cutting speed vc (m/min)Pick feed p f (mm)Cutting depth ap (mm)Revolution n（min-1)Feed speed v f (mm/min)Feed rate fz (mm/t)Cutting speed vc (m/min)Pick feed p f (mm)Cutting depth ap (mm)

φ162ft.15,9004,7700.158003.54

12,7003,8100.156403.54

5,9701,7900.153003.54

φ182ft.15,9004,7700.1590044

12,7003,8100.1572044

5,3001,5900.1530044

φ203ft.15,9007,1600.151,000

44

12,7005,7200.1580044

4,7702,1500.1530044

φ223ft.15,9007,1600.151,100

44

12,7005,7200.1588044

4,3401,9500.1530044

φ254ft.15,3009,1800.151,2004.54

12,2007,3200.159604.54

3,8202,2900.153004.54

φ284ft.13,6408,1800.151,2004.54

10,9006,5400.159604.54

3,4102,0500.153004.54

φ304ft.12,7307,6400.151,200

54

10,1906,1000.1596054

3,1801,9100.1530054

φ325ft.11,9408,9600.151,200

54

9,5507,1600.1596054

2,9802,2400.1530054

φ355ft.10,9108,1800.151,2005.54

8,7306,5500.159605.54

2,7302,0500.153005.54

φ406ft.9,5508,6000.151,200

64

7,6406,8800.1596064

2,3902,1500.1530064

φ507ft.7,6408,0200.151,2006.54

6,1106,4200.159606.54

1,9102,0000.153006.54

φ638ft.6,0607,2700.151,200

74

4,8505,8200.1596074

1,5201,8200.1530074

Work material




F ie ld data


●vc-T diagrams for bottom finishing ●vc－T diagrams for side finishingWork Material ： S50C（220HB）Tools ： ASPVM2020R‐3Arbor ： BT30‐10.5‐20‐18Insert ： MPHW060308ZEL‐1.5（MZ1000）Overhang ： 50mmMachine used ： Vertical type （BT30）Feed rate per flute ： 0.15mm/tDepth of cut ： ap×ae＝0.2×10mmAir



被削材 Work Material ： SKD11（61HRC）使用工具 Tools ： ASPVM2020R‐3アーバ Arbor ： BT30‐10.5‐20‐18インサート Insert ： MPHW060308ZEL‐1.5（ATH08M）突き出し Overhang ： 50mm使用機械 Machine used ：縦型 Vertical type （BT30）１刃当りの送り Feed rate per flute ： 0.05、0.1mm/t切込み Depth of cut ： ap×ae＝0.2×10mmエアー Air

被削材 Work Material ： FC250使用工具 Tools ： ASPVB2050R‐7アーバ Arbor ： BT50‐22.225‐50‐50インサート Insert ： MPHW060308ZEL‐1.5（ATH08M）突き出し Overhang ： 100mm使用機械 Machine used ：縦型 Vertical type （BT50）１刃当りの送り Feed rate per flute ： 0.15mm/t切込み Depth of cut ： ap×ae＝0.2×40mmエアー Air

【 Carbon Steels 】被削材 Work Material ： S50C（220HB）使用工具 Tools ： ASPVM2032R‐5アーバ Arbor ： ASC32‐17‐260‐140インサート Insert ： MPHW060308ZEL（ATH08M）突き出し Overhang ： 200mm使用機械 Machine used ：縦型 Vertical type （BT50）１刃当りの送り Feed rate per flute ： 0.1mm/t切込み Depth of cut ： ap×ae＝1×0.1mmエアー Air

被削材 Work Material ：プリハードン鋼HPM7 Pre-Harden Steels HPM7 （32HRC）使用工具 Tools ： ASPVM2032R‐5アーバ Arbor ： ASC32‐17‐260‐140インサート Insert ： MPHW060308ZEL（ATH08M）突き出し Overhang ： 200mm使用機械 Machine used ：縦型 Vertical type （BT50）１刃当りの送り Feed rate per flute ： 0.1mm/t切込み Depth of cut ： ap×ae＝1×0.1mmエアー Air

被削材 Work Material ：プリハードン鋼 Pre-Harden Steels （40HRC）使用工具 Tools ： ASPVM2032R‐5アーバ Arbor ： ASC32‐17‐260‐140インサート Insert ： MPHW060308ZEL（ATH08M）突き出し Overhang ： 200mm使用機械 Machine used ：縦型 Vertical type （BT50）１刃当りの送り Feed rate per flute ： 0 .1mm/t切込み Depth of cut ： ap×ae＝1×0.1mmエアー Air

被削材 Work Material ： SKD61（48HRC）使用工具 Tools ： ASPVM2032R‐5アーバ Arbor ： ASC32‐17‐260‐140インサート Insert ： MPHW060308ZEL（ATH08M）突き出し Overhang ： 200mm使用機械 Machine used ：縦型 Vertical type （BT50）１刃当りの送り Feed rate per flute ： 0.1mm/t切込み Depth of cut ： ap×ae＝1×0.1mmエアー Air

ae apapae



【冷間ダイス鋼】Cold-worked die steel

【鋳鉄】Cast Iron

【炭素鋼】Carbon Steels



【熱間ダイス網】Hot-worked die steel

100

200

400

600

1,000

10 100 200 300 500


切削

速度

vcC

uttin

g sp

eed

(m/m

in)

100

200

400

600

1,000

10 100 200 300 500切削時間T　Cutting time (min)

切削

速度

vcC

uttin

g sp

eed

(m/m

in)

vcC

uttin

g sp

eed

(m/m

in)


500

300

200

100

10 60 100 200

vcC

uttin

g sp

eed

(m/m

in)

500

300

200

100

10 60 100 200T　Cutting time (min)

vcC

uttin

g sp

eed

(m/m

in)


500

300

200

100

10 60 100 200

切削

速度

vcC

uttin

g sp

eed

(m/m

in)

15010080

50

30

100505 10 250切削時間T　Cutting time (min)

f z=0.05mm/t

f z=0.1mm/t

100

800

200

400

1,000

10 100 200 300 500 1,000 1,200


切削

速度

vcC

uttin

g sp

eed

(m/m

in)

100

800

200

400

1,000


切削

速度

vcC

uttin

g sp

eed

(m/m

in)

10 100 200 300 500 1,000

切削

速度

vcC

uttin

g sp

eed

(m/m

in)


1,000800

400

200

10010 100 300 500 1,000200

●vc-T diagrams for bottom finishing ●vc-T diagrams for side finishingWork Material ： S50C（220HB）Tools ： ASPVM2020R‐3Arbor ： BT30‐10.5‐20‐18Insert ： MPHW060308ZEL‐1.5（MZ1000）Overhang ： 50mmMachine used ： Vertical type （BT30）Feed rate per flute ： 0.15mm/tDepth of cut ： ap×ae＝0.2×10mmAir



Work Material ： SKD11（61HRC）Tools ： ASPVM2020R‐3Arbor ： BT30‐10.5‐20‐18Insert ： MPHW060308ZEL‐1.5（ATH08M）Overhang ： 50mmMachine used ： Vertical type （BT30）Feed rate per flute ： 0.05、0.1mm/tDepth of cut ： ap×ae＝0.2×10mmAir

Work Material ： FC250Tools ： ASPVB2050R‐7Arbor ： BT50‐22.225‐50‐50Insert ： MPHW060308ZEL‐1.5（ATH08M）Overhang ： 100mmMachine used ： Vertical type （BT50）Feed rate per flute ： 0.15mm/tDepth of cut ： ap×ae＝0.2×40mmAir

【 Carbon Steels 】 Work Material ： S50C（220HB）Tools ： ASPVM2032R‐5Arbor ： ASC32‐17‐260‐140Insert ： MPHW060308ZEL（ATH08M）Overhang ： 200mmMachine used ： Vertical type （BT50）Feed rate per flute ： 0.1mm/tDepth of cut ： ap×ae＝1×0.1mmAir

Work Material ： Pre-Harden Steels HPM7 （32HRC）Tools ： ASPVM2032R‐5Arbor ： ASC32‐17‐260‐140Insert ： MPHW060308ZEL（ATH08M）Overhang ： 200mmMachine used ： Vertical type （BT50）Feed rate per flute ： 0.1mm/tDepth of cut ： ap×ae＝1×0.1mmAir

Work Material ： Pre-Harden Steels （40HRC）Tools ： ASPVM2032R‐5Arbor ： ASC32‐17‐260‐140Insert ： MPHW060308ZEL（ATH08M）Overhang ： 200mmMachine used ： Vertical type （BT50）Feed rate per flute ： 0.1mm/tDepth of cut ： ap×ae＝1×0.1mmAir

Work Material ： SKD61（48HRC）Tools ： ASPVM2032R‐5Arbor ： ASC32‐17‐260‐140Insert ： MPHW060308ZEL（ATH08M）Overhang ： 200mmMachine used ： Vertical type （BT50）Feed rate per flute ： 0.1mm/tDepth of cut ： ap×ae＝1×0.1mmAir



【　　　　　　】Hot-worked die steel



【　　　　　　】Cold-worked die steel

【 Cast Iron 】


【 Carbon Steels 】


100

200

400

600

1,000

10 100 200 300 500


Cut

ting

spee

d vc

(m/m

in)

100

200

400

600

1,000

10 100 200 300 500Cutting time T (min)

Cut

ting

spee

d vc

(m/m

in)

Cut

ting

spee

d vc

(m/m

in)


500

300

200

100

10 60 100 200

Cut

ting

spee

d vc

(m/m

in)

500

300

200

100

10 60 100 200Cutting time T (min)

Cut

ting

spee

d vc

(m/m

in)


500

300

200

100

10 60 100 200

Cut

ting

spee

d vc

(m/m

in)

15010080

50

30

100505 10 250Cutting time T (min)

f z=0.05mm/t

f z=0.1mm/t

100

800

200

400

1,000

10 100 200 300 500 1,000 1,200


Cut

ting

spee

d vc

(m/m

in)

100

800

200

400

1,000


Cut

ting

spee

d vc

(m/m

in)

10 100 200 300 500 1,000Cut

ting

spee

d vc

(m/m

in)


1,000800

400

200

10010 100 300 500 1,000200

21

Field data

Since the cutting flute do not extend to the center, there are limitations on the ramp angle and hole diameter, but as shown below, processing by direct milling without a pilot hole is possible for ramping and helical milling.

【Note】① The ramp angle θ should be set within the ranges listed above. Use at ramp angles of 0.5｡ or less is recommended.

② For hole diameters outside the ranges listed above, a pilot hole should be drilled before milling.

Processing by direct milling is also possible.

Work Material ： S50C（220HB）Tools ： ASPVB2050R‐7Arbor ： BT50‐22.225‐200‐50Insert ： MPHW060308ZEL（ATH08M）Overhang ： 250mmMachine used ： Vertical type （BT50）Feed rate per flute ： 0.15mm/tDepth of cut ： pf×ae＝1×0.2,0.5mm Reciprocating machiningAir

Work Material ： FC250Tools ： ASPVB2050R‐7Arbor ： BT50‐22.225‐200‐50Insert ： MPHW060308ZEL（ATH08M）Overhang ： 250mmMachine used ： Vertical type （BT50）Feed rate per flute ： 0.15mm/tDepth of cut ： pf×ae＝1×0.5mm Reciprocating machiningAir

● Relation between feed rate and surface roughness


●vc-T diagrams for vertical machining side finishing

pf

ae

【 Carbon Steels 】〈When mill diameter is φ32〉

〈When mill diameter is φ50〉


【 Cast Iron 】

【 Cast Iron 】14

12

10

8

6

4

2

00 0.1 0.2 0.3 0.4

0 1,337 2,674 4,011 5,348

MPHW060308ZEL

MPHW060308ZEL-1.5

Fin

ishe

d su

rface

roug

hnes

s (μ

m)

　Table feed rate vf (mm/min)

Feed rate (mm/t)

Work Material ： S50C（220HB）Tools ： ASPVM2032R‐5Shank ： AS32‐17‐110‐30Insert ： MPHW060308ZEL‐1.5（MZ1000）　　　　　： MPHW060308ZEL（MZ1000）Overhang ： 70mmMachine used ： Vertical type（BT50）Cutting speed ： vc＝200.300m/minDepth of cut ： ap×ae＝0.2×32（Full） mmAir

Work Material ： S50C（220HB）Tools ： ASPVB2050R-7Arbor ： BT50‐22.225‐50‐50Insert ： MPHW060308ZEL‐1.5（MZ1000）　　　　　： MPHW060308ZEL（MZ1000）Overhang ： 100mmMachine used ： Vertical type（BT50）Rotation speed ： n＝1,910min-1

Cutting speed ： vc＝300m/minDepth of cut ： ap×ae＝0.2×50（Full） mmAir

Vc=200m/minMPHW060308ZEL-1.5

10

8

6

4

2

00 0.1 0.2 0.3 0.4

0 995 1,990 2,985 3,980

Fini

shed

sur

face

roug

hnes

s (μ

m)


Feed rate (mm/t)


Vc=200m/minMPHW060308ZEL


Cut

ting

spee

d vc

(m/m

in)

100

200

400

600

1,000

10 100 200 300 500


Cut

ting

spee

d vc

(m/m

in)

10100

200

400

8001,000

100 200 300 500 1,000


100

200

400

8001,000

10 100 200 300 500 1,000

Cut

ting

spee

d vc

(m/m

in)


Cutting performance：Finished surface roughness Compared to past indexable tools,

feed rate is 1.5 × as fast and cutting accuracy is more stable, so tool life is more than doubled.

Tools : ASPVS2020R-3 Cutting Conditions

In the past, HSS end mills were used, but by using ASPVM and a carbide shank, in addition to improved inclination accuracy, it was also possible to stably use an indexable tool.

Tools : ASPVM2016R-2

In the past, when using a normal angle type indexable tool, progressing with cutting tended to result in chattering marks, but with ASPV a stable cutting surface with no chattering marks was achieved. Use of the inserts for approximately 1 hour of cutting showed good constant wear.

Tools : ASPVS2016R-2

In the past, HSS end mills with long flute lengths were used, but cutting accuracy was unstable. Using ASPVM modular mills and carbide shanks provided stable cutting accuracy.


Compared to past indexable tools, feed marks on the cutting surface were stable and good.

Tools : ASPVB2050R-7

In the past, solid end mills were used, but cutting accuracy was unstable.Using ASPVM modular mill provided stable cutting accuracy and provided machining effiency.


Cutting Conditions

Cutting Conditions

Cutting Conditions

Cutting Conditions

Cutting Conditions

Work Material ： S55CTools ： ASPVS2020R-3Arbor ： Commercial milling chuckInsert ： MPHW060302ZEL-0.5（MZ1000）Overhang ： OH＝50mmMachine used ： Vertical type （BT50）Rotation speed ： n＝3,180min-1

Cutting speed ： vc＝200m/minFeed rate ： vf＝670mm/minFeed rate per flute ： 0.07mm/tDepth of cut ： ap×ae＝0.1×10mm

Work Material ：ＳＣＭ（30HRC）Tools ： ASPVM2016R-2Arbor ： ASC16-8.5-95-30Insert ： MPHW060302ZEL（MZ1000）Overhang ： OH＝55mmMachine used ： Compound machining machine（BT40）Rotation speed ： n＝4,050min-1

Cutting speed ： vc＝203m/minFeed rate ： vf＝800mm/minFeed rate per flute ： 0.1mm/tDepth of cut ： ap×ae＝0.5×0.4mm

Work Material ： SUS420Tools ： ASPVS2016R-2Arbor ： Commercial milling chuckInsert ： MPHW060304ZEL-0.5（Equivalent to JP4120）Overhang ： OH＝40mmMachine used ： Vertical type （BT40）Rotation speed ： n＝4,000min-1

Cutting speed ： vc＝200m/minFeed rate ： vf＝1,000mm/minFeed rate per flute ： 0.125mm/tDepth of cut ： ap×ae＝0.1×8mm

Work Material ： FCD550Tools ： ASPVM2032R-5Arbor ： ASC32-17-210-110Insert ： MPHW060308ZEL（ATH08M）Overhang ： OH＝160mmMachine used ： Vertical type （BT50）Rotation speed ： n＝1,800min-1

Cutting speed ： vc＝180m/minFeed rate ： vf＝2,500mm/minFeed rate per flute ： 0.28mm/tDepth of cut ： ap×ae＝1×0.2mm

Work Material ： FC250Tools ： ASPVB2050R-7Arbor ： BＴ50-22．225-200-50Insert ： MPHW060308ZEL-1.5（ATH08M）Overhang ： OH＝250mmMachine used ： Vertical type （BT50）Rotation speed ： n＝1,270min-1


Work Material ： SKD61Tools ： ASPVM2032R-5Arbor ： Commercial Modular arborInsert ： MPHW060308ZEL（Equivalent to JP4120）Overhang ： OH＝220mmMachine used ： Vertical type (BT50)Rotation speed ： n＝5,000min-1


Result Note

Result Note

Result Note

Result Note

Result Note

Result Note

Note: Comments from actual users.

Tool diameter

Inserts

Maximum ramp angle θHole Dia.

φ16

2.5°

22～30

φ18

2.5°

26～34

φ20

2.5°

30～38

φ22

2.5°

34～42

φ25

2.1°

40～48

φ28

1.8°

46～54

φ30

1.7°

50～58

φ32

1.6°

54～62

φ35

1.4°

60～68

φ40

1.2°

70～78

φ50

1°

90～98

φ63

0.5°

116～124

Ramping

Ramp angle θ

Helical milling

Helical hole diameter

(mm)

MPN（H）W0603　　ZELTool dia. Dc

Inserts


φ16

2.5°

22～30

φ18

2.5°

26～34

φ20

2.5°

30～38

φ22

2.5°

34～42

φ25

2.1°

40～48

φ28

1.8°

46～54

φ30

1.7°

50～58

φ32

1.6°

54～62

φ35

1.4°

60～68

φ40

1.2°

70～78

φ50

1°

90～98

φ63

0.5°

116～124

Ramp angle θ

(mm)

MPN（H）W0603　　ZEL

22

Field data

Since the cutting flute do not extend to the center, there are limitations on the ramp angle and hole diameter, but as shown below, processing by direct milling without a pilot hole is possible for ramping and helical milling.

【Note】① The ramp angle θ should be set within the ranges listed above. Use at ramp angles of 0.5｡ or less is recommended.

② For hole diameters outside the ranges listed above, a pilot hole should be drilled before milling.

Processing by direct milling is also possible.

Work Material ： S50C（220HB）Tools ： ASPVB2050R‐7Arbor ： BT50‐22.225‐200‐50Insert ： MPHW060308ZEL（ATH08M）Overhang ： 250mmMachine used ： Vertical type （BT50）Feed rate per flute ： 0.15mm/tDepth of cut ： pf×ae＝1×0.2,0.5mm Reciprocating machiningAir


● Relation between feed rate and surface roughness


●vc-T diagrams for vertical machining side finishing

pf

ae

【 Carbon Steels 】〈When mill diameter is φ32〉

〈When mill diameter is φ50〉


【 Cast Iron 】

【 Cast Iron 】14

12

10

8

6

4

2

00 0.1 0.2 0.3 0.4

0 1,337 2,674 4,011 5,348

MPHW060308ZEL

MPHW060308ZEL-1.5

Fin

ishe

d su

rface

roug

hnes

s (μ

m)


Feed rate (mm/t)

Work Material ： S50C（220HB）Tools ： ASPVM2032R‐5Shank ： AS32‐17‐110‐30Insert ： MPHW060308ZEL‐1.5（MZ1000）　　　　　： MPHW060308ZEL（MZ1000）Overhang ： 70mmMachine used ： Vertical type（BT50）Cutting speed ： vc＝200.300m/minDepth of cut ： ap×ae＝0.2×32（Full） mmAir

Work Material ： S50C（220HB）Tools ： ASPVB2050R-7Arbor ： BT50‐22.225‐50‐50Insert ： MPHW060308ZEL‐1.5（MZ1000）　　　　　： MPHW060308ZEL（MZ1000）Overhang ： 100mmMachine used ： Vertical type（BT50）Rotation speed ： n＝1,910min-1

Cutting speed ： vc＝300m/minDepth of cut ： ap×ae＝0.2×50（Full） mmAir


10

8

6

4

2

00 0.1 0.2 0.3 0.4

0 995 1,990 2,985 3,980

Fini

shed

sur

face

roug

hnes

s (μ

m)


Feed rate (mm/t)


Vc=200m/minMPHW060308ZEL


Cut

ting

spee

d vc

(m/m

in)

100

200

400

600

1,000

10 100 200 300 500


Cut

ting

spee

d vc

(m/m

in)

10100

200

400

8001,000

100 200 300 500 1,000


100

200

400

8001,000

10 100 200 300 500 1,000

Cut

ting

spee

d vc

(m/m

in)


Cutting performance：Finished surface roughness Compared to past indexable tools,

feed rate is 1.5 × as fast and cutting accuracy is more stable, so tool life is more than doubled.

Tools : ASPVS2020R-3 Cutting Conditions

In the past, HSS end mills were used, but by using ASPVM and a carbide shank, in addition to improved inclination accuracy, it was also possible to stably use an indexable tool.


In the past, when using a normal angle type indexable tool, progressing with cutting tended to result in chattering marks, but with ASPV a stable cutting surface with no chattering marks was achieved. Use of the inserts for approximately 1 hour of cutting showed good constant wear.

Tools : ASPVS2016R-2

In the past, HSS end mills with long flute lengths were used, but cutting accuracy was unstable. Using ASPVM modular mills and carbide shanks provided stable cutting accuracy.


Compared to past indexable tools, feed marks on the cutting surface were stable and good.

Tools : ASPVB2050R-7

In the past, solid end mills were used, but cutting accuracy was unstable.Using ASPVM modular mill provided stable cutting accuracy and provided machining effiency.


Cutting Conditions

Cutting Conditions

Cutting Conditions

Cutting Conditions

Cutting Conditions

Work Material ： S55CTools ： ASPVS2020R-3Arbor ： Commercial milling chuckInsert ： MPHW060302ZEL-0.5（MZ1000）Overhang ： OH＝50mmMachine used ： Vertical type （BT50）Rotation speed ： n＝3,180min-1

Cutting speed ： vc＝200m/minFeed rate ： vf＝670mm/minFeed rate per flute ： 0.07mm/tDepth of cut ： ap×ae＝0.1×10mm

Work Material ：ＳＣＭ（30HRC）Tools ： ASPVM2016R-2Arbor ： ASC16-8.5-95-30Insert ： MPHW060302ZEL（MZ1000）Overhang ： OH＝55mmMachine used ： Compound machining machine（BT40）Rotation speed ： n＝4,050min-1


Work Material ： SUS420Tools ： ASPVS2016R-2Arbor ： Commercial milling chuckInsert ： MPHW060304ZEL-0.5（Equivalent to JP4120）Overhang ： OH＝40mmMachine used ： Vertical type （BT40）Rotation speed ： n＝4,000min-1


Work Material ： FCD550Tools ： ASPVM2032R-5Arbor ： ASC32-17-210-110Insert ： MPHW060308ZEL（ATH08M）Overhang ： OH＝160mmMachine used ： Vertical type （BT50）Rotation speed ： n＝1,800min-1

Cutting speed ： vc＝180m/minFeed rate ： vf＝2,500mm/minFeed rate per flute ： 0.28mm/tDepth of cut ： ap×ae＝1×0.2mm

Work Material ： FC250Tools ： ASPVB2050R-7Arbor ： BＴ50-22．225-200-50Insert ： MPHW060308ZEL-1.5（ATH08M）Overhang ： OH＝250mmMachine used ： Vertical type （BT50）Rotation speed ： n＝1,270min-1


Work Material ： SKD61Tools ： ASPVM2032R-5Arbor ： Commercial Modular arborInsert ： MPHW060308ZEL（Equivalent to JP4120）Overhang ： OH＝220mmMachine used ： Vertical type (BT50)Rotation speed ： n＝5,000min-1


Result Note

Result Note

Result Note

Result Note

Result Note

Result Note

Note: Comments from actual users.

Tool diameter

Inserts


φ16

2.5°

22～30

φ18

2.5°

26～34

φ20

2.5°

30～38

φ22

2.5°

34～42

φ25

2.1°

40～48

φ28

1.8°

46～54

φ30

1.7°

50～58

φ32

1.6°

54～62

φ35

1.4°

60～68

φ40

1.2°

70～78

φ50

1°

90～98

φ63

0.5°

116～124

Ramping

Ramp angle θ

Helical milling

Helical hole diameter

(mm)

MPN（H）W0603　　ZELTool dia. Dc

Inserts


φ16

2.5°

22～30

φ18

2.5°

26～34

φ20

2.5°

30～38

φ22

2.5°

34～42

φ25

2.1°

40～48

φ28

1.8°

46～54

φ30

1.7°

50～58

φ32

1.6°

54～62

φ35

1.4°

60～68

φ40

1.2°

70～78

φ50

1°

90～98

φ63

0.5°

116～124

Ramp angle θ

(mm)

MPN（H）W0603　　ZEL

23

Specifications for the products listed in this catalog are subject to change without notice due to replacement or modification. Printed in JAPAN

Printed using vegetable oil ink.

Official Web Site

Database for selection Cutting Tool Products 【TOOL SEARCH】

http://www.moldino.com/en/Head OfficeHulic Ryogoku Bldg. 8F, 4-31-11, Ryogoku, Sumida-ku, Tokyo, Japan 130-0026International Sales Dept. : TEL +81-3-6890-5103　FAX +81-3-6890-5128

MOLDINO Tool Engineering Europe GmbHItterpark 12, 40724 Hilden,Germany. Tel +49-(0)2103-24820 Fax +49-(0)2103-248230

MOLDINO Tool Engineering (Shanghai), Ltd.Room 2604-2605, Metro Plaza, 555 Loushanguan Road, Changning Disctrict,Shanghai, 200051, China Tel +86-(0)21-3366-3058 Fax +86-(0)21-3366-3050

MITSUBISHI MATERIALS U.S.A. CORPORATIONDETROIT OFFICE Customer service41700 Gardenbrook Road, Suite 120, Novi, MI 48375-1320 U.S.A.Tel +1(248) 308-2620 Fax +1(248) 308-2627CHICAGO OFFICE1314B North Plum Grove Road, Schaumburg, IL 60173 U.S.A. Tel +1(847) 252-6371 Fax +1(248) 308-2627

MMC METAL DE MEXICO, S.A. DE C.V.Av. La Cañada No.16, Parque Industrial Bernardo Quintana, El Marques, Querétaro, CP 76246, MéxicoTel +52-442-1926800

MMC METAL DO BRASIL LTDA. Rua Cincinato Braga, 340 13° andar.Bela Vista – CEP 01333-010 São Paulo – SP ., Brasil Tel +55(11)3506-5600 Fax +55(11)3506-5677

MMC Hardmetal (Thailand) Co.,Ltd. MOLDINO Division622 Emporium Tower, Floor 22/1-4, Sukhumvit Road, Klong Tan, Klong Toei, Bangkok 10110, ThailandTEL:+66-(0)2-661-8175 FAX:+66-(0)2-661-8176

Hitachi Metals (India) Pvt. Ltd.Plot No 94 & 95,Sector 8, IMT Manesar ,Gurgaon-122050 , Haryana, India Tel +91-124-4812315 Fax +91-124-2290015

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DISTRIBUTED BY:

Europe

China

America

Mexico

The diagrams and table data are examples of test results, and are not guaranteed values.“ ” is a registered trademark of MOLDINO Tool Engineering, Ltd.

Thailand

Brazil

India

Attentions on Safety1. Attentions regarding handling

（1）When removing the tool from the case（package）, be careful not to drop it on your foot or drop it onto the tips of your bare fingers.（2）When actually setting the inserts, be careful not to touch the cutting flute directly with your bare hands.

2. Attentions regarding mounting（1）When preparing for use, be sure that the inserts are firmly mounted in place and that they are firmly mounted on the arbor, etc.（2）If abnormal chattering occurs during use, stop the machine immediately and remove the cause of the chattering.

3. Attentions during use（1）Before use, confirm the dimensions and direction of rotation of the tool and milling work material.（2）The numerical values in the standard cutting conditions table should be used as criteria when starting new work. The cutting conditions should be adjusted

as appropriate when the cutting depth is large, the rigidity of the machine being used is low, or according to the conditions of the work material.（3）The inserts are made of a hard material. During use, they may break and fly off. In addition, cutting chips may also fly off. Since there is a danger of injury to

workers, fire, or eye damage from such flying pieces, a safety cover should be installed and safety equipment such as safety glasses should be worn to create a safe environment for work.

　　・Do not use where there is a risk of fire or explosion.　　・Do not use non-water-soluble cutting oils. Such oils may result in fire.

（4）Do not use the tool for any purpose other than that for which it is intended, and do not modify it.

2020-10（ME-T0）2012-2:FP

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