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T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
Dipl.Dipl.--Ing. Elke Thiele, Dipl.Ing. Elke Thiele, Dipl.--Ing. Reinhard Ing. Reinhard HelbigHelbig, Dipl., Dipl.--Ing. Frank Weigand, Ing. Frank Weigand,
Dipl.Dipl.--Ing. (FH) Rolf Arnold, Dr.Ing. (FH) Rolf Arnold, Dr.--Ing. Monika SeegerIng. Monika Seeger
Two ways to apply optical fibers in textile structures
textile structures actively emitting light
optical fibers emitting light on their jackets
sensors applied in textile structures
sensor-optical fibers(SOF)
T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
• Terminology
• Motivation
• Potential
• Applications
– Shining textiles
– Sensing textiles
Content
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T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
Terminology- What a textile fibre-optical lighting system is made up of
No emission of heat or UV radiationElectric current is separated from place of light emissionStructures can be applied in slightly wet areas
Source of light (LED, metal vapour lamp, halogen lamp)
Connecting systems (fibers, plugs, directly bonded joint)
Optical fibers emitting light on their jackets (glass, plastic material)
textile component to position optical fibers(Stfi variant: weaving/warp-knitting/knitting/embroidering)
characteristics
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T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
• Fiber optic cable construction is characterized by•core •cladding •coating
• Total internal reflection confines light within optical fibers.
• the cladding has a lower refractive index, light rays reflect back into the core if they encounter the cladding at a shallow angle (blue lines)
• A ray that exceeds a certain critical angle escapes from the fiber (pink line)
• The surface of the fiber starts to shine.
Basics
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T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
Textile structures actively emitting light –luminescent net
In 2000, STFI- first developed product based on optical fibers;
Distribution by
bedea akzent
Net manufacturer:
SächsischeNetzwerke Huck GmbH
Double needle bar warp-knitting machine GWM,
OF- PMMA Ø = 1mm
150W- metal vapour lamp
T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
credits: bedea
Textile structures actively emitting light –luminescent net
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T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
Knits: e.g. special-purpose clothes, children`s wear, safety clothes; Machine used: Universal double needle bar flat knitting machine Universal weft-insertion of optical fibers
Textile structures actively emitting light
Jacquard wovens:e.g. structures to decorate walls,structures to serve as wall partition, luminescent sails, stage lighting systems Machine used: STB jacquard loom Optical fibers inserted in warp direction,
T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
Dot-type or line-shape type embroidered structures:e.g. table cloths,window slats, Machine used:ZSK
Textile structures actively emitting light
Ribbon-type knits:e.g. ribbons to serve as lighting elements on table cloths Machine used: Raschelina single needle bar warp-knitting machine RD3MT2 8/420
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T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
Textile structures actively emitting light-sources of light
LED for portable textile structures of up to about 0.5m²
SZMS e.V. LED
Light projector with bedea metal vapourlamp
Light projector for large stationary textile structures ofup to 250 m²
T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
Textile structures actively emitting light – range of luminous power
Minolta exposure meterapplied directly on textile structure (captures about 70 cm²)straight positioned optical fibers: from about 0.5 lx to 5 lxarch-like positioned optical fibers: about 50 lx
compare:
sunlight 127.000 lx
Daylight in workshop 640 lx
Electric light in workshop at night 180 lx
Night of a full moon 0,2 lx
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T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
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FBG
What a textile structure with sensor-optical fibers is made up of
Terminology
Measuring instrument
Connecting system (forerunner fibers, end-runner fibers, plugs, ..
Sensor-optical fibers (glass, plastic materials)
Textile structure to position sensor-optical fibers
T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
combination of reinforcement and monitoring
To achieve:
• optimized connection of the sensor and the structure
• simple application process of the sensors
• The whole textile structure becomes a sensor
• three- dimensional sensor
• Protection of the sensors against overload
Motivation
Motivation of integrating fiber optical sensors in textile structures
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T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
Potential
textile processing
• weaving
• warp knitting
• knitting
• nonwoven
• embroidering
finishing
Examples of sensor positioning
Options of positioning the sensors in textiles
T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
The sensor systems used by stfi so far
OTDR based on silica optical fibers
OTDR based on polymer optical fibers
FBG based on silica optical fibers
Brillouin scattering based on silica optical fibers
Chemical sensing silica or polymer optical fibers
Measuring of attenuation on silica optical fibers
Measuring of attenuation on polymer optical fibers
Potential
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T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
• Only light is transported, no electric current• No puncture in case of lightning • System works under extreme conditions (moisture, wetness, vibration,
radioactivity)• The same fibers as used in telecommunication = low priced
T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
• Silica optical fibers are sensitive to bending and mechanical stress• Minimum bending radius without increase of optical attenuation is 32 mm• Fibers would break if they were not protected by coating and cabling materials
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T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
Testing / calibration
Installation technology
Modification of: machines and technology
testing
MaterialsDesign
testingGestaltung der Textilstruktur
processing
Installation
BautechnischeZielstellung
SensortechnischeZielstellung
BautechnischeZielstellungInstallation
Sensortechnische Zielstellungen
Design of the textile
structure
schedule
T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
MotivationDuring lifetime, buildings lose their initial stability either because of aging or overload. Reliable systems for reconstruction of buildings are needed to ensure safety.
ObjectiveDevelopment of textile structure for application on the building site. The tasks of the textilesare to reinforce and monitor structures at risk.
ApplicationFor reconstruction to reinforce and monitor the structural health of buildings.
Application- structural engineering
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T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
2D- composite, sensor integrated
reinforcementstrengthening system
based on carbon plates
monitoringmeasuring
system based on FBG- sensors
Application- structural engineering
T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
Testing / calibration
Installation technology
Modification of: machines and technology
testing
MaterialsDesign
testingGestaltung der Textilstruktur
processing
Installation
BautechnischeZielstellung
SensortechnischeZielstellung
BautechnischeZielstellungInstallation
Sensortechnische Zielstellungen
Design of the textile
structure
Application- structural engineering
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T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
Corning ® SMF-28e ®diameter 125 µmMinimal bending radius 30 mmFBG produced by AOS GmbH wave-length: 1550 nm
PES (Grilon, Alterfil)
embroidery ground Fiber optical sensor
threads
Woven fabric, carbonlength: 0.60 m-50mwidth: 150 mm; 10mm-1000mmthickness: 0.90 mm-5 mmE-module:30 kN/mm²tensile strength: 300kN/m
Application- structural engineering
T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
ZSK STICKTRONIC SGW 0100 – 800W- Kopf; 800rev/min
Application- structural engineering
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T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
Application- structural engineering
T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
Test of the function of the sensors
Application- structural engineering
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T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
reference block: ferroconcrete strengthened with a compositeTest equipment : FBG, redundancy by strain gauge; inductive displacement transducer
Application- structural engineering
optical fiberstrain gauge
T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
MotivationStabilization and monitoring of critical soil structures
ObjectiveDevelopment of a geotextile with integrated optical fiber sensors
ApplicationDamsDikesCoal mines
Application- geosynthetics
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T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
Vliesraschelmaschine RS 3 MSUS-V with weft insertion
Specification
special warp knitting machine
parameters
- gauge 6 E
- 3 bars (1 ground bar, 2 guide bars to take up the sensors and the strengthening fibres)
- working width 165 inches
T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
Critical mechanical impacts on fiber optical sensors
Sensor fibers orreinforcing fibers
Weft insertion
Ground yarn
Nonwoven
tube
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T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
Analysing methods of critical mechanical impacts on fiberoptical sensors
Test with special Polymer optical fiber (POF)
T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
OTDR equipment used to check the quality of fiberoptical sensors during the manufacturing process
Analysing methods of critical mechanical impacts on fiberoptical sensors
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T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
Textile machine adaptationAnalysing methods of critical mechanical impacts on fiberoptical sensors are the basis for the textile machine adaptation
T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
Single needle bar raschel knitting machine RS 3 MSUS-V
Advantages:- very dense, - semi-open or - open structures can be produced
Reinforcing fibers in 0°and 90° directionsensors in 0° direction
90° direction
0° direction
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T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
Application- geosynthetics
T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
Dike of the river Mulde
1st test in Sollnitz near the town of Dessau
FIELD TESTS
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T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
FIELD TESTS
T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
FIELD TESTS
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T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
FIELD TESTS
T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
FIELD TESTSgravity dam in Solina, Poland
2nd test in Solina, Poland downriver of a retaining wall
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T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
Optimization of the measurement system
Calibration of the geotextile- fiber optical sensor system
T-Pot Workshop Technical Textiles & Textile Recycling 30 Nov – 04 Dec 2009 – Chemnitz (DE)
Thank you for your attention !