turbine drains
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NTPC/TSTPS OPERATION DEPARTMENT TS-II/OPN/OI /TG/ / 041
AREA – TG Operating Instruction ForManagement of Turbine Drains
REV 0.00
UNIT - 3/4/5/6 Date : 25/ 02/2009
Sheet 1 Of 7
Prepared By Reviewed By Approved By
A PURPOSE:-
This document is prepared to guide the operating personnel for managing the turbine side drains during a unit startup ,shutdown & normal operating condition in stage- II of NTPC /TSTPS .
B SCOPE: :-
This shall be applicable to all the 4 units of stage - II , TSTPS ( 4 X 500 MW Units ) .
C INTRODUCTION : -
Drains play an important role in any system charged with steam . This is basically provided to drain outthe condensate before charging steam in a pipeline & subsequently allows sufficient flow in the line for initial warmup . Also this allows to drain the condensate during cooling of any pipeline .Normally the big headers like MS
/CRH / HRH are provided with drain pots where the condensate is expected to collect & subsequently they aredrained by operation of these drain valves . To avoid human interventions some of the drains depending on theirlocation & importance severity they are interlocked with certain logics or instruments like level switches & so on .
If the condensate is not properly drained & steam is charged into a line , then it will lead to severehammering in the line causing major damages & sometime forced outage of the units due to failure of thesupport system . Hence due care is to be taken while operating these drains .
Each Motor Operated drain is provided with a manual isolating valve for isolation of the drain valvedepending on requirement . But in case of MAW 11 drain valve no isolation valve is provided . However a bypassline with 6-10 mm orifice is provided for continuous bleeding .Some systems are provided with orifice operatedcontinuous drains for continuous bleeding of steam /condensate .At some places drains are provided with steam draintraps which should always be kept in service .
D TECHNICAL DATA OF THE SYSTEM
The Following drains are provided in the turbine system of stage - II Units .
Sl No Valve Tag Description of ValveManual Isolation
Valve Openprovided
Down Stream TempPoint Provided
• ATMOSPHERIC DRAINS
01. MS LINE Drain at TG “0” Mtr Yes No
02. CRH LINE Drain at TG “0” Mtr Yes No
03. HRH LINE Drain at TG “0” Mtr Yes No
04. CRH Drain Before NRV at TG “0” Mtr Yes No
05. LPBP line 1& 2 Drain at TG “0” Mtr Yes No
06. UFT vent line drain at TG “0” Mtr Yes No
• IBD TANK ( 02 nos )
07. MS 401 MS line L Drain before MSSV ( Left ) Yes No
08. MS402 MS line R Drain before MSSV ( Right ) Yes No
• UNIT FLASH TANK ( 08 nos )
09. BP 101 HPBP Drain ( Left ) Yes No
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NTPC/TSTPS OPERATION DEPARTMENT TS-II/OPN/OI /TG/ / 041
AREA – TG Operating Instruction ForManagement of Turbine Drains
REV 0.00
UNIT - 3/4/5/6 Date : 25/ 02/2009
Sheet 2 Of 7
Prepared By Reviewed By Approved By
10. BP 102 HPBP Drain ( Right ) Yes No
11. MS 419 MS Line Drain Before Strainer Yes No
12. MS 101 MS Strainer Drain ( Left ) Yes Yes
13. MS 102 MS Strainer Drain ( Right ) Yes Yes
14. HRH 101 HRH Strainer Drain ( Left ) Yes Yes
15. HRH 102 HRH Strainer Drain ( Right ) Yes Yes
16. HRH 604 HRH Line Hdr Drain Yes No
• STARTUP DRAIN FLASH TANK ( 12 nos )
17. MS 105 MS Strainer Drain ( Left ) Yes Yes
18. MS 106 MS Strainer Drain ( Right ) Yes Yes
19. MS 417 MS Line Drain Before Strainer Yes Yes
20. CRH 101 CRH NRV Drain Yes NO
21. CRH 501 CRH Line Drain Yes NO
22. HRH 105 HRH Strainer Drain ( Left ) Yes Yes
23. HRH 106 HRH Strainer Drain ( Right ) Yes Yes
24. HRH 606 HRH Line Drain Before Strainer Yes NO
25. LP 625 LPBP Line Drain ( Left ) Yes NO
26. LP 624 LPBP Line Drain ( Right ) Yes NO
27. HRH 109 LPBP Warm up Line Drain ( Left ) Yes Yes
28. HRH 110 LPBP Warm up Line Drain ( Right ) Yes Yes
• HP DRAIN FLASH TANK ( 13 nos )
29. EX 105 Extraction to HPH 5 A / 5 B Line Drain Yes Yes
30. AS 122 Turbine Gland Steam Seal Drain Yes NO
31. AS 104 Aux. Steam to BFPT – A Line Drain Yes NO
32. AS 109 Aux. Steam to BFPT – B Line Drain Yes NO
33. CRH 129 CRH to BFPT – A DS Line Drain Yes NO
34. CRH 141 CRH to BFPT – B DS Line Drain Yes NO
35. CRH 135 Steam to BFPT – A Line Drain Yes NO
36. CRH 147 Steam to BFPT – B Line Drain Yes NO
37. CRH 109 CRH to DEA Pegging Line Drain Yes NO
38. CRH 116 CRH to BFPT – A Line Drain Yes NO
39. CRH 123 CRH to BFPT – B Line Drain Yes NO
40. EX 101 Extraction to HPH – 6 A Line Drain Yes Yes
41. EX 102 Extraction to HPH – 6 B Line Drain Yes Yes
• LP DRAIN FLASH TANK ( 07 nos)
42. CRH 153 CRH to DEA Pegging DS of CV Line Drain Yes NO
43. EX 109 Extraction to BFPT – A & B Line Drain Yes NO
44. EX 115 Extraction to DEA Line Drain Yes NO
45. EX 110 Extraction to LPH – 3 Line Drain Yes NO
46. EX 112 Extraction to LPH – 2 Line Drain Yes NO
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NTPC/TSTPS OPERATION DEPARTMENT TS-II/OPN/OI /TG/ / 041
AREA – TG Operating Instruction ForManagement of Turbine Drains
REV 0.00
UNIT - 3/4/5/6 Date : 25/ 02/2009
Sheet 3 Of 7
Prepared By Reviewed By Approved By
47. AS 113 S SCAPH Line Drain Yes NO
48. AS 114 P SCAPH Line Drain Yes NO
TURBINE DRAIN ( FLASH BOX – 1 Towards SWYD ) 06 nos
49. MAL 11 Drain Before HPCV - 1 Yes Yes
50. MAL 26 Drain Before IV - 1 Yes Yes
51. MAL 65 Drain Before CRH NRV Yes Yes
52. MAL 31 Drain After IV - 1 Yes Yes
53. MAL 32 Drain After IV - 2 Yes Yes
54. MAL 22 HP Casing Drain Yes Yes
TURBINE DRAIN ( FLASH BOX – 2 Towards Boiler ) 08 nos
55. MAL 12 Drain Before HPCV - 2 Yes Yes
56. MAL 27 Drain Before IV - 2 Yes Yes
57. MAL 47 Drain of Extraction Valve A 5 Yes Yes
58. MAL 51 Drain of Extraction Valve A 4.1 Yes Yes
59. MAL 52 Drain of Extraction Valve A 4.2 Yes Yes
60. MAL 54 Drain of Extraction Valve A 3 Yes Yes
61. MAL 81 Gland Steam Header Drain Yes Yes
62. MAL 55 Drain of Extraction Valve A 2 Yes Yes
D OPERATING INSTRUCTIONS :
The following instructions are to be followed during the Unit normal operation , Unit Hot & Cold start-up &Unit shutdown conditions .
D-1 Normal Operation :-
• Always ensure the SLC drain is kept “ ON “.
• Check all the Drain MOV ( Motor Operated Valve) are manually tightened and no passing is observedindicated by high temp at the down stream of the MOV checked either through online measurement orthrough Temp Gun at local .
• If the temp is maintaining very HI (Suspected Passing) then the manual valve for the MOV can be keptclosed with proper record in the Log Book as well as the information to be made available in soft form .
• Necessary WOC to be raised for such drains .
D-2 Unit start-up Operation :-
D-2.1 Hot Start-up
D-2.1.1. The Alternate drains connected to UFT are not to be opened at all such as .( BP 101 ,BP 102,MS 419,MS 101,MS 102,HRH 101,HRH 102,HRH 604 )D-2.1.2. Check the following turbine drains are opened as per SLC logic after the Unit Has tripped out .
MAL 11 Drain Before HPCV - 1 MAL 12 Drain Before HPCV - 2
MAL 26 Drain Before IV - 1 MAL 27 Drain Before IV - 2MAL 65 Drain Before CRH NRV MAL 47 Drain of Extraction Valve A 5
MAL 31 Drain After IV - 1 MAL 51 Drain of Extraction Valve A 4.1
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NTPC/TSTPS OPERATION DEPARTMENT TS-II/OPN/OI /TG/ / 041
AREA – TG Operating Instruction ForManagement of Turbine Drains
REV 0.00
UNIT - 3/4/5/6 Date : 25/ 02/2009
Sheet 4 Of 7
Prepared By Reviewed By Approved By
MAL 32 Drain After IV - 2 MAL 52 Drain of Extraction Valve A 4.2
MAL 54 Drain of Extraction Valve A 3MAL 55 Drain of Extraction Valve A 2
D-2.1.3. Open MS/HRH Strainers drains to SDFT MS 105/106 & HRH 105/106 ( Operated from BHEL CRT ) immediatelyafter turbine tip out . On auto these drains open at SGC Shutdown programme at step 53 .D-2.1.4. Open CRH Hdr Drain CRH 501 to SDFT . This drain actually operates on auto based on the Drain Pot Level
Switch actuation .D-2.1.5. Ensure all the manual valves ( if anyone was closed ) of drains connected to the SDFT /FB-1& FB -2 / LP & HP FT
are opened as per the list attached as soon the unit has tripped .D-2.1.6. Now ensure the temperatures are picking up down stream of the drain as soon as soon as steam flow established
( where ever on line measurement provided)D-2.1.7. Now as the turbine rolling started the MS/HRH Strainers drains MS 105/106 & HRH 105/106 gets closed at step
13 . D-2.1.8. After Unit is synchronisation & Load pick up is > 100 MW ensure all the following drains are closed on auto
MAL 11 Drain Before HPCV - 1 MAL 12 Drain Before HPCV - 2
MAL 26 Drain Before IV - 1 MAL 27 Drain Before IV - 2MAL 65 Drain Before CRH NRVMAL 31 Drain After IV - 1MAL 32 Drain After IV - 2
D-2.1.9. Ensure the Extraction line drains are closed after the respective Extractions are charged .
MAL 47 Drain of Extraction Valve A 5 MAL 52 Drain of Extraction Valve A 4.2MAL 51 Drain of Extraction Valve A 4.1 MAL 54 Drain of Extraction Valve A 3
MAL 55 Drain of Extraction Valve A 2
D-2.1.10. Check all the TDBFP drains are closed after TDBFP’s are loaded .
D-2.2 Absolute Cold / Warm Start-up .D-2.2.1. While pulling Vacuum keep the drains connected to vacuum system closed for faster pulling of vacuum . Then
slowly open one by one as per requirement .D-2.2.2. Never operate both the main & alternate drain valve simultaneously , this will lead to vacuum drop in the system .D-2.2.3. Ensure the manual valves of following drains connected to the UFT / SDFT /FB-1& FB -2 / LP & HP FT are opened
as per the list attached before charging MS Line .D-2.2.4. The atmospheric drain s provided in MS /CRH / HRH l ine are to be kept open ( Crack ) for initial charging MS line
/ HP & LP Bypass system for release of condensate . They are to be closed after ensuring sufficient steam flow .D-2.2.5. The Alternate drains to UFT are to be kept open initially for better Silica control in the Unit .D-2.2.6. The Header Drains of MS/CRH/HRH Such as MS 417/419 , HRH 606/604 , CRH 501 are to be kept open till 20 %
steam Flow .D-2.2.7. The MS/HRH Strainers drains MS 105/106 & HRH 105/106 are to be kept opened till rolling of TG set .D-2.2.8. Check the following turbine drains are opened as per SLC logic before TG Set Rolling
MAL 11 Drain Before HPCV - 1 MAL 12 Drain Before HPCV - 2MAL 26 Drain Before IV - 1 MAL 27 Drain Before IV - 2MAL 65 Drain Before CRH NRV MAL 47 Drain of Extraction Valve A 5
MAL 31 Drain After IV - 1 MAL 51 Drain of Extraction Valve A 4.1MAL 32 Drain After IV - 2 MAL 52 Drain of Extraction Valve A 4.2MAL-22 HPC drain . MAL 54 Drain of Extraction Valve A 3MAW-11 Seal steam supply drain MAL 55 Drain of Extraction Valve A 2
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NTPC/TSTPS OPERATION DEPARTMENT TS-II/OPN/OI /TG/ / 041
AREA – TG Operating Instruction ForManagement of Turbine Drains
REV 0.00
UNIT - 3/4/5/6 Date : 25/ 02/2009
Sheet 5 Of 7
Prepared By Reviewed By Approved By
D-2.2.9. The temp points provided for the major drains are functioning indicated by the rise in temp when ever steamflows in those drain .
D-2.2.10. For Charging HP/LP Bypass the HPBP Warm up Line Drains
D-2.2.11. Normally the drains are kept closed as soon as sufficient steam flow is established in the system . Such as
• Close MS Line drains to IBD ( MS401/402) once the Main MS SV are full open .
• Close the CRH hdr atmospheric drain after HP/LP bypass is charged & sufficient steam coming .
• Close the MS /HRH Hdr Drains MS 417/419 , HRH 606/604 once HP /LP bypass is chargedD-2.2.12. Check the following turbine drains are opened as per SLC logic after the Unit Has tripped out .
MAL 11 Drain Before HPCV - 1 MAL 12 Drain Before HPCV - 2MAL 26 Drain Before IV - 1 MAL 27 Drain Before IV - 2
MAL 65 Drain Before CRH NRV MAL 47 Drain of Extraction Valve A 5MAL 31 Drain After IV - 1 MAL 51 Drain of Extraction Valve A 4.1MAL 32 Drain After IV - 2 MAL 52 Drain of Extraction Valve A 4.2
MAL 54 Drain of Extraction Valve A 3MAL 55 Drain of Extraction Valve A 2
D-2.2.13. The MS /HRH strainer drains MS 105/106 & HRH 105/106 are automatically closed once TG set Rolling started atstep 13 .
D-2.2.14. After Unit is synchronisation & Load pick up is > 100 MW ensure all the following drains are closed on autoMAL 11 Drain Before HPCV - 1 MAL 12 Drain Before HPCV - 2
MAL 26 Drain Before IV - 1 MAL 27 Drain Before IV - 2MAL 65 Drain Before CRH NRVMAL 31 Drain After IV - 1
MAL 32 Drain After IV - 2
D-2.2.15. Ensure the Extraction line drains are closed after the respective extractions are charged .
MAL 47 Drain of Extraction Valve A 5 MAL 52 Drain of Extraction Valve A 4.2
MAL 51 Drain of Extraction Valve A 4.1 MAL 54 Drain of Extraction Valve A 3
D-2.2.16. Check all the TDBFP drains are closed after TDBFP’s are loaded .
D-2.2.17. Ensure the turbine casing drain MAL22 is closed after HPT casing temp attained > 320 0 C on auto .
D-3 Unit Shutdown Operation :-
When ever the unit goes under shut down , very care full drain operation management is to be followed . Sometimes keeping additional drains open may lead to cooling of the turbine components . The situations will bedifferent with vacuum being maintained or killed .
D-3.1 If Vacuum is maintained .
D-3.1.1. The SLC drain should be kept ON .D-3.1.2. As soon as the turbine is hand tripped or tipped ensure the following drains are opened on auto .
MAL 11 Drain Before HPCV - 1 MAL 12 Drain Before HPCV - 2
MAL 26 Drain Before IV - 1 MAL 27 Drain Before IV - 2MAL 65 Drain Before CRH NRV MAL 47 Drain of Extraction Valve A 5MAL 31 Drain After IV - 1 MAL 51 Drain of Extraction Valve A 4.1MAL 32 Drain After IV - 2 MAL 52 Drain of Extraction Valve A 4.2
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NTPC/TSTPS OPERATION DEPARTMENT TS-II/OPN/OI /TG/ / 041
AREA – TG Operating Instruction ForManagement of Turbine Drains
REV 0.00
UNIT - 3/4/5/6 Date : 25/ 02/2009
Sheet 6 Of 7
Prepared By Reviewed By Approved By
MAL 54 Drain of Extraction Valve A 3
MAL 55 Drain of Extraction Valve A 2
D-3.1.3. Open MS/HRH Strainers drains to SDFT MS 105/106 & HRH 105/106 ( Operated from BHEL CRT ) immediately
after turbine tip out . On auto these drains open at SGC Shutdown programme at step 53 .D-3.1.4. Open CRH Hdr Drain CRH 501 to SDFT . This drain actually operates on auto based on the Drain Pot LevelSwitch actuation .
D-3.1.5. Ensure all the manual valves ( if anyone was closed ) of drains connected to the SDFT /FB-1& FB -2 / LP & HP FTare opened as per the list attached as soon the unit has tripped .
D-3.1.6. Now ensure the temperatures are picking up down stream of the drain as soon as soon as steam flow established (Where ever on line measurement provided)
D-3.1.7. As Boiler is Boxed up by closing the MS stop Valves Ensure the opening of following drains
MS 105 MS Strainer Drain ( Left ) HRH 606 HRH Line Drain Before StrainerMS 106 MS Strainer Drain ( Right ) LP 625 LPBP Line Drain ( Left )
MS 417 MS Line Drain Before Strainer LP 624 LPBP Line Drain ( Right )CRH 101 CRH NRV Drain HRH 109 LPBP Warm up Line Drain ( Left )CRH 501 CRH Line Drain HRH 110 LPBP Warm up Line Drain ( Right )HRH 105 HRH Strainer Drain ( Left )
HRH 106 HRH Strainer Drain ( Right )
D-3.1.8. Ensure that the HPC drain MAL 22 has opened after HPC temp drops below 300 0 C .D-3.1.9. Ensure TDBFP drains are opened after TDBFP Tripping .
D-3.2 If Vacuum is Killed .
D-3.2.1. Ensure complete isolation of seal steam supply to turbine gland steam system by closing both HT/LT manual isolationvalves from APRDS at APRDS level . Also the manual isolation valve at 8.5 mtr before seal steam control stationmanual valve is closed & the drain to UFT before it is opened .
D-3.2.2. SLC Drain is “ ON “D-3.2.3. Since MS / HRH Lines are depressurised , keep all the atmospheric drains open .D-3.2.4. The Following drains to UFT are open
BP 101 HPBP Drain ( Left ) MS 102 MS Strainer Drain ( Right )BP 102 HPBP Drain ( Right ) HRH 101 HRH Strainer Drain ( Left )
MS 419MS Line Drain BeforeStrainer
HRH 102 HRH Strainer Drain ( Right )
MS 101 MS Strainer Drain ( Left ) HRH 604 HRH Line Hdr DrainD-3.2.5. Ensure the following turbine drains are open on auto .
MAL 11 Drain Before HPCV - 1 MAL 12 Drain Before HPCV - 2
MAL 26 Drain Before IV - 1 MAL 27 Drain Before IV - 2MAL 65 Drain Before CRH NRV MAL 47 Drain of Extraction Valve A 5
MAL 31 Drain After IV - 1 MAL 51 Drain of Extraction Valve A 4.1MAL 32 Drain After IV - 2 MAL 52 Drain of Extraction Valve A 4.2MAL 81 Seal steam Hdr Drain MAL 54 Drain of Extraction Valve A 3
MAW 11 Seal steam supply drain MAL 55 Drain of Extraction Valve A 2
D-3.2.6. Check HPT casing drain MAL 22 is opened after temp drops < 300 0 C .D-3.2.7. Ensure all the SDFT / LPFT/ HPFT drains are open
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NTPC/TSTPP OPERATION DEPARTMENT
AREA – TGOperating Instruction For Management of Turbine Drains
UNIT - 3/4/5/6
!
SL
NO.
DRAIN VALVE
DESCRIPTION
KKS
CODE
LOCATI
ON
MAN
CLOSE
MAN
OPEN
AUTO
CLOSE
AU
OP
1DRAIN HPCASING
MAL22AA011 0 M TG Y Y HP OUTER CASING TOP >320 DEG .CHP OUTER
<300
AND A
HP OUTER CASING BOT >320 DEG .CHP OUTE
BOT<30
OR O
HP OUTER CASING TOP >320 DEG .CHP OUTER
<300D
OR O
HP OUTER CASING BOT >320 DEG .CHP OUTER
<300
AND A
GEN LOAD > 10 % GEN LO
2DRAIN BEFORE
HPCV-1MAL11AA011 0 M TG Y Y SGC TURBINE STEP-3
ORSGC TURBIN
STE
SGC TURBINE STEP-16
OR
SGC TURBINE STEP -19
3DRAIN BEFORE
HPCV-2MAL12AA011 0 M TG Y Y SGC TURBINE STEP-3
ORSGC TURBIN
STE
SGC TURBINE STEP-16
OR
SGC TURBINE STEP -19
4HRH STRAINER
DRAIN -1(L)LCM20AA202 0 M TG Y Y SGC TURBINE STEP -14 SGC TURB
5HRH STRAINER
DRAIN -2( R)LCM20AA203 0 M TG Y Y O
6 MS STRAINER LCM20AA206 0 M TG Y Y SGC TURBIN
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NTPC/TSTPP OPERATION DEPARTMENT
AREA – TGOperating Instruction For Management of Turbine Drains
UNIT - 3/4/5/6
!
SL
NO.
DRAIN VALVE
DESCRIPTION
KKS
CODE
LOCATI
ON
MAN
CLOSE
MAN
OPEN
AUTO
CLOSE
AU
OP
DRAIN -1(L) STE
7
MS STRAINER
DRAIN -2( R) LCM20AA207 0 M TG Y Y
8DRAIN BEFORE
IV-1MAL26AA011 0 M TG Y Y DT(IV1 -CRH) >50 DEG .K DT(IV1 -CRH
9DRAIN BEFORE
IV-2MAL27AA011 0 M TG Y Y AND A
10DRAIN AFTER IV-
1MAL31AA011 0 M TG Y Y T BEHIND ICV-2 >300 DEG.C T BEHIND ICV
11DRAIN AFTER IV-
2MAL32AA011 0 M TG Y Y OR O
DT(IV1 -CRH) >50 DEG .K DT(IV1 -CRH
OR O
T BEHIND ICV-2 >300 DEG.C T BEHIND ICV
AND A
IPCV-2 NOT CLOSED&
IPCV-1 NOT CLOSED
IPCV-2
IPCV -1
12GLAND STEAM
DRAINMAL81AA011 0 M TG Y Y GLAND STEAM TEM -1 >150 DEG.C
GLAND STEADE
AND O
GLAND STEAM TEM -2 >150 DEG.CGLAND STEA
DE
13DRAIN
EXTRACTION V/VA-5
MAL47AA011 0 M TG Y Y EXTRACTION V/V A-5 > 15% EXTRACTION
AND O
GEN LOAD >10% GEN LO
14DRAIN
EXTRACTION V/VA-4.1
MAL51AA011 0 M TG Y Y EXTRACTION V/V A-4.1 > 15% EXTRACTION
AND O
DP EXTRACTIONV/V A-4.1 >300mmwc DP EXTRACT
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NTPC/TSTPP OPERATION DEPARTMENT
AREA – TGOperating Instruction For Management of Turbine Drains
UNIT - 3/4/5/6
!
SL
NO.
DRAIN VALVE
DESCRIPTION
KKS
CODE
LOCATI
ON
MAN
CLOSE
MAN
OPEN
AUTO
CLOSE
AU
OP
<100
15DRAIN
EXTRACTION V/VA-4.2
MAL52AA011 0 M TG Y Y EXTRACTION V/V A-4.2 > 15% EXTRACTION
AND O
DP EXTRACTIONV/V A-4.2 >300mmwcDP EXTRACT
<100
16DRAIN
EXTRACTION V/VA-3
MAL54AA011 0 M TG Y Y EXTRACTION V/V A-3 > 15% EXTRACTION
AND O
GEN LOAD >10% GEN LO
17DRAIN
EXTRACTION V/V
A-2
MAL55AA011 0 M TG Y Y EXTRACTION V/V A-2 > 15% EXTRACTION
AND O
GEN LOAD >10% GEN LO
18WARMING UP
DRAINMAW11AA011 0 M TG Y Y
GLAND STEAM TEM BEFV/V>270(DEG.C)
GLAND STBEFV/V<2
19DRAIN BEF CRH
NRVMAL65AA011 0 M TG Y Y CRH NRV >100% CRH N
AND O
GEN LOAD >10% CRH NR
O
GEN LO
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NTPC/TSTPP OPERATION DEPARTMENT TS-II/OPN/OI /TG/ / 041
AREA – TG Operating Instruction ForManagement of Turbine Drains
REV 0.00
UNIT - 3/4/5/6 Date : 25/ 02/2009
$
!
Interlocks for valves connected to Flash tanks
Sl
NoValve Tag Description of Valve Auto open Auto close
Protection
open• IBD TANK ( 02 nos )
01. MS 401MS line L Drain before MSSV (Left )
OPEN Command fromGC
CLOSE Command from GC NIL
02. MS402MS line R Drain before MSSV (Right )
OPEN Command fromGC
CLOSE Command from GC NIL
• UNIT FLASH TANK ( 08 nos)
03. BP 101 HPBP Drain ( Left ) NIL BLI>10% NIL
04. BP 102 HPBP Drain ( Right ) NIL BLI>10% NIL
05. MS 419 MS Line Drain Before Strainer NIL NIL NIL
06. MS 101 MS Strainer Drain ( Left )DRAIN TO SDFT
CLOSE DRAIN TO SDFT OPEN NIL
07. MS 102 MS Strainer Drain ( Right )DRAIN TO SDFT
CLOSEDRAIN TO SDFT OPEN NIL
08. HRH 101 HRH Strainer Drain ( Left )DRAIN TO SDFT
CLOSEDRAIN TO SDFT OPEN NIL
09. HRH 102 HRH Strainer Drain ( Right )DRAIN TO SDFT
CLOSEDRAIN TO SDFT OPEN NIL
10. HRH 604 HRH Line Hdr Drain NIL NIL NIL
11. STARTUP DRAIN FLASH TANK( 12 nos )
12. MS 105 MS Strainer Drain ( Left )SGC TG STEP-2 OR
SGC TG S/D STEP-53SGC TG STEP-14 NIL
13. MS 106 MS Strainer Drain ( Right ) SGC TG STEP-2 ORSGC TG S/D STEP-53 SGC TG STEP-14 NIL
14. MS 417 MS Line Drain Before Strainer NIL NIL NIL
15. CRH 101 CRH NRV Drain NIL NIL NIL
16. CRH 501 CRH Line Drain
COMMAND FROM GCOR
CRH DRAIN POT LEVELHIGH
COMMAND FROM GCOR
CRH DRAIN POT LEVELNOT HIGH
CRH DRAINPOT LEVELVERY HIGH
17. HRH 105 HRH Strainer Drain ( Left )SGC TG STEP-2 OR
SGC TG S/D STEP-53SGC TG STEP-14 NIL
18. HRH 106 HRH Strainer Drain ( Right )SGC TG STEP-2 OR
SGC TG S/D STEP-53SGC TG STEP-14 NIL
19. HRH 606 HRH Line Drain Before Strainer
OPEN COMMAND
FROM GC
CLOSE COMMAND FROM
GC NIL
20. LP 625 LPBP Line Drain ( Left ) NIL NIL NIL
21. LP 624 LPBP Line Drain ( Right ) NIL NIL NIL
22. HRH 109 LPBP Warm up Line Drain ( Left ) NIL BLI>10% NIL
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NTPC/TSTPP OPERATION DEPARTMENT TS-II/OPN/OI /TG/ / 041
AREA – TG Operating Instruction ForManagement of Turbine Drains
REV 0.00
UNIT - 3/4/5/6 Date : 25/ 02/2009
!
SlNo
Valve Tag Description of Valve Auto open Auto closeProtection
open
23. HRH 110 LPBP Warm up Line Drain ( Right ) NIL BLI>10% NIL
• HP DRAIN FLASH TANK ( 13nos )
24. EX 105Extraction to HPH 5 A / 5 B LineDrain
OPEN COMMANDFROM SCM-A OR
HPH-5A/5B EXT. VALVECLOSED
OROPEN COMMMMAND
FROM SCM-B
CLOSE COMMAND FROMSCM-A
ORHPH-5A/5B EXT. VALVE
OPENOR
CLOSE COMMMMANDFROM SCM-
HPH-5A/5B/6ALVL VERY
HIGH
25. AS 122 Turbine Gland Steam Seal DrainSEAL STEAM INLETTEMP<250 DEG.C
SEAL STEAM INLETTEMP>270 DEG.C
NIL
26. AS 104Aux. Steam to BFPT – A LineDrain
OPEN COMMANDFROM SCM
ORBFP-A TRIPPED
ORBFP-A WORKING &AUXSTM TEMP<250DEG.C
SUCTION FLOW>30%AND
AUX STM TEMP>280DEG.CNIL
27. AS 109Aux. Steam to BFPT – B LineDrain
OPEN COMMANDFROM SCM
ORBFP-B TRIPPED
ORBFP-B WORKING &
AUX STM
TEMP<250DEG.C
SUCTION FLOW>30%AND
AUX STM TEMP>280DEG.CNIL
28. CRH 129 CRH to BFPT – A DS Line Drain
OPEN COMMANDFROM SCM
ORBFP-A TRIPPED
OR(ACV<2% AND AUXW/U VALVE OPEN)
SUCT FLOW>30%AND (ACV>2%OR WARMUP
VALVE OPEN)NIL
29. CRH 141 CRH to BFPT – B DS Line Drain
OPEN COMMANDFROM SCM
ORBFP-B TRIPPED
OR
(ACV<2% AND AUXW/U VALVE OPEN)
SUCT FLOW>30%AND (ACV>2%OR WARMUP
VALVE OPEN)NIL
30. CRH 135 Steam to BFPT – A Line Drain
OPEN COMMANDFROM SCM
ORBFP-A TRIPPED
CLOSE COMMAND FROMSCMAND
SUCT. FLOW>30%
NIL
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NTPC/TSTPP OPERATION DEPARTMENT TS-II/OPN/OI /TG/ / 041
AREA – TG Operating Instruction ForManagement of Turbine Drains
REV 0.00
UNIT - 3/4/5/6 Date : 25/ 02/2009
%
!
SlNo
Valve Tag Description of Valve Auto open Auto closeProtection
open
31. CRH 147 Steam to BFPT – B Line Drain
OPEN COMMANDFROM SCM
ORBFP-B TRIPPED
CLOSE COMMAND FROMSCM
ANDSUCT. FLOW>30%
NIL
32. CRH 109 CRH to DEA Pegging Line Drain NIL NIL NIL
33. CRH 116 CRH to BFPT – A Line Drain
OPEN COMMANDFROM SCM
ORBFPT-A TIPPED
ORBFP-A WORKING &CRH
TEM<250 DEG.COR
CRH BLOK VALVECLOSE
CRH TEMP>290 DEG.CAND
AUX STM BLOCK VALVEOPEN
NIL
34. CRH 123 CRH to BFPT – B Line Drain
OPEN COMMANDFROM SCM
ORBFPT-B TIPPED
ORBFP-B WORKING &CRH
TEM<250 DEG.COR
CRH BLOK VALVECLOSE
CRH TEMP>290 DEG.CAND
AUX STM BLOCK VALVEOPEN
NIL
35. EX 101 Extraction to HPH – 6 A Line Drain
OPEN COMMANDFROM SCM
ORHPH-6A EXT. VALVE
CLOSED
CLOSE COMMAND FROM
SCMANDHPH-6A EXT VALVE OPEN
HPH5A/5B/6ALVL VERY
HIGHOR
TURBINETRIPPED
36. EX 102 Extraction to HPH – 6 B Line Drain
OPEN COMMANDFROM SCM
ORHPH-6B EXT. VALVE
CLOSED
CLOSE COMMAND FROMSCMAND
HPH-6B EXT VALVE OPEN
HPH5A/5B/6BLVL VERY
HIGHOR
TURBINETRIPPED
• LP DRAIN FLASH TANK ( 07nos)
37. CRH 153 CRH to DEA Pegging DS of CVLine Drain
NIL NIL NIL
7/23/2019 Turbine Drains
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NTPC/TSTPP OPERATION DEPARTMENT TS-II/OPN/OI /TG/ / 041
AREA – TG Operating Instruction ForManagement of Turbine Drains
REV 0.00
UNIT - 3/4/5/6 Date : 25/ 02/2009
!
SlNo
Valve Tag Description of Valve Auto open Auto closeProtection
open
38. EX 109Extraction to BFPT – A & B LineDrain
OPEN COMMANDFROM BFP-A SCM
OROPEN COMMANDFROM BFP-B SCM
ORBFP-A/B NOT
WORKING
BFP-A SUCT FLOW >30%
&STM PRESS>3.5KSCAND
BFP-B SUCT FLOW >30%&STM PRESS>3.5KSC
NIL
39. EX 115 Extraction to DEA Line Drain NIL NIL NIL
40. EX 110 Extraction to LPH – 3 Line Drain
OPEN COMMANDFROM SCM
OREX-3 CLOSED
CLOSE COMMAND FROMSCMOR
EX-3 OPENED
LPH-3 LVLVERY HIGH
ORTURBINETRIPPED
41. EX 112 Extraction to LPH – 2 Line Drain
OPEN COMMANDFROM SCM
OREX-2 CLOSED
CLOSE COMMAND FROMSCMOR
EX-2 OPENED
LPH-2 LVLVERY HIGHOR
TURBINETRIPPED
42. AS 113 S SCAPH Line Drain NIL NIL NIL
43. AS 114 P SCAPH Line Drain NIL NIL NIL