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Page 1: Tubular Solutions - Tenaris · Pipes for industrial applications have diameters ranging from DN 150 to 2500 mm and thicknesses from 4.4 to 31.8 mm. Applications include structures

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Page 2: Tubular Solutions - Tenaris · Pipes for industrial applications have diameters ranging from DN 150 to 2500 mm and thicknesses from 4.4 to 31.8 mm. Applications include structures

Tenaris Tenaris is the leading global manufacturer and supplier of tubular products and services used in the drilling, completion and production of oil and gas and a leading supplier of tubular products and services used in process and power plants and in specialized industrial and automotive applications.

Through our integrated global network of manufacturing, R&D and service facilities, we are working with our customers to meet their needs for the timely supply of high performance products in increasingly complex operating environments.

CoseleyNisku

Poza Rica

Puerto La Cruz

Barrancabermeja

Lima

Villa Mercedes

Santiago

Louisville

AlgomaTubes

Cedar Springs

Counce

Westwego

Tamsa

TuboCaribe Tavsa

Confab

SidercaSiat

Aberdeen

Bakersfield HickmanConroe

PrudentialDartmouth

Manufacturing Centers

Rio das Ostras

R&D Centers

Service Centers

Commercial Offices

Kuala Lumpur

Perth

Mexico CityGuadalajara

Dos Bocas Maharashtra

NKKTubes

WarriLagos

DalmineSilcotub

Almaty

Batam

Darwin

BroomeDampier

Steel pipes 6.000.000 ton/year

Employees 23.500 (2008, August)

Stocks New York, Buenos Aires, Italy and Mexico

TENARIS’ NUMBERS

Page 3: Tubular Solutions - Tenaris · Pipes for industrial applications have diameters ranging from DN 150 to 2500 mm and thicknesses from 4.4 to 31.8 mm. Applications include structures

TenarisConfab Since its foundation in 1943, TenarisConfab has pursued constant innovation and improvement, ensuring its prominence among Brazilian companies with a global projection. TenarisConfab, a subsidiary of Tenaris, is the leading producer and supplier of welded pipes to the Brazilian energy industry, and a leading exporter of these products to Mercosur and Latin America. Its manufacturing facilities are located in Pindamonhangaba, SP, and have an annual production capacity of 550,000 tons of welded pipes. The facility also has two coating plants and modern laboratories equipped to carry out non-destructive, mechanical and chemical tests. For welded pipe production, Tenaris can also count on TenarisSiat, located in Argentina. With an annual production capacity of 430,000 tons, the company manufactures pipes from 1/2 to 80 inches, complementing TenarisConfab capacity when necessary. TenarisConfab products are used in the oil, petrochemical, gas, mining, water and sewage, civil construction industries, among others. TenarisConfab has grown based on active participation in both the domestic and international industry, with involvement in projects such as Camisea (Peru), OCP (Equador), Na Kika (Mexican Gulf), PDET and PDEG (Petrobras offshore projects), the Campinas-Rio and Catu-Carmópolis-Pilar (also Petrobras) gas pipelines, and the Paragominas mineral pipeline belonging to the Vale (Brazil).

q Na Kika project, the biggest seamless and welded pipe-in-pipe project ever undertaken in the Gulf of Mexico.

Total area 1,402,654 m2

Built area 79,000 m2

Production capacity 550,000 ton/ano

Range of diameters 5 1/2” to 100”

Material grades up to X80

TENARISCONFAB

Page 4: Tubular Solutions - Tenaris · Pipes for industrial applications have diameters ranging from DN 150 to 2500 mm and thicknesses from 4.4 to 31.8 mm. Applications include structures

p 48 inch pipe for the Bud Project, Trinidad and Tobago.

TenarisConfab ProductsTenarisConfab pipes offer high resistance in the most diverse applications. Dimensions, mechanical properties and chemical composition vary in accordance with the requirements of each project. The company has provided agile responses to the growing need for special pipes for transporting oil, natural gas and derivatives in critical regions where structural and operational reliability are a must.

line pipe meeting leading standards such as DNV OS F101, API 5L and ISO casing for oil wells manufactured in accordance with API 5CT / ISO 11960 standards high performance premium connections innovative coatings with high thermal, mechanical and chemical resistance.

* Upon consultation

** Other standards on consultation

STANDARDS AND MANUFACTURING PROCESSES

MANUFACTURING TECHNICAL STANDARDS DIMENSIONS

PROCESS EXTERNAL DIAMETER THICKNESS LENGTH

inches inches meters

Longitudinal SAW ISO / API / ANSI / ASTM / AWWA / 123/4 to 48 0,250 to 1,250 6 to 13

U-O-E Formation BS* / CSA* / DIN* / EN* / GOST* / (323,9mm a 1219,2mm) (6,4mm a 31,8mm) longitudinal

JIS* / NBR welding

Longitudinal ERW ISO / API / ANSI / ASTM / AWWA/ 5 1/2* to 20 0,188 to 0,500 6 to 18*

Continuous Line BS* / CSA* / DIN* / DNV* / EN* (139,7mm a 508,0mm) (4,8mm a 12,7mm) longitudinal

GOST* / JIS* / NBR welding

Spiral SAW ISO / API / 22 to 100 0,172 to 0,625 6 to 12

Continuous Line ANSI / ASTM / (558,8mm a 2.540,0mm) (4,4mm a 16,0mm) spiral welding

AWWA / NBR

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Page 5: Tubular Solutions - Tenaris · Pipes for industrial applications have diameters ranging from DN 150 to 2500 mm and thicknesses from 4.4 to 31.8 mm. Applications include structures

Logistics

TenarisConfab is prepared to undertake all types of logistics operations regardless of the degree of complexity, ensuring just-in-time delivery of products irrespective of the customer’s location.

These operations may include different modes of transportation – road, rail, maritime, river and air – including port operations, customs clearance and any other requirements. The company is also experienced in pipe stocking, receipt, unloading, inspection, repair, stacking and movement operations.

q Coari-Manaus Gas Pipeline: logistics services from the TenarisConfab plant to jungle clearings involving a journey of more than 8 days.

Page 6: Tubular Solutions - Tenaris · Pipes for industrial applications have diameters ranging from DN 150 to 2500 mm and thicknesses from 4.4 to 31.8 mm. Applications include structures

p Dedicated to delivering outstanding value for customers TenarisConfab installed a service center in Macaé, Rio de Janeiro.

From exploration and production to transportation and refining, TenarisConfab meets the oil industry’s needs for all onshore and offshore applications. TenarisConfab products are highly resistant to corrosion and impact and are ideal for use in severe conditions such as ultra-deep waters and sour service.

Exploration and Productioncasing pipes for oil and gas wells with a full range of grades and connectionspremium connections such as Tenaris ERTM, Tenaris MSTM, Tenaris PJDTM, among othersrunning pipes, beveled or with connectors (surface casing)couplings and thread protectorsstructural pipe elements for jackets and offshore drilling towers sucker rods produced in Brazil

Transport and Distribution TenarisConfab provides line pipes for onshore and offshore applications, developed for severe working environments, resistant to: high and low temperatureshigh collapse pressurecorrosive environmentssour serviceabrasive environments

Oil and Gas

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Page 7: Tubular Solutions - Tenaris · Pipes for industrial applications have diameters ranging from DN 150 to 2500 mm and thicknesses from 4.4 to 31.8 mm. Applications include structures

q Running TenarisConfab pipes on the Petrobras P10 plataform in the Campos Basin, Macaé, Rio de Janeiro.

Oil and Gas Services TenarisConfab has the infrastructure to provide personalized services for its customers. Synergies with other Tenaris companies and network enable the company to offer:

pipe thread inspection, repair, movement and tightening supervision just-in-time on-site delivery to the customer specifications highly qualified column design and support services stock management double-joint complete product packages (pipes, connections, bends, coatings, fittings and cathodic protection) e-business solutions

TenarisConfab has consolidated its position in the oil and gas exploration and production market with its heat treatment plant.

As part of its mission to increasingly complement products with services, TenarisConfab has installed a service center in Rio das Ostras, RJ, to provide customers with just-in-time pipe delivery and stock management.

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Page 8: Tubular Solutions - Tenaris · Pipes for industrial applications have diameters ranging from DN 150 to 2500 mm and thicknesses from 4.4 to 31.8 mm. Applications include structures

Mining With the increase in mining activity due to the upturn in the world economy and consequent increase in demand, especially from China, TenarisConfab is resuming its activities in this segment. The pipes for this sector have nominal diameters ranging from 150 to 1200 mm and thicknesses from 4.4 to 31.8 mm, and may be supplied with or without coating.

Applicationsmineral pulp waste water from milling and grinding processes waste water for sedimentation and treatment reservoirs treated and untreated water for urban water supply systems interplant transport in processing, operations and maintenance

StandardsASTM A-53 Gr. A, B ASTM A-134 and ASTM A-135 API 5L Gr. A, B, X42, X46, X52, X56, X60, X65, X70, X80 AWWA C-200NBR 8261DIN 2440 other standards upon consultation

Main Projectsthe first bauxite slurry pipeline in the world: the Paragominas project (CVRD) km of X70 grade 24” steel pipes with triple layer polyethylene external coating the largest slurry pipeline in the world: Germano-Ubu (Samarco Mineração) - 346 km of X70 grade 14” and 16” steel pipes with triple layer polyethylene external coating the largest alumina refinery in the world: Expansão II (Alunorte) – 2,000 tons of 12” to 18” pipes, complying with ASTM A53/B and API 5L/B standards the largest alumina refinery in the world: Expansão III (Alunorte) – 2,150 tons of 10” to 24” pipes

q 346km of TenarisConfab welded pipe to the duplication of Germano-Ubu slurry pipeline.

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Page 9: Tubular Solutions - Tenaris · Pipes for industrial applications have diameters ranging from DN 150 to 2500 mm and thicknesses from 4.4 to 31.8 mm. Applications include structures

Industrial Market Pipes for industrial applications have diameters ranging from DN 150 to 2500 mm and thicknesses from 4.4 to 31.8 mm. Applications include structures (pillars, stakes) metallic jackets the naval industry the railroad industry agricultural machinery automotive applications hydraulic cylinders pulp and paper dredging other applications (PCHs, chassis structures, agricultural industry and irrigation) Products for these types of application are in compliance with ASTM A-252 Gr. 1, 2, 3 ASTM A-134 ASTM A-135 Gr. A, B ASTM A-13 ASTM A-53 API 5L Gr. A, B AWWA C200NBR 8261DIN 2440 other standards upon consultation

p TenarisConfab manufacturing facilities are located in Pindamonhangaba, SP and have an annual production capacity of 550,000 tons of welded pipes

for different applications including industrial market and water and sewage.

Water and Sewage Products for projects involving water mains and network systems onshore and offshore sewage pipelines water treatment and pumping stations irrigation

Special Parts curves tees reductions crosses

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Page 10: Tubular Solutions - Tenaris · Pipes for industrial applications have diameters ranging from DN 150 to 2500 mm and thicknesses from 4.4 to 31.8 mm. Applications include structures

p Coating Bending.

Coating Technology TenarisConfab provides pipes with different coatings in compliance with the most rigorous international standards for both onshore and offshore oil and gas projects. In addition to its two on-site coating plants, the company works in partnership with Socotherm Brasil, belonging to the Socotherm Group, the world leader in pipe coating and insulation and a Tenaris partner worldwide. The know-how acquired from coating pipes for offshore applications permits the use of TenarisConfab pipes in ultra-deep waters. A mobile concrete coating plant and an efficient field repair team are just part of the services TenarisConfab offers its customers. High technology, research, development, technical assistance and service are fundamental values for TenarisConfab. External Coatings polyethylene or polypropylene (double or triple layer)fusion bonded epoxy - FBE - (single and dual system) thermal insulation with polyurethane or polypropylene foam for directional drilling concrete for anchoring anti-abrasives Internal Coatings liquid epoxy for gas pipelines (flow coat) solvent free epoxy special anti-corrosive painting

* Upon consultation ** Other coating on consultation

COATING TYPES

41/2OF (*) 95/87 123/4 24 4018 32 4814 28 4420 36 5265/8 103/4 22 3816 30 46133/8 26 42185/8 34 50 54 60 72 74 76 8678 8880 9282 94 9884 96 10085/8

EXTERNAL COATING

FBE

POLYETHYLENE TRIPLE LAYER

CONCRETE*

THERMAL (PUF)*

LIQUID EPOXY

DUAL FBE POLIESTER UV RESISTANT

LIQUID EPOXY / POLYURETHANE ACRILIC

POLYURETHANE PURE*

INTERNAL COATING EXTERNAL COATING (AERIAL)

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Page 11: Tubular Solutions - Tenaris · Pipes for industrial applications have diameters ranging from DN 150 to 2500 mm and thicknesses from 4.4 to 31.8 mm. Applications include structures

Research and Development TenarisConfab constantly increases its investments in Research and Development (R&D,) focused on new technologies to ensure product quality. The company maintains partnerships with renowned Brazilian institutions, such as: CENPES / Petrobras; Technological Research Institute (IPT); Institute of Industrial Research and Studies (IPEI); São Paulo State University (Unesp); Catholic University (PUC-Rio); Polytechnical and Engineering School of the University of São Paulo (USP); Lorena Chemical Engineering School and the Foundation for Technological Projects and Studies (COPPTEC). The company is also fully integrated with the infrastructure provided by the Tenaris Research and Development Centers worldwide, including the Centro Sviluppo di Materiali - CSM (Italy), Dalmine R&D (Italy), Siderca R&D (Argentina), Tamsa R&D (Mexico) and NKK R&D (Japan). TenarisConfab’s research and development philosophy involves understanding customer needs in order to develop high performance products for severe installation and operating conditions, such as offshore and arctic environments and irregular terrains. TenarisConfab Research Areas casing pipes resistant to wear, collapse and corrosion line pipe with high mechanical resistance and resistance to low temperatures line pipe for sour service assessment of fatigue and fracture resistance for underwater pipelines installed using the S-lay, J-lay and Reel-lay methods

t At TenarisConfab, research and development is focused on

application engineering know how for the pipes and development

of products for use in severe conditions.

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Page 12: Tubular Solutions - Tenaris · Pipes for industrial applications have diameters ranging from DN 150 to 2500 mm and thicknesses from 4.4 to 31.8 mm. Applications include structures

Quality Excellence is more than just a quality policy for TenarisConfab, it is an organizational directive supported by certification from leading international organisms, ISO 9001 and API Q1. The Tenaris Quality Manual prescribes the quality system for each production unit. Chemical, mechanical and coating tests are conducted daily to ensure compliance with standards and the quality of the products delivered to customers. The quality plan, established for each order, includes receipt and tests of raw materials tests during manufacturing tests on the finished product non-destructive tests calibration and tests destructive tests handling and transport customer satisfaction tracking system (SISAC) for permanent review of processes product and service quality Tenaris Production System (TPS): a computerized system for tracking each pipe through the manufacturing flow, ensuring complete traceability of all activities undertaken and the identification of each tube throughout the production processes Tenaris Tracking System (TTS)

q In depth knowledge of metallurgy and tubular properties, combined with close working relations with customers

ensure products that anticipate and fulfill market needs.

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Page 13: Tubular Solutions - Tenaris · Pipes for industrial applications have diameters ranging from DN 150 to 2500 mm and thicknesses from 4.4 to 31.8 mm. Applications include structures

Health, Safety and Environment In line with Tenaris policy, the company performs its activities with complete respect for the environment, as well as for the safety and health of employees, suppliers and the communities in which it is present. This commitment drives the company to continually refine its integrated Management System for the Health, Safety and Environment, which is applied both in the company’s plants and on work sites established on customers’ premises. The Tenaris Safety Environment program is responsible for ensuring workplace safety and environment compliance, logging all accidents, incidents and safety problems and ensuring the implementation of preventive and corrective action.

Page 14: Tubular Solutions - Tenaris · Pipes for industrial applications have diameters ranging from DN 150 to 2500 mm and thicknesses from 4.4 to 31.8 mm. Applications include structures

Social Development

Staying Off the Streets Project Around 2 thousand children and teenagers dedicate their free time to the practice of educational and cultural activities. Besides having street dancing classes, aerobic gymnastics, capoeira, indoor and outdoor soccer, they participate in back up classes for their formal education.

The “Anália Franco” Space More than 400 needy children and teenagers participated in the project with activities designed to develop their basic skills and self-esteem. The space has as its mission to transmit to the participants values and attitudes compatible to the principles of ethics and citizenship.

Supporting APAEThe entity APAE (Association of Parents and Friends of Disabled Induviduals) has been supported by Confab in its main projects. One example is the recently completed multi-sports Gymnasium – the only one in Vale do Paraíba region specifically designed for the disabled.

Assisting the ElderlyConfab maintains its support for the two homes for elderly in Pindamonhangaba, which allows them to offer the elderly the best quality of life with leisure and special care.

“Helping those who help themselves”. This phrase is Tenaris’ logo in relation to its Social Development policy, defined within the proposal of promoting economic, social and environmental sustainability.

Growing with the Community The focus is on projects in the areas of education, health and environment - which are fundamental for the improvement in the quality of life in the communities surrounding our factories around the world. The projects sponsored by Confab benefit hundreds of people, among children, youngsters and the elderly.

Pinda in Bloom Project Confab has extended its participation in the community by offering a partnership with the Pindamonhangaba City Hall to make the Pinda in Bloom Project possible. The objective of this initiative is to increase the scientific knowledge of the diversity of the Parque Municipal do Trabijú and to incentivize environmental education.

Pinda Race With Confab’s support, the Pinda Race is one of the biggest events in the region, gathering over 6 thousand people. It is one of the official activites held in celebration of the city’s anniversary.

Excellence in Studies Award With this initiative, Confab stimulates, brings out and awards students who have shown excellent performance at high school in state, technical and private schools in Pindamonhangaba.

t Monsenhor Marcondes

Square, in Pindamonhangaba’s

downtown: city’s post card

part of Pinda Florida project.

Page 15: Tubular Solutions - Tenaris · Pipes for industrial applications have diameters ranging from DN 150 to 2500 mm and thicknesses from 4.4 to 31.8 mm. Applications include structures
Page 16: Tubular Solutions - Tenaris · Pipes for industrial applications have diameters ranging from DN 150 to 2500 mm and thicknesses from 4.4 to 31.8 mm. Applications include structures

Confab Industrial S.A. has produced this brochure for general information anly and in no way assumes responsability or liability for any loss, damage or injury resulting from the use of information and data herein. www.tenarisconfab.com.br

Version 05 / September 2008 [email protected]

Conduction and Distribution – Line PipeIdarilho Nascimento [email protected] (12) 3644 9111 phone (12) 3644 9117 fax Oilfield Services (OCTG) Roque [email protected] (12) 3644 9126 phone (12) 3644 9403 fax Service Center – Rio das Ostras Alexandre Souza [email protected] (22) 2771 4510 phone (22) 2771 4523 fax Sucker Rods Robson Silva [email protected] (12) 3644 9614 phone (12) 3644 9403 fax

Water and Sewage Rudinei Stoll [email protected](12) 3644 9404 phone(12) 3644 9403 fax

Mining and Industrial Market Daniel Albertini [email protected](12) 3644 9104 phone(12) 3644 9403 fax

Distribution and Resale Marcel Redondo [email protected](12) 3644 9113 phone(12) 3644 9403 fax

Confab Equipamentos Renato Cavalcanti [email protected](12) 3604 1155 phone(12) 3604 1258 fax