ts 542 technical specification docx · 2017-10-31 · rev 1. 13/09/2012 ts 542 – technical...

Telestack Limited

Bankmore Way East Omagh

Co.Tyrone Northern Ireland

BT79 0NZ

Tel:+44 (0) 2882 251100 Fax:+44 (0) 2882 252211

Web: www.telestack.com

Email: [email protected]

TECHNICAL SPECIFICATION

TS 542 - Radial Telescopic Conveyor

Model Shown TS 542

Rev 1. 13/09/2012 TS 542 – Technical Specification 2

COMPANY PROFILE Telestack Limited was formed in 1999 to supply MOBILE Bulk Material Handling Solutions. Based in the United Kingdom, Telestack operates from a modern 32000 square metres site where we have combined the experience and knowledge of Loughside Engineering and Telestack to develop a range of MOBILE Bulk Material Handling Solutions. Our MOBILE solutions offer significant operating cost savings compared to traditional methods of material handling (wheel loaders, haul trucks, static conveyors) , as well as providing Environmental, Health and Safety and other benefits. We have over 600 installations to date in 6 continents around the world, this proves that we can deliver on our promises and it is this proven track record that ensures many of our customers are repeat customers. Over the years we have invested significantly to ensure that: • We have the design knowledge and expertise to meet the specific requirements of our customers. Our design engineers travel the

world visiting our equipment in the field from Chile to Russia to India to Middle East to Australia etc to learn from our customers on how we can continue to improve our designs and performance

• We are in control of the complete process, as within our factory we design, manufacture, fully assemble, and test EVERY machine. Only after the machine and all its functions are fully tested do we “dis-assemble” at our factory into containers and ship to the customer.

• Unlike many competitors, we do everything under one roof – we do not outsource fabrications to lower cost countries etc and “hope” it will all fit when it gets to site

• We are on site during installation to ensure a fast and efficient assembly of our equipment and your system will typically take 2-3 weeks from the containers arrive until you are ready to go to work

• Our factory engineers are on site to ensure that the equipment is properly commissioned with material flowing over the belts achieving the performance our customer expects

• We have an aftersales structure and team in place so we can quickly solve problems to ensure the safe and efficient operation of our equipment in the field

• We have a global network of dealers/ agents that ensure you a fast and efficient response.

• We have an externally audited Quality Management System that is audited to ISO 9001:2008 International Standards. As an ISO 9001:2008 registered company we understand the importance of delivering equipment that meets or exceeds our customers expectations. Our process emphasises the importance of understanding what the customer wants and being in a position to offer advice based on our experience

• The robust designs and the unique assembly designs ensure that our equipment will have a much higher resale value that competitors as it can be easily dis-assembled, packed into containers and shipped anywhere in the world to work in a port, mine, quarry, rail yard, power station, steel mill etc

• We are competitive on price, without compromising on quality and our ability to support customers pre-sale and in aftersales

Telestack has been successful in establishing a reputation as a supplier of choice with many blue chip companies around the world including:

- BHP Billiton - Cemex - Mechel - Port of Panama - Rio Tinto - CRH - Suek - Port of Vostochny - Jindal Steel - Eurovia - Nibulon - Port of Alexandria - London Mining - Holcim - Ural Kili - Port of Gangavaram - Norilsk Nickel - La Farge - Rusal - Port of Brisbane - PT Bumi - Tarmac - Fortescue - Port of Coquimbo - Tata Steel - Van Oord - Fomento - Port of Belfast - Thyssen Krupp - Peter Hambro - Tata Steel - Port of Dhamara - Xstrata - Severstal - Larsen + Toubro - Arcelor Mittal - Anglo American - Ennstone/Bredon Aggregates

Global engineering consultants/EPC contractors who value their reputations are among our clients. In nearly all cases we design a system to suit their specific needs but the designs are based on our TRACK RECORD of similar designs/proven designs. Other OEMs often specify/purchase Telestack equipment as part of their own systems solution because of our reputation of consistently delivering on our commitments. Unlike many of our competitors, our conveyors are designed for the onerous demands of mining applications and this is why we are an approved supplier of equipment that meets Western Australian Mining Standards AS 4324.1. Our designs and structural integrity are verified and certified by an independent 3rd party. We would gladly welcome you to visit existing installations around the world in North America, South America, Europe, Africa, Asia, Oceania. Include a visit to our facility in the UK so you can see the company and meet the people behind the Telestack name to give you even greater confidence in our ability to deliver on our promises. To find out more please visit www.telestack.com or contact us on [email protected] We will be glad to assist you and we look forward to the potential opportunity of working with you.


The TS 542 radial telescopic conveyor offers a unique material handling solution for the Ports (Ship / Barge Loading and Unloading), Quarrying, Mining and Rail Transportation industries. The flexibility and efficiency of this equipment means it can be used in many applications long or short term. This versatility also means improved resale value when the project is finished as it is open to many different markets. • Stockpiling (Automatically) from secondary crushers and screens. • Stockpiling crushed stone, sand and gravel, mineral ores. • Stockpiling construction and demolition waste, top soil, coal, grain etc. • Receiving crushed material and stockpiling safely over a quarry face/bench. • Working as part of a mobile system on short to medium term projects. • Ship loading directly to vessels. • Loading directly to trucks or rail wagons. • Telescopic mobile link conveyor.

• Can be packed into 40ft containers, which ensures easy and cost effective transport around

the globe. On site assembly 1 - 2 week. • Conveying material reduces dust levels, noise levels and carbon footprint. • Conveying material eliminates the high cost of dump truck or shovel haulage and is the most

cost-efficient and environmentally sound method of material transfer. • Increased production capacities • Lower capital investment • Production rates of up to 500 tph • Flexible and reliable mobile material handling equipment • Reduced labour and operator costs • Reduced energy consumption as it is an all electric conveyor. • Eliminate segregation, degradation, contamination and compaction. • Minimal civil’s and planning permission required as it is mobile equipment.

TS 542 Mobile Stockpiling Conveyor

TS 542 Typical Applications

TS 542 Key Advantages


Metric Imperial • Main Conveyor Length (Drum Centres) 42m 137’ 10" • Machine working Length (18º Extended) 40.9m 132’ 11” • Machine Working Length (18º Retracted) 26m 84' 4" • Discharge height (18º Extended) 13.6m 44’ 3" • Feed in height 3.7m 12’ • Operating Width 7.9m 25’ 7" • Stockpile capacity at 18º (270o Radial) 91,785 Tonnes 100,965 Ton • Stockpile capacity at 18º (270o Radial) 57,365 m3 75,030 yd3

Metric Imperial • Transport Length 26.9m 87' 4" • Transport Width 3040mm 10’ • Transport Height 5830mm 18' 11" • Overall Weight 25 Tonnes 55,115 lbs Unit can also be transported in 40' containers. (more information on page 14) • Radial Internal hydraulic hub wheel drive (movement left – right) ensures that an area of 270

degree can be reached from a single feed-in point, without moving the equipment. • Telescopic inner conveyor action allows for unrivalled movement and flexibility in operation. • 2 x Hydraulic luffing rams (up – down) allow for a maximum for adjustable discharge height. • Electric direct drive motors on inner and outer conveyor as standard. • All sections are easily bolted together on site, with electrical ‘plugs and sockets’ which

eliminates wiring and ensures safety during installation and maintenance. • Integrated self diagnostic panel allows for all major functions to be operated and monitored

from this single point. • Up to 500 Tonnes per hour (550 Ton per hour) (1) • Feed material up to 100mm (4") lump size.

Please note:

1) Tonnages quoted are based on free flowing material with a density of 1.6 Tonne /m3 (100 lb/ft3). If a specific tonnage is required this should be discussed with the factory.

2) Ideal working angle for conveyor is 8º - 18º 3) All possible steps have been taken to ensure the accuracy of this publication, however due to continual product

development we reserve the right to change specifications without notice

TS 542 - Working Dimensions (see pages 15 - 18)

TS 542 - Transport Dimensions (see pages 15 - 18)

TS 542 - Key Features


Figures based on material with a bulk density of 1.6tonnes per m3 (100 lb/ft3) Stockpile angle of repose 37o. conveyor luffing angle of 18o. Angle of Radial Arc

(Degrees) Stockpile Height

Stockpile Capacity

(Volume) Stockpile Capacity

(Mass) (m) (ft) (m3) (yd3) (Tonnes) (Ton)

0o 12.3 40' 5,120 6,700 8,195 9,015 90o 12.3 40' 22,535 29,475 36,060 39,665 120o 12.3 40' 28,340 37,070 45,345 49,880 180o 12.3 40' 39,950 52,255 63,920 70,315 270o 12.3 40' 57,365 75,030 91,785 100,965

Feedboot Tapered style feedboot for larger target area and capacity. Width 1.7m (5’ 7”) Length 2.2m (7’ 3") Steel 6mm (1/4") Rubber skirting around bottom of feedboot to prevent material spillage.

Counterweight

King, pin, counterweight and side plate assemblies are designed to allow ample turning clearance for most 5th wheel tractors. Safety guards at all pinch points are standard.

Feedboot / Counterweight

Stockpiling Capacity


Rollers

127mm (5") rollers closely spaced for extra strength against falling material.

Outer Conveyor Structure

Heavy duty angle lattice frame structure

Belting 900mm (36") EP500 / 3 ply, 5mm top 1.5mm bottom cover

Belt Speed: 1.87 m/s (368 ft/min)

Belting is premium quality, high tensile

strength, to support the load and the

designed horsepower.

Outer Conveyor


Rollers

127mm (5”) diameter troughing rollers set at 35 degrees Wing roller angle adjustable.

Return Rollers

1 x 102mm (4") spiral return roller at the head of conveyor. 5 x 102mm (4") plain return rollers.

Outer Drive Motor

1 x 22 kW - IP 55 rating motor. (Unit requires 58 amps of supply based on operating angle of 18 degrees, Note this will vary depending on operating angle)

Head Scraper

Carbide tungsten tipped finger scraper. Head Scraper situated the discharge end of the conveyor below the tangent point of the head pulley.


Plough Scraper

Plough Scraper located at tail drum to clear inside of belt of any material.

Inner Conveyor Structure

Heavy duty Rectangular Hollow Section (RHS) lattice frame structure.

Belting

900mm (36") EP500 / 3 ply, 5mm top 1.5mm bottom cover

Belt Speed: 2.41 m/s (474 ft/min)

Belting is premium quality, high tensile

strength, to support the load and the

designed horsepower.

Inner Conveyor


Rollers

127mm (5”) diameter troughing rollers set at 35 degrees Wing roller angle adjustable.

Return Rollers

1 x 102mm (4") spiral return roller at the head of conveyor. 3 x 102mm (4") plain return rollers.

Inner Drive Motors

2 x 7.5 kW - IP 55 rating motor. (Unit requires 58 amps of supply based on operating angle of 18 degrees, Note this will vary depending on operating angle)

Head Scraper

Carbide tungsten tipped finger scraper. Head Scraper situated the discharge end of the conveyor below the tangent point of the head pulley.


Plough Scraper

Plough Scraper located at tail drum to clear

inside of belt of any material.

Winch Motor

The telescopic conveyor is extended and retraced using a wire rope and winch system. The winch has a 2.2 kW motor.

Wire Rope

Heavy duty wire rope used with 13mm (1/2") diameter.

Telescopic Winch


Undercarriage

The front support frame of the undercarriage is manufactured from Rectangular Hollow Section (RHS). The rear of the undercarriage is constructed of heavy duty structural angle. The front of the undercarriage is hydraulically raised and lowered to transfer between radial and transport mode.

Power Pack

7.5 kW 3 station hydraulic power pack with 125 litres reservoir. Note: Electric hydraulic power pack used for all

hydraulic functions – Raise / lower conveyor

sections, raise / lower under-carriage, radial left

/ right

Undercarriage

Hydraulics


Folding Radial Arms

Heavy duty structural steel foldable radial arms for in line and radial travel. Held in place by a tie bar.

Radial Wheel Drive

Internal hydraulic wheel drive for increased torque over uneven or soft ground.

Wheels / Tyres

4 x 385 / 65 / 22.5 Super single tyre on 10 stud hubs.

Radial Arms

Rev 1. 13/09/2012

Safety

All Telestack machines are safety guarded to BS 7300 as standard, for extra walkways, handrails and safety solutions see options. All machines are fitted with safety grab wire Safety grab wire as standard around undercarriage of unit. 2 x Emergency stops on pull cords located on each side of the undercarriage.

Paint

Two Pak Epoxy Primer paint. Two pak Epoxy top coat paint.

Safety

Paint Finish

TS 542 – Technical Specification13

All Telestack machines are safety guarded to BS 7300 as standard, for extra walkways, handrails and safety solutions see options. All machines are fitted with safety grab wire

Safety grab wire as standard around

2 x Emergency stops on pull cords located on

Technical Specification


The TS 542 can be transported in a number of standard ways : • Unit in 3 x Euro Liner (Unit Stripped) • Unit in 3 x 40' High Cube Container (Unit Stripped)

Typical TS 542 packed into 3 x 40' High cube containers. Equipment required for unloading and assembling the 421R • A Telescopic Handler (approx 3days) • 2 x 50 Ton mobile cranes (approx 3days) • Access to Engineers / Fitters Tools

NOTE: Genset or Walkway options requires a forth container.

Transport Information

Containerisation

Container Two - Rear of Outer and Inner Conveyor

Container Three - Head of Outer and Inner Conveyor

Container One - Undercarriage, Counterweight and Radial Arms


TS 542 General Arrangement - Fully Up, Extended


TS 542 General Arrangement - Fully Up Retracted


TS 542 General Arrangement - Fully Down Extended


TS 542 General Arrangement - Fully Down Retracted

ts 542 technical specification docx · 2017-10-31 · rev 1. 13/09/2012 ts 542 – technical...

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