trumpf course catalog ditzingen

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Course Catalog

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TRUMPF Werkzeugmaschinen GmbH + Co. KG | Training Center DitzingenSchuckertstrasse 16 · 71254 Ditzingen · GermanyPhone +49(0)7156 303-30500· Fax +49(0)7156 303-930710E-Mail [email protected] · Homepage www.mytrumpf.com/training/en

Machine Tools / Power Tools

Laser Technology / Electronics

Medical Technology

TRUMPF is certified according to ISO 9001:2008

(for further information see www.trumpf.com/en/quality)

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There is one factor that is becoming increasingly important in

day-to-day competition: highly-qualified and motivated

employees. Training at TRUMPF contributes significantly to the

advancement and motivation of your staff. It provides them

with in-depth knowledge of our products. In addition to this,

our machine and programming courses foster an understand-

ing of the interactions as well as independent, solution-

oriented thinking.

Experienced instructors bring your employees up-to-date with

advances in technology. With the modern equipment in our

new Ditzingen Training Center and the perfect combination of

theory and hands-on exercises at the machine, learning is fun.

The most modern methods help us to address the individual

needs of our customers. Beginners and experienced users alike

acquire knowledge that quickly pays off. You cannot really

know how good a TRUMPF machine is until you are familiar

with its functions and capabilities.

You can check our latest schedules and course availability on

our website where you can also sign up for the courses.

Contents:

Page 4 TruLaser

Page 14 TruMatic

4 TruPunch

Page 34 TruBend Series 3000

Page 40 TruBend Serie 5000 / 7000

TruBend Cell 5000

Page 48 TruBend Cell 7000

Page 54 TruLaser Tube

Page 60 TruLaser Cell

Page 70 TruLaser Robot

Page 78 TruMark

Page 80 Supplementary Courses

Page 88 Consulting / Seminars

ContactTRUMPF Training Center Ditzingen

Schuckertstrasse 16

71254 Ditzingen

Germany

Phone +49(0)7156 303-30500

Fax +49(0)7156 303-930710

E-Mail [email protected]

www.mytrumpf.com/training/en

The knowledge advantage.

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2D Laser Processing:

Machine TypesTruLaser 1030

TruLaser 1030 fi ber

TruLaser 2025 | 2030

TruLaser 2525

TruLaser 3030 | 3040 | 3060

TruLaser 3030 (L20) | 3040 (L32)

TruLaser 3030 fi ber

TruLaser 3530

TruLaser 5030 | 5040 (L18) |

5060 (L19)

TruLaser 5030 classic | 5040 | 5060

TruLaser 5030 fi ber | 5040 fi ber

TruLaser 7025 | 7040

TruLaser 7025 fi ber | 7040 fi ber

TruLaser 8000

Core Programming Courses Basic Course

TruTops Drawing and Nesting

TruTops Laser Technology

TruTops Laser Pro

Core Machine Courses Operator

Technology Laser Cutting

Maintenance

TruLaser machines stand for decades of experience and

pioneering innovations in laser cutting. The outstanding

feature of our machines is that they work on the principle of

"fl ying optics". Thanks to this technology, you not only

achieve high machining speeds and accuracy but also make

the best possible use of your material.

To help you tap into the full potential of your machine, we

have put together a multi-faceted training program. In the

various course modules, you learn not only the basics, but

also acquire in-depth knowledge of special applications that

are tailored to our products. This ensures that you get

maximum use out of your machine.

The above diagram shows the sequence in which the courses should be taken, the

level of knowledge you will attain and the length of each course. Course modules

highlighted in blue provide programming knowledge. Courses highlighted in green

help unlock your machine's potential and keep it in top form. In the darker boxes,

you will fi nd optional courses that expand your knowledge in special fi elds. Training

schedules and course descriptions are listed on the following pages.

Programming Courses TruTops TubeTechnology

3 days

TruTopsDrawing and Nesting

2.5 days

TruTops LaserTechnology

3 days

TruTops LaserAutomation

2 days

3D Tube Design2 / 4 days

TruTops LaserPro

2 days

expertise

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Operator CourseRotoLas

2 days

Shop FloorProgramming

5.5 days

Maintenance CourseLaser

Application Consulting


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Operator Course3 / 5 days

Technology CourseLaser Cutting

2.5 / 3 days

Advanced Maintenance Course

5 days

Maintenance Course2.5 / 3 / 4 days

Instruction on-site

Basic Course1.5 days

> 3 months

Machine Courses

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Core Programming Courses Core Machine Courses Optional Courses Application Consulting

TruLaser

Maintenance and Service Courses

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TruLaser Programming Courses

PrerequisitesPC knowledge

SubjectsDesign and functionality of a laser machine | laser cutting variants (laser cutting, marking, dot marking etc.) | processing strategies for different materials and sheet thicknesses | optimization of laser processing

ObjectivesYou will acquire basic technological knowledge necessary for TruTops Laser programming. This training course provides the basic knowledge required for the participation in the "TruTops Laser Technol-ogy" training course.

Duration of Training Course1.5 days

Basic Course

2D Laser Machine


SubjectsModular software structure | introduction to operating systems | drawing of workpiece geometries | reading in and preparing DXF, IGES and MI drawings | creating mini-nests (MiniNest) | manual and job-related nesting of parts geometries on sheets

ObjectivesYou will be able to draw part geometries, import external-format drawings in TruTops and to create a sheet layout. This training course provides the basic knowledge required for the participation in the "TruTops Laser Technology" training course.



PrerequisitesParticipation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a "Drawing and Nesting" TruTops training course

SubjectsProgramming laser processes (single part, blank, sheet metal and slitting cut) | optimizing processing | creating NC programs | maintenance and adap-tation of the data base

ObjectivesYou will be able to determine processing strategies and create practical programs. In the case of available automation components, participation in a "TruTops Laser Automation" training course is required.

Duration of Training Course3 days

TruTops Laser Technology

PrerequisitesParticipation in the training course “TruTops Laser Technology”

SubjectsMachine components and technical data of automation components | loading and unloading strategies | program automation components | interpretation of NC programs

ObjectivesYou will be able to program automated procedures for the SortMaster.


TruTops Laser Automation for SortMaster

PrerequisitesParticipation in the training course "TruTops Laser Technology" and TruTops Laser programming experience (at least 6 months)

SubjectsAdopt external data | cutting up scrap | preparation of geometries | use of fixtures | form GMT (geometry with technology) and nesting | create and use customer cycles | manipulate NC texts | create technology tables and rules | your questions

ObjectivesYou will be able to use TruTops functions more efficiently, to increase process reliability on the machine as well as to reduce part cycle times.


TruTops Laser Pro

PrerequisitesParticipation in the TruTops training courses "Drawing and Nesting" and " TruTops Laser Technology"

SubjectsTechnology of tube cutting | modular software structure | programming round and/or rectangular tubes and free profiles | drawing developed contours or developed as DXF, IGES and MI on the tube | programming and optimizing the processing | creating NC programs

ObjectivesYou will be able to create cutting ge-ometries for tube processing and to create practical NC programs.


TruTops Tube Technologyfor RotoLas2D Laser Machine

TruLaser Machine Courses

PrerequisitesTechnically-oriented vocational training

SubjectsMachine discussion | structure and machine components | structure and adjustment of laser cutting head or cutting unit | training the user interface, operating elements and operating sequences with exercises | presentation of the diagnostics system | program management | machine options | semi- and fully automated production with an automation component of different LiftMaster versions

ObjectivesYou will be able to reliably handle the machine’s operating elements and to prepare, initiate and influence the production process.

Duration of Training Course3 / 5 days

Operator Course

2D Laser Machine

PrerequisitesParticipation in an operator’s training course for a TRUMPF 2D laser machine

SubjectsDesign and function of the tube cutting system | explanation and use of operating elements | set-up jobs | operational se-quences for the tube cutting system | run programs | influence cutting quality, different clamping techniques | processing with tube bearing

ObjectivesYou will be able to prepare the tube cutting system for processing, to operate it and to process programs.


Operator Course RotoLas

2D Laser Machiner

PrerequisitesParticipation in an operator’s training course for a TRUMPF 2D laser machine

SubjectsComprehensive safety instructions | cutting-specific laser basics | getting familiar with the variables influencing the laser cut | process, machine, laser and workpiece parameters | laser power control | cutting of special materials | assessing cut quality

ObjectivesYou will be able to improve your cut quality as well as to establish piercing and cutting parameters for special material.

Duration of Training Course2.5 / 3 days

Technology Course Laser Cutting2D Laser Machine

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Machine TypesTruLaser 3030 / 3040 / 3060 / 3530,not for TruLaser 3030 (L20) / 3030 fiber / 3040 (32)

PrerequisitesParticipation in a maintenance training course for a TRUMPF 2D laser machine

Particular topics of maintenance require a electrotechnical training

SubjectsAdvanced training for maintenance engineers | control cabinet and wiring diagram training with various trouble-shooting activities | electrical and mechani-cal repair jobs | electrical and mechanical adjustment jobs | check and basic setting of external beam path optics | leak test in gas and water circuit of machine and laser

ObjectivesYou will be able to independently perform simple servicing and/or repair jobs electrically or mechanically on the machine.


Machine TypesTruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19), not for TruLaser 5030 classic / 5030 fiber / 5040 fiber / 5060

PrerequisitesParticipation in a maintenance training course for a TRUMPF 2D laser machine

Particular topics of maintenance require a electrotechnical training

SubjectsAdvanced training for maintenance engineers | control cabinet and wiring diagram training with various trouble-shooting activities | evaluation of safety monitors | electrical and mechanical repair jobs | electrical and mechanical adjustment jobs | check and basic setting of external beam path optics | check backlash and the gantry offset on the machine | leak test in gas and water circuit of machine and laser

ObjectivesYou will be able to carry out simple electrical and mechanical service or repair works at the machine.


Advanced Maintenance Course

TruLaser 3030 / 3040 / 3060 / 3530

Advanced Maintenance CourseTruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19)


Particular topics of maintenance / service require a qualification as verified electrical engineer

SubjectsStudying system components | detailed safety instructions | beam guidance | setting jobs and handling of cutting head and/or unit | diagnostics with the control | structure of the dust extraction system | explaining maintenance procedures for the machine and laser unit | machine options | pneumatic, gas, hydraulic, cooling water, lubrication diagrams and schematics | Options (DetectLine, nozzle changer, LiftMaster, RotoLas) maintenance according to maintenance check lists

ObjectivesYou will be able to maintain the machine according to the given intervals.

Duration of Training Course2.5 / 3 / 4 days

Maintenance Course

2D Laser Machine

TruLaser Machine Courses

Machine TypesTruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19), not for TruLaser 5030 classic / 5030 fiber / 5040 fiber / 5060


Particular topics of maintenance requiring electrotechnical as well as mechanical training

SubjectsCondensed version of machine and laser unit maintenance and servicing

Subjects corresponding to the following trainings:Maintenance Course Machine Advanced Maintenance Course Machine Maintenance Course Part 1 TruFlow Maintenance Course Modular Switch Cabinet

ObjectivesYou will be able to maintaine the machine and laser according to the given intervals as well as perform basic electrical and mechanical service and repair work on the machine and laser on your own.


Maintenance and Service Course TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19)

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TruLaser

Programming Courses Control Duration

Basic Courses

TruLaser Series 1000 / 2000 / 3000 / 5000 / 7000 / 8000 TRUMATIC L 2510 - L 6050 / HSL 2502 C / HSL 4002 C

SIN 840 D 1.5 days

TruTops Programming Courses

TruTops Drawing and Nesting 2.5 days

TruTops Laser Technology 3 days

TruTops Laser Automation for SortMaster 2 days

TruTops Laser Pro 2 days

TruLaser Update 1 - 3 days after the introduction of relevant software updates

TruTops Tube Technology for RotoLas 3 days

3D Tube Design 4 days for detailed course information see chapter 'Tube Processing'

3D Tube Design for Experienced 3D Designers 2 days for detailed course information see chapter 'Tube Processing'

Supplementary Programming Courses

TruTops Fab 3 - 8 days for detailed course information see chapter 'Supplementary Courses'

TruTops Calculate 1 day for detailed course information see chapter 'Supplementary Courses'

TruTops Unfold 1 day for detailed course information see chapter 'Supplementary Courses'

Variants 3 days for detailed course information see chapter 'Supplementary Courses'

For the latest schedules and course availability

please check our website at


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TruLaser

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Machine Courses Control Duration

Operator Courses

TruLaser Series 1000 B&R 3 days

TruLaser Series 2000 and TruLaser 3030 / 3040 / 3060 / 3530 / 5030 classic / 5040 / 5060 TRUMATIC L 2510 / L 2530 - L 6030 / L 3040

SIN 840 D 5 days

TruLaser 3030 (L20) / 3040 (L32) SIN 840 D sl 5 days

TruLaser 3030 fiber / 5030 fiber / 5040 fiber SIN 840 D sl 5 days

TruLaser 5030 / 5040 (L18) / 5060 (L19) TRUMATIC L 3050 / L 4050 / L 6050

SIN 840 D 5 days

TruLaser Series 7000 / 8000 TRUMATIC HSL 2502 C / HSL 4002 C

SIN 840 D 5 days

RotoLas for TruLaser Series 3000 / 5000 RotoLas for TRUMATIC L 3030 - L 6030

SIN 840 D 2 days

RotoLas for TruLaser 3030 (L20) / 3040 (L32) SIN 840 D sl 2 days

Workshop-oriented Programming Courses

Advanced Shop Floor Programming for TruLaser 3030 (L20) / 3030 fiber / 3040 (L32) / 5030 fiber / 5040 fiber

SIN 840 D sl equivalent to course modules 'TruTops Drawing and Nesting' and 'TruTops Laser Technology' (see pages 10 - 11)

Technology Courses Laser Cutting

TruLaser Series 2000 and TruLaser 3030 / 3040 / 3060 / 3530 / 5030 classic / 5040 / 5060 TRUMATIC L 2510 - L 6050

B&R | SIN 840 D 3 days


TruLaser 5030 / 5040 (L18) / 5060 (L19) SIN 840 D / D sl 3 days

TruLaser 3030 fiber / 5030 fiber / 5040 fiber SIN 840 D sl 2.5 days

Maintenance Courses

TruLaser 1030 B&R 3 days

TruLaser 1030 fiber B&R 3 days

TruLaser Series 2000 TRUMATIC L 2510 / L 2530

SIN 840 D 3 days

TruLaser 3030 / 3040 / 3060 / 3530 TRUMATIC L 3020 / L 3030 - L 6030 with RotoLas / L 3040

SIN 840 D 4 days


TruLaser 3030 fiber / 5030 fiber / 5040 fiber SIN 840 D sl 2.5 days

TruLaser 5030 classic / 5030 / 5040 / 5040 (L18) / 5060 / 5060 (L19)TRUMATIC L 3050 / L 4050 / L 6050

SIN 840 D 4 days

TruLaser Series 7000 / 8000 TRUMATIC HSL 2502 C / HSL 4002 C

SIN 840 D 4 days

Maintenance Courses

Advanced Maintenance TruLaser 3030 / 3040 / 3060 / 3530 SIN 840 D 5 days

Advanced Maintenance TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19) SIN 840 D 5 days

TruFlow Laser Part 1 - 3TLF Laser Part 1 - 3

TASC 3 / 4 each 5 days for detailed course information see chapter 'Supplementary Courses'

Modular Switch Cabinet (only for TruLaser 2025 / 2030 / 3030 (L20) / 3040 (L32) / 5030 classic / 5030 fiber / 5030 / 5040 / 5040 (L18) / 5060 (L19)) Modular Switch Cabinet (only for TRUMATIC L 2510, L 3050 and L 4050)

Bosch PNC | SIN 840 D | TASC 3 / 4

2 days for detailed course information see chapter 'Supplementary Courses'

Modular Switch Cabinet TruLaser 3030 (L20) / 3030 fiber / 3040 (L32) / 5030 fiber / 5040 fiber

SIN 840 D sl 2 days for detailed course information see chapter 'Supplementary Courses'

Maintenance and Service Course

TruLaser 5030 / 5040 / 5040 (L18) / 5060 (L19) SIN 840 D 10 days

Consulting Control Duration

Application Consulting / Production assistance According to demand for detailed course information see chapter 'Consulting / Seminars'

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Combination Punching / Laser Processing:

Machine TypesTruMatic 3000

TruMatic 3000 fi ber

TruMatic 6000

TruMatic 6000 (K05)

TruMatic 7000

TRUMATIC 600 L



TruTops Punch Technology

TruTops Punch Pro

Core Machine Courses Basic Operator

Operator

Technology Punching

Technology Laser Cutting

Maintenance

The combination machines from TRUMPF unite punching

and laser technology in one machine giving you the ad-

vantages of both processing methods. The punching head

produces standard contours and forms while complex

contours are cut with the laser. In addition to this, all combi-

nation machines can be fully automated.

Whether it is the operation, maintenance or software systems

of your TruMatic machine – our wide range of courses offers

every user the best training for achieving maximum machine

operation effi ciency. See for yourself.








2.5 days

Operator Course4 days

Basic Operator Course

2 days


TruTops PunchTechnology

7 days

TruTops PunchAutomation

2 days

TruTops PunchPro

2 days

expertise

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Technology CoursePunching

2.5 days


2.5 days

MaintenanceCourse

SheetMaster0,5 / 1 day

Instruction on-site

> 3 months




Programming Courses

Machine Courses

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Operator CourseSheetMaster

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Maintenance Course3 / 4 days

Maintenance Course Laser

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TruMatic Programming Courses


SubjectsMachine components (without automation components) | technical data | tool systems | structure of a complete file | technology data | tool change | slitting strategies on the blank | repositioning | eject parts | machine options (tapping, engraving, "soft-punch" etc.) | basic laser technology | define laser machining | laser technology tables | laser operating modes | basic cutting tech-nology | cutting and piercing parameters

ObjectivesYou will acquire basic technological knowledge necessary for TruTops Punch programming.


Basic Course

Combination Machine


SubjectsModular structure of software | introduc-tion in operating the system | drawing workpiece geometries | reading in and preparing DXF, IGES and MI drawings | creating mini-nests (MiniNest) | job-related nesting of parts geometries on sheets

ObjectivesYou will be able to draw parts geometries, import external-format drawings in TruTops and to create a sheet layout. This training course provides the basic knowledge re-quired for the participation in the "TruTops Punch Technology" training course.


TruTops Drawing and Nesting Combination Machine

PrerequisitesParticipation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops training course "Drawing and Nesting"

SubjectsSystem adaptation for your machine | work-ing with the TruTops data base | differentways to the production goal | program-ming punching, nibbling, laser and forming processing processes | sheet layout strate-gies | blank processing | repositioning | op-timize processing | creating NC programs | machine options

ObjectivesYou will be able to determine processing processes and create practical NC programs. In case of additionally available automation components it is necessary to participate in a training course "TruTops Punch Automa-tion".



Combination Machine

PrerequisitesParticipation in the training course "TruTops Punch Technology"

SubjectsMachine components and technical data of automation components | system adapta-tion | loading and unloading strategies | create case-oriented NC programs

ObjectivesYou will be able to program automation sequences.


TruTops Punch Automation

Combination Machine

PrerequisitesParticipation in the training course "TruTops Punch Technology" and TruTops Punch programming experience (at least 6 months)

SubjectsLoading other data formats | preparation of geometries | tool data import | contour mode | programming project | auto-run | production plan | rules for removal | forming tools | processing samples | customize and create new technology tables and rules for combined machines | accurate contours | your questions

ObjectivesYou will be able to use the TruTops func-tions more effectively, to increase the process reliability of the machine and to reduce processing times of parts.


TruTops Punch Pro

Combination Machine

TruMatic Machine Courses

PrerequisitesTechnical understanding or technically-oriented vocational training

SubjectsMachine design | technical information punching, nibbling and forming | tooling design | tool types and tool maintenance | tool selection criteria | active die

ObjectivesYou will acquire basic knowledge for the operator course TruMatic and/or TruPunch.


PrerequisitesParticipation in the basic operator course for a punching or combination machine (or: experience with TRUMPF punching tools)

SubjectsMachine presentation | structure and machine components | allocate and load tools | adjustment and handling of laser cutting head | training the user interface, operating elements and operating sequences with exercises | presentation of the diagnostics system and online help | manage programs | machine options

ObjectivesYou will be able to operate the machine’s operating elements and to prepare, initiate and influence the production process.



Combination Machine

Operator Course

Combination Machine

PrerequisitesParticipation in the "Operator Course TruMatic 7000" (or: experience operating the TruMatic 7000)

SubjectsStructure and components of SheetMaster | manual operation | job table, clearing SheetMaster failures | entering an inter-rupted NC program with SheetMaster

ObjectivesYou will be able to handle the operational elements and to prepare, initiate and influ-ence the production process.

Duration of Training Course1 day

Operator Course SheetMaster

TruMatic 7000

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SubjectsMachine structure | technical data | cutting head, laser presser foot, laser sub-unit | laser beam guidance, chiller, exhaust system | hydraulic punching head with elec-tro-hydraulic linear amplifier | die adapter with die base and exhaust system | pneumatic and hydraulic plans and schematics | tool lubrication | overview of controls used | cleaning, care and lubrica-tion of machine according to maintenance overview (check list)

ObjectivesYou will be able to maintain the machine according to the given maintenance intervals.


Maintenance Course

TruMatic Series 3000 / 6000 / 7000

PrerequisitesParticipation in the "Maintenance Course TruMatic 6000 (K05) / 7000"

SubjectsSheetMaster maintenance according to maintenance check list

ObjectivesYou will be able to maintain the SheetMaster according to the given main-tenance intervals.

Duration of Training Course0.5 / 1 day

Maintenance Course SheetMaster

TruMatic 6000 (K05) / 7000

PrerequisitesParticipation in the operator’s training course for combination machine

SubjectsSafety tips for working with the laser | cutting-specific laser basics | variables influencing laser cutting | practical process parameter elaboration | influence of process parameters on the laser cut | laser power control | cutting a variety of materials | as-sessing cut quality

ObjectivesYou will be able to establish and optimize cutting and piercing parameters.


Technology Course Laser Cutting

Combination Machine

TruMatic Machine Courses

PrerequisitesParticipation in the operator's training course for punching or combination machine | Experience in operating and tooling a punching or combined machine (at least for 3 - 6 months)

SubjectsBasics of punching process | framework conditions on the machine | lubrication | coatings | causes for burr and scratch for- mation | avoidance of corrugated sheet | punching with high precision | one- sided trimming | working with forming tools | causes for collisions | tool care | forming tools of size 5 | calibration tool

ObjectivesYou will acquire in-depth knowledge on the application possibilities of the production procedures punching, nibbling and forming as well as on the ideal use of punching, forming and special tools.


Technology Course Punching

Combination Machine

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TruMatic


Basic Courses

TruMatic Series 3000 / 6000 / 7000 und TRUMATIC 600 L TRUMATIC 600 L / 3000 L / 6000 L

Bosch PNC / MTX | SIN 840 D

2.5 days



TruTops Punch Technology for TruMatic Series 3000 / 6000 / 7000 and TRUMATIC 600 L

7 days

TruTops Punch Automation for TruMatic Series 3000 / 6000 / 7000 and TRUMATIC 600 L

2 days

TruTops Punch Pro for TruMatic Series 3000 / 6000 / 7000 and TRUMATIC 600 L 2 days

TruTops Punch Update 1 - 3 days after the introduction of relevant software updates








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TruMatic


Operator Courses

Basics TruMatic und TruPunchBosch PNC / MTX | SIN 840 D

2 days

TruMatic Series 3000 TRUMATIC 3000 L

Bosch PNC 4 days

TruMatic 6000 and TRUMATIC 600 L TRUMATIC 600 L / 6000 L

SIN 840 D 4 days

TruMatic 6000 (K05) Bosch MTX 4 days

SheetMaster TruMatic 6000 (K05) and TruPunch 3000 (S11) Bosch MTX 1 day

TruMatic 7000 Bosch MTX 4 days

SheetMaster TruMatic 7000 Bosch MTX 1 day

Technology Courses Laser Cutting

PunchingBosch PNC / MTX | SIN 840 D

2.5 days

TruMatic Series 3000 TRUMATIC 3000 L

Bosch PNC 2.5 days

TruMatic 6000 and TRUMATIC 600 L TRUMATIC 600 L / 6000 L

SIN 840 D 2.5 days

TruMatic 6000 (K05) / 7000 Bosch MTX 2.5 days

Maintenance Courses

TruMatic 3000 Bosch PNC 3 days

TruMatic 3000 fiber Bosch PNC 3 days

TruMatic 6000 TRUMATIC 6000 L

SIN 840 D 4 days

TruMatic 6000 (K05) / 7000 Bosch MTX 4 days

SheetMaster TruMatic 6000 (K05) / 7000 Bosch MTX 0.5 days

Maintenance Courses

TruFlow Laser Part 1 - 3 TLF Laser Part 1 - 3


Modular Switch Cabinet (only for TruMatic Series 3000 / 7000) Modular Switch Cabinet (only for TRUMATIC 3000L)

Bosch PNC / MTX | TASC 3 / 4




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Machine TypesTruPunch 1000

TruPunch 2020

TruPunch 3000

TruPunch 3000 (S11)

TruPunch 5000

TRUMATIC 200 R

TRUMATIC 500 R

TRUMATIC 2000 R

Punching:

TruPunch from TRUMPF – a machine that is capable of more!

Our innovative punching technology enables complex,

three-dimensional sheet metal processing with the goal of

complete processing on a single machine. Not only that,

but all TRUMPF tools can be rotated, offering enormous

fl exibility and productivity in processing. And, to top it off,

various components are available for convert our punch

presses into fully automated systems.

Do you want to get maximum performance out of

your TruPunch machine? In our training courses,

experienced instructors will teach you everything you

need to know for perfect operation, programming

and maintenance of your TruPunch.




TruTops Punch Pro


Operator

Technology Punching

Maintenance








2.5 days

TruTops PunchTechnology

6 days

TruTops PunchAutomation

1.5 days

TruTops PunchPro

2 days

expertise

Operator CourseSheetMaster

1 day

Shop FloorProgramming3 / 5 / 8.5 days

Maintenance CourseSheetMaster

0.5 days

expertise

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Operator Course3.5 / 4 days

Maintenance Course2.5 / 3.5 days

Instruction on-site


> 3 months



Programming Courses

Machine Courses

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Technology CoursePunching

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BasicOperator Course

2 days

TruPunch

TruTops PunchUpdate

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TruPunch Programming Courses


SubjectsMachine components | technical data | tool system | basic NC programming | tech tables | work positions | tool change | machining cycles | blank (slitting technology, skeleton-free processing, execution pos-sibilities) | repositioning | part ejection | non-routine technology | machine options | forming

ObjectivesYou will acquire basic technical knowledge necessary for TruTops Punch programming.


Basic Course

Punching Machine


SubjectsModular structure of software | introduc-tion to operating the system | drawing workpiece geometries | reading in and preparing DXF, IGES and MI files | creating (MiniNest) | manual and job-related nest-ing of part geometries on sheets

ObjectivesYou will be able to draw part geometries, import external-format drawings in TruTops and to create a sheet layout. This training course provides you with the necessary ba-sic knowledge to participate in a “TruTops Punch Technology” course.


TruTops Drawing and Nesting Punching Machine

PrerequisitesParticipation in the training course "TruTops Punch Technology"

SubjectsMachine components and technical data of automation components | system adapta-tion | loading and unloading strategies | program automation components | creating case-oriented NC programs



PrerequisitesParticipation in the training course "TruTops Punch Technology" and TruTops Punch programming experience (at least 6 months)

SubjectsLoading other data formats | preparation of geometries | tool data import | contour mode | programming project | auto-run | production plan | rules for removal | forming tools | processing samples | manipulate NC-texts and tables | your questions

ObjectivesYou will be able to use the TruTops func-tions more effectively, to increase the process reliability of the machine and to reduce part processing time.


TruTops Punch Pro

Punching Machine

PrerequisitesParticipation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops training course “Drawing and Nesting”

SubjectsSystem adaptation for your machine | work-ing with the TruTops data base | different ways to the production goal | programming punching, nibbling and forming proc-esses | sheet layout strategies | skeleton-free processing | blank processing | reposi-tioning | process optimization | creating NC programs | machine options

ObjectivesYou will be able to determine processes and create practical NC programs. For automation components, participation in the "TruTops Punch Automation" training course is required.



Punching Machine

TruTops Punch Automation

Punching Machine

TruPunch Machine Courses

PrerequisitesPrerequisitesTechnical understanding or technically-oriented vocational training

SubjectsMachine design | technical information punching, nibbling and forming | tooling design | tool types and tool maintenance | tool selection criteria | active die

ObjectivesYou will acquire basic knowledge for the operator course TruMatic and/or TruPunch.


PrerequisitesParticipation in the basic operator course for a punching or combination machine (or: experience with TRUMPF punching tools)

SubjectsPresentation of machine | structure and components of machine | adjust and load tools | training the user interface, opera-tional elements and processes along with exercises | presentation of the diagnostics system and online help | program manage-ment | machine options

ObjectivesYou will be able to handle the machine’s operating elements and to prepare, initiate and influence the production process.

Duration of Training Course3.5 / 4 days


Punching Machine

Operator Course

Punching Machine

PrerequisitesParticipation in the "Operator Course TruPunch 2020 / 3000 / 5000" (or: TruPunch 3000 / 5000 operation experience)

SubjectsStructure and components of SheetMaster | manual operating | job table, clearing SheetMaster failures | entering an inter-rupted NC program with SheetMaster

ObjectivesYou will be able to reliably handle the op-erational elements and to prepare, initiate and influence the production process.


Operator Course SheetMaster

TruPunch 3000 / 5000

PrerequisitesParticipation in the basic training course for your machine(or: participation in the operator course for your machine)

SubjectsRequired system adaptations | simply creating typical punching part geometries including 90° bending extensions with relief grooves and unfolding | simply draw-ing workpiece geometries | sheet layout | programming punching and nibblingblank processing | creating NC programs

ObjectivesYou will be able to draw simple workpieces, select suitable processing strategies and to generate practical NC programs.


Easy Programming

TruPunch 1000


This training course is intended for the TruTops Punch Basic software at the pro-gramming station and on the machine.

This training course is not required if TruTops Drawing experience is available

SubjectsModular software structure | introduction to how to operate the system | drawing work-piece geometries | reading in and preparing DXF, IGES and MI drawings

ObjectivesYou will be able to draw part geometries and to import external-drawing formats in TruTops Punch Basic.


TruTops Punch Basic Drawing

TruPunch 1000 / 5000 (S10)

PrerequisitesParticipation in the basic training course for your machine(or: comprehensive experience in operating the respective machine) Participation in a TruTops training course “Drawing”

This training course is intended for the TruTops Punch Basic software at the pro-gramming station and on the machine

SubjectsSystem adaptation for your machine | working with the TruTops data base | differ-ent ways to the production goal | program-ming of punching, nibbling and forming | sheet layout strategies (without nesting) | blank processing | repositioning | process optimization | creating NC programs | machine options

ObjectivesYou will be able to determine processing and create practical NC programs.


TruTops Punch Basic Technology

TruPunch 1000 / 5000 (S10)

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SubjectsMachine structure | technical data | hydrau-lic punching head with electro-hydraulic linear amplifier | die adapter | automatic tool changer | how to use hydraulic, pneumatic and circuit diagrams | adjust-ment jobs | how to use the diagnostics system | machine maintenance according to intervals



Maintenance CourseTruPunch 2020 and TRUMATIC 2000 R

PrerequisitesParticipation in the operator's training course for punching or combination machine | Experience in operating and tooling a punching or combined machine (at least for 3 - 6 months)

SubjectsBasics of punching process | framework conditions on the machine | lubrication | coatings | causes for burr and scratch for-mation | avoidance of corrugated sheet | punching with high precision | one- sided trimming | working with forming tools | causes for collisions | tool care | forming tools of size 5 | calibration tool

ObjectivesYou will acquire in-depth knowledge on the application possibilities of the production procedures punching, nibbling and forming as well as on the ideal use of punching, forming and special tools.



SubjectsMachine structure | technical data | punch-ing head structure | die adapter | exhaust system | principle of tool changer | drive system | hydraulics, pneumatics and elec-trics | tool lubrication | adjustment jobs | maintaining machine according to inter-vals | diagnostics systems


Duration of Training Course2.5 / 3.5 days

Technology Course Punching

Punching Machine

Maintenance Course

TruPunch 1000 / 3000 / 5000

PrerequisitesParticipation in the "Maintenance Course TruPunch 3000 / 5000"

SubjectsSheetMaster maintenance according to maintenance check list

ObjectivesYou will be able to maintain the SheetMas-ter according to the given maintenance intervals.


Maintenance Course SheetMasterTruPunch 3000 / 5000

TruPunch Machine Courses

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TruPunch


Basic Courses

TruPunch Series 1000 / 2020 / 3000 / 5000 and TRUMATIC 2000 R TRUMATIC 2000 R / 2020 R / 3000 R / 5000 R

Bosch PNC / MTX | SIN 840 D

2.5 days

TRUMATIC 200 R / 500 R CC 220 2.5 days



TruTops Punch Technology for TruPunch Series 1000 / 2020 / 3000 / 5000 and TRUMATIC 2000 R

6 days

TruTops Punch Automation for TruPunch Series 3000 / 5000 1.5 days

TruTops Punch Technology for TRUMATIC 200 R / 500 R 6 days

TruTops Punch Automation for TRUMATIC 500 R 1.5 days

TruTops Punch Pro for TruPunch Series 1000 / 2020 / 3000 / 5000 and TRUMATIC 2000 R

2 days

TruTops Punch Update 1 - 3 days after the introduction of relevant software updates









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Operator Courses

Basics TruMatic and TruPunchBosch PNC / MTX |SIN 840 D

2 days

TruPunch 1000 TRUMATIC 1000 R

Bosch PNC 3.5 days

TruPunch 2020 / 3000 / 5000 and TRUMATIC 2000 R TRUMATIC 2000 R - 5000 R

Bosch PNC | SIN 840 D

4 days

SheetMaster TruPunch 3000 / 5000 TRUMATIC 3000 R / 5000 R SheetMaster

SIN 840 D 1 day

TruPunch 3000 (S11) Bosch MTX 4 days

SheetMaster TruMatic 6000 (K05) and TruPunch 3000 (S11) Bosch MTX 1 day


Easy Programming for TruPunch 1000 Easy Programming for TRUMATIC 1000 R

Bosch PNC 3 days

TruTops Punch Basic Drawing for TruPunch 1000 / 5000 (S10)Bosch PNC | SIN 840 D

1 day

TruTops Punch Basic Technology for TruPunch 1000 / 5000 (S10)Bosch PNC | SIN 840 D

4 days

Advanced Shop Floor Programming for TruPunch 1000 / 3000 (S11) / 5000 / 5000 (S10)

Bosch MTX equivalent to course modules 'TruTops Drawing and Nesting' and 'TruTops Punch Technology for TruPunch' (see pages 30 -31)

Technology Course

PunchingBosch PNC / MTX |SIN 840 D

2.5 days

Maintenance Course


Bosch PNC 2.5 days

TruPunch 2020 and TRUMATIC 2000 R TRUMATIC 2000 R / 2020 R

Bosch PNC 2.5 days


Bosch PNC 3.5 days

SheetMaster TruPunch 3000 TRUMATIC 3000 R SheetMaster

Bosch PNC 0.5 days

TruPunch 3000 (S11) Bosch MTX 2.5 days

SheetMaster TruPunch 3000 (S11) Bosch MTX 0.5 days


SIN 840 D 3.5 days

SheetMaster TruPunch 5000 TRUMATIC 5000 R SheetMaster

SIN 840 D 0.5 days

Maintenance Course

Modular Switch Cabinet (only for TruPunch 1000 / 3000) Modular Switch Cabinet (only for TRUMATIC 3000 R)

Bosch PNC | SIN 840 D | TASC 3 / 4







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TruBend Series 3000

Machine Types

TruBend 3066

TruBend 3120

TruBend 3180


TruTops Drawing

TruTops Bend Technology


Operator

Technology Bending

With the TruBend Series 3000, you get the best entry-level

machine for bending technology. Equipped with the most

important functions for reliable bending, the TruBend Series

3000 is the ideal solution for anyone who places high value

on TRUMPF quality and also on a highly attractive price-to-

performance ratio.

Learn all the basics you need to handle your TruBend Series

3000 with perfection! In our courses, step by step you

will learn everything you need to reach your machine's full

capacity. Interested? Find out more!







TruTopsDrawing1.5 days

TruTops BendTechnology

5 days

expertise

TruTops BendUpdate

expertise

time t


1 day

Technology CourseBending

3 days

Instruction on-site


> 3 months





Programming Courses

Machine Courses

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Bending:

TruBendSeries 3000

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TruBend Series 3000 Machine Courses

PrerequisitesExperience in handling a press brake or participation in the "Basic Operator Course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000"(or: participation in the basic training course for your machine)

SubjectsMachine design | machine options | techni-cal data | user interface T 3000 control and operational elements | safety instructions | bending methods | functional units (axis system, press beam cycle etc.) | tool system | numeric and graphical program creation | program optimization and hand-ling | processing various programs

ObjectivesYou will be able to operate, program and set up the TruBend Series 3000 and ensure part quality.


Operator Course

TruBend Series 3000

PrerequisitesExperience in operating and tooling a press brake, creating bending programs, designing bent parts or you work in the production planning and are responsible for the quality control of bending parts

SubjectsBending technology basics | machine technology | characteristics of TRUMPF bending tools | application technology | tool selection criteria | special tools | solu-tion examples for bending tasks

ObjectivesYou will acquire comprehensive knowl-edge on the variety of processing pos-sibilities with a TRUMPF press brake and TRUMPF Bending Tools.


Technology Course Bending

TruBend Series 3000 / 5000 / 7000

PrerequisitesPC knowledge and technical understanding or experience in handling the material sheet

SubjectsMachine design | machine options | techni-cal data | axis system and other functional units | press beam cycle | bending methods | tool overview | calculations and criteria for selecting tools

ObjectivesYou will acquire basic knowledge for the operator course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000.


Basic Operator CourseTruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000


SubjectsComponents/axes of machine | technical data | tool system | programming param-eters | bending procedures (air bending, coining) | bending technology: procedures, offset values, framework conditions (mini-mum side length, component design)

ObjectivesYou will acquire basic technical knowledge necessary for TruTops Bend. You will be able to interpret program parameters for bending machines.


Basic Course

Press Brake


This training course is not required for those with knowledge of TruTops Drawing and Nesting

SubjectsModular software structure | introduction to operating the system | drawing of workpiece geometries | reading in and preparing DXF, IGES and MI drawings

ObjectivesYou will be able to draw part geometries and to import external-format drawings in TruTops.


TruTops Drawing

PrerequisitesParticipation in the basic training course for your machine (or: comprehensive experience in operating the respective machine) Participation in a TruTops "Drawing" train-ing course

SubjectsOperating the system | maintenance and optimization of data base (shortening values, material management, tool data, machine data) | creation of simple profiles by the profile editor and their unfolding | adaptation of unfolding processes to correct shortening values | input of bending lines with necessary bending data and bend-ing sequences | creating allocation plan (checking and modification of determined tool set-ups) | simulation of the bending sequence | generating NC programs

ObjectivesYou will be able to enter the neces-sary bending data, to select appropriate processing strategies and to generate practical NC programs.



TruBend Series 3000 Programming Courses

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Operator Course

Basics TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000T 3000 | TASC 6000

1 day

TruBend Series 3000 T 3000 2 days

Technology Courses

Bending T 3000 3 days

TruBend Series 3000


Basic Courses

TruBend Series 3000 / 5000 / 7000, TruBend Cell 7000 and TrumaBend V SeriesT 3000 | TASC 6000

1.5 days


TruTops Drawing 1.5 days

TruTops Bend Technology 5 days

TruTops Bend Update 1 - 3 days after the introduction of relevant software updates













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TruBend Series 5000

Machine Types

TruBend 5050

TruBend 5085

TruBend 5130

TruBend 5170

TruBend 5230

TruBend 5320


TruTops Drawing



Operator

Date Base Management

Technology Bending

Maintenance and Service*

Both the ram and backgauge are marked by high speeds and

acceleration rates that ensure high dynamics. Paired with a

work area that can be customized for the operator, the

machines of the TruBend Series 7000 offer optimal conditions

for productive and ergonomic work.

Do you wish to achieve maximum effi ciency on your TruBend

Series 5000 / 7000? Regardless of whether you are learning

the basics or wish to expand your knowledge in specialized

applications – our broad range of courses offers just the right

training for you. Find out for yourself!

The machines of the TruBend Series 5000 are the fl exible

and productive press brakes. And there is a good reason for

this: The TruBend Series 5000 unites innovative technology

with high precision. This goes hand in hand with a very high

level of fl exibility when it comes to bending different parts.

From programming, through allocation all the way to the

bending process – the TruBend Series 5000 is extremely

productive. Moreover, you can also automate these machines

with the TruBend Cell 5000.

With the TruBend Series 7000 machines, we offer perfect

interaction between man and machine. TruBend Series 7000

Machine Types

TruBend 7018

TruBend 7036

TruBend Cell 5000









5 days

TruTops BendAutomation

4 days

expertise

TruTops BendUpdate

Operator CourseAutomation

5 days

expertise

time t


Technology CourseBending

3 days

Maintenance and Service Course*

2 days

Instruction on-site


> 3 months

Date Base Management

0.5 / 1 day


1 day




Shop FloorProgramming

Programming Courses

Machine Courses

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*does not apply for TruBend Series 7000

Bending:

TruBend Series 5000 / 7000TruBend Cell5000

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TruBend Series 5000 / 7000 Machine Courses

PrerequisitesPC knowledge and technical understanding or experience in handling sheet metal


ObjectivesYou will acquire the basic knowledge for the operator course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000.



PrerequisitesExperience in handling a press brake or participation in the "Basic Operator Course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000"(or: participation in the basic training course for your machine)

SubjectsUser interface | operational elements and operational sequences | safety instruc-tions | tool system | numeric and graphical program creation | program optimization and handling | processing various programs by the ACB angle sensor system and/or bending aid



PrerequisitesExperience in handling a press brake or participation in the TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 "Basic Operator Course"(or: participation in the basic training course for your machine)

SubjectsMachine design | machine options | techni-cal data | user interface TASC 6000 control and operational elements | safety instruc-tions | bending methods | functional units (axis system, press beam cycle etc.) | tool system | numeric and graphical program creation | program optimization and hand-ling | processing various programs



Operator Course

TruBend Series 5000

Operator Course

TruBend Series 7000

PrerequisitesParticipation in an operator training for a bending machine

SubjectsCreating materials | inserting special upper and lower tools | creating bending curves | adopting one’s own bending factors | as-signing user rights

ObjectivesYou will acquire the knowledge and skills to manage the data base of TruBend Series 5000 / 7000.

Duration of Training Course0.5 / 1 day

Data Base Management

TruBend Series 5000 / 7000

PrerequisitesParticipation in the "Operator Course TruBend Series 5000"

SubjectsStructure TruBend Cell 5000 | technical data | additional equipment | manual oper-ating device | axis system | safety switching on and off | manual moving | select and manage programs | part loading | produc-ing | assembly of gripper systems | diagnos-tic at gripper system and coveyor

ObjectivesYou will acquire basic knowledge and skills to operate the TruBend Cell 5000.


Operator Course

TruBend Cell 5000

TruBend Series 5000 / 7000 Programming Courses


This training course is not required for those with TruTops Drawing and Nesting knowledge

SubjectsModular software structure | introduction to how to operate the system | drawing of workpiece geometries | reading in and preparing DXF, IGES and MI drawings

ObjectivesYou will be able to draw part geometries and import external-format drawings in TruTops.


TruTops Drawing


SubjectsOperating the system | maintenance and optimization of data base (shortening values, material management, tool data, machine data) | creation of simple profiles by the profile editor and their unfolding | adaptation of unfolding processes to correct shortening values | input of bending lines with necessary bending data and bend-ing sequence | creating allocation plan (checking and modification of determined tool set-ups) | simulation of the bending sequence | generating NC programs

ObjectivesYou will be able to enter the necessary bending data, select appropriate processing strategies and to generate practical NC programs.



PrerequisitesParticipation in the training course "TruTops Bend Technology"

SubjectsSub-assemblies and technical data of auto-mation components | framework condi-tions | principle of course of part manu-facturing with automation | basics system adaptation in TruTops Bend | program creation with automation TruTops Bend | course, reset and modification possibili-ties | loading and unloading strategies



TruTops Bend Automation



ObjectivesYou will acquire the basic technical knowl-edge necessary for TruTops Bend. You will be able to interpret program parameters for bending machines.


Basic Course

Press Brake


This training course has been designed for operators who prepare or edit workpiece drawings for TruTops Bend by TruTops Bend Drawing (Machine) on the control

This training course is not required for those with prior knowledge of TruTops Drawing and Nesting

SubjectsModular software structure | introduction to how to operate the system | drawing work-piece geometries | reading in and preparing DXF, IGES and MI drawings

ObjectivesYou will be able to draw part geometries and import drawings of external formats in TruTops.


TruTops Bend Drawing (Machine)TruBend Series 5000

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TruBend Series 5000 / 7000 Machine Courses


SubjectsMachine structure | technical data | operat-ing conditions | Main drive unit | functional units | backgauge system | tool clamping | machine control | PCSS press safety control

ObjectivesYou will be able to maintain the machine according to the given intervals as well as to localize malfunctions and clear simple errors.


Maintenance and Service Course

TruBend Series 5000

PrerequisitesExperience in operating and tooling a press brake, creating bending programs, designing bending parts or you work in the production planning and are responsible for the quality control of bending parts

SubjectsBending technology basics | machine technology | characteristics of TRUMPF Bending Tools | application technology | tool selection criteria | special tools | solu-tion examples for bending tasks

ObjectivesYou will acquire comprehensive knowledge on the variety of processing possibilities with a TRUMPF press brake and TRUMPF Bending Tools.


Technology Course Bending

TruBend Series 3000 / 5000 / 7000

PrerequisitesParticipation in the basic training course to program your machine (or: comprehensive experience in operating the respective machine) Participation in the basic training course for your machine

SubjectsOperating the system | Maintenance and optimization of data base (shortening values, material management, tool data, machine data) | creation of simple profiles by the profile editor and their unfolding | adaptation of unfolding processes to cor-rect shortening values | input of bending lines with necessary bending data and bending sequence | creating allocation plan (checking and modification of determined tool set-ups) | simulation of the bending sequence | generating NC programs



TruTops Bend Technology (Machine)TruBend Series 5000

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TruBend Series 5000 / 7000


Basic Courses


1.5 days




TruTops Bend Automation TruBend Cell 5000TruTops Bend Automation BendMaster

4 days after the introduction of relevant software updates

TruTops Bend Update 1 - 3 days






Operator Courses

Basics TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 (in case of TruBend Series 5000 as of software version 5.0)

T 3000 | TASC 6000

1 day

TruBend Series 5000 incl. graphical Shop Floor Programming and ACB (as of software version 5.0)

TASC 6000 3 days

TruBend Series 5000 incl. ACB TrumaBend V Series with ACB (up to software version 4.5)

TASC 6000 3 days

TruBend Series 7000 TASC 6000 2 days

TruBend Cell 5000 BendMaster

TASC 6000 5 days


Date Base Management TruBend Series 5000 (as of software version 5.0)

TASC 6000 1 day

Date Base Management TruBend Series 7000 TASC 6000 0.5 day

Programming Machine Profile Editor (up to software version 4.5)

TASC 6000 2 days

TruTops Bend Drawing (Machine) for TruBend Series 5000 1 day

TruTops Bend Technology (Machine) for TruBend Series 5000 4 days

Technology Courses

Bending TASC 6000 3 days

Maintenance and Service Courses

TruBend Series 5000 TrumaBend V Series

TASC 6000 2 days









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5 days

TruTops BendAutomation

3 days

expertise

TruTops BendUpdate

expertise

time t


> 3 months




Programming Courses

Machine Courses

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Machine Type

TruBend Cell 7000


TruTops Drawing









Bending:

TruBend Cell7000

Instruction on-site

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Basic OperatorCourse

1 day

TruBend Cell systems offer fl exible and cost-effective solutions

for every kind of automated bending.

We develop complete solutions including software, sensors,

material fl ow, control, and state-of-the-art material handling

technology, to ensure that your processes run reliably and

productively.

Our training program provides you with any knowledge re-

quired to program and operate an automated bending cell.

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TruBend Cell 7000 Programming Courses


This training course is not required for those with TruTops Drawing and Nesting knowledge

SubjectsModular software structure | introduction to how to operate the system | drawing of workpiece geometries | reading in and preparing DXF, IGES and MI drawings

ObjectivesYou will be able to draw part geometries and import external-format drawings in TruTops.


TruTops Drawing


SubjectsOperating the system | maintenance and optimization of data base (shortening values, material management, tool data, machine data) | creation of simple profiles by the profile editor and their unfolding | adaptation of unfolding processes to correct shortening values | input of bending lines with necessary bending data and bend-ing sequence | creating allocation plan (checking and modification of determined tool set-ups) | simulation of the bending sequence | generating NC programs




PrerequisitesParticipation in the training course "TruTops Bend Technology"

SubjectsSub-assemblies and technical data of auto-mation components | framework condi-tions | principle of course of part manu-facturing with automation | basics system adaptation in TruTops Bend | program creation with automation TruTops Bend | course, reset and modification possibili-ties | loading and unloading strategies






ObjectivesYou will acquire the basic technical knowl-edge necessary for TruTops Bend. You will be able to interpret program parameters for bending machines.


Basic Course

Press Brake

TruBend Cell 7000 Machine Courses

PrerequisitesPC knowledge and technical understanding or experience in handling sheet metal


ObjectivesYou will acquire basic knowledge for the operator course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000.



PrerequisitesExperience in handling a press brake or participation in the "Basic Operator Course TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000" (or: participation in the basic training course for your machine)

SubjectsStructure TruBend Cell 7000 | technical data | additional equipment | manual oper-ating device | axis system | safety switching on and off | manual moving | select and edit programs | program management | handling and operating the ToolMaster Bend | part loading | producing | diagnostic at gripper system and conveyor

ObjectivesYou will acquire basic knowledge and skills to operate the TruBend Cell 7000.


Operator Course

TruBend Cell 7000

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TruBend Cell 7000


Basic Courses


1.5 days




TruTops Bend Automation TruBend Cell 7000 3 days after the introduction of relevant software updates

TruTops Bend Update 1 - 3 days






Operator Courses

Basics TruBend Series 3000 / 5000 / 7000 and TruBend Cell 7000 1 day

TruBend Cell 7000 4 days









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With the TruLaser Tube machines, you can produce parts

quickly and precisely, in addition to being well prepared to

meet all market requirements. What's so exceptional about

the TruLaser Tube? The laser cuts contours and trims tubes in

one operation. Tube constructions that are made possible by

the laser, facilitate and reduce downstream fabrication steps.

The edges are smooth and the parts are ready for assembly

without the need for refi nishing.

Do you want to make the best use of all of the functions on

your TruLaser Tube? Well, we have put together a training

package that meets your requirements perfectly! Choose the

appropriate courses from the training program and perfect

the use of your machine.

Machine TypesTruLaser Tube 5000

TruLaser Tube 7000








TruTops TubeTechnology

4 days

expertise

TruTops TubeUpdate

time t


Maintenance Course3 days

Instruction on-site


> 3 months

3D Tube Design2 / 4 days





Programming Courses

Machine Courses

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Technology CourseTube Cutting

4 days

Technology CourseTube Cutting

Special Profi les1 day

expertise

Tube Processing:

TruLaser Tube


TruTops Drawing

TruTops Tube Technology

3D Tube Design

Core Machine Courses Operator

Technology Tube Cutting

Maintenance

3D Tube Design and Programming Option Bevel Cut

1 day

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For tube programming the training courses "TruTops Drawing“ and "TruTops Tube Technology“ are required

SubjectsIntroduction into 3D design | tube program-ming | creating 3D tube models | reading in and editing external drawings | export tube designs in TruTops Tube

ObjectivesYou will be able to draw individual tubes and to design complex 3D tube models. You will develop tubes for further processing in TruTops Tube.


3D Tube Design


In-depth experience in handling parametric 3D CAD systemsFor tube programming the training courses "TruTops Drawing“ and "TruTops Tube Technology“ are required

SubjectsTube programming | creating 3D tube models | reading in and editing external drawings | export tube designs in TruTops Tube

ObjectivesYou will be able to draw individual tubes and to design complex 3D tube models. You will develop tubes for further processing in TruTops Tube.


PrerequisitesParticipation in the training course"TruTops Tube Technology"Participation in the training course"3D Tube Design"

SubjectsBevel cut basics | designing parts with bevel cuts in Tube Design | creating the respective NC programs in TruTops Tube

ObjectivesYou will be able to design bevel cuts and create the respective programs for the machine.


3D Tube Design for Experienced 3D Designers

3D Tube Design and Programming Option Bevel Cut

TruLaser Tube Programming Courses


SubjectsMachine components | technical data | basic NC programming | complete files | editing of NC programs and tables | laser operat-ing modes | technological information on laser cutting | production plan

ObjectivesYou will acquire basic technical knowledge necessary for TruTops Tube and you will be able to interpret NC texts.


Basic Course

TruLaser Tube 5000 / 7000


This training course is not required for those with prior knowledge of TruTops Drawing and Nesting

SubjectsModular structure of software | introduction to how to operate | drawing of work piece geometries | reading in and preparing DXF, IGES and MI drawings

ObjectivesYou will be able to draw part geometries and import other drawings in TruTops.


TruTops Drawing


PrerequisitesPC knowledge Participation in a TruTops training course "Drawing" Participation in the basic training course for your machine (or: comprehensive experience in operating the respective machine)

SubjectsProgramming of round and/or rectangular tubes and free profiles | draw developed contours or develop them as DXF, IGES and/or MI on the tube | programming laser processing processes | optimizing the processing process | creating NC programs | tube layout with identical and differing parts | creating production plans and service programs

ObjectivesYou will acquire the knowledge you need to program your machine. You will be able to draw workpieces, select suitable processing strategies and to create success-ful NC programs.


TruTops Tube Technology


TruLaser Tube Machine Courses


SubjectsMachine discussion | structure and compo-nents of machine | structure and adjust-ment of laser cutting head | training the user interface, operating elements and operating sequences with exercises | presentation of the diagnostics system and online help | program manage-ment | important NC programming func-tions | machine options

ObjectivesYou will be able to handle the machine’s operating elements and to prepare, initiate and influence the production process.


Operator CourseTruLaser Tube 5000 / 7000 (KT02 / T03)

PrerequisitesExperience with TruLaser Tube operating and/or programming experience with TruTops Tube (at least 3 - 6 months re- spectively)

Recommendation: joint participation operator and programmer

SubjectsIn-depth safety instructions | cutting-specific laser basics | familiarizing with the parameters influencing the laser cut | quality assessment and optimization of laser cuts | recognizing and clearing cut-ting problems | programming and cutting special materials and special profile

ObjectivesYou will be able to increase the cutting quality on a TruLaser Tube to the optimum, create programs for special materials and special profiles and establish the pertaining cutting parameters.


PrerequisitesParticipation in the training course "Technology Tube Cutting" or at least 12 months of experience in machine operating, programming and parameter optimization

SubjectsDeveloping a systematic procedure to process special profiles | special profile pro-gramming in TruTops Tube | Implementing and processing these special profiles on the TruLaser Tube

ObjectivesYou will be able to implement a systematic procedure to process special profiles on your machine.




SubjectsGetting familiar with the components of the system | detailed safety instructions | external beam path | adjustment jobs and handling the cutting head | design of the control PLCX/MMC/NCK | diagnostic pos-sibilities with the control | installation of the dust extractor | explanation of Maintenance works for machine and laser unit | options of the machine | pneumatic, gas, lubrication and circuit diagrams



Technology Course Tube Cutting


Technology Course Tube CuttingModule Special ProfilesTruLaser Tube 5000 / 7000

Maintenance Course


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Operator Courses

TruLaser Tube 5000 TUBEMATIC

SIN 840 D 4 days

TruLaser Tube 7000 (KT02 / T03) SIN 840 D sl 5 days

Technology Course

Tube Cutting TruLaser Tube 5000 SIN 840 D / D sl 4 days

Tube Cutting TruLaser Tube 7000 SIN 840 D / D sl 4 days

Tube Cutting Module Special Profiles TruLaser Tube 5000 SIN 840 D / D sl 1 day

Tube Cutting Module Special Profiles TruLaser Tube 7000 SIN 840 D / D sl 1 day

Maintenance Courses

TruLaser Tube 5000 TUBEMATIC

SIN 840 D 3 days

TruLaser Tube 7000 SIN 840 D sl 3 days

Maintenance Courses



TruLaser Tube


Basic Courses

TruLaser Tube 5000 / 7000 TUBEMATIC

2.5 days



TruTops Tube Technology for TruLaser Tube 5000 / 7000 4 days

3D Tube Design 4 days

3D Tube Design for Experienced 3D Designers 2 days

3D Tube Design and Programming Option Bevel Cut 1 day

TruTops Tube Update 1 day after the introduction of relevant software updates

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Machine TypesTruLaser Cell 3000

TruLaser Cell 3010 (L33)

TruLaser Cell 7020 | 7040

TruLaser Cell 7020 fi ber | 7040 fi ber

TruLaser Cell 8030

TLC 1000

TLC 1005 | 6005

TLC CUT 5

The machines of the TruLaser Cell open up all the possibilities

of laser processing to you. Be it laser cutting or laser welding,

3D or 2D workpieces, single parts or serial production – with

the TruLaser Cell you have an all around machine at your

disposal for laser processing.

Acquire a broad base of knowledge to exploit the full poten-

tial of your TruLaser Cell. In our training courses, you will learn

everything you need to achieve top performance with your

machine.







Operator CourseSeamLine

1 day

Operator CourseDepositionLine

1.5 days

Core Programming Courses Core Machine Courses Optional Courses

TruTops CellTechnology

5 days

Confi gurableControl Interface

1.5 days

expertise

TruTops CellUpdate


Teaching Course I1.5 / 2 days


expertise

time t

Teaching Course IIon-site2 days

Technology CourseLaser Welding

2.5 days

Maintenance Course2 / 2.5 days

Teaching Course IIInstruction on-site

> 3 months

Measuring Probe /SeamLine

1 day

Variable Programming

2.5 days

Manual Programming Pro

2 days

Programming Courses

Machine Courses

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3D-Laser Processing:

TruLaser Cell


TruTops Cell Technology

Core Machine Courses Basic Course

Operator

Teaching Course I

Basic Course3 days

TruTops Cell Module Fixture Design

1 day

TruTops Cell Module Rotary Axis

0.5 days

TruTops Cell Laser Metal Deposition

1.5 days

TruTops Cell Measuring Probe

and SeamLine1 day

TruTops Cell Basic2 days

Technology Course Laser Metal Deposition

2 days

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TruLaser Cell Programming Courses TruLaser Cell Programming Courses

PrerequisitesParticipation in the basic training course for your machine

SubjectsDiscussing measuring tools (Control-Line, measuring probe, measuring head, SeamLine) | programming measuring func-tions | programming calculation cycles to correct the coordinate system | measuring parameters

ObjectivesYou will be able to program measuring functions manually or on the teach panel.


Programming Measuring Probe and SeamLine3D Laser

PrerequisitesParticipation in the training course "TruTops Cell Technology"

SubjectsCreating parameterized contour fields for coating | optimization of processing speci-fications regarding coating technology

ObjectivesYou will be able to create practical NC programs for 3D part coating.


TruTops Cell TechnologyLaser Metal Deposition3D Laser

PrerequisitesPC knowledgeParticipation in the basic training course for your machineIdeal: participation in the training course "Teaching I"

SubjectsProduction-oriented preparation of import-ed 3D models | processing 3D models (cut-ting / welding) | optimization of processing by means of experience| positioning of 3D models in the working area | subsequent correction of processing (mass, laser data, acceleration, ...)

ObjectivesYou will be able to generate practical NC programs from 3D models.


TruTops Cell Technology Cutting and Welding3D Laser


SubjectsDesigning cutting fixtures by means of a 3D model | programming and/or exporting (e.g. TruTops Laser) the individual parts of the fixture

ObjectivesYou will be able to design fixtures for cutting parts from sheet.


TruTops Cell Module Fixture Design3D Laser


SubjectsPreparing and processing of moved workpieces (are also turned by the rotary axis) |with or without turning of the cutting head “bevel cut”

ObjectivesYou will be able to generate practical NC programs for parts clamped in the rotary axis.

Duration of Training Course 0.5 days

TruTops Cell Module Rotary Axis3D Laser

Basic Course

3D Laser

PrerequisitesPC knowledgeTechnically-oriented vocational training

We strongly recommend the participation in the training course "Manual Program-ming Pro" for welding for TruLaser Cell Series 7000 up to software version 3 and TLC 1000 / 1005 / 6005

SubjectsBasics of NC programming | program pro- cessings with different movement types | optimize and influence how machine moves | subroutine technology | macro application | laser programming | program editor

ObjectivesYou will acquire the basic machine-related and technological knowledge necessary both for the operator training and the programming with TruTops.


PrerequisitesParticipation in the training course "Manual Programming Pro" Experience in NC programming Mathematical knowledge (e.g. sine/cosine)

SubjectsTypes of variables | phasors | functions | jump commands | control structures | subroutines | global programs

ObjectivesYou learn the different possibilities of variable programming and you will thus be able to upgrade the software of your machine (e.g. master automation program, processing macros, ...).



SubjectsFollow-up NC functions not supported by TruTops Cell: laser power control | laser welding | additional possibilities of zero point correction (mirroring, scaling) | additional zero point functions (G54-G57, TC_ZERO_PNT, TC_BASEFRAME, ...) | limit standoff regulation (DISTAX3D, TC_DIST_MOTION_LIMIT, ...)

ObjectivesYou will be able to further optimize NC programs


Variable Programming

3D Laser

Manual Programming Pro

3D Laser

PrerequisitesParticipation in the training course "Programming Measuring Probe and SeamLine"

SubjectsProgramming measuring and calculation functions in TruTops Cell

ObjectivesYou will be able to program measuring functions in TruTops Cell.


TruTops Cell Measuring Probe and SeamLine3D Laser

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TruLaser Cell Machine Courses TruLaser Cell Machine Courses


SubjectsPresentation of machine | safety instruc-tions on working with a laser | structure and machine components | training the user interface, operating elements and operating sequences with exercises | ad-justment jobs on machine | structure and adjustment of processing heads | service programs | manage programs | implemen-tation of studied programming commands

ObjectivesYou will acquire necessary theoretical and practical basic knowledge for operating the machine, you are prepared to handle the operational elements of the machine and you can prepare, initiate and influence the production process.


PrerequisitesParticipation in the 3D Laser "Operator Course"

SubjectsSafety tips for welding | welding-specific laser basics | variables influencing welding |practical welding exercises | influence of process parameters on the welding pro-cess | welding of the most various materi-als | assessing welding seam

ObjectivesYou will be able to establish welding parameters and improve them.




SubjectsMachine structure | technical data | safety instructions | principle of generating the beam | external beam guidance | chiller | dedusting unit | drives | maintenance and adjustment jobs | diagnostics possibilities on the control | care and lubrication of ma-chine according to maintenance overviewOnly TruFlow: checking the alignment and centring laser beam

ObjectivesYou will be able to maintain the machine according to given intervals.

Duration of Training Course2 / 2.5 days

PrerequisitesParticipation in the 3D Laser "Operator Course DepositionLine"

SubjectsEstablish and adjust process parameters | maintenance | practical process parameter establishing | impact of process parameters on the coating | assessment of coating

ObjectivesYou will be able to establish and improve coating parameters.


PrerequisitesPC knowledge | Participation in the basic training course for your machine

SubjectsUser interface | operation | modification of laser data | changing tables | adjusting dynamics | microjoints | optimizing Control Line | modifying and moving contours | optimizing positioning | changing the zero point

ObjectivesYou will acquire the knowledge to modify and optimize NC programs on the machine.


Maintenance Course

3D Laser

Technology Course Laser Metal Deposition3D Laser

TruTops Cell Basic

3D Laser

Operator Course

3D Laser

Technology Course Laser Welding3D Laser

Operator Course SeamLine

3D Laser

Operator Course DepositionLine

3D Laser

PrerequisitesParticipation in the "Operator Course TruLaser Cell Series 7000 / 8000" Participation in the training course "Pro-gramming Measuring Probe and Seam-Line"

SubjectsMeasurement procedure incident light / light section | adjust monitor and oper-ate user interface | calibrate seam sensor | adjust parameters for image analysis

ObjectivesYou will acquire the required theoretical and practical principles for operating. You will be ready to handle the seam sensor system SeamLine, able to prepare, initiate and influence the measurement process.


PrerequisitesParticipation in the "Operator Course TruLaser Cell Series 7000 / 8000"Participation in the basic training course for your machine

SubjectsSafety instructions | general LMD intro-duction | powder components | design | handling | maintenance | initial welding with TRUMPF workpieces

ObjectivesYou will acquire the theoretical and practi-cal basics required for processing with DepositionLine.


PrerequisitesParticipation in the 3D Laser "Operator Course"

SubjectsBasics of teaching | functions of 5-axis software | possibilities of teach software | teaching exercises in running-in and opti-mizing machine

ObjectivesYou will be able to program 3D parts by the teach procedure and to optimize programs.


Teaching Course I

3D Laser

PrerequisitesParticipation in the 3D Laser "Operator Course" and in the basic training course for your machine

SubjectsUser interface | create module | configure and activate | integrate module configura-tion in the automatic mode | activate data channel | diagnostics functions

ObjectivesYou will acquire the theoretical and practical principles required for program-ming/operating. You are ready to handle the configurable control interface to make full use of it.


Programming configurable Control Interface3D Laser

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Basic Courses

TruLaser Cell 3000 / 3010 (L33), TruLaser Cell Series 7000 / 8000 and TLC 1000 / 1005 / 6005 / CUT 5

3 days


TruTops Cell Technology Cutting and Welding for 5-axis Laser Machines 5 days

TruTops Cell Module Rotary Axis 0.5 days

TruTops Cell Module Fixture Designing 1 day

TruTops Cell Technology Laser Metal Deposition 1.5 days

TruTops Cell Measuring Probe and SeamLine (in case of TruLaser Cell Series 7000 as of software version 4.0)

1 day

TruTops Cell Update 1 day after the introduction of relevant software updates

TruTops Drawing and Nesting 2.5 days for detailed course information see chapter 'Laser Processing'

TruTops Laser Technology 3 days for detailed course information see chapter 'Laser Processing'

TruTops Tube Technology for RotoLas 3 days for detailed course information see chapter 'Laser Processing'

3D Tube Design 4 days for detailed course information see chapter 'Tube Processing'

3D Tube Design for Experienced 3D Designers 2 days for detailed course information see chapter 'Tube Processing'

Manual Programming Courses

Manual Programming Pro TruLaser Cell 3000 / 3010 (L33), TruLaserCell Series 7000 / 8000 and TLC 1000 / 1005 / 6005 / CUT 5

2 days

Variable Programming TruLaser Cell 3000 / 3010 (L33), TruLaser Cell Series 7000 / 8000 and TLC 1000 / 1005 / 6005 / CUT 5

2.5 days

Programming Measuring Probe and SeamLine 7000 / 8000 (in case of TruLaser Cell Series 7000 as of software version 4.0)

1 day



TruLaser Cell

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Operator Courses

TruLaser Cell 3000 SIN 840 D sl 5 days

TruLaser Cell 3010 (L33) SIN 840 D 3 days

TruLaser Cell Series 7000 / 8000 SIN 840 D 5 days

SeamLine für TruLaser Cell Series 7000 (as of software version 4.0) SIN 840 D 1 day

DepositionLine for TruLaser Cell Series 7000 SIN 840 D 1.5 days


Teaching I TruLaser Cell 3010 (L33) SIN 840 D 1.5 days

Teaching I TruLaser Cell Series 7000 / 8000 SIN 840 D 2 days

Teaching I TLC 1000 / 1005 / 6005 / CUT 5 SIN 840 D 2 days

Teaching II TruLaser Cell Series 7000 and TLC 1000 / 1005 / 6005 / CUT 5 SIN 840 D 2 days after the introduction of relevant software updates

TruTops Cell Basic SIN 840 D 2 days

Programming configurable Control Interfacefor TruLaser Cell 3000 and TruLaser Cell Series 7000 / 8000

SIN 840 D 1.5 days

Technology Courses

Laser Welding TruLaser Cell 7020 / 7040 (as of software version 4.0) SIN 840 D 2.5 days

Laser Welding TruLaser Cell 7020 / 7040 (up to software version 3.0) SIN 840 D 2.5 days

Laser Welding TruLaser Cell 7020 fiber / 7040 fiber SIN 840 D 2.5 days

Laser Metal Deposition TruLaser Cell Series 7000 SIN 840 D 2 days

Maintenance Courses

TruLaser Cell 7020 / 7040 SIN 840 D 2.5 days

TruLaser Cell 7020 fiber / 7040 fiber / 8030 SIN 840 D 2 days

Maintenance Courses





TruLaser Cell

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The modular concept of the TruLaser Robot Series 5000

epitomizes a system perfectly customized to you and

your requirements and opens up for you all possibilities of

laser processing not just in welding, but also laser contract

welding and laser cutting of 3D or 2D workpieces.

Interested in how to fully exploit the high performance of the

TruLaser Robot Series 5000? Check out our extensive,

multi-faceted training program and learn everything you need

to most effi ciently make use of the individual solutions of

this machine.

Machine TypesTruLaser Robot 5020

TruLaser Robot 5120







Core Programming Courses Core Machine Courses Optional Courses

TruTops CellModule Fixture Design

1 day

TruTops Cell Laser Metal Deposition

1.5 days

TechnologyTeachLine

2.5 days

TechnologyWeld Wire

1 day

TruTops CellModule Rotary Axis

0.5 days


1.5 days

time t


2.5 days

Technology CourseProgrammable

Foccusing Optics2 days

Instruction on-site

> 3 months



Programming Courses

Machine Courses

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Technology CourseLaser MetalDeposition

2 days

expertise

expertise

3D Laser Processing:

TruLaser Robot

TruTops CellTechnology

5 days

TruTops CellUpdate

Operator and Programming Course10 days

TruTops Cell TeachLine

1 day

Technology CourseImage Processing

2.5 days

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TruTops Cell Technology Cutting and Welding TruLaser Robot Series 5000

PrerequisitesParticipation in the "Operator and Progam-ming Course TruLaser Robot Serie 5000" (or: comprehensive experience in operating the respective machine) | Laser cutting or welding technology

SubjectsImporting and preparing 3D drawings in TruTops Cell | processing 3D models | optimization of processing process | adapt-ing 3D models in TruTops Cell to the actual position of the workpiece in the machine | processing of 3D models by means of a rotary/tilt table

ObjectivesYou are able to generate practical NC pro-grams from 3D models.

Duration of Training Course 5 days

TruTops Cell TechnologyLaser Metal Deposition3D Laser

TruTops Cell TechnologyTeachLine3D Laser

TruTops Cell Module Rotary Axis3D Laser

TruTops Cell Module Fixture Design3D Laser

RequirementsPC knowledgeTechnically-oriented vocational training

SubjectsSafety instructions | operating elements and operation of cell, robot and additional axes and adjustment jobs | robot program-ming for laser cells and additional axes | basics of laser welding | process parameter adjustment | assessment of weld seam | technology rotary axis

ObjectivesYou will be able to operate the TruLaser Robot Series 5000 and you will acquire the required robot knowledge and be able to establish and improve welding parameters.


RequirementsParticipation in the "Operator and Program- ming Course TruLaser Robot Series 5000" and first experiences in robot operation and programming (min. 4 weeks)

SubjectsMeasuring procedure incident light and light section | operation of Sensor PC | setting basic parameters of image evaluation | TeachLine programming on the robot control

ObjectivesYou will acquire the required theoretical and practical principles for operating and programming the TeachLine sensor. You will learn the appropriate use of TeachLine for laser welding.


RequirementsParticipation in the "Operator and Program- ming Course TruLaser Robot Series 5000"

SubjectsSafety instructions | general LMD introduc-tion | powder components | design | handling | maintenance | initial welding with TRUMPF workpieces

ObjectivesYou will acquire the theoretical and practi-cal basics required for processing with DepositionLine.


Operator and Progamming CourseTruLaser Robot Series 5000

Technology Course TeachLine

TruLaser Robot Series 5000


TruLaser Robot Series 5020

Technology Course Weld Wire

TruLaser Robot 5020

RequirementsParticipation in the "Operator and Progam-ming Course TruLaser Robot Series 5000"

SubjectsWeld wire feed roller replacement | adjust parameters for weld wire | weld wire programming on the robot control | technology weld wire

ObjectivesYou will acquire the required theoretical and practical principles for operating and programming and be ready to handle the weld wire. You will be able to establish and improve welding parameters.



SubjectsDesigning cutting fixtures by means of a 3D model | programming and/or exporting (e.g. TruTops Laser) the individual parts of the fixture

ObjectivesYou will be able to design fixtures for cutting parts from sheet.



SubjectsPreparing and processing of moved workpieces (are also turned by the rotary axis) |with or without turning of the cutting head “bevel cut”

ObjectivesYou will be able to generate practical NC programs for parts clamped in the rotary axis.

Duration of Training Course 0.5 days


SubjectsCreating parameterized contour fields for coating | optimization of processing speci-fications regarding coating technology

ObjectivesYou will be able to create practical NC programs for 3D part coating.


PrerequisitesParticipation in the training course "Technology TeachLine"

SubjectsProgramming measuring and calculation functions in TruTops Cell

ObjectivesYou will be able to program measuring functions in TruTops Cell.


TruLaser Robot Programming Courses TruLaser Robot Machine Courses

RequirementsParticipation in the "Operator and Progam-ming Course TruLaser Robot Series 5000"

SubjectsSafety tips on working with the laser | cutting-specific laser basics | factors influencing the laser cut | practical process parameter establishing | impact of process parameters on the laser cut | cutting different materials | assessment of cutting quality

ObjectivesYou will acquire the required theoretical and practical principles for operating and programming and handling the laser optics. You will be able to establish and improve cutting parameters.


Technology Course Laser Cutting

TruLaser Robot 5020

Technology Course Laser Metal DepositionTruLaser Robot 5020

RequirementsParticipation in the "Operator Course DepositionLine"

SubjectsEstablish and adjust process parameters | maintenance | practical process parameter establishing | impact of process parameters on the coating | assessment of coating

ObjectivesYou will be able to establish and improve coating parameters.


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RequirementsParticipation in the "Operator and Program-ming Course TruLaser Robot Series 5000"

SubjectsSafety tips on working with the laser | align Programmable Focussing Optics to the processing plane | operate and adjust Pro- grammable Focussing Optics | establish and adjust process parameters | mainte-nance | practical process parameter establishing | impact of process parameters on the weld | assessment of weld

ObjectivesYou will acquire the required theoretical and practical principles for operating and programming and handling the Program-mable Focussing Optics. You will be able to establish and improve welding parameters.

Duration of Training Course 2 days

Technology Course Programmable Focussing OpticsTruLaser Robot 5020

TruLaser Robot Machine Courses

PrerequisitesParticipation in the "Technology Course TeachLine TruLaser Robot 5020"

SubjectsImage processing basics | introduction to components | introduction to param-eters | camera adjustment | influencing parameters based on practical examples | independently elaborating solution approaches for image processing ensuring process reliablity

ObjectivesYou will be able to elaborate solution ap-proaches ensuring process reliability and correctly set the respective parameters.


Technology Course Image Processing for SeamLine / TeachLine TruLaser Robot 5020

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TruLaser Robot

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Robot Programming Courses

Operator and Programming Course TruLaser Robot Series 5000 KRC 2 / 4 10 days for detailed course information see chapter 'Machine Courses'


TruTops Cell Technology Cutting and Welding for TruLaser Robot 5 days

TruTops Cell Technology Laser Metal Deposition 1.5 days

TruTops Cell Module Fixture Designing 1 day

TruTops Cell Module Rotary Axis 0.5 days

TruTops Cell TeachLine 1 day

TruTops Cell Update 1 day after the introduction of relevant software updates


Operator and Programming Courses

TruLaser Robot Series 5000 KRC 2 / 4 10 days .

DepositionLine for TruLaser Robot 5020 KRC 2 / 4 1.5 days .

Technology Courses

TeachLine TruLaser Robot Series 5000 (as of software version 1.5) KRC 2 / 4 2.5 days

Weld Wire TruLaser Robot 5020 KRC 2 / 4 1 day

Laser Cutting TruLaser Robot 5020 KRC 2 / 4 2.5 days

Laser Metal Deposition TruLaser Robot 5020 KRC 2 / 4 2 days

Focussing Optics TruLaser Robot 5020 KRC 2 / 4 2 days

Image Processing for SeamLine / TeachLine KRC 2 / 4 2.5 days



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Lasermarking:

Machine TypesTruMark Series 3000

TruMark Series 5000

TruMark Series 6000

TruMark

TruMark marking lasers provide endless possibilities of

marking and structuring a broad variety of products flexibly

and durable. The spectrum varies from simple functional

markings across data matrix and barcodes for product

traceability towards delicate creative patterns on the most

noble of surfaces there. Our lasers operate fast, economically,

reliable and environmentally sound.

To help you tap into the full potential of your TruMark laser,

we have put together a multi-faceted training program.

You will find basic trainings as well as trainings for experts,

which you may choose individually according to your require-

ments. Our modular training concept allows you to attend

further training modules later on.

For courses, schedules and enrolment information please use

our Internet website under

www.mytrumpf.com/training

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This encompasses all courses dealing with the technology-

spanning topics of programming and maintenance of your

products. Learn how to use TruTops Fab, the TRUMPF soft-

ware for controlling and planning your sheet metal fabrica-

tion, or to use TruTops Unfold for unfolding 3D models.

In addition to this, we offer a complete range of maintenance

courses for modular switch cabinets and for the TruFlow and

TruCoax lasers.

The above diagram shows a list of supplementary courses and their duration. Course

modules highlighted in blue provide programming knowledge. Courses highlighted

in green impart knowledge in special areas of maintenance. Training schedules and

course descriptions are listed on the following pages.

Optional Courses

time t

TruTopsUnfold

1 day

Variants3 days

TruTops FabStorage1,5 days

TruTopsCalculate

1.5 days

TruTops FabProduction

0.5 days

TruTops FabQuickjob

3 days

TruTops FabPurchasing

1 day

TruTops FabCalculation

1.5 days

Maintenance CourseModular Switch Cabinet

2 days

Maintenance CourseTruFlow 8000 to 20000 | Part 1

5 days

Maintenance CourseTruDisk 2002 to 8002

4 days


5 days


5 days


5 days

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TruTops FabCustomer

1 day

TruTops Fabfor Administrators

2 days

Programming Courses

Technical Courses

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5 days

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es

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TruTops ProductsTruTops Laser / Punch

Target GroupKey users and TruTops programmers

PrerequisitesExtensive PC knowledge

SubjectsSystem overview | measures to prepare the installation | TruTops Fab user interface | management and control of production orders | create nesting jobs (TruTops Laser / Punch) | definition of operations and work plans | most important aspects of material management | maintenance of material and customer data | workplace management | manufacturing data management and reporting - monitoring functionality

ObjectivesYou will be able to implement the TruTops Fab module Quickjob successfully.



Target GroupKey users and purchasing agents

PrerequisitesParticipation in the "TruTops Fab Module Quickjob"

SubjectsRequests for quotation | order manage-ment | suppliers management

ObjectivesYou will acquire the knowledge necessary for managing requests for quotation, for order and suppliers data management.


TruTops Fab

Module Quickjob

TruTops Fab

Module Purchasing




SubjectsTruTops Fab user interface | managing and controlling production orders by consider-ing sub-assemblies | definition of sub- assembly-specific operations and work plans | creating the corresponding work-places and workplace groups

ObjectivesYou will be able to implement the TruTops Fab module Production successfully.



Target GroupKey users and storage system managers

PrerequisitesParticipation in the "TruTops Fab Module Quickjob" (does not apply for Module Stor-age without Module Quickjob)

SubjectsBasics of storage management (manual storage) | configuration and managing of different storage locations and sectors | batch management | graphic display of material use | inventory list

ObjectivesYou will acquire the knowledge necessary for managing requests for quotation, for order and suppliers data management.


TruTops Fab

Module Production

TruTops FabModul Storage(Manual Storage)


Target GroupUsers in charge of preliminary cost calcula-tion of sheet metal parts

PrerequisitesBasic PC knowledge

SubjectsSoftware customization and data manage-ment | preparing cost calculations for individual workpieces and sub-assemblies | vectorization of graphics files (option)

ObjectivesYou will acquire the knowledge required to prepare cost calculations based on your individual cost situation.


TruTops FabModule Calculation / TruTops Calculate

TruTops ProductsTruTops Laser / Punch / Bend

PrerequisitesTruTops Drawing (the option Dimensioning Module would be beneficial)Mathematical knowledge (such as angle functions) Knowledge of Microsoft Excel

SubjectsAutomation of creation of variants (similar drawings which can be created from an existing GEO file by the functions “modify” menu, e.g. stretch, displace, copy,…) | vari-ants depending on conditions (e.g. number of holes depending on the length) | variable hole patterns (calculated by arithme-tic formulas) | creation of all single parts required for a complete sub-assembly, e.g. create a cupboard by simply modifying the total length, width and height | export and import of variant files

ObjectivesYou will be able to create similar part drawings (*.geo) automatically.


Variants




SubjectsTruTops Fab user interface | function area customer order management | managing and controlling of customer orders from quotations to invoicing | customer data management, preparation of quotations, order confirmation, production, delivery and invoicing as well as debt collection and credit notes are particularly considered

ObjectivesYou will acquire knowledge to implement the TruTops Fab module Customer success-fully.


TruTops Fab

Module Customer


Target GroupIT administrators, PC support personnel

PrerequisitesProfound IT knowledge: PCs, data bases, network administration

SubjectsSystem adjustment | data maintenance | print layout adjustment | troubleshooting and reaction

ObjectivesYou will be able to administer a TruTops Fab system.


TruTops Fabfor Administrators


Basics of unfolding technique

SubjectsLoading and unfolding components | single parts | volume models | surface models | data bank adaptation | populate materials and tools in the TruTops Unfold data base

ObjectivesYou will be able to unfold 3D models avail-able in the common exchange formats. You create a 2D drawing in the GEO or DXF format.


TruTops Unfold

Supplementary Programming Courses Supplementary Programming Courses

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Supplementary Technical Courses Supplementary Technical Courses

Machine TypesTruLaser 2025 / 2030 / 3030 (L20) / 3040 (L32) / 5030 classic / 5030 fiber / 5040 fiber / 5030 / 5040 / 5040 (L18) / 5060 (L19), TruMatic Series 3000 / 7000, TruPunch 1000 / 3000, TruLaser Tube 7000, OEM Laser with Modular Switch Cabinet

PrerequisitesElectrotechnical basic knowledge with the qualification verified electrical engineer

SubjectsDesign and diagnostics of the modular switch cabinet | design, structure and content of the schematics | function and diagnostics of the Profibus and AS-i Bus, as well as the safety system

ObjectivesYou will be able to localise faults in a machine with modular switch cabinet and carry out simple electrical service or repair works.


Maintenance Course

Modular Switch Cabinet



SubjectsBasics of laser technology | design of TruFlow lasers | safety instructions | switch cabinet structure | laser operation | structure of schematics | safety circuit structure | basics of gas and vacuum system | cooling system | maintenance works on lasers, RF generator and chiller | data back-up | re-placement of output mirror, mode adjust-ment, check beam quality by a series of mode shots | power measurement | beam alignment | error simulation | diagnostics systems

Note: the tasks are performed at a TruFlow laser without machine connection.

ObjectivesYou will be able to perform basic electrical and mechanical maintenance jobs, know functional sequences, localize basic laser malfunctions, troubleshoot them as neces-sary and communicate error diagnostics to the TRUMPF technical service department.


Maintenance CourseTruFlowPart 1

PrerequisitesParticipation in the "Maintenance Course TruFlow Part 1"

SubjectsStructure, function and communication of TASC 3 / 4 | safety instructions | measure-ments and diagnostics of gas and vacuum system | structure, function and works at beam generator, resonator and mirror sys-tem, mirror cleaning | structure, function and diagnostics of frequency converter, LSM and magnetic bearing electronics | chiller | error simulation | diagnostics systems

Note: the works are performed at a TruFlow laser without machine connection.

ObjectivesYou will be able to understand functional sequences of the TruFlow Laser, carry out maintenance jobs as well as electrical and mechanical service jobs, localize and troubleshoot laser malfunctions and com-municate error diagnostics to the TRUMPF technical service department.


PrerequisitesParticipation in the "Maintenance Course TruFlow Part 1 and Part 2" | qualification as verified electrical engineer

SubjectsStructure and function of sub-assemblies in the radiofrequency generator | safety instructions | HV power supply module, network distribution, driver stage, end stage and control module | structure of schematics | adjustment | replacement of sub-assemblies | adjustment work and measurements on the RF generator | diagnostics system | analogue values | methodology and problem solution during troubleshooting

ObjectivesYou will be able to understand the func-tions and structure of the RF generator and carry out adjustment and setting works as well as troubleshooting.






SubjectsBasics of laser technology | laser safety | laser, optics and supply unit design | CPX control and boards | interface description | TruControl 1000 operation | malfunction and monitoring messages | creation of pulse shapes and laser programs | exercise: error identification | design of laser cool-ing, air treatment and diode power supply | maintenance on cooling system and air handler | general maintenance jobs | elec-tric servicing | basics of laser welding with practical exercises

ObjectivesYou will be able to perform maintenance jobs, know functional sequences, localize laser malfunctions and troubleshoot them as necessary and communicate error diagnostics to the TRUMPF technical service department, program the laser or perform set-up works.


Maintenance Course

TruDisk 2002 to 8002

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TruTops Fab Module Quickjob 3 days

TruTops Fab Module Production 0.5 days

TruTops Fab Module Storage (Manual Storage) 1.5 days

TruTops Fab Module Purchasing 1 day

TruTops Fab Module Customer 1 day

TruTops Fab Module Calculation 1.5 days

TruTops Fab for Administrators 2 days

TruTops Calculate 1.5 days

TruTops Unfold 1 day

Variants 3 days

Technical Courses Control Duration

Maintenance Course TruDisk 2002 to 8002

TruDisk 2002 to 8002 (4 C) CPX 4 daysFor courses, schedules and enrolment information please use our Internet website under

www.de.trumpf.com/produkte/lasertechnik/services/schulung/schulungsangebot/schulungszentrum-schramberg.html

Maintenance Courses TruFlow 2000 to 8000

Part 1 TruFlow 2000 to 8000 Part 1 TLF 2000 to 8000

TASC 3 / 4 5 days


TASC 3 / 4 5 days



TASC 3 / 4 5 days


TASC 3 / 4 5 days



TASC 3 / 4 5 days

Maintenance Course / Control

Modular Switch Cabinet TruLaser 2025 / 2030 / 5030 classic / 5030 / 5040 / 5040 (L18) / 5060 (L19), TruMatic Series 3000, TruPunch 1000 / 3000

Bosch PNC/MTX | SIN 840 D / D sl

2 days

Modular Switch Cabinet TruLaser 3030 (L20) / 3030 fiber / 3040 (L32) / 5030 fiber / 5040 fiber

SIN 840 D sl 2 days

Modular Switch Cabinet TruMatic 7000 / TruLaser Tube 7000 Bosch MTX / SIN 840 D sl

2 days

Supplementary Courses







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Applications Application Consulting /

Production assistance

Creative Part Design Seminar

Workshop

Production Processes SYNCHRO Information Day

SYNCHRO Business Games

SYNCHRO Workshop

TRUMPF training opportunities range from information days

and seminars, workshops and business simulations, to

custom consulting. The topics are multi-faceted: applications,

sheet metal design, SYNCHRO, the TRUMPF production

system, tools or materials.

With the wide range of opportunities that are offered, there

must be a topic that arouses your interest. Please check

the following pages for course descriptions and schedules.

Office Processes SYNCHRO in the office Information Day

Materials Material sciences

Tools Punching into the 3rd dimension

Consulting / Seminars

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Target GroupEmployees from the fields design engineer-ing, production planning and production

PrerequisitesNone

SubjectsElaborating design and engineering rules | active and creative part design from you daily engineering and/or production life | elaborating new, cost-efficient and process optimized designs | handling the components of the sheet metal process | pro-ducing an idea from the workshop in our showroom: from the idea to the finished part

Main topics possiblesheet metal design I tube design I laser welding design

VenueSeminar: Ditzingen-based general training course with trainees from various customersWorkshop: Customer-individual meeting (in Ditzingen and/or onsite)

ObjectivesYou will acquire knowledge and sugges-tions on efficient part designing taking up-to-date production possibilities of sheet metal processing into account.

Duration1 - 3 days

Workshop forPart Design

Target GroupEmployees from the fields production, de-sign engineering, development, purchasing and sales as well as design engineers and operators

PrerequisitesBasic knowledge of materials (e.g. by skilled worker training)

SubjectsNew European material standardization for steels (DIN EN 10027) and aluminium materials (DIN EN 515, DIN EN 573, DIN EN 1706 and DIN EN 1780) | interpretation of standard designations with regard to mate-rial processibility | structure and internal structure of steels and aluminium materials as well as how they are influenced by processing (welding, forming etc.) | opti-mization of manufacturing process with regard to material and processing influence of faults | surface technology

ObjectivesYou will be able to comprehend the Euro-pean Standard Norm and you will get to know the influencing factors concerning the inner structure of the material during the production procedure. This will help you to recognize all faults on time and will optimize your manufacturing process.

Duration2 days

Target GroupDesigners and developers as well as employees from the areas quality manage-ment and process planning

PrerequisitesKnowledge of technical drawing practice

SubjectsDimensions and dimensional tolerances (EN ISO 14660 and new EN ISO 14405-1/-2) | ISO- dimensional tolerance coding (new EN ISO 286-1) | general tolerances (ISO 2768 and new EN ISO 8062) | shape and position tolerances (EN ISO 1101:2008), tolerancing principles | references and refer-ence systems (new EN ISO 5459) | surface roughness (among other things new EN ISO 1302) | acceptance criteria for surfaces

ObjectivesYou will be able to comprehend the es-sential standard modifications in the wake of conversion to international standards, recognize faulty, ambiguous or unclear records in technical drawings, understand important "default rules" and safely inter-pret new ISO symbolism as well as optimize design drawings.

Duration2 days

Material sciences - selection, processing and standardization of sheet metal materials

Dimension, shape, position and surface tolerances for sheetmetal parts

Machine TypesTruPunch 1000 / 2020 / 3000 / 5000, TruMatic 3000 / 6000 / 7000, TRUMATIC 2000 R

Target groupDesign engineers and operators

SubjectsThe TRUMPF tool system | reduction of production costs by TRUMPF tools | flexible forming processes (component optimiza-tion, design engineering guidelines) | innovations, complete processing, special applications and problem solutions | tour through the tool production

ObjectivesYou will acquire a detailed overview of standard / special tools as well as their possibilities of use. You will be able to assess the feasibility of forming processes. Detailed information on our tool applica-tions will be conveyed to you.

Duration2 days

Punching into the 3rd dimension – Flexible Forming on the Punching Machine

Workshop Part Design Seminars Material Sciences and Tools

Sheet metal design

Laser welding design

Tube design

Workshop (for one customer) 3 days 2 days 1 day

Seminar (open to all) 3 days 2 days 1 day

Application consulting (for one customer) 1 day 1 day 1 day

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Application Consulting SYNCHRO Consulting

PrerequisitesParticipants have completed the requisite operating and programming courses for your TRUMPF machine

SubjectsImparting application knowledge based on your TRUMPF products | The subject mat-ter is tailored to your needs |

Example: Increase productivity through the use of optimized sheet layouts; reduce part production times by using suitable process-ing strategies; exploit all resources offered by the TruTops programming software; selective use of tools for different applica-tions; analysis and optimization of the production workflow

ObjectivesYou will acquire full potential of machine programming software, being able to improve the quality of parts and compo-nents, boost productivity, increase process reliability in production workflow.

DurationAccording to demand

Application Consulting / Production Assistance

Target GroupExecutives

PrerequisitesKnowledge of the SYNCHRO Information Day would be beneficial

SubjectsConvey the philosophy of TRUMPF produ-cion system SYNCHRO (short form) | objec-tives, concepts and action by implementa-tion I showing company waste | learning process improvements and organizational modification steps with SYNCHRO | guided plant tour to SYNCHRO stations

ObjectivesYou will be able to convince executives of the value of SYNCHRO and to show the potential and practical application of SYNCHRO.

Duration1 day

SYNCHRO

Business Games

Target GroupExecutives and employees

PrerequisitesNone, appointments are made individually

SubjectsA topic defined by the customer is proc-essed by executives and employees on-site;advantages and benefit of SYNCHRO is shown by means of practical examples. Among others the following topics can be treated: work flow design | 5A (cleanli-ness and order logistics (Kanban) | tooling time optimization TPM (total productive maintenance) | small-scale production flow | implementation of flow production etc.

ObjectivesYou will be able to understand SYNCHRO and to detect waste. You elaborate first improvement measures and initiate first implementation steps.

DurationAt least 2 to 3 days, depending on selection of topics

SYNCHRO

Workshop

Target GroupExecutives and employees

PrerequisitesNone

SubjectsConvey the office SYNCHRO philosophy |present objectives, concepts and action in the implementation of SYNCHRO | study-ing individual methods (4-stage model) | company tour to office SYNCHRO stations | discussions and questions

ObjectivesYou will be able to understand office SYNCHRO and recognize applications.

Duration1 day

SYNCHRO in the office

Information Day

Target GroupExecutives

PrerequisitesNone

SubjectsConvey the philosophie of TRUMPF produ-cion system SYNCHRO | present objectives, concepts and action in the implementation of SYNCHRO | getting familiar with princi-ples, methods and tools (SYNCHRO house) | guided plant tour to SYNCHRO stations | discussion and question meeting with a TRUMPF plant manager

ObjectivesYou will be able to understand SYNCHRO and recognize applications.

Duration1 day

SYNCHRO

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Consulting / Seminars Duration

Applications

Application Consulting / Production Assistance According to demand

Part Design

Seminar sheet metal design 3 days

Seminar laser welding design 2 days

Seminar tube design 1 day

Workshop sheet metal design 3 days

Workshop laser welding design 2 days

Workshop tube design 1 day

SYNCHRO

Information Day 1 day

Business Games 1 day

Workshop 3 - 5 days

SYNCHRO in the office

Information Day 1 day

Materials

Dimension, shape, position and surface tolerances for sheetmetal parts 2 days

Material sciences - selection, processing and standardization of sheet metal materials 2 days

Tools

Punching into the 3rd dimension - flexible forming on the punching machine 2 days

Consulting | Seminars




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TRUMPF Werkzeugmaschinen GmbH + Co. KG | Training Center DitzingenSchuckertstrasse 16 · 71254 Ditzingen · GermanyPhone +49(0)7156 303-30500· Fax +49(0)7156 303-930710E-Mail [email protected] · Homepage www.mytrumpf.com/training/en

Machine Tools / Power Tools

Laser Technology / Electronics

Medical Technology

TRUMPF is certified according to ISO 9001:2008

(for further information see www.trumpf.com/en/quality)

trumpf course catalog ditzingen

Documents

trulaser tubepage

trulaser robotpage

trulaser cellpage

fi bertrulaser

trumpf machine

machine typestrulaser

trubend cell

new ditzingen training